qdrive_mv - Danieli Automation

QDrive
Medium Voltage Drives
Know-How in Process Control
DANIELI AUTOMATION
Medium Voltage Drives
BIG POWER ... big flexibILITY!
Danieli Automation MV drives are
> Line power factor = almost 1.0
high performances water cooled
(AFE version)
vector controlled drives, in three
> Four-quadrant operation (AFE
level Neutral Point Clamped (NPC)
version)
topology. Active Front End (AFE)
line fully regenerative converter
The line side and motor-side
allows optimal network impact.
converters use IGBT modules or
QDrives are designed for
IGCT disk power semiconductors,
demanding metals rolling mill
the converters ratings range
applications, with Field Oriented
from 4 MVA up to 20 MVA.
Control (FOC) for synchronous and
Main applications are machines and
induction motors, developed with
plants in metal and in the process
focus on high flexibility, operability
industry.
The system is designed aiming
to reliable operations, with
simplified maintenance due to
the wheeled power modules for
easy servicing, with state of the
art control structure and user
friendly interface
and maintenance.
Application examples are:
QDrive MV Drives meet
> Fast finishing blocks
the following requirements:
> Flat product rolling mill stands
> High dynamic performances
> Flat product large coilers
> High power rating at low
> Large fans and compressors
Danieli Automation QDrive, modular design
and sturdy construction, internal arcing proof,
to better meet customer’s requirement
frequencies
Danieli Automation
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QDRIVE
Main Features
Danieli Automation MV Drives
are the perfect choice as
AC/DC converters & multi-drive
DC link inverters arrangement.
>>Ready-to-connect cabinet unit
>>Design focused on easy
maintenance and quick power
module replacement (wheeled
power modules allow very fast
substitution without any special
tool or lifting device)
>>Optimum interaction with
automation overriding control
system
>>Four-quadrant operation as
standard
>>High degree of efficiency
>>Fully-digital vector closed-loop
control, for synchronous and
induction motors
>>High control accuracy and
dynamic response
>>Extremely low line harmonics
spectrum
>>Simple and fast commissioning
>>Simple operator control and
monitoring
>>Remote Teleservice as option
>>Extremely reliable in operation
and almost maintenance-free
>>Interchangeable modules, usable
on both AFE or INVERTER unit
>>Long-life MV capacitor units
Wheeled Power module extraction from
cabinet, for easy maintenance and quick
replacements
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Danieli Automation
QDRIVE
Technical Data
Power switches elements
Drive arrangement
IGCTs
IGBTs
Single unit with AFE
(Active Front End)
Double unit with AFE
(Active Front End)
Unit ratings
10 MVA max
2 x 10 MVA max
4 MVA max
Unit ratings (Higher overload capability
type)
11 MVA max
(5kA IGCT)
2 x 11 MVA max
(5kA IGCT)
4.8 MVA max
1400 A continuously
2 x 1400 A
continuously
500 A continuously
Maximum output current (1)
1750 A for 60 s
2 x 1750 A for 60 s
750 A for 60 s
Maximum output current (Higher overload
capability type) (1)
1890 A for 60 s
2 x 1890 A for 60 s
880 A for 60 s
Rated output current
Rated output voltage
3150 Vac
Efficiency
Motor type
> 98%
induction or synchronous
3160 Vac +/- 10%
3160 Vac +/- 10%
up to 65 Hz
Input power factor
Auxiliary voltages range
2 windings - 6 pulses
1
3 windings - 12 pulses
≥ 0.93
2 windings - 6 pulses
included
3 windings - 12 pulses
included
1800 A, 40 kA, 12 kV rated
1000 A, 40 kA, 12 kV rated
Scalar control or FOC sensored
Scalar control or FOC sensored
380 - 480 Vac 50/60Hz
380 - 480 Vac 50/60Hz
External cooling water
Water cooling unit max capacity
up to 65 Hz
1
Output reactor
Type of control
3150 Vac
> 98%
Inverter output frequency
Output isolator ratings
Single unit with DFE
(Diode Front End)
induction or synchronous
Main supply voltage (50/60 Hz)
Transformer configuration
Single unit with AFE
(Active Front End)
10 - 32 °C
250 kW
10 - 32 °C
2 x 250 kW
100 kW
80 kW
Max flow at water inlet
750 l/min
2 x 750 l/min
285 l/min
230 l/min
Power losses to air (approx.)
10 kW max
2 x 10 kW max
5 kW max
3 kW max
Drive switchboard cabinet short circuit
withstanding
31.5 kA for 1 s, 78.75 kA peak
31.5 kA for 1 s, 78.75 kA peak
3.6 kV +/- 10%
3.6 kV +/- 10%
Drive switchboard cabinet rated operating
voltage
Protection degree
Overall dimensions (not including field
exciter and auxiliary MCS cabinet) (2)
Total cabinet weight (with phase modules,
crowbar and cooling water)
Control unit interface to overriding control
system
Applicable standards
Type tests
IP31
IP31
8650 mm (W) x 1400
mm (D) x 2250 (H)
2x
8650 mm (W) x 1400
mm (D) x 2250 (H)
6150 mm (W) x 1400
mm (D) x 2250 (H)
5850 mm (W) x 1400
mm (D) x 2250 (H)
10500 kg
2 x 10500 kg
6350 kg
5800 kg
Profibus as standard or other fieldbuses upon
request
Profibus as standard or other fieldbuses upon
request
IEC 60146 - IEC 61800-3/4/5 - IEC60204-11 - IEC62103 - EN62271
EU directives for Low Voltage and EMC
Short circuit withstanding and arcing due to internal fault according to EN62271-200
Drive auxiliary components (options)
EXC - Field exciter converter cabinet
for synchronous motor excitation
Unidirectional thyristor LV AC/DC converter with crowbar, incoming line circuit breaker
(DA standard cabinet type)
AUX MCS - Auxiliary system motors
control starters cabinet + UPS
for control unit
Starters, feeders for aux. loads & UPS for control unit with drive system supervision panel (OP2)
(DA standard cabinet type)
(1) For output frequency from 1.5 Hz to 0 Hz
(2) Standard version dimensions, high overload - low frequency, could require extended
see output current derating curves.
capacitor bank with minimum additional 700 mm cabinet lenght.
Danieli Automation
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QDRIVE
Cabinet layout - IGCT version
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Danieli Automation
3160 V
AFE TERMINAL
UNIT
3160 V
AFE TERMINAL
UNIT
CAPACITOR
UNIT
AFE UNIT
3160 V
3160 V
AFE UNIT
3160 V
3160 V
CAPACITOR
UNIT
3160 V
3160 V
INVERTER UNIT
3160 V
3160 V
INVERTER UNIT
3160 V
3160 V
CROWBAR
SECTION
3160 V
INVERTER
TERMINAL
UNIT
COOLING WATER
UNIT
3160 V
CROWBAR
SECTION
INVERTER
TERMINAL
UNIT
COOLING WATER
UNIT
Danieli Automation
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QDRIVE
Cabinet layout - IGBT version
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Danieli Automation
DFE TERMINAL
UNIT
DFE
UNIT
CROWBAR
UNIT
INVERTER
UNIT
INVERTER
TERMINAL
UNIT
COOLING WATER
UNIT
DFE TERMINAL
UNIT
DFE
UNIT
CROWBAR
UNIT
INVERTER
UNIT
INVERTER
TERMINAL
UNIT
COOLING WATER
UNIT
Danieli Automation
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QDRIVE
Power Configurations
AFE
AFE
AFE
33
33
3
AFE
AFE
3
AFE
3
3
3
DFE
DFE
DFE
Phase current waveform
INVERTER
INVERTER
INVERTER
INVERTER
INVERTER
INVERTER
2500
2000
33
33
3
3
1000
3
3
3
33
Current (A)
1500
3
500
0
-500
-1000
-1500
-2000
-2500
Single Unit arrangement
0.092
Double Unit arrangement
with Active Front End (AFE)
0.094
0.096
0.098
0.104
0.106
Single0.1
Unit 0.102
arrangement
(s) End (DFE)
with DiodeTime
Front
0.108
0.11
0.112
Phase to phase voltage waveform
Phase current waveform
6000
2500
2000
4000
1000
2000
Voltage (V)
Current (A)
1500
500
0
-500
0
-2000
-1000
-1500
-4000
-2000
-6000
-2500
0.092
0.094
0.096
0.098
0.1
0.102
0.104
0.106
0.108
0.11
0.112
0.105
0.11
Time (s)
Phase current waveform
Phase to phase voltage waveform
6000
4000
Voltage (V)
2000
0
-2000
10
-4000
Danieli Automation
Phase to phase voltage waveform
0.115
Time (s)
0.12
0.125
QDRIVE
Control Architecture
QDRIVE CABINET
The control structure is based on a
the converter power part and
unit Process Automation Controller
powerful, state-of-the-art Danieli
the motor, for safe operation
allows also the implementation of
Automation Process Automation
and troubleshooting.
the logics and sequences needed
Controller (DA-PAC), that
The control system software is
for the control of the Auxiliary
communicates with power part
written in CoDeSys, a powerful IDE
Systems.
(modulator boards) with Ethercat
IEC – 61131-3 compliant, that is an
The controller could be equipped
optical fiber hi-speed link to ensure
industrial standard for automation
with remote access facility to allow
control trouble-free operation in
and real-time fast control system.
teleservicing, remote
the worst EMI environment.
The controller could be interfaced
troubleshooting and system
The control unit handles the drive
with any overriding control system
monitoring.
system and its auxiliary system,
using any type of fieldbus.
monitoring the transformer,
The powerful multi-core processing
Danieli Automation
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QDRIVE
Converters operator panel
(OP) and drive system
supervisor panel
Operator panels
The drive system is equipped with
two operator panels (colour touch
panels), one for AFE and Inverter
parametrization (OP1, located on
the control unit door), while the
other is for the complete drive
system monitoring and it is
Operator panel screenshots
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Danieli Automation
normally located on auxiliary MCS
cabinet door (OP2).
Through the panels it is possible to
perform extensive drives units and
systems components
parametrization, monitoring,
servicing and troubleshooting;
tracing of the internal control
signals it is also possible without
using any additional tool or pc.
Powerful PC
commissioning tool for
AFE & inverter
The drive control unit could be
easily interfaced to a PC, using
Ethernet with a simple patch cable.
Danieli Automation has developed
a powerful software tool application
– QDrive Configuration Tool - that
allows drive parametrisation,
tuning, accurate and fast signal
tracing, saving-retrieving drives
parameters and advanced
troubleshooting.
DA QDrive tool screenshots
Danieli Automation
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QDRIVE
Maintenance
Simple and fast maintenance is a
in about 30 minutes.
key factor for reliable equipments.
Moreover, special tools or lifting
The design of the power modules,
device are not necessary for
realized with wheeled frames,
modules substitution.
allows a fast and easy replacement
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Danieli Automation
QDRIVE
Remote Teleservice
EAST TIMOR
Remote Assistance
Center at Danieli
Headquarters
Danieli Automation provides
Teleservice assures a remote
Remote Teleservice, a flexible
non-stop service and a reliable
and effective service solution to
support for a quick solution of
reduce assistance costs and
unexpected malfunctions, with
optimize intervention time.
the following benefits:
The Teleservice is designed to
> Immediate intervention of a
allow the connection of QDrive
specialist at any time.
control unit with the remote
> Limits or avoids the specialist’s
assistance stations located at
travelling time and costs.
Danieli headquarters in Italy, to
> Increase the power of the internal
allow the troubleshooting and
team by accessing a virtually
monitoring of the MV drives
unlimited remote resource for
system.
problem solving.
Danieli Automation
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QDRIVE
Auxiliary components
EXC - Field Exciter
converter cabinet for
synchronous motor
excitation
The unit includes market-type LV
AC/DC compact converter with
protection crowbar.
The cabinet has incoming line
circuit breaker and it is controlled
from QDrive Control unit through
Internal Profibus network.
AUX MCS - Auxiliary
system motor control
starter cabinet + UPS
for control unit
This unit includes all the needed
power starters and feeders for the
MV drive system, UPS for control
unit and drive system supervision
panel (OP2), all contained in
a DA standard cabinet type.
Auxiliary cabinets designed
for QDrive are based on the wellproven Danieli Automation
low-voltage power switchboards
standard design.
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Danieli Automation
worldwide OFFICES
MAIN OFFICES
Worldwide Offices
Buttrio / ITALY (headquarters)
Kolkata / India
Abu Dhabi / UAE
Genova / ITALY
Rayong / Thailand
Pittsburgh / USA
Beijing / China
São Paulo / Brazil
Sheffield / UK
Yokohama / Japan
Pool / UK
Ho Chi Minh / Vietnam
Moscow / Russia
Katowice / Poland
Dnipropetrovsk / Ukraine
Iaši / Romania
El Cairo / Egypt
Al Kohbar / KSA
Danieli Automation S.p.A.
Via Bonaldo Stringher, 4
SALES & MARKETING
33042 Buttrio (UD) Italy
PH. +39 0432 518 655
PH. +39 0432 518 111
FAX +39 0432 518 199
FAX +39 0432 673 177
[email protected]
[email protected] - www.dca.it
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Danieli Automation
WORLDWIDE DANIELI COMPANIES
GERMANY
FRANCE
UNITED KINGDOM
SPAIN
Brunshofstrasse, 12
D-45470 Mülheim - Ruhr
Phone (49) 208.3780000
Fax (49) 208.3780200
[email protected]
722 Prince of Wales Road
Sheffield S9 4EU
Phone (44) 114.2800300
Fax (44) 114.2800319
[email protected]
SWEDEN
Les Mercuriales
F-93176 Bagnolet Cedex
Phone (33) 1.49722269
Fax (33) 1.49722538
[email protected]
Poligono Sondikalde
Calle Portu Bidea, 2
48150 Sondika - Vizcaya
Phone (34) 94.4872800
Fax (34) 94.4872806
[email protected]
USA
600 Cranberry Woods Drive
Suite 200
Cranberry Township, PA 16066
Phone (1) 724.7785400
Fax (1) 724.7785401
[email protected]
CHINA
Jingyuan Street, 8
BDA
Beijing, 100176
Phone (86) 10.58082828
Fax (86) 10.58082929
[email protected]
INDIA
Technopolis Building
Plot 4, Block - BP, 5th Floor
Wing - B, Sector - V, Salt Lake
700 091 Kolkata - West Bengal
Phone (91) 33.39847777
Fax (91) 33.39847501
[email protected]
THAILAND
Land Plot N. K11
The Eastern Seaboard Ind. Estate
Tambol Pluakdaeng, Amphur
Pluakdaeng, 21140 Rayong
Phone (66) 38 929000
Fax (66) 38 959397
[email protected]
Nya Ågatan, 23
S-77782 Smedjebacken
Phone (46) 240.668500
Fax (46) 240.668501
[email protected]
AUSTRIA
HEADQUARTERS
WORLDWIDE OFFICES AND SERVICE CENTERS
Max Planck Strasse, 5
A - 9100 Völkermarkt
Phone (43) 4232.51440.6101
Fax (43) 4232.51440.6105
[email protected]
CANADA
DANIELI
Via Nazionale, 41
33042 Buttrio (UD) Italy
Phone +39 0432 195 8111
Fax +39 0432 195 82 89
www.danieli.com
[email protected]
DANIELI AUTOMATION
Via Bonaldo Stringher, 4
33042 Buttrio (UD) Italy
Phone +39 0432 518 111
Fax +39 0432 673 177
www.dca.it
[email protected]
CHINA
No. 19, Xing Gang Road,
CEDZ
Changshu, Jiangsu 215513
Phone (86) 512 52267088
Fax (86) 512 52267223
[email protected]
P.O. Box 24062
Sault St. Marie
Ontario P6C 6G7
Phone (1) 705.9468779
Fax (1) 705.9461649
[email protected]
Leningradskiy Prospekt 31A
Building 1, Floor 24
125284 Moscow
Phone (7) 495.9819073
Fax (7) 495.9819074
[email protected]
RUSSIA
TAIWAN
BRAZIL
RUSSIA
EGYPT
MEXICO
RUSSIA
Rua Georg Rexroth, 609
Jardim Padre Anchieta
CEP 09951 270 Diadema, SP
Phone (55) 11.35085900
Fax (55) 11.35085924
[email protected]
Edificio Sierra Madre
Ave.Vasconcelos Oriente 310
Colonia del Valle
66250 Garza Garcia, N.L.
Phone (52) 81.83781055
Fax (52) 81.83781058
[email protected]
THAILAND
Muang Thai-Phatra Office
16th Floor, Tower II
252-91 Rachadaphisek Road
Huaykwang - Bangkok 10310
Phone (66) 2.6933520
Fax (66) 2.6933529
[email protected]
UAE
Etihad Towers 5 - Flat 5104
P.O. Box 127231 Abu Dhabi
Phone (971) 2.6812268
Fax (971) 2.6813368
[email protected]
KSA
Silver Tower 6th floor
P.O. Box 4867
Al-Khobar 31952
Phone (966) 3.8993145
Fax (966) 3.8993198
[email protected]
Prospect Pobedi,
Building 288, Floor 10,
454106 Chelyabinsk RF
Phone (7) 351.2674632
Fax (7) 351.2674631
[email protected]
Leningradskaya str. 79
Building 14
455000 Magnitogorsk
Phone (7) 351.9232831
Fax (38) 351.9220317
[email protected]
RUSSIA
26F-1, No. 31
Hai-BianRoad
Kaohsiung City, Taiwan 802
Phone (886) 7.3358655
Fax (886) 7.3358755
[email protected]
Mohamed Farid Street, 37
11351 Heliopolis West-Cairo
Phone (20) 2.26379229
Fax (20) 2.26379525
[email protected]
KOREA
Room 201, Daecheon Building
157-4 Samsung-dong
Gangnam-gu 135-090, Seoul
Phone (82) 2.5626622
Fax (82) 2.5623639
[email protected]
JAPAN
Solnechny Microdistrict 36
Floor 3, Belgorodskaya Obl.
309500 Staryj Oskol
Phone (7) 4725.470427
Fax (7) 4725.470427
[email protected]
42F, Yokohama Landmark Tower
2-2-1, Minatomirai, Nishi-ku,
Yokohama-City
220-8142 Japan
Phone (81) 45.651.7077
Fax (81) 45.651.7033
[email protected]
UKRAINE
SWITZERLAND
Most Citi Business Center
Glinky Street, 2, 3rd Floor
49000 Dnepropetrovsk
Phone (380) 56.7904301
Fax (380) 56.7904304
[email protected]
INDIA
271 Business Park, 5th floor
Model Industrial Colony
Off Aarey road
Goregaon (E) Mumbai 400 063
Phone (91) 22.39917100
Fax (91) 22.39917191
[email protected]
Olsbergerstrasse 2
4310 Rheinfelden
Phone (41) 61.8368310
Fax (41) 61.8318314
[email protected]
VIETNAM
Sang Tao Road, E-Office Park
Tan Thuan Exp. Pro. Zone
Tan Thuan Dong Ward, Dist. 7
Ho Chi Minh City, Vietnam
Phone (84) 08.62999130
Fax (84) 08.62999131
[email protected]
DA-13-GE-CA-155.0