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Alro Plastics
Your Source for Engineering Plastics
Sheet
Rod
Tube
Film
Profiles
Machined Parts
Reference
Guide
Fourth Edition
Your Complete
Plastic Materials
Source
alroplastics.com
®
Alro Plastics
IS YOUR SOURCE FOR ENGINEERING PLASTICS...
Focus:
In 1987, the Alro Steel Corporation created the Plastics division to sell plastic sheet, rod,
tube and film to Alro's existing customer base. Alro customers can now purchase steel,
plastics and industrial supplies from one fully integrated supplier and receive the same
superior service while lowering their total procurement costs.
Alro Plastics is committed to providing the best overall value and service the industry has to
offer. Our focus is on helping you to select the proper materials for your industrial applications, stocking the appropriate engineering materials, cutting and/or shipping the same day
you place the order, and offering value added processing to meet your most demanding
fabrication requirements.
Whether your business is large or small, we will provide you with competitive prices, technical support, and superior service. The Alro Steel Corporation has established an internal
quality program guaranteeing continuous improvement in our people and systems. Alro is
committed to being a primary supplier of plastics by assuring quality, service, support, and
by listening to the needs of our customers.
Alro Plastics Locations
Alro Plastics
2218 Enterprise
Jackson, MI 49204
Ph: (517) 787-5500
Fx: (517) 787-6380
Toll Free: 1-800 877-2576
email: [email protected]
Alro Plastics
Alro Plastics
10585 47th Street N.
Clearwater, FL 33762
Ph: (727) 573-1480
Fx: (727) 573-1632
Toll Free: 1-877 968-9980
Alro Plastics
4150 Broadmoor SE
Grand Rapids, MI 49512
Ph: (616) 656-2820
Fx: (616) 656-2828
Toll Free: 1-888 877-2576
5620 Shepherdsville Rd
Louisville, KY 40228
Ph: (502) 968-9980
Fx: (502) 968-5530
Toll Free: 1-877 968-9980
Alro Plastics
Alro Plastics
34401 Schoolcraft Rd
Livonia, MI 48150
Fx: (517) 787-6380
Toll Free: 1-800 877-2576
279 Madsen Drive
Bloomingdale, IL 60108
Fx: (616) 656-2828
Toll Free: 1-888 877-2576
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Our Philosophy:
Our business philosophy can best be represented by our Mission
Statement and our commitment to continuous improvement.
MISSION STATEMENT
To ensure the long term success of
Alro and its people by exceeding
our customers' expectations.
SERVICE EXPECTATIONS
Tender Loving Care for all Customers
Everyone is your customer
Next Day Delivery
Most customers rely on it
Zero Errors
What good is great delivery if it's wrong?
Heroic Recoveries
Turn a problem into an opportunity. If something goes wrong, fix it now!
Figure out what happened later and learn from it.
FOUNDATIONS
PEOPLE
SYSTEMS
INVENTORY
FACILITIES
EQUIPMENT
We exceed our customers' expectations through:
Superior Technology
Vast Inventory
Processing Services
On-Time Delivery
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Terms and Conditions:
Returned Goods
Orders may not be returned without prior authorization from Alro. If the responsibility is ours or the manufacturer's, we will replace the material promptly. In all other
cases, we will attempt to minimize the customer's expense or loss. If we authorize
a return, we reserve the right to make reasonable handling charges for returned
goods.
Cancellations
Special orders (goods not normally carried in stock) may not be cancelled without
our prior authorization. Such authorization will depend on terms we receive from
the manufacturers. Orders for stock material that have already been processed
may not be cancellable. This determination will be made at Alro’s sole discretion.
Claims
Claims for shortages in shipment, defective goods, or errors must be made within
10 days after receipt of order. Claims for shortages or damage caused by delivering carrier should be made directly with them. Claims for defective material may
need to be inspected and approved by the manufacturer before credit can be
issued.
Responsibility
Alro’s liability is limited to replacement of defective material. We are not responsible for and assume no liability for labor, incidental or consequential damages
or other expenses. Statistical information contained in this catalog (pertaining to
speeds, strength, specifications, proper working load of materials, tools, machines)
was derived from manufacturer’s tables and reprinted by us for our customer’s
convenience. We assume no responsibility by this reprint.
Alro Plastics' corporate headquarters in Jackson, Michigan.
Alro Plastics
2218 Enterprise
Jackson, MI 49204-0927
Ph: 800-877-ALRO (2576)
Copyright 2013
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This catalog has been compiled to provide information on a wide
variety of plastic products and to assist in selecting the proper
materials for your application. This catalog begins with a Material Selection Guide, a perfect starting place if you are unsure of
what material to select for your application. Once you have made
your selection, refer to the detailed product sections to provide
more specific information on applications, typical properties, size
availability, fabrication, and machining. Please keep in mind that
all the information listed in this catalog is there for your reference.
The information listed should not be the final determination on
the choosing of a new material for your specific application. Alro
Plastics highly recommends that you test out any new material before making a full commitment to it. There is no substitute for the
testing of a possible solution in the real life application.
The product sections are followed by additional plastics reference
information. At the back of the catalog you will find additional information regarding product compliance, chemical resistance and
some machining guidelines. These are also there for your reference and should provide a good starting point for you.
Here at Alro Plastics we believe in adding value to anything we
do, wether that means cutting to size, machining to print, or simply
packaging your material in a way that you the customer prefers. In
the Value-Added section we have listed some of our equipment to
hopefully give you a better understanding of what we can do. We
are also ISO 9001:2008 certified, so you can count on receiving a
quality product from us everytime you order. If this section is not
clear enough, feel free to contact us and schedule a tour of one of
our facilities in your area.
We hope you will find this catalog a helpful tool. You will also find
many references to our website, please feel free to visit our site
as often as you would like. We are making a committment to our
website and it will have the most up-to-date information regarding
new products and applications. We also welcome any suggestions
you may have to make your experience with Alro even better. Because here at Alro, continuous improvement is not just a saying,
but a way of life for us.
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Table of Contents
If you cannot locate the material you require, contact Alro Plastics at 800-877-ALRO (2576).
Material Selection Guide
Material Selection Guide..........................................11-26
Advantages of Stock Shapes...................................11
General Selection Criteria...................................11-12
Product Descriptions ......................................... 13-16
Origin of Plastics......................................................17
Product Selection Chart..................................... 18-21
Property Comparison Charts............................. 22-26
Plastic Products
ABS ........................................................................... 27-30
Product Description..................................................
Physical Properties...................................................
Specialty Grades......................................................
Acetals...................................................................... 31-37
Acetron®, Delrin®.......................................................
Acrylics..................................................................... 38-53
Plexiglas® Grades.....................................................
Optix® Grades...........................................................
Armor-XTM.................................................................. 54-55
Borated PE................................................................ 56-61
Clear Rigid PVC........................................................ 62-63
Corrugated Plastic Sheet........................................ 64-65
Typical Properties.....................................................
Specifications...........................................................
CPVC......................................................................... 66-68
Fabrication Tips........................................................
Continued on next page 
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Plastic Products
Delrin®....................................................................... 69-71
Densetec® Grades..................................................... 72-73
Duratron CU60 PBI................................................... 74-75
Ertalyte®.................................................................... 76-77
Fiberglass................................................................. 78-91
Product Descriptions................................................
Various Products......................................................
Misc Fiberglass Items...............................................
Fluorosint® Grades................................................... 92-97
HDPE......................................................................... 98-99
Hydex® 202 & 301................................................. 100-101
Hydex® 4101 & 4101L (PBT)................................. 102-107
Hy-Pact® VH (VHMW)........................................... 108-109
Industrial Laminates.............................................110-115
Various Products......................................................
King ColorBoard®..................................................116-117
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Plastic Products
King ColorCore®....................................................118-119
King CuttingBoard®.............................................. 120-121
King CuttingColors®............................................. 122-123
KomaAlu®......................................................................124
KomaTex®......................................................................125
KYDEX® ................................................................ 126-130
Various Grades.........................................................
Life Science / Medical Grades............................. 144-153
LubX®..................................................................... 132-133
Machinable Blue Wax...................................................134
Makrolon®.............................................................. 135-143
Medical / Life Science Grades............................. 144-153
Sustarin® C MG........................................................
SustaPPO MG..........................................................
SustaPEI MG............................................................
Sustason PSU MG...................................................
Sustason PPSU MG.................................................
SustaPEEK MG........................................................
Ketron® PEEK LSG...................................................
Noryl® (PPO).......................................................... 154-157
Nyla-Glide GRTM Profile Shapes.......................... 158-159
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Plastic Products
Nylatron® ............................................................. 160-163
Nylon..................................................................... 164-169
Cast and Extruded....................................................
Nylon, Oil-Filled ................................................... 170-173
Nylon MD .............................................................. 174-175
PEEK (Polyetheretherketone)............................. 176-185
PET (Polyethylene Terephtalate)........................ 186-187
PETG..................................................................... 188-191
Polycarbonate...................................................... 192-200
Makrolon® Grades....................................................
Abrasion Resistant...................................................
Polyethylene (PE)................................................. 201-205
LDPE, HDPE, VHMW, UHMW.................................
Polypropylene...................................................... 206-209
Polystone M, MDT & XDT.................................... 210-213
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Plastic Products
Polystyrene (High Impact)................................... 214-216
Polysulfone........................................................... 217-218
PPS (Polyphenylene Sulfide).............................. 219-221
Precision Board.................................................... 222-223
PTFE / TFE............................................................ 224-229
PVC Type I & II...................................................... 230-235
PVC Foam Sheet.................................................. 236-237
PVDF (Polyvinylidene Fluoride).......................... 238-239
Radel® R................................................................ 240-241
StarBoard® Products ........................................... 242-249
Tecasint® Grades ................................................. 250-251
Techtron® PPS & HPV........................................... 252-253
Tooling Board ...................................................... 254-259
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Plastic Products
Torlon® 4203, 4301................................................ 261-265
UHMW Polyethylene............................................ 266-279
Ultem® PEI............................................................. 280-284
Physical Properties..................................................
Urethane ............................................................... 285-289
Vivak®.................................................................... 290-292
WallTUF®.......................................................................293
WearGEHR....................................................................294
Fabrication Guidelines
Getting Started...............................................................295
Drilling, Threading & Tapping.........................................296
Reaming & Milling..........................................................297
Sawing & Turning...........................................................298
Post Annealing & Adhesive Bonding..............................299
Machinability Comparison Chart....................................300
Machining Guidelines.....................................................301
Trouble Shooting.................................................... 302-303
Miscellaneous Formulas........................................ 304-305
Standard Edge Finishes.................................................306
Processing Services
Processing Overview.....................................................308
CNC Precision Saw Cutting...........................................308
Rod & Tube Cutting........................................................309
Waterjet Cutting..............................................................309
CAD / CAM Programming..............................................310
CNC Routing..................................................................310
CNC Milling & Machining...............................................311
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Processing (Continued)
Plastic Welding...............................................................311
Drilling & Tapping...........................................................311
Bending & Gluing...........................................................312
Reference Section
Alro Plastics Key Suppliers............................................313
Material Tradenames............................................. 314-317
Product Compliance............................................... 318-322
Chemical Resistance 1.......................................... 323-333
Chemical Resistance 2.......................................... 334-339
Plastic Weight Charts............................................. 340-341
Terminology ........................................................... 342-346
Alro Steel Corporation
Steel Products and Services.................................. 347-351
Industrial Supply..................................................... 352-356
Alro Smart CellTM............................................................357
Alro Metals Plus..................................................... 358-359
Alro Locations................................................................360
Alro Steel
Metals Industrial Supplies Plastics
Established in 1948 the Alro Steel Corporation has grown to over 60 locations in 12 states.
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Advantages of Stock Shape Plastics
Plastics can provide many advantages over other materials.
Some benefits include:
Light Weight
High Wear Resistance
High Impact Resistance
Noise Reduction
Self Lubricating
Easily Machined
Corrosion Resistance
Aesthetics
LEADS
TO
Increased Productivity
Longer Part Life
Increased Product Reliability
OSHA Compliance
No Lubrication Required
Cost Savings
Less Down Time
Appearance
General Selection Criteria
The selection of a material for an application is a very difficult task. Usually one
is only able to narrow the selection down to two or three candidates and the final
selection is then determined by testing.
The first and most important step in selecting a material from the broad spectrum
(steel, aluminum, brass, UHMW, Delrin®, nylon, etc.) is to carefully define the properties required and the environment in which the material will need to perform.
It may be necessary to ask some or all of the following questions to define
the application. The more completely the application is defined, the better the
chance of selecting the best material for the job.
What load will the part have to carry?
What temperatures will the part see and for how long?
Will the material be exposed to chemicals or moisture?
Will the design carry high loads? What will the highest load be? What is the maximum stress in the part? What kind of stress is it (tensile, flexural, etc.)? How
long will the load be applied? What is the projected life of the part or design?
What is the maximum temperature the material must sustain? What is the minimum temperature the material will sustain? How long will the material be at these temperatures? Will the material have to withstand impact at the low temperature?
Will the material be exposed to normal relative humidity? Will the material be submerged in water? If so, at what temperature? Will the material be exposed to steam? Will the material be painted? Will the material be submerged or wiped
with solvents or other chemicals? If so, which ones? Will the material be exposed
to chemical or solvent vapors? If so, which ones? Will the material be exposed
to other materials that can outgas or leach detrimental materials, such as plasticizers?
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General Selection Criteria
Will the material be used as a bearing or need to
resist wear?
Will the material be expected to perform as a bearing? If so, what will the load, shaft diameter, shaft material, shaft finish, and rpm be? What wear or abrasion condition will the material see? Note: Materials with friction reducers added, such as TFE, molybdenum disulfide, or graphite, generally
exhibit less wear in rubbing applications.
Will the part have to meet any regulatory requirements?
Does the part have to retain its dimensional shape?
What kind of dimensional stability is required?
Is an FDA approved material required (taste/odor)? Is for a Medical application?
Should the material have a special color and/or appearance?
What color material is desired? Does it have to match anything else? Is a textured surface needed?
Will the part be used outdoors?
Is material cost an important factor?
LEAST EXPENSIVE
MOST EXPENSIVE
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HDPE (High Density Polyethylene)
Polypropylene
PVC Type 1 (PolyVinyl Chloride)
VHMW (Very High Molecular Weight Polyethylene)
Acrylic (Clear sheet)
Polycarbonate (Thin Gage sheet)
UHMW-PE (Ultra High Molecular Weight Polyethylene)
TIVAR® 88
Nylon 6 (Cast)
Nylon 6/6 or Nylon 101® (Extruded)
Nylatron® GS, Nylatron® GSM
Acetron® GP (Acetal Copolymer)
Delrin® (Acetal Homopolymer)
Noryl® (PPO)
Nylon Supertough ST801
PET (Polyethylene Terephthalate)
Hydex® 4101 and 4101L
Polycarbonate (Machine Grade)
PTFE / TFE
Polysulfone
Ultem® (Duratron® 1000 / Polyetherimide)
Polyethersulfone (PES)
Kynar® (PVDF)
Delrin® AF
PEEK (Polyetheretherketone)
Techtron® PPS & HPV
Torlon® (Polyamide - imide)
TecasintTM
*Note: Comparative pricing based on price per square foot for 1 inch thick slab.
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Product Descriptions
The following descriptions are designed to offer a brief reference of each products'
typical properties. These descriptions have been arranged in order of least expensive to highest cost/performance. For additional information regarding product
descriptions, applications, physical properties, and available shapes/sizes, please
contact Alro Plastics at 1-800-877-ALRO.
HDPE: HDPE is a high impact strength and high density polyethylene. HDPE has
excellent tensile strength, energy absorption, abrasion resistance and resistance to
stress cracks. High-density polyethylene, unlike polypropylene, cannot withstand
normally-required autoclaving conditions. HDPE is not dimensionally stable so it can
not hold tight tolerances when machined. This product is FDA compliant, in Natrual
color only.
LDPE: HDPE is a corrosion resistant, extruded material that sustains low moisture
permeability. It also has a relatively low working temperature, soft surface and low
tensile strength. LDPE is more flexible than HDPE, which makes it a good choice
for prosthetic devices, most of which are either drape formed or vacuum formed. Its
impact resistance makes it a natural for impact pads, while its easy machinability
makes it a good choice for fabricated parts where chemical and corrosion resistance
is demanded.
POLYPROPYLENE: Polypropylene is an economical material that offers a combination of outstanding physical, chemical, mechanical, thermal and electrical properties
not found in any other thermoplastic. Polypropylene is a high corrosion resistant
material that has high temperature resistance and tensile strength. Compared to
LDPE or HDPE, polypropylene has a lower impact strength but superior working
temperatures and tensile strength.
PVC: PVC Type II is a uniquely adaptable polyvinyl chloride displaying excellent
thermoforming capabilities, contour definition and surface texture. Available finishes
include matte and glossy. Type II is fashioned in the form of homogeneous sheets. This
product has great corrosion and chemical resistance, however it is not FDA compliant.
VHMW: There are many cases in which UHMW is specified for installations where
its ultimate abrasion and impact resistance are not necessary. VHMW is a unique
product designed to be a perfect complement to UHMW and to bridge the wide performance gap between HDPE and UHMW. This material is FDA and USDA approved
in the white opaque color.
ACRYLIC: Acrylic plastic sheet is completely transparent, flexible and has great resistance to breakage. It is an excellent material which can replace glass for windows,
doors, partitions and skylights. It is lightweight, with only half the weight of glass, and
it is virtually unaffected by nature. An FDA approved grade is available by request.
POLYCARBONATE: Polycarbonate is a unique engineering thermoplastic which
has an excellent balance of clarity and toughness while displaying a wide range of
high-heat deflection temperatures. Toughness is the most outstanding feature of
polycarbonate; for applications such as safety shields and sports equipment this
durable material is without equal.
UHMW-PE: Provides outstanding abrasion resistance and a low coefficient of friction.
Impact strength is high and chemical resistance is excellent. UHMW-PE also exhibits
a high coefficient of thermal expansion (meaning that the material will expand or swell
under increased temperatures). This product is also FDA compliant, however; it will
not handle heavy loads or hold tight tolerances.
TIVAR® 88: Uniquely formulated UHMW, TIVAR® 88 engineering polymer has a very
low coefficient of friction, excellent abrasion resistance. Lightweight (1/8 the weigth
of steel), it is easily machined and installed. TIVAR® 88 can be fabricated and welded
to provide a solution for nearly any application, Available in an anti-static formulation.
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NYLON 6 (Cast): This nylon exhibits all the properties which generally make NYLON
a superior engineering material; high strength, low friction and wear resistance, however, because of the casting process, part size and thickness are almost unlimited
without degradation of the material's internal structure. Cast NYLON is available in
a wide variety of FDA approved shapes. It is also available in blue, glass-filled and
molybdenum-disulfide filled grades.
NYLON 101® (Extruded): This industry standard for machined plastic is characterized
as having an excellent combination of physical properties including; high strength, a high
melting point, resistance to repeated impact, low coefficient of friction and resistance
to abrasion. It has good resistance to fuels, lubricants and most chemicals, but is attacked by phenols, strong acids and oxidizing agents. This material is FDA compliant.
NYLATRON® GS: Molybdenum disulphide (MoS2) filled nylon offering improved
strength and rigidity. With a lower coefficient of linear thermal expansion than Nylon
101®, Nylatron® GS parts maintain better fit and clearances, and have less tendency
to seize as bearings.
NYLATRON® GSM: Nylatron® GSM contains finely divided particles of molybdenum
disulphide (MoS2) to enhance its load bearing capabilities while maintaining the impact
resistance inherent to nylon. It is the most commonly used grade for gears, sheaves,
sprockets and custom parts.
NYLOIL® FG and MDX: Cast Nylon 6 with built-in oil lubrication gives this material a
lubricated surface at all times. In addition to excellent lubricity, other characteristics
include excellent wear resistance, improved dimensional stability and machinability.
Grade FG is FDA compliant.
ACETRON® GP: Acetron® GP is Quadrant's general purpose copolymer acetal and
is the only porosity-free acetal product available today. Quadrant's in-line photometric quality procedure assures every plate and rod is porosity-free as measured by
Quadrant's dye penetrant test making it the preferred acetal for food contact and
medical applications. Acetron® GP natural (white) is FDA, USDA, NSF, Canada AG
and 3A-Dairy compliant.
DELRIN®: Delrin®, a homopolymer acetal, is also manufactured and stocked in rod
and plate. It offers slightly higher mechanical properties than Acetron® GP acetal,
but may contain a low-density center, especially in larger cross-sections. Delrin® is
ideal for small diameter, thin-walled bushings that benefit from the additional strength
and rigidity of homopolymer acetal. Delrin® natural grade is made from a resin that is
FDA, NSF and USDA compliant.
NORYL®: NORYL® modified PPO is a strong, tough engineering plastic with outstanding mechanical, thermal and electrical properties. Low moisture absorption
and low thermal expansion make NORYL® one of the most dimensionally stable
thermoplastics available. NORYL's hydrolytic stability makes it a good choice for
many applications where fluids are present. It's FDA compliancy makes it suitable
in food-based applications.
NYLON Supertough ST801: Nylon ST801 is an unreinforced, super tough polyamide
6/6 for injection molding and extrusion. It offers outstanding break resistance over a wide
temperature and humidity range and high productivity. This grade of nylon offers the
same characteristics of standard NYLON with the addition of greater impact strength.
PET: An unreinforced, semi-crystalline thermoplastic polyester. Its excellent wear
resistance, low coefficient of friction, high flexural modulus and superior dimensional
stability make it a versatile material for designing mechanical and electromechanical
parts. Because PET has no centerline porosity, the possibility of fluid absorption and
leakage is virtually eliminated. PET is somewhat brittle and FDA compliant.
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HYDEX® 4101 (PBT): HYDEX® 4101 is a PBT polyester. In addition to the physical
properties of PET, PBT has better impact, lubricity, lower moisture absorption and
improved machinability. PBT does not exhibit porosity in the extruded form. This
product is offered in many popular standard rod and slab sizes and is FDA compliant.
HYDEX® 4101L: HYDEX® 4101L (Lubricated) is an enhanced version with improved
wear, PV range and lubricity over HYDEX® 4101. This products is offered in many
popular standard rod and slab sizes and is FDA compliant.
POLYCARBONATE (Machine Grade): A transparent thermoplastic with high impact
strength, high modulus of elasticity and good high voltage insulating properties. Some
practical limitations of POLYCARBONATE sheet include exposure to high temperatures
and humidity over long periods of time. This material is not FDA compliant.
HYDEX® 202 and 301 (Rigid Polyurethane): HYDEX® 202 and 301 are a family of
rigid thermoplastic polyurethane products. These resins are unique in that they are
amorphous and provide properties such as good impact resistance, good dimensional
stability and clarity. These materials are extremely dimensionally stable and are frequently the material of choice when close tolerance and/or difficult geometrical parts
are being machined.They also exhibit properties of crystalline polymers by having
excellent chemical resistance and low moisture absorption. While HYDEX® 202 is
opaque, HYDEX® 301 is transparent, and would replace polycarbonate in applications requiring clarity and chemical resistance. These materials are FDA compliant.
PTFE / TFE (Polytetrafluoroethylene): PTFE is a member of the fluorocarbon family
and very well known for its chemical and heat resistance. It is insoluble in almost all
organics. PTFE also resists attack by most corrosive chemicals, retains its strength
in extreme temperatures and because it absorbs little energy, excels as electrical
insulation. Impact strength is high, but its resistance to wear, tensile strength and
creep resistance are low in comparison to other engineering materials. This material
is FDA compliant.
POLYSULFONE: A semi-transparent, heat resistant, ultra-stable high performance
engineering thermoplastic. This material offers excellent mechanical, electrical and
chemical resistance properties which remain unchanged over a broad temperature
range. It is FDA compliant and has excellent electrical properties and can withstand
multiple autoclave cycles.
ULTEM® (DURATRON® PEI): ULTEM® is an amorphous thermoplastic polyetherimide (PEI) material which combines exceptional mechanical, thermal, and electrical
properties. Its continuous use temperature of 332oF is higher than that of commodity
plastics such as NYLON and DELRIN®. It is used widely in the electronic market
because of its good arc resistance and dielectric constant. It is also a prime material
for medical applications because of its ability to withstand multiple autoclave steam
sterilizations. This material is FDA compliant.
PES (Polyethersulfone): This polymer exhibits high resistance to heat and combustion, low smoke emission, low moisture absorption, and generally good mechanical
properties. Heat resistance of 398oF at 264 psi can be expected. This material is
FDA compliant.
KYNAR® PVDF (Polyvinylidene Flouride): This high molecular weight polymer is a
member of the fluorocarbon family. PVDF provides greater strength, wear and creep
resistance than PTFE. PVDF will not handle the high temperatures of PTFE, however;
this material will operate in the -100oC to 150oC range. This material is FDA compliant.
HYDLAR® Z (Nylon/Kevlar): The KEVLAR® filler enhances the physical properties
but is not abrasive like glass fillers. KEVLAR® increases the tensile and flexural
strength and also increases the impact resistance. This material offers outstanding
machinability and is non-abrasive to mating surfaces and tooling. Ideal for structural,
high PV and wear resistant applications.
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DELRIN® AF: A combination of oriented PTFE/TFE fluorocarbon fibers uniformly
dispersed in DELRIN® acetal resin. This combination produces a material that has
strength, toughness, dimensional stability and fabrication economy which approaches
that of DELRIN®, plus the surface characteristics of unlubricated PTFE. Not FDA
compliant.
PEEK (Polyetheretherketone): This crystalline, high temperature engineering thermoplastic, offers excellent thermal and chemical resistance properties and outstanding
resistance to abrasion and dynamic fatigue. PEEK is ideal for electrical components
exposed to heat over 464oF. This material is FDA compliant.
TECHTRON® PPS: Techtron® PPS (polyphenylene sulfide) products offer the broadest
resistance to chemicals of any advanced engineering plastic. They have no known
solvents below 392°F (200°C) and offer inertness to steam, strong bases, fuels and
acids. Minimal moisture absorption and a very low coefficient of linear thermal expansion, combined with Quadrant EPP's proprietary stress relieving process, make these
PPS products ideally suited for precise tolerance machined components.
TORLON® Poly(amide/imide): This resin exhibits exceptional physical and chemical
properties with superior resistance to elevated temperatures (from 400oF to 500oF
continuously). It is available in 3 grades: electrical, bearing and 30% glass reinforced.
Torlon® 4301 and 4203 resins provide better compressive strength and higher deflection
temperature than most other high performance thermoplastics. Their low coefficient of
thermal expansion and high creep resistance provide excellent dimensional stability
over a wide range of temperatures. This material is not FDA compliant.
TECASINTTM: TecasintTM materials are high termperature polyimides for special applications. Semi-finished products and direct formed finished parts made of TecasintTM
have excellent long-term stability. The broad temperature application spectrum of
these materials range from -270oC to +300oC. Even when heated briefly to 350oC,
TecasintTM materials will not melt or soften. Strength, dimensional stability and creep
strength remain high under mechanical stress even during long-term usage.
16
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Origin of Plastics
ALKYLAMINES
LOW DENSITY
POLYETHYLENE
VCM
OLEFINES
ETHYLENE
POLYTETRAFLUOROETHYLENE
ETHYLENE
OXIDE
ETHYLENE OXIDE
DERIVATIVES
PLASTICISER
ALCOHOLS
PLASTICISERS
PROPYLENE
POLYPROPYLENE
PROPYLENE
OXIDE
CRUDE OIL
NAPHTHA
POLYVINYL
CHLORIDE
POLYURETHANES
RESINS
BUTADIENE
PETROL
PHENOL
AROMATICS
BENZENE
CUMENE
PHENOLIC
DERIVATIVES
ACETONE
ACRYLICS
TOLUENE
CYCLOHEXANE
ADIPIC ACID
NYLON SALT
NYLON
XYLENE
PARAXYLENE
PURE TEREPHTHALIC
ACID
POLYESTER FILM
17
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alroplastics.com
Product Selection Chart
MATERIAL
GRADE
ASTM
Test Method
DELRIN® AF
DELRIN®
HYDEX®
4101
HYDEX®
4101L
HYDLAR Z®
PVDF (KYNAR®)
NORYL®
NYLOIL®
NYLOIL® MDX
NYLON
PEEK 450G
PHENOLIC CE
POLYCARBONATE
POLYETHYLENE
HIGH DENSITY
POLYETHYLENE
UHMW
POLYPROPYLENE
POLYSULFONE
UDEL® P1700
PPS
PVC T1G1
TECASINTTM
PTFE / TFE
TIVAR® 88
TORLON® 4203L
UHMW-PE
ULTEM® 1000
URETHANE
VHMW
TYPICAL
APPLICATIONS
Self lube bearings, High strength and load,
gears, cams
dim. stability, wear resist.
Gears, bushings,
High strength, dimensional
bearings, pulleys
stability, resilient
Gears, cams, valves, High chem. wear resistance,
food piston pumps dim. stable, no porosity
Bearings, filler valve, Excellent lubricity, dim.
impellers, nozzles
stable, chemical resistance
Bushings, bearings Superior wear, and machine.
and wear plates
prop., FDA compliant
Fluid handling, and High wear resistance and
food processing
lubricity, good shock resist.
Electrical comp.,
Elec./thermal properties,
auto parts
dim. stablility, machinable
Gears, bearings,
Excellent lubricity, machine
bushings,
and high wear resistance
Bearings, bushings, Excellent lubricity, high
gears, wear pads
wear resist., machinable
Bearings, bushings, Good wear resistance,
gears, guides
low friction, light weight
Electronics, aircraft, High heat resist., excellent
pump, valve parts
mech. prop., low smoke
Pulleys, sheaves,
Strong, tough, high impact,
gears, bushings
machinable
Lenses, high temp High impact, low creep,
windows, electrical wide temp. limits, stable
Washers, rollers,
High abrasion resistance,
thermoformed parts high impact, low friction
Guides, wear plates, High wear resist,
bushings, rollers
tough engineering material
Appliances, spacers, Low cost, good impact,
washers
chemical resistant
Food processing,
Tough, rigid, high temp.,
screw injection
resistant to mineral acids
Auto., electrical,
Corrosion and temp. resist.,
consumer goods
high strength-to-weight
Apps. with high acid, Excellent corrosion and
alkali concentrations chemical resistance
Compressor bearing, Excellent electrical values,
Pump bushings
high temperature usage
Gaskets, seal rings, Extreme corrosion resist.,
spacers, bearings
high dielectric strength
Bin liners, chute
High wear resistance, low
liners
friction, tough
Connectors,
Good impact resistance and
relays, insulators
electrical properties
Augers, bushings,
Corrosion, chem, wear bearings, guides
resistant, FDA, USDA, 3A
Electrical, industrial, Excellent mech. strength,
medical applications good heat resistance
Rollers, wear pads, Good wear, tough, high
gears, shock asorb. coefficient of friction, flexible
Washers, gaskets, Low friction, resistant to
chutes, liners.
caking, extremely flat
S = Sheet R = Rod T = Tube F = Film
18
TYPICAL
PROPERTIES
WATER
FORMS
HARDNESS ABSORB.
AVAILABLE ROCKWELL
24 hr
S R T F
1/8 thk %
D785
D570
x
x
x
x
x
x
x
M75-90
.25/2.9
.25
x
M94
R120
M120
x
x
M119
.07
x
x
121R
1.2
x
x
x
.04
x
x
x
D80
(Shore)
R115-119
x
x
x
R95-105
.3-.4
x
x
x
R95
.3
x
x
x
R95-120
1.2
x
x
x
126
.5
x
x
x
M100
2.0
x
x
x
.12
x
x
x
x
x
x
x
x
x
x
x
x
M70-78
R115-125
D60-70
(Shore)
D60-70
(Shore)
M10-80
R30-100
M93
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
.06
.01
.01/.03
N/A
.03
D82(Shore)
R118
D50-65
(Shore)
M120
None
M119
.33
D67
.01
M109
.25
x
D66
.01
.02/1.5
x
10A-90D
(Shore)
M92-102
65D
(Shore)
---
x
x
x
x
.05
.05
.40
.24
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MATERIAL
GRADE
COMPRESSIVE
TENSILE
STRENGTH PSI STRENGTH/PSI
DIELECTRIC
STRENGTH
1/8" THK VPM
FLEXURAL YIELD ELONGATION %
STRENGTH/PSI
D695
D638
D149
D790
D638
DELRIN AF
N/A
8,500/11,000
N/A
15,000
2/7
DELRIN®
N/A
10,000
320
14,100
25/75
HYDEX®
4101
HYDEX®
4101L
HYDLAR Z®
12800
9,400
N/A
N/A
200/300
N/A
7,200
N/A
N/A
40
19,300
16,000
N/A
23,000
N/A
PVDF (KYNAR®)
8680
5,500/7,400
N/A
N/A
50/250
NORYL®
16,000/16,400
7,800/9,600
40/550
12,800/13,500
50/60
NYLOIL
N/A
8,800/9,800
N/A
13,000/13,500
45/55
NYLOIL MDX
N/A
8,800/9,800
N/A
13,000
N/A
NYLON
See catalog
11,000/14,000
N/A
7,000/17,500
30/320
PEEK 450G
17,100
12,000
190
12,500
50
PHENOLIC CE
36,000
14,000
300
18,000
N/A
POLYCARBONATE
10,500-12,500
8,900-10,500
380
13,500
8-125
POLYETHYLENE
HIGH DENSITY
POLYETHYLENE
UHMW
POLYPROPYLENE
2,700/3,600
3,100/5,500
400/600
N/A
20/1000
N/A
2,500-3,500
680
N/A
300/500
5,600/8,000
4,300/5,500
450/650
6,000/8,000
200/700
POLYSULFONE
UDEL® P1700
PPS
N/A
10,200
425
15,400
50-100
N/A
12,500
450
21,000
3-6
PVC T1G1
7,750/11,700
7,600
335/380
11,000
100-140
TECASINT
30,000
16,000
395
N/A
9
PTFE / TFE
1,700
2,000/5,000
430
N/A
200/400
TIVAR® 88
N/A
4,000
680
N/A
140
TORLON® 4203L
32,100
16,000-21,500
580
34,000
5-18
UHMW-PE
3,000
5,800
2,300
3,500
300
ULTEM 1000
21,900
15,200
830
22,000
60
URETHANE
20,000
175/10,000
400/500
700/4,500
100/1000
VHMW
---
>3,800
---
---
>800
Test Method
®
®
®
TM
®
19
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alroplastics.com
REFER
TO
PAGE:
D635
ARC
RESISTANCE
SEC.
D495
94HB
N/A
136
69
Excellent
94HB
N/A
69
221
Excellent
94HB
N/A
129 on
15 Mil. Spec.
N/A
102
221
Excellent
94HB
N/A
N/A
102
210
Excellent
94HB
Self extinguish.
N/A
n/a
PVDF (KYNAR )
300
Excellent
94VO
Self extinguish.
50/70
238
NORYL®
175/220
Excellent
94V1
Self extinguish.
75
154
NYLOIL®
230
Excellent
N/A
Self extinguish.
N/A
170
NYLOIL® MDX
230
Excellent
N/A
Self extinguish.
N/A
174
NYLON
180/250
Excellent
94V2
Self extinguish.
N/A
164
PEEK 450G
480
Good
94VO
N/A
120/180
176
PHENOLIC CE
250
Good
94HB
N/A
N/A
110
POLYCARBONATE
200
Excellent
94VO
<1
10/120
192
POLYETHYLENE
HIGH DENSITY
POLYETHYLENE
UHMW
POLYPROPYLENE
180
Excellent
94HB
.5
N/A
98
180
Excellent
94HB
.5
N/A
201
225/300
Good
94HB
N/A
136/185
206
POLYSULFONE
UDEL® P1700
PPS
300
Good
94V2
N/A
122
217
400
Good
94VO
N/A
124
219
PVC T1G1
160
Good
94VO
Self extinguish.
N/A
230
TECASINTTM
Up to 572
Good
N/A
N/A
N/A
250
PTFE / TFE
500
Excellent
N/A
N/A
300
224
TIVAR 88
180
Excellent
94HB
0.5
N/A
276
TORLON® 4203L
450/500
Good
94VO
N/A
N/A
262
UHMW-PE
180
Excellent
94HB
N/A
N/A
266
ULTEM® 1000
338
Good
94VO
N/A
N/A
280
URETHANE
190/225
N/A
N/A
1/.6
285
VHMW
---
Fair to
excellent
Excellent
N/A
N/A
N/A
108
MATERIAL
GRADE
MAX TEMP
CONTINUOUS oF
MACHINABILITY
UL
RATING
BURN RATE
(IN./MIN.)
ASTM
Test Method
DELRIN® AF
---
---
---
185/220
Excellent
DELRIN
195
®
HYDEX®
4101
HYDEX®
4101L
HYDLAR Z®
®
®
The suggestions and data in this chart are based on information we believe to be reliable. They are offered in good faith,
but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that
the prospective user determine the suitability of materials and suggestions before adopting them on a commercial scale.
20
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MATERIAL
GRADE
EFFECT OF
WEAK
ACIDS
EFFECT OF
STRONG
ACIDS
ASTM
Test Method
DELRIN® AF
D543
D543
D543
D543
D543
Resistant
to some
Resistant
to some
A
Attacked
Attacked
Resistant
Resistant
to some
Resistant
to some
E
E
Excellent resistance
to practically all solvents
Excellent resistance
to practically all solvents
Fair
A
Resistant
E
E
Fair
Resistant
Attacked
None
None
Fair
PVDF (KYNAR )
None
None
None
None
NORYL®
E
E
E
E
Attacked by some
esters and ketones
N/R
NYLOIL®
M
N/R
A
N/R
E
NYLOIL® MDX
M
N/R
A
N/R
E
NYLON
Resistant
Attacked
None
None
PEEK 450G
Resistant
Resistant
Resistant
PHENOLIC CE
A
Resistant (except
100% H2SO4, HNO)
N/R
N/R
N/R
Resistant to
common solvents
Outstanding hydrolysis
resistance
M
POLYCARBONATE
E
E
E
M
N/R
Very
resistant
A
Very
resistant
M
Resistant
(below 80oC)
A
N/A
N/A
N/A
DELRIN
®
HYDEX®
4101
HYDEX®
4101L
HYDLAR Z®
®
Attacked
POLYETHYLENE
Very
Attacked slowly by
HIGH DENSITY
resistant
oxidizing acids
POLYETHYLENE Fair to good
Poor
UHMW
POLYPROPYLENE
N/A
N/A
Attacked
EFFECT OF
ORGANIC SOLVENTS
POLYSULFONE
UDEL® P1700
PPS
A
A
A
M
M
E
A
E
A
E
PVC T1G1
E
E
E
E
N/R
TECASINTTM
E
A
M
N/R
E
PTFE / TFE
None
None
None
None
None
TIVAR 88
A
Poor
A
M
A
TORLON® 4203L
E
A
M
N/R
E
UHMW-PE
A
Poor
A
A
A
ULTEM® 1000
E
A
E
N/R
A
URETHANE
M
N/R
A
M
M
VHMW
---
---
---
---
---
®
EFFECT OF EFFECT OF
WEAK
STRONG
ALKALIES ALKALIES
E = Excellent
A = Acceptable
M = Marginal
N/R = Not Recommended
N/A = Not Available
21
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Property Comparison Charts
Comparison of Slide Wear and Relative Cost
Slide Wear is the amount of material that is worn away in a controlled test. The lower the
amount (or number) the longer the life of the product.
Acetal Copolymer (216)
2.42
Ketron PEEK (200)
58.6
13.0
UHMW-PE (111)
1
2.02
Nylon Type 6/6 (72)
PBT, Hydex 4101 (68)
3.64
PET (67)
3.30
Delrin 500cl (22)
7.85
9.10
Ketron PEEK HPV (10)
58.6
Ertalyte TX (35)
Nylon, solid lubricant (9)
2.02
9.30
PAI, Torlon 4301 (8)
0
Oil-Filled Nylon (4)
50
87.0
100
Delrin AF Blend (65)
150
Hydlar Z (128)
Better
Wear Life
200
2.24
Wear Factor, “K” (in - min ft-lb-hr)
250
Relative Cost of Material Using UHMW as a Base with a Cost Factor of 1
Comparison of Rotational Wear and Relative Cost
Rotational Wear is measured as a Limiting PV value. The Limiting PV value is the amount of
pressure and velocity a material can experience before melting. The higher the value the greater
ability to withstand tougher conditions and lengthen the life of the product.
Cast Bronze 660 (75.0)
PEEK HPV (45.0)
PAI, Torlon 4301 (45.0)
87.0
Orkot TLG (25.0)
644.0
Ketron PEEK (20.0)
58.6
Oil-Filled Nylon (16.0)
2.24
Delrin 500cl (12.0)
7.80
Nylon, solid lubricant (15.0)
Delrin AF Blend (11.5)
Ertalyte TX (6.0)
9.30
9.10
Hydlar Z (5.0)
PET (3.0)
3.30
13.0
PBT, Hydex 4101 (2.8)
3.64
0
Acetal Copolymer (2.7)
10
UHMW-PE (2.0)
20
2.42
30
2.00
40
58.6
Better
Wear Life
4.17
50
1
Limiting PV (Value x 1,000 psi-fpm)
60
The suggestions and data in these charts are based on information we believe to be reliable. They are offered in good faith, but without
guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine
the suitability of materials and suggestions before adopting them on a commercial scale.
22
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Comparison of Temperature and Relative Cost
Temperature (Continuous Use) gives an assesment of the maximum temperature at which a
product can be considered for continuous use in a given application.
Polysulfone (300)
Vespel (550 - 900)
PTFE (500)
Ketron PEEK (480)
Torlon PAI (475)
G7 Laminate (428)
PVDF (300)
8.30
G10 Laminate (284)
Polycarbonate (250)
21.3
Oil-Filled Nylon (230)
5.00
PBT, Hydex 4101 (221)
2.24
PET (212)
Ertalyte TX (210)
CPVC (200)
Acetal Copolymer (180)
HDPE (180)
UHMW-PE (180)
PVC Type 1 (180)
200
0.58
300
Acrylic, extruded (160)
400
0.99
500
Techtron PPS (425)
600
Better
Temperature
Resistance
Ultem PEI (338)
700
505.7
11.6
58.6
87.1
29.8
49.3
11.1
11.3
3.64
3.30
9.30
3.47
2.42
0
1
100
2.50
Continuous Use Temperature, oF
800
Comparison of Friction and Relative Cost
PSU - Polysulfone (.37)
Nylon Type 6/6 (.35)
Vespel SP-1 (.29)
Ketron PEEK (.34)
Ertalyte TX (.20)
9.30
FEP Fluorocarbon (.33)
PET (.20)
3.30
Acetal Copolymer (.25)
Delrin 500cl (.20)
7.80
2.42
Torlon PAI 4301 (.20)
8.70
Delrin AF Blend (.14)
9.10
PBT, Hydex 4101 (.19)
Nylon, Solid Lubricant (.13)
2.00
3.64
TIVAR 88 Blue (.13)
4.00
Oil-Filled (.12)
2.20
0.10
PTFE (.05)
0.15
UHMW-PE (.12)
0.20
1
0.25
Stainless Steel (.19)
0.30
6.69
Least
Amount of
Friction
Carbon Steel (.25)
0.35
0.71
0.40
8.30
2.00
58.6
31.6
0
505.7
0.05
11.6
Coefficient of Friction, Dynamic (No Units)
Friction is the resistance of motion on surfaces that touch. The lower the number in this chart,
the easier the material will move.
23
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Comparison of Tensile Strength and Relative Cost
Tensile Strength is related to flexibility. The higher the number the stiffer the material becomes.
Carbon Steel (55.0)
Stainless Steel (85.0)
3.52
G10 Laminate (50.0)
Nylon 30% Glass Filled (27.0)
Ketron PEEK (14.5)
Hydlar Z (16.0)
Techtron PPS (14.0)
59.0
1.50
Nylon Type 6/6 (12.4)
49.3
13.0
PET (12.4)
Ertalyte TX (10.5)
2.00
Polycarbonate (10.5)
9.30
3.30
Acetal Natural (10.0)
5.00
PBT, Hydex 4101 (8.7)
Acrylic (9.0)
PVDF (8.0)
3.60
2.58
Polypropylene (4.8)
21.3
UHMW-PE (4.8)
HDPE (4.6)
1
PTFE (3.4)
0.60
0
LDPE (2.2)
10
11.6
20
0.80
30
2.40
40
Aluminum 6061-0 (18.0)
50
8.00
60
11.3
70
0.93
Better
Tensile
Strength
80
0.60
Tensile Strength (Value x 1,000 psi)
90
Comparison of Impact Resistance and Relative Cost
Better
Impact
Resistance
16
Hydex 202 (10.0)
14
12
10
Nylon ST801 (17.0)
Polycarbonate (14.0)
18
1
Hydex 301 (2.0)
7.68
5.00
Polypropylene (1.9)
0.80
5.00
Oil-Filled Nylon (1.8)
2.24
6.77
Ketron PEEK (1.6)
58.6
HDPE (3.0)
2.42
0.60
Delrin 500cl (1.4)
7.80
7.22
Polysulfone (1.3)
8.30
Phenolic C (2.3)
0
2.00
2
9.10
4
Ertalyte TX (0.4)
6
Delrin AF Blend (0.7)
8
9.30
Impact Strength, Notched Izod (ft-lb/in)
20
UHMW-PE (No Break)
Impact is the amount of force needed to break a material. The higher the number the better the
impact resistance.
24
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Comparison of Thermal Dimensional Stability and Relative Cost
Thermal Dimensional Stability is related to the "consistency of size" (dimensions) of a part
undergoing a change in temperature. The lower number represents material better thermal
dimensional stability.
LDPE (12.5)
Better
Dimensional
Stability
16
14
UHMW-PE (7.2)
PVDF (7.1)
PTFE (6.5)
11.6
PVC Type II (7.0)
2.42
PBT, Hydex 4101 (4.5)
Ertalyte TX (4.5)
Polycarbonate (3.9)
PET (3.3)
PPO - Noryl (3.3)
4
Hydex 301 (3.2)
6
Techtron PPS (2.8)
8
7.70
10
Acrylic - Plexiglas (4.5)
12
HDPE (12.5)
Polypropylene (12.0)
18
49.3
0.60
0.60
1
0.80
21.3
1.23
3.60
9.30
2.58
2.00
5.00
0
3.30
2
4.00
(Value x 10-5 in/in/degrees oF)
Coefficient of Linear Thermal Expansion
20
Comparison of Moisture Dimensional Stability and Relative Cost
Better
Dimensional
Stability
1.4
7.22
13.0
Oil-Filled Nylon (.30 - .40)
2.24
Hydex 301 (.19)
7.60
Torlon 4301 (.28)
Ketron PEEK (.15)
59.0
87.0
Hydex 202 (.15)
6.70
Delrin 500 (.27)
PBT, Hydex 4101 (.07)
3.64
7.85
PET (.07)
3.30
Ertalyte TX (.06)
9.30
5.00
G10 Laminate (.05)
PVC Type 1 (.01)
1.23
11.3
HDPE (.01)
0.60
UHMW-PE (.01)
1
0
Techtron PPS (.01)
0.2
Polypropylene (.01)
0.4
49.3
0.6
Polycarbonate (.20)
0.8
2.42
1.0
Hydlar Z (.80)
1.2
2.00
1.6
0.80
Moisture Absorption, 24 hours (%)
1.8
Phenolic C (1.8)
Moisture Dimensional Stability is related to the "consistency of size" (dimensions) of a part in high
moisture applications.The lower number represents better resistance to moisture.
25
26
0.10
0.05
0
Nylon 30% Glass Filled (.045)
PBT, Hydex 4101 (.046)
Ketron PEEK (.047)
Techtron PPS (.048)
PET (.050)
Torlon PAI (.052)
PVC Type 1 (.053)
Ertalyte TX (.055)
8.00
3.60
59.0
49.0
3.30
2.40
87.0
0.99
9.30
Stainless Steel (.286)
0.25
0.93
0.30
Carbon Steel (.283)
Lighter
Materials
3.52
Aluminum 6061-0 (.098)
0.20
1.50
PTFE / TFE (.079)
Ultem 1000 (.045)
11.0
11.6
Polycarbonate (.043)
5.00
Ertalyte TX (R126)
Ketron PEEK (R126)
Acrylic (M90)
59.0
2.58
Aluminum 6061-0 (B30)
Stainless Steel (B80)
Carbon Steel (B111)
1.50
3.52
0.93
Ultem PEI (M109)
G10 Laminate (M115)
11.3
11.1
PET (M95)
Acetal Copolymer (R120)
9.30
Techtron PPS (M93)
PBT, Hydex 4101 (R120)
2.42
3.30
Nylon Type 6/6 (R120)
3.64
49.3
Polycarbonate (R118)
2.00
PVC Type 1 (R107)
5.00
ABS (R105)
1.23
PVDF (R95)
Polypropylene (R92)
4.64
21.3
Harder
Materials
G10 Laminate (.069)
Acrylic (.043)
2.58
TIVAR 88 UHMW (R70)
140
1.40
UHMW-PE (R64)
180
11.3
Nylon Type 6/6 (.041)
0.15
2.00
0.35
2.50
60
ABS (.037)
PTFE (R15)
80
1
120
4.64
0
11.6
100
UHMW-PE (.034)
20
Polypropylene (.032)
160
1
Hardness (Assorted Units of Measure)
40
0.80
Material Density (lbs/inch)
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Comparison of Hardness and Relative Cost
The values to the right of the chart represent harder materials.
Comparison of Weight and Relative Cost
Weight is measured as a ratio of density (mass/volume). The lower the number the lighter the
material.
0.40
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ABS (Acrylonitrile, Butadiene, Styrene)
The ABS thermoplastic family bridges the gap between standard plastics and highperformance engineering thermoplastics. The versatility of ABS is found within its basic
3 monomer system, acrylonitrile, butadiene and stryrene. Acrylonitrile enhances
heat stability and chemical resistance, butadiene gives impact strength and toughness, while styrene allows for good formability and rigidity. ABS is defined typically
by a good cost/performance balance, colorability, toughness, high gloss and good
processability. ABS can be processed by a variety of methods, including, injection
molding, thermoforming, blow molding, extrusion and structural foam. ABS also adapts
well to bonding, fastening, painting, plating and machining.
PRODUCT APPLICATIONS
Architectural Models, Automotive Components, Construction Applications, Engineering Prototypes, Machine Housings/Parts, Rollers, Splash Guard, Wall Coverings, Tote bins & trays, Aircraft interior trim, and Industrial enclosures.
TYPICAL PROPERTIES
• High impact strength & rigidity
• Easy to paint and glue
• Creep resistance
• High tensile strength and stiffness
• Excellent ductility
• Resistant to inorganic salts, alkalies and acids
• Excellent electrical properties
• Resistant to several chemicals and plasticizers
• Excellent formability
• Excellent high and low
temperature performance
• Abrasion resistance
• Good Machinability
PROPERTY TESTED
ASTM
UNITS
UNFILLED
FR
PHYSICAL
Compressive Strength
Flexural Modulus
D695
D790
D790
D785
psi
psi
psi
---
--340,000
10,500
R105
7,650
330,000
9,500
R97
D256
D256
D638
D638
ft•lbs/in
ft•lbs/in
psi
psi
2.7
7.7
310,000
6,100
1.0
4.0
320,000
5,500
-----
-----
HB
---
5V-A
F
F
214
203
190
162
Flexural Strength @ yield
Hardness, Rockwell
Izod Impact Strength
Notched @ -40oF
Notched @ 78oF
Tensile Modulus
Tensile Strength @ yield
THERMAL
Flammability Rating-UL94
@ .058"
@ .108"
Heat Deflection Temp
@ 66 psi
@ 264 psi
D648
D648
ELECTRICAL
Dielectric Strength
D149
V/mil
400
400
OTHER
Specific Gravity
D792
---
1.04
1.21
o
o
V-0
27
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ABS
EXTRUDED SHEET
THICKNESS (inches)
.125
.187
.062
.093
.250
STANDARD WIDTH AND LENGTH (inches)
STANDARD COLORS
FINISH
Black
48 x 96
White
Haircell one side or smooth both sides
TOLERANCES (inches)
Thickness......................... +10%
Length/Width.................... +3/8, -0.00
SPECIAL ALLOYS, PLATEABLE GRADES, FLAME RETARDANT
AND COLORS QUOTED ON REQUEST
COMPRESSION MOLDED SHEET
THICKNESS (inches) AND WEIGHT (lbs/square feet)
3/8...............2.10
1/2...............2.80
5/8...............3.49
3/4...............4.19
1..................5.59
1-1/4............6.99
1-1/2............8.39
1-3/4............9.78
2..................11.18
2-1/4............12.58
2-1/2............13.98
3..................16.77
4..................22.36
5..................27.96
6..................33.54
STANDARD WIDTHS AND LENGTHS (inches)
24 x 48
48 x 96
STANDARD COLORS
48 x 120
Natural
Black
THICKNESS TOLERANCES (inches)
1/2 through 1-1/4........... +/-10%
1-1/2 and over............... +only
DID YOU KNOW THAT BOTH NATURAL (BEIGE) AND BLACK
ABSYLUX ARE FDA COMPLIANT FOR USE IN FOOD PROCESSING?
ROD
1/4
3/8
1/2
5/8
3/4
7/8
1
1-1/8
DIAMETER (inches)
1-1/4
1-1/2
1-3/4
2
STANDARD COLORS
Natural
2-1/4
2-1/2
3
4
5
6
7
8
Black
TOLERANCES (inches)
STANDARD DIAMETER
LENGTH (feet)
DIAMETER TOLERANCE
1/4 through 1........................... 4 and 8 ft............................supplied as
1-1/8 through 2........................ 4 and 8 ft............................extruded,
2-1/8 through 6........................ 2 and 4 ft............................not finished
ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER
28
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ABS
SPECIALTY GRADES
ABSYLUX® CN-F
(Conductive Acrylonitrile-Butadiene-Styrene)
Non-sloughing, carbon-fiberfilled material with high strength and stiffness; easily
machined.
Disk drive assembly fixtures, Semiconductor / electronic components, Electronic
component transfer trays, Telecommunications hardware and Automotive equipment.
PRODUCT AVAILABILITY
Color(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
ABSYLUX® CN-P (Black)
(Conductive Acrylonitrile-Butadiene-Styrene)
Carbon-powder-filled conductive material with high strength and stiffness, and relatively high impact strength. This material is easily machined and fabricated into close
tolerance finished parts.
Color(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
ABSYLUX® SD-A (Natural / Beige or Black)
(Static-dissipative Acrylonitrile-Butadiene-Styrene)
Non-Carbon filled anti-static material which has high impact strength, good tensile
and flexural strength, and is easily machined. Available in natrual or black, it can be
easily thermoformed in thinner gauges, and is bondable with WELD-ON 1707.
Color(s) : Black & Beige, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
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ABS
SPECIALTY ABSYLUX® ABS GRADES
PROPERTY TESTED
ASTM UNITS
CN-F
MECHANICAL PROPERTIES
Tensile Strength @yeild
D638
psi
17,250
Tensile Elongation
@break
D638
%
2.5
Flexural Strength
D790
psi
23,500
Flexural Modulus
D790
psi
1,450,000
Notched
D256 ft•lbs/in
1.0
Un-notched
D256 ft•lbs/in
3.5
Hardness - Shore D
D2240
----THERMAL PROPERTIES
@ 66 psi
@ 264 psi
Flame Rating - UL94
D648
D648
---
F
F
--o
o
--215
HB
ELECTRICAL PROPERTIES
Surface Resistivity dry
D257 ohm/sq 102 - 105
Volume Resistivity dry
D257 ohm/cm 102 - 105
Static Decay 15% RH
Mil-B- seconds
<0.1
CN-P
SD-A
4,000
5,000
11.0
7,200
280,000
13.0
8,000
260,000
1.0
13.5
---
6.0
no break
68 D
--185
HB
190
160
HB
102 - 106
102 - 106
109 - 1011
109 - 1011
<0.1
<0.3
81705-B
OTHER PROPERTIES
Specific Gravity
Water Absorption
@24 Hours
D792
---
1.14
1.03
1.03
D570
%
.25
.30
1.70
As part of our in-process QC, Alro Plastics employees are required to check the first, last and
various pieces throughout the QC process to ensure the pieces are correct.
30
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ACETALS
Acetron® GP Acetal (Copolymer) is Quadrant's general purpose copolymer acetal
and is the only porosity-free acetal product available today. Acetron® is a tough, stable
thermoplastic offering a unique combination of properties. Key properties include high
modulus of elasticity, high strength, rigidity and dimensional stability. The material also
exhibits a high natural lubricity, a wide useful temperature range and good electricals.
Acetron® has excellent resistance to moisture, gasolines, solvents and many other
neutral chemicals. Acetron® properties include low coefficient of friction, good bearing
properties and a high resistance to repeated impacts. Acetron® GP natural is FDA,
USDA, NSF, Canada AG and 3A-Dairy compliant.
Delrin® Acetal (Homopolymer) is an acetal homopolymer made by DuPont®. It is
characterized as having an excellent combination of physical properties that make it
suitable for numerous applications. With low moisture absorption and a low coefficient
of friction, Delrin® is uniquely tailored for wear applications in high humidity or moisture
environments. Delrin® will maintain constant physical properties under high moisture
conditions and out-perform nylon in bearings under these conditions.
Delrin® AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uniformly dispersed in Delrin® acetal resin. This combination produces a material that
has strength, toughness, dimensional stability and fabrication economy which approaches that of Derlin®, plus the surface characteristics of unlubricated PTFE, the
world's most slippery solid material.
Delrin® Glass-Filled stock shapes exhibit the basic Delrin® properties plus high
strength. Overall mechanical properties and dimensional stability are enhanced in
this tough material. Specific property advantages include increased stiffness, better
creep resistance and a higher dimensional stability. Parts designed using glass-filled
will exhibit high fatigue endurance, low deformation under load and good impact
resistance.
TYPICAL PROPERTIES
Acetron® GP Acetal (Copolymer):
• Easily machined • Excellent dimensional stability
• Good abrasion resistance
• High natural lubricity
• High mechanical strength
• High rigidity
• Low moisture absorption
• No center line porosity
Delrin® Acetal (Homopolymer):
• Excellent dimensional stability
• Excellent machinability
• FDA approved (natural)
• Good wear and abrasion resistance
• Low coefficient of friction
• Stiffness
• Strength
Delrin® AF Blend:
• No lubrication required
• No slip or stick
Delrin® Glass-Filled:
• Greater stiffness
• High tensile strength
• Improved creep resistance
• Light weight
31
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ACETALS
DELRIN® (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Machine Guides, Rollers, Seals, Timing Screws, Valves and Washers.
DELRIN® AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve
Seals and Wire Guides.
DELRIN® Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and
Parts requiring greater stiffness.
ACETRON® GP (Copolymer): Anti-friction Parts, Bearings, Electrical Components, Fuel System Parts, Gears and Pulleys.
TYPICAL PROPERTIES:
PROPERTY TESTED
ASTM
Specific Gravity, 73oF.
D792
Tensile Strength, 73oF.
D638
Tensile Modulus of
Elasticity, 73oF.
D638
Tensile Elongation (at
break), 73oF.
D638
Flexural Strength, 73oF.
D790
Flexural Modulus of
Elasticity, 73oF.
D790
Shear Strength, 73oF.
D732
Compressive Strength,
10% Deformation, 73oF.
Compressive Modulus
of Elasticity, 73oF.
Hardness, Rockwell,
Scale as noted, 73oF.
Hardness, Durometer,
Shore "D", 73oF.
Izod Impact (Notched),
73oF.
Coefficient of Friction
(Dry vs. Steel) Dynamic
Limiting PV (with 4:1
safety factor applied)
Wear Factor "k" x 10-10
Relative Machinability
FDA Compliant
32
®
DELRIN® DELRIN®AF
UNITS ACETRON
(Copolymer) (Homopolymer) (PTFE Blend)
--psi
1.41
9,500
1.41
11,000
1.50
8,000
psi
40,000
45,000
43,500
%
psi
30
12,000
30
13,000
15
12,000
psi
psi
400,000
8,000
450,000
9,000
445,000
7,600
D695
psi
15,000
16,000
16,000
D695
psi
400,000
450,000
350,000
D785
M (R)
D2240
--D256, ft.-lb./in.
Type "A" of notch
QTM
55007
--QTM
55007 psi-fpm
QTM 10-10in3-min/
55010
lb-ft-hr
--1 = easy
-----
M88 (120) M89 (122)
M85 (115)
85D
86D
83D
1
1
0.7
.25
.25
.19
2,700
2,700
8,300
200
1
Yes
200
1
Yes
60
1
No
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ACETALS
TYPICAL PROPERTIES:
PROPERTY TESTED
THERMAL PROPERTIES
Coefficient of Linear
Thermal Expansion
Heat Deflection
Temperature 264 psi
Melting Point (Crystalline) Peak
Continuous Service
Temp in Air (Max.)(1)
Thermal Conductivity
ASTM UNITS
ACETRON® DELRIN® DELRIN®AF
(Copolymer) (Homopolymer)
E831
(TMA) in./in./oF 5.4 x 10-5
(PTFE Blend)
4.7 x 10-5
5 x 10-5
D648
o
F
220
250
244
D3418
o
F
335
347
347
180
1.6
180
2.5
180
---
420
>1013
450
>1013
400
>1013
3.8
0.005
HB
3.7
0.005
HB
3.1
0.01
HB
0.2
0.2
0.2
0.9
0.9
1.0
o
--F
F433 BTU-in/
hr-ft2-oF
Dielectric Strength,
Volts/mil
Short Term
D149 Ohm/Sq
Surface Resistivity
EOS/ESD
S11.11
--Dielectric Constant,106Hz D150
--Dissipation Factor,106Hz
D150
--Flammability @ 3.1mm
UL 94
(1/8 in.) (5)
CHEMICAL PROPERTIES
Water Absorption
% by
Immersion - 24 hours
D570(2) weight
Water Absorption
% by
Immersion - Saturation D570(2) weight
Alro Plastics employee preparing to cut a large production job on our Schelling CNC Saw.
This production CNC saw can cut material up to 8"thick and 14 ft long.
33
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ACETALS
ACETRON® GP SHEET / SLAB
THICKNESS (inches)
1/16
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-1/2
1-3/4
2
2-1/4
2-1/2
2-3/4
3
3-1/2
4
5
6
Acetal Copolymer is also produced up to 8" thick (non stock item)
SHEET TOLERANCES (inches)
SLAB / SIZES (inches)
TOLERANCES
SHEET SIZE
LENGTH
WIDTH
THICK
1/8 to 4.......... 12 x 48 and 24 x 48................. +1.00/-.000.......... +.500/-0
Limited*......... 48 x 120................................... +1.50/-.000.......... +.500/-0
COPOLYMER
AS EXTRUDED
1/32 to 1/8............................................................................ +/-.005
>1/8 to 2 ............................................................................ +.025/-.000
>2 to 3 ............................................................................... +.050/-.000
>3 and up........................................................................... +.125/-.000
THICK
STANDARD COLORS
Natural (white) & Black
ACETRON® GP ROD
AVAILABLE DIAMETERS (inches)
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
3
3-1/4
3-1/2
3-3/4
5-1/2
6
6-1/2
7
7-1/2
4
4-1/4
4-1/2
4-3/4
5
8
9
10
Acetal Copolymer rod is available up to 19-1/2" diameter (non stock item)
OD TOLERANCES (inches)
DIAMETER
STD LENGTH (feet)
1/8 and 1.................................
>1 to 2.....................................
>2 to 2-3/4...............................
>2-3/4 to 8 ............................
>8 to 10 ..................................
TOLERANCE
8 ft..................................... +.003/-.000
8 ft..................................... +.005/-.000
8 ft..................................... +.015/-.000
4 ft. .................................. +.250/-.000
3 ft..................................... +.300/-.100
Longer and intermediate lengths available on request.
STANDARD COLORS
Natural (white)
Black
ACETRON® GP is produced from resin certified to ASTM D 4181, POM 211. ACETRON® GP
natural, meets ASTM D 6100 S-POM 0211, LP (Low Porosity), FDA CFR 21, Section 177.2470
(a), (b), (c) and (d)(2) and is 3-A Dairy approved.
34
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ACETALS
DELRIN® SHEET
1/8
1/4
3/8
STANDARD THICKNESS (inches)
1/2
5/8
3/4
1
1-1/4
1-1/2
2-1/2
2-3/4
3
1-3/4
2
2-1/4
Other thicknesses can be run if quantity is large enough to meet mill minimum
TOLERANCES
SHEET SIZES (inches)
THICK
WIDTH
LENGTH
SHEET
1/4 to 1-1/2 .............
24 x 48 and 24 x 96........... +.500/-.000..........+1.00/-.000
1-3/4 to 3 ................ 24 x 48 ......................... +.500/-.000..........+1.00/-.000
Some thicknesses may be available in 48" x 120" sheet size, please call for sizes
TOLERANCE
THICK
1/4 to 2............................................ +.025/-.000
>2 to 3............................................. +.050/-.000
STANDARD COLORS
Natural (white)
Black
DELRIN® ROD
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
5
5-1/2
6
7
8
DIAMETER
TOLERANCE
STD LENGTH (feet)
1/4 and 1................................. 8 ft..................................... +.003/-.000
>1 to 2..................................... 8 ft..................................... +.005/-.000
>2 to 2-3/4............................... 8 ft..................................... +.015/-.000
3 and above ............................ 4 ft. .................................. +.250/-.000
STANDARD COLORS
Natural (white)
Black
DELRIN® 150 natural, plate and rod, is produced from resin certified to ASTM D 4181,
POM 111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.
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ACETALS - FDA BLUE
FDA COMPLIANT BLUE ACETAL COPOLYMER
The foremost goal in the food and beverage production & packaging industry is to
deliver high quality, healthy and safe products. With that goal in mind, Alro Plastics
is now stocking FDA compliant Blue Acetal in both sheet and rod stock. The FDA
compliance makes it safe to use in the food and beverage industry, while the blue
color makes it easier to identify should the part ever chip or break off and fall into
the product being made.
Because acetal absorbs minimal amounts of moisture, its physical properties remain
constant in a variety of environments. Low moisture absorption results in excellent
dimensional stability for close-tolerance machined parts. In high moisture or submerged
applications, acetal bearings outperform nylon 4 to 1. Acetal is ideally suited for close
tolerance mechanical parts and electrical insulators which require strength and stiffness. It also offers resistance to a wide range of chemicals including many solvents.
Alro Plastics is now stocking FDA Compliant Blue Acetal in a select few sizes, please
see below for specific sizes in both sheet and round rod.
TYPICAL PROPERTIES
• High strength, stiffness
• Easy to machine
• No centerline porosity
• FDA compliant
CURRENT STOCK AT ALRO PLASTICS
SHEET THICKNESS
3/4"
1"
1-1/2"
SHEET SIZES
24" x 48" (standard)
ROUND ROD SIZES
2"dia and 3"dia
ROUND ROD LENGTHS
8 foot long
36
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ACETALS - SUSTARIN® C XDT
X-RAY DETECTABLE ACETAL COPOLYMER
Rochling Engineering Plastics is the first manufacturer to offer extruded X-ray detectable Acetal Copolymer sheets and rod for machined parts and components in the
food processing industry.
With new regulations in place, the FDA now mandates that all food processors
have comprehensive preventive controls and safety programs in place. They have
the complete authority to recall food due to contamination, and it is well known to
food processors that a recall can kill a brand.
Repeated handling, cleaning and normal wear and tear of plastic component parts
on processing machinery increases the risk of a fragment breaking off and contaminating the product, especially with the ongoing pressure to increase production line speeds. Quality checks are performed at process control points typically
with either metal or X-ray detection systems. In many cases, X-ray systems are
required or preferred due to the food (such as meat products) and the fact that the
system can effectively detect contamination post-packaging.
Sustarin C XDT has been proven to be detected in a particle as small as 3mm cube
on production lines running as fast as 250 feet-per-minute.
TYPICAL PROPERTIES
• Easily machined • Excellent dimensional stability
• Good abrasion resistance
• High natural lubricity
• High mechanical strength
• High rigidity
• No center line porosity
SUSTARIN® C XDT AVAILABILITY
SHEET THICKNESS
3/8" to 4" thick
SHEET SIZES
48" x 120"
ROUND ROD SIZES
1/2" Dia to 6" Dia
ROUND ROD LENGTHS
10 foot long
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ACRYLIC
Acrylic plastic sheet is completely transparent, flexible and has great resistance to
breakage. It is an excellent material which can replace glass for windows, doors,
partitions and skylights. It is lightweight, with only half the weight of glass, and it is
virtually unaffected by nature.
Acrylic sheet is supplied in general purpose grades and in many special grades
formulated to meet specific physical requirements. Most formulations are supplied
in a variety of transparent, translucent, and opaque colors as well as colorless
transparents. The material is also supplied in a number of surface patterns. Acrylic
plastic can be thermoformed or molded economically to create shapes suitable for
a variety of applications.
Conveyor Shields, Doors (entry/garage/patio/shower/sliding/storm), Electronic Game
Faces, Equipment Enclosures, Food Sneeze Guards, Forklift Shields, Guides, Graphics, Museum Cases, Printer Covers, Security Barriers, Signs, Skylights, Sunscreens, Tape Drive Windows, Vending Machine Glazing, Viewing Ports and Windows (basement/home).
ADVANTAGES OF ACRYLIC
• Ease of Fabrication
When Acrylic is heated to its forming temperature (approximately 325oF) it becomes
soft and pliable and can be formed into a variety of shapes. As the material cools
in its formed state, it solidifies and holds the shape to which it has been formed.
Because the material is formed at low pressure, molds can be made from plastic
and low-cost wood. Acrylic can also be machined, drilled and sawed like wood
or soft metals.
• Excellent Electrical Properties
Acrylic has certain unmatched electrical properties which are affected slightly by
weathering or moisture. Its surface resistivity is higher than most plastic materials
and its power factor decreases with increased frequency.
•Lightweight
Acrylic is less than 50% as heavy as glass, is 43% as heavy as aluminum and
70% as heavy as magnesium.
• Impact Resistant
Although it weighs less than half as much as glass, Acrylic has from 6 to 17 times
greater impact resistance than ordinary glass in thicknesses of .125" to .250".
• Weather Resistant
Acrylic sheet withstands weather and sun exposure with almost no loss of light
transmittance, clarity and strength in over a quarter century of usage.
TYPICAL PROPERTIES
• Dimensional stability
• Excellent fabrication characteristics
• Excellent clarity
• Good UV factor
• Heat resistant
38
• Impact resistant
• Light weight
• Tough and durable
• Weather resistant
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ACRYLIC
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL
Tensile Strength
Flexural Strength
Modulus of Elasticity
Compressive Strength @ yield
Izod Impact Strength (notch)
Hardness: Rockwell
Barcol
Light Transmission
Specific Gravity
Water Absorption/Saturation
THERMAL
Deflection Temperature
Under Load, 264 psi
Thermal Expansion
Flammability/Burning Rate
0.125"
Self Ignition Temperature
ELECTRICAL
Dielectric Strength (short time)
0.125"
Dielectric Constant
60 Hz
1000 Hz
Dissipation Factor60 Hz
1000 Hz
ASTM
UNITS
ACRYLIC
D638
D790
D790
D695
D256
D785
D2583
D1003
D792
D570
psi
psi
psi
psi
ft•lbs/in
M
%
1 = water
%
10,000
17,000
480,000
17,000
0.4
93
48
92
1.19
0.2
F
195
in/in/oF
in/min
.000040
1.0
F
830
V/mil
430
D648
D696
D635
D1929
D149
D150
D150
D150
D150
o
o
3.6
3.3
0.06
0.04
Note: Values listed are typical and are meant only as a guide to aid in design. Values shown are for 0.250"
thickness. Some values will change with thickness.
Are you having difficulty cutting Acrylic without it chipping on you? Eliminate the headache and let Alro Plastics cut it to whatever size you
desire. With our numerous CNC Saws we are able to quickly turn around
any cut to size job to meet your due date.
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ACRYLIC
SHEET
STANDARD THICKNESS (inches) for CLEAR
1/16
3/32
1/8
3/16
1/4
3/8
1-1/2*
1-3/4*
2*
1/2
3/4
1
Extruded Acrylic ends at 1"(.944) thick, Cast Acrylic* over 1"
STANDARD THICKNESS (inches) for WHITES AND SOLAR TINTS
1/8
3/16
1/4
48 x 96
60 x 96
72 x 96
All of our Alro Plastics facilities are well stocked with multiple types of plastics in various
forms, colors, shapes and sizes to best suit your individual needs.
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ACRYLIC
LIGHT TRANSMISSION:
TRANSLUCENT AND TRANSPARENT COLORS
The light transmission of each white color decreases with an increase in the thickness
of the material. Nominal thicknesses of a given translucent or transparent color have
the same percentage of light transmission. This is apparent through the adjustment
of the color concentration according to sheet thickness. If colors listed below are
used for a sign application, check all samples under a reflective light for color clarity
and light transmission. Some colors may appear analogous under reflected light but
transmit light at different rates.
COLOR
NUMBER
COLOR
NAME
% REFLECTED FOR THICKNESSES:
1/8"
3/16"
1/4"
LIGHT TRANSMISSION OF WHITE TRANSLUCENT SHEET
*2447
*7328
white
white
50
30
37
21
31
16
LIGHT TRANSMISSION OF COLORED TRANSLUCENT SHEET
2146
2662-S
2157
2415
2283
2119
2016
2037
2030
2108
2114
2050
2051
ivory
red
red
red
red
orange
yellow
yellow
green
green
blue
blue
blue
33
3
2
9
12
6
19
26
8
2
2
1
19
33
3
2
9
12
6
19
26
8
2
2
1
19
33
3
2
9
12
6
19
26
8
2
2
1
19
LIGHT TRANSMISSION OF COLORED TRANSPARENT SHEET
*2064
*2074
*2404
*2412
2370
2208
2111
2092
2082
2069
2424
grey
grey
bronze
bronze
bronze
yellow
green
green
green
blue
blue
27
13
49
27
10
79
78
26
70
56
8
27
13
49
27
10
79
78
26
70
56
8
27
13
49
27
10
79
78
26
70
56
8
*Most readily available colors.
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ACRYLIC
PLEXIGLAS® ACRYLIC SHEET GRADES
PLEXIGLAS® G CELL-CAST ACRYLIC SHEET
Premium architectual-grade Plexiglas® G satisfies the requirements for all high performance acrylic sheet applications. Plexiglas® G is made by a cell-casting process
which provides the following characteristics: best optical-quality, highest long-term
design stress, superior weatherability, ease of fabrication, and the highest degree of
chemical resistance available in an acrylic sheet.
Plexiglas® G sheet is available in colorless, white translucent and many transparent
colors, as well as in a P4 one-sided pattern. Plexiglas® G is sold in a variety of thicknesses, and it is available in sheet sizes of 4', 5' and 6’x8'.
PLEXIGLAS® G P95 ACRYLIC SHEET
Acrylic sheet can easily be Plexiglas® G standard acrylic P95 is patterned on one side
of the sheet; this is an added texture that provides decorative effects and diffuses
annoying surface reflections. The matte finish is available on one side only.
P-95 is manufactured via a cell-cast process that satisfies the requirements of nearly
all high-performance applications. The matte finish is available in a number of colors
with sheet sizes ranging from 48" x 96" to 72" x 96". Thicknesses include 0.118",
0.177" and 0.236".
PLEXIGLAS® MC ACRYLIC SHEET
Plexiglas® MC is an economical sheet produced via a property process known as
melt calendering. It offers many of the same high quality features as Plexiglas® G. In
addition, it has exceptional thickness tolerance and can be thermoformed to greater
detail. Plexiglas® MC sheet is available in sign white, black, and more than 30 translucent and transparent colors. MC is available in a wide variety of sheet sizes and
patterns, with thicknesses from .060" to .354".
PLEXIGLAS® MC MATTE FINISH
An industry standard, Plexiglas® MC is a continuous process acrylic sheet that offers exceptional thickness tolerance. Now available in a Matte Finish, this versatile
sheet offers more design possibilities. An alternative to P95, MC Matte Finish offers fabricators a wider range of sizes to improve yield and reduce costs. It is ideal
for displays, point-of-purchase items, building applications and general fabricated
parts. Available in standard widths of 48", 51", 60", 63", 72", and 75" and standard
lengths of 96" and 100" with thicknesses from 0.060" to 0.354".
PLEXIGLAS® FROSTED ACRYLIC SHEET
Designed for use in point-of-purchase displays, illuminated signage, and as a lighting
diffuser, Plexiglas® Frosted sheet is made from an acrylic resin that incorporates a
frosting mechanism that is integrated throughout the sheet structure. This mechanism
provides a textured finish on all surfaces, requiring no secondary finishing.
In point-of-purchase displays, the frosted effect hides scratches and fingerprints,
and requires less cleaning to maintain an attractive surface. Since the scattering
mechanism is integral to the structure, surface scratches and processing have no
noticeable effect on optical properties. Unlike surface embossed textures, Plexiglas® Frosted sheet will retain its frosted look after thermoforming. Designers will
find the new frosted sheet attractive for lighting, shelving, tabletops, backdrops and
visual displays.
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ACRYLIC
PLEXIGLAS® FROSTED ACRYLIC SHEET
Standard Product Offering: Colorless and 3167 Light Green
Gauges Sheet Dimensions
0.080" (2mm)
48"X96"
0.118" (3mm)
60"X96"
0.177" (4.5mm)
63"X100"
0.220" (5.5mm)
72"X96"
0.236" (6mm)
72"X100"
0.354" (9mm)
75"X100"
0.472" (12mm)
Additionally, Plexiglas® Frosted sheet is now available in a standard thickness of
0.118"(3mm) and a sheet size of 51" x 100" in the following colors:
3160 Light Gray, 3161 Light Bronze, 3162 Dark Blue, 3163 Light Blue, 3164 Dark
Red, 3165 Black Opaque, 3166 Medium Blue, W3172 White Translucent
PLEXIGLAS® CLEAR-EDGED FROSTED ACRYLIC SHEET
Plexiglas® Clear-Edge Frosted was designed using the same resin technology as
Plexiglas® Frosted sheet. An added benefit is the application of a new process
technology featuring a frosted effect on both sheet surfaces, highlighting the clarity of the colorless or colored “clear” edge. Designed in response to the growing
demand for “matte” finish looks, the sheet’s middle clear layer is sandwiched
between thin top and bottom frosted layers. Clear-Edge Frosted is the ideal choice
for designers looking to create attractive lighting, shelving, tabletop, backdrop and
point of purchase displays.
The Frosted surface maintains all the attributes associated with our current
Frosted sheet material:
· Effectively diffuses the light
· Hides fingerprints and scratches
· Requires less cleaning and maintenance
Plexiglas® Clear-Edge Frosted is sold in standard widths of 48", 51", 60", 63", 72"
and 75" and standard lengths of 96" and 100". Plexiglas® Clear-Edge Frosted is
available in a thickness range of 0.177" to 0.472". Colorless, Glass Green 3030
and Blue Edge 3120 are offered. Additional colors are also available.
PLEXIGLAS® EdgeFXTM ACRYLIC SHEET
Plexiglas® EdgeFXTM acrylic sheet exhibits a stunning color changing effect that will
catch the consumer's eye. Dramatically blending dynamic colors into a subtle, uniform hue. Currently available in two striking color combinations, this unique acrylic
sheet will attract attention to your display without detracting from your product.
Plexiglas® EdgeFXTM acrylic sheet brings you all that you have come to expect
from the most recognizable name in acrylic. It cuts, routs, drills, cements, polishes
and thermoforms as easily as the orignal Plexiglas® MC acrylic sheet. No special
tools or new techniques are needed to create a display that will energize your retail
image.
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ACRYLIC
PLEXIGLAS® T ACRYLIC SHEET IMPACT SERIES
Plexiglas® T high-clarity impact-resistant acrylic sheet is now available in three grades
- T, T2 and T3. Each one offers outstanding aesthetics, rigidity and weatherability in
POP and display environments.
Plexiglas® T acrylic sheet grades are available in colorless, white and black. Sheet
sizes vary; thicknesses range from 0.080" to 0.354".
All grades provide designers with flexibility, surface hardness and versatile fabrication techniques. Aesthetic appeal is retained even with displays placed in high
traffic areas.
PLEXIGLAS® T
Plexiglas® T combines the beauty of Plexiglas® MC with added toughness. At the
level of toughness afforded by Plexiglas® T, you no longer have to sacrifice clarity,
design flexibility, or fabrication techniques to get additional toughness.
PLEXIGLAS® T2
Plexiglas® T2, the second level of impact resistance in the Plexiglas® T family,
gives the designer the freedom to explore new designs that may not have been
possible with a standard acrylic. It can be used for displays in environments where
durability is needed.
PLEXIGLAS® T3
For your most highly demanding POP applications, we offer the greatest level
of impact resistance available with Plexiglas® T3. All three levels offer excellent
clarity, rigidity and resistance to the effects of HID lighting in POP and display
environments.
PLEXIGLAS® Q ACRYLIC SHEET
Plexiglas® Q acrylic sheet offers enhanced craze resistance and durability. Improved crazing performance combined with light-weight, optical clarity, excellent
weatherability make Plexiglas® Q an excellent choice for retail, cosmetic counter
top and point-of-purchase displays.
Plexiglas® Q comes in standard widths of 48", 51", 60", 63", 72", and 75" and standard lengths of 96" and 100".
Plexiglas® Q is available in a thickness range of 0.80" to 0.236". Clear and 3030
Green color are offered.
Plexiglas® Q offers improved shape retention in high heat environments (e.g.
lighted displays) and exhibits better machining properties than standard extruded
sheet.
PLEXIGLAS® SQ ACRYLIC SHEET (Sign Quality Grade)
Designed exclusively for use in the sign market, SQ sheet is made by the same
proprietary continuous process used to make original Plexiglas® MC. This process
ensures exceptional surface finish, optical quality and thickness uniformity in addition to enhanced solvent craze resistance.
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ACRYLIC
PLEXIGLAS® UF-3, UF-4, and UF-5 ACRYLIC
Some applications, such as document and fine art preservation, call for a material
that absorbs more ultraviolet (UV) energy than ordinary glass with absorbing visible light.
Plexiglas® G UF-3 and Plexiglas® MC UF-5 standard and non-glare acrylic sheet
finishes filter out up to 99% of all UV rays, as well as some visible light while maintaining the full range of physical properties associated with standard Plexiglas®
sheet. Both offer spectrophotometric characteristics that enable them to filter out
harmful UV energy.
Plexiglas® G UF-4, developed for mercury vapor lighting applications, can also
be used as a protective shield. Plexiglas® G UF-4 does transmit slightly more UV
energy than Plexiglas® G UF-3 and Plexiglas® MC UF-5 sheets.
Plexiglas® G UF-3 and UF-4 options are available in sheet sizes of 48", 60", and
72" by 96", and in thickness ranging from 0.118" to 0.472". Plexiglas® MC UF-5
is available in a standard sheet size of 48" by 96", and in thicknesses of 0.060",
0.118" (1.5, 2.0 and 3.0 mm).
PLEXIGLAS® STANDARD and NON-GLARE FINISHES FOR
PICTURE FRAMING
Altuglas International offers a complete line of Plexiglas® acrylic sheet products
designed to meet the needs of picture framers, museums and galleries. Standard
and non-glare finishes offer outstanding optical quality that is 17 times stronger
and 50% lighter than an equivalent piece of glass. Offered in a 48" x 96" sheet size
with thickness ranging from 0.060" to 0.236".
PLEXIGLAS® SB BULLET RESISTANT ACRYLIC SHEETS
Plexiglas® SB sheet meets UL 752-Level I for use in bullet-resisting applications
involving small arms. It carries US Patent No. 4,505,972. The material is available
in sizes of 4', 5' and 6' x 8' sheets. Plexiglas® SB offers a lightweight, crystal clear
alternative vs. bullet-resisting glass or polycarbonate of the same UL class rating.
PLEXIGLAS® ELiT2 (Edge Lit Technology) ACRYLIC SHEET
Plexiglas® ELiT2 (Edge-Lit Technology) acrylic sheet is designed for use in pointof-purchase displays, illuminated signage and light boxes. It offers the technological advantage where light focused on the edge of the sheet is transmitted and
evenly diffused to both faces of the sheet. This allows the light box manufacturer to
conceal the fluorescent tubes in the profile trim, rather than place them behind the
sheet. It eliminates the need for bulky display boxes used for illuminated designs
and replaces them with slimmer designs.
Plexiglas® ELiT2 is available in pallets of four or 12 sheets in a 0.400" (10mm)
thickness. The sheet dimension is 79½” by 120".
Plexiglas® ELiT2 has all the mechanical, thermal, fabrication, and weathering
properties of original Plexiglas® G cell cast sheet.
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ACRYLIC
OPTIX® ACRYLIC SHEET GRADES
OPTIX® (PMMA) ACRYLIC SHEET
Optix® is continuously processed acrylic sheet offered in thicknesses of .040" to
1.0" (1mm-25mm), in clear, colors and widths up to 104". Optix® combines high
optical clarity with superior impact and weather resistance. The high molecular
weight of Optix® acrylic sheet allows for ease in thermoforming, bending and flame
polishing.
OPTIX® FROST ACRYLIC SHEET
Optix® Frost has a frosting additive incorporated throughout the sheet, providing
an elegant textured surface on both sides. Optix® Frost is the ideal choice for POP
and store fixtures as it resists fingerprints, scratches and is virtually maintenance
free.
OPTIX® DP IMPACT MODIFIED SHEET
Optix® DP is ideal for those applications calling for high optical clarity with enhanced impact strength and outstanding light transmission properties.
DURAPLEX® IMPACT MODIFIED ACRYLIC SHEET
Duraplex® offers superior impact strength for many applications including signage,
displays, skylights, windows, doors and any interior or exterior application where
durability is a requirement. It’s an economical alternative to polycarbonate sheet
providing superior weatherability and thermoforming capabilities. Available in thicknesses of .040" to 500", and widths up to 104". Impact blend percentages include
10, 15, 25, 35, 40, 50, 75 and 100, with custom blends available.
SIGN MARKET ACRYLIC SHEET
Plaskolite, Inc. offers Sign Grade Optix® Acrylic and Duraplex® impact modified
acrylic in roll stock and oversized flat sheet sizes for the sign fabricating industry.
Roll Stock provides unlimited lengths, reducing the number of seams and joints
in a large sign face. It also provides efficient inventory space utilization and better
total sheet usage.
Plaskolite’s acrylic sheet is offered in a wide range of sheet sizes, including “oversized”, to best fit your production specifications.
FABBACK® ACRYLIC MIRROR SHEET
Fabback® acrylic mirror is made from Optix continuously processed acrylic sheet.
Fabback® has the industry’s toughest protective back-coating, which protects
against scratching during fabrication.
Available in clear, textures and in over 17 vibrant colors, this durable acrylic mirror
is ideal for slatwalls, point-of-purchase displays, casinos, children’s toys, cosmetic
displays and for applications in the food service industry.
The standard sheet size is 48" X 96", but Fabback® acrylic mirror sheet is also
available in non-stock sizes of 36" X 60" to 80" X 120", in thicknesses of .060" to
.236". Fabback® acrylic colored mirror sheet is supplied with a 3mil laser cuttable
film and produced with a 1" overage for maximum yield in laser cutting.
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ACRYLIC
OPTIX® ACRYLIC SHEET GRADES
ABRASION RESISTANT ACRYLIC SHEET
The performance, durability and clarity of Plaskolite’s OPTIX® Abrasion Resistant
Acrylic Sheets come shining through in everyday use—and even in the most rugged of conditions. Each sheet style offers maximum protection and resists wear
and tear, maintaining its “like new” look that will hold up under all types of use,
whether indoor or outdoor. The sheets are available with the OPTIX® AR coating
on one or both sides. Plaskolite, Inc. is a leading supplier of acrylic sheets, and its
products are known for their innovation and high quality.
LIGHTING PANELS
Plaskolite, Inc. offers a variety of acrylic and styrene lighting panels for residential
and commercial environments. Available in cracked ice, prismatic, prisma square,
flat white mist and egg crate louver patterns.
RUN-TO-SIZE
Optix® acrylic, Duraplex® impact-modified acrylic, Fabback® acrylic mirror or polystyrene sheet can be ordered to meet the specific size requirements of each application, reducing waste, cost and prolonging the life of your equipment. Plaskolite,
Inc. is the only acrylic sheet manufacturer offering the flexibility of buying acrylic
sheet literally run-to-size.
Saw cut and slitter/hot knife edges available. Sheet edges may vary, please
specify preferred edge cut at the time of order. The turnaround time for Plaskolite’s
run-to-size program is the shortest in the industry.
MINIMUM SHEET WIDTHS & LENGTHS (Run to Size)
THICKNESS
.040"
.060"
.080"
.100"
.125"
.177"
.187"
.236"
.250"
.375"
.500"
.750"
1.00"
WIDTH
5"
5"
5"
5"
5"
11"
11"
16"
16"
24"
24"
48"
48"
LENGTH
14"
16"
16"
16"
16"
16"
16"
16"
16"
24"
48"
96"
96"
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ACRYLIC
SPARTECH POLYCAST - CELL CAST ACRYLIC
Spartech Polycast is the world's largest manufacturer of specialty cell cast acrylic
sheet and a leading supplier of aircraft transparencies, marine doors, tanning bed
shields, optical & biomedical components, furniture, aquariums and transparent ballistic enclosures. Spartech Polycast offers a variety of specialty acrylic products for
specific applications. Listed below are some of the grades they offer.
GENERAL PURPOSE ACRYLIC SHEET
Polycast general purpose acrylic sheet is a cost effective material used in the
construction of a wide variety of products. These standard sheet products are used
for constructing aquariums, P.O.P. displays, signs, furniture and more.
SUPER ABRASION RESISTANT SHEET
Polycast® SARTM has a durable coating that provides 45 times the abrasion resistance of uncoated acrylic. Polycast® SARTM is produced by applying a very hard,
highly crosslinked polysilicate coating to an acrylic substrate. For more information
on Polycast® SARTM please refer to the following page.
AEROSPACE PRODUCTS
Spartech Polycast is known, the world over, as a leading producer of cast acrylic
sheet for aircraft cabin windows, fighter canopies, windscreens, wing-tip lenses,
outer laminates and instrument panels for general aviation and military aircraft.
Having been manufacturing cast acrylic sheet for over 30 years, Spartech Polycast
is presently the principal supplier meeting U.S. Military Specifications MIL-P-5425,
MIL-P-8184 and MIL-P-25690 to the United States aerospace industry.
LIGHT TRANSMITTING and FILTERING SHEET
Polycast manufactures a number of different specialty acrylic sheet products for
transmitting and filtering UV light. Ultraviolet Transmitting Sheet (UVT) provides increased transmission of ultraviolet wavelengths between 280 and 360 nanometers.
•Solacryl® SUVT - A crystal clear acrylic sheet product that provides for the transmission
of ultraviolet radiation needed in the construction of applications like suntanning beds
and animal habitats.
• Solacryl® Silk SUVT - Designed specifically for the tanning bed industry, Solacryl Silk
SUVT features a high UV transmission with exceptional hiding power.
• Ultraviolet Filtering Acrylics - Polycast offers a full line of UV filtering acrylics to help
defend previous artwork and documents against the degradation caused by exposure to
UV light.
BULLET RESISTANT SHEET
Despite all of the improvements in security technology, bullet resistant barriers
have been proven to be the only measure that deters crime before it happens.
Polycast offers a solution to these problems when one considers the four most
important characteristics in choosing bullet resistant sheet (adequate protection,
weight, optical clarity and value) the choice is obvious. Spartech Polycast offers
three grades of acrylic security glazing for banks, convenience stores and other
high risk areas.
SPECIALTY ACRYLIC SHEETING
Polycast offers one of the largest selections of specialty cast acrylic sheeting in
the industry. Their engineers are experienced in modifying acrylic sheet to change
certain physical, chemical or optical properties to meet the specific requirement of
their customers. If you have a unquie application that requires something beyond
standard acrylic offerings, give Alro Plastics and Spartech Polycast a chance to
help find a solution.
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ACRYLIC
SPARTECH POLYCAST - SUPER ABRASION RESISTANT
Spartech Polycast® SARTM (super abrasion resistant) acrylic sheet is produced by
applying a very hard, highly crosslinked polysilicate (a silicon polymer or polysiloxane)
coating to an acrylic substrate. This coating provides Polycast® SARTM sheet with a
surface that has 45 times the abrasion resistance of uncoated acrylic, making it an
attractive material for applications requiring the safety, optical and aesthetic qualities
of acrylic along with a highly abrasion resistant surface.
Light weight and fabrication flexibility cut installation costs.
At half the weight of glass, Polycast® SARTM makes handling easier and safer,
and installation less costly and time consuming. It can be cut and fabricated at the
installation site using power tools. In fact, Polycast® SARTM is ideal for replacement
installations; because it is readily fitted into existing frames.
Colors, formulations and finishes
Polycast® SARTM is available in a wide variety of transparent, translucent and
opaque colors including industry standards such as black, gray and bronze. Ultraviolet transmitting, ultra-violet filtering formulations (including Polycast UF96, UF3
and UF4) and coated one-side sheets are also available.
Spartech Polycast® SARTM is tough, lightweight, weatherable, cleanable and offers
excellent thermal insulation. It has an impact resistance that is five times that of
glass and half the weight.
Optical clarity outshines other materials.
Polycast® SARTM in 1.250" thickness transmits 93% white light, compared to 66%
for an all polycarbonate sheet and 55% for bullet-resistant glass. Also, its edges
are clear, avoiding the massive appearance of thick glass with its greenish tinted
edge. That adds up to the sparkling clear, open look that is more appealing to
customers. Tough coating endures years of cleaning without hazing.
POLYCAST® SAR™ AVAILABILITY
SHEET THICKNESS: 0.060" to 2.00"
SHEET SIZES: 48" x 72" and 72" x 120"
Special thickness and sizes quoted upon request.
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ACRYLIC
CAST ACRYLIC ROD
Cast Acrylic rod has uncommon optical clarity, outstanding light transmission and
excellent weatherability. It is not affected by sunlight, resists aging and keeps good
stability under variable conditions of cold, heat, moisture and exposure, it will not
warp, crack, craze or corrode. Cast Acrylic rod may be preferred for some industrial
and commercial applications because it is more optically perfect than molded or
extruded types of Acrylic products. It provides good tensile strength and excellent
resistance to heat distortion.
This clear rod can be used for machining or cementing and will fabricate like wood,
metal or other plastics with standard equipment. Cast Acrylic rod is half the weight
of comparable glass and has good shatter resistance and durability.
Displays, Electrical and Electronic Parts, Furniture Components, Lenses and Models.
DIA
(inches)
.250
.312
.375
.500
.625
.750
.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
LBS/FT
.026
.039
.560
.100
.158
.227
.309
.403
.511
.630
.762
.907
1.070
1.240
1.420
DIA
(inches)
2.000
2.125
2.250
2.500
2.750
3.000
3.250
3.500
3.750
4.000
4.250
4.500
4.750
5.000
5.250
LBS/FT
1.61
1.82
2.04
2.52
3.05
3.63
4.26
4.94
5.67
6.45
7.28
8.20
9.10
10.10
11.10
DIA
(inches)
5.50
5.75
6.00
6.50
7.00
7.50
8.00
8.50
9.00
9.50
10.00
10.50
11.00
11.50
12.00
STANDARD LENGTHS (feet)
.250 through 2.000.............................. 8
2.125 through 3.000.............................. 6
3.125 through 6.000.............................. 4
6.500 through 12.000.............................. 2 to 4
50
TOLERANCES (inches)
.250through .500........................................+/-.005
.625through 1.000........................................+/-.010
1.125through 2.000........................................+/-.015
2.125through 3.000........................................+/-.030
3.250through 6.000........................................+/-.045
6.500through 9.000........................................+/-.050
9.500through12.000........................................+/-.060
LBS/FT
12.20
13.30
14.60
17.20
20.00
22.80
26.00
29.30
32.80
36.60
40.50
44.70
49.00
53.60
58.40
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ACRYLIC
CAST/CLEAR ACRYLIC TUBE
Acrylic tubing is manufactured in standard 6 foot lengths. Machining, drilling, milling, routing as well as many other operations are available upon request.
TYPICAL PROPERTIES
• Crystal clarity
• Easily bonded
• Easily machined
•Transparent
• Very strong
• Weather resistant
WALL THICKNESS (inches)
.125
.250
.500
.187
.375
OUTSIDE DIAMETER (inches)
1.500
1.625
1.750
1.875
2.000
2.250
2.375
2.500
2.625
2.750
2.875
3.000
3.125
3.250
3.375
3.500
3.625
3.750
3.875
4.000
4.125
4.250
4.375
4.500
4.625
4.750
4.875
5.000
5.250
5.500
5.625
5.750
6.000
6.093
6.250
6.500
6.750
7.000
7.250
7.500
7.625
8.000
8.250
8.500
8.750
9.000
9.125
9.250
9.500
10.000
10.500
10.625
11.000
11.500
11.750
12.000
13.625
14.000
15.000
16.000
18.000
24.000
27.625
STANDARD LENGTH - 6 feet
TOLERANCES (inches)
WALL
TOLERANCE
THICKNESS
1-1/2 through 3........................ +/-.020.......................1/8...................+/-.018
3-1/8 through 3-7/8.................. +/-.025.......................3/16.................+/-.019
4 through 6-1/2........................ +/-.030.......................1/4...................+/-.025
7 through 8-1/2........................ +/-.080.......................3/8...................+/-.035
9 through 12............................ +/-.090.......................1/2...................+/-.045
DIAMETER
TOLERANCE
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ACRYLIC
EXTRUDED ACRYLIC TUBE
I.D.
(inches)
O.D.
(inches)
WALL
(inches)
1/8
1/8
3/16
1/4
1/4
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4
7/8
1
1-1/8
1-1/8
1-1/4
1-3/8
1-1/2
1-3/4
2
2-1/4
2-1/2
2-3/4
3.000
3.250
3.500
3.750
4.250
4.750
5.750
1/4
3/8
5/16
3/8
1/2
1/2
5/8
5/8
3/4
3/4
7/8
7/8
1
1
1-1/4
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
2
2-1/4
2-1/2
2-3/4
3
3.250
3.500
3.750
4.000
4.500
5.000
6.000
1/16
1/8
1/16
1/16
1/8
1/16
1/8
1/16
1/8
1/16
1/8
1/16
1/8
1/16
1/8
1/16
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
APPROX APPROX
LBS/BOX FT/BOX
46
47
47
38
50
53
36
45
38
46
51
37
53
37
51
35
54
50
49
48
41
36
35
29
28
23
25
40
42
32
30
7
2,400
930
1,800
1,200
660
1,200
360
780
300
660
336
450
288
390
222
288
210
180
162
144
108
84
72
54
48
36
36
54
54
36
30
6
APPROX
LBS/FT
.019
.051
.026
.032
.076
.044
.100
.058
.128
.070
.152
.083
.177
.095
.228
.121
.255
.280
.305
.330
.380
.430
.482
.532
.583
.633
.685
.735
.786
.885
.987
1.190
STANDARD LENGTH - 72 inches
TOLERANCES/O.D. and I.D. (inches)
1/16 through 3/16.............................................. +/- .005
1/4 through 7/16................................................ +/- .010
1/2 through 1..................................................... +/- .015
1 through 2........................................................ +/- .020
2 through 3........................................................ +/- .030
3-1/4 through 5.................................................. +/- .045
5-3/4 through 6.................................................. +/- .050
MINIMUMS MAY COME IN TO PLAY
SPECIAL AND LARGER SIZES, COLORS AND CUT LENGTHS
QUOTED ON REQUEST
EXTRUDED FINISH/NOT ANNEALED
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ACRYLIC
ACRYLIC MIRROR SHEETS
Half the weight of glass, Acrylic Mirror is shatter resistant with extensive design flexibility. It may be cut into intricate shapes, drilled, sanded, polished, machined, cold
formed for curved shapes or strip heated for a sharp bend. Safer than glass during
fabrication and installation, acrylic mirror at comparable thickness offers ten times
the break resistance of plate glass. Acrylic Mirror is highly reflective and should not
be used where precise image reflection is required. All sheets are protected on the
front surface with clear polyethylene film.
TYPICAL PROPERTIES
• Break resistant
• Easy fabrication
• Economical
• Fire resistant
• Light weight
• Mar-resistant
• Optical image clarity
• Shatter resistant
ACRYLIC MIRROR SHEETS
THICKNESS
(inches)
.060
.080
.098
.118
SHEET SIZE
(inches)
48 x 96
60 x 96
48 x 96
60 x 96
48 x 96
60 x 96
48 x 96
60 x 96
72 x 96
48 x 120
60 x 120
72 x 120
THICKNESS
(inches)
SHEET SIZE
(inches)
.177
48 x 96
60 x 96
72 x 96
48 x 96
60 x 96
48 x 96
60 x 96
48 x 120
72 x 96
.220
.236
CUT-TO-SIZE AND SPECIAL SIZES
Acrylic Mirror is available in custom sizes and cut-to-size at your request. Circles,
radius corners, routed shapes and rectangles are all available with prompt delivery.
COLORS
All colors available in .118" gauge and many in .236" gauge. Standard sheet size is
48" x 96". Available colors include: Red, Gray, Pink, Blue, Bronze, and Gold.
POLYCARBONATE MIRROR SHEETS
Polycarbonate Mirror is available for applications requiring high impact strength and
fire rating considerations. The thickness gauges available in clear mirror are .060",
.080", .093", .118", .117", and .236". Bronze color mirror is offered in gauges .118"
and .236". Standard size for all polycarbonate is 48" x 96".
PETG MIRROR SHEETS
PETG offers ease and economy in die cutting and slitting as its primary feature.
PETG Mirror is available in thickness gauges ranging from .030" through .118" in a
standard sheet size of 48" x 96".
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ARMOR-X™ - Polymer Composite
ARMOR-X™ , ARMOR-X™ w/ProKnob™
Protect equipment and surfaces with Armor-X™. Armor-X’s™ non-marring, cushioned
surface shields critical surfaces and heavy, expensive parts and equipment, including
stainless steel, from gouges and scratches. From work surfaces to flooring, Armor-X™
helps protect your investment.
TYPICAL PROPERTIES
• Resists oils, cutting fluids and chemicals
• Has excellent impact and wear resistance
• Is more flexible than other polymers
• Is available in two finishes, including anti-skid ProKnob™ surface.
TARGET INDUSTRIES
• Machine Shops
• Material Handling
• Metals Finishing
• Outdoor Recreation
• Marine Applications
• Steel Mills
Bench Tops, Bumper Pads, Machine Shop Flooring, Storage Bins
ARMOR-X™ AVAILABILITY
1/4"
3/8"
SHEET THICKNESS
1/2" 3/4" 1" 1-1/4"
48" x 96"
1-1/2"
SHEET SIZES
48" x 120"
60" x 120"
ARMOR-X™ w/ ProKnob™ AVAILABILITY
3/8"
SHEET THICKNESS*
1/2" 3/4"
1"
1-1/4"
48" x 96"
1-1/2"
SHEET SIZES
48" x 120" (5/8" to 1"thick only)
* Thickness refers to base and does not include the height of the knobs.
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ARMOR-X™ - Polymer Composite
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL PROPERTIES
Density
Yield Point
Elongation at Yield
Tensile Break
Elongation at Break
Tensile Modulus
Flexural Modulus
Izod Impact
Tensile Impact
Sand Wheel Wear
Hardness, Durometer
Static Friction
Dynamic Friction
Melt Point
Maximum Operating Temp
Volume Resistivity
Surface Resistivity
ASTM
UNITS
ARMOR-X™
D792
D638
D638
D638
D638
D638
D790
D4020
DIN 53448
G65
lbs/ft3
psi
%
psi
%
psi
psi
ft-lbs/in2
ft-lbs/in2
AR-01,
Steel=100
D
Unitless
Unitless
o
F
o
F
Ohm-cm
Ohm
61.8
2,030
18.9
3,190
100
51,500
44,225
31
460
265
D2240
D1894
D1894
D3417
--D257
D257
50
0.244
0.209
278-289
180
>1015
>1015
Not only can Alro Plastics cut plastic rod up to 18" diameter in house, we also offer production
rod cutting to handle your large quantity cut jobs.
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BORATED PE - BOROTRON® HD050
Borotron® HD050 is based on Quadrant's high performance HDPE with 5%
elemental boron. Borotron® has been used as a medical and industrial shielding
material to attenuate and absorb neutron radiation. This easily fabricated polymer
material also offers designers greater durability and function over a wider range of
temperatures than traditional materials.
TYPICAL PROPERTIES
• Easy to handle and fabricate
• Durable over a wider temperature range
• Consistent density and homogeneity
• Superior dimensional quality and flatness
•
•
•
•
•
Medical vaults and doors
Hot cells
Nuclear detection systems
Nuclear storage and transport containers
Particle accelerators
NOTE:
Materials with a high hydrogen density are also used as a component in neutron
shielding systems. If you are looking for the broadest range of sizes and shapes
in unfilled hydrogen rich material, Alro Plastics can meet your needs with TIVAR®
1000. Please refer to the TIVAR® section of this reference guide.
BOROTRON® HD050 AVAILABILITY
SHEET THICKNESS
1" (only)
SHEET SIZES
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BORATED PE - BOROTRON® HD050
TYPICAL PROPERTIES:
PROPERTY TESTED
UNITS
BOROTRON®
HD050
--psi
psi
1.01
2,400
111,200
%
3.9
psi
psi
4,200
126,500
psi
3,500
psi
97,400
---
71
ft.lb./in.
0.9
in./in./oF
1.1 x 10-5
o
F
---
D3418
o
F
260
---
o
F
180
ohms/square
---
>1012
HB
% by weight
<0.01
% by weight
<0.01
ASTM
UL TEST#
Specific Gravity, 73oF
D792
Tensil Strength, 73oF
D638
Tensile Modulus of Elasticity,
D638
73oF
Tensile Elongation (at break),
D638
73oF
Flexural Strength, 73oF
D790
Flexural Modulus of
D790
Elasticity, 73oF
Compressive Strength, 10%
D695
Deformation, 73oF
Compressive Modulus of
D695
Elasticity, 73oF
Hardness, Durometer, Shore
D2240
"D" Scale, 73oF
Izod Impact (notched), 73oF
D256 "A"
THERMAL PROPERTIES
Coefficient of Linear Thermal
Expansion (-40oF to 300oF)
Heat Deflection Temperature
264 psi
Melting Point (crystalline)
peak
Continuous Service Temp
in Air (Max.) (1)
Service Resistivity
Flammability @ 3.1 mm
(1.8 in.) (2)
E-831
(TMA)
D648
D257
UL94
MISCELLANEOUS
Water Absorption Immersion, D570 (3)
24 hours
Water Absorption Immersion, D570 (3)
Saturatoin
(1) Data represents Quadrant's estimated maximum long-term service temperature based on practical field experience.
(2) Estimated rating based on available data. The UL94 Test is a labratory test and does not relate to actual fire hazard. Contact
Quadrant for specific UL "Yellow Card" recognition number.
(3) Specimens: 1/8" thick x 2" diameter or square.
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BORATED PE - DENSETEC® SHIELD
Densetec® Shield is a product specially designed for nuclear shielding applications. The material employs 5% Boron by weight to shield neutrons in a variety
of applications including high intensity X-rays, cancer treatment facilities, nuclear
submarines, and nuclear power plants.
TYPICAL PROPERTIES
• Lower cost and ligher weight than lead
• Replaces lead in nuclear shielding applications
• Standard is 5% boron by weight - HDPE based material
• Superior dimensional quality and flatness
• MIL-P-23536 certified material is inspected per MIL-I-45208 A
•
•
•
•
•
•
MRI and X-Ray rooms
Containment boxes
Nuclear or radiation shielding
Nuclear submarines
Linear particle accelerators
Cancer treatment facilities
DENSETEC® SHIELD AVAILABILITY
SHEET THICKNESS
1/2" to 4" thick
SHEET SIZES
48" x 96" and 48" x 120"
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BORATED PE - DENSETEC® SHIELD
TYPICAL PROPERTIES:
PROPERTY TESTED
Density
Tensil Strength @ Yield,
MPa (ksi)
Tensile Strength @ Break,
MPa (ksi)
Elongation @ Break
Coefficient of Friction, Static
Coefficient of Friction,
Kinetic
Notched Izod Impact
Strength
Durometer Hardness
Water Absorption
@ Saturation
ASTM
UL TEST#
UNITS
DENSETEC®
SHIELD
D792
D638
lbs/ft3
psi
58.5
2,800
D638
psi
5,800
D638
D1894
D1894
%
-----
300%
0.15 - 0.20
0.05 - 0.08
D256
ft.lb./in
No Break
D4020
Method A
D2240
D570
ft-lb./in2
> 28.4 ft-lb./in2
Shore D
%
62
0.01%
THERMAL PROPERTIES
o
F
D648
174 oF
@ 66 psi
o
F
D1525
262 oF
Vicat Softening Temperature
o
F
--271 oF
Melting Point
in./in./oF
D696
8.3 x 10-5
Thermal Expansion
BTU-in./h-ft2-oF 2.8 BTU-in./h-ft2-oF
C177
BTU/lb./oF
C351/D150
0.48 BTU/lb./oF
Specific Heat
Dielectric Strength
Dielectric Constant
Volume Resistivity
Surface Resistivity
D149
D150
D257
D257
V/mil
--ohm-in
ohm
2,290 V/mil
2.3
3.9 x 1013 ohm-in
1 x 1012 ohm
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BORATED PE - KING PLASTI-SHIELD®
Borated Polyethylene Neutron Shielding
With 5% boron by weight and trademark purple color, King Plasti-Shield® 5%
Borated Polyethylene is manufactured to meet all applicable applications for industrial use, medical applications (with regards to cancer treatment) and is effective
shielding for support in all areas of security, i.e., seaports, airports, border protection and other applications requiring attenuation of thermal neutrons.
King Plastic Corporation is certified by prime vendors of the U.S. government as
the source for Grade II and Grade III neutron shielding material on nuclear submarines and naval warships. Our process, materials, quality programs, sampling,
testing, tracing and packaging all meet or exceed military specifications such as
MIL-P-23536A and EB2562E. We use MIL-STD-45662 for internal calibration
system traceable back to NIST.
QUALITY PRODUCT
• King makes material that meets MIL-P-23536A and EB2562E and have
quality procedures that meet all requirements of both.
• King only uses approved suppliers for all raw materials.
• Test for Hydrogen Density to verify correct level.
• Use a Fluorscopic X-Ray machine to check for voids and foreign materials.
• Audited by the Navy Nuclear, Electric Boat and Northrup Grumman every
2 years with no findings.
• Perform all marking of material for traceability in accordance with MIL-STD-792.
• Supply all Lab Reports and all Certifications.
• 100% visual inspections are performed on all material
•
•
•
•
•
•
Medical vaults and doors for linear particle accelerators and other
radiation applications.
Shielded nuclear containment chambers (hot cells)
Nuclear storage and transport containers
Nuclear detection systems
Nuclear reactors and nuclear power plants
Research and test reactors, high intensity X-rays.
KING PLASTI-SHIELD® AVAILABILITY
SHEET THICKNESS
1" thick (25.4 mm)
SHEET SIZES
48" x 96"
STANDARD SHEET GRADES
Industrial Grade (Purple - 5% Boron by weight)
Grade III (Red - 2% Boron by weight)
Grade II (Yellow - 1% Boron by weight)
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BORATED PE - KING PLASTI-SHIELD®
TYPICAL PROPERTIES:
PROPERTY TESTED
ASTM
UL TEST#
UNITS
DENSETEC®
SHIELD
Density
Tensil Strength @ Yield
Elongation @ Break
Flexural Modulus
Durometer (Hardness)
Tensile Impact
Vicat Softening
Heat Deflection Temp.
@ 66 PSI
D1505
D638
D638
D790
D2240
D1822
D1525
D648
g/cc
psi
%
psi
Shore D
ft.lbs./in.2
o
F
o
F
.98
> 1,400
> 20%
65,000
70
99
192o
183o
Thickness required to attenuate a neutron beam by a factor of 10.m
MATERIAL
Water
Concrete
HD Concrete
Iron
Lead
King Plasti-Shield
DENSITY
1.0
2.4
3.5
7.9
11.3
0.92
THICKNESS
8.8"
9.6"
9.6"
5.7"
7.8"
8.0"
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CLEAR RIGID PVC
Clear, Rigid Polyvinyl Chloride
Clear Rigid PVC is versatile, high clarity, transparent PVC sheeting that can easily
be embossed, thermoformed and printed. Clear Rigid PVC is highly resistant to
chemicals, corrosion and impact. It is an affordable alternative to PETG and expensive polycarbonates. Clear PVC has inherent flame retardant properties unlike
modified flame-retardant acrylics and polycarbonates that can be costly. It is rated
UL94VO and UL945V, making it an excellent choice for back-lit signs and vending
machine face-plates.
Additionally, Clear Rigid PVC is ideal to use for point of purchase (POP) displays,
splash guards, skylights, protective headgear, glazing for pictures, display cases,
bins, menu holders, and a variety of related fabricated parts. Clear Rigid PVC is
available to meet high impact and UV resistant requirements. Thinner gauges of
Clear Rigid PVC can be used to replace glass, acrylic, and other materials without
sacrificing strength.
TYPICAL PROPERTIES
•Thermoformable
• Printable and paintable
• Impervious to a variety of corrosive chemicals
• Good impact resistance
•
•
•
•
•
•
•
•
Back-lit signs
Vending machines
Point of Purchase displays
Splash guards
Skylights
Protective headgear
Display cases
Menu holders
CLEAR RIGID PVC AVAILABILITY
SHEET THICKNESS
1/32" thick to 1/2" thick
SHEET SIZES
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CLEAR RIGID PVC
TYPICAL PROPERTIES
PROPERTY TESTED
Density
Tensile Strength at yield
Tensile Modulus
Izod Impact (notched)
Shore Hardness
Coefficient of Thermal
Expansion
Heat Distortion Temp at 66 psi
Heat Distortion Temperature
at 264 psi
Temperature Range
Flammability
Flammability
FDA regulations 21 Chapter 1,
part 1.77.2510 for contact
with food stuffs.
ASTM
UNITS
CLEAR RIGID PVC
D792
D638
D638
D256
ISO 868
D696
g/cc
psi
psi
ft.lbs./in.
--in./in./oC
1.37
10,600
479,000
0.52
84
8 x 10-5
D648
D648
o
F
F
144
138
--D635
UL 94
---
F
-------
+32 to +140
Self-extinguishing
94V-O
---
o
o
Clear rigid PVC can be used to replace glass, acrylic and other materials without sacrificing strength. Clear rigid PVC is an ideal material for machine guarding.
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CORRUGATED PLASTIC SHEET
Corrugated Plastic Sheet is the material of choice for today's market. This twin-wall
sheet plastic is opening fresh horizons of features and benefits. Corrugated Plastic
Sheet explores new directions of advantages with its strength, durability, light weight
and low cost. It enhances profitability and is a superior alternative to other materials
such as cardboard, plywood, metal and rigid plastic.
TYPICAL PROPERTIES
• Available in solid or translucent colors • Can be made to FDA requirements
• Can be made flame retardant
• Can be made anti-static or conductive
• Can be made with ultra violet inhibitors
• Custom sizes available per request
• Easy to print on
• Easily fabricated - can be die cut, sewn,
sawed, scored, folded, drilled, stapled,
nailed and spot or heat-welded
TYPICAL APPLICATIONS
• Light weight
• Low cost
• More durable than cardboard
• Reusable
• Stronger than cardboard
• Resists water, tear and punctures
• Unaffected by most chemicals
• Totes and Bins
Corrugated plastic sheet can be fabricated into custom totes and bins for your special demands.
• Protective Packaging
It can be manufactured to a wide range of specialty packaging assemblies for all
types of industries. Configurations can be met to your exact specifications.
•Agricultural
All types of produce are collected and shipped in custom corrugated plastic sheet
containers. It's lightweight, mildew resistant, waterproof and long lasting.
• Graphic Arts
Corrugated plastic sheet is the ideal substrate for outdoor and indoor printing
and display requirements. It is weatherproof, durable, lightweight and does not
absorb water.
• ESD Packaging (Electro Static Discharge)
Electronic components require special packaging to protect against rough handling and damage from static electricity. Corrugated plastic sheet is available with "anti-static" and "conductive" properties for these types of applications. Ask
about engineering a product to your specifications.
• Consumer Products
Corrugated plastic sheet can be die cut, assembled and printed into products
that are attractive and easy to sell. There is unlimited potential in new product
applications.
• Construction and Home Use
Corrugated plastic sheet is ideal for covering a broken window and for making general repairs around the house. In general construction it is used for window protection, temporary enclosures and as a moisture barrier.
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SPECIFICATIONS
RESIN.................................. Polypropylene and polyethylene are both available.
COLORS.............................. Opaque colors: White, Ivory, Yellow, Gray, Orange,
Blue, Red, Green, Brown and Black.
Translucent colors: Jade, Lime, Lemon, Hot Pink,
Lavender, Sky Blue, Melon and Strawberry.
PRINTABILITY..................... All corrugated polypropylene is corona treated to accept printing.
OUTDOOR DURABILITY.... All U.V. enhanced sheet is guaranteed for three years
against breakdown. Corrugated plastic sheet is not
affected by normal extremes of heat or cold.
FLAMMABILITY................... Corrugated plastic sheet is a combustible material which
can be easily extinguished with conventional types of
fire extinguishers. Flame retardant additives can be
added to the sheet to give it a V-2 rating.
WATER RESISTANCE......... Corrugated plastic sheet is not affected by water.
CHEMICAL RESISTANCE... Polypropylene and polyethylene are chemically inert
and will not react with most chemicals.
SPECIAL ADDITIVES.......... Ultra violet stabilizers • Conductive and Anti-Static
Static-Free (corona) • Non-Skid coating
FABRICATION..................... Corrugated plastic sheet can be fabricated using
conventional fabrication techniques associated with
corrugated fiberboard.
CORRUGATED SHEET
SIZES
Sheets are available in widths (across corrugation) up to 80 inches.
Length is unlimited.
THICKNESS
2mm to 10mm
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CPVC
Although CPVC is based on PVC, and shares a few of the same characteristics, it
is still a unique polymer. CPVC is a high temperature grade chlorinated polyvinyl
chloride that provides excellent corrosion resistance, high heat resistance, chemical resistance, inherent flame resistivity, good tensile strength, weatherability and
is easily fabricated. These characteristics make CPVC a useful material in a wide
range of markets including the chemical processing and metal finishing industries.
It can easily be machined with standard wood-working tools. In addition CPVC can
be fiberglass backed, hot gas welded with rod, cemented, (solvent bonded) riveted
and threaded.
CPVC: Chemical Processing, Fume Scrubbing, Metal Anodizing, Metal Finishing,
Pickling and Waste Treatment.
TYPICAL PROPERTIES: CPVC
PROPERTY TESTED
PHYSICAL
Specific Gravity
Tensile Strength
Elongation, ultimate
Flexural Strength
Flexural Modulus
Impact Strength, Izod
Hardness,Rockwell
Shore
Compression Strength
Shear Strength
Weld Gas Recommended
Water Absorption (24 hrs)
THERMAL
Thermal Expansion
*Heat Distortion
Specific Heat
**Flammability
Thermoformability
ASTM
UNITS
CPVC
D792
D638
D638
D790
D790
D256
D785
D2240
D695
D732
1 = water
psi
%
psi
psi x 105
ft lbs/in notch
R
D
psi
psi
D570
%
1.51
7,600
37M
11,000
3.5
1.65
118
82
11,400
9.220
Nitrogen
.035
in/in/oC
F @ 264 psi
BTU/HR/ft/
o
F/in
CAL/GM/oC
1/8" an over
7.97 x 10-5
212
0.641
0.220
94V-0
Fair
D696
D648
C177
C351
o
*Annealed sample. **Flammability ratings for PVC in accordance with UL94V.
The numbers supplied for the testing of this product came directly from the manufacturer of this material.
These numbers should be used as a reference only, they are not to replace the actual testing of the material in
your specific application. Test results may vary from application to application.
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CPVC
FABRICATION RECOMMENDATIONS
CPVC: Thermoplastic preparation for assembly (welding or other fastening methods)
is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined
with the same tools, equipment and skills utilized in the metalworking trades. However,
there are special forming requirements for thermoplastics not encountered in metal
work. Fabrication involves cutting, sawing, machining, forming, joining or fastening
together for the complete object. Machining may include beveling, routing, grinding,
turning, milling, drilling, tapping and threading.
Once the different thermoplastic parts are formed into the proper shape, they may
then have to be joined. The type and method of assembly depend on the function of
the finished structure. The several assembly techniques include the use of adhesive
bonding, self-tapping screws, threaded inserts, press fitting, cold heading, heat
joined (hot-plate welding, hot wire welding, induction heating, hot flaring and spin
welding) cementing and hot gas welding. Each operation requires its own tools and
equipment.
• THERMOFORMING
The material is adaptable to all common thermoforming techniques including vacuum snap-back, plug-assist, positive-air and billow forming. Forced air ovens and electric strip heaters may be utilized for forming and bending.
• SAWING AND DRILLING
Fine pitch blades are recommended for cutting thin sheets while hollow ground blades should be used for thicker materials. Standard metal-cutting drills are utilized at slow feeds to prevent overheating and binding of the drill.
• MACHINING
CPVC can be turned, threaded, grooved or milled with high-speed tools commonly
used for wood or metal.
• BRAKE FORMING
The material can be brake-formed in an ordinary cornice brake. The inside radius of
the bend should be equal to or greater than the thickness. Allowance for spring-
back in the material is made by overforming the part on the brake. Brake formed
parts should not be subjected to high "in-service" temperatures or stress. Darker colors may show some surface whitening in highly stressed areas.
SHEET
THICKNESS
(inches)
LBS/SHEET
SHEETS/
CASE
1/32
1/16
3/32
1/8
3/16
1/4
3/8
1/2
7.5
15.0
22.4
30.0
44.9
59.8
90.0
120.0
32
16
11
8
5
4
3
2
THICKNESS
SHEETS/
(inches) LBS/SHEET CASE
5/8
3/4
1
1-1/4
1-1/2
1-3/4
2
150.0
180.0
240.0
300.0
360.0
420.0
480.0
2
1
1
1
1
1
1
STANDARD SHEET SIZE - 48 inches x 96 inches
STANDARD COLORS
Dark Gray
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CPVC
SOLID ROUND BAR
DIA (inches) LBS/FT
1/4
3/8
7/16
1/2
5/8
3/4
1
1-1/8
1-1/4
.032
.074
.105
.131
.204
.296
.526
.663
.821
STANDARD
LENGTH
(inches)
10
10
10
10
10
10
10
10
10
DIA
(inches)
LBS/FT
STANDARD
LENGTH
(inches)
1-3/8
1-1/2
1-5/8
2
2-3/8
2-1/2
3
3-1/2
.994
1.183
1.388
2.109
2.966
3.375
4.595
6.439
10
10
10
10
5
5
5
5
STANDARD COLOR
Gray
HOLLOW BAR
The heavy-wall hollows effect considerable savings in material when bored parts
are required. In addition, some sizes are IPS O.D., and thus can be used as bushing
stock or very heavy wall pipe which is not commercially available.
MIN O.D.
(inches)
1.625
2.125
2.250
2.375
2.625
2.750
2.875
3.000
MAX I.D. WEIGHT
(inches) PER FOOT
.562
.750
1.125
1.000
1.500
1.000
1.500
1.125
1.288
2.243
2.260
2.671
2.802
3.682
3.525
4.207
MIN O.D.
(inches)
MAX I.D.
(inches)
WEIGHT
PER FOOT
3.563
4.000
4.250
4.750
5.000
6.625
6.625
1.500
2.500
1.750
3.000
3.000
4.000
2.875
5.853
5.751
8.316
7.889
9.170
16.640
20.121
STANDARD COLOR - Gray
Sizes preceded by • are not normally carried in stock.
For a listing of current tolerance information please contact Alro Plastics.
NSF approved compounds are used in the manufacture of CPVC solid, round, hex, hollow, square
and rectangular bar.
CPVC round bar and CPVC hollow bar meet L-P 1036(1).
All of our facilities have back up or secondary saws, in the event our primary saws are
being maintained or being worked on, we can still fill orders and maintain our service.
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DELRIN® - Acetal Homopolymer
Delrin® Acetal (Homopolymer) is an acetal homopolymer made by DuPont®. It is
characterized as having an excellent combination of physical properties that make it
suitable for numerous applications. With low moisture absorption and a low coefficient
of friction, Delrin® is uniquely tailored for wear applications in high humidity or moisture
environments. Delrin® will maintain constant physical properties under high moisture
conditions and out-perform nylon in bearings under these conditions.
Delrin® AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uniformly dispersed in Delrin® acetal resin. This combination produces a material that
has strength, toughness, dimensional stability and fabrication economy which approaches that of Derlin®, plus the surface characteristics of unlubricated PTFE, the
world's most slippery solid material.
Delrin® Glass-Filled stock shapes exhibit the basic Delrin® properties plus high
strength. Overall mechanical properties and dimensional stability are enhanced in
this tough material. Specific property advantages include increased stiffness, better
creep resistance and a higher dimensional stability. Parts designed using glass-filled
will exhibit high fatigue endurance, low deformation under load and good impact
resistance.
Note: Please refer to the "Acetal" section of this Alro Plastics reference guide to see
how Acetal Copolymer compares to Delrin (Acetal Homopolymer).
TYPICAL PROPERTIES
Delrin® Acetal (Homopolymer):
• FDA approved (natural)
• Stiffness
• Strength
Delrin® AF Blend:
• No lubrication required
• No slip or stick
Delrin® Glass-Filled:
• Greater stiffness
• High tensile strength
• Improved creep resistance
• Light weight
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DELRIN® (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Machine Guides, Rollers, Seals, Timing Screws, Valves and Washers.
DELRIN® AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve
Seals and Wire Guides.
DELRIN® Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and
Parts requiring greater stiffness.
TYPICAL PROPERTIES:
PROPERTY TESTED
UNITS
(Homopolymer)
DELRIN®
DELRIN®AF
--psi
1.41
11,000
1.50
8,000
psi
45,000
43,500
%
psi
30
13,000
15
12,000
psi
psi
450,000
9,000
445,000
7,600
D695
psi
16,000
16,000
D695
psi
450,000
350,000
D785
M (R)
M89 (122)
M85 (115)
D2240
D256,
--ft.-lb./in.
of notch
86D
83D
1
0.7
---
.25
.19
psi-fpm
2,700
8,300
200
1
Yes
60
1
No
ASTM
Specific Gravity, 73oF.
D792
Tensile Strength, 73oF.
D638
Tensile Modulus of
Elasticity, 73oF.
D638
Tensile Elongation (at
break), 73oF.
D638
Flexural Strength, 73oF.
D790
Flexural Modulus of
Elasticity, 73oF.
D790
Shear Strength, 73oF.
D732
10% Deformation, 73oF.
Compressive Modulus
of Elasticity, 73oF.
Hardness, Rockwell,
Scale as noted, 73oF.
Shore "D", 73oF.
Izod Impact (Notched),
73oF.
(Dry vs. Steel) Dynamic
Limiting PV (with 4:1
safety factor applied)
FDA Compliant
Type "A"
QTM
55007
QTM
55007
QTM
55010
-----
(PTFE Blend)
10-10in3-min/
lb-ft-hr
1 = easy
---
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DELRIN® SHEET
1/8
1/4
3/8
1/2
5/8
3/4
1
1-3/4
1-1/4
2
1-1/2
2-1/4
2-1/2
2-3/4
3
Other thicknesses can be run if quantity is large enough to meet mill minimum
TOLERANCES
SHEET SIZES (inches)
THICK
WIDTH
LENGTH
SHEET
1/4 to 1-1/2 .............
24 x 48 and 24 x 96........... +.500/-.000..........+1.00/-.000
1-3/4 to 3 ................ 24 x 48 ......................... +.500/-.000..........+1.00/-.000
Some thicknesses may be available in 48" x 120" sheet size, please call for sizes
TOLERANCE
THICK
1/4 to 2............................................ +.025/-.000
>2 to 3............................................. +.050/-.000
STANDARD COLORS
Natural (white)
Black
DELRIN® ROD
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
5
5-1/2
6
7
8
DIAMETER
STD LENGTH (feet)
TOLERANCE
1/4 and 1................................. 8 ft..................................... +.003/-.000
>1 to 2..................................... 8 ft..................................... +.005/-.000
>2 to 2-3/4............................... 8 ft..................................... +.015/-.000
3 and above ............................ 4 ft. .................................. +.250/-.000
STANDARD COLORS
Natural (white)
Black
DELRIN® 150 natural, plate and rod, is produced from resin certified to ASTM D 4181, POM
111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.
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DENSETEC HDPE - Specialty HDPE Sheets
Densetec HDPE is manufactured by Polymer Industries and comes in a variety of
options designed for specific applications. Please review the following grades of
Densetec HDPE and see if you can find one that fits your application.
Densetec Arena Board is ideal for hockey rink applications including dasher boards,
kick plates and official rink lines. Densetec Arena Board exhibits the properties of
high impact strength, abrasion-resistance and a low coefficient of friction. This unique
HDPE material is also moisture, stain and abrasion-resistant. The materials durability and U.V. stabilization make it ideally suited for the rigors of a harsh hockey rink
environment.
Densetec Arena Board Advantages
• High impact strength
• Abrasion resistant
• Moisture and stain resistant
• UV stabilized for outdoor environments
Densetec Marine Board is specially formulated to withstand the rigors of harsh outdoor marine environments. It is UV-stabilized to resist damage and retain its beauty,
even after years of direct sunlight. Increasingly, Marine Board is replacing wood and
laminates in boating applications. It does not splinter, crack, delaminate, rot, swell, or
absorb water like traditional materials. Even under heavy foot traffic on yacht decks,
it remains virtually maintenance-free. In addition, there is no need to stain or paint
Marine Board every few years. The color is integrated with the polymer and retains
its vibrant appearance better than painted wood.
Densetec Marine Board Advantages
• Does not splinter, crack or delaminate
• Stain resistant, never needs painting
• Machinable with standard woodworking tools
• UV stabilized to withstand harsh marine environments
Densetec Partition Board is the ideal partition material for a wide variety of commercial applications such as schools, parks, stadiums, office buildings and airports.
The durability of this material makes it immune to such problems as vandalism and
constant traffic. In addition, Partition Board is totally unaffected by water and humidity
preventing it from shrinking, expanding, bowing, warping or delaminating in any way
whatsoever. It is resistant to markings by pens, pencils, most markers and paints
and cleans with ordinary household detergent or solvents for more stubborn stains.
Minor surface damage can easily be repaired. Finally, the material does not have to
be painted and is virtually maintenance free.
Densetec Partition Board Advantages
• Stain, moisture and graffiti resistant
• Sanitary - odor and mildew resistant
• Glossy textured finish
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DENSETEC HDPE - Specialty HDPE Sheets
Densetec Playground Board is making a big splash in the playground industry. The
variety of bright contrasting colors make it perfectly suited to this environment where
high impact colors are required. Because the color is embedded in the sheet, it never
needs painting. Especially with the rigors and abuse that children inflict upon playground equipment, this material lasts much longer than wood. The versatile properties
of Densetec Playground Board make it virtually vandal resistant. The UV stabilizers
added to the material make the colors fade-resistant and the standard properties of
the HDPE used in the production of Playground Board make it weather-resistant and
the perfect choice for outdoor environments.
Densetec Playground Board Advantages
• Durable matte, textured finish
Densetec Anti Skid is specifically designed for the playground and marine industries
incorporating the latest available technologies to produce a non-skid surface ideal
for all type of flooring applications. Densetec Anti Skid incorporates an embossed
surface with your choice of either round or square protrusions on one side of the
sheet. These protrusions actually grip the tread of the shoe of the person walking on
the surface. Also, water drains on the surface of the sheet beneath the protrusions
making TredSafe especially effective in wet conditions.
Densetec Anti Skid Advantages
• Durable matte, textured finish
Densetec Sign Board is manufactured by extruding one color on the inside and a
contrasting color on the outside. The layers are combined while the material is still
molten. The result is a homogenous sheet that is guaranteed not to delaminate, crack
or chip. Densetec Sign Board is superior to other sign materials, which are separate
layers of material laminated together.
Densetec Sign Board is easily routed or engraved using current CNC router technology.
As the skin of the material is removed by the router, the inside color shows through
and, voila, a sign is easily fabricated with minimum finishing requirements.
Densetec Sign Board Advantages
• U.V. stabilized for outdoor applications
• Non-stick surfaces prevent graffiti damage
• Great impact resistance
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DURATRON® CU60 PBI (POLYBENZIMIDAZOLE)
Formerly known as CELAZOLE® PBI
Duratron® CU60 PBI is the highest performance engineering thermoplastic available today. It offers the highest heat resistance and mechanical property retention
over 400°F of any unfilled plastic. It has better wear resistance and load carrying
capabilities at extreme temperatures than any other reinforced or unreinforced
engineering plastic.
As an unreinforced material, Duratron® CU60 PBI is very “clean” in terms of ionic
impurity and it does not outgas (except water). These characteristics make this
material very attractive to semiconductor manufacturers for vacuum chamber
applications. Duratron® CU60 PBI has excellent ultrasonic transparency which
makes it an ideal choice for parts such as probe tip lenses in ultrasonic measuring
equipment.
Duratron® CU60 PBI is also an excellent thermal insulator. Other plastics in melt do
not stick to PBI. These characteristics make it ideal for contact seals and insulator
bushings in plastic production and molding equipment.
TYPICAL PROPERTIES
• Highest mechanical properties of any plastic above 400°F (204°C)
• Highest heat deflection temperature 800°F (427°C), with a continuous
service capability of 750°F (399°C) in inert environments, or 650°F (343°C)
in air with short term exposure potential to 1,000°F (538°C)
• Lowest coefficient of thermal expansion and highest compressive strength
of all unfilled plastics.
•
•
•
•
High Heat Insulator Bushings
Electrical Connectors
Ball Valve Seats
Clamp Rings
ENGINEERING NOTES
Duratron® CU60 PBI is extremely hard and can be challenging to fabricate. Polycrystalline diamond tools are recommended when fabricating production quantities. Duratron® tends to be notch sensitive. All corners should be readiused (0.040"
min.) and edges chamfered to maximize part toughness. High tolerance fabricated
components should be stored in sealed containers (usually polybags with desiccant) to avoid dimensional changes due to moisture absorption. Components
rapidly exposed to temperatures above 400°F (204°C) should be "dried" prior to
use or kept dry to avoid deformation from thermal shock.
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DURATRON® CU60 PBI
TYPICAL PROPERTIES
PROPERTY TESTED
Specific Gravity
Tensile Strength
Tensile Modulus
Elongation (at break)
Flexural Strength
Flexural Modulus
Compressive Modulus
Hardness, Rockwell
Shore "D" Scale
Izod Impact (Notched)
(Dry vs. Steel)
Limiting PV (4:1 safety
factor)
THERMAL PROPERTIES
Thermal Expansion
Deflection Temp. 264 psi
Cont. Service in Air (Max)
Short Term
Surface Resistance
(EOS/ESD S11.11)
Dielectric Constant,106Hz
Dissipation Factor,106Hz
CHEMICAL PROPERTIES
Water Absorption Immersion,
24 hours
Water Absorption Immersion,
Saturation
ASTM
UNITS
DURATRON® PBI
D792
D638
D638
D638
D790
D790
D695
D695
D785
--psi
psi
%
psi
psi
psi
psi
M (R)
1.30
20,000
850,000
3
32,000
950,000
50,000
900,000
125 (-)
D2240
D256A
QTM
55007
QTM
55007
QTM
55010
---
D
ft-lb/in
94
0.50
Dynamic
0.24
psi-fpm
in3-min/lbft-hr
1 = easy,
10=hard
37,500
60
E831
D648
10E-4/oF
o
F
o
F
10
F433
BTU-in/hr-ft2-oF
.13
800
600
2.8
D149
Volts/mil
550
EOS/ESD
D150
D150
Ohm/Sq
1 MHz
1 MHz
1E+13
3.2
.003
D570(2)
%
0.4
D570(2)
%
5
long term
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ERTALYTE®
ERTALYTE® PET-P
Ertalyte® is an unreinforced, semi-crystalline thermoplastic polyester based on polyethylene terephthalate (PET-P). It is manufactured from proprietary resin grades
made by Quadrant. Only Quadrant can offer Ertalyte®. It is characterized as having
the best dimensional stability coupled with excellent wear resistance, a low coefficient
of friction, high strength, and resistance to moderately acidic solutions. Ertalyte®’s
properties make it especially suitable for the manufacture of precision mechanical
parts which are capable of sustaining high loads and enduring wear conditions.
Ertalyte®’s continuous service temperature is 210°F (100°C) and its melting point is
almost 150°F higher than acetals. It retains significantly more of its original strength
up to 180°F (85°C) than nylon or acetal.
In addition, Ertalyte® PET-P offers good chemical and abrasion resistance. Its low
moisture absorption enables mechanical and electrical properties to remain virtually
unaffected by moisture. Ertalyte® PET-P can be machined to precise detail on standard metal working equipment.
Ertalyte® is FDA compliant in natural and black. Natural Ertalyte® is also USDA, 3ADairy and Canada AG compliant. Ertalyte® is an excellent candidate for parts used
in the food processing and equipment industries.
ERTALYTE® TX
Ertalyte® TX is an internally lubricated thermoplastic polyester providing enhanced
wear and inertness over general purpose nylon(PA) and acetal(POM) products.
Containing uniformly dispersed solid lubricant, Ertalyte® TX provides a lower wear
rate and coefficient of friction than unmodified polyesters like PET or PBT and even
internally lubricated materials like Delrin® AF blend.
Ertalyte® TX excels under both high pressure and velocity conditions. It is also ideally
suited for applications involving soft metal and plastic mating surfaces.
TYPICAL PROPERTIES
• Good for both wet and dry environments
• High strength and rigidity - ideal for close tolerance parts
• Excellent stain resistance
• Good wear resistance and excellent dimensional stability
• Better resistance to acids than Nylon or Acetal
Cutting Manifolds, Food Equipment Components, Carousel, Filter Track, Locating
Disk and Ring, and Distribution Valves.
ERTALYTE® PET-P ROD : .375" to 8.27" Diameter, various lengths
ERTALYTE® TX ROD : .394" to 7.88" Diameter, various lengths
ERTALYTE® PET-P SHEET : .25" to 4" Thick, 24" x 48" or 24" x 39"
ERTALYTE® TX SHEET : .315" to 3.94" Thick, 24" x 39"
*Note, Black Ertalyte plate starts at 1/2" thick
ERTALYTE® PET-P TUBING : .787" to 7.87"OD, .472" to 6.30"ID
ERTALYTE® TX TUBING : .787" to 7.87"OD, .472" to 6.30"ID
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ERTALYTE®
TYPICAL PROPERTIES: ERTALYTE® PET-P vs. ERTALYTE® TX
PROPERTY TESTED
ERTALYTE®
PET-P
ERTALYTE®
TX
1.41
12,400
460,000
20
18,000
490,000
8,000
15,000
420,000
M93
R125
D87
0.5
1.44
10,500
500,000
5
14,000
360,000
8,500
15,250
400,000
M94
----0.4
.20
.19
2,800
6,000
60
2
35
2
3.3 x 10-5
240
4.5 x 10-5
180
F
F
F433 BTU-in/hrft2-oF
491
210
2.0
491
210
1.9
D149
EOS/
ESD
D150
D150
volts/mil
385
---
Ohm/Sq
-----
>1013
-----
>1013
3.6
.02
UL 94
---
HB
HB
ASTM
UNITS
--Specific Gravity, 73oF
D792
psi
Tensile Strength, 73oF
D638
psi
Tensile Modulus, 73oF
D638
%
Elongation (at break), 73oF D638
psi
D790
psi
Flexural Modulus, 73oF
D790
psi
Shear Strength, 73oF
D732
psi
D695
psi
Compressive Modulus
D695
M
Hardness, Rockwell M
D785
R
Hardness, Rockwell R
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
--THERMAL PROPERTIES
Thermal Expansion
Short Term
Surface Resistance
(EOS/ESD S11.11)
Flammability @ 3.1mm
(1/8 in.) (5)
E831
D648
in/in/oF
o
F
D3418
o
long term
o
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FIBERGLASS GRATING (PULTRUDED)
DURADEK® and DURAGRID®
Duradek® and Duragrid® are high strength pultruded bar type gratings that can be
designed and used like traditional metal grates but have inherent benefits of fiberglass.
These problem solving products are ideal replacements for steel or aluminum gratings
in corrosive environments or anywhere frequent grating and walkway replacements
costs are unacceptable.
Duradek® is a standard product made by Strongwell and stocked by Alro Plastics. It
is available with individual bearing bars in either 1" or 1-1/2" thick "I" shapes or a 2"
thick "T" shape. Duradek® is a flame retardant product utilizing a polyester or vinyl
ester resin. The bearing bars are assembled into 12 panel sizes 3-, 4-, 5- foot widths
in each of 8-, 10-, 12-, and 20- foot lengths. Standard panels come with cross-rod
spacings of 6" or optional 12" on center.
Duragrid® custom grid or grating systems are designed to accomodate specific
applications that cannot effectively be met by standard fiberglass grating. Duragrid®
offers the customer options such as selection of open space, bar shape, cross-rod
replacement, custom fabrication, custom resin and color. Because Duragrid® is a
custom grid, there is a lead time involved in designing and running it. Contact Alro
Plastics for your custom run inquiries.
Why use Duradek® or Duragrid® grating? Duradek® and Duragrid® are lightweight,
which saves on freight and makes installation easier. The unique cross-bar construction of Duradek® and Duragrid® allows the grating panels to be easily cut and modified
to fit almost any plant requirment.
TYPICAL FEATURES
• Corrosion resistant
• Structurally strong
• High fatigue strength
• Aesthetically pleasing
• Easy to install
• Easy to fabricate
• Lightweight
• Skid resistant
• Rigid, Non-sparking
• General Industry
• Marine / Offshore
• Mining / Processing
•Chemical Plants
•Oil and Gas
• EMI/RFI Testing
• Fire Equipment
• Pollution Control
• Power Plants
• Pulp and Paper
•Railroad •Recreation
• Building construction
• Agricultural
• Low thermal conductivity
• Low electrical conductivity
• Low maintenance
• Cracking resistant
• Chipping resistant
• Metal Finishing
• Water/Wastewater
• Transportation
•Plating
•Electrical
•Radar
• Food & Beverage
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Duradek® and Duragrid® fiberglass gratings are a composite of fiberglass reinforcements (fibers and mat) and a thermosetting resin system, produced by the poltrusion
process. The poltrusion manufacturing process produces many of the outstanding
characteristics of the product.
The bearing bars use both longitudinal (glass roving) and multidirectional (glass mat)
reinforcements as well as a synthetic surfacing veil to provide unequaled strength
and corrosion resistance. The densley packed core of continuous glass rovings gives
the bar strength and stiffness in the longitudinal direction while the continuous glass
mat provides stength in the transverse direction and prevents chipping, cracking and
lineal fracturing. The synthetic surfacing veil provides a 100% pure resin surface for
added corrosion resistance and UV protection.
The patented 3-piece cross-rod assembly used in Duradek® and Duragrid® grating
forms a strong, unified panel that can be cut and fabricated like a solid sheet. This
unique system consists of two continuous, pultruded spacer bars and a center core
wedge. The spacers are notched at each bearing bar so that the bars are both mechanically locked and chemically bonded to the web of each bearing bar. This seperates
and affixes the bearing bars firmly in position and distributes concentrated loads to
adjacent bars. The resulting panel can be easily fabricated with standard carpenters'
tools with abrasive cutting edges. Ask you Alro Plastics Sales representative for the
detailed Grating Field Farbication Guide for further details.
CUSTOM GRATING OPTIONS
A wide variety of bearing bar shapes along with various bearing bar and cross-rod
spacings are available depending on the design requirements. The traditional "I" bar
shape provides maximum flexibility in design. It is available in 1", 1-1/4" and 1-1/2"
depths. The "T" bar shape provides a more solid walking surface and prevents catching high heels and other objects between the bars. It is available in 1", 1-1/2" and 2"
depths. The Economy series offers a lighter weight bearing bar.
Strongwell's Duragrid® Heavy Duty (HD) solid bar grating has been designed to take
heavy wheel traffic such as forklifts, tow motor and truck traffic. Because of a variety
of wheel types and loading, please contact Alro Plastics or Stongwell's engineering
department to determine the series of heavy duty grating to use. It is available in 1",
1-1/4", 1-1/2", 1-3/4", 2", 2-1/4" and 2-1/2" depths.
Fiberglass grating panels can be made to exact sizes to eliminate waste and fabrication costs in the field. The maximum panel weight is 500 lbs. and the maximum
panel size is 60" x 240".
The bearing bars can be UV coated for added protection and color stability for outdoor
applications. Grids can be ordered with or without an anti-skid grit surface. A variety
of grit material and textures can be ordered.
The two standard colors are Gray and Yellow. Other colors can be quoted upon
request. A small inventory is also maintained of 1" thick "I" and "T" bars in White
non-fire retardant polyester resin.
The standard polyester resin used in Duradek® is fire retardant and meets the
requirements for a Class 1 flame rating of 25 or less per ASTM E-84 and meets
the self-extinguishing requirements of ASTM D-635. The resin also contains a UV
inhibitor. Duragrid® offers a wide selection of resin options including polyester, vinyl
ester, phenolic, modar, etc. Other choices include fire retardant, UV inhibitors, colors
and specialized additives.
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How to Specify Duradek® and Duragrid® - Fiberglass grating shall be (select one
of the following...)
Duradek® Series (I-6000 1"thk) (I-6000 1-1/2"thk) (T-5000 2" thk)
Duragrid®Grating panels shall be made of (1") (1-1/4") (1-1/2") (2") deep pultruded
(T) (I) bars.
Duragrid® Heavy Duty grating panels shall be made of (1") (1-1/4") (1-1/2") (1-3/4")
(2") (2-1/4") (2-1/2") deep pultruded (HD) bars.
The bearing bars shall be spaced at __________ inches on center. Resin shall be
fire retardant (polyester) (vinyl ester) meeting the requirements of a Class 1 rating of
25 or less per ASTM E-84 and meets the self-extinguishing requirements of ASTM
D-635. The color shall be (Gray) (Yellow). Resin shall be UV inhibited and the composite shall include a veil on all exposed surfaces. Panels shall be assembled into
the sizes ordered using a 3-piece pultruded cross-rod system.
The cross-rods shall consist of a center core wedge and 2 spacer bars that are
notched at each bearing bar so that each bearing bar is both mechanically locked and
chemically bonded to the web of each bearing bar. The spacer bars shall be continually bonded to the center core wedge. The cross-rods shall be spaced a maximum
of (6") (12") in the panel. The top of the panels (shall) (shall not) be covered with a
bonded grit anti-skid surface.
NOTE: If special options are required that are not stated in the above specification,
fill in your special requirement in the appropriate section.
When ordering Duradek® or Duragrid®, make sure the bearing bars in the panel are
oriented in the correct direction for the application. Bearing bars should traverse from
support to support. Cross-rods are not intended to be applied in the span direction.
NOTE: Width is the measurement from end to end of the cross-rods. Length is ALWAYS the bearing bar length.
Duradek pultruded fiberglass grating panel. Alro Plastics sells them in full sheet form, but we
can also cut them right to size for you depending on your needs.
80
50
T-5000
2
1-1/2
40
18
I-4000
T-1800
T-330033
40
I-4000
2
1
1-1/2
1-1/4
I-4000
401
60
I-6000
I-6000
601
COLORS
Standard colors are safety yellow and gray for all
isophthalic and vinylester products. Special colors will
be quoted upon request.
End Views
Color
Y=Yellow
G=Gray
NO
YES
1.0
0.9
---
---
Y/G
Y/G
ISO FR
2.92
VE FR
ISO FR
3.0
VE FR
0.38
0.4
0.4
NO 0.5
NO
YES
YES
8
6 ---
---
STANDARD PANEL SIZE (feet)
3'-0 x 20'-0
4'-0 x 20'-0
*4'-0 x 8'-0
3'-0 x 10'-0
4'-0 x 10'-0
*4'-0 x 12'-0
1.0
1.63
0.4
0.4
Y/G
ISO FR
3.94
VE FR
CUSTOM SIZES
AVAILABLE
Y/G
Y/G
ISO FR
4.20
VE FR
ISO FR
2.61
VE FR
Y/R
ISO FR
3.85
VE FR
ISO FR
0.4YES
0.4--- 3.4
Y/G
VE FR
1.0
0.6
ISO FR
0.6YES
0.9--- 2.4
Y/G
VE FR
Width of
Width of
Bearing Approx.
% Open
Depth, Top Flange Flush Open Space Bars
Weight
Series
Area
Inches
Inches
Top
Inches
Per Ft.
Sq. Ft.
Resin
FIBERGLASS GRATING (PULTRUDED) TYPICAL PHYSICAL PROPERTIES
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81
82
60
HD-6000
1-1/4
1
0.6
0.6
YES
YES
0.9
0.9
---
---
60
2
0.6
YES
0.9
Y/G
ISO FR
5.9
VE FR
10
ISO FR
VE FR
ISO FR
9.0
VE FR
ISO FR
611.1
Y/G
VE FR
STANDARD PANEL SIZE (feet)
3'-0 x 20'-0
4'-0 x 20'-0
*4'-0 x 8'-0
3'-0 x 10'-0
4'-0 x 10'-0
*4'-0 x 12'-0
CUSTOM SIZES
AVAILABLE
HD-6000
602-1/2
0.6YES
0.9
Y/G
Y/R
ISO FR
8 8.0 Y/G
VE FR
ISO FR
7.0 Y/G
VE FR
Y/G
ISO FR
4.9
VE FR
Color
Y=Yellow
G=Gray
HD-6000
602-1/4
0.6YES
0.91210.1
HD-6000
HD-6000
601-3/4
0.6YES
0.9
HD-6000
601-1/2
0.6YES
0.912
60
HD-6000
COLORS
Standard colors are safety yellow and gray for all
isophthalic and vinylester products. Special colors will
be quoted upon request.
End Views
Width of
Width of
Bearing Approx.
% Open
Depth, Top Flange Flush Open Space Bars
Weight
Series
Area
Inches
Inches
Top
Inches
Per Ft.
Sq. Ft.
Resin
FIBERGLASS HEAVY DUTY GRATING (PULTRUDED) TYPICAL PHYSICAL PROPERTIES
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FIBERGLASS GRATING (MOLDED)
DURAGRATE®
Duragrate® molded fiberglass grating is a strong mesh grating panel that is the chemical resistant flooring choice for many industrial applications. Duragrate® panels are
molded in one piece and feature a concave non-slip walking surface. The cost-effective
panels allow for efficient on-site cutting to minimize grating waste and load bearing
bars in both directions allow for use without continuous side support.
Duragrate® molded fiberglass grating is significantly lighter in weight than metallic
gratings and the high resin content (65%) provides long, virtually maintenance-free
performance. A higher safety is achieved by designing in a higher glass content at
the bottom of the grating for greater tensile strength.
TYPICAL FEATURES
• Lightweight
• Easy to Fabricate
• Cost Effective
• Fire Retardant
• Low in Maintenance
• Easy to Install
• Uniform in Appearance
• Impact Resistant
• Low in Conductivity
• Bidirectional Load Bearing
• General Industry
• Marine / Offshore
• Mining / Processing
•Chemical Plants
• Oil and Gas
GLASS
ROVING
• Pollution Control
• Power Plants
• Pulp and Paper
•Railroad • Recreation
RESIN SYSTEM
• Food Processing
• Breweries
•Plating
• Fire Equipment
NON-SKID TOP
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DURAGRATE®
Duragrate® molded fiberglass grating is composed of fiberglass rovings combined
with a choice of five thermosetting resin systems. Standard Duragrate® grating has
a concave profile on the upper surface for skid resistance. Grit tops are available
upon request.
STANDARD RESIN SYSTEMS AVAILABLE*
RESIN
CODE
VE
XVE
PP
GP
FF
DESCRIPTION
Chemical Proof
Fire Retardant
Chemical Proof
Fire Retardant
Industrial Grade
Fire Retardant
Architectual Grade
Fire Retardant
Food Grade
Fire Retardant
RESIN
BASE
CORROSION
RESISTANCE
Vinyl Ester
Excellent
Vinyl Ester
Excellent
Isophthalic
Very Good
Orthophthalic
Good
Isophthalic
Very Good
FLAME SPREAD
RATING**
Class 1
25 or Less
Class 1
10 or Less
Class 1
25 or Less
Class 1
25 or Less
Class 2
30 or Less
* Strongwell's standard colors are Dark Gray, Green, Yellow, Orange and Light Gray. Contact
Customer Service for Resin System and Color Requirements. Custom colors are available
upon request.
** Flame Spread Rating per ASTM E-84 Tunnel Test
How to Specify - The molded fiberglass grating shall be Duragrate® as supplied by
Strongwell. Grating panels shall be (pick one from chart below for thickness, mesh pattern, resin code) molded grid pattern. The grating shall be one-piece construction with
the tops of the bearing bars and cross bars in the same plane. Color shall be (green,
orange, yellow, dark gray or light gray). The surface shall be (concave top, gritted).
SHAPES, SIZES and AVAILABILITY
THICKNESS
MESH PATTERN
PANEL SIZES
1"
1"
1-1/2"
1-1/2"
1-1/2"
2"
1-1/2" Square
1" x 4" Rectangular
3/4" x 3/4" Micro Mesh
1-1/2" x 6" Rectangular
1-1/2" Square
2" Square
3' x 10', 4' x 8', 4' x 12'
3' x 10', 4' x 12'
4' x 12'
4' x 12'
3' x 10', 4' x 8', 4' x 12', 5' x 10'
4' x 12'
NOTE: All panel sizes available in VE, XVE, PP, GP or FF resin systems.
Custom panel sizes and resins available upon request.
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STANDARD DURAGRATE® GRATINGS
TOP
VIEW
OPEN
AREA
DEPTH
70%
1"
70%
1-1/2"
72%
2"
44%
1-1/2"
69%
1"
67%
1-1/2"
PATTERN
Square
Mesh
Square
Mesh
Square
Mesh
Rect.
Mesh
Rect.
Mesh
Rect.
Mesh
MESH SIZE
APROX WT per
SQ FOOT
1-1/2" x 1-1/2"
2.6 lbs
1-1/2" x 1-1/2"
3.8 lbs
2" x 2"
4.0 lbs
3/4" x 1-1/2"
4.4 lbs
1" x 4"
2.8 lbs
1" x 6"
3.5 lbs
*Standard and Heavy Duty grades are available.
A close up photo of the Duragrate molded grating. Alro Plastics can cut the grating to size for
you, save yourself some time and whole lot of mess by letting us cut it for you.
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FIBERGLASS (EXTREN®)
STANDARD STRUCTURAL SHAPES
A wide variety of standard shapes and custom composite shapes can be produced
in a choice of standard resin systems. Fiberglass grating products are impervious
to most industrial and environmental corrosives, non-conductive, electromagnetically transparent, provide thermal insulation and are less costly to maintain over
the life of the product. Manufactured via the pultrusion process, these structural
shapes are strong, flexible, dimensionally stable, and are inexpensive to install and
remove with simple hand tools.
Extren® is a proprietary combination of fiberglass reinforcements and thermosetting polyester or vinyl ester resin systems. It is produced in more than 100
standard shapes. All Extren® shapes have a surface veil to protect against glass
fibers penetrating the resin surface in service and to increase corrosion and UV
resistance.
Extren® 500 - An all-purpose series utilizing an isophthalic polyester resin system
with a UV inhibitor. Color: Olive Green
Extren® 525 - An all-purpose series utilizing a fire retardant isophthalic polyester
resin system with a UV inhibitor. Color: Slate Gray (plus certain handrail and fixedladder components in yellow.)
Extren® 625 - A premium series, both fire retardant and highly corrosion resistant,
utilizing a vinyl ester resin system with a UV inhibitor. Color: Beige
TYPICAL FEATURES
• High strength
•Lightweight
•Low maintenance •Custom colors
• Low in Conductivity (Thermally and Electrically)
• Nonmagnetic (Electromagnetic transparency)
• Transportation
• Oil and Gas
• Chemical Processing • Air Pollution Control
• Cellular Communication• Pulp and Paper
•Building Construction •Agricultural •Food and Beverage
•Plating
• Electrical/Electricaly Utility
• Aeronautical Defense
•Appliance/Equipment
•Consumer/Recreation
Extren® Product Logo - A product logo identification program has been implemented by Strongwell after designers and specifiers of Extren® learned that problems were occuring becuase of
sellers or contractors were substituting look-alike shapes. Since July 1, 1993, Extren® fiberglass
structural shapes and plate have been imprinted with the Extren® logo every 3 feet down the
length of the part. Square and round tubes have the logo imprinted inside the shape. Small and
unobtrusive, the logo assures customers that they are getting Extren® properties backed by
corrosion, mechanical and structural testing as conducted by Strongwell.
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PROPERTY TESTED
MECHANICAL
Tensile Stress, LW
Tensile Stess, CW
Tensile Modulus, LW
Tensile Modulus, CW
Compressive Stress, LW
Compressive Stress, CW
Compressive Modulus, LW
Compressive Modulus, CW
Flexural Stress, LW
Flexural Stress, CW
Flexural Modulus, LW
Flexural Modulus, CW
Modulus of Elasticity (1)
W & I shapes > 4"
W & I shapes > 102mm
Parallel Compressive
Shear Stress, LW (2)(9)
Shear Modulus, LW (3)
Short Beam Shear,
LW (8)(9)
Bearing Stress, LW
Poisson's Ratio, LW (9)
Notched Izod Impact, LW
Notched Izod Impact, CW
PHYSICAL
Barcol Hardness
24 hr Water Absorption (7)
Density
ASTM
UNITS
Series 500/
525 Shapes
Series 625
Shapes
D638
D638
D638
D638
D695
D695
D695
D695
D790
D790
D790
D790
full
full
psi
psi
106 psi
106 psi
psi
psi
106 psi
106 psi
psi
psi
106 psi
106 psi
106 psi
106 psi
30,000
7,000
2.5
0.8
30,000
15,000
2.5
1.0
30,000
10,000
1.6
0.8
2.6
2.5
30,000
7,000
2.6
0.8
30,000
16,000
2.6
1.0
30,000
10,000
1.6
0.8
2.8
2.5
D3846
psi
3,000
3,000
--D2344
106 psi
0.425
0.425
psi
4,500
4,500
D953
D3039
D256
D256
psi
in/in
ft-lbs/in
ft-lbs/in
30,000
0.33
25
4
30,000
0.33
25
4
D2583
D570
D792
--% Maxlbs/in3
45 (4)
0.6
.062-.070
45 (4)
0.6
.062-.070
(1) This value is deter mined from full section simple beam bending of Extren structural shapes.
(2) The shear stress test results will change radically if notched orientation is altered. The value in this chart represents the test
configuration where the notches are machined parallel to the reinforcing mat. For notches machined perpendicular to the reinforcing
mat, this value would be two to three times larger.
(3) The Shear Modulus value has been determined from tests with full sections of Extren structural shapes.
(4) Value would be 50 if the surfacing veil were not there.
(5) Plate compressive stress/modulus measured edgewise and flexural stress/modulus measured flatwise.
(6) Values apply to series 525 and 625.
(7) Measured as a percentage maximum by weight.
(8) Span to depth ratio of 3:1; Extren angles will have a minimum value of 4000 psi and the I/W shapes are tested in the web.
(9) Typical values because these are shape and composite dependent tests.
LW = Lenghtwise, CW = Crosswise, PF = Perpendicular to laminate face, N.T. = Not Tested
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ANGLES
1" x 1/8"
CHANNELS
2" x 9/16" x 1/8"
1-1/4" x 3/16" 3" x 7/8" x 1/4"
1-1/2"x 1/8"
4" x 1-3/8" x 3/16"
I-BEAMS
3" x 1-1/2" x 1/4"
1" x 1/8"
4" x 2" x 1/4"
8" x 4" x 3/8"
1-1/4" x 1/8"
2" x 3/16"
2" x 1/4"
3" x 1/4"
3" x 3/8"
4" x 1/4"
4" x 3/8"
4" x 1/2"
6" x 1/2"
1-1/2" x 1/8"
1-1/2" x 1/4"
1-1/2" x 3/16" 4" x 1-1/8" x 1/4"
1-1/2"x 1/4"
ROUND TUBE FLAT SHEETS
WIDE FLANGE
5" x 1-3/8" x 1/4"
BEAMS
6" x 1-5/8" x 1/4"
*6" x 1-11/16" x 3/8" 3" x 1/4"
*8" x 2-3/16" x 1/4"
4" x 1/4"
8" x 2-3/16" x 3/8"
6" x 1/4"
10"x 2-3/4"x 1/2" (24'lg) 6" x 3/8"
8" x 3/8"
10" x 3/8" (32'lg)
THERMAL
CURED CLEAR
SQUARE BAR
1/2" x 1/2"
5/8" x 5/8"
3/4" x 3/4"
1" x 1"
2" x 1/8"
2" x 1/4"
1/8" thick
3/16"thick
1/4"thick
3/8"thick
1/2"thick
3/4"thick
2-1/2" x 1/4"
THERMAL
CURED
SQUARE TUBE CLEAR ROD
3" x 1/4"
1" x 1/8"
1-1/2" x 1/8"
2" x 1/8"
2" x 1/4"
**2" x 1/4"
3" x 1/4"
4" x 1/4"
RECT. TUBE
4"x 1/8"x 2"x 1/4"
1-1/4" x 1-1/4"
1-1/2" x 1-1/2"
1/4"dia.
3/8"dia.
1/2"dia.
5/8"dia.
3/4"dia.
13/16"dia
7/8"dia.
1"dia.
1-1/8"dia
1-1/4"dia
1-1/2"dia
1-7/8"dia
2"dia
* Stock Series 525 only
** Stock, Yellow Series 525 only
NOTE: Unless otherwise noted, all dimensions are in inches and stocked lengths are 10 foot
and 20 foot long. The Flat Sheets of Extren are stocked in 48" x 96" sheets as a standard.
All Extren® Series 500 products can be produced to meet NSF potable water standards in
minimum mill run quantities. Only products bearing the NSF logo are certified.
These are just a sample of the products that Strongwell stocks and are readily available.
Other products and sizes may be available, just not stocked at this time. Please contact your
Alro Plastics representative about any custom run products or nonstocked shapes and sizes
that you are interested in.
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FIBERGLASS (OTHER OPTIONS)
Strongwell offers a broad range of fiberglass industrial products. Two other products often used with Extren® are Safplate® and Fibrebolt®. A brief description of
each is given here. Full-color literature is available for each product upon request.
SAFPLATE®
Safplate® fiberglass gritted plate is a tough, corrosion resistant floor plate. The
unique combination of pultruded fiberglass plate and an anti-skid grit surface
makes Safplate® a textured solid sheet flooring that is ideal for both wet and dry
applications. Used in a variety of applications such as trench covers to contain vapors and fumes or predestrian bridge walkways for sure footing, Safplate® provides
a long-lasting, maintenance-free alternative to steel plate for severe and corrosive
environments.
Safplate® is available as solid plate or bonded to Duradek® or Duragrid® grating.
The grit surface can be fine, medium or coarse. It is available in 4' x 8' panels in
all standard Extren® plate thicknesses: 1/8", 3/16", 1/4", 3/8", 1/2" and 3/4". The
standard Safplate® is fiberglass reinforced polyester with fire retardant in a gray
color. Other resin systems and custom colors are available upon request, minimum
quantities may apply.
FIBERBOLT®
Fiberbolt® fiberglass studs and nuts are ideal for applications requiring mechanical fasteners that must be noncorrosive, low in conductivity and/or transparent to
electromagnetic waves. Fiberbolt® studs are machined from pultruded fiberglass
vinyl ester rods. The hex shaped nut is thermoplastic. They are easily assembled
with a standard six point socket wrench.
Fiberbolt® studs and hex nuts are available in diameters of 3/8", 1/2", 5/8", 3/4" and
1" for immediate delivery. Four foot bolt lengths are standard, with custom lengths
and partial length threading available upon request. Brown in the standard color.
The studs and nuts have UV inhibitors to provide resistance to ultraviolet degradation and corrosion.
With all the cut-to-size jobs we do, we have numerous drops available to us. By utilizing the
cut offs, we are able to sell you pieces instead of charging for the entire full sheet.
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Strongwell offers a broad range of fiberglass industrial products. A few other
products that are offered by Strongwell are Composolite®, SafPlank®, SafDeck®
and DuraTreadTM A brief description of each is given here. Full-color literature is
available for each product upon request. Please contact your Alro Plastics representative for more information.
COMPOSOLITE®
Composolite® is an advanced composite building panel system suitable for major
load bearing structural applications. The modular construction system consists of a
small number of interlocking fiber reinforced polymer (FRP) structural components
produced by the pultrusion process. The main building panel is an open ribbed,
3"thick x 24"wide nominal size. Panels can be connected using the 3-way connectors, 45 degree connectors, toggles and/or hangers.
This uniquely designed system of interlocking components makes it possible to
design fiberglass structures at significantly lower costs for a broad range of construction applications. Composolite® structures can be designed in "kit form" and
shipped flat to the job site.
The above photo shows the Composolite material as well as an interlocking corner piece to
connect the two panels. Notice the hollowed out wall panels, making it very light.
SAFPLANK®
Safplank® is a high strength system of fiberglass planks designed to interlock to
form a continuous solid surface. Safplank® is intended to replace wood, aluminum
or steel planks in environments where corrosion or rotting creates costly maintenance problems or unsafe conditions.
Safplank® is available in 2"deep panels in both 12" and 24" widths to offer flexibility
in design. All stock panels are gritted and are available in 20' and 24' lengths.
Other lengths are available upon request. Safplank® may be ordered with a smooth
surface for non-pedestrian applications.
90
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Strongwell offers a broad range of fiberglass industrial products. A few other
products that are offered by Strongwell are Composolite®, SafPlank®, SafDeck®
and DuraTreadTM A brief description of each is given here. Full-color literature is
available for each product upon request. Please contact your Alro Plastics representative for more information.
SAFDECK®
Safdeck® is a system of 24"wide fiberglass panels designed to overlap for a
continuous solid surface. Safdeck® is intended to replace wood, aluminum or steel
decking in environments where corrosion or rotting creates costly maintenance
problems or unsafe conditions. Low in conductivity and nonsparking, Safdeck®
provides safe walkways in applications near electrical lines.
DURATREADTM
DuratreadTM molded fiberglass stair tread covers provide an easy, cost effective
way to increase the safety of stairways. The covers are intended for installation
over concrete, metal or wood steps and for over fiberglass stair treads.
DuratreadTM stair tread covers are ideal for use in any area where frequent use
or exposure to slippery environments increases the risk of accidents. The ADA
compliant covers feature a durable gritted surface and a highly visible nosing to
ensure years of safe, maintenance-free service. DuratreadTM covers also improve
the appearance of warped, chipped and rotten steps and are perfect for use in
commercial building applications where it is important to maintain an attractive
appearance.
Close-up view of a DuraTread stair tread cover applied to a concrete step. Due to its gritted
surface, Duratread makes potential slip hazzards much safer to walk on.
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FLUOROSINT®
Fluorosint’s unique properties are the result of a proprietary process in which
synthetically manufactured mica is chemically linked to PTFE. This bonding results
in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer
an excellent combination of low frictional properties and dimensional stability.
FLUOROSINT® 207
Fluorosint® 207’s unmatched dimensional stability, excellent creep resistance and
white color uniquely position this material to serve FDA regulated applications. It is
non-permeable in steam and complies with the FDA’s regulation 21 CFR 175.300.
Its relative wear rate is 1/20 the rate of PTFE below 300°F (150°C) making it an
excellent choice for aggressive service bearings and bushings.
Available colors: White and Light Gray.
PRODCUT APPLICATIONS
•Seals
•Mixers
•Pumps
•Appliances
•Bearings
• Valve seats
FLUOROSINT® 500
Fluorosint® 500 has nine times greater resistance to deformation under load than
unfilled PTFE. Its coefficient of linear thermal expansion approaches the expansion
rate of aluminum, and is 1/5 that of PTFE - often eliminating fit and clearance problems. It is 1/3 harder than PTFE, has better wear characteristics and maintains low
frictional properties. Fluorosint® 500 is also non-abrasive to most mating materials.
Available colors: Light Tan and Gray.
• Split and one-piece seals
• Valve seats
•Shrouds
• Slide bearings
• Wear strips
• Sacrificial, abradable seals
• Thrust washers
FLUOROSINT®207 & 500 ROD :
1/2"diameter to 8-3/4" diameter
length varies with diameter
FLUOROSINT®207 & 500 SHEET/PLATE :
1/4"thick (min) to 3"thick (max),
available in 12"wd x 12"lg and 12"wd x 24"lg
FLUOROSINT®207 & 500 TUBULAR BAR :
1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
length varies with diameter and wall thickness
92
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FLUOROSINT® - 207 & 500
TYPICAL PROPERTIES:
PROPERTY TESTED
FLUOROSINT® 207 & FLUOROSINT® 500
ASTM
UNITS
D792
psi
D638
psi
D638
%
psi
D790
psi
D790
psi
D732
psi
10% Deformation, 73oF
D695
psi
Compressive Modulus
D695
R
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
Thermal Expansion
E831
D648
2.30
1,500
250,000
50
2,000
350,000
1,700
2.32
1,100
300,000
30
2,200
500,000
2,100
3,800
225,000
R50
D65
1.0
4,000
250,000
R55
D70
0.9
0.10
0.15
8,000
8,000
30
2
600
2
5.7 x 10-5
210
2.5 x 10-5
270
621
500
---
621
500
5.3
volts/mil
200
275
Ohm/Sq
-----
>1012
2.65
0.008
>1013
2.85
0.008
---
V-O
V-O
in/in/oF
o
F
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
Dielectric Constant,106Hz D150
D150
UL 94
(1/8 in.) (5)
FLUOROSINT® FLUOROSINT®
207 (PTFE)
500 (PTFE)
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FLUOROSINT®
Fluorosint’s unique properties are the result of a proprietary process in which
synthetically manufactured mica is chemically linked to PTFE. This bonding results
in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer
an excellent combination of low frictional properties and dimensional stability.
FLUOROSINT® HPV
FDA compliant Fluorosint® HPV is a high performance bearing grade of Fluorosint® - optimized for high PV and very low "K", or wear factor. Fluorosint® HPV
was developed for bearing applications where other, low-tech PTFE formulations
exhibit premature wear or simply cannot perform. FDA compliance gives food and
pharmaceutical equipment manufacturers new design options and all benefit from
its excellent load bearing and wear characteristics.
•Bearings
• Wear guides
• Thurst washers
• Commercial food equipment
• High performance seals
FLUOROSINT® MT-01
Fluorosint® MT-01 is an extreme service grade developed specifically for applications where the benefits of PTFE-based materials also require strength, stiffness
and stability. Fluorosint® MTR-01 delivers high mechanical performance at elevated
temperature and as a result is often specified in seat, seal and wear applicstions
where extreme conditions are present.
Available colors: Dark Gray.
• High temperature seals
• Linear guides
• Wear bands
• Ovens and dryers
FLUOROSINT® HPV & MT-01 ROD :
FLUOROSINT® HPV SHEET/PLATE :
FLUOROSINT® HPV & MT-01 TUBULAR BAR :
1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
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FLUOROSINT® - HPV & MT-01
TYPICAL PROPERTIES:
PROPERTY TESTED
FLUOROSINT® HPV & FLUOROSINT® MT-01
ASTM
UNITS
D792
psi
D638
psi
D638
%
psi
D790
psi
D790
psi
D732
psi
D695
psi
Compressive Modulus
D695
R
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
Thermal Expansion
E831
D648
2.06
1,450
210,000
90
2,500
165,000
2,500
2.27
2,100
326,000
40
4,000
488,000
2,600
3,000
110,000
R44
D64
1.8
3,400
250,000
R74
D75
0.8
0.15
0.18
20,000
4,500
38
2
200
5
4.9 x 10-5
180
3.0 x 10-5
200
621
500
---
--600
---
volts/mil
---
---
Ohm/Sq
-----
>1013
-----
>105
-----
---
V-O
V-O
in/in/oF
o
F
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
D150
UL 94
(1/8 in.) (5)
FLUOROSINT® FLUOROSINT®
HPV (PTFE)
MT-01 (PTFE)
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FLUOROSINT®
FLUOROSINT® 135
Fluorosint® 135 is a polytetrafluoroethylene (PTFE) material uniquely designed to
provide the lowest coefficient of friction and deformation of seals, bearings and
washer applications. Engineered for superior performance and value, Fluorosint®
135's machinability and stability offers the best protection against wear and breakdown. Even at extreme temperatures and pressures, Fluorosint® 135 continues to
protect and reduce the risk of malfunction due to corrosive chemicals.
KEY BENEFITS
Compared to other filled PTFE compounds
• Lowest wear rate
• Lowest CLTE
• Lowest coefficient of friction
• Lowest deformation
• Counter surface has little effect on performance
• No excessive run in period.
• Extremely chemically inert
• Compressor, pump and valve wear parts
• Seals, bearings, thrust washers and seats
• Insulating blocks and fixtures in diagnostic equipment
• Compressor piston rings, rider bands & packing sets
• Lubricated or non-lube dry running applications
• Typical air, hydrogen nitrogen refrigerant gas service
• Service temperatures of 450oF / 232oC
FLUOROSINT® 135 ROD :
FLUOROSINT® 135 SHEET/PLATE :
FLUOROSINT® 135 TUBULAR BAR :
1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
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FLUOROSINT® 135
TYPICAL PROPERTIES:
PROPERTY TESTED
Elongation (at break), 73oF
Compressive Modulus
Hardness, Durometer
(Dry vs. Steel)
factor)
THERMAL PROPERTIES
Expansion (-40oF to 300oF)
FLUOROSINT® 135
ASTM
UNITS
FLUOROSINT®
135 (PTFE)
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.91
1,300
370,000
3%
2,500
300,000
---
D695
D695
D785
D2240
D256A
QTM
55007
QTM
55007
QTM
55010
---
psi
psi
R
D
ft-lb/in
7,000
200,000
R80
-----
Dynamic
0.15
psi-fpm
in3-min/lb-ft-hr
14,300
32
1 = easy
2
E831
D648
in/in/oF
o
F
2.5 x 10-5
---
D3418
F
F
BTU-in/hr-ft2-oF
621o
500o
---
volts/mil
---
Ohm/Sq
-------
>1013
----V-O
long term
F433
D149
Short Term
EOS/ESD
Surface Resistance
D150
(EOS/ESD S11.11)
6
D150
Dielectric Constant,10 Hz
6
--Dissipation Factor,10 Hz
UL
94
(1/8 in.) (5)
o
o
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HDPE - High Density Polyethylene
High Density Polyethylene (HDPE): is a high impact strength and high density
polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion
resistance and resistance to stress cracks.
HDPE has little branching, giving it stronger intermolecular forces and tensile
strength than lower-density polyethylene. The difference in strength exceeds the
difference in density, giving HDPE a higher specific strength. It is also harder and
more opaque and can withstand somewhat higher temperatures (120 °C/ 248 °F
for short periods, 110 °C /230 °F continuously). High-density polyethylene, unlike
polypropylene, cannot withstand normally-required autoclaving conditions.
Please refer to the "Polyethylene" section of this Reference Guide for more information on the various grades of Polyethylene materials.
TYPICAL PROPERTIES
• Chemical resistance
• High impact
• Self lubricating
• Stress-cracking resistance
• Water/salt water resistance
• Machine parts
• Cams, washers, shims
• Guide / wear plates
• Laboratory vessels
• Low speed bearings
• Roll stand bearings
• Rotors and blades
• Skid / deflector plates
• Chute / bin linings
• Storage containers
HDPE Availability
STANDARD THICKNESS (Inches)
1/16" thick to 5" thick (standard increments)
SHEET SIZES AVAILABLE (Inches)
48 x 120
48 x 96
ROD / SOLID ROUNDS (Inches)
1/4" diameter up to 14" diameter (standard)
ROD LENGTHS AVAILABLE (Inches)
4, 5 and 10 foot long (varies by diameter)
HDPE STANDARD COLORS
Natural (White) and Black (Standard)
Custom colors available, minimums may apply
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HDPE vs LDPE
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
HDPE
LDPE
Tensile Strength
D638
psi
3,100-5,500
600-2,300
Elongation
D638
%
20-1,000
90-800
Tensile Modulus
D638
105 psi
0.6-1.8
0.14-0.38
Flexural Modulus
D790
105 psi
1.0-2.0
0.08-0.60
notched
D256
ft•lb/in
0.5-20
no break
Hardness, Rockwell
D785
R
65
10
Specific Gravity
D792
0.941-0.965
0.910-0.925
Specific Volume
D792
in3/lb
29.4-28.7
30.4-29.9
D570
ft•lbs
<0.01
<0.01
C177
11.0-12.4
8.0
D696
6.1-7.2
5.6-12.2
PHYSICAL
Water Absorption
@ 24 hrs, 1/8" thick
THERMAL
(10-4cal-cm/sec-cm2-oC)
Coef of Thermal Expansion
(10-5in/in-oF)
@264 psi
D648
o
F
110-130
90-105
@66 psi
D648
o
F
140-190
100-121
V/mil
450-500
460-700
D150
2.30-2.35
2.25-2.35
D150
0.0003
0.0002
ELECTRICAL
Dielectric Strength
short time, 1/8" thick
D149
Dielectric Constant
@1 kHz
Dissipation Factor
@1 kHz
Volume Resistivity
@73oF, 50% RH
Arc Resistance (s)
D257
ohm-cm
1015
D495
OPTICAL
Refractive Index
D542
Transmittance
D1003
1015
135-160
%
1.54
1.51
10-50
4-50
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HYDEX® 202 & 301
A family of amorphous polymers that exhibit many properties of crystalline resins:
chemical resistance, dimensional stability, toughness and clarity. These materials
are extremely dimensionally stable and are frequently the material of choice when
close tolerance and/or difficult geometrical parts are being machined.
HYDEX® 202 and 301 rod and slab stock are a family of rigid thermoplastic
polyurethane products. These products are produced from Isoplast® engineering
thermoplastic resins. Isoplast resins are unique in the fact that they are amorphous
which will yield properties such as good impact resistance, good dimensional stability and clarity approaching that of polycarbonate, but they also exhibit properties
of crystalline polymers by having excellent chemical resistance and low moisture
absorption.
Although HYDEX® 202 and 301 have unique properties which make it a good
candidate for metal, glass or ceramic replacement, it can also be used in similar
applications where polycarbonate, nylon or acetal are currently used. A wide variety of rod and slab sizes are available. HYDEX® 301 is transparent a grade, while
HYDEX® 202 is opaque but has higher impact properties than that of HYDEX® 301.
TYPICAL PROPERTIES
• Dimensionally stable
• Great chemical resistance
• Good wear resistance
• Clarity and toughness
• Bearings filter housing
• Gears
• Industrial hardware
• Processing equipment
• Level gauges
• Oil and Gas field equipment
• Small engine components
HYDEX® 202 & 301 Availability
24 x 48 (standard)
ROD / SOLID ROUNDS (Inches)
1/4" diameter up to 6" diameter (standard)
ROD LENGTHS AVAILABLE (Inches)
8 foot long (standard)
HYDEX® STANDARD COLORS
202 (Opaque) and 301 (Clear)
100
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HYDEX® 202 & 301
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
HYDEX® 202
HYDEX® 301
Tensile Strength at Yield
D638
psi
9,000
10,000
Tensile Strength at Break
D638
psi
8,000
9,000
Tensile Elongation at Yield
D638
%
8.5
7
Tensile Elongation at Break
D638
%
90
140
Tensile Modulus
D638
psi
260,000
310,000
Flexural Strength
D790
psi
12,000
14,000
Flexural Modulus
D790
psi
280,000
340,000
Specific Gravity
D792
---
1.20
1.20
D570
%
0.21
0.19
PHYSICAL
Water Absorption,
24 hours @ 73oF
IZOD Impact
Notched 1/8", 73o F
D256
ft-lb/in.
10
2.4
Notched 1/8", -40o F
D256
ft-lb/in.
Instrumented Dart Impact,
D3763
in-lb.
3
400
800
0.8
Total Energy @ 73oF
THERMAL
Deflection Temp. Under Load
@66 psi, Annealed
D648
o
F
290
220
@264 psi, Annealed
D648
o
F
280
170
@66 psi, Unannealed
D648
o
F
260
190
@264 psi, Unannealed
D648
o
F
240
170
Vicat Temperature
D1525
o
F
292
228
D696
10-5 in/inoF
3.7
3.4
D1003
%
n/a
90
Thermal Expansion
OPTICAL
Light Transmission
Actual light transmission will
vary depending on cross
sectional thickness of material. 1/8" thick test specimen.
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HYDEX® 4101 and HYDEX® 4101L
The next revolution in Stock Shape
Plastics has just arrived...
HYDEX® 4101 and HYDEX® 4101L (internally lubricated) represent a family of stock
shape plastics with elevated performance
over PET-P, Acetal and Nylon. HYDEX® 4101
is a PBT Polyester with an outstanding set
of properties that include; wear resistance,
chemical resistance and toughness. HYDEX® 4101L (Lubricated) is an enhanced
version with improved wear, PV range and
lubricity over HYDEX® 4101. In direct comparison to other commonly used plastics,
HYDEX® 4101 and HYDEX® 4101L have:
Improved Wear and Chemical Resis-
tance Versus Acetal
• HYDEX® 4101 and 4101L are compatible with chemicals having a pH range of 2.0 - 9.0, Acetal's range is 4.0 - 9.0.
• HYDEX® 4101 and 4101L can with stand repeated "CIP" chemical washdown without affecting material performance. Acetal degrades upon repeated contact with aqueous chlorine solutions.
• HYDEX® 4101L has 30% higher limiting PV than DELRIN® AF.
• HYDEX® 4101L has about two times better wear factor than Acetal.
• HYDEX® 4101L is approved for direct food contact, DELRIN® AF is not.
Superior Dimensional Stability Over Nylon
• HYDEX® 4101 and 4101L have moisture absorption of 0.07%.
• Nylon has moisture absorption 15 times greater than HYDEX®, and can exhibit significant dimensional changes in use.
Best Wear and Lubricity When
Compared to PET-P
• HYDEX® 4101 and 4101L have 20% greater impact strength than PET-P.
• HYDEX® 4101L has about 50% better wear factor than PET-P.
• HYDEX® 4101L has more than twice the LPV performance than PET-P
• HYDEX® 4101L has about 50% lower coefficient of friction than PET-P.
102
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TYPICAL PROPERTIES*
• Improved productivity - through increased line speeds due to high PV capabilities and low wear rate.
• Reduce downtime - better wear rates mean less maintenance downtime to replace worn out parts.
• Lower costs - through reduction or elimination of external lubricants and through using less replacement parts.
PROPERTY
TESTED
ASTM
PHYSICAL
Specific Gravity
Tensile Strength
Tensile Modulus
Tensile Elongation
Flexural Modulus
Notched Impact Izod
Wear Factor
@2000 PV
Dynamic Coefficient
of Friction (Steel)
Static Coefficient of
Friction
LPV @100 fpm
D792
D638
D638
D638
D790
D256
LNP
EPALP-TB001
LNP
EPALP-TB001
LNP
EPALP-TB001
LNP
EPALP-TB003
D570
Water Absorption
@ 24 hrs
THERMAL
Heat Deflection
@264 psi
Max Continuous Use
MISCELLANEOUS
FDA Compliant
3A Compliant
USDA Compliant
HYDEX®
4101
HYDEX®
4101L
1.31
9,400
425,000
50
420,000
0.7
1.36
7,200
380,000
40
390,000
0.7
210
38
0.25
0.11
0.19
0.08
psi-fpm
6,000
15,700
%
0.07
0.07
UNITS
psi
psi
%
psi
ft•lb/in
in5-min/
ft-lb-hr
D696
o
F
200
195
D648
o
F
221
221
-------
Yes
Yes
Yes
Yes
Yes
Yes
-------
*Typical physical property data generated from extruded-machine test specimens.
PROPERTY COMPARISON
Limiting PV@ 100 fpm
15,700
2,500
Nylon 6/6
3,500
Acetal
5,000
PET-P
6,000
4101
Max Continuous Use Temperature
Higher Number = Better Performance
Higher Limiting PV = Better Performance
160oF
4101L
Nylon 6/6
185oF
Acetal
212oF
212oF
PET-P
4101
221oF
4101L
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PROPERTY COMPARISON
Wear Factor
Moisture Absorption
Lower Number = Better Performance 210
Lower Number = Better Performance
15,700
200
38
4101L
65
67
Acetal
PET-P
Nylon 6/6
Chemical Resistance
HYDEX 4101
> pH Range
HYDEX 4101L
4101
4101L
PET-P
Acetal
Nylon 6/6
Coefficient of Friction (Dynamic)
2.0 - 9.0
>
pH Range
2.0 - 9.0
Acetal
>
pH Range
4.0 - 9.0
Nylon 6/6
>
pH Range
2.0 - 10.0
PET-P
.22
.07
.07
Lower Number = Better Performance
0.20
0.21
PET-P
Acetal
0.25
0.16
0.11
4101L
Delrin AF
4101
COMPARE HYDEX® 4101...
VS.
PET, POLYESTER
VS.
ACETALS
VS. STEEL, BRASS,
BRONZE, ALUMINUM
The performance
of HYDEX® 4101
exceeds that of PET,
Polyester. It delivers...
HYDEX® 4101 surpasses
Acetals in these important ways...
Here's how HYDEX® 4101
outperforms metals...
 Better chemical resistance.
 Better impact.
 No centerline porosity.
Better elongation.
 Better wear resistance.
 Less brittleness.
 Lower coefficient of friction.
These improvements benefit you
 Better surface with...
hardness.
 Increased cost effectiveness.
 Improved yields during fabrication due to less cracking.
 Longer part life as a result of greater durability and ductility.
104
 No product contamination.
Needs no lubrication like metals and alloys.
 Noise reduction
Reduces decibel levels in factories.

Increased wear life.
Superb wear resistance outlasting many metals and alloys.
 Reduced down time.
Less machine down time due to increased product reliability. No down time needed for lubrication.
 Increased
productivity.
Lighter parts can be moved more rapidly.
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FOOD PROCESSING INDUSTRY
HYDEX® 4101 and HYDEX® 4101L can be used as components in many segments of the food processing industry:
• Bakery
• Beverages/Soft Drinks
• Candy/Confectionery
• Canned Foods
• Dairy
• Frozen Foods
• Ice Cream
• Juices
• Meat and Meat By-products
• Poultry Processing
• Processed Foods and Snack Foods
APPLICATIONS
HYDEX® 4101 and HYDEX® 4101L are used in applications such as:
• Bearings
• Food Pistons
• Bushings, Cams
• Gears
• Cam Rollers
• Impellers
• Conveyor Components
• Manifolds
• Conveyor Wheels
• Pump Parts
• Dispensing Components
• Scraper Blades
• Filler Components
• Timing Screws
• Fixturing Blocks
• Valve Bodies and Wear Strips
In direct comparison to other commonly used plastics, HYDEX® 4101 and HYDEX® 4101L
have; improved wear and chemical resistance versus acetal, superior dimensional stability
over nylon and the best wear and lubricity when compared to PET-P.
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HYDEX® 4101
FDA GRADE ROD and SLAB
HYDEX® 4101 ROD
HYDEX® 4101 SLAB
THICKNESS (inches)
DIAMETER (inches)
1/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/4
2-1/2
3
3-1/2
4
4-1/2
5
5-1/2
6
1/2
3/4
1
1-1/2
2
2-1/2
3
3-1/2
4
TOLERANCES (inches)
STANDARD DIA
(inches)
DIA
TOLERANCES
LENGTH (feet)
1/4 to 1.................................
1-1/8 to 2..............................
2-1/8 to 2-1/2........................
2-5/8 to 6..............................
5 and 10...................................
4 and 8.....................................
2 and 4.....................................
2 and 4.....................................
+.002/-.000
+.005/-.000
+.025/-.000
oversize
RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS
BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE
TOLERANCES
SLAB SIZES (inches)
LENGTH
WIDTH
1/2 to 4.......... 12 x 24 and 12 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 2.......... 24 x 24 and 24 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 7/8..................................... +.025/-.000
1 to 4........................................... +.050/-.000
SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES
STANDARD COLORS
Natural
106
Black
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HYDEX® 4101L
FDA GRADE ROD and SLAB
HYDEX® 4101 ROD
HYDEX® 4101 SLAB
THICKNESS (inches)
DIAMETER (inches)
1/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/4
2-1/2
3
3-1/2
4
4-1/2
5
5-1/2
6
1/2
3/4
1
1-1/2
2
2-1/2
3
3-1/2
4
TOLERANCES (inches)
STANDARD DIA
(inches)
DIA
TOLERANCES
LENGTH (feet)
1/4 to 1.................................
1-1/8 to 2..............................
2-1/8 to 2-1/2........................
2-5/8 to 6..............................
5 and 10...................................
4 and 8.....................................
2 and 4.....................................
2 and 4.....................................
+.002/-.000
+.005/-.000
+.025/-.000
oversize
RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS
TOLERANCES
SLAB SIZES (inches)
LENGTH
WIDTH
1/2 to 4.......... 12 x 24 and 12 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 2.......... 24 x 24 and 24 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 7/8..................................... +.025/-.000
1 to 4........................................... +.050/-.000
SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES
STANDARD COLORS
Natural
Black
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HY-PACT® VH (VHMW)
There are many cases in which UHMW is specified for installations where its
ultimate abrasion and impact resistance are not necessary. In many cases, the
customer's only alternative was to use standard HDPE, which lacks the durability
of UHMW in most applications.
So the King team created King Hy-Pact® VH (very high molecular weight polyethylene), a unique product designed to be a perfect complement to UHMW and to
bridge the wide performance gap between HDPE and UHMW. When used properly, King Hy-Pact® VH allows distributors and manufacturers to reduce costs while
suffering no performance loss. Naturally, good design practices dictate that new
applications should always be tested before full-scale operations begin.
To see how VHMW stacks up against other polyethylenes, please refer to the
"Polyethylene" section of this Alro Plastics Reference Guide.
TYPICAL PROPERTIES
• Environmentally stabilized, indoor or outdoor use
• FDA and USDA approved, white opaque color
• Smooth, non-skived finish has low coefficient of friction
• Extremely flat, low-strain sheet
• Resistant to caking and bridging (build-up)
• Made from recycled plastics and 100% recyclable
• Not affected by most aqueous acids, alkalis or salt solutions
• Conveyors and chutes
• Lubricating disks
• Rail-car pedestals
• Punching operations
• Meat and poultry packing
• Cargo hold liners for trucks / rail cars
• Washer, gaskets and split bushings
• Deep-freeze applications
• Snow plows
Hy-PACT® VH Availability
48 x120 (standard)
CUSTOM SHEET SIZES
Available upon request, up to 72" wide, minimums may apply
108
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HY-PACT® VH (VHMW)
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
Hy-PACT® VH
Density
D1505
g/cc
.950
Tensile Strength @ Yield
D638
psi
>3,800
Elongation @ Break
D638
%
>800
Flexural Modulus
D790
psi
155,000
Durometer
D2240
Shore D
65
IZOD Impact Strength
D256
J/M
No Break
F
<-36.4
F
255
PHYSICAL
Brittleness Temperature
D746
o
Vicat Softening
D1525
o
Heat Deflection Temp, 66 psi
D648
o
Co-efficient of Thermal Expansion
D696
Relative Volumetric Abrasion
Hy-Pact® Polymer (UHMW-PE)
Hy-Pact® Polymer (VHMW-PE)
High Density Polyethylene (HDPE)
F
160
in./in./oF
7.0 x 10-5
Sand Slurry Test
12
40
110
This large tank cover was machined on our CNC Routers and welded together by Alro Plastics
to create this tank cover per the customer supplied print.
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INDUSTRIAL LAMINATES
Phenolics are also known as Micarta®, Texolite® and Bakelite®. Phenolic (High Pressure Laminate) is a hard, dense material made by applying heat and pressure to
a series of layered materials, such as paper or fabric and then impregnated with a
synthetic resin. The layered material usually consists of cellulose paper, cotton fabric,
synthetic yarn fabrics, glass fabrics or unwoven fabrics. Once the layers are heated
and pressure is applied the layers are transformed into a high pressure thermosetting industrial plastic.
These materials are extremely versatile because of their unusual combination of
properties. All grades are light in weight (about 1/2 the weight of aluminum), dense,
structurally strong, resistant to moisture, and none will soften appreciably under the
reapplication of heat. No one grade can possess all the properties desirable for all
applications, therefore we stock a number of grades so that the proper material may
be selected for almost any application.
Acoustic Isolators, Antenna Bases, Arc Chutes, Bearings, Bushings, Circuitry Housings,
Coil Forms, Condenser Cases, Fuse Tubes, Gaskets, Gears, Insulators (washers and
components), Liners, Pulleys, Rollers, Rotor Vanes, Slip Rings, Separators, Spacers,
Terminal Boards, Thrust Washers, Valve Bodies, Wear Blocks and Welding Handles.
PHENOLIC,
PAPER XX
PHENOLIC,
CANVAS CE
PHENOLIC,
LINEN LE
1.38
13,000
35,000
22,000
101
1,200
12,800
1.37
10,000
36,000
17,000
100
1,900
14,000
1.34
13,000
36,000
18,000
100
1,900
13,500
.035
n/a
.065
5.1
5.5
5.7
-----
700
94HB
550
94HB
625
94HB
o
C
in/in/oC
x10-5
140
125
125
1.5
2.0
1.8
%
.57
2.0
1.9
PROPERTY TESTED UNITS
MATERIAL SPECS.
Specific Gravity
Tensile Strength
Comp. Strength
Flexural Strength
Hardness, M scale
Bond Strength
Shear Strength
Dissapation Factor
10-6 Cycles
Dielectric Constant
10-6 Cycles
Electric Strength
V/Mil Cond."A"
Flammability Rating
Max Operating
Temperature
Coefficient of
Thermal Expansion
Water Absorption
% 24 Hours
--psi
psi
psi
"M"
lbs
lbs
Cond.
"A"
Cond.
"A"
110
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G-7, GLASS
SILICONE
G-10, GLASS
EPOXY FR4
G11, GLASS
EPOXY
--psi
psi
psi
"M"
lbs
lbs
Cond.
"A"
Cond.
"A"
1.78
18,000
45,000
25,000
105
900
17,000
1.85
38,000
66,000
60,000
115
2,300
21,500
1.82
37,000
63,000
75,000
112
2,200
22,000
.003
.032
.020
4.2
4.8
5.0
-----
400
94V-0
800
94V-0
900
94HB
C
in/in/oC
x10-5
220
140
180
1.0
1.0
1.1
%
.02
.10
.20
PROPERTY TESTED UNITS
MATERIAL SPECS.
Specific Gravity
Tensile Strength
Comp. Strength
Flexural Strength
Hardness, M scale
Bond Strength
Shear Strength
Dissapation Factor
10-6 Cycles
Dielectric Constant
10-6 Cycles
Electric Strength
V/Mil Cond."A"
Flammability Rating
Max Operating
Temperature
Coefficient of
Thermal Expansion
Water Absorption
% 24 Hours
o
Not big enough to ship via truck? We also utilize the UPS Worldship program so we can run
all of our smaller packages thru their system and print shipping labels for them.
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PHENOLIC COMPARISONS
GRADES
*XX
Paper base / Phenolic resin
MIL-1-24768/11, Type PBG
C
Canvas base / Phenolic resin
MIL-1-24768/16, Type FBM
*CE
Canvas (Electric)
base / Phenolic resin
MIL-1-24768/14, Type FBG
L
Linen base / Phenolic resin
MIL-1-24768/15, Type FBI
*LE
DESCRIPTION
PHYSICAL
PROPERTIES
A hard paper-based, Good machinability and reinforced laminate with a mechanical properties, high phenolic resin binder.
dielectric strength and resistance to moisture. Appropriate for most electrical
applications.
Grade C is a fabric reinforced laminate made
from cotton cloth weighing
over 4 ounces per sq yard.
Tough, strong and provides
high impact strength. Easily
machined and is outstanding
for a wide variety of mechanical applications.
Fair electrical properties.
Grade CE is similar to C in
weight of fabric and thread
count. Tough and resilient
grade for uncommon electrical applications.
Greater resistance to
moisture than Grade C
and controlled electrical
properties. Easily machined.
Good for electrical applications
where mechanical strength is
needed.
Grade L is a fine weave cotton cloth, reinforced with a
phenolic binder. Made from
fabric weighing not over 4
ounces/sq yard.
Good mechanical properties
and machines easily. Highly
recommended for fine punchings or threading or close
tolerance machining.
Grade LE is a fine weave LE is similar to L, however,
Linen (Electric) base / cotton fabric grade made LE has improved moisture
of the same thread count of resistance and increased diPhenolic resin
MIL-1-24768/13, Type FBE
G-7
Glass cloth /Silicone
resin
MIL-1-24768/17, Type GSG
*G-10 & FR-4
Glass cloth / Epoxy
resin
MIL-1-24768/27, Type GEE-F
*G-11
Glass cloth / Epoxy
resin
MIL-1-24768/3, Type GEB
112
Grade L. Recommended for mensional stability. Good acid
fabricated parts which need resistance.
smooth edges and good
mechanical strength.
Grade G-7 Glass silicone is a Unequalled for high heat and
continuous glass fabric lami- arc resistance applications,
nated with a silicone resin. and where good mechanical
and electrical properties must
be exhibited in humid conditions in excess of 500oF.
Grade G-10 is a continuous
filament woven glass cloth
grade, permeated with an
epoxy resin. FR-4 is a fire
retardant G-10 glass epoxy
laminate that is used primarily in the printed circuit board
industry.
Good machining characteristics and good flexural, bond
and impact strength. Also
characterized by excellent
electrical properties in a wide
variety of temperatures. Low
moisture absorption and low
heat distortion point.
G-11 is a glass cloth based Similar characteristics to material, permeated with an G-10 with high mechanical
epoxy resin.
strength up to 300oF and is
self-extinguishing.
*Standard available grades.
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LAMINATED SHEET
1/32
1/16
1/8
36 x 48
3/16
1/4
5/16
3/8
7/16
1/2
THICKNESS (inches)
5/8
1
3/4
1-1/8
7/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
48 x 48
48 x 96
Special sizes available per request.
CLOSE TOLERANCE SANDING • CUT TO SIZE • FABRICATION PER PRINT
LAMINATED ROD: Type CE
DIAMETER (inches)
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
3-1/4
3-1/2
3-3/4
4
4-1/2
5
6
1-5/8
1-3/4
2
2-1/4
2-1/2
2-3/4
3
TOLERANCES (inches)
1/16 to 1-1/4.................... +/- .001
Closer tolerances
1-3/8 and over ................ +/- .003
quoted on request.
LENGTHS (feet) 4 foot nominal. Special lengths quoted by request.
LAMINATED TUBE
INSIDE DIAMETER (inches)
3/16
1/4
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1/16
3/32
1/8
3/16
7/32
1/4
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2
2-1/8
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
2-7/8
3
3-1/8
3-1/4
3-3/8
3-1/2
3-5/8
3-3/4
3-7/8
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
11/16
3/4
7/8
1
1-1/4
1-1/2
THICKNESS OF WALL (inches)
5/16
3/8
7/16
LENGTHS (inches)
1/2
9/16
5/8
24 to 48 depending on grade
TOLERANCES: NEMA standard tolerances. Special tolerances available by request.
LARGE SIZES QUOTED ON REQUEST
MAY BE SUBJECT TO MINIMUM QUANTITY ON SOME SIZES AND GRADES
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INDUSTRIAL LAMINATES: GPO-3
GPO-3 is an electrical grade sheet laminate. All grades of our electrical grade
sheet laminates are produced using polyester resin and fiberglass reinforcement.
They are U.L. recognized and are available in 36" x 72" and 48" x 96" sheet sizes.
The sheets are manufactured in thickness ranging from 1/32" to 1" thick, with most
sizes in stock for immediate shipment.
Polyply L-50: Track resistant, flame retardant laminate which meets or exceeds
NEMA GPO-3 requirements.
U.L. Recognition File Number: Polyply #L50, NEMA Grade GPO-3, Red (color),
#E82624.
TYPICAL PROPERTIES
• Electrical insulation
• Track resistance
• Self extinguishing UL94 (V-O)
• Low smoke
• Low conductivity
• Impact and Abrasion resistant
• Good mechanical strength
• Phase and End barriers
• Insulating supports
• Bus bar supports
• Mounting panels in switch bars
•Transformers
• Antenna bases
•Spacers
GPO-3 - Electrical Grade Sheet Laminates
48 x 96
36 x 72
1/32
1/16
3/8
3/32
1/2
5/8
1/8
3/16
3/4
STANDARD COLOR
114
1/4
1
Red
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INDUSTRIAL LAMINATES: GPO-3
TYPICAL PROPERTIES:
PROPERTY TESTED
GENERAL INFORMATION
Polyply Grade
NEMA Grade
Color
U.L. Recognition File #
Tensile Strength
Flexural Strength
Flexural Modules
Shear Strength
Izod Impact Strength (Notched)
Water Absorption
Hardness, Barcol
Specific Gravity
Dielectric Strength
Dielectric Strength
(parallel in oil)
High Voltage Arc Resistance
Dielectric Constant @ 60 Hz
Dielectric Constant @ M Hz
Dissipation Factor @ 60 Hz
Dissipation Factor @ M Hz
Comparative Tracking Index
THERMAL PROPERTIES
Expansion
UL Temp Index - Electrical
UL Temp Index - Mechanical
ASTM
UL TEST#
UNITS
POLYPLY L50
GPO-3
---------
---------
L50
GPO-3
RED
E82624
D638
D790
D695
D790
D732
D256
D570
D2583
D792
psi
psi
psi
psi x 106
psi
ft-lb/in
% by weight
10,000
23,200
32,800
1.23
14,000
8.2
0.21
50
1.8
D149
D149
volts/mil
kV
400
57
D495
sec
200+
D150
D150
D150
D150
D3638
--------volts
4.8
4.7
0.013
0.011
500+
D696
in/in/oC x 10-5
2.0
C177
UL746B
btu/hr/ft2/in/oF
o
C
o
C
1.9
120
140
UL746B
FLAME RESISTANCE PROPERTIES
UL94
U.L. Subject 94
94VO
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KING COLORBOARD®
King ColorBoard® is a high density polyethylene sheet that is environmentally
stabilized for outdoor use. It’s bright, primary colors make it ideal for sign, industrial, marine, playground and recreational applications. For maximum versatility,
standard colors are made to coordinate with King ColorCore®. King ColorBoard®
features an attractive matte finish and is manufactured to the highest standards in
the industry. Base material is FDA approved as are most pigments.
It is made with impact resistant high density polyethylene to handle more abuse
than conventional sign and playground materials. ColorBoard® is environmentally
stablized and will never fade or discolor in direct sunlight. And you never have to
worry about delamination, rotting or warping with King ColorBoard®.
King ColorBoard® is now available with our exclusive antimicrobial additive King
MicroShield®. The latest technology for protecting the product surface against a
broad spectrum of damaging bacteria, algae, and fungi by reducing the amount of
microbes by 99.99%.
TYPICAL PROPERTIES
• Environmentally stabilized for harsh sun & outdoor applications
• Will not rot, swell, splinter or delaminate when exposed to water
• Durable matte-textured surface on both sides
• Extremely flat and consistent sheets
• Easy to fabricate with standard woodworking tools
• Playground equipment
•Recreational
•Signage
KING COLORBOARD® Availability
1/4", 1/2" and 3/4" thick (standard)
48 x 96 (standard)
SHEET COLORS AVAILABLE
Tan, Blue, Green, Red, Orange and Yellow
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KING COLORBOARD®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
COLORBOARD®
Density
D1505
g/cc
.960
D638
psi
>4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Yield
D638
%
9.8
Elongation @ Break
D638
%
>600
Flexural Modulus
D790
psi
185,000
Flexural Stress @ 5% Strain
D790
psi
3,810
Compressive Properties 10% Strain
D695
psi
4,950
Durometer
D2240
Shore D
68
Tensile Impact
D1822
ft.lbs./in.2
115
IZOD Impact Resistance
D256
ft.lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
D648
o
Screw and Nail Withdrawl
Flammability
PHYSICAL
F
167o
D1761
lbs.
657 & 63
UL94
Rating
HB
*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not
be interpreted as specifications.
King ColorBoard® is made entirely from FDA and USDA approved materials
King ColorBoard® meets ASTM D4976 PE235
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the other table finishes its run, elminating almost all down time between parts.
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KING COLORCORE®
King ColorCore® is a versatile, environmentally stabilized sheet with multiple layers
of contrasting color. Its thin cap layers and bright primary colors make it ideal for
signage, marine, playground and recreational applications. For maximum versatility, standard colors are made to coordinate with King ColorBoard®.
The sheets are easy to engrave and machine, as the cap is approximately ten percent of nominal thickness for high production speeds. Base materials are FDA approved as are most pigments. King ColorCore® is made with high-impact-resistant
polymer to handle more abuse than conventional sign materials. King ColorCore®
is a superior homogeneous sheet, made with a unique state-of-the-art continuous
process called PolyFusion®, manufactured to the highest standards in the industry.
TYPICAL PROPERTIES
• Environmentally stabilized for harsh sun & outdoor applications
•Recreational
•Signage
KING COLORCORE® Availability
1/4", 1/2" and 3/4" thick (standard)
48 x 96 (standard)
White/Black/White
White/Blue/White
White/Green/White
Black/White/Black
Red/White/Red
Green/White/Green
White/Brown/White
Tan/Brown/Tan
Blue/White/Blue,
Brown/White/Brown,
Green/Tan/Green
Black/Yellow/Black
118
White/Red/White,
Tan/Green/Tan
Yellow/Black/Yellow
Brown/Tan/Brown
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KING COLORCORE®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
COLORCORE®
Density
D1505
g/cc
.96
D638
psi
>4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Yield
D638
%
9.8
Elongation @ Break
D638
%
>600
Flexural Modulus
D790
psi
185,000
Flexural Modulus @ 5% Strain
D790
psi
3,810
D695
psi
4,950
D2240
Shore D
68
Tensile Impact
D1822
ft. lbs./in.2
115
Izod Impact Resistance
D256
ft. lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
D648
o
Flammability
PHYSICAL
F
167o
D1761
lbs
657 & 63
UL94
Rating
HB
*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not
King ColorCore® is made entirely from FDA and USDA approved materials
King ColorCore® meets ASTM D4976 PE235
Due to the unique make up of King ColorCore, many different designs and signage can be
made out of a single piece of material.
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KING CUTTINGBOARD®
King CuttingBoard® is an exceptionally white natural polyethylene color, creating
the bright, clean, sanitary look that commercial food processing operations require.
Bacteria, odors and cleaning fluids wash completely off.
King CuttingBoard® won’t dull knives like wood. It is made to last in the most
demanding commercial environments. It is easy to clean, easy to maintain, and will
not rot or splinter and complies with FDA and NSF guidelines for a sanitary work
surface.
KING CUTTING BOARD® XL
King CuttingBoard® XL is an exceptionally white natural polyethylene color, creating the bright, clean, sanitary look that commercial food processing operations
require. The sheets are approximately one-third lighter in weight than standard
King CuttingBoard®, allowing for easy handling and cleanup. Bacteria, odors and
cleaning fluids wash completely off. King CuttingBoard® XL won’t dull knives like
wood. King CuttingBoard XL is tested and certified by the NSF and the material is
FDA approved. It is made to last in the most demanding commercial environments.
It is easy to clean, easy to maintain, and will not rot or splinter.
How to Clean
Scrub the material with a strong bristle brush and professional-strength detergent
to remove any detritus or stains. Rinse with hot water. Sanitize with a ten percent
bleach solution. Rinse thoroughly with cold water.
King CuttingBoard® materials are dishwasher safe. Remove from the dishwasher
before the drying cycle for the best result. Allow to air dry.
TYPICAL PROPERTIES
• FDA and NSF certified for food contact
• Cutting Boards
•Restaurants
•Kitchens
KING CUTTINGBOARD® and XL Availability
1/4", 1/2", 3/4" and 1" thick (standard)
48 x 96 and 60 x 120 (standard)
White (Polyethylene)
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KING CUTTINGBOARD®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
CUTTINGBOARD®
Density
D1505
g/cc
.96
D638
psi
>4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Yield
D638
%
9.8
Elongation @ Break
D638
%
>600
Flexural Modulus
D790
psi
185,000
D790
psi
3,810
D695
psi
4,950
D2240
Shore D
68
Tensile Impact
D1822
ft. lbs./in.2
115
D256
ft. lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
D648
o
Flammability
PHYSICAL
F
167o
D1761
lbs
657 & 63
UL94
Rating
HB
*All values are determined on specimens prepared according to ASTM standards. Nominal values should not
King CuttingBoard® is made entirely from FDA and USDA approved materials
King CuttingBoard® meets ASTM D4976 PE235
King CuttingBoard® is NFS approved for Standards 2 & 51
King CuttingBoard and CuttingBoard XL have both been tested and certified by the NSF and
the materials are both FDA approved for food contact.
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KING CUTTINGCOLORS®
King CuttingColors® is a NSF-certified family of color-coded cutting board sheets
in five different industry-standard colors to help combat cross contamination. A
textured matte finish and solid surface provide a stable and sanitary work area. It
is available in large sheets that can be cut to fit most counter tops. Bacteria, odors
and cleaning fluids wash completely off. King CuttingColors® won’t dull knives like
wood. It is produced with the same FDA and NSF certification as King CuttingBoard®.
How to clean: Scrub the material with a strong bristle brush and professional
strength detergent to remove any detritus or stains. Rinse with hot water. Sanitize
with a ten percent bleach solution. Rinse thoroughly with cold water. King CuttingColors® materials are dishwasher safe. Remove from the dishwasher before the
drying cycle for the best result. Allow to air dry.
TYPICAL PROPERTIES
• Five different colors to help combat cross-contamination
• FDA and NSF certified for food contact
• Cutting boards
•Restaurants
•Kitchens
KING CUTTINGCOLORS® Availability
1/2" and 3/4" thick (standard)
48 x 96 (standard)
Red (Meat), Green (Vegetables), Blue (Seafood),
Yellow (Poultry) and Tan (Cooked Meats)
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KING CUTTINGCOLORS®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
CUTTINGCOLORS®
Density
D1505
g/cc
.96
D638
psi
>4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Yield
D638
%
9.8
Elongation @ Break
D638
%
>600
Flexural Modulus
D790
psi
185,000
D790
psi
3,810
D695
psi
4,950
D2240
Shore D
68
Tensile Impact
D1822
ft. lbs./in.2
115
D256
ft. lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
D648
o
Flammability
PHYSICAL
F
167o
D1761
lbs
657 & 63
UL94
Rating
HB
*All values are determined on specimens prepared according to ASTM standards. Nominal values should not
This product meets all requirements for the FDA for olefin polymers to be used as articles
or components of articles for contact with food as set forth in 21 CFR 177.1520.
King CuttingColors® also meets NSF guidelines.
King CuttingColors are available in 5 different industry-standard colors to help combat cross
contamination. Green, Red, Tan, Yellow and Blue cutting boards pictured above.
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KomaALU®
KomaAlu® is an innovative and versatile composite material that can be put to use
in numerous ways – from shop fittings to exhibition stands and trade show design,
from simple signage to special displays, from laminates to furnishing elements.
KomaAlu® comprises two aluminum sheets sandwiching a polyethylene core – all
bonded together with toughened adhesive in a continuous production process.
The aluminum outer sheets are enamel-baked and coated with polyester (coil coating procedure). The result is a composite sheet – lightweight but at the same time
highly durable and rigid – with outstanding characteristics ideally suitable both for
interior and for exterior uses.
TYPICAL PROPERTIES
• Highly durable
• Good flexural strength
•Corrosion-resistant
• Weather and UV-resistant
• Easy to work with, easy to paint
• Indoor and Outdoor use
• 100% Recyclable
• Exhibition stands
•Supermarkets
• Shop windows
• Decorative elements
• DOT construction signs
• Partition elements
• PoS / PoP signage
KomaALU® Availability
SHEET - SKIN THICKNESS 0.25mm (film masked x2)
Thickness: 1/8" thick only
Sheet sizes: 48" x 96", 48" x 120" and 60" x 120"
Colors: white/white, white/silver, white/black
brushed aluminum/white, matte white/gloss white
SHEET - SKIN THICKNESS 0.2032mm (film masked x2)
Thickness: 5/64" and 1/8" thick
Sheet size: 48" x 96"
Color: white/white
SHEET - SKIN THICKNESS 0.06mm (film masked white side only)
Thickness: 1/8" thick only
Sheet size: 48" x 96" and 48" x 120"
Color: white/mill finish economy
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KomaTEX®
KomaTex® is a versatile, closed-cell, rigid foam PVC sheet for graphics, display
and industrial applications. Suitable for a virtually unlimited range of applications,
PVC is on of the oldest and most developed synthetic materials.
KomaTex® features a closed-cell, matte-finish surface with a fine cell structure. It
will fit the requirements for a multitude of applications, from substrates for graphics, point-of-purchase displays and backers for channel letters to wood replacement. Experience has shown that KomaTex is the highest quality PVC sheet
available.
TYPICAL PROPERTIES
• Chemical and corrosion resistant
• Moisture resistant, low water absorption
• Low flammability (UL-94 VO)
• Thermal and sound insulation
• Matte finish that readily accepts most inks, paints and vinyls
• Easy fabrication with most common tools
• Bonds easily to similar and various other substrates
• Exhibition & trade show booths
• PoP and 3D displays
• Photo mounting
• Arts and crafts
• Dimensional lettering
• Vehicle manufacturing
• Theatre and stage sets
KomaTEX® Availability
SHEET SIZES - WHITE
Thickness: 1, 2, 3, 4, 5, 6, 8, 10, 12.7, 19 and 25 mm
Standard sheet sizes: 48" x 96", 48" x 120", 60" x 96", 60" x 120"
Special sheet sizes: 39" x 96" (3mm) and 80" x 120" (3 & 6mm)
SHEET SIZES - BLACK
Thickness: 2, 3, 6, 10, 12.7 and 19 mm
Sheet size: 48" x 96", 48" x 120", 60" x 96" and 60" x 120"
SHEET SIZES - COLORS
Thickness: 3 and 6 mm
Sheet size: 48" x 96"
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KYDEX®
KYDEX® sheet is an extremely durable thermoplastic alloy extruded in a range of
colors, patterns, textures, thicknesses and grades to optimize long-term performance, appearance and cost effectiveness across demanding and diverse enduse applications.
Specialized grades are offered to satisfy requirements specific to thermoforming,
membrane pressing, post-forming, brake-forming, miter-folding, and laminating,
and to fit a broad range of specialized applications ranging from medical equipment housings and aircraft tray tables to retail store fixtures and commercial
furniture.
IMPACT RESISTANCE
No other thermoplastic sheet stands up to impact, scratches, and gouging like
KYDEX® sheet. Depending on grade, it offers Notched Izod impact resistance to
18 ft-lbs/in. (960 J/m), and is available in thicknesses from .028" to .500" (0.7mm
to 12.7mm) to withstand levels of abuse from moderate to extreme. Due to its high
degree of toughness and resilience, KYDEX® sheet can also be stretched at room
temperature to twice its original dimension without breaking.
FLAME RETARDANCY
Depending on grade, KYDEX® sheet is available with fire ratings of UL Std. 94 V-0,
UL Std. 94 5V; FAR 25.853 (a) and (d); MVSS 302; Class I/A and others.
CHEMICAL RESISTANCE
From sulfuric acid to brake fluid to carbon tetrachloride, high performance grades of
KYDEX® thermoplastic alloys are more resistant to a wider range of concentrated
chemicals than any other thermoplastic. In fact, KYDEX® sheet meets the highest
standards of chemical resistance of thermoplastic materials as defined in ASTM
D-1784 standard for Class 12454-C rigid polyvinyl chloride.
CLEANABILITY
Tough stains, scuffs, and graffiti can be removed from KYDEX® surfaces using strong
cleansers with no staining, fading, or surface damage.
DIMENSIONAL STABILITY
Low water absorption and a relatively low coefficient of thermal expansion give parts
made with KYDEX® sheet high dimensional stability.
DESIGN FREEDOM
KYDEX® sheet offers unprecedented design and manufacturing flexibility since:
• Numerous grades are available to provide properties and certified ratings required for specialized applications.
• An uncommonly wide variety of functional and aestetic affects can be achieved since certain individual grades can be manufactured using a variety of techniques.
• Many colors, patterns, textures and thicknesses are common to different grades, allowing multi-component end products to contain a wide variety of matching parts.
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KYDEX®
THERMOFORMING
For fast setup and production of plastic parts, especially large parts in quantities
from 500 to several thousand, thermoforming is commonly selected over injection
molding; tooling costs can be 90% lower and parts can be completed 2-3 times
more quickly.
• Equipment housings, shrouds and enclosures
• Vents and grilles
• Commercial and Institutional furniture and seating
• Hidden and exposed parts such as chutes, braces and equipment guards
• Interior components of aircraft, mass transit vehicles, trucks and marine vessels
MEMBRANE PRESSING
Where as thermoforming uses air pressure to draw heated plastic sheet into a
mold, membrane pressing uses a bladder or "membrane" to physically press
heated plastic sheet onto a wood or composite substrate or "core" eliminating the
need for molds.
• Raised panel cabinet and full-size doors
• Corporate logo panels
• Hospital bed headboards and footboards
• Commercial and Institutional furniture and seating
LAMINATING
KYDEX® sheet can be laminated to wood, metal, gypsum, rigid foam and other flat or
curved substrates using commercially available adhesives, and by hot pressing or cold
pressing production methods. The result is a protective surface that resists impact,
gouging and general abuse unlike any other thermoplastic or thermoset sheet material.
• Store fixtures and Case goods
• Exhibits and Displays
• Partitions, Panels and Doors
• Wood and Steel furniture
• Virtually any laminated product or surface in high-traffic commercial, institutional and public building interiors
FORMING, FABRICATING and MACHINING
KYDEX® sheet is easy to saw, die cut, shear, rout, drill, sand, file, mill and otherwise
machine using conventional power tools. It can also be post-formed and brakeformed (with or without wire heating), as well as heat welded to create seamless,
sanitary corners.
• Braces, Brackets and Supports
• Perforated panels
• Equipment shrouds and guards
• Corner guards and Crash rails
• Kick plates and Push plates
• Freight container linings
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KYDEX®
VARIOUS GRADES and DESCRIPTIONS
GRADE NAME
KYDEX® 100
KYDEX® T
KYDEX® 200
KYDEX® 107
KYDEX® 101
KYDEX® 110
KYDEX® 115
KYDEX® 130
BRIEF DESCRIPTION
Ultra high impact, high performance, fire rated sheet suitable
for a broad range of demanding applications.
High impact, high performance, fire rated sheet. Cost
competitive with flame retardant ABS, but with great impact
and extensibility.
General purpose sheet with good impact resistance,
excellent extensibility and solvent resistance. Cost
competitve with many other thermoplastics.
For National Sanitation Foundation applications. Numerous
textures/sizes, limited colors. FDA approved raw materials.
Cost competitive with many other thermoplastics.
White #62000 or Black #52114 substrate with colored,
weatherable cap for thermoforming letter backs of electrical
signage. Eliminates painting.
Super tough, durable KYDEX® 110, a proprietary alloy sheet,
brings new dimensions to thermoformers in: formability,
rigidity, breakage resistance, chemical resistance and fire
retardancy.
Rigid, sag-resistant ceiling panel grade in .080" (2.03mm)
thickness, available pre-cut. Class 10 rated for clean rooms.
Also for food plants, computer rooms, operating rooms, etc.
High performance sheet with integral granite pattern in five
colors. Rated Class I/A for non-wallcovering applications.
UL 94 V-0 and 5V fire rating.
KYDEX® 150
High performance sheet for building product applications.
Rated Class I/A in gauges to .060" (1.52mm); Class II/B in
gauges to .093" (2.36mm). UL listed.
KYDEX® 152 AR Super tough, durable KYDEX® 152AR sheet brings new
dimensions to thermoformers and membrane pressers in:
formability, rigidity, breakage resistance and abrasion
resistance.
KYDEX® 152 WG Super tough, durable KYDEX® 152WG sheet brings new
dimensions to membrane pressers in: extensibility, rigidity,
abrasion resistance and fire retardancy.
KYDEX® 154
Decorative KYDEX® 154 thermoplastic sheet, available in
many standard and custom designs, offers a unique look
for thermoformed parts. This durable material brings new
dimensions to thermoformers in: formability, rigidity, breakage
resistance, chemical resistance and fire retardance.
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KYDEX®
GRADE NAME
KYDEX® 160
KYDEX® 160A
KYDEX® 161
KYDEX® 550
KYDEX® 510
KYDEX® 1900
KYDEX® 301
KYDEX® 6185
KYDEX® 6200
KYDEX® 6565
KYDEX® GND
KYDEX® L
KYDEX® V103
BRIEF DESCRIPTION
High performance sheet for building product and clean room
applications. Rated Class I/A and Class 10 in gauges .125"
(3.12mm). UL listed.
KYDEX® 160A is a thermoplastic sheet that is used for
laminating and thermoforming applications requiring a Class
I/A rating.
KYDEX® 161 is a proprietary, high performance thermoplastic
sheet that meets the M1 requirement for French Epiradiateur
Test NFP 92-501.
Weatherable, monolithic (no caps) sheet in limited light
colors. Excellent impact resistance.
KYDEX® sheet of any color with a clear, weatherable cap.
Caps also available with black/white or rust/gray granite
patterns.
Mid-temperature aircraft grade with improved heat distortion
characteristics for higher in-service temperatures 168-178oF
(75-81oC). Meets FAR requirement 25.853(a).
KYDEX® 301 is a proprietary Bi-layer thermoplastic sheet that
is cost competitive with fire retardant ABS (FR-ABS)
formulations but with superior properties. Unlike FR-ABS,
KYDEX® 301 is less hygroscopic.
High-temperature aircraft grade with improved heat distortion
characteristics for higher in-service temperatures 180-195oF
(82-90.5oC). Meets FAR requirement 25.853(a).
High performance grade for mass transit vehicle interiors.
Meets FTA and FRA fire requirements.
High performance grade for aircraft interiors. Meets FAR
fire requirements 25.853(a) and (d).
Conductive sheet in black only, for electronic/electrical
applications. Protects against ESD. Retains conductive
properties after forming.
Damage resistant laminating material. Ratings of Class I/A
and UL 94 V-0 in gauges to .040" (1.02mm). Can also be
thermoformed and membrane pressed.
KYDEX® V103 sheet is a recycled grade of a proprietary
thermoplastic sheet that is cost competitive with other
grades of thermoplastic sheet while offering improved
performance.
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KYDEX®
BRIEF DESCRIPTION
GRADE NAME
KYDEX® V100
Recycled Black #52114 sheet. Rated UL 94 V-0. Excellent
performance-to-cost ratio. Also available: Vinyloy 103
offering shorted cycle times.
Recycled grade of KYDEX® "Utility Black" #52065 sheet.
Excellent performance-to-cost ratio.
Recycled Beige #72401, Gray #52346 or Black #52114
KYDEX® sheet with cap in select colors. Rated UL 94 V-0
and 5V.
High Durability (HD), high impact, membrane pressable
thermoplastic 3D laminate with integral color in .022" (.56mm)
gauge.
High impact, membrane pressable thermoplastic 3D laminate
with woodgrain design in .030" (.76mm) gauge.
Extreme Durability (XD), superior impact, membrance pressable thermoplastic 3D laminate with integral color from .030"
-.040" (.76mm - 1.02mm) gauge.
KYDEX® V
KYDEX® V102
KYDEX® HD
KYDEX® WG
KYDEX® XD
SHEET and ROLL SIZES
The standard KYDEX® sheet size is 96"L x 48"W (2.44m x 1.22m). Custom widths of
36" (.91m) and 60" (1.52m), as well as custom blank sizes, are also available.
KYDEX® sheet in 0.028" (0.71mm) and 0.040" (1.02mm) thicknesses are also offered
as roll stock in standard lengths of 120’ (36.58m) with custom lengths also available.
Not all textures or grades of KYDEX® sheet are available in all sizes or in roll stock.
Please contact Alro Plastics for details and availability.
THICKNESS (inches)
.028
.040
.060
.080
.093
.125
.156
.187
.250
.312
.325
.375
.425
.500
48 x 96 (standard)
SHEET COLORS
34 standard colros and over 2,500 custom blended
colors, as well as custom color matched colors.
MINIMUMS MAY APPLY, CUSTOM THICKNESSES AVAILABLE UPON
REQUEST, CALL FOR DETAILS AND AVAILABILITY.
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WHAT CAN BE FOUND ON ALROPLASTICS.com
•
•
•
•
•
•
•
•
•
Product descriptions, colors, sizes, applications and properties.
Product brochues, flyers and photos
MSDS and Technical Data sheets for almost every product
Alro's processing capabilities for made to print orders
Information on our Quality system, ISO 9001:2008 certificate
Product Assitance form, submit questions for Alro assistance
Links to our Manufacturers websites
Links to our Steel and Industrial divisions and their products
Alro locations across America, find the one closest to you
alroplastics.com
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LubX®
HIGH PERFORMANCE SLIDING MATERIALS
With LubX® S and LubX® C, Röchling Engineering Plastics offers two new high-performance materials, which have outstanding dry-running properties at their disposal.
They have been especially developed for applications in materials-handling and
automation technologies. Compared with conventional sliding materials, conveying
systems equipped with LubX® need considerably less energy. The considerably
lower coefficient of friction of LubX® eliminates the possibility of the slip-stick effect
(backsliding) almost completely and thus increases process stability.
In the development of LubX® products, great care has not only been taken to minimize
the coefficient of friction of the sliding materials, but also to consider the tribological
system of the sliding partners in an integrated manner and especially aligned to the
particular specific requirements concerned. The individual motion and transport segments of different conveying systems were analysed, and the relative movements of
the elements and the frictional forces arising at the points of contact examined. These
frictional forces have a decisive impact on the performance of the conveying system.
With energy prices rising in the long term, lowering energy costs plays an increasingly more important role in the project planning of production, storage and logistic
processes. When utilising components with optimized sliding properties in conveying processes, the conveying power required – and thus the energy applied – may
be reduced to a minimum. The performance and efficiency of the plant can thus be
considerably enhanced.
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LubX® C
ESPECIALLY ALIGNED TO POM and STEEL
With LubX® C, Röchling Engineering Plastics offers a new high-performance material,
which has outstanding dry-running properties at its disposal. They have been especially developed for applications in materials-handling and automation technologies.
Compared with conventional sliding materials, conveying systems equipped with
LubX® C need considerably less energy. The considerably lower coefficient of friction of LubX® C eliminates the possibility of the slip-stick effect (backsliding) almost
completely and thus increases process stability.
SPECIAL PROPERTIES
• Energy saving
• Especially aligned to POM and Steel
(e.g. chain conveyors)
• Coefficient of friction with POM as sliding partner
up to 75% less than that of UHMW-PE
• Coefficient of friction with Steel as sliding partner
up to 60% less than that of UHMW-PE
• Suitable for contact with foodstuffs
(FDA/21, CFR 177.1520)
• Noise reducing
POM transport chain on LubX® C
PRODUCT AVAILABILIY
• Extruded profiles
•Sheets
• Round rods
• Fabricated components made to
customer prints
Slide guide, LubX® C
LubX C Availability
®
1/2" to 4" thick
48 x 120 (standard)
ROUND ROD DIAMETERS AVAILABLE
1/4" Dia. to 10" Dia.
ROUND ROD LENGTH (inches)
120" long (standard)
SHEET / ROD COLOR
Blueish-Gray
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MACHINABLE BLUE WAX
Formulated & manufactured by Freeman, this unique medium is an extremely hard
synthetic wax that machines faster than polyurethane and epoxy tooling boards or
metals without sacrificing quality of finish, surface detail, or dimensional accuracy.
Since it is harder and has a higher melting temperature than most other waxes,
machinable wax can be machined, cut, or shaped using standard metalworking or
woodworking equipment. High quality surface detail and dimensional accuracy are
possible. Freeman Machinable Wax is ideal for verifying CNC machining programs. It can also be used to produce accurate molds and prototypes.
TYPICAL PROPERTIES
• Non-abrasive - unlike metal and tooling boards that can cause significant wear on cutting tools.
• User-friendly - machining produces chips instead of dust, for a cleaner work
environment.
• Self-lubricating - enables all machining operations to be performed without the
need for coolants and cutting fluids.
• Able to be glued - to produce large or irregularly shaped pieces for machining
with the use of 3M #90 Hi-Strength spray adhesive.
• Available in a wide variety of sizes - eliminating the waste associated with using
large tooling boards for smaller projects.
• Self-releasing/Self sealing - liquid tooling plastics, including epoxy, urethane and
silicone rubber may be poured into Machinable Wax without requiring the use of
sealers or release agents.
• Education as a training aid material
• CNC systems set-up and demonstrations
• Proofing CNC machining programs
• Producing accurate molds and prototypes
MACHINABLE WAX Availability
SHEET / SLAB THICKNESS (inches)
2"
3"
4"
5"
6"
7"
8"
STANDARD SLAB WIDTHS and LENGTHS (inches)
Widths: 6" 12" 18" 24"
Lengths: 6" 12" 18" 24" 30" 36" 42" 48"
CYLINDER DIAMETERS (lengths)
1"dia (12"lg) 1.5"dia (12"lg) 2"dia (12"lg) 3"dia (12"lg)
4"dia (14"lg) 5"dia (16"lg) 6"dia (18"lg) 7"dia (18"lg)
MINIMUMS MAY APPLY, CUSTOM THICKNESSES MAY BE AVAILABLE
UPON REQUEST, CALL FOR DETAILS AND AVAILABILITY.
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MAKROLON®
POLYCARBONATE SHEET BY BAYER
Bayer MaterialScience LLC produces consistent, high-quality polycarbonate
sheet under the MAKROLON® polycarbonate sheet trade name. Forming and
fabrication characteristics and techniques are comparable to those of other
commercial polycarbonate sheet products.
MAKROLON® GP (General Purpose Polycarbonate Sheet)
Makrolon® GP general purpose polycarbonate sheet is a polished surface, UV
stabilized polycarbonate product for use in glazing and industrial applications, and
features outstanding impact strength and superior dimensional stability. Makrolon®
GP polycarbonate sheet's five year warranty against breakage, along with its UL
94 VO rating on gauges .220" and greater, make it cost effective in a wide range of
industrial glazing, design, and structural applications, and thermoformed and fabricated components.
TYPICAL PROPERTIES
• Outstanding impact strength
• Superior dimensional stability
• High temperature resistance
• High optical clarity
• Lightweight and thermoformable
• Industrial glazing
• Machine guards
• Structural parts
• Fabricated parts
• Thermoformed parts
MAKROLON® GP Availability
.060" to .500" thick
48 x 96 48 x 120 60 x 96 60 x 120 72 x 96 72 x 120
Clear A00
Bronze K09 Gray I30 Dark Gray I35
Black L10
THIN GAUGE THICKNESS (Inches)
.030" to .040" thick
THIN GAUGE SHEET SIZE (Inches)
48" x 48" 24" x 98" 48" x 96"
THIN GAUGE COLORS AVAILABLE
Clear A00 (only color)
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MAKROLON®
POLYCARBONATE SHEET BY BAYER
MAKROLON® UV (Enhanced UV Polycarbonate Sheet)
Makrolon® UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional
weatherability and superior impact strength. Available in clear as well as a variety
of colors, UV is the perfect choice for for architectural applications where extended
service life and resistance to color shift is required. Makrolon® UV polycarbonate
sheet is easily thermoformed, fabricated, and decorated. This performance is backed
by a 10-year comprehensive warranty against breakage, excessive yellowing, and
loss of light transmission.
TYPICAL PROPERTIES
• Extended weathering life
• Limited 10 year warranty
• Entryway canopies
•Skylights
• Covered pedestrian walkways
MAKROLON® UV Availability
.118" to .500" thick
48 x 96 60 x 96 72 x 96
Clear A00 Bronze K09 Gray I30 Dark Gray I35 Green H35
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MAKROLON®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS MAKROLON®GP MAKROLON®UV
MECHANICAL
Tensile Strength, Ultimate
D638
psi
9,500
Tensile Strength, Yield
D638
psi
9,000
9,000
Tensile Modulus
D638
psi
340,000
340,00
Elongation
D638
%
110%
110%
Flexural Strength
D790
psi
13,500
13,500
Flexural Modulus
D790
psi
345,000
345,000
D695
psi
12,500
12,500
Compressive Modulus
D695
psi
345,000
345,000
9,500
IZOD Impact Strength,
Notched @ 1/8"
D256
ft-lbs./in.
18
18
Unnotched @ 1/8"
D256
ft-lbs./in.
60 (no failure)
60 (no failure)
Shear Strength, Ultimate
D732
psi
10,000
10,000
Shear Strength, Yield
D732
psi
6,000
6,000
Shear Modulus
D732
psi
114,000
114,00
Rockwell Hardness
D785
---
M70 / R118
M70 / R118
D792
---
1.2
1.2
D1003
D1003
D1003
D570
%
86%
86%
%
50%
50%
%
50%
50%
%
0.15%
0.15%
D696
in/in/oF
3.75 x10-5
3.75 x10-5
ft2-oF
1.35
1.35
F
270
270
F
280
280
F
-200
-200
----Ohm-cm
---
2.96
2.96
PHYSICAL
Specific Gravity
Light Transmission,
Clear A00 @ 0.118"
Gray I30 @ 0.118"
Bronze K09 @ 0.118"
Water Absorption, 24 hours
THERMAL
Coefficient of
Thermal Expansion
Coefficient of
BTU-in/hrC177
@ 264 psi
D648
o
@ 66 psi
D648
o
D746
o
ELECTRICAL
Dielectric Constant @ 10Hz
D150
D150
Volume Resistivity
D257
D150
3.17
3.17
8.2 x 1016
8.2 x 1016
0.0009
0.0009
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MAKROLON®
ABRASION RESISTANT POLYCARBONATE SHEET
MAKROLON® AR (Abrasion Resistant Polycarbonate Sheet)
Makrolon® AR abrasion resistant polycarbonate sheet offers superior abrasion resistance and glasslike surface hardness, along with the impact strength of polycarbonate.
Backed by a limited seven year warranty against breakage and loss of light transmission, Makrolon® AR abrasion resistant polycarbonate sheet features a proprietary
hardcoat technology that offers protection against chemical and UV attack. Over its
lifecycle, this results in a significant reduction in maintenance cost and liability risk
versus that of other glazing materials.
MAKROLON® 15 (Abrasion Resistant Polycarbonate Sheet)
Makrolon® 15 abrasion resistant polycarbonate sheet offers superior long-term
weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year
warranty, this product incorporates MAKSHIELD innovative technology to achieve
enhanced performance. Its improved glazing durability and unsurpassed impact resistance, along with enhanced insulating properties and significant weight reduction,
makes Makrolon® 15 clearly the right choice for your glazing applications. Makrolon®
15 polycarbonate sheet also offers a significant reduction in maintenance cost over
its life cycle versus that of other glazing materials.
TYPICAL PROPERTIES
• Superior abrasion resistant
• Superior long-term weatherability
• Limited 7 and 15 year warranty respectively
• Bus and Transportation shelters
• Glazing in schools
• Public buildings
• Medical and Correctional facilities
MAKROLON® AR and 15 Availability
MAKROLON® AR - STANDARD THICKNESS
.118" to .500" thick
MAKROLON® 15 - STANDARD THICKNESS
.236" to .500" thick
48 x 96 60 x 96 72 x 96
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MAKROLON®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS MAKROLON®AR MAKROLON®15
MECHANICAL
D638
psi
9,500
D638
psi
9,000
---
Tensile Modulus
D638
psi
340,000
340,00
Elongation
D638
%
110%
---
Flexural Strength
D790
psi
13,500
13,500
Flexural Modulus
D790
psi
345,000
---
D695
psi
12,500
12,500
Compressive Modulus
D695
psi
345,000
345,000
9,500
Notched @ 1/8"
D256
ft-lbs./in.
18
16
Unnotched @ 1/8"
D256
ft-lbs./in.
60 (no failure)
No Break
D732
psi
10,000
---
D732
psi
6,000
---
Shear Modulus
D732
psi
114,000
---
Rockwell Hardness
D785
---
M70 / R118
---
D792
---
1.2
1.2
D1003
D1003
D1003
D1003
D570
%
86%
86%
%
50%
---
%
50%
---
%
18%
---
%
0.15%
---
D696
in/in/oF
3.75 x10-5
3.75 x10-5
ft2-oF
1.35
---
PHYSICAL
Specific Gravity
Light Transmission,
Clear A00 @ 0.118"
Gray I30 @ 0.118"
Bronze K09 @ 0.118"
Dark Gray @ 0.118"
THERMAL
Coefficient of
Thermal Expansion
Coefficient of
BTU-in/hrC177
@ 264 psi
D648
o
F
270
270
@ 66 psi
D648
o
F
280
280
D746
o
F
-200
---
----Ohm-cm
---
2.96
---
3.17
---
8.2 x 1016
---
0.0009
---
ELECTRICAL
D150
D150
Volume Resistivity
D257
D150
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MAKROLON®
THICK GAUGE POLYCARBONATE SHEET
MAKROLON® MG (Machine Grade Polycarbonate Sheet)
Makrolon® MG machine grade polycarbonate engineering plate is a low stress
polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features
extremely high impact strength, high modulus of elasticity, outstanding dimensional
stability, and good electrical properties. Makrolon® MG machine grade polycarbonate
plate has a heat deflection temperature of 270°F (132°C) at 264 psi.
MAKROLON® WG (Window Grade Polycarbonate Sheet)
Makrolon® WG window grade polycarbonate engineering plate is an optically clear, low
stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts.
It features extremely high impact strength, high modulus of elasticity, outstanding
dimensional stability, and good electrical properties. Makrolon® WG window grade
engineering plate has a heat deflection temperature 270°F (132°C) at 264 psi, and
demonstrates low levels of black specks and other impurities.
TYPICAL PROPERTIES
• Extremely high impact strength
• High modulus of elasticity
• Outstanding dimensional stability
• High optical clarity (Window Grade)
• Good mechanical and electrical properties
•Manifolds
•Insulators
• Diaphragms
• Semiconductor
• Sight windows for tanks/vessels
• Viewport windows
• Medical parts
• Military applications
MAKROLON® MG and WG Availability
.750"
1.00" 1.25" 1.50" 1.75" 2.00"
48 x 96
MAKROLON® MG - SHEET COLORS
Clear A00 Matte
Black L10
MAKROLON® WG - SHEET COLORS
Clear A00
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MAKROLON®
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS MAKROLON®MG MAKROLON®WG
MECHANICAL
D638
psi
9,500
D638
psi
9,000
9,000
Tensile Modulus
D638
psi
340,000
340,000
Elongation
D638
%
110%
110%
Flexural Strength
D790
psi
13,500
13,500
Flexural Modulus
D790
psi
345,000
345,000
D695
psi
12,500
12,500
Compressive Modulus
D695
psi
345,000
345,000
9,500
Notched @ 1/8"
D256
ft-lbs./in.
18
18
Unnotched @ 1/8"
D256
ft-lbs./in.
60 (no failure)
60 (no failure)
D732
psi
10,000
10,000
D732
psi
6,000
6,000
Shear Modulus
D732
psi
114,000
114,000
Rockwell Hardness
D785
---
M70 / R118
M70 / R118
D792
D570
---
1.2
1.2
%
0.15%
0.15%
in/in/oF
3.75 x10-5
3.75 x10-5
ft2-oF
1.35
1.35
270
PHYSICAL
Specific Gravity
THERMAL
Coefficient of
Thermal Expansion
D696
Coefficient of
BTU-in/hrC177
@ 264 psi
D648
o
F
270
@ 66 psi
D648
o
F
280
280
D746
o
F
-200
-200
----Ohm-cm
---
2.96
2.96
ELECTRICAL
D150
D150
Volume Resistivity
D257
D150
3.17
3.17
8.2 x 1016
8.2 x 1016
0.0009
0.0009
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MAKROLON®
VARIOUS MAKROLON® SPECIALTY SHEET GRADES
commercial polycarbonate sheet products. Browse our line of polycarbonate
products and see what Bayer MaterialScience LLC has to offer!
MAKROLON® OP (Optical Grade)
Makrolon® OP polycarbonate sheet is an optically clear, polished surface, UV stabilized material for use in premium visual applications. Makrolon® OP is backed by
a five year warranty against breakage. Applications include aftermarket automotive
parts, recreational vehicular glazing, military vehicular glazing and laminated security
glazing.
MAKROLON® FD (Food Grade)
Makrolon® FD polycarbonate sheet complies with FDA requirements for food contact.
This non-UV stable sheet offers excellent optical clarity, good heat resistance, and
high impact strength. Makrolon® FD polycarbonate sheet is covered by a five year
warranty against breakage. Applications include food processing equipment guards,
bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays,
bassinets, incubators, and medical device storage containers.
MAKROLON® BG (Bus Window Grade)
Makrolon® BG sheet is a hard-coated polycarbonate product designed for exceptional
durability. Manufactured to meet demanding bus glazing requirements, this product
features abrasion resistance, chemical resistance, and long lasting outdoor weathering
performance. The high impact strength of this product provides excellent protection
against vandalism, reducing unplanned maintenance and repair. Makrolon® BG meets
DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety
of standard and custom tints.
MAKROLON® TG (Transportation Grade)
Makrolon® TG Sheet is a hard-coated polycarbonate product designed for exceptional
durability. This product is designed to meet the stringent Federal Railroad Administration requirements for impact and ballistic performance, abrasion, chemical and UV
resistance. Makrolon® TG colors include clear and tints.
MAKROLON® UC (High Visible Light)
Makrolon® UC is a polycarbonate product characterized by high visible light transmission in comparison to other polycarbonate products. This product is suitable for
lamination with glass using conventional lamination techniques.
MAKROLON® LF (Low Flammability Grade)
Makrolon® LF low flammability polycarbonate sheet is a flame inhibiting UV stable
polycarbonate sheet. It meets the stringent UL 94 V-0 rating at 0.080" thickness, and
conforms to FAR 25.853 (a), 1, (i) and (a), 1, (ii). Applications include interior aircraft
components, switchgear covers, electrical devices, thermoformed equipment housings, and other current-carrying components.
MAKROLON® FI (High Flame Resistant Grade)
Makrolon® FI polycarbonate Sheet meets UL 94 V-0 at .060" and UL 94 5V-A at .125"
thicknesses. This non UV stable product also conforms to FAR 25.853 paragraph a &
b. Applications include switchgear covers, electrical devices, thermoformed equipment
housings, and other current-carrying and interior aircraft components.
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MAKROLON®
VARIOUS MAKROLON® SPECIALTY SHEET GRADES
MAKROLON® LD (Light Diffusing Grade)
Makrolon® LD sheet is a highly UV stable polycarbonate product designed to provide
superior light diffusion characteristics while maintaining high light transmission. The
proprietary diffuser technology eliminates visible hot spots from pinpoint LED lights
in typical flat and formed sign applications. The sheet is easy to form, fabricate and
decorate and has excellent impact strength and dimensional stability.
MAKROLON® Lumen XT (Light Diffusing Grade)
Makrolon® Lumen XT sheet is a translucent polycarbonate product with a textured
surface on one side specifically designed for lighting lenses. It features a unique
combination of high light diffusion and high light transmission through a combination
of optimized surface texture and advanced diffuser technologies.
When compared to other light diffusing products such as glass and acrylic, Makrolon®
Lumen XT Sheet has superior impact strength and toughness. Its higher flammability
resistance and wider service temperature range provide an additional performance
advantage over acrylic diffusers.
The wide range of standard diffusion levels as well as both a warm (LW) or a cool
(LC) hue offers designers the flexibility to maximize light fixtures' aesthetics and
performance. Other surface textures are available for additional design options.
Alro Plastics is one of the largest distributors of engineered plastic materials in the Midwest.
With a wide variety of sheet sizes and grades, Alro Plastics has a lot of choices to obtain the
optimum yield on your production cut-to-size jobs.
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MEDICAL / LIFE SCIENCE GRADE
Alro Plastics now offers a full line of Medical Grade plastics designed for the diverse
healthcare industry. These materials have been tested, approved and can be easily
certified to meet the medical requirements. The three most common requirements
are USP Class VI, ISO 10993-5 and FDA compliance. With our technology and ability
to trace back any receipt of material we have purchased, Alro Plastics can provide
complete lot and batch traceability as well as documented certification to exceed
your needs.
And with our full commitment to quality and ISO 9001:2008 certification you can
count on Alro Plastics to follow thru on every order. The following is a list of Medical
Grade Plastics that Alro Plastics is now offering. This section serves as an overview
to our Medical Grade plastics line. If you have any questions or concerns about an
application please give us a call and let us help you in any way we can.
Polystone® P MG (Medical Grade Polypropylene)
A compression molded polypropylene that is manufactured by a unique heat stabilization
process. Polystone® P can be laser marked and is USP Class VI and FDA compliant.
Sustanat® PC MG (Medical Grade Polycarbonate)
Sustanat® PC MG is an amorphous, transparent product that exhibits good electrical
and mechanical properties along with excellent dimensional stability.
Sustarin® C MG (Medical Grade Acetal Copolymer)
As a semi-crystalline material, acetal is characterized by a low coefficient of friction
and good wear properties-especially in wet environments.
SustaPPO MG (Medical Grade Noryl® HNA055)
SustaPPO (modified polyphenylene oxide) is manufactured from Noryl® resin. This
material has very low moisture absorption and exceptional dimensional stability making it suitable for electrical insulating applications.
SustaPEI MG (Medical Grade Ultem®)
SustaPEI is an amorphous polyetherimide and is one of the most commonly used high
performance materials. It offers excellent thermal performance and high mechanical
strength and stiffness.
Sustason PSU MG (Medical Grade Polysulfone)
Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with an
amber tint. It is a logical progression from standard transparent plastics such as polycarbonate when improved chemical or higher temperature resistance is required.
Sustason PPSU MG (Medical Grade Radel® R)
Sustason PPSU is produced from Radel® R resin. It is an amorphous product that
offers improved chemical resistance and thermal stability over most amorphous
thermoplastics.
SustaPEEK MG (Medical Grade PEEK)
SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all
thermoplastic materials
Ketron® PEEK LSG (Life Science Grade PEEK)
Ketron® PEEK LSG natural / black stock shapes are produced from batches of Victrex PEEK. This material exhibits a unique combination of mechanical properties,
temperature and chemical resistance.
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Polystone® P MG (Medical Grade Polypropylene)
Polystone® P MG is a compression molded polypropylene that is manufactured by a
unique heat stabilization process. The state of the art material is easily machined and
is specifically designed for surgical trays and caddies due to its excellent dimensional
stability, resistance to steam autoclaving and low moisture absorption.
In addition Polystone® P MG can be laser marked and is USP Class VI and FDA
compliant.
TYPICAL PROPERTIES
• Resistant to steam autoclaving
• Laser markable
• Surgical trays
•Caddies
• Medical devices
CERTIFICATIONS
• USP Class VI certified
• FDA compliant
Polystone® P MG Availability
1/2" thick up to 3" thick (standard increments)
SHEET SIZES AVAILABLE (inches)
24" x 48" 40" x 48" 48" x 120"
STANDARD COLORS AVAILABLE
Black and White
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Sustanat PC MG (Polycarbonate)
Sustanat PC MG is ideally suited for applications that demand high impact strength.
It is an amorphous, transparent polycarbonate that exhibits good electrical and mechanical properties along with excellent dimensional stability.
Amorphous thermoplastics are mostly transparent or translucent due to their polymer structure. Their mechanical properties remain almost unchanged over a wide
temperature range, frequently right up to their continuous operating temperature.
They are susceptible to stress cracking and this should be taken into account when
machining them.
TYPICAL PROPERTIES
• Continuous use temperature of 250oF
• Easy to machine to close tolerances
• Good electrical strength
• Electrical / electric components
• Pump and valve parts
• Analytical instrumentation
• Medical devices
CERTIFICATIONS
• ASTM D6098 PC 0111
• ASTM D3935 PC 0111
• Natural color meets FDA 21 CFR 177.1582
• USP Class VI compliant
Sustanat PC MG Availability
ROD DIAMETERS (inches)
3/8"diameter up to 8"diameter
ROD LENGTHS
Varies by diameter
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SUSTARIN® C MG (Acetal Copolymer)
As a semi-crystalline material, acetal is characterized by a low coefficient of friction
and good wear properties-especially in wet environments. Because acetal absorbs
minimal amounts of moisture, its physical properties remain constant in a variety
of environments. Low moisture absorption gives excellent dimensional stability for
close tolerance machining.
Sustarin® C MG comes in 8 different colors, Natural, Gray, Black, Brown, Blue, Red,
Yellow and Green.
TYPICAL PROPERTIES
• Easy to machine to tight tolerances
• Porosity free
• Very low moisture absorption
• Consistent properties in wet or moist environments
• Can be sterilized multiple times by using hot steam
• Sizing trials for joint implants
• Instrument handles and grips
• Medical device components
• Bushings and bearings
• Wear strips and pads
• Valves and manifolds
CERTIFICATIONS
• ASTM D6100
• FDA21 CFR 177.2470
• USP Class VI & ISO 10993-5 certified
SUSTARIN® C MG Availability
24" x 48" (standard) and 48" x 120" (limited thickness)
ROD LENGTHS
Varies by diameter
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SustaPPO MG (Noryl®)
SustaPPO (modified polyphenylene oxide) is manufactured from Noryl® resin. This
material has very low moisture absorption and exceptional dimensional stability making
it suitable for electrical insulating applications. SustaPPO is a lightweight engineering
plastic that withstands most acids bases and has excellent flame resistance.
SustaPPO MG comes in 5 different colors, Gray, Brown, Blue, Yellow and Green.
TYPICAL PROPERTIES
• Long term dimensional stability
• Excellent impact strength
• High dielectric strength
• Hydrolytic stability
• Pump and valve parts
• Manifolds and housings
• Medical devices
CERTIFICATIONS
• ASTM D4349
• FDA compliant
• ISO 10993 compliant
SustaPPO MG Availability
ROD LENGTHS
Varies by diameter
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SustaPEI MG (Ultem®)
SustaPEI (Ultem® 1000) is an amorphous polyetherimide and is one of the most
commonly used high performance materials. It offers excellent thermal performance
and high mechanical strength and stiffness. It is inherently flame retardant, possesses good resistance to acids and is capable of operating continuously in steam
and hot water.
SustaPEI MG comes in 5 different colors, Natural (Amber), Gray, Black, Blue & Green.
TYPICAL PROPERTIES
• Low thermal expansion
• High dielectric strength
• Inherently flame retardant
• Hydrolysis resistant
• Highly resistant to acid solutions
• Capable of withstanding multiple auotclave cycles
• High strength and rigidity at elevated temperatures
• Fluid handling manifolds & connectors
• Electronic / electrical insulators
• Medical devices
• Semiconductor components
• Aircraft components
CERTIFICATIONS
• ASTM D5205
• Meets FDA 210 CFR 177.1595
• USP Class VI & ISO 10993 compliant
SustaPEI MG Availability
ROD LENGTHS
Varies by diameter
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Sustason PSU MG (Polysulfone)
Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with
an amber tint. It is a logical progression from standard transparent plastics such as
polycarbonate when improved chemical or higher temperature resistance is required
by an application. Sustason PSU can be used continuously in hot water and steam
sterilization and has excellent chemical resistance to acidic salt solutions.
Sustason PSU MG comes in 2 different colors, White and Natural (Amber).
TYPICAL PROPERTIES
•Autoclavable
• Heat deflection temperature of 345oF
• Water, food and medical compliance
• Stiffness, strength and dimensional stability
• Maintains its properties over a wide temp range
• FDA compliant
• Inspection glasses
• Manifolds and valves
• Medical devices
CERTIFICATIONS
• ASTM D6394
• FDA compliant
• USP Class VI and ISO 10993 compliant
Sustason PSU MG Availability
ROD LENGTHS
Varies by diameter
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Sustason PPSU MG (Radel®)
Sustason PPSU (polyphenolsulfone) is produced from Radel® R resin. It is an amorphous product that offers improved chemical resistance and thermal stability over
most amorphous thermoplastics. Sustason PPSU has the added advantage of superior impact resistance over polycarbonate. It is preferred over all other amorphous
thermoplastics, including PEI (Ultem®), where added thermal performance impact
resistance and a high number of steam sterilization cycles is desired.
Sustason PPSU MG comes in 4 different colors, Natural, Gray, Black and Blue.
TYPICAL PROPERTIES
• Excellent thermal stability
• High impact resistance
• Resistance to hydrolysis
• FDA and USP Class VI compliant
• Outstanding steam autoclaving resistance
• Custom colors available by request
• Sizing trials for joint implants
• Dental handles and instruments
• Medical device components
• Lab animal cages
CERTIFICATIONS
• ASTM D6394
• FDA compliant
• USP Class VI and ISO 10993 compliant
Sustason PPSU MG Availability
ROD LENGTHS
Varies by diameter
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SustaPEEK MG (PEEK)
SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all
thermoplastic materials. In addition to outstanding mechanical properties, chemical
resistance and thermal performance, SustaPEEK can withstand long term continuous
temperatures of 480oF as well as exposure to hot water or steam with low moisture
absorption.
SustaPEEK MG comes in 6 different colors, Natural, Black, Green, Red, Blue and
Yellow.
TYPICAL PROPERTIES
• Intrinsic flame retardancy
• Outstanding rigidity at high temperatures
• Excellent hydrolysis resistance
• Excellent chemical resistance
• Good dimensional stability
• FDA compliant
• Semiconductor applications
• Medical device and instruments
• Surgical instruments
• Analytical instruments
• Aircraft interior components
• Pump rotors and housings
• Automotive thrust washers
CERTIFICATIONS
• ASTM D6262
• FDA compliant
• USP Class VI and ISO 10993-5 certified
SustaPEEK MG Availability
ROD LENGTHS
Varies by diameter
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KETRON® PEEK LSG (Life Science Grade)
Ketron® PEEK LSG natural / black stock shapes are produced from batches of Victrex
PEEK. The composition of the resin used for the production of the Ketron® PEEK
LSG stock shapes complies with the regulations that apply in the Member States of
the European Union (Directive 2002/72/EC, as amended) and in the United States
of America (FDA) for plastic materials and articles intended to come into contact
with foodstuffs.
Ketron® PEEK LSG stock shapes have also been successfully type tested for their
compliance with both United States Pharmacopeia (USP) and ISO 10993-1 guideline
requirements for Biocompatibility Testing of Materials, and they come with full traceability from resin to stock shape.
These features, added to an excellent sterilizability by means of steam, dry heat,
ethylene oxide, plasma and gamma irradiation, make Ketron® PEEK LSG stock
shapes very suitable for applications in the medical, pharmaceutical and biotechnology markets.
TYPICAL PROPERTIES
• Excellent hydrolysis resistance
• FDA compliant
• Semiconductor applications
• Medical device and instruments
• Surgical instruments
• Analytical instruments
• Aircraft interior components
• Pump rotors and housings
• Automotive thrust washers
KETRON® PEEK LSG Availability
ROD LENGTHS
4 foot and 8 foot long, varies by diameter
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NORYL® - PPO
NORYL® (PPO/Polypheylene Dioxide) is a G.E. Plastics resin. It's hydrolytic stability
makes it a good choice for many applications where fluids are present. It's FDA approval makes it suitable in food-based applications.
•NORYL® EN185 resin combines a heat deflection temperature of 180oF at 264 psi
with excellent impact resistance even in thin walls. NORYL® EN185 resin is typically
used in electronics housings, beverage cases, and for transportation component
applications.
•NORYL® EN212 resin extends the range of extruded thermoplastic applications to
high-temperature environments that require both toughness and UL approval for use
in communications and electronics housings.
•NORYL® EN265 resin is ideal for higher temperature electrical housing applications
where flame retardance is needed. Listed UL 94V-1 with a thermal index (continuous
use) temperature of 105oC, the material provides high mechanical strength, toughness
and low water absorbtion.
•NORYL® ENG265 resin is suitable for higher temperature applications where Ul 94V-1 flame retardance is not required.
TYPICAL PROPERTIES
• Excellent machinability.
• High resistance to creep.
• Long term dimensional stability.
• Outstanding electrical and thermal characteristics.
Our CNC Router Department, these overhead Heian CNC routers enable us to machine parts
per print. Parts like machine guards, panels, conveyor tracks, arcs and more.
154
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(EN185 & EN212)
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL
Tensile Strength @ yield,
Type I, .125"
Tensile Elongation, @ break
Type I, .125"
Flexural Strength break, .125"
Flexural Modulus, .125"
Izod Impact
notched 73oF
notched -40oF
Gardner Impact 73oF
Gardner Impact -40oF
Hardness, Rockwell
Specific Gravity, solid
Water Absorb., 24 hrs. @73oF
Mold Shrinkage, flow, .125"
THERMAL
Deflection Temp.
@66 psi, .250"
@264 psi, .250"
Expansion, flow X E-5
-40oF to 200oF
Thermal Index, Elec. prop.
Thermal Index
Mech prop. w/impact
Thermal Index
Mech prop. w/out impact
ELECTRICAL
Dielectric Strength, in oil
Dielectric Constant, 60 Hz
Dissipation Factor, 60 Hz
FLAME CLASS RATING*
UL 94HB Flame Class Rating
UL 94V-1 Flame Class Rating
NORYL® NORYL®
EN185
EN212
ASTM
UNITS
D638
psi
6,200
6,900
D638
D790
D790
%
psi
psi
50.0
9,500
315,000
45.0
11,000
345,000
D256
D256
D3029
D3029
D785
D792
D570
D955
D732
ft•lbs/in
ft•lbs/in
ft•lbs
ft•lbs
R
1 = water
%
in/in E-3
8.0
3.0
18
10
113
1.08
0.07
-
5.5
2.5
19
5
115
1.08
0.07
5-7
F
F
200
180
230
210
in/in-oF
o
C
4.1
50
3.8
95
D648
D648
E831
UL 746B
o
o
UL 746B
o
C
50
80
UL 746B
o
C
50
95
D149
D150
D150
V/mil
-
630
2.80
0.0004
400
2.65
0.0007
UL 94
UL 94
UL 94
in
in
in
0.058
-
0.060
0.240
-
*This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.
155
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NORYL® - PPO
alroplastics.com
(EN265 & ENG265)
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL
Tensile Strength @ yield,
Type I, .125"
Tensile Elongation @ break,
Type I, .125"
Flexural Strength break, .125"
Flexural Modulus .125"
Izod Impact
notched 73oF
notched -40oF
Gardner Impact 73oF
Gardner Impact -40oF
Hardness, Rockwell
Specific Gravity, solid
Water Absorb., 24 hrs. @73oF
Mold Shrinkage, flow, .125"
THERMAL
Deflection Temp.
@66 psi, .250"
@264 psi, .250"
Expansion, flow X E-5
-40oF to 200oF
Thermal Index, Elec. prop.
Thermal Index
Mech prop. w/impact
Thermal Index
Mech prop. w/out impact
ELECTRICAL
Dielectric Strength, in oil
Dielectric Constant, 60 Hz
Dissipation Factor, 60 Hz
FLAME CLASS RATING*
UL 94HB Flame Class Rating
NORYL® NORYL®
EN265 ENG265
ASTM
UNITS
D638
psi
D638
D790
D790
%
psi
psi
D256
D256
D3029
D3029
D785
D792
D570
D955
D732
ft•lbs/in
ft•lbs/in
ft•lbs
ft•lbs
R
1 = water
%
in/in E-3
3.5
2.5
11
3
119
1.08
0.07
5-7
3.5
2.5
19
4
119
1.06
0.06
5-7
F
F
254
279
260
in/in-oF
o
C
3.3
110
3.3
105
D648
D648
E831
UL 746B
o
o
9,200
7,500
25.0
30.0
15,000 12,000
380,000 320,000
UL 746B
o
C
105
90
UL 746B
o
C
110
105
D149
D150
D150
V/mil
-
500
2.69
0.0007
500
2.65
0.0004
UL 94
UL 94
UL 94
in
in
in
0.058
0.240
0.058
-
*This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.
156
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NORYL® - PPO
EN265 ROD
DIAMETER (inches)
1/8
3/16
1/4
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-3/8
1-1/2
1-3/4
2
2-1/2
3
3-1/2
4
5
6
TOLERANCES (inches)
TOLERANCE
DIAMETER
1/16 to 1............................... +.005/-.000
1-1/4 to 2.............................. +.010/-.000
2-1/4 to 3.............................. +.030/-.000
3 diameter and over as extruded oversized
PLATE
1/8
1/4
3/8
1/2
5/8
3/4
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
12 x 48
48 x 48
24 x 48
48 x 96
+ - 10%
Alro Plastics utilizes computer planning and control systems. Each order is entered into our
system and tracked from the quoting stage to finished parts stage.
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NYLAGLIDE GRTM PROFILE SHAPES
Nyla-Glide GR channels feature advanced mechanical and thermal properties by
adding Molybdenum Disulfide to unmodified Nylon 6.
Protect conveyor rails, beds and products from sliding surface friction with these
molybdenum disulfide (MDS) filled strips. Also excellent as striker plates and liners.
The strips require no lubrication, and have less surface friction.
TYPICAL PROPERTIES
• SUPERIOR WEAR RESISTANCE
Especially over unfilled nylon and in many cases outwears metal and, is not
vulnerable to fretting and galvanic corrosion.
• SUPERIOR HEAT RESISTANCE
These profiles resist distortion at temperatures over 300oF.
• SUPERIOR SURFACE LUBRICITY
Making them ideal when lubrication is undesirable or impractical.
• SUPERIOR STRENGTH AND RIGIDITY
Greater tensile and compressive strengths and the elastic modulus is increased
more than 40%, making them more resistant to deformation under load.
• SUPERIOR DIMENSIONAL STABILITY
Maintain better fits and clearances, since the linear coefficient of thermal
expansion is less than that of unmodified nylon.
OTHER
• Greater wear resistance , strength, and heat resistance than standard
grades of nylon.
• Maximum continuous temperature is 225oF.
• Color is Dark Gray.
DIMENSIONS
01-288-12
Snap-On Protection for conveyor
rails up to 1/16" thick.
Standard put up = 100 ft. coil
06-287-14
rails up to 1/16" to 1/8" thick.
75-272-15
rails up to 1/16" to 1/4" thick.
158
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NYLAGLIDE GRTM PROFILE SHAPES
DIMENSIONS
(Continued)
05-306-13
Sheet Metal Protection for 1/16" to
3/32" thick.
37-289-16
For use on conveyor bed rails - fits
many sizes. Excellent replacement
for brass.
26-290-11
Snap-On Wear Strip for conveyor systems. Use for 1/8" to 3/16" thick.
42-309-22
Snap-On Wear Strip for conveyor systems. Use for 1/4" to 5/16" thick.
Standard put up = 12 ft. strips
41-308-24
For half-round rails, snap-on wear
cover for 5/8" diameter rails.
38-307-23
For Half-Round Rails, of 3/4" diameter rails.
00-310-21
Interlocking Strip - 24" sections are
drilled and countersunk. Also available in continuous straight lengths by
special order.
159
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NYLATRON® Product Line
NYLATRON® GS Nylon
Molybdenum disulphide (MoS2) filled nylon offering improved strength and rigidity.
With a lower coefficient of linear thermal expansion than Nylon 101, Nylatron® GS
parts maintain better fit and clearances, and have less tendency to seize as bearings.
NYLATRON® GSM Nylon
Nylatron® GSM contains finely divided particles of molybdenum disulphide (MoS2)
to enhance its load bearing capabilities while maintaining the impact resistance inherent to nylon. It is the most commonly used grade for gears, sheaves, sprockets
and custom parts. It is grey-black in color.
NYLATRON® GSM Blue Nylon
The first cast nylon to combine both molybdenum disulphid (MoS²) and oil for the
load capacity of Nylatron® GSM nylon, plus improved frictional characteristics. It
excels in higher pressures, and at low speeds-up to 40 fpm. It offers 20% lower
coefficient of friction, 50% greater limiting PV, and a lower “k” factor than Nylatron®
GSM, and the lowest “slip-stick” of any nylon product making it ideal for slide pads,
thrust washers and trunion bearings.
NYLATRON® LFG (FDA Compliance)
Nylatron® LFG takes the performance of Nylatron® LIG and adds FDA compliance
for applications where food contact is possible. Food packaging and processing
equipment users can now benefit from the benefits of this material.
NYLATRON® LIG (Oil-Filled)
Nylatron® LIG combines the toughness of cast PA6 with an oil-based lubricant that
is encapsulated within the nylon matrix. It increases the load bearing performance
of the material when compared to unfilled nylons and reduces the coefficient of
friction. It is an ideal material for industrial applications.
NYLATRON® MD (Metal Detectable)
Nylatron® MD is a metal detectable grade of nylon offering improved strength
and rigidity. With a lower coefficient of linear thermal expansion than Nylon 101,
Nylatron® MD parts maintain better fit and clearances, and have less tendency to
seize as bearings.
NYLATRON® NSM Nylon (Premium Grade)
The best bearing and wear nylon product available today. Proprietary type 6 nylon
formulation produced using Quadrant's Monocast® process. Solid lubricant additives impact self lubricating, high pressure/velocity and superior wear resistance
characteristics. Nylatron® NSM was developed specifically for demanding applications where larger size parts are required.
NYLATRON® WP (Wear Pad Grade)
Developed specifically for wear pads, Nylatron® WP outperforms its competition
across a wide range of applications and in multiple industries. Nylatron® WP offers
an economical solution to provide superior performance, weight and noise reduction, corrosion resistance, and easy machining.
NYLATRON® 703XL PA6 (Ultra-High Performance)
This ultra-high performance bearing grade of PA6 provides wear resistance near
the levels of Nylatron NSM PA6 with superior load bearing capability and an industry first - a near zero level of "stick-slip."
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NYLATRON® GS and GSM
PROPERTY TESTED
ASTM
UNITS
Specific Gravity
--D792
Tensile Strength
psi
D638
Tensile Modulus
psi
D638
Elongation
%
D638
Flexural Strength
psi
D790
Flexural Modulus
psi
D790
Shear Strength
psi
D732
10% Deformation
psi
D695
Compressive Modulus
psi
D695
Hardness, Rockwell
M (R)
D785
Hardness, Durometer
D
D2240
ft-lb/in
D256A
QTM
(Dry vs. Steel)
Dynamic
55007
QTM 55007
factor)
psi-fpm
QTM
in3-min/lb-ft-hr
55010
1 = easy
Thermal Expansion
Short Term
Surface Resistance
(EOS/ESD S11.11)
E831
D648
NYLATRON® NYLATRON®
GS
GSM
1.16
12,500
480,000
25
17,000
460,000
10,500
1.16
11,000
400,000
30
16,000
500,000
10,500
16,000
420,000
14,000
400,000
M85 (R115)
M80 (R110)
D85
0.5
D85
0.5
0.2
0.2
3,000
90
1
3,000
90
1
10E-4/oF
o
F
0.4
200
0.5
200
F
F
420
200
---
F433
BTU-in/hr-ft2-oF
500
220
1.70
D149
volts/mil
350
400
EOS/ESD
Ohm/Sq
1E+13
1E+13
-----
UL94; 1/8"
---
3 (V-2)
NO
1 (HB)
NO
D570
D570
%
%
0.3
7
0.6
7
D3418
o
long term
o
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB)
FDA Compliant
Water Absorption,
24 hour period
Saturation
161
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NYLATRON® LFG and LIG
PROPERTY TESTED
ASTM
UNITS
Specific Gravity
g/cc
D792
Tensile Strength
psi
D638
Tensile Modulus
psi
D638
Elongation at Break
%
D638
Flexural Strength
psi
D790
Flexural Modulus
psi
D790
Shear Strength
psi
D732
10% Deformation
psi
D695
Compressive Modulus
psi
D695
Hardness, Rockwell
M (R)
D785
Hardness, Durometer
D
D2240
ft-lb/in
D256A
QTM
(Dry vs. Steel)
Dynamic
55007
QTM 55007
factor)
psi-fpm
QTM
in3-min/lb-ft-hr
55010
1 = easy
Thermal Expansion
Short Term
Surface Resistance
(EOS/ESD S11.11)
E831
D648
NYLATRON® NYLATRON®
LFG
LIG
1.14
9,900
465,000
50
15,000
525,000
9,300
1.14
9,900
465,000
50
15,000
525,000
9,300
13,500
330,000
13,500
330,000
M85 (R120)
M85 (R120)
D85
1.5
D85
1.0
---
---
6,000
90
2
6,000
90
2
10E-4/oF
o
F
--200o
--200o
F
F
420o
220o
---
F433
BTU-in/hr-ft2-oF
420o
220o
---
D149
volts/mil
---
---
EOS/ESD
Ohm/Sq
---
---
-----
UL94; 1/8"
---
1 (HB)
YES
1 (HB)
NO
D570
D570
%
%
0.3
6
0.3
6
D3418
o
long term
o
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB)
FDA Compliant
Water Absorption,
24 hour period
Saturation
162
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NYLATRON® NSM
PROPERTY TESTED
Specific Gravity
Tensile Strength
Tensile Modulus
Elongation
Flexural Strength
Flexural Modulus
Shear Strength
10% Deformation
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
factor)
k (wear) Factor, 10-10
THERMAL PROPERTIES
Thermal Expansion, 10E-4/oF
Short Term
Surface Resistance
(EOS/ESD S11.11)
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB)
FDA Compliant
Water Absorption,
24 hour period
Saturation
ASTM
UNITS
NYLATRON®
NSM
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.15
11,000
410,000
20
16,000
475,000
10,000
psi
D695
psi
D695
M (R)
D785
D
D2240
ft-lb/in
D256A
QTM
Dynamic
55007
QTM 55007
psi-fpm
QTM
in3-min/lb-ft-hr
55010
1 = easy
---
E831
D648
D3418
14,000
400,000
M80 (R110)
D85
0.5
.18
15,000
12
1
long term
in/in/oF
o
F
o
F
o
F
.55
200
420
210
D149
volts/mil
400
EOS/ESD
Ohm/Sq
1E+13
-----
UL94; 1/8"
---
1 (HB)
NO
D570(2)
D570(2)
%
%
0.3
7
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NYLON (CAST, EXTRUDED, Type 6/6, Type6, 101®)
Nylon is one of the most widely used and versatile thermoplastic resins. Its combination
of physical properties and reasonable price make it a favorite choice for numerous
applications. Nylon's toughness, wear resistance, tensile strength and lubricity make
it a good choice for many mechanical machine parts. Nylon has a consistent history
of replacing other materials including: metal, brass, bronze, aluminum and rubber. In
replacing metal gears in machinery, nylon can be advantageous because of its ability
to reduce noise, use less lubrication and increase gear life. Nylon can be fabricated
on most mills with high precision.
Bearings, Bushings, Cams/Cam Followers, Channels, Fasteners, Forming Dies,
Gears, Guides, Insulation, Liners, Rollers, Seals, Sleeves, Tooling Fixtures, Valve
Seats and Wear Surfaces.
PRODUCT PROFILE
• Good Mechanical and Electrical properties
• Ideal Balance of strength and toughness
• Broad size range availability
• Many grade options: FDA compliant, Internally lubricated, Heat stabalized
• Cast as finished parts and near net shapes (Nylon 6 or Cast Nylon)
CAST NYLON (Type 6)
This nylon exhibits all the properties which generally make nylon a superior engineering material: high strength, low friction and wear resistance. However, because of the
casting process, part size and thickness are almost unlimited without degradation of
the material's internal structure. Cast nylon meets FDA standards. It is also available
in blue, glass-filled and molybdenum-disulfide filled grades.
EXTRUDED NYLON (Type 6/6)
This standard nylon is characterized as having an excellent combination of physical
properties including: a high melting point, resistance to repeated impact, low coefficient of friction and resistance to abrasion. It has good resistance to fuels, lubricants
and most chemicals, but is attacked by phenols, strong acids and oxidizing agents.
EXTRUDED NYLON (Nylon 101)
Of all the unmodified nylons, Nylon 101 is the strongest, most rigid and has one of
the highest melting points. It is commonly specified for screw machined electrical
insulators and food contact parts. It is stocked in both natural and black. Other
colors are available on a custom run basis. Nylon 101 natural is FDA, USDA, NSF,
and 3-A Dairy compliant.
alroplastics.com
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NYLON (NYLON 101®, Extruded)
PROPERTY TESTED
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
factor)
THERMAL PROPERTIES
Thermal Expansion
Dielectric Strength, Short Term
Surface Resistance
(EOS/ESD S11.11)
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB)
FDA Compliant
ASTM
UNITS
NYLON 101®
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.15
12,000
425,000
50
15,000
450,000
10,000
psi
D695
psi
D695
M (R)
D785
D
D2240
ft-lb/in
D256A
QTM
Dynamic
55007
QTM 55007
psi-fpm
QTM
in3-min/lb-ft-hr
55010
1 = easy
---
E831
D648
12,500
420,000
M85 (R115)
D80
0.6
.25
2,700
80
1
in/in/oF
o
F
2.6 x 10-5
200
F
F
F433
BTU-in/hr-ft2-oF
500
210
1.70
D149
volts/mil
400
EOS/ESD
D150
D150
Ohm/Sq
-----
1E+13
3.6
0.02
-----
UL94; 1/8"
---
3 (V-2)
YES
D3418
o
long term
o
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NYLON (NYCAST®6PA Natural, Cast)
PROPERTY TESTED
Specific Gravity
Tensile Strength
Tensile Modulus
Tensile Elongation
Flexural Strength
Flexural Modulus
Shear Strength
10% Deformation
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
THERMAL PROPERTIES
Thermal Expansion
264 psi
66 psi
Melting Point
Intermittent Service
Temperature
Dielectric Strength
Dielectric Constant
60 cycles
1000 cycles
100,000 cycles
OTHER PROPERTIES
FDA Compliant
USDA 3A
Flammability
ASTM
UNITS
NYCAST® 6PA
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.15 - 1.17
10,000 -13,500
400,000 - 550,000
20 - 55
15,500 - 17,500
420,000 - 500,000
10,000 - 11,000
D695
D695
D785
D2240
D256A
QTM
55007
---
psi
psi
M (R)
D
ft-lbs/in
13,500 - 16,000
325,000 - 400,000
M?? (R115-125)
D78 - D83
0.7 - 0.9
Dynamic
1 = easy
.22
1
D696
E831
in/in/oF
in/in/oF
5.0 x 10-5
(nat only) 6.1 x 10-5
F
F
o
F
o
F
200 - 400
400 - 430
450 (+/-10)
230
F
330
D149
volts/mil
500 - 600
D150
D150
D150
-------
3.7
3.7
-------
-------
YES
YES
UL 94 HB
D648
D648
D789
---
o
---
o
o
3.7
166
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NYLON
SHEET
THICKNESS (inches)
1/32
1/16
3/32
1/8
3/16
1/4
5/16
* 3/8
* 1/2
5/8
* 3/4
7/8
* 1
* 1-1/4
1-1/2
1-3/4
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
5
6
*Available in 24" x 96"
24 x 48 and 48 x 120 (Available upon request. 36 x 49, 48 x 96)
6/6 TOLERANCES (inches)
1/32 and 1/16....................... +.003/-.003
3/32...................................... +.004/-.004
1/8 to 3/16............................ +.010/-.000
1/4 to 7/8.............................. +.025/-.000
1 to 4.................................... +.050/-.000
NOTE: Tolerances vary from manufacturer to manufacturer,
ask for tolerances at time of quote or order.
ROD
DIAMETER (inches)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
6-1/4
6-1/2
6-3/4
7-1/4
7-1/2
8
8-1/2
9
9-1/2
10
10-1/2
11
12
Nylon Rod is now available up to 24"diameter (non stock item)
DIAMETER (inches)
LENGTH (inches)
1/4 and 1..............................
1-1/8 to 2..............................
2-1/8 to 2-1/2........................
2-5/8 to 6..............................
6 to 12..................................
TOLERANCE (inches)
5 and 10 ft.................. +.002/-.000
4 and 8 ft.................... +.005/-.000
2 and 4 ft.................... +.025/-.000
2 and 4 ft.................... oversize
1 and 2 ft.................... oversize
QUOTATIONS BY REQUEST
• SIZES NOT LISTED (ENOUGH QUANTITY CAN BE CUSTOM RUN)
• RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER
(PRICE IS BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE)
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NYLON
TYPE 6 (CAST NYLON) TUBE
O.D. (inches)
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
6-1/4
6-1/2
I.D. (inches)
1
1
1
1-1/4
1
1-1/4
1-1/2
1-3/4
2
1-1/4
1-1/2
1
1-1/4
1-1/4
1-1/2
2
2
2-1/4
2-1/2
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
O.D. (inches)
I.D. (inches)
6-3/4
7
7-1/2
8
8-1/2
9
9-1/2
10
10-1/2
11
11-1/2
12
13
14
15
15-1/2
16
17
18
1-1/4
1-1/2
1-3/4
2
2-1/4
2-3/4
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
2-3/4
3
3
4
4-1/2
5
5-1/2
6
6
5-1/2
9-1/2
6
6
11
7
13
8
9
10
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
6
6-1/4
6-3/4
7-1/4
7-3/4
8-1/4
8-3/4
9-1/4
9-3/4
10-1/4
10-3/4
11-1/2
12-1/4
13-1/4
14-1/2
15
15
16
TOLERANCES
O.D. oversize sufficiently to finish, I.D. undersize sufficiently to finish.
STANDARD LENGTHS (inches)
13 or 26
TYPE 6/6 or 101 EXTRUDED TUBE
O.D. (inches)
1/2
5/8
3/4
7/8
7/8
1
1
I.D. (inches)
O.D. (inches)
3/8
3/8
1/2
5/8
3/8
3/4
1/2
1-1/4
1-1/4
1-1/2
1-1/2
1-3/4
1-3/4
2
I.D. (inches)
1
3/4
1-1/4
1
1-1/2
1-1/4
1-1/2
TOLERANCES (inches)
O.D.
I.D.
1/2 to 1................................. +.002-3%
1-1/4 to 2.............................. +.010-3%
STANDARD LENGTH (feet)
8 or 10
OTHER SIZES AVAILABLE PER REQUEST
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•
•
•
•
•
•
•
•
•
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NYLON, GREEN OIL FILLED
NYLOIL® is the only internally lubricated
nylon available in three grades tailored
to specific applications: standard Green
NYLOIL® for most anti-friction applications. Natural color NYLOIL®-FG, the
only FDA and USDA compliant lubricant
filled nylon for food contact, affords designers of food processing and related
equipment a bearing option not previously available. Gray NYLOIL®-MDX, a
molybdenum disulfide filled and internally
lubricated cast nylon, combines lubricant
properties with higher physical strength
for applications demanding higher loadings. Ordinary cast nylon significantly
outlasts cast iron, brass, bronze and
many other metallic and non-metallic
bearing materials, however, NYLOIL® provides identical reliability to ordinary cast
nylon, and offers superior notched load impact, elongation, coefficient of friction, PV
capability of 16,000, and reduced water absorption.
Bearings, Bushings, Conveyor Wheels, Feed Screws, Nozzles, Gears, Seals, Sprockets, Wear Pads and Wear Components.
TYPICAL PROPERTIES
A LUBRICATED SURFACE AT ALL TIMES
During NYLOIL's manufacturing process, oil lubrication is completely and evenly
dispersed throughout the cast nylon, making it an integral part of the material's
structure. Although not evident by sight or touch, the oil lubricant in NYLOIL® is always at the surface, regardless of the amount of material removed during any finish
machining operations.
* Oil will not spin out, dry out or drain out, even under harsh working conditions.
* Lubrication results in 25% lower coefficient of friction than conventional grades
of nylon.
* Lower coefficient of friction means less frictional heat buildup, the major cause
of plastic bearing failures.
PROVEN TOUGH IN THE HARSHEST ENVIRONMENTS
NYLOIL® typically lasts 5 to 7 times longer than unlubricated or MoS2 dry lubricated
cast nylon. This durability makes NYLOIL® an excellent choice for applications where
traditional materials, including ordinary nylon, cannot be used.
* Performs in harsh environments where lubrication is difficult or impossible, or
where constant lubrication is required.
* Can be run without additional lubrication.
* Works efficiently in marine applications.
* Does not require bearing seals.
* Constant lubrication results in low heat build-up.
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TYPICAL PROPERTIES
WORKS AND MACHINES AS EASILY AS BRASS
The long lasting properties of NYLOIL® come with no penalty in machinability. It can
be free cut, and requires no more machining skill than ordinary nylons. Because it
contains its own lubricant, NYLOIL® can be machined much more quickly and easily
than unlubricated nylon. Obtain excellent surface finish by using sharp tools in turning,
milling, shaping or any other machining methods. For conventional finish machine
operations, use any high-speed machine tool or woodworking equipment including
circular saws, planing and routing machines. Machining operations will not affect
NYLOIL's self-lubricating qualities.
WEAR RATE
Adding a lubricant to the basic polymer during the manufacturing process reduces
the coefficient of friction by 25% at the bearing interfaces, thereby avoiding harmful
heat build-up that limits the wear life of unlubricated materials. The PV capability of
NYLOIL® without lubrication is approximately 16,000.
AVERAGE THRUST BEARING TEST RESULTS
COEFFICIENT
WEAR
OF FRICTION
FACTOR K* DYNAMIC*
MATERIALS
NYCAST®/NYLOIL®
ACETAL/PTFE FILLED
NYCAST®/6PA-MOS2 FILLED
NYCAST®/6PA - NATURAL
NYLON 6/6
BRONZE (ASTM B-147)
4
16
274
638
900
3000
COMPARATIVE
WEAR RATE
TO NYLOIL®
.12
.15
.22
.35
.43
.34
1
4
68
92
225
750
*Measured on thrust washer testing machine, unlubricated @ 10fpm and 250 lb./sq. in.
With their higher crystallinity, all Nycast® products exhibit improved dimensional
stability compared to their extruded nylon counterparts. But NYLOIL® provides even
better dimensional stability than regular grades of cast nylon. Its oil droplets fill gaps in
the amorphous structure of the polymer, allowing less room for water to be absorbed
into these areas. The moisture absorption graph shows that despite a slow absorption
rate, NYLOIL® stabilizes at approximately 2.5% moisture content, less than half the
moisture content of other unfilled nylons.
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TYPICAL PROPERTIES NYLOIL FG® vs NYLOIL MDX®
PROPERTY TESTED
ASTM
UNITS
--Specific Gravity
D792
psi
Tensile Strength
D638
%
Tensile Elongation
D638
psi
Tensile Modulus
D638
psi
(@ 10% offset)
D695
psi
Compressive Modulus
D695
psi
Flexural Strength
D790
psi
Flexural Modulus
D790
psi
Shear Strength
D732
Notched Izod
D256 ft-lbs/in
Tensile Impact
D1822 ft-lbs/sq.in
R
D785
D
Hardness, Durometer
D785
o
F
Melt Point
D789
Thermal Expansion
D696 in/in/oF
%
Deform. Under Load
D621
Deflection Temp.
o
F
264 psi
D648
o
F
66 psi
D648
o
F
Cont. Service Temp.
--o
F
Inter. Service Temp.
--Water Absorption
%
24 hours
D570
%
Saturation
D570
--Coefficient of Friction
----Dynamic
----Max PV.
--psi x fpm
Unlubed @ 40 FPM
----Wear Factor "K"
---
NYLOIL®(Green),
NYLOIL®FG (Nat)
NYLOIL®
MDX (Grey)
1.14-1.15
9,500-11,000
45 - 55
1.14-1.15
10,500-11,000
35 - 45
375,000 - 475,000
425,000 - 475,000
12,000 - 14,000
13,500 - 14,000
275,000 - 375,000
325,000 - 375,000
14,000 - 16,000
15,500 - 16,000
375,000 - 475,000
425,000 - 475,000
8,000 - 9,000
1.4 - 1.8
33 - 36
100 - 115
--450 +/-10
8,000 - 9,000
1.4 - 1.8
33 - 36
100 - 115
--450 +/-10
5.0 x10-5
0.7 - 0.8
5.0 x10-5
0.7 - 0.8
200 - 400
400 - 430
230
330
200 - 400
400 - 430
230
330
0.5 - 0.6
2.0 - 2.5
--.12
--16,000
4
0.5 - 0.6
2.0 - 2.5
--.12
--16,000
4
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ROD
DIAMETER (inches)
1 to 12
PLATE
1/4
1/2
3/4
1
1-1/4
1-1/2
1-3/4
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
24 x 48
28 x 57
36 x 48
TUBULAR BAR
O.D. (inches)
2 to 40
WALL SECTIONS (inches)
1/4 to 4
STANDARD LENGTH (inches)
13
26 39
DISCS
DIAMETER (inches)
12-1/2 to 60
THICKNESS (inches)
2 to 4
CUSTOM SIZES AVAILABLE UPON REQUEST
RINGS
DIAMETER (inches)
up to 60
CUSTOM SIZES AVAILABLE UPON REQUEST
RECTANGULAR BAR
SQUARE (inches)
over 4
CUSTOM CASTINGS ARE AVAILABLE UPON REQUEST
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NYLON MD (Nylon MoS2)
Nylon MD is a nylon and molybdenum disulfide (MoS2) composition designed to
improve the mechanical, thermal and bearing properties to type 6/6 Nylon while
maintaining its basic electrical and chemical characteristics.
Through compounding, finely divided particles impart extra lubricity to this nylon,
permitting Nylon MD parts to operate with little or no lubrication. This makes it
especially suited to applications where external lubrication is impractical, contaminating or difficult to maintain. The added lubricity also contributes dramatically to
component service life, making Nylon MD a very cost-efficient choice.
Nylon MD provides non-galling and non-scratching characteristics, sound dampening qualities, insulating properties, resistance to oils, greases, most alkalies,
solvents, and organic acids.
TYPICAL PROPERTIES
• Greater wear resistance
• Lower surface friction
• Higher strength and greater rigidity
• Improved dimensional stability
•Bearings
•Bushings
• Valve seats
• Thrust washers
• Wear surfaces
•Rollers
•Gears
•Sleeves
• Forming dies
• Tooling fixtures
NYLON MD Availability
1/16" to 4" thick (standard increments)
24 x 24 and 24 x 48 (standard)
ROD / ROUND SIZES AVAILABLE
3/16" Dia to 12" Dia (standard)
ROD / ROUND LENGTHS AVAILABLE
1 ft, 4 ft and 8 ft long (vary by diameter)
NYLON MD COLORS AVAILABLE
Dark Gray (standard)
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NYLON MD (NYCAST®6PA MoS2)
PROPERTY TESTED
Specific Gravity
Tensile Strength
Tensile Modulus
Tensile Elongation
Flexural Strength
Flexural Modulus
Shear Strength
10% Deformation
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
THERMAL PROPERTIES
Thermal Expansion
264 psi
66 psi
Melting Point
Intermittent Service
Temperature
Dielectric Strength
Dielectric Constant
60 cycles
1000 cycles
100,000 cycles
OTHER PROPERTIES
FDA Compliant
USDA 3A
Flammability
ASTM
UNITS
NYCAST® MoS2
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.15 - 1.17
10,000 -13,500
400,000 - 550,000
20 - 55
15,500 - 17,500
420,000 - 500,000
10,000 - 11,000
D695
D695
D785
D2240
D256A
QTM
55007
---
psi
psi
M (R)
D
ft-lbs/in
13,500 - 16,000
325,000 - 400,000
M?? (R115-125)
D78 - D83
0.7 - 0.9
Dynamic
1 = easy
.22
1
D696
E831
in/in/oF
in/in/oF
5.0 x 10-5
(nat only) 6.1 x 10-5
F
F
o
F
o
F
200 - 400
400 - 430
450 (+/-10)
230
F
330
D149
volts/mil
500 - 600
D150
D150
D150
-------
3.7
3.7
-------
-------
NO
NO
---
D648
D648
D789
---
o
---
o
o
3.7
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PEEK - Polyetheretherketone
Ketron® PEEK grades offer chemical and hydrolysis resistance similar to PPS, but
can operate at higher temperatures. PEEK 1000 offers steam and wear resistance,
while carbon-reinforced PEEK provides excellent wear capabilities. Our latest grade,
PEEK HPV, offers outstanding bearing performance. PEEK can be used continuously
to 480°F (250°C) and hot water or steam without permanent loss in physical properties. For hostile environments, PEEK is a high strength alternative to fluoropolymers.
PEEK carries a V-O flammability rating and exhibits very low smoke and toxic gas
emission when exposed to flame.
TYPICAL PROPERTIES
• Very low moisture absorption
• Inherently good wear and abrasion resistance
• Unaffected by continuous exposure to hot water or steam
• Pump Wear Rings
• Structural Parts
• Bushings, Bearings, Seals, Back Up Rings
KETRON® PEEK 1000
This general purpose grade is unreinforced and offers the highest elongation and
toughness of all PEEK grades. The newly available black PEEK 1000 is ideal for
instrument components where aesthetics are important, as well as for seal components where ductility and inertness are important.
KETRON® PEEK GF30 (30% Glass Reinforced)
The addition of glass fibers significantly reduces the expansion rate and increases
the flexural modulus of PEEK. This grade is ideal for structural applications that
require improved strength, stiffness or stability,
especially at temperatures above 300°F (150°C).
KETRON® PEEK CA30 (30% Carbon-Fiber Reinforced)
The addition of carbon fibers enhances the compressive strength and stiffness
of PEEK, and dramatically lowers its expansion rate. It offers designers optimum
wear resistance and load carrying capability in a PEEK based product. This grade
provides more thermal conductivity than unreinforced PEEK - increasing heat dissipation from bearing surfaces improving bearing life and capability.
Did you know that unfilled Ketron® PEEK is now FDA Compliant?
All unfilled PEEK grades comply with FDA regulation 21 CFR
177.2415 for repeated food contact.
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PEEK (KETRON®)
PROPERTY TESTED
EXTRUDED
ASTM
KETRON®
PEEK 1000
KETRON®
HPV
1.31
16,000
735,000
20
15,000
700,000
8,000
1.44
11,000
850,000
2
27,500
1,100,000
10,000
20,000
500,000
M100 (R126)
D85
1
26,700
1,100,000
M85 (---)
--0.7
.40
.21
8,500
20,000
375
5
100
7
2.6 x 10-5
400
1.7 x 10-5
383
644
480
1.75
644
482
1.7
volts/mil
480
---
Ohm/Sq
-----
>1013
3.3
0.003
<104
-----
---
V-0
V-0
UNITS
D792
o
psi
Tensile Strength, 73 F
D638
psi
D638
o
%
Elongation (at break), 73 F D638
o
psi
Flexural Strength, 73 F
D790
psi
D790
o
psi
Shear Strength, 73 F
D732
psi
D695
psi
Compressive Modulus
D695
M
(R)
Hardness, Rockwell
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1
=
easy
Thermal Expansion
E831
D648
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
D150
(1/8 in.) (5)
in/in/oF
o
F
UL 94
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PROPERTY TESTED
ASTM
KETRON®
CA 30%
KETRON®
GF 30%
1.41
19,000
1,100,000
5
25,750
1,250,000
---
1.65
10,000
900,000
1
14,000
1,000,000
14,000
29,000
--M102 (---)
D93
1.03
20,000
450,000
M103 (R126)
D89
0.6
.20
---
25,000
---
150
7
--7
1 x 10-5
518
1.2 x 10-5
450
644
482
6.4
644
480
2.98
volts/mil
32
500
Ohm/Sq
-----
<105
-----
>1013
-----
---
V-0
V-0
UNITS
D792
o
psi
Tensile Strength, 73 F
D638
psi
D638
o
%
Elongation (at break), 73 F D638
o
psi
Flexural Strength, 73 F
D790
psi
D790
o
psi
Shear Strength, 73 F
D732
psi
D695
psi
Compressive Modulus
D695
M
(R)
Hardness, Rockwell
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1
=
easy
Thermal Expansion
E831
D648
(1/8 in.) (5)
178
in/in/oF
o
F
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
D150
UL 94
EXTRUDED
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PLATE
THICKNESS (inches) for 24" x 48"
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-1/2
1-3/4
2
*Update: PEEK is now available in 48" x 96" sheets (1/2" to 2" thick)
THICKNESS (inches) for 12" x 48"
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
TOLERANCES (inches)
TOLERANCES
SLAB SIZES
(inches)
LENGTH
WIDTH
THICKNESS
1/4 to 4.................... +.025/-.000......... +.025/-.000......... +.500/-.000
ROD
DIAMETER (inches)
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
2-7/8
3
3-1/4
TOLERANCES (inches)
3/16 to 1.................................. +.002/-.000
over 1 to 2............................... +.005/-.000
over 2 to 2-7/8......................... +.030/-.000
over 2-7/8 to 8......................... +.187/-.000
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/2
6
6-1/2
7
7-1/2
8
Other tolerances
quoted on request.
LENGTHS 5 foot is standard. Longer lengths available on a custom order basis.
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PEEK-HPV (KETRON®)
KETRON® PEEK HPV (Bearing Grade)
Carbon fiber reinforced with graphite and PTFE lubricants, our newest grade of
PEEK offers the lowest coefficient of friction and the best machinability for all
PEEK grades. An excellent combination of low friction, low wear, high LPV, low
mating part wear and easy machining, make it ideal for aggressive service bearings.
PRODUCT PROFILE
• Excellent Chemical resistance
• Very low moistue absorption
• Inherently good wear and abrasion resistance
• Unaffected by continuous exposure to hot water or steam
• Pump wear rings
• Structural parts
•Bushings
•Bearings
• Back up rings
•Seals
Every single piece of plastic in our building is bin located in our computer system.
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PEEK-HPV (KETRON®)
PROPERTY TESTED
Specific Gravity
Tensile Strength
Tensile Modulus
Flexural Strength
Flexural Modulus
Shear Strength
10% Deformation
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
factor)
THERMAL PROPERTIES
Expansion, 10E-4/oF
ASTM
UNITS
KETRON®
PEEK-HPV
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.44
11,000
850,000
2
27,500
1,100,000
10,000
D695
D695
D785
D2240
D256A
QTM
55007
QTM
55007
QTM
55010
---
psi
psi
M (R)
D
ft-lb/in
26,700
1,000,000
M 85 (---)
--0.70
Dynamic
.21
psi-fpm
in3-min/lb-ft-hr
20,000
1 = easy
100
7
E831
D648
--o
F
0.17
383
D3418
F
F
BTU-in/hr-ft2-oF
644
482
1.70
Ohm/Sq
10,000
---
5 (V-0)
---
NO
long term
F433
Surface Resistance
EOS/ESD
(EOS/ESD S11.11)
UL 94
(1/8 in.) (5=V-0, 4=V-1,
3=V-2, 1=HB)
--FDA Compliant
o
o
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PEEK- KETRON® 1000 IM PEEK
INJECTION MOLDED KETRON® PEEK
Ketron® PEEK grades offer chemical and hydrolysis resistance similar to PPS, but
can operate at higher temperatures. PEEK 1000 offers steam and wear resistance,
while carbon-reinforced PEEK provides excellent wear capabilities. Our latest
grade, PEEK HPV, offers outstanding bearing performance. PEEK can be used
continuously to 480°F (250°C) and in hot water or steam without permanent loss in
physical properties. For hostile environments, PEEK is a high strength alternative
to fluoropolymers. PEEK carries a V-O flammability rating and exhibits very low
smoke and toxic gas emission when exposed to flame.
Injection Molded Ketron® PEEK advanced polymers shapes are ideal for machined
back-up rings and v-seals. Ketron® PEEK offers excellent chemical and wear
resistance across a broad range of operating temperatures. In addition to the
widely used Ketron® 1000 PEEK grade, several specific grades are available that
incorporate glass or carbon fibers, or wear resistant additives that increase the
wear life of machined parts.
PRODUCT PROFILE
• Unfilled Ketron 1000 PEEK peforms to 320oF (160oC)
• Excellent Chemical resistance
• Excellent combination of thermal resistance & high compressive strength
• 30% glass fiber filled and 30% carbon fiber filled grades are available
• Injection molded shapes for thin-wall rings, extruded rods and sheets for
machined parts, compression molded tubes, rods and sheets for heavier
cross section parts.
Alro Plastics employee trimming out a batch of machined parts on a portable table router, just
one of the many secondary machining equipment we have.
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PEEK - KETRON® 1000 IM PEEK
PROPERTY TESTED
Compressive Modulus
Hardness, Rockwell
Hardness, Durometer
(Dry vs. Steel)
factor)
THERMAL PROPERTIES
Thermal Expansion
ASTM
UNITS
KETRON® 1000
IM PEEK
D792
D638
D638
D638
D790
D790
D732
--psi
psi
%
psi
psi
psi
1.31
16,000
600,000
25%
23,000
600,000
---
D695
D695
D785
D2240
D256A
QTM
55007
QTM
55007
QTM
55010
---
psi
psi
M (R)
D
ft-lb/in
20,000
425,000
107 (127)
88
0.40
Dynamic
0.32
psi-fpm
in3-min/lb-ft-hr
1 = easy
8,500
E831
D648
in/in/oF
o
F
2.6 x 10-5
320o
D3418
F
F
BTU-in/hr-ft2-oF
644
480
1.75
volts/mil
480
Ohm/Sq
-----
>1013
3.3
0.003
---
V-0
long term
F433
D149
Short Term
EOS/ESD
Surface Resistance
(EOS/ESD S11.11)
D150
D150
UL 94
(1/8 in.) (5)
o
o
375
5
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PEEK- SustaPEEK XDT
X-RAY DETECTABLE PEEK FOR FOOD PROCESSING
SustaPEEK XDT offers the best balance of properties of all thermoplastic materials. In addition to outstanding mechanical properties, chemical resistance and
thermal performance, SustaPEEK XDT can withstand long term continuous
temperatures of 480oF as well as exposure to hot water or steam with low moisture
absorption which makes it the material of choice for high-temperature applications
in the food processing industry.
Repeated handling, cleaning and normal wear and tear of plastic components
parts on processing machinery increases the risk of a fragment breaking off and
contaminating the product, especially with ongoing pressure to increase production
line speeds. Quality checks are performed at process control points typically with
either metal or x-ray detection systems. In many cases, x-ray systems are required
or preferred due to the food (such as meat products) and the fact that the system
can effectively detect contamination post-packaging.
SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm
cube on production lines running as fast as 250 feet-per-minute. Together with the
recently developed Polystone® M XDT (UHMW-PE) and Sustarin® C XDT (Acetal),
Rochling now provides three of the most commonly used engineering plastics in
the food processing industry in these special x-ray detectable grades.
PRODUCT PROFILE
• FDA compliant
APPLICATIONS
• Scraper blades
• Filler plates
• Pocket fillers
• Piston fillers
• Mixer components
• Wear plates
• Volumetric fillers
• Hopper guides
• Baffles
• Pillow blocks
• Cups & sleeves
•Dividers
SustaPEEK XDT Availability
STANDARD SHEET THICKNESS (Inches)
ROD/ROUND SIZES AVAILABLE (Inches)
1/2" diameter to 6" diameter (standard)
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PEEK - SustaPEEK XDT
X-RAY DETECTABLE PEEK FOR FOOD PROCESSING
PROPERTY TESTED
Specific Gravity
Water Absorption, saturation
Flammability
Tensile Strength
Elongation
Modulus
Flexural Strength
Modulus
Rockwell Hardness
HDT @ 264 psi
Thermal Expansion
Dielectric Strength
Volume Resistivity
Dielectric Constant
ASTM
UNITS
SustaPEEK
D792
D570
D570
UL 94
D638
D638
D638
D790
D790
D256
D785
D648
D696
--%
%
--psi
%
psi
psi
psi
ft-lb/in
M scale
0
F
in/in/0F
1.32
0.10
0.50
V-0
16,000
20
500,000
25,000
600,000
1.20
M105
320
2.6 x 10-5
D149
D257
D150
V/mil
ohm-cm
---
480
1015
3.3
SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm cube on
production lines running as fast as 250 feet-per-minute.
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PET - Polyethylene Terephthalate
PET is an unreinforced, semi-crystalline thermoplastic polyester derived from polyethylene terephthalate. Its excellent wear resistance, low coefficient of friction, high
flexural modulus and superior dimensional stability make it a versatile material for
designing mechanical and electromechanical parts. Because PET has no centerline
porosity, the possibility of fluid absorption and leakage is virtually eliminated.
PET's superior performance characteristics, particularly in such areas as wear
resistance and centerline porosity, give it an advantage over other materials for
applications involving solvents, chemicals and food products. PET is also used in
water purification systems, printing equipment, textile components, food-handling
equipment and valves.
TYPICAL PROPERTIES
• Compliance with FDA for use in contact with food.
• Excellent chemical resistance.
• Excellent hardness and stiffness.
• Excellent wear resistance.
• Good electrical insulator.
• Good weather resistance.
• High mechanical strength.
• Low coefficient of friction.
• Low water absorption.
• No centerline porosity eliminates the possibility of fluid absorption and leakage.
• Resistance to high-energy radiation.
A small sample of some machined plastic parts made per customer specifications.
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PET - Polyethylene Terephthalate
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL
Tensile Strength
Tensile Modulus
Elongation
Flexural Strength
Flexural Modulus
Impact Strength, Izod (notch)
Hardness, Rockwell
@ 40 psi, 50 fpm
Density
Specific Gravity
Water Absorption
24 hrs, @ 73oF
THERMAL
Heat Deflection @ 264 psi
Melting Point
Thermal Expansion
Applicable Temp. Range for
Thermal Expansion
Maximum Serving Temp. for Long Term
Flammability
ELECTRICAL
Dielectric Constant
@ 60 Hz, 73oF, 50% RH
Dielectric Strength
Dissipation Factor
@ 60 Hz, 73oF
Volume Resistivity, 73oF
ASTM
UNITS
PET
D638
D638
D638
D790
D790
D256
D785
---
psi
psi
%
psi
psi
ft•lbs/in
R
static/dynamic
11,500
4.0 x 105
70
15,000
4.0 x 105
0.7
117
0.19/0.25
D792
D792
D570
lbs/in3
g/cm3
%
0.0499
1.38
0.10
D648
--D696
---
F
F
in/in/oF
o
F
175
490
3.9 x 10-5
50-250
F
230
UL94
---
HB
D150
---
3.4
D149
D150
V/mil
---
400
0.002
D257
ohm-cm
1016
o
o
---
o
PLATES
1/4 to 2 inch thicknesses inclusive are 24 x 48
2-1/4 to 4 inch thicknesses inclusive are 12 x 48
RODS
DIAMETER (inches)
LENGTH (feet)
1/4 to 6
10
PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST
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PETG - Polyethylene Terephthalate-Glycol
PETG offers formability to complex shapes, precise details, deep draws, and compound curves with significant durability. PETG sheet has the impact strength and
fabrication ease far superior to that of acrylic with the durability to significantly reduce
your packaging and shipping costs. It gives you many advantages of polycarbonate
without the high material costs.
Electronic Packaging, Food Packaging and Handling Trays, Graphic Devices, Interior
Signs and Sign Covers, Machining Guards, Medical Lab Equipment and Storage
Equipment, Merchandise Displays, Prosthetic Devices, Safety Shields, Store Fixtures
and Displays, and Tote Trays/Covers.
TYPICAL PROPERTIES
• Down gauging
• Excellent clarity
• FDA approved
• Virtually odorless
• Easily forms at low temperatures
• Die cuts and punches easily
• Extremely durable
ASTM
UNITS
PETG
D638
D638
D790
D790
D256
D256
D3763
D785
D732
D895
D792
D570
psi
psi
psi
psi
Ft-lb/in
Ft-lb/in
Ft-lbs
R scale
psi
psi
--%
7,700
320,000
11,200
310,000
1.7
1.2
83
115
9,000
8,000
1.27
0.2
Flammability > .080"
Glass Transition Temperature
Forming Temperature
D648
D648
D696
UL 94
-----
F
F
In/in/oFx 10-5
--o
F
o
F
157
164
3.8
HB
178
280-320
ELECTRICAL
Dielectric Constant, 1kHz
Dielectric, 1 mHz
Dielectric Strength
D150
D150
D149
----v/mil
2.6
2.4
410
PROPERTY TESTED
MECHANICAL
Tensile Strength, Ultimate, .125"
Tensile Modulus, .125"
Flexural Strength, .125"
Flexural Modulus, .125"
Izod Impact Notched, .125" at 73"
Izod Impact Notched, .125" at 32"
Drop Dart Impact .250" at 73"
Rockwell Hardness
Shear Strength
Specific Gravity
Water Absorption after 24 hrs
THERMAL
Heat Deflection Temp @ 264 psi
Heat Deflection Temp @ 66 psi
Coefficient of Thermal Expansion
188
o
o
o
145
ft•in*
ft•in*
-
F
44
1.27
ft•in
ft•in
0.00005
12
>13
psi
%
psi
in/in/oF
7,100
180
290,000
UNITS
4.0
2.5
1.15
28.5
22.5
1.2
140
-
0.000056
-
10
10
0.00008
5,400
75
210,000
PLEX DR
SHEET
5,400
90
200,000
UVEX®
SHEET
140
0.00008
>42
>42
1.20
>13
>13
9,500
80
345,000
LEXAN®
SHEET
-
0.000033
<1
<1
1.19
-
10,500
5
450,000
PLEXIGLAS®
SHEET
(ALL FIGURES ARE BASED ON .125" THICKNESS MATERIAL)
PETG
6763
*Tests using 4" x 4" plaques: 1/2" spherical striking head, 4 pound weight. All data obtained from manufacturer's product information bulletins.
THERMAL
Expansion
@264oF
PROPERTY
TESTED
PHYSICAL
Tensile Strength (D638)
@ fracture
Elongation
Gardner Impact
(0.060")
@73oF
@0oF
Plaque Impact
@73oF
@-10oF
Specific Gravity
SHEET PROPERTY COMPARISON
185
0.000048
18
1.07
6
3
6,300
16
350,000
ABS
197
-
1.05
-
2,600
40
230,000
IMPACT
STYRENE
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TYPICAL PROPERTIES
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TYPICAL PROPERTIES
IMPACT RESISTANCE
1/4" POLYCARBONATE SHEET
1/4" PETG SHEET
1/4" ACRYLIC SHEET
0
20
40
60
80
100
120
140
160
180
200
(ft • lbs) STEEL DART 1" DIAMETER TIP
Compare PETG sheet performance for interior fabricated and formed applications.
It delivers an optimum balance of performance and economy.
IMPACT STRENGTH
FALLING DART @73oF
10 in/lbs
100 in/lbs
300 in/lbs
Heat Resistance
@264 psi
Gamma Stability
Chemical Resistance
ACRYLIC POLYCARB
PETG
Failed
Failed
Failed
No break
No break
No break
No break
No break
No break
190oF
Poor
Poor
260oF
Fair
Fair
145oF
Excellent
Good
FORMING AND FABRICATION GUIDELINES
PETG sheet may be fabricated using conventional thermoforming equipment. It can
be used under conditions similar to acrylic sheet for both forming and secondary
operations such as cutting, routing, and drilling. The material is also compatible with
conventional decorating and mechanical fastening systems.
SHEET TEMPERATURE
OPTIMUM
MOLD TEMP.
TYPICAL
250oF - 320oF 260oF - 300oF 130oF - 140oF
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TYPICAL PROPERTIES
COMPARISON
STERILIZATION GUIDELINES
PETG sheet can be sterilized by:
• Subjecting the parts to a maximum of 5.0 megarads of radiation.
• Treating the part with a mixture of 12% ethylene oxide and 88% freon gas.
Note: PETG sheet's low softening point precludes steam sterilization.
PETG THICKNESS AND WEIGHT
PETG WEIGHT
LBS/FT2
.40
.53
.60
.66
.78
1.17
1.56
GAUGE
.060
.080
.093
.100
.118
.177
.236
GAUGE RANGE (inches)
24 x 48
.020" - .375"
STANDARD SIZE (inches)
48 x 48
48 x 96
60 x 96
CUSTOM SIZES AVAILABLE
DESCRIPTION
Polished 2 sides
STANDARD COLORS Clear
CUSTOM COLORS Tints Opaques
Our CNC Saw operator makes an adjustment after cutting the first piece on an order.
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POLYCARBONATE
Polycarbonate is a unique engineering thermoplastic which has an excellent balance of clarity and toughness while displaying a wide range of high-heat deflection temperatures. Toughness is the most outstanding feature of polycarbonate;
for applications such as safety shields and sports equipment this durable material is without equal. Other characteristics include excellent electrical properties,
dimensional stability and inherent ignition resistant properties. The close tolerance
machinability and transparency of this material make it appropriate for applications which require high performance characteristics. This combination of physical
properties make it a useful material for the automotive, industrial/business machine
and appliance markets.
Polycarbonate is available in both general purpose and FDA grades. General
purpose polycarbonate is enhanced by the addition of thermal stabilizers, U.V.
stabilizers, mold release agents, glass fibers and ignition resistant additives.
Fabrication techniques such as milling, forming or cutting can be performed using
standard equipment and tools.
Doors, Equipment Enclosures, Greenhouses, High Voltage Switches, High
Temperature Windows, Instrument Gauge Covers, Lenses/Sight Glasses, Light
Shields, Machine Guards, Patio Roofs, Photo-lens Covers, Replacement for metal
components of equipment, Safety Guards/Helmets/Shields, Signs, Solar Rods,
Thermal Insulation, Thermometer Housings and Window Glazing.
TYPICAL PROPERTIES
• Exceptional machinability.
• Good impact resistance.
• Good thermal properties.
• Heat resistant.
• Low water absorption.
• Non-toxic.
• Superior dimensional stability.
• Transparent up to 2" in special grades.
• IMPACT RESISTANCE
Polycarbonate sheet is practically unbreakable. This tough and durable material
is well suited for applications where high impact is inevitable. When polycarbonate material is struck it will cold form rather than fragment.
• LIGHT WEIGHT
Polycarbonate is 1/2 the weight of glass and 43% lighter than aluminum.
• RESISTIVE PROPERTIES OF POLYCARBONATE SHEET
Some practical limitations of polycarbonate sheet include exposure to high temperatures and humidity over long periods of time. To improve upon the
weather ability and resistive characteristics of polycarbonate, additives and fillers can be blended with the material to make up for any deficiencies. Typically,
polycarbonate shows good resistance (at room temperature) to water, dilute
organic and inorganic acids, neutral and acid salts and aliphatic and cyclic
hydrocarbons. Polycarbonate sheet, however, does not resist attacks from
alkalines, amines, ketones, esters and aromatic hydrocarbons. As a rule, any
fabricated part should be tested in the environment in which it will be expected
to perform prior to any final application.
• EFFECTS OF MOISTURE ON POLYCARBONATE SHEET
Polycarbonate sheet displays good resistance to water and humidity up to
approximately 150oF. Due to polycarbonate's limited long-term hydrolytic stability
any exposure beyond 150oF may result in hydrolytic crazing, which is characterized by the sheet having a fogged appearance. Inherent physical strength will
also be at risk.
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POLYCARBONATE
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL
Tensile Strength
@ Yield
Ultimate
Flexural Strength
Poisson's Ratio
notched @ 1/8"
unnotched @ 1/8"
Tensile Impact Strength
S-type specimen
Shear Strength
@ Yield
Ultimate
Shear Modulus
Deformation Under Load
@ 73oF
@ 158oF
Specific Gravity
Refractive Index, 77oF
Light Transmission, 1/8"
Hardness, Rockwell
Abrasion
*
Resistance
Water Absorption (equilibrium)
@ 73oF, 24 hrs
@ 212oF, 24 hrs
THERMAL
Thermal Expansion
@ 264 psi
@ 66 psi
Brittle Temperature
ASTM
UNITS
POLYCARBONATE
D638
D638
D790
D695
psi
psi
psi
psi
9,000
9,500
13,500
12,500
0.37
D256A
D256A
1822
ft•lb/in
ft•lb/in
ft•lb/in2
12-16
60 (no failure)
225-300
D732
D732
D732
psi
psi
psi
6,000
10,000
114,000
D621
%
D621
%
D792
1 = water
D542A
D1003
%
D785
M
D1044 mg/1,000 cycles
D570
%
D570
%
D570
%
D696
D648
D648
D746
0.2
0.3
1.20
1.586
88
70
10
0.15
0.35
0.58
in/in/oF
3.75 x 10-5
F
F
o
F
270
280
-211
o
o
*Taber abrader, CS-17 wheel.
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POLYCARBONATE
VARIOUS MAKROLON® SHEET GRADES
commercial polycarbonate sheet products. Browse our line of polycarbonate
products and see what Bayer MaterialScience LLC has to offer!
MAKROLON® GP (General Purpose Polycarbonate Sheet)
Makrolon® GP general purpose polycarbonate sheet is a polished surface, UV
stabilized polycarbonate product for use in glazing and industrial applications, and
features outstanding impact strength and superior dimensional stability. Makrolon®
GP polycarbonate sheet's five year warranty against breakage, along with its UL
94 VO rating on gauges .220" and greater, make it cost effective in a wide range of
industrial glazing, design, and structural applications, and thermoformed and fabricated components.
MAKROLON® SPECIALTY GRADES :
MAKROLON® AR (Abrasion Resistant)
Makrolon® AR abrasion resistant polycarbonate sheet offers superior abrasion resistance and glasslike surface hardness, along with the impact strength of polycarbonate.
This product is designed for glazing applications requiring a combination of abrasion
and high-impact resistance, such as transit glazing or school windows. The sheet is
abrasion coated on both sides and available in 48", 60" and 72" x 96" sheet sizes,
with thicknesses ranging from .118" to .500".
MAKROLON® 15 (Abrasion Resistant, 15 Year Warranty)
Makrolon® 15 abrasion resistant polycarbonate sheet offers superior long-term
weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year
warranty, this product incorporates MAKSHIELD innovative technology to achieve
enhanced performance. Its improved glazing durability and unsurpassed impact resistance, along with enhanced insulating properties and significant weight reduction,
makes Makrolon® 15 clearly the right choice for your glazing applications. Makrolon®
15 polycarbonate sheet also offers a significant reduction in maintenance cost over
its life cycle versus that of other glazing materials.
MAKROLON® UV (UV Enhanced)
Makrolon® UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional
weatherability and superior impact strength. Available in clear as well as a variety
of colors, UV is the perfect choice for for architectural applications where extended
service life and resistance to color shift is required. Makrolon® UV polycarbonate
sheet is easily thermoformed, fabricated, and decorated. This performance is backed
by a 10-year comprehensive warranty against breakage, excessive yellowing, and
loss of light transmission.
MAKROLON® OP (Optical Grade)
Makrolon® OP polycarbonate sheet is an optically clear, polished surface, UV stabilized material for use in premium visual applications. Makrolon® OP is backed by
a five year warranty against breakage. Applications include aftermarket automotive
parts, recreational vehicular glazing, military vehicular glazing and laminated security
glazing.
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POLYCARBONATE
VARIOUS MAKROLON® SHEET GRADES
MAKROLON® FD (Food Grade)
Makrolon® FD polycarbonate sheet complies with FDA requirements for food contact.
This non-UV stable sheet offers excellent optical clarity, good heat resistance, and
high impact strength. Makrolon® FD polycarbonate sheet is covered by a five year
warranty against breakage. Applications include food processing equipment guards,
bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays,
bassinets, incubators, and medical device storage containers.
MAKROLON® MG (Machine Grade)
Makrolon® MG machine grade polycarbonate engineering plate is a low stress
polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features
extremely high impact strength, high modulus of elasticity, outstanding dimensional
stability, and good electrical properties. Makrolon® MG machine grade polycarbonate
plate has a heat deflection temperature of 270°F (132°C) at 264 psi. Applications
include manifolds, insulators, diaphragms, and semiconductors, as well as medical,
electrical, and other industrial applications.
MAKROLON® WG (Window Grade)
Makrolon® WG window grade polycarbonate engineering plate is an optically clear, low
stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts.
It features extremely high impact strength, high modulus of elasticity, outstanding
dimensional stability, and good electrical properties. Makrolon® WG window grade
engineering plate has a heat deflection temperature 270°F (132°C) at 264 psi, and
demonstrates low levels of black specks and other impurities. Applications include
sight windows, viewport windows, and medical parts.
MAKROLON® TG (Transportation Grade)
Makrolon® TG sheet is a hard-coated polycarbonate product designed for exceptional
durability. This product is designed to meet the stringent Federal Railroad Administration requirements for impact and ballistic performance, abrasion, chemical and UV
resistance. Makrolon® TG colors include clear and tints.
MAKROLON® BG (Bus Window Grade)
Makrolon® BG sheet is a hard-coated polycarbonate product designed for exceptional
durability. Manufactured to meet demanding bus glazing requirements, this product
features abrasion resistance, chemical resistance, and long lasting outdoor weathering
performance. The high impact strength of this product provides excellent protection
against vandalism, reducing unplanned maintenance and repair. Makrolon® BG meets
DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety
of standard and custom tints.
MAKROLON® Lumen XT (Light Diffusing Grade)
Makrolon® Lumen XT sheet is a translucent polycarbonate product with a textured
surface on one side specifically designed for lighting lenses. It features a unique
combination of high light diffusion and high light transmission through a combination
of optimized surface texture and advanced diffuser technologies.
When compared to other light diffusing products such as glass and acrylic, Makrolon®
Lumen XT Sheet has superior impact strength and toughness. Its higher flammability
resistance and wider service temperature range provide an additional performance
advantage over acrylic diffusers.
For more information on the Makrolon® line of polycarbonate sheets, please refer to the
Makrolon® section of this Reference Guide.
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POLYCARBONATE
Abrasion Resistant Polycarbonate
Abrasion Resistant (AR) Polycarbonate offers the dual protection you need: the
impact strength to withstand even the most punishing abuse coupled with a hardcoated, nonstick surface that resists abrasions and cleans so easily that even
spray-paint graffiti can be readily removed. AR Polycarbonate maintains superior
clarity and protection when subjected to repeated pedestrian contact, cyclical
cleaning and even vandalism throughout its service life.
Useful in high-traffic areas such as street-level windows, school and transportation
glazing, security and detention windows, and even arcade games.
TYPICAL PROPERTIES
• ENHANCED WEATHERABILITY
This material has outstanding UV resistance against both yellowing and hazing.
• SUPERIOR CHEMICAL RESISTANCE
AR Polycarbonate resists graffiti defacement due to the non-stick characteristics
of the hard-coat. These same properties translate into enhanced chemical resistance against harsh cleaners and solvents that attack standard polycarbonate.
Care must be taken , however, to protect the cut edges of AR Polycarbonate,
which are susceptible to edge attack from solvents.
PROPERTY TESTED
MECHANICAL / THERMAL
Tensile Modulus
Elongation
Flexural Strength
Flexural Modulus
Compressive Modulus
Notched @ 1/8"
Unnotched @ 1/8"
Shear Modulus
Rockwell Hardness
Expansion
Conductivity
@ 264 psi
@ 66 psi
196
ASTM
UNITS MAKROLON GP MAKROLON AR
(Uncoated) sheet
(Coated) Sheet
D638
D638
D638
D638
D790
D790
D695
D695
psi
psi
psi
%
psi
psi
psi
psi
9,500
9,000
340,000
110%
13,500
345,000
12,500
345,000
9,500
9,000
340,000
110%
13,500
345,000
12,500
345,000
D256
D256
D732
D732
D732
D785
D696
ft.-lbs./in.
18
60 (No Fail)
10,000
6,000
114,000
M70 / R118
3.75 x 10-5
18
60 (No Fail)
10,000
6,000
114,000
M70 / R118
3.75 x 10-5
C177
BTU-in./
hr-ft2-oF
1.35
1.35
F
F
270
280
270
280
D648
D648
D648
ft.-lbs./in.
psi
psi
psi
--in/in/oF
o
o
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POLYCARBONATE
TYPICAL PROPERTIES ABRASION RESISTANT
IMPACT RESISTANCE
>200 ft * lbs
1/4" AR POLYCARBONATE
SHEET
1/4" ACRYLIC SHEET
1/4" TEMPERED GLASS
0
20
40
60
80
100
120
140
160
180
200
(ft • lbs) STEEL DART 1" DIAMETER TIP
LIGHT TRANSMITTANCE (CLEAR SHEET)
Sheet
Thickness
Light
Transmittance
1/8"
86%
3/16"
84%
1/4"
82%
3/8"
79%
1/2"
75%
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POLYCARBONATE
INSTALLATION AND HANDLING
•INSTALLATION
AR Polycarbonate sheet is recommended for flat glazing applications only. It may be installed using wet or dry glazing systems. The material may also be
used as double glazing over existing glazing for added insulation, security and
resistance to graffiti.
• CUTTING
AR Polycarbonate sheet may be cut using most types of conventional power saws. Best results are obtained with triple-chip blade designs with carbide teeth.
• EXPANSION ALLOWANCES
As a general rule, glazing should be designed to allow approximately 1/16" per
foot for expansion in both long and short dimensions of the material, as well as
providing for sufficient edge engagement (edge bite) in the glazing frame through
proper rabbet depth.
• CLEANING AND MAINTENANCE
Under normal soiling conditions AR Polycarbonate should be washed on a regular
basis with a mild solution of soap and warm water, using a soft cloth or sponge.
The glazing should be gently rubbed to loosen dirt and grime, and then rinsed with
clean water. To prevent water spots, thoroughly dry the glazing with a chamois
or sponge. Do not use abrasive cleaners or sharp instruments that may gouge
the surface.
Alro Plastics is ISO 9001:2008 certified, which means we take quality very serious. Our CNC
Saw operators check the initial cut pieces on an order to make sure they are within the stated
tolerance on the order before proceeding to the production cut pieces.
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POLYCARBONATE - Round / Rod stock
CLEAR POLYCARBONATE ROUND STOCK
Machine grade polycarbonate (PC) is a transparent amorphous thermoplastic
which offers very high impact strength and high modulus of elasticity. The material
has a 290°F (145°C) heat deflection temperature at 264 psi, absorbs very little
moisture and resists acidic solutions. These properties, in addition to good electrical characteristics, make machine grade polycarbonate stock shapes an excellent
choice for electrical/electronic applications.
Machine grade polycarbonate is stress relieved making it ideal for close tolerance
machined parts. Our stock shapes are produced from polycarbonate resins which
meet the requirements of ASTM D 3935.
A food grade polycarbonate that is compliant with FDA and Canada AG regulations is available upon request. Please contact Alro Plastics for size availability and
minimum quantities.
STANDARD DIAMETERS (inches)
1/8" up to 4" diameter
48" and 96" (varies by diameter)
QUOTED ON REQUEST
POLYCARBONATE - Clear Tubing
CLEAR POLYCARBONATE TUBE
Polycarbonate tubing is formulated with good dimensional stability, high impact
strength, good rigidity, self-extinguishing characteristics and chemical resistance.
The combination of all these properties make this material outstanding for abusive
environments, where strength and clarity are important. Applications for polycarbonate tubing include: site gauges, fuel gauges, protective enclosures, core collectors and medical instruments. This product is FDA approved.
STANDARD INSIDE DIAMETERS (inches)
0.25" up to 3.75" ID
STANDARD WALL THICKNESSES (inches)
.250" ID up to .625" ID = .063" wall thickness
.750" ID up to 3.75" ID = .125" wall thickness
STANDARD TUBE LENGTHS (inches)
96" long
QUOTED ON REQUEST
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POLYCARBONATE - Machine Grade
ZELUX® M (Machine) ZELUX® W (Window)
Zelux polycarbonate is an engineering plastic with excellent dimensional stability
and good strength and stiffness over a wide range of service temperatures. Zelux is often used for structural applications when clarity and impact strength are
essential including lenses, manifolds, site glasses, and machine guards. Zelux
is used for a wide variety of electrical applications since it has low moisture absorption, good insulating properties, and an excellent flammability rating. Zelux
is easy to fabricate, paint and glue.
A food grade polycarbonate that is compliant with FDA, NSF, Canada AG and
USP Class VI regulations is available upon request. Please contact Alro Plastics
for size availability and minimum quantities. Glass filled grades (Black) polycarbonate available upon request.
Zelux® M - Machine grade, stess relieved (Natural & Black)
Zelux® W - Window grade (Optically clear)
Zelux® M-GF - 10%, 20%, 30% and 40% Glass-Filled grades (Black)
TYPICAL PROPERTIES
• Excellent impact resistance
• Optical Clarity (Zelux W - Window grade)
• Fairly easy to machine
• Good strength and stiffness over a wide range of service temperatures
• Good electrical insulating properties
•
•
•
•
•
•
Insulators, Impact shields
Sight glasses
Viewing windows
Fluid handling components
Electrical components
Manifolds, Housings and Covers
SHEET THICKNESS (inches): 3/8"thick to 4"thick
STANDARD SHEET SIZES (inches)
Generally 12 x 48 or 24 x 48
STANDARD COLOR :
STANDARD COLOR :
Natural / Black (Machine Grade)
Optically Clear (Window Grade)
ROD SIZES (inches): 1/8"dia to 15"dia
200
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POLYETHYLENE
Low Density Polyethylene (LDPE): is a corrosion resistant, extruded material
that sustains low moisture permeability. It also has a relatively low working temperature, soft surface and low tensile strength. LDPE is more flexible than HDPE,
which makes it a good choice for prosthetic devices, most of which are either
drape formed or vacuum formed.
LDPE - Typical Properties:
• Formable, weldable
• Light weight
• Low cost fabrications
• Machinable
• Good light stability
LDPE - Industries & Applications:
•Anodizing
•Chemical
•Dyeing/Bleaching
•Electronics
• Food processing
• Marines
•Textile
•Pharmaceutical
•Transportation
•Fertilizer
High Density Polyethylene (HDPE): is a high impact strength and high density
polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion
resistance and resistance to stress cracks. HDPE has little branching, giving it
stronger intermolecular forces and tensile strength than LDPE. The difference in
strength exceeds the difference in density, giving HDPE a higher specific strength.
HDPE - Typical Properties:
• High impact
• Stress-cracking resistance
• Water/salt water resistance
HDPE - Industries & Applications:
• Cams/Washers/Shims
• Guides/Wear plates
• Laboratory vessels
• Low speed bearings
• Nuclear storage
• Chemical applications
• Containers/Tanks
• Roll stand bearings
• Chute/Bin linings
• Skids/Deflector plates
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POLYETHYLENE
Very High Molecular Weight Polyethylene (VHMW): is a smooth, non-skived finish polyethylene sheet that has a low coefficient of friction. There are many cases
in which UHMW is specified for installations where its ultimate abrasion and impact
resistance are not necessary. This unique product was designed to bridge the wide
performance gap between HDPE and UHMW. VHMW is both FDA and USDA approved.
VHMW - Typical Properties:
• Environmentally stabilized, indoor or outdoor use
• FDA and USDA approved, white opaque color
• Smooth, non-skived finish has low coefficient of friction
• Extremely flat, low-strain sheet
• Resistant to caking and bridging (build-up)
• Made from 100% recycled plastic and is 100% recyclable
• Not affected by most aqueous acids, alkalis or salt solutions
VHMW - Industries & Applications:
• Conveyors/Chutes
• Lubricating discs
• Washers/Gaskets
• Rail-car pedestals
• Punching operations
• Deep-freeze applications
• Meat and poultry packing
• Snow plows
•Transportation
Ultra High Molecular Weight Polyethylene (UHMW): is an excellent generalpurpose material, UHMW (natural) is a cost-effective solution for food handling
problems, and meets FDA, USDA and 3-A Dairy guidelines for food processing
and handling.
From food processing to packaging, bulk material handling to pharmaceutical
processing...UHMW can improve your business performance. If your process machinery has problems with noise, premature wear, stretched chains, unscheduled
downtime or expensive replacements, UHMW solves those problems and your
machinery runs longer and smoother.
UHMW - Typical Properties:
• FDA and USDA approved, natural (white) color
• 3-A Dairy approved (natrual color)
• Chemical, corrosion and wear resistant
• No moisture absorption
• Non-toxic, low-friction surface
• Self-lubricating, helps to reduce noise
UHMW - Industries & Applications:
• Augers
• Bearings & bushings
• Chute & hopper liners
• Chain guides & sprockets
• Deboning tables
• Flights & gears
• Guide rails & rollers
• Mixer bushings & paddles
• Scraper & plow blades
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POLYETHYLENE
HIGH DENSITY POLYETHYLENE SHEET
SIZES (inches) for 48 x 96
GAUGES
(inches)
WEIGHT/SHEET
(lbs)
GAUGES
(inches)
WEIGHT/SHEET
(lbs)
1/16
3/32
1/8
3/16
1/4
3/8
1/2
5/8
9.6
14.4
20
30
40
60
80
100
3/4
1
1-1/4
1-1/2
1-3/4
2
3
4
120
160
200
240
280
320
484
646
48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE
TOLERANCES (inches)
LENGTH
WIDTH
1/16 - 1/2.......+/- 5% of nominal gauge....... +.1/4 -.000.....+1/4 -.000
5/8 - 2............+/- 10% of nominal gauge
THICKER GAUGES QUOTED ON SPECIAL REQUEST
STANDARD COLORS
Natural & Black
POLISHED FINISH BOTH SIDES
LOW DENSITY POLYETHYLENE SHEET
SIZES (inches) for 48 x 96
GAUGES
(inches)
WEIGHT/SHEET
(lbs)
GAUGES
(inches)
WEIGHT/SHEET
(lbs)
1/16
3/32
1/8
3/16
1/4
3/8
1/2
9.6
14.3
19.2
28.7
38.4
57.6
76.8
5/8
3/4
1
1-1/4
1-1/2
1-3/4
2
96
115.2
153.6
192
230
268
307
48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE
TOLERANCES (inches)
LENGTH
WIDTH
1/16 - 1/2.......+/- 5% of nominal gauge........ +.1/4 -.000....+1/4 -.000
5/8 - 2............+/- 10% of nominal gauge
STANDARD COLOR
Natural
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POLYETHYLENE
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
LDPE
HDPE
Tensile Strength
D638
psi
600-2,300
3,100-5,500
Elongation
D638
%
90-800
20-1,000
Tensile Modulus
D638
105 psi
0.14-0.38
0.6-1.8
Flexural Modulus
D790
105 psi
0.08-0.60
1.0-2.0
notched
D256
ft•lb/in
no break
0.5-20
Hardness, Rockwell
D785
R
10
65
Specific Gravity
D792
0.910-0.925
0.941-0.965
Specific Volume
D792
in3/lb
30.4-29.9
29.4-28.7
D570
ft•lbs
<0.01
<0.01
C177
8.0
11.0-12.4
D696
5.6-12.2
6.1-7.2
PHYSICAL
Water Absorption
THERMAL
(10-5in/in-oF)
@264 psi
D648
o
F
90-105
110-130
@66 psi
D648
o
F
100-121
140-190
V/mil
460-700
450-500
D150
2.25-2.35
2.30-2.35
D150
0.0002
0.0003
1015
1015
ELECTRICAL
Dielectric Strength
D149
Dielectric Constant
@1 kHz
Dissipation Factor
@1 kHz
Volume Resistivity
@73oF, 50% RH
D257
Arc Resistance (s)
D495
ohm-cm
135-160
OPTICAL
Refractive Index
D542
Transmittance
D1003
%
1.51
1.54
4-50
10-50
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POLYETHYLENE
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
VHMW
UHMW-PE
Tensile Strength
D638
psi
> 3,800
5,800
Elongation
D638
%
> 800%
300%
Tensile Modulus
D638
psi
---
100,000
Flexural Modulus
D790
psi
155,000
110,000
notched
D256
ft•lb/in
no break
no break
Hardness, Shore D
D785
D
65
62
Specific Gravity
D792
lb/in3
---
0.0336
Specific Volume
D792
lb/in3
---
---
D570
%
<0.01
0.01%
C177
BTU-in/hr
-ft2-oF
---
2.84
7.0 x 10-5
---
PHYSICAL
Water Absorption
THERMAL
(10-5in/in-oF)
D696
@264 psi
D648
o
F
---
116
@66 psi
D648
o
F
71
---
V/mil
---
2,300
D150
---
2.30
D150
---
0.0005
---
---
---
---
---
---
---
---
ELECTRICAL
Dielectric Strength
D149
Dielectric Constant
@1 kHz
Dissipation Factor
@1 kHz
Volume Resistivity
@73oF, 50% RH
D257
Arc Resistance (s)
D495
ohm-cm
OPTICAL
Refractive Index
D542
Transmittance
D1003
%
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POLYPROPYLENE
Polypropylene is an economical material that offers a combination of outstanding physical, chemical, mechanical, thermal and electrical properties not found in
any other thermoplastic. Polypropylene is a high corrosion resistant material that
has high temperature and tensile strength. Polypropylene possesses excellent
resistance to organic solvents and degreasing agents as well as electrolytic attack.
Compared to low or high density polyethylene, polypropylene has a lower impact
strength but superior working temperatures and tensile strength. In addition, polypropylene is lightweight, stain resistant and has a low moisture absorption rate.
Acid Tank/Lineup, Battery Cases, Cutting Boards, Ducts, Etching Machines and
Rinse Tubs, Fume Hoods, Machined Parts, Metal Plating Barrels, Orthopedic
Appliances, Plating Modules, Radio and Television Equipment, Scrubbers, Scrub
Stations and Tank Covers.
INDUSTRIES SERVICED
Anodizing, Chemical, Dyeing and Bleaching, Electronics, Fertilizer, Marine, Paper,
Petroleum, Pharmaceutical, Plating, Food Processing, Utilities, Steel Pickling, Tanning, Textile, Transportation, Waste Treatment and Water Treatment.
TYPICAL PHYSICAL PROPERTIES
• Color availability
• Design freedom
• Formable
• Light weight
• Low cost fabrications
• Machinable
• Maintenance free
• Weldable
• Wipes clean
48 x 96
48 x 120
GAUGES
(inches)
WEIGHT/SQFT
(lbs)
GAUGES
(inches)
WEIGHT/SQFT
(lbs)
1/16
3/32
1/8
3/16
1/4
3/8
1/2
5/8
3/4
0.30
0.45
0.60
0.89
1.19
1.78
2.38
2.97
3.56
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
4
4.75
5.94
7.13
8.32
9.51
11.88
14.26
19.01
STANDARD COLOR
206
Natural
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POLYPROPYLENE
(PROTEUS®, PROPYLUX®)
PROPERTY TESTED
@ Yield
Flexural Modulus
Flexural Strength
Hardness Rockwell "R"
Izod Impact Strength, Notched
Tensile Elongation @ Break
Tensile Modulus
ASTM UNITS
PROTEUS® PROPYLUX®
--183,860
3,741
D73
----152,192
---
6,000
120,000
7,000
R95
0.7
600
240,000
5,200
in/in/oF
---
8.1 x 10-5
psi
D695
psi
D790
psi
D790
--D785
D256 ft-lbs/in
%
D638
psi
D638
psi
D638
THERMAL PROPERTIES
Expansion
@66 psi
@264 psi
Flame Rating - UL94
D696
D648
o
F
---
210
D648
---
o
F
---
-----
130
HB
Dielectric Strength
D150
D149
--V/mil
-----
2.3
600
OTHER PROPERTIES
Specific Gravity
Water Absorption @ 24 hrs
D792
D570
--%
--slight
.91
<0.10
Dielectric Constant @ 1kHz
For our customers with machining requirements, Alro Plastics is capable of supplying finished
parts per print to meet your most demanding specifications.
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POLYPROPYLENE
Polypropylene, also known as polypropene, is a thermoplastic polymer used in
a wide variety of applications including packing and labeling, textiles, stationery,
plastic parts and reusable containers of various types, laboratory equipment,
automotive components and polymer banknotes. An addition polymer made from
the monomer propylene, it is rugged and unusually resistant to many chemical
solvents, bases and acids.
There are three general types of polypropylene: homopolymer, random copolymer
and block copolymer. The comonomer is typically used with ethylene. Ethylenepolypropylene rubber of EPDM added to polypropylene homopolymer increases its
low temperature impact strength. Randomly polymerized ethylene monomer added
to polypropylene homopolymer decreases the polymer crystallinity and makes the
polymer more transparent.
TYPICAL PROPERTIES
• Lot controlled and traceable
• FDA approved resin
•
•
•
•
•
•
•
•
Tanks / tank covers
Food strainers
Hot fillers
Etching rinse tubs
Glove boxes
Clamp Welding cabinetry
Cutting board
Fan shroud & blades
SHEET THICKNESS (inches)
1/16"thick to 4"thick
24 x 48
48 x 96
48 x 120
STANDARD COLORS:
Natural (standard) and White
ROD / ROUND SIZES (inches)
1/4"diameter to 9"diameter
ROD / ROUND LENGTHS
4 foot
6 foot
8 foot
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POLYPROPYLENE
PROPERTIES SHEET
ASTM
UNITS
PROPYLUX® M
D695
D790
D790
D785
D256
psi
psi
psi
--ft-lbs/in
6,880
329,000
9,370
R100
3.0
D256
D638
D638
D638
D638
D638
ft-lbs/in
%
%
psi
psi
psi
no break
70.0
5.0
319,000
4,230
4,970
Heat Deflection Temp. @66 psi
Heat Deflection Temp. @264 psi
Flame Rating - UL94
D696
D648
D648
---
in/in/oF
o
F
o
F
---
4.37 x 10-5
309
201
HB
OTHER PROPERTIES
Specific Gravity
Water Absorption @ 24 hrs
D792
D570
--%
.92
0.01
PROPERTY TESTED
Compressive Strength @ Yield
Flexural Modulus
Flexural Strength
Hardness Rockwell "R"
Izod Impact Strength, Notched
Izod Impact Strength,
Un-notched
Tensile Elongation @ Break
Tensile Elongation @ Yield
Tensile Modulus
Tensile Strength @ Break
THERMAL PROPERTIES
Expansion
Alro Plastics employee easily cuts a piece of 8"dia UHMW rod on our Amada Band Saw. This
horizontal band saw allows us to cut up to 18" diameter rod stock in house.
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POLYSTONE® M UHMW
ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE
Ultra-high-molecular-weight polyethylene (UHMWPE or sometimes shortened to
UHMW), also known as high-modulus polyethylene (HMPE) or high-performance
polyethylene (HPPE), is a subset of the thermoplastic polyethylene. It has
extremely long chains, with molecular weight numbering in the millions, usually
between 2 and 6 million.
Polystone® M UHMW is a tough, wear resistant plastic that combines an incredibly low coefficient of friction with outstanding impact strength. This self-lubricating
polymer has excellent chemical resistance and a broad temperature range making
it the perfect choice for engineers in a variety of industries such as conveyor and
bulk material handling.
TYPICAL PROPERTIES
• Meets FDA and USDA guidelines
• 3-A Dairy approved (Natural color)
• Helps to reduce noise
• Chemical, corrosion and wear resistant
• Non-toxic, low-friction surface
•
•
•
•
•
Bushings and bearings
Gears & guides
Wear strips & sprockets
Scraper blades
Pillow blocks
1/32" thick to 7" thick
48 x 120 (1/32" to 7")
48" x96" (1/32" to 4")
96" x 240" (3/8" to 4")
ROD SIZES (inches)
1/4" diameter to 12" diameter
ROD LENGTHS
STANDARD COLOR : Natrual (white) and Black
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POLYSTONE® M UHMW
PROPERTIES SHEET
PROPERTY TESTED
ASTM
Density
D792
Tensile Strength @ Yield (73oF)
D638
Elongation (73oF)
D638
*Relative Volumetric Abrasion loss
--Coefficient of Friction (73oF)
-- on Steel
IZOD Impact Strength (73oF)
D4020-96
Hardness (73oF)
D785
Melting Point
D789
D696
Expansion
Continuous Service Temperature
--in Air (max)
Volume Resistivity
D257
Dielectric Constant (103 Hz)
D150
Dielectric Strength
D149
UNITS
POLYSTONE® M
UHMW
gm/cm3
psi
%
----KJ/m2
--o
F
1/K
.930
3,100
350
100
Static .15-.20
Dynamic .10-.20
125
62-66 Shore D
275o-280o
2.0 x 10-4
F
180o
Ohm/cm
--KV/mm
>1015
2.3
40
o
*Industry standard testing method using slurry of 60% aluminum oxide and 40% water at a rotation speed
of 1,750 RPM for 2 hours. Results indicate the ability of each material, in relation to Natural (=100), to resist
abrasion under typical UHMW-PE applications. A lower number indicates better abrasion resistance.
The information listed herein is stated to the best of our knowledge and is intended to provide a general
guidelines for Polystone M and its uses. The values given are based on laboratory testing backed with global
industry experience. All properties in this table have performed equal or better in laboratory testing. However,
the data should not be considered as guaranteed specific properties. Suggested applications are provided for
information only and are not specific recommendations.
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POLYSTONE® M MDT
(Metal Detectable UHMW)
Food processors face the ever present risk of contamination finding its way into
their product. The risks and potential financial losses can be significant if not detected early. Rochling Engineering Plastics now offers a ground breaking solution
to this problem with the introduction of Polystone® M MDT.
The unique additives in this product allow it to be easily traced by standard metal
detectors while continuing to provide the outstanding wear-resistance and sliding
properties you would expect from Polystone® M. Designed to replace machined
parts made from steel and lower performing plastics, this engineering polymer has
high-impact strength, is easily machined and has no moisture absorption.
Polystone® M MDT complies with FDA regulations concerning direct contact with
food. Every food processor that utilizes metal detectors in their processing or packaging operations can easily realize the advantages of Polystone® M MDT.
TYPICAL PROPERTIES
• Metal detectable and FDA compliant
• Outstanding wear resistance
• Easily machined
•
•
•
•
•
Bushings and bearings
Gears & guides
Wear strips & sprockets
Scraper blades
Pillow blocks
48 x 120 (standard)
ROD SIZES (inches)
1/2" dia to 8" dia
ROD LENGTHS
STANDARD COLOR : Blue
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POLYSTONE® M XDT
(X-Ray Detectable UHMW)
The need for traceable plastics, especially machined parts for filling, sorting and
packaging machinery is critical due to strict FDA regulations regarding foreign materials and contaminants. Since Rochling introduced their line of Metal Detectable
engineering plastics more than two years ago, these unique products continue to
be an effective solution for plastics parts used in open product zone applications.
However, moving forward, Rochling quickly realized a demand for X-ray detectable
plastic parts for today’s high speed machinery as processors turn to X-ray inspection equipment especially for post-package inspection.
Working together with one of the world’s largest food processors and a leading
manufacturer of X-ray inspection systems, Polystone M XDT has proven to be detected with a particle size as small as 3mm cube. Running speeds as fast as 250
feet-per-minute, this product can be detected and automatically sorted to a product
hold area for further inspection. It works effectively with various types of packaging
including metal cans, plastic and composite containers and glass jars.
TYPICAL PROPERTIES
• Metal detectable and FDA compliant
• Outstanding wear resistance
• Easily machined
•
•
•
•
•
Wear plates
Scraper blades
Filler plates
Pocket fillers
Piston fillers
•
•
•
•
Mixer components
Hopper guides
Dividers
Pillow blocks
48 x 120 (standard)
ROD SIZES (inches)
1/2" dia to 6" dia
ROD LENGTHS
STANDARD COLOR : Blue
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POLYSTYRENE - High Impact
High impact polystyrene (or styrene) is a thermoplastic resin widely used for its
easy processing characteristics and low cost. The addition of copolymers may give
this material enhanced physical and thermal properties. This thermoplastic is used
in disposable items, automobiles, packaging, electronics, housewares and construction. Polystyrene can be extruded, thermoformed and injection molded, and
holds its dimensions well under normal use, however should not be used outdoors
on a continual basis. Most foods, drinks and typical household acids, alcohol, vinegar and oils have no effect on polystyrene, but most polystyrenes are attacked by
citrus fruit, rind oil, turpentine, gasoline, cleaning solutions and nail polish/remover.
ADVANTAGES OF HIGH IMPACT POLYSTYRENE
• Die Cuttable
High impact polystyrene is easily die cut into a variety of shapes for many different applications. Typical applications for die cut polystyrene include point of
purchase displays, counter cards and record dividers.
• Thermoformability
Thermoforming is one of the major consumers of high impact polystyrene. This
diverse material can be formed into "popcorn" for packaging, fast-food containers, cups, meat trays and egg cartons. Other uses include building panels and
insulation.
• Offset Printable
The surface texture and printability characteristics of high impact polystyrene
make it an excellent product for many types of offset printing processes.
• Screen Printable
High impact polystyrene is a good material for screen printing due to its excellent ink adhesion properties, color quality, low cost and absence of size limitations. Some end uses for printing on high impact polystyrene include, display
materials, posters, game boards and signs.
TYPICAL PROPERTIES
• Die cut capabilities
• Excellent ink drying surface
• Excellent printing characteristics
• Good combination of surface tension and grain
• Good thermal stability
• High degree of hardness
• Superior air cushioning and static inhibiting surface
•Thermoformable
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TYPICAL PROPERTIES
(Continued)
IMPACT
MODIFIED
ASTM
UNITS
GENERAL
PURPOSE
Tensile Strength
D638
psi
5,000-12,000
Elongation
D638
%
0.5-2.0
2-60
Tensile Modulus
D638
105 psi
4.0-6.0
1.4-5.0
Flexural Strength
D790
psi
8,000-17,000
3,000-12,000
Flexural Modulus
D790
105 psi
4.0-4.7
1.5-4.6
notched
D256
ft•lb/in
0.2-0.45
0.5-4.0
Hardness, Rockwell
D785
M
65-80
10-90
Specific Gravity
D792
1.04-10.9
1.03-1.10
Specific Volume
D792
in3/lb
26.0-25.6
28.1-25.2
D570
ft•lbs
0.03-0.10
0.05-0.6
C177
2.4-3.3
1.0-3.0
D696
3.3-4.4
1.9
PROPERTY TESTED
PHYSICAL
1,500-7,000
Water Absorption
THERMAL
(BTU-in/hr-ftoF)
(10-5in/in-oF)
@264 psi
D648
o
F
190-220
160-200
@66 psi
D648
o
F
180-230
180-220
HB
HB
500-700
300-600
D150
2.40-2.65
2.4-4.5
D150
0.0001-0.0003
0.0004-0.0020
1017-1019
1016
60-135
20-100
Flammability Rating
UL94
ELECTRICAL
Dielectric Strength
D149
V/mil
Dielectric Constant
@1 kHz
Dissipation Factor
@1 kHz
Volume Resistivity
@73oF, 50% RH
D257
Arc Resistance (s)
D495
ohm-cm
OPTICAL
Refractive Index
D542
Transmittance
D1003
1.60
%
87-92
35-57
*10-20% V-2, V-1, and V-0 grades are also available.
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SHEET
THICKNESS (inches)
.015
.020
.030
.040
.060
.080
.100
.125
.156
.187
SHEETS/CASE
NOMINAL WEIGHT/SHEET
100
75
48
37
24
18
15
12
9
8
1.81
2.41
3.61
4.82
7.22
9.20
11.49
14.37
17.93
21.50
.010..........................................
.015 to .187......................................
26 x 60
40 x 72, 48 x 96
Translucent available in .010 through .040, quoted by request.
.010 through .060............................. +10%
.080 through .187............................. +5%
WIDTH AND LENGTH TOLERANCE
+18%
WHITE OPAQUE/PM FINISH
QUOTATIONS BY REQUEST
• PRINTING-QUALITY MATERIAL
• CUSTOM COLORS
• FORMING-QUALITY MATERIAL
• SUPER OPAQUE WHITE
• OTHER FINISHES
• IMPACT MODIFIED GRADES
• ULTRAVIOLET INHIBITING GRADE
Alro Plastics CNC Operator in the middle of trimming out a machined part. By using a trim
bit with a bearing on it, we are able to easily follow the contour of the part.
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POLYSULFONE
Polysulfone is a transparent, heat resistant, ultra-stable high performance amorphous
engineering thermoplastic. It has low flammability and smoke emission. The material
also has good impact and electrical properties. Polysulfone can be processed on
conventional equipment, however, the material must be dried before processing. It
can be compounded with fillers like glass beads, glass fiber, or TFE.
Medical applications vs. stainless steel Electrical applications vs. ceramic
• Cost savings.
• Cost savings.
• Weight savings.
• Ease of machining.
• Fast heat loss properties
(for ease of handling).
• Increased impact resistance.
TYPICAL PROPERTIES
ASTM
UNITS
Tensile Strength
D638
psi
Elongation @break
D638
%
Tensile Modulus
D638
105 psi
Flexural Strength
D790
psi
Flexural Modulus
D790
105 psi
notched
D256
ft•lb/in
Hardness, Rockwell
D785
M
Specific Gravity
D792
1.3
69
1.24
Water Absorption
D792
D570
%
0.30
PROPERTY TESTED
POLYSULFONE
PHYSICAL
10,200
50-100
3.6
15,400
3.9
THERMAL
C177
6.2
D696
3.1
Coef. of Thermal Expansion
(10-5in/in-oF)
@264 psi
D648
Oxygen Index Rating
D2863
o
F
345
30
ELECTRICAL
Dielectric Strength
D149
V/mil
425
Dielectric Constant
@60Hz to 1MHz
D150
Volume Resistivity
D257
3.07-3.03
ohm-cm
5 x 1016
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POLYSULFONE
ROD
DIAMETER (inches)
2-5/8
2-3/4
3
4
4-1/2
5
6
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
2
2-1/4
2-1/2
1/4
5/16
3/8
7/16
1/2
9/16
3/4
1
TOLERANCES (inches)
STANDARD DIA (inches)
LENGTH (feet)
DIA TOLERANCE
1/4 to 1.....................................5 and 10........................... +.002/-.000
1-1/8 to 2..................................4 and 8............................. +.005/-.000
2-1/8 to 2-1/2............................2 and 4............................. +.025/-.000
2-5/8 to 6..................................2 and 4............................. supplied oversize
STANDARD COLOR
Natural
ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS
POLYSULFONE SLAB
THICKNESS (inches)
3/8
1/2
3/4
1
1-1/4
1-1/2
1-3/4
2
TOLERANCES (inches)
SLAB SIZES (inches)
TOLERANCES
LENGTH
WIDTH
3/8 to 4............. 12 x 24 and 12 x 48......................+.500/-.000.............. +/-.125
3/8 to 2............. 24 x 24 and 24 x 48......................+.500/-.000.............. +/-.125
STANDARD COLOR
Natural
ALL MATERIAL SUPPLIED AS EXTRUDED - NOT FINISHED
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PPS - Polyphenylene Sulfide
PPS is a high-performance linear thermoplastic polymer with a desirable combination of properties including excellent thermal and chemical resistance, good
mechanical properties and easy processability. PPS can be injection molded,
extruded, and is suitable for coating. New low flash grades have been added to the
product line to expand its performance window.
Automotive and Related, Consumer/Appliances, Electrical/Electronic, Fibers/
Monofilament, and Industrial/Mechanical.
ADVANTAGES OF PPS
Metal Replacement:
• Chemical resistance/corrosion resistance
• Design flexibility
• Opportunity for parts consolidation
• Cost savings
• Eliminate strength-to-weight ratio
• Color-coding possible
Thermoset Replacement:
• Ease of processing
• Fast cycle times
• Long, intricate flow paths possible
• Lot-to-lot consistency
• Usable regrind
• Cost savings
Replacement of other Thermoplastics:
• Truly superior chemical resistance at elevated temperatures.
• Inherent flame resistance without additives (UL 94 V-0 grades).
• Fast cycle times.
• Outstanding retention of mechanical properties under continuous use up
to 428oF (220oC).
• Holds dimensional stability over wide variations in temperature and moisture.
• Superior electrical insulation properties.
• Low, consistent shrinkage.
Replacement of Branched PPS:
• Less flash
• Faster cycle times
• Greater toughness
• Better weld-line strength
• Better surface appearance
• Wider range of colors available
• More consistent viscosity - easier to process
• Less off-gassing
• Better electrical insulation properties/lower ionic impurities
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TYPICAL PROPERTIES
PROPERTY TESTED
VR-1080
ASTM
UNITS
Tensile Strength
D638
103 psi
7.6
Tensile Elongation
D638
%
3.00
Tensile Modulus
D638
105 psi
3.60
Flexural Strength
D790
103 psi
11.0
Flexural Modulus
D790
105 psi
4.20
D695
103 psi
16.0
notched
D256
ft•lbs/in
0.3
unnotched
D256
ft•lbs/in
3.0
PHYSICAL
HardnessShore
D785
Rockwell
D
86
R
124
1.34
1 = water
Specific Gravity
0.020
D570
THERMAL
Heat Distortion Temperature
D648
@264 psi
Coefficient Thermal Expansion
D696
o
278
3.0
F
400
o
Continuous Use Temperature
F
10-5 in/in oF
ELECTRICAL
Dielectric Constant
D150
Dielectric Strength
D149
3.11
595
V/ml
SHEET
THICKNESSES FOR STANDARD SIZE (inches)
1/4
5/8
1-1/4
5/16
3/4
1-1/2
3/8
7/8
1-3/4
1/2
1
2
24 x 48
THICKNESSES FOR STANDARD SIZE (inches)
2-1/4
3-1/4
2-1/2
3-1/2
2-3/4
3-3/4
3
4
12 x 48
TOLERANCES (inches)
SIZE
THICKNESS
WIDTH
LENGTH
1/4 to 4................................... +.025................ +.250.............. +.500
-.000................ -.000.............. -.000
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ROD
DIAMETER (inches)
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
2
2-1/8
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
2-7/8
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
STANDARD LENGTH (feet)
4-3/4
5
5-1/2
6
10
TOLERANCES (inches)
3/16 to 1......................................... + .002
over 1............................................. + .005
over 2............................................. +.030
over 2-7/8....................................... +.187
- .000
- .000
-.000
-.000
Our Flow Waterjet can cut sheets up to 10' thick, we use this to cut our Fiberglass sheets and
other challenging materials. By utilizing a different method to cut our Fiberglass we can keep it
from contaminating our other FDA approved materials.
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PRECISION BOARD
PRECISION BOARD PLUS HIGH DENSITY URETHANE
PBLT - Low Temperature, PBHT - High Temperature
Precision Board Plus High Density Urethane is a “closed cell” rigid polyurethane
product made specifically for applications of up to 200°F continuous exposure.
PBLT High Density Urethane is available in a wide range of standard sheet sizes
and standard densities and can be cut or bonded into a variety of shapes for final
machining or shaping.
The tighter cell structure of the new Precision Board Plus High Density Urethane
has produced improved machining characteristics, resulting in more chips and
less dust during cutting and machining, making for a better working environment.
Higher machine feed rates are easily achieved compared to wood, epoxy or alloy
substrates.
PRODUCT FEATURES
• Less dust, more chips for a better working environment
• Last up to 10x longer than wood
• Closed cell structure, won't absorb anything
• Will not crack, rot or peel
• Easily cut or machined with standard HSS cutting tools
• Meets flammability burn test requirements of ASTM D-1692-74, Far 25.853,
Mil-P-26514 and ASTM D635
• Prototype machining
•Thermoforming
• Prepreg composite layup tooling
• Vacuum form tooling
• Tool proofing
• Master model making
• Pattern making
• Soft tooling, all types
• Indoor & Outdoor signage
•Sculptures
• Carvings
STANDARD THICKNESS
SHEET SIZES AVAILABLE
20" x 60" 24" x 60"
48" x 96" 48" x 120"
30" x 80"
60" x 96"
45" x 60"
60" x 120"
STANDARD DENSITIES*
4 lb/ft3 6 lb/ft3 8 lb/ft3 10 lb/ft3 12 lb/ft3 15 lb/ft3 18 lb/ft3 20 lb/ft3
30 lb/ft3 34 lb/ft3 40 lb/ft3 48 lb/ft3 60 lb/ft3 70 lb/ft3 75 lb/ft3
* Densities are in pounds per cubic foot. Custom densities are available upon request.
222
HT LT
HT LT
PBHT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
PBLT
PBLT
PBLT
PBLT
30 lb.
HT LT
PBHT
HT LT
PBHT
PBLT
PBLT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
48 lb.
HT LT
HT LT
HT LT
PBLT
40 lb.
HT LT
PBHT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
60 lb.
HT LT
PBHT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
70 lb.
HT LT
PBHT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
75 lb.
The information in the chart above represents PBLT and PBHT densities most commonly used for a particular application. Because performance requirements for each specific project vary based on
considerations such as, the need for impact and abrasion resistance; compression, shear and tensile strength required; degree of edge detail needed; level of surface smoothness required; and weight
(among others), Coastal Enterprises is providing this information to serve only as a general guide. Please contact us our product experts will be happy to help you make the right product selection.
HT LT
Autoclave Tools
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
PBLT
PBLT
PBLT
PBLT
20 lb.
PBHT
PBLT
PBLT
HT LT
HT LT
HT LT
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
18 lb.
Vacuum Form Models
PBLT
PBLT
HT LT
HT LT
PBLT
PBLT
Automotive Layup Tools
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
15 lb.
Prototype Patterns
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
PBLT
12 lb.
Foundry Patterns
PBLT
PBLT
Aerospace Layup Tools
PBLT
PBLT
PBLT
PBLT
PBLT
10 lb.
Composite Layup Tools
PBLT
PBLT
PBLT
PBLT
8 lb.
PBLT
PBLT
Theme Park Creations / Caricatures
PBLT
PBLT
PBLT
6 lb.
Topographical & Architectural Models
PBLT
PBLT
Sculpture / Carvings
Landmark Signage
Dimensional Signage (outdoor)
Dimensional Signage (indoor)
4 lb.
PRECISION BOARD - Material Selection Chart
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PTFE/TFE - Polytetrafluoroethylene
PTFE or TFE - polytetrafluoroethylene is a very dense material having a density of
2.13 - 2.19 grams/cc. TFE is well known for its chemical resistance. It is insoluble
in all organics with the exception of a few exotics. Electrical properties are excellent. Impact strength is high but its resistance to wear, tensile strength and creep
resistance are low in comparison to other engineering materials. Mechanical
properties can be improved by adding fillers such as glass fibers, bronze, carbon,
and graphite. TFE has an extremely low coefficient of friction. Very few materials
will stick to it. It has useful properties from cryogenic temperatures up to 260oC
(550oF).
Barrier Screens, Bearings, Bread Rollers, Bushings, Coil Separators and Terminals, Conductor/Layer/Ground Insulation, Conveying Rollers, Doctor Blades, Lab
Splash Pans, Plugs, Ram Feed Heads, Seals (rings and faces), Seats, Skids,
Solid Gaskets, Syrup Troughs, Tank Liners and Washers.
TYPICAL PROPERTIES
TFE MATERIAL
VIRGIN
REPROCESSED
FILLER
none
none
Glass
Fiber
FILLER CONTENT
BY WEIGHT
0%
0%
25%
40%
VIRGIN PTFE / TFE
Carbon
Glass,
MoS2
10%
10%
23%,
2%
Bronze Graphite
PHYSICAL PROPERTIES
Specific Gravity
2.16
2.16
2.22
3.30
2.13
2.13
2.25
Tensile Strength
Break (psi)
3,000
1,500
2,500
2,300
2,700
2,800
2,500
Elongation @ Break
200%
75%
50%
60%
60%
50%
50%
54
56
63
65
57
62
64
Deformation Under
Load (% @ 1200 psi)
6.2%
6.0%
4.9%
3.6%
4.0%
3.7%
2.7%
Limiting PV @
100 FPM (psi x fpm)
2,200
1,500
15,000
15,000
12,000
Shore Hardness
11,000 12,000
PROPERTIES COMPARISON
PFA
PROPERTY TESTED
PTFE
FEP
Hardness, Shore D
50-55
50-55
60
2.15
2.15
2.15
4000
Specific Gravity
4000
3500
Elongation at Break, %
250-450
300
300
Brittle Temperature
<-275oF
<-275oF
<-275oF
500oF
400oF
500oF
Tensile Strength, psi
Max. Oper. Temperature
Note: Values listed are typical and are meant only as a guide to aid in design. Field testing should be done to
find the actual values for the application.
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SELECTING THE RIGHT PTFE/TFE COMPOUND FILLERS
TFE fluorocarbon resin performs will in many applications without fillers. In fact,
fillers can lessen its outstanding electrical and chemical properties. In mechanical
applications, however compounds of PTFE and inorganic fillers offer improved
wear resistance, reduce creep and initial deformation and increased stiffness and
conductivity. Hardness is increased and the coefficient of thermal expansion is
decreased. Compounds can therefore make it possible to gain the advantages of
PTFE in applications where the unfilled resin cannot be used.
• GLASS FIBER
Glass in the form of short fibers is the most widely used filling material. The most
popular compounds are 15% or 25% glass (by weight). It is sometimes combined
with graphite of MoS2. Glass has little effect on most of the electrical properties of
PTFE. It resists acids and oxidation, but it can be attacked by alkali.
• CARBON
A typical carbon filler is high-purity coke powder. It is often used in combination
with graphite in concentrations of 25% to 35% by weight. Compounds of PTFE
and carbon have excellent wear resistance, both dry and in water. They are compatible with most chemicals and can carry heavy loads under rubbing contact.
• GRAPHITE
This crystalline form of carbon is used alone or in combination with glass or amorphous carbon. A typical compound is 15% graphite by weight. The addition of graphite helps reduce the wear of soft metal mating parts and improves
frictional and wear properties when mixed with other fillers. Like other forms of
carbon, it serves well in corrosive environments.
• BRONZE
Round or irregularly-shaped bronze particles are often used at 60% by weight,
or 55% with 5% MoS2. Compounds of bronze and PTFE are creep-resistant and
easily machined. They deliver good wear performance, low friction and relatively
high thermal conductivity.
• MoS2
Used in concentrations of approximately 5% by weight in compounds with glass
or bronze. MoS2 can increase surface hardness and lower coefficient of friction
and wear rate.
PTFE/TFE SHEET
THICKNESS (inches) AND WEIGHT (lbs/square foot)
1/16..................... .75
3/4..................... 9.00
3/32................... 1.14
1...................... 12.00
1/8..................... 1.50
1-1/4................ 15.00
3/16................... 2.25
1-1/2................ 18.00
1/4..................... 3.00
1-3/4................ 21.00
3/8..................... 4.50
2...................... 24.00
1/2..................... 6.00
3...................... 36.00
5/8..................... 7.50
4...................... 48.00
STANDARD SIZES (inches)
24 x 24
36 x 36
WIDTH TOLERANCES (inches)
48 x 48
+.500/-.000
Note: PTFE is also available in thin gage films starting at 0.010" thick,
please call for inquiries on thin gage PTFE film, fabric and tape.
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PTFE/TFE ROD
DIAMETER (inches)
1/8 to 5
STANDARD LENGTHS (feet)
All 6' or 12' lengths.
TOLERANCES (inches)
1/8 through 1......................+.002/-.000
1-1/16 through 2.................+.010/-.000
2-1/16 and over..................+.030/-.000
MOLDED PTFE/TFE ROD
DIAMETER (inches O.D.)
STANDARD LENGTHS
1-1/2 to 12
12 inches
SPECIAL SIZES
Larger diameter and longer lengths available upon request.
HEAVY WALL PTFE/TFE TUBE
Made from 100% Virgin PTFE Resin.
ITEM NO.
(inches)
TFH 1/16
TFH 1/8
TFH 5/32
TFH 3/16
TFH 1/4
TFH 5/16
TFH 3/8
TFH 7/16
TFH 1/2
TFH 9/16
TFH 5/8
TFH 3/4
TFH 7/8
I.D.
O.D.
SIZE (inches)
TOLERANCE TOLERANCE
O.D.
I.D.
(inches)
(inches)
1/16
1/8
5/32
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
3/16
1/4
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
7/8
1
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.006
+/-.006
+/-.006
+/-.006
+/-.007
+/-.010
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.006
+/-.006
+/-.006
+/-.006
+/-.007
+/-.010
NOMINAL
WALL
(inches)
.063
.063
.047*
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
*NON-STANDARD WALL THICKNESS
CUSTOM LENGTHS AVAILABLE UPON REQUEST
STANDARD PACKAGING
Random coil lengths, 25 ft or longer.
STANDARD COLOR
Natural (White)
OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE
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PTFE/TFE
MOLDED PTFE/TFE TUBE
Made from 100% Virgin PTFE/TFE Resin
DIAMETER (inches O.D.)
1-1/2 to 28-1/2
STANDARD LENGTHS (inches)
Maximum length is 15" for diameters up to 15-3/4" O.D.
Maximum length is 8" for diameters of 16" O.D. and above.
FILLERS
The most common fillers are glass, carbon, graphite, carbon-graphite, bronze,
moly, moly-glass, moly-bronze, ceramic and calcium-flouride.
INDUSTRIAL WALL PTFE/TFE TUBE
Made from 100% Virgin PTFE Resin
ITEM NO.
(inches)
SIZE (inches)
TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI TFI 1/32 x 1/16 x 3/32 x 1/8 x 3/16 x 1/4 x 5/16 x 3/8 x 7/16 x 1/2 x 9/16 x 5/8 x 11/16 x 3/4 x 7/8 x 1
x
1-1/8 x 1-1/4 x 1-1/2 x 1/32
1/16
3/32
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
7/8
1
1-1/8*
1-1/4*
1-1/2*
3/32
1/8
5/32
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
.830
.965
1.100
1.205
1.330
1.580
I.D.
O.D.
TOLERANCE TOLERANCE
(inches)
(inches)
+/-.004
+/-.004
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.006
+/-.006
+/-.006
+/-.006
+/-.006
+/-.007
+/-.007
+/-.010
+/-.010
+/-.012
+/-.012
+/-.004
+/-.004
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.005
+/-.006
+/-.006
+/-.006
+/-.006
+/-.006
+/-.007
+/-.007
+/-.010
+/-.010
+/-.012
+/-.012
NOMINAL
WALL
(inches)
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.030
.032
.040
.045
.050
.040
.040
.040
*AVAILABLE IN STRAIGHT LENGTHS ONLY
CUSTOM LENGTHS AVAILABLE UPON REQUEST
STANDARD PACKAGING
Random coil lengths, 25 ft or longer.
STANDARD COLOR
Natural (White)
OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE
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PTFE/TFE
THIN WALL TUBING and SPAGHETTI TUBING
With its high lubricant performance, high melting temperature, biocompatibility, and
super precision extruded tolerances, PTFE Thin Wall Tubing is the best choice for
your demanding application. It is chemically resistant to all common solvents, acids
and bases, and lowest coefficient of friction of all polymers. PTFE also has excellent dielectricinsulation properties.
Paste extruded PTFE tubing can be used in a temperature range from -200°C
(-392°F) up to 250°C(482°F) in static conditions. These can be used in an extremely wide range of applications: Biomedical, Aerospace, Electrical, Electronics,
Household Appliances, CPI and Automotive. Market demand of superior quality
PTFE tubing is increasing more and more. GAPI production systems and control
can ensure the highest quality and consistency in terms of properties and performance.
PTFE Thin Wall Tubing can be supplied in different colours and with
special fillers. Special dimensions and tolerances can be produced on request.
THIN WALL PTFE TUBING
SIZE TOLERANCE
SIZE
(inches) (inches)
(inches)
O.D.
O.D. (+/-)
I.D.
1/16
3/16
1/8
5/32
3/16
1/4
1/4
1/4
5/16
5/16
3/8
3/8
7/16
7/16
1/2
1/2
9/16
5/8
5/8
11/16
3/4
13/16
.004
.008
.005
.005
.008
.008
.008
.008
.010
.010
.010
.010
.020
.010
.010
.010
.010
.010
.010
.020
.020
.020
1/32
1/16
1/16
3/32
1/8
1/8
5/32
3/16
3/16
1/4
1/4
5/16
5/16
3/8
3/8
7/16
1/2
1/2
9/16
5/8
11/16
11/16
SIZE
(inches)
WALL
.016
.062
.031
.031
.031
.062
.047
.031
.063
.031
.062
.031
.062
.031
.062
.031
.031
.062
.031
.031
.031
.062
TOLERANCE BURST PRESSURE
(inches)
PSI @ 75oF(*)
WALL (+/-)
Pounds/Foot
.003
.001
.005
.005
.005
.010
.007
.005
.010
.005
.010
.005
.010
.005
.010
.005
.005
.010
.005
.005
.005
.010
1595
3220
1610
1050
795
1595
955
530
1065
395
800
320
635
265
530
225
200
400
176
155
145
290
(*) The burst pressure values indicated in this chart art theoretical and indicated only as a guideline for the
designers. For critical applications it will be strictly necessary to make appropriate tests.
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•
•
•
•
•
•
•
•
•
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PVC - Polyvinyl Chloride
PVC Type I: is a normal impact, corrosion-resistant material offering an excellent
chemical resistance. It is highly recommended for applications where acid and
alkalies are in high concentration, normal working temperatures are relatively low,
140oF or below, and the application environment is not subject to excessive physical abuse.
PVC Type II: is a uniquely adaptable polyvinyl chloride displaying excellent thermoforming capabilities, contour definition and surface texture. Available finishes
include matte and glossy. Type II is fashioned in the form of homogeneous sheets.
PVC Type I: Acid Etching Machines, Acid Fume Hood and Ducts, Acid Tanks/Linings, Air Circulators/Purifying Systems, Booths, Burial Vaults, Bus Equipment (interior), Ceiling Materials, Closures, Containers, Corrosion Control Equipment, Duct
and Duct Fittings, Dust Collecting Systems, Flues and Vents, Fume Scrubbers,
Housings, Industrial Surfaces, Industrial Waste Equipment, Lab Equipment, Liquor
Dispensing Systems, Machined Parts/Gears/Flanges/Valves, Machine Guards,
Machinery, Noise Control Devices, Nuclear Instruments, Nursery Equipment, Paneling for Clean Rooms, Pressure Switches, Scientific Equipment, Seating, Sheet
Metal Fabricators, Shelving, Spraying Equipment, Storage Tanks, Tote Boxes/
Pans/Trays, Vacuum Cleaning Systems and Waterproof Covers.
PVC Type II: Anodizing, Chemical, Dyeing and Bleaching, Electronics, Fertilizer, Food Processing, Marine, Paper, Petroleum, Pharmaceutical, Plating, Steel
Pickling, Tanning, Textile, Transportation, Utilities, Waste Treatment and Water
Treatment.
INDUSTRIES
Aircraft, automotive, battery, C.P. chemical processing, chemical etch machinery, chlorination equipment, coal mining, demineralizer equipment, electronics,
fertilizer plants, fishing, fish hatcheries, fitting and valve, food industry, heavy and
fine chemicals, industrial waste treatment, metal finishing, metal manufacturing,
mining, municipal waste, nuclear, petrochemical, pharmaceutical, photo engraving,
photographic processors, pollution control, plating, pulp and paper, spray nozzle
manufacturers, utility companies and water softening.
TYPICAL PROPERTIES: Type I and Type II
PROPERTY TESTED
ASTM
UNITS
PVC Type I
PVC Type II
Impact Strength, Izod (1/8")
D256
ft. lbs/in
1.3
18
Tensile Strength
D638
psi
7,500
7,400
Tensile Modulus
D638
psi
411,000
396,000
PHYSICAL
Acid Resistance
93% Sulfuric Acid,
14 days @ 131oF
Weight Change
D1784
%
0.2
0.2
Flexural Yield Change
D1784
%
-2.3
-2.3
D792
1= water
1.42
1.35
Specific Gravity
THERMAL
Heat Deflection, 264 psi
D648
Thermal Expansion
D-696
230
F
165
167
in/in/oC
6.1 x 10-5
6.1 x 10-5
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RECOMMENDED MACHINING PRACTICES
Turning, boring and other machining operations can be done to rigid PVC by using metalcutting tools that have been modified by increasing front and side clearances. The standard
sharp pointed tool with increased clearances will produce a smooth finish, provided feed is
relatively low.
Round-nosed tools with modified clearances also produce polished surface finishes and, in
some cases, will permit faster feed and great stock removal. Sometimes a slight changes in
the setup angle of the tool will improve the surface finish. Standard carbon steel or high-speed
steel tools may be used for moderate runs, if cutting edges are sharp and faces polished. For
long production runs, carbide tipped or diamond tools are recommended.
Surface speeds and feeds will be determined by the finish desired, the amount of stock to be
removed and the tool used. Very light finish cuts, as well as very heavy roughing cuts, can be
taken easily. Cutting tool lubricants are not required if the work is not overheated. If lubricants
are necessary, a mixture of equal parts of soluble oil and water or a soap solution may be
used. When machining rigid PVC, it is important to keep machine vibration and way clearances to an absolute minimum.
Special notations:
1. PVC hollow bar sizes result in appreciable savings when substituted for solid rounds where
parts are bored. Only a finish internal cut is required. The largest solid round produced is 6"
O.D. Use of the 6-5/8" O.D. and 8-5/8" O.D. hollow bars with solid bar cemented inside (after
machining the matching surfaces) yields a large O.D. solid round bar. Use of a hollow bar
eliminates porosity problems sometimes found in large O.D. solid bar.
2. PVC extruded squares are superior to squares sawed from laminated PVC sheet. Sawing rates are extremely slow with heavy gauge sheet. Extruded squares have four finished surfaces and delamination is eliminated when parts are drilled and
tapped for threaded connections.
PVC Type I: Thermoplastic preparation for assembly (welding or other fastening methods)
is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined with
the same tools, equipment and skills utilized in the metalworking trades. However, there are
special forming requirements for thermoplastics not encountered in metal work. Fabrication
involves cutting, sawing, machining, forming, joining or fastening together for the complete
object. Machining may include beveling, routing, grinding, turning, milling, drilling, tapping and
threading.
Once the different thermoplastic parts are formed into the proper shape, they may then have to
be joined. The type and method of assembly depend on the function of the finished structure.
The several assembly techniques include the use of adhesive bonding, self-tapping screws,
threaded inserts, press fitting, cold heading, heat joined (hot-plate welding, hot wire welding,
induction heating, hot flaring and spin welding) cementing and hot gas welding. Each operation
requires its own tools and equipment.
PVC Type II: Type II is an excellent corrosion resistant material that is easily thermoformed
for a wide range of applications.
• THERMOFORMING
The material is adaptable to all common thermoforming techniques including vacuum snapback, plug-assist, positive-air and billow forming. Forced air ovens and electric strip heaters
may be utilized for forming and bending.
• MACHINING
Type II can be turned, threaded, grooved or milled with high-speed tools commonly used for
wood or metal.
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• VACUUM FORMING
The ideal temperature range for vacuum forming Type II is 355oF (168oC) to
365oF (185oC). Relatively low forming forces are required in this temperature
range. Forming can easily be carried out on automatic thermoforming equipment with "Sandwich" Heaters or on forming presses which operate separately
from the heating sources.
• SAW DRILLING
Any sharp saw can be utilized to cut Type II. Fine pitch blades are recommended for cutting thin sheets while hollow ground blades should be used for thicker
materials. Standard metal-cutting drills are utilized at slow feeds to prevent
overheating and binding of the drill.
• BRAKE FORMING
The material can be brake-formed in an ordinary cornice brake. The inside radius of the bend should be equal to or greater than the thickness. Allowance for
spring-back in the material is made by overforming the part on the brake. Brake
formed parts should not be subjected to high "in-service" temperatures or stress.
Darker colors may show some surface whitening in highly stressed areas.
• JOINING/FASTENING
Hot gas and hot blade welding techniques normally used for Type I PVC can
also be used for Type II. Type II can be fastened mechanically with nails, bolts,
rivets and screws. Thermal expansion variations must be allowed for between
other materials to avoid buckling during temperature changes.
SHEET
THICKNESS
SHEETS/
LBS/SHEET
(inches)
CASE
1/32
1/16
3/32
1/8
3/16
1/4
3/8
1/2
7.5
15.0
22.4
30.0
44.9
59.8
90.0
120.0
32
16
11
8
5
4
3
2
THICKNESS
(inches)
LBS/SHEET
SHEETS/
CASE
5/8
3/4
1
1-1/4
1-1/2
1-3/4
2
150.0
180.0
240.0
300.0
360.0
420.0
480.0
2
1
1
1
1
1
1
STANDARD SHEET SIZE (inches)
STANDARD COLORS
232
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SOLID ROUND BAR
DIA
(inches)
LBS/FT
STANDARD
LENGTH
(inches)
DIA
(inches)
LBS/FT
STANDARD
LENGTH
(inches)
1/4
•5/16
3/8
1/2
•9/16
5/8
3/4
•13/16
1
1-1/8
1-1/4
•1-5/16
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
.029
.046
.066
.117
.146
.183
.265
.311
.471
.594
.736
.812
.891
1.060
1.244
1.440
1.657
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
2
2-1/8
2-1/4
2-3/8
2-1/2
2-3/4
3
3-1/2
4
4-1/2
5
5-1/2
6
7
8
10
12
1.890
2.128
2.380
2.658
2.950
3.570
4.240
5.770
7.550
9.550
11.700
14.300
17.100
23.025
30.073
46.990
67.664
10
5
5
5
5
5
5
5
5
5
5
5
5
5
5
20
20
LBS/FT
STANDARD
LENGTH
(inches)
STANDARD COLOR
Gray
SQUARE BAR
DIA
(inches)
1/2
5/8
3/4
1
LBS/FT
STANDARD
LENGTH
(inches)
.157
.183
.360
.629
10
10
10
10
DIA
(inches)
1-1/4
1-1/2
2
STANDARD COLOR
8
8
8
1.033
1.464
2.452
Gray
RECTANGULAR BAR
DIMENSION (inches)
1/2 x 3/4
LBS/FT
LENGTH/FT
0.255
10
STANDARD COLOR
Gray
All of the above sizes are PVC Type I unless otherwise specified. PVC Type II is available in some shapes.
NSF approved compounds are used in the manufacture of PVC solid, round, hex, hollow, square
and rectangular bar, as well as solid PVC angle.
PVC round bar and PVC hollow bar meet L-P 1036(1).
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HEXAGONAL BAR
DIA
(inches)
LBS/FT
STANDARD
LENGTH
(Feet)
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
.108
.142
.180
.222
.296
.320
.375
.435
10
10
10
10
10
10
10
10
DIA
(inches)
LBS/FT
STANDARD
LENGTH
(Feet)
1
1-1/8
1-1/4
1-3/8
1-1/2
1-3/4
2
.569
.721
.890
1.080
1.283
1.746
2.280
10
10
10
10
10
10
10
STANDARD COLOR
Gray
HOLLOW BAR
The heavy-wall hollows effect considerable savings in material when bored parts are
required. In addition, some sizes are IPS O.D., and thus can be used as bushing stock
or very heavy wall pipe which is not commercially available.
MIN O.D.
(inches)
1.312
1.500
1.625
1.750
1.900
2.000
2.125
2.250
2.375
2.375
2.500
2.500
2.625
2.750
2.875
3.000
3.000
3.000
3.000
3.250
MAX I.D. WEIGHT
(inches) PER FOOT
.687
.687
.562
.500
.906
1.250
.750
1.125
1.000
1.500
1.000
1.500
1.500
1.000
1.500
1.000
1.250
1.500
2.000
1.250
.663
.911
1.154
1.377
1.410
1.285
2.010
2.025
2.393
1.922
2.680
2.209
2.511
3.299
3.159
3.976
3.770
3.375
2.798
4.506
MIN O.D.
(inches)
MAX I.D.
(inches)
WEIGHT
PER FOOT
3.250
3.500
3.563
3.563
3.750
4.000
4.250
4.250
4.500
4.500
4.500
4.750
5.000
5.563
6.000
6.000
6.000
6.625
6.625
8.625
2.000
1.500
1.500
2.125
2.125
2.500
1.750
3.000
2.000
2.125
3.000
3.000
3.000
4.000
2.437
3.000
4.000
2.875
4.000
5.750
3.534
5.037
5.245
4.324
4.970
5.153
7.452
4.948
8.099
7.885
5.978
7.069
8.217
7.954
15.200
14.020
11.190
18.030
14.910
21.400
STANDARD COLOR
Gray
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ANGLE
DIMENSION (inches)
LBS/FT
LENGTH/FT
1
x1
x 1/8
1-1/4 x 1-1/4 x 3/16
1-1/2 x 1-1/2 x 3/16
1-1/2 x 1-1/2 x 1/4
2
x2
x 3/16
3
x 3/4 x 1/8
0.141
0.262
0.316
0.415
0.469
0.268
10
10
10
10
10
10
STANDARD COLOR
Gray
WELDING ROD
DIMENSION (inches)
3/32, 1/8, 5/32, 3/16, 1/4
Alro Plastics also stocks some 24" x 48" sheets, fully bin located and easily accessible to our employees.
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PVC Foam Sheet
Foam PVC Sheet (Sintra®, Celtec®, KomaTex®, Palight®, Ex-Cel®) is a light, highstrength alternative, designed to eliminate heavy, hard to handle materials. Foam
PVC Sheet is half the weight of solid PVC and handles the toughest jobs. Other
characteristics of Foam PVC Sheet include its non-flammability, noise control, easily screened or painted, and is easily drilled, sawed, nailed, screwed or bonded.
Acoustical Panels, Banners, Ceilings and Walls, Displays and Exhibit Materials,
Door Panels, Indoor/Outdoor Signs, Interior Design and Machine Guards, Covers,
Model Making, Partitions, Photo Mounting, Point of Purchase Displays, Prototypes,
Shop Window Displays, Thermoforming and Trim Panels.
Ease of Fabrication
• Sawing, stamping, punching, die cutting with ordinary tools
• Cutting with knives or shears
•Sanding
•Drilling
• Bonding with adhesive
• Screwing, riveting, nailing
• Heat bending, folding, vacuum forming
Outstanding Properties
•Lightweight
• Uniform fine closed cell structure
• Inherent high rigidity
• Excellent impact resistance
• Low flammability
Extensive Product Range
• Comprehensive standard color selections: white, black, gray, red, yellow,
green and blue.
• Range of standard gauges: .040 inches through .984 inches (1mm through
25mm).
• Standard sizes: 4' x 8' and 4' x 10'.
• Custom colors, thicknesses and sizes available on request.
Design and Graphics
• Suitable for most printing processes, especially screen printing; compatible
with a wide range of inks.
• Excellent for vinyl lettering.
• Painting by spray methods, including airbrush, roller or brush.
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PVC Foam Sheet
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
Density
D792
g/cc
0.07
Tensile Strength
D638
psi
2,310
Tensile Modulus
D638
psi
147,000
D256
ft•lb/in
0.53
Coefficient of Linear Expansion
D696
in/in/oC
7.5 x 10-5 1/oC
C (oF)
66
FOAM PVC
PHYSICAL
THERMAL
Heat Deflection Temperature, 264 psi
Flame Spread Index
Flammability
D648
o
E84
20
UL94
V-O
FOAM PVC SHEET
SHEET SIZE (inches)
THICKNESS
STANDARD COLORS
48 x 96
1 to 13 mm
White, Black, Gray, Red, Yellow, Green and Blue
FINISH
DENSITY
Semi-Gloss
0.7 gm/cc
ADDITIONAL SIZES, COLORS AND DENSITIES ON REQUEST
Each piece of plastic material is tagged with a RT # (Receipt Traceability) when it is received, it is then put into
a bin and that bin # is also loaded into the computer. This gives us the ability to trace back each piece of material
to the day it was received, great for our customers requiring certificates of conformance.
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PVDF - Polyvinylidene Fluoride
Polyvinylidene fluoride, or PVDF, is a high molecular weight polymer. PVDF exhibits greater strength, wear and creep resistance then PTFE and FEP. It has good
weathering properties and resists most chemicals. It has a high dielectric constant
and a high loss factor. Temperature range is -100oC to 150oC. It is marketed under
the trade name of Kynar®, and is available in sheets, rods, tubes, pipes, valves,
and fittings.
PVDF's excellent chemical and physical properties and the ease with which it can
be processed make it especially suitable for components in the chemical, petrochemical, hydrometallurgical, pharmaceutical, food and nuclear industries, as well
as in the paper and pulp industry.
TYPICAL PROPERTIES
• Absolutely non-toxic.
PVDF can be used in repeated contact with food products. Its surface, like glass, is unfavorable to the proliferation of micro-organisms.
• Does not swell or alter in a wet environment.
• FDA and USDA compliant.
• Good mechanical properties in tension as well as in deflection, torsion and compression compared to other fluorinated polymers.
• Higher density than most traditional plastics.
• Outstanding aging resistance.
• Remarkable fire resistant properties.
In the Underwriters' test, PVDF was given the highest classification (V-O), indicating that it is non-flammable and self-extinguishing.
• Superior chemical resistance.
PVDF has a high chemical resistance to strong acids, aliphatics and aromatics and to numerous mineral and organic compounds.
• Uses standard machining and welding techniques.
• UV and gamma radiation stability.
• Very high dielectric and piezo-electric constants.
These gears were produced from plastic rod stock. Many items can be made from flat or round stock, send us
your blueprints and drawings and give us a try on your next farbicated project.
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PVDF - Polyvinylidene Fluoride
TYPICAL PROPERTIES
ASTM
PROPERTY TESTED
UNITS
PVDF
PHYSICAL
D638
psi
6,650
Tensile Modulus, 1% sec
D638
psi
348,000
Elongation, Ultimate
D638
%
80
Flexural Strength
D790
psi
10,750
Flexural Modulus, Tangent
D790
psi
391,500
D695
psi
11,600
Impact Strength, Izod (notched)
D256
ft•lb/in2
1.9
Hardness, Rockwell
D785
R
100
µ
0.3
D792
lb/in3
0.064
D570
%
<.04
D648
o
F
235
o
Coefficient of Friction @68oF
1200 in/mm, 155 lbs load
Density
Water Absorption
24 hrs, @73oF
THERMAL
@264 psi, 1/4"
Melting Point
D3448
F
352
Thermal Expansion
D696
in/in oC
7.1 x 10-5
C177
BTU-in/hr-ft2-oF
1.31
Flammability
UL94
V-O
D150
9
ELECTRICAL
Dielectric Constant
@ 60 Hz, 73oF
Volume Resistivity
D257
ohm-cm
5 x 1014
PLATE
1/4 to 2 inch thicknesses inclusive are 24 x 48
2-1/4 to 4 inch thicknesses inclusive are 12 x 48
3/16 to 2-1/4 inch thicknesses inclusive are 48 x 96
ROD
DIAMETER (inches) 1/4 to 6
LENGTH (feet) 10
PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST
239
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RADEL® R
Stock shapes extruded from Radel® R resins offer a superior combination of high
performance properties that include excellent thermal stability, outstanding toughness and good environmental stress cracking resistance. These properties make
Radel® R stock shapes attractive for a variety of demanding applications. The
standard color of Radel® R is off white, but a transparent grade is also available.
• Dairy connectors
• Automotive fuses
• Food service trays
• Aircraft interior parts
• Sockets and connectors
TYPICAL PROPERTIES
• Outstanding impact resistance
• Resistance to hydrolysis
• Excellent thermal stability
• Combustion resistance without additives
• Transparent grades available
STANDARD THICKNESS
ROD / ROUND STOCK
1/4" Dia to 8" Dia (standard)
ROD / ROUND LENGTHS
4 ft and 8 ft, varies by Diameter
STANDARD COLOR
Off White
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RADEL® R
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
RADEL® R
PHYSICAL
Specific Gravity
D792
lb./ in3
0.0466
D570
%
0.37
Water Absorption at Saturation
D570
%
1.1
D785
---
120
Hardness, Shore "D"
D2240
---
80
D638
psi
11,000
Elongation at Break
D638
%
30
Tensile Modulus
D638
psi
340,000
Flexural Modulus
D790
psi
345,000
Flexural Yield Strength
D790
psi
15,500
Compressive Strength (10% Def)
D695
psi
13,400
Compressive Modulus
D695
psi
280,000
Shear Strength
"K" (Wear) Factor
D732
psi
9,000
QTM 55010
in3 - min/ft-lb-hr
Min 1000 x 10-10
D256
ft-lb./in.
2.5
THERMAL
CTE, Linear 68oF
E831
µ in./in.-oF
31
F433
BTU-in./hr-ft2-oF
2.4
Maximum Service Temp, Air
---
o
F
300
D648
o
F
405
UL94
---
V-O
EOS/ESD
ohm
Min 1e+013
3.44
at 1.8 MPa (264 psi)
Flammability
ELECTRICAL
Surface Resistivity per Square
S11.11
Dielectric Constant
D150
1 MHz
Dielectric Strength
D149
V/mil
360
Dissipation Factor
D150
1 MHz
0.0017
241
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STARBOARD®
The King StarBoard® family of products has been used by nearly every boat
manufacturer and by thousands of boat owners because of its durability and nearly
endless applications. Now that the products have been proven in harsh marine
environments, creative individuals and fabrication companies are finding dozens of
new uses for the products, from outdoor kitchens and furniture, to theme park wet
areas, to industrial rigging.
King StarBoard® is the original
marine-gradepolymer and the industry
standard. It is theproduct of a proprietary process called K-Stran®, the
most advanced manufacturing process
available for producing consistently flat
continuous sheets. King StarBoard® is
environmentally stabilized to withstand
the harshest marine conditions. It will
not rot or discolor like teak and other
solid woods, and it will not delaminate
like wood laminates.
King StarBoard® is easy to work with using standard woodworking tools, and design changes are a snap. In addition, the installed cost of King StarBoard® is less
than teak, other common marine woods, and fiberglass. Boat buyers appreciate
King StarBoard’s® low-maintenance finish. Repair and refinishing due to weathering and decay are eliminated, and cleaning is easy. King StarBoard® has a handsome matte finish on both sides to hide scuffs and scratches that would show on
glossy textured sheets or acrylics.
TYPICAL PROPERTIES
• Environmentally stabilized for harsh sun & tough marine environments
• Easy to clean and never needs refinishing
• Hatches and doors
• Grab rails and handles
• Step and dock boxes
• Rod and cup holders
• Countertops and tray tables
• Chairs and benches
1/4"
STANDARD THICKNESS
3/8"
1/2"
3/4"
1"
1-1/2"
48" x 96"
54" x 96" (n/a in 1-1/2")
STANDARD COLORS
Black Dolphin Gray Light Gray
Sea Pearl Seafoam Arctic White
242
Sanshade
White/White
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STARBOARD®
TYPICAL PROPERTIES
STARBOARD®
ASTM
UNITS
Density
D1505
g/cc
.96
D638
psi
> 4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Break
D638
%
> 699
Elongation @ Yield
D638
%
9.8
Flexural Modulus
D790
psi
185,000
D790
psi
3,810
4,950
PROPERTY TESTED
PHYSICAL
Compressive Properties
@ 10% Strain
D695
psi
Durometer
D2240
Shore D
68
Tensile Impact
D1822
ft-lbs./in.2
115
D256
ft-lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
Heat Deflection Temp. 66 psi
D648
o
F
167o
Screw & Nail Withdrawl
D1761
lbs.
657 & 63
243
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STARBOARD® AS
King StarBoard® AS is a sure-grip marine-grade decking material designed specifically for high-traffic areas. This unique product features a special high-friction
surface polymer in a Diamond or Dot pattern to prevent slipping and promote
drainage. King StarBoard® AS needs no maintenance other than normal cleaning,
is excellent for gangways, steps, and virtually any walk-on surface, and is available
in the same colors as King StarBoard® for a perfect match.
TYPICAL PROPERTIES
• Durable, sure-grip material for virtually every walk-on marine application
• Precise tolerances ensure consistent color, thickness and density
• Diamond or dot pattern on walking surface
• Single homogeneous sheet will not rot or delaminate
•Decking
• Swim platforms
• Ladder treads
•Stairways
• Engine room grates
•Showers
244
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STARBOARD® AS
TYPICAL PROPERTIES
ASTM
PROPERTY TESTED
UNITS
STARBOARD®AS
PHYSICAL
Density
D1505
g/cc
.96
D638
psi
> 4,100
Tensile Modulus
D638
psi
225,000
Elongation @ Break
D638
%
> 600
Elongation @ Yield
D638
%
9.8
Flexural Modulus
D790
psi
185,000
D790
psi
3,810
4,950
@ 10% Strain
D695
psi
Durometer
D2240
Shore D
66
Tensile Impact
D1822
ft-lbs./in.2
115
D256
ft-lbs./in.2
1.1
D746
o
F
< -105o
Vicat Softening
D1525
o
F
253o
D648
o
F
167o
D1761
lbs.
657 & 63
STANDARD THICKNESS
1/2"
3/4"
1"
48" x 96" 54" x 96"
STANDARD COLORS
Seafoam Sea Pearl Arctic White
Sanshade
White/White
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STARBOARD® ST
King StarBoard® ST is a special, high-density polyethylene sheet that provides
scratch-resistant surface for many King StarBoard® applications. A unique and
advanced polymer makes the material 25% stronger than the original King StarBoard®. High scratch-resistance makes it especially appropriate in the construction of cabinets and furniture. Also, its high strength and stiffness make it desirable
for applications where less structural support is available.
King StarBoard® ST is environmentally stabilized and has been developed to withstand the
harshest outdoor conditions. It can be used
in wet areas that need to be washed often for
cleaning, or are regularly exposed to moisture.
It can be fabricated using common woodworking tools and techniques.
King StarBoard® ST is upgradable with the
exclusive antimicrobial additive King MicroShield®. The latest technology for protecting
the product surface against a broad spectrum
of damaging bacteria, algae, and fungi by
reducing the amount of microbes by 99.99%
and killing the microbes on contact.
We also offer King StarBoard® ST XL which
is a lighter, more economical version of King
StarBoard® ST and is up to 30% lighter in
weight. It is made with the matte gloss surface
and colors for a perfect match and has a thickness tolerance of plus or minus 5%.
TYPICAL PROPERTIES
• Indoor & outdoor cabinets
• Counter & tabletops
•Furniture
• Medical casegoods
246
• Kick plates
• Pool ares
• Lockers, dugouts & benches
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STARBOARD® ST
TYPICAL PROPERTIES
ASTM
PROPERTY TESTED
STARBOARD®ST
UNITS
PHYSICAL
Density
D1505
g/cc
.96
D638
psi
> 4,500
Tensile Modulus
D638
psi
---
Elongation @ Break
D638
%
> 600
Elongation @ Yield
D638
%
8.8
Flexural Modulus
D790
psi
225,000
D790
psi
4,480
@ 10% Strain
D695
psi
4,790
Durometer
D2240
Shore D
69
Tensile Impact
D1822
ft-lbs./in.2
99
D256
ft-lbs./in.2
1.4
D746
o
F
< -105o
Vicat Softening
D1525
o
F
270o
D648
o
F
183o
D1761
lbs.
755 & 55
1/4"
STANDARD THICKNESS
3/8"
1/2"
3/4"
1"
1-1/2"
48" x 96"
STANDARD COLORS
Black Dolphin Gray Mocha Brown Sanshade
Seafoam Evergreen Everglade White/White
247
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STARBOARD® XL
King StarBoard® XL is a lighter, more economical version of the popular King
StarBoard®. This 100% virgin marine-grade polymer has a high density polyethylene cap and a closed cellular inner core which has an excellent surface finish that
looks good enough to use in high-visibility applications where structural strength
and a finished edge are not important.
King StarBoard® XL sheets are up to 30% lighter in weight than King StarBoard®,
and are made with the same textured surface and colors for a perfect match. As
with King StarBoard®, King StarBoard® XL is made with the exclusive K-Stran®
process for superior consistency and flatness, and has a thickness tolerance of
plus or minus 5% (unlike ordinary polymer sheets that use 10% as an acceptable
tolerance).
TYPICAL PROPERTIES
• Weighs up to 30% less with the same surface finish as King StarBoard®
• Resists odor, even in wet conditions
• Durable matte-textured finish on both sides
• Holds staples and screws securely
• Cutting boards
• Deck components
• Equipment mounts
• Tackle centers
• Recess hatches
• Electronics mountings
STANDARD THICKNESS
1/4"
3/8"
1/2"
3/4"
48" x 96"
60" x 96"
STANDARD COLORS
Sea Pearl Seafoam Arctic White
248
Sanshade
White/White
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STARLITE® XL
King StarLite® XL is an economical cellular (closed cell) utility sheet made from
select high-grade King StarBoard® recycled polymer material. It is ideal for boat
parts, as an upholstery substrate and in other behind-the-scenes applications
where edges aren’t visible.
King StarLite® XL is up to 35% lighter in weight than King StarBoard® and it offers
the same quality textured surface on both sides. Available in Utility Black, Utility
Gray and Utility White.
TYPICAL PROPERTIES
• Weighs up to 35% less with the same surface finish as King StarBoard®
• Perfect lightweight replacement for plywoods or MDF
• Flexes without breaking, unlike plywood or PVC foam products
• Perfect for upholstered parts, bends without breaking
• An excellent substrate for mounting instruments
• Resists odor, even in wet conditions
• Durable matte-textured finish on both sides
• Cutting boards
• Deck components
• Equipment mounts
• Tackle centers
• Recess hatches
• Electronics mountings
STANDARD THICKNESS
1/4"
3/8"
1/2"
3/4"
48" x 96"
60" x 96"
STANDARD COLORS
Utility Black Utility Gray Utility White*
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TECASINTTM
HIGH TEMPERATURE POLYIMIDES
The trend towards space and weight saving in modern mechanical and
plant engineering applications results in higher density performance and
consequently in increased thermal and wear resistance expectations
in the material used. The characteristic profile of polyimides addresses
these stringent demands with outstanding success.
TecasintTM from Ensinger is a range of non-melting high-temperature
polyimides which are characterized by the following properties:
PRODUCT PROFILE
• High strength over a wide temperature range from -454O F to +572O F
• Extremely good long-term thermal stability
• Glass transition temperature, depending on type, between +260O F to +400O F
• Good cryogenic properties
• Inherently flame retardant (UL 94 VO)
• Minimimal thermal expansion
• Outstanding durability
• Excellent resistance to wear under high surface area pressure, high sliding speeds
• High pressure and creep strength
• High radiation resistance
• High purity, low outgassing in vacuum
• Good chemical resistance to acids, fats and solvents
• Excellent electrical insulation properties
• Good thermal insulation
The fields of application are many and varied: the mechanical engineering, automotive and gear manufacturing industries appreciate the
outstanding sliding properties of the graphite/PTFE-modified TecasintTM
product types. In vacuum technology, or for use in dry gas atmospheres,
the unreinforced or MoS2-modified product types (for sliding applications) are used. Its electrical insulating effect at high temperatures
makes TecasintTM also ideally suited for applications in the electrical and
electronics industry. TecasintTM has a very low ion content and is used in
particular for applications in the field of ultra-clean-room technology, for
example in the production of wafers.
TecasintTM is available as:
• Semi-finished products (rods, plates, short tubes)
• Machined parts according to print or drawing
• Volume parts using the direct forming process
250
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TECASINTTM MATERIAL GRADES
TECASINTTM 1000
Extremely good dimensional stability. Good sliding properties and wear
resistance as well as excellent radiation resistance.
TECASINTTM 2000
Enhanced thermal resistance. Lower moisture absorption. Enhanced sliding friction behaviour. High creep strength. Very good machining properties. Higher degree of toughness. Ideally suited for the direct forming
method.
TECASINTTM 3000
Extreme thermostability. High degree of toughness. Easy to machine.
Low water absorption. Currently only using the direct forming method.
Semi-fi nished products in the development stage.
TECASINTTM 4000
Extreme toughness, minimal water absorption. Good tribological properties. Maximum stability against oxidation through air exposure. Improved
chemical resistance.
TECASINTTM 5000
Non-melting high temperature polyamidimide (PAI). Extremely good
dimensional stability and load capacity up to +300°C.
TECASINTTM 8000
PTFE material reinforced with organic HT plastics (PI powder). Reduced
creep under load. Excellent sliding and friction properties. High chemical
resistance and very good machining properties. Suitable for mating
partners in soft materials (stainless steel, brass, aluminium, bronze).
TECASINTTM AVAILABILITY
RODS / ROUNDS DIAMETERS
6 mm dia. - 100 mm dia.
RODS / ROUNDS LENGTHS
6-12 mm (395 mm) 12.7-15 mm (395, 795 mm) 16 mm (395, 795, 1000 mm)
SHEET / PLATE THICKNESSES
5 mm thick to 100 mm thick
SHEET / PLATE WIDTHS & LENGTHS
5 - 55 mm (300 and 395 mm widths)
60 mm and up (300 mm width)
300 mm width (1000 mm length) 395 mm width (795 mm length)
251
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TECHTRON® PPS & HPV
POLYPHENYLENE SULFIDE, BEARING GRADE, EXTRUDED
PPS (polyphenylene sulfide) products offer the broadest resistance to
chemicals of any advanced engineering plastic. They have no known
solvents below 392°F (200°C) and offer inertness to steam, strong bases,
fuels and acids. Minimal moisture absorption and a very low coefficient
of linear thermal expansion, combined with Quadrant’s proprietary stress
relieving processes, make these PPS products ideally suited for precise
tolerance machined components. In addition, PPS products exhibit excellent electrical characteristics and are inherently flame retardant.
TECHTRON® PPS
Unlike reinforced PPS products, Techtron® PPS is easily machined to
close tolerances. It is ideal for structural applications in corrosive environments or as a PEEK replacement at lower temperatures. Techtron® PPS
is off white in color.
TECHTRON® HPV
Techtron® HPV exhibits excellent wear resistance and a low coefficient of
friction. It overcomes the disadvantages of virgin PPS caused by a high
coefficient of friction, and of glass fibre reinforced PPS which can cause
premature wear of the counterface in moving-part applications.
PRODUCT PROFILE
• Excellent wear and frictional behavior
• Excellent chemical and hyrdolysis rsistance
• Very good dimensional stability
• Good electrical insulating and dielectric properties
• Inherent low flammability
• Excellent resistance against high energy radiation
• Pump Housings
• Lantern Rings
•HPLC
• Chip Nests
• Retaining Rings
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TECHTRON® PPS & HPV
PROPERTY TESTED
ASTM
TECHTON®
PPS
TECHTRON®
HPV
1.35
13,500
500,000
15
21,000
575,000
9,000
1.43
10,900
540,000
5
10,500
535,000
---
21,500
430,000
R125
D85
0.60
15,500
342,000
M84
--1.40
0.40
0.20
3,000
8,750
2,400
3
62
3
0.28
250
0.33
240
540
425
2
536
430
2.10
volts/mil
540
500
Ohm/Sq
-----
1E+13
3
0.0013
1E+13
-----
-----
5 (V-0)
YES
5 (V-0)
YES
UNITS
--Specific Gravity
D792
psi
Tensile Strength
D638
psi
Tensile Modulus
D638
%
D638
psi
Flexural Strength
D790
psi
Flexural Modulus
D790
psi
Shear Strength
D732
psi
10% Deformation
D695
psi
Compressive Modulus
D695
R/M
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
Thermal Expansion
E831
D648
10E-4/oF
o
F
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
D150
UL 94
(1/8 in.) (5)
--FDA Compliant
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TOOLING BOARD (Light Density)
Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards
are heavily used in the automotive industry as well as other industries where prototyping and modeling work is required. The boards are lightweight, can be glued
together for larger size models and mock up easily.
LIGHT DENSITY FOAM BOARD
Light Density, also referred to as Modeling or Styling board, Polyurethane foam
board is available in various densities from 4 to 30 lbs. The 20 lb density has been
approved by Ford Motor Company and other automotive & aircraft companies
for making patterns and models. Polyurethane foam produces patterns that are
light and easier to mock-up. It is possible to take duplicates from patterns without
damaging the original.
PRODUCT FEATURES
• Easy to machine and model
• Easily bonded and repaired
•Lightweight
• Models and patterns
• Prototypes and mock-ups
• Thermoform and drape form molds
• Tool proofing
• Stretch form dies
STANDARD THICKNESS
2", 3" and 4" thick
STANDARD COLORS
Light Tan (standard)
MISC PRODUCT NOTES
Custom colors/grades may be available upon request
254
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TOOLING BOARD (Medium Density)
PROLAB 65 (CNC Tooling Board)
ProLab 65, medium Density 40-42 lb, also referred to as CNC Tooling board.
Medium density polyurethane CNC tooling board is a machinable slab designed
for production of patterns, mock-ups, prototypes, master models, fixtures, jigs and
other rapid tooling applications.
PRODUCT FEATURES
• Ease of machining
• Easy surface finishing
• Great dimensional stability
• Good temperature resistance
•Lightweight
• Patterns and molds
• Precise checking fixtures
• Large and small master models
• Medical models
• Dimensional signage
STANDARD THICKNESS
2", 3" and 4" thick
STANDARD COLORS
Salmon (standard)
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TOOLING BOARD (Medium Density)
LAB 1151 (Gray Die / Fixture Board)
The popular Gray Die / Fixture board, Lab 1151, is a machinable slab with an aluminum filler. Lab 1151 is a 51 – 52 lb. density sheet/slab. It’s a tough, high impact
board used for CMM checking, assembly and nesting fixture applications and
low-volume vacuum-form tools. The aluminum filler helps to improve the physical
properties, dimensional stability and surface finish of the boards.
PRODUCT FEATURES
•Lightweight
• Large & small master molds
• Tool proofing
• CMM checking
• Nesting fixture
STANDARD THICKNESS
2", 3" and 4" thick
STANDARD COLORS
Gray (standard)
256
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TOOLING BOARD (High Density)
LAB 850 (Red Pattern Board)
Lab 850, also known as red pattern board, is a 72 – 74 lb. high density sheet/slab.
Red pattern board, also called foundry board, is a proven material for medium-volume foundry patterns, core boxes, grating and risers. Red Pattern board is a high
density board that is also used for metal forming, stamping and stretch press dies.
PRODUCT FEATURES
•Lightweight
• Large and small master models
• Metal forming
• Nesting fixtures
STANDARD THICKNESS
2", 3" and 4" thick
20" x 60" and 24" x 60" (standard)
STANDARD COLORS
Dark Red (standard)
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TOOLING BOARD (High Density)
LAB 1000 (Specialty Tooling Board)
Lab 1000, designed as an aluminum-filled tooling slab, has become widely used
as the perfect option for short-run metal / hammer stamping. With the costs of steel
and aluminum on the rise, Lab 1000 provides a cost effective way of making your
stamping tools for short-run applications. The aluminum additive helps to improve
the physical properties, dimensional stability and surface finish of the Lab 1000
boards.
PRODUCT FEATURES
• Saves money, over steel and aluminum tools
• Low friction cutting, less wear on tools
• Large & small master molds
• Stretch press dies
• Metal forming
• Nesting fixture
STANDARD THICKNESS
50 mm, 100 mm and 175 mm thick
500 mm x 830 mm (standard)
STANDARD COLORS
Gray (standard)
258
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TOOLING BOARD
PROPERTY
20 LB. 30 LB. ProLab
Density Density
65
Lab
1151
Lab
850
Lab
1000
Lt. Brown Lt. Brown
MATERIAL SPECS.
Color
Hardness (75 F)
o
Salmon
Gray
Red
Gray
31
47
63
76
80
89
20
30
42
51
74
104
1,132
2,436
4,900
6,600
8,300
13,100
33,069
75,462
145,000
360,000
203,000
841,000
854
1,715
n/a
n/a
5,100
n/a
n/a
n/a
n/a
n/a
35%
n/a
1,052
2,227
4,100
8,100
5,900
16,000
n/a
n/a
n/a
n/a
n/a
n/a
Shore "D"
Density
LBS./FT.
3
Flexural Strength
(PSI)
Flexural Modulus
(PSI)
Tensile Strength
(PSI)
Elongation at Break
(%)
Compressive
Strength (PSI)
IZOD Impact
FT. LBS. / IN.
Heat Deflection
TG-225oF TG-225oF TG-185oF TG-158oF TG-176oF TG-198oF
Temp ( F) 264psi
o
Coefficient Linear
2.7 x 10-5
2.7 x 10-5
4.2 x 10-5
2.7 x 10-5
5.3 x 10-5
2.8 x 10-5
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Thermal Expansion
IN. / IN. oF
Machinability
w/Carbide Cutters
Disclaimer: The suggestions and data in the above chart is based on information we believe to be reliable.
They are offered in good faith, but without guarantee, as conditions and methods of use of our products are
beyond are control. We highly recommend that the prospective user determine the suitability of materials and
suggestions before adopting them on a commercial scale.
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•
•
•
•
•
•
•
•
•
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TORLON® (Duratron®) PAI
With its versatile performance capabilities and proven use in a broad range of applications, Torlon® polyamide-imide (PAI) shapes are offered in extruded, injection
molded, and compression molded grades.
Torlon® PAI is the highest performing, melt processable plastic. It has superior
resistance to elevated temperatures. It is capable of performing under severe
stress conditions at continuous temperatures to 500°F (260°C). Parts machined
from Torlon® stock shapes provide greater compressive strength and higher impact
resistance than most advanced engineering plastics.
PRODUCT FEATURES
• Maintains stength and stiffness to 500 oF (260 oC)
• Minimal expansion rate to 500 oF (260 oC)
• Excellent wear resistance in bearing grades
• Able to endure harsh thermal, chemical and stress conditions
Torlon® PAI's extremely low coefficient of linear thermal expansion and high creep
resistance deliver excellent dimensional stability over its entire service range.
Torlon® PAI is an amorphous material with a Tg (glass transition temperature) of
537°F (280°C). Torlon® PAI stock shapes are post-cured using procedures developed jointly by BP Amoco and Quadrant. This eliminates the need for additional
curing by the end user in most situations. A post-curing cycle is sometimes recommended for components fabricated from extruded shapes where optimization of
chemical resistance and/or wear performance is required.
For large shapes or custom geometries like tubular bar, compression molded Torlon® PAI shapes offer designers the greatest economy and flexibility. Another benefit of selecting a compression molded grade is that resins are cured, or "imidized"
prior to molding which eliminates the need to post-cure shapes or parts fabricated
from compression molded shapes.
Popular extrusion and injection molding grades of Torlon® PAI are offered as compression molded shapes. Typically, you can identify a compression molded grade
as having a second digit of "5" in the product name.
TORLON GRADES
•Torlon® 4203 PAI / Duratron® T4203 PAI
Duratron PAI sheet, rod and tubing
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TORLON® (DURATRON®) PAI
TORLON® 4203 PAI / 4503 PAI
Torlon® (polyamide-imide) 4203 PAI offers the best toughness and impact strength
of all Torlon® PAI grades. This extruded grade is very popular for precision parts
in high-tech equipment. In addition, its good electrical insulating ability provides
numerous possibilities in the field of electrical components. Compression molded
Torlon® 4503 PAI is similar in composition to Torlon® 4203 PAI, and is selected
when larger shapes are required.
Torlon® 4503 PAI grade is commonly used for dies and patterns of formed metal
parts or as thermal insulators. It is similar in composition to Duratron T2503 PAI,
and selected when larger shapes are required.
High Temperature Electrical Connectors - Torlon® 4203 PAI and Torlon® 5030
PAI provide outstanding electrical performance and high temperature stability.
(Prior materials: Nylon, Quadrant PPS, Duratron® PEI)
Bearing Cages - Torlon® 4203 and 4301 PAI's low expansion rate and excellent
wear resistance enable manufacturers to increase bearing speeds and extend part
life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)
Can Mandrel - Torlon® 4203 PAI's extraordinary compressive strength and abrasion resistance permit higher production rates, longer part life, and increased support of aluminum cans during printing. (Prior materials: Nylon, UHMW, Ceramiccoated Steel)
TORLON® 4301 PAI / 4501 PAI
Torlon® 4301 PAI is primarily used for wear and friction parts. It offers a very low
expansion rate, low coefficient of friction and exhibits little or no slip-stick in use.
Torlon® 4301's flexural modulus of 1,000,000 psi, is higher than most other advanced engineering plastics. This grade excels in severe service wear applications
such as non-lubricated bearings, seals, bearing cages and reciprocating compressor parts..
Torlon® 4501 PAI is well suited for general purpose wear and friction parts. It has a
higher compressive strength and can therefore carry more load than Torlon® 4540.
It is similar in composition to Torlon® 4301 PAl, and selected when larger shapes
are required..
Bearing Cages - Torlon® 4203 and 4301 PAI's low expansion rate and excellent
wear resistance enable manufacturers to increase bearing speeds and extend part
life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)
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TORLON® (DURATRON®) PAI
TORLON® 4540 PAI / DURATRON® T4540 PAI
This seal and bearing grade offers a very low coefficient of friction and good
wear properties. It was developed specifically for use in rotating equipment. Its
composition is the same as the former Duratron® T4340 PAI polyamide-imide and
used when larger (especially tubular) shapes are required. Typical applications for
Duratron® T4540 PAI include labyrinth seals, wear rings, bushings, and bearings of
all types.
Labyrinth Seals - Duratron® T4540 PAI's rub tolerance gives users and manufacturers of turbocompressors efficiency gains and higher throughput capability by
reducing seal clearances. (Prior material: Aluminum)
DURATRON® T5030 PAI / T5530 PAI
Duratron® T5030 PAI is 30% glass-reinforced. It offers high rigidity, retention of
stiffness, a low expansion rate and improved load carrying capabilities. This grade
is well suited for applications in the electrical/electronic, business equipment,
aircraft and aerospace industries.
High Temperature Electrical Connectors - Duratron® T4203 PAI and Duratron
T5030 PAI polyamide-imides provide outstanding electrical performance and high
temperature stability. (Prior materials: Nylon, Quadrant PPS, Duratron® PEI)
DURATRON® T7130
Duratron® T7130 PAI is 30% carbon fiber-reinforced. It offers exceptional stiffness,
nonabrasive wear performance and the lowest coefficient of thermal expansion of
all materials profiled in this guide.
ROD
DIAMETER (inches)
3/8
3/4
1/2
1
1/4
5/16
LENGTH (feet)
1-1/2
2
8
SHEET
THICKNESS (inches)
3/4
1/2
3/16
WIDTH (inches)
12
1
LENGTH (inches)
48
BUSHING STOCK
NOMINAL OD x ID (inches)
1-1/2 x 3/4
2 x 1-1/4
2-1/2 x 1-3/4
3 x 2-1/4
LENGTH (feet) 4
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TORLON® / DURATRON® T4203 & T4503
TYPICAL PROPERTIES
DURATRON®
T4203
DURATRON®
T4503
1.41
20,000
600,000
10.0%
24,000
600,000
16,000
24,000
478,000
M120
--2.0
1.51
14,700
1,500,000
1.50%
20,500
1,420,000
12,000
24,400
1,100,000
M121
--0.40
.35
---
12,500
---
50
5
--5
1.7 x 10-5
532o
1.1 x 10-5
410o
F
F
n/a
500o
1.80
n/a
480o
1.73
D149
EOS/
ESD
D150
D150
kV/in
580
362
Ohm/Sq
-----
>1016
4.2
0.026
>1013
3.37
0.007
UL 94
---
V-0
---
ASTM
PROPERTY TESTED
UNITS
g/cc
D792
psi
D638
psi
D638
%
psi
D790
psi
D790
psi
D732
psi
D695
psi
Compressive Modulus
D695
M
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
--10 = hard
THERMAL PROPERTIES
Thermal Expansion
E831
D648
in/in/oF
o
F
D3418
o
long term
o
Short Term
Surface Resistance
(EOS/ESD S11.11)
(1/8 in.) (5)
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TORLON® / DURATRON® T4301 & T4501
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
DURATRON®
T4301
DURATRON®
T4501
1.45
15,000
900,000
3.0%
23,000
800,000
16,400
22,000
950,000
M106
--0.800
1.51
14,700
1,500,000
1.50%
20,500
1,420,000
12,000
24,400
1,100,000
M121
--0.40
.200
---
40,000
---
10
5
--5
1.4 x 10-5
534o
1.1 x 10-5
410o
n/a
500o
3.70
n/a
480o
1.73
kV/in
---
362
Ohm/Sq
-----
>1013
6.0
0.037
>1013
3.37
0.007
---
V-0
---
UNITS
g/cc
D792
psi
D638
psi
D638
%
psi
D790
psi
D790
psi
D732
psi
D695
psi
Compressive Modulus
D695
M
D785
D
Hardness, Durometer
D2240
D256A ft-lb/in
QTM
(Dry vs. Steel)
55007 Dynamic
QTM
factor)
55007 psi-fpm
QTM in3-min/lbft-hr
55010
1 = easy
--10 = hard
THERMAL PROPERTIES
Thermal Expansion
E831
D648
D3418
o
long term
o
F
F
D149
Short Term
EOS/
Surface Resistance
ESD
(EOS/ESD S11.11)
D150
(1/8 in.) (5)
in/in/oF
o
F
UL 94
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UHMW POLYETHYLENE
UHMW-PE (Ultra High Molecular Weight Polyethylene) is 1/8th the weight of mild
steel, but is high in tensile strength and as simple to machine as wood. UHMW-PE
is well-suited for applications where durability and low friction are of paramount importance. Moving parts operate quietly when made from UHMW-PE and also have
good thermal and insulator properties. UHMW-PE is an inexpensive alternative to
metals, ceramics and wood because it is self-lubricating, long-wearing and shatter,
abrasion and corrosion resistant.
Non-Stick Parts: Augers, Belt Guide Rollers, Belt Idlers, Chutes, Conveyor Liners,
Conveyors Pipes and Tubes, Feed Screws, Flow Guides, Hoppers, Loader Liners,
Mixer Paddles, Shaker Table Surfaces, Slides and Star Wheels.
Self-Lubricating Parts: Bogey Wheels, Bushings, Cams, Cam Followers, Chain
Guides, Chain Wear Plates, Gears, Rack and Pinions, Rotating Bearings, Sliding
Bearings, Sprockets and Telescope Rod Bearings.
Wear Resistant Parts: Auger Bearings, Blower Fins, Bumper Blocks and Pads,
Cable Guides, Chain-tensioning Blocks, Conveyor Flights, Cutting Surfaces,
Rotating Seals and Bearings, Idler Cones, Picker Parts, Pulleys, Guide Rollers and
Wiper Blades.
TYPICAL PROPERTIES
•Self-lubricating.
• High impact and abrasion resistant.
• Heat and cold resistant.
•Moisture resistant.
• Chemical resistant.
• Sanitary, USDA/FDA approved.
• Low coefficient of friction.
• Cost effective price.
• Shatter resistant.
•Abrasion resistant.
• Non-stick surface.
• Superior noise dampening.
•Strong.
• Flexible, but returns to original shape.
• Light weight.
• High stress crack resistance.
• Available in several different grades.
Lubricity: Enhanced dynamic coefficient of friction formula, exuding an oil additive to
lubricate mating bearing surfaces. Meets FDA guidelines for food contact operations.
TIVAR Oil Filled is available in brown or gray as a custom color, in sheet, rod, molded
parts and some profiles.
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UHMW PE
Food processing, packaging, bulk material handling or pharmaceutical processing...TIVAR® can improve your business
performance. If your process machinery
has problems with noise, premature
wear, stretched chains, unscheduled
downtime or expensive replacements,
TIVAR® solves those problems, and your
machinery runs longer and smoother.
TIVAR® formulations are recognized
worldwide for their wear and corrosion resistance, low friction surface and impact
strength. TIVAR® can outperform stainless steel; yet it weights only 1/8 as much.
It can handle wide temperature ranges making it ideal for use on freezing lines or
on lines with intermittent temperatures up to 212oF (100oC). From intricate wear
components to large-scale installations, a TIVAR® product can fit the application.
TIVAR® PRODUCT FAMILY
TIVAR® 1000 is an excellent general purpose
wear material that meets FDA guidelines (Natural
color only) for pharmaceutical processing and food
contact applications.
TIVAR® ECO (Reprocessed/Recycled)
maintains an acceptable combination proper for
less demanding, non-FDA applications.
TIVAR® AntiStatic protects parts sensitive to buildup of static electricity. Surface resistivity is greater
than 104 and less than 1011 (ohms/square).
TIVAR® Oil Filled is an enhanced dynamic coefficient of friction formula, exuding an oil additive
to lubricate mating surfaces. This is commonly
used for applications requiring higher pressure velocity values. TIVAR Oil Filled meets
FDA guidelines for food contact applications.
TIVAR® DrySlide is modified with special dry
additives for enhanced coefficient of friction
and antistatic properties. DrySlide is effective
in dusty environments where components
need extra lubrication and anti-static properties.
CERAM P is a shatter resistant alternative to
ceramics. Ceram P is noted for dimensional
stability. Ceram P is a proven performer in
high speed, high load operations.
TIVAR® 88 is a premium lining material for
bulk material handling. It is noted for its high
performance in promoting bulk solids flow of
cohesive or non-free flowing materials.
TIVAR® H.O.T. will excel in a variety of industrial manufacturing environments
where temperatures range up to 275°F (nearly 100°F higher than competing
UHMW-PE formulations).
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UHMW POLYETHYLENE
PRODUCT
TIVAR® 1000
TIVAR® 1000
Recycled
TIVAR® Anti-Static
TIVAR® Oil-Filled
TIVAR® Dry-Slide
TIVAR® Ceram P
GUIDE
CHAIN SOLID RAILS,
GUIDE TRACKS WEAR BEARINGS
STRIPS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
COLORS
Natural, Black & Custom
Black Uniblend
Green Uniblend
Black
Brown & Custom
Black & Gray
Lime Green
CUSTOM CAPABILITIES
Alro Plastics offers customized parts to
fit unique specifications for either short
runs or for long term projects. We can
customize any TIVAR® component for your
machinery...plus more, such as bow curves
including 90-100o radius. Efficient custom
modular components eliminate pieces,
fasteners and associated maintenance
problems.
Our Fabrication Center features leading
edge technology that quickly transforms
your drawings to finished pieces. Equipment includes: five-axis CNC routers,
multi-head profiling machinery, shapers,
table saws, planers and an engine lathe
for some turning operations. If you send
your blueprint or sketch, Alro Plastics technicians can suggest the best ways to
manufacture your components.
Prototyping engineers use CAD/CAM
technologies to fabricate working models
with minimum turnaround time. For longer
runs, they take advantage of the software's
capabilities to design cost effective molds
or dies. This approach speeds custom
design and ensures top quality.
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UHMW POLYETHYLENE
TYPICAL PROPERTIES
Comparison of Dynamic Coefficient of Friction on Polished Steel
.15
0.15
.15
.14
Friction
0.12
0.09
.10
.10
0.06
Dry
.05
.04
0.03
Wet
.04
0
TIVAR® 1000
Nylon 6
PTFE/TFE
Delrin®
Abrasion Wear Resistance
(Sand Slurry Test: Each material was rotated 24 hours @ 1750 r.p.m. with 50/50 sand/water slurry. Carbon
steel = abrasive rating of 100. Weight loss for each material is relative to 100. The lower the figure, the
better the abrasion resistance.
Abrasive Rating
600
571
500
400
300
200
100
0
193
100
15
High
TIVAR®
Carbon 1000
Steel
31
44
72
84
Nylon HMW-PE PTFE Stainless Phosphor Phenolic
Bronze Laminate
Steel
TIVAR® - Expansion & Contraction Simplified
TIVAR® 1000 is cut to size at the factory in a temperature of about 75 degrees Farenheit. TIVAR® will expand when subjected to higher temperatures and contract at
lower temperatures. The same effect occurs after TIVAR® is installed. A change in
temperature from time of installation will cause the material to expand or contract.
Always work from the installation temperature.
Multiply the number of degrees of change between the install temperature and
maximum operating temperature.
x the length of the piece of TIVAR® in inches
x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR
x .000078 (if the temperature is going colder, like 75 to 65 degrees)
Expansion Example:
Installing at 78 deg F, the maximum operating temperature can reach up to 150
deg F, and the TIVAR® piece is 120"long.
150 deg F - 78 deg F = 72 deg F of temperature change
72 (deg F) x 120(") x .0001 = .864" of expansion
Contraction Example:
Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and
the TIVAR® piece is 120"long.
78 deg F + 20 deg F = 98 deg F of temperature change
98 (deg F) x 120(") x .000078 = .917" of contraction
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UHMW POLYETHYLENE
TYPICAL PROPERTIES
ASTM
UNITS
Density
D792
g/cc
.928 - .940
Yield Strength
D638
psi
2,900 - 3,400
Tensile
D638
psi
4,600 - 6,800
Elongation
D638
%
250 - 400
Single Notch Izod
D256
---
No break
Double Notch Izod
---
ft•lb/in2
25-50
Tensile Impact
D1822
ft•lb/in2
600 - 1,200
Flexural Modulus
D790
psi
100,000 - 150,000
Tensile Modulus
D638
psi
100,000 - 150,000
Static Friction on
D1894
---
0.20 - 0.25
D1894
---
0.14-0.17
Thermal Expansion
D696
---
2.0 x 10-4
Vicat Softening Point
D1525
o
C
138 - 140
Heat Deflection
D648
o
C
66 psi 79
D648
o
C
264 psi 46
o
PROPERTY TESTED
TIVAR® 1000
PHYSICAL
(1260 - 2520 KJ/m2)
(689 - 1033 MPa)
(689 - 1033 MPa)
Polished Steel
Dynamic Friction
THERMAL
Recommended Operating
Temperature Range
-----
C
-30 - +82
---
constant
ELECTRICAL
Surface Resistivity
D257
Ohms
>1016
Volume Resistivity
D257
Ohm-cm
>1016
Dielectric Constant
D150
---
2.3
This chart represents typical values for TIVAR® 1000 derived from ASTM testing standards. Modifying
formulations to enhance specific properties may have a negative effect on other properties.
Impact Strength: Many materials can't take
it - shock from heavy or repeated blows. They
crack, shatter, splinter or show stress fatigue.
TIVAR® does not break when subjected to
the single notch ASTM D256 Izod Impact
test. It will not break at temperatures even in
cryogenic ranges.
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UHMW POLYETHYLENE
SHEET
1/16
1/8
3/16
1/4
3/8
1/2
5/8
THICKNESS (inches) for 48 x 96 and 48 x 120 sheets
3/4
1-3/4
5
7/8
2
6
1
2-1/4
7
1-1/8
2-1/2
8
1-1/4
3
1-3/8
3-1/2
1-1/2
4
THICKNESS (inches) for 48 x 144
1/8
3/16
1/4
3/8
1/2
5/8
3/4
1
THICKNESS (inches) for 60 x 120
3/8
1/2
3/4
1
1/16.............................................+.030/-.010
1/8 through 3/8............................+/-.020 (skived)
1/2 through 4...............................+/-10%
STANDARD COLORS
Natural (White) Black
Custom colors available by request. Repro grades come in black.
ROD
DIAMETER (inches)
1/4
3/8
1/2
5/8
3/4
7/8
1
1-1/4
1-1/2
1-3/4
2
2-1/4
TOLERANCES
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
5
5-1/2
6
7
8
9
10
12
Oversize sufficiently to finish.
CUSTOM CENTERLESS GRINDING
CUSTOM PROFILE EXTRUSIONS
Standard lengths 10 feet - special lengths available upon request.
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UHMW POLYETHYLENE
UHMW WEAR STRIP
18
.030
AVAILABLE WIDTHS (inches)
12 10 8 6 5 4 3 2
1
AVAILABLE THICKNESSES (inches)
.050 .060 .070 .080 .090 .100
.040
STANDARD ROLL LENGTH
STANDARD COLOR
.125
50' increments
Natural
Black
TOLERANCES (inches)
THICKNESS
WIDTH
+/- 10%
+/- 1/32
SPECIAL TOLERANCES UPON REQUEST
PRESSURE SENSITIVE ADHESIVE AVAILABLE AT ADDITIONAL COST
UHMW PRESSURE SENSITIVE TAPE
1/4, 1/2, 3/4,
.003
AVAILABLE WIDTHS (inches)
1, 1-1/2, 2, 3, 4, 5, 6, 7, 8, 10, 12, 18
AVAILABLE THICKNESSES (inches)
.005 .010 .015 .020 .030 .125
STANDARD ROLL LENGTH
STANDARD COLOR
50' or 100'
Natural or Black
THICKNESS TOLERANCE +/- 10%
WIDTH TOLERANCE +/- 1/32
Using TIVAR® UHMW extrusions is an ideal way to cut sliding wear and friction.
TIVAR® is available in a vast array of shapes and sizes.
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UHMW POLYETHYLENE
EXTRUDED GUIDE RAILS AND WEAR STRIPS
TIVAR® profiles are designed to cover standard steel bars and a variety of metal
shapes. Custom TIVAR® shapes are available .
Using TIVAR® extrusions is an ideal way to cut sliding wear and friction. TIVAR®
Dry-Slide is self-lubricating, and it works successfully in dry, dusty environments.
TIVAR® Oil Filled lubricates adjacent parts, and it meets FDA guidelines for food
handling. Other formulas are available for specific environmental and performance
needs.
Quadrant Engineering purchased Poly Hi Solidur back in 2006, combining two
of our best vendors into one. With the change over Quadrant has phased out
some of the standard guide rails and wear strips. Some due to slow movement
and others due to tooling being old and unusable. We have decided to keep the
profile views of each option that was carried by Poly Hi Solidur prior to them being
purchased by Quadrant. Please use the drawings below to see what dimensions
we will need in order to get you a quote on the part you need.
B
C
T1
T
C
A
B
U-CHANNELS
RIGHT ANGLES
.625
.625
A
A
B
C
B
A
B
C
HALF ROUNDS / FULL ROUNDS
A
C
A
B
B
D
C
D
SNAP-ONS
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UHMW POLYETHYLENE
T
W
Rail
Gauge
C
T
T1
B
DOGBONE
J-LEGS
EXTRUDED TUBING
PART NO.
ET080
ET085
ET100
ET101
ET102
ET103
ET111
ET125
ET126
ET127
ET130
ET131
ET132
ET151
ET152
ET154
ET160
ET178
ET180
ET181
ET200
ET201
ET202
ET203
274
DIMENSIONS IN INCHES
SIZE
.875x .250
.875x .375
1.000x .500
1.000x .750
1.000x .625
.750x .375
1.000x .563
1.250x .625
1.250x .563
1.250x1.000
1.375x .625
1.375x .750
1.375x1.000
1.500x .500
1.500x1.000
1.500x1.125
1.625x1.250
1.750 x 1.000
1.875x1.125
1.875x1.250
2.000x1.000
2.000x1.500
2.000x1.250
2.000x1.750
PART NO.
ET204
ET210
ET220
ET225
ET230
ET251
ET252
ET253
ET260
ET270
ET300
ET301
ET310
ET350
ET351
ET400
ET401
ET451
ET500
ET501
ET549
ET551
ET625
ET860
ET950
DIMENSIONS IN INCHES
SIZE
2.000x1.375
2.250x1.750
2.250x1.875
2.125x1.750
2.375x1.750
2.500x1.500
2.500x2.000
2.500x1.000
2.625x2.250
2.750x2.000
3.000x2.000
3.000x2.500
3.125x2.750
3.500x2.500
3.500x3.000
4.000x3.000
4.000x3.500
4.500x4.000
5.000x4.000
5.000x4.500
5.500x4.375
5.500x4.750
6.250x5.750
8.625x7.875
9.500 x 8.250
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UHMW POLYETHYLENE
C-RAIL COVERS
EPP702
EPP703
EPP707
EPP705
EPP708
EPP401
EPP704
EPP706
EPP903
EPP904
275
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UHMW TIVAR® 88
Uniquely formulated UHMW (blue in color), TIVAR® 88 engineering polymer has
a very low coefficient of friction, excellent abrasion resistance. Lightweight (1/8
the weight of steel), it is easily machined and installed. Available in an anti-static
formulation. TIVAR® 88-2 is a weldable version of TIVAR® 88. Also available in
anti-static formulation. Can be used to make one-piece "drop-in" liners for chutes
and hoppers.
The Problem:
Bulk materials don't always
flow reliably. They compact,
rathole and arch...results
can be costly. Production
shuts down. Work hours are
wasted and safety is compromised. Business comes
to a standstill. But you can
achieve mass flow and get
your business moving again.
The SystemTivar Solution:
TIVAR® 88 Performance Linings. TIVAR® 88's low surface friction promotes flow of cohesive, non-free-flowing bulk materials.
Its unique surface permits shallower hopper wall angles in
new construction design. TIVAR® 88 improves performance of
existing structures with linings on interior surfaces of chutes,
hoppers and process equipment. Linings are mechanically
fastened to substrates of steel, stainless steel, concrete, gunite
and wood.
Belt Scrapers, Bins, Bucket Liners for Reclaimers, Bunkers, Chain Conveyor
Flights, Chutes, Conveyor Skirting, Cyclones, Drag Conveyors, Dragline Bucket
Liners, Dust Collectors, Front End Loader Bucket Liner, Hoppers, Off-Road
Truck Bed Liner, Railcar Liners, Self Unloading Ships, Silos, Slider Beds, Under
Chin Wear Strips, Vibrating Bin Dischargers and Vibratory Feeders.
BULK MATERIALS
ABS Resin, Animal Feed, Anthracite Culm, Bauxite, Bituminous Coal, Bituminous Gob, Brown and Black Coal, Charcoal, Chemical Powders, Copper Concentrate, Dust, FGD Sludge, Fly Ash, Foundry Sand, Grains, Gypsum, Iron Ore,
Kaolin Clay, Lignite Coal, Lime, Limestone, Nickel Ore, Peat, Pesticides, PET
Resin, Phosphate, Potash, Prilled Urea, PVC Resin, Salt, Sand, Silica Sand,
Sinter, Soap Detergent, Sub-bituminous Coal, Synthetic Gypsum, Titanium
Dioxide, Waste Coals, Wood Chips, Zinc Concentrate and Zinc Oxide.
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UHMW TIVAR® 88
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
TIVAR® 88
PHYSICAL PROPERTIES
Density
Yield Point
Elongation at Yield
Tensile Break
Elongation at Break
Tensile Modulus
Flexural Modulus
Izod Impact
Sand Wheel Wear
Hardness, Durometer
Static Friction
Dynamic Friction
Coefficient of Thermal Exp
Melt Point
Compressive Modulus
Compressive Deformation
Volume Resistivity
Surface Resistivity
Water Absorption
D792
D638
D638
D638
D638
D638
D790
D256-A
G65
D2240
D1894
D1894
D696
D3417
D695
D621
D257
D257
D570
lbs/ft3
psi
%
psi
%
psi
psi
ft-lbs/in
T-1,000=100
Shore D
Unitless
Unitless
o -1
F
o
F
psi
% at 1000 psi
Ohm-cm
Ohm
%
58.9
3,250
12
5,600
330
155,900
107,900
No Break
95
69
0.17
0.14
0.00011
278-289
69,650
6-8
>1015
>1015
nil
*Values are averages and are not specifications.
**ASTM test methods are under current procedures.
***Maximum operating temperature may reach 121oC under no-load conditions for steam cleaning purposes.
STANDARD THICKNESS
1/4" thick to 2"thick
STANDARD COLOR
Dark Blue
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UHMW TIVAR® H.O.T.
Formulated to maintain key performance properties in an extended temperature
range, TIVAR® H.O.T.* will excel in a variety of industrial manufacturing environments where temperatures range up to 275° F, nearly 100° higher than competing
UHMW-PE formulations. TIVAR® H.O.T. reduces the oxidization rate of the material
at higher temperatures thereby slowing material degradation and extending wearlife in chemical, elevated temperature and thermo-cycling environments. In many
applications, TIVAR® H.O.T. will last up to 10 times longer in higher temperature
environments and has excellent wear and release characteristics
TIVAR® H.O.T. is also a great material for use in conveyor systems or other equipment that is frequently exposed to chemical washdowns in such industries as
poultry/meat processing and packaging. It can also be used in applications ranging
from wearstrips for spiral conveyors in the baking industry to drag conveyor flights
for moving bulk materials (corn) in grain elevators, or wearstrips for conveyor dryers in drying and dehydrating systems.
*Patent pending
• Chain Guides
• Seals & Valves
• Guide Rails
•Liners
TARGET INDUSTRIES
• Food Processing / Packaging
•Conveyor Manufacturing
•Confectionary
•Grain Processing
• Conveyor Components
• Flights and Paddles
• Wearstrips, Pads and Plates
• Chemical
•Baking
•Dairy
•Medical
TIVAR® H.O.T. (Higher Operating Temperature)
Meets requirements of FDA regulation 21CFR 177.1520, item #2.1 and 2.2, for
articles intended for direct and indirect food contact usage and regulation 21CFR
178.2010 governing additives and food contact usage.
STANDARD THICKNESS
1/16" thick to 2"thick
STANDARD COLOR
278
Natural (White)
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UHMW TIVAR® H.O.T.
TYPICAL PROPERTIES
PROPERTY TESTED
PHYSICAL PROPERTIES
Density
Yield Point
Elongation at Yield
Tensile Break
Elongation at Break
Tensile Modulus
Flexural Modulus
Izod Impact
Tensile Impact
Sand Wheel Wear
Hardness, Durometer
Static Friction
Dynamic Friction
Coefficient of Thermal Exp
Maximum Operating Temp
Compressive Modulus
Compressive Deformation
Volume Resistivity
Surface Resistivity
Water Absorption
ASTM
UNITS
TIVAR® HOT
D792
D638
D638
D638
D638
D638
D790
D4020
DIN 53448
G65
lbs/ft3
psi
%
psi
%
psi
psi
ft-lbs/in2
ft-lbs/in2
AR-01,
Steel=100
D
Unitless
Unitless
o -1
F
o
F
psi
% at 1000 psi
Ohm-cm
Ohm
%
58.8
3,584
13.7
7,618
242
120,000
110,000
29
1050
90
D2240
D1894
D1894
D696
--D695
D621
D257
D257
D570
68
0.15
0.12
0.00011
275
77,750
6-8
>1015
>1015
nil
*Values are averages and are not specifications.
**ASTM test methods are under current procedures.
An example of a machined TIVAR® UHMW conveyor track, made by Alro Plastics
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ULTEM® - Polyetherimide
ULTEM® is an unfilled polyetherimide made by G.E. Plastics. ULTEM® is an amorphous thermoplastic polyetherimide (PEI) material which combines exceptional
mechanical, thermal, and electrical properties. Its continuous use temperature of
332oF is higher than that of commodity plastics such as Nylon and Delrin. It is used
widely in the electronic's market because of its good arc resistance and dielectric
constant. It is also a prime material for medical applications because of its ability to
withstand multiple autoclave steam sterilization. Natural ULTEM® 1000 (unreinforced) is a translucent amber material. The addition of glass fiber reinforcement to
this basic ULTEM® gives this material all of the advantages of unfilled ULTEM® with
the addition of higher tensile properties and higher thermal properties.
Electrical/Electronic (battery caps, circuit boards, coil bobbins, fuse box switches,
light bezels, motor parts and relays).
Industrial (battery caps, high temperature automotive sensors, light bezels and
threaded rod).
Medical Applications (flow controls, joint replacement measuring devices, pacemakers and surgical tools).
ADVANTAGES OF ULTEM®
• EXCELLENT MECHANICAL STRENGTH
Not only does ULTEM® exhibit higher tensile strength at room temperature than
most other engineering plastics, it also retains a significantly greater portion
of this strength at elevated temperatures. The addition of glass fibers further
increases the material's high-temperature strength.
• OUTSTANDING HEAT RESISTANCE
ULTEM® has excellent retention of physical properties at elevated temperatures.
This is illustrated by its high heat deflection temperature.
• EXCEPTIONAL RESISTANCE TO ENVIRONMENTAL FORCES
Environmental characteristics of ULTEM® include its chemical resistance which
permits it to perform better in aggressive environments at higher temperatures,
for longer periods of time, and under high levels of stress than most other engineering plastics. Also, ULTEM® has demonstrated excellent resistance to both
gamma radiation and ultraviolet radiation. Further, ULTEM® can be exposed to
repeated steam sterilization (autoclavability) without degradation.
• EXCELLENT MACHINABILITY AND FINISHING CHARACTERISTICS
Because of its exceptional combination of physical properties, ULTEM® can be
easily machined with conventional metalworking tools. ULTEM® can be painted,
hot stamped, printed, and metallized.
• STABLE DIELECTRIC CONSTANT OVER VARYING TEMPERATURES
ULTEM's values remain stable over the entire service temperature and/or
frequency range.
• HIGH DIELECTRIC STRENGTH
The high dielectric strength of ULTEM® makes it an excellent electrical insulator.
• INHERENT FLAME RESISTANCE WITH LOW SMOKE EVOLUTION
• LOW DISSIPATION FACTOR OVER A WIDE RANGE OF FREQUENCIES
280
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MACHINING RECOMMENDATIONS
Because of its exceptional combination of physical properties, ULTEM® can be
readily machined with conventional metalworking tools. The resin permits high
cutting speeds and feed rates for the production of precision parts with virtually
no tool wear. Carbide tipped tools should be used when machining ULTEM® 2000
Series resins. The following guidelines are recommended for best results.
DRILLING AND TAPPING
Standard high speed twist drills are recommended. Feed rates of 0.00 to 0.015 in/
rev (0.15 to 0.40 mm/rev) at cutting speeds of 300 ft/min (90 m/in) produce no appreciable tool wear after drilling as many as one thousand holes. Tapping should
be performed with high-speed steel spiral point plug taps of 2-flute or 3-flute
design.
TURNING
Conventional variable speed metal turning lathes can be used for machining
Ultem® resin. Tool wear is negligible with cutting speeds in the range of 500 to
2,000 ft/min (150 to 600 m/min) and feed rates from 0.005 to 0.020 in/rev (0.15 to
0.50 mm/rev). Rake and clearance angles greater than those used for metal turning will minimize surface friction.
SAWING
Standard band saw and circular saw blades with ten teeth per inch and 3,000 to
5,000 ft/min (900 to 1,500 m/min) sawing rates produce the best results and appearance.
TYPICAL PROPERTIES
Medical Applications vs. Stainless Steel
•Cost savings.
•Weight savings.
•Fast heat loss properties (for ease of handling).
Electrical Applications vs. Ceramic
•Cost savings.
•Ease of machining.
•Increased impact resistance.
Another example of a machined part per print that was produced by Alro Plastics.
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TYPICAL PROPERTIES
ASTM
UNITS
ULTEM® 1000
Tensile Strength
D638
psi
15,200
Elongation, Yield
D638
%
7-8
Elongation, Ultimate
D638
%
60
Flexural Strength
D790
psi
22,000
Flexural Modulus, Tangent
D790
psi
480,000
D695
psi
21,900
Compressive Modulus
D695
psi
480,000
psi
15,000
Impact Strength, Izod (notch)
D256
ft•lbs/in
Hardness, Rockwell
D785
Specific Gravity
D792
1 = water
1.27
D570
%
0.25
D570
%
1.25
410
PROPERTY TESTED
PHYSICAL
1.0
M109
Water Absorption
24 hours @ 73oF
Equilibrium @ 73 F
o
THERMAL
Deflection
@ 66 psi, 1/4"
D648
o
F
@ 264 psi, 1/4"
D648
o
F
392
D696
in/in-oF
3.1 x 10-5
D2214
BTU-in/hr-ft2
0.85
Flammability
UL94
V-O
ELECTRICAL
Dielectric Strength
In Oil
D149
V/mil
In Air
D149
V/mil
Dielectric Constant
830
D150
3.15
D150
0.0013
1kHz, 50% RH
Dielectric Factor
710
1kHz, 50% RH, 73 F
o
Volume Resistivity, 1/16"
D257
ohm-cm
6.7 x 1017
alroplastics.com
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282
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CHEMICAL RESISTANCE DATA
Complete specific information about the chemical resistance of thermoplastic polymers is impossible to present because of the great number of chemical media and
the wide range of exposure combinations and conditions. In general ULTEM® displays excellent property retention and resistance to environmental stress cracking
when exposed to most commercial automotive and aircraft fluids, fully halogenated
hydrocarbons, alcohols and weak aqueous solutions. Exposure to partially halogenated hydrocarbons and strong alkaline environments should be avoided.
CHEMICAL RESISTANCE
RESULT
CHEMICAL
Inorganic Acids
no effect
Alkalines
no effect
Alcohols
no effect
Ester
partly soluble, swells
Ketones
Aliphatic Hydrocarbons
no effect
Aromatic Hydrocarbons
Chlorinated Hydrocarbons
dissolves
SLAB
THICKNESS (inches)
1/32
1/16
3/32
1/8
3/16
1/4
3/8
1/2
3/4
1
1-1/2
2
3
4
TOLERANCES (inches)
TOLERANCES
SLAB SIZES (inches)
LENGTH
WIDTH
1/32 to 3/16....... 24 x 48 only...................... +.750/-.000......... +.250/-.125
1/4 to 4.............. 12 x 24 and 24 x 24.......... +.500/-.000......... +.250/-.125
1/4 to 2.............. 24 x 24 and 24 x 48.......... +.500/-.000......... +.250/-.125
STANDARD COLOR
Natural
MATERIAL OVER 1/8" THICK SUPPLIED AS EXTRUDED - NOT FINISHED
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ROD
DIAMETER (inches)
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
2
2-1/4
2-1/2
3
3-1/2
4
4-1/2
5
5-1/2
6
TOLERANCES (inches)
STANDARD DIA (inches)
LENGTH (feet)
DIA TOLERANCE
1/4 to 1................................
1-1/8 to 2.............................
2-1/8 to 2-1/2.......................
2-5/8 to 6.............................
5 and 10...................
4 and 8.....................
2 and 4.....................
2 and 4.....................
STANDARD COLOR
+.002/-.000
+.005/-.000
+.025/-.000
supplied oversize
Natural
ROD CAN BE GROUND TO ANY INTERMEDIATE
DIAMETER/PRICE IS BASED ON NEXT LARGER DIAMETER,
PLUS GRINDING CHARGE
Alro Plastics employee packages a piece of rod stock. We use cardboard tubes with end caps
to ship the majority of our rods, to protect them from damage while in transit.
284
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URETHANE
Polyurethane: Tough enough for the job.
Polyurethane, or "urethane," is an elastomeric material with outstanding properties
and wear characteristics.
• Superior cut and abrasion resistance.
• Ability to "self-heal."
• Can be formulated to possess specific properties (i.e. coefficient of friction, resiliency and compression set can be formulated high or low.
• Excellent resistance to ozone and aging.
• Can be molded and bonded to a variety of substrates.
• Resistant to many oils and solvents.
•Lightweight.
• Outstanding low temperature properties.
Bumper Pads, Chute & Hopper Liners, Cutting Surfaces, Drive Belts, Gaskets,
Gears, Impact Absorption, Machinery Mounts, Metals Forming Pads, Rollers &
Covers, Sand Blast Curtains, Sorter Blocks, Sound-dampening Pads, Spout Linings, Truck Beds and Wear Pads.
TYPICAL PROPERTIES
• Excellent shock absorbing properties.
• Good dielectric strength.
• Excellent electrical insulation properties. • Low compression setting.
• High load-bearing capabilities.
• Superior abrasion resistance.
• High ozone and oxidation resistance.
• Superior tear and cut resistance.
• Most formulations offer extremely
• Superior sound dampening properties high flex-life.
(relative to rubber and plastic).
• Oil and solvent resistance.
HARDNESS SCALES
URETHANE
50
70
90
1 0 0 11 0 1 2 0 1 3 0
ROCKWELL R
PHENOLIC
45 55 65 75 85
SHORE D DUROMETER
ACRYLIC
95
POLYSTYRENES
40 50 60 70 80 90
SHORE A DUROMETER
NYLON
30
PTFE / TFE
20
POLYPROPYLENES
PLASTIC
RUBBER
140
150
285
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URETHANE
TYPICAL PROPERTIES: POLYETHER COMPOUNDS, THERMOSET
DUROMETER
Modulus, psi:
100%
300%
Tensile, psi
Elongation
Tear, PLI
Tear, Die, C, PLI
Bashore Rebound, %
Compression Set:
22 hr/158oF
Method B, %
Bell Brittle Point, oF
ASTM
80A
90A
95A
60D
75D
D412
D412
D412
D412
D470
D624
D2632
D395-B
800
1,500
5,000
490
75
530
58
25
1,100
2,200
5,500
430
90
600
42
30
1,800
4,300
6,500
380
130
700
40
36
3,000
6,100
7,300
330
120
800
45
40
5,070
--7,120
230
117
--47
---
D2137
-80
-80
-80
-80
-64
OPEN CAST URETHANE SHEET OR SLAB
Open cast sheet and slabs can, in most cases, be produced to exact sizes, resulting in 0% scrap.
24 x 24
STANDARD SHEET SIZE (inches)
24 x 48
48 x 48
AVAILABLE IN MOST FORMULATIONS
EXTRA LARGE SHEETS CAN BE CAST ON SPECIAL ORDER
INSIDE THE FOLLOWING DIMENSIONS (inches)
Thickness
Width
Length
1/4 to 6......................................+ 3/32
24 to 56.....................................+ 1/4 -1/8
48 to 144...................................+ 1/2 -1/4
DIAMONDBACK LINER
These liner sheets provide exceptional cut resistance and resiliency, and meet
FDA standards for bulk dry food handling.
STANDARD SHEET SIZE
All come in 48" x 120" sheets. Fabric-backed and non reinforced also available in
standard sizes to 48" x 50" and custom sizes to 10' x 50' and 4' x unlimited length.
16 gauge expanded metal backing in thicknesses beginning at 3/16".
16 gauge perfo-metal backing in thicknesses beginning at 1/4".
Fabric backing in thicknesses beginning at 1/8".
Non reinforced in thicknesses beginning at 1/8".
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URETHANE
DIAMONDBACK CERAMIC CHIP
The development of a superior process that allows the impregnation of the top
38% of the urethane regardless of sheet thickness and produce a smooth ceramic
surface. The result is outstanding wear resistance and longer life. Ceramic is 85%
alumina with a hardness of 9 on MOH's scale. Urethane is 85A durometer.
BACKINGS FOR DIAMONDBACK
• Non Reinforced - No backing. Most lightweight and flexible of all the Diamondbacks.
Can be hand formed. A special adhesive allows gluing to metal and other materials.
• Cotton Fabric - Lightweight, flexible and allows Diamondback to be glued to metal
and other materials with commercial adhesives.
• Expanded Metal - Flattened, expanded steel, typically 16-gauge. Makes Diamond
back more rigid and flatter when installed. Decreases the amount of thermal expansion/
contraction. Metal backing provides a structurally sound "stopping point" for bolt heads,
so the bolt cannot pull entirely through the sheet.
• Perfoback Metal - A relatively new, specialized metal with many small openings that
create a perforated effect. Provides all of the advantages of expanded metal. In addition, the small openings permit use of self-tapping metal screws through the backing. Perfoback is a replacement for solid metal and is especially effective with Diamondback Ceramic Chip.
•Custom - Specialty fabrics and light or heavy gauge solid steel.
DIAMONDBACK SPECIFICATIONS
AVAILABLE SIZES (inches)
Metal-backed in thicknesses 3/16 - 1
Nonreinforced and cotton fabric-backed 1/8 - 1
STANDARD DIAMONDBACK
Nonreinforced and cotton fabric-backed
2' x 4'
4' x 4'
4' x 8'
4' x 10'
4' x 25'
4' x 50'
4' x over 50'
NONREINFORCED ONLY
10' x 50' (up to 3/8" thick)
Any size between 1' x 1' and 10' x 50'
EXPANDED METAL BACK
4' x 10'
Any size between 1' x 1' and 4' x 10'
PERFOBACKTM METAL BACKED
4' x 10'
DIAMONDBACK CERAMIC CHIP URETHANE
Available nonreinforced, with expanded metal backing
and PerfobackTM metal backing in 4' x 10 sheets.
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URETHANE
SOLID CAST URETHANE ROD
Our rod is cast in bored and honed molds to ensure the precise roundness and
consistent diameter you need for rollers, bumpers, mount and other parts. Rod is
available in hardnesses from 40A to 75D. We're happy to provide larger diameters
and custom lengths.
DIAMETER (inches)
1-1/4
2-3/4
1-1/2
3
1-3/4
3-1/4
2
3-1/2
2-1/4
3-3/4
2-1/2
4
1/4
1/2
5/8
3/4
7/8
1
4-1/2
5
5-1/2
6
36
STANDARD COLORS
Natural (Amber) and Tan (standard)
Custom colors available upon request, minimums may apply
PRECISION CAST URETHANE TUBE
Available in a variety of I.D./O.D. combinations
and length and in hardnesses from 40A to 75D.
DIAMETER (inches)
DIAMETER (inches)
I.D.
O.D.
LENGTH
I.D.
O.D.
LENGTH
1
1-1/4
1-1/2
1-3/4
2
2
2-1/4
2-1/2
2-3/4
3
36
36
36
36
36
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
36
36
36
36
AND UP TO
6
288
8
36
36
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URETHANE
CUSTOM MOLDED PRODUCTS
In addition, we can provide urethane in virtually any shape or size for engineering parts
in grain, mining, sand and gravel, crushed
stone, aggregate mixing, general bulk handling and other industrial applications.
ROLLER SOLUTIONS
Just about any size or kind of roller cover can
be formulated. Beginning with the smallest
wheels and extending to rolls with diameters
of up to 40 inches and lengths up to 26 feet.
All types of recovering:
• Clipper Rollers
• Coater Rollers
• Drive Rollers
• Paint Rollers
• Idler Rollers
• Sander Rollers
• Guide Wheels
• Pulley Wheels
Call for more information on these and
other roller coverings.
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VIVAK® PETG
Plaskolite, Inc.'s Vivak® is a transparent, thermoplastic sheet used widely in the
point of purchase industry. Vivak® is the brand and market leader for PETG products.
Vivak® PETG sheet is a transparent co-polyester sheet product that offers a unique
balance of physical properties and ease of fabrication. It is ideally suited for complex parts requiring fabrication, including deep thermoforming draws and precise
molded-in details.
In addition, Vivak® sheet is produced using resin that complies with FDA regulations for food contact applications. It is easily decorated by painting, silk screening,
or hot stamping. Applications include shelving, greeting card displays, revolving
merchandise racks, indoor signs, point of purchase displays, menu boards, photo
frames, and slat wall fixtures. Heavy gauge Vivak® sheet is also used in prosthetic
applications.
• P.o.P. displays
• Greeting card displays
• Store shelving
• Merchandise racks • Menu boards
• Indoor signs
• Photo frames
• Slat wall fixtures
TYPICAL PROPERTIES
• Superior impact strength, over acrylic
• Cost effectiveness compared to polycarbonate
• Deep draws, complex die-cuts and precise molded-in details
• It die-cuts and punches easily
• Can be bonded or fastened with adhesives
• Easy to fabricate, form, bond and decorate
STANDARD THICKNESS
.020" to .500" thick
48" x 72", 48" x 96", 60" x 72" and 60" x 96"
STANDARD COLORS
Clear (A00)
290
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VIVAK® PETG
Plaskolite, Inc.'s Vivak® is a transparent, thermoplastic sheet used widely in the point
of purchase industry. Vivak® is the brand and market leader for PETG products.
Among its advantages, Vivak® PETG products offer superior impact strength over
acrylic and cost effectiveness compared to polycarbonate, and offers deep draws,
complex die-cuts, and precise molded-in details without sacrificing structural integrity. It die-cuts and punches easily, and can be bonded or fastened with adhesives,
ultrasonic welding, or rivets.
Vivak® is also available in a few select specialty grades designed for specific applications and industries. See below for an overview of each Vivak® specialty grade.
VIVAK® SPECIALTY GRADES :
VIVAK® UV (UV Enhanced PETG)
Vivak® UV is a co-polyester material with enhanced UV attributes. This material is
used primarily for indoor signage that may be exposed to UV light. Vivak® UV Sheet
is ideally suited for complex parts requiring fabrication, including deep thermoforming draws, and precise molded-in details. Vivak® UV is easily decorated by painting,
silk screening or hot stamping. Applications include indoor signs, point of purchase
displays, menu boards. Vivak® UV is not recommended for outdoor applications.
VIVAK® FROST (Frosted PETG)
Vivak® Frost Sheet is a low gloss smooth finish translucent copolyester product. This
material features improved toughness versus acrylic and maintains a reduced gloss
surface after thermoforming. Vivak® Frost sheet has the appearance of etched glass
and diffuses light, enhancing design options.
VIVAK® SATIN (Satin texture on one side)
Vivak® Satin is a translucent copolyester sheet with a satin texture on one side. This
product offers improved toughness versus acrylic, reduced gloss and enhanced
scratch resistance. Vivak® Satin can be used in point of purchase displays, slatwall
fixtures, interior architectural elements and interior decorative glazing.
VIVAK® GP (General Purpose PETG)
Vivak® GP Sheet is a transparent copolyester product for applications that do not
require compliance for food contact. It offers a unique balance of physical properties
and ease of fabrication. It is often used for complex parts including deep thermoforming draws and precise molded-in details. It is easily decorated by painting, screen
printing, or hot stamping. Vivak® GP Sheet is offered in thickness from 0.020"- 0.177"
and made-to-order up to 0.500".
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VIVAK® PETG
TYPICAL PROPERTIES
PROPERTY TESTED
ASTM
UNITS
VIVAK® PETG
PHYSICAL
D638
---
7,700
Tensile Modulus
D638
psi
320,300
Flexural Strength
D790
psi
11,200
Flexural Modulus
D790
psi
310,000
Shear Strength
D732
psi
9,000
D895
psi
8,000
Izod Impact Notched, 1/8" @ 73 F
D256
ft-lbs/in
1.7
Izod Impact Notched, 1/8" @ 32oF
D256
ft-lbs/in
1.2
Drop Dart Impact, 1/4"
D3763
ft-lbs/in
22
Hardness, Rockwell
D785
"R" scale
115
Specific Gravity
D792
---
1.27
D570
%
0.2
Light Transmission
D1003
%
86
Haze
D1003
%
1.0
157
o
THERMAL
@ 264 psi
D648
o
F
@ 66 psi
D648
o
F
164
in/in/oF
3.8 x 10-5
F
178
2.6
2.4
410
D696
Glass Transition Temperature
D3418
o
ELECTRICAL
Dielectric Constant @ 1kHz
D150
Dielectric Constant @ 1mHz
D150
-----
Dielectric Strength
D149
V/mil
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WALLTUF®
WallTuf® wall and ceiling liner panels are ideally suited for both industrial and
residential interior applications. These waterproof panels are light weight, have an
attractive surface texture, absorb scratches and clean up very easily. WallTuf® is a
cost-effective alternative to traditional FRP panels.
Unlike competing fiberglass products like Sequentia®, WallTuf is made from recycled plastic resin. Using recycled/recyclable goods saves landfills and minimizes
the mining of virgin materials. Economic reimbursements from more efficient building result in lower operating costs from repairs and maintenance over the life of the
building.
• Restaurant kitchens
• Commercial restrooms
• Food processing plants
• Laundry rooms / Laundromats • Locker rooms
• Gyms and showers
• Car washes
• Livestock enclosures
TYPICAL PROPERTIES
• Non-absorbent - No swelling, rotting or water discoloration
• Color goes all the way through - Dings and scratches won't show
• Easy installation - Can be scored with utility knife and snapped
• Will not support mold - Very hygenic, does not contribute to "sick-building"
• Fiberglass free - No irritating, harmful fiberglass dust
• USDA / CFIA approved for use in federally inspected food processing plants
• Made from recycled plastic and 100% recyclable
STANDARD THICKNESS
.090" thick only
48" x 96" and 48" x 120" (standard)
STANDARD COLORS
White and Almond
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WEARGEHR® Acetal FG
WEARGEHR® Acetal FG is a wear resistant grade of GEHR Acetal copolymer.
WEARGEHR® Acetal FG contains a solid filler for enhanced impact, friction and
wear properties. WEARGEHR® Acetal FG (Food Grade) is also FDA compliant and
does not contain any PTFE in it. This material is an alternative to the well know
Delrin® AF material, with additional FDA compliance.
As a semi-crystalline material, Acetal is characterized by a low coefficient of friction
and good wear properties-especially in wet environments. Because acetal absorbs
minimal amounts of moisture, its physical properties remain constant in a variety
of environments. Low moisture absorption gives excellent dimensional stability
for close-tolerance machined parts. In high moisture or submerged applications,
Acetal bearings outperform nylon 4 to 1.
WEARGEHR® Acetal FG is ideally suited for close tolerance mechanical parts and
electrical insulators which require strength and stiffness. It also offers resistance to
a wide range of chemicals including many solvents.
• Mixing paddles
• Conveyor wear strips
• Timing screws
• Star wheels & Idler wheels
• Drive sprockets
• Piston valves
TYPICAL PROPERTIES
• High strength and stiffness
• Easy to machine
• Dimensionally stable, hold tight tolerances
• No centerline porosity
• FDA compliant
SHEET / PLATE THICKNESSES
3/8" thk to 2" thk (in metric sizes)
n/a (run on an as needed basis)
ROD / ROUND DIAMETERS
3/4" Dia to 4" Dia (in metric sizes)
ROD / ROUND LENGTHS
n/a (run on an as needed basis)
STANDARD COLORS
White
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The following guidelines are presented for those machinists not familiar with the
machining characteristics of plastics. They are intended as guidelines only, and
may not represent the most optimum conditions for all parts. The troubleshooting quick reference guides in this section should be used to correct undesirable
surface finishes or material responses during machining operations.
All Quadrant materials are stress relieved to ensure the highest degree of machinability and dimensional stability. However, the relative softness of plastics (compared to metals) generally results in greater difficulty maintaining tight tolerances
during and after machining. A good rule of thumb for tolerances of plastic parts is
+/-.001" per inch of dimension although tighter tolerances are possible with very
stable, reinforced materials.
When machining Plastic stock shapes, remember...
• Thermal expansion is up to 10 times greater with plastics than metals
• Plastics lose heat more slowly than metals, so avoid localized overheating
• Softening (and melting) temperatures of plastics are much lower than metals
• Plastics are much more elastic than metals
Getting started
• Positive tool geometries with ground peripheries are recommended
• Plastics Carbide tooling with ground top surfaces is suggested for optimum tool
life and surface finish. Polycrystalline diamond tooling provides optimum surface
finish when machining Celazole® PBI.
• Use adequate chip clearance to prevent clogging
• Adequately support the material to restrict deflection away from the cutting tool
Coolants
Coolants are generally not required for most machining operations (not including
drilling and parting off). However, for optimum surface finishes and close tolerances, non-aromatic, water soluble coolants are suggested. Spray mists and
pressurized air are very effective means of cooling and cutting interface. General
purpose petroleum based cutting fluids, although suitable for many metals and
plastics, may contribute to stress cracking of amorphous plastics such as PC 1000
Polycarbonate, PSU 1000 Polysulfone, Ultem® 1000 PEI, and Radel® R PPSU.
Machining tips
• Coolants are strongly suggested during drilling operations, especially with notch
sensitive materials such as Ertalyte® PET-P, Torlon® PAI, Celazole® PBI and glass
or carbon reinforced products.
• In addition to minimizing localized heat-up, coolants prolong tool life. Two (flood)
coolants suitable for most plastics are Trim 9106CS (Master Chemical Corp. - Perrysburg, OH) and Polycut (Tullco -Savannah, GA). A generally suitable mist coolant
is Astro-Mist 2001A (Monroe Fluid Technology - Hilton, NY).
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Drilling
When drilling engineering plastics, all drills, either twist or half-round, should
have deep, highly polished flutes. Very sharp, high speed drills with a slow helix
angle ground to a 90-118o point, a lip clearance angle of 9-15o and a 0o rake angle
produce the best results. Carbide drills are recommended when doing a production
lot. Heat build-up can be avoided if drills are kept sharp and the flutes are clear of
chips.
Forward travel of the tools should be held at about .005-.009"/revolution. Results
of both drilling and reaming are improved if a water soluble oil or mist spray is used
to lubricate and cool the material. Drilling with an in-out motion can help dissipate
heat into the coolant.
The insulating characteristics of plastics require consideration during drilling operations, especially when hole depths are greater than twice the diameter.
Small Diameter Holes (1/32" to 1"diameter)
High speed steel twist drills are generally sufficient for small holes. To improve
swarf removal, frequent pull-out (peck drilling) is suggested. A slow spiral (low
helix) drill will allow for better swarf removal.
Large Diameter Holes (1"diameter and larger)
A slow spiral (low helix) drill or general purpose drill bit ground to a 118o point
angle with 9o to 15o lip clearance is recommended. The lip rake should be ground
(dubbed off) and the web thinned. It is generally best to drill a pilot hole (maximum
1/2"diameter) using 600 to 1,000 rpm and a postive feed of 0.005" to 0.015" per
revolution. Avoid hand feeding because of the drill grabbing which can result in
microcracks forming. Secondary drilling at 400 to 500 rpm at 0.008" to 0.020" per
revolution is required to expand the hole to larger diameters.
A two step process using both drilling and boring can be used on notch sensitive
materials such as Ertalyte® PET-P and glass reinforced materials. This minimizes
heat build-up and reduces the risk of cracking.
1. Drill a 1"diameter hole using an insert drill at 500 to 800 rpm with a
feed rate of 0.005" to 0.015" per revolution.
2. Bore the hole to the final dimensions using a boring bar with carbide
insert with 0.015" to 0.030" radii at 500 to 1,000 rpm and a feed rate
of 0.0005" to 0.010" per revolution.
Threading and Tapping
Threading can also be completed on conventional machinery such as automatic
or semi-automatic equipment, and self-opening dies with high-speed chasers.
In general, lubricants or coolants are not needed but they can be of assistance
on extremely high speed operations. A slightly oversized tap is recommended to
overcome the tendency toward recovery, although this property may be used to
produce a self-locking thread. When threading long lengths of rod stock, a follow
rest or support should be used to hold the work against the tool. When threading
cast nylon on a lathe using conventional single-pointed tools, several successive
cuts of .005 -.01" should be made. Finished cuts should not be less than .005"
because of cast nylon's resilient nature.
Threading should be done by single point using a carbide insert and taking four to
five 0.001" passes at the end. Coolant usage is suggested. For tapping, use the
specified drill with a two flute tap. Remember to keep the tap clean of chip buildup. Use of a coolant during tapping is also suggested.
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Reaming
Most of the engineering plastics can be reamed with either hand or collar reamers
to produce holes with good finish and accurate dimensions. Expansion type reamers and standard .001-.002" oversize stub machine reamers can also be used.
Helical flute reamers are recommended if there is an interruption in the I.D.. Cuts
made with a fixed reamer tend to be undersized unless at least .005" is removed
by the final reaming. With a .01-.02" per revolution feed rate and a .005-.01" depth
of cut, reamer speeds of 250-450 fpm are recommended.
Reaming PTFE / TFE is generally not recommended. The operation causes the
material to compress, especially if the reamer is not exceptionally sharp. Also,
PTFE's elasticity will cause holes to "fall in" creating undersize holes. If necessary, special reamers with a primary relief (clearance) angle can produce accurate
holes. The use of an oversized reamer can correct undersized holes. Where hole
diameter permits, a single point boring tool is recommended to finish the hole to
close tolerances.
Milling
Sufficient fixturing allows fast table travel and high spindle speeds when end milling plastics. When face milling, use positive geometry cutter bodies.
With our sole focus being plastics, we have developed a strong knowledge base on what
works and does not work when machining plastic stock.
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Saw Cutting
Band sawing is versatile for straight, continuous curves or irregular cuts. Table
saws are convenient for straight cuts and can be used to cut multiple thicknesses
and thicker cross sections up to 4" with adequate horsepower. Saw blades should
be selected based upon material thickness and surface finish desired.
Engineering plastics can be cut with band and circular saws. Blades should be
very sharp and have sufficient kerf to clear the cut and allow chips to evacuate.
For best results, use high speed steel rip or combination type circular saw blades
having a 0o rake angle and a 3-10 tooth set. A carbide blade is recommended for
production sawing. Bimetaloy or skip tooth saw blades with 2-4 teeth per inch are
recommended for band saws. Hook or claw tooth blades are not recommended.
• Rip and combination blades with a 0o tooth rake and 3o to 10o tooth set are best for general sawing in order to reduce frictional heat.
• Hollow ground circular saw blades without set will yield smooth cuts up to 3/4" thickness.
• Tungsten carbide blades wear well and provide optimum surface finishes.
Turning
A tool-geometry of 0-5o back rake angle, 15-20o end relief angle and end cutting
edge, and a 2-20o side relief angle with a slight nose radius will give good turning
results. Although a rake angle of 0-5o is recommended, it is sometimes necessary
to vary the angle to 0-5o. Varying is done to balance the cutting tool pressure on
the material and results in better finish and size control. Surface speeds from 200500 fpm with feed rates of .002-.010"/revolution do not require flood coolants and
are most appropriate for fine finish turning. Higher speeds can be used with very
low feeds for rougher cuts if a coolant is used. If a finishing cut is desired from a
high speed operation, the feed must be dropped to a correspondingly lower value.
Directing the chips/curl away from the work is often necessary to prevent it from
restricting turning and boring operations. This can be accomplished by using an air
jet or some other mechanical means. When turning a large diameter cast nylon,
light cuts .625-.125" deep and light feeds .003-.007" per revolution are suggested.
Satisfactory results can be obtained, however, using heavy cuts up to 3/8" deep
and feed of .015" per revolution.
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Post Annealing
If during the machining process significant material is removed, annealing is
recommended to relieve machined-in-stress and minimize possibility of premature
part failure.
ACRYLIC parts should be annealed at 175oF only after fabrication and polishing
are completed. Anneal 10 hours for thicknesses up to .150", an additional 30
minutes for each 1/4" up to 1-1/2", and an additional hour for each 1/4" thereafter. Parts should be supported while annealing takes place in an air medium.
Slow cooling is also highly recommended.
DELRIN® should be air annealed at 320oF for 30 minutes plus 5 minutes per
0.04" of wall thickness. It is important that the parts be uniformly heated and the
oven capable of controlling the circulating air temperature to +5oF. Oil annealing in an oil circulating bath at 320oF will require 15-20 minutes to come up
to temperature plus 5 minutes per 0.04" of wall thickness. Uniform heating is
important, and the parts should be restrained from contact with each other and
the walls of the bath.
NYLON should be annealed in the absence of air, preferably by immersion in
a suitable liquid. A temperature of 300oF is often used for general annealing.
Annealing time is 15 minutes per 1/8" of cross-section. When removed from the
bath, the material should be allowed to cool in the absence of drafts. The choice
liquid to be used as the heat transfer medium should be based on the following
considerations:
• Heat range and stability should be adequate
• Should not attack NYLON
• Should not give off noxious fumes or vapors
• Should not present a fire hazard
High boiling hydrocarbons, such as oils or waxes, may be used.
HYDEX® 4101 can be annealed in air and oil. Use temperature of approximately
120oF. An annealing time of one hour per 1/8" of thickness.
Adhesive Bonding
The non-stick and/or solvent resistant nature of acetal, nylon, cast nylon, and
PTFE requires that part surfaces be specially prepared before adhesive bonding can occur. The surfaces can then adhere to like substrates or others such as
wood, steel, and aluminum. Roughing techniques such as "satinizing" and sanding
with a 280A grit emery cloth have been successful with acetal surfaces. "Satinizing" is a chemical etching process developed by DuPont® for Delrin® acetal. In the
process, a mildly acidic solution produces uniform anchor points on the surface.
Finishes or cements bond mechanically to these anchor points so that strong
adhesion is possible.
Nylon and cast nylon can be roughened with a medium grit emery cloth, but must
also be cleaned before and after roughening. Carbon tetrachloride* or methyl ethyl
ketone solvents are recommended for cleaning.
PTFE must be thoroughly cleaned with acetone or a similar solvent to remove
grease and or other contaminants. Next, a sodium acid or other etching solution is
used. To eliminate these steps toward bondability, Alro Plastics can provide PTFE
sheet with one or both sides already etched for bonding.
Parts of cast acrylic are easily cemented together or to other materials. Solvent
type adhesives are often used to bond cast acrylic because it is soluble in chlorinated and aromatic hydrocarbons. When used properly, they produce strong and
transparent cemented joints.
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Machinability
MATERIAL
Acetron® GP
Celazole® PBI
Corzan® CPVC
Delrin®
Delrin® AF
Delrin® AF Blend
Ertalyte® PET-P
Ertalyte® TX
Fluorosint® 500
Fluorosint® 207
HDPE
Ketron® PEEK
Ketron® PEEK30%GF
Ketron® PEEK30%CF
Ketron® PEEK HPV
MC® 901, MC® 907 Nylon
Nylon 101®
Nylatron® GS, GSM
Nylatron® GSM Blue
Nylatron® NSM
PC 1000 Polycarbonate
Proteus® Polypropylene
PSU 1000 Polysulfone
Radel® (PPSU)
Ryton® PPS
Ryton® BG PPS
Techtron® PPS
Techtron® HPV
Torlon® 4203 PAI
Torlon® 4301 PAI
Torlon® 4501 PAI
Torlon® 4503 PAI
Torlon® 4540 PAI
Torlon® 5530 PAI
Tivar® 1000 Natural
Tivar® H.O.T.
Tivar® Ceram P
Tivar® Oil Filled
Tivar® Dryslide
Tivar® Reprocessed
Ultem® 1000
Ultem® 2300
300
RELATIVE MACHINABILITY
( 1 to 10, 1 = EASIEST )
1
10
2
1
1
1
2
2
1
1
1
5
7
7
6
1
1
2
2
3
3
3
3
3
5
5
3
6
5
5
6
6
6
8
1
1
2
1
1
2
7
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Machining Guidelines
Sawing
(Circular)
Lathe
(Turning)
Lathe
(Cutoff)
Drilling
450 to 600
.0045 to .010
HSS, carbide
10° to 25°
0° to 5°
600
.003 to .004
HSS, carbide
10° to 25°
0° to 15°
(positive)
300 to 600
.004 to .015
HSS, carbide
10° to 25°
0° to 10°
(positive)
1000 to 3000
.004 to .016
HSS, carbide
10° to 20°
0° to 5°
(negative)
350 to 450
.0055 to .015
HSS, carbide
Dry, air jet,
vapor
300 to 600
.003 to .008
HSS, carbide
10° to 20°
0° to 5°
Dry, air jet,
vapor
450 to 500
.003 to .004
HSS, carbide
10° to 29°
0° to 15°
(negative)
90 to 118
Dry, air jet,
vapor
200 to 400
Slow, steady
HSS, carbide
12° to 15°
0° to 15°
(negative)
Dry, air jet,
vapor
300 to 600
.003 to .010
HSS, carbide
15°
0° to 5°
(negative)
Dry, air jet,
vapor
250 to 400
.006 to .012
HSS, carbide
Dry, air jet,
vapor
vapor
Speed (sfpm) 8000 to 12000 400 to 700
Feed (in./rev.) Fast, smooth .002 to .010
Tool
HSS, carbide HSS, carbide
Clearance
15° to 30°
20° to 30°
Rake
0° to 5°
0° to 5°
(positive)
Set
Heavy
Point Angle
(deg.)
Cooling
Dry, air jet,
Dry, air jet,
Dry, air jet,
water mixt.
425 to 475
.003 to .004
HSS, carbide
10° to 25°
3° to 15°
(positive)
118
Dry, air jet,
vapor
200 to 500
.002 to .010
HSS, carbide
20°
0° to 10°
(negative)
Dry, air jet,
vapor
1000 to 3000
.004 to .016
HSS, carbide
7° to 15°
3° to 15°
(positive)
Dry, air jet,
vapor
300 to 600
.006 to .015
HSS, carbide
10° to 20°
0° to 10°
(negative)
Dry, air jet,
vapor
1000 to 3000
.004 to .016
HSS, carbide
7° to 15°
0° to 5°
(negative)
Dry, air jet,
vapor
300 to 450
.005 to .015
HSS, carbide
Dry, air jet,
vapor
1000 to 3000
.06 to .020
HSS, carbide
10° to 20°
0° to 10°
(positive)
Dry, air jet,
vapor
280 to 600
.006 t .012
HSS, carbide
10° to 20°
0° to 10°
(negative)
Dry, air jet,
vapor
Dry, air jet,
vapor
POLYOLEFINS (UHMW)
NYLONS
FLUOROCARBONS (PTFE)
ACRYLICS
ACETALS
Mtrl
Speed (sfpm) 4000 to 6000
Feed (in./rev.) Fast, smooth
Tool
HSS, carbide
Clearance
20° to 30°
Rake
0°
Set
Point Angle
(deg.)
Cooling
Milling
Reaming
0° to 10°
(positive)
Slight
Dry, air jet,
vapor
Speed (sfpm) 8000 to 12000
Feed (in./rev.) Fast, smooth
Tool
HSS, carbide
Clearance
10° to 20°
Rake
0° to 10°
(positive)
Set
Slight
Point Angle
(deg.)
Cooling
Dry, air jet,
90 to 118
Dry, air jet,
vapor
180 to 450
.004 to .015
HSS, carbide
10° to 15°
0° to 5°
(positive)
90 to 110
under 1/2"
118 over 1/2"
Dry, air jet,
vapor
vapor
vapor
vapor
Speed (sfpm) 1650 to 5000 600 to 800
425 to 475
200 to 600
Feed (in./rev.) Fast, smooth .0015 to .025 .003 to .004 .004 to .020
Tool
HSS, carbide HSS, carbide HSS, carbide HSS, carbide
Clearance
15° to 25°
15° to 25°
10° to 20°
15°
Rake
3° to 15°
0° to 15°
0° to 5°
0° to 8°
(positive)
(positive)
(positive)
Set
Point Angle
(deg.)
90 to 118
Heavy
Cooling
Dry, air jet,
Dry, air jet,
Dry, air jet,
Dry, air jet,
Dry, air jet,
vapor
vapor
vapor
Speed (sfpm) 4000 to 6000 500 to 700
700
Feed (in./rev.) Fast, smooth .002 to .016 .002 to .016
Tool
HSS, carbide HSS, carbide HSS, carbide
Clearance
7° to 15°
5° to 10°
20° to 30°
Rake
0° to 5°
0° to 5°
15°
(positive)
(positive)
Set
Slight
Point Angle
(deg.)
Cooling
Dry, air jet,
Dry, air jet,
Dry, air jet,
vapor
vapor
vapor
vapor
0° to 10°
(negative)
0° to 10°
(positive)
This information is designed as a guideline and is not to be construed as absolute. Because of the variety
of work and diversity of finishes required, it may be necessary to depart from the suggestions in the table. A
good practice to follow is to run a test workpiece before starting a production run.
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Drilling (Trouble Shooting)
DIFFICULTY
COMMON CAUSE
1. Incorrectly sharpened drill
2. Insufficient clearance
3. Feed to heavy
1. Wrong type drill
2. Incorrectly sharpened drill
Burnt or Melted
3. Feed to light
Surface
4. Dull drill
5. Web too thick
1. Feed to heavy
Chipping of
2. Clearance too great
Surfaces
3. Too much rake (thin web as descibed)
1. Too much clearance
2. Feed light
Chatter
3. Drill overhang too great
4. Too much rake (thin web as descibed)
1. Feed too heavy
Feed marks or Spiral
2. Drill not centered
lines on Inside Diameter 3. Drill ground off-center
1. Drill ground off-center
2. Web too thick
Oversize Holes
3. Insufficient clearance
4. Feed rate to heavy
5. Point angle too great
1. Dull drill
Undersize Holes
2. Too much clearance
3. Point angle too small
1. Feed to heavy
2. Spindle speed to slow
3. Drill enters next piece too far
4. Cut-off tool leaves nib, which
Holes Not
deflects drill
Concentric
5. Web too thick
6. Drill speed to heavy at start
7. Drill not mounted on center
8. Drill not sharpened correctly
1. Dull cut-off tool
2. Drill does not pass completely
Burr at Cut-off
through piece
1. Feed too light of drill
Rapid Dulling
2. Spindle speed to fast
of Drill
3. Insufficient lubrication from coolant
Tapered Hole
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Turning & Boring (Trouble Shooting)
DIFFICULTY
Melted Surface
Rough Finish
Burrs at Edge
of Cut
Cracking or
Chipping of
Corners
Chatter
COMMON CAUSE
1. Tool dull or heel rubbing
2. Insufficient side clearance
3. Feed rate to slow
4. Spindle speed to fast
1. Feed to heavy
2. Incorrect clearance angles
3. Sharp point on tool
(slight nose radius required)
4. Tool not mounted on center
1. No chamfer provided at
sharp corners
2. Dull tool
4. Lead angle not provided on tool
(tool should ease out of cut gradually,
not suddenly)
1. Too much positive rake on tool
2. Tool not eased into cut
(tool suddenly hits work)
3. Dull tool
4. Tool mounted below center
5. Sharp point on tool (slight nose
radius required)
1. Too much nose radius on tool
2. Tool not mounted solidly
3. Material not supported properly
4. Width of cut too wide (use 2 cuts)
Cutting Off (Trouble Shooting)
DIFFICULTY
Melted Surface
Rough Finish
Spiral Marks
Concave or
Convex Surfaces
Nibs or Burrs at
Cut-off Point
Burrs on Outside
Diameter
COMMON CAUSE
1. Dull tool
3. Insufficient coolant supply
1. Feed to heavy
2. Tool improperly sharpened
3. Cutting edge not honed
1. Tool rubs during its retreat
2. Burr on point of tool
1. Point angle to great
2. Tool not perpendicular to spindle
3. Tool deflecting
4. Feed to heavy
5. Tool mounted above/below center
1. Point angle not great enough
2. Tool dull
3. Feed too heavy
1. No chamber before cut-off diameter
2. Dull tool
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Miscellaneous Formulas
Saw Cutting and Kerf Line
Whenever you cut up a full sheet of material into smaller pieces you lose some
material due to the thickness of the blade. When the saw enters the material it
chews up the material it is cutting through. This is referred to as the "Kerf Line" or
wasted material. In order to properly yield out the correct amount of pieces one
can expect from a full sheet you need to know how much Kerf to account for. The
majority of our blades for our CNC Saws are .187"thick. You also need to factor in
the cut tolerance as well, our standard cut tolerance is +1/16" / -0". With tolerances you want to shoot for the middle of the tolerance, so you have some flexibility
either way.
Saw Blade (.187"thk) + Tolerance (.063") = .250" KERF Line.
We would then take the Kerf Line and add that number to each of our cut dimensions. For example, say our finished size is 7" x 11", and we will be cutting these
out of 48" x 96" full sheets. So if you take the cut sizes and add the Kerf line you
can then properly figure out the best possible yield from a full sheet of material.
7.00" + .250" = 7.250" and 11.00" + .250" = 11.250"
Now we take our full sheet sizes and divide them by the cut pieces with Kerf factored in to figure out the best possible yield.
48" / 7.250" = 6 pcs and 96" / 11.250" = 8 pcs. Full sheet yield = 48 pcs
48" / 11.250" = 4 pcs and 96" / 7.250" = 13 pcs. Full sheet yield = 52 pcs.
So the best yield is the second example, we could get 52 pcs from one full sheet of
material if we cut it this way. If the total job was for 200 pcs, then we would need 4
sheets of material in order to get the 200+ pcs required. This is the same method
we use when we are quoting our customers on any cut-to-size job.
The "kerf" line can be seen in the above photo. Notice the faint line following the blade, that is
the kerf line, where the blade cut through the sheet of plastic material.
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Miscellaneous Formulas
TIVAR® - Expansion & Contraction Simplified
TIVAR® 1000 UHMW is cut to size at the factory in a temperature of about 75 degrees Farenheit. TIVAR® will expand when subjected to higher temperatures and
contract at lower temperatures. The same effect occurs after TIVAR® is installed. A
change in temperature from time of installation will cause the material to expand or
contract.
Always work from the installation temperature.
Multiply the number of degrees of change between the install temperature and
maximum operating temperature.
x the length of the piece of TIVAR® in inches
x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR
x .000078 (if the temperature is going colder, like 75 to 65 degrees)
Expansion Example:
Installing at 78 deg F, the maximum operating temperature can reach up to 150
deg F, and the TIVAR® piece is 120"long.
150 deg F - 78 deg F = 72 deg F of temperature change
72 (deg F) x 120(") x .0001 = .864" of expansion
Contraction Example:
Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and
the TIVAR® piece is 120"long.
78 deg F + 20 deg F = 98 deg F of temperature change
98 (deg F) x 120(") x .000078 = .917" of contraction
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Standard Edge Finishes
CHAMFERED EDGE CUT
Generally called out as 1/8" x 45 degrees or 1/8" x
1/8". The typical chamfer cut uses a 45 degree bit, but
some prints do call out different degrees. The chamfer
dimension is generally called out from the surface of the
material down to the specific size.
ROUND OVER EDGE
Usually used to break a sharp edge leftover from machining the part. By going back thru and rounding over the
edges it reduces the chance of getting your hand cut or
sliced. Ideal for work surfaces or some machine guards.
Generally called out by the size of the Radius needed,
1/8"Rad.
REVERSE RADIUS EDGE
Not as common as the others, more for decoration than
anything else. Basically just come by with a ball-end cutter and drop it down to the desired depth. May have seen
these on a picture frame or something similar.
FINGERNAIL EDGE CUT
Similar to the Full Radius (below), it is a little less round.
The radius is always larger than half the thickness of the
material. So the radius does not blend into the thickness
smoothly, it ends abruptly. Still leaves a nice rounded
edge to reduce any sharp corners. This cut is a lot easier
to do than the Full Radius.
FULL RADIUSED EDGE
In the case of the Full Radius, the radius is exactly half
the size of the thickness of the material or the diameter
and thickness are the same size. This allows the radius
to flow perfectly and smoothly into the thickness of the
material. This is a very hard cut for most Plastics, since
the thickness of the material can vary as much as +/-10%
on some Plastics.
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Processing Services
Table of Contents
Processing Overview.....................................................308
CNC Saw Cutting ..........................................................308
Rod & Tube Cutting .......................................................309
Waterjet Cutting .............................................................309
CAD / CAM Programming .............................................310
CNC Routing .................................................................310
CNC Milling ...................................................................311
Plastic Welding ..............................................................311
Drilling & Tapping ..........................................................311
Bending & Gluing ..........................................................312
Processing Recap .........................................................312
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Processing Services
No matter what your quantity, size or
shape requirements are, simply provide
Alro Plastics with your cut-to-size
dimensions or a blue print of your fabricated part and let us do the rest. At Alro
Plastics we are big believers in adding
value to anything we do. Wether it is
blanket orders, hold for release orders,
or stocking programs we can help. We
also offer cut-to-size pieces of sheet
and rod, just give us the sizes you
require and let us cut them for you.
We also have various pieces of processing equipment and deal with some
of the best fabricators in the industry.
We can help with any per print items
that you may have as well. Simply
submit a drawing or print of your item
and fax it over to us. Or if you have
electronic drawings, feel free to e-mail
us your prints directly at plastics@alro.
com. We have invested in various CAD
software packages so we can read any
print formatted in either .dwg, .dxf, or
.iges.
CNC Precision Saws
Every Alro Plastics location has a CNC
Saw for cutting plastics to the desired
sizes. Our CNC production saws are
capable of holding tight tolerances while
cutting material up to 7"thick and 14 feet
wide/long. These saws are all computer
controlled and built to handle a heavy
workload on a daily basis.
With these heavy duty CNC saws we are
able to cut thru a single block of 7" thick
CNC Saw Cutting Highlights
Nylon in one pass or we can stack mul•Quantities: 1 pc - 50,000 pcs
tiple sheets of 1/4" thick Acrylic and cut
•Thickness: 1/16" to 8" thick
them in one, efficient step. These high
•Length/Width: 1/2" to 168"
precision CNC saws are designed to fast
•Standard Tolerance: +1/16" / -0"
and productive.
•Tight Tolerances available by request
We pride ourselves on cutting and
•Multiple shifts for faster turnaround
shipping the same day as ordered in
most cases. With a few of our locations
running two and even three shifts we are
able to turnaround custom cut orders in
a hurry. Along with our huge inventory of
materials Alro Plastics can promise some
of the fastest lead times in the industry.
Give us a try on your next cut-to-size
order and see what Alro can do for you!
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Processing Services
Rod / Tube Cutting
Alro Plastics also offers same day cutting
and shipping on our Rod and Tube stock.
We stock up to 12" diameter in some
materials and have the capabilities to cut
it up to 18" diameter in house.
Our standard cut tolerance is always on
the plus side so the pieces will never
come in undersized. We also have the
ability to cut U-channel, angle & various
other profiles shapes on these saws.
We also drop tag and bin locate all of
our cut off pieces to offer our customers
smaller minimun orders. This is helpful
to customers looking for a few pieces
and prototype runs.
Rod / Tube Cutting Highlights
•Quantities: 1 pc - 10,000 pcs
•Diameter: 1/8" to 18" diameter
•Length: 1" long to 20 feet long
•Standard Tolerance: +1/4" / -0"
•Tight Tolerances available by request
Waterjet Cutting
With plastic sheets and slabs being
offered in thicker sizes every year and
the growing number of materials that are
challenging to cut with traditional methods, Alro Plastics offers Waterjet cutting.
The Waterjet is capable of cutting sheets
up to 10" thick in a single pass to precise
tolerances. This capability allows us to
offer cut-to-size pieces beyond what our
CNC saws can perform.
Another advantage to Waterjet cutting
Waterjet Cutting Highlights
is the ability to cut a wide range of chal•Quantities: 1 pc - 20,000 pcs
lenging materials with ease. Materials
•Thickness: 1/32" to 10" thick
like fiberglass, G10, glass-filled plastics,
•Width: 1/2" to 78" wide
urethane, neoprene, rubber and even
foam can be cut on the Waterjet. These
•Length: 1/2" to 157" long
materials were difficult to cut in the past
•Standard Tolerance: +/- .015"
but with the Waterjet Alro Plastics is able
•Tolerances may vary by material
to offer cut-to-size pieces in all these
•Glass-filled, G10 and fiberglass
materials.
•Urethane, rubber and foam
This 5-axis machine can also do bevels
and 3D cutting as well as "per print" cutting. We can upload drawings and prints
to the Waterjet and cut out an assortment
of shapes and contours as well as cut out
holes and other shapes. This versatile
machine allows us to offer even more
unique services to our customers.
For more information visit our website
at alroplastics.com or send us a print to
[email protected] today for a quote!
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Processing Services
CAD/CAM Programming
Alro Plastics utilizes the latest CAD/CAM
programming software to run our CNC
equipment. We can accept customer
supplied files in .DWG and .DXF formats
and import the data directly into our
machines. This software allows us to
test run the program in the virtual world
before wasting any material or labor time.
Our customers can email us CAD data
CAD/CAM Programming Highlights
and prints to [email protected].
We are also ISO 9001:2008 certified,
which means you can bank on receiving
a quailty inspected, finished part from
Alro Plastics.
CNC Routing
Alro has multiple CNC Routers to
machine custom plastic parts per
print. These machines are capable of
extremely close tolerances for milled, drilled and routed parts up to
120" x 144" x 4" thick can be achieved.
Arcs, curves, slotted tracks, machine
guards and conveyor parts are just
a handful of the many parts we are
capable of producing. E-mail us your
drawings at [email protected], we
accept .dwg, .dxf, and .iges files.
We take pride in being ISO certified and
do everything in our power to meet the
most demanding lead times. Our goal is
to keep our lead times on CNC routered
parts to 2 weeks or less from stock
material. Give us a shot on your next fabricated plastic part and see if we can exceed your expectations.
CNC Routing Highlights
•Ability to machine plastics up to 4" thick
•Mutli table routers for large production runs
•Large 120" x 144" work surface
•Automatic tool changers, hold up to 32 tools
•Vast inventory of plastic cutting tools
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•Email: [email protected]
•Acceptable Files: .DWG, .DXF, .IGES
•Test run virtually to prevent errors
•Ability to upload customer files directly
•Store files electronically for reorders
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Processing Services
CNC Milling
Alro Plastics has also invested in a
Haas VMC to give usthe ability to
machine small, intricate parts per print.
The VMC is able to machine parts from
1/16” up to 6” thick. It also has a 32”
wide x 60” long table surface to hold a
wide variety of parts.
With its automatic tool change and
ease of programming, we are able to
machine complicated parts to print in a
single operation.
CNC Milling Highlights
•Automatic tool changers
•Ability to machine from 1/16" to 6" thick
•32" wide x 60" long work surface
•Ideal for prototypes & small, complex parts
Plastic Welding
When most people hear the word
welding they immediately think of steel
and metal welding. Well, did you know
that some plastics can also be welded?
Polypropylene, polyethylene, PVC,
PVDF, ABS and certain thermoplastics
can all be welded.
Alro Plastics has invested the time
and resources to become very good at
plastic welding and we offer this service Plastic Welding Highlights
to all of our customers. From the simple •Hot gas and modified extrustion welding
task of butt-welding two sheets together •Done in house, better control of lead times
to make one longer sheet, to the com•Many plastics can be welded
plex process of creating custom fabri•Pieces machined on routers for best finish
cated tanks to print, we can do it all.
•Experienced welders specializing in plastics
Drill & Tapping
Our FlexArm equipment allows Alro Plastics
to offer in house capability of part tapping
and Helicoil inserts. The FlexArm keeps the
Helicoil insertion tool perpendicular to the
work piece. The depth control ability offers
consistency from part to part whether tapping or inserting helicoils. A FlexArm Tapping
Machine will take care of prep work such as
reaming, chamfering and deburring.
Helicoil Size Offerings
•Standard: 8-32, 10-24, 10-32, 1/4-20, 3/8-20 and 1/2-13
•Metric: M3-0.5, M4-0.7, M5-0.8, M6 x 1.0, M8 x 1.25 and M10 x 1.5
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Processing Services
Bending & Gluing
Alro Plastics also offers our customers custom fabricated bent and glued parts
to print. Some of our thinner gage plastics can be heat bent or cold formed on
a press break, mostly our “See-through”
materials like Acrylic, Plexiglas, Polycarbonate and PETG.
We can also CNC Router these parts
and assemble them together on custom
fabricated jobs. ISO 9001 certified to
ensure high quality finished parts in a
timely manner. Please email us at [email protected] for a quote!
Bending & Gluing Highlights
•CNC machined edges for best bonds
•Ability to heat bend items per print
•Cold forming also available
•Complete assembly of finished parts
Processing Recap
While our main focus is distribution and cutting to size, we also offer various other
services that may be beneficial to your company. From standard routing and drilling to heat bending, flame polishing and assembly we can do it all. We can also
supply turned parts to print, from small prototype runs all the way up to large screw
machine production runs. At Alro we want to be your one stop shop for all your
plastic items. Give Alro a try on your next processing job and let us exceed your
expectations!
For the most up to date information on our processing equipment and capabilities
please visit the Alro Plastics website and check out the Processing section.
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Key Suppliers / Manufacturers
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Material Trade Names
A lot of plastic manufacturers have developed trade names for the materials they
manufacture. In this section you will find the materials chemical name followed by
some of the most recognized trade names and their manufacturers. This section is
strictly for your reference only. Materials are listed in alphabetical order only, not by
quality or popularity. While Alro Plastics does carry quite a few of these materials,
we do NOT carry or have access to all of them.
ABS (Acrylonitrile, Butadiene, and Styrene)
Absylux® - Westlake Plastics Company
Cycolac® - General Electric
Royalite® - Spartech Plastics
ACETAL
Acetron® GP - Quadrant EPP
Celcon® - Celanese
Delrin® - (Dupont Resin)
Pomalux® - Westlake Plastics Company
Sustarin® C - Rochling Sustaplast
Tecaform® - Ensinger
Ultraform® - BASF
ZLTM 900 - ZL Engineering
ACRYLIC
Acrylite® - Cyro
Lucite® - Lucite International
Plexiglas® - Arkema Inc.
Polycast - Spartech
Optix® - Plaskolite Inc.
CoroplastTM - Coroplast
Gatorboard® - Gatorfoam
Twinplast - Twinplast
CPVC (Chlorinated Polyvinyl Chloride)
Corzan® - Noveon Inc.
CUTTING BOARD
Densetec® Cutting Board - Polymer Industries
King CuttingBoard® - King Plastic
Sanalite® - Quadrant EPP
Sanatec® - Vycom Corporation / Compression Polymers
FIBERGLASS GRATING
Chemgrate® - Fibergrate
Duradek® - Strongwell
Duragrid® - Strongwell
Duragrate® - Strongwell
GatorDeck® - Seasafe
GatorGrate® - Seasafe
Gridwalk® - American Grating, LLC
Kordek® - Seasafe
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FIBERGLASS PRODUCTS
Dynaform® - Fibergrate
Extren® - Strongwell
Safplate® - Strongwell
Safdeck® - Strongwell
Safplank® - Strongwell
Fiberbolt® - Strongwell
Composilte® - Strongwell
DuratreadTM - Strongwell
HDPE (High Density Polyethylene)
Densetec® - Polymer Industries
Polystone® G - Rochling Sustaplast
Tecafine® PE - Ensinger
NYLON 6/6 (Extruded Nylon)
Nylatron® GS - Quadrant EPP
Polypenco Nylon 101 - Quadrant EPP
Sustamid® 66 - Rochling Sustaplast
Tecamid® - Ensinger
NYLON 6 (Cast Nylon)
MC 907 - Quadrant EPP
Nycast® 6PA - Cast Nylons LTD
Nylatron® GSM/NSM - Quadrant EPP
Sustamid® G - Rochling Sustaplast
Tecast VektonTM - Ensinger
NYLON, OIL FILLED GREEN
Nylatron® LIG - Quadrant EPP
Nylatron® LFG (Food Grade) - Quadrant EPP
Nyloil® - Cast Nylons LTD
Nyloil® FG/MDX - Cast Nylons LTD
Sustamid® 6G OL - Rochling Sustaplast
ZLTM 1100 Oil - ZL Engineering
PBI (PolyBenzlmidazole)
Celazole® - Quadrant EPP
Victrex® - Victrex PLC
PBT (PolyButylene Terephthalate)
Hydex® 4101 and 4101 L - Ensinger
PEEK (PolyEtherEtherKetone)
Ketron® - Quadrant EPP
Susta® PEEK - Rochling Sustaplast
Tecapeek® - Ensinger
Unitrex® PEEK - Nytef
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PEI (Polyetherimide)
Duratron® 1000 - Quadrant EPP
Susta® PEI - Rochling Sustaplast
Tempalux® - Westlake Plastics
Ultem® Natural - Ensinger
Unitem® PEI - Nytef
PET (Polyethylene Terephthalate)
Ertalyte® PET - Quadrant EPP
Sustadur® PET - Rochling Sustaplast
Tecadur® PET - Ensinger
PETG (Polyethyleneterephtalate Glycol)
Vivak® - Plaskolite Inc.
Spectar® - Eastman Chemical Company
PET-P (Polyethylene Terephthalate)
Ertalyte® - Quadrant EPP
PHENOLIC (Laminated Plastic Sheets)
Acculam® - Accurate Plastics
Micarta® - Westinghouse
Norplex® - IL Norplex
Phenolite® - National Vulcanized Fiber Co.
Richlite® - Richlite Company
Spauldite® - Spaulding Composites Inc.
Texolite® - General Electric Company
POLYCARBONATE
Lexan® - Sabic
Makrolon® - Bayer MaterialScience
PC 1000 - Quadrant EPP
Sustanat® PC - Rochling Sustaplast
Tecanat® - Ensinger
Zelux® - Westlake Plastics
POLYETHYLENE
LDPE - Low Density Polyethylene
HDPE - High Density Polyethylene
HMW - High Molecular Weight Polyethylene
VHMW - Very High Molecular Weight PE
UHMW - Ultra High Molecular Weight PE
POLYPROPYLENE
Polystone® P - Westlake Plastics
Propylux® - Westlake Plastics
Proteus® - Quadrant EPP
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POLYSULFONE
Ensifone® - Ensinger
PSU 1000 - Quadrant EPP
Sustaron® PSU - Rochling Sustaplast
Termalux® - Westlake
PPS (Polyphenylene Sulfide)
Ensifide® - Ensinger
Fortron® - Ticona / Celanese AG
Sustatron® PPS - Rochling Sustaplast
Techtron® PPS - Quadrant EPP
PTFE (Polytetrafluoroehtylene)
Enflon® - Enflo
Teflon® - DuPont resin
PVC (Polyvinyl Chloride)
KomaDur® - Kommerling USA
PVC FOAM SHEET
Celtec® - Vycom
Komatex® - Kommerling USA
Intefoam® - Inteplast
Palight® - Palram Americas
Sintra® - Alcan Composites USA Inc.
PVDF (Polyvinylidene Fluoride)
Ensikem® Natural - Ensinger
Hylar® PVDF - Solvay Plastics
Kynar® PVDF - Quadrant EPP
Susta® PVDF - Rochling Sustaplast
UHMW-PE (Ultra High Molecular Weight-Polyethylene)
Polyslick® (UHMW) - Polymer Industries
Polystone® M (UHMW) - Rochling Sustaplast
TIVAR® (UHMW) - Quadrant EPP
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Product Compliance
Plastic materials are commonly used in processing equipment and products requiring various types of regulatory agency compliance. Our suppliers routinely work
with these agencies to assure the widest variety of our products are recognized as
being compliant - giving designers the broadest selection of canidate materials.
A brief overview of the six most common agencies is provided below. Additionaly, we
have specific product listings with Underwriters Laboratories (UL), American Bureau
of Shipping (ABS), ASTM and many global manufacturers.
Alro Plastics and our Suppliers can work with customers to develop unique product
and quality specifications requiring testing, inspection and certifications. Such requests
should be directed to Alro Plastics at (800) 877-2576.
FDA
FDA (Food & Drug Association) takes responsibility for determining whether and how
manufactured materials may be used in contact with food products. Definitions for
proper use are found in a series of regulations published annually under Government
Regulations CFR 21. The FDA provides certain specifications regarding composition,
additives, and properties. A material which meets these standards can then be stated
as FDA COMPLIANT. End-users should note that it is their responsibility to use the
product in a manner compatible with FDA guidelines.
USDA
USDA (U.S. Department of Agriculture) has jurisdiction over equipment used in federally
inspected meat and poultry processing plants, and over packaging materials used for
such products. Materials used in this equipment are approved on an individual basis.
Determining suitabiliy for use of components and the materials from which they are
made is the responsibility of the equipment manufacturer. On request, Alro will supply a "letter of guarantee" for a specific product listed as USDA compliant. This letter
certifies that the material meets applicable FDA criteria. Supporting documentation as
may be required by the Food Safety Inspection Service of USDA, is also available.
CANADA AG
Agriculture Canada (Food Protection and Inspection Branch of the Candadian Government) is the Canadian government agency equivalent to the USDA. As with the
USDA, plastic materials are approved per material for a group of related applications,
such as Acetron® GP acetal (material) for meat and poultry processing (application).
3A-DAIRY
3A-Dairy is a voluntary organization that provides standards of construction for milk,
cheese, butter and ice cream processing equipment.
The organization covers the requirements of plastic materials for multiple use as
product contact surfaces in equipment for production, processing, and handling of
milk and milk products. The criteria for approval of plastic materials are specified in 3A
standard 20-18, and include: cleanability, bacterial treatment, repeat use conditions,
and FDA compliance. Materials are tested for compliance by the material supplier.
Supporting documentation must be available as required by a food inspector.
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Product Compliance
NSF
NSF (National Sanitation Foundation) sets standards for all direct and indirect drinking
water additives. Manufacturers who provide equipment displaying the NSF symbol
have applied to the NSF for device approval to a specific standard. The approval
is issued for the finished product (device) in a specific use (application). To obtain
device approval, all components within the device must comply with the Standard.
Establishing compliance of the equipment's components can be accomplished in
one of two ways:
1. The component has been tested to the Standard by the component
supplier and is certified as such.
2. The equipment manufacturer must supply documentation that the
component meets the Standard. If any testing is required, it must be
completed by the equipment manufacturer.
The NSF maintains numerous standards. Two standards which we frequently encounter
and to which some of our products have been tested are:
51 Plastics in Food Equipment
61 Drinking Water System Components - Health Effects
USP Class VI
USP(U.S. Pharmacopoeia) Class VI judges the suitability of plastic material intended
for use as containers or accessories for parenteral preperations. Suitability under USP
Class VI is typically a base requirement for medical device manufacturers.
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Acetal
Acetal
Acetal
Polyester
Polyester
Polyester
PTFE
PTFE
PEEK
Nylon 6
Nylon 6
Nylon 6/6
Nylon 6
Nylon 6
Nylon 6
Nylon 6/6
PC
PS
PPSU
PPS
PEI
FDA
YES
YES
NO
YES
YES
YES
YES
NO
YES
NO
YES
Black-Grey NO
Black-Grey NO
Dark Blue NO
NO
Grey
Natural YES
NO
Natural
Natural YES
NO
Natural
NO
Natural
Natural YES
Natural
Natural
Brown
Natural
Black
Gray
Natural
Natural
Natural
Blue
Natural
PRODUCT
COLOR
FAMILY
YES
YES
NO
YES
YES
YES
YES
NO
YES
NO
YES
NO
NO
NO
NO
YES
NO
YES
NO
NO
YES
USDA
STD 61
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
STD 61
NO
STD 61
NO
NO
STD 51
STD 51 &61
NSF
YES
NO
NO
YES
NO
YES
NO
NO
YES
NO
YES
NO
NO
NO
NO
YES
NO
YES
NO
NO
NO
3A-DAIRY
YES
YES
NO
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
NO
YES
BOTH
BOTH
BEARING & WEAR
BOTH
BOTH
BOTH
BEARING & WEAR
BOTH
BOTH
BOTH
BOTH
BOTH
BEARING & WEAR
BEARING & WEAR
BEARING & WEAR
BOTH
STRUCTURAL
STRUCTURAL
STRUCTURAL
STRUCTURAL
STRUCTURAL
CANADA USP Class TYPICAL APPLICATIONS
(STRUCTURAL & WEAR)
AG
VI
Celazole® PBI, Torlon® PAI and all fiber-reinforced (i.e. glass, carbon) materials available from Quadrant are neither FDA, USDA, nor 3-A Dairy compliant.
No Quadrant EPP materials are suitable for implantable devices.
Acetron® GP
Delrin®
Delrin® AF Blend
Ertalyte® PET-P
Ertalyte® PET-P
Ertalyte® TX
Fluorosint® 207
Fluorosint® 500
Ketron® PEEK
MC® 901
MC® 907
Nylatron® GS
Nylatron® GSM
Nylatron® GSM Blue
Nylatron® NSM
Nylon 101®
Polycarbonate
Polysulfone
Radel® R
Techtron®
Ultem® 1000
MATERIAL
800-877-ALRO
2 5 7 6
alroplastics.com
Product Compliance
YES
YES
NO
YES
YES
YES
Natural
Natural
Black
Natural
Natural
White
Polyethylene
Polypropylene
PTFE
Polyethylene
Polyethylene
Polyethylene
Polypropylene
Polypropylene
Polypropylene
Polypropylene
YES
YES
YES
YES
YES
YES
YES
NO
FDA
Natural
Brown
Gray
Black
Natural
White
Natural
White
UHMW-PE
UHMW-PE
UHMW-PE
UHMW-PE
PRODUCT
COLOR
FAMILY
YES
YES
NO
NO
NO
YES
YES
YES
YES
YES
NO
NO
NO
NO
USDA
YES
YES
NO
NO
NO
YES
YES
NO
NO
NO
NO
NO
NO
NO
NSF
YES
NO
NO
NO
NO
NO
YES
NO
NO
NO
NO
NO
NO
NO
3A-DAIRY
NO
NO
NO
NO
NO
NO
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
--NO
NO
NO
NO
NO
NO
NO
WEAR
WEAR
BOTH
BOTH
BOTH
WEAR
WEAR
WEAR
WEAR
WEAR
BOTH
BOTH
BOTH
BOTH
CANADA USP Class TYPICAL APPLICATIONS
(STRUCTURAL & WEAR)
AG
VI
Celazole® PBI, Torlon® PAI and all fiber-reinforced (i.e. glass, carbon) materials available from Quadrant are neither FDA, USDA, nor 3-A Dairy compliant.
No Quadrant EPP materials are suitable for implantable devices.
TIVAR® 1000
TIVAR® Oil Filled
TIVAR® Oil Filled
TIVAR® Clean Stat
Proteus® Homopolyer
Proteus® Homopolyer
Proteus® Copolyer
Proteus® White Flame
Retardant 18G
LDPE (Low Density)
HDPE (High Density)
HDPE (High Density)
Sanalite® Cutting
Board (HDPE)
Sanalite® Cutting
Board (Polypro)
Polytetrafluoroethylene
(PTFE)
MATERIAL
alroplastics.com
800-877-ALRO
2 5 7 6
Product Compliance
321
800-877-ALRO
2 5 7 6
alroplastics.com
Product Compliance
FDA / USDA Compliant
ABS
Ketron® (PEEK) Unfilled (FDA)
Proteus® (Polypro) Natural
Acetal, Natural
Kynar® (PVDF)
Homopolymer (FDA only)
Acetal, Filled
LDPE (FDA only)
PTFE Fluorocarbon
Acetron® GP Natural
Makrolon® FD
Rulon® 641 (PTFE Filled)
Acrylic
Nylon 101® Natural (Extruded)
Sanalite® Cut Board (HDPE)
Delrin® (Acetal) Natural
Nylon MC® 907
Sanalite® Cut Board (Polypro)
Ertalyte® (PET-P)
Nycast® 6PA Natural (Cast)
TIVAR® Clean Stat (UHMW)
Ertalyte® TX
Nyloil® FG (Food Grade)
TIVAR® HOT (UHMW)
Fluorosint® 207
PET-P
TIVAR® 1000 Natural (UHMW)
HDPE Natural (FDA only)
Polyethersulfone
UHMW-PE, Oil Filled
Hydex 202 (FDA only)
Polysulfone
Ultem® 1000 (PEI)
Hydex® 4101 (PBT)
Proteus® (Polypro) White
Vivak® (PETG)
Acetal, Natural
Nylon 101® Natural
NSF Compliant
Sanalite® Cut Board (HDPE)
Acetron GP Natural
Polysulfone
Sanalite® Cut Board (Polypro)
PPS
Hydex® 4101 (PBT)
PTFE Fluorocarbon
Ultem® 1000 (PEI)
Kynar (PVDF)
PVC
®
®
3A Dairy & Food
ABS
Ertalyte® TX Gray
Noryl® (PPO)
Acetal Natural
FEP Fluorocarbon
Polysulfone
Hydex® 4101 (PBT)
PPS
Acrylic
Ketron® (PEEK) Unfilled
PTFE Fluorocarbon
Ertalyte® (PET-P) Nat
Kynar® (PVDF)
Canada AG (Agriculture)
Acetal, Natural
Hydex® 4101 (PBT)
Ertalyte® (PET-P) Natural
322
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
Proteus
TIVAR
PVC
Polypropylene Polyethylene
UHMW
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Acetate Solvents Pure
Acetaldehyde
Acetamide
Acetic Solvents Crude
Acetic Solvents Pure
Acetic Acid 10%
Acetic Acid 20%
Acetic Acid 50%
Acetic Acid 80%
Acetic Acid Glacial
Acetic Anhydride
Acetone
Acetophenone
Acetyl Chloride
Acetylene
Acrylonitrile
Adipic Acid
Alcohol Allyl
Alcohol Amyl
Alcohol Butyl
Alcohol Ethyl
Alcohol Methyl
Alcohol Propyl
Allyl Chloride
Alum
Alum Ammonium
Alum Chrome
Alum Potassium
Aluminum Chloride
Aluminum Fluoride
Aluminum Hydroxide
Aluminum Nitrate
Aluminum Sulfate
Ammonia Anhydrous
Ammonia Aqueous
Ammonium Bifluoride
Ammonium Carbonate
Ammonium Chloride
Ammonium Fluoride 10%
Ammonium Fluoride 25%
Ammonium Hydroxide
Ammonium Metaphosphate
Ammonium Nitrate
1
2
*
*
1
1
1
1
1
1
1
1
3
*
*
*
*
1
1
1
1
*
*
1
1
*
*
*
1
1
1
*
1
1
1
*
1
1
*
*
1
*
1
1
3
*
*
1
2
2
2
2
2
1
1
3
*
*
*
*
NR
NR
1
1
*
*
3
1
*
*
*
1
1
1
*
1
1
1
*
*
1
*
*
1
*
1
Ammonium Persulfate
Ammonium Phosphate
Ammonium Sulfate
Ammonium Sulfide
Amyl Acetate
1
1
1
*
1
1
*
1
*
*
NR
NR
*
*
NR
NR
NR
NR
NR
NR
NR
NR
*
*
*
*
*
NR
NR
1
1
*
*
*
*
*
*
*
Boiling
*
*
*
Boiling
*
*
*
*
Boiling
*
*
*
*
1
*
*
Boiling
*
*
2
2
1
2
2
1
1
1
1
1
2
1
2
*
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NR
NR
3
2
NR
NR
1
1
1
1
1
NR
1
2
*
*
2
2
2
2
1
1
1
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NR
1
<15% loss in property values. Little or no chemical attack.
2
15-30% loss in propery values. Minor chemical attack.
3
30-50% loss in propery values. Moderate chemical attack.
NR
*
*
NR
NR
1
1
1
1
2
NR
2
NR
*
*
*
2
*
*
2
2
1
*
*
1
1
1
1
1
1
1
1
*
1
1
1
1
2
1
1
1
1
1
1
1
1
1
NR
1
*
*
*
*
1
1
1
2
1
NR
NR
*
*
*
*
*
2
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
*
*
1
1
1
1
1
1
1
1
1
1
1
*
NR
2
*
*
*
*
1
1
2
2
1
NR
NR
*
*
*
*
*
2
2
1
NR
1
NR
NR
1
1
1
1
1
1
*
*
2
*
*
1
1
1
1
1
1
1
1
1
1
1
*
NR
NR
NR
NR
NR
NR
1
1
3
NR
NR
NR
NR
NR
NR
1
*
1
NR
NR
NR
1
1
1
NR
1
NR
1
1
1
1
1
1
1
2
1
1
1
1
1
NR
1
1
1
1
1
1
1
NR
NR
NR
NR
NR
NR
1
1
NR
NR
NR
NR
NR
NR
NR
1
*
1
NR
NR
NR
1
1
NR
NR
1
NR
1
1
1
1
1
1
1
NR
1
1
1
1
1
NR
1
1
1
1
1
1
1
NR
Corzan
CPVC
70o 170o 210o
NR
NR
*
NR
NR
1
1
NR
NR
NR
NR
NR
*
NR
1
*
1
NR
2
2
1
1
1
NR
1
NR
1
1
1
1
1
1
1
*
1
1
1
1
1
NR
1
1
1
1
1
1
1
NR
NR
NR
*
NR
NR
2
NR
NR
NR
NR
NR
NR
*
NR
1
*
1
NR
NR
NR
1
1
*
NR
1
NR
1
1
1
1
1
1
1
*
1
1
1
1
1
NR
1
1
1
1
1
1
1
NR
NR
NR
*
NR
NR
NR
NR
NR
NR
NR
NR
NR
*
NR
*
*
*
NR
NR
NR
1
1
*
NR
1
NR
1
1
1
1
1
1
*
*
*
*
*
*
NR
*
*
*
*
*
*
*
NR
NR Not Recommended. >50% loss in propery values.
*
No data available.
323
800-877-ALRO
2 5 7 6
alroplastics.com
Chemical Resistance
CHEMICAL
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Amyl Chloride
Aniline
Aniline Hydrochloride
Antimony Trichloride
Aqua Regia
Arsenic Acid
Barium Carbonate
Barium Chloride
Barium Hydroxide
Barium Sulfate
Barium Sulfide
Beer
Beet Sugar Liquors
Benzaldehyde
Benzene
Benzene Sulfonic Acid
Benzoic Acid
Benzyl Alcohol
Benzyl Chloride
Bismuth Carbonate
Borax
Boric Acid
Bromine Liquid
Bromine Water
Butadiene
Butane
Butyl Acetate
Butyl Alcohol
Butylene
Butyl Phenol
Butyne Diol
Butyric Acid
Butyl Amine
Butyl Ether
Butyl Chloride
Butyl Phthalate
Calcium Bisulfide
Calcium Bisulfite
Calcium Carbonate
Calcium Chlorate
Calcium Chloride
Calcium Hyrdroxide
Calcium Hypochlorite
NR NR
1
2
*
*
1
*
2
3
1
*
*
*
1
*
1
1
1
*
1
1
1
1
*
*
1
*
3 NR
1
1
1
1
1
1
*
*
*
*
1
1
1
1
*
*
3
*
3 NR
1
*
1
*
1
1
1
*
*
*
*
*
1
2
*
*
*
*
*
*
1
*
*
*
1
*
*
*
*
*
1
1
1
1
1
1
Calcium Nitrate
Calcium Sulfate
Carbolic Acid
Carbolic Dioxide
Carbolic Disulfide
*
1
1
1
NR
*
1
*
1
*
NR
3
*
*
NR
*
*
*
*
*
*
1
*
*
*
*
*
1
*
*
*
*
*
1
NR
*
*
1
*
*
*
*
*
*
*
*
*
*
*
*
1
Boiling
Boiling
*
*
*
*
*
NR
1
NR
1
2
1
1
1
1
2
1
1
1
1
3
2
1
1
1
1
1
1
NR
NR
NR
1
2
1
2
2
1
1
2
NR
NR
2
1
1
1
1
1
1
1
1
1
1
1
NR
NR
3
NR
1
NR
1
1
1
1
NR
1
1
2
NR
NR
NR
NR
3
1
1
1
1
NR
NR
NR
NR
NR
1
NR
*
1
1
*
NR
NR
2
1
1
1
1
1
1
2
1
1
1
1
NR
1
2
3
*
No data available.
324
NR
3
NR
1
NR
1
1
1
2
NR
1
1
*
NR
NR
NR
NR
NR
2
1
2
1
NR
NR
NR
NR
NR
1
NR
*
*
1
*
NR
NR
*
1
1
1
1
1
2
2
1
1
2
1
NR
NR
NR
NR
1
NR
1
1
1
1
1
1
1
1
NR
NR
NR
1
*
*
1
1
1
NR
NR
2
2
NR
2
2
2
2
2
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
2
NR
NR
NR
1
NR
1
1
1
1
1
1
1
1
NR
NR
NR
*
*
*
1
1
1
NR
NR
*
*
NR
2
*
*
*
*
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
2
NR
NR
NR
1
3
1
1
1
1
1
1
1
1
NR
NR
1
1
NR
2
1
1
1
NR
1
NR
2
NR
NR
3
NR
1
NR
NR
1
*
2
1
1
1
1
1
1
1
1
1
1
1
NR
NR
NR
NR
NR
NR
1
1
1
1
2
2
1
1
NR
NR
1
2
NR
NR
1
1
1
NR
1
NR
NR
NR
NR
NR
NR
NR
NR
NR
1
*
NR
1
1
1
1
1
1
1
1
1
1
1
NR
Corzan
CPVC
70o 170o 210o
NR
NR
NR
NR
NR
1
1
1
1
1
1
1
1
NR
NR
1
1
NR
*
1
1
1
NR
NR
1
1
NR
1
2
2
1
1
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
NR
NR
NR
NR
NR
NR
1
1
1
1
1
1
1
1
NR
NR
1
1
NR
*
1
1
1
NR
NR
1
NR
NR
NR
NR
NR
NR
NR
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
NR
NR
NR
NR
NR
NR
*
*
*
*
1
1
1
1
NR
NR
*
*
NR
*
1
*
*
NR
NR
*
NR
NR
NR
NR
NR
NR
NR
*
*
*
*
1
1
1
*
1
1
*
*
1
*
1
NR
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
Carbon Monoxide
Carbon Tetrachloride
Castor Oil
Caustic Potash
Caustic Soda
Cellosolves
Chloral Hydrate
Chloric Acid
Chlorinated Water
Chlorine Dry
Chlorine Wet
Chloroacetic Acid
Chlorobenzene
Chloroform
Chlorosulfonic Acid
Chrome Alum
Chromic Acid 10%
Chromic Acid 30%
Chromic Acid 40%
Chromic Acid 50%
Citric Acid
Coconut Oil
Copper Carbonate
Copper Chloride
Copper Cyanide
Copper Fluoride
Copper Nitrate
Copper Sulfate
Cottonseed Oil
Cresol
Cresylic Acid
Croton Aldehyde
Crude Oil
Cyclohexane
Cyclohexanol
Cyclohexanone
Detergent
Dextrin
Dextrose
Diacetone Alcohol
Diazo Salts
Dibutyl Phthalate
Dichlorobenzene
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
*
*
3
*
*
*
1
1
1
1
*
*
*
*
*
*
1
1
2
*
2
2
NR
*
2 NR
2 NR
NR
*
*
*
1
1
1
1
1
1
1
1
1
1
*
*
*
*
1
*
1
*
*
*
1
*
1
1
1
2
*
*
1
*
1
1
1
2
1
1
1
1
1
*
1
1
*
*
1
*
*
*
1
1
1
1
*
*
Dichlorordifluoro Methane *
Dichloroethylene
NR
Dichlorothane
3
Diesel Fuel
1
Diethylamine
*
*
*
*
1
*
*
*
*
*
1
*
*
*
*
*
*
*
*
NR
*
*
Boiling
Boiling
Boiling
Boiling
3
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
1
*
*
*
*
*
*
*
*
Boiling
NR
*
1
2
1
1
1
2
1
NR
2
3
NR
1
3
NR
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NR
NR
1
1
3
2
NR
1
1
1
1
1
1
3
1
1
1
1
1
1
3
3
1
2
3
*
NR
3
*
NR
1
NR
NR
NR
1
1
NR
NR
NR
1
1
1
1
1
1
1
1
1
NR
NR
NR
2
NR
*
NR
1
1
1
2
1
2
NR
2
NR
*
2
2
1
2
3
1
NR
NR
1
2
NR
*
NR
*
1*
NR
*
NR
NR
NR
NR
2
NR
NR
NR
1
*
1
1
1
1
1
1
1
NR
NR
NR
*
NR
*
NR
1
*
*
*
*
NR
NR
*
NR
*
NR
2
1
NR
1
1
1
2
2
*
*
NR
NR
2
NR
NR
NR
1
1
1
*
1
1
1
*
1
1
1
1
1
1
NR
NR
2
NR
*
*
NR
1
1
1
*
1
*
*
*
*
*
*
2
1
NR
1
1
*
*
*
*
*
NR
NR
*
NR
NR
NR
1
NR
NR
*
NR
1
1
*
1
1
1
1
1
1
NR
NR
*
NR
*
*
NR
1
1
1
*
1
*
*
*
*
*
*
*
1
NR
1
1
1
1
1
1
1
NR
NR
2
NR
NR
3
1
NR
NR
NR
NR
1
1
1
1
1
1
1
1
1
NR
NR
NR
1
2
NR
NR
1
1
1
NR
1
NR
3
1
NR
NR
1
NR
1
NR
1
1
1
2
1
3
3
NR
NR
3
NR
NR
NR
1
NR
NR
NR
NR
2
1
1
1
1
1
2
2
1
NR
NR
NR
1
NR
NR
NR
1
1
1
NR
1
NR
NR
NR
NR
NR
2
NR
Corzan
CPVC
70o 170o 210o
1
NR
1
1
1
1
1
1
*
NR
NR
1
NR
NR
2
1
NR
NR
NR
NR
1
1
1
1
*
1
1
1
1
2
2
NR
1
1
NR
NR
1
1
1
NR
1
NR
*
*
NR
*
1
NR
1
NR
1
1
1
2
1
2
*
NR
NR
2
NR
NR
NR
1
NR
NR
NR
NR
1
1
1
1
*
1
1
1
1
NR
NR
NR
1
*
NR
NR
1
1
1
NR
1
NR
*
*
NR
*
2
NR
1
NR
NR
1
*
*
*
*
*
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
1
1
1
1
*
1
1
1
1
NR
NR
*
*
*
NR
NR
*
*
*
NR
*
NR
*
*
NR
*
NR
NR
*
No data available.
325
800-877-ALRO
2 5 7 6
alroplastics.com
Chemical Resistance
CHEMICAL
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Diethylene Glycol
*
*
Diethyl Cellosolve
*
*
Diethyl Ether
1
*
Diglycolic Acid
*
*
Dimethylamine
*
*
Dimethyl Formamide
1
*
Dimethyl Sulfoxide
*
*
Dioctyl Phthalate
*
*
Dioxane 1,4
*
*
Diphenyl
*
*
Diphenyl Ether
*
*
Diphenyl Oxide
*
*
Dipropylene Glycol
*
*
Distilled Water
1
1
Dizynilbenzene
*
*
Epichlorohydrin
*
*
Ethane
1
*
Ethanolamine
*
*
Ethers
2
*
Ethyl Acetate
1
1
Ethyl Acetoacetate
*
*
Ethyl Acrylate
*
*
Ethyl Alcohol
*
*
Ethyl Benzene
1
*
Ethyl Benzoate
*
*
Ethyl Butyrate
*
*
Ethyl Chloride
*
*
Ethyl Ether
NR
*
Ethyl Sulfate
*
*
Ethylene Bromide
*
*
Ethylene Chloride
2 NR
Ethylene Chlorohydrine
*
*
Ethylene Diamine
1
*
Ethylene Dibromide
*
*
Ethylene Dichloride
3
*
Ethylene Glycol
1
1
Ethylene Oxide
1
3
Fatty Acids
1
1
Ferric Chloride (concent) 1
1
Ferric Nitrate
1
*
Ferric Sulfate
1
*
Ferrous Chloride
1
*
Ferrous Sulfate
1
*
Fish Solubles
1
1
Fluoboric Acid
1
1
Fluorine Gas (dry)
NR NR
Fluorine Gas (wet)
3
*
Flousilic Acid
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
NR@140
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
Boiling
*
*
*
*
1
*
NR
*
*
1
*
NR
1
1
1
1
NR
1
NR
NR
*
1
1
NR
1
3
1
NR
1
NR
NR
1
NR
2
2
NR
3
*
NR
3
NR
1
2
2
1
2
1
1
1
1
1
1
1
1
NR
NR
1
1
*
NR
NR
1
1
2
NR
NR
*
*
*
2
1
NR
1
*
1
*
1
*
*
1
*
3
NR
*
NR
*
NR
NR
*
*
*
3
1
3
1
1
1
1
1
1
1
1
*
*
1
1
2
3
*
No data available.
326
1
*
NR
NR
*
*
*
NR
NR
*
*
*
*
1
NR
*
*
2
*
2
*
*
2
*
*
*
*
*
*
NR
*
*
*
*
NR
1
*
1
1
1
1
1
1
1
1
*
*
1
*
*
*
*
2
*
*
NR
NR
*
*
*
*
1
NR
*
*
*
*
2
*
2
2
*
*
*
NR
NR
*
NR
*
NR
NR
*
NR
1
NR
1
1
1
1
1
1
1
1
1
1
1
*
*
*
*
*
*
*
NR
NR
*
*
*
*
1
NR
*
*
*
*
*
*
NR
NR
*
*
*
*
*
*
NR
*
NR
*
*
*
1
NR
1
1
1
1
1
1
1
*
*
*
*
3
*
NR
1
NR
NR
NR
NR
NR
*
NR
NR
2
1
NR
NR
NR
3
NR
NR
NR
NR
1
NR
NR
NR
NR
3
*
NR
NR
NR
NR
NR
NR
1
NR
1
1
1
1
1
1
1
1
NR
NR
1
NR
*
NR
1
NR
NR
NR
NR
NR
*
*
*
3
1
NR
NR
*
*
*
*
NR
NR
1
*
*
*
*
NR
*
*
*
*
*
*
NR
1
*
1
1
1
1
1
1
1
1
NR
*
3
Corzan
CPVC
70o 170o 210o
*
*
NR
1
NR
NR
*
NR
NR
*
*
2
*
1
NR
NR
NR
*
*
NR
NR
NR
1
*
*
*
NR
NR
*
NR
NR
NR
NR
NR
1
NR
1
1
1
1
1
1
1
1
1
NR
1
*
*
NR
1
NR
NR
*
NR
NR
*
*
*
*
1
NR
NR
NR
*
*
NR
NR
NR
2
*
*
*
NR
NR
*
*
NR
NR
*
*
NR
1
*
1
1
1
1
1
1
1
1
*
*
1
*
*
NR
*
NR
NR
*
NR
NR
*
*
*
*
1
NR
NR
NR
*
*
NR
NR
NR
*
*
*
*
*
NR
*
*
*
*
*
*
*
1
*
1
1
1
1
1
1
1
*
*
*
*
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
Formaldehyde
Formic Acid
Freon Dry
Freon Wet
Fructose
Fruit Juice
Furfural
Gallic Acid
Gas Manufactured
Gas Natural
Gasoline (leaded)
Gasoline (unleaded)
Gelatin
Glucose
Glue
Glycerine
Glycol
Glycolic Acid
Green Liquor
Helium
Heptane
Hexamine
Hexane
Hexanol Tertiary
Hydrazine
Hydraulic Fluid (petroleum)
Hydrobromic Acid (37%)
Hydrochloric Acid (>20%)
Hydrochloric Acid (50%)
Hyrdrocyanic Acid
Hydrofluoric Acid (>40%)
Hydrofluosilicic Acid
Hydrofluorisilicic Acid
Hydrogen Chloride
Hydrogen Cyanide
Hydrogen Fluoride
Hydrogen Gas
Hydrogen Peroxide
Hydrogen Sulfide (wet/dry)
Hydroquinone
Hydroxylamine Sulfate
Hypo Sodium Thiosulfate
Hypochlorous Acid
Iodine
Isobutyl Alcohol
Isooctane
Isopropyl Acetate
Isopropyl Alcohol
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
1
1
*
*
1
1
1
1
*
NR
*
1
1
1
1
1
1
*
*
*
1
*
1
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
1
1
*
*
1
1
*
1
*
*
*
2
*
*
*
1
1
*
*
*
1
*
*
*
*
*
1
1
1
1
2
*
*
1
1
1
*
2
*
1
*
*
*
1
*
1
*
1
*
*
*
*
1
*
*
*
*
1
1
*
*
*
2
*
*
*
*
*
1
1
*
*
*
*
*
*
*
*
*
*
Boiling
Boiling
*
*
*
*
*
*
*
*
3
*
*
*
*
*
*
*
*
*
1
1
1
NR
1
1
1
NR
1
NR
*
3
3
1
1
1
1
1
1
1
1
2
*
2
1
3
NR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
NR
*
2
1
1
*
1
NR
*
NR
NR
1
1
*
1
1
1
*
*
NR
*
NR
2
*
*
2
1
1
1
1
1
1
1
1
*
1
2
1
1
1
1
1
1
2
NR
3
1
1
2
3
2
NR
*
2
1
1
*
1
NR
NR
NR
NR
1
1
*
1
1
1
*
*
*
*
NR
*
*
*
3
1
2
1
2
1
1
*
1
*
1
3
1
1
*
1
*
1
2
NR
*
1
1
1
*
*
1
1
NR
NR
NR
NR
1
1
1
1
*
1
1
2
*
*
NR
*
NR
2
NR
NR
1
1
1
1
1
*
*
1
1
*
1
1
1
1
*
*
2
2
*
*
*
*
*
2
*
*
1
1
*
*
NR
1
1
1
1
1
*
1
1
*
*
*
NR
*
NR
NR
NR
*
1
2
2
1
1
*
*
1
1
*
1
2
1
1
*
*
NR
NR
*
*
*
*
2
3
*
*
1
1
NR
1
1
2
2
2
1
1
1
1
1
1
1
*
3
*
2
2
NR
NR
2
2
2
1
2
NR
1
1
1
2
1
1
1
1
1
1
1
NR
2
1
NR
1
2
NR
*
*
1
1
*
1
*
1
2
2
1
1
1
2
1
1
1
*
NR
*
NR
2
NR
*
NR
2
2
1
3
NR
2
*
1
*
2
1
1
1
1
1
1
NR
3
*
NR
2
Corzan
CPVC
70o 170o 210o
1
1
*
*
1
1
NR
1
1
1
1
1
1
1
1
1
1
1
1
*
1
*
1
1
*
*
*
1
1
1
NR
NR
*
*
1
NR
1
1
1
1
1
1
1
1
*
*
*
1
NR
NR
*
*
1
1
NR
1
1
*
NR
NR
1
1
1
1
1
1
1
*
1
*
*
1
*
*
*
*
1
1
*
NR
*
*
1
*
1
*
1
1
1
1
1
NR
*
*
*
*
NR
NR
*
*
1
1
*
*
*
*
*
1
1
*
*
*
*
*
*
*
*
*
NR
*
*
*
*
*
*
*
NR
*
*
1
*
1
*
*
*
1
1
*
NR
*
*
*
*
*
No data available.
327
800-877-ALRO
2 5 7 6
alroplastics.com
Chemical Resistance
CHEMICAL
Isopropyl Ether
Jet Fuel (JP3,4,5)
Kerosene
Keytones
Lactic Acid
Lacquer Solvents
LPG (Propane)
Lard
Lauric Acid
Lauryl Chloride
Lead Acetate
Lead Molten
Lead Nitrate
Lead Sulfamate
Lime
Lime Sulfur
Lineoleic Acid
Linseed Oil
Lithium Chloride
Lithium Hydroxide
Lubricating Oil
Lye
Machine Oil
Magnesium Bisulfate
Magnesium Carbonate
Magnesium Chloride
Magnesium Hydroxide
Magnesium Nitrate
Magnesium Sulfate
Maleic Acid
Malic Acid
Manganese Chloride
Manganese Sulfate
Mercuric Chloride
Mercuric Cyanide
Mercurous Nitrate
Mercury
Methane
Methanol
Methyl Acetate
Methyl Acetone
Methyl Amine
Methyl Bromide
Methyl Cellosolve
Methyl Chloraform
Methyl Chloride Wet
Methyl Chloride Dry
Methyl Ether Keytone
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
1
*
*
*
1
3
2 NR
1
1
1
*
*
*
1
1
*
*
*
*
1
*
NR NR
1
1
*
*
*
*
1
*
*
*
1
1
1
*
1
*
1
*
1
1
*
*
*
*
*
*
1
1
1
1
*
*
1
*
1
1
*
*
1
*
*
*
1
*
*
*
*
*
1
1
1
*
*
*
1
*
*
*
*
*
*
*
*
2
2
2
1
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NR
*
*
*
*
*
NR
*
*
*
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2
1
1
2
1
NR
1
2
1
1
1
NR
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
*
1
2
2
2
3
NR
NR
NR
NR
NR
NR
1
*
2
NR
1
1
1
*
1
1
1
1
*
1
*
*
NR
1
1
2
1
1
1
1
1
1
NR
*
*
1
1
1
2
*
1
*
*
*
NR
*
*
NR
*
*
1
2
3
*
No data available.
328
NR
*
*
*
2
*
*
*
*
*
2
*
*
*
1
1
*
1
*
*
*
1
NR
*
1
1
1
1
1
1
*
*
*
1
1
1
2
*
1
*
*
*
*
*
*
*
*
*
*
*
NR
*
1
*
*
NR
2
NR
1
NR
*
*
*
*
2
NR
*
*
*
*
*
1
1
1
1
1
1
1
*
*
*
1
1
1
1
*
1
*
*
*
2
*
*
NR
*
NR
*
*
NR
*
1
*
*
NR
NR
*
1
*
*
*
*
*
NR
NR
*
*
*
*
*
1
1
1
1
1
1
1
*
*
*
1
1
1
1
*
1
*
*
*
*
*
*
*
*
*
3
1
1
NR
2
NR
NR
1
1
1
1
NR
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
3
3
1
1
1
NR
NR
NR
NR
NR
NR
NR
NR
NR
*
1
1
*
3
*
NR
2
1
1
1
*
2
*
2
1
1
1
*
1
2
1
1
2
1
1
1
1
1
1
1
*
2
1
3
3
1
1
3
*
*
*
*
*
*
*
*
*
Corzan
CPVC
70o 170o 210o
NR
1
1
NR
1
*
*
1
1
1
1
NR
*
*
*
*
1
1
*
*
1
1
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
*
*
*
NR
NR
NR
NR
*
NR
*
*
1
*
1
*
*
1
1
1
1
*
*
*
*
*
1
*
*
*
1
1
1
1
1
1
1
1
1
1
1
*
*
*
1
1
1
*
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
*
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Methyl Isobutyl Keytone
Methyl Salicylate
Methyl Sulfate
Methyl Sulfuric Acid
Methylene Chloride
Milk
Mineral Oil
Mixed Acids
Molasses
Morpholine
Monochloroacetic Acid
Monochlorobenzene
Monochlorodifluoromethane
Monoethanolamine
Motor Oil
Mustard
Naptha
Napthalene
Nickel Chloride
Nickel Nitrate
Nickel Sulfate
Nitric Acid (100%)
Nitric Acid (70%)
Nitric Acid (50%)
Nitric Acid (30%)
Nitric Acid (10%)
Nitrobenzene
Nitrous Oxide
Ocenol
Oils and Fats
Oils, Vegetables
Oleic Acid
Oxalic Acid
Oxygen
Ozone
Palmitic Acid
Paraffin
Pentane
Perchloroethylene
Perchloric Acid
Petroleum
Petroleum Ether
Phenol
NR
*
*
*
2
1
1
*
1
*
NR
2
*
*
1
*
1
1
1
1
1
NR
NR
1
1
1
1
*
*
1
1
1
1
1
2
*
1
*
2
1
1
1
1
*
*
*
*
*
1
3
*
*
*
NR
NR
*
*
*
*
1
NR
1
*
*
*
*
*
1
1
*
*
*
*
*
1
1
*
3
*
*
*
*
1
*
NR
3
Phenol Sulfonic Acid
Phenylhydrazine
Phosphoric Acid (10%)
Phosphoric Acid (25%)
Phosphoric Acid (50-100%)
*
*
1
1
1
*
*
1
1
1
*
*
*
*
*
1
NR
*
*
*
NR
*
*
*
*
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
3
*
*
*
*
*
*
*
*
*
*
*
*
*
Boiling
Boiling
Boiling
NR
1
1
1
2
1
2
NR
1
2
1
NR
1
1
3
1
3
2
1
1
1
NR
NR
2
1
1
2
1
NR
1
1
2
1
1
3
2
1
*
NR
NR
2
1
1
*
*
1
1
1
*
*
*
1
NR
1
2
*
1
2
1
*
*
2
3
1
NR
2
1
1
1
*
*
NR
1
1
NR
*
*
1
1
2
1
1
*
2
*
*
*
*
*
1
NR
*
*
1
1
1
1
2
3
*
*
*
1
*
2
*
*
1
*
*
*
*
2
*
*
*
*
1
1
1
*
*
*
*
1
*
*
*
*
*
2
*
1
*
*
*
*
*
*
*
*
*
*
*
1
1
1
NR
*
NR
1
NR
1
NR
*
1
*
*
NR
*
*
*
*
1
1
1
1
1
NR
NR
1
1
1
NR
*
2
NR
*
2
1
1
*
1
*
*
*
*
NR
NR
*
*
*
1
1
1
*
*
*
1
*
1
NR
*
1
*
*
*
*
*
*
*
1
1
1
1
1
*
*
2
1
1
*
*
NR
NR
*
NR
1
1
*
1
*
*
*
*
NR
*
*
*
*
1
1
2
NR
1
1
1
3
1
1
3
1
*
2
NR
NR
NR
1
*
NR
NR
1
1
1
NR
NR
1
1
1
NR
1
1
2
1
1
1
1
3
2
1
3
NR
NR
3
*
NR
2
NR
1
1
1
*
*
NR
1
NR
1
3
NR
1
*
3
*
*
*
1
*
*
*
1
1
1
*
*
NR
NR
NR
*
3
1
2
1
1
3
1
NR
NR
1
*
*
*
3
*
*
2
*
1
1
1
Corzan
CPVC
70o 170o 210o
NR
1
1
1
NR
1
1
*
*
*
*
*
*
*
1
*
1
NR
1
1
1
NR
NR
1
1
1
NR
1
1
1
1
1
1
1
*
1
*
*
*
NR
*
*
1
*
NR
1
1
1
NR
*
NR
1
NR
1
1
*
*
*
*
*
*
*
1
*
*
*
1
1
1
*
*
*
*
*
*
*
1
1
1
1
1
1
*
*
*
*
*
*
*
*
*
*
*
1
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
No data available.
329
800-877-ALRO
2 5 7 6
alroplastics.com
Chemical Resistance
CHEMICAL
Phosphorus
Phosphorus Trichloride
Phosphorus Pentachloride
Photographic Solutions
Phthalic Acid
Picric Acid
Plating Solutions Brass
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
1
1
*
1
1
*
*
Plating Solutions Cadmium *
Plating Solutions Chrome *
Plating Solutions Copper *
Plating Solutions Gold
*
Plating Solutions Lead
*
Plating Solutions Nickel
*
Plating Solutions Silver
*
Plating Solutions Tin
*
Plating Solutions Zinc
*
Potassium Acetate (50%) 1
Potassium Aluminum Sulfate
1
Potassium Bicarbonate (60%)
1
Potassium Bichromate (5%) 1
Potassium Bromide (10%) 1
Potassium Carbonate
1
Potassium Chlorate
1
Potassium Chloride
1
Potassium Chromate
1
Potassium Cyanide
1
Potassium Dichromate (5%)
1
Potassium Ferricyanide
1
Potassium Ferrocyanide 1
Potassium Hydrate
1
Potassium Hydroxide
1
Potassium Hypochlorite
2
Potassium Iodide
2
Potassium Nitrate (10%) 1
Potassium Permanganate 1
Potassium Persulfate
1
Potassium Sulfate
1
Potassium Sulfide
1
Potassium Sulfite
1
Propane
1
Propyl Alcohol
1
Porpylene Glycol
*
Propylene Oxide
*
Pyridine
1
Pyrogallic Acid
*
Pyroligneous Acid
1
Resorcinol
*
Rosin
1
1
1
*
1
1
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
1
*
*
*
*
*
*
*
1
*
*
*
1
*
*
*
*
*
1
*
*
*
*
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
*
1
*
*
*
*
NR@140
*
*
2
NR
1
1
2
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
1
NR
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
*
*
2
1
2
*
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
1
1
1
1
1
1
*
1
*
1
1
2
1
1
1
1
NR
1
2
2
1
*
2
1
1
1
2
3
*
No data available.
330
*
*
2
3
2
*
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
1
1
3
*
1
1
*
*
1
*
*
*
*
*
1
*
*
*
*
*
*
*
1
1
*
1
1
1
1
1
1
1
*
1
*
1
1
1
*
1
1
1
1
1
*
*
*
*
*
*
1
1
1
1
1
*
2
1
*
*
*
*
*
*
*
*
*
*
*
*
1
1
*
1
1
1
1
1
1
1
*
1
*
1
1
1
*
1
1
1
1
1
*
*
*
*
*
*
1
1
1
1
1
*
NR
1
*
*
*
*
*
*
2
NR
3
1
1
NR
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
1
1
3
3
NR
3
3
1
3
3
NR
NR
1
1
NR
1
1
2
*
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
3
*
1
1
1
1
1
2
2
NR
NR
NR
*
*
3
1
NR
Corzan
CPVC
70o 170o 210o
*
NR
*
1
*
NR
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
1
*
*
1
1
*
*
NR
*
*
*
*
*
*
*
1
*
NR
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
1
1
1
1
1
1
*
1
1
*
1
1
1
1
*
*
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
1
1
2
1
1
1
1
1
2
1
*
*
*
1
*
*
*
*
*
*
1
*
*
*
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Salicylic Acid
Salicylaldehyde
Salt Brine
Sea Water
Sewage
Silicon Oil
Silver Chloride
Silver Cyanide
Silver Nitrate
Soap Solutions
Sodium Acetate (60%)
Sodium Acid Sulfate
Sodium Benzoate (10%)
Sodium Bicarbonate
Sodium Bichromate
Sodium Bisulfate
Sodium Bisulfite
Sodium Borate
Sodium Bromide
Sodium Carbonate
Sodium Chlorate
Sodium Chromate
Sodium Cyanide
Sodium Dichromate
Sodium Ferricyanide
Sodium Ferrocyanide
Sodium Fluoride
Sodium Hydroxide
Sodium Hypochlorite
Sodium Hyposulfite
Sodium Metaphosphate
Sodium Nitrate
Sodium Nitrite
Sodium Perborate
Sodium Peroxide
Sodium Phosphates
Sodium Silicate
Sodium Sulfate
Sodium Sulfide
Sodium Sulfite (90%)
Sodium Thiosulfate
Sodium Tetraborate
Soy Bean Oil
*
*
1
1
*
1
*
1
1
1
1
*
1
1
1
1
1
1
*
1
1
*
1
1
*
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
1
1
*
*
*
1
1
1
1
*
*
*
1
*
*
1
*
1
1
*
*
1
*
*
*
1
1
1
*
*
1
*
1
1
*
*
*
*
1
1
*
Stannic Chloride
Stannous Chloride
Starch
Stearic Acid
Stoddard's Solution
*
*
*
1
1
*
*
*
*
3
*
*
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
1
1
*
*
*
1
*
*
1
*
*
*
*
*
1
*
*
*
*
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
*
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
*
*
NR
1
1
1
2
1
1
1
1
1
1
1
*
1
1
1
2
NR
1
2
3
*
*
1
1
1
*
*
1
2
1
1
1
1
1
2
1
1
2
1
1
1
*
1
2
1
*
1
2
*
*
*
1
1
1
*
1
1
1
1
2
2
2
*
1
1
*
3
*
1
*
1
1
*
*
*
*
*
1
*
*
1
1
*
1
1
1
1
1
1
*
1
1
1
1
1
1
*
*
*
1
1
*
*
*
*
1
1
1
*
*
*
1
1
*
1
*
1
*
1
1
*
*
*
*
*
1
*
*
1
1
*
1
1
1
1
1
1
*
1
1
1
1
1
2
*
*
*
1
1
*
*
*
*
1
1
1
*
*
*
1
1
*
1
*
NR
3
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
*
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
NR
*
NR
1
1
1
NR
2
1
2
1
3
1
1
1
2
1
1
1
1
1
2
*
1
2
1
1
1
2
2
2
2
1
1
1
*
2
1
1
1
1
1
1
*
1
2
1
3
*
Corzan
CPVC
70o 170o 210o
*
*
1
1
*
1
*
1
1
1
1
*
1
1
*
1
1
1
1
1
1
*
1
1
1
1
1
1
1
*
1
1
1
1
*
1
1
1
1
1
1
*
*
1
1
*
*
NR
*
*
1
1
*
1
*
1
1
1
1
*
1
1
*
1
1
1
1
1
1
*
1
1
1
1
1
1
1
*
1
1
1
1
*
1
1
1
1
1
*
*
*
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
No data available.
331
800-877-ALRO
2 5 7 6
alroplastics.com
Chemical Resistance
CHEMICAL
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
Styrene
*
*
Sugar Juice
*
*
Sulfate Liquor
1
*
Sulfinol
*
*
Sulfur
1
1
Sulfur (Molten)
NR NR
Sulfur Chloride
*
*
Sulfur Dioxide Gas (Wet) 1
1
Sulfur Dioxide Gas (Dry) 1
1
Sulfur Trioxide
*
*
Sulfuric Acid (10%)
1
1
Sulfuric Acid (30%)
1
1
Sulfuric Acid (60%)
1
1
Sulfuric Acid (80%)
1
*
Sulfuric Acid (100%)
1 NR
Sulfurous Acid (10%)
1
*
Tall Oil
*
*
Tannic Acid
1
1
Tanning Liquor
1
*
Taritar Oil
*
*
Tartaric Acid (10%)
1
*
Tetrachloroacetic Acid
*
*
Terachloroethane
*
*
Tetrachloroethylene
2
*
Tetraethyl Lead
*
*
Tetrahydrofuran
2
*
Tetrahydronaphthalene
1
*
Tetraphosphoric Acid
*
*
Thionyl Chloride
3
*
Tin Tetrachloride
1
*
Titanium Tetrachloride
*
*
Toluene
1
3
Tomato Juice
1
*
Tributyl Citrate
*
*
Tributyl Phosphate
*
*
Transformer Oil
1
1
Trichloroacetic Acid
*
*
Trichloroethane
3 NR
Trichloroethylene
NR
*
Trichlorotrifluoroethane
*
*
Tricresyl Phosphate
1
*
Triethanolamine
1
*
Triethylamine
*
*
Triethylene Glycol
*
*
Trisodium Phosphate
1
1
Tripopylene Glycol
*
*
Trisodium Phosphate
1
1
Tung Oil
*
*
*
*
*
*
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
1
*
1
NR
NR
1
1
NR
1
1
1
1
1
1
1
1
1
1
1
*
NR
NR
2
3
3
*
NR
1
NR
NR
1
2
2
1
2
NR
3
1
1
NR
NR
1
*
1
1
1
*
*
*
*
1
*
*
3
3
*
1
1
1
1
2
1
1
1
2
*
1
*
*
*
NR
NR
NR
*
*
1
*
*
1
3
NR
NR
2
*
NR
*
2
*
*
*
*
*
1
*
1
2
3
*
No data available.
332
*
*
*
*
1
*
*
NR
*
*
1
1
1
1
NR
1
1
1
2
*
1
*
*
*
*
*
*
*
*
1
*
*
1
*
*
*
NR
*
*
*
NR
*
*
*
*
*
1
*
*
*
*
*
1
NR
*
1
1
1
1
1
1
2
NR
1
*
*
1
*
NR
*
*
*
*
NR
*
*
NR
*
*
NR
*
*
*
*
*
*
NR
*
*
NR
*
*
*
*
1
*
*
*
*
*
1
*
*
1
1
1
1
2
2
2
NR
1
*
*
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
NR
2
1
*
1
NR
3
NR
1
1
1
1
1
1
NR
1
1
1
1
NR
1
NR
NR
NR
2
NR
*
*
NR
2
NR
NR
1
3
NR
NR
NR
NR
NR
NR
NR
NR
1
2
*
2
1
2
*
*
2
*
1
*
NR
*
1
1
1
1
1
1
NR
1
1
1
1
*
2
*
*
*
NR
*
*
*
*
2
*
*
*
NR
*
*
*
*
*
*
*
*
3
3
*
*
1
2
Corzan
CPVC
70o 170o 210o
*
*
1
*
*
NR
1
NR
1
1
1
1
1
1
NR
1
1
1
1
*
1
*
*
*
1
NR
*
*
NR
*
NR
NR
1
*
NR
1
1
*
NR
*
*
NR
1
*
*
*
1
*
*
*
1
*
*
*
1
*
*
1
1
1
1
1
*
1
1
1
1
*
1
*
*
*
*
*
*
*
*
*
*
*
1
*
*
1
*
*
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
*
*
*
1
*
2
2
*
*
1
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
alroplastics.com
800-877-ALRO
2 5 7 6
Chemical Resistance
CHEMICAL
Turpentine
Undecanol
Urea
Urine
Varnish
Vinegar
Vinyl Acetate
Vinyl Chloride
Vinylidene Chloride
Water, Fresh
Water, Acid Mine
Water, Distilled
Water, Deionized
Water, Demineralized
Water, Salt
Whiskey
White Liquor
White Spirit
Wine
Xylene
Zinc Chloride
Zinc Cyanide
Zinc Molten
Zinc Nitrate
Zinc Stearate
Zinc Sulfate
TIVAR
Proteus
UHMW
PVC
70o 122o 170o 70o 140o 180o 70o
140o 70o
140o
1
3
*
*
1
*
1
1
1
*
1
1
*
*
1 NR
*
*
1
1
1
1
1
1
*
*
*
*
1
1
1
*
NR
*
1
3
1
1
3 NR
1
1
*
*
NR NR
*
*
*
*
1
*
NR
*
*
*
*
*
*
*
*
1
*
*
*
*
*
*
*
*
1 to 160
*
*
*
NR
*
*
*
2
2
1
1
1
1
2
*
NR
1
1
1
1
1
1
1
1
1
1
NR
1
1
NR
1
1
1
NR
NR
1
1
*
1
NR
*
*
1
1
1
1
1
1
1
1
1
1
*
1
1
*
1
*
1
1
2
3
*
*
1
1
*
1
*
*
*
1
1
1
1
1
1
1
*
1
1
*
1
1
*
1
*
1
NR
*
1
1
*
1
2
*
*
1
1
1
1
1
1
1
*
*
1
NR
1
*
NR
1
*
1
*
*
1
1
*
1
NR
*
*
1
1
1
1
1
1
*
*
*
*
*
1
*
*
1
*
1
2
1
2
1
NR
1
NR
NR
NR
1
1
1
1
1
1
1
1
1
1
NR
1
1
NR
1
1
1
3
3
NR
1
*
1
*
*
*
1
1
1
1
1
1
1
1
1
1
*
1
1
*
1
2
1
Corzan
CPVC
70o 170o 210o
1
*
1
1
*
1
NR
*
*
1
1
1
1
1
1
1
1
*
1
NR
1
*
NR
1
*
1
*
*
1
1
*
1
*
*
*
1
1
1
1
1
1
1
1
*
1
*
1
*
*
1
*
1
*
*
*
*
*
*
*
*
*
1
NR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
*
No data available.
The chemical resistance of plastics can be difficult to predict. It is dependent upon:
temperature, time of exposure, chemical concentration, and stress on the material.
Increases in any of these factors may result in reduced chemical inertness. This
table is intended as a guide only, and not intended as an alternative to actual
testing. Alro Plastics and our suppliers highly recommend actual testing which represents the only method of evaluating suitability for use in your specific application.
333
800-877-ALRO
2 5 7 6
alroplastics.com
Celazole®
Polybenzimidazole
10
Torlon® PAI
20
Conc
Ketron® PEEK
30
Techtron® PPS
10
100
10
Fluorosint® PTFE
SAT
Ultem® 1000 PEI
10
10
10
10
PSU 1000,
Polysulfone
10
10
37
PC 1000,
Polycarbonate
10
10
10
B
A
C
A
A
B
C
*
A
A
A
C
A
D
D
B
*
C
D
D
*
A
A
A
D
C
C
B
B
B
C
C
D
D
D
D
B
A
D
A
A
D
D
*
D
Ertalyte® PET-P,
Ertalyte® TX
Butylamine
Butyric Acid Aq.
Butyric Acid
Butyrolactone
Calcium Chloride Aq.
40
50
10
Acetron® GP
Acetal, Delrin®
Acetaldehyde Aq.
Acetamide Aq.
Acetic Acid Aq.
Acetone
Acrylonitrile
Alcohols, Aliphatic
Allyl Chloride
Ally Alcohol
Aluminum Chloride Aq.
Aluminum Sulfate Aq.
Ammonia Aq.
Ammonia Gas
Ammonium Carbonate Aq.
Ammonium Chloride Aq.
Ammonium Chloride Aq.
Amyl Acetate
Amyl Alcohol
Aniline
Antimony Trichloride Aq.
Barium Chloride Aq.
Barium Sulfate Aq.
Barium Sulfide Aq.
Benzaldehyde
Benzene
Benzenesulfonic Acid
Benzyl Alcohol
Benzzoic Acid Aq.
Beverages Aq. Alcohol
Beverages Aq.Carbonated
Bitumen
Bleaching Lye
Bleaching Lye
Boric Acid Aq.
Boron Trifluoride
Bromine Aq.
Bromine Liq.
Butanol
Butyl Acetate
Butyl Phthalate
Butylene Glycol
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
CHEMICAL
Nylon 101,
Nylatron® GS
Concentration
Weight, %
Chemical Resistance
B
A
C
A
A
B
*
B
A
A
A
B
A
B
B
D
A
C
D
B
A
*
C
A
*
D
D
B
B
B
B
B
D
D
D
D
B
B
*
B
A
A
C
A
*
A
*
*
*
A
A
D
*
A
A
A
*
B
*
A
A
*
A
A
C
A
*
A
A
A
C
C
*
*
D
D
A
A
*
*
A
*
B
B
B
A
*
A
A
*
A
A
A
A
A
*
*
A
*
*
*
*
A
A
*
A
A
A
A
*
*
*
A
*
*
*
B
A
*
B
D
*
B
D
D
A
*
B
A
A
*
D
B
A
A
D
B
C
A
A
*
*
D
D
D
D
D
A
A
*
*
*
A
*
D
D
A
D
*
B
*
*
A
D
D
A
*
*
*
A
*
B
*
A
*
D
A
*
D
A
*
*
*
D
*
*
*
A
A
*
*
*
*
*
A
*
B
D
*
*
D
*
A
C
*
A
*
*
*
*
*
*
*
*
*
B
*
*
*
*
*
*
D
D
*
*
*
A
A
*
*
*
*
*
*
*
A
B
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
*
*
A
A
A
A
A
*
A
A
A
A
*
A
A
A
A
*
A
A
A
A
A
A
*
A
*
*
B
A
A
A
A
A
A
*
*
*
A
*
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
*
B
D
A
A
A
A
A
*
A
A
A
A
*
A
A
A
B
C
A
A
A
A
A
A
*
A
A
A
A
A
D
A
*
A
A
*
A
*
*
*
A
*
A
A
A
*
*
*
B
A
A
*
*
*
*
*
C
C
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
A
A
*
*
*
*
*
*
*
A
*
*
A
*
B
B
A
A
D
A
*
A
A
*
*
*
B
A
D
D
D
C
A
*
*
*
*
A
D
*
*
*
*
A
A
A
A
A
B
A
A
*
A
A
A
A
A
A
A
*
*
A
A
*
*
*
*
*
A
No attack, possibly slight absorption. Negligible effect on mechanical properties
B
Slight attack by absorption, some swelling and a small reduction in mechanical properties likely.
C
Moderate attack or appreciable absorption; material will have limited life.
D
Material will decompose or dissolve in a short period of time.
*
No Data Available
Aq. = Aqueous Solution
334
Sat = Saturated Aqueous Solution
Conc = Concentrated Aqueous Solution
alroplastics.com
800-877-ALRO
2 5 7 6
*
B
*
*
A
*
*
*
*
*
*
D
*
D
D
*
*
A
A
A
*
*
D
*
A
*
*
*
B
A
D
A
A
*
D
D
B
A
*
D
D
D
B
A
A
Celazole®
Polybenzimidazole
96
*
A
*
D
D
*
*
A
*
*
*
D
B
D
D
*
A
A
A
*
*
D
D
*
A
A
*
*
B
C
D
A
A
D
D
D
A
A
*
D
D
D
A
A
A
Torlon® PAI
90
*
A
*
*
A
A
*
A
*
*
*
*
*
A
D
*
*
A
A
A
*
*
*
*
A
A
*
*
A
A
A
*
A
*
A
B
A
A
*
B
A
A
A
A
A
Ketron® PEEK
10
0.5
10
Sat
A
D
A
A
A
A
*
A
*
D
*
D
D
A
C
D
*
B
A
*
*
*
*
*
A
A
A
*
A
A
A
A
A
A
A
D
A
A
A
*
A
A
A
A
A
Techtron® PPS
10
10
1
10
Sat
D
D
A
A
A
*
A
*
C
C
D
D
D
A
C
C
*
C
B
C
A
*
D
*
*
B
*
B
A
B
A
A
A
A
A
A
B
A
B
*
A
A
A
B
A
Fluorosint® PTFE
10
100
D
D
A
A
A
A
*
A
*
D
D
D
*
A
A
D
A
D
B
C
A
A
D
D
D
*
B
*
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
Ultem® 1000 PEI
10
PSU 1000,
Polysulfone
10
10
PC 1000,
Polycarbonate
Ethanol, Denatured
Ether, Diethyl
20
Ertalyte® PET-P,
Ertalyte® TX
Calcium Hypochlorite
Camphor
Carbon Disulphide
Carbon Tetrachloride
Carbonic Acid Aq.
Carnalite Aq.
Castor Oil
Catechol
Chloroacetic Acid Aq.
Chloral Hydrate
Chlorine Aq.
Chlorine Gas
Chlorobenzene
Chloroform
Chlorosulfonic Acid Aq
Chrome Alum Aq.
Chromic Acid Aq.
Citric Acid Aq.
Citric Acid Aq.
Coconut Oil
Creosote
Cresols
Cresylic Acid
Cupric Chloride Aq.
Cupric Sulfate Aq.
Cupric Sulfate Aq.
Cupric Sulfate Aq.
Cyclohexane
Cyclohexanol
Cyclohexanone
Decalin
Detergents, Organic
Dibutylphthalate
Dichlorordifluoro Methane
Dichloroethylene
Diethyleneglycol Aq.
Diesel Oil
Dimethyl Carbinol
Dimethyl Aniline
Dimethyl Formamide
Dioxane
Edible Oils
Acetron® GP
Acetal, Delrin®
Calcium Chloride (in Alcohol)
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
CHEMICAL
Nylon 101,
Nylatron® GS
Concentration
Weight, %
Chemical Resistance
*
*
*
*
A
*
*
*
*
*
*
*
*
*
D
*
*
A
A
*
*
*
*
*
*
*
*
*
A
A
*
A
A
B
D
D
*
A
*
D
D
*
A
A
A
A
A
A
A
A
A
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
*
*
A
*
*
*
A
A
D
*
A
A
A
A
*
A
*
A
A
A
A
A
A
A
A
A
*
B
*
*
A
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
*
*
A
*
*
*
*
*
*
*
*
A
A
*
*
A
*
*
*
*
*
*
*
*
*
*
A
A
A
*
*
A
*
A
A
A
*
A
*
A
A
A
A
*
*
*
*
A
*
*
*
*
*
*
*
A
*
A
*
*
*
A
*
*
*
*
*
*
*
*
*
A
A
A
A
A
*
A
A
*
A
*
*
*
*
A
A
A
A
A
A
B
C
D
*
No Data Available
335
800-877-ALRO
2 5 7 6
alroplastics.com
10
90
10
Celazole®
Polybenzimidazole
3
Torlon® PAI
0.5
1
3
Sat
Ketron® PEEK
Hydrogen Peroxide Aq.
Hydrogen Sulfide Aq.
Hydroquinone
Iodine (in Alcohol)
Iodine (in Pt. Iodine) Aq.
Iso Octane
Isopropyl Alcohol
Isopropyl Ether
Lactic Acid Aq.
Lactic Acid Aq.
Lead Acetate Aq.
Techtron® PPS
Hydrogenated Vegetable Oils
Fluorosint® PTFE
10
0.4
2
10
4
Ultem® 1000 PEI
10
3
10
Conc
PSU 1000,
Polysulfone
10
PC 1000,
Polycarbonate
5
10
Sat
10
Ertalyte® PET-P,
Ertalyte® TX
96
Acetron® GP
Acetal, Delrin®
Ethyl Acetate
Ethyl Butyrate
Ethyl Chloride
Ethylene Chlorohydrine
Ethylene Chloride
Ethylene Diamine
Ethylene Dichloride
Ethylene Glycol Aq.
Ethylene Propionate
Ferric Chloride Aq.
Ferric Chloride Aq.
Ferric Chloride Aq.
Ferrous Chloride Aq.
Fluorine
Flousilicic Acid Aq.
Fluothane
Freon 12 (Arcton 12)
Formaldehyde Aq.
Formic Acid Aq.
Formic Acid Aq.
Fruit Juices
Furfural
Gasoline
Glycerine
Heptane
Hexane
Hydrobromic Acid Aq.
Hydrochloric Acid Aq.
Hydrofluoric Acid Aq.
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
CHEMICAL
Nylon 101,
Nylatron® GS
Concentration
Weight, %
Chemical Resistance
A
A
*
D
B
B
B
A
A
B
B
C
B
D
D
A
A
A
D
D
A
A
A
A
A
A
D
B
C
D
D
A
D
D
D
C
B
D
D
A
B
A
A
C
B
A
*
A
*
B
A
*
B
*
B
*
C
C
D
C
A
A
B
D
D
B
B
A
B
A
A
C
B
D
D
C
A
*
C
C
C
B
D
C
A
B
A
A
D
B
C
*
A
*
A
A
B
A
*
A
A
*
A
D
*
*
A
A
D
D
A
A
A
A
A
A
D
C
D
D
D
A
A
B
B
C
*
*
*
A
A
A
A
*
A
A
*
*
*
C
*
*
A
*
A
*
*
*
*
*
*
A
A
B
C
A
*
A
A
A
A
*
A
B
C
B
A
A
A
A
C
*
*
*
A
A
A
A
*
*
D
D
*
D
C
C
D
B
*
A
A
*
*
*
A
*
D
A
A
B
A
*
D
A
A
A
*
A
A
A
A
*
A
A
A
A
*
D
D
A
A
A
A
*
*
D
D
*
*
C
B
*
A
*
A
A
*
*
*
*
*
A
C
*
D
A
D
B
B
A
B
B
A
A
A
A
*
A
A
A
*
*
*
*
B
B
C
A
*
*
B
B
*
*
C
C
D
D
*
*
*
*
*
*
*
*
*
A
A
A
*
*
B
*
A
A
*
A
A
A
*
*
A
A
A
*
*
*
*
B
A
A
*
*
*
A
A
A
A
A
A
A
A
A
A
A
A
A
C
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
*
A
D
B
A
*
A
A
A
A
*
A
*
B
A
A
A
A
A
A
A
A
A
B
A
A
B
B
A
A
A
A
A
*
*
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
D
*
A
A
A
B
B
A
A
A
A
A
A
D
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
D
A
A
A
A
A
A
A
*
*
*
*
A
C
C
A
B
A
A
A
A
A
A
A
A
*
A
*
*
*
*
*
*
*
A
A
A
A
A
A
*
*
*
*
A
*
A
A
*
*
*
*
*
*
*
*
A
*
D
D
*
*
A
*
A
A
*
B
D
D
*
*
A
A
A
*
*
*
*
A
A
A
*
*
*
A
B
C
D
*
No Data Available
336
alroplastics.com
800-877-ALRO
2 5 7 6
Acetron® GP
Acetal, Delrin®
Ertalyte® PET-P,
Ertalyte® TX
PC 1000,
Polycarbonate
PSU 1000,
Polysulfone
Ultem® 1000 PEI
Fluorosint® PTFE
Techtron® PPS
Ketron® PEEK
Torlon® PAI
A
A
D
A
A
A
A
*
*
A
C
A
A
A
A
A
B
A
A
A
A
A
D
C
D
C
A
A
C
C
A
B
D
A
D
D
D
*
D
D
B
A
A
A
A
A
A
D
A
A
A
A
C
C
A
D
A
B
A
A
A
B
*
A
A
A
A
D
C
D
B
B
A
B
C
A
B
C
A
D
D
D
B
C
D
B
A
A
A
A
*
A
A
A
A
A
A
*
*
A
B
A
A
A
B
*
C
*
A
A
A
*
*
D
D
B
*
A
C
C
A
B
C
A
D
D
D
C
C
D
A
*
A
A
A
*
*
*
A
A
B
*
*
*
A
*
A
A
A
A
*
D
A
A
*
A
*
*
B
C
D
B
A
*
A
A
A
A
*
A
C
C
A
A
B
*
*
*
A
A
*
A
*
A
A
*
*
*
*
*
A
A
B
D
D
*
D
*
A
A
D
A
*
A
A
D
A
A
A
D
A
C
*
A
D
D
D
A
A
A
*
*
*
*
A
*
A
*
A
A
*
*
*
B
*
*
*
B
*
B
D
D
*
A
A
D
*
*
A
C
D
D
A
A
A
A
*
*
*
*
D
D
A
A
A
*
*
*
*
*
*
*
*
A
*
*
*
*
*
*
*
*
A
B
D
*
C
*
A
A
D
*
*
A
A
D
*
*
*
*
A
C
*
*
*
D
D
A
A
A
*
*
*
*
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
*
A
A
A
A
*
*
*
*
A
A
A
B
A
A
A
A
A
A
A
*
A
B
A
A
A
A
*
A
A
*
A
*
*
*
A
A
A
*
A
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
D
B
A
A
A
A
A
A
A
A
*
*
*
A
A
D
A
*
*
*
*
*
*
A
A
*
A
A
A
A
*
*
*
A
A
A
A
*
*
*
A
A
*
A
*
*
*
A
A
A
*
*
A
A
A
A
B
C
D
*
No Data Available
Celazole®
Polybenzimidazole
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
Lead Stearate
Linseed Oil
50
Lithium Bromide Aq.
Lubricating Oils (Petro)
10
Magnesium Chloride Aq.
Magnesium Hydroxide Aq. 10
10
Magnesium Sulfate Aq.
Conc
Maleic Acid Aq.
Conc
Malonic Acid Aq.
10
Manganese Sulfate Aq.
6
Mercuric Chloride Aq.
Mercury
Methanol
Methyl Acetate
Methyl Ethyl Ketone
Methylpyrrolidone
Methylene Chloride
Methyl Phenyl Ether
Milk
Mineral Oils
Naphthalene
10
Nickel Sulfate Aq.
Nicotine
0.1
Nitric Acid Aq.
10
Nitric Acid Aq.
Nitrobenzene
Nitromethane
Oleic Acid
10
Oxalic Acid Aq.
Ozone
Paraffin
Perchloroethylene
10
Perchloric Acid Aq.
Petroleum Ether
6
Phenol Aq.
75
Phenol Aq.
Phenol (Molten)
0.3
Phosphoric Acid Aq.
3
Phosphoric Acid Aq.
10
Phosphoric Acid Aq.
Sat
Phthalic Acid Aq.
Phthalic Dioctyl
50
Potassium Acetate Aq.
Potassium Bicarbonate Aq 60
10
Potassium Bromide Aq.
Nylon 101,
Nylatron® GS
CHEMICAL
Concentration
Weight, %
Chemical Resistance
*
*
*
A
*
*
*
*
*
*
*
*
A
*
A
*
C
*
A
A
B
C
*
*
*
*
*
A
A
A
A
B
C
C
*
*
*
*
*
337
800-877-ALRO
2 5 7 6
alroplastics.com
PSU 1000,
Polysulfone
Ultem® 1000 PEI
Fluorosint® PTFE
Techtron® PPS
Ketron® PEEK
Torlon® PAI
Celazole®
Polybenzimidazole
90
90
10
10
10
PC 1000,
Polycarbonate
50
10
90
Ertalyte® PET-P,
Ertalyte® TX
Sodium Hypochlorite 15%
CI (Chlorine Bleach)
Sodium Nitrate Aq.
Sodium Perborate Aq.
Sodium Phosphate Aq.
Sodium Silicate
Sodium Sulfate Aq.
Sodium Sulfide Aq.
Sodium Thiosulfate Aq.
Stannic Chloride Aq.
Stannic Sulfate Aq.
Stearic Acid
Styrene (Monomer)
Acetron® GP
Acetal, Delrin®
60
90
5
30
Potassium Ferricyanide Aq
30
Potassium Ferrocyanide Aq
10
Potassium Hydroxide Aq
50
Potassium Hydroxide Aq
10
Potassium Nitrate Aq
1
Potassium Permanganate Aq
Conc
Potassium Sulfite Aq.
90
Potassium Sulfite Aq.
Propane Gas
Pyridine
Resorcinol
Salicylic Acid
Silicone Fluids
Silver Nitrate
Soap Solutions
Sodium (Molten)
60
Sodium Acetate Aq.
10
Sodium Benzoate Aq.
50
Sodium Bicarbonate Aq.
10
Sodium Bisulphite Aq.
10
Sodium Bromide Aq.
20
Sodium Carbonate Aq.
50
Sodium Carbonate Aq.
10
Sodium Chlorate Aq.
10
Sodium Chloride Aq.
90
Sodium Chloride Aq.
10
Sodium Cyanide Aq.
10
Sodium Hydroxide Aq.
50
Sodium Hydroxide Aq.
Potassium Carbonate Aq
Potassium Chloride Aq
Potassium Dichromate Aq
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
CHEMICAL
Nylon 101,
Nylatron® GS
Concentration
Weight, %
Chemical Resistance
A
A
C
A
A
C
C
A
D
A
A
A
A
D
A
A
A
A
*
A
A
A
A
A
A
A
A
A
A
A
C
D
D
A
A
B
B
B
A
A
A
C
A
*
A
A
D
A
A
A
A
*
B
*
A
A
B
B
*
B
B
B
*
D
D
C
A
A
A
*
*
A
D
B
A
*
*
A
B
*
D
A
A
A
C
A
A
A
D
A
A
A
A
A
A
A
D
D
D
A
A
A
A
*
C
C
A
A
*
*
A
*
*
A
A
A
A
*
A
A
A
A
A
A
*
*
A
A
*
C
C
A
*
A
A
*
*
C
D
A
A
*
*
A
D
*
*
A
A
A
*
*
*
A
A
*
*
*
A
A
A
A
C
D
A
*
*
*
*
*
A
B
A
A
*
*
*
D
*
*
*
*
A
*
*
*
*
*
*
*
*
*
A
*
*
A
C
A
A
*
*
*
*
A
*
*
*
*
*
*
*
*
*
*
*
A
*
*
*
*
*
*
*
*
*
*
*
*
A
D
*
A
A
A
A
A
B
C
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
B
C
A
A
A
A
*
*
A
A
A
A
A
*
A
*
*
*
A
A
A
*
A
*
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
*
D
D
*
A
A
A
*
D
*
*
A
A
A
*
A
A
A
A
A
A
A
A
A
A
*
D
D
A
*
*
*
*
*
*
*
*
*
*
*
A
*
*
*
A
*
A
*
*
*
*
*
*
A
*
*
*
*
*
B
C
B
A
B
A
A
A
A
A
D
D
A
A
A
*
*
A
A
*
A
*
C
A
A
A
A
*
*
*
*
A
D
*
A
A
A
*
*
A
A
B
A
*
*
*
C
C
*
*
A
A
*
A
A
*
*
D
*
*
*
B
*
*
A
A
*
*
*
*
*
*
*
*
*
*
A
*
*
*
A
A
A
A
A
A
A
A
A
A
A
A
*
*
A
A
A
A
A
A
*
A
A
A
A
A
A
A
A
A
A
A
A
*
*
*
*
A
A
*
*
*
*
*
*
*
*
*
*
*
*
A
*
*
*
A
B
C
D
*
No Data Available
338
alroplastics.com
800-877-ALRO
2 5 7 6
MC 901, MC 907
Nylatron® GSM,
GSM Blue,
Nylatron® NSM
Acetron® GP
Acetal, Delrin®
Ertalyte® PET-P,
Ertalyte® TX
PC 1000,
Polycarbonate
PSU 1000,
Polysulfone
Ultem® 1000 PEI
Fluorosint® PTFE
Techtron® PPS
Ketron® PEEK
Torlon® PAI
Celazole®
Polybenzimidazole
Sulfur
Sulfur Dioxide (Dry Gas) 100
2
Sulfuric Acid Aq.
5
Sulfuric Acid Aq.
Sulfuric Acid Conc.
10
Sulfurous Acid Aq.
Tallow
Tar
10
Tartaric Acid Aq.
Tetrachlorethylene
Tetrahydrofuran
Tetralin
Thionyl Chloride
Thiophene
Toluene
Transformer Oil
Trichlorethylene
Triethanolamine
Turpentine
Trisodium Phosphate Aq. 95
Urea
Vaseline
Vegetable Oils
Vinegar
Vinyl Chloride
Water
Wax (Molten)
White Spirit
Wines & Spirits
Xylene
Xylenol
10
Zinc Chloride Aq.
Zinc Oxide
10
Zinc Sulfate
Nylon 101,
Nylatron® GS
CHEMICAL
Concentration
Weight, %
Chemical Resistance
A
C
C
D
D
A
A
B
B
A
A
A
D
A
A
A
B
A
A
*
A
A
A
C
A
A
A
A
B
A
D
C
A
A
A
A
C
D
D
*
A
B
A
C
A
A
C
*
A
A
B
A
A
B
A
A
A
C
A
A
A
A
B
A
D
B
A
*
A
D
D
D
D
D
A
A
A
A
B
A
B
*
B
A
D
A
A
A
A
A
A
B
*
A
A
A
A
A
A
D
C
C
A
B
A
A
C
*
*
*
*
B
A
A
*
*
A
*
B
B
*
A
A
A
A
A
*
A
A
*
A
A
*
A
*
*
A
A
A
A
D
A
A
*
A
D
D
*
*
D
D
A
D
D
B
A
A
A
A
A
*
A
A
*
A
D
D
A
*
A
*
*
A
A
D
A
A
*
*
D
*
*
*
*
D
A
D
C
C
*
*
A
A
*
*
A
A
*
*
D
D
A
*
*
*
*
A
A
D
A
A
*
*
A
*
*
*
*
D
*
D
D
*
*
*
A
A
A
*
A
A
*
A
C
B
A
*
*
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
A
A
B
A
A
A
A
*
A
*
*
*
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
*
A
A
A
*
*
A
A
*
*
A
*
*
*
A
A
A
D
A
*
*
A
A
A
*
A
A
*
A
A
A
*
*
*
*
*
B
B
*
B
A
*
*
*
A
*
*
*
A
*
*
*
*
*
*
A
A
A
*
A
A
*
A
A
A
*
*
*
A
B
C
D
*
No Data Available
339
800-877-ALRO
2 5 7 6
alroplastics.com
Plastic Weight Chart
THICK
UHMW-PE
HDPE
ACETAL
ACRYLIC
POLYCARBONATE
POLYPROPYLENE
NYLON
ABS
PTFE / TFE
PVC
PHENOLIC
WEIGHT CHART FOR PLASTIC SHEET (LBS/SQFT)
1/16"
1/8"
3/16"
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/8"
1-1/4"
1-3/8"
1-1/2"
1-5/8"
1-3/4"
2"
2-1/4"
2-1/2"
2-3/4"
3"
3-1/4"
3-1/2"
4"
4-1/2"
5"
5-1/2"
6"
7"
8"
0.32
0.63
0.94
1.26
1.89
2.52
3.15
3.78
4.41
5.04
5.67
6.30
6.93
7.56
8.19
8.82
10.08
11.34
12.60
13.86
15.12
16.38
17.64
20.16
22.68
25.20
27.72
30.24
46.00
n/a
0.32
0.63
0.94
1.26
1.89
2.52
3.15
3.78
4.41
5.04
5.67
6.30
6.93
7.56
8.19
8.82
10.08
11.34
12.60
13.86
15.12
16.38
17.64
20.16
22.68
25.20
27.72
30.24
n/a
n/a
0.49
0.99
1.48
1.98
2.97
3.96
4.95
5.94
6.93
7.92
8.91
9.90
10.89
11.88
12.87
13.86
15.84
17.83
19.80
21.78
23.76
25.74
27.72
31.68
35.64
39.60
43.56
47.52
n/a
n/a
0.39
0.78
1.16
1.55
2.33
3.10
3.88
4.65
5.42
6.20
6.97
7.75
8.52
9.29
10.07
10.84
12.39
13.94
15.48
17.03
18.58
20.13
21.68
24.77
27.87
30.97
34.06
37.16
n/a
n/a
0.40
0.79
1.19
1.59
2.38
3.17
3.96
4.75
5.55
6.34
7.13
7.92
8.72
9.51
10.30
11.09
12.68
14.26
15.84
17.43
19.01
20.60
22.18
25.35
28.52
31.68
34.85
38.02
n/a
n/a
0.30
0.60
0.89
1.19
1.78
2.38
2.97
3.56
4.16
4.75
5.35
5.94
6.54
7.13
7.73
8.32
9.51
10.70
11.88
13.06
14.26
15.45
16.64
19.01
21.39
23.76
26.14
28.52
n/a
n/a
0.39
0.78
1.16
1.55
2.33
3.10
3.88
4.65
5.42
6.20
6.97
7.75
8.52
9.29
10.07
10.84
12.39
13.94
15.48
17.03
18.58
20.13
21.68
24.77
27.87
30.97
34.06
37.16
n/a
n/a
0.35
0.70
1.05
1.40
2.10
2.80
3.49
4.20
4.92
5.60
6.32
6.99
7.73
8.40
9.13
9.78
11.18
12.64
13.98
15.45
16.85
18.26
19.66
22.36
25.28
28.10
30.89
33.70
n/a
n/a
0.75
1.50
2.24
2.99
4.49
5.98
7.47
8.97
10.46
11.96
13.45
14.94
16.44
17.93
19.42
20.92
23.91
26.89
29.88
32.87
35.86
38.85
41.84
47.81
53.79
59.76
65.74
71.72
n/a
n/a
0.47
0.94
1.40
1.87
2.81
3.75
4.68
5.62
6.56
7.49
8.43
9.36
10.30
11.23
12.17
13.11
14.98
16.85
18.72
20.60
22.47
24.34
26.21
29.96
33.70
37.44
41.19
44.93
n/a
n/a
0.48
0.96
1.43
1.91
2.86
3.82
4.77
5.73
6.68
7.64
8.59
9.54
10.50
11.45
12.41
13.36
15.27
17.18
19.08
20.99
22.90
24.81
26.72
30.53
34.35
38.16
41.98
45.80
n/a
n/a
All weights listed above are aproximate and should be used for reference only. Some materials are made
by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise
weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate
information.
The materials above represent the most common plastics. If you need a weight for a plastic that is not shown
above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the
material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the
virgin or unfilled version of the material.
Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for
reference only and should be used to help calculate shipping rates and such.
340
alroplastics.com
800-877-ALRO
2 5 7 6
Plastic Weight Chart
DIA.
UHMW-PE
HDPE
ACETAL
ACRYLIC
POLYCARBONATE
POLYPROPYLENE
NYLON
ABS
PTFE / TFE
PVC
PHENOLIC
WEIGHT CHART FOR PLASTIC ROD (LBS/FOOT)
1/8"
3/16"
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/8"
1-1/4"
1-3/8"
1-1/2"
1-5/8"
1-3/4"
2"
2-1/4"
2-1/2"
2-3/4"
3"
3-1/4"
3-1/2"
4"
4-1/2"
5"
5-1/2"
6"
6-1/2"
7"
7-1/2"
8"
8-1/2"
9"
9-1/2"
10"
12"
0.006
0.013
0.023
0.052
0.093
0.145
0.208
0.283
0.370
0.468
0.578
0.700
0.833
0.977
1.133
1.480
1.873
2.313
2.798
3.330
3.908
4.533
5.920
7.493
9.250
11.193
13.320
15.633
18.130
20.813
23.680
26.733
29.970
33.393
37.000
44.000
0.005
0.011
0.020
0.045
0.080
0.125
0.180
0.245
0.320
0.405
0.500
0.605
0.720
0.845
0.980
1.280
1.620
2.000
2.420
2.880
3.380
3.920
5.120
6.480
8.000
9.680
11.520
13.520
15.680
18.000
20.480
23.120
25.920
28.880
32.000
n/a
0.008
0.017
0.030
0.068
0.120
0.188
0.270
0.368
0.480
0.608
0.750
0.908
1.080
1.268
1.470
1.920
2.430
3.000
3.630
4.320
5.070
5.880
7.680
9.720
12.000
14.520
17.280
20.280
23.520
27.000
30.720
34.680
38.880
43.320
48.000
58.000
0.006
0.014
0.025
0.057
0.101
0.158
0.228
0.310
0.405
0.513
0.633
0.766
0.911
1.069
1.240
1.620
2.050
2.531
3.063
3.645
4.278
4.961
6.480
8.201
10.125
12.251
14.580
17.111
19.845
22.781
25.920
29.261
32.805
36.551
40.500
n/a
0.006
0.014
0.025
0.057
0.101
0.158
0.228
0.310
0.405
0.513
0.633
0.766
0.911
1.069
1.240
1.620
2.050
2.531
3.063
3.645
4.278
4.961
6.480
8.201
10.125
12.251
14.580
17.111
19.845
22.781
25.920
29.261
32.805
36.551
40.500
n/a
0.005
0.011
0.019
0.044
0.078
0.121
0.174
0.237
0.310
0.392
0.484
0.586
0.698
0.819
0.949
1.240
1.569
1.938
2.344
2.790
3.274
3.798
4.960
6.278
7.750
9.378
11.160
13.098
15.190
17.438
19.840
22.398
25.110
27.978
31.000
n/a
0.006
0.014
0.025
0.056
0.099
0.155
0.223
0.303
0.396
0.501
0.619
0.749
0.891
1.046
1.213
1.584
2.005
2.475
2.995
3.564
4.183
4.851
6.336
8.019
9.900
11.979
14.256
16.731
19.404
22.275
25.344
28.611
32.076
35.739
39.600
57.000
0.006
0.013
0.022
0.050
0.090
0.140
0.201
0.274
0.358
0.453
0.559
0.677
0.806
0.945
1.096
1.432
1.812
2.238
2.707
3.222
3.781
4.386
5.728
7.250
8.950
10.830
12.888
15.126
17.542
20.138
22.912
25.866
28.998
32.310
35.800
n/a
0.012
0.026
0.047
0.105
0.186
0.291
0.419
0.570
0.744
0.942
1.163
1.407
1.674
1.965
2.279
2.976
3.767
4.650
5.627
6.696
7.859
9.114
11.904
15.066
18.600
22.506
26.784
31.434
36.456
41.850
47.616
53.754
60.264
67.146
74.400
n/a
0.007
0.016
0.029
0.066
0.118
0.184
0.264
0.360
0.470
0.595
0.734
0.889
1.058
1.241
1.439
1.880
2.379
2.938
3.554
4.230
4.964
5.758
7.520
9.518
11.750
14.218
16.920
19.858
23.030
26.438
30.080
33.958
38.070
42.418
47.000
n/a
0.007
0.16
0.029
0.065
0.116
0.180
0.260
0.354
0.462
0.585
0.722
0.873
1.040
1.220
1.415
1.848
2.339
2.888
3.494
4.158
4.880
5.660
7.392
9.356
11.550
13.976
16.632
19.520
22.638
25.988
29.568
33.380
37.422
41.696
46.200
n/a
All weights listed above are aproximate and should be used for reference only. Some materials are made
by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise
weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate
information.
The materials above represent the most common plastics. If you need a weight for a plastic that is not shown
above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the
material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the
virgin or unfilled version of the material.
Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for
reference only and should be used to help calculate shipping rates and such.
341
800-877-ALRO
2 5 7 6
Terminology
ABLATIVE
To wear away, burn away, or vaporize.
ABRASION RESISTANCE
Ability to withstand the effects of repeated wear, rubbing, scraping, etc...
ACETAL RESINS
The molecular structure of the polymer is that of a
linear acetal consisting of unbranched polyoxymethylene chains.
ACIDS
One of a class of substances compounded of hydrogen and one or more other elements, capable of uniting with a base to form a salt, and in aqueous solution,
turning blue litmus paper red.
ACRYLATE RESINS
A class of thermoplastic resins produced by polymerization of acrylic acid derivatives.
ADHESIVE
A substance capable of holding materials together by
surface attachment.
AGING
The effect of time on plastic exposed indoors at ordinary conditions of temperature and relatively clean air.
ALKALIES
Compounds capable of neutralizing acids and usually
characterized by an acrid taste. Can be mild like baking soda or highly caustic like lye.
ANNEALING
A process of holding a material at a temperature near,
but below its melting point, the object to permit stress
relaxation without distortion of shape.
ARC RESISTANCE
Time required for a given electrical current to render
the surface of a material conductive because of
carbonization by the arc flame.
BLISTER
Undesirable rounded elevation on the surface of a
plastic whose boundaries may be either more or less
sharply defined, somewhat resembling in shape a
blister on the human skin. A blister may burst and
become flattened.
BOND
To attach by means of an adhesive.
BURNED
Showing evidence of thermal decomposition through
discoloration, distortion or destruction of the surface of
the plastic.
BUTADIENE STYRENE-PLASTICS
A synthetic resin derived from the copolymerization of
butadiene gas and styrene liquids.
CALENDERING
A process by which a heated rubber plastic product is
squeezed between heavy rollers into a thin sheet or
film. The film may be frictioned into the interstices of
cloth, or it may be coated onto cloth or paper.
CAST RESIN
A resinous product prepared by pouring liquid resins
intoa mold and heat-treating the mass to harden it.
CELLULOID
A thermoplastic material made by the intimate
blending of cellulose nitrate with camphor. Alcohol
is normally employed as a volatile solvent to assist
plasticization, and is subsequently removed.
CELLULOSE
A natural high polymeric carbohydrate found in most
plants; the main constituent of dried woods, jute, flax,
hemp, ramie, etc... Cotton is almost pure cellulose.
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CELLULOSE ACETATE
An acetic acid ester of cellulose. It is obtained by the
action under rigidly controlled conditions, of acetic
acid and acetic anhydride on purified cellulose usually obtained from cotton linters. All three available
hydroxyl groups in each glucose unit of the cellulose
can be acetylated but in the material normally used
for plastics, it is usual to acetylate fully an then to
lower the acetyl value (expressed as acetic acid) to
52-56% by partial hydrolysis. When compounded
with suitable plasticizers it gives a tough thermoplastic material.
CEMENT
A dispersion of a "solution" of unvulcanized rubber
or a plastic in a volatile solvent. This meaning is
peculiar to the plastics and rubber industries and
may or may not be an adhesive composition.
COEFFICIENT OF LINEAR THERMAL EXPANSION
The amount of growth which occurs in a material
when it is heated from one ambient temperature
to another ambient temperature and is normally
expressed in terms of in/in/oF.
COEFFICIENT OF FRICTION
The relation between force of frictional and normal
pressure. Many factors affect friction & the lower
the coefficient of friction the lower the wear on the
machine or the material.
COLD FLOW
Change in dimensions or shape of some materials
when subjected to external weight or pressure or
pressure at room temperature.
COMPOUND
A combination of ingredients before being processed
or made into a finished product. Sometimes used as
a synonym for material formulation.
COMPRESSIVE STRENGTH
The maximum load in pounds which a one inch
square section of material will support without
fracturing.
CONDENSATION
A chemical reaction in which two or more molecules
combine, usually with the separation of water or
some other simple substance.
COPOLYMER
The product of simultaneous polymerization of
two or more polymerizeable chemicals, commonly
known as monomers.
COMPRESSIBILITY (RECOVERY)
This is a useful short-time test done at room
temperature. Both are expressed as % of initial
thickness. Some compressibility is necessary to fill
irregularities, minor flaws or nicks. Good recovery
when the load is released shows torque retention in
a gasketed material.
CRAZING
Fine cracks at or under the surface of a plastic.
CREEP
The dimensional change with time of a material
under load, following the initial instantaneous elastic
deformation. Creep at room temperature is sometimes called Cold Flow.
CREEP RELAXATION
Expressed as a % of initial stress loss, this is a
measure of a material's ability to maintain an initial
stress over a period of time. A greater loss of stress
increases the loss of bolting torque and the chance
of leakage.
CROSS LAMINATE
A laminate in which some of the layers of material
are oriented approximately at right angles to the remaining layers with respect to the grain or strongest
direction in tension.
alroplastics.com
Terminology
CROSS-LINKING
Applied to polymer molecules, the setting-up of
chemical links between the molecular chains. When
extensive, as in most thermosetting resins, crosslinking makes one infusible super-molecule of all
the chains.
DEFORMATION UNDER LOAD
The percentage of deformation that will occur in a
material under a given period of time.
DEGRADATION
A deleterious change in the chemical structure of
a plastic.
DELAMINATION
The separation of the layers in a laminate caused by
the failure of the adhesive.
DIELECTRIC STRENGTH
Expressed in volts per mil and represents the
number of volts required to cause an electrical
breakthrough.
DIFFUSION
The migration or wandering of the particles or molecules of a body of fluid matter away from the main
body through a medium or into another medium.
Ability of a plastic part to maintain its original proportions under conditions of use.
DUROMETER
Trade name of the Shore Instrument Company for
an instrument that measures hardness. The rubber
or plastics durometer determines the "hardness"
of rubber or plastics by measuring the depth of
penetration (without puncturing) of a blunt needle
compressed on the surface for a short period of
time.
ELASTIC LIMIT
The load at which a material will no longer return to
its original form when the load is released.
ELASTOMER
A material which at room temperature stretches under low stress to at least twice its length and snaps
back to the original length upon release of stress.
Primarily the resistance of a plastic to the passage
of electricity.
ELONGATION
The ability of a material to increase in length
expressed as a percentage.
ELONGATION MODULUS
This is the force required to stretch the material to
twice its original length. It is noted as PSI.
EMULSION
The dispersion of one liquid in another - possible
only when they are mutually insoluble.
ESTER
A compound formed by the elimination of waste
during the reaction between an alcohol and an acid;
many esters are liquids. They are frequently used as
plasticizers in rubber and plastic compounds.
ETHYL CELLULOSE
A thermoplastic material prepared by the ethylation
of cellulose by diethyl sulfate or ethyl halides and
alkali.
EXTRUSION
The compacting of a plastic material and forcing
of it through an orifice in more or less continuous
fashion.
FABRICATE
To work a material into a finished form by machining, forming or other operation, or to make flexible
film or sheeting into end-products by sewing, cutting, sealing or other operation.
800-877-ALRO
2 5 7 6
FILLER
A material added to plastic composition to impact
certain qualities in the finished article.
FLEXURAL STRENGTH
The ability of a material to deflect under load and
return to its original condition expressed in pounds per
square inch.
FLUOROCARBONS
The family of plastics including polytetrafluoroethylene
(PTFE), polychlorotrifluoroethlylene (PCTFE), polyvinylidene and fluorinated ethylene propylene (FEP),
q.v. They are characterized by properties including
good thermal and chemical resistance and nonadhesiveness and possess a low dissipation factor and
low dielectric constant. Depending upon which of the
fluorocarbons is used, they are available as molding
materials, extrusion materials, dispersions film or tape.
FORMULATION
A combination of ingredients before being processed
or made into a finished product. Sometimes used as a
synonym for material compound.
FUSE
To join two plastics parts by softening the material by
heat or solvents.
GENERIC
Common names for types of plastic materials. They
may be either chemical terms or coined names. They
contrast with trade marks which are the property of
one company.
HARDNESS
A measure of the degree of surface hardness as
measured on the Rockwell scale.
HEAT DISTORTION
The temperature at which a material bends a given
number of mils under a given load. Commonly used as
a relative comparison of materials.
HEAT RESISTANCE
The ability to withstand the effects of exposure to high
temperature. Care must be exercised in defining precisely what is meant when this term is used. Descriptions pertaining to heat resistance properties include:
boilable, washable, cigarette-proof, sterilizable, etc...
HOOP STRESS
The stress imposed on a cylindrical wall by internal
pressure loading which acts so as to split the wall
normal to any radius-wall intercept.
IMPACT STRENGTH
(1) The ability of a material to withstand shock loading;
(2) the work done in fracturing, under shock loading, a
specified test specimen in a specified manner.
IMPERMEABILITY
Permitting no passage into or through a material.
INJECTION MOLDING
A molding procedure whereby a heat-softened plastic
material is forced from a cylinder into a relatively cool
cavity which gives the article the desired shape.
LIGHT STABILITY
Ability of a plastic to retain its original color and physical properties upon exposure to sun or artificial light.
LIGHT TRANSMISSION
The amount of light a plastic will pass.
LONGITUDINAL STRESS
The stress imposed on the long axis of any shape. It
can be either a compressive or tensile stress.
LOW PRESSURE LAMINATES
In general, laminates molded and cured in the range
of pressures from 400 p.s.i. down to and including
pressures obtained by the mere contact of the plies.
LUBRICANT
A substance used to decrease the friction between
tosolid faces and sometimes used to improve processing characteristics of plastic compositions.
343
800-877-ALRO
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Terminology
MELAMINE PLASTICS
Thermosetting plastics made from melamine and
formaldehyde resins.
MELTING POINT
The temperature at which the liquid first forms in
a small sample as its temperature is increased
gradually.
MODULUS
A term that may be applied to either tensile, flexural,
compressive, or torsional actions. It defines the
number of pounds per square inch required to cause
deformation, elongation, or flexure in a material.
MODULUS OF ELASTICITY
The ratio of stress to strain in a material that is
elastically deformed.
MOISTURE RESISTANCE
Ability to resist absorption of water.
MONOMER
The simplest repeating structural unit of a polymer;
for addition polymers this represents the original
unpolymerized compound
NON-FLAMMABLE
Will not support combustion.
NON-RIGID PLASTIC
A plastic which has a stiffness or apparent modulus
of elasticity of not over 10,000 p.s.i. at 23oC when
determined in accordance with the Standard Method
of Test for Stiffness in Flexure of Plastics.
NON-TOXIC
Non-poisonous.
NOTCH SENSITIVITY
The extent which the sensitivity of a material to
fracture is increased by the presence of a surface in
homogeneity such as a notch, a sudden change in
section, a crack or a scratch. Low notch sensitivity
is usually associated with ductile materials, and high
notch sensitivity with brittle materials.
NYLON
The generic name for all synthetic fiber-forming
polyamides, they can be formed into monofilaments and yarns characterized by great toughness,
strength and elasticity, high melting point and good
resistance to water and chemicals. The material is
widely used for bristles in industrial and domestic
brushes and for many textile applications. It is also
in injection molding gears, bearings, combs, etc...
OLEFINS
A group of unsaturated hydrocarbons of the general
formula CnH2n and named after the corresponding
paraffins by the addition of "ene" or "ylene" to the
stern. Example are ethylene and propylene.
ORANGE-PEEL
Uneven and/or textured surface somewhat resembling an orange peel.
ORGANIC CHEMICAL
Originally applied to chemicals derived from living
organisms, as distinguished from "inorganic" chemicals found in minerals and inanimate substances;
modern chemists define organic chemicals more
exactly as those which contain the element carbon.
PHENOLIC RESIN
A synthetic resin produced by the condensation of
an aromatic alcohol with an aldehyde, particularly of
phenol with formaldehyde. Phenolic resins form the
basis for thermosetting molding materials laminated
sheet and stoving varnishes. They are also used as
impregnating agents and as compounds of paints
varnishes, lacquers and adhesives.
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PLASTIC
(n.) One of many high-polymeric substances, including both natural and synthetic products, but excluding
the rubbers. At some stage in its manufacture every
plastic is capable of flowing, under heat and pressure
if necessary, into the desired final shape (adj.) Made
of plastic: capable of flow under pressure or tensile
stress.
PLASTICITY
A property of plastics and resins which allows the materials to be deformed continuously and permanently
without rupture upon the application of a force that
exceeds the yield value of the material.
PLASTICIZER
A liquid or solid incorporated in natural and synthetic
resins and in related substances to develop such
properties as resiliency, elasticity and flexibility.
POLYBUTYLENE PLASTICS
Plastics based on polymers made with butene as
essentially the sole monomer.
POLYCARBONATE RESINS
Polymers derived from the direct reaction between
aromatic and aliphatic dihydroxy compounds with
phosgene or by the ester exchange reaction with
appropriate phosgene-derived precursors.
POLYESTER
A resin formed by the reaction between a dibasic acid
and dihydroxy alcohol, both organic. Modification with
multi-functional acids and/or bases and some unsaturated reactants permit cross-linking to thermosetting
resins. Polyester modified with fatty acids are called
Alkyds.
POLYETHYLENE
A thermoplastic material composed by polymers of
ethylene. It is normally a translucent, tough, waxy
solid which is unaffected by water and by a large
range of chemicals.
POLYMER
A high-molecular-weight organic compound, natural
or synthetic whose structure can be represented by a
repeated small unit, the "mer" e.g. polyethylene, rubber, cellulose. Synthetic polymers and formed by addition or condensation polymerization of monomers.
If two or more monomers are involved, a copolymer
is obtained. Some polymers are elastomers, some
plastics.
POLYMERIZATION
Chemical change resulting in the formation of a
new compound whose molecular weight is usually a
multiple of that of the original substance.
POLYOLEFIN
A polymer prepared by the polymerization of an
olefin(s) as the sole monomer(s).
POLYPROPYLENE
A tough, lightweight, rigid plastic made by the polymerization of high-purity propylene gas in the presence
of an organometallic catalyst at relatively low pressures and temperatures.
POLYSTYRENE
A water-while thermoplastic produced by the polymerization of styrene (vinylbenezene). The electrical
insulating properties of polystyrene are outstandingly
good and the material is relatively unaffected by moisture. In particular, the power loss factor is extremely
low over the frequency range 10-10/c.p.s.
POLYURETHANE RESINS
A family of resins produced by reacting diisocyanate
with organic compounds containing two or more
active hydrogens to form polymers having free
isocyanate groups. These groups under the influence
of heat or certain catalysts will react with each other
or with water, glycols, etc... to form a thermosetting
material.
alroplastics.com
Terminology
POLYVINYL CHLORIDE (PVC)
A thermoplastic material composed of polymers
of vinyl chloride a colorless solid with outstanding
resistance to water, alcohols and concentrated acids
and alkalies. It is obtainable in the form of granules,
solutions, latices and pastes. Compounded with
plasticizers, it yields a flexible material superior to
rubber in aging properties. It is widely used for cable
and wire coverings in chemicals plants and in the
manufacturing of protective garments.
POROSITY
Presence of numerous visible voids.
POSTCURE
Those additional operations to which a cured thermosetting plastic or rubber composition is subjected
to enhance the level of one or more properties.
PV LIMIT
The Pressure-Velocity limit test is run at different
surface speeds under increasing load. A material
with good bearing ability has a high value.
RAYON
The generic term for fibers, staple and continuous
filament yarns composed of generated cellulose,
but also frequently used to describe fibers obtained
from cellulose acetate or cellulose triacetate. Rayon
fibers are similar in chemical structure to natural cellulose fibers (e.g. cotton) except that the synthetic
fiber contains shorter polymer units. Most rayon is
made by the viscose process.
RECOVERY (COMPRESSIBILITY)
This is a useful short-time test done at room
temperature. Both are expressed as % of initial
thickness. Some compressability is necessary to fill
irregularities, minor flaws or nicks. Good recovery
when the load is released shows torque retention in
a gasketed material.
REINFORCED PLASTICS
Plastics with high strength filler imbedded in the
composition, resulting in some mechanical properties superior to those of the base resin.
RESILIENCE
Usually regarded as another name for elasticity.
While both terms are fundamentally related, there is
a distinction in meaning. Elasticity is a general term
used to describe the property of recovering original
shape after a deformation, Resilience refers to the
energy of recovery; that is, a body may be elastic
but not highly resilient.
RESIN
Any class of solid or semisolid organic products of
natural or synthetic origin, generally of high molecular weight with no definite melting point. Most resins
are polymers, q.v.
RIGID PLASTICS
For purposes of general classification, a plastic that
has a modulus of elasticity either in flexure or in
tension greater than 100,000 p.s.i. at 23oC and 50%
relative humidity when tested in accordance with
ASTM Methods D747 or D790 Test for Stiffness of
Plastics.
ROCKWELL HARDNESS
A common method for testing a plastics material for
resistance to indentation in which a diamond or steel
ball, under pressure, is used to pierce the test specimen. The load is expressed in kilograms.
RUBBER
An elastomer capable of rapid elastic recovery after
being stretched to at least twice its length at temperatures from 0o to 150oF at any humidity. Specifically, natural rubber is the standard of comparison
for elastomers.
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SEALABILITY
Expressed as milliliters of leakage per hour. This test
is conducted at room temperature under a certain
gasket load and contained fluid (internal) pressure.
The smaller the amount, the better.
SELF-EXTINGUISHING
A somewhat loosely-used term describing the ability of
a material to cease burning once the source of flame
has been removed.
SEMIRIGID PLASTIC
For purposes of general classification, a plastic that
has a modulus of elasticity either in flexure or in
tension between 10,000 and 100,000 p.s.i. at 23oC
and 50% relative humidity when tested in accordance
with ASTM Method D747 or D790 Test for Stiffness
of Plastics.
SHORE HARDNESS
A method of determining the hardness of a plastic material using a scelroscope. This device consists of a
small conical hammer fitted with a diamond point and
acting in a glass tube. The hammer is made to strike
the material under test and the degree of rebound is
noted on a graduated scale. Generally, the harder the
material the greater will be the rebound.
SIMULATED WEATHERING
The exposure of plastics to cyclic laboratory conditions of high and low temperatures, high and low
relative humidities in an attempt to produce changes
in their properties similar to those observed on longtime continuous exposure outdoors. The laboratory
exposure conditions are usually intensified beyond
those encountered in actual outdoor exposure in an
attempt to achieve an accelerated effect.
SIMULATED AGING
The exposure of plastics to cyclic laboratory
conditions of high and low temperatures, high and low
relative humidities in an attempt to produce changes
in their properties similar to those observed on longtime continuous exposure to conditions of temperature
and relative humidity commonly encountered indoors
or to obtain an acceleration of the effects of ordinary
indoor exposure. The laboratory exposure conditions
are usually intensified beyond those actually encountered in an attempt to achieve an accelerated effect.
SOLVENT
The medium within which a substance is dissolved,
most commonly applied to liquids used to bring
particular solids into solution, e.g. acetone is solvent
for PVC.
SPECIFIC GRAVITY
The density (mass per unit volume) of any material
divided by that of water at a standard temperature,
usually 4oC. Since water's density is nearly 1.00g/cc,
density in g/cc and specific gravity are numerically
nearly equal.
SPECIFIC HEAT
Ratio of the thermal capacity of a substance to that of
water at 15oC.
STRENGTH
The mechanical properties of a plastic, such as load
or weight carrying ability to withstand sharp blows.
Strength properties include tensile, flexural and tear
strength, toughness, flexibility, etc...
STRESS-CRACK
External or internal cracks in a plastic caused by
tensile stresses less than that of its short-time mechanical strength.
STRETCH FORMING
A plastic sheet forming technique in which the heated
thermoplastic sheet is stretched over a mold and
subsequently cooled.
TEAR STRENGTH
Resistance of a material to tearing (strength).
345
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Terminology
TENSILE STRENGTH
The capacity of a material to resist a force tending
to stretch it. Ordinarily the term is used to denote
the force required to stretch a material to rupture
and is known variously as "breaking load", "breaking
stress", "breaking strain". In plastics testing it is the
load in pounds per square inch or kilos per square
centimeter of original cross-sectional area supported
at the moment of rupture by a piece of test sample
on being elongated.
THERMAL CONDUCTIVITY
This shows the thermal insulating ability of a material. The higher the value, the greater the ability to
conduct heat. It is expressed as BTU - inches per
hour - square foot - degree Fahrenheit.
THERMAL EXPANSION
The increase in length of a dimension under influence of a change in temperature.
THERMOFORMING
Any process of forming thermoplastic sheet which
consists of heating the sheet and pulling it down
onto a mold surface.
THERMOPLASTIC
(adj.) Capable of being softened by heat and
hardened by cooling. (n.) A material that will repeatedly soften when heated and harden when cooled.
Typical of the thermoplastics family are the styrene
polymers and copolymers, acrylics, cellulosics,
polyethylenes, vinyls, nylons and the various fluorocarbon materials.
THERMOSET
A material that will undergo or has undergone a
chemical reaction by the action of heat catalysts,
ultra-violet light, etc... leading to a relatively infusible
state. Typical of the plastics in the thermo-setting
family are the aminos (melamine and urea), most
polyesters, alkyds epoxies and phenolics.
TOLERANCE
A specified allowance for deviations in weighing,
measuring, etc... or for deviations from the standard
dimensions or weight.
TRANSLUCENT
Descriptive of a material or substance capable of
transmitting some light, but not clear enough to be
seen through.
TRANSPARENT
Descriptive of a material or substance capable
of a high degree of light transmission, e.g. glass.
Some polypropylene films and acrylic moldings are
outstanding in this respect.
TRIBOLOGY
The study of the friction, wear, and lubrication of
interacting surfaces in relative motion. (ie: bearings)
ULTRAVIOLET
Zone of invisible radiations beyond the violet end of
the spectrum of visible radiation. Since UV wavelengths are shorter than the visible, their photons
have more energy, enough to initiate some chemical
reactions and to degrade most plastics.
VACUUM FORMING
Method of sheet forming in which the plastic sheet
is clamped in a stationary frame, heated and drawn
down by a vacuum into a mold. In a loose sense,
it is sometimes used to refer to all sheet forming
techniques, including Drape Forming, q.v. involving
the use of vacuum and stationary molds.
VINYL CHLORIDE PLASTICS
Plastics based on resins made by the polymerization of vinyl chloride or copolymerization of vinyl
chloride with minor amounts (not over 50%) of other
unsaturated compounds.
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alroplastics.com
VINYL PLASTICS
Plastics based on resins made from vinyl monomers
except those specifically covered by other classifications, such as acrylic and styrene plastics. Typical
vinyl plastics are polyvinyl chloride, polyvinyl acetate,
polyvinyl alcohol, polyvinyl butyral and copolymers of
vinyl monomers with unsaturated compounds.
VIRGIN MATERIAL
A plastic material in the form of pellets, granules,
powder,flock or liquid that has not been subject to
use or processing other than that required for its
initial manufacture.
VISCOSITY
Internal friction of a liquid because of its resistance to
shear agitation or flow.
VOLUME RESISTIVITY
The ability of a material to impede the flow of electricity as expressed in ohms per centimeter.
WATER ABSORPTION
The percentages by weight of water absorbed by a
sample immersed in water. Dependent upon area
exposed.
WATER VAPOR TRANSMISSION
The penetration of a plastic by moisture in the air.
WEAR FACTOR
This test measures material loss when an unlubricated sample under load is rotated on a fixed steel
washer. The smaller the value, the smaller the wear.
WEATHER RESISTANCE
Ability of a plastic to retain its original physical
properties and appearance upon prolonged exposure
to outdoor weather.
WELDING
Joining thermoplastic pieces by one of several heatsoftening processes. In hot-gas welding, the material
is heated by a jet of hot air or inert gas directed from
a welding "torch" onto the area over conditions of
time, temperature and pressure.
YIELD POINT
There are various types of yield points - compressive,
tensile, flexural and torsional. The point at which
a material under stress will no longer return to its
original dimensions after removal of the stress.
YIELD STRESS
The force which must be applied to a plastic to initiate
flow.techniques, including Drape Forming, q.v. involving the use of vacuum and stationary molds.
alroplastics.com
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Alro Steel
Metals Industrial Supplies Plastics
Integrity. Loyalty. Honesty. These principals have guided Alro Steel since
our founding in 1948 by brothers, Al and Robert Glick. From a small
garage in Jackson, Michigan, Alro Steel has grown to over 60 locations in
12 states. Alro distributes metals, plastics and industrial supplies. A wide
variety of processing services are available including cut-to-size metals
and plastics with next day delivery to over 25,000 customers in North
America.
Focused on exceeding our customers' expectations, we build relationships
with all our customers, large and small. To learn more, visit alro.com.
Alro Steel
Alro Metals
Alro Industrial Supply
Alro Plastics
Alro Metals Outlet
Alro Online Store
alro.com
347
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alroplastics.com
Metals
Alloy Steel
Cold Finished Bar
Hot Rolled Bar
Ground & Polished Bar
Pipe
Tube
Plate
Sheet
Plate
Mold Plate
Structural
Grating
Custom Shapes
Sheet
Plate
Custom Shapes
Plate
Custom Shapes
Pipe
Tube
Sheet
Plate
Structural
Grating
Expanded Metal
Custom Shapes
Aluminum
Extruded Rod & Bar
Cold Finished Bar
Pipe / Tube
Brass
Rod
Bar
Bronze
Bar
Hollow Bar
Carbon Steel
Chrome Plated Bar
Cold Finished Bar
Hot Rolled Bar
Reinforcing Bar
Cast Iron
Dura-Bar® Gray Bar
Dura-Bar® Gray Plate
Dura-Bar® Ductile Bar
Copper
Rod
Bar
Sheet
Plate
Sheet / Plate
Structural
Grating
Expanded Metal
Plate
Flat Ground
Super Square
Flat Mesh
Mesh Roll
Key Stock
Strapping
Stainless Steel
Bar
Pipe / Tube
Tool Steel
Decarb Free Bar
Drill Rod
Miscellaneous
Threaded Rod
Perforated Sheet
Bale Ties
alro.com
348
888-888-ALRO
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5
7
6
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Metal Shapes
Squares
Rounds / Rods
Hex Rod
Angles
Beams
Channels
Round Tube
& Pipe
Rectangular
& Square Tube
Sheet Metal
& Plate
349
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alroplastics.com
Metals Processsing
350
Saw Cutting
Production / Precision Sawing
Aluminum Plate Sawing
Plasma Cutting
Tube Laser Cutting
Plate Laser Cutting
alroplastics.com
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Metals Processing
Waterjet Cutting
Shearing
Plate Grinding
Thermal Processing
Alro has a fully integrated CAD Department
to handle most file types:
Preferred Files: .DXF
.DWG .IGES
Also Accepted:
asm prt dft par psm pwd step X_B X_T prt sat
model iam stp ipt dgn asm prt sldasm sldprt stl
351
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alroplastics.com
Your Source for Cutting Tools,
Abrasives & Die Supplies
Cutting Tools
Abrasives
Coolants
Alro Industrial Supply has provided a full spectrum of the highest
quality industrial supplies since 1964.
With an emphasis on cutting tools, die supplies and abrasives,
Alro represents the most upstanding vendors in the industry. Our
large inventory allows us to process your orders the same day.
Contact Alro and let our knowledgeable salespeople provide you
with quality products at competitive prices.
For a full-line Industrial Supplies Catalog,
contact Alro Industrial Supply at:
(800) 877-2576
or
e-mail: [email protected]
352
alroindustrial.com
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Manufacturer Listing
All American
Allen
Alvord-Polk
Amada
Applied Mechanics (Amcor)
Anchor/Danly
Anchor/Lamina
Armstrong
Balax
Big Kaiser
Beechem
Bondhus
Borite
Brady
Campbell
Carbide Tool Service
Challenge
Channellock
Chick
Circle
Coilhose
Cortec
Craftsman
Cratex
CRC
Crews
Dake
Dayton Progress
Desmond
De-Sta-Co
Dorian
Dormer
Drill Master
Enerpac
Erickson
E-Z Burr
Florida Pneumatic
Flotec
Fluke
Fullerton
Gaylee
Guhring
Hainbuch-Welge
Hannibal
Harvey Tool
Hassay-Savage
Helicoil
Hemco
Holo-Krome
Horizon Carbide
Horn USA
Internal Tool
Intertape
Iscar
ITW/Devcon/Permatex
ITW/Dykem
Jacobs
Jet
Jolico
KD Tools
K-Tool
Kaiser ThinBit
Kaller
Keo
Kimberly Clark
Kitagawa
Klein Tools
Komet
Krylon
Kurt Mfg.
Kyocera
Lamina
Lempco
Lenox
Lift-All
Lovejoy
LS Starrett
Lyndex
Lyon
MA Ford
Manchester
Master Chemical
Merit Abrasives
Meyer Gage
Microcentric
Milwaukee Electric
Mitee-Bite
Mitutoyo
Modern
MSI-PRO
Niagara Cutter
Nicholson
North American Tool
Norton
Oil Dri
Onsrud
Osborn
Parlec
Permatex
Precision Brand Products
Precision Marshall
Precision Twist Drill
Pferd
Precision Marshall
Precorp
Prototyp
Quality Chaser
Rexcut
Royal Products
Sandvik (Florida Only)
Seco
Self-Lube
Severance Tool
SGS
Sia Abrasives
Sioux Tools
SMW-Autoblock
SPC
Sprayon
Standard Abrasives
Superior Abrasives
Tapmatic
Techniks
Te-Co
Titex
Titan USA
Unbrako
Union Butterfield
Valenite
Val Cool
Vardex
VSM Abrasives
Walter Surface Technologies
Walter
Wiha
Wilton
Widia
YG-1
353
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alroplastics.com
Product Listing
Cutting Tools
Boring • Big Kaiser
•Circle
• Horn USA
• Internal Tool
• Kaiser ThinBit
• Komet
•Rigibore
• Sandvik (Florida Only)
• Seco
• Walter USA
Drilling (Solid)
• Drill Master
• Fullerton
• Guhring
• Keo
• MA Ford
• Precision Dormer
• SGS
• Titan USA
• Titex
Threading
• Advent
• Dorian
• Horn USA
• Manchester
• Seco
• Titan USA
• Vardex
Toolholding
• Dorian
Fixturing •Erickson
Broaching • De-Sta-Co
• Jacobs
•Enerpac
• Hassay Savage
• Lyndex
•Mitee-Bite
•Parlec
Coolants
•Te-co
• Royal Products
• Master Chemical
•Seco
Milling
(Indexable)
• Maintenance Oils
•Tapmatic
•Komet
• Val Cool
• Techniks
• K-Tool
Cut Off / Grooving • YG-1
• Iscar
• Horn USA
Saw Cutting
• Iscar
• Seco
• Amada
• Valenite
• Lenox
• Seco
• Walter USA
• Manchester
Turning
•Widia
• Kaiser ThinBit
• Horn USA
Milling (Solid)
• Vardex
• Kyocera
• Fullerton
• Walter
• Iscar
•Hanita
• Precision Marshall
• Harvey Tool
Deburring
•Sandvik (Florida Only)
•
MA
Ford
• E-Z Burr
• Seco
• Niagara Cutter
•
Master Power Air Tools
• Valenite
•
Onsrud
Cutter
•Nicholson
• Versa-Turn
• SGS
•Osborn
• Walter USA
•Pferd
Reaming
•Widia
• Royal Products
• Alvord-Polk
Workholding
• Severance Tool
• Fullerton
•Chick
•SGS
•Hannibal
•Enerpac
• Precision Dormer
Drilling (Indexable+Spade)
•Hainbuch-Welge
• Titan USA
•Guhring
• Kitagawa
• Twenty First Century
• Iscar
• Kurt Mfg
Tapping
• Komet
•Microcentric
• Balax
• Kyocera
• SMW-AutoBlock
• Dormer • Precorp
• Teco
• North American Tool
• Wilton
• Prototyp
• Seco
• Quality Chaser
• Walter USA
• Titan USA
• YG-1
• Union Butterfield
• YG-1
354
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Product Listing
Die Supplies
Abrasives
Maintenance
Dressing
•Desmond
•Norton
• Winter
Finishing / Polishing
• Cratex
• Florida Pneumatic
•
Master Power Air Tools
• MSI-PRO
•Norton
•Osborn
•Pferd
• Sia Abrasives
• Sioux Tool
• Standard Abrasives
• Superior Abrasives
• VSM Abrasives
Die Components
• Allen
• Anchor/Danly
• Armstrong
• Applied Mechanics (Amcor) • Bondhus
• Jolico
• Brady
• Lamina
• Channellock
• Lempco
• Coilhose
• Self-Lube
• Cooper Tool
Die Sets
• Cortec
•Danly
• Craftsman
• Lempco
• CRC
• Crews
Fasteners
• Flotec
•Holo-Krome
• Fluke
• Stafford Manufacturing
• Helicoil
• Unbrako
• K D Tools
Layout Fluids
• Kimberly Clark
• Dykem
• Krylon
• Klein Tools
Nitro Cylinders
Grinding
• Milwaukee Electric
• Kaller
• Modern
• Oil Dri
• Standfast
• Norton
• Permatex
• Rexcut
Punches
• Pferd
• Winter
• Dayton
• SPC
• Moeller
Sanding
• Wiha
• Norton
Shim Stock
•Pferd
Machinery
• Precision Brand
• Standard Abrasives
• Amada
Springs
• Superior Abrasives
• Dake
•
Anchor/Lamina
• VSM Abrasives
• Jet
• Dayton
• Walter Surface • Master Chemical •
Lempco
Technologies
•Wilton
Gaging
Material Handling
• Hemco
• Meyer
• Mitutoyo
• North American Tool
• Vermont
• LS Starrett
•Campbell
• American Drill Bushing
•Lift-All
alroindustrial.com
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alroplastics.com
Value Added Services
Alro specializes in providing flexible services tailored to the needs of our
customers. Let us know about anything that we can do to satisfy your needs
and we will gladly work out a customized program. Some Value Added
services that Alro offers include:
Gage Calibration - Send your gages to Alro and we will have them
calibrated, certified and back to you in short order.
Sling Inspection/Certification - Alro works with factory personnel
to inspect and certify your chain and wire rope slings, then certify them to
meet all OSHA requirements.
Band Saw Preventative Maintenance & Repair - Purchase saw
blades from Alro and we will work out a program to maintain and repair
your saws.
Band Saw Blade Welding - Alro has band saw blade welding capacity
on site to quickly respond to the exact style and length of blade you need.
Cutting Tool Resharpening - Reduce your internal handling costs by
letting Alro send out your tools to be resharpened.
Tool Repair - Let Alro work out the right program for you in repairing your
indexable cutter bodies.
Tool Testing - Alro’s team of technical specialists will make tool recommendations then run tests to prove productivity increases. Let Alro manage
your cost reductions and productivity maximization.
Technical Factory Support - Alro offers factory technical support from
the manufacturers we represent. Call on Alro for your complicated or special
tool applications.
Cost Savings Analysis and Documentation - Alro will document
the overall productivity cost savings that are achieved by applying the right
tool in the right application.
Training - Alro offers customer in-plant training as well as seminars at Alro
or the tool manufacturer’s facility. If your operators need training in specific
machining applications, we will design a program right for you.
356
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alroplastics.com
SmartCellTM
800-877-ALRO
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Tool Management Solutions
SmartCell is the latest technology innovation
from Alro Industrial Supply which provides tooling
security, tracking and auto-replenishment at the
point of use or within a crib environment. SmartCellTM was designed to directly support cellular
manufacturing and can drastically reduce your
tooling usage and replenishment costs. Here's how:
TM
Secure Tools
• SmartCell stations are placed in each customer’s manufacturing cell.
• Cellular based stations are configurable from 1-255 secure drawers.
• Tooling inventory is organized and loaded into SmartCell’s secure drawers.
Dispense Tools
• Cell operators log the tooling they wish to remove using the simple touch-screen navigation. The proper drawer automatically unlocks and opens for easy tool dispensing.
• Inventory levels are automatically adjusted as tooling is removed.
Auto-Replenish
• SmartCell stations automatically upload replenishment needs to the master crib or directly to Alro.
• Receiving and putting away product is simple using our auto-receive feature.
• 24 hour cell monitoring and alerting is avail-
able through SmartCell’s Guardian software.
Track Usage
Track inventory usage with SmartCell's robust
reporting. Reports include:
• Usage by Cell
• Tool performance
• Usage by Employee • Usage by exception
• Usage by Part
• Job costing, etc...
• Usage by Job
SmartCellTM Benefits & Advantages
•
•
•
•
•
•
•
•
Reduced Premium Freight Charges
Reduced Obsolete Tool Inventory
Inventory Carrying Cost Reduction
Monthly Summary Invoicing
Transaction Cost Reduction
Tool Consumption Reduction
Reduced Walk & Wait Time
Productivity Enhancements
357
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alroplastics.com
Alro Metals Outlet
Alro Metals Outlet retail stores are a new concept in metals, plastics and indsutrial
distribution. We have taken the inventory availability of a standard service center
and combined it with the convenience of a retail outlet.
Alro Metals Outlet specializes in
drops and standard length materials in a variety of metals, plastics
and hardware supplies. Alro Metals
Outlet is proud to offer several product grades to meet your individual
needs.
We stock the smaller drops of
rounds and rectangle bars, structural shapes (beams, channels and
angles), sheet and plate.
In addition to drops, we offer standard sizes of bar, sheet and plate to meet your
manufacturing specifications. We also inventory a variety of industrial hardware
supplies. If your metal needs exceed your transportation capabilities, a delivery
service is available providing you delivery.
Our Retail Outlet setting is ideal for:
• Industrial Manufacturers
• Machine Shops
• Sheet Metal Shops
• Welders
• Marine/Boating Shops
• Building Contractors
• Maintenance Shops
• Industrial Contractors
• Prototype R&D Shops
• Model Builders
• Hobbyists
Our inventory includes stock lengths & cut-to-size pieces of the following items:
• Cold Finished Bar
• Pipe and Tubing
• Hot Rolled Bar
• Plastic Sheet and Plate
• Structural Shapes
• Variety of Plastics
• Re-Rod and Mesh
• Fiberglass Grating
• Aluminum Products
• Cut Offs and Drops
• Expanded Metals
• Hardware Supplies
• Stainless Steel Products
358
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Alro Metals Outlet
Locations
Alro Metals Plus Retail Outlet - Orlando, FL
Clearwater, FL
12490 49th Street N.
Clearwater, FL 33762
Ph: (727) 572-4344
Fx: (727) 572-6812
Jacksonville, FL
5875 Highway Ave #2
Jacksonville, FL 32254
Ph: (904) 693-2893
Fx: (904) 693-2876
Miami, FL
6329 NW 74th Ave
Miami, FL 33166
Ph: (305) 392-9990
Fx: (305) 392-9991
Orlando, FL
1101 Oak Lane
Winter Springs, FL 32708
Ph: (407) 339-2576
Fx: (407) 339-7532
Pompano Beach, FL
1631 S. Dixie Hwy, "A"
Pompano Beach, FL 33060
Ph: (954) 545-9755
Fx: (954) 545-9756
Sarasota, FL
1695 12th Street
Sarasota, FL 34236
Ph: (941) 952-1918
Fx: (941) 952-0267
Ann Arbor, MI
2466 S. Industrial Hwy
Ann Arbor, MI 48104
Ph: (734) 213-2727
Fx: (734) 747-7139
Jackson, MI
409 Wisner Street
Jackson, MI 49202
Ph: (517) 788-3190
Fx: (517) 788-3192
Kalamazoo, MI
5137 Wynn Road
Kalamazoo, MI 49003
Ph: (616) 343-9575
Fx: (616) 343-0480
Lansing, MI
4832 Saginaw Hwy
Lansing, MI 48917
Ph: (517) 321-3773
Fx: (517) 321-3770
Greensboro, NC
110 Industrial Ave
Greensboro, NC 27406
Ph: (336) 691-8113
Alro Metals Outlet
359
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alroplastics.com
Alro Locations
Alro Steel
Akron, OH
Alpena, MI
Aurora, IL
Battle Creek, MI
Bay City, MI
Boca Raton, FL
Bolingbrook, IL
Buffalo, NY
Cadillac, MI
Charlotte, MI
Charlotte, NC
Chicago, IL
Clare, MI
Columbus, OH
Dayton, OH
Detroit, MI
Flint, MI
Fort Wayne, IN
Grand Rapids, MI
Grayling, MI
Greensboro, NC
Indianapolis, IN
Jackson, MI
Lansing, MI
Livonia, MI
Louisville, KY
Milwaukee, WI
Muncie, IN
Niles, MI
Orlando, FL
Oshkosh, WI
Philadelphia, PA
Pittsburgh, PA
Potterville, MI
St. Louis, MO
Tampa, FL
Toledo, OH
Tulsa, OK
University Park, IL
York, PA
Chicago, IL
Clearwater, FL
Grand Rapids, MI
Jackson, MI
Kalamazoo, MI
Alro Plastics
Clearwater, FL
Grand Rapids, MI
Jackson, MI
Livonia, MI
Louisville, KY
Alro Metals Plus
Ann Arbor, MI
Clearwater, FL
Jackson, MI
360
Jacksonville, FL
Kalamazoo, MI
Lansing, MI
Miami, FL
Orlando, FL
Pompano Beach, FL
Sarasota, FL
Decimal Equivalent Chart
FRACTION
1/32
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
1/64
3/64
5/64
7/64
9/64
11/64
13/64
15/64
17/64
19/64
21/64
23/64
25/64
27/64
29/64
31/64
MM INCHES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
.0394
.0787
.1181
.1575
.1969
.2362
.2756
.3150
.3543
.3937
.4331
.4724
.5118
.5512
.5906
.6299
.6693
.7087
.7480
.7874
DECIMAL
EQUIVALENT
(INCHES)
METRIC
EQUIVALENT
(MILLIMETER)
.015625
.031250
.046875
.062500
.078125
.093750
.109375
.125000
.140625
.156250
.171875
.187500
.203125
.218750
.234375
.250000
.265625
.281250
.296875
.312500
.328125
.343750
.359375
.375000
.390625
.406250
.421875
.437500
.453125
.468750
.484375
.500000
MM
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
.397
.794
1.191
1.588
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.763
5.159
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
8.731
9.128
9.525
9.922
10.319
10.716
11.113
11.509
11.906
12.303
12.700
INCHES
.8268
.8661
.9055
.9449
.9843
1.0236
1.0630
1.1024
1.1417
1.1811
1.2205
1.2598
1.2992
1.3386
1.3780
1.4173
1.4567
1.4961
1.5354
1.5748
DECIMAL
METRIC
EQUIVALENT EQUIVALENT
(INCHES)
(MILLIMETER)
FRACTION
17/32
9/16
19/32
5/8
21/32
11/16
23/32
3/4
25/32
13/16
27/32
7/8
29/32
15/16
31/32
1
33/64
35/64
37/64
39/64
41/64
43/64
45/64
47/64
49/64
51/64
53/64
55/64
57/64
59/64
61/64
63/64
.515625
.531250
.546875
.562500
.578125
.593750
.609375
.625000
.640625
.656250
.671875
.687500
.703125
.718750
.734375
.750000
.765625
.781250
.796875
.812500
.828125
.843750
.859375
.875000
.890625
.906250
.921875
.937500
.953125
.968750
.984375
1.000000
13.097
13.494
13.891
14.288
14.684
15.081
15.487
15.875
16.272
16.669
17.066
17.463
17.859
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
21.431
21.828
22.225
22.622
23.019
23.416
23.813
24.209
24.606
25.003
25.400
MM
INCHES
MM INCHES
MM INCHES
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1.6142
1.6535
1.6929
1.7323
1.7717
1.8110
1.8504
1.8898
1.9291
1.9685
2.0079
2.0472
2.0866
2.1260
2.1654
2.2047
2.2441
2.2835
2.3228
2.3622
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
2.4016
2.4410
2.4803
2.5197
2.5591
2.5984
2.6378
2.6772
2.7165
2.7559
2.7953
2.8347
2.8740
2.9134
2.9528
2.9921
3.0315
3.0709
3.1102
3.1496
3.1890
3.2283
3.2677
3.3071
3.3465
3.3858
3.4252
3.4646
3.5039
3.5433
3.5827
3.6220
3.6614
3.7008
3.7402
3.7795
3.8189
3.8583
3.8976
3.9370
Alro Plastics
Your Source for Engineering Plastics
Sheet
Rod
Tube
Film
Profiles
Machined Parts
Alro Plastics is an industry leader in supplying engineering plastic shapes and
parts. We cut and/or ship the same day your order is placed and provide value
added processing to meet the most demanding fabrication requirements.
PRODUCTS
ABS
ACETAL
ACETRON® GP
ACRYLIC
ANTI-MICROBIAL
BORATED PE
CAST NYLON
CELAZOLE®
CHEMGRATE®
CLEAR PVC
COLORCORE®
COMPOSOLITE®
CPVC
CUTTING BOARD
DELRIN®
DENSETEC®
DURADEK®
DURAGRATE®
DURAGRID®
DURASHIELD®
DURATREAD®
DURATRON®
ERTALYTE®
EXTREN®
EXTRUSIONS
FGI-AMTM GRATING
FIBERGLASS
FILMS
FLUOROSINT®
G10 / FR-4
GPO-3
HDPE
HYDEX® 202/301
HYDEX® 4101/4101L
HYDLAR® Z
HY-PACT® VH
IND. LAMINATES
KETRON® PEEK
KOMA ALU®
KOMATEX®
KYDEX®
KYNAR® PVDF
LDPE
LIFE SCIENCE
LubX® C
MAKROLON®
MC® 901/907
MEDICAL GRADES
MICARTA®
NORYL® PPO
NYLATRON®
NYLOIL®
NYLONS
OPTIX®
PALIGHT®
PALSUN®
PBT
PEEK
PET
PETG
PHENOLIC
PLEXIGLAS®
POLYCARBONATE
POLYETHYLENE
POLYPROPYLENE
POLYSTONE® M
POLYSULFONE
PPS
PRECISION BOARD
PROFILES
PROPYLUX®
PTFE / TFE
PVC
PVC FOAM SHEET
PVDF
RADEL®
REPRO UHMW
RUBBER
SAFPLATE®
SAFRAILTM
SANALITE®
SEMITRON®
STARBOARD®
SUSTARIN® C
TECAFORM®
TECHTRON®
TIVAR® 1000
TIVAR® 88
TIVAR® H.O.T.
TOOLING BOARD
TORLON®
UHMW-PE
ULTEM®
URETHANE
USDA GRATING
VHMW SHEET
VIVAK®
WALLTUF®
WEARGEHR®
ZELUX®
PROCESSING
CNC SAW CUTTING
ROD/TUBE CUTTING
FIBERGLASS CUTTING
WATERJET CUTTING
CNC ROUTING
PLASTIC WELDING
4-AXIS MILLING
MACHINING
COMPLETE TO PRINT
HELICOIL INSERTING
DRILLING / TAPPING
BORING
alroplastics.com
TURNING
BENDING
FORMING
GLUING

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