Machine Vision Systems

Transcription

5
5/2
Introduction
5/3
Code Reading Systems
5/5
5/6
5/12
5/16
Stationary Code Reading Systems
SIMATIC HawkEye 1500
SIMATIC VS130-2
SIMATIC DMx AutoID+
5/18
5/20
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5/32
5/35
Hand-held Reading Systems
SIMATIC HawkEye 40, 40T
SIMATIC HawkEye 50T, 51T
5/38
UID Compliance Verification
Products
Compliance Verifier, DPM
(for direct part marking)
Compliance Verifier, LDP
(for lables and data plates)
5/39
5/41
5/43
5/44
5/45
Verification Systems
SIMATIC HawkEye Direct Part Mark
Verifier
SIMATIC DMx Verifier+
5/47
5/51
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5/63
Vision Sensors
SIMATIC MV220
SIMATIC MV230
SIMATIC VS110
SIMATIC VS120
Accessories for VS100 series
5/67
5/72
5/78
5/89
5/91
Intelligent Cameras
SIMATIC HawkEye 1600T Series
SIMATIC VS720
VS Link
Protective housing, Mounting plates
5/82
5/94
Vision Systems
SIMATIC Visionscape 0xxx Frame
Grabbers
SIMATIC Visionscape 4000 Vision
Processors
Accessories for
SIMATIC Visionscape
Sectoral Systems –
SIMATIC Visionscape I-Pak
5/100
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5/118
Software
SIMATIC Spectation
SIMATIC Visionscape Software
SIMATIC HMI Controls
5/120
Accessories for
Lenses
Lighting equipment
5/120
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Siemens FS 10 · 2008
Introduction
Machine vision systems for quality
assurance and increased productivity
Productive manufacturing processes have to be flexible. Batch
sizes are getting smaller, cycles faster and quality requirements
ever more stringent. Conventional inspection techniques are at
their limits here. Not the case with industrial image processing.
Thanks to its enormous potential, it is becoming a standard
discipline in automation engineering – especially since intelligent vision systems have made them easier to use. A broad
spectrum is available for all fields of application – from code
reading systems for 1D/2D codes, vision sensors for applicationspecific image processing, intelligent cameras for universal
applications through to PC-based image processing systems
for extremely fast applications using several cameras.
Highlights
• Enhanced productivity and quality
• Reliable, automatic visual inspection
saves time and costs
• Automatic identification,
tracking and monitoring of parts
• Optimizes material flow
• Reduces machine downtimes
• Suitable for high-speed processes
• Simple and quick operation
• Flexible due to communication options:
Serial, via PROFIBUS, Ethernet/PROFINET
• Seamless integration into SIMATIC reduces
engineering costs
Code reading systems – Reading and verification of 1D/2D codes
Stationary code reading systems, handheld scanners, sector-specific code reading
systems and verification systems are available for reading and verifying 1D/2D codes.
Vision Sensors – Simple and intelligent
The intelligent vision sensors of the SIMATIC VS100 series as well as the SIMATIC
MV220 color area sensor and the SIMATIC MV230 height profile sensor are specially
designed for application-specific image processing. The product family impresses
customers with a simple operating concept and easy teaching of the inspection task.
Intelligent cameras – for universal applications
General-purpose image processing systems are ideal for flexible manufacturing.
They allow the user to keep an eye on the production process for reliable roundthe-clock production. The intelligent cameras offer scaleability for different inspection
tasks, analysis rates, resolutions, applications with monochrome or color recognition:
the perfect image processing solution for every sector.
5
Vision systems – Quality inspection at maximum speed
Constantly increasing production speeds, identification of smaller and smaller faults,
inspection of complex objects or inspection from several perspectives place more and
more stringent demands on today’s image-processing systems. This is where the
SIMATIC Visionscape product line comes into its own, designed for extremely
high-speed applications requiring several cameras or powerful image processing.
Software for easy implementation of image processing
The vision sensors of the VS720 series are configured easily and conveniently with
SIMATIC Spectation. A number of ready-made testing and recognition functions are
already integrated. Images from SIMATIC VS720 intelligent cameras can be displayed
and edited easily on HMI systems using HMI Controls VS720. The powerful SIMATIC
Visionscape software with an extensive collection of proven image processing tools
and the graphical user interface support the simple and quick implementation of
applications.
5/2
Introduction
Code reading systems –
Reading and verification of 1D/2D codes
For state-of-the-art production systems, tracing products and
parts with machine-readable identification is a central requirement. A unique coding system permits the planning of each and
every step of production for every part manufactured and
changes within the production process or in the materials used.
Direct marking of products also allows the implementation of
specified legal requirements for tracing production batches
throughout the production system.
The production spectrum of the Siemens code
reading systems
Stationary code reading systems
What is Direct Part Marking (DPM) ?
Direct Part Marking (DPM) indicates the application of a mark
directly on the surface of a product without the use of a separate
carrier material such as e.g. an adhesive label. This makes it
possible to identify products in production and tracing them after
delivery as well. So-called 2D codes have been used for years
in a coding method that meets all user requirements. 2D codes
consist of easy to implement, point-shaped basic elements.
Laser and needle marking technologies are outstanding
regarding durability, marking speed and material independence. Because of mechanical deformation, 2D codes can
still be read using 2D read devices after multiple processing
steps on metallic work pieces for example. 2D codes also
provide the advantage of being able to encode data in more
limited spaces than comparable barcodes or text.
Highlights
• Unique identification of products or product parts –
Direct Part Marking is the key technology for tracing
products
• Part-specific documentation of the production process
• Automation of the manufacturing process
• Verification for product liability cases (e.g. recall actions)
The stationary code reading systems SIMATIC HawkEye 1515,
1510 and 1525 (from the left)
The stationary code reading systems either have high-performance read devices or a PC-based code reading system.
The devices read various two-dimensional (2D) codes as well as
one-dimensional (1D) barcodes. The PC-based system is a fast,
powerful code reading system for various two-dimensional (2D)
codes, one dimensional (1D) barcodes and OCR (text recognition). Many readers, including the PC-based code reading
system use data matrix print-quality monitoring (verification)
for process control.
Hand-held reading systems
5
Hand-held reading systems SIMATIC HawkEye 40T, 45T, 50T
and 53T (from the left)
These hand-held reading systems are powerful, high-resolution
read devices for either two-dimensional (2D) data matrix codes
and/or one-dimensional bar codes (1D). The devices can communicate with a host computer using RS232, USB, PS2 and
Bluetooth depending on the selected variant.
5/3
Introduction
Sector-specific code reading systems
UID test devices
Sector-specific code reading systems are the UID products by
Siemens. These products make it possible to meet the specifications in MIL-STD-130 and DFAR 252.211-7003.
Verification systems
Verification of a data matrix code with the SIMATIC DMx Verifier+
5
By using verification systems, the readability of marks is guaranteed throughout the entire production process regardless of any
possible contamination or when using different read devices.
It should also be mentioned that the marking can continue to be
read after the production process throughout the lifesaving of
the product.
5/4
Introduction
■ Overview
The SIMATIC HawkEye 1500 devices are powerful, stationary
read devices for Data Matrix codes and barcodes. The special
format, in the size of an intelligent camera, makes the HawkEye
1500 the perfect replacement for a barcode scanner. Uncomplicated setup and the advanced programming capabilities make
for user-friendliness and universal application at the same time.
The HawkEye 1500 series can check the print quality of Data
Matrix codes and barcodes with an optional verification license.
SIMATIC VS130-2
The stationary code reading systems either have high-performance read devices or a PC-based code scanning system. With
stand-alone read devices, the data is processed in the scanner
and is sent to a higher-level computer – using one of the existing
communication protocols. The devices read various two-dimensional (2D) codes as well as one-dimensional (1D) barcodes.
The SIMATIC VS130-2 code reading system has been developed especially for reading Data Matrix codes (DMC) ECC200
and various 1D/2D codes in an industrial environment. The
complete package comprises lighting, evaluation unit, sensor
and cables. They are installed and commissioned in doublequick time. They are so easy to operate that no courses are
necessary and the system is "trained" instead of programmed,
so even untrained personnel can use it instantly. Thanks to
standardized interfaces, the Vision Sensors can be flexibly
integrated into the plant automation. For simple conveyor units,
a stand-alone solution is available without an additional PLC.
The PC-based system is a fast, powerful code reading system
for various two-dimensional (2D) codes, one dimensional (1D)
barcodes and OCR (text recognition). Many readers, including
the PC-based code scanning system use Data Matrix print-quality monitoring (verification) for process control.
Major differences
Code reading system
SIMATIC VS130-2
Enclosure
Compact (IP40) with integrated lighting
Modular (sensor head and lamps), IP65
Commissioning and operation
Setup software, QuicSet, alignment tools,
language: E
Integrated Web server, on-board operator
controls, auto-optimizing parameters,
Languages: E/G/F/I/S/CH
Communication
Ethernet (ASCII), RS232
PROFIBUS, PROFINET, Ethernet
Verification
AIM, Siemens-DPM-Verification
AIM
SIMATIC DMx AutoID+
SIMATIC DMx AutoID+ is a fast, powerful code reading system
for various two-dimensional (2D) codes, one dimensional (1D)
barcodes and OCR (text recognition). It has a built-in verification
option for all Data Matrix symbols which is used for analyzing all
important code parameters from each individual Data Matrix
code in real-time. Fast image processing and a software interface for Windows NT/98/2000/XP makes DMx AutoID+ into a
system that is flexible, powerful and still easy to operate, ideal for
any application in which a PC is implemented. Advanced image
processing functions make it possible for DMx AutoID+ to handle even the most difficult automatic identification and reading
problems, even at extraordinary speeds. Substantial I/O interfaces, high transfer rates and many programmable functions
can be set so that this code scanner can work in harmony with
any data reading application.
■ Application
• Automotive
- dot peen mark on various automotive power train
components
(cylinder heads, cylinder blocks, manifolds, etc.)
- laser marks on various automotive power train components
(camshafts, crankshafts, pistons, connecting rods,
transmission components, etc.)
- laser marks on automotive electronics components,
printed circuit boards, or enclosures
• Aerospace
- dot peen marks on gas turbine blades
- dot peen marks on various aerospace alloy engine parts
• Medical Devices
- laser marks on pacemakers and other implantable devices
- laser marks on various medical device components and
enclosures
• Electronics
- laser marks on ESD sensitive hard drive components
• Semiconductor
- laser marks on printed circuit boards and flex circuits
- laser mark on packaged semiconductor devices, heat sinks
or heat spreaders
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5
■ Overview
■ Application
The SIMATIC HawkEye 1500 series code readers are high performance fixed mount Data Matrix and barcode readers. The
smart-camera format makes the HawkEye 1500 reader a drop in
replacement for barcode readers. The simple to setup interface
and the advanced programming controls make the HawkEye
1500 an easy to use but powerful reader. An optional verification
license allows the HawkEye 1500 to grade the print quality of
Data Matrices and barcodes.
• Automotive industry
- markings on various drive components
(cylinder heads, cylinder blocks, elbow joints, etc.)
- laser markings on various drive components (cam shafts,
crankshafts, pistons, piston rods, gearbox components,
etc.)
- laser markings on electronic components, PCBs or
enclosures
• Aircraft and space industry
- markings on gas turbine blades
- markings on various aluminium components of propulsion
units
• Medical equipment
- laser markings on pacemakers and other implanted devices
- laser markings on various medical equipment components
and housings
• Electronics
- laser markings on rigid and flexible PCBs
• Semiconductors
- laser markings on enclosed semiconductor components,
heatsinks or heat exchangers
■ Design
■ Benefits
• Industry leading Data Matrix reading performance on
hard-to-read direct part marks1)
• Compact, all-in-one smart-camera configuration for ease of
integration
• Variety of external NERLITE lighting options for broadest
applicability
• Plug-and-play deployment for greatest ease of use
• Auto-photometry and auto-training for accommodating a very
wide variety of parts without any parameter adjustments or
programming
• Powerful GUI (Graphical User Interface) for advanced setup
and remote monitoring of network readers
• Enhanced saved image diagnostics for archiving the highest
possible read rates
• GUI customizing for application-specific operator interfaces
• Unique direct part mark verification options for in-process
mark quality monitoring
• QuicSet™ audio-visual alignment for fast setup & changeover
without a PC
1)
5
Direct part mark reader for applications requiring flexibility in the
selection of lighting and optics
Direct Part Mark stands for Data Matrix Codes which are printed
directly on the surface of parts, e.g. by Laser, dot peen or printing,
as opposed to the use of adhesive labels.
Universal reader for the broadest range of direct part mark
reading applications
5/6
The following graphic shows the correlation between operating
distance D and dimensions of the field of view B (width) and
H (height). for the different models of the HawkEye 1515 readers.
Example: Reader HawkEye 1515MD has a field of view sized
3 cm by 4 cm when operating distance is 13 cm.
B (cm) H (cm)
FS10_00219
6
6
5
5
4
4
3
3
2
2
1
1
1515MD
■ Function
Whether the application is a printed label or a challenging,
directly marked part with little or no contrast, the SIMATIC
HawkEye 1500 series readers provide cost-effective, robust
reading solutions.
Industry-leading decoding algorithms allow the HawkEye 1500
series to robustly read damaged, distorted or otherwise challenging codes directly marked on a variety of surfaces at rates
of up to 30 parts per second. Built-in verification also enables
users to monitor mark quality on a real-time basis to ensure
consistently high read rates. In addition to Data Matrix, the
HawkEye also reads and auto-discriminates a variety of other
1-D or 2-D codes.
1515LHD
1515HD
QuicSet
1515SHD
1515UHD
4
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6
7
8
9
10
11
12
13
14
15
16 D (cm)
D = Operating distance
B = Width of field of view
H = Height of field of view
The QuicSet audiovisual alignment in combination with unique
auto-learn features allow users to easily and reliably align and
train the unit in seconds, without the use of any external display
or PC during initial setup or subsequent line changeovers.
• Unique, patented feature
• Laser targeting establishes x, y, z position quickly
• Automatically computes exposure settings
• Optimum read tone indicates best positioning
• Locks in settings upon exiting QuicSet mode
Auto-learn
The unique auto-learn feature allows users to easily and reliably
train the unit in seconds. The powerful graphical interface
permits users to remotely monitor and fine tune performance.
Support software allows for the remote upgrade of camera
firmware and review of captured failing part images.
Saved Part Queue Diagnostics for very high read rates
• Saving queue of failed part images on reader
• Remote viewing saved images & reports while running
without affecting reading performance
• Remote host saving option through FTP
Direct part mark reader with dark-field-illumination, typically
used for highly reflective parts
The following graphic shows the correlation between operating
distance D and dimensions of the field of view B (width) and H
(height). for the different models of the HawkEye 1525 readers.
B (cm) H (cm)
FS10_00220
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6
5
5
4
4
3
3
2
2
1
1
DPM verification
• Advanced DPM verification method
• Very repeatable on challenging marks
• Predefined A/B/C/D/F grade ranges
• User selectable active measurements
• User defined good/fair/poor (green/yellow/red) alarm ranges
• Enhanced verification GUI
• Support of all public domain verification standards and our
advanced DPM verification
5
1525HD
1525SHD
1525UHD
4
5
6
7
8
9
10
11
12
D (cm)
D = Operating distance
B = Width of field of view
H = Height of field of view
5/7
■ Integration
The SIMATIC HawkEye 1500 comes standard with built-in
Ethernet networking, serial communications, and enhanced
digital I/O capabilities for triggering and easy integration with
line equipment.
The integrated networking enables remote monitoring and control from any location in the factory while the RS232 communication functionality allows the HawkEye 1500 products to be a
direct replacement for 1D barcode readers.
■ Technical specifications
Type
Optical resolution
640 x 480 pixels
Field of view (H x V) at a
definite working distance
Depends on
lens selection
HawkEye 1515MD:
1.3" x 1.0" at 4.0" (3.30 cm x 2.54 cm at
10.16 cm)
1.55" x 1.19" at 5.0" (3.94 cm x 3.02 cm at
12.70 cm)
1.80" x 1.36" at 6.0" (4.57 cm x 3.45 cm at
15.24 cm)
HawkEye 1515HD:
0.87" x 0.67"at 2.5" (2.21 cm x 1.70 cm at
6.35 cm)
1.0" x 0.75" at 3.0" (2.54 cm x 1.90 cm at
7.62 cm)
1.11" x 0.85" at 3.5" (2.82 cm x 2.16 cm at
8.89 cm)
HawkEye 1515SHD:
0.50" x 0.38" at 3.0" (1.27 cm x 0.97 cm at
7.62 cm)
0.55" x 0.42" at 3.5" (1.40 cm x 1.14 cm at
8.89 cm)
0.60" x 0.46" at 4.0" (1.55 cm x 1.07 cm at
10.16 cm)
HawkEye 1515UHD:
0.24" x 0.18" at 2.13" (0.61 cm x 0.46 cm at
5.41 cm)
0.25" x 0.19" at 2.25" (0.64 cm x 0.48 cm at
5.71 cm)
0.26" x 0.20" at 2.38" (0.66 cm x 0.51 cm at
6.05 cm)
HawkEye 1515LHD:
1.0" x 0.75" at 5.0"±0.5" (2.54 cm x 1.90 cm
at 12.7 cm ± 1.27 cm)
HawkEye 1525HD:
0.87" x 0.67" at 2.5" (2.21 cm x 1.70 cm at
6.35 cm)
1.0" x 0.75" at 3.0" (2.54 cm x 1.90 cm at
7.62 cm)
1.11" x 0.85" at 3.5" (2.82 cm x 2.16 cm at
8.89 cm)
HawkEye 1525SHD:
0.50" x 0.38" at 3.0" (1.27 cm x 0.97 cm at
7.62 cm)
0.55" x 0.42" at 3.5" (1.40 cm x 1.14 cm at
8.89 cm)
0.60" x 0.46" at 4.0" (1.55 cm x 1.07 cm at
10.16 cm)
HawkEye 1525UHD:
0.24" x 0.18" at 2.13" ( 0.61 cm x 0.46 cm at
5.41 cm)
0.25" x 0.19" at 2.25" (0.64 cm x 0.48 cm at
5.71 cm)
0.26" x 0.20" at 2.38" (0.66 cm x 0.51 cm at
6.05 cm)
Operating distance1)
Depends on
lens selection
HawkEye 1515MD:
4.0" … 6.0" (10.16 cm … 15.24 cm)
HawkEye 1515HD:
2.5" … 3.5" (6.35 cm to 8.89 cm )
HawkEye 1515SHD:
3.0" … 4.0" (7.62 cm … 10.16 cm)
HawkEye 1515UHD:
2.125" … 2.375" (5.50 cm … 6.03 cm)
HawkEye 1525HD:
2.5" … 3.5" (6.35 cm … 8.89 cm)
HawkEye 1525SHD:
3.0" … 4.0" (7.62 cm … 10.16 cm)
HawkEye 1525UHD:
2.125" … 2.375" (5.50 cm … 6.03 cm)
Minimum element size
Depends on
lens selection
HawkEye 1515MD:
1D: 0.005" (0.12 mm),
2D: 0.010" (0.25 mm)
HawkEye 1515HD:
1D: 0.003" (0.07 mm);
2D: 0.006" (0.15 mm)
HawkEye 1515SHD:
1D: 0.0015" (0.04 mm);
2D: 0.003" (0.07 mm)
HawkEye 1515UHD:
1D: 0.0007" (0.02 mm);
2D: 0.0013" (0.03 mm)
HawkEye 1525HD:
1D: 0.003" (0.07 mm);
2D: 0.006" (0.15 mm)
HawkEye 1525SHD:
1D: 0.0015" (0.04 mm);
2D: 0.003" (0.07 mm)
HawkEye 1525UHD:
1D: 0.0007" (0.02 mm);
2D: 0.0013" (0.03 mm)
5
5/8
Type
Speed
Up to 30 parts per second
Minimum contrast
–
Decode capability
1D: Code 39, Code 128, Codabar, Code 93, I2of5, UPC/EAN, UPC-E, UPC Supplementals, RSS und Composite,
Postnet, Pharmacode, BC412
2D: Data Matrix, PDF417, QR Code
Verification
1D: ANSI/ISO 15416
2D: ISO 15415, AIM DPM (Draft Rev D), AS9132/IAQG, Siemens DPM Verification
20 % at 630 nm
Interfaces
• Integrated interfaces
TCP/IP, RS232, Baud rates from 1200 bit/s to 115.2 kbit/s
• Digital I/O
1 opto-isolated input trigger, 3 opto-isolated outputs, 4 TTL level I/O, optional TTL level strobe output
General data
• Power supply
24 V at 350 mA typical
• Operating temperature
32 … 104 °F (0 … 40 °C)
• Storage temperature
-4 … 149 °F (-20 … 65 °C)
• Humidity
up to 95 %, non-condensing
• EMC
EN 61326: 1998 Class A
• Electrical/mechanical
Safety
EN 61010 - 1:2002
• Laser safety
–
1)
EN 60825-1: 1993 Amendment 2 2001-01
Working distance measured from last physical element to part.
■ Selection and Ordering data
Order No.
Order No.
A 6GF3010-0HE15-0CS0
• Serial cable, Length 3 m
A 6GF3010-0AC00-0SC0
• Industrial Ethernet TP cable
4 x 2, RJ45/RJ45 connector,
Cat. 6, with 2 RJ45
connectors
Universal reader for the
broadest range of direct part
mark reading applications.
Delivered with integrated lens.
• SIMATIC HawkEye 1515 MD A 6GF3010-0HE15-1MD0
• SIMATIC HawkEye 1515 HD
Accessories
Cables
Direct part mark reader suitable
for exchangeable lenses for
applications requiring flexibility
in the selection of lighting and
optics. Delivered without lens.
A 6GF3010-0HE15-1HD0
• SIMATIC HawkEye 1515 SHD A 6GF3010-0HE15-1SD0
- Length 2 m
6XV1870-3QH20
- Length 6 m
6XV1870-3QH60
- Length 10 m
6XV1870-3QN10
• Industrial Ethernet crossed
TP cable 4 x 2, RJ45/RJ45
connector, Cat. 6,
with 2 RJ45 connectors
• SIMATIC HawkEye 1515 UHD A 6GF3010-0HE15-1UD0
- Length 2 m
6XV1870-3RH20
• SIMATIC HawkEye 1515 LHD A 6GF3010-0HE15-1LD0
- Length 6 m
6XV1870-3RH60
- Length 10 m
6XV1870-3RN10
Direct part mark reader
with dark-field-illumination,
typically used for highly
reflective parts. Delivered
with integrated lens.
• SIMATIC HawkEye 1525 HD
• Ethernet cable,
highly flexible, trailable,
RJ45/RJ45 connectors
A 6GF3010-0HE15-2HD0
• SIMATIC HawkEye 1525 SHD A 6GF3010-0HE15-2SD0
• SIMATIC HawkEye 1525 UHD A 6GF3010-0HE15-2UD0
- Length 10 m
A 6GF9008-2AP
- Length 20 m
A 6GF9008-2AQ
5
Additional Ethernet cables are
shown in catalog IK PI,
Chapter "Industrial Ethernet"
Power supply
• HawkEye 1500 power supply A 6GF3010-0HE15-0PS0
• HawkEye power cable –
pigtail end (i.e. w/o plug)
A 6GF3010-0AC00-0PC6
A: Subject to export regulations: AL = N and ECCN = EAR99H
5/9
Order No.
Order No.
Housing
• IP65/NEMA 4 camera housing – with glass window (9")
A 6GF3010-0AC00-0EC5
• IP65/NEMA 4 camera hous- A 6GF3010-0AC00-0EC6
ing – with plastic window (9")
CS-Mount to C-Mount
Adapter ring 5 mm
A 6GF9001-1AP
Set of intermediate rings
A 6GF9001-1BU
for use of mini lenses in close
range; with 0.5 mm, 1.0 mm,
5.0 mm, 10.0 mm, 20.0 mm,
40 mm rings with 31 mm
diameter C thread for
screwing in between lens
and camera for recordings
in the macro range
Lenses for reading code
and text
with fixed focal length,
aperture and focus are
adjustable, with fixing screw
• Mini lens 8.5 mm, 1:1.5
D = 42 mm, L = 47 mm
A 6GF9001-1BE01
Lighting accessories
• Mini lens 12 mm, 1:1.4
D = 29.5 mm, L = 35.7 mm
A 6GF9001-1BL01
D = 29.5 mm, L = 37.2 mm
A 6GF9001-1BF01
A 6GF3010-0LG14-0XX0
• HELTMA-1L Light mount
assembly for NERLITE lights
DF-100, DF-150 and
DF-150-3
D = 29.5 mm, L = 38.9 mm
A 6GF9001-1BG01
D = 29.5 mm, L = 41.4 mm
A 6GF9001-1BH01
D = 29.5 mm, L = 38.0 mm
A 6GF9001-1BJ01
D = 34.0 mm, L = 63.6 mm
A 6GF9001-1BK01
A 6GF3010-0LG15-0XX0
R-100 V2
A 6GF3010-0LG16-0XX0
R-60 V2
A 6GF3010-0LG17-0XX0
DOAL-50 V2
Lens in low feature range,
for reading code and text
aperture and focus are
adjustable, with fixing screw
D = 32 mm, L = 36.5 mm
• SIMATIC HawkEye strobe
interface kit
A 6GF3010-0LG18-0XX0
• Mini light stack assembly
(red, yellow, green)
A 6GF3010-0AC00-0SA0
Miscellaneous
• HawkEye optically isolated
IO Extension Board Kit
A 6GF9001-1BH02
A 6GF3010-0AC00-0EB0
• HawkEye Base Mount Adapt- A 6GF3010-0AC00-0BM5
er (inches to metric thread)
■ Dimensions
43,18
50,8
7
FS10_00217
98,73
93,98
DC-IN
Ethernet
I/O
RS-232
PWR
LK
ACT
QuicSet
6,35
5
5,08
57,15
5/10
57,15
28,58
22,23
44,45
19,05
50,80
67,15
7
FS10_00215
43,18
41,91
19,05
116,51
111,76
88,90
22,86
57,15
28,58
RS-232
6,35
Ethernet
22,23
44,45
I/O
DC-IN
PWR
LK
ACT
QuicSet
50,80
FS10_00216
14,10
41,91
19,05
72,14
36,07
43,18
9,52
6,35
RS-232
PWR
LK
ACT
QuicSet
59,94
I/O
Ethernet
7,75
44,45
DC-IN
116,51
111,76
88,90
22,86
7,49
29,97
57,15
6,99
■ Schematics
FS10_00218
DC-IN
I/O
6
1
Ethernet
RS-232
PWR
LK
ACT
2
QuicSet
No.
Designation
1
Power connector 24 V DC
2
Ethernet connector – RJ45
3
Power ON LED
4
Ethernet LINK LED
5
Ethernet ACT LED
6
Field I/O connector – DB15S
1 opto in, 3 opto out, 4GPIO
(strobe out optional on GPIO 1)
7
Serial port connector – 8 pin mini DIN
7
5
3
4
5
5/11
SIMATIC VS130-2
■ Overview
• Can be supplied as a complete package in several variations
for different object sizes
• The product is available in 6 languages (operator interface,
manual and online help are available in German, English,
French, Spanish, Italian and Chinese).
■ Application
The intelligent vision sensor VS130-2 can be used for the
following applications:
• Coded information can be read out.
• The coded information is compared with a defined character
sequence.
• Measurement of code quality.
Barcodes
5
• The SIMATIC VS130-2 vision sensor has been developed
especially for reading data matrix codes (DMC) ECC200 in an
industrial environment. More 2D codes and 1D codes are also
available making the vision sensor into a complete code
reader:
• 1D codes (barcodes):
- code 39,
- code 128,
- interleave 2/5,
- EAN13.
• 2D codes:
- data matrix code (DMC) according to ECC200,
- QR (alphanumeric characters; without subversions:
truncated, macro, micro),
- PDF417 (without subversions: Macro, micro),
• SIMATIC VS130-2 reads codes on different construction
elements and surfaces, e.g. (incomplete listing):
- paper or plastic labels,
- plastic parts,
- circuit boards,
- metallic objects.
• SIMATIC VS130-2 reads codes of different types of markings,
e.g. (incomplete list):
- printed,
- stamped,
- lasered,
- drilled.
• No parameter definition for adapting to the various support
materials and types of marking is required by the user. "Training" is performed automatically by presenting a readable code
pattern. Programming and parameterization are not required.
• Can be used in principle for the following applications:
- coded information can be read out,
- the coded information is compared with a defined character
sequence,
- quality assessment of the marking process (exclusively
DMC).
• Parameters are set using the web-based operator interface
which runs on various platforms with the following requirements: Browser (IE5.5 and higher), JAVA-VM (MS, SUN).
• The web-based operator interface is also used for controlling
the device from an HMI device. In this case, the requirements
mentioned above also apply with regard to the browser and
JAVA VM
• Remote maintenance concept using web-based operator
interface.
• Remote controlled with integrated digital inputs, PROFIBUS
or PROFINET IO.
5/12
The SIMATIC VS130-2 vision sensor reads the barcodes
(Code 39, Code 128, Interleave 2/5, EAN13) in different sizes:
• Fixed focus sensor head (640 x 480): Up to 60 mm code width,
• C/CS sensor head (640 x 480 or 1024 x 768): Code width
depends on the selected lens.
The main condition for reading is that the smallest code structure
element (the thinnest line) has to be at least 3 pixels wide to
ensure good readability.
Data matrix code
The SIMATIC VS130-2 vision sensor can decode data matrix
codes of the following matrices in various sizes:
• Square: 10 x 10 dots up to 72 x 72 dots
• Rectangular: 8 x 18 dots up to 16 x 48 dots
The parameters for dot size and reading distance are defined by
the optics selected and can vary over a wide range:
• Readable dot size 0.1 mm to >3 mm.
• Reading distance 80 mm to 3000 mm.
PDF417
The SIMATIC VS130-2 vision sensor can decode PDF417 in
various sizes:
• Fixed focus / C/CS sensor head (640 x 480): Up to 50 lines of
code, up to 7 columns of code
• C/CS sensor head (1024 x 768): Up to 80 lines of code, up to
15 columns of code.
QR
The SIMATIC VS130-2 vision sensor can decode QR in various
sizes:
• Fixed focus / C/CS sensor head (640 x 480): Up to 89 x 89 dots
• C/CS sensor head (1024 x 768): Up to 145 x 145 dots.
Common properties
Code readability is basically not connected to the type of
marking or support material, as long as the marked structure
and the background are different optically.
Possible marking systems include e.g.:
• Laser inscription systems
• Inkjet printers
Examples of possible surfaces and materials e.g.:
• Different types of PCB.
• Plastic parts of various colors.
• Labels of various colors.
• Electronic components.
• Metallic objects, etc.
SIMATIC VS130-2
■ Design
The following components are required for use of the SIMATIC
VS130-2 vision sensor and are included in the scope of delivery
of a fixed-focus complete package (working distance approximately 100 mm):
• Fixed-focus sensor head (3 display field sizes available for
selection).
• Front lighting in the form of a ring light matched to the
application and sensor head.
• Evaluation unit.
• Cables.
• CD with mounting/operating instructions
For working distances between 80 mm and 3000 mm,
"C/CS-Mount complete packages" are available:
• C/CS-Mount sensor head (standard resolution 640 x 480
[pixels], high-resolution 1024 x 768 [pixels])
• Evaluation unit.
• Cables.
• CD with mounting/operating instructions
The core of this package is a C/CS-Mount sensor head whose
imaging behavior is determined with a suitable C/CS-Mount
lens. The lens is not included in the package and can be selected under "Accessories". The lighting (incl. cables) must be
selected in accordance with the working distance and are not
included in the "C/CS-Mount complete packages".
The following is additionally required for commissioning
(not included in scope of delivery):
• Ethernet cable (see "Accessories") for connecting the
evaluator to any web client. The web client, e.g. a PC with web
browser installed, is used to adjust the sensor head and the
lighting.
Sensor head
The sensor head is equipped with:
• Extruded aluminium housing with IP65 degree of protection
• CCD chip (640 x 480 square pixels, 1024 x 768 square pixels).
• Lens, permanently installed (possible field of view sizes: 70 x
50 mm, 40 x 30 mm, 20 x 15 mm for 640 x 480 pixels in each
case) or prepared for C/CS-Mount lens (field of view size can
be freely selected for 640 x 480 pixels or 1024 x 768 pixels)
• Interface for digital transmission of image data to the
evaluation unit.
The fixed-focus sensor head offers IP65 degree of protection.
Even when C/CS-Mount lenses are used, IP65 degree of protection can be achieved by use of the optional protective housing.
Evaluation unit
The evaluation unit has:
• Plastic housing designed for cabinet-free mounting (IP40).
• Connections for:
- Supply voltage 24 V DC.
- Lighting
- Sensor head
- Digital inputs and outputs
- PROFIBUS DP.
- Ethernet (DHCP client, DHCP server, fixed IP address).
• Operator prompting on the device (4-line text display, 6 keys).
• Operator prompting through web-based user interface
(HTML, JAVA VM).
• Access protection by means of password.
The following communication services are included:
• PROFINET IO (slave)
• PROFIBUS DP V0 (slave),
• TCP/IP native.
Front lighting
• Designed as ring light, pushed onto sensor head or lens
housing
• Can be dismounted, and secured with different orientation on
the machine
• Housing with degree of protection IP65
• Equipped with various LEDs for different applications:
- Not focussed, for small reading distances (0.08 m to 0.5 m)
- Focussed, for large reading distances (0.5 m to 3 m).
- Infrared LED, for daylight-independent operation
- Red LED for high light intensity
- Operation in flash mode
- Power control for the flash integrated in the light
■ Function
The following functions are available:
• "Training" the vision sensor with reference to a code (DMC)
pattern.
• Coded information can be read out.
• The coded information is compared with a defined character
sequence.
• Measurement of code quality.
• Codes on moving or stationary objects can be processed.
• Output of the decoding results to three control outputs:
- READ: Code is decoded.
- MATCH: Decoded code content exactly matches the
reference.
- N_OK: Code cannot be decoded.
• Output of the decoded DMC information via PROFIBUS-DP,
Ethernet or by means of a converter on the RS232 interface.
• Formatting of the output.
• Integrated DI/Os, for example, for "stand-alone" mode without
additional control.
• Remote control via PROFIBUS-DP, PROFINET IO or DI/O or
Ethernet.
• Remote maintenance is possible through web-based Intranet
or Internet user interface:
- monitoring (live image in read mode).
- diagnostics (fault pattern, log information, etc.).
- system administration (software update, etc.).
- fault analysis for finding the cause of faulty readings.
• Actuation of ring lighting
Mode of operation
When using the SIMATIC VS130-2, the following steps are
necessary:
• Mount the vision sensor and lighting.
• Manually align the camera, check the lighting:
The web server integrated into the device complete with webbased user interface is provided for this purpose. The user interface presents the camera image and the decoded result. In
the setup phase, the sensor head can be aligned with reference to the live image in the user interface. The user interface
executes on any PC with Microsoft Internet Explorer and JAVA
VM installation. When the sensor head is correctly adjusted,
the vision sensor performs the subsequent tasks autonomously:
- optimization of lighting control.
5/13
5
SIMATIC VS130-2
- "Training" of the image processing parameters by presenting
a code sample. The image processing parameters for the
type of code (carrier material, marking type, dot size, matrix
size, etc.) are stored. No further parameter inputs are
required.
• Evaluation mode (RUN mode) is started using the training
results and a read is started:
Feeding of the Data Matrix Code can be carried out manually
or via a conveyor unit. The Data Matrix Code must be located
within the viewing window at the moment of triggering and is
permitted to move at a maximum speed of 5000 mm/s. Any
angle of rotation within the viewing window of the sensor head
is permitted.
SIMATIC VS130-2 generally has three operating modes that can
also be combined:
• Operating mode 1 "Code decoding":
The character string is transferred to the controller filtered or
unfiltered. Filters can be separators, start position and length
of the character string, or company-specific ID numbers.
• Operating mode 2 "Decoded information is compared with a
character string":
The comparison can refer to the decoded string or to only a
certain part. Comparison of parts is possible using the filter
functions mentioned above.
• Operating mode 3 "Measurement of code quality":
The measurement can be absolute or relative. With the relative
method, the reading system is calibrated by presenting a
reference sample during the training phase. In this mode, the
quality values measured are based on the reference sample.
VS130-2 can, however, also use absolute measurement. In
this case, the calibration step is omitted and a reference
sample is not necessary.
• Depending on the operating mode and the result of the
analysis, one of the digital control outputs READ, MATCH or
N_OK is set.
• The decoded information is output, over PROFIBUS DP,
PROFIBUS IO, Ethernet or a serial interface (converter
required) as preferred and on the device display.
Type
Image capture
CCD chip 1/4",
640 x 480 square pixels;
CCD chip 1/3",
1024 x 768 square pixels;
Full frame shutter
with automatic exposure
Image data transfer
Triggered frame transfer
Available versions
• Non-adjustable lens for three
different image field sizes and
reading distances, only available
for 640 x 480
• Two C/CS-Mount versions (without lens): User-defined image
field size and scanning distance
• Large field of view
Size of field of view:
70 mm x 50 mm
Dot size: 0.60 mm - 3.5 mm
(edge length)
Operating distance: 120 mm
• Medium-sized field of view
40 mm x 30 mm
(edge length)
• Small field of view
20 mm x 15 mm
(edge length)
• Variable field of view
Freely selectable image field size,
scanning distance and sensor
resolution, depending on:
• Selected lens
• Selected sensor head
resolution 640 x 480 pixels
or 1024 x 768 pixels
Minimum requirement: 5 pixels/dot
Housing
Extruded aluminum housing,
black anodized
Dimensions (W x H x D) in mm
42 x 42 x 100
Degree of protection
IP65 according to
DIN EN 60529 / VDE 0470-1
Ambient temperature
0 ... 50 °C
Programming
SIMATIC VS130-2 is not programmed or parameterized like
conventional image processing systems. It configures the lighting and trains the algorithms without the need for user settings
with reference to a code sample or during the first read.
The training can be performed when the conveyor system is
running. Self-parameterization can be started externally using
the operator buttons on the device or remotely from the user
interface. Self-parameterization is also activated during reading
by a failed attempt at reading. Maximum reading reliability is
achieved thanks to independence from user inputs and due to
automatic self-parameterization.
5
Up to 15 different parameter records can be stored in the device.
These can be called up at any time by the user or by an external
controller and can be used for reading code without the need to
repeat the training phase.
Vision-Sensor SIMATIC VS130-2
Sensor head
Mechanical strength
• Vibrations
1 g (60 ... 500 Hz)
• Shock
70 g (6 ms, 3 shocks)
Lighting
Illuminant
LED, wavelength 630 nm (red)
or infrared, designed as a flash
of 20 µs to 10 ms, diffuse or clear
Housing
• Ring lamp of plastic, working
area up to 500 mm or
• Ring lamp of metal, working
area up to 3000 mm,
suitable for lens cover
5/14
• Plastic
102 x 102 x 26.5
• Metal
116 x 116 x 42
IP65 acc. to
DIN EN 60529 / VDE 0470-1
Ambient temperature
0 ... 50 °C
SIMATIC VS130-2
Type
Vision-Sensor SIMATIC VS130-2
Processing unit
Order No.
Operator controls
4-line text display and
6 operator buttons
"Teach-in" of DMC ("training")
Fully-automatic training procedure
Number of objects saved
15 different parameter sets,
selectable using operator buttons
or digital inputs, power fail-proof
storage
Triggering inspection
External (through digital input)
Permissible object rate, max.
20 reads/s
Infeed direction of the objects
• For external triggering
Any
• Setup software
Software for displaying the sensor
image when mounting and adjusting the sensor head and lighting.
The software makes the integral
web server available directly and
requires an installed browser
(Internet Explorer 5.5 and higher)
and installed JAVA-VM (Microsoft
or SUN).
Housing
Plastic, all cables can be plugged
in, suitable for installation without
cabinet
170 x 140 x 76
IP40 according to
DIN EN 60529 / VDE 0470-1
Ambient temperature
0 ... 50 °C
Mechanical strength
• Vibrations
1 g (60 ... 500 Hz)
• Shock
Interfaces on processing unit
• Digital inputs for 24 V DC
8;
of which one interrupt-capable
trigger input for standard binary
sensors, 7 further PLC-capable
control inputs
• Digital outputs for 24 V DC
6;
of which 3 quality outputs 0.5 A
are for the direct activation of
pneumatic valves (15-pin Sub-D
socket for inputs/outputs)
• Integral PROFIBUS DP interface
DP (9-pin Sub-D socket) for realtime transfer of the test results
• Integral PROFINET I/O interface
RJ45 (socket) for operator software, real-time transfer of test
results and process interfacing
• Integrated Ethernet interface
RJ45 (socket) for operator software, transfer (not real-time) of test
results and process interfacing
• Lighting control
4-pin circular connector (female)
for power supply and for triggering
the flash
• Sensor head interface
Digital interface (26-pin Sub-D
socket) for connecting the VS110
sensor head
SIMATIC VS130-2 vision
sensor
Complete package for object
inspection;
comprising sensor head, LED
incident light (ring lamp 6GF9
004-8BA), processing unit and
the following cables:
• Cable between processing
unit and sensor head, for
lengths see below
• Cable between lighting and
processing unit (except for
vision sensor with variable
field of view), for length see
below
• Cable for power supply,
length 10 m
• Cable for connecting digital
I/O devices, length 10 m
Incl. documentation package
for SIMATIC VS130-2
• Field of view 70 mm x 50 mm
- With cable length 2.5 m
A 6GF1 130-1BA
- With cable length 10 m
A 6GF1 130-1BA01
A 6GF1 130-2BA
A 6GF1 130-2BA01
A 6GF1 130-4BA
A 6GF1 130-4BA01
• Variable field of view with
640 x 480 pixels and
prepared for IP65 protective
housing
(note: supplied without light
and light cable)
A 6GF1 130-3BB
A 6GF1 130-3BB01
• Variable field of view with
1024 x 768 pixels and
housing
(note: supplied without light
and light cable)
A 6GF1 130-3BC
A 6GF1 130-3BC01
5
Accessories see page 5/63
Supply voltage
• Nominal value
24 V DC
• Permitted range
20 ... 30 V DC
Current consumption, max.
4 A,
of which up to 1.5 A for supplying
the pneumatic valves that can be
connected
5/15
SIMATIC DMx AutoID+
■ Overview
•
•
•
•
•
Pharmaceutical label verification (FDA)
Quality program/ISO 9000 verification
Data Matrix symbol verification
Fraud prevention
Work-in-process tracking
■ Design
SIMATIC DMx AutoID+ is a software package that is designed to
be used with a half-length PCI PC card. The PCI card connects
to external cameras via cables. Up to 4 cameras can be connected to the PCI card. The addition of an optional external I/O
board expands the functionality and enables the system to be
integrated into an automated plant floor.
Minimum PC requirements:
• Pentium class CPU (400 MHz or higher)
• 128 MB memory required
• 2 GB hard disk (Enhanced IDE)
• SVGA display (800 x 600 pixels with 256 colors)
• Disk Space - Approximately 50 MB free to install the software
• One open PCI slot
(necessary for Vision Board installation only)
• Windows 2000 (SP4 or later), Windows XP (SP2 or later)
SIMATIC DMx AutoID+ is a fast, high-performance symbology
reading system designed for a variety of two-dimensional (2-D)
codes, one-dimensional (1-D) bar codes and optical character
recognition (OCR). It has an in-line verification option for all Data
Matrix symbols, permitting real-time analysis of key marking
parameters for every Data Matrix symbol.
Fast image processing and a Windows 2000/XP software interface make DMx AutoID+ the most flexible, powerful, yet easyto-use system — ideal for any application in which a PC is used.
Advanced image processing features allow DMx AutoID+ to
solve the most demanding automatic identification and data
collection problems, while ensuring exceptional performance.
Extensive I/O interface options, transmission speeds and a rich
set of programmable features can be configured to address any
data collection application.
■ Integration
DMx AutoID+ is designed to be used as a high speed fixed
mount Data Matrix and barcode reading system. The system can
be connected to external systems via TCP/IP (e.g. Visual Basic),
RS232 and optional I/O boards. The image capture board is
placed in a host PC and uses the CPU of the PC to process
the data. Up to 4 cameras are connected to the image capture
board via cables. Optional external triggers, strobes and I/O
are all supported.
Type
SIMATIC DMx AutoID+
Interfaces
• 16 programmable digital
inputs/outputs
• RS170 or CCIR video inputs
• Read results with debugging
outputs
• All image sources can be used
simultaneously (image input and
image output)
■ Benefits
5
• Up to 1800 reads per minute in high-resolution mode and even
faster in low-resolution mode
• Reads multiple symbols in the same field of view
• Supports four cameras individually, triggered or synchronous
triggered, via I/O board with strobe output
• Real time in-line verification of Data Matrix symbols
• On screen image and data display for each camera input
• Ability to accept a variety of marking techniques and to read
damaged and low-contrast codes
Velocity
• Resolution of 640 x 480 pixels
30 read processes per second
• Resolution of 768 x 572 pixels
25 read processes per second
Optical parameters
Image capture using four cameras,
synchronous and asynchronous,
with flash output. Up to four boards
are supported in a PC.
Programming
Windows 2000/XP graphical user
interface
Decoding capability
• 1D: Code 39, Code 93, Code 128,
UPC/EAN/JAN/SUP, I 2 of 5, BC
412, Codabar, Postnet,
Pharmacode
• 2D: Data Matrix, PDF417, QR
• OCR: SEMI, OCR A, OCR B
Networking
Ethernet TCP/IP
PROFIBUS Slave
(slave module is necessary)
Dimensions
Half-size PCI board
Power Supply
From PC
■ Application
•
•
•
•
•
•
•
•
Parts traceability
Small part identification and serialization
Optical Character Recognition (OCR)
Printed circuit board identification
Automotive component identification and error proofing
Electronic component identification
Semiconductor wafer ID (Semi T7)
Aerospace part identification (ATA Spec 2000)
5/16
SIMATIC DMx AutoID+
Type
Order No.
SIMATIC DMx AutoID+
Temperatures
Accessories
• During operation
0 °C … 40 °C (32 °F … 104 °F)
PC-internal I/O board
• During storage
-20 °C … 65 °C (-4 °F … 149 °F)
Humidity
Up to 95 %, no condensation
PC-internal I/O board with
10 opto-isolated I/Os and flash
control; I/Os: 2 trigger inputs,
2 flash outputs, 4 DOs and 2 DIs.
Contains: Ribbon cable for
connection to Vision Board and
connector set.
Not recommended when using
more than two cameras. Installation in a spare slot plate in the PC.
Order No.
SIMATIC DMX AutoID+
Comprising: Visionscape 0300
Framegrabber, DMX AutoID+
software, digital IO extension
cable, adapter for 4 cameras,
additional accessories
External I/O board
• Also with USB dongle
A 6GF3010-0AU00-0XD1
• Also with verification option
and USB dongle
A 6GF3010-0AU00-0XD2
• Also with SIMATIC DMx
Verifier+ and USB dongle
A 6GF3010-0AU00-0XD3
• Also with parallel
(DB25 feedthrough) dongle
A 6GF3010-0AU00-0XD4
• Also with verification option
and parallel
A 6GF3010-0AU00-0XD5
A 6GF3080-0VS10-0SM0
A 6GF3080-0VS24-0SM0
External I/O board with plug-in
opto-isolated I/O modules and
flash control; supports: 4 digital
I/Os for trigger and flash,
16 slots for opto-isolated I/O
modules, 8 analog outputs.
A ribbon cable is included for
connecting to the slot plate for
I/O connections.
Available opto-isolated modules
for the 16 slots of the external
I/O board:
• Digital input
2.5 … 28 V DC (1 ms/1.5 ms)
A 6GF3080-0VS28-1SM0
• Digital input
10 … 32 V DC (5 ms)
A 6GF3080-0VS32-1SM0
• Digital input
2.5 … 16 V DC (25 μs)
A 6GF3080-0VS16-1SM0
• Digital output
5 … 60 V DC (50 μs)
A 6GF3080-0VS60-2SM0
A 6GF3080-0VS28-2SM0
• Opto-isolated I/O module for
external I/O board. Digital output 24 … 280 V AC (1/2 cycle)
• Input module with switch
(for manual input circuit)
A 6GF3080-0VS00-1SM0
• Output module with switch
(for manual output circuit)
A 6GF3080-0VS00-2SM0
For lenses and additional accessories:
See "SIMATIC Visionscape Accessories", page 5/94.
5
5/17
Introduction
■ Overview
SIMATIC HawkEye 50T/51T
• Powerful, high-resolution read devices for detecting lowcontrast two-dimensional (2D) direct-part-mark (DPM) data
matrix codes.
• Read codes that e.g. are applied by lasers, needles or
pressure on various surfaces.
• Contact or near-contact readers.
• The LytePype lighting system enables increased reading
power and reading speed for data matrix codes.
• Easily connectable via USB or RS232
• Models with ESD protection available suited for applications
in environments with sensitive reaction to electrostatic
discharge.
SIMATIC HawkEye 40/40T
• Hand-held read devices that are powerful and suitable for
high-resolutions.
• Reading two dimensional (2D) data matrix codes and onedimensional barcodes.
• Complex image processing functions and lighting technology
to read codes on different surfaces.
• SIMATIC HawkEye 40 is suitable for labels with high contrasts.
SIMATIC HawkEye 40T is designed for codes with low contrasts, such as are made by e.g. dot peen, laser printers or
inkjet printers.
• The HawkEye 40T is also certified as a "Department of
Defense Unique Identifier (UID) String Validator".
• Simple connection thanks to various cable standards (USB,
RS232, PSD2) and wireless connection with Bluetooth.
5
• Hand-held read devices, which combine the best image
processing technology with a graphic display and a robust
keypad.
• Reads large linear and compressed data matrix codes as well
as one-dimensional barcodes without any time delay.
• Continuous adaptation for resolution, lighting and image field
to any imaginable code and to the scanned surface, to the
size of the characters and to the ambient light.
• High reading speed in decoding data matrix symbols.
• SIMATIC HawkEye 45 is suitable for labels with high contrasts.
SIMATIC HawkEye 45T is designed for codes with low contrasts, such as are made by e.g. dot peen, laser printers or
inkjet printers.
• The HawkEye 45T is also certified as a "Department of
Defense Unique Identifier (UID) String Validator".
• Simple connection thanks to various cable standards and
wireless connections.
5/18
• Powerful, high-resolution read devices for detecting lowcontrast two-dimensional (2D) direct-part-mark (DPM) data
matrix codes and larger one-dimensional (1D) barcodes.
• Reads symbols, which are applied with lasers and inkjet on
many different surfaces as well as one-dimensional barcodes
with the built-in laser scanner.
• Contact or near-contact readers.
• The LytePype lighting system enables increased reading
power and reading speed for data matrix codes.
• The user can switch between DPM reader and barcode
reading by double-clicking on the trigger switch or by
pressing the button on the rear of the device.
• Easily connectable to RS232.
Introduction
Major differences
Type
SIMATIC HawkEye 40/45
SIMATIC HawkEye 40T/45T SIMATIC HawkEye 50T/51T
• Minimum
(code-dependent)
50 mm (1.9")
50 mm (1.9")
HawkEye 50T: 0 mm (0")
HawkEye 51T: 3 mm (0.125")
0 mm (0")
• Maximum
(code-dependent)
375 mm (14.8")
375 mm (14.8")
51 mm (2")
• Near
25 mm x 15 mm
(0.98" x 0.6")
at 50 mm (1.9") distance
25 mm x 15 mm
(0.98" x 0.6")
HawkEye 50T:
13 x 13 mm (0.5" x 0.5") with
contact
HawkEye 51T:
19 x 19 mm (0.75" x 0.75") at
3 mm (0.125") distance
HawkEye 52T:
24 mm x 24 mm
(0.95" x 0.95")
HawkEye 53T:
19 mm x 19 mm
(0.75" x 0.75")
• Distant
150 mm x 90 mm
(5.9" x 3.5") at 375 mm
(14.8") distance
150 mm x 90 mm
(5.9" x 3.5") at 375 mm
(14.8") distance
HawkEye 50T:
19 x 19 mm (0.75" x 0.75") at
25 mm (1") distance
HawkEye 51T:
36 x 36 mm (1.4" x 1.4") at
51 mm (2") distance
HawkEye 52T:
43 mm x 43 mm
(1.7" x 1.7")
HawkEye 53T:
28 mm x 28mm
(1.1" x 1.1")
Decoding capability
1D: Code 128, Code 39,
Code 93, Int I2of5, Codabar, UPC/EAN/JAN, RSS,
Composite, Postal, Codablock F, Code 11, Matrix 2
of 5, MSI Plessy, NEC 2 of
5, Pharmacode, Telepen
2D: Data Matrix, PDF417,
Micro PDF 417, QR Code,
MicroQR Code, Maxicode,
Aztec, GoCode
1D: Code 39, Code 128,
Codabar, Code 93, I2of5,
UPC/EAN, UPC-E, UPC
Supplementals
QR Code
2D codes
1D: Code 39, Code 93, Code
128, UPC/EAN/JAN/SUP, I2of5
2D: Data Matrix
Code creation
Laser, pressure
Laser, pressure
Laser, pressure or needles
Laser, pressure or needles
Interfaces
USB, RS232, PS2, BlueUSB, RS232, PS2, Bluetooth USB, RS232
tooth Class 1 (90 m, 300 ft) Class 1 (90 m, 300 ft)
Operating distance
Image field
RS232
■ Benefits
• Industry leading Data Matrix reading performance on
hard-to-read direct part marks.
• Rugged designs for plant floor use.
• Multiple supported communication protocols including
RS232, USB, PS2 and Wireless.
• Read linear barcodes, Data Matrix and other symbologies.
• Drop in replacement for handheld linear barcode readers.
■ Application
• Automotive industry
- markings on various drive components
(cylinder heads, cylinder blocks, elbow joints, etc.)
- laser markings on various drive components (cam shafts,
crankshafts, pistons, piston rods, gearbox components,
etc.)
- laser markings on electronic components, PCBs or
enclosures
• Aircraft and space industry
- markings on various aluminium components of propulsion
units
• Medical equipment
- laser markings on pacemakers and other implanted devices
- laser markings on various medical equipment components
and housings
• Electronics
- laser markings on rigid and flexible PCBs
• Semiconductors
- laser markings on enclosed semiconductor components,
heatsinks or heat exchangers
5
5/19
■ Overview
SIMATIC HawkEye 40T
The SIMATIC HawkEye 40 and HawkEye 40T are highperformance, high resolution handheld readers for two
dimensional (2D) Data Matrix and one-dimensional barcodes.
They incorporate advanced video image processing and
illumination technology to read symbols on a variety of surfaces.
The SIMATIC HawkEye 40T provides much better reading stability than the HawkEye 40 because it utilizes the Siemens image
processing algorithm. This algorithm is especially effective for
low contrast and/or damaged codes. Therefore the HawkEye
40T is especially suitable for Direct Part Mark (DPM) Codes
which were created by laser markers, dot peen systems or inkjet.
Models are available in the HawkEye 4xx series to transmit data
using wired and wireless communication standards. This guarantees an easy integration to your application.
The HawkEye 40 and 40T products are modular packages that
include the reader, a handle and a cable for interfacing (RS232
models also include a power supply). The wireless versions add
a Bluetooth radio (integrated into the reader) and rechargeable
battery to the package.
The HawkEye 40T is also a Department of Defense Unique
Identifier (UID) string validator. This includes checking the string
content against the appropriate controlling documents. Typical
uses are incoming inspection of UID codes marked by external
vendors. UID to Unique Item Identifier (UII) conversion
functionality allows vendors to use the HawkEye 40T in UID
logistics applications.
SIMATIC HawkEye 40
The SIMATIC HawkEye 40 is a rugged industrial barcode and
Data Matrix reader designed to read medium to high contrast
Data Matrix codes with cell sizes as small as 0.13 mm (0.005").
Barcodes with a bar width as small as 0.12 mm (0.0045") are
also easily read.
■ Benefits
SIMATIC HawkEye 40
• Cost-effective if the code possesses high contrast
(e.g. codes located on paper labels)
• Cost-effective and sturdy handheld reader for high to medium
contrast labels
• Automatically switches between barcodes and data matrix
codes. The codes can be oriented in any direction
• Outfitted with a high resolution reader head that can read even
the smallest codes
• High-performance processor for high decoding speed and
very robust reading
• Easy reading of one-dimensional barcodes
• Dynamic illumination and internal settings optimize readability
of codes
• Can communicate through almost all existing standard industrial protocols
5
Additionally for SIMATIC HawkEye 40T
• Masters hard-to-read low contrast Data Matrix codes,
which were created, for example, by laser markers, dot peen
systems or inkjet
• Can read a wide variety of codes which were printed directly
on the surface of parts, with out the need of parameter adjustment
• Ruggedized and ergonomic design provides a more durable
unit for hard industrial use and a more comfortable handling
for the user
5/20
■ Application
Industrial and commercial part identification and unit level traceability applications where the part is identified by a Data Matrix
(DM) code or barcode and where a hand held reader is required.
SIMATIC HawkEye 40
For applications that involve paper labels
(i.e. codes offering good contrast)
SIMATIC HawkEye 40T
Typical applications in the following industries:
• Automotive industry:
Identification of various automotive power train components
(e.g. cylinder heads, cylinder blocks, manifolds, etc.)
• Aerospace:
Codes located on gas turbine blades
• Medical devices:
Laser marks on various medical device components and
enclosures
• Electronics:
Laser marks on ESD sensitive hard drive components
■ Integration
The SIMATIC HawkEye40/40T connects to a host system via
RS232, USB, PS2 or Bluetooth. There is no need for special
software. All configurations are done by reading specific data
matrix codes.
Besides the direct transfer of codes to the host system via
RS232, USB, PS2 or Bluetooth, the reader can also be run in
"Batch mode" when no connection to a host system is available.
Codes that are read when the reader is in "Batch Mode" are
saved in a buffer of the reader. Next time the reader has a connection to the host system the codes can be transferred manually or automatically. For "Batch mode" a rechargeable battery is
needed.
When using the code reader with the ruggedized ergonomic
handle with integrated rechargeable battery (included in HawkEye 40T Bluetooth package or separately orderable) it can easily
be recharged using the available accessory "Charge Cradle".
Simply place the handle onto the cradle for automatic battery
charging. The cradle can also hold the Bluetooth modem
accessory, which receives codes from the reader's Bluetooth
radio and transfers them to the host system.
■ Design
Cradle with Bluetooth modem and ergonomic handle
(can also be charged with reader in handle)
Ruggedized Ergonomic handle with integrated battery for wireless and
batch mode
They are hand held imaging readers with a handle. The reader
may be held in the right or left hand. Reading is commanded by
a trigger in front of the handle. The handle is removable.
The HawkEye 40 is the entry level offering and is equipped with
a lightweight and economical pistol grip handle.
The HawkEye 40T with Siemens image processing algorithm,
a higher level offering, is equipped with a ruggedized, ergonomic handle which provides greater drop resilience and a more
comfortable feel.
5
Optional ruggedized, ergonomic handles with or without integrated batteries are available. Ruggedized, ergonomic handles
with integrated batteries are available in two configurations:
either with a 1950 mAH Lithium Ion (Li-Ion) Battery or with a
3900 mAH Li-Ion Battery.The readers are constructed of a high
impact durable plastic.
2 bay charger with HawkEye 40 and spare 1950 mAH Li-Ion battery module inserted for recharging
5/21
Type
Operating distance
(code-dependent)
• Minimum
50 mm (1.9")
• Maximum
375 mm (14.8")
Image field
139.7 x 127.0 x 50.8
[5.5 x 5.0 x 2.0]
• Ergonomic handle with integral
battery W x H x D, in mm [inch]
139.7 x 101.6 x 50.8
[5.5 x 4.0 x 2.0]
Weights
• Near (50 mm (1.9") distant)
25 mm x 15 mm (0.98" x 0.6")
• Reader with battery insert, without 85 g
battery
• Distant (375 mm (14.8") distant)
150 mm x 90 mm (5.9" x 3.5")
• Reader with battery
Decoding capability
• SIMATIC HawkEye 40
• SIMATIC HawkEye 40T
1D: Code 128, Code 39, Code 93,
Int 2 of 5, Codabar,
UPC/EAN/JAN, RSS, Composite,
Postal, Codablock F, Code 11,
Matrix 2 of 5, MSI Plessy, NEC 2
of 5, Pharmacode, Telepen
2D: Data Matrix, PDF417, Micro
PDF 417, QR Code, MicroQR
Code, Maxicode, Aztec, GoCode
1D: Code 39, Code 128, Codabar,
Code 93, I 2of 5, UPC/EAN,
UPC-E, UPC Supplementals
QR Code
• 1D barcode
0.114 mm line thickness (0.0045")
• 2D Matrix Code
0.128 mm cell size (0.005")
Contrast measured as the
absolute light/dark difference at
650 nm of light
• 1D symbols
25 %
• PDF417
35 %
Target beam
Visible LED laser light with 630 nm
Permissible ambient light
Sunlight up to 96890 Lux
Image formats
JPEG, Raw (uncompressed)
Focal field selection
Near, distant
Resolution, max.
1024 x 640 pixels
Gray levels
256
Resolution selection
1024 x 640
(multiple window options)
Inclination
±60° (from front to rear)
Angle
±60° to a plane that is parallel to
the code (page to page)
Rotational tolerance
±180°
Code quality
Code readability index
Field selection
Near or distant
Sensor
Progressive scan CMOS 1.33 MP
(1024 x 1280)
Editing of data
Code XML Ready
Light source
Embedded Class 1 LED
Operating time per battery charge
3000 read procedures or 6 to 8 h
of intensive use
Permissible air humidity, no condensation
5% to 95 % rel.
Operating temperature
0 °C ... 40 °C (32 °F ... 104 °F)
Storage temperature
-20 °C ... 60 °C (-4 °F ... 140 °F)
Dimensions
• Reader W x H x D, in mm [inch]
33 x 109 x 46 [1.3 x 4.3 x 1.8]
• Gun format handle W x H x D,
in mm [inch]
116.8 x 96.5 x 48.3
[4.6 x 3.8 x 1.9]
5/22
131 g
• Gun format handle (without cable) 59 g
Smallest code size
5
Type
• Ergonomic handle W x H x D, in
mm [inch]
• Ergonomic handle (without cable) 113 g
with integral 1950 mAh battery
Length of cable
1.80 m (6 ft)
Shock resistance
Resistant to multiple falls onto
concrete from 2 m height
Interfaces
USB, RS232, PS2, Bluetooth
Class 1 (V1.2, 90 m, 300 ft)
Processor
400 MHz
Order No.
Order No.
Lithium-ion rechargeable
battery, 1950 mAh
SIMATIC HawkEye 40
Rugged industrial barcode
and data matrix reader, with
gun format handle and cable
A
6GF3020-0AC40-0AB2
A
6GF3020-0AC40-0AA1
• For 2 batteries, with USA PSU A
6GF3020-0AC40-0AA2
• For 2 batteries, with EU PSU A
6GF3020-0AC40-0AA3
6GF3020-0AC40-0AA4
Battery charging unit for
1950 mA battery with
2 charging bays
• With USB connection
A
6GF3020-0HE40-0XX0
• With PS2 connection
A
6GF3020-0HE40-0XX1
• With RS232 connection,
power supply for USA
A
6GF3020-0HE40-0XX3
power supply for Europe
A
6GF3020-0HE40-0XX4
• For 2 batteries, with UK PSU A
power supply for UK
A
6GF3020-0HE40-0XX5
• With Bluetooth and USB,
battery
A
6GF3020-0HE40-2BT0
Charging station with battery
handle, suited only for ergonomic handle with integrated
battery
A
battery, configured for Japan
6GF3020-0HE40-2BT1
SIMATIC HawkEye 40T
Rugged industrial barcode
and data matrix reader, with
ergonomic handle and cable
A
6GF3020-0HT40-0XX0
A
6GF3020-0HT40-0XX1
A
6GF3020-0HT40-0XX3
A
6GF3020-0HT40-0XX4
power supply for UK
A
• For 2 batteries
• Battery for 2 charging
stations with USA PSU
A
6GF3020-0AC40-0AA5
stations with USA PSU
A
6GF3020-0AC40-0AA6
stations with UK PSU
A
6GF3020-0AC40-0AA7
HawkEye 40 Elastomer
protective cover, not
applicable with HawkEye
45/45T, 4xT ergonomic
handles without batteries
6GF3020-0AC40-0AV3
Power supplies
• For USA
A
6GF3020-0AC40-0AP1
• For Europe/South America
A
6GF3020-0AC40-0AP2
6GF3020-0HT40-0XX5
• For UK
A
6GF3020-0AC40-0AP3
• With Bluetooth and USB, with A
battery (integrated in handle)
6GF3020-0HT40-2BT0
Metal stands for HawkEye
handheld readers
A
6GF3020-0AC40-0AS1
• With Bluetooth and USB, with A
battery (integrated in handle), configured for Japan
6GF3020-0HT40-2BT1
• With PS2 cable
A
6GF3020-0AC00-2BT0
• With PS2 cable, for Japan
A
6GF3020-0AC01-2BT0
• With RS232 interface,
PSU for Japan
A
6GF3020-0AC11-1BT0
A
6GF3020-0AC10-3BT0
A
6GF3020-0AC10-4BT0
A
6GF3020-0AC10-5BT0
Accessories
Gun format handle; in addition A
a battery insert or a battery are
required for installation
6GF3020-0AC40-0AH1
Ergonomic handle with inteA
gral Li-ion battery (1950 mAh)
6GF3020-0AC40-0AB3
Ergonomic handle with inteA
gral Li-ion battery (3900 mAh)
6GF3020-0AC40-0AB4
Ergonomic handle for use with A
cable. Incompatible with the
1950 mAh Li-ion battery module
6GF3020-0AC40-0AH2
RS232 cable
Bluetooth modem
Note:
It is also possible to operate
the Bluetooth modem with a
USB interface. Order modem
(6GF3020-0AC00-2BT0) and
USB cable (6GF3020-0AC400AC0) for this configuration
Configuration with matrix code
label
• 2438 mm long, spiralled
A
6GF3020-0AC40-0AC1
• 2438 mm long, spiralled,
with power supply for USA
A
6GF3020-0AC40-0AC3
power supply for
Europe/South America
with power supply for
A
6GF3020-0AC40-0AC4
power supply for UK
with power supply for UK
A
6GF3020-0AC40-0AC5
USB cable, 1828 mm long,
not spiralled
A
6GF3020-0AC40-0AC0
PS2 accessory cable for
HawkEye handheld readers,
2428 mm long
A
6GF3020-0AC40-0AC6
Spare battery insert, not
applicable in conjunction with
the ergonomic handle
A
6GF3020-0AC40-0AB0
5
5/23
■ Dimensions
49
116
142,54
97
52,66
123,86
FS10_00211
FS10_00267
27
SIMATIC HawkEye gun format handle (without battery)
46
30
Rugged ergonomic handle
29
32
21
20
63,67
2-56 UNC
109
125,49
1,25
78
9
22,5
FS10_00210
54,93
FS10_00268
Battery charging unit with 2 charging bays
230,02
5
FS10_00266
Charging unit with battery handle
5/24
87,58
88,90
68,98
24,17
80,53
FS10_00269
Bluetooth modem
■ Schematics
Connector A
Pin No.
1
B
A
177
1066
C
B
B
1
A
165
8
2
1
9
3
FS10_00209
+5V
Connector B
Pin No.
1
Connector C
Designation
Wire
thickness
Color
V+ (5 V ±
0.5 V)
TX
RX
not
connected
not
connected
not
connected
not
connected
ground
not
connected
drain
24 AWG
red
28 AWG
28 AWG
-
brown
orange
-
-
-
-
-
-
-
24 AWG
-
black
-
-
bare
2
3
4
2
3
-
center
contact
-
5
-
-
6
-
-
7
-
-
8
9
5
-
ring
-
shell
-
-
Min 500 mA
Contact assignment RS232 cable
RS232 cable
A
Connector
A
Pin No.
1
B
1828
B
A
1
4
8
5
USB cable
1
4
Connector
B
Pin No.
1
2
-
3
-
4
5
6
3
2
-
7
-
8
plug
housing
4
shell
FS10_00208
Designation Wire
thickness
Color
V+
(5 V ± 0,5 V)
not
connected
not
connected
D+
Dnot
connected
not
connected
ground
drain
red
24 AWG
5
28 AWG
28 AWG
-
green (twisted)
white (twisted)
-
-
-
24 AWG
-
black
bare
Contact assignment USB cable
5/25
■ Overview
The SIMATIC HawkEye 45 and SIMATIC HawkEye 45T establish
a new benchmark for portable data terminals and hand held
computers by combining the industry's best imaging technology
with a graphic display and rugged keyboard to create the smallest and lightest full-featured Data Matrix reading terminal on the
market.
The HawkEye 45 and HawkEye 45T instantly read large linear as
well as high density Data Matrix symbols. The units continuously
adapt the resolution, illumination, and image field for the fastest
automatic symbology identification and decoding over the
widest range of symbology types, sizes, recording surfaces and
ambient lighting. The HawkEye 45 and HawkEye 45T achieve
matrix symbol decoding at speeds that are similar to linear bar
code decoding, while preserving battery energy.
SIMATIC HawkEye 45T
The SIMATIC HawkEye 45T provides much better reading stability than the HawkEye 45 because it utilizes the Siemens image
processing algorithm. This algorithm is especially effective for
low contrast and/or damaged codes. Therefore the HawkEye
45T is especially suitable for Direct Part Mark (DPM) Codes
which were created by laser markers, dot peen systems or inkjet.
Both products from the HawkEye 45 series are able to transmit
data using wired and wireless communication standards. This
guarantees an easy integration to your application
The Hawk Eye 45 and 45T products are packages that include
the reader, a handle plus the cable for interfacing and power
supply. In case of the wireless version, it comes additionally with
a rechargeable battery.
The HawkEye 45T is also a Department of Defense Unique
Identifier (UID) string validator. This includes checking the string
content against the appropriate controlling documents. Typical
uses are incoming inspection of UID codes marked by external
vendors. UID to Unique Item Identifier (UII) conversion functionality allows vendors to use the HawkEye 45T in UID logistics
applications.
SIMATIC HawkEye 45
The SIMATIC HawkEye 45 is a rugged industrial barcode and
Data Matrix reader designed to read medium to high contrast
Data Matrix codes with cell sizes as small as 0.005 inches.
Barcodes with a bar width as small as .0045" are also easily
read. The integrated display shows read data and allows for
reader configuration.
5
■ Benefits
SIMATIC HawkEye 45
• Cost-effective if the code possesses high contrast
(e.g. codes located on paper labels)
• Cost-effective and sturdy handheld reader for high to medium
contrast labels
• Integrated screen displays read data and allows for reader
configuration.
• Automatically switches between barcodes and Data Matrix
codes. The codes can be oriented in any direction
• Outfitted with a high resolution reader head that can read even
the smallest codes
5/26
very robust reading
• Easy reading of one-dimensional barcodes
• Dynamic illumination and internal settings optimize readability
of codes
• Can communicate through almost all existing standard
industrial protocols
Additionally for SIMATIC HawkEye 45T
• Masters hard-to-read low contrast Data Matrix codes, which
were created, for example, by laser markers, dot peen
systems or inkjet
• Can read a wide variety of codes which were printed
directly on the surface of parts, with out the need of parameter
adjustment
• Optimized ergonomic design providing a comfortable
handling for the user
■ Application
Industrial and commercial part identification and unit level
traceability applications where the part is identified by a Data
Matrix (DM) code and where a hand held reader is required.
SIMATIC HawkEye 45
For applications that involve paper labels
(i.e. codes offering good contrast)
SIMATIC HawkEye 45T
Typical applications in the following industries:
• Automotive industry: Identification of various automotive
power train components (cylinder heads, cylinder blocks,
manifolds, etc.)
• Aerospace: Dot peen marks on gas turbine blades
• Medical devices: Laser marks on various medical device
components and enclosures
• Electronics: Laser marks on ESD sensitive hard drive
components
ergonomic handle which provides greater drop resilience and a
more comfortable feel.
Optional ruggedized, ergonomic handles with or without integrated batteries are available. Ruggedized, ergonomic handles
with integrated batteries are available in two configurations:
either with a 1950 mAH Lithium Ion (Li-Ion) battery or with a
3900 mAH Li-Ion battery.
The readers are constructed of a high impact durable plastic.
■ Integration
The SIMATIC HawkEye45/45T connects to a host system via
RS232, USB, PS2 or Bluetooth. There is no need for special software. All configurations are done by reading specific data matrix
codes.
Besides the direct transfer of codes to the host system via
RTS232, USB, PS2 or Bluetooth, the reader can also be run in
"Batch mode" when no connection to a host system is available.
Codes that are read when the reader is in "Batch Mode" are
saved in a buffer of the reader. Next time the reader has a connection to the host system the codes can be transferred manually or automatically. For "Batch mode" a rechargeable battery is
needed.
When using the code reader with the ruggedized ergonomic
handle, that has an integrated rechargeable battery (included in
HawkEye 45T Bluetooth package or separately orderable) it can
easily be charged using the available accessory "Cradle". The
handle is easily be installed on the cradle an will be charged automatically. The cradle can also hold the Bluetooth modem,
which receives the codes and transfers it to the host system.
■ Design
Cradle with Bluetooth modem and ergonomic handle
(can also be charged with reader in handle)
5
Ergonomic handle for wired applications
They are hand held imaging readers with a handle. The reader
may be held in the right or left hand. Reading is commanded by
a trigger in front of the handle. The handle is removable.
The SIMATIC HawkEye 45 is the entry level offering and is
equipped with a lightweight and economical pistol grip handle.
The SIMATIC HawkEye 45T with Siemens image processing
algorithm, a higher level offering, is equipped with a ruggedized,
5/27
Type
Type
Display
128 x 128 monochrome
0 °C ... 40 °C (32 °F ... 104 °F)
4 MB for data and programs
Storage temperature
-20 °C ... 60 °C (-4 °F ... 140 °F)
Memory
Dimensions
Operating distance
(code-dependent)
• Minimum
50 mm (1.9")
• Maximum
375 mm (14.8")
Image field
• Near (50 mm (1.9") distant)
25 mm x 15 mm (0.98" x 0.6")
• Distant (375 mm (14.8") distant)
150 mm x 90 mm (5.9" x 3.5")
Decoding capability
SIMATIC HawkEye 45
SIMATIC HawkEye 45T
1D: Code 39, Code 128, Codabar,
Code 93, I2of 5, UPC/EAN, UPC-E,
UPC Supplementals
2D: Data Matrix, PDF417, QR
Code
• 1D barcode
0.114 mm line thickness (0.0045")
• 2D Matrix Code
0.128 mm cell size (0.005")
Contrast measured as the
absolute light/dark difference at
650 nm of light
• 1D symbols
25 %
• PDF417
35 %
Target beam
Class IIa, visible LED laser light
with 630 nm
Permissible ambient light
Sunlight up to 96890 Lux
Image formats
JPEG, Raw (uncompressed)
Focal field selection and optical
resolution
• Near
1024 x 640 pixels
• Distant
1024 x 640 pixels
Gray levels
256
Resolution selection
1024 x 640
(multiple window options)
Inclination
±60° (from front to rear)
Angle
±60° to a plane that is parallel to
the code (page to page)
Rotational tolerance
±180°
Code quality
Code readability index
Field selection
Near or distant
Sensor
Progressive scan CMOS 1.33 MP
(1024 x 1280)
Real-time clock
With on-board battery,
7 year lifetime
Editing of data
Code XML ready
Light source
Embedded Class 1 LED
Operating time per battery charge 3000 read procedures or 6 to 8 h
of intensive use
Permissible air humidity, no condensation
5/28
41 x 113 x 46 [1,6 x 4,4 x 1,8]
• Gun format handle W x H x D,
in mm [inch]
116.8 x 96.5 x 48.3 [4.6 x 3.8 x 1.9]
• Ergonomic handle W x H x D,
in mm [inch]
139.7 x 127.0 x 50.8
[5.5 x 5.0 x 2.0]
• Ergonomic handle with integral
battery W x H x D, in mm [inch]
139.7 x 101.6 x 50.8
[5.5 x 4.0 x 2.0]
Weights
1D: Code 128, Code 39, Code 93,
Int 2 of 5, Codabar, UPC/EAN/JAN,
RSS, Composite, Postal,
Codablock F, Code 11, Matrix 2
of 5, MSI Plessy, NEC 2 of 5,
Pharmacode, Telepen
2D: Data Matrix, PDF417, Micro
PDF 417, QR Code, MicroQR
Code, Maxicode, Aztec, GoCode
Smallest code size
5
• Reader W x H x D, in mm [inch]
5 % to 95 % rel.
• Reader with battery insert,
without battery
125 g
• Reader with battery
172 g
• Gun format handle
(without cable)
59 g
Shock resistance
Resistant to multiple falls onto
concrete from 1.2 m height
Interfaces
USB, RS232, PS2, Bluetooth Class
1 (V1.2, 90 m, 300 ft)
Processor
400 MHz
Order No.
Order No.
Lithium-ion rechargeable
battery, 1950 mAh
SIMATIC HawkEye 45
Rugged industrial barcode and
data matrix reader, with integral
display, with handle and cable
A
6GF3020-0HE45-0XX0
6GF3020-0HE45-0XX1
A
6GF3020-0HE45-0XX3
A
6GF3020-0HE45-0XX4
A
6GF3020-0AC40-0AB2
• For 2 batteries
A
6GF3020-0AC40-0AA1
• For 2 batteries, with USA PSU
A
6GF3020-0AC40-0AA2
• For 2 batteries,
with European PSU
A
6GF3020-0AC40-0AA3
• For 2 batteries, with UK PSU
A
6GF3020-0AC40-0AA4
Battery charging unit for
1950 mA battery with 2 charging
bays
power supply for UK
A
6GF3020-0HE45-0XX5
battery
A
6GF3020-0HE45-2BT0
Charging station with battery
handle, suited only for
ergonomic handle with
integrated battery
battery, configured for Japan
A
6GF3020-0HE45-2BT1
• Battery charging station
with USA PSU
A
6GF3020-0AC40-0AA5
with USA PSU
A
6GF3020-0AC40-0AA6
with UK PSU
A
6GF3020-0AC40-0AA7
SIMATIC HawkEye 45T
Rugged industrial barcode and
data matrix reader, with integral
display, with ergonomic handle
and cable, including battery
Power supplies
A
6GF3020-0HT45-0XX0
• For USA
6GF3020-0AC40-0AP1
A
6GF3020-0HT45-0XX1
• For Europe/South America
6GF3020-0AC40-0AP2
6GF3020-0HT45-0XX3
• For UK
6GF3020-0AC40-0AP3
Metal stands for HawkEye
handheld readers
6GF3020-0AC40-0AS1
A
A
6GF3020-0HT45-0XX4
power supply for UK
A
6GF3020-0HT45-0XX5
battery integrated in handle
A
6GF3020-0HT45-2BT0
• With Bluetooth and USB, with
battery integrated in handle,
configured for Japan
A
6GF3020-0HT45-2BT1
Gun format handle; in addition
a battery insert or a battery are
required for installation
A
6GF3020-0AC40-0AH1
Ergonomic handle with integral
Li-ion battery (1950 mAh)
A
6GF3020-0AC40-0AB3
Ergonomic handle with integral
Li-ion battery (3900 mAh)
A
6GF3020-0AC40-0AB4
Ergonomic handle for use with A
cable. Incompatible with the
1950 mAh Li-ion battery module
6GF3020-0AC40-0AH2
Accessories
RS232 cable
Bluetooth modem
Note:
It is also possible to operate
the Bluetooth modem with a
USB interface. Order modem
(6GF3020-0AC00-2BT0)
and USB cable
(6GF3020-0AC40-0AC0)
for this configuration
Configuration with matrix code
label
• With PS2 cable
A
6GF3020-0AC00-2BT0
• With PS2 cable, for Japan
A
6GF3020-0AC01-2BT0
PSU for Japan
A
6GF3020-0AC11-1BT0
A
6GF3020-0AC10-3BT0
power supply for
A
6GF3020-0AC10-4BT0
A
6GF3020-0AC10-5BT0
• 2438 mm long, spiralled
A
6GF3020-0AC40-0AC1
power supply for UK
with power supply for USA
A
6GF3020-0AC40-0AC3
with power supply for
A
6GF3020-0AC40-0AC4
with power supply for UK
A
6GF3020-0AC40-0AC5
USB cable, 1828 mm long,
not spiralled
A
6GF3020-0AC40-0AC0
PS2 accessory cable for
HawkEye handheld readers,
2428 mm long
A
6GF3020-0AC40-0AC6
Spare battery insert, not
applicable in connection with
ergonomic handle
A
6GF3020-0AC40-0AB0
5
5/29
■ Dimensions
49
116
142,54
97
52,66
123,86
FS10_00211
FS10_00267
27
SIMATIC HawkEye gun format handle (without battery)
41,4
63,67
FS10_00214
110,5
45,5
Rugged ergonomic handle
2-56 UNC
20
29
21
32
125,49
1,25
9
22,5
78
54,93
FS10_00268
230,02
5
FS10_00266
Charging unit with battery handle
5/30
87,58
Battery charging unit with 2 charging bays
88,90
■ Schematics
Connector B
Pin No.
Connector C
Designation
Wire
thickness
Color
1
1
center
contact
V+ (5 V ±
0,5 V)
24 AWG
red
2
2
-
TX
28 AWG
brown
3
3
-
RX
28 AWG
orange
4
-
-
not
connected
-
5
-
-
not
connected
-
6
-
-
not
connected
-
7
-
-
not
connected
-
8
5
ring
ground
black
9
-
-
not
connected
-
shell
-
-
drain
bare
Connector A
Pin No.
B
A
177
1066
C
B
B
1
A
165
8
2
1
9
3
FS10_00209
+5V
Min 500 mA
24 AWG
-
Contact assignment RS232 cable
RS232 cable
A
B
1828
B
A
4
1
1
4
8
5
USB cable
Connector
A
Pin No.
FS10_00208
Connector
B
Pin No.
Designation Wire
thickness
Color
1
1
V+
(5 V ± 0,5 V)
24 AWG
red
2
-
not
connected
-
3
-
not
connected
-
4
3
D+
28 AWG
green (twisted)
5
2
D-
28 AWG
white (twisted)
6
-
not
connected
-
-
7
-
not
connected
-
-
8
4
ground
24 AWG
black
plug
housing
shell
drain
-
bare
5
Contact assignment USB cable
5/31
■ Overview
■ Design
They are hand held imaging readers with an ergonomic pistol
grip design. The reader may be held in the right or left hand.
Reading is commanded by a trigger in front of the pistol grip.
The readers are constructed of a high impact durable plastic.
ESD versions (Electrostatic Sensitive Devices) of the HawkEye
50T are available for applications with electrostatic discharge
threats.
Power supply and LytePype options are not included as part of
HawkEye 50T or 51T systems and must be ordered as individual
line items
SIMATIC HawkEye 50T
The SIMATIC HawkEye 50T is designed to read DPM codes with
element sizes as small as 0.004 inches (0.10 mm), and an
overall symbol size of up to 0.75" x 0.75" (19 mm x 19 mm).
SIMATIC HawkEye 51T
element sizes as small as 0.006 inches (0.15 mm), and overall
symbol size of up to 1.4" x 1.4" (36 mm x 36 mm).
Illumination
The SIMATIC HawkEye 50T and SIMATIC HawkEye 51T are
high-performance, high resolution readers for low-contrast two
dimensional (2D) Data Matrix direct part marks (DPMs). They
incorporate advanced video image processing and illumination
technology to read symbols on a variety of surfaces that have
been created by dot peen, laser, or inkjet.
The hand-held readers feature the LytePypeTM illumination
system that delivers superior performance for DPM reading at
high reading rates. The HawkEye 50T/51T are contact or near
contact readers, and the LytePype guides the operator to
position the reader for a simple point-and-shoot operation.
The hand-held readers provide a comprehensive set of programmable features that can be configured to address any data
collection application. Setup is simple and performed via the
Graphical User Interface PC application program through the
serial interface or USB port and by reading special Data Matrix
codes supplied with the unit.
• Decodes hard to read low contrast Data Matrix codes made
by dot peen, laser or ink-jet
• Reading of a broad variety of direct part marks without any
parameter adjustments
• LytePype illumination system enhances readability of
low-contrast marks
• High-resolution imager for reading very small codes
very robust reading
■ Application
Matrix (DM) code and where a hand held reader is required.
Wide range of applications in many industries, e.g.
manifolds, etc.)
• Electronics:
Laser marks on ESD sensitive hard drive components
5/32
Specify the 10 degree diffused bright field LytePype for most
applications involving dot peen, laser or printed marks on typical
surfaces.
Dark Field LytePype
The 30 degree Dark Field LytePype may be required for very low
contrast marks or marks on highly reflective surfaces.
Note that unique LytePype models exist for HawkEye 50T ESD
systems, please order appropriately.
■ Function
The SIMATIC HawkEye 50T/51T read and decode direct part
mark Data Matrix symbols on a wide variety of industrial
surfaces.
The readers are hand held and will read and decode on input
from the pistol grip trigger.
■ Benefits
5
Diffused Bright Field LytePype
Data communication requires connection to a system capable of
receiving ASCII serial data via RS 232 at a baud rate between
2400 bps and 115 Kbps or USB V1.1. Operation of the supplied
graphical user interface requires a PC running Windows 2000 or
Windows XP and equipped with at least one serial or USB port.
■ Integration
The SIMATIC HawkEye 50T/51T will typically be employed as
hand held, on-demand readers in an industrial environment.
They connect as a serial or USB device and transmit ASCII data
using RS 232 at configurable baud rates between 2400 bit/s and
115 Kbit/s or USB V1.1. The connection and configuration will be
similar to that typically employed for hand held one-dimensional
bar code readers.
Type
SIMATIC HawkEye 50T
SIMATIC HawkEye 51T
Element size, min.
0,10 mm (0,004")
0,15 mm (0,006")
Contrast, min.
20% at 660 nm
Image processing
Image field
• Near
13 x 13 mm (0.5" x 0.5") with contact
19 x 19 mm (0.75" x 0.75")
• Remote
19 x 19 mm (0.75" x 0.75") at 25 mm (1")
distance
36 x 36 mm (1.4" x 1.4") at 51 mm (2") distance
Depth of field, max.
0 ... 51 mm (0 ... 2")
Resolution
1024 x 1024 pixels
Lighting possibilities
• Diffuse bright field LytePype – Suitable for most applications with markings that were applied using
dot peen, laser or inkjet
• Dark field LytePype – For extremely low contrast laser markings or markings on reflective surfaces
Interface
Integrated interface
RS 232 with transmission rates up to 115.2 kbit/s or USB V1.1
Configuration
Uploading of images and basic settings using simple graphical user interface (GUI) supported by
Windows XP/2000 or by decoding with special setup codes that are supplied with the device.
General data
Power Supply
• Reader
12 V at average of 250 mA
(peak current 1,250 mA)
(peak current 1,700 mA)
• AAC adapter
Input voltage 100 … 250 V AC; 0.5 A; 50/60 Hz Input voltage 100 … 250 V AC; 0.5 A; 50/60 Hz
Decoding capability
2D data matrix codes
0 ... 40 °C (32 ... 104 °F)
Storage temperature
-20 ... +65 °C (-4 ... +149 °F)
Air humidity
Max. 95%, no condensation
Electrical safety
EN 61010 (available soon)
EMI/high-frequency interference
CE, EN 61326:1998 Class A
Dimensions (H x D x W) in mm (inches)
160 x 102 x 56 (6.3" x 4.0" x 2.2")
Order No.
Order No.
SIMATIC HawkEye 50T
• Handheld reader
with RS 232 interface
A
6GF3020-0HT50-0XX0
• Handheld reader
with USB port
A
6GF3020-0HT50-0UX0
• Handheld reader (ESD)
A
6GF3020-0HT50-0EX0
• Handheld reader (ESD)
with USB port
A
6GF3020-0HT50-0EU0
• Handheld reader
A
6GF3020-0HT51-0XX0
• Handheld reader
with USB port
A
6GF3020-0HT51-0UX0
A
6GF3020-0AC00-0PS5
SIMATIC HawkEye 51T
Accessories
Power supply
for SIMATIC HawkEye 5xT
with RS232 interface.
Supplied with adapters for
worldwide use. Input 12 V DC
(10 - 250 V AC, 47 - 63 Hz);
output (12 V DC)
LytePype lighting system
for HawkEye 50T
• 1.0" x 10 degree diffuse
bright field; suitable for
almost all DPM codes that
were applied using dot
peen, laser or inkjet
A
6GF3020-0AC50-0LB1
• 1.0" x 30 degree dark field,
suitable for low-contrast,
laser DPM markings or on
reflective surfaces
A
6GF3020-0AC50-0LD3
• For ESD version:
1.0" x 10 degree diffuse
A
6GF3020-0AC50-0LB2
A
• For ESD version:
1.0" x 30 degree diffuse dark
field, suitable for low-contrast laser DPM markings or
on reflective surfaces
6GF3020-0AC50-0LD2
5
5/33
■ Schematics
Order No.
for HawkEye 51T
9-Pin D-type Sub (F)
A
reflective surfaces
A
6GF3020-0AC51-0LD3
SIMATIC HawkEye handheld A
reader cradle
6GF3020-0AC50-0HR0
6GF3020-0AC51-0LB1
5
9
1
6
FS10_00223
Pin
Signal name
1
not connected
Assembly system for permanent installation of SIMATIC
HawkEye 5xT devices
2
RxD Data In
3
TxD Data Out
MX wedge
4
not connected
Software package required
for sending serial data from
the SIMATIC HawkEye 5xT to
PC applications
5
SG
6
not connected
7
CTS Send In
C: Subject to export regulations: AL = N and ECCN = EAR99S
8
RTS Send Out
9
not connected
C
6GF3020-0AC50-0WD1
■ Dimensions
Power Jack
101,6
55,9
1
2
FS10_00221
160
FS10_00224
5
5/34
Pin
Signal name
1
+12 V
2
Ground
■ Overview
■ Application
Matrix (DM) code or barcode and where a hand held reader is
required.
Wide range of applications in many industries, e.g.
manifolds, etc.)
• Electronics: Laser marks on various electronic components or
assemblies
■ Design
The SIMATIC HawkEye 52T and SIMATIC HawkEye 53T are highperformance, high resolution readers/scanners for low-contrast
two dimensional (2D) Data Matrix direct part marks (DPMs) and
large one-dimensional (1D) barcodes. They combine an advanced video image processing illumination engine for reading
2D symbols with a laser scan engine for 1D barcodes into a single hand-held device.
The hand-held readers feature the LytePypeTM illumination
system that delivers superior performance for DPM reading at
high read rates. The HawkEye 52T/53T are contact or near
contact readers, and the LytePype guides the operator to position the reader for a simple point-and-shoot operation. The user
can easily switch between DPM reading and barcode reading
by double clicking the trigger or pressing the button on the back
of the unit.
The hand-held readers provide a comprehensive set of programmable features that can be configured to address any data
collection application. Setup is simple and performed via the
Graphical User Interface PC application program through the
serial interface port or by reading special Data Matrix codes
supplied with the unit.
■ Benefits
• Specialized on decoding hard to read low contrast Data Matrix
codes made by dot peen, laser or ink-jet on a variety of
surfaces
• Reading of a broad variety of direct part marks without any
parameter adjustments
• LytePype illumination system enhances readability of
low-contrast marks
• High-resolution imager for reading very small codes
very robust reading
• Easy reading of one-dimensional barcodes with a laser
scanner
They are hand-held readers/scanners with an ergonomic pistol
grip design. The device may be held in the right or left hand.
Reading is commanded by a trigger in front of the pistol grip.
The user can easily switch between DPM reading and barcode
scanning by double clicking the trigger or pressing the selector
button on the back of the unit. The readers are constructed of a
high impact durable plastic.
The data from the reader is passed through an attached 8 foot
(2.5 m) coiled cable which is terminated at a 9 pin female D shell
connector. The read results are passed in RS232 serial form to
any connected device capable of receiving serial data.
Power supply and LytePype options are not included as part of
HawkEye 52T or 53T systems and must be ordered as individual
line items.
SIMATIC HawkEye 52T
element sizes as small as 0.006 inches (0.15 mm), and an overall symbol size of up to 1.4" x 1.4" (36 mm x 36 mm). Barcodes
with a bar width as small as 0.005 inches (0.13 mm) and an overall code as wide as 6" (15.24 cm) are read with the laser scanner
SIMATIC HawkEye 53T
element sizes as small as 0.004 inches (0.10 mm), and overall
symbol size of up to 0.75" x 0.75" (19 mm x 19 mm). Barcodes
with a bar width as small as 0.005 inches (0.13 mm) and an overall code as wide as 6" (15.24 cm) are read with the laser scanner.
Illumination
Diffused Bright Field LytePype
Specify the 10 degree diffused bright field LytePype for most
applications involving dot peen, laser or printed marks on typical
surfaces.
Dark Field LytePype
The 30 degree dark field LytePype may be required for very low
contrast marks or marks on highly reflective surfaces.
5/35
5
■ Function
■ Integration
The SIMATIC HawkEye 52T/53T read and decode direct part
mark Data Matrix symbols and barcodes on a wide variety of
industrial surfaces.
The readers are hand held and will read and decode on input
from the pistol grip trigger.
Data communication requires connection to a system capable of
receiving ASCII serial data via RS 232 at a baud rate between
2400 bit/s and 19.2 Kbit/s. Operation of the supplied graphical
user interface requires a PC running Windows 2000 or Windows
XP and equipped with at least one serial port.
The SIMATIC HawkEye 52T/53T will typically be employed as
hand held, on-demand readers in an industrial environment.
They connect as a serial device and transmit ASCII data using
RS232 at configurable baud rates between 2400 bit/s and
19.2 Kbit/s. The connection and configuration will be similar to
that typically employed for hand held one-dimensional bar code
scanners.
Type
SIMATIC HawkEye 52T
SIMATIC HawkEye 53T
Reads the following codes
• 2D Matrix Code
Data Matrix, QR Code
• 1D barcode
Code 39, Code 128, UPC/EAN/JAN/SUP, Interleaved 2 of 5
Element size, min.
• 2D Matrix Code
0.15 mm (0.006")
0.10 mm (0.004")
• 1D barcode
0.13 mm (0.005")
0.13 mm (0.005")
Contrast, min.
• 2D Matrix Code
20% at 660 nm
• 1D barcode
25% at 650 nm
Image field
• Near (contact)
19 mm x 19 mm (0.75" x 0.75")
13 mm x 13 mm (0.5" x 0.5")
• Distant
Depth of field, max.
• Matrix Code reader
0 ... 51 mm (2")
• Barcode reader
51 … 152 mm (2" to 6")
Resolution
1024 x 1024 pixels
Lighting
• Matrix Code reader
• Diffuse bright field LytePype – Suitable for most applications with markings that were applied using
dot peen, laser or inkjet
• Dark field LytePype – For extremely low-contrast laser markings or markings on reflective surfaces
• Barcode reader
Visible laser light, wavelength 650 ± 10 nm
Interface
Integral interface
RS232 with transmission rates from 2400 bit/s to 19.2 Kbit/s
Configuration
Uploading of images and basic setting using simple graphical user interface (GUI) supported by
Windows XP/2000 or by decoding with special setup codes that are supplied with the device.
General data
Power supply
5
• Reader
(peak current 1250 mA)
(peak current 1700 mA)
• AC adapter
Input voltage 100 … 250 V AC;
0.5 A; 50/60 Hz
Input voltage 100 … 250 V AC;
0.5 A; 50/60 Hz
0 ... 40 °C (32 ... 104 °F)
Storage temperature
-20 ... +65 °C (-4 ... +149 °F)
Air humidity
Max. 95%, no condensation
Electrical safety
EN 61010 -1: 2002
EMI/high-frequency interference
CE, EN 61326: 1997+A1+A2+A3 Class A
Dimensions (H x D x W) in mm (inches)
177.8 x 101.6 x 57.15 (7.0" x 4.0" x 2.25")
5/36
■ Dimensions
Order No.
6GF3020-0HT52-0XX0
A
6GF3020-0HT53-0XX0
A
6GF3020-0AC00-0PS5
A
6GF3020-0AC50-0LB1
reflective surfaces
A
101,6
57,15
SIMATIC HawkEye 53T
160
Handheld reader with RS232
interface, for 2D code elements from 0.15 mm and 1D
code elements from 0.13 mm.
Maximum code size 36 mm x
36 mm
177,8
A
SIMATIC HawkEye 52T
Handheld reader with RS232
interface, for 2D code elements from 0.10 mm and 1D
code elements from 0.13 mm.
Maximum code size 19 mm x
19 mm
Accessories
Power supply
FS10_00222
for SIMATIC HawkEye 5xT
with RS232 interface. Supplied with adapters for global
use.
Input 12 V DC (10 … 250 V AC,
47 … 63 Hz); output (12 V DC ).
for HawkEye 53T
9-Pin D-type Sub (F)
5
6GF3020-0AC50-0LD3
9
1
6
FS10_00223
for HawkEye 52T
A
reflective surfaces
A
SIMATIC HawkEye handheld A
reader cradle
6GF3020-0AC51-0LB1
6GF3020-0AC51-0LD3
6GF3020-0AC50-0HR0
Assembly system for permanent installation of SIMATIC
HawkEye 5xT devices
MX wedge
■ Schematics
C
Pin
Signal Name
1
not connected
2
RxD Data In
3
TxD Data Out
4
not connected
5
SG
6
not connected
7
CTS Send In
8
RTS Send Out
9
not connected
6GF3020-0AC50-0WD1
Software package required for
sending serial data from the
SIMATIC HawkEye 5xT to PC
applications
5
Power Jack
1
2
FS10_00224
Pin
Signal Name
1
+12 V
2
Ground
5/37
UID Compliance Verification Products
■ Overview
Unique Identification (UID) is a mandatory United States DoD
(Department of Defense) requirement on all solicitations issued
after January 1, 2004 and DoD legacy items valued over $5,000
USD. This policy mandates the use of Data Matrix symbology on
a large class of equipment and parts procured by DoD.
The UID Compliance Verification products allow the US DoD and
all DoD suppliers and subcontractors to comply with MIL-STD130 and DFAR 252.211-7003 by performing:
• UID Mark Validation
The UID Compliance Verification products allow you to determine that the data elements in a Data Matrix mark are properly
formatted and concatenated and that a valid UID is output.
• Mark Quality Verification
MIL-STD-130 requires that the quality of each machine-readable mark be verified prior to delivery to the government.
These products provide the verification tools and reports to
make a compliant delivery and to ensure your UID mark is in
full compliance with all applicable standards.
■ Benefits
5
• Validates UID data element semantics and syntax and formatting.
• Ensures compliance to DoD UID policy & standards including
AIM DPM verification.
• Verifies mark quality per applicable international standards.
• Used by defense contractors and DoD Agencies for UID compliancy.
• Logs & archives operations including images.
• Generates printable compliance report.
• Database and spreadsheet storage of report data.
• Ongoing Software Support available from Siemens to maintain
compliance with policy revisions.
■ Function
• Data Matrix Reading and verification for DoD UID applications.
• Archiving of report data for auditing purposes.
• Checks content of Data Matrix against international standards.
5/38
UID products: Compliance Verifier, DPM
■ Overview
■ Application
• Unique Identification (UID) is a requirement on both the U.S.
Department of Defense Agencies who need to UID mark legacy equipment and supplier to the U.S. Department of Defense.
• UID Verification and Validation in accordance with MIL-STD130.
• UID Data Matrix marks for any marking technology (laser, dot
peen, chemical etch, photo etch, thermal print, others).
■ Design
The UID Compliance Verifier, DPM (for direct part marking) allow
you to comply with the U.S. Department of Defense (DoD) mandated Unique Identification (UID) policy in accordance with MILSTD-130 and DFAR 252.211-7003. The UID Compliance Verifier,
DPM is designed for verifying and validating UID Data Matrix
marks.
UID verification and validation is performed according to the following standards: AIM DPM-1-2006, ISO 16022, ISO 15415, ISO
15434, ISO 15418, ISO 15426-2, SAE AS9132 Laser, SAE
AS9132 Dot Peen, SAE AS9132 Electro-Chemical Etch, DFAR
252.211-7003, MIL-STD-130L, MIL-STD-130L Change 1, MILSTD-130M, MIL-STD-130M Change 1, Guide to Uniquely Marking Items Version 1.4, Guide to Uniquely Marking Items Version
1.5, Guide to Uniquely Marking Items Version 1.6, ATA SPEC200
Chapter 9 und ANSI MH10.
■ Benefits
• Allows full compliance to Unique Identification standards and
requirements.
• Backwards compatible to all previous MIL-STD-130 releases.
• Fully integrated design provides camera, lighting and fixed
optics.
• Large field of view (FOV) eliminates need to purchase multiple
verifiers for different Data Matrix sizes.
• New AIM DPM verification capabilities.
• Enables Quality Control for Data Matrix marking.
• Provides Reporting and Archive of UID verification results for
backup and compliance audits.
• One button operation makes verification easy.
• Configurable lighting control for fast, “First Passing Grade”
operation.
• Rugged housing with self leveling feet for desk top or hand
held operation.
• 6 built-in Illumination setting, including:
- DOAL (90)
- Dome (D)
- Medium Angle (45Q)
- Low Angle (30Q, 30T, and 30S)
• Results data readily integrates with other applications via SQL
access.
The UID Compliance Verifier, DPM (for direct part marking)
consists of a standalone desktop unit that is connected to a host
PC. The unit is designed for UID Data Matrix direct part marks
with varying thickness and shapes. It provides all the lighting options specified in AIM DPM-1-2006: Medium Angle Four Direction (45Q), Low Angle Four Direction (30Q), Low Angle Two Direction (30T), Low Angle Single Direction (30S), Diffuse
Perpendicular (90), and Diffuse Off Axis DOME (D). This all in
one unit, contains the appropriate fixed lighting and lensing necessary to comply with the required string checking and Data Matrix quality grading. The UID Compliance Verifier, DPM can be
used as a standalone desktop unit, portable verifier or mounted
to an optional stand. The maximum Data Matrix size for this system is 20 mm x 20 mm (0.8” x 0.8”).
The UID Compliance Verifier, DPM, consists of the following
components.
• UID DPM Verifier with Multifunction Illumination
• UID DPM Presentation Feet
• UID DPM Power Supply
• Ethernet network cable
• UID NIST Calibration Card
• UID Compliance Test Card
• UID Checker Software™
• Ethernet Cross Link Adapter
• Serial Communications Cable
• Getting Started Guide
The UID Compliance Verifier, DPM, requires you to supply a host
PC running Microsoft Windows 2000 or Windows XP with:
• At least a 2 GHz CPU
• At least 512 MB RAM
• Administrator Privileges
• A CD-ROM drive
• At least 100 MB of available hard disk space
• A 10/100 MB Network (Ethernet) interface
• Display capable of displaying at least 1024 by 768 pixels, true
colors
5/39
5
UID products: Compliance Verifier, DPM
■ Function
• Fully compliant with DoD UID Requirements MIL-STD-130 and
new AIM DPM-1-2006 Quality Guideline.
• Provides precise Data Matrix verification for any part and any
marking technology.
• Integrated camera with fixed optics.
• Single button operation will cycle through all lighting options
for best overall grade.
• Simple plug and play set up, power and Ethernet cable.
• One button calibration with NIST traceable calibration target.
• Desk top, hand held, or optional stand operation.
• New GUI with auto-photometry “Live Video” mode.
• New reporting features with Quality Assurance and DCMA auditable results.
• New DoD security feature, removes image capture for Secure
Facility operation.
• Superior report detail and presentation, eliminates subjective
interpretation.
■ Integration
The UID Compliance Verifier, DMP (for direct part marking) is
connected to a host PC via an Ethernet connection. A direct connection is possible with the included cross-over adapter. The
camera is capable of connecting to a company LAN via DHCP
or a static IP. An RS232 connection is available to configure the
camera for Ethernet connectivity.
Type
UID Compliance Verifier, DPM
Depth of field
0.125” (3.175 mm)
0.0075” (0.19 mm)
Power requirements
AC Adapter 100 to 240 V AC, 1.6 A
50/60 Hz input,
24 V at 1.5 A output
Interfaces
Ethernet for normal operation,
RS232 baud rates from 600 bps to
115.2 Kbps for maintenance
0 °C … 40 °C (32 °F … 104 °F)
Illumination
Embedded Class I LED
Red LED: 640 nm
Illumination Settings:
Diffuse Perpendicular 90 Degree
(90)
Dome (D)
Medium Angle 45 Degree (45Q)
Low Angle 30 Degree (30Q, 30T,
and 30S)
Humidity
Up to 95% non-condensing
Electrical/mechanical safety
EN 61010-1: 2002
Laser safety
EN 60825-1 1993 Amendment 2
2001-01
Order No.
UID Compliance Verifier,
DPM
Type
UID Compliance Verifier, DPM
Field of view
30.2 mm x 21.8 mm (1.19” x 0.86”)
Verification capabilities
ISO 16022
ISO 15415
AS9132 Laser
AS9132 Dot Peen
AS9132 Electro-Chemical Etch
MIL-STD-130M
Enhanced ISO 15415
AIM DPM-1-2006 Quality Guideline
for direct part marking.
Standalone desktop unit, for
verifying and validating labels
and data plates containing
UID Data Matrix marks
Accessories
UID Calibration Card
A 6GF3020-0UA10-0CC0
UID DPM Stand
A 6GF3020-0UA10-0ST0
■ Dimensions
6.40
6.40
FS10_00283
154.30
5/40
15.10
201.90
189.20
154.90
77.50
5
A 6GF3020-0UD10-0DP1
UID products: Compliance Verifier, LDP
(for labels and data plates)
■ Overview
■ Design
The UID Compliance Verifier, LDP (for labels and data plates)
consists of a standalone desktop unit that is connected to a host
PC. The unit contains the appropriate fixed lighting and lensing
necessary to complete the required string checking and Data
Matrix print quality grading. The UID Compliance Verifier, LDP is
for labels and data plates less than 3,17 mm (1/8") in thickness.
The overall Data Matrix size may be up to 15 mm x 15 mm (0.6"
x 0.6").
The UID Compliance Verifier, LDP (for labels and data plates) allow you to comply with MIL-STD-130 and DFAR 252.211-7003.
The UID Compliance Verifier, LDP (for labels and data plates) is
designed specifically for verifying and validating labels and data
plates containing UID Data Matrix marks.
UID verification and validation is performed according to the following standards: AIM DPM-1-2006, ISO 16022, ISO 15415, ISO
15434, ISO 15418, ISO 15426-2, SAE AS9132 Laser, SAE
AS9132 Dot Peen, SAE AS9132 Electro-Chemical Etch, DFARS
252.211-7003, MIL-STD-130L, MIL-STD-130L Change 1,
MIL-STD-130M, MIL-STD-130M Change 1,Guide to Uniquely
Marking Items Version 1.4, Guide to Uniquely Marking Items
Version 1.5, Guide to Uniquely Marking Items Version 1.6,
ATA SPEC200 Chapter 9 und ANSI MH10.
■ Benefits
• Allows compliance to unique identification standards and requirements.
• Backwards compatible to all previous MIL-STD-130 releases.
• Fully integrated design provides camera, lighting and fixed
optics.
• Large field of view (FOV) eliminates need to purchase multiple
verifiers for different Data Matrix sizes.
• New AIM DPM-1-2006 verification capabilities.
• Enables quality control for Data Matrix marking.
• Provides reporting and archive of UID verification results for
backup and compliance audits.
• One button operation makes verification easy.
• Rugged housing with label and data plate hold down lever.
• Built-in DOAL (90) Illumination allows grading of DPM marking
technology.
• Results data readily integrates with other applications via SQL
acces
■ Application
• UID is a requirement on both the U.S. Department of Defense
Agencies who need to UID mark legacy equipment and supplier to the U.S. Department of Defense.
• Unique Identification (UID) Verification and Validation in accordance with MIL-STD-130.
• UID Data Matrix printed label and data plate verification
The delivered UID Compliance Verifier, LDP consists of the following components:
• UID LDP benchtop verifier
• UID LDP power supply
• Ethernet network cable
• UID NIST calibration card
• UID compliance test card
• UID Checker Software™
• Ethernet cross link adapter
• Serial communications cable
• Getting Started Guide
The UID Compliance Verifier, LDP requires you to supply a host
PC running Microsoft Windows 2000 or Windows XP with:
• At least a 2 GHz CPU
• At least 512 MB RAM
• Administrator privileges
• A CD-ROM drive
• At least 100 MB of available hard disk space
• A 10/100 MB Network (Ethernet) interface
• Display capable of displaying at least 1024 by 768 pixels, true
colors
■ Function
• Compliant with DoD UID Requirements MIL-STD-130 and new
• Provides precise Data Matrix verification for UID labels and
data plates up to 1/8" thick.
• Integrated camera with fixed optics.
• Built-in lighting includes a direct on axis (90°) 640 nm illumination.
• Simple plug and play set up, power and Ethernet cable.
• One button calibration with NIST traceable calibration target.
• Desk top operation, no additional stand required.
• GUI with auto-photometry "Live Video" mode.
• Reporting features with quality assurance and DCMA auditable results.
• DoD security feature, removes image capture for secure facility operation.
• Superior report detail and presentation, eliminates subjective
interpretation.
■ Integration
The UID Compliance Verifier, LDP (for labels and data plates) is
connected to a host PC via an Ethernet connection. A direct connection is possible with the included cross-over adapter. The
camera is capable of connecting to a company LAN via DHCP
or a static IP. An RS232 connection is available to configure the
camera for Ethernet connectivity.
5/41
5
UID products: Compliance Verifier, LDP
(for labels and data plates)
Type
UID Compliance Verifier, LDP
25.4 mm x 19.05 mm (1.0” x 0.75”)
Field of view
ISO 16022
ISO 15415
AS9132 Laser
AS9132 Dot Peen
AS9132 Electro-Chemical Etch
MIL-STD-130M Enhanced ISO
15415
Verification capabilities
Maximum part thickness
0.125" (3.175 mm)
Depth of field
0.125" (3.175 mm)
0.0075" (0.19 mm)
Power requirements
AC Adapter 100 to 250 V AC,
0.05A 50/60 Hz input, 24 V at 500
mA output
Ethernet for normal operation,
RS232 baud rates from 600 bps to
115.2 Kbps for maintenance
Interfaces
0 °C ... 40 °C (32 °F ... 104 °F)
Illumination
Embedded Class I LED
Red LED: 640 nm
Diffuse perpendicular 90 degree
lighting
■ Dimensions
106.30
174.60
FS10_00284
10.50
277
254
208.90
45.10
R 25.40
5
R 81.90
279.40
330.20
5/42
Type
UID Compliance Verifier, LDP
Targeting Laser
Class II Lasers by IEC 60825-1
Humidity
Up to 95% non-condensing
Electrical/mechanical safety
EN 61010-1: 2002
Laser safety
EN 60825-1 1993 Amendment 2
2001-01
Order No.
UID Compliance Verifier,
LDP
A 6GF3020-0UD20-0CK1
for labels and data plates.
Standalone desktop unit, for
verifying and validating labels
and data plates containing
UID Data Matrix marks
Accessories
UID Calibration Card
A 6GF3020-0UA10-0CC0
Verification systems
■ Overview
Marking a product is normally done very early on in the
production process so that all following steps can be controlled
using the product identity.
By using verification systems, the readability of marks is guaranteed throughout the entire production process regardless of any
possible contamination or when using different read devices.
Moreover, the marking can continue to be read after the production process throughout the life span of the product.
HawkEye Direct Part Mark Verifier
SIMATIC HawkEye Direct Part Mark (DPM) Verifier guarantees
the quality of data matrix codes on directly marked parts. This is
a software option for the cameras of the SIMATIC HawkEye
1500 series. Siemens Direct Part Marking (DPM) technology is
utilized here. Users of HawkEye 1500 cameras can perform a
100% inspection for DPMs with this device and the marking
system can be set correctly before illegible markings are made
on the parts.
DMX Verifier+
SIMATIC DMx Verifier+ is a data matrix verification system that
supplies data on the code quality. It is a quality assurance
program with the target of ensuring that data matrix codes can
be read correctly for a number of materials and marking
procedures.
The DMx Verifier+ is a software package that is used together
with half-length PCI modules. The PCI module is connected with
external cameras via cables. Up to 4 cameras can be connected
with a PCI card. High-performance testing systems are possible
with this system. By adding an optional, external I/O module, the
functionality can be expanded and the system can be integrated
into an automated system.
5
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SIMATIC HawkEye Direct Part Mark Verifier
■ Overview
■ Design
Direct Part Mark Verification is offered as special software option
for all SIMATIC HawkEye 1500 series cameras.
The optimum configuration for a direct part mark verifier is typically different than that for a reader. Direct part mark verification
requires higher resolution than reading (more pixels per Data
Matrix symbol cell) and also requires that the axis of the camera
is perpendicular to the mark surface.
■ Function
Direct part mark quality problems that can be detected by the
Direct Part Mark Verification technology include:
• Improper or inconsistent mark dot/cell size
• Improper or inconsistent mark dot/cell location
• Improper overall mark geometry
• Mark or part surface damage
• Very low or inconsistent mark contrast
To ensure the quality of Data Matrix codes marked directly on
parts, Siemens offers the SIMATIC HawkEye DPM Verifier. This
verifier consists of a software option for the SIMATIC HawkEye
1500 Series cameras. It uses the Siemens Direct Part Marking
(DPM) technology. Using this system, manufacturers can now
continuously monitor and adjust their marking system before it
begins producing unreadable marks.
While Data Matrix readers or verifiers from other vendors evaluate marks using a specification known as the AIM standard (ISO
16022), originally developed for labels, the HawkEye DPM Verifier uses a set of quality measures developed by Siemens specifically for direct part marks. This helps prevent false alarms or
incorrect decisions, since direct part marks that receive a perfect A' according to the AIM spec may really be marginal or even
unacceptable, whereas marks that receive a very low or failing
AIM grade may be perfectly readable and need not indicate any
problems or require any changes in the marking process.
Order No.
■ Benefits
5
The Direct Part Mark quality verification measurements include:
• Cell size
• Cell center offset
• Cell size offset
• Cell modulation
• Border match
• Angle of distortion
• Symbol contrast
• Axial non-uniformity
• Print growth
• Unused error correction
• 100% in-line mark quality monitoring for DPMs in production
• Broad applicability resulting from support of the following
verification standards: Siemens DPM, AS9132, ISO 15415 and
ISO 16022 (AIM)
• Unique Siemens DPM quality measurements overcome
limitations of other verification standards
• Built-in A/B/C/D/F grading levels for ease of interpretation
• User selectable mark quality measurements to identify
different marking process problems
• User configurable good/fair/poor quality alarm ranges for
each measurement
• Direct connection to PLC or stack lights through onboard
digital I/O
• Graphical interface for advanced setup and in-line monitoring
of verification results and statistics
SIMATIC HawkEye DPM
Verifier
• Code reading system
including license for
- SIMATIC HawkEye1510
A 6GF3020-0HE15-2CV0
- SIMATIC HawkEye1525HD A 6GF3020-0HE15-2HV0
- SIMATIC
HawkEye1525SHD
A 6GF3020-0HE15-2SV0
- SIMATIC
HawkEye1525UHD
A 6GF3020-0HE15-2UV0
- SIMATIC HawkEye1515MD A 6GF3020-0HE15-1MV0
- SIMATIC HawkEye1515HD A 6GF3020-0HE15-1HV0
- SIMATIC
HawkEye1515SHD
A 6GF3020-0HE15-1SV0
- SIMATIC
HawkEye1515UHD
A 6GF3020-0HE15-1UV0
- SIMATIC
HawkEye1515LHD
A 6GF3020-0HE15-1LV0
5/44
■ Overview
■ Application
• Pharmaceutical label version verification (in accordance with
FDA)
• Small part identification and serialization
• Harsh environment production tracking
• Fraud prevention/permanent item identification
• Low-contrast verification and reading
■ Design
DMx Verifier+ is a software package that is designed to be used
with a half-length PCI PC card. The PCI card connects to external cameras via cables. Up to 4 cameras can be connected to
the PCI card.
SIMATIC DMx Verifier+ is a Data Matrix verification system that
provides symbol quality data. This system enables the development of quality control/assurance programs to maintain readability of Data Matrix symbols in a wide range of marking and
reading applications.
DMx Verifier+ verifies printed, etched, peened, or ink-jet marked
Data Matrix symbols on paper, metal, plastic, and many other
materials. DMx Verifier+ provides analysis of overall symbol
grade, symbol contrast, print growth1), axial non-uniformity, and
unused error correction. It provides graphical displays of measured parameters as well as summary and detail reports both
on-screen and hard copy.
1)
The size ratio of black cells to white cells should ideally be 1:1.
If the black cells increase in size, due to bad printing, readability is
impaired. This effect is called print growth.
Minimum PC requirements:
• Pentium class CPU (400 MHz or higher)
• 128 MB memory required
• 2 GB hard disk (Enhanced IDE)
• SVGA display (800 x 600 pixels with 256 colors)
• Disk space – approximately 50 MB free to install the software
• One open PCI slot (necessary for Vision Board installation
only)
• Windows 2000 (SP4 or later), Windows XP (SP2 or later)
Type
Verification parameters
• Standard
ISO 16022, ISO 15415, AS 9132,
AIM DPM
• Siemens
Siemens DPM Verification™
• In addition
Coded data, error correction level,
Data Matrix dimensions, Data
Matrix style, element resolution
■ Benefits
• Provides data matrix verification based on following
standards: AIM / ISO 16022, IAQG / AS9132, ISO 15415, AIM
DPM and Siemens DPM Verification (parameters such as
symbol contrast, print growth, axial non- uniformity, unused
error correction, etc.)
• Flexible, easy-to-use single push-button operation, optional
high-resolution camera and lens, stand, decoder/analyzer,
printer, monitor and specialized light source
• Graphical displays of measured parameters
• Reports element resolution used for analysis, cell placement
errors, cell size variations and overall matching
• Interchangeable Siemens light sources and lenses available
to meet all application requirements
• Provides summary and detailed analysis reports, both
on-screen and hard copy
• Enables development of quality control and assurance
programs
5
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Order No.
A 6GF3020-0DX00-0VF0
Comprising: Visionscape 0300
Framegrabber, software, digital
I/O extension cable, adapter
for 4 cameras, additional
accessories
Accessories
A 6GF3080-0VS10-0SM0
PC-internal I/O board with
10 opto-isolated I/Os and flash
control; I/Os: 2 trigger inputs,
2 flash outputs, 4 DOs and
2 DIs.
Contains: Ribbon cable for
connection to Vision Board
and connector set.
Not recommended when using
more than two cameras.
Installation in a spare slot
plate in the PC.
External I/O board
A 6GF3080-0VS24-0SM0
External I/O board with plug-in
opto-isolated I/O modules and
flash control. Supports: 4 digital I/Os for trigger and flash,
16 slots for opto-isolated I/O
modules, 8 analog outputs.
A ribbon cable is included for
connecting to the slot plate for
I/O connections.
• Opto-isolated I/O module
for external I/O board.
Digital input 2.5 to 28 V DC
(1 ms/1.5 ms)
A 6GF3080-0VS28-1SM0
A 6GF3080-0VS32-1SM0
• Opto-isolated I/O module f
or external I/O board. Digital
input 10 to 32 V DC (5 ms)
A 6GF3080-0VS16-1SM0
for external I/O board. Digital
input 2.5 to 16 V DC (25 μs)
A 6GF3080-0VS60-2SM0
output 5 to 60 V DC (50 μs)
A 6GF3080-0VS28-2SM0
output 24 to 280 V AC
(1/2 cycle)
5
• Opto-isolated I/O module f
or external I/O board. Input
module with switch
(for manual input circuit)
A 6GF3080-0VS00-1SM0
A 6GF3080-0VS00-2SM0
for external I/O board. Output
module with switch
(for manual output circuit)
For cameras, cables and additional accessories:
See "Accessories for SIMATIC Visionscape", page 5/106.
5/46
Vision Sensors
Introduction
Vision sensors – Simple and intelligent
SIMATIC MV220 color area sensor
The SIMATIC MV220 compact color area sensor is a complete
image processing system for automatic inspection of colored
objects. It is ideally suited for use under harsh industrial
conditions due to its degree of protection IP65.
It is used for applications in manufacturing, the packaging
industry and food and beverages industry. It is so easy to operate that no courses are necessary and the system is "trained"
instead of programmed, so even non-experts can use it instantly.
It is integrated in the plant automation using digital inputs and
outputs.
Highlights
• Eminently suitable for use in harsh industrial environments
thanks to degree of protection IP65
• Control of extremely high-speed processes possible
thanks to the short inspection time of the sensor
(approximately 30 inspections per second)
• Short changeover times thanks to simple model change
- 16 inspection models can be taught
- inspection models are selected using digital inputs
• Flexible adaptation to the individual applications possible
- flexible adjustment of image window and operating
distance
- flexible adjustment of parameters
• Fast commissioning
- no image processing knowledge necessary
- no programming necessary
SIMATIC MV230 height profile sensor
The SIMATIC MV230 compact height profile sensor is a complete image processing system for the automatic inspection of
objects based on their surface contour or profile. It is ideally
suited for use under harsh industrial conditions due to its degree
of protection IP65.
The application areas lie in production engineering, machine
construction and the packaging industry. It is so easy to operate
that no courses are necessary and the system is "trained" instead of programmed, so even non-experts can use it instantly.
It is integrated in the plant automation using digital inputs and
outputs.
Highlights
thanks to degree of protection IP65
• Shielding against ambient light is not usually necessary
due to its high degree of immunity to ambient light
- flexible adjustment of the laser line range that can be
evaluated
- flexible adjustment of parameters
- no programming necessary
• Effective start-up and maintenance functions using
diagnostics, checksums and statistical information
- Prevention of unauthorized operation through button
disabling
5/47
5
Vision Sensors
Introduction
SIMATIC VS100 Vision Sensors
For inspection of small components for shape, type or position,
our intelligent VS100 vision sensors are the perfect choice. The
complete package comprises lighting, processing unit, sensor
and cables. They are installed and commissioned with a flick of
the wrist. It is so easy to operate that no courses are necessary
and the system is "trained" instead of programmed, so even
non-experts can use it instantly.
The compact design allows it to be used in a wide range of
different infeed systems such as vibrating conveyors, conveyor
belts or grippers. Thanks to standardized interfaces, the vision
sensors can be flexibly integrated into the plant automation. For
simple conveyor units, a stand-alone solution is available without
an additional PLC.
Highlights
• Extremely easy operation
• Special image processing expertise is not required
• The system is commissioned by teaching it,
not programming it
• Stand-alone operation possible
• Simple connection to PROFIBUS DP / PROFINET
or serial interface
• WinCC integration
• Remote diagnostics
5
5/48
Vision Sensors
Introduction
■ Application
Object inspection with SIMATIC MV220
Inspection task
Color inspection tasks in manufacturing and assembly
systems
Applications
Manufacturing, packaging industry and food and
beverages industry
Type of parts to be inspected
e.g. completeness of colored parts, blister packs, cups,
bottles, labels and covers
Object inspection with SIMATIC MV230
Inspection task
Inspection of surface contours and profiles in production
engineering and assembly
Applications
Production engineering, the packaging industry and
machine construction
Inspection, parts recognition and position checking of parts
based on their geometric surface contour or profile
Form inspection with SIMATIC VS110
Inspection task
Correct or defective part and checking of infeed direction
Applications
Vibrating conveyors, conveyor belts, workholder carousels,
gripper units
e.g. screws, bolts, molded parts, pharmaceutical products,
confectionery ...
Object inspection with SIMATIC VS120
Inspection task
Correctness, lack of damage and position of a part or
pattern; position of the part with x/y coordinate and angle
of rotation in degrees
Applications
Conveyor belts, workholder carousels, gripper units,
production machines
e.g. screws, bolts, molded parts, pharmaceutical products,
confectionery, logos, patterns ...
5
5/49
Vision Sensors
Introduction
MV220
MV230
VS110
VS120
Object inspection (color)
Object inspection
Form inspection
Sensor type
CMOS sensor (color),
640 x 480 pixels
CMOS sensor,
750 x 480 pixels
CCD chip,
640 x 480 quadratic pixels
Object inspection
Image capture
Digital, max.
33 frames/second
Digital, 20 frames/second
Digital, max.
58 frames/second
Sensor head type
Variable display field size
Fixed display field size
2 x fixed focus
(fixed display field size)
2 x fixed focus with fixed
display field size,
1 x C/CS-Mount with variable
display field size
• Available versions
Complete system
• Enclosure
see below
see below
Extruded aluminum enclosure
• Degree of protection
IP65
Parts size (W x H)
Display field size (infinitely)
adjustable
• For object distance of
50 mm: Display field size
40 x 30 mm
200 x 150 mm
75 x 100 mm
• Objects up to
• Objects up to
59 mm x 45 mm, inspection
window: 70 mm x 50 mm
• Objects up to
• Objects up to
• Variable size of object with
C/CS-Mount
Ambient temperature
0 - 45 °C, no condensation
0 °C to 50 °C, without fans
Lighting
• Illuminant
Integrated white LEDs
Laser diode, red light
Infrared LEDs
Red LEDs
• Enclosure
see below
see below
Metal with plastic diffusing
panel
Plastic ring light with plastic
diffusing panel
IP65
IP40
IP65
• Operator controls
4-character text display with operator buttons
4 operator buttons
LCD display panel (4 lines with 10 characters each)
and 6 operator buttons for menu operation
• Number of types to be
saved
up to 16
up to 15
up to 64
• Triggering inspection
External
External or internal
freewheeling trigger
External or automatic
External
• Permissible parts rate
33 inspections/s
20 inspections/s
25 items/s
20 items/s
(object-dependent)
Any
From left to right or viceversa
–
Processing unit
• Infeed direction
5
- For external triggering
Any
- For automatic triggering
–
Enclosure
(degree of protection)
Plastic, aluminium (IP65)
Plastic, suitable for cabinetless installation (IP40)
Interfaces on
processing unit
6 (including 1 trigger input)
• Digital outputs for 24 V DC 5
8 (including 1 trigger input)
4
6 (3 of which 0.5 A)
• Integrated interface
–
RS232
–
Digital interface
• Supply voltage
24 V DC
Current consumption, max. 2 A
5/50
2.5 A
PROFIBUS DP/Ethernet
4A
Vision Sensors
SIMATIC MV220
■ Overview
• Packaging machines for blister packs and combined packs
• Checking for presence, part recognition and checking the
location of colored objects
• Cup and bottle filling in the food & beverages industry
• Print inspection and parts identification for labels and covers
■ Design
• Compact image processing sensor for automatic inspection of
colored objects
• A synthesis of high-performance image processing
technology with simple, compact sensors
• For applications in manufacturing, the packaging industry and
food and beverages industry
• Process-oriented implementation thanks to degree of
protection IP65
• Integration in plant automation using digital inputs and outputs
• Quick familiarization with task thanks to the teach-in function
■ Benefits
thanks to IP65 degree of protection
• Control of extremely high-speed processes possible thanks
to the short inspection time of the sensor (approximately
30 inspections per second)
- Inspection models are selected using digital inputs
- Flexible adjustment of image window and operating
distance
- Flexible adjustment of parameters
- No image processing knowledge necessary
- No programming necessary
■ Application
The SIMATIC MV220 image processing sensor is a complete image processing system for automatic inspection of color objects.
It completes the product portfolio in the low-end image processing segment and high-end segment of conventional sensors.
Due to its high performance and simplicity, simple color
inspection tasks are accessible that are too complex for the
other image processing systems and which exclude themselves
on grounds of cost.
The module is used in:
• Manufacturing and assembly systems for automobile industry
suppliers and electronics;
• Checking the presence of colored components
The SIMATIC MV220 image processing sensor combines all the
components required for the test in a compact housing:
• Rugged plastic/metal housing with IP65 degree of protection
• Digital camera for evaluation of color pictures:
- CMOS chip
- Resolution of 640 x 480 pixels
• Continuously adjustable lens:
- Variable image field from 40 x 30 mm to 200 x 150 mm
- Variable object distance from 50 mm to 250 mm
• Integrated white lighting
• Laser-based alignment tool
• Operator controls and displays:
- Input keys
- Display
- LEDs
• M12 plug and socket with connections for:
- Power supply
• M4 fastening holes for mechanical fixing system for industrial
sensors
■ Function
• Teaching in the models using one or more good parts
• Inspecting an object using the features extracted during
teach-in
• Inspection can be performed on stationary and moving
objects
• Inspection of the object supplies a good/bad statement in
accordance with the set threshold values
• The results are output on two digital outputs:
- OK: Compliance of the object with the saved model is better
or equal to the set threshold value
- N_OK: Compliance of the object with the saved model is
worse than or equal to the set threshold value
Mode of operation
Manual alignment of the sensor is supported by a laser-based
alignment tool. Two laser beams project two light spots into the
image window of the sensor.
The sensor is calibrated to the ambient conditions, menu-driven,
based on the templates supplied.
The inspection tasks are taught by presenting one or more good
objects. The result of teach-in can be saved in one of 16 data
records. The learned inspection task can then be tested
immediately in test mode.
To start the evaluation mode you have to select a trained object
data record and switch to "RUN" mode. The sensor starts the
evaluation after triggering.
Depending on the trained threshold values and the actual
evaluated values, the result is output to the OK or N_OK digital
outputs for a good or bad result respectively.
The inspection task can be changed by selecting a different
data record (model) in "RUN" mode.
Any sensor faults or errors in operating the sensor are reported
in the diagnostics. Evaluation mode continues or is terminated
depending on the type of error.
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5
Vision Sensors
SIMATIC MV220
MV220 Vision Sensor
General Specifications
MV220 Vision Sensor
Supply voltage
Image sensor
CMOS sensor (color);
640 x 480 pixels
• Rated value
24 V DC
• Voltage range
Size of the image field
Continuously variable; depending
on the object distance
20.4 to 28.8 V DC;
with reverse polarity protection
2A
• For object distance of 50 mm
40 x 30 mm
Material
• For object distance of 250 mm
200 x 150 mm
• Housing
Plastic, aluminum
Number of distinguishable colors
Depending on inspection severity;
2048 colors / 64 colors / 16 colors
• Lens cover
Plastic
Weight
113 x 35 x 90
Inspection types
Matching, recognition
430 g
Inspection triggering
External; via digital input
Ambient temperature
IP65 acc. to DIN EN 60529
Output of results
"OK" and "N_OK"; via LEDs and
digital outputs
Mechanical strength
0 – 45°C
Image acquisition
Lighting
Light source
Integrated white LEDs
Light intensity
800 LUX for object distance of 150
mm
External lighting
Controllable via digital output
Mechanical strength
• Oscillations
acc. to IEC61131-2
• Shock
acc. to IEC61131-2
Order No.
Functions
Operator control
4-character text display and
4 operator buttons
Using laser projection
(laser class 2)
Number of models that can be
stored
16; using digital inputs
Teach-in of models
Using "Teach-in"
Diagnostics messages
Using LED, text display
and digital output
Accessories
Operating status display
Using LED and digital output
M12 cable plug
Disabling operation of keys
Possible using digital input
With 5 m PUR cable, black,
shielded,
8-pole (8 x 0.25 mm2)
6 inputs, 24 V DC
of which one trigger input
(100 µs delay time) and 5 inputs for
model selection and key disabling
M12 cable plugs
Digital inputs
Digital outputs
5 outputs; 24 V DC
Outputs for results, 500 mA
Outputs for diagnostics and
external lighting, 100 mA
Outputs for operating status,
20 mA
Connection of digital inputs and
outputs
M12 socket and M12 plug, 8-pole
Mounting the sensor
Using M4 fixing holes
3RX8 000-0CD81-1GF0
Round-steel fixing bar
Diameter = 12 mm, length
= 200 mm, for fixing system
for sensors
3RX7 315
Diameter = 12 mm, length
= 300 mm, for fixing system
for sensors
3RX7 316
Holding plate
3RX7 326
For accommodating the
SIMATIC MV 220,
use in connection with fixing bar;
for fixing system for sensors
With 12 mm receptacle
for sensor fixing system
3RX8 000-0CB81-1GF0
shielded,
8-pole (8 x 0.25 mm2)
Mounting base
5/52
6GF5 110-0AA00-0AA0
Color mark sensor for inspecting
colored objects;
size of image field
40 mm x 30 mm to 200 mm x
150 mm; operating unit, display
unit and LED lighting integrated;
incl. operating instructions and
templates
Alignment tool
Interfaces
5
SIMATIC MV220
3RX7 322
Vision Sensors
SIMATIC MV220
■ Dimensions
■ Schematics
100
87,4
M4
WH (L+)
BN (N_OK)
YE (OK)
GR (TRG OUT)
PK (DIAG)
BU (TRG)
RD (RDY)
GN (M)
62
75
90
40
1
2
4
5
6
7
8
3
6
FS10_00163
7,5
MV220 Vision Sensor, X1 interface
FS10_00158
1
2
3
4
5
6
7
8
35
98
113,4
WH
BN (SEL0)
GN (SEL1)
YE (SEL2)
GR (SEL3)
PK (DISA)
BU
RD
FS10_00164
MV220 Vision Sensor, X2 interface
2
1
8
7
3
4
6
5
FS10_00166
MV220 Vision Sensor, socket pin assignment
1
2
8
7
3
5
4
6
5
FS10_00165
MV220 Vision Sensor, plug pin assignment
5/53
Vision Sensors
SIMATIC MV230
■ Overview
The module is used in:
• Production and assembly systems for automotive suppliers
and electrical engineering;
checking, parts recognition and position inspection during
assembly
• Packaging machines
Checking for presence, parts recognition and checking the
location of objects
• General machine construction
Checking for presence, parts recognition and checking the
location of objects
■ Design
• Compact image processing sensor for the automatic testing of
objects based on the specific surface contour or profile.
• A synthesis of high-performance image processing technology with simple, compact sensors
• High stability against ambient light
• For applications in manufacturing, the packaging industry and
in the construction of special machines and serial machines
• Process-oriented implementation thanks to degree of
protection IP65
• Integration in plant automation using digital inputs and outputs
• Quick familiarization with task thanks to the teach-in function
■ Benefits
5
• Degree of protection IP65 makes use in harsh industrial
environments possible
• Costs for shielding against ambient light can normally be
saved due to their high stability against ambient light
• Rapid startup thanks to Teach In
- effective start-up and maintenance functions using
diagnostics, checksums and statistical information
• Prevention of unauthorized operation through button disabling
■ Application
The SIMATIC MV230 height profile sensor is a complete image
processing system for the automatic inspection of objects based
on the specific height contour or profile. The split-beam method
and laser projection on which it is based supports extremely
rugged and reliable inspection.
It completes the product portfolio in the low-end image processing segment and high-end segment of conventional sensors.
Its performance capability, simplicity and in particular the ruggedness of the test procedures can be used for inspection tasks
that are too complex for other image processing systems and
that must be disregarded for cost reasons.
5/54
The SIMATIC MV230 height profile sensor combines all the
components required for the test in a compact enclosure:
• Rugged plastic/metal enclosure with degree of protection
IP65
• Digital camera:
- CMOS chip
- Resolution of 750 x 480 pixels
• Integrated laser line of up to 75 mm in length
• Operator controls and displays:
- Input keys
- Display
- LED displays
• M12 plug and socket with connections for:
- Power supply
• M4 fastening holes for mechanical fixing system for industrial
sensors
■ Function
• Training of models based on a Good object
• Inspecting an object using the features extracted during
teach-in
• Inspection of the object supplies a good/bad statement in
accordance with the set threshold values (Q-LIMIT)
• Inspection results are output on two digital outputs:
- OK: Compatibility of the object with the saved model is
greater than or equal to the set threshold value
- N_OK: Compatibility of the object with the saved model is
less than the set threshold value
Operating principle
Manual alignment of the sensor is supported by the visible laser
line.
The inspection task is trained by presenting a Good object.
The object to be inspected or the object area to be inspected is
positioned under the laser line.
For smaller objects, the length of the laser line range that can be
evaluated can be reduced. The teach-in result is saved under
one of 16 data records (model number).
The learned inspection task can then be tested immediately in
test mode.
To start the evaluation mode you have to select a trained object
data record and switch to "RUN" mode.
After triggering, the sensor starts evaluation.
On the basis of the learned threshold values and the actual
values of the evaluation, a result is output on the OK digital
outputs (Good) or N_OK (Bad).
The inspection task can be changed by selecting a different
data record (model) in "RUN" mode.
Any sensor faults or errors in operating the sensor are reported
in the diagnostics. Evaluation mode continues or is terminated
depending on the type of error.
Vision Sensors
SIMATIC MV230
MV230 Vision Sensor
Material
MV230 Vision Sensor
Image sensor
Operating distance
Size of the image field
CMOS sensor; 750 x 480 pixels
210 mm to 310 mm
75 x 100 mm
(for 310 mm operating distance)
Test type
Profile evaluation
Accuracy/physical resolution
Height accuracy: 0.5 mm;
Width accuracy: 0.2 mm
Triggering for image capture
Internal, freewheeling trigger;
external trigger through digital
input TRG
Max. cycle time
50 ms
Response time
16 ms
Output of results
"OK" and "N_OK";
via LEDs and digital outputs
Lighting
Light source
Laser diode, red light
Laser protection class
2M (IEC 825-1, EN 60825-1)
Length of laser line
50 mm to 75 mm
Plastic, aluminum
plastic
Dimensions (H x W x D) in mm
161 x 35 x 112
Weight
450 g
IP65 to DIN EN 60529
Ambient temperature
0 to 45 °C, no moisture
condensation
Mechanical strength
• Vibration
acc. to IEC61131-2
• Shock
acc. to IEC61131-2
Order No.
SIMATIC MV230
Image processing sensor for the
automatic inspection of objects
and their position based on the
specific surface contour and
profile
4-character text display and
4 operator buttons
M12 cable plug
Number of models that
can be taught
16
shielded,
8-pole (8 x 0.25 mm2)
Teach-in of models
"Teach-in" on the sensor
M12 cable plugs
Diagnostic messages
available; using LED, text display
and digital output
Operating status display
available; using LED and digital
output
shielded,
8-pole (8 x 0.25 mm2)
Disabling operation of keys
possible; using digital input
Checking the set values
possible using global and
model-specific checksums
Statistics function
available
Interfaces
Digital inputs
A 6GF2 110-0BA00-0AA0
Accessories
Functions
Operation
• Enclosure
• Lens cover
6 inputs; for trigger (TRG),
model selection (SEL0-3)
and button disable (DISA)
Rated voltage
24 V DC
Input current
typ. 7 mA
Voltage range
Signal 1: 15 ... 30 V
Signal 0: -3 ...5 V
Input delay
3 ms typical (input TRG 0.1 ms)
Input characteristics curve
IEC1131, Type 1
Digital outputs
4 outputs;
for result output (OK, N_OK),
diagnostics (DIAG) and ready
status (RDY)
Output voltage for "1" signal
L+ (-0.8 V)
Output current for "1" signal
500 mA (outputs OK, N_OK)
100 mA (DIAG)
20 mA (RDY)
Short-circuit protection at the
outputs
Yes, electronic
3RX8 000-0CB81-1GF0
3RX8 000-0CD81-1GF0
Round-steel fixing bar
Diameter = 12 mm,
length = 200 mm,
3RX7 315
Diameter = 12 mm,
length = 300 mm,
3RX7 316
Holding plate
3RX7 326
For accommodating the
SIMATIC MV 220,
use in connection with fixing bar;
Mounting base
3RX7 322
With 12 mm receptacle
for sensor fixing system
5
General data
Supply voltage L+
• Nominal value
24 V DC
• Voltage range
20.4 to 28.8 V DC,
with reverse polarity protection
Power consumption max.
2A
5/55
Vision Sensors
SIMATIC MV230
■ Dimensions
■ Schematics
112,5
1
2
4
5
6
7
8
3
M4
SIMATIC
MV230
62
76
7
35,3
90
FS10_00240
FS10_00236
67
40
136
152
s
WH (L+)
BN (N_OK)
YE (OK)
GR
PK (DIAG)
BU (TRG)
RD (RDY)
GN (M)
Plug connection for interface X1 and core color for M12 cable socket,
8-pin, length 5 m (Order No.: 3RX8 000-0CB81-1GF0)
1
2
3
4
5
6
7
8
WH
BN (SEL0)
GN (SEL1)
YE (SEL2)
GR (SEL3)
PK (DISA)
BU
RD
FS10_00164
Plug connection for interface X2 and core color for M12 cable plug,
8-pin, length 5 m (Order No.: 3RX8 000-0CD81-1GF0)
2
1
8
7
3
4
6
5
FS10_00166
Pinout X1, M8 connection for cable sockets
1
2
8
7
5
3
4
6
5
FS10_00165
Pinout X2, M8 connection for cable plug
5/56
Vision Sensors
SIMATIC VS110
■ Overview
from the evaluation unit directly to any PC during adjustment of
the sensor head and the lighting.
Sensor head
• CCD chip (640 x 480 quadratic pixels)
• Built-in, fixed lens system (two different variants are available)
• Interface for digital transmission of image data to the analyzer
unit
The housing is constructed from extruded aluminium to the IP 65
degree of protection.
Evaluation unit
• Vision sensor for the visual inspection of small parts
• The solution for monitoring objects in the infeed
• For monitoring object type, position and lack of damage or
correct processing
• Easy commissioning with special teach-in; no time-consuming
programming necessary
■ Application
The Vision Sensor SIMATIC VS110 visually monitors small parts
in a materials infeed for the correct shape and position and indicates faulty objects by means of a BAD signal. Typical objects
that can be inspected are:
• Bolt
• Screws
• Injection molded components
• Small metal components
• Chocolates
The following features are monitored:
• Object type:
Is the object of the right type?
• Infeed alignment:
Two different positions can be taught and analyzed
• Lack of damage or correct processing
The visual inspection is performed by transmitted light, i.e.
based on the shadow image of the object.
The following types of equipment can be used as the conveyor
system for the objects:
• Vibrating conveyors (spiral or linear conveyors)
• Conveyor belts
• Workpiece holder carousels
• Gripper units (handling systems, robots)
■ Design
To use the SIMATIC VS110 vision sensor, the following components are required that are included in the scope of supply:
• Sensor head
• Backlighting, specially designed for the application and the
sensor head
• Evaluation unit
• Cables
The package is completed with a CD containing setup software
and assembly and operating instructions.
The only additional item of equipment that is required for startup
is a serial cable which enables a live image to be transferred
The evaluation unit has connections for:
• Supply voltage 24 V DC
• Lighting
• Sensor head
• Digital inputs and outputs
• RS232 serial interface.
The device is equipped with:
• 4-line text display for operator prompting
• 6 keys for operation of unit
The analysis is carried out by a powerful digital signal processor.
The housing is made of plastic and is designed for installation
outside the control cabinet.
Backlighting
The metal housing of the backlighting unit can be fixed to the
machine in different positions. An infrared LED is used to generate the light and it is operated in flash mode. The energy control
for the flash is integrated in the lamp.
■ Function
• Continuous or externally triggered frame transfer
• Automatic activation of the flash included in the scope of
supply
• The currently observed object is compared with the taught
reference part with regard to identical/similar shape
• Intelligent teaching of the respective object instead of
programming the analysis procedure
• Output of the respective test results to three quality outputs
OK_A (correct object in taught position A), OK_B (correct object in taught position B) and NOK (wrong or faulty object). The
quality outputs are ideally suited to the direct control of pneumatic valves and can be adjusted with regard to pulse duration and travel offset
• Analysis can be finely adjusted with regard to identical/similar
shape
• Automatic determination of the analysis threshold ("Q limit") is
possible
• Permissible "height supplement" ("Y limit") of the object is
adjustable (variation of the object in the recorded image due
to vibration of the conveyor)
• Transfer of a practically live image to the PC using setup
software to support correct alignment of the equipment during
assembly/startup
Operating principle
Adjustment
After the SIMATIC VS110 has been installed, it is easily checked
for correct alignment using the setup software that is included in
the scope of supply. This software can be installed on any PC,
and delivers live images from the sensor head during the setup
phase.
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5
Vision Sensors
SIMATIC VS110
Training
When the sensor head and lighting have been correctly aligned,
the user can start to teach the objects. During the teaching
phase, the VS110 learns to recognize the contours and
preferred positions as a result of repeated observation of the
objects to be monitored in the application environment; then it
automatically determines the analysis threshold for differentiating between GOOD and BAD objects. Between 0 and 999
objects can be used for this purpose.
Type
Vision-Sensor SIMATIC VS110
Sensor head
Image capture
CCD chip ¼", 640 x 480 square
pixels; full frame shutter with
automatic exposure time
Image data transfer
58 images/s,
digital image data transfer
Available versions
Two versions each with a fixed
lens system for different object
sizes and mounting positions
• "Large objects"
For objects of size
7 …59 x
7 …45 x
1 …20
(width x height x depth in mm)
• "Small objects"
For objects of size
4 …35 x
4 …25 x
1 …10
(width x height x depth in mm)
Housing
Extruded aluminum housing,
black anodized
Programming
42 x 42 x 100
SIMATIC VS110 is not programmed or parameterized like
conventional image processing systems. It is configured for the
specific task by presenting it with objects during a teaching
phase.
IP65 according to DIN EN 60529 /
VDE 0470-1
Ambient temperature
0 …50 °C
This phase comprises three or four steps. First, with the
conveyor system running, the "background" is determined.
Once the fixed equipment has been automatically eliminated
from the subsequent analyses by observation of the conveyor
system (during the conveying of objects, wherever possible),
the SIMATIC VS110 can be shown and taught a GOOD part in
its preferred position. If necessary, a GOOD object can then
be taught in a second preferred position. The teaching phase
is then completed with automatic determination of the analysis
threshold for deciding between GOOD and BAD objects.
Between 0 and 999 objects can be used for this purpose.
• Vibrations
1 g (60 …500 Hz)
• Shock
Analysis mode
In analysis mode, the contour area of each object is compared
with that of the stored taught object. During comparison of the
contours of the actual and taught object, local areas that differ
are determined and summed. The total differential area as a ratio
of the total area of the taught object results in the decision as to
whether the actual object corresponds to the taught object or
not. The decision threshold used here can be set. In the case of
a correct object, the quality output OK_A is activated, and in the
case of a defective or wrong object NOK is output.
The equipment can also be used to detect the position of an
object. When the current object corresponds with the taught
object in preferred position A, output OK_A is activated and
when the current object corresponds to the taught object in
preferred position B, output OK_B is activated. When the current
object does not correspond to either position, NOK is output.
Each training operation can take place with the conveyor unit
running, and can be initiated by the input keys on the unit or by
remote control.
Up to 15 different objects in two possible positions can be stored
in the unit power fail-proof from where they can be called up at
any time by the user or, if required, from an external PLC.
Mechanical strength
Lighting
Illuminant
LED, wavelength 880 nm (NIR),
designed as flash of 20 to 300 µs
duration, diffuse
Housing
Metal with plastic diffusing panel
155.5 x 130 x approx. 39, active
lamp surface 116 x 93, with multiple fixing possibilities
VDE 0470-1
Ambient temperature
0 …50 °C
Mechanical strength
• Vibrations
1 g (60 to 500 Hz)
• Shock
Evaluation unit
5
5/58
Operator prompting
4-line text display and 6 operator
buttons
Teaching new objects ("training")
New training technique with automatic threshold generation
Number of objects saved
15 different objects each at two
possible angles are selectable
using operator buttons or digital
inputs, stored power fail-proof
Inspection triggering
Externally (through digital input)
or automatically
Permissible object rates
25 to 5 objects/s for object widths
of 4/7 to 35/59 mm
Maximum permissible conveyor
speed
250 mm/s
(corresponds to 15 m/min)
Vision Sensors
SIMATIC VS110
Type
Vision-Sensor SIMATIC VS110
Order No.
As required
• For automatic triggering
From left to right or right to left
Commissioning software
PC setup software on CD supplied
for displaying the sensor image
when mounting and adjusting the
sensor head and lighting
Housing
Plastic, all cables of plug-in type,
suitable for cabinet-free installation
170 x 140 x 76
VDE 0470-1
Ambient temperature
0 …50 °C
Mechanical strength
• Vibrations
1 g (60 to 500 Hz)
• Shock
Interfaces on evaluation unit
8;
sensors,
7 further PLC-capable control
inputs
6;
for the direct activation of pneumatic valves
(15-pin Sub D socket for inputs/
outputs)
• Integrated interface
RS 232 (9-pin Sub-D, male)
for start-up support
the flash
Digital interface
(26-pin Sub-D socket) for connecting the VS110 sensor head
SIMATIC VS110
vision sensor
Complete package for inspection of object form; comprising
sensor head, transmitted light,
evaluation unit and all the necessary cables; incl. documentation package for SIMATIC
VS110
For objects up to 35 x 25 mm
(W x H), cable length 2.5 m
(transmitted light and sensor
head)
6GF1 012-1AA
(W x H), cable length 10 m
head)
6GF1 012-1AA01
(W x H), cable length 2.5 mm
head)
A 6GF1 011-1AA
(W x H), cable length 10 m
head)
A 6GF1 011-1AA01
Accessories
Connecting cable for HMI
adapter and PC/TS adapter
See Page 5/65
Supply voltage
• Rated value
24 V DC
• Permissible range
20 … 30 V DC
Maximum current consumption
2.5 A, of which up to 1.5 A for
supplying the pneumatic valves
that can be connected
5
5/59
Vision Sensors
SIMATIC VS120
■ Overview
■ Design
The SIMATIC VS 120 vision sensor offers the following image
field sizes:
• 70 mm x 50 mm fixed-focus sensor head
• 40 mm x 30 mm fixed-focus sensor head
• Variable field of view with C/CS-Mount sensor head
The following components are required for use of the fixed-focus
version of the SIMATIC VS120 vision sensor and are included
in the scope of delivery:
• Sensor head
• Front lighting in the form of a ring light matched to the application and sensor head
• Processing unit
• Connecting cables
• CD with configuration software and assembly/operating instructions
• Vision sensor for object finding and object size testing in
reflected light
• VS120 finds and checks different objects and / or patterns,
e.g.:
- printed symbols (product markings on labels, packaging,
etc. )
- injection-molded parts,
- ceramic elements,
- ...
• Can be used in principle for the following applications:
- position detection for Pick&Place applications,
- checking the presence and position of objects in production,
- checking the orientation of objects in infeed systems
• Easy configuration through presentation of the good object to
be recognized. "Training" is done automatically by activating
the training function of the unit.
• Parameter definition is done using the web-based operating
interface and can be run on various platforms with the following requirements:
- Browser (IE5.5 or higher),
- JAVA-VM (MS, SUN).
• The web-based operator interface is also used for controlling
the device from an HMI device. The same prerequisites apply
here concerning the Browser and JAVA VM.
• Remote maintenance concept using web-based operator interface.
• Remote controlled with integrated digital inputs, PROFIBUS or
PROFINET IO.
• Can be supplied as a complete package in several variations
for different object sizes
5
■ Application
The intelligent vision sensor can be used for the following applications:
• Determining the position for Pick & Place applications
• Checking the presence and position of objects in production
• Checking the orientation of objects in infeed systems
Examples of possible inspection tasks and inspection objects:
• Checking the presence and position of symbols (warnings)
and logos (corporate logos) on print media and packaging
• Checking the presence and position of objects in production
for the quality assurance of assembly steps
• Checking the orientation of assembly items in infeed systems
5/60
To start up the fixed focus version you also need the following
items (not included in the scope of delivery):
• Ethernet cable (see "Accessories") for connecting the evaluator to any web client. The web client, e.g. a PC with web
lighting.
The following components are required for use of the C/CS
mount version of the SIMATIC VS120 vision sensor and are
included in the scope of delivery:
• Sensor head (without lens!)
• Processing unit
• Connecting cables (no connecting cable for lighting!)
• CD with configuration software and assembly/operating instructions
To start up the C/CS-Mount version you also need the following
items (not included in the scope of delivery):
• C/CS-Mount lens with the required imaging properties
• Suitable light source and suitable connecting cable
(see accessories)
• Ethernet cable (see "Accessories") for connecting the evaluator to any web client. The web client, e.g. a PC with web
lighting.
Sensor head
• Extruded aluminium housing to degree of protection IP65
(fixed-focus version)
• CCD chip (640 x 480 quadratic pixels)
• Lens, permanently installed and non-adjustable (fixed focus
version)
• Interface for digital transmission of image data to the processing unit
A sensor head for C/CS-Mount lenses is additionally available.
Processing unit
The processing unit has:
• Plastic housing, designed for cabinetless construction (IP40)
• Connections for
- Supply voltage 24 V DC
- Lighting
- Sensor head
- Ethernet interface (DHCP-Client, DHCP-Server, fixed IP address)
- PROFIBUS DP
• 4-line text display for operator prompting
Vision Sensors
SIMATIC VS120
• 6 keys for operating the unit
• User guidance with web-based operator interface (HTML,
JAVA VM)
• Access protection by means of password.
The following communication services are included:
• PROFINET IO (slave)
• PROFIBUS DP V0 (slave),
• TCP/IP native
The analysis is carried out by a powerful digital signal processor.
Front lighting
• Designed as ring light pushed onto sensor head
• Can be dismounted, and secured with different orientation
on the machine
• Housing with degree of protection IP65
• Equipped with red LEDs
• Operation in flash mode
• Power control for the flash integrated in the light
■ Function
• Training the object test parameters using one or more good
objects
• Testing an object and/or pattern with the features taken from
the training
• Testing can be performed on stationary and moving objects
• Checking for a match with the reference provides a good/
poor indication after comparison with set-value criteria
• Test results output to three control outputs:
- OK:
trained object and/or pattern found based on features;
degree of match greater than set value
- N_OK:
trained object and/or pattern NOT found based on features;
degree of match NOT greater than set value
• Position information output via PROFIBUS DP, PROFINET IO,
Ethernet or with converter to RS 232 interface
• Integrated DI/O enables "stand-alone" operation without additional controller.
• Remote control via PROFIBUS DP, PROFINET IO, DI/O or
Ethernet
• Remote maintenance via web-based operator interface Intranet or Internet:
- monitoring (live image in read mode)
- diagnostics (fault image, log information, ...)
- system administration (software update, ...)
- error analysis for troubleshooting for faulty readings
• Actuation of ring lighting
- optimization of lighting control.
- "Training" the image processing parameters by applying a
reference object
- the result of the training is stored under one of the 64 data
records
• Starting the evaluation operation requires loading a trained
object record and changing into the "RUN" operating mode.
The VS120 starts the evaluation after triggering.
• Depending on the trained set values and the actual values
of the evaluation, one of the digital control outputs OK
(good result) or N_OK (poor result) is set.
The position information is output via the PROFIBUS DP,
PROFINET IO or Ethernet interface.
Programming
SIMATIC VS120 is not programmed and parameters are not defined as on standard image processing systems. It is trained for
its special task, finding and testing a special object. The SIMATIC VS120 is shown a good object and the device is "trained"
to this object.
The training procedure can be performed while a conveyor system is running.
Up to 64 different data records can be stored in the device and
can be called up at any time by the operator or can also be
called up through an external controller.
Type
Image capture
CCD chip ¼", 640 x 480 square
pixels; full frame shutter with
automatic exposure time
Image data transfer
Available versions
• Fixed lens system for two
different field of view sizes and
mounting positions
• One C/CS-mount version without
lens.
• Large field of view
70 mm x 50 mm
for object sizes up to approx.:
60 mm x 40 mm
• Small field of view
40 mm x 30 mm
for object sizes up to approx.:
34 mm x 24 mm
• Variable field of view
Lens can be selected by the
user; hence freely selectable
field of view size and object size
Operating distance: dependent
on the lens
Enclosure
Aluminum profile casing,
anodized black
42 x 42 x 100
VDE 0470-1
Enclosure
0 ... 50 °C
Mode of operation
The following steps are required for using the SIMATIC VS120:
• Mount the vision sensor and lighting.
• Manual alignment of the camera, lighting check:
This is handled with the web-server integrated in the unit and
the web-based operator interface contained within. The operator interface displays the camera image. In the setup phase,
the sensor head can be aligned with reference to the live image in the user interface. The user interface executes on any
PC with Microsoft Internet Explorer and JAVA VM installation.
If the sensor head adjustment is complete, the vision sensor
automatically takes over the following procedures:
Vision Sensor SIMATIC VS120
Sensor head
Mechanical strength
• Vibrations
1 g (60 … 500 Hz)
• Shock
5/61
5
Vision Sensors
SIMATIC VS120
Type
Lighting
Type
the flash
Digital interface (26 pin Sub-D
socket) for connecting the VS120
sensor head
Illuminant
LED, wavelength 630 nm (red),
designed as a flash of 20 µs to
10 ms, diffuse
Enclosure
Ring lamp with multiple fixing
possibilities;
plastic with plastic diffusing panel
Power supply
102 x 102 x 26.5
• Rated value
24 V DC
IP65 iaw DIN EN 60529 /
VDE 0470-1
• Permitted range
20 V … 30 V DC
4 A,
of which up to 1.5 A for supplying
the pneumatic valves that can be
connected
Ambient temperature
0 ... 50 °C
Evaluation unit
Operator controls
4-line text display and 6 operator
buttons
Training
Fully-automatic training procedure
Number of types saved
64 different data records, can be
selected via control button or
digital inputs or PROFIBUS DP or
PROFINET IO, network-fail-safe
storage
Triggering inspection
External (via digital input,
PROFIBUS DP or PROFINET IO
Permitted object rate, max.
20 objects/s
As required
• Setup software
Software for displaying the sensor
image when mounting and adjusting the sensor head and lighting.
The software is provided directly
by the integrated web server and
can be executed on every JAVAcapable browser (preferably
IE6.0).
Enclosure
Plastic, all cables can be plugged
in, suitable for installation without
cabinet
170 x 140 x 76
VDE 0470-1
Ambient temperature
0 ... 50 °C
Order No.
SIMATIC VS120 vision sensor
Complete package for object
testing; consisting of sensor
head, LED front lighting, processing unit and the following
cables:
• Cable between processing unit
and sensor head, for lengths
see below
• Cable between lighting and
processing unit (except for
vision sensor with variable field
of view), for length see below
• Cable for power supply,
length 10 m
• Cable for connecting digital
I/O devices, length 10 m
Incl. documentation package
for SIMATIC VS120
C 6GF1 120-1AA
C 6GF1 120-1AA01
Mechanical strength
• Vibrations
1 g (60 … 500 Hz)
C 6GF1 120-2AA
• Shock
C 6GF1 120-2AA01
Interfaces on evaluation unit
5
8;
sensors, 7 further PLC-capable
control inputs
6;
are for the direct activation of
pneumatic valves (15-pin Sub-D
socket for inputs/outputs)
• Integrated PROFIBUS DP
interface
DP (9 pin D-sub socket) to control
the testing and real-time
transmission of test results
• Integrated PROFINET IO
interface
RJ45 (socket) for operating software, controlling the testing and
real-time transmission of test
results
• Integrated Ethernet interface
RJ45 (socket) for operating software, controlling the testing and
real-time transmission of test
results
5/62
• Variable field of view,
housing (note: supplied without light and light cable)
C 6GF1 120-3AB
C 6GF 1 120-3AB01
Accessories see page 5/63
Vision Sensors
■ Overview
■ Benefits
The above accessories enable VS100 projects to be implemented quickly and reliably with degree of protection IP65 for
all components for a working area of 80 mm to 3000 mm.
■ Function
IP65 protective lens hood / LED ring lamps
The IP65 protective lens hood must be used to achieve degree
of protection IP65 when the C/CS mount sensor head is used.
The LED ring lamps listed here are also designed to IP65 and
can be assembled and removed with the protective lens housing
but are not mechanically connected to it.
Protective housing for evaluation units
The following accessory parts are suitable for the devices VS120
and VS130-2:
• LED ring lamps, metal, IP65, suitable for mounting in protective
lens housing:
The protective housing for VS100 evaluation units allows the
evaluation unit to be installed to degree of protection IP65. The
protective housing offers sufficient space for all components of
a stand-alone VS100 application: Evaluation unit, power supply,
lamp multiplexer, interface converter, Ethernet switch. Accordingly, the cable glands are provided for all cables of the maximum configuration. The cable glands are dimensioned for the
plugs of the VS100 cable. The protective housing can therefore
be retrofitted in existing applications and additional components
(Ethernet switches, additional ring lamps, etc.) can be installed
later.
Type
Illuminant
Working area
LED ring lamp
Red, diffuse
75 mm to 500 mm
Infrared, diffuse
75 mm to 500 mm
Red, diffuse
75 mm to 250 mm
Infrared, diffuse
75 mm to 250 mm
Red, transparent
100 mm to 1000 mm
Red, transparent
500 mm to 3000 mm
The holders are provided in order to connect the sensor head to
the ring lamp or to attach both components at the installation
site. The holding systems offer the necessary stability and suitable fixing points for the sensor head and ring lamp. They also
provide the adjustment possibilities required for alignment of the
sensor head and ring lamp.
Infrared, transparent
500 mm to 3000 mm
Lamp multiplexer
• Supports:
- Ring lamp bracket coaxial, solid
- Sensor head/ring lamp bracket, solid
- Sensor head bracket, triple steel
• Protective housing
- IP65 protective lens housing (PMMA)
- IP65 protective housing for analysis unit
• Lamp multiplexer
• Standard rail mounting
Supports
The lamp multiplexer must be used when several ring lamps are
to be connected to one VS100 processing unit. The cables are
included in the scope of delivery that are required for connecting
the processing unit through the lamp interface and the interface
for digital inputs/outputs with the multiplexer. The multiplexer enables up to 4 VS100 lamps (LED ring lamp in metal, LED ring
lamp in plastic, VS110 wide area lamp) using the standard
cable. The connected lamps can be controlled individually and
used for illuminating the image field. The lamp multiplexer is
activated via digital inputs/outputs and supported by Version 2.0
of VS130-2 only.
Standard rail mounting
The standard rail bracket is screwed to the rear panel of a VS100
processing unit housing which enables the processing unit
housing to be mounted on a standard rail. The standard rail
adapter is also required when the processing unit is installed
in the protective housing.
5/63
5
Vision Sensors
Ring lamps
Type
6GF9 004-8BA01
6GF9 004-7AA01
6GF9 004-8CA01
6GF9 004-8DA01
6GF9 004-7BA01
Illuminant
Red (630 nm), diffuse
Infrared, diffuse
Red (630 nm), clear
Red (630 nm), clear
IR, clear
100 to1000 mm
500 to 3000 mm
500 to 3000 mm
Flash duration
20 μs to 10 ms
Working area
75 to 250 mm
75 to 250 mm
Type
6GF9 004-8BA
6GF9 004-7AA
Infrared, diffuse
Illuminant
Red (630 nm), diffuse
Flash duration
20 μs to 10 ms
Working area
75 to 500 mm
75 to 500 mm
Supports
Type
6GF9 002-7AB
6GF9 002-7AC
6GF9 002-7AD
Designation
Ring lamp bracket, coaxial, solid
Ring lamp bracket, coaxial, single
Sensor head bracket, triple steel
Dimensions (W x H x D)
in mm
96 x 15 x 27
96 x 200 x 37
165 x 175 x 65
Protective housing
Designation
Protective housing for lens
Housing
Order No.
Possible built-in components
• Material
Metal
VS100 processing unit
6GF1 018-3BA
• Front screen
Glass or plastic (PMMA)
Lamp multiplexer
6GF9 002-7BA
Mounting rail fittings for the
processing unit
6GF9 002-7DA
Industrial Ethernet Switch
6GK1 08-0BA00
6ES7307-1EA00-0AA0
Dimensions (diameter x length)
• External (mm)
50 x 70
• Internal (mm)
44 x 65
IP65
Power supply 230 V/120 V AC
1.3/2.2 A; 24 V DC/5 A
Ambient temperature
0 to 50 °C
Cable bushings for
6GF9 002-8CA
1 g (60 ... 500 Hz)
1 VS100 power supply cable
(D = 5.4 mm)
10 m
• Vibrations
• Shock
1 sensor cable (D = 6.8 mm)
2.5 m
6GF9 002-8CD
Suitable lenses
6GF9 001-1AL
6GF9 001-1AQ
6GF9 001-1BF01
6GF9 001-1BG01
6GF9 001-1BJ01
6GF9 001-1BL01
6GF9 001-1AE
6GF9 001-1AF
6GF9 001-1AJ
6GF9 001-1AU
6GF9 001-1AV
6GF9 001-1BH01
6GF9 001-1BH02
10 m
6GF9 002-8CF
2.5 m
6GF9 002-8CE
10 m
6GF9 002-8CG
1 digital communication cable
(D = 7.4 mm)
10 m
6GF9 002-8CB
1 serial communication cable
(D = 5.0 mm)
5m
6ES790-1BF00-0XA0
3 Ethernet cables with
2 RJ45 connectors
2m
6XV1 850-2GH20
Mechanical strength
5
Length
Protective enclosure
for processing unit
Housing
Metal
300 x 400 x 210
Standard rail
TH 35 according to DIN EN 60715
according to EN 60529
IP65
Ambient temperature
0 to 50 °C
5/64
4 lighting cables (D = 4.5 mm)
Vision Sensors
Order No.
Order No.
LED ring lamps
Figure shows protective lens
housing; 2 small mounting
brackets enclosed
• Digital communication cable,
length 10 m, plugs into VS end,
one free end (this cable is included in the VS110 complete
package)
6GF9002-8CB
• Sensor cable for connecting
the SIMATIC VS100 sensor
head, length 10 m, plugs at
both ends, suitable for trailing
(this cable is included in the
SIMATIC VS120 and VS130
complete packages)
6GF9002-8CF
• Sensor cable for connecting the
SIMATIC VS100, length 2.5 m,
plugs at both ends, suitable for
trailing (this cable is included
in the SIMATIC VS110 complete
package)
6GF9002-8CD
• Red, diffuse, operating range
75 mm to 0.5 m, dimensions
102 x 102 x 26.5 mm
(H x W x D), degree of protection IP65, not suitable for
IP65 protective lens housing
6GF9 004-8BA
• Red, clear, operating area
75 mm to 1000 mm, degree of
protection IP65, not suitable for
6GF9 004-8CA
• Infrared, diffuse, operating
range 75 mm to 0.5 m, dimensions 102 x 102 x 26.5 mm
(W x H x D), degree of protection IP65, not suitable for
6GF9 004-7AA
• Red, diffuse, operating range
75 … 250 mm
6GF9 004-8BA01
• Infrared, diffuse, operating
range 75 … 250 mm
6GF9 004-7AA01
• Red, clear, operating range
100 … 1000 mm
6GF9 004-8CA01
• Red, clear, operating range
500 … 3000 mm
6GF9 004-8DA01
• With glass screen on front
6GF9 002-7AA
6GF9 004-7BA01
• With plastic screen on front
(PMMA)
6GF9 002-7AA01
• Infrared, clear, operating range
500 … 3000 mm
Supports
Power supply cable
• For SIMATIC VS100, length
10 m, plugs into VS end,
one free end (this cable is
included in the VS110 complete
package)
For lenses with the following
maximum dimensions:
Diameter: 41 mm / 44.6 mm
and length from lens mounting
flange 65 mm (e.g. for lenses
6GF9 001-1BL01, -1BF01,
-1BG01, -1BH01, -1BJ01)
6GF9002-8CA
For connecting the sensor head
to the ring lamp and fixing it
at the mounting location and
adjusting it.
• Ring lamp bracket, coaxial,
solid, 2 items
Lighting cable
• For SIMATIC VS100 LED ring
lamp, 2.5 m in length, pluggable at both ends, suitable for
trailing
6GF9 002-8CE
• For SIMATIC VS100 LED ring
lamp, 10 m in length, pluggable
at both ends, suitable for trailing
6GF9 002-8CG
6GF9 002-7AB
5
Data cable
• Connecting cable for HMI
adapter and PC/TS adapter
(RS 232, null modem cable,
5 m); for VS110, VS130
6ES7 901-1BF000XA0
• Industrial Ethernet cross-over
TP cable 4 x 2, RJ45/RJ45
connector, Cat. 6, preassembled with 2 RJ45 connectors,
length 2 m
6XV1870-3RH20
• Industrial Ethernet TP cable
4 x 2, RJ45/RJ45 connector,
Cat. 6, preassembled with
2 RJ45 connectors, length 2 m
6XV1870-3QH20
• Sensor head bracket,
triple steel
6GF9 002-7AD
5/65
Vision Sensors
Order No.
• Sensor head/ring lamp bracket,
solid
6GF9 002-7AC
Lamp multiplexer
6GF9 002-7BA
For connecting several ring
lamps to a VS100 processing unit
IP65 protective housing
for processing units
6GF9 002-7CA
Offers IP65 protection for built-in
components
Standard rail mounting
For mounting the processing unit
on a standard rail
5
5/66
6GF9 002-7DA
Intelligent Cameras
Introduction
Intelligent cameras –
For spotting every tiny detail
Individual requirements and demanding tasks can be solved
easily and well using the clever, universally implementable
SIMATIC VS700 and SIMATIC HawkEye 1600T series intelligent
cameras. All the important functions such as image acquisition,
image processing, preparation of results and communication
are combined in a compact housing. They are ideal when several inspection tasks have to be performed in a single inspection
cycle.
The cameras are characterized by their high degree of accuracy
and prompt response. Thanks to their fast, high-performance
hardware architecture, you can directly evaluate the acquired
displays in accordance with the memory-resident inspection
program.
A wide range of intelligent cameras are available to suit the
different requirements in the fields of automatic inspection,
production monitoring or parts recognition.
With the SIMATIC VS700 and SIMATIC HawkEye 1600T series,
you have your production safely in view round the clock and your
production process firmly under control.
Highlights
• Performs several inspection tasks in one inspection cycle
• Stand-alone operation or integration in flexible factory
automation environments possible
• All-in-one housing for image capture, image processing
and communication interface
• Simple and fast operation through parameter assignment
• High-performance online and offline configuration
• Visualization of live/warning/error images, frame/detail
and result tables
• ProTool/Pro, WinCC flexible and WinCC Integration
with HMI Controls on the SIMATIC VS720 series
• Variants in stainless steel version available
(with high degree of protection IP68)
• Cast alloy enclosures with IP67 protection on the HawkEye
1600T series
• Intellifind high performance pattern matching tool available
on the SIMATIC HawkEye 1600T series
5
5/67
Intelligent Cameras
Introduction
■ Application
Automotive industry, electrical engineering, semiconductor
industry, food and beverages industry, packaging industry,
pharmaceuticals, mechanical engineering and printing industry.
HawkEye
1600TS
HawkEye
1600TH
Moving objects
Complex
inspection,
high speed
Check for
completeness
Form
inspection
Pattern
comparison
Measurement
Position/
angle
recognition
Plain text
reading,
comparison
5
1D/2D code
reading
VS721A
VS722A
VS723A
VS723-S
VS723-2
VS724
VS724-S
VS725
VS725-S
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Color
recognition
5/68
HawkEye
1600TIS
HawkEye
1600TIH
Intelligent Cameras
Introduction
■ Function
Camera functions
• Start/Stop of the inspection
• Electronic shutter for exposure control
• Extremely sharp images – even for fast moving parts
• Full image or partial image – with freely selectable number
of pixels
• High-speed image sequences through image recording
and simultaneous image processing
• Internal or external trigger control of image recording
• Simultaneous control of up to four light sources
• Multi-camera inspection by combining the results of several
cameras via Ethernet
• Output of live, warning and error images via Industrial Ethernet
Visualization functions
• Central presentation of results in table form, transmission of
live and error images via Ethernet to VS Link
• Presentation and processing of images on HMI systems
(HMI-Controls)
Communication functions
• Dynamic adaptation to the production process
• Data exchange and function activation via scripts and simple
communication with SIMATIC S7 , e.g. the following functions
can be activated:
- inspection program, inspection element and communication
control
- remote-controlled start of learning tasks
- teleservice function via Internet
5
5/69
Intelligent Cameras
Introduction
SIMATIC HawkEye 1610TS
SIMATIC HawkEye 1610TIS
SIMATIC HawkEye 1610TH
SIMATIC HawkEye 1610TIH
Processing
High performance RISC processor with built in Floating Point Unit (FPU)
Memory
16 MB non-volatile Flash/64 MB SDRAM
Acquisition
Progressive scan, full and partial frame capture
Frame rate
60 full frames per second
Image resolution
XGA
640 x 480 pixels nominal
648 x 494 pixels actual
VGA
1024 x 768 pixels
Sensor
1/3 inch CCD
Additional imaging modes
Half Frame, Quarter Frame, Binned Half Frame
Electronic shutter speed
64 µs to 50 ms
Lens
C-Mount
I/0
1 dedicated trigger input, 3 dedicated output (50 mA) , 4 general purpose IO (input or output software selectable)
(20 mA) – all optically isolated 24 V DC
Lighting power and control
Dedicated lighting power connector (12 V 300 mA), dedicated strobe output
Standards and approvals
CE and ROHS
Communication
Ethernet 10/100 MB, supports TCP/IP, DHCP, APIPA and static IP
Serial RS232 – software flow control
Gain and offset
Automatic or manual – software controllable
Mechanical
• Enclosure
Rugged 2 piece cast alloy enclosure
IP67 with M12 sockets and connectors – requires optional lens protection
Mounting
4 way mounting points for M4 fasteners. Standard mounting plate adapts to M6 and ¼-20.
Optional mounting plate offers mounting compatibility to HawkEye 1600 series
Power consumption
24 V at 300 mA (7 W)
Supply Voltage 20.4 to 28.8 V
Environmental
0 °C … 45 °C
-10 °C … 70 °C
• Humidity
10 … 95% non-condensing
Application
5
• Development -Engineering
software
SIMATIC Visionscape – FrontRunner
• Monitoring GUI software
SIMATIC Visionscape – AppRunner
• Custom GUI creation
SIMATIC Visionscape ActiveX Controls
Accessories
Lenses, directly powered lights, lens mounts, cables, camera mounts, etc.
Indicator lights
Trigger, Pass, Fail, Mode, Power, Link, Activity
Product selection code
6GF3060
5/70
Intelligent Cameras
Introduction
■
VS721A
VS722A
VS723A
VS723-2
VS723-S
VS724
VS724-S
VS725
VS725-S
CMOS
Basic
Performance
Medium
Resolution
High Speed
High
Resolution
High
Speed/High
Resolution
Color
High
Speed/Color
• Performance
Basic
Basic
Medium
Medium
High
Medium
High
Medium
High
• Image capture
CMOS 1/3"
CCD 1/3"
640 x 480
640 x 480 square pixels
square pixels
CCD 1/3"
CCD 1/3"
1024 x 768
640 x 480
square pixels square pixels
CCD 1/2"
CCD 1/4"
• Pixel size
6.0 µm x
6.0 µm
4.65 µm x
4.65 µm
7.4 µm x
7.4 µm
4.65 µm x 4.65 µm
5.6 µm x 5.6 µm
• Exposure time
10 µs - 1 s (global shutter)
• Frame transfer
60 fps
19 fps
75 fps
8 fps
8 fps
30 fps
• Flash / DRAM
memory
16 MB / 64 MB
16 MB /
128 MB
16 MB /
64 MB
16 MB /
128 MB
16 MB /
64 MB
• Lens mount
CS-Mount (C-Mount adapter ring optional)
Camera
7.4 µm x 7.4 µm
16 MB /
128 MB
• Additional features Partial scan, integrated flash control of up to 4 light sources
Interfaces
• Integrated
interfaces
• 1 x Industrial Ethernet (RJ-45,10/100 Mbaud)
• 1 x power supply/digital I/O (RJ-45)
• 1 x Industrial • 1 x Industrial • 1 x Industrial • 1 x Industrial • 1 x Industrial
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
(M12x8,
(RJ-45,
(M12x8,
(RJ-45,
(M12x8,
10/100
10/100
10/100
10/100
10/100
Mbaud)
Mbaud)
Mbaud)
Mbaud)
Mbaud)
• 1 x power
• 1 x power
• 1 x power
• 1 x power
• 1 x power
supply/
supply/
supply/
supply/
supply/
digital I/O
digital I/O
digital I/O
digital I/O
digital I/O
(M12x8)
(RJ-45)
(M12x8)
(RJ-45)
(M12x8)
• Digital inputs via
32
Industrial Ethernet
• Digital outputs via 64
Industrial Ethernet
• Digital channels
(24 V DC)
8 freely configurable non-floating channels
6 freely
configurable
non-floating
channels
• Digital inputs
Input current up to 1.5 mA, NPN (current-sinking)
• Digital outputs
50 mA, short-circuit-proof, PNP (current source), active high signal
8 freely
configurable
non-floating
channels
6 freely
configurable
non-floating
channels
8 freely
configurable
non-floating
channels
6 freely
configurable
non-floating
channels
• Monitor connection via VS Link or VS Link PROFIBUS
• PROFIBUS
via VS Link PROFIBUS
• Protocols
TCP/IP native, MODBUS, VDX, DVP0 (with VS Link PROFIBUS DP)
• Power supply
24 V DC / 300 mA
5
Enclosure
• Degree of
protection
IP51
IP68
IP51
IP68
IP51
IP68
• Protective housing optional
• Enclosure material Plastic
Stainless steel Plastic
V4A
Stainless steel Plastic
V4A
• Ambient
temperature
0 ... 45 °C (32 ... 113 °F), no condensation
• Dimensions
(W x H x D)
60 x 112 x 30 (without lens) and additional 50 mm cable connection,
for stainless steel variants: 66 x 120 x 73.2 (including protective tube) and additional 50 mm cable connection
Stainless steel
V4A
5/71
Intelligent cameras
■ Overview
■ Application
Applications for the SIMATIC HawkEye 1600T series occur in all
branches of manufacturing industry. Examples include:
Automotive industry
• Part identification – by reading symbologies or by classifying
parts according to features in machining centers and in assembly operations
• Assembly verification at all levels from individual parts through
sub-assemblies to trim and fit verification on assembled vehicles
• Automotive instrument and gauge calibration and verification
• All aspects of part traceability/Identification of automotive
manifolds, etc.)
The SIMATIC HawkEye 1600T series is a family of networked intelligent cameras for machine vision which combines a rugged
IP67 form-factor with the broad applicability and flexibility of the
proven Visionscape machine vision toolkit. The SIMATIC HawkEye 1600T series combines a RISC processor backed with a
floating point arithmetic unit with a progressive scan double
speed imaging sensor that is available in VGA or XGA resolution.
This combination is applicable to a broad range of vision applications, and provides a cost-effective, easily deployed solution
for manufacturers to monitor quality, control processes, or identify and trace parts on their production lines. The SIMATIC HawkEye 1600T is available with the Intellifind pattern location tool.
Applications in which the HawkEye 1600T series is applicable
include:
• Part presence/absence
• Assembly verification
• Inspection
• Gauging
• Part location/orientation detection
• Alignment/guidance
• Automatic ID (Data Matrix, barcode, OCR)
■ Benefits
5
The SIMATIC HawkEye 1600T series is offered in a compact, allin-one smart camera configuration for ease of integration. Benefits of the SIMATIC HawkEye system include:
• Scaleability and full compatibility with Visionscape PC based
systems leverages user training and application development
investment
• A rugged enclosure that will stand up to an industrial environment and which employs industry standard connectors
• Built-in digital I/O with up to 8 built in IO points allows complete
control and reporting without the need for external expansion
boards
• Ethernet networking and serial communications for open connectivity to other equipment
• Direct interface to lighting which allows reduced system complexity
• The comprehensive Visionscape tool kit – including the available Intellifind pattern matching tool
• The Visionscape FrontRunner graphical environment which allows rapid prototyping of sophisticated applications
• Visionscape AppRunner which provides convenient run time
monitoring of networked cameras
5/72
Packaging (medical device, pharma, consumer, food and
beverage) industry
• All aspects of content and quality verification of packaging
pharmaceuticals, food, tobacco products and consumer
items
• OCR for package identification
• OCV for package quality verification and date and lot code
verification
• Location and guidance for material handling
Semiconductor, electronic and electrical industry
• Location and guidance for material handling and assembly
• Part identification for tracking and tracing
• Assembly verification for electronic and electrical devices
■ Design
The SIMATIC HawkEye 1600T series are intelligent machine vision cameras implemented in a rugged cast alloy casing that will
resist damage in tough environments. The camera case, which
is an in-line design incorporates CCD sensor and a processor
that handles all aspects of image analysis, control and data
communication. The camera is offered with an IP 67 lens cover
and incorporates industry standard M12 connectors for power,
communication (Ethernet) and digital IO. The enclosure can be
mounted on any of four sides.
The SIMATIC HawkEye 1600T is offered with either a standard
(VGA) or high (XGA) resolution progressive scan CCD sensor. At
full frame imaging the sensor operated at double the speed of
RS-170/CCIR cameras. Sensor exposure can be controlled over
the range of 64 μs to 50 ms. The standard resolution VGA imager
can operate in full frame mode at a rate of up to 60 frames per
second. Half frame and quarter frame partial scan modes and
binned (full frame half resolution) modes are available under
software control that can generate frame rates up to 240 frames
per second. This imaging capability is combined with a pipeline
processing architecture to allow very high part per second rates
to be achieved for certain applications. The processor hardware
architecture employs a high performance RISC CPU with a built
in floating point unit (FPU) and dynamic and static (flash) memory. The intelligent camera hardware runs a multitasking kernel.
The SIMATIC HawkEye 1600T is a complete self contained machine vision system. Direct control is provided by 8 on-board optically isolated IO points consisting of one dedicated trigger input, three dedicated outputs and four general purpose IO points
that can be configured as either input or output. An additional
dedicated connector provides a strobe signal that is synchronized with image acquisition and power for available direct connect lighting.
Intelligent cameras
Accessories
Cables
• Power Supply/Primary IO cable M12 to pigtail 10 m
(6GF0310-0HT00-0CP0)
• Ethernet cable M12 to RJ45 10m or 2 m
(6GF0310-0HT00-0CE0 and 6GF0310-0HT00-0CE2)
• Secondary IO/Serial cable M12 to pigtail 10 m
(6GF0310-0HT00-0CP0)
• Serial cable M12 to DB9 2 m (6GF0310-0HT00-0CD2)
• Lighting/Strobe cable M12 to pigtail 5 m
(6GF0310-0HT00-0CL5)
Adapters
• Standard camera mount adapters – connect to any of 4 sides
of the camera with (2 ea. M4 machine screws). Provides M6 or
¼-20 threaded attachment holes (6GF0310-0HT00-0CM1)
(Supplied with camera)
• Backward compatible camera mount adapters – connect to
the bottom side of the camera with (3 each M4 machine
screws). Provides M6 or ¼-20 threaded attachment holes with
locations that puts the HawkEye 1610T on the same optical
axis location as the HawkEye 1500 and HawkEye 1600.
(6GF0310-0HT00-0CM2)
• Lighting mounting adapter for NER DOAL-50 and NER DOAL
DF-100. Adapter replaces standard mounting adapter and
provides an adjustable mount for DOAL-50 or DF-100. Kit contains an adapter plate for both lights. (6GF0310-0HT00-0LM1)
Lights
• NER DOAL-50 diffuse on axis illuminator with cable and connector for SIMATIC HawkEye 1600T lighting power/control
connector (M5) (6GF0310-0HT00-0LD1)
• NER DF-100 Dark field illuminator with cable and connector
for SIMATIC HawkEye 1600T lighting power/control connector
(M5) (6GF0310-0HT00-0LF1)
• NER R-60 Ring light with cable and connector for SIMATIC
HawkEye 1600T lighting power/control connector (M5).
(6GF0310-0HT00-0LR1) This light will mount to the Siemens
Mini Lenses using adapter RVA:080108201
■ Function
The SIMATIC HawkEye 1600T Smart Camera is a completely integrated machine vision system that provides access to a complete range of machine vision tools with which it is possible to implement high level gauging, inspection, guidance and
reading/verifications applications.
The SIMATIC HawkEye 1600T series smart cameras are programmed using the Visionscape engineering software (Application Development Environment). The Visionscape environment
and tools are common across the whole Visionscape range of
machine vision products (boards and smart cameras).
The SIMATIC HawkEye 1610T requires a Windows PC for application set up. Once the application is developed it is may be
stored in the camera's flash memory. A PC may be used to monitor and display results but is not required for system operation.
The minimum system requirement will typically consist of
• SIMATIC HawkEye 1600T series smart camera
• M12 Ethernet cable (an available SIMATIC HawkEye 1600T
accessory)
• M12 power and primary IO Cable (an available SIMATIC
HawkEye 1600T accessory). Connecting to a 24 Volt DC supply
• Lens and extension tube – suitable for the application (available SIMATIC Machine Vision accessories)
• Lighting – suitable for the application (for example NERLITE)
• Windows PC – Required only for application programming
Power Supply
• 24 Volt power supply module (110 V to 240 V). Wall mount with
international plug adapters. M12 connector to HawkEye
1600T (6GF0310-0HT00-0PS0)
Lens Covers (IP67)
• Lens covers to provide IP67 protection. The SIMATIC VS100
accessory lens protection tubes (glass or polycarbonate
6GF9002-7AA and 6GF9002-7AA01) may be used to provide
IP67 lens protection. They must be mounted to the HawkEye
smart camera causing the lens protection tube adapter
(6GF0310-0HT00-0TA0)
5
5/73
Intelligent cameras
■ Integration
The SIMATIC HawkEye 1600T series is designed to use SIMATIC
Visionscape software for program application development,
setup and parameterization (FrontRunner engineering software)
and for run time monitoring and control (AppRunner run time
monitoring software).
SIMATIC HawkEye 1600T series smart camera systems are typically configured as stand alone systems that interface using discrete IO or as LAN based systems that communicate results via
TCP/IP networks. Discrete IO connections trigger, strobe output
and pass/fail signals are build directly into the camera. The system can be configured to actuate on receipt of command received on an Ethernet TCP/IP or RS232 serial connection. Results data can be transmitted by means of an Ethernet TCP/IP or
RS232 serial connection.
All IO connections are grouped at the rear of the unit.
Full details of the connector pin outs are provided in the SIMATIC
HawkEye 1600T Smart Camera Guide. Abbreviated details of
the X1 (Power and IO) and X4 (Ethernet connectors are provided
below)
■ Schematics
1
4
2
5
No.
Description
1
Lighting Power and Strobe
2
X1 Power and Primary IO
3
Quikset
4
Secondary IO and Serial
5
X4 Ethernet
3
FS10_00287
X1 (power and IO connector)
5
Pin
Signal name
Direction
Hardware description Software direction
Software name
1
Opto 1 Out
Out
Pass output
Out
0002 (OUT1)
2
Opto 2 Out
Out
Fail output
Out
0002 (OUT2)
3
Opto 3 Out
Out
Data Valid Output
Out
0002 (OUT3)
4
Sensor power
In
Fused +24 V, 1 A max.
5
Opto out common
6
Opto In B
In
Trigger in B
In
0001 (SENSOR)
7
Opto In A
In
Trigger in A
In
0001 (SENSOR)
8
Sensor power return
Common
DC Ground
Shell
Chassis ground
X4 (Ethernet) connector
Pin
Signal name
1
Transmit+ (Td+)
2
Receive+ (Rd+)
3
Transmit+ (Td-)
4
Receive + (Rd-)
5/74
Pass, Fail & Data Valid
Common
Intelligent cameras
Type
Processing
High performance RISC processor with built in Floating Point Unit (FPU)
Memory
16 MB non-volatile Flash/64 MB SDRAM
Acquisition
Progressive scan, full and partial frame capture
Frame rate
Image resolution
VGA
640 x 480 pixels nominal
648 x 494 pixels actual
XGA
1024 x 768 pixels
Sensor
1/3 inch CCD
Additional imaging modes
Half Frame, Quarter Frame, Binned Half Frame
Electronic shutter speed
64 µs ... 50 ms
Lens
C-Mount
I/0
1 dedicated trigger input, 3 dedicated output (50 mA) , 4 general purpose IO (input or output software
selectable) (20 mA) – all optically isolated 24 V DC
Lighting power and control
Dedicated lighting power connector (12 V 300 mA), dedicated strobe output
Standards and approvals
CE and ROHS
Communication
Ethernet 10/100 MB, supports TCP/IP, DHCP, APIPA and static IP
Serial RS232 – software flow control
Gain and offset
Automatic or manual – software controllable
Mechanical
• Enclosure
Rugged 2 piece cast alloy enclosure
IP67 with M12 sockets and connectors – requires optional lens protection
Mounting
4 way mounting points for M4 fasteners. Standard mounting plate adapts to M6 and ¼-20. Optional mounting
plate offers mounting compatibility to HawkEye 1600 series
Power consumption
24 V at 300 mA (7 W)
Supply Voltage 20.4 to 28.8 V
Environmental
0 °C … 50 °C
-10 °C … 70 °C
• Humidity
10 … 95% non-condensing
Application
• Development -Engineering software SIMATIC Visionscape – FrontRunner
• Monitoring GUI software
SIMATIC Visionscape – AppRunner
• Custom GUI creation
SIMATIC Visionscape ActiveX Controls
Accessories
Lenses, directly powered lights, lens mounts, cables, camera mounts, etc.
Indicator lights
Trigger, Pass, Fail, Mode, Power, Link, Activity
Product selection code
6GF3060
5
5/75
Intelligent cameras
■ Selection and Ordering Data
Order No.
Order No.
SIMATIC HawkEye 1600T
Series Smart Camera
Includes Smart Camera, assembled with standard camera
mount adapter (M6 and ¼-20
threads), SIMATIC Visionscape
Software and complete documentation on CD
A system with basic functionality
will require the following components:
• SIMATIC HawkEye 1610T Smart
Camera, includes camera,
mounting adapter and software
CD
• M12-4 to RJ45 Ethernet cable
either customer supplied or
from accessory list below
• One of the following
- HawkEye 1600T power supply
kit (110 -240 V) from accessory list below)
- or cable, power and primary
I/O M12-8 from accessory list
and a customer supplied 24 V
power source
- or a customer supplied M12
connector and cable connecting to a customer supplied
24 V source
• Suitable C mount lens
• Suitable light source
A
6GF3060-0HT16-0CM0
6GF3010-0HT00-0CE0
Cable, Ethernet M12-4 to RJ45
Ethernet cable, length = 2 m
A
6GF3010-0HT00-0CE2
Cable, power and primary I/O
M12-8 to pigtail, length = 10 m
A
6GF3010-0HT00-0CP0
Cable, serial and auxiliary I/O
M12-8 to pigtail, length = 10 m
A
6GF3010-0HT00-0CS0
Cable, serial and M12-8 to DB9, A
Length = 2 m
6GF3010-0HT00-0CD2
Cable, light/strobe M5 to pigtail, Length = 5m
A
6GF3010-0HT00-0CL5
Light mounting adapter for
DOAL and DF-100 NER lights
A
6GF3010-0HT00-0LM1
Standard camera mount
A
Adapter (M6 and ¼-20 threads)
6GF3010-0HT00-0CM1
A
6GF3010-0HT00-0CM2
Light, DOAL 50 V2, with Hawk- A
Eye 1x00T compatible connector
6GF3010-0HT00-0LD1
Light, DF-100 , with HawkEye
1x00T compatible connector
A
6GF3010-0HT00-0LF1
Light, R-60, with HawkEye
1x00T compatible connector
A
6GF3010-0HT00-0LR1
HawkEye 1600T power supply
kit (110 ... 240 V) with M12 -8
A
6GF3010-0HT00-0PS0
6GF9 002-7AA01
Lens protection tube, plastic
Lens protection tube, glass
A
6GF3060-1HT16-0CM0
A
6GF3060-0HF16-0CM0
A
6GF3060-1HF16-0CM0
6GF9 002-7AA
also see page 5/63
Lens protection tube adapter
High Resolution - No Intellifind
A
also see page 5/63
Standard Resolution With Intellifind
Cable, Ethernet M12-4 to RJ45
Ethernet cable, length = 10 m
Camera mount adapter, backward compatible to
HawkEye 1500/HawkEye 1600
Standard Resolution No Intellifind
Accessories
A
6GF3010-0HT00-0TA0
■ Dimensional drawings
High Resolution - With Intellifind
6GF3060-1HF16-0SK0
M3 x 0.5
22.75
SIMATIC HawkEye 1610T/
Visionscape Starter Kit
M4 x 0.7
108.70
22.00
45.50
5
5/76
116.50
118.50
128.40
FS10_00282
Kit contains a SIMATIC HawkEye
1610TIS smart camera and all
the accessories required to create and demonstrate Visionscape applications. Kit includes
12, 16, 25 mm lenses, power
supply, Ethernet, serial and IO
cables, camera stand, Visionscape CD. Packed in a rugged
plastic carrying case.
4.70
32.50
65.00
Intelligent cameras
■ More information
Information on Siemens NERLITE machine vision lights and
accessories
http://www.nerlite.com
Lenses
Suitable lenses for the SIMATIC HawkEye 1600T series can be
found among the “mini” C mount lenses listed under the Machine Vision accessories in this catalog (page 5/120) and in the
A&D Mall.
The table below shows the order nos. for suitable lenses together with the adapter required to mount a NER R60, M60 or
R100 ring light to the filter thread at the front of the lens.
Mini lens Order No.
Focal length
mm
Adapter R60
Adapter R70
Adapter R100
6GF9001-1BE01
8.5
RVA:080108202
RVA:080092500
RVA:080114003
6GF9001-1BL01
12
RVA:080108201
RVA:080092600
RVA:080114001
6GF9001-1BF01
16
RVA:080108201
RVA:080092600
RVA:080114001
6GF9001-1BG01
25
RVA:080108201
RVA:080092600
RVA:080114001
6GF9001-1BH01
35
RVA:080108201
RVA:080092600
RVA:080114001
6GF9001-1BJ01
50
RVA:080108201
RVA:080092600
RVA:080114001
6GF9001-1BK01
75
RVA:080108203
RVA:080092501
RVA:080114002
5
5/77
Intelligent cameras
SIMATIC VS720
■
Overview
SIMATIC VS720 intelligent cameras
• Compact stand-alone image processing systems for automatic inspection, production monitoring and object recognition
• Can be used for a wide range of applications for electrical
engineering, installation engineering, packaging, metal processing, food and beverage and pharmaceutical industries
• In-process deployment thanks to small dimensions of the
intelligent cameras
• Integration in plant automation using digital signals and
Industrial Ethernet communication
• User-friendly and easy configuration of inspection requirements using Spectation software
• Expansion of intelligent camera functions by VS Link and
VS Link PROFIBUS for visualization of inspection images,
result tables and as a communications gateway to
PROFIBUS DP
• VS Link software for configuration of central output of inspection images and result display
Variations in stainless steel constructions (Versions VS72x-S)
• High degree of protection IP68 for rugged industrial use
• Stainless steel housing V4A for food and beverage industry
• Robust housing
• High processing speed (test program)
■ Application
The intelligent cameras of the SIMATIC VS720 form a complete
image processing system.
Compact design, networking through PROFIBUS DP and
Industrial Ethernet as well as powerful image processing functions permit use in the production industry for automatic inspection, production monitoring and object recognition.
Typical applications for the VS720 intelligent cameras:
VS721A
VS722A
VS723A
VS723-S
VS723-2
VS724
VS724-S
VS725
VS725-S
Moving objects
•
•
•
•
•
•
•
•
•
Performance: Basic
•
•
•
•
Performance: Medium
•
•
Performance:
High Speed
•
•
•
IP68 degree
of protection
•
•
•
VGA resolution
•
•
•
•
SXGA resolution
•
•
•
•
•
Color recognition
5
•
•
XGA resolution
Completeness check
•
•
•
•
•
•
•
•
•
Form inspection
•
•
•
•
•
•
•
•
•
Pattern comparison
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Measurement
Position/orientation
detection
•
•
•
•
•
•
•
•
•
Plain text reading,
comparison
•
•
•
•
•
•
•
•
•
1D1)/2D2) code reading •
•
•
•
•
•
•
•
•
1)
Supported 1D codes:
Interleaved 2-out-of-5, USS-128, USS-39, UPC/EAN, UPC/EAN-128
Composite, UPC/EAN Composite, Codabar, PharmaCode, PDF417,
Micro PDF 417BC412, RSS-14, RSS Expanded Composite,
RSS Limited Composite, RSS-14 Composite, RSS Expanded,
RSS Limited Code 93, POSTNET, Planet
5/78
2)
Supported 2D codes:
ECC000, ECC050, ECC080, ECC100, ECC140, ECC200, Snowflake
Intelligent cameras
SIMATIC VS720
■ Design
All intelligent cameras of the SIMATIC VS 720 series combine
all functions such as image recording, image processing, result
generation and communication in one compact housing.
Use of lenses, a lens tube and intermediate rings
for the VS720-S stainless-steel cameras
Features:
• Integral flash control for up to four light sources
• Non-interchangeable integrated interfaces (RJ-45 or M12
with the VS72x-S):
- power supply (24 V DC), digital inputs and digital outputs
- Ethernet communications port
• Digital cameras for evaluation of gray scale pictures
- resolution 640 x 480 (square pixels)
- scalable processing performance
(three performance levels)
• Digital camera for evaluation of colors
Additionally required:
• Power supply 24 V DC, 2 A
• Lenses
• Illumination system
Stainless-steel camera with intermediate ring and plastic lens tube
Stainless-steel camera with stainless-steel lens tube
5
5/79
Intelligent cameras
SIMATIC VS720
The following table shows
• which lenses are suitable for the VS723-S, VS724-S and
VS725-S stainless-steel cameras and
• whether one or several intermediate rings are necessary:
Lens order no.
Lens type
Intermediate ring 6GF9008-2AB01required (quantity)
for plastic lens tube
6GF9008-2AA
for stainless-steel lens tube
6GF9008-2AA01
6GF9001-1AV
Lens CINEGON 1.8/4.8 mm
1
Not required
6GF9001-1AE
Lens CINEGON 1.4/8 mm
1
Not required
6GF9001-1AJ
Lens CINEGON 1.4/12 mm
1
Not required
6GF9001-1AK
Lens XENOPLAN 1.4/17 mm
1
Not required
6GF9001-1AL
1
Not required
6GF9001-1AQ
1
Not required
6GF9001-1AF
1
Not required
6GF9001-1AU
1
Not required
6GF9001-1AN
Macro system lens COMPONON 2.8/50 mm
Lens is not suitable for lens tube
6GF9001-1BE01
Mini lens 8.5 mm, 1:1.5
1
Not required
6GF9001-1BL01
Mini lens 12 mm, 1:1.4
Not required
Not required
6GF9001-1BF01
1
Not required
6GF9001-1BG01
1
Not required
6GF9001-1BH01
1
Not required
6GF9001-1BJ01
1
Not required
6GF9001-1BK01
Telephoto lens 75 mm, 1:2.8
2
1
■ Function
5
Camera functions
• Inspection start/stop
• Electronic shutter (exposure control)
• Extremely sharp images even with fast moving objects
• Full or partial image (number of pixels freely selectable)
• Rapid image sequences thanks to image capture and simultaneous image processing
• Internal or external (interrupt) control of image recording
• Simultaneous control of up to four light sources
• Multi-camera inspection by linking results from several cameras using Ethernet communication
• Output of live/warning/error images via Industrial Ethernet
• Frame transfer rate depending on sensor used
- 8, 19, 30, 60 frames/second
- section of a frame possible (shorter image loading time
achievable)
• Permanent storage of various inspection programs for different inspection objects
• Selecting from among various inspection programs is possible
Visualization functions
HMI Controls for VS720 for centralized operation and monitoring
using SIMATIC HMI of one or more VS720 intelligent cameras
during runtime
VS Link and VS Link PROFIBUS are used for the central visualization of live, warning and fault images without the PC and as a
gateway between Industrial Ethernet and PROFIBUS DP.
• Color or monochrome monitors can be used
• Resolutions of 640 x 480, 1024 x 768 and 1280 x 1024 are
supported
• Industrial Ethernet (10/100 Mbaud) and PROFIBUS DP
5/80
• Slave visualizes images from several intelligent cameras in
an Ethernet network
• Simultaneous display of several images and result tables
• Freezing of images for observation by operator
• Facility for user-specific division of screen
Mode of operation of the intelligent camera
• Direct evaluation:
The recorded images are processed by the fast CPU using
the selected inspection program.
• High cycle rates:
Image exposure is performed while the previously exposed
image is being processed in parallel.
• Communication through integral interfaces (configuration,
transfer of images, productive data for passing on of result,
trigger for image recording)
• Boot capability:
When the external voltage is applied, image processing can
be activated immediately because the inspection program
is memory resident.
• Script programming:
For controlling the sequence of the inspection task, performing several inspections on the same image, carrying out mathematical calculations with values from image evaluation, communicating with external devices
• Digital I/O signals:
Available for controlling the recording of the image as well as
for forming the result for controlling the process
Intelligent cameras
SIMATIC VS720
Programming: Spectation configuration tool
• For online/offline creation of inspection programs for VS720
intelligent cameras;
The programs can then be tested and transferred to the intelligent camera
• Project management for
- independent inspection programs of the intelligent camera
- specific system programs of the intelligent camera
• With emulator for configuring and testing inspection programs
and their parameters
• Configuring through Ethernet:
Several intelligent cameras can be configured from one
PG/PC
• Remote diagnosis is possible over the Internet
• Executes on PG/PC with Windows 2000 and XP
VS Link software
• For configuration of VS Link and VS Link PROFIBUS functionalities
• Executes on PG/PC with Windows 2000 and XP
Configuration facilities
• Communication from intelligent camera to VS Link or
VS Link PROFIBUS
• Configuration of HMI
• Configuration and positioning of image windows and result
table
Surface
• Windows-compatible menu prompting
• Expanded tool bar for selection of frequently used functions
• SoftSensor tool bar for selection of SoftSensors for solving the
test
• The result window contains the result table with SoftSensors
and assigned values, as well as the sensor characteristics in
the form of graphs or histograms.
• Positioning of SoftSensors by selecting and mouse click
• Graphic display of test images and SoftSensors
• SoftSensor display can be complete or selective
• Status line with x and y coordinates, exposure value and
capacity utilization of the intelligent camera
Inspection and recognition functions
• Presence check
• Position detection
• Pattern comparison
• Position and orientation detection
• Measurement of dimensions, clearances and angles
• 1D/2D code reading
• Plain text reading and comparison (OCR/OCV)
• Inspection of color quality
• Inspection of color corruption
• Color differentiation (65,000 … 16.7 million colors)
• Inspection of color luminosity
• Inspection of pattern recognition (color, size, coordinates)
User-triggered new learning and resetting of SoftSensor parameters:
• Search for pattern
• Search for object
• OCR
• Code
• Color
5
Communication functions
• From one intelligent camera to another
• Intelligent camera to automation system (SIMATIC S7):
- Industrial Ethernet
- PROFIBUS DP (VS Link PROFIBUS required)
• Intelligent camera to robot
• Intelligent camera to VS Link or VS Link PROFIBUS
• Intelligent camera to PG/PC (engineering)
• Intelligent camera to PG/PC (productive data)
5/81
Intelligent cameras
SIMATIC VS720
SIMATIC VS721A
SIMATIC VS722A
Type
Evaluation of gray scale image
Image capture
640 x 480 pixels
CMOS, 1/3" (4.51mm x 2.88 mm)
640 x 480 pixels
CCD, 1/3" (5.79 mm x 4.89 mm)
Camera
Pixel size
6.0 μm x 6.0 μm
7.4 μm x 7.4 μm
Exposure time
10 μs ... 1 s (global shutter)
10 μs ... 1 s (electronic shutter)
Frame transfer
60 fps
60 fps
Flash / DRAM memory
16 MB / 64 MB
16 MB / 64 MB
Performance
Basic
Basic
Partial image capture
Yes
Yes
Lens mount
CS-Mount
CS-Mount to C-Mount adapter ring, 5 mm ring
for VS720 series (available separately)
CS-Mount
Additional features
Integrated flash control of up to 4 light sources
Interfaces
Interface 1
RJ-45 plug for
RJ-45 plug for
• 24 V power supply
• Digital I/O 24 V for 8 freely configurable
non-isolated channels:
- digital inputs with input current up to 1.5 mA,
npn, current-sinking
- digital outputs, 50 mA, short-circuit-proof,
PNP, current source, active high signal
Interface 2
RJ-45 plug for
Ethernet TCP/IP (10/100 Mbaud)
RJ-45 plug for
HMI operation
HMI Controls VS720
HMI Controls VS720
Monitor connection
Through VS Link
Through VS Link
Supply voltage
24 V DC ±10%
24 V DC ±10%
Current consumption
300 mA
300 mA
Enclosure material
Plastic
Plastic
IP51
IP51
60 x 112 x 30 (without lens);
additional 50 mm cable connection
Ambient temperature
0 ... 45° C (32 ... 113° F), no condensation
Power supply
Housing
5
5/82
Intelligent cameras
SIMATIC VS720
SIMATIC VS723
SIMATIC VS723-2
Type
Image capture
640 x 480 pixels
CCD, 1/3" (5.79 mm x 4.89 mm)
1024 x 768 pixels
CCD, 1/3" (5.80 mm x 4.92 mm)
Camera
Pixel size
7.4 μm x 7.4 μm
4.65 μm x 4.65 μm
Exposure time
Frame transfer
60 fps
19 fps
Flash / DRAM memory
16 MB / 64 MB
16 MB / 64 MB
Performance
Medium
Medium
Yes
Yes
Lens mount
CS-Mount
CS-Mount
Additional features
Interfaces
Interface 1
RJ-45 plug for
RJ-45 plug for
Interface 2
RJ-45 plug for
RJ-45 plug for
HMI operation
HMI Controls VS720
HMI Controls VS720
Monitor connection
Through VS Link
Through VS Link
Supply voltage
24 V DC ±10%
24 V DC
Current consumption
300 mA
300 mA
Enclosure material
Plastic
Plastic
IP51
IP51
Ambient temperature
0 ... 45° C (32 ... 113 °F), no condensation
Power supply
Housing
5
5/83
Intelligent cameras
SIMATIC VS720
SIMATIC VS724
SIMATIC VS725
Type
Color
Image capture
1280 x 1024 pixels
CCD, 1/2" (7.60 mm x 6.20 mm)
640 x 480 pixels
CCD, 1/4" (4.60 mm x 3.97mm)
Camera
Pixel size
4.65 μm x 4.65 μm
5.6 μm x 5.6 μm
Exposure time
Frame transfer
8 fps
30 fps
Flash / DRAM memory
16 MB / 64 MB
16 MB / 64 MB
Performance
Medium
Medium
Yes
Yes
Lens mount
CS-Mount
CS-Mount
Additional features
Interfaces
Interface 1
RJ-45 plug for
RJ-45 plug for
Interface 2
RJ-45 plug for
Ethernet TCP/IP (10/100 MBaud)
RJ-45 plug for
HMI operation
HMI Controls VS720
HMI Controls VS720
Monitor connection
Through VS Link
Through VS Link
Supply voltage
24 V DC (20 ... 28 V DC)
24 V DC (20 ... 28 V DC)
Current consumption
300 mA
300 mA
Enclosure material
Plastic
Plastic
IP51
IP51
Ambient temperature
Power supply
Housing
5
5/84
Intelligent cameras
SIMATIC VS720
SIMATIC VS723-S
SIMATIC VS724-S
Type
Image capture
640 x 480 pixels
CCD, 1/3" (4.87 mm x 3.67 mm)
1280 x 1024 pixels
CCD, 1/2" (7.60 mm x 6.20 mm)
Camera
Pixel size
7.4 μm x 7.4 μm
4.65 μm x 4.65 μm
Exposure time
Frame transfer
75 fps
8 fps
Flash / DRAM memory
16 MB / 128 MB
16 MB / 128 MB
Performance
High
High
Yes
Yes
Lens mount
CS-Mount
CS-Mount
Additional features
Interfaces
Interface 1
M12 x 8 industrial plug connector for
Interface 2
HMI operation
HMI Controls VS720
HMI Controls VS720
Monitor connection
Through VS Link
Through VS Link
Supply voltage
24 V DC (20 ... 28 V DC)
24 V DC (20 ... 28 V DC)
Current consumption
300 mA
300 mA
Enclosure material
Stainless steel V4A
Stainless steel V4A
IP68
IP68
66 x 120 x 73.2 (incl. protective tube)
Ambient temperature
Power supply
Housing
5
5/85
Intelligent cameras
SIMATIC VS720
SIMATIC VS725-S
Camera
Type
Color
Image capture
640 x 480 pixels
CCD, 1/4" (4.60 mm x 3.97 mm)
Pixel size
5.6 μm x 5.6 μm
Exposure time
Frame transfer
30 fps
Flash / DRAM memory
16 MB / 128 MB
Performance
High
Yes
Lens mount
CS-Mount
CS-Mount to C-Mount adapter ring, 5 mm ring for
VS720 series (available separately)
Additional features
Interfaces
Interface 1
• Digital I/O 24 V for 6 freely configurable non-isolated
channels:
- digital outputs, 50 mA, short-circuit-proof, PNP,
current source, active high signal
Interface 2
HMI operation
HMI Controls VS720
Monitor connection
Through VS Link
Power supply
Supply voltage
24 V DC (20 ... 28 V DC)
Current consumption
300 mA
Housing
Enclosure material
Stainless steel V4A
IP68
Ambient temperature
5
5/86
Intelligent cameras
SIMATIC VS720
Order No.
Order No.
SIMATIC VS721A CMOS
D
6GF1 721-0AA11
Intelligent camera for simple
image processing tasks; with 1/3"
CMOS sensor chip, image format
640 x 480 pixels, can be configured with Spectation, Ethernet
TCP/IP interface
SIMATIC VS722A Basic
D
6GF1 722-0AA11
Intelligent camera for standard
image processing tasks; with 1/3"
CCD sensor chip, image format
640 x 480 pixels, can be configured with Spectation, Ethernet
TCP/IP interface
SIMATIC VS723A Performance
D
6GF1 723-0AA11
D
6GF1 723-1AA01
D
SIMATIC VS724 High Resolution D
6GF1 723-0BA
6GF1 724-0AA01
Intelligent camera for high resolutions; with 1/2" CCD sensor chip,
image format 1280 x 1024 pixels,
can be configured with Spectation, Ethernet TCP/IP interface
D
6GF1 724-0BA
Intelligent camera for color recognition; with 1/4" color CCD sensor chip, image format 640 x 480
pixels, can be configured with
Spectation, Ethernet TCP/IP
interface
A
6GF9 003-2AA
A
6GF9 003-2AB
Protective housing for SIMATIC A
VS72x, (not for VS72x-S)
6GF9 002-2AC
For creating user programs for
SIMATIC VS72x and configuring
the VS Link; executable under
Windows Me/2000/XP;
English/German; single license
on CD-ROM, for the VS72x intelligent cameras
More information on page 5/114
Interface module VS Link
PROFIBUS
For connecting a SIMATIC VS72x
to a VGA monitor without PC;
for visualizing inspection images,
result tables, with user-friendly
display functions, with Ethernet
interface, with Ethernet and
PROFIBUS DP Gateways
Stainless steel, IP61; with polycarbonate disk; max. lens length
42 mm
Mounting plate for vertical
mounting of SIMATIC VS72x
and VS72x-S
Intelligent stainless-steel camera
with high processing speed, with
degree of protection IP68; with
1/2" CCD sensor chip, image format 1280 x 1024 pixels, can be
configured with Spectation as of
V2.7, Ethernet TCP/IP interface,
with lens tube
SIMATIC VS725 Color
6GF8 007-3AA278AA0
For connecting a SIMATIC VS72x
to a VGA monitor without PC;
for visualizing inspection images,
result tables, with user-friendly
display functions, with Ethernet
interface
1/3" CCD sensor chip, image format 640 x 480 pixels, can be configured with Spectation as of V2.7,
Ethernet TCP/IP interface, with
lens tube
SIMATIC VS724-S
High Speed/High Resolution
A
1/4" color CCD sensor chip,
can be configured with Spectation as of V2.7, Ethernet TCP/IP
interface, with lens tube
SIMATIC Spectation V2.7.8
configuring software
Intelligent camera for medium
resolutions; with 1/3" CCD sensor
chip, image format 1024 x 768
pixels, can be configured with
Spectation, V2.6 Ethernet TCP/IP
interface
SIMATIC VS723-S High Speed
6GF1 725-0BA
Accessories
Intelligent camera with average
processing speed and high clock
rates; with 1/3" CCD sensor chip,
can be configured with Spectation, Ethernet TCP/IP interface
SIMATIC VS723-2
Medium Resolution
D
SIMATIC VS725-S
High Speed/Color
Cannot be used in combination
with protective housing.
For dimensions, see 5/91
D
6GF1 725-0AA01
For industrial use
with two tripod threads
A
6GF9 002-2AA
For laboratory use
with one tripod thread
A
6GF9 002-2AB
Plastic lens tube for
VS72x-S series
A
6GF9 008-2AA
A
6GF9 008-2AA01
5
to be used as replacement part,
made of plastic, suitable for
lenses up to 35 mm long and
43 mm in diameter
Stainless-steel lens tube for
VS72x-S series
to be used as replacement part,
made of stainless steel, suitable
for lenses up to 65 mm long and
53 mm in diameter
5/87
Intelligent cameras
SIMATIC VS720
Order No.
6GF9 008-2AB
■ Dimensions
6,49
A
6GF9 008-2AB01
s
CS-Mount
1,00"x 32 TPI
SIMATIC VS 722
IP
6GF1 722-0AA
X 2
3 4
Barcode 39
6GF1 722-0AA
E-Stand: 03
Siemens AD / Automation & Drives
Made in USA
4 screws
M4 x 7,8 mm
RUM
FAULT
FS10_00088
A
for VS72x-S series, of stainless
steel (V2A), with sealing ring.
Lenses up to 58 mm long and
43 mm diameter can be attached
using this intermediate ring
47
A
6GF9 001-1AP
RJ45
30
for VS72x series, 5 mm,
CS-Mount to C-Mount
34
Adapter ring
s
SIMATIC VS 722
112
V2A intermediate ring for
lens tube 6GF9 008-2AA
and 6GF9 008-2AA01
30,74
for VS72x-S series, of stainless
steel (V4A), with sealing ring.
Lenses up to 58 mm long and
43 mm diameter can be attached
using this intermediate ring
95,75
V4A intermediate ring for
lens tube 6GF9 008-2AA
Cable for power supply and I/O
60
Pre-assembled at one end
3m
A
6GF9 002-2AD
15 m
A
6GF9 002-2AE
Intelligent camera VS720
Cable for power supply and I/O
6GF9 008-2AL
A
6GF9 008-2AN
• Single-sided, highly flexible,
drag-capable, for VS72x-S
series; length 15 m
A
6GF9 008-2AK
Cable for serial interface of
VS Link
A
6GF9 002-2AH
Ø 61
Ø 48,7
Ø 43
40,13
A
- 20 m
73,20
- 10 m
24
47
71,5
66
• Single side design, highly
flexible, drag-capable, not for
stainless steel models
(VS72x-S series)
FS10_00203
30
with RJ12 plug
Ethernet cable for
SIMATIC VS72x
Highly flexible, suitable for
trailing, with RJ45/RJ45 plug
10 m
A
6GF9 008-2AP
20 m
A
6GF9 008-2AQ
Highly flexible, drag-capable,
with M12 plug (8-pin) and
RJ45 plug; length 15 m
A
6GF9 008-2AM
Interface converter for
VS Link
A
6GF9 002-2AG
A
6GF9 002-2AJ
M12
120
137,5
Intelligent stainless-steel camera VS720-S
Ethernet cable for
SIMATIC VS72x-S
RJ12 to DB9
Ø 61
2"
10
D: Subject to export regulations: AL = N and ECCN = 4A994
12
for Ethernet and I/O cable
connection of the VS720 series
25,4
Strain relief assembly for
VS72x
FS10_00204
5
Ø 45
2"
Intermediate ring for lens tube 6GF9 008-2AA
5/88
M12
Intelligent cameras
VS Link
■ Overview
■ Function
• Visualization of live/warning/error images and result table
without a PC or a monitor
• Centralized visualization of several vision sensors in an
Industrial Ethernet network
• Visualization of several images and result tables simultaneously
• Display of text and bitmaps (e.g. company logos)
• User-specific screen partitioning
• Visualization and interactive triggering of actions simultaneously via PC
The integrated Ethernet interfaces, combined with the onboard
I/Os, enable convenient integration of VS 720 Vision Sensors in
your process – using digital signals and Industrial Ethernet communication.
Several VS720 Vision Sensors can be connected to VS Link.
Configuration is easy using the VS Link software. For optimum
integration in fieldbus systems, a PROFIBUS interface is integrated in VS Link PROFIBUS.
SIMATIC VS Link
interface module
SIMATIC VS Link PROFIBUS
interface module
Industrial Ethernet
1 x Ethernet TCP/IP (RJ45, 10/100 Mbaud)
1 x Ethernet TCP/IP (RJ45, 10/100 Mbaud)
PROFIBUS
-
1 x PROFIBUS DP (DPV0), PROFIBUS FMS
(9.6 kbit/s … 12 Mbit/s)
Monitor connection
1 x VGA (15-pin Sub-D socket, 3-tier)
1 x VGA (15-pin high density Sub-D socket)
Monitors (supported)
640 x 480, 800 x 600, 1024 x 768, 1280 x 1024; 640 x 480, 800 x 600, 1024 x 768, 1280 x 1024;
60 … 85 Hz
60 … 85 Hz
Additional interfaces
1 x RS 232 serial (RJ12)
1 x power supply (2-pin screw terminals)
1 x RS 232 serial (RJ12)
1 x power supply (2-pin screw terminals)
Supply voltage
24 V DC
24 V DC
Current consumption
210 mA
210 mA
54 x 121 x 105
54 x 121 x 105
Interfaces
General data
Order No.
5
A 6GF9 003-2AA
Connection of SIMATIC VS72x
to a VGA monitor without a PC,
convenient display functions
with Ethernet interface
PROFIBUS
A 6GF9 003-2AB
Connection of SIMATIC VS72x
to a VGA monitor without a PC,
convenient display functions
with Ethernet interface, Ethernet/
PROFIBUS DP Gateway
5/89
FS10_00091
5
5/90
104,8
Ethernet
RS-232
VGA Out
121
Made in USA
E-Stand:03
1P 6GF9003-2AA
Barcode 39
VS Link PB
s
for DIN rail
Gnd/24V
104,8
6GF9 003-2AB
s
6GF9 003-2AA
54
X
2
3
4
Status
+/- terminal
X
2
3
4
1 Off-Line 2 Diag.
3 On-Line 4 N/A
4
2
Ethernet
Address
RS-232
Barcode 39
VS Link PB
VGA Out
121
Made in USA
E-Stand:03
1P 6GF9003-2AB
s
for DIN rail
+/- terminal
ProfiBus-DP
Gnd/24V
s
3
1
FS10_00089
Intelligent cameras
VS Link
■ Dimensions
VS Link Profibus
Status
54
Interface module VS Link PROFIBUS
VS Link
Intelligent cameras
Protective housing, Mounting plates
■ Dimensions
3 4
■ Overview
2 0
Protective housing for use in rugged industrial environments:
• for protection against dust and water (IP61), mechanical damage and unauthorized adjustment of the lens as well as plug
removal
• Optimized heat dissipation due to larger cooling surface
3 8
9 5
1 0 7
1 8 8
2 1 6
Protective housing 6GF9002-2AC
■ Design
59,3
47
75,8
The protective housing has a removable protective cap for the
lens. This allows the lens to be manipulated when mounted.
128,6
20
Protective housing for VS72x
FS10_00086
Order No.
A 6GF9 002-2AC
4,5
15
Mounting plate for vertical
mounting of SIMATIC VS72x
and VS72x-S
tripod screw 1/4"
27
47
25
Stainless steel IP61,
with polycarbonate disk,
max. lens length 42 mm
4,5
A 6GF9 002-2AB
5
1,9
FS10_00087
• For laboratory use,
with one tripod thread
61,3
47
88,2
A 6GF9 002-2AA
121,3
• For industrial use,
with two tripod threads
5
47
30
Cannot be used in combination
with protective housing
7,5
Mounting plate 6GF9002-2AA
50
Protective housing for
SIMATIC VS72x
(not for VS72x-S)
1,9
tripod
screw 1/4"
5
Mounting plate 6GF9002-2AB
5/91
Vision Systems
Introduction
Vision systems –
Quality control at high speed
The need to accommodate faster production rates, identify finer
defects, and inspect complex objects or assemblies from multiple points of view is pushing the limits of today's machine vision
systems.
SIMATIC Visionscape line is uniquely situated to address high
speed applications requiring multiple cameras or extensive
vision processing.
An extensive collection of intelligent tools coupled with a common application development and deployment environment
ship with each board, significantly decreasing the amount of
time it takes to get your application up and running (see SIMATIC
Visionscape software).
Whether you need to deliver a stand alone system or one integrated into a machine controller, the ability to embed one or
more SIMATIC Visionscape boards into an industrial computer
allows the flexibility and extensibility you're looking for.
The SIMATIC Visionscape family of products features a scalable
line of high performance vision processors to cost-effective
frame grabbers. A unique advantage of this product line is that
all of the boards are configured using the same development
and deployment environment as well as the same extensive set
of intelligent tools. The end result is that an application configured for one board can run unmodified and without recompilation on any other board, thus allowing users to easily scale as
well as select the right price/performance point for each application.
For further information on the intelligent camera, please see Intelligent cameras / SIMATIC HawkEye 1600T on page 5/72.
Frame grabbers SIMATIC Visionscape 0xx0
The Visionscape frame grabbers are used to capture images
from a variety of machine vision cameras into the host PC memory. All Visionscape frame grabber boards offer on-board dedicated digital I/O for triggering, strobe control and general purpose I/O.
Vision processors SIMATIC Visionscape 4xx0
5
The Visionscape 4000 series vision processors are complete
high-performance vision systems in a single PCI slot. These
boards feature an on-board CPU, vision acceleration ASIC,
memory, and display. Therefore, they completely off-load all vision processing operations from the host PC CPU. These boards
also feature on-board dedicated digital I/O and support a variety
of machine vision cameras through interchangeable plug-in
camera interface daughter cards. An on-board real-time multitasking operating system assures deterministic operation.
System configurations can be scaled up without affecting performance or footprint by simply adding more processor boards
in the same PCI backplane.
Camera Interface Options
A wide variety of camera interface options are supported by the
Visionscape family of boards through interchangeable daughter
cards or frame grabbers including:
x300 series
• Standard interlaced analog cameras
• 4 multiplexed channels
x740 series
• Progressive scan & interlaced analog cameras
• Four independent channels
• High resolution up to 2 K x 2 K pixels
• Supports special features such as electronic shuttered, frame
reset, or partial scan cameras
5/92
X800 series
• One digital CameraLink Base level channel
• Support of Area Scan and Line Scan cameras
• High-speed & high resolution image acquisition
The sectoral system SIMATIC Visionscape I-Pak is based upon
SIMATIC Visionscape and supports the same board platforms.
SIMATIC Visionscape I-Pak is specifically designed to meet demanding Pharmaceutical Industry requirements for reliable, accurate and validated inspection of date/lot codes, component ID
codes and finished packaging.
Utilizing its capabilities to read and verify 1D and 2D codes,
SIMATIC Visionscape I-Pak can also be a valuable tool in the implementation of a serialized track and trace program.
Important Note
In order to create a trouble free implementation an inexperienced end user should consider having the machine vision system configured and installed by an experienced solution provider. Within the A&D Solution Partner Program we have the
appropriate partner for your specific application. Please ask
your local Siemens Promoter or Specialist.
Highlights
• Scalable line of high-performance vision processors and
cost-effective frame grabber boards
• Support variety of analog or digital cameras and special
camera features including high resolution, partial scan,
line scan, etc.
• Address complex multi-camera applications by connecting several cameras per board and/or adding multiple
boards in a single PC
• On-board dedicated digital I/O for fast image acquisition
triggering, strobe control and general purpose I/O
• Powerful software environment ships with all Visionscape
boards for fast machine vision application development
& deployment
• Graphical user interface (GUI) on host PC allows simple
setup and monitoring of applications without any conventional programming
• Common software allows an application to run on any
board leveraging user training and application development investment
Vision Systems
Introduction
■ Application
SIMATIC Visionscape machine vision systems are used in all industries in which industrial machine vision is applied:
• Automotive assembly (especially in final assembly, components and body shop)
• Food and luxury goods package inspection
• Pharmaceutical packaging and date and lot code verification
(especially our sectoral product SIMATIC Visionscape I-Pak)
• Electronic & electrical assembly
• General manufacturing assembly and inspection
• Semiconductor packaging (backend production)
Other applications include traceability applications involving
verification and reading one dimensional bar code and data matrix symbologies.
■ Design
The SIMATIC Visionscape product family consist of machine
vision software and a family of PCI vision boards and smart cameras. Visionscape software provide all the elements required to
acquire and process images in an industrial environment.
The same Visionscape Software environment is used to develop
and monitor applications on the intelligent cameras of the SIMATIC HawkEye 1600T line and all Visionscape PC-based
boards.
When used with a PC-based board the software can be configured to interface with all kinds of machine vision cameras, which
can range from unsophisticated interlaced analog cameras with
standard resolution to high resolution digital cameras with CameraLink interface that can acquire images at high data rates or
can do even line scan. The flexibility of this interface arrangement is implemented by the choice of Visionscape camera interface daughter board and corresponding software settings.
The vision system can be configured to respond to hardware
and software trigger inputs and to control a lighting system by
means of strobe signals and analog control voltages.
Configuration of a Visionscape system with PC-internal I/O
board for up to two cameras:
Up to
2 Cameras
Visionscape 4000
PC
ASIC
Memory
CPU
Framegrabber
CPU
PCI Slot
Visionscape
0xxx
2 x DI Trigger
2 x DO Strobe
2 x 2 Universal I/O
with
Visionscape
Software
PC internal I/O Board
FS10_00231
Configuration of a Visionscape system with external
combination I/O board for up to four cameras:
Up to
4 Cameras
Visionscape 4000
Framegrabber
ASIC
Memory
CPU
PC
with
Visionscape
Software
PCI Slot
Visionscape
0xxx
CPU
5
FS10_00232
8 AO
External I/O Board
16 slots
for I/O Boards
4 x DI/O
Trigger
Strobe
5/93
Vision Systems
SIMATIC Visionscape 0xxx Frame Grabbers
■ Overview
• Four independent A/D channels allow simultaneous acquisition (0740 board)
• Different camera types (different resolutions) can be connected to one frame grabber and thus allow economical deployment of multi-camera solutions (0740 board)
• Support of line scan cameras with on-board encoder input for
synchronization (0800 board)
■ Application
Visionscape software and boards are designed to be used in industrial machine vision and traceability applications by end users, systems integrators, machine builders and original equipment manufacturers.
The SIMATIC Visionscape frame grabbers are used to capture
images from a variety of machine vision cameras into the host
PC memory. All Visionscape frame grabber boards offer onboard dedicated digital I/O for triggering, strobe control and
general purpose I/O.
The Visionscape frame grabbers support a wide variety of different camera interface options:
SIMATIC Visionscape 0300 Analog Frame Grabber
• Interlaced analog cameras only
• Four multiplexed channels
SIMATIC Visionscape 0740 Analog Frame Grabber
SIMATIC Visionscape 0800 Digital CameraLink Frame Grabber
• One digital CameraLink Base level channel
• Support of Area Scan and Line Scan cameras
• High-speed & high resolution image acquisition
■ Benefits
5
The SIMATIC Visionscape PCI frame grabbers provide an economical means of implementing high level machine vision applications by means of the following advantages and benefits:
• Members of a scalable line of high-performance vision processors to cost-effective frame grabber boards
• The common SIMATIC Visionscape Software allows an application to be developed and to run on any board and the intelligent camera SIMATIC HawkEye 1600T, leveraging user training and know-how required only for a single environment as
well as application development investment
• Powerful Visionscape software environment ships with all
Visionscape boards for fast machine vision application development & deployment (see SIMATIC Visionscape Software)
• Support of almost all analog camera types and the digital
CameraLink Base level standard to support all types of applications
• Full advantage of the processing power of modern PCs
• Completely tested on all current SIMATIC PCs
• On-board dedicated digital I/O for fast image acquisition triggering, strobe control and general purpose I/O
5/94
SIMATIC Visionscape machine vision systems, including the
Visionscape 0xxx frame grabbers, are used in all industries in
which industrial machine vision is applied:
• Packaging inspection in pharmaceutical, food & beverage,
luxury goods industries
• Electronic and Electrical assembly
• Medical device inspection
Visionscape 0xxx frame grabbers are particularly applicable in
systems where the host CPU can be dedicated to the machine
vision application.
■ Design
Each machine vision system with Visionscape frame grabbers
consists of a host PC (configurations with SIMATIC PCs are recommended as they are completely tested), the SIMATIC Visionscape Software, one PCI industrial machine vision frame grabber board, and at least one camera connected and powered via
cable. Normally included are I/O connections via internal I/O
board – for configuration with up to two cameras – or external I/O
board – for up to four cameras.
The PCI frame grabber boards (for 0800 optional Universal PCI)
operate under the Windows 2000 or Windows XP. All frame grabbers depend on the host PC's memory and CPU to store and
process images.
All Visionscape boards have on-board discrete I/O connections
for camera triggering, strobe control, and up to 16 programmable bi-directional I/O. To leverage these I/Os additional I/O accessories are required (read more in section “Integration”).
Visionscape frame grabber boards can be connected to a standard 5 V PCI 2.2 compliant bus expansion slot. They require a
half-length slot.
The 0800 board in particular can be also connected to a 3.3 V/64
bit Universal PCI 2.3 compliant bus. The usage of the Universal
PCI bus allows this board a faster data transfer to the host PC's
CPU and memory.
Included in packages
Every Visionscape 0xxx frame grabber package contains the following components:
• Frame grabber board
• Connection kit for external I/O board
Consists of 50-pin ribbon cable and I/O filter board with bezel
• Internal power cables (one standard, one for specific SIMATIC
PCs) to connect board to PC internal 12 V power supply;
required to supply 12 V power to analog cameras
• Camera splitter adapter for up to four cameras
(only in 0300 & 0740 board packages)
• SIMATIC Visionscape Software (latest version) and complete
documentation on CD
Vision Systems
Not included in packages
Not included in board packages but in most cases required are
the following components:
• Any I/O components, like internal or external I/O board
These components are available as accessories (see section
“Integration” and product area “Accessories for SIMATIC Visionscape”)
• Any cameras or camera cables
The most common cameras (together with the required cables) are available as accessories (see section “Integration”
below)
• Any PCs
The SIMATIC Visionscape product line is tested on current
SIMATIC PCs (see section “Integration” below)
Also not included and required only for specific applications are
• Internal encoder cable with additional bezel to synchronize
line scan cameras (6GF3080-0VS08-0EC0)
Required only for line scan applications with 0800 board (see
section “Integration / Line scan applications”)
• Dongle to enable Intellifind object locator tool
(USB dongle: 6GF3080-0VS00-2KF0; Parallel dongle:
6GF3080-0VS00-1KF0)
Required for applications that take use of the Intellifind object
locator tool (see product area “Accessories for SIMATIC Visionscape”)
■ Function
The Visionscape software and board family provide all the elements required to acquire and process images in an industrial
environment.
Visionscape PCI frame grabbers are applicable in systems
where the host CPU can be dedicated to the machine vision application.
One Visionscape board can be configured to simultaneously acquire images from up to four cameras (only one camera at 0800
board). A PC can support one frame grabber board.
Board selection guide
Specify the Visionscape 0300 Analog Frame Grabber for costsensitive applications that can be solved with up to four standard resolution (VGA, CCIR) interlaced cameras
Specify the Visionscape 0740 Analog Frame Grabber for applications
• that require up to four progressive scan analog cameras
• that require higher resolutions or higher speeds
• that require simultaneous image acquisition on up to four
channels
• that require different camera resolutions
Specify the Visionscape 0800 Digital CameraLink Frame Grabber for applications
• that require high-speed and/or high-resolution area scan cameras
• that require line scan cameras
■ Integration
Integration in SIMATIC PCs
The SIMATIC Visionscape Software and boards is and will be
completely tested on the existing SIMATIC PCs. As the offering
of SIMATIC PCs is constantly extended and updated with newer
technology we have to test the SIMATIC Visionscape product
line on these new PCs as well.
Visionscape can also run on other vendors' PCs. But only configurations with SIMATIC PCs are extensively tested and therefore ensured to run without problems.
Minimum host PC requirement
• Pentium 4, 2.4 GHz or higher with a minimum of 256 MB memory
• VGA display adapter – 64K or true color
• Microsoft Windows 2000 SP4 or Microsoft Windows XP SP2 or
later
• One open +5 V/32 bit PCI 2.2 compliant expansion slot (half
length)
Important note for 0800 board: The additional connector fingers of the board's Universal PCI extend beyond PCI standard
connector. This does not affect the board's functioning.
• Alternative for 0800 board only: One open +3.3 V/64 bit Universal PCI 2.3 compliant expansion slot (half length) – The usage of the Universal PCI bus allows the 0800 board a faster
data transfer to the host PC's CPU and memory.
• If I/O is required: one open slot for internal I/O board or I/O filter board bezel for external I/O board
Supported cameras
When used with a PC-based board the software can be configured to interface with all kind of machine vision cameras, which
standard resolution, over progressive scan analog cameras with
higher resolution, up to high resolution, high-speed digital CameraLink cameras and even line scan cameras.
This flexibility is implemented by the choice of Visionscape
board (see “Vision systems”) and a camera specific definition
file, called CamDef file. Thus, almost all analog cameras and
CameraLink Base level cameras can be connected to a Visionscape system.
As Visionscape cannot be tested with all existing cameras there
is only a standard set of cameras with which Visionscape was
extensively tested that can cover most of the applications. The
tested set of cameras per board is described in the readme file
on the SIMATIC Visionscape Software CD (see “Further information”) as well is the board hardware documentation.
But in cases where other cameras are required already existing
camera definition files can be used or new ones can be created.
Those new camera definition files will be created and tested by
Siemens, they cannot be created by the customer itself.
If you need a new camera supported please contact your local
Vision Promoter or Vision Specialist. We will require in most
cases the camera and its documentation to be sent to us. A service fee might apply.
I/O Connections
for camera triggering, strobe control, and up to 16 programmable bi-directional I/O.
These I/O points are distributed via a 50-pin connector on the
board that requires additional accessories depending on the
specific application requirements:
For applications with up to two cameras and no analog output requirements:
• PC-internal 10-point I/O and strobe control board
(6GF3080-0VS10-0SM0)
Contains 2 trigger inputs, 2 strobe outputs, 4 digital output &
2 digital input channels
Mounts into an open PC bezel slot (without connection to PCI
bus) – thus requires an additional open PC slot
For applications with up to four cameras and/or an analog output
requirement:
The readme file on the SIMATIC Visionscape Software CD (see
“Further Information”) contains always the latest supported SIMATIC PCs as well as the recommended configurations.
5/95
5
Vision Systems
• External 16-point I/O and strobe control board kit (6GF30800VS24-0SM0)
Supports 4 dedicated channels for trigger input and strobe
output
Contains 16 slots for selectable opto-isolated I/O modules,
also supports 8 channels of analog output
I/O board connects via ribbon cable (included in I/O board
package) to I/O filter board bezel (included in board packages) that connects to 50-pin vision board I/O connector; I/O
filter board bezel requires an additional open PC bezel slot
(without connection to PCI bus)
• Multiple selectable opto-isolated input and output modules to
plug into the 16 open slots of external I/O board
for more information see product area “Accessories for SIMATIC Visionscape”
Line scan applications
Line scan applications can only be done with the 0800 CameraLink frame grabber and specific line scan cameras. The line
scan image acquisition of these cameras needs to be synchronized with a movement encoder in the factory process.
The 0800 board supports such an encoder input with an onboard connector. To bring this connector to the PC outside an
additional cable with bezel is required. This encoder cable with
bezel is available as separate accessory with the order no.
6GF3080-0VS08-0EC0.
5
5/96
Vision Systems
Type
0300
Setup
• Single-slot half-length 5V PCI 2.2 compliant bus board; 5.5” x 4.2”
(140 mm x 107 mm)
0740
Host Based Display
• PCI bus master
• Color graphics overlay
Video Input
• RS170 or CCIR standard inter• Simultaneous, asynchronous imlaced cameras only
aging on all four channels
• External camera synchronization • Analog interlaced or progressive
scan cameras
• Progressive scan with image size
up to 2K x 2K
• Supports shutter, frame reset,
partial scan and double-speed
and multiple-speed cameras
• Supports different camera types
on one board, e.g. to combine
high-resolution and low-resolution cameras
• External camera synchronization
• One standard Camera Link Base level
channel
• Hi-resolution area scan
• Line scan (up to 16k pixels/line)
• TDI cameras (time delay and integration)
• 32 MB SDRAM FIFO Buffer
• Configurable - one tap 8...24 bits/pixel
or two taps 8...12 bits/pixel; taps may
be interleaved or sequential
• Pixels scaled up to eight places
• Pixel clock rate 20 to 85 MHz
Video control
• 4 Hsync; 4 Vsync
• 4 Inject/Inhibit (for simultaneous
exposure)
• Four LVDS control outputs
• LVDS serial communication
• Asynchronous reset, exposure control
(PRIN) & ROI capture
• Multiple triggering modes
• 4 Hsync; 4 Vsync/Vinit
• 4 Camera control in or out
Encoder Interface for Line Scan
0800
• Single-slot half-length Universal PCI
2.3 compliant bus board; 6.6” x 4.2”
(168 mm x 107 mm) – fits in both bus
systems PCI 2.2 and Universal PCI 2.3
• Select from 3 RS422 or TTL inputs on
the encoder connector or 4 TTL to 24 V
sensor inputs
• Two phases for 1x, 2x, 4x pitch plus index input with direction sensing
• 8 bit prescaler
On-Board Digital I/O
• 4 sensor inputs with user-supplied reference voltage thresholds and 5 to 24V input range
• 4 strobe outputs
• 16 programmable bi-directional I/O
• Standard 50 pin I/O connection to connect one of two accessory I/O board options
• PC-internal 10-point I/O board for up to two cameras (6GF3080-0VS10-0SM0)
• External 16-point I/O board for up to four cameras (6GF3080-0VS24-0SM0)
Analog Output Support
• On-board I2C serial bus capability (for analog output)
• 8 channels of analog output through external I/O board
Power consumption
• +12 V at 1.0 A maximum; +5 V at 1.25 A maximum
• Dissipates approximately 9 W
Environmental conditions
• Operating temperature: 0 °C to 50 °C
• Humidity: 10% to 90%, non-condensing
Minimum Host PC requirements
• Pentium 4, 2.4 GHz or higher with a minimum of 256 MB memory
• VGA display adapter – 64K or true color
• Microsoft Windows 2000 SP4 or Microsoft Windows XP SP2 or later
• One open +5 V/32 bit PCI 2.2 compliant expansion slot (half length)
• +12 V at 1.0 A; +5 V at 1.5 A; 3.3 V at
0.2 A max
• Dissipates approx. 8 W
5
• One open +5 V/32 bit PCI 2.2 compliant expansion slot (half length)
Important note: The additional connector fingers of the board's Universal PCI
extend beyond PCI standard connector. This does not affect the board's
functioning.
• Alternative: One open +3.3 V/64 bit
Universal PCI 2.3 compliant expansion
slot (half length) – The usage of the Universal PCI bus allows the 0800 board a
faster data transfer to the host PC's
CPU and memory.
• If I/O is required: one open slot for internal I/O board or I/O filter board bezel for external I/O board
• If encoder interface is required: one
open slot for encoder cable bezel
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Vision Systems
Order No.
Order No.
Camera signal and power
cable; for Sentech A33A and
Sentech A152A
SIMATIC Visionscape 0xxx
Frame Grabbers
PCI frame grabbers with analog
or digital CameraLink interface
and Visionscape software
license.
Includes: PCI board, internal
power cables, connection kit for
external I/O boards, camera
splitter adapter (only for 0300 &
0740), SIMATIC Visionscape
Software and complete documentation on CD.
• SIMATIC Visionscape 0300
Analog Frame Grabber
A 6GF3080-0VS31-0FP0
Analog Frame Grabber
A 6GF3080-0VS74-0FP0
Digital CameraLink Frame
Grabber
A 6GF3080-0VS81-0FP0
Dongles (Hardware keys)
Hardware key to enable SIMATIC
Visionscape SW on a PC that
does not include a SIMATIC
Visionscape board or a connected intelligent camera
• USB dongle
A 6GF3080-0VS00-2KS0
• Parallel (DB25 feedthrough)
dongle
A 6GF3080-0VS00-1KS0
Hardware key to enable Intellifind object locator tool (hardware
key also required on PC with
installed SIMATIC Visionscape
board or connected intelligent
camera SIMATIC HawkEye
1600T)
A 6GF3080-0VS00-2KF0
• Intellifind parallel
A 6GF3080-0VS00-1KF0
A 6GF3080-0VS01-0CX0
Standard resolution, progressive
scan analog camera (640 x 494,
monochrome); 60/90 fps; 1/3“.
CCD sensor, C lens mount; camera compatible with x740 frame
grabbers and vision processors
A 6GF3080-0VS15-1XC0
Camera CM4000
A 6GF3080-0VS40-0CM0
Standard resolution
(640 x 480 pixels) - 60 Hz
RS170 machine vision analog
camera; 1/2" CCD sensor,
C lens mount. camera compatible with x300 and x740
frame grabbers and vision
processors (recommended
for x300 interface)
Camera CM4001
A 6GF3080-0VS41-0CM0
Camera signal and
power cable; for CM4000 and,
CM4001
• 3 m long (10 ft)
A 6GF3080-0VS03-0XC0
• 7.5 m long (25 ft)
A 6GF3080-0VS07-0XC0
• 30 m long (100 ft)
A 6GF3080-0VS30-0XC0
A 6GF3080-0VS31-0CX0
A 6GF3080-0VS10-0SM0
PC internal 10-point opto-Isolated I/O and strobe control
board; contains 2 trigger ins, 2
strobe outs, 4 outputs, 2 inputs;
includes: ribbon cable to connect to vision board.
Not recommended for use with
more than two cameras. Mounts
in PC in open slot (no PC-bus
connection)
External I/O board
CCD sensor, C lens mount; camera compatible with x740 frame
grabbers and vision processors
5/98
• 30 m long (100 ft)
• Intellifind USB dongle
Camera Sentech A152A
A 6GF3080-0VS07-1XC0
I/O boards
Cameras and cables
5
A 6GF3080-0VS03-1XC0
• 7.5 m long (25 ft)
Standard resolution
(768 x 572 pixels) - 50 Hz
CCIR machine vision analog
camera; 1/2" CCD sensor,
C lens mount; camera compatible with x300 and x740
frame grabbers and vision
processors (recommended
for x300 interface)
Accessories
Camera Sentech A33A
• 3 m long (10 ft)
A 6GF3080-0VS24-0SM0
External I/O and strobe control
board; supports 4 dedicated
channels for trigger and strobe;
contains 16 slots for selectable
opto-isolated I/O modules; also
supports 8 channels of analog
output; includes: connection ribbon cable to I/O filter board
bezel connector (included in
vision board packages)
Available optical isolation
modules
for the 16 slots on the external
I/O board:
• Digital input 2.5 – 28 V DC
(1 ms/1.5 ms response)
A 6GF3080-0VS28-1SM0
• Digital input 10 – 32 V DC
(5 ms response)
A 6GF3080-0VS32-1SM0
(25 μs response)
A 6GF3080-0VS16-1SM0
• Digital output 5 – 60 V DC
(50 μs response)
A 6GF3080-0VS60-2SM0
Vision Systems
Order No.
Signal
Pin No.
Signal
1
Camera 1 Hold
21
Ground
2
Camera 1 +12 V
22
Ground
3
Camera 1 VD
23
Ground
4
Camera 1 HD
24
Ground
5
Camera 2 Hold
25
Ground
Cables
6
Camera 2 +12 V
26
Ground
Internal encoder cable with
A 6GF3080-0VS08-0EC0
bezel to synchronize line scan
cameras; for 0800 board only;
requires additional free PC slot to
mount bezel
7
Camera 2 VD
27
Ground
8
Camera 2 HD
28
Ground
9
Camera 3 Hold
29
Ground
10
Camera 3 +12 V
30
Ground
11
Camera 3 VD
31
Ground
12
Camera 3 HD
32
Ground
13
Camera 4 Hold
33
Ground
14
Camera 4 +12 V
34
Ground
15
Camera 4 VD
35
Ground
16
Camera 4 HD
36
Ground
17
Camera 4 Video
37
Ground
18
Camera 3 Video
38
Ground
19
Camera 2 Video
39
Ground
20
Camera 1 Video
40
Ground
• Digital output 24 – 280 V AC
(1/2 cycle response)
A 6GF3080-0VS28-2SM0
(for manual input)
A 6GF3080-0VS00-1SM0
(for manual output)
A 6GF3080-0VS00-2SM0
For lenses and other accessories:
See under "Accessories for image processing systems", page 5/120.
■ Circuit diagrams
1
21
Pin No.
Pin assignment for camera connection to Boards Visionscape 0300 and
0740
40
FS10_00212
20
Camera connection to Boards Visionscape 0300 and 0740
5
5/99
Vision Systems
SIMATIC Visionscape 4000 Vision Processors
■ Overview
■ Application
SIMATIC Visionscape software and boards are designed to be
used in industrial machine vision and traceability applications by
end users, systems integrators machine builders and original
equipment manufacturers.
SIMATIC Visionscape machine vision systems, including the
Visionscape 4000 vision processors, are used in all industries in
which industrial machine vision is applied:
The SIMATIC Visionscape 4000 series vision processors are
complete high-performance vision systems in a single PCI slot.
These boards feature an on-board CPU, vision acceleration
ASIC, memory, and VGA display output. Therefore, they completely off-load all vision processing operations from the host PC
CPU.
These boards also feature on-board dedicated digital I/O and
support a variety of machine vision cameras through camera interface daughter cards. An on-board real-time multitasking operating system assures deterministic operation. System configurations can be scaled up without affecting performance or
footprint by simply adding more processor boards in the same
PCI backplane.
SIMATIC Visionscape 4300 Analog Vision Processor:
• Interlaced analog cameras only
SIMATIC Visionscape 4740 Analog Vision Processor:
■ Benefits
5
In addition to the benefits common to all SIMATIC Visionscape
boards (see SIMATIC Visionscape 0xxx Frame Grabbers, section “Benefits” on page 5/94) the Visionscape 4000 vision processors have the following additional advantages:
• The Visionscape 4000 vision processor boards can be programmed to not require any host CPU resource. As all 4000
boards contain also there own VGA graphics output not even
the host PC's graphics card is used.
• The real time operating system provides deterministic operation. A deterministic operation is one that, given the same input, always produces the same output.
• Systems can be configured with multiple boards (up to six) to
implement vision systems with very high data throughput.
5/100
For systems where the PC is largely dedicated to another process such as cell control or HMI display the 4000 series Vision
Engine should be specified. 4000 boards operate completely independent of the host PC and can be deployed in even in massively parallel configuration with up to six boards in a suitable
PC.
■ Design
Each machine vision system with Visionscape 4000 vision processors consists of a host PC (configurations with SIMATIC PCs
are recommended as they are completely tested), the SIMATIC
Visionscape Software, one or more PCI vision processor boards,
and cameras connected and powered via cable. Normally included are I/O connections via internal I/O board – for configuration with up to two cameras per board – or external I/O board
– for up to four cameras per board.
The 4000 vision processors operate under the Windows 2000
and Windows XP. All 4000 boards include an on-board RISC
CPU, a vision acceleration ASIC, their own memory, and a VGA
display output that remove all image processing and analysis
load from the host CPU as well as allow even a complete graphics output from the board directly without using the host PC's
graphics card. This architecture allows these boards to run as a
complete independent vision processing system that uses the
host PC only for power supply (via the PCI bus) and to communicated with other processes that run on the host PC, like SoftPLCs, HMI systems, databases, and others.
for camera triggering, strobe control, and up to 16 programmable bi-directional I/O. To leverage these I/Os additional I/O accessories are required (read more in section “Integration”).
Visionscape 4000 boards mount into a standard 5V PCI 2.2 compliant bus expansion slot. They require a half-length slot (this
should be considered when selecting suitable PCs).
Included in packages
Every Visionscape 4000 vision processor package contains the
following components:
• Vision processor board
• Connection kit for external I/O board
Consists of 50-pin ribbon cable and I/O filter board with bezel
• Internal power cable to connect board to PC internal 12V
power supply; required to supply 12V power to analog cameras
• Camera splitter adapter for up to four cameras
• SIMATIC Visionscape Software 2.5 and complete documentation on CD
Vision Systems
Not included in packages
Not included in board packages but in most cases required are
• Any I/O components, like internal or external I/O board
These components are available as accessories (see section
“Integration” and product area “Accessories for SIMATIC Visionscape”)
• Any cameras or camera cables
The most common cameras (together with the required cables) are available as accessories (see section “Integration /
Supported cameras”)
• Any PCs
The SIMATIC Visionscape product line is tested on current SIMATIC PCs (see section “Integration” below)
Also not included and required only for specific applications are
• Dongle to enable Intellifind object locator tool
(USB dongle: 6GF3080-0VS00-2KF0; Parallel dongle:
6GF3080-0VS00-1KF0)
Required for applications that take use of the Intellifind object
locator tool (see product area “Accessories for SIMATIC Visionscape”)
■ Function
The Visionscape software and board family provide all the elements required to acquire and process images in an industrial
environment.
Visionscape vision processor boards should be specified for
systems
• where the host CPU needs to perform other intensive tasks
than just vision processing
• where multiple boards are required to process data in parallel.
4000 boards in one PC can be connected to each other to synchronize image acquisition and processing, and share results.
One Visionscape board can be configured to simultaneously acquire images from up to four cameras.
One PC can contain as many 4000 boards as free PCI slots are
available (have in mind the required free slots for I/O filter board
bezel) and as the power supply of the PC can support.
Board selection guide
Specify the Visionscape 4300 Analog Vision Processor for costsensitive applications that can be solved with up to four standard resolution (VGA, CCIR) interlaced cameras
Specify the Visionscape 4740 Analog Vision Processor for applications
• that require up to four progressive scan analog cameras
• that require higher resolutions or higher speeds
• that require simultaneous image acquisition on up to four
channels
• that require different camera resolutions
■ Integration
Visionscape systems are typically configured as stand alone, integrated or embedded systems in an industrial environment. Interfaces will typically consist of discrete IO connections to trigger sensors, lighting controllers, and to PLCs or reject actuators.
The system can be configured to actuate on receipt of a serial
command received by means of a RS232 or a Ethernet TCP/IP
connection.
Results data can be delivered by means of RS232 serial or Ethernet TCP/IP connection. The Visionscape system can be configured as a server or client on a TCP/IP network.
• VGA display adapter – 64 K or true color (only if host PC display is required)
• Microsoft Windows 2000 SP4 or Microsoft Windows XP SP2 or
later
• One open +5 V/32 bit PCI 2.2 compliant expansion slot (full
length)
• If I/O is required: one open slot for internal I/O board or bulkhead connector for external I/O board
For usage in industrial environment PC the SIMATIC PCs are recommended.
• Properly tested Box PC configuration with up to two Visionscape boards and their attached I/O connection boards: SIMATIC Box PC 840
• Properly tested Panel PC configuration with up to two Visionscape boards and their attached I/O connection boards: SIMATIC Panel PC 877
• Properly tested Rack PC configuration with up to three Visionscape boards and their attached I/O connection boards: SIMATIC Rack PC IL 43
5
Caution: Please read also the electronic Readme file on the included SIMATIC Visionscape CD with the latest information
about required BIOS updates, probably older incompatible PC
versions, and suggested system configurations.
All SIMATIC PCs can be found in Catalog ST PC and in the Internet under:
www.siemens.com/simatic-pc
The minimum host PC requirement is as follows:
• Pentium 4, 2.4 GHz or higher, with minimum of 256 MB memory
5/101
Vision Systems
List of supported cameras
Order No.
Camera description
4740
6GF3080-0VS40-0CM0
CM4000 analog camera with RS170, standard resolution (640 x 480), 60 Hz
✔
✔
6GF3080-0VS41-0CM0
CM4001 analog camera with CCIR, standard resolution (768 x 572), 50 Hz
✔
✔
6GF3080-0VS01-0CX0
Sentech A33A progressive scan analog camera, standard resolution (640 x 494), 60/90 fps
✔
6GF3080-0VS31-0CX0
Sentech A152A progressive scan analog camera, high
resolution (1392 x 1040), 16 fps
✔
The Visionscape 4000 boards support also cameras of other
vendors. To find the right supported camera for your application
please contact your local Siemens Vision Promoter/Specialist or
Siemens Machine Vision Solution Partner.
I/O Connections
• PC-internal 10-point I/O and strobe control board
(6GF3080-0VS10-0SM0)
Contains 2 trigger inputs, 2 strobe outputs, 4 digital output &
2 digital input channels
Mounts into an open PC bezel slot (without connection to PCI
bus) – thus requires an additional open PC slot
requirement:
• External 16-point I/O and strobe control board kit
(6GF3080-0VS24-0SM0)
Supports 4 dedicated channels for trigger input and strobe
output
Contains 16 slots for selectable opto-isolated I/O modules,
package) to I/O filter board bezel (included in board packages) that connects to 50-pin vision board I/O connector; I/O
filter board bezel requires an additional open PC bezel slot
(without connection to PCI bus)
• Multiple selectable opto-isolated input and output modules to
plug into the 16 open slots of external I/O board
for more information see product area “Accessories for
SIMATIC Visionscape”
Inter-connection between Visionscape 4000 boards
5
Supported by
4300
For high-speed, multiple camera applications multiple Visionscape 4000 boards can be plugged in one PC. In those cases
the boards often must communicate with each other to synchronize image acquisition and processing, and share results.
For this purpose exists an additional cable for master/slave operations that connects the boards PC-internally over a connector
on top of each board. This cable is available as accessory with
the order no. 6GF3080-0VS40-0TC0.
5/102
Vision Systems
Type
4300
Setup
• Long slot, 5 V, PCI 2.2-compatible bus module; 312 mm x 107 mm (12.3" x 4.2")
Onboard CPU
• High-performance 64-bit MIPS RISC CPU
• VxWorks real-time multi-tasking operating system
Onboard ASIC
• Vision Acceleration ASIC; accelerates all low-level image-processing and analysis functions, e.g. optical character
recognition (OCR)
Onboard memory
• 128 Mbyte CPU program/data memory, expandable to 384 MB (144-pin PC100 SDRAM SODIMM configuration)
• 32 Mbyte SDRAM image memory; 32 MB SDRAM VGA display memory
Onboard SVGA display output
• Graphics/video accelerator; resolution up to 1024 x 768 pixels; color graphical overlay; VGA socket
Host PC display
• PCI bus master; color graphical overlay
Video input
• Flexible, chained bus-master DMA; DMA to onboard CPU memory, image memory, host PC or video memory
• RS170 or CCIR standard interlaced cameras only
Video control
4740
• Simultaneous, asynchronous imaging on all four channels
• Analog interlaced or progressive scan cameras
• Progressive scan with image size up to 2K x 2K
• Supports shutter, frame reset, partial scan and doublespeed and multiple-speed cameras
• Supports different camera types on one board, e.g. to combine high-resolution and low-resolution cameras
• Master/slave interface for synchronizing and triggering more than one board
• 4 Hsync; 4 Vsync
• 4 injection/blocking (for simultaneous exposure)
• 4 Hsync; 4 Vsync/Vinit
• 4 camera control inputs or outputs
Digital onboard
inputs/outputs
• 4 sensor inputs with user-supplied reference voltage thresholds and 5 V to 24 V input range; 4 strobe outputs
• 16 programmable bi-directional I/O
• Standard 50 pin I/O connection to connect one of two accessory I/O board options
• PC-internal 10-point I/O board for up to two cameras (6GF3080-0VS10-0SM0)
• External 16-point I/O board for up to four cameras (6GF3080-0VS24-0SM0)
Analog output support
• On-board I2C serial bus capability; 8 channels of analog output through external I/O board
Onboard serial
inputs/outputs
• 2 RS232 interfaces with hardware sequence control; data transmission rates up to 115.2 Kbit/s
Power consumption
• +12 V at 1 A; +5 V at max. 5 A; max. power losses 30 W
Environmental conditions
• Operating temperature: 0 °C to 50 °C; humidity: 10% to 90%, non-condensing
Minimum Host PC
requirements
• Pentium 4, 2.4 GHz or higher, with minimum of 256 MB memory
• VGA display adapter – 64 K or true color (only if host PC display is required)
• Microsoft Windows 2000 SP4 or Microsoft Windows XP SP2 or later
• One open +5 V/32 bit PCI 2.2 compliant expansion slot (full length)
• If I/O is required: one open slot for internal I/O board or bulkhead connector for external I/O board
5
5/103
Vision Systems
■ Selection and Ordering Data
Order No.
Order No.
Camera CM4000
SIMATIC Visionscape 4000
Vision Processors
Standard resolution (640 x 480
pixels) - 60 Hz RS170 machine
vision analog camera; ½” CCD
sensor, C lens mount. camera
compatible with x300 series and
x740 series PCI framegrabbers
and vision processors
PCI Vision Processor board with
analog interface and Visionscape Software license.
Includes: PCI board, internal
power cable, connection kit for
external I/O boards, camera
splitter adapter, SIMATIC Visionscape Software and complete
documentation on CD.
Camera CM4001
Analog Vision Processor
A 6GF3080-0VS31-0VP0
Analog Vision Processor
A 6GF3080-0VS74-0VP0
Accessories
Hardware key to enable Intellifind object locator tool (hardware key also required on PC
when a SIMATIC Visionscape
board is installed or when a
smart camera SIMATIC
HawkEye 1600 is connected)
A 6GF3080-0VS00-2KF0
• Intellifind parallel (DB25
feedthrough) dongle
A 6GF3080-0VS00-1KF0
Hardware key to enable
SIMATIC Visionscape SW on a
PC system that does not include
a SIMATIC Visionscape board or
smart camera SIMATIC
HawkEye 1600
• USB dongle
A 6GF3080-0VS00-2KS0
dongle
A 6GF3080-0VS00-1KS0
A 6GF3080-0VS01-0CX0
CCD sensor, C lens mount;
camera compatible with x740
frame grabbers and vision processors
A 6GF3080-0VS31-0CX0
High resolution, progressive
scan analog camera (1352 x
1040, monochrome); 16 fps;
1/2“. CCD sensor, C lens mount;
cable; for Sentech A33A and
Sentech A152A
• 3 m long (10 ft.)
A 6GF3080-0VS03-1XC0
• 7.5 m long (25 ft.)
A 6GF3080-0VS07-1XC0
• 15 m long (50 ft.)
A 6GF3080-0VS15-1XC0
5/104
• 3 m long (10 ft.)
A 6GF3080-0VS03-0XC0
• 7.5 m long (25 ft.)
A 6GF3080-0VS07-0XC0
• 30 m long (100 ft.)
A 6GF3080-0VS30-0XC0
A 6GF3080-0VS10-0SM0
PC internal 10-point opto-Isolated I/O and strobe control
connection
External I/O board
Cameras and cables
5
pixels) - 50Hz CCIR machine
vision analog camera; ½” CCD
sensor, C lens mount; camera
compatible with x300 series and
x740 series PCI framegrabbers
and vision processors
I/O boards
Camera Sentech A152A
A 6GF3080-0VS41-0CM0
cable; for CM4000 and
CM4001
Camera Sentech A33A
A 6GF3080-0VS40-0CM0
A 6GF3080-0VS24-0SM0
board kit; supports 4 dedicated
modules for the 16 slots on
the external I/O board
A 6GF3080-0VS28-1SM0
(5 ms response)
A 6GF3080-0VS32-1SM0
(25 μs response)
A 6GF3080-0VS16-1SM0
(50 μs response)
A 6GF3080-0VS60-2SM0
A 6GF3080-0VS28-2SM0
(for manual input)
A 6GF3080-0VS00-1SM0
(for manual output)
A 6GF3080-0VS00-2SM0
Vision Systems
Order No.
Cables
A 6GF3080-0VS40-0TC0
Multi-Board cable for master/slave operation with SIMATIC
Visionscape 4300 and 4740.
Allows multiple boards to be
triggered with a single input.
5
5/105
Vision Systems
Accessories for SIMATIC Visionscape
■ Overview
Cameras
Accessories for the SIMATIC Visionscape PC-based machine
vision product line consist of
• Hardware dongles
• Cameras and their cables
• I/O modules
• Cables
See section "Function" for a detailed description of all parts.
■ Function
Dongles
Supported cameras
The SIMATIC Visionscape boards and software can be configured to interface with all kind of machine vision cameras, which
board (see “Vision systems”) and a camera specific definition
file, called CamDef file. Thus, almost all analog cameras and
CameraLink Base level cameras can be connected to a Visionscape system.
(see “Further Information”) as well is the board hardware documentation.
In cases where other cameras are required already existing
The SIMATIC Visionscape Software requires the presence of a
Visionscape board or an intelligent camera HawkEye 1600T to
operate in full licensed mode. If the user needs to run Visionscape on a separate host without a board or a networked camera for purposes such as off-line application development a dongle is required to license the software.
5
Additionally the Intellifind Object Finder Tool requires a separate
dongle (only for PC-based systems, separate options are available for the HawkEye 1600T Intelligent Camera).
Dongles are available in parallel port DB25 or USB configurations.
The following dongles are available:
• Visionscape USB dongle (6GF3080-0VS00-2KS0)
• Visionscape parallel port dongle (6GF3080-0VS00-1KS0)
• Intellifind USB dongle (6GF3080-0VS00-2KF0)
• Intellifind parallel port dongle (6GF3080-0VS00-1KF0)
• In cases that a PC requires both licenses (Visionscape & Intellifind) both dongles need to be purchased. An instruction
sheet coming with each dongle gives further help how to install both dongles correctly.
5/106
Siemens camera offering
Siemens itself offers a set of cameras with which most applications can be covered. Those are listed below.
Progressive scan analog cameras for x740 boards:
• Analog camera A33A VGA (640 x 480), 60/90 Hz progressive
scan
• Analog camera A152A SXGA (1352 x 1040), 16 Hz progressive scan
Type
A33A
Resolution
640 x 480 pixels 1352 x 1040
monochrome
pixel
monochrome
A152A
Max. speed (at full image size)
60/90 Hz progressive scan
(depending on
CamDef)
16 Hz progressive scan
Dimensions (width x height x
length) in mm
28 x 28 x 46.3
28 x 28 x 46.3
Image sensor
1/3" CCD
1/2" CCD
Lens mount
C mount
Vision Systems
Type
A33A
A152A
Specials
Multiple partial scan modes possible
Power supply
from camera cable
Interlaced analog cameras for x300 and x740 boards:
• Analog camera CM4000 standard resolution RS170
(640 x 480), 60 Hz interlaced
• Analog camera CM4001 standard resolution CCIR
(768 x 572), 50 Hz Interlaced
Type
CM4000
Resolution
640 x 480 pixels 768 x 572 pixels
monochrome
monochrome
Video standard
RS170
Dimensions
(width x height x length) in mm
46 x 39 x 66
Image sensor
1/2" CCD
Lens mount
C mount
Power supply
from camera cable
I/O boards
PC-internal 10-point I/O and strobe control board
(6GF3080-0VS10-0SM0)
CM4001
CCIR
Camera signal and power cables
These camera cables provide video and synchronization signals
as well camera power: The following different cable lengths are
available:
For progressive scan analog cameras A33A and A152A:
• 3 m (10 ft.)
• 7.5 m (25 ft.)
• 15 m (50 ft.)
For interlaced analog cameras CM4000 and CM4001:
• 3 m (10 ft.)
• 7.5 m (25 ft.)
• 30 m (100 ft.)
The PC internal I/O board provides a convenient connection for
digital I/O signals to the Visionscape boards. The I/O board
mounts with a bezel into an open PC slot (without PC-bus connection) and thus requires an additional open PC slot. It connects to the Visionscape board via a 50 conductor ribbon cable
(included in I/O board package.
The PC internal I/O board provides optically isolated connection
to:
• 2 digital input points
• 4 digital output points
• 2 sensor inputs for camera triggering
• 2 strobe outputs to external strobe lighting
Up to
2 Cameras
Visionscape 4000
ASIC
Memory
CPU
Framegrabber
PCI Slot
Visionscape
0xxx
2 x DI Trigger
2 x DO Strobe
2 x 2 Universal I/O
PC
with
Visionscape
Software
CPU
FS10_00231
Configuration of PC internal IO board
5/107
5
Vision Systems
requirement:
Up to
4 Cameras
External 16-point I/O and strobe control board
(6GF3080-0VS24-0SM0)
Supports 4 dedicated channels for trigger input and strobe output. Contains 16 slots for selectable opto-isolated I/O modules,
package) to I/O filter board bezel (included in board packages)
that connects to 50-pin vision board I/O connector; I/O filter
board bezel requires an additional open PC bezel slot (without
connection to PCI bus)
Visionscape 4000
Framegrabber
ASIC
Memory
CPU
Visionscape
0xxx
PCI Slot
PC
with
Visionscape
Software
CPU
FS10_00232
8 AO
External I/O Board
16 slots
for I/O Boards
4 x DI/O
Trigger
Strobe
Configuration of external combination IO board
Other Cables
Multiboard synchronization cable for Visionscape 4000 Vision
Processor Boards
The external I/O and strobe control board connects via ribbon
cable (included in I/O board package) to the I/O filter board bezel that connects to the 50-pin I/O connector on the Visionscape
board (I/O filter board and internal connector cable included in
Visionscape board packages). The I/O filter board bezel requires an additional open PC bezel slot (without connection to
PCI bus).
The external I/O board provides the following I/O options:
• 4 dedicated channels for trigger input and strobe output
• 8 channels of analog output
• 16 slots for selectable opto-isolated I/O modules (see below)
5
The following optical isolation modules for digital input & output
are available:
• Input module, 2.5 - 28 V DC, 1 ms/1,5 ms
• Input module, 10 - 32 V DC, 5 ms/5 ms
• Input module, 2.5 - 16 V DC, 25 μs/25 μs
• Output module, 5 - 60 V DC, 50 μs/50 μs
• Output module, 24 - 280 V AC, ½ cyc./ ½ cycl.
5/108
Visionscape 4000 boards support simultaneous image capture
over multiple boards by means a the master/slave trigger synchronization. This feature is implemented by means of a cable
that joins all the synchronous trigger connectors on the boards
to be synchronized.
The multiboard slave cable consists of a multi conductor cable
with multiple connector and wire loops that correspond to the
boards to be synchronized. The user must cut the wire loop corresponding to the board that is to be the master.
Encoder cable with bezel for line scan synchronization with
Visionscape 0800 CameraLink Board
Line scan applications can only be done with the 0800 CameraLink frame grabber and specific line scan cameras. The line
scan image acquisition of these cameras needs to be synchronized with a movement encoder in the factory process.
The 0800 board supports such an encoder input with an onboard connector. To bring this connector to the PC outside this
accessory cable with bezel is required. The bezel mounts into an
open PC slot without PCI-bus connection.
Vision Systems
■ Integration
External combination IO board
The PC internal I/O Board is supplied with screw terminal plugs
JS, JI and JO.
The external combination I/O board possesses the following
interfaces:
FS10_00230
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
TB1
101
102
103
104
105
106
107
108
109
2
3
4
5
6
7
8
9
1010
1011
1012
1013
11
12
13
1014
1015
1016
14
15
16
1
1
2
49 1
RN1
JS
3
4
GND
GND
JSS1
GND
6
JSS3
6
JSS4
R4
D7
D8
R11
D15
D16
U3
R10
R9
D11
D12
D13
D14
R8
L8
L7
L9
C13
C12
C11
L6
L4
L3
L5
C10
C9
C8
SENSOR
GND
6
JSS2
U2
1
POWER
SENSOR
GND
D9
D10
R5
R6
R7
SENSOR
6
C4
GND
POWER
POWER
SENSOR SENSOR
U1
STROBE
L2
POWER POWER
4
1
GND
GND
R13
1
STROBE
C7
GND
FLT4
FLT3
1
STROBE
C6
1
R16
W2
STROBE
JVREF
8
SW1
R14
R12
D17
FUSE / 5V OK
SPARE FUSE
JO
C5
4 ANALOG
OUTPUT
1
3
FLT2
R15
Aculty
FLT1
C3
1
L1
6
OPTO'S
15 & 16
RVSI
P / N 070-203000 REV B
+
C2
W1
RN2
C1 +
COMPONENT SIDE
1
10
D1
D2
R1
J1
1
JI
4
R2
D3
D4
D5
D6
R3
5
8
1
JDAC
10
DAC8
1
7
6
5
4
3
2
1 GND
FS10_00227
1
3
4
2
Visionscape PC internal IO board
5
6
Visionscape external combination IO board
Connector
Designation
No.
Interface
JS
Two sensor inputs and two sensor
outputs plus sensor power
1
JI
Two optically isolated inputs
JO
Four optically isolated outputs
VREF jumper
When disconnected, the sensor reference voltage defaults to TTL levels
(1.4 V). If a voltage between VREF
and VREF_GND is applied the internal
reference voltage will drop to half of
the VREF voltage.
2
I/O connection from PC
Connection to I/O connector slot bulkhead via a 50-pin ribbon cable.
3
• Sensor in
Dedicated connection for part sensor
or trigger (4 channels)
• Strobe out
Dedicated connection for strobe
trigger (4 channels)
4
Analog output
8 analog output channels which are
jumper-selectable for 0-5 V or 0-10 V
outputs with 6-bit (64 level) of resolution. When Analog Output is selected
Digital I/O points 15 and 16 are not
available.
5
DAC
6
Digital I/O
Connects to 16 discrete I/O points
on the Visionscape vision board.
The 16 I/O points may be used to
connect to external devices such as
switches, lights, or PLCs by means of
opto-isolation modules. These points
are configured as either input or output by the Visionscape application.
5/109
5
Vision Systems
Order No.
Order No.
cable; for CM4000, CM4001
Hardware key to enable
SIMATIC Visionscape SW on a
PC that does not include a
SIMATIC Visionscape board or a
connected intelligent camera
A
6GF3080-0VS03-0XC0
• 7.5 m long (25 ft.)
A
6GF3080-0VS07-0XC0
• 30 m long (100 ft.)
A
6GF3080-0VS30-0XC0
• USB dongle
A
6GF3080-0VS00-2KS0
I/O boards
dongle
A
6GF3080-0VS00-1KS0
Hardware key to enable Intellifind object locator tool (hardware key also required on PC
with installed SIMATIC Visionscape board or connected intelligent camera SIMATIC
HawkEye 1600T)
A
6GF3080-0VS00-2KF0
• Intellifind parallel (DB25
feedthrough) dongle
A
6GF3080-0VS00-1KF0
Cameras and cables
Camera A33A
A
6GF3080-0VS01-0CX0
A
6GF3080-0VS31-0CX0
CCD sensor, C lens mount;
Camera A152A
High resolution, progressive
scan analog camera (1352 x
1040, monochrome); 16 fps;
1/2“. CCD sensor, C lens mount;
cable; for A33A and A152A
5
• 3 m long (10 ft.)
6GF3080-0VS10-0SM0
PC internal 10-point opto-IsoA
lated I/O and strobe control
connection)
A
6GF3080-0VS24-0SM0
A
6GF3080-0VS28-1SM0
(5 ms response)
A
6GF3080-0VS32-1SM0
(25 μs response)
A
6GF3080-0VS16-1SM0
(50 μs response)
A
6GF3080-0VS60-2SM0
External I/O board
board; supports 4 dedicated
modules for the 16 slots on
the external I/O board
• 3 m long (10 ft.)
A
6GF3080-0VS03-1XC0
6GF3080-0VS28-2SM0
A
6GF3080-0VS07-1XC0
A
• 7.5 m long (25 ft.)
• 15 m long (50 ft.)
A
6GF3080-0VS15-1XC0
(for manual input)
A
6GF3080-0VS00-1SM0
Camera CM4000
A
6GF3080-0VS40-0CM0
(for manual output)
A
6GF3080-0VS00-2SM0
A
6GF3080-0VS40-0TC0
A
6GF3080-0VS08-0EC0
pixels) - 60Hz RS170 machine
vision analog camera; 1/2” CCD
sensor, C lens mount. camera
compatible with x300 and x740
frame grabbers and vision processors (recommended for x300
interface)
Camera CM4001
Cables
Multi-Board cable
A
pixels) - 50Hz CCIR machine
vision analog camera; 1/2” CCD
sensor, C lens mount; camera
compatible with x300 and x740
frame grabbers and vision processors (recommended for x300
interface)
6GF3080-0VS41-0CM0
for master/slave operation with
SIMATIC Visionscape 4000
boards. Allows multiple boards
to be triggered with a single
input.
Internal encoder cable
with bezel to synchronize line
scan cameras; for 0800 board
only; requires additional free PC
slot to mount bezel
5/110
Vision Systems
■ Overview
■ Application
SIMATIC Visionscape I-Pak solves applications in the
• pharmaceutical
• food/beverage
• cosmetic and
• general packaging industries
■ Design
The SIMATIC Visionscape I-Pak package includes a SIMATIC
Visionscape board, SIMATIC Visionscape I-Pak software, an
external I/O board and a cable/connection kit. This configuration
is aimed towards OEMs and systems integrators. In a typical
application, the Visionscape board is installed in a PC existing
on the packaging equipment.
For end customers the boards and software can be applied to
an industrial PC. Possible configurations with SIMATIC industrial
PCs can be found under SIMATIC Visionscape Boards.
The SIMATIC Visionscape I-Pak system is designed to meet
demanding Pharmaceutical Industry requirements for reliable,
accurate and validated inspection of human readable, date/lot,
NDC, label ID, 1D, Data Matrix and RSS codes. In addition, the
SIMATIC Visionscape I-Pak system can perform finished product inspections such as cap presence/position and label presence/position.
SIMATIC Visionscape I-Pak can be utilized on all packaging
lines to perform a broad array of visual inspections to ensure
the correct packaging components are being used as well as
provide 1D and 2D code reading and print quality verification,
including RSS codes.
Utilizing its capabilities to read 1D and 2D codes, SIMATIC
Visionscape I-Pak can also be a valuable tool in the implementation of a serialized track and trace program.
■ Benefits
SIMATIC Visionscape I-Pak offers a complete toolbox of industry
proven vision tools to solve pharmaceutical and packaging applications such as:
• Label inspection (date/lot, label ID, NDC)
• Verify inserts/outserts1) and cartons
• Label print quality and readability
• High speed reading and print quality verification for 1D, RSS
and Data Matrix codes
• 21 CFR Part 11 Compliant
• Supports up to 4 cameras per Visionscape board
1)
An outsert is a folded leaflet attached to the outside of a package
(e.g. a bottle). This makes a folded box unnecessary.The insert is a
folded leaflet located inside the box.
With SIMATIC Visionscape I-Pak, the electrical integration includes a trigger signal for each camera. Each camera provides
a data valid and pass output. In addition, a heartbeat and run
mode output are available.
SIMATIC Visionscape I-Pak is running on a Visionscape board.
Thus the minimum PC requirements for the board/software
configuration are:
• Pentium 4; 2.4 GHz or higher with minimum of 256 MB memory
• One open +5 V/32 bit PCI expansion slot
• VGA display adapter – 64 K or true color
• Microsoft Windows 2000 SP4 or Windows XP SP2 or later
■ Function
SIMATIC Visionscape I-Pak will perform a broad range of
machine vision and symbology applications for packaging lines.
Example inspections include:
• Print quality and correct character inspection (OCV)
• 1D and 2D symbology reading and print quality verification
• Cap presence/position
• Label presence/position
• Bright stock and product serialization verification.
The SIMATIC Visionscape I-Pak software provides a graphical
user interface for easy product changeover and vision tool
training. SIMATIC Visionscape I-Pak offers 21 CFR Part 11
compliance and multiple user access levels.
■ Integration
SIMATIC Visionscape I-Pak is typically deployed on a packaging
line. In many instances, the environment is temperature controlled.
SIMATIC Visionscape I-Pak supports discrete I/O, RS-232 and
Ethernet communications.
See "SIMATIC Visionscape 4000", page 5/100.
5/111
5
Vision Systems
Order No.
board/software combination
Includes SIMATIC Visionscape IPak CFR21 part 11 job set-up
and operator interface, SIMATIC
Visionscape vision processor,
internal power cable, camera
adapter cable, I/O board connection kit, external I/O board
• with SIMATIC Visionscape 4300 E 6GF3080-1VK00-0BS0
• with SIMATIC Visionscape 4740 E 6GF3080-2VK00-0BS0
E: Subject to export regulations: AL = N and ECCN = 6D992B1
5
5/112
Software
Introduction
Software for easy implementation
of image processing
SIMATIC Visionscape
The SIMATIC Visionscape product series consists of software
and hardware for industrial image processing. The hardware
consists of a series of PCI boards for constructing a PC-based
system. The powerful SIMATIC Visionscape software with an
extensive collection of proven image processing tools and the
graphic user interface support the simple and quick implementation of applications.
SIMATIC Spectation
The vision sensors of the VS720 series are configured easily and
conveniently with SIMATIC Spectation. A number of ready-made
testing and recognition functions are already integrated. Test
programs can be created, tested and loaded onto the camera –
online or offline, on a programming device or PC, under
Windows ME, 2000 and XP.
Images from SIMATIC VS720 intelligent cameras can be displayed and edited easily on HMI systems using HMI Controls
VS720.
5
5/113
Software
SIMATIC Spectation
■ Overview
Order No.
SIMATIC Spectation V2.7.8
and VS-Link configuring
software
C 6GF8007-3AA27-8AA0
For creating user programs
for SIMATIC VS 72x and configuring the VS Link; executable
under Windows 2000/XP or
higher; English/German;
single license on CD-ROM
The vision sensors of the VS720 series are configured easily and
conveniently with SIMATIC Spectation. A number of ready-made
testing and recognition functions are already integrated. Test
programs can be created, tested and loaded onto a vision sensor - online or offline, on a programming device or PC, under
Windows 2000 and XP. Even more of these test programs can be
stored on the camera and can be called up via interfaces as
required. Optimizing the parameters and training for patterns
can be done online and offline using an emulator. Several vision
sensors can be configured via Industrial Ethernet using a programming device or PC.
■ Function
• Simple development of inspection programs for solving inspection tasks - selection from an existing range of inspection
tools
• User-friendly handling of parameters
• Fast placement of test elements on the frame section under
consideration using drag & drop
• Integrated offline configuration (emulator) using process
images saved previously
5
Existing inspection tools
• Presence check
• Position detection
• Pattern comparison
• Position and orientation detection
• Measurement of dimensions, clearances and angles
• 1D/2D code reading
• Plain text reading and comparison (OCR/OCV)
• Inspection of color quality
• Inspection of color corruption
• Color differentiation (65000-16.7 million colors)
• Inspection of color luminosity
• Inspection of pattern recognition (color, size, coordinates)
5/114
Software
■ Overview
■ Application
SIMATIC Visionscape machine vision systems are used in all industries in which industrial machine vision is applied:
Other applications include traceability applications involving
verification and reading one dimensional bar code and data matrix symbologies.
■ Design
Software included in hardware packages
The SIMATIC Visionscape product line consists of software and
hardware for industrial machine vision. The hardware consists
of a range of PCI boards for PC-based systems (see under
"Vision systems", page 5/92).
SIMATIC Visionscape Software substantially speeds up the development and deployment of machine vision application by offering a powerful graphical user interface (GUI) and a broad collection of proven vision processing tools.
The Software supports all SIMATIC Visionscape boards, a scalable line of high performance vision processors to cost-effective
frame grabbers (see under ”Vision systems“, page 5/82), as well
as the intelligent camera SIMATIC HawkEye 1600T (see page
5/83).
A unique advantage of this product offering is that all boards and
the intelligent camera HawkEye 1600T are configured using the
same development and deployment environment as well as the
same extensive set of vision tools. The end result, an application
configured for one system can run unmodified and without recompilation on any other, thus allowing users to easily scale as
well as select the right price/performance point for each application, not to mention the leverage of user training and knowhow required only for a single environment.
■ Benefits
The SIMATIC Visionscape software with its graphical user interface and its patented architecture provides many advantages:
• Common software environment for fast application development & deployment for all SIMATIC Visionscape boards and
the intelligent camera HawkEye 1600T
• Completely tested on SIMATIC PCs including those with Intel
Core Duo Processors (see readme file for recommended configurations)
• Powerful graphical user interface and step program architecture for easy drag-and-drop application development
• Extensive collection of vision processing tools for image processing and analysis, calibrated dimensional measurements,
automatic identification and application-specific processing
tasks (such as BGA inspection)
• Scripting language for tool integration
• Open ActiveX control based software component architecture
for custom application-specific GUI development
• Application-specific configurations & tools for the pharmaceutical, packaging, semiconductor and electronics industries
SIMATIC Visionscape Software Version 3.7 is contained in:
• SIMATIC Visionscape 0300 Framegrabber package:
6GF3080-0VS31-0FP0
6GF3080-0VS74-0FP0
6GF3080-0VS81-0FP0
• All SIMATIC HawkEye 1600T packages:
6GF3060-0VS16-xSCy
SIMATIC Visionscape Software Version 2.5.5 is contained in:
• SIMATIC Visionscape 4300 Vision Processor package:
6GF3080-0VS31-0VP0
• SIMATIC Visionscape 4740 Vision Processor package:
6GF3080-0VS74-0VP0
All software versions can be installed together on one PC but
only one can be activated for use at a time. A version manager
utility is provided to specify the active version.
Software CD separately available
The SIMATIC Visionscape SW Version 3.7 CD is separately available as 6GF3080-0VS00-0SW1.
License key required
SIMATIC Visionscape SW requires one of the following license
keys at or in the PC where the software is installed:
• Installed SIMATIC Visionscape Framegrabber (key is activated)
• Connected (via Ethernet) SIMATIC HawkEye 1600T Intelligent
Camera (key is activated)
• USB Dongle: 6GF3080-0VS00-2KS0
• Parallel Port Dongle: 6GF3080-0VS00-1KS0
Intellifind Object Finder Tool
Additionally the Intellifind Object Finder Tool requires a separate
dongle (only for PC-based systems, separate options are available for the SIMATIC HawkEye 1600T Intelligent Camera):
• USB Dongle: 6GF3080-0VS00-2KF0
• Parallel Port Dongle: 6GF3080-0VS00-1KF0
5/115
5
Software
■ Function
■ Integration
SIMATIC Visionscape Software provides all the elements required to develop and deploy machine vision applications in an
industrial environment.
The engineering user interface FrontRunner enables the user to
quickly and easily create vision application of different levels of
complexity that can be downloaded to any of the Visionscape
boards as well as to the intelligent camera HawkEye 1600T depending on specific application needs.
In the standard runtime interface AppRunner the user can
start/stop the application, collect and review fail images, as well
as present other diagnostic information, thus providing the user
with complete system status.
The SIMATIC Visionscape Software and boards is and will be
completely tested on the existing SIMATIC PCs. As the offering
of SIMATIC PCs is constantly extended and updated with newer
technology we have to test the SIMATIC Visionscape product
line on these new PCs as well.
The readme file (see “Further Information”) contains always the
latest supported SIMATIC PCs as well as the recommended configurations.
Visionscape can also run on other vendors' PCs. But only configurations with SIMATIC PCs are extensively tested and therefore ensured to run without problems.
In addition a complete set of ActiveX components allows the creation of custom user interfaces and even the programmatic creation of vision applications on the fly.
Supported cameras
User levels are almost as varied as the applications that can
benefit from a Visionscape solution as such, the configuration
environment can be tailored to different user types to allow for
the maximum productivity.
• Application engineers and system integrators to quickly develop and deploy complex vision applications without any
conventional programming by dragging and dropping standard tools into jobs configured as a sequence of processing
steps
• Application developers, machine builders and OEMs to create
customized applications with custom graphical user interfaces fully integrated with their machine controller interface
• Installers and factory floor operators to select, set-up, and tryout preprogrammed applications and start, stop and monitor
such applications on the factory floor
board (see “Vision systems”, page 5/82) and a camera specific
definition file, called CamDef file. Thus, almost all analog cameras and CameraLink Base level cameras can be connected to
a Visionscape system.
Comprehensive collection of intelligent tools
5
The broad collection of vision processing tools delivered with the
SIMATIC Visionscape software includes:
• Image processing tools
Image arithmetic, image rotation and warping, binary & gray
scale morphology, edge enhancement, other image filtering,
etc.
• Image analysis tools
Flaw detection, histogram analysis, blob analysis,
edge detection & fitting, vector edge detection and fitting,
template & pattern recognition, object location & orientation
detection, etc.
• Calibrated dimensional measurements
Variety of preconfigured measurements such as line intersection, point to point distance, point-to-line normal, etc.
• Automatic identification tools
Data Matrix and other 2D and 1D bar code reading,
Optical Character Recognition (OCR), etc.
• Application specific high-level tools
Optical Character Verification (OCV) for print/mark inspection,
Ball Grid Array (BGA) inspection, etc.
• Custom tools
User-defined expressions & math, custom measurements and
custom scripted vision processing tools (e.g. C++ algorithms)
5/116
When used with a PC-based board the software can be configured to interface with all kind of machine vision cameras, which
(see “Further Information”) as well is the board hardware documentation.
But in cases where other cameras are required already existing
Connectivity
Visionscape systems are typically configured as stand alone, integrated or embedded systems in an industrial environment. Interfaces will typically consist of discrete I/O connections to trigger sensors, lighting controllers, and to PLCs or reject actuators.
For further information about I/O connections and additionally
required accessories please see the section “Integration” of the
specific Visionscape boards under “Vision systems”.
The system can be configured to actuate on receipt of a serial
command received by means of a RS232 or a Ethernet TCP/IP
connection.
Results data can be delivered by means of RS232 serial or Ethernet TCP/IP connection. The Visionscape system can be configured as a server or client on a TCP/IP network.
Software
Type
Visionscape Software
Hardware requirements
• Processor
Pentium 4 with 2.4 GHz or higher
• Main memory
> 256 MB
• Display
VGA 64 K or True Color
Software requirements
• Operating system
• Microsoft Windows 2000 SP4
or higher
• Microsoft Windows XP SP2
or higher
Order No.
SIMATIC Visionscape Software Version 3.7
C 6GF3080-0VS00-0SW1
CD including complete online
documentation. Requires one of
the following license keys at or in
the PC where the software is
installed:
Installed SIMATIC Visionscape
Framegrabber (key is activated)
Connected (via Ethernet)
SIMATIC HawkEye 1600T Intelligent Camera (key is activated)
USB Dongle:
6GF3080-0VS00-2KS0 or
Parallel Port Dongle:
6GF3080-0VS00-1KS0
Accessories
Hardware-Dongles
Hardware key to enable SIMATIC
Visionscape Software on PC
without installed Visionscape
board or connected HawkEye
1600T intelligent camera
• USB dongle
A 6GF3080-0VS00-2KS0
dongle
A 6GF3080-0VS00-1KS0
Hardware key to enable the
Intellifind Object Locator Tool
A 6GF3080-0VS00-2KF0
• Intellifind Parallel
A 6GF3080-0VS00-1KF0
5
5/117
Software
■ Overview
■ Design
HMI Controls
SIMATIC
Spectation
HMI Controls
SIMATIC
SIMATIC PC
Multi Panels (Touch)
• Central operation and monitoring by one or more VS720
intelligent cameras during operation
• Image processing is linked to HMI functions of SIMATIC HMI
• Visualization and saving of live images
• Displaying and saving of inspection results
• Error diagnostics during operation or subsequently
• Operation of the VS720 intelligent cameras in the Industrial
Ethernet network
■ Application
HMI Controls can be used in WinCC flexible, ProTool/Pro and
WinCC. After installation, they are available as functions in
WinCC flexible, ProTool/Pro and WinCC. Handling corresponds
to the familiar HMI functions.
HMI Controls VS720 are suitable for the following SIMATIC HMI
platforms:
• ProTool/Pro configuring software Engineering and Runtime on
the standard PC
• Scada System WinCC Engineering and Runtime on the
standard PC
• WinCC flexible Engineering and Runtime configuring software
on the standard PC
• Multipanels:
- MP270B, display size 10", for touch control
- MP370, display size 12"/15", for touch control
5
HMI controls are available for the following VS720 intelligent
cameras:
• VS721,
• VS722,
• VS723,
• VS723-S,
• VS723-2,
• VS724,
• VS724-S,
• VS725
• VS725-S
The following image types delivered by VS720 intelligent
cameras are supported:
• Monochrome / color images
Resolutions: 640 x 480, 1024 x 768, 1280 x 1024 pixels
5/118
VS72x
VS72x
SIMATIC S7-300
Strukturbild 01
Industrial Ethernet
The HMI Controls VS720 are an add-on to the HMI tools WinCC
flexible, ProTool/Pro and WinCC. They can be installed and
linked into an existing WinCC flexible ProTool/Pro / WinCC application and used in the same manner as an HMI function.
They are loaded with the HMI project into the runtime component
of WinCC flexible, ProTool/Pro / WinCC and can be used alongside and equivalent to the HMI functions. The HMI Controls
VS720 receive their data over Industrial Ethernet by communicating with up to four VS720 intelligent cameras, with reference
to one HMI device (standard PC or MPx70).
HMI Controls VS720 include a runtime license that allows them
to be integrated onto a target system or HMI device.
■ Function
Image analysis
• Live image display with criterion selection: Pass, fail, stop
on fail, full frame, subimage, setting of transmission mode,
image compression and overlay (display of the overlays of the
SoftSensors).
• Image storage on PC-based HMI system with the functions:
Ring buffer, stop ring buffer on fail, image storage in linear
sequence
• Stored images can be viewed offline with the Spectation
emulator.
Inspection results
• Easy selection of up to 20 SoftSensor values (parameters,
measured values, ...) with Spectation browser function.
• Tabular display of these values with symbolic identification
during runtime of the camera by the HMI Controls.
• Archiving of SoftSensor values as a CSV file when a PC-based
HMI system is used (e.g. evaluation with the Office application
Excel)
• Archiving of the SoftSensor values in a permanent data area
(with fixed start and end values) or in a ring buffer.
• Tabular display of archived values with symbolic identification
from the archive.
Software
Operating the SoftSensors
• Send commands and control signals to the camera: Start/stop
inspection, trigger for activating inspection, initiation of digital
relearning for enabled SoftSensors.
• Convenient operation of the camera during runtime: display
of the active test program, display of stored test programs,
changing the active test program, display and change of
exposure time, statistics of the inspection time.
Order No.
HMI Controls VS720
For operation and monitoring
with the VS720 intelligent
cameras, German/English.
For Windows 2000/XP Single
runtime license on CD-ROM
• for ProTool/Pro and WinCC
runtime platforms:
MP270B/MP370, ProTool/Pro
and WinCC on PC
C 6GF8 007-4AA10-0AA0
• for WinCC flexible
runtime platforms:
MP270B/MP370,
WinCC flexible on PC
H 6GF8007-4AA10-0AB0
H: Subject to export regulations: AL = N and ECCN = 5D992B1
5
5/119
Accessories for Machine Vision Systems
Lenses
■ Overview
■ Function
Image types
The optical path of the lens is defined by its construction.
For spherical lenses the solid angle depends on the focal
length, focus adjustment and aperture; all rays run through the
focal point of the lens (central projection). Objects that are further away from the lens are depicted smaller; objects that are
closer to the lens are depicted larger:
■ Application
5
• Measuring tasks and form recognition
For high-precision, reproducible measurement of geometric
variables, a full-format image is necessary to satisfy resolution
requirements. Lenses must therefore be selected that have
low distortion, high modulation depth and a small angle of
view. Telecentric lenses are recommended for objects that
have protrusions in the direction of the lens.
• Quality control and parts recognition
For recognition or inspection of the features of an object on the
surface, the quality of the results depends on contrast and
lack of distortion of the image. Macro lenses are often used
at close range.
• Code and text reading
The recognition algorithms are tolerant to variations in form
and size of the patterns. The requirements on quality of the
optics are not very high. Low-cost lenses contribute towards
the cost-effectiveness of image evaluation systems especially
when they are used in more than one reading station.
• Check for completeness and handling
For localization and pattern recognition, the same criteria
apply as for measurement tasks or parts recognition.
Working
distance
Focal
length
G_FS10_XX_00096
Using a lens appropriate to the respective image evaluation
task, the size of the image field at a desired working distance
is determined for the camera image. In order to achieve reproducible statements from the image evaluation concerning the
position, measurement or quality, the geometry and light intensity for the image must be kept constant within the permissible
tolerances. For this reason, only lenses with a fixed focal length,
aperture and focus are usually used. Motorized zoom, automatic
aperture or autofocus are more detrimental than helpful.
Sensor
dimension
Field
of view
The required image field size (height and width of the image),
the size of the sensor chip and the focal length of the lens
determine the operating distance:
d = (f x IS) / b
d = Operating distance (distance from lens to test object) in mm
f = Focal length of the lens in mm
IS = Size of image in the plane of the test object in mm
b = effective dimensions of the sensor in mm
In the case of lenses used in image processing systems, the
focal length is fixed, the aperture and focus settings can be
fixed. The focal length, the maximum focal aperture and the
focusing range are normally specified on the lenses.
Focal distance
The focal length makes a statement about the angle of the image
field or magnification of the lens.
The focal length of the lens is determined by the size of the
required image field and the size of the camera chip when a
specific distance has to be maintained. The most common chip
sizes in cameras today are ½", 1/3" and ¼". If the distance to the
object lies below the adjustable focusing range of the lens, i.e.
at close range, the focus can be adjusted using intermediate
rings.
If the seating dimensions are designed for CS-Mount lenses in
this camera, as for VS 100 and VS 720, a 5 mm intermediate ring
can be used to adjust a C-Mount lens.
Aperture
Reduction of the light intensity by interrupting the optical path.
Focus
Setting the focus of the lens to a specific distance.
5/120
Lenses
Depth of field
Depth of field is the area within which (in front of and behind
the object) that is displayed with sufficient sharpness of focus.
The larger the aperture (the smaller the aperture number), the
smaller the depth of field.
Lenses with a larger focal length have a smaller depth of field,
the effect is considerable for images at close range.
Order No.
Lens with high quality imaging
for measurement tasks
and form recognition
Lens types
Lenses with smaller focal length are called wide-angle lenses,
they can also be used at short operating distances, but produce
intense distortion of the image. At a suitable distance, they have
a large image field.
Lenses with a long focal length are called telephoto lenses;
they have a large magnification but cannot be focused at close
range, so macro lenses are used that can be focused by means
of large telescopic extensions or intermediate rings. At a suitable
distance, they have a small image field.
In the case of telecentric lenses, at least the optical path at the
object end is almost parallel (parallel projection). This means
that objects at different distances are depicted in the same size.
Objects can, however, only be displayed that are smaller than
the diameter of the lens. It is not possible to adjust the range
of focus with these lenses.
The optical characteristics can be restricted by means of optical
filter glasses to counteract distortion in the image. Colored filters
limit the spectral range, gray filters limit the light intensity and
polarization filters restrict the transmission plane. Filters of this
type can be attached either by using the internal thread or the
flange on the front of the lens. The holder for the filter glass is
designed to fit the lens.
• Cinegon lens 1.8/4.8 mm,
compact design,
D = 37.3 mm, L = 47.3 mm;
successor type for
6GF9001-1AD
B 6GF9001-1AV
• Cinegon lens 1.4/8 mm,
compact design,
D = 31.5 mm, L = 38.6 mm
6GF9001-1AE
• Cinegon lens 1.4/12 mm,
compact design,
D = 31.5 mm, L = 47.7 mm
6GF9001-1AJ
• Xenoplan lens 1.4/17 mm,
compact design,
D = 31.5 mm, L = 38.9 mm
6GF9001-1AK
compact design,
D = 31.5 mm, L = 41.8 mm
6GF9001-1AL
compact design,
D = 31.5 mm, L = 39.7 mm
6GF9001-1AF
compact design,
D = 31.5 mm, L = 39.3 mm
6GF9001-1AQ
compact design,
D = 31.5 mm, L = 40.4 mm
6GF9001-1AU
• Componon macro system
lens 2.8/50 mm with C-Mount
adapter, can be focused
over distances from approx.
150 to 850 mm, D = 48 mm,
L= 62.5 to 74.5 mm
6GF9001-1AN
Filter for utilization
of the lenses listed above
in the limited field of view:
• Infrared filters for lenses
6GF9001-1AE, -1AF, -1AJ,
-1AK, -1AL, -1AQ, -1AU
6GF9001-2AA
• Blue filters for lenses
6GF9001-1AE, -1AF, -1AJ,
-1AK, -1AL, -1AQ, -1AU
6GF9001-2AB
• Polarization filters for lenses
6GF9001-1AE, -1AF, -1AJ,
-1AK, -1AL, -1AQ, -1AU
6GF9001-2AC
5
5/121
Lenses
Order No.
Order No.
Filter for utilization of the
mini lenses in the limited field
of view:
Lenses with medium quality
imaging for reading code
and plain text and for parts
recognition
• Infrared filter for lenses
6GF9001-1BF01, -1BG01,
-1BH01, -1BJ01, -1BL01
6GF9001-2AD
• Blue filter for lenses
6GF9001-1BF01, -1BG01,
-1BH01, -1BJ01, -1BL01
6GF9001-2AE
• Polarization filter for lenses
6GF9001-1BF01, -1BG01,
-1BH01, -1BJ01, -1BL01
6GF9001-2AF
B: Subject to export regulations: AL = N and ECCN = EAR99
adjustable aperture and focus,
with locking screw
• Mini lens 8.5 mm, 1:1.5
D = 42 mm, L = 47 mm;
successor type for
6GF9001-1BE
A 6GF9001-1BE01
D = 29.5 mm, L = 35.7 mm
A 6GF9001-1BL01
D = 29.5 mm, L = 37.2 mm;
successor type for
6GF9001-1BF
A 6GF9001-1BF01
D = 29.5 mm, L = 38.9 mm;
successor type for
6GF9001-1BG
A 6GF9001-1BG01
D = 29.5 mm, L = 41.4 mm
A 6GF9001-1BH01
D = 29.5 mm, L = 38.0 mm;
successor type for
6GF9001-1AH
A 6GF9001-1BJ01
D = 34.0 mm, L = 63.6 mm
A 6GF9001-1BK01
Lenses in the entry class
for reading code and plain text
and for parts recognition
adjustable aperture and focus,
with locking screw
5
D = 32 mm, L = 36.5 mm
A 6GF9001-1BH02
CS-Mount for C-Mount
adapter ring 5 mm
A 6GF9001-1AP
Accessories for utilizing the
mini lenses at close range:
A 6GF9001-1BU
• Set of intermediate rings
with 0.5 mm, 1.0 mm, 5.0 mm,
10.0 mm, 20.0 mm, 40 mm
rings with 31 mm diameter C
thread, attached between
the lens and the camera body
for shots in the macro range
Accessories for utilizing the
mini lenses in telephoto range:
A 6GF9001-1BV
• Focal length extender,
D = 30.5 mm, L = 17.9 mm
with C thread, attached between the lens and the camera
body for extending the focal
length by a factor of 2
• Lens intermediate ring 15 mm
5/122
6GF9001-1AP01
Lenses
■ Dimensions
Lenses with high imaging quality for measuring tasks and recognition of shapes
Lens 6GF9 001-1AE
33,5
34
8
31,5
31
Push-on-filter
4
1,8
2,8
Image plane
8
5,6
M23x0,5
1 -32UN-2A
11
8
37,3
5,1
17,52
( )
2,1
34
6,8
17,52
( )
M23x0,5
1 -32UN-2A
41
2,8
Image plane
Lens 6GF9 001-1AV
1,4
FS10_00073
FS10_00074
Lens 6GF9 001-1AK
34,1
31,5
31
Push-on-filter
34
Image plane
8
8
2,8
2,8
M23x0,5
1 -32UN-2A
5,6
5,6
31,5
28
Push-on-filter
11
11
1,4
1,4
FS10_00076
FS10_00075
Lens 6GF9 001-1AF
35,9
34
31,5
31
Push-on-filter
2,8
8
4
Image plane
8
5,6
8
1 -32UN-2A
16
11
31,5
31
Push-on-filter
3,8
17,52
( )
3,8
34
3,8
17,52
( )
1 -32UN-2A
37,8
9,4
Image plane
Lens 6GF9 001-1AL
1,9
1,4
FS10_00077
FS10_00078
Lens 6GF9 001-1AU
52,9
6,7
5
34
31,5
31
Push-on-filter
34
5,6
8
2,8
4
Image plane
8
16 11
16
1 -32UN-2A
3,8
17,52
( )
Image plane
3,8
17,52
( )
8
35,5
13,8
1 -32UN-2A
Lens 6GF9 001-1AQ
31,5
31
Push-on-filter
4,8
17,52
( )
13,6
34
5,9
17,52
( )
M23x0,5
1 -32UN-2A
41,8
0,45
Image plane
Lens 6GF9 001-1AJ
2
FS10_00071
FS10_00070
5/123
Lenses
Macro system 6GF9 001-1AN
flange-to-image
distance
length
17,4 - 29,4
6,5
10
4
I-32 UN 2A
(C-Mount)
44
33
48
44
4,5
27,8
M37x0,75
47
12,6
Image plane
16
FS10_00068
Accessories for lenses with high imaging quality
Filter 6GF9 001-2AC, 6GF9 001-2AB, 6GF9 001-2AA
Macro interface 6GF9 001-1AN
3,5
18,3
1,5
3
FS10_00069
37,5
31,5
FS10_00072
M2x3 (3x)
2,3
Lenses with average imaging quality for reading codes and text and for recognition of parts
Lens 6GF9 001-1BE01
Lens 6GF9 001-1BK01
1 -32UN-2A
34
B
30,5 , P=0,5
1 8
4 2
4 0 ,5 , P = 0 ,5
A
FS10_00061
4
F S 1 0 _ 0 0 0 6 7
4 0
59,6
(max. 70,1)
3 ,5
7
16,5
27, P=0,5
28,5
29,5
27, P=0,5
Lens 6GF9 001-1BG01
FS10_00064
32
FS10_00063
33,2
4
4
6,9
27, P=0,5
28,5
19,5
29,5
Lens 6GF9 001-1BJ01
27, P=0,5
28,5
Lens 6GF9 001-1BH01
29,5
5
28,5
29,5
Lens 6GF9 001-1BF01
FS10_00065
35,4
5/124
4
6
FS10_00066
34
4
17,526
Lenses
16,5
28,5
27, P=0,5
29,5
Lens 6GF9 001-1BL01
FS10_00062
28,5
4
7,2
Lens in lower performance range for reading codes and text
and for recognition of parts
Accessory for use of the mini lenses
Lens 6GF9001-1BH02
Focal length doubler 6GF9 001-1BV
17,9
11,4
4
17,526
FS10_00059
5,5
5,9
17,526
29
1 -32UN-2A
TV
X2
7
36,5
6,5
COSMICAR
30,5
1 -32UN-2A
32
FA F1,6/35 mm
m
4
4
1
1,6
18,25
3
2
˚
32
˚ 16
FS10_00179
Accessory for use of the mini lenses
Set of intermediate rings Pentax 6GF9 001-1BU
0,5 mm
1 mm
5 mm
10 mm
20 mm
40 mm
FS10_00060
5
5/125
Lighting equipment
■ Overview
the objects should be captured in the image field with plenty
of contrast and in a reliably reproducible manner. Lighting that
has been optimized for visualization of the objects is therefore
indispensable for satisfactory operation of the image processing
system.
Homogeneous and constant lighting of the complete image field
or object, independent of the ambient light, is a precondition for
obtaining reproducible position, measurement and quality results from the image evaluation system. Application-specific
lighting must therefore be installed and external light sources
should be blocked whenever possible.
Halogen machine lamp 6GF9 004-1AM
Images from a camera are a depiction of the reflected light of
an object on the sensor chip (CMOS or CCD). To enable automatic evaluation of these images with the aid of computers,
The size and type of lighting is determined on the one hand from
the shape and size of the reflecting surface and on the other
hand from the distance and angle of the light from the image
field or object. Flat surfaces can be lit simply but depressions,
cylindrical or spherical surfaces require more complex lighting.
When lighting is selected, any unusual ambient conditions or
requirements of the mechanical system and availability of the
lights must be taken into account. The task and object properties
determine the characteristics of the lighting.
■ Application
Different types of lamps are used for the lighting for image
processing. The lamp selected for the solution must correspond
to the requirements in the machine or environment in which it
is used:
Type
Property
Power supply
Design
Lifetime
Fluorescent lamps
Wide-area,
large distance possible
High frequency >25 kHz
Ring shape / rod shape
MTBF 5000 h
Filament lamps
(halogen)
Sensitive to vibration
DC current
Spot light, directional
MTBF 2000 - 4000 h
LED lights
Flash-capability
12 / 24 V DC
Different shapes and colors
MTBF 70.000 - 100.000 h
Measuring tasks and form recognition
Machine lamps
Illumination in transmitted light is appropriate when measuring
geometric values with a high accuracy and reproducibility.
Unevenness and different colors on the surface of the object
cannot affect the image processing.
Quality control and parts recognition
5
If the characteristics of an object have to be recognized or inspected on the surface, it is illuminated in incident light from the
direction of the camera. Strongly reflecting surfaces ideally
require diffuse incident light which can be extremely costly to install. Either the active surface of the lamp must be much larger
than the object or the light source must be integrated into the
beam path of the lens.
Reading code and plain text
High-contrast images of printed surfaces are required to assure
high recognition rates. Transmitted light can only be implemented for these tasks in a small number of cases. It is therefore
usually only possible to work with incident light and therefore
light-field lighting. For codes produced by damaging the surface
with a laser or punch, it is recommended that dark-field lighting
is used.
Check for completeness and handling
For localization and pattern recognition, a combination of several lighting types is necessary when both the outer contour
and surface characteristics must be depicted with excellent
contrast.
5/126
Machine lamp 6GF9 004-1AV with mirrored parabolic grid
Machine lamps are ideally suited to illuminating large areas due
to their 36 W fluorescent tubes. Their 24 V DC supply and ignition
with electronic ballast units at a high frequency of approximately
30 kHz minimizes flicker and variations resulting in a constant
light intensity. In addition, electromagnetic interference is prevented by the high voltage and the service life of the lamp is
increased.
In the version with a parabolic grid, the light distribution is directional and can be used with a flat beam as dark-field lighting.
A fresnel ensures almost completely regular lighting of the image
field (light-field lighting).
Lighting equipment
Machine lamp 6GF9 004-1AW, with fresnel, 36 W
Halogen emitter 20 W
20 W halogen emitters are particularly suitable for illuminating
small areas with a high intensity. They emit a constant, directional light whose alignment can be intensified using a reflector.
Fixing by means of a screw-on flange and alignment with a
ball joint supports easy and reliable mounting on machine
components.
Decision-making criteria
• Dimensions
The dimensions of the lamp are determined by the size of the
object or image field, the working distance and the position
tolerances.
• Reflective properties
The reflective properties of the surface of the object and the
background and the distance determine the intensity of the
light and therefore the heating level.
• Service life and aging properties
The service life and aging properties of the illuminant determine the long-term stability of image processing or the relevant service intervals.
• Availability and costs
Availability and costs as well as space constraints can also
significantly influence selection of the lamps.
LED lights
LED lights are available in various construction types as spot,
line, area or ring lights that can be mounted task-specifically.
These can radiate light of different colors (white, red). With the
appropriate control electronics, they can also be designed as
a flash lamp.
LED spot with 6-degree and 25-degree transmission angle
LED spot 6GF9 004-1BA (6 degrees), 6GF9 004-1BB (25 degrees)
These spots are easy to integrate due to their small size and low
weight and emit a permanently concentrated white light. Fixing
on threaded pins with lock nut and alignment with a ball joint
supports easy mounting on machine components.
LED ring lamps
LED ring lamps can be used over a wide area for homogeneous
illumination in incident light. They are available as permanent
lights or flash lamps with red and white light. A diffuser disc
prevents strong reflections from metallic surfaces. Fixing with
an M6 thread or centrally on the lens is universal.
5
LED area lamps
LED area lamps can be used for transmitted light with a diffuser
disc that prevents individual LEDs being visible. In incident light,
a diffuser disc prevents strong reflections from metallic surfaces.
They are available as permanent lights or flash lamps with red
and white light. It is fixed using M6 threads in the casing.
5/127
Lighting equipment
■ Function
Lighting types
With transmitted light the object is illuminated from behind
with a large lamp area emitting a diffuse beam which produces
a shadow outline image with sharp edges and a high level of
contrast:
With bright-field lighting, diffuse incident light, the surface is
shown bright and depressions are shown dark in the image.
Example of bright-field lighting:
In dark-field lighting, directional light below a flat angle, the
surface remains dark and edges, protrusions or impressions are
displayed bright.
G_FS10_XX_00097
Object
Example of transmitted light:
Shallow
illumination
angle
With incident light the object is illuminated from the direction
of the camera. Ideally, diffuse incident light causes minimal
shadow effects in the image and no total reflection from the
object:
G_FS10_XX_00099
Ring light
Example of dark-field lighting:
Object
5
Example of incident light:
5/128
G_yyyy_XX_3_neu_deutsch
With flash lighting, fast-moving objects can be captured and
distortion due to motion can be avoided. The correct flash point
is controlled by the image processing system to achieve the
best image.
Lighting equipment
■ Characteristic curves
Order No.
Halogen emitter 20 W
30
cm
6GF9 004-1AM
25
24 V supply, 1 A,
with mounting foot
10000
8000
6GF9 004-1AV
24 V with reflecting
parabolic grid
20
E[lx]
6000
15
4000
8000
2000
36 W machine lamp
0
6GF9 004-1AW
5
10
15
24 V with Fresnel profile
Inspection lamp
30
25cm
20
15
10
20
25
6GF9 004-1AX
5
5
E[lx]
30 0
cm
0
0
With diffusing lighting module,
operating voltage 230 V AC,
50 Hz/60 Hz
LED surface illumination
6500
5000
3500
2000
10
FS10_00057
36 W machine lamp
5
10
15
20
25
30
cm
Characteristic for halogen spot lamp 6GF9 004-1AM
6GF9 004-1BN
100
cm
Red, 660 nm wavelength,
with diffuser, transmitted light,
light/dark field, illuminated area
41 x 30 mm
80
600
500
6GF9 004-1BA
60
300
200
D = 29 mm, L = 94 mm,
twistable with ball joint,
with IP65 degree of protection,
mounting M18 x 1.5,
3.9 V supply, 1000 mA
from operating unit for 24 V DC
40
100
80 cm
0
20
60
40
550
500
450
400
350
300
20
40
60
20
80
100 0
cm
0
0
6GF9 004-1BB
20
40
E[lx]
60
80
100
cm
Characteristic for 6GF9 004-1AV machine lamp
with mirrored parabolic grid
D = 29 mm, L = 94 mm,
twistable with ball joint,
with IP 65 degree of protection,
mounting M18 x 1.5,
3.9 V supply, 1000 mA
from operating unit for 24 V DC
100
cm
300
350
400
450
500
550
600
E[lx]
700
80
600
500
60
400
300
200
100
0
100
80 cm
20
40
60
40
40
60
80
24-V-operating unit
FS10_00056
100
FS10_00054
LED spot with 25-degree
transmission angle
E[lx]
400
LED spot
20
20
E[lx]
100 0
cm
0
0
20
40
60
80
100
cm
Accessories
Lighting cable
6GF9 002-8CE
For SIMATIC VS100 LED
ring lamp, 2.5 m in length,
pluggable at both ends,
suitable for trailing
Lighting cable
Characteristic for 6GF9 004-1AW machine lamp with Fresnel visor
30
cm
5000
20
4000
For SIMATIC VS100 LED
ring lamp, 10 m in length,
pluggable at both ends,
suitable for trailing
3000
For LED surface illumination,
highly flexible, length 10 m
15
2000
5000
4000
3000
2000
1000
1000
0
Lighting cable
5
25
E[lx]
6GF9 002-8CG
6GF9 004-1BP
5
10
15
30
25 cm
20
15
10
20
25
30 0
cm
10
5
5
E[lx]
0
0
5
10
15
20
25
FS10_00053
LED spot with 6-degree
transmission angle
30
cm
Characteristic for LED spot with 6° beam angle 6GF9 004-1BA
5/129
Lighting equipment
30
cm
25
E[lx]
600
500
20
400
15
500
200
100
0
5
10
15
30
25 cm
20
15
10
20
25
30 0
cm
400
10
300
5
5
E[lx]
0
0
5
10
15
20
25
FS10_00051
300
30
cm
Characteristic for LED spot with 25° beam angle 6GF9 004-1BB
o
■ Dimensions
30
0
220
o
300 mm
0,8
1: + (BN)
2: NC
3: - (BU)
71x80
FS10_00180
42
41
86
2 x Ø 3,5
45/ 6
60
320
FS10_00058
o
30
Dimensional drawing for machine lamp 6GF9 004-1AM
FS10_00055
135
168
5
Dimensional drawing for LED surface illumination 6GF9 004-1BN
498
5,5 (10x)
7
48
53
108,5
11
Dimensional drawing for machine lamps 6GF9 004-1AV
and 6GF9 004-1AW
FS10_00052
5
69
M18x1,5
29
Dimensional drawing for machine lamps 6GF9 004-1BA
and 6GF9 004-1BB
7
5/130
Lighting equipment
5
5/131

Machine Vision Systems

Transcription

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