Lise Charmel Customer Story
Transcription
Lise Charmel Customer Story
customer Story achieves efficient a c c u r at e c o s t c o n t r o l w i t h L e c t r a t e c h n o l o g y Challenge Solution Lise Charmel lingerie is known for combining the beauty and elegance of French embroidery and innovative textiles. These highquality materials are essential to creating unique, sophisticated lingerie, but they’re also very expensive, so controlling cost and fabric consumption is a high priority. Details like embroidered and lace bands pose specific challenges with regard to design, development and cost. To maintain quality while keeping costs reasonable, the numerous small pieces that make up a bra or a pair of panties must be carefully placed on the lace so that waste is minimized. With this in mind, long-time Lectra user Lise Charmel sought a way to estimate lace and fabric consumption more accurately and easily. M A R K ET S Lingerie LO C ATION By combining Lectra solutions with a smart process, Lise Charmel is able to estimate initial costs accurately very earlyon in the design and development phases. Teams can now lay pattern pieces out on lace and other fabrics virtually, for material estimation purposes. “Our markers are more reliable now that they allow us to visualize complex decorative bands directly onscreen,” says Nicolas Drevet, Head of Production Methods. LE C T R A S OLUT i ON S Lyon, France lectra.com B e y o n d m a rk e r m a k i n g — a f u l ly s u p p o r t e d p r o c e ss Pre-costing and marker solutions are just one component of a process fully supported by Lectra technology, beginning with design where fabrics are scanned into Lectra’s design solution and transferred to the Method department. The devil is in the details The beauty of lingerie is in the details, but so are the challenges. Embroidered waist and back bands add refinement to panties and bras, but the scalloped edges add complexity to determining their exact placement on intricate lace, for example. “We have precise starting points depending on the scalloped band edge for cutting bands and braids,” explains Mr. Drevet. His department is responsible for determining quantities for fabric orders and preparing production plans for Lise Charmel’s Lyonbased workshops. A long-time user of Lectra, Lise Charmel recently implemented the latest version of Diamino, Lectra’s pre-costing and production marker solution. Evolutions in Lectra technology have brought substantial increases in efficiency and accuracy. Claude Marchand, CAD Manager at Lise Charmel, develops thumbnail sketches which are then pushed out to Collection Management along with other important details including assembly instructions, band placement, patterns and product status. “We are able to create very complete technical reports using Lectra,” says Ms. Marchand. Automatic product updates help guide the workflow and keep communication smooth between different departments and with external suppliers in Bulgaria or even Tunisia. “It was a revolution to have all the information stored in one place,” she says. M a rk e r m a n a g e m e n t m a d e e a s y Designer’s sketch showing how the lace should be placed. The embroidered band being fine-tuned by designers. The ability to visualize different piece and fabric placement options directly on the fabric itself has radically changed the marker making process. “We now work in a very visual way. It’s much better in terms of usability and time spent,” explains Mr. Drevet. Once the first collection sketches are complete, it’s only a matter of days before fabric samples arrive from suppliers in Italy and France. Then Mr. Drevet and his team can begin scanning and simulating material consumption, before the product is too far along. “We can now exchange between the different We now work in a very departments much more visual way. It’s much better quickly and can head off in terms of usability any potential problems,” and time spent. says Mr. Drevet. The new process has significantly reduced the time it takes to place pre-costing markers and gives Mr. Drevet and his team more reliability. “Our time savings has been incredible,” he says. Connecting costing with development An added benefit of working visually is being able to communicate more clearly with product development. The different departments now have an easy way to share information onscreen, instead of relying on sketches or approximations. Working visually allows more accurate cost estimation and optimized material efficiency on embroidered bands while also respecting initial designs. Pieces being placed to maximize material efficiency on the same embroidered band. A n improved interface makes viewing different pro duction markers much easier. In addition, a simplified spreadsheet extraction tool reduces the risk for human error. “It is now much easier to prepare marker placement. We can see the placement below and quickly determine if there is a problem,” says Mr. Drevet. C o n t i n u i n g a s t r o n g pa r t n e rs h i p Lise Charmel has been a Lectra customer for over 10 years and has solutions for the entire product development process, from design to pattern development to pre-production and collection planning. Lectra worked hand in hand with Lise Charmel to ensure optimal process improvement. “Lectra worked with us throughout the whole implementation and trial phase. Our questions were answered and we were really looked after. Lectra responded quickly and clearly,” says Mr. Drevet. Lectra in Fashion With nearly 40 years’ experience in fashion and apparel, Lectra’s mission is to provide a complete spectrum of design, development, and production solutions to confront 21st-century challenges. From first creative spark to final product, our professional services address an end-to-end process. We support the day-to-day operations of our customers in over 100 countries for around-the-clock process optimization. From fast fashion to luxury to ready-to-wear, Lectra’s 23,000 customers in markets as diverse as casual, sports, outdoor, denim, and lingerie represent every development and sourcing model imaginable. Beyond suppliers and manufacturers, they are the brands you love and the stores where you shop. lectra.com ®: Kaledo, Modaris and Diamino are registered trademarks of Lectra. V a l u a b l e v i s u a l c o mm u n i c a t i o n i m p r o v e s a cc u r a c y
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