cvi automotive ab

Transcription

cvi automotive ab

December 2007
CVI AUTOMOTIVE AB
PV 444/544, P120 AMAZON & P1800 SPECIALISTS
PO Box 131
MALNVÄGEN 10
824 23 HUDIKSVALL
SWEDEN
TEL: + 46 650 75900
FAX: + 46 650 75901
CATALOGUE OVER SPARE PARTS FOR VOLVO P1800, 1800S, 1800E & 1800ES
- Parts are mostly Volvo genuine ( or from Volvo's genuine suppliers) or are re-manufactured to a very high standard
- "R" means that the item is remanufactured.
"LHD" means Left-hand drive
"RHD" means Right-hand drive
- "pc." means price per piece.
"pr." means price per pair.
"m" means price per meter
- "B" or "S/H" means that the item is used (not new): please call for further details
- "CH" means chassis number
"NLA" means no longer available
CONTENTS
Page 3:
Page 4:
Page 5:
Engine Parts, B18 & B20
Engine Parts, B18 & B20 (cont'd.)
Engine Parts, B18 & B20 (cont'd.)
Page 33:
Rear axle suspension
Page 34:
Front suspension
Page 6:
Fuel pumps & repair kits (carburettor system)
Page 35:
Steering system
Page 7:
SU carburettors (B18B, B20B RHD)
Page 36:
Brake master cylinders (B18 single-circuit):
Hand brake system (-1969): Brake servo B18
Page 8:
Air filters, SU HS6 carburettors
Page 37:
Page 9:
Stromberg carburettors (B20B LHD, 1969):
Filter for Stromberg carbs
Front disc brakes, B18:
Rear brakes (B18 single-circuit)
Page 38:
Brake pipes & hoses (B18 single-circuit)
Page 39:
Brake master cylinder (B18 dual-circuit)
Rear brakes (B18 dual-circuit)
Page 40:
Brake pipes & hoses (B18 dual-circuit)
Page 41:
Brake master cylinder (B20)
Page 10:
Choke & throttle linkage, carburettor system
Page 11:
Fuel tanks, sender units, pipes and hoses
Page 12:
Page 13:
Fuel Injection system:
Air filter for FI system
Throttle control FI system: Exhaust recirculation
Page 14:
Cooling system
Page 42:
Front disc brakes B20:
Page 15:
Page 16:
Page 17:
Ignition system
Distributor parts for B18 distributors
Distributor parts for B20 distributors
Page 43:
Rear brakes (1800E/ES 1970-1973)
Hand-brake system, 1800E/ES
Page 18:
Exhaust system
Page 44:
Body panels:
Page 19:
Charging system
Page 45:
Door components & guide channels, door locks
Page 20:
Switches:
Page 46:
Page 21:
Wiring harnesses (Lucas textile-braided '61-'69)
P1800/S Fuel filler flap and lock:
1800 ES Tailgate glass, handle, lock:
Locks and lock sets
Page 22:
Wiring harnesses (plastic-sheathed '70-'73)
Page 47:
Page 23:
Lighting, front
Glass & Rubber seals for glass:
Rubber seals for bonnet & boot:
Body plugs & Grommets
Page 24:
Lighting, rear:
Page 48:
Exterior trim, P1800 & 1800S, 1961 - 1966
Page 25:
Windscreen wipers and washers
Page 49:
Exterior trim, 1800S & 1800E
Page 26:
Clutch:
Clutch hydraulics (B18):
Clutch cable (B20)
Page 50:
Exterior trim, 1800 ES
Page 51:
Bumpers, 1800S/E/ES (from ch. no. 12500-)
Page 27:
Gearbox lids, shifters, transmission mountings
Page 52:
Dashpadding
Page 28:
Gearbox (M41 & M410):
Page 53:
Door and wing mirrors
Page 29:
Automatic transmission, BW 35:
Propshaft and universal joints
Page 54:
Heater system
Page 30:
Overdrive Parts, "D" type (B18)
Page 55:
Literature:
Spare Parts catalogues
Decals (stickers)
Page 31:
Overdrive Parts, "J" type (B20)
Page 56:
How to order
Page 32:
Rear axle bearings & seals:
flasher relays:
fuseboxes
Interior lighting
Rear brakes 1969 only
Mudflaps
Speedo cables/angle box
brake drums
Remember: if the item you want is not mentioned in the catalogue then WE DO NOT CARRY THAT ITEM! Sorry, but you must search elsewhere.
CVI AUTOMOTIVE
Engine Parts, B18/B20, 1961-1973
PAGE 3
Part#
Cylinder Head Parts, B18/B20
419368
419292
419292-1
415424
(1.) Inlet valve, B18
(2.) Exhaust valve, B18
Engine valve set, B18
(4in+4ex)
(3.) Protector seal, above valves, B18
415266
415035
415273
(4.) Valve guide, B18 (inlet/exhaust)
(5.) Valve collet, B18
(5a.) Lock washer, B18
419639
419766
419640
(6.) Inlet valve, B20B
(6.) Inlet valve, late B20B/B20E/F
(7.) Exhaust valve, B20B
CVI-5406 (HD (7.) Exhaust valve, B20
14
14
15
15
17
18
16
13
18
(2/valve)
(1/valve)
5, 9
3
12
5a
(42 mm, std.)
(44 mm)
(35 mm, std.)
8
20
4, 10, 11
(37mm h-duty)
(genuine)
419735
(7.) Exhaust valve, B20E/F
1306630
8291532
419643
419652
419653
(8.) Valve stem seal, B20 valves
(Ref 419702)
Hardened valve seat, for lead-free conv'n.
(9.) Valve collet, B20
(2/valve)
(10.) Valve guide, B20, inlet
(11.) Valve guide, B20, exhaust
418737
418286
921781
(12.) Valve spring, B18/B20
(13.) Tappet adjuster screw, B18/B20
(14.) Lock nut, tappet adjuster
418297
418426
(15.) Rocker arm bushing
(16.) Spring (3 per car)
13
19
2, 7
1, 6
(genuine)
Part#
914456
418717
418718
(18.) Circlip
(19.) Core plug (35 mm)
275439
275480
271341
271341-1
Engine gasket sets, B18/B20
(2/engine)
(7/engine)
Manifold gasket set, '61-'66
Manifold gasket set, '67-'70
Manifold gasket set, B20E/F
Manifold gasket set, B20E/F
(genuine)
(R)
(The above include manifold gasket + downpipe gasket)
Head set, B18 (incl. manifold gasket) Elring
Head set, B18 (incl. manifold gasket) (R)
Head set, B20B (incl. manifold gasket) Elring
Head set, B20E/B20F
(genuine)
275411
275411-1
275536
275560
(275560 does not include manifold gasket)
Head set (NB. manifold
gasket not shown)
Bottom end set
(Elring is top quality OE manufacturer)
Part#
403515
418954
940096
(1.) Oil filler cap, without vent
(2.) Oil filler cap, with vent
(3.) Seal, under cap
270628
270628-1
Bottom end set, B18/B20
Bottom end set, B18/B20
(genuine)
(R)
275411/270628
275494
275536/270628
GaskB20B
275560/270628
GaskB20E/F
Engine gasket set, B18
Engine gasket set, B18
Engine gasket set, B20B
Engine gasket set, B20B
Engine gasket set, B20E/F
Engine gasket set, B20E/B20F
(genuine)
(R)
(genuine)
(R)
(genuine)
(R)
Manifolds & gaskets
(genuine)
18
2
419678
950045
418990
419310
419310-1
419763
9139282
419310-HD
(4.) Rocker cover gasket
(genuine)
(5.) Screw for rocker cover
(4/car)
(6.) Cylinder head gasket, B18
(Payen)
Cylinder head gasket, B20B
(Elring)
Cylinder head gasket, B20B
(R)
Cylinder head gasket, B20E
Cylinder head gasket, B20F (ref: 460322)
Cylinder head gasket, B20 (steel reinforced)
(use for bore up to 2.2 liter as well)
191523
191523-10
(7.) Bolt for cylinder head
Bolt set for cylinder head
418408
418717
418718
418910B
952075
418405
419561
418870
419764
(8.)
(9.)
(10.)
(11.)
(12.)
(13.)
(14.)
(15.)
(15.)
953238
953241
953243
955826
460003
(16.) Manifold stud (38 mm)
Manifold stud (45 mm)
Manifold stud (50 mm)
(17.) Nut for studs
(18.) Hose, B18B/D '61-'66
1
5
11
3
7
12
4
10
8
9
(genuine)
(10 bolts)
Guide sleeve
Core plug (35 mm)
(2/engine)
Core plug (45 mm)
(7/engine)
Inlet manifold, B18B/D
(2nd-hand)
Plug on manifold
Exhaust manifold, B18B (single downpipe)
Inlet and exhaust manifold, B20B
Manifold gasket, B18/B20B
Manifold gasket, B20E/F
17
14
(R)
16
15
6
13
CVI AUTOMOTIVE
Engine Parts, B18/B20, 1961-1973 (cont'd.)
PAGE 4
Camshafts, Cam followers (lifters):
Part#
1218579
(Note: new cams should always be fitted with new followers - and vice versa)
(1.) Camshaft, type "C" (genuine: ref 418707)
Camshaft, cam bushes, cam follower, B18/B20
7
1218580
1218581
(1.) Camshaft, type "D"
(1.) Camshaft, type "K"
910118
418363
150169
419681
(2.)
(3.)
(4.)
(5.)
1218630
(6.) Cam follower
Woodruff key for camshaft
Spacer ring, behind camshaft
Camshaft nut
Thrust flange behind cam gear (genuine)
(Ref 418423)
NB! Warranty for cams and followers is only given when both
items are purchased - and fitted - at the same time!
6
418304
(7.) Pushrod
(heavy-duty)
1
430119
418249
418250
2
5
(8.)
Camshaft bearing set, std sizes
now 430119-1
Camshaft Kits (include cam & 8 followers + assembly grease):
3
4
Part#
275762
275763
275764
8
Camshaft kit, type "C"
Camshaft kit, type "D"
Camshaft kit, type "K"
Timing gears, ancillaries and gear sets:
Part#
418272
418622
418624
418626
419681
(1.)
(2.)
(3.)
(4.)
(5.)
955512
418422
943455
(6.) Screw, early type
(7.) Lock washer, early type
(8.) Lock screw for thrust flange
270690-9
271944
(9.) Timing gear set (fiber)
Timing gear set (steel)
952075
418416
(10.) Oilway plug
(11.) Oil feed nipple
955514
940158
941906
(12.) Bolt for timing cover, 25 mm
(13.) Bolt for timing cover, 45 mm
(14.) Curved spring washer
Timing cover gasket
Felt seal, in timing cover
Circlip
Retainer ring
Thrust flange behind cam gear
(extra thick)
Timing gears et. al. (B18/B20)
7
6, 8
(genuine)
1
Use lock screw 943455
Use lock screw 943455
(2/car)
5
10
(genuine)
(genuine)
9
(NB. Crankshaft gear not shown in this illustration - see page 4)
2
4
11
3
(2/car)
(7/car)
(9/car)
14
12, 13
Oil Pump, Oil Filter, Sump Plug and Gasket:
Oil pump, filter, sump (B18/B20)
(1.) Oil pump
(aluminium)
(2.) Repair kit, for B20 type oil pump
430161
18130
418288
418289
418360
(2a.)
(3.)
(4.)
(5.)
(6.)
418627
419539
(7.) Oil delivery pipe, B18
(8.) Oil delivery pipe, B20
418277
418251
(9.) Distributor drive gear, with shaft
(10.) Bush for drive gear
10
14
9
3
Return spring, oil pump
Bushing
Strainer for oil pump
Lock ring, for strainer
Rubber seal for oil delivery pipe
6
7, 8
2a
11
2
17
5
18
13
12
Call
1
15
16
Part#
1218706
RV-510
4
418643
190798
18818
948187
1606877
3517857
418432-1
418262
955523
955524
955894
941907
(11.) Oil dipstick
(12.) Oil drain plug
(13.) Copper gasket
(12+13 Oil drain plug with gasket
(14.)
(14.)
(15.)
(16.)
(16.)
(17.)
(18.)
Oil pressure sender
Oil filter
Oil filter
Sump gasket
Bolt for sump attachment
Bolt for sump attachment
Flat washer
Curved spring washer
NLA
(magnetic)
(R)
(genuine)
(Mann)
(length = 16 mm)
(length = 19 mm)
CVI AUTOMOTIVE
Engine Parts, B18/B20, 1961-1973 (cont'd.)
PAGE 5
Pistons & Rings, Mountings, Seals (B18/B20)
29
27
17, 18
28
25
26
16
30
21
21
22
22a
6
17
20
31
36
34
19
18
8
35
15
42
16
14
1
33
7
38
3
37
9
4
13
2
24
5 23
33
33
11
32
12
41
10
40
39
Part#
Part#
(Note. Pistons are sold in singles: ring sets are for 1 engine)
277016
Engine paint, red (250 ml can)
(R)
16218
419834
(1.) Elbow union for oil pressure hose, '61-'69
(1.) Elbow union (twin outlet), '70-'73
666890
940157
955896
940110
(2.)
(3.)
(4.)
(5.)
1221967
683711
662711-1
Engine mounting
Nut for engine mounting
Washer
Spring washer
82745
(8.) Drain cock on engine block
Felt seal, front
Retainer ring
Lock ring
Gasket
(Volvo/Mahle)
(Volvo/Mahle)
(Volvo/Mahle)
(Volvo/Mahle)
(genuine)
Gearbox mounting (M41)
(R)
Gearbox mounting (M410)
Gearbox mounting (BW35 - automatic) (R)
418677
418718
NLA
275193 (28.) Piston with rings, B18, std.
275194
Piston with rings, B18 020"
275195
275196
1/engine
7/engine
275282 (29.) Piston ring set, B18, std.
275283
Piston ring set, B18 020"
275284
275285
275286
272002 (28.) Piston with rings, B20, std.
272003
Piston with rings, B20, std.
272012
272004
272005
275334-1 (29.) Piston ring set, B20, std.
275314-1
275336
418622
418626
418624
418272
(9.)
(10.)
(11.)
(12.)
418416
952075
(13.) Oil feed nipple
(14.) Oilway plug
418906
419808
(15.) Breather (late B18, use ring 418412)
(15.) Breather (B20, use ring 419805)
955512
418412
419805
(16.) Screw
(17.) Sealing ring
(18.) Sealing ring
419422
418982
(19.) Hose
(20.) Valve
943706
942390
(21.) Hose, crankcase ventilation
(21.) Hose, crankcase ventilation (R)
419446
942928
942461
T-piece (nipple) (not shown on illustration)
(22.) Clip
(22a.) Nipple
(R)
11009
191848
418663
(25.) Gearbox input shaft support bearing (R)
(26.) Lock ring
(27.) Cover plate
(extra thick)
(B18 di = 21)
(B20 di = 26)
(B18)
(B20)
WM10402
WM10115
Workshop manual, engine B18A (genuine)
Workshop manual, engine B18B/D (genuine)
9992405
Puller, to remove crankshaft gear
(R)
(88,86-88,89 mm)
(88,91 Mahle)
(Mahle)
(Mahle)
(Mahle)
(repls. 275306)
(repls. 275307)
418295 (30.) Small end bush
418465
Small end bush
415223 (31.) Con rod bolt
191410 (32.) Nut
(standard size)
(oversize)
271051 (33.) Big end bearing set
271052
Big end bearing set
271053
Big end bearing set
276665
Big end bearing set
271003
Big end bearing set
(standard size)
(- 0.010")
(- 0.020")
(- 0.030")
(- 0.040")
271214 (34.) Main end bearing set
271215
Main end bearing set
271216
276701
271204
(standard size)
(- 0.010")
(- 0.020")
(- 0.030")
(- 0.040")
NLA
418621 (35.) Felt seal, rear (original old-style sealing)
418625 (36.) Retaining ring (original old-style sealing)
430134 (37.) Gasket for rear flange
430134-1 (37.) Gasket for rear flange
(standard)
(thick)
1218634 S (38.) Crankshaft seal kit (37/38/38a) oil seal type
Converts felt seal to modern -style oil seal
430118 (38a.) Oil seal for modern style sealing
940111
191688
418264
910123
(39.)
(40.)
(41.)
(42.)
Bolt for crankshaft pulley
Washer
Hub
Woodruff key
CVI AUTOMOTIVE
FUEL PUMPS, VOLVO P1800, 1961-1969
PAGE 6
Fuel pump, with glass bowl, type AC (234008), 1961-1964
Part#
234008 (B)
CVI-AC1
Fuel pump (B18) (used only)
(1961-64)
Union, to use pump with rubber fuel hose
61942
73580
73582
15517
18780
190633
1378905
276223
(1.)
(2.)
(3.)
(3.)
(4.)
(4.)
73537
234002/3
61945
73529
70498
61947
61949
276224
(5.)
(7/8.)
(9.)
(10.)
(11.)
(12.)
(13.)
460678
1378905
73575
73539
AC Glass-bowl fuel pump
Diaphragm (genuine)
Valve (2 per pump)
Gasket under valve (double: 1 per pump)
Gasket, under valve (single: 2 per pump)
Gasket under glass bowl (cork type)
Gasket under glass bowl (rubber type)
Flange gasket, against engine block (2/car)
Repair kit
(nos. 1-4 + flange gasket x 2)
Strainer
Seal/retainer
Lever
Shaft
Lock ring (2 per pump)
Washer
Spring
Overhaul kit (276223 + above items)
See 276224
See 276224
See 276224
See 276224
See 276224
See 276224
See 276224
NLA
Plastic spacer pump/engine (ref: 301002)
Gasket, either side of spacer
(old 61830)
(14.) Glass bowl
(15.) Brace, for glass bowl
64757
954335
Fuel hose (braided), between pipe & pump
Union, on front of pump
(See Page 11 for illustration)
NLA
Fuel pump, type AC (419291) (mixed with Pierburg '65-'69):
Part#
419427
419428
D-419291
73580
15517
AC
AC
(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7/8.)
1378905
276281
Fiber washer
Seal under lid
Strainer
(NB. Not included in 276281)
Diaphragm
Valve (2 per pump)
Gasket, under valve
Seal/washer, under spring
Repair kit for 419291
(1, 2, 4-8)
See 276281
See 276281
See 276281
See 276281
Fuel pump, type Pierburg (418878, marked "APG" - mixed with AC '65-'69):
Part#
15521
418948
418946
956078
955918
D-418878
1378905
276520
(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
Fiber washer
Gasket, under lid
Strainer
(NB. Not included in 276520)
Screw
Spring washer
Diaphragm (with spring, seal, cup)
Repair kit for 418878 (nos. 1, 2, 4, 5, 6)
See 276520
APG
See 276520
APG
Fuel pump, type Pierburg (460429, marked "APG"), late 1969:
Part#
All that is
marked
"S"
276303
1378905
APG
Fiber washer, under lid screw
Screw
Filter gauze
Gasket, under lid
Filter kit for 460429
Gasket, against engine block (2/car)
See 276303
See 276303
See 276303
See 276303
APG
Fuel pump, current genuine for B18/B20 (not fuel-injected engines):
Part#
1336184
Fuel pump, B18/B20
419796
Fuel hose, pipe to pump ('65-'69)
(modern genuine)
Part#
460678
1378905
419797
Plastic spacer pump/engine (ref: 301002)
Fuel hose, pump to carburettor ('65-'69)
CVI AUTOMOTIVE
SU CARBURETTORS, VOLVO P1800/S (B18B/B20B)
PAGE 7
(More items available - please call)
SU HS6 Carburettors, B18B/D, B20B
15
16
Part#
237244-45
237256-57
237418-19
New carburettors:
SU HS6 (B18B) (NB. 3-bolt filter: state needle)
SU HS6 (B18B) (67-68 "KD" needles)
SU HS6 (B20B) (1969 RHD cars only)
237244-45 (ER)
Rebuilt carburettors, exchange (concours)
B20
38
(Rebuilt carbs are either 2-bolt or 3-bolt filter type- state which)
Call for more detailed information about our carburettors)
40, 41
SU-GP 18
17
37
39
7
44
Needles - 1961-1969:
18
B20
4
43
42
19
45
47
1
9
Late B18, B20
28
6
(Paper filter, 100 bhp)
(Paper filter, 108 bhp)
237248
237255
237353
Needle KD
Needle KF
Needle KN
237315
Needle DX
(Paper filter 67-68, 115 bhp)
Silencing filter 67-68, 115 bhp)
(B20B 1969, RHD only)
(spring-loaded)
(USA exhaust emission 1968)
237186
237187
36 35
34
24, 25
5
26
14
27
13
12
11
3
(2a.) Jet assembly
(2b.) Jet assembly
(front carb.)
(rear carb.)
32, 33
8
55
46
237188
237192
276278+
(3.) Rubber seal, on jet (included on jet ass'y.)
(4.) Needle valve and seat
Service kit (for 2 carbs.) (excls. needles)
237877
(4.) Needle valve (with spring attachment)
(This is the needle valve Volvo currently offer)
237094
237109
237424
71849
907174
(5.)
(6.)
(7.)
(8.)
(9.)
23 22
10
2a/2b
49
52
50
(10.)
(11.)
(12.)
(13.)
(14.)
Mixture adjuster nut, B18 carburettor
Spring
Lock nut
Washer
Bearing
Jet bearing kit, B18 (nos. 10-14)
(10.)
(11.)
(12.)
(13.)
(14.)
(14.)
Mixture adjuster nut, B20 carburettor
Spring
Lock nut
Washer, to ch no. 316356
Bearing, to ch no. 316356
Bearing, from ch no. 316357 on
Jet bearing kit, B20 (nos. 10-14)
1129629
(1.) Needle TZ
(1.) Needle ZH
29
30,
31
237330
71823
237083
237329
237328
237423
CVI-1442
237103
237221
54
48
20
Part#
237082
71823
237083
237081
237080
CVI-1341
Gasket set, for 2 carburettors
53
51
276292
276278-292
Throttle spindle
Throttle flap (can be used even on B20B)
Flap (late B18B USA + B20B (overrun valve))
Screw, flap to spindle
(2 per spindle)
Lock pin
Throttle spindle kit, w. bushes (for 2 carbs.)
Overhaul kit for 2 carbs. (excls. needles)
(Contains service kit above + throttle
spindle parts: please add needles of choice)
237214/215 (37.) Float chamber lid/valve/float (front/rear), B18
237195/196 (38.) Float chamber lid/valve/float (front/rear), B20
237106
14185
955918
(39.) Gasket, under lid
(40.) Screw, float chamber lid
(41.) Spring washer
237457
131016
237131
(42.) Float
(43.) Float pin
(44.) Baffle
237086
237087/88
(45.) Float chamber (same for both front & rear)
(46.) Retainer (front/rear)
237098
237104
(47.) Lever, on end of throttle spindle
(48.) Nipple for vacuum advance pipe (early B18)
419797-80
(49.) Hose, between carbs. (80 mm)
953236
955826
418512
418754
(50.)
(51.)
(52.)
(53.)
237178
237168
419452
(54.) Clamp, outer choke spiral
(to 1966)
(55.) Ferrule, for choke cable
Clip (replaced 237168/78 from 1967)
(ref: 237216)
Dashpot oil (SU genuine: 125 ml bottle)
237144
190349
(15.) Dashpot lid (damper)
(16.) Gasket
237084
71816
237105
237422
(17.)
(18.)
(19.)
(19.)
Screw, vacuum chamber lid
Piston return spring
Lock screw, for needle (B18)
Lock screw, for needle (B20)
237085/71856
Adjuster screw/spring idle/choke
237113
237095
237110
237111
Nut (B18)
Lock washer
Lever (front carb. B18)
Lever (rear carb. B18)
(22.)
(23.)
(24.)
(24.)
237085/71856
Adjuster screw/spring idle/choke
237335
237095
237332
237333
237336
237337
237340
237356
237357
Nut (B20)
Lock washer
Lever (front carb. B20)
Lever (rear carb. B20)
Return spring, front carb. (B20)
Return spring, rear carb. (B20)
Screw
Adjuster screw
(idle/choke)
Spring
(28.)
(29.)
(30.)
(31.)
(32.)
(33.)
(34.)
(35.)
(36.)
(20/21.)
418561
950003
SU 670
(26/27.)
419251
Call
(R)
Pin stud, on inlet manifold, B18D (8/car)
Nut (for 953236)
Heat shield, under carbs. (B18)
Gasket, either side of shield '61-'70 (4/car)
Retainer, choke cable to carb lever
Screw for retainer, choke cable to carb lever
Tool kit, SU carbs (mixture adjustment +
needle valve removal tool)
(56.) Shield, throttle linkage, wintertime, -'66
419251 Throttle linkage shield ('61-'66)
(This was a
genuine
Volvo
accessory)
Call
Call
56
NLA
CVI AUTOMOTIVE
AIR FILTERS (PAPER TYPE), SU CARBURETTORS (B18+RHD B20)
PAGE 8
Air Filters, SU HS6 1961-1966 (LHD Cars)
Part#
73606
73606-1
(1.) Air filter (Volvo blue with decal)
(1.) Air filter
(polished stainless)
FK-73606
418447
73606 (LHD Filter, 1961-1966)
(genuine)
(R)
1
Fitting kit, for 2 filters (excludes gaskets)
(2.) Gasket
1006
2
Decal/sticker (AC type) for filter 73606
Air Filters, SU HS6 1961-1966 (RHD Cars)
667583 (RHD Filter, 1961-1966)
4
3
5
667583
(3.) Filter Insert (RHD filters), 1961-1966
192015
955920
(4.) Butterfly nut for outer cover
(5.) Spring washer
418447
1007
Gasket between filter housing & carburettor
Decal/sticker (Coopers) for RHD filters
Air Filters, SU HS6 1967-1968 (non-silencing, no pre-heating)
Part#
672280
672281
(6.) Air filter, front (genuine, Volvo blue, no decal)
(7.) Air filter, rear (genuine, Volvo blue, no decal)
1010
672280/81 (1967-'68)
6
Decal/sticker (AC type), for filters 672280/81
9
11
8
10
955530
941907
(8.) Bolt, for fitting of filter
(9.) Spring washer
677607
(10.) Gasket
460003
(11.) Hose
419579
419692
(12.) Backing plate
(13.) Rubber mask
12
13
7
NLA
NLA
Air Filters, SU HS6 1969 (RHD)
2
Part#
6
679658
(1.) Air filter element, B20B
680743
677607
419590
955524
941907
(2.)
(3.)
(3.)
(4.)
(5.)
679623
673792
(6.) Clamp
(7.) Brace
Filter housing, upper part
Gasket
Gasket
Bolt
Spring washer
(R)
(front)
(rear)
(6/car)
(6/car)
7
4
Call
5
1
(4/car)
(4/car)
3
CVI AUTOMOTIVE
Part#
237348/49
237350
237437/38
237442
CARBURETTORS (STROMBERG), P1800 B20B 1969 (LHD)
Stromberg 175 CD, front/rear (LHD)
(1.) Needle
Stromberg 175 CD (replaced 237348/49)
(1.) Needle
276295
237572
237666
237385-1
237567
820352
276295-2
(2.)
(3.)
(3.)
(4.)
(5.)
237359-60
237272
71693
CVI-001
276300
(6.) Throttle spindle
(front/rear)
(7.) Throttle disc
(8.) Screw, disc to spindle
Bushes, for throttle spindle in carb. body
Throttle spindle kit (for both carbs.)
NLA
PAGE 9
Stromberg Carburettors, 1800S 1969 LHD
12
13
NLA
Gasket & lock washer kit
271474
Jet
Diaphragm, genuine
(hydrin based)
Diaphragm, repro
(nitrile based)
Needle valve
(with filter)
Screw & lock washer, vacuum chamber lid
Service kit, 2 carbs. (excludes needles)
5
5
14
25
3
in kit
Call
2
276295-300
Overhaul kit (both carbs, needles excl.)
22
7
21
237473
237427
237358
237292
237293
(12.)
(13.)
(14.)
(15.)
(16.)
Dashpot lid (damper)
Gasket
Piston return spring
Float
Float pin
237374
276309
(17.) Bypass valve, complete
(18.) Bypass valve diaphragm kit
237474
237573-74
237380
237381
(19.)
(20.)
(21.)
(22.)
237286
237469
237284
(23.) Throttle stop screw
(24.) Spring, for throttle stop screw
(25.) Clamp for (outer) choke cable
953237
955826
419744
418754
(26.)
(27.)
(28.)
(29.)
943508
419797
(30.) T-junction
(31.) Fuel hose (55 mm x 2)
23
24
1
19
20
8
6
17
16
18
4
15
Temperature compensator
Lid (with screws), for temp. compensator
Adjuster screw, by temp. compensator
Spring, for adjuster screw
27
30
Pin stud, under carburettor
Nut
Heat shield
Gasket
(2/car)
(4/car)
28
31
29
26
(R)
Air filter assembly, 1800S 1969 B20B (LHD)
Part#
679658
(1.) Air filter element, B20B
680743
680642
955523
941907
(2.)
(3.)
(4.)
(5.)
Filter housing, upper part
Gasket
Bolt
Spring washer
2
(R)
(6/car)
(6/car)
6
7
4
5
679623
673792
(6.) Clamp
(7.) Brace
(4/car)
(4/car)
1
3
CVI AUTOMOTIVE
CHOKE CONTROL & THROTTLE LINKAGE, CARBURETTOR SYSTEM
PAGE 10
CHOKE CONTROL
Choke control (B18 shown)
Part#
55192
88783
(1.) Inner choke cable
(2.) Outer spiral
664425
(3.) Rubber grommet, LHD (holds cables together)
237178
237168
(5.) Clamp, outer choke spiral (to 1966)
(6.) Ferrule, for choke cable
1
2
6
419452
Clamp (replaces 237168/78) ('67-'69)
418561
950003
Retainer, choke cable to carb lever
Screw for retainer, choke cable to carb lever
3
5
7, 8
LHD up to ch. no 9999:
Part#
653218
665563
418449
959093
(1.)
(2.)
(3.)
(4.)
663304
666143
(5.) Bush
(5a.) Bush
418506
955512
940155
(6.) Anchorage
(7.) Screw
(8.) Washer
668558
668559
418963
(9.) Lever (front)
(10.) Lever (rear)
(11.) Return spring
Throttle linkage, P1800 LHD (early)
2
Rubber dust excluder
Ball joint, with ball and nut
Intermediate shaft, ch. no. 1-16499
Lock brace for ball-joint
Call
4
(until ch. no. -482)
(from ch. no. 483-)
5, 5a
6
NLA
(2/car)
11
3
(2/car)
(R)
(R)
(genuine)
2
LHD (not B20B). (from ch # 10000-), all RHD (not B20):
Part#
661996
955140
663052
418506
955512
940155
(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
Accelerator pedal
Shaft
Screw
Rubber grommet
Anchorage
(earlier type)
Screw
Washer
666143
(8.) Bush
959088
959093
959094
955780
(9.)
(10.)
(11.)
(12.)
7, 8
1
9, 10
Throttle linkage, P1800 from ch. 10000-
6
8
(R)
NLA
Call
7
16, 17
9
5
NLA
10
(2/car)
15
9
11
12
13
18
Ball-joint, with ball/brace
Brace
Ball, on shaft (with fixing nut)
Nut
(4/car)
See 959088
9
23
10
19, 20
4
955637
955893
955920
(13.) Screw
(14.) Washer
(15.) Spring washer
662006
671950
191203
418449
419575
(16.)
(17.)
(18.)
(19.)
(20.)
668558
668559
(21.) Lever (front)
(22.) Lever (rear)
418963
(23.) Return spring (B18 + B20B RHD) (2/car)
Main shaft, ch. 10000 - 16499
Main shaft, ch. 16500 - until end B18
Control rod
Intermediate shaft, ch 1-16499
Intermediate shaft, ch 16500-
NLA
NLA
21, 22
2
NLA
3
(R)
(R)
LHD (B20B):
Part#
666143
12
14
1
Throttle linkage, B20B LHD 1969
7
(1.) Bush
2, 4
8
2
959088
955780
942837
942836
(2.)
(3.)
(4.)
(5.)
Ball-joint, with ball/brace (rh thread)
Nut
(rh thread)
Ball-joint, with ball/brace (lh thread)
Nut
(lh thread)
959093
907824
950045
(6.) Lock brace
(7.) Split pin
(8.) Screw
3
5
4
3, 5
2, 4
6
1
CVI AUTOMOTIVE
FUEL TANK, SENDER UNIT & SUNDRIES, VOLVO P1800/S
Part#
683393
958236
(1.) Fuel tank (all models)
(2.) Screw for tank fitting to body
673496
665160
950010
192026
(3.)
(4.)
(5.)
(6.)
664287
665118
(7.) Filler cap, with hinge
(8.) Rubber seal under filler cap
Tank sender unit
Seal for sender unit
Screw for sender unit
Copper seal, under screw
(1961-1969)
(6 per car)
(R)
Call
PAGE 11
Part#
954305
954322
(9.) Fuel pipe under car (bundy pipe)
(10.) Union (cap) nut for metal fuel pipe
954336
951189
190665
(11.) Screw union, fuel pipe to fuel tank
(12.) Clamp
(13.) Screw
64757
419796
419797
(14.) Fuel hose, pipe-pump
(15.) Fuel hose, in front of pump
(16.) Fuel hose, pump to carb.
15
('61-'64)
('65-'69)
('65-'69)
Fuel tank and sundries, P1800/S 1961-1969
16
7
9
13
5
3
12
1965-1969
6
4
8
14
2
10
9
10
11
1961-1964
10
1
FUEL TANK, SENDER UNIT & SUNDRIES, VOLVO 1800E/ES
Part#
683393
688593
685625
(1.) Fuel tank (all models)
(2.) Saran filter
(3.) Plug
682149
665160
950010
192026
(4.)
(5.)
(6.)
(7.)
Fuel tank sender unit
Gasket for sender unit
Screw for sender unit
Copper seal, under screw
954314
945438
946405
121572
951188
190665
(8.)
(8a.)
(9.)
(10.)
(11.)
(12.)
Fuel pipe (metal)
Elbow union
Plastic tie
Clamp
Clamp
Screw
(1970-1973)
(6/car)
Call
Part#
951190
955137
(13.) Clamp
(14.) Screw
683936
683564
(15.) Filler cap (complete with inner cap)
(16.) Rubber seal
942754
941680
(17.) Plastic hose
(18.) Rubber hose
192034
419796
944560
941269
941264
941265
(19.)
(20.)
(21.)
(22.)
(23.)
(24.)
(1800E -ch# 34313)
Rubber hose
Fuel hose
Nipple
Protector plug
Protector bushing
Protector bushing
(R)
(R)
(R)
(R)
Fuel tank and sundries, 1800E/ES 1970-1973
16
19
18
6
7
21
4
5
1
15
14
9
10
12
19
20
18
11
17
8
2
21
19
8a
14
3
13
8
23
24
22
CVI AUTOMOTIVE
FUEL SYSTEM, VOLVO 1800E/ES (B20E/F) (FUEL INJECTION)
Early D-jetronic system (1800E -ch# 37549)
15
17
PAGE 12
6
20
6
6
9
6
6
26
10
27
11
1
3
31
30
6
8
29
10
21
7
28
7
34
22
Part#
241723
460900
(1.) Fuel pump, 1800E to ch 37549
(2.) Fuel pump E ch 37550 -, all ES
685355
(3.) Fuel pump rubber mounting
241724
243214
(4.) Fuel filter
(5.) Fuel filter
419796
(6.) Fuel hose
942390
460003
(7.) Hose
(8.) Hose
461674
419784
419785
(9.) Injector
(repls. 241720 & 462645)
(10.) Seal (large) under injector
(11.) Seal (small) under injector
960218
(14.) O-ring
241721
243129
(15.) Pressure regulator
(16.) Pressure regulator
(1970-71)
(1972-73)
241725
243183
243316
(17.) Pressure sensor, B20E
(18.) Pressure sensor, B20E
(19.) Pressure sensor, B20F
(1970-71)
(1972-73)
(1972-73)
241810
241726
957173
(20.) Temperature sender
(21.) Temperature sender
(22.) Washer
461560
950003
940120
4
32
(1970-71)
(1972-73)
Late D-jetronic system (1800E ch# 37550-, 1800ES)
6
6
(1970-71)
(1972-73)
(R)
16
18, 19
26
24
25
(by the meter)
(shaped)
(23.) Throttle valve switch
(24.) Screw
(25.) Washer
9
27
6
23
11
7
8
21 22
20
NLA
(26.) Cold start valve
(27.) Seal
241853
419894
(28.) Auxiliary air slide
(29.) Gasket for 241853
952624
677980
(30.) Clamp
(31.) Clamp
2
3
3a
30
8
(replaces 243366) NLA
31
7
34
5
29
241811
419831
10
32
28
NLA
Call
6
33
Part#
951189
190665
940090
(32.) Clamp
(33.) Screw
(34.) Washer
Air filter (1800E, ES)
Air filter, Fuel Injection system
Part#
683472
(1.) Air filter element
192354
682043
951797
(2.) Wing nut
(3.) Hose
(4.) Hose clamp
(genuine)
1
4
Call
NLA
3
4
2
CVI AUTOMOTIVE
FUEL SYSTEM, VOLVO 1800E/ES (B20E/F) (FUEL INJECTION)
PAGE 13
Throttle Control for Fuel injected cars
Part#
Throttle control, 1800E/ES (1972 illustrated)
6
3
10
4, 5
7
8
9
1
Automatic (BW35)
13
3
2
12
661996
(1.) Accelerator pedal
955512
941906
(2.) Screw
(3.) Curved washer
682126
1212152
(4.) Cable
(5.) Cable
677218
418963
(6.) Clip
(7.) Spring
460560
(8.) Return spring
955044
950023
(9.) Screw
(10.) Screw
959088
959093
(12.) Ball-joint, with ball/brace (rh thread)
(13.) Lock brace
1212151
1212148
1212149
Spring
Spring retainer
Pull rod
Fuel injection wiring harnesses
NLA
For 1973 cable
Protector (injection harness, with Volvo logo)
(2 pin, 3 pin or 4 pin)
Rubber protector, inj. harness, 2 pin
Rubber protector, 3 pin (NB. 3 pin is biggest)
Rubber protector, 4 pin
943690-1*
(1800E (all), 1800ES 1972)
(1800ES 1973)
Use 682126
See page 22
Rubber Protectors on Injection Harness (NB. with Volvo logo):
Part#
943693*
945783*
943695*
(R)
*Set of rubber protectors
(7 x 2-pin, 2 x 4-pin, 1 x 3-pin)
Exhaust recirculation system
Part#
241853
(1.) Auxiliary air slide
237568
(2.) Plug
942390
(3.) Hose
460996
(4.) Pipe
941754
18671
(5.) Nipple
(6.) Gasket
460994
(7.) Pipe
460817
(8.) EGR valve
192055
(9.) Hose
4
2
3
1
6
5
6
5
3
8
9
6
5
7
NLA
CVI AUTOMOTIVE
COOLING SYSTEM, VOLVO P1800
PAGE 14
Cooling System, 1961-1966 (Ch#-19174):
Part#
271602
(1.) Water pump kit
275540
(2.) Gasket set (B18/B20B/B20E)
976411
419419
(3.) Fan belt (R) (B18 LHD/RHD, (B20 LHD))
(3.) Fan belt (R) (B20 RHD only)
(R)
B18, 1961-1966 (up to ch.# -19174)
10
(genuine)
11
6a
6
5
4
418496
273342
(4.) Thermostat (77 degrees)
(R)
(4.) Thermostat kit, with seal (82 deg. Wahler)
418361
(5.) Rubber seal for thermostat
418325
(6.) Aluminium housing, for thermostat (-1966)
FK-004
(6a.) Fitting kit for aluminium housing
252086
1013
87502
(7.) Radiator
(NB. Now like 122/544 type)
Decal (sticker) for radiator '61-'66
(8.) Drain cock
7
2
9
15
19
17
1
14
8
87842
(9.) Radiator cap, -1966 (to ch.# 19174)
657876
952659
(10.) Radiator hose, upper
(11.) Hose clamp, upper, to ch. no. 19174
662072
663031
(12.) Radiator hose, lower (cars with oil cooler)
Radiator hose, lower (cars without oil cooler)
952659
951789
(13.) Hose clamp, lower, to ch. no. 19174
(14.) Hose clamp, inner lower, to ch. 19174
418334
(14a.) Water inlet pipe
2
3
16
18
12
14a
13
15
Cooling System, 1967-1973:
Radiator fitting parts (both types):
Part#
673989
663497
955675
940115
960148
955950
(15.)
(16.)
(17.)
(17.)
(18.)
(19.)
Rubber bush
Sleeve, from ch.# 19175
Fixing bolt, up to 1969
Fixing bolt, (B20E/F)
Washer
Lock washer
(3/radiator)
(2/radiator)
(2/radiator)
(2/radiator)
(2/radiator)
(2/radiator)
B18 from ch. # 19175-, & B20B/E/F
Part#
271602
(1.) Water pump kit
460531-1
275540
(1a.) Clutch flange, for B20 waterpumps (R)
(2.) Gasket set (B18/B20B/B20E)
9
1a
(R)
6
10
976411
419419
(3.) Fan belt, all B18 but B20 LHD only
(3.) Fan belt
(RHD cars, B20)
418496
273342
(4.) Thermostat (77 degrees)
(4.) Thermostat kit, with seal (82 deg. Wahler)
418361
(5.) Rubber seal for thermostat
419333
FK-004
(1967-1973)
(6.) Aluminium housing
Fitting kit for aluminium housing
252111
(8.) Radiator
5
4
8b
2
21
8
8c
7
3
(1967-1973)
1
15
461646
1018
460438
(9.) Radiator cap (includes sticker (decal))
Decal/sticker for radiator cap
(8a.) Water inlet pipe (B20F only - USA)
2
17
20
16
22
672703
672740
18
19
(8b.) Fan (alt. 2, early production)
(8c.) Washer (for use with fan 672703)
Radiator hoses and radiator hose kits:
Part#
676556
952663
15
13, 13a
671840
952659
952663
(11.) Radiator hose, lower (B18, ch.19175-)
(12.) Hose clamp, for 671840
(13.) Hose clamp, for 671840
673196
951791/92
(14.) Radiator hose, lower
(B20B 1969)
Hose clamps for 673196 (12a+13a)
273193
273194
12, 12a
(9.) Radiator hose, upper (B18 ch. 19175-, B20B)
(10.) Hose clamp for 676556
(2/hose)
Radiator hose kit, upper (B20E/B20F, '70-'73)
Radiator hose kit, lower (B20E/B20F, '70-'73)
11, 14
8a
676558
673336
Use 686833 + 673233
(20.) Expansion tank (B18 - long neck)
(Round with decal)
(21.) Cap (B18, long neck)
686833
673233
(20.) Expansion tank (B20)
(21.) Cap (B20, short neck)
942700
1019
(22.) Hose, expansion tank to radiator
Decal/sticker, for expansion tank cap
(short neck)
(Round with decal)
CVI AUTOMOTIVE
Part#
238731
239447
IGNITION SYSTEM, VOLVO P1800 B18/B20
(1.) Distributor, used up to 1963 1/2 - See details below
239935
240208
(1.) Distributor, used from 63 1/2 - See details below
241298
(1.) Distributor, late B18B (exhaust emission control)
241530
(2.) Distributor B20B 1969 only
PAGE 15
B18 System (early 90 degree plug caps illustrated)
21, 22
44
29
45
241719
243184
243314
(2.)
19, 20
See details below
42
47, 49
30
43
Distributor B20E/F - replaced by 243314 - see later
31
23,24,25
18
46, 49
10
11, 12
48, 50
(2.) Distributor, B20E/F, later type
1
4
13
9 7,8
6
5
3
418265
925060
(3.) Gasket, under distributor
(4.) Sealing ring, on shaft
418276
(5.) Flange
955515
955893
941906
955825
(6.)
(7.)
(8.)
(9.)
Bolt
Washer
Resilient washer
Nut
955524
955921
941907
955894
(10.)
(11.)
(12.)
(13.)
Bolt
Spring washer
Curved washer
Washer
940184
940144
941909
940157
(14.)
(15.)
(16.)
(17.)
Bolt
Washer
Curved washer
Nut
271411-1
(18.) Spark plug set, B18B, B20B, B20E/F
14
NLA
16
17
early type
late type
early type
B20 system
39
34
33
41
early type
late type
Ignition lock 1970-1973
21, 22
40
Call
35
36
26
28
25
27
32
18
238641
239451
1009
(19.) Ignition coil, B18 + B20 1969
(LHD only)
(20.) Ignition coil, B18
(RHD only) NLA
Decal (sticker), B18 ignition coil (yellow)
275660
(21.) Ignition lead set (fits B18 & B20 LHD)
(supplied with straight connectors)
275662
(22.) Ignition lead set (fits B18 & B20 RHD)
(supplied with straight connectors)
10
12
9
8
2
19
6
1969 only
241850 Brn (23.) Plug cap (angled 90 degrees), brown
241850 Sv (24.) Plug cap (angled 90 degrees), black
241605
(25.) Plug cap (resistor), straight (239240)
241608
241607
241606
(26.) Rubber cover, ignition cables (B20)
(27.) Rubber cover (black) at plug end (B20 type)
(28.) Rubber cover (red) at plug end (B20 type)
Call
673261
673339
(29.) Ignition lock barrel, with 2 keys ("Neiman")
Call
(30.) Key blank, B18 (for "Neiman" ignition locks)
(Note: no longer supplied with black plastic cover)
660140
660140-1
(30.) Key blank for "Assa/Volvo" locks ( genuine)
(30.) Key blank for Assa locks
88495
(31.) Key ring
Call
Part#
35254
(32.) Coil, B20
682656
682654
687109
(33.) Steering & ignition lock, B20, from 1970
(34.) Bush
(35.) Sheer-off screw
680196
(36.) Key blank, B20
870690
1277772
(37.) Distributor cap (Bosch), without 1/2 moon
(37.) Distributor cap (Bosch), with 1/2 moon cutout
418120
(38.) Cover on low tension lead (at distributor end)
976733
(39.) Hose, vacuum advance (up to ch# 5255)
943857
943513
(40.) Plastic tie
(41.) Nipple for vacuum hose
(replaces 241609)
NLA
(NB. No longer in original style)
Battery clamps:
Part#
664470
664471
192015
955893
(42.)
(43.)
(44.)
(45.)
669338
669339
956903
(46.) Tensioner arm
(47.) Tensioner bolt
(48.) Wing nut
Tensioner arm
Tensioner bolt
Butterfly nut
Washer
to ch. no. 7999
ch. 8000 to 1968 RHD,
to end production LHD
NLA
NLA
NLA
NLA
10
Part#
662270
(49.) Tensioner arm
669339/662296
Tensioner bolts (1 of each)
(RHD from 1969)
(RHD from 1969)
955825
(RHD from 1969)
(50.) Nut
NLA
NLA
CVI AUTOMOTIVE
238731 (ER)
239447 (ER)
Distributor 238731, later replaced by 239447 (fitted '61-'64)
238731 = Bosch VJU 4BL33
239447 = Bosch VJ 4BL34
3
7
2
12 11
18
18
4
15
8
16
6
20
21
24 25
22
10
20
23
10
11
27
26
17
9
12
5
20
21
21
30
17
28
29
27
26
34
Distributor, B18B to 1964 (rebuilt exchange)
Call
954514
870690
76977
241397
238859
240149
(2.)
(3.)
(4.)
(5.)
(6.)
(6.)
Cable sleeve
Distributor cap
Rotor arm
Condenser
Contact breaker points
Contact breaker points
(Bosch genuine)
(Bosch genuine)
48401
955229
955779
955917
25195
25716
(7.)
(8.)
(9.)
(10.)
(11.)
(12.)
Lubricating felt under rotor arm
See 239417
Screw, through housing
Nut, on outside
(2 per distributor)
Spring washer
Plain washer
See 239417
See 239417
Insulating washer
25936
77543
77683
48331/32
956059
76928
233306
956058
955917
(13.)
(14.)
(15.)
(16.)
(17.)
(18.)
(19.)
(20.)
(21.)
Adjuster screw (eccentric)
Lock screw, points adjustment
Spring clip, for points
Adjuster shims for points
Screw for cap locking clip
Spring clip
Holding bracket with pin for vacuum adv.
Screw, holding bracket + condenser brackt.
Spring washer
77668
77692
956042
955915
25929
25930
239337
(22.)
(23.)
(24.)
(25.)
(26.)
(27.)
(27.)
Retainer spring
Ball
Screw for retainer spring
Spring washer
Fiber washer
Adjuster washer (0.1 thickness)
Adjuster washer (0.3 thickness)
233262
238850
233729
418265
925060
239417
(28.)
(29.)
(30.)
(31.)
(32.)
Bush (upper)
Bush (lower)
Spring retainer for distributor cap
Gasket, under distributor
Sealing ring, on shaft
Repair kit
(includes # 7-32 above)
233836
233838
976733
(33.) Coupling
(34.) Spring retainer
Hose for vacuum advance
(distributor 238731)
(distributor 239447)
13
14
19
PAGE 16
DISTRIBUTOR FOR B18B, 1961-1964
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
33
DISTRIBUTORS FOR B18, 1965-1968
Distributor 239935/240208/241298, B18B
239935 (ER) (1.) Distributor, B18B
240208 (ER) (2.) Distributor, B18B, ch # 10000-
Call
Call
241298 (ER) (3.) Distributor, late B18B (late 1968 with
exhaust emission control)
Call
1, 2, 3
(Note: the above distributors are professionally rebuilt
and are offered on an exchange basis only.)
4
8
870690
241659
(4.) Distributor cap (Bosch genuine)
(5.) Distributor cap clip set
240149
(6.) Contact breaker points, B18B '65-'68
241397
243903
(7.) Condenser
(8.) Rotor arm
233262
238850
(9.) Bush (upper)
(10.) Bush (lower)
240588
955229
(11.) Screw/insulator set, for points & condenser
(12.) Screw, through housing (incl. in 240588)
11
12
6
5
15
7
9
10
240586
Small parts set for distributor shaft
240591
Small parts set for contact breaker plate
233836
233837
233838
(13.) Drive coupling, at distributor base
(14.) Lock pin for coupling
Spring retainer for pin
418265
925060
14
13
Call
CVI AUTOMOTIVE
PAGE 17
DISTRIBUTORS FOR B20, 1969-1973
B20B
Distributor B20B (1969 only - Volvo 241530)
241530 (ER) (1.) Distributor, B20B
2
6
7
5
4
11
8
12
15
(exchange overhauled)
870690
241659
243761
(4.) Condensate trap
243903
(5.) Rotor arm
1306169
(6.) Contact breaker points, B20B
241658
241663
(7.) Small parts set for contact breaker plate
(includes 6 + 7 above)
(8.) Breaker plate
241650
(9.) Condenser
241665
956958
239340
(10.) Vacuum advance mechanism, B20B
(11.) Screw
(12.) Spring washer
233262
238850
(13.) Bush (upper)
(14.) Bush (lower)
241671
(15.) Small parts set for distributor shaft
233836
233837
233838
(18.) Spring retainer for pin
418265
925060
Call
Call
9
10
19
13
3
14
16
17
Call
18
B20E/F
Distributor B20E/F (Volvo 241719/243184/243314)
2
7
6
4
5
13
243314
(1.) Distributor, B20E/F
(new)
870690
241659
243761
243903
(4.) Condensate trap (NB: for distributor 241719)
(5.) Rotor arm
1306169
241658
(6.) Contact breaker points, B20E
(7.) Small parts set for contact breaker plate
241663
(8.) Breaker plate
243013
(9.) Condenser
243276
(10.) Vacuum advance mechanism, 243314
243012
238850
(11.) Bush (upper)
(12.) Bush (lower)
241671
(13.) Small parts set for distributor shaft
243022
243023
(14.) Breaker point kit
(15.) Gasket
233836
233837
233838
(18.) Spring retainer for pin
(includes 6 + 7 above)
10
9
8
NLA
15
11
14
12
16
17
18
3
418265
925060
Sealing ring, on shaft
Call
CVI AUTOMOTIVE
PAGE 18
EXHAUST SYSTEM, P1800, B18/B20
For Carburettor system, 1961-1969
Part#
667980
1378904
403546-1
(1.) Single downpipe
(2.) Gasket, single downpipe
(2.) Gasket, single downpipe
(up to 1964)
(genuine)
(repro)
671823
671822
(3.) Twin downpipe, ch 16500(4.) Gasket, twin downpipe
(1965-1969)
953259
190852
(5.) Stud, in exhaust manifold
(6.) Nut
19
17
16
663794
192040
940100
955825
672029
(7.)
(8.)
(9.)
(10.)
(11.)
Bracket for single downpipe
Clamp for bracket above
Bolt for 192040
Nut
Clamp for twin downpipe
668510
667982
672330
671800
(12.)
(13.)
(14.)
(15.)
Front silencer
Intermediate pipe
Retainer, at rear of intermediate pipe
Rear silencer
673224
669316
191466
658201
658653
(16.)
(17.)
(18.)
(19.)
(20.)
Tailpipes, chromed
Clamp for tailpipes (central)
Clamp for tailpipes (around pipe)
Rubber cushion, in clamp
Rubber cushion
(up to 1964)
13
7
15
(1965-1969)
9
12
5
2, 4
A
8
10
20
11
1, 3
Complete boxed exhaust system, with
part fitting kit, '61-'66 (aluminised)
025K8D
Sports exhaust system ´66-´73
CV2K1
B, C
A, B, C
(A) Fitting kit for complete system, -ch 16499
(B) Fitting kit for complete system, ch 16500(C) Fitting kit for rear silencer & tailpipes
CV2K
14
6
B
273068
273185
273069
18
A , B, C
A, B
part fitting kit, '67-'69 (aluminised)
For Injection system, 1970-1973
Part#
682110
671822
953259
190852
(1.)
(2.)
(3.)
(4.)
682115
682118
(5.) Front silencer
(6.) Intermediate pipe, front
682119
682462
658653
955529
955826
(7.)
(8.)
(9.)
(10.)
(11.)
682120
(12.) Intermediate pipe, rear
682117
682463
658653
669316
(13.)
(14.)
(15.)
(16.)
Downpipe
Gasket for above
Stud, in exhaust manifold
Nut
A
A
A&B
14
15
Middle silencer
Clamp, at front of middle silencer
Bolt for clamp
Nut
19, 20
13
A
Rear silencer
Clamp, at front of rear silencer
Rearmost clamp (central)
12
A
14
8
6
7
3
2
191466
658201
673224
684103
273317
273318
CV2K2
025K8D
(17.) Clamp for tailpipes (around pipes)
(18.) Rubber cushion, in clamp
(19.) Tailpipes, 1800E
(20.) Tailpipes, 1800 ES
(A) Fitting kit for complete exhaust system
(B) Fitting kit for rear silencer
(contains 682463, 669316, 658201 et. al.)
fitting kit, '70-'73 (good quality repro)
Sports exhaust system ´66-´73
A&B
18
16
5
4
1
17
A
8
A
9
11
10
17
CVI AUTOMOTIVE
STARTER MOTOR & CHARGING SYSTEM, VOLVO P1800
PAGE 19
Starter motor (B18/B20)
Part#
233679
Part#
240360
240604
Carbon brush set, starter 238620, early B18
Starter motor, B18/B20
R
Carbon brush set, starter 240360, B18/B20
Call
Dynamo Fitting (B18)
Part#
418354
403877
403894
955525
(1.)
(2.)
(3.)
(4.)
Bracket (renew if bolt holes are oval)
Rubber bushing
Spacer sleeve in rubber bushing (R)
Bolt for fitting of bracket to engine block
FK-Dynamo 1
Fitting kit, dynamo/bracket (early, up to '66)
(5.) (upper/lower bolts, nuts, washers + 403877)
FK-Dynamo 2
Fitting kit, dynamo/bracket (late, from '67 on)
(upper/lower bolts, nuts, washers + 403877)
(419417V
Bracket for fitting alternator in place of
dynamo to B18 engine (lhd cars only)
Dynamo fitting, B18
2
5
5
7
5
8
See Below)
2, 5
4
238640
1008
190666
FK-012
(6.) Voltage regulator (Bosch genuine)
Decal (sticker) on side of relay (yellow)
(7.) Screw (used up to approx. January 1964)
(8.) Fitting kit (used from approx Jan. '64 on)
3
1
6
2, 5
Dynamo Parts (B18B)
Part#
273500
(1.) Carbon brush set
238801
11010
238793
(2.) Return spring, carbon brushes
(3.) Front bearing
(4.) Bracket (aluminium) for front bearing
Dynamo parts, B18
(R)
190718
955926
(5.) Nut
(6.) Lock washer
11009
238794
(8.) Rear bearing
(9.) Housing for rear bearing
238804
1
12, 13
2
Call
4
9
(R)
(11.) Rotor (armature)
5
1
6
2
Call
3
8
238621
Dynamo, exchange rebuilt (B18)
(send your old unit to us first - only type
with bearing at both ends accepted!)
Stom-621
Core charge if old unit not sent
10, 11
Alternator (B18B/B20)
Part#
419420-1
419417V
Alternator, 35A (with built in charging relay)
Bracket, dynamo to altern. conversion (LHD)
5001612
244456
(1.) Bosch alternator, exchange
(2.) Carbon brush kit, Bosch
1259303
1308030
(3.) Charging relay, SEV (replaces 419589)
(4.) Charging relay, Bosch (replaces 241534)
419417
955536
955535
(5.) Bracket (for RHD B20 cars only)
(6.) Bolt for bracket, upper
(7.) Bolt for bracket, lower
955565
940280
955524
191172
(8.)
(9.)
(10.)
(11.)
Alternator and fittings
Call
11
1
10
Call
9
Call
5
8
6
3, 4
7
Bolt, (alternator to bracket, LHD & RHD)
Spring washer
Bolt for tension adjuster
Washer
CVI AUTOMOTIVE
SWITCHES - FLASHER RELAYS - CIGAR LIGHTER
PAGE 20
Please note: Lucas switches and other electrical items are now in short supply - others
non-existent. Yet people are beginning to ask for turn signal and overdrive switches as
well as light switches and relays. SI means "State Interest". In other words, if this is an
item you would be interested in seeing re-manufactured please say so! Without proper
feedback it is impossible to judge where to put energy and resources.
Part#
664488
680092
USA/CANADA
6
1, 2, 3
7
31
27
SI
SI
677416
664478
(3.) Light switch, all ES, E from ch# 33626(4.) Switch, horn to 1964, & overdrive 65-69 (R)
SI
665058
665789
277706
(5.) Switch, map reading lamp (2 posn.)
(6.) Bulbholder for map light
(7.) Bulb, for map light
(ref: 191934)
665067
665681
(8.) Switch, interior light (3 posn.) -ch 37549
(9.) Relay, for horn, up to 1964
Use 679337 for this - wire correctly! - see below
662533
665108
(10.) Indicator switch, up to ch. no. 33379
(11.) Housing for indicator arm, -ch 35782 (M41)
664708
686452
1210124
(12.) Flasher relay (up to 1969, USA to 1967)
(13.) Flasher relay, ch 3001-37549
(14.) Flasher relay, ch 37550-
668675
665298
1307991
(15.) Foot dipper switch
(old 664487)
(16.) Relay, for headlights, up to ch. no. 30000
Step relay, headlights, 1970-1973
665058
665818
665789
(18.) Overdrive switch, up to 1964
(19.) Lens (blue), o/d warning light, to ch 14305
(20.) Bulbholder, o/d warning light, - ch 14305
5
29
26
(1.) Light switch, to 1969 (USA -ch# 25499 only)
(2.) Light switch, USA from ch# 25500-33625
(remainder from ch# 30000-33625)
28
25
8
4, 23
10
24
11
SI
Rest of the World
6
7
1
5
29
26
27
31
28
25
9
10
8
24
11
4, 23
USA
also
22
12, 13, 14
15
USA also
16
663089/93/94 (21.) O'drive warning lamp, on dash (red)
663090/93/94 (21.) O'drive warning lamp, on dash (blue)
(1.) Twin fusebox (complete, ‘61-’69)
(2.) Lid only, for twin fusebox
665145
665145 (L)
(3.) Single fusebox (complete, '61-'69)
(4.) Lid only, for single fusebox
(22.) Relay for overdrive, up to 1968
(23.) Overdrive switch, 1800E/ES
664512
955847
665848
(24.) Switch on door pillar, courtesy light
(25.) Nut
(26.) Electrical lead
(2 per car)
662118
662108
277238-1
(27.) Cigar lighter sleeve (sender), 12v
(28.) Glow element, 12v
(Casco, USA)
(29.) Cigar lighter, complete, 12v
(Casco, USA)
277706
(30.) Bulb for instruments (8 per car)
673048
(31.) Rear section, warning light (dual-circt brakes)
SI
(5.) 35A glass fuse
192010
950021
(6.) Screw (early UNF type)
(7.) Screw (late UNC type)
Call
P1800 1961-1968
Fuseboxes 1961-1969
2
3
1
5
5
668288
NLA
NLA
679337
1210334
FUSEBOXES, FUSES
Part#
665144
665144 (L)
NLA
6, 7
5
4
6, 7
CVI AUTOMOTIVE
PAGE 21
WIRING HARNESSES P1800 1961-1969 (Lucas braided textile sheath)
We have managed to put most of the pieces of the jigsaw puzzle together as regards the Lucas system, but we still
need samples of LHD 1969 (European) & RHD 1969 harnesses. For many of the 1800E & 1800ES systems mentioned
below we still need samples. Anybody who sends us a usable sample of a harness we do not currently cover will
receive a new harness made as per sample at a discounted price, along with their sample returned intact!
(LHD)
Key: 1=headlamp cable 2=Main harness 3=instruments
(Lucas system)
4=chassis/tail section
5=overdrive harness
Wiring harnesses & cables, P1800 1961-1969 (LHD)
2
8
6
1
9
4
7
3
Rubber cover 673580
5
(LHD Cars)
Part#
Part#
668178
(1-5) Complete harness, 1961-'64
(LHD)
668073-1
(1.) Headlamp cable 1961-1969 (bullet connectors)
668181
(LHD)
11417
190339
(6.) Earth strap, battery-body
(LHD)
(7.) Earth strap, engine-body, from ch. 10310-
192647
(8.) Battery lead, battery-starter motor, LHD (R)
673580
(9.) Rubber cover, on battery lead
(NB. USA 1968 version - see below)
673312K
673955K
(1-5) Complete harness, 1800S 1968 USA/CAN
(NB. Dual-circuit brakes, B18)
(1-5) Complete harness, 1800S 1969 USA/CAN
(NB. Dual-circuit brakes, B20)
(RHD)
Key: 1=headlamp cable 2=Main harness 3=instruments
(Lucas system)
4=chassis/tail section
5=overdrive harness
Wiring harnesses & cables, P1800 1961-1969 (RHD)
8
6
2
1
9
5
4
3
7
Rubber cover 673580
(RHD Cars)
Part#
Part#
668179
(RHD)
668073-1
(1.) Headlamp cable, 1961-1969 (bullet connectors)
668182
(RHD)
11521
(6.) Earth strap, battery-body
190339
(7.) Earth strap, engine-body, from ch. 10310-
192214
(8.) Battery lead, battery-starter motor, RHD (R)
673580
(9.) Rubber cover, on battery lead
We need a sample of a RHD 1969 harness!
(RHD)
CVI AUTOMOTIVE
WIRING HARNESSES,
PAGE 22
1800E/ES 1970-1973
(NB. Injection harnesses offered separately - see below)
For many of the 1800E & 1800ES systems mentioned below we still need samples to work from before we can offer
re-manufactured harnesses. Anybody who sends us a usable sample of a harness we do not currently cover will
receive a new harness made as per sample at a discounted price, along with their sample returned intact!
Wiring harnesses & cables, 1800E/ES 1970-1973 (LHD)
2
7
5
1a, 1b
8
4
3
6
Please note: Fuel Injection (FI) harnesses are NOT included
in complete harnesses listed below.
LHD Cars
Price
Part#
LHD Cars
Part#
(1a.) Headlamp cable (spade connectors side by side)
(1b.) Headlamp cable (spade connectors at right angles)
668073-2
668073-3
Rubber cover 673580
3108
(1-4.) Complete harness, 1800ES
1212926/773 (1-4.) Complete harness, 1800ES
683402/397 (1-4.) Complete harness, 1800E
(1970 manual)
3110
3111
3101
3102
3103
(1-4.) Complete harness, 1800E
(1971 manual)
(early 71 auto)
(late 71 auto)
Call
Call
Call
3104
3105
(early 72 man)
(late 72 man.)
Call
Call
3106
3107
(early 72 auto)
(late 72 auto)
Call
Call
1214022/35M41 (1-4.) Complete harness, 1800ES
214022/35BW3 (1-4.) Complete harness, 1800ES
11417
190339
192647
673580
(5.)
(6.)
(7.)
(8.)
Price
(early 1972 man.)
(late 1972 man.)
Call
(early 1972 auto)
(late 1972 auto)
Call
Call
(1973 manual)
(1973 auto)
Earth strap, battery-body
(LHD)
Earth strap, engine-body, from ch. 10310Battery lead, battery-starter motor, LHD (R)
Rubber cover, on battery lead
RHD Cars
Wiring harnesses & cables, 1800E/ES 1970-1973 (RHD)
7
5
2
1a, 1b
8
3
4
RHD Cars
Part#
668073-2
668073-3
6
Rubber cover 673580
RHD Cars
Part#
(1a.) Headlamp cable (spade connectors side by side)
(1b.) Headlamp cable (spade connectors at right angles)
683403/686880
Complete harness, 1800E
(1970 manual)
Call
1212927/686880
(1971 manual)
Call
1212927/936
(1972 manual)
Call
688317/686880
(early 71 auto)
Call
688607/686880
Compl. harness, 1800E
(late 71 auto)
Call
688607/1212936
1212927/938
688607/1212938
1214095/036
Compl. harness, 1800E
Compl. harness, 1800ES
(1972 auto)
(1972 manual)
(1972 auto)
1973
Call
Call
Call
Call
11521
190339
192214
673580
Earth strap, battery-body
(RHD)
Earth strap, engine-body, from ch. 10310Battery lead, battery-starter motor, RHD (R)
Rubber cover, on battery lead
(5.)
(6.)
(7.)
(8.)
Fuel Injection Wiring Harnesses
Part#
683691
687852
1210099
(NB. CVI's Injection harnesses come with Volvo-logod rubber muffs (protectors) and correct pin connectors)
Injection harness, 1800E to ch. 32799
Inj. harness, 1800E ch 32780-37549
Injection harness, 1800E ch 37550-, all ES
2650
Use 683691
2650
(NB: injection harnesses include rubber protectors )
943693
945783
943695
943690-1
Rubber protector, inj. harness, 2-pin
Rubber protector, 3-pin
Rubber protector, 4-pin
Set of rubber protectors
CVI AUTOMOTIVE
LIGHTING, FRONT, VOLVO P1800
PAGE 23
P1800 Headlamp assembly
23
24
12
8
6
14, 15
25, 26, 27
7
3
2
28
4
1, 1a
18
29
9, 10
5
16
13
19
17, 17a, 20, 22
Part#
1207412
1207412P
(1.) Headlamp bowl, genuine (incls. 2, 3, 4, 5 )
(1a.) Headlamp bowl, plastic (incls. 2, 3 , 4, 8 )
668076
668069
668078
668072
668077
(2.)
(3.)
(4.)
(5.)
(6.)
Adjuster screw
Plastic nut
Spring (for bowl)
Retainer clip
Spring
Part#
277730
(18.) Bulb (std.) for old-style assymetric lamps
R12 (60/55W)
H4 bulb, for old-style assymetric lamps
240147
(19.) Spring brace
included with 1207412
1212963
1212962-R1
240148
963187
(20.)
(22.)
(23.)
(24.)
Headlamp insert, H4 (gen. LHD) (flat glass)
H/lamp insert, H4, RHD
(flat glass)
Rubber cover
Halogen H4 bulb, for current style h/lamps
668073-1
668073-2
668073-3
665330
(25.)
(26.)
(27.)
(28.)
Headlamp cable (P1800/S)
(bullet type)
Headlamp cable (E/ES)
(parallell spades)
H'lamp cable (E/ES)
(perpendicular spades)
Grommet for cable
(R)
665041
668075
FK-013
(7.) Gasket, behind headlamp bowl
(8.) Headlamp inner bowl
(9/10) Fitting kit, bowl to wing (& to ring 664285)
665040
191380
(12.) Headlamp rim
(13.) Headlamp rim screw
664486-1
Headlamp (LHD), 1961-1969 (compl.) R
1-11, 13, 14, 16, 19, 20, 23, 24, 25
668079
(14.) Chrome headlamp retainer rim
664486-2
Headlamp (LHD), 1970-1973 (compl.) R
1-11, 13, 14, 16, 19, 20, 23, 24, 26 or 27 (state), 28
955118
(16.) Screw for retainer to inner dish (3 per h/l)
(proper old-style genuine)
241067
240518
664285
668675
(17.) Headlamp insert (Bosch assymetric, LHD)
(17a.) Headlamp insert (Lucas assymetric, RHD)
(29.) Reinforcing ring (attached to ins. of wing)
Foot dipper switch
(repls. 664487)
Relay, for headlamp dip via indicator switch
1307991
Indicator (Turn-signal) Lamps, Volvo P1800
Indicator - white lens - to ch. 6000 (& later on Swedish market)
3
Indicator - twin-coloured lens - from ch. 6001-
4
11
7
1
7
1
4
9
3
8
11
6
6
8
2
2
9
10
A
5
Part#
CVI-1801
(1.) Bulbholder, early, all-white lens (1 bulb)
664592
665043
665044
192010-S
940090
955918
955780
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)
277728
664590
664589
(9.) Bulb
(10.) Lens
(all-white)
(11.) Chrome rim
664576
Indicator lamp, complete, all-white (R)
Rubber seal behind indicator
Seal ring
Slip ring
Special fixing screw
Washer
Lock washer
Nut
NLA
A
Call
(R)
5
B
10
Part#
CVI-1802
(1.) Bulbholder, late, white/yellow (2 bulbs)
668200
665043
665044
192010-S
955918
955780
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
Rubber seal behind indicator
Seal ring
Slip ring
Special fixing screw
Lock washer
Nut
277724
277705
668196
673509
664589
(8.)
(9.)
(10.)
(10.)
(11.)
Bulb, indicator
Bulb, parking light
Lens
(amber/white)
Lens
(all-amber)
Chrome rim
668195
B
(indicator)
(parking light)
(R)
(USA/Can)
(R)
Indicator lamp, complete, twin colour R
CVI AUTOMOTIVE
LIGHTING, REAR, VOLVO P1800
PAGE 24
REAR LIGHTS, P1800/1800S/1800E
Part#
664496
668399
(1.) Rear lens, all-red (USA to '69, others to '63)
(2.) Rear lens, red/amber (1964-1972)
Taillamp assembly, P1800S/E
11
10
192020
658833
664498
1212714
(3.)
(4.)
(5.)
(2-5)
Screw for lenses above (chromed)
Rubber sealing ring for screw
Sponge gasket, under lens
Taillamp lens (red/amb) w. screws & seals
682906
946227
(6.) Taillamp lens, 1800E all-red USA.
(7.) Screw for 1800E lens
940090
955918
955844
(8.) Washer
Spring washer
(9.) Nut
665046
664505
277728
(10.) Gasket, lamp base to body
(11.) Sponge seal behind lamp base (4/car)
(12.) Bulb, stop & parking light
5
1, 2, 6
Call
Call
8
12
3, 7
13
14
Call
277724
(13.) Bulb, indicators
664491
668400
(14.) Stop & taillamp (with all-red lens -'69)
(14.) Stop & taillamp (with 2-colour lens -'72)
NLA
NLA
NUMBER -PLATE LAMP (P1800S/E)
Part#
Number-plate lamp assembly, P1800 (from chassis 4200 on)
665450
3
7
1
5
4
Chrome housing, to ch 4199
(R)
668122
(1.) Chrome housing (from ch. 4200-) (R)
955844
(3.) Nut
277724
(4.) Bulb, reversing lamp
277705
(6.) Bulb, no. plate lamp
668116
668114
(7.) Rubber seal, lamp-to-body
(8.) Sponge seal between lens & bulb holder
2
6
8
5
656086
Rear reflector (Swedish market only)
INTERIOR LIGHTS, VOLVO P1800
Part#
668418
277713
(1.) Lens (later type)
(2.) Bulb
955118
(3.) Base attachment screw
664512
955847
(4.) Door pillar switch (spring-loaded) (R)
Nut
665848
(5.) Electric lead to door pillar switch
Interior lamp, P1800S/E
3
2
4
1
REAR LIGHTS, VOLVO 1800ES
Part#
686965
686966
956061
277721
277707
9
1800ES Taillamp
(1.) Taillamp lens, all ES (lh)
(2.) Taillamp lens, all ES (rh)
5
4
(3 per lens)
(3.) Screw
(4, 5, 7 Bulb, indicator/stop-light/reverse light
(6.) Bulb, rear light
3
Number plate lamp (1973 ES)
1, 2
8
1214220
277713
9
(8.)
(9.)
Number plate lamp, 1800 ES 1973
Bulb, number-plate lamp
6
7
CVI AUTOMOTIVE
WINDSCREEN WIPERS & WASHERS, VOLVO P1800
Part#
665636
665637
Wiper arm & blade '61-'71
PAGE 25
(1.) Wiper arm, lh ('61-'71)
(2.) Wiper arm, rh ('61-'71)
665638-1
(3.) Wiper blade ('61- '71)
(R)
665636/7/8-1
Wiper set: 2 arms + 2 blades ('61-'71) R
3
1, 2
5
685696
685697
685709
Wiper arm (lh), 1971-1972
Wiper arm (rh), 1971-1972
Wiper blade, 1971-1972
1213266
1213268
Wiper arm, lh & rh, 1973
Wiper blade, 1973
664607
669796
660397
4
NLA
(4.) Chromed sleeve under wiper spindle
(5.) Rubber seal, under chrome
(6.) Sponge seal, for wiper box
Later wiper system (Electrolux), from ch. 14600-
Hubs for wiper arm attachment to spindle:
Part#
654460
671911
94641
(7.) Hub (with splines), for SWF/Autolite (6 mm)
(8.) Hub (with splines), for Electrolux (8 mm)
(9.) Lock washer
Wiper mechanism, overhauled
Call
8
Early wiper system, Volvo P1800 (Autolite/Robo)
9
6
9
5
7
4
Windscreen Washers, Volvo P1800
Part#
668066
661324
955636
955512
940155
343188
343378
666977
659809
(1.)
(2.)
(3.)
(3.)
(4.)
Washer jet
(all models)
Washer motor (to chassis no. 23599)
Screw
(3 per pump)
(to ch. 7984)
Screw
(3/pump, ch. 7985 - 23599)
Lock washer
Seal, for repair of old pump 661324
Seal ring, for repair of old pump 661324
(5.) Washer bottle (genuine, w. lid, angle pipe)
(6.) Clamp for genuine bottle
666977 (1,5)-1
663641
(7.)
667352
(8.)
192248
(9.)
661324-1
661324-2
192580
(10.)
659248
(11.)
192581
(12.)
40136
(13.)
665038
(14.)
Windscreen Washers, Volvo P1800
System to ch. nr. 23599
2
4
3
12
1
5
14
10
12
Wash bottle/clamp (larger diameter than orig)
Angle pipe, from bottle top
Non-return valve
Clip
Washer set: 661324 + 666977
Washer set: 661324 + 666977 (1,5)-1
Plastic hose
Three-way union
Plastic hose
Rubber grommet, early
(1 per car)
Rubber grommet, later type
(2/car) (R)
1
14
6
11
13
8
12
19
18
from ch. no. 23600-
671723
671723-1
(15.) Water bottle (later square type)
(15.) Water bottle (later square type)
672408
683487
955137
688400
(16.)
(17.)
(18.)
(19.)
(genuine)
(repro.)
17
Bracket for later bottle (to 1969)
Bracket (LHD from 1970)
Screw (for both brackets)
Washer pump (from ch. no. 23600-)
15
NLA
18
16
CVI AUTOMOTIVE
Part#
CLUTCH
F&S = Fichtel & Sachs
PAGE 26
B&B = Borg & Beck
1
3
1377323
1220795
(1.) Friction plate (current F&S clutch)
(2.) Pressure plate (F&S)
940135
380569
(3.) Bolt
(4.) Release bearing for above (Volvo/Sachs gen)
672122
(5.) Rel. brng, B&B clutches ('66-)
(A=43mm)
271263
Clutch kit (genuine F&S) (incls. 1 and 2)
(Use bearing 380569 with this kit)
11009
1218634-S
Support bearing, for gearbox input shaft (R)
Crankshaft seal kit (modern oil seal type)
4
2
5
CLUTCH HYDRAULICS (B18): CLUTCH CABLE (B20)
Part#
653094
(1.) Master cylinder
656479
656480
(2.) Filler cap
(3.) Seal, under lid
276513
276513-1
(4.) Repair kit, master cylinder
(4.) Repair kit, master cylinder
672917
(5.) Yoke, on pushrod (renew if holes are oval)
913128
907824
940135
955949
955847
(5a.)
(6.)
(7.)
(8.)
(9.)
2
(R)
6
9
(in original aluminium)
(included in repair kit)
1
34, 35
(genuine)
(R)
7
5
8
5a
B18
Clevis pin
Split pin
Bolt
Lock washer
Nut
B20
28, 29
25
30
26
31
33
24
669782
(10.) Slave cylinder, B18 (3/4") Girling (-1964)
276451
(11.) Repair kit for 669782
(genuine)
276451-169
Repair kit for both 3/4" & 13/16" (36-39+15)
(R)
673030
(10.) Slave cylinder, B18 13/16" ('65-)
276572
(12.) Repair kit, 13/16" for cylinder 668365 (gen.)
273169
(12.) Repair kit, 13/16" for cylinder 673030 (gen.)
276451-169
Repair kit for both 3/4" & 13/16" (36-39+15)
955526
955921
(13.) Bolt
(14.) Spring washer
673034
673035
(15.) Rubber dust cover (fits all, but std. from '67-)
(16.) Lock ring for dust cover
656455
656456
(17.) Bleed nipple for slave cylinder
(18.) Rubber cover on bleed nipple
673032
653433
955847
(19.) Pushrod (with nos. 15. & 16.)
(20.) Adjuster nut
(21.) Lock nut
653941
657894
(22.) Return spring, B18
(23.) Fäste för returfjäder
665254
940147
940153
(24.) Flexi hose
(25.) Copper gasket
(26.) Nut
663994
(27.) Dust cover, B18
1206205-1
1206206
(28.) Clutch cable, B20
(29.) Clutch cable, B20
677056
(30.) Bush
677431
677465
677531
(31.) Clutch fork (B20)
(32.) Rubber dust cover, B20
(33.) Return spring, B20
653238
666176
(34.) Pedal rubber (B18, B20 to ch -30000) (R)
(35.) Pedal rubber (B20 from ch. 30001-) (R)
669950
(43.) Return spring, clutch master cylinder
Buy 673030
32
10
23
22
17
Buy 273169
21
25
13
16
14
19
15
20
27
653094 (Master cylinder, B18)
2
3, 36
276513 (Rep. kit) contains parts w.
nos. 36 - 41, + red grease
37
38
39
40
4
41
43
(LHD)
(RHD)
(R)
(genuine)
Call
(ref: 1212189)
276451
11
273169
276572
3/4"
18
12
13/16"
18
CVI AUTOMOTIVE
GEARBOX LIDS, GEAR SHIFT, TRANSMISSION MOUNTS M41/M410
Gearbox with overdrive, '61-'69
(Note: "D" type o/d illustrated this became "J" type from 1969)
5
PAGE 27
1
None of
these items
is available.
2
State any
interest!
4
12
13
3
17
10
9
Gearbox lid components, P1800/S '61-'69
6
14
7
8
16
15
Price
Part#
662068
657889
1961-1969
(1.) Gear knob, to ch. 30000
(2.) Gear lever gaiter, to ch. 30000
1970-1973
Part#
680243 (18.) Gear knob, 1800E, ES
681560 (19.) Gear lever gaiter, 1800E, ES
380311
662292
11996
(3.) Bushing
(4.) Overdrive inhibitor switch + reverse switch
(5.) Copper washer
381164 (20.) Bushing
943644 (21.) O-ring
951946 (22.) Tensioner pin
380753
Speedo pinion, B20
380305-1
191117
380192
11009
(6.)
(7.)
(8.)
(9.)
381252
951671
31449
381178
952517
(23.)
(24.)
(25.)
(26.)
(27.)
Pin
Circlip
Ball
Spring
Rivet
31449
(10.) Ball
956570
940135
190819
380186
(11.)
(12.)
(13.)
(14.)
1212591
381251
662292
11996
(28.)
(29.)
(30.)
(31.)
Switch, 2-pin
(Lid 254707 only)
Switch, 3-pin
(Lids 254723/769)
Overdrive inhibitor switch + reverse switch
Copper washer
956601
940108
(15.) Allen bolt
(16.) Lock washer
1221967
(17.) Gearbox mounting, for M41
Speedo pinion gear, 61-69 (without shaft)
O-ring
Oil seal for speedo cable input
Pilot bearing
Bolt
Bolt
Spring washer
Gasket
Call
(Lid 254707 only)
(see J type o/d)
NLA
956601 (32.) Allen bolt
940147 (33.) Lock washer
(NOT M410)
(NOT M410)
1221967 (34.) Gearbox mounting, for M41
(R)
683711 (35.) Gearbox mounting, for M410 (1800E 1971)
(R)
Gearbox lids, gear shifter knobs and gaiters, 1800E/ES
18
1
Gearbox lids 1970-1973 (254573, 254707, 254723, 254769)
2
19
31
28
29
30
24
23 20
31
21
22
J type overdrive
26
27
25
9
33
32
34, 35
CVI AUTOMOTIVE
GEARBOX
Part#
381107
(1.) Cork gasket, under lid
951965
67089
87972
656553
11145
656505
191685
181120
(2.)
(3.)
(4.)
(4a.)
(5.)
(6.)
(7.)
(8.)
11013
11024
380800
380446
275416
380360
(9.)
(10.)
(11.)
(12.)
Rear bearing M41 (-'68)
Rear bearing M41 ('69-)
Gasket
(380128/380616)
Gasket, rear housing/spacer (M41)
Gasket set, M41 (1, 6, 7, 11, 12 + more)
(12a.) Switch, reverse gear (late M41)
380157
19567
656551
380808
183498
656138
380174
380619
86713
191498
191499
(13.)
(14.)
(15.)
(16.)
(17.)
(18.)
(19.)
(19a.)
(20.)
(21.)
(22.)
Countershaft for laygear
Needle bearings laygr (48/car)
Thrust washer, laygr. (2/car)
Countershaft for laygear
Needle bearing, laygear (42/car)
Synchronising cone
Gear, 2nd
Gear, 3rd
Clamping ring for locating key
Snap ring (thickness 2.1)
Snap ring (thickness 2.2)
656514
380141
190687
191882
181330
181331
380652
380894
(23.)
(24.)
(25.)
(26.)
(27.)
(28.)
(29.)
(30.)
Locating key
Locating key
Circlip (thickness 2.25)
Key
Needle bearing
Needle bearing
Cam
Laygear
(very late M41)
380383-S
Locking pin, middle selector fork
Ball, for locking gear in position, on selector
Spring, above ball
Lock screw
Bearing, on input shaft
Gasket
(also known as 380914)
Front oil seal
Needle bearings for input shaft
(14/box)
12a
4a
4
1
3
11
4a
4a
5
7
6
18
27
24
28
18
20
19a
19
23
18
8 20
9,10 25
(to 1969)
(to 1969)
(to 1969)
(1971-)
(1971-)
28
18
21, 22
20
26
29
13, 16
14, 17
15
30
(3 per box)
(3 per box)
15
14, 17
12
5
5
2
J type overdrive
M410
Most parts are now unobtainable for this gearbox: if you
are interested in seeing any items re-made, please state
which ones, preferably with Volvo part number.
SI means "state interest"
2
4
3
Part#
381107
10
6
14
13
11
J type overdrive
1
16 15
9
7
2
Close-ratio gear set, for M40/M41 (for competition use)
Gearbox M410
12
PAGE 28
Gearbox M41
GEARBOX
5
M41
17
8
(1.) Cork gasket, under lid
951965
67089
381182
656553
11108
381009
191685
183317
381051
183573
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)
Locking pin
Ball
Spring
Lock screw
Bearing on input shaft
Gasket
Front oil seal
Needle bearings, input shaft
(9.) Gasket
(10.) Rear bearing
183625
183626
183628
183629
(11.)
(12.)
(13.)
(14.)
381146
381030
656514
380141
(15.) Gasket
Synchronising cone
Locating key
Locating key
381044
380618
683711
(16.) Reversing light switch
(17.) Gasket
Gearbox mounting, for M410 (1800E 1971)
Bearing cone
Bearing cup
Bearing cone
Bearing cup
Laygear
(Not available)
SI
SI
(Not available)
(Not available)
SI
SI
(Not available)
(Not available)
SI
SI
Call
(3 per box)
(3 per box)
SPEEDOMETER CABLES, SPEEDO PINIONS, ANGLE BOX
3
668169
668166
88273
(1.) Speedometer cable, all LHD (+ RHD 1970-)
(2.) Speedometer cable, RHD 1961-1969
Rubber grommet, on cable (from ch. 6001-)
666756
666974
(3.) Angle box (with drive pin 666974)
(4.) Drive pin, from angle box
4
1, 2
380305-1
380753
Speedo pinion (B18)
Speedo pinion, B20
(without shaft)
(with shaft)
CVI AUTOMOTIVE
AUTOMATIC TRANSMISSION BW35
235985
11, 12
1
8
9
14
10
13
Torque converter, exchange (old 235503)
235859
235858
(2.) Oil drain plug
(2a.) Washer for oil drain plug
235729
235716
235528
276502
(3.) Gasket, tail housing to main housing
(4.) Sump gasket
(5.) Gasket, behind oil pump body (rear)
Gasket set
See 276502
See 276502
See 276502
235522
276501
(6.) Large O-ring
Rubber and seal ring kit
See 276501
235517
235728
235511
235705
(7.)
(8.)
(9.)
(10.)
273432
276504
273222
5
7
(1.) Kick-down cable, for automatic gearboxes
1220601
3
PAGE 29
Oil seal, front
Oil seal, rear
Oil seal
Tube front pump inlet
Spring & circlip set
Thrust washer kit
Spring kit, valve bodies assembly
17, 18
235512
1220558
(11.) Inhibitor switch, 4-pin
(12.) Inhibitor switch, 6-pin
235845
235814
955523
191117
(13.)
(14.)
(15.)
(16.)
380164
380861
380192
(17.) Speedo drive gear, 1800E -ch 37549
(18.) Speedo drive gear, 1800E ch 37550-, all ES
(19.) Oil seal for speedo cable input
16
6
19
4
Slotted spring pin
Stone guard
Screw
O-ring
(15 per gearbox)
NLA
15
2
662711
Gearbox mounting, BW35
669843-1
Brake pedal rubber, automatic cars (R)
PROPSHAFT
Part#
672037
192554
118006
B18B and B20B/F
(1-3.) Universal joint, greasable
(2.) Grease nipple
(3.) Circlip
1217606
273202
658653
181252
658516
(4.)
(5.)
(6.)
(7.)
Universal joint, non-greasable
Fitting kit for 1 flange
Suspension bush (2/car)
Support bearing
Bearing retainer
675367
686352
181549
675587
955523
955921
955894
656766
(8.)
(8.)
(9.)
(10.)
(11.)
(12.)
(13.)
(14.)
Bearing support rubber
Bearing support rubber
Support bearing
Rubber seal
Bolt
Spring washer
Washer
Yoke
B20E
Part#
(GKN genuine)
231311
24383
(1.) Universal joint, B20E
(3.) Circlip
(R)
273977
(4.) Fitting kit for one 1 flange, B20E
(1961-1966)
(1961-1966)
(1961-1966)
686668
(8.) Rubber gaiter for bearing
(R)
183265
683537
678824
(9.) Support bearing
Support spring under rubber
(10.) Rubber seal
(R)
955523
955921
955894
942402
231312
231313
(11.)
(12.)
(13.)
(11.)
(14.)
(15.)
(1967-1969)
(B20F)
(1967-1973)
(R)
Call
Bolt
Spring washer
Washer
Bolt (later type)
Yoke
Companion flange, B20E
4
6
7
10
15
5
2
3
1
9
8
12
11
13
14
4
CVI AUTOMOTIVE
D-TYPE OVERDRIVE PARTS (B18)
380250
380251
380293
380294
380296
380297
380294-1
955846
955920
(1.) Main casing
(early type only)
(2.) Rear casing
(3.) Pin stud
(40 mm)
(6 per o/d)
Pin stud
(30 mm)
(7 per o/d)
Pin stud
(36 mm)
(2 per o/d)
Pin stud
(28 mm)
(1 per o/d)
Pin stud set (complete for 1 overdrive)
(4.) Nut
(16 per o/d)
(5.) Spring washer
(16 per o/d)
380258
(6.) Brake ring
7
Spacer flange between O/D & gearbox
380183 (380434)
NLA
181063
380306
380307
380268
380273
380271
380300
380246
Stom-246
380277
380351
380356
380291
380186
380295
M41D
380100
380309
(8.)
(9.)
(10.)
(11.)
(11a.)
(12.)
(13.)
(14.)
(20a.)
Bearing, rear
Bearing, middle
Bearing, front
Carrier, for front bearing
Bolt
Circlip
Circlip
(exchange)
Cone clutch, relined
Core charge for cone clutch (refundable)
Cork gasket, oil filter housing
Cork gasket, solenoid fitment
Gasket, solenoid inspection cover
Rubber o-ring, on solenoid lever
Gasket, main casing to spacer flange
Oil seal
Gasket set (with O-rings)
Gasket set (with O-rings & oil seal)
Nut for companion flange
380404
380408
380410
380409
380319
380320
380409/10
(21.)
(22.)
(23.)
(24.)
(25.)
(26.)
Planet carrier (complete)
Planet gear set
Needle bearing in planet gear
Planet shaft
Thrust washer
Lock pin (Mills pin)
380244
380413
380414
380259
273152
380257
380272
380256
(27.)
(28.)
(29.)
(30.)
(31.)
(32.)
(33.)
(34.)
(15.)
(16.)
(17.)
(18.)
(19.)
(20.)
PAGE 30
380411
380410
(35.) Annulus (used only)
(36.) Annulus spigot bearing
380347
380298
(37.) Relief valve (body/plunger/spring/plug/ring)
(38.) O-ring, on relief valve
380243
380255
380270
(39.)
(40.)
(41.)
380262 /38041 (42.)
Oil pump piston, with roller and pin
Spring, for oil pump
Sleeve, for oil pump
OP non-return valve (body, ball & spring)
380243-1
Oil pump (complete, nos. 39-42)
380436
18820
(43.) Plug, for oil pump
(44.) Sealing washer
380274
380440
380280
(45.) Oil filter, earlier type
(46.) Oil filter, later type
(47.) Seal
380441
380282
18820
(48.) Plastic washer set, magnetic, for late filter
(49.) Oil drain plug
(50.) Sealing washer
380617
380249
(53.) Solenoid
(54.) Operating lever
380415-1
380284
380290
380275
380299
(59.)
(60.)
(61.)
(62.)
380247
(63.) Spring set
380403
380398
(64.) Central lubrication bush
(65.) Cam (with woodruff key & lock ring)
Fitting kit for planet gears (23/24/25/26)
380305-1
(66.) Speedo pinion, gear only (re-use shaft)
Sunwheel
Uni-directional clutch retainer
UDC circlip
UDC bearing cage (cone)
UDC roller set
UDC clamping ring
UDC inner bearing cone
Thrust washer
380192
191117
(67.) Oil seal, at speedo input
(68.) O-ring, on speedo pinion bush
662292
11996
(69.) Inhibitor switch, on gearbox lid (4th gear)
(70.) Copper sealing washer
1221967
11009
(71.) Gearbox mounting, for M41
(R)
(72.) Support bearing for gearbox input shaft (R)
(ref: 380245)
(3 gears)
(6/car)
(3/car)
(6/car)
(3/car)
UDC (compl.)
(Now 274043D)
Operating valve set:
Plug, for operating valve
Copper washer
Operating piston
O-ring, on operating piston
59
53
60
57
63
64
12 13
RK-254523
11a
11
10
3
37
4
Includes nos. 8-10, 14-20,
23-26, 53
47 45/46 15
48
38
53
5
50
39
50
40
41
2
8
28
24
25
29
31
20
+ core charge
49
42
43, 44
22
Overhaul kit for "D"
type overdrive.
16
53
61
NLA
Volvo "D" type overdrive
14
1
54
62
18
(55/56/57/58.)
6
58
56
55
17
26
Call
20a
34
33
4
5
23
9
36
69
3
70
32
30
35
7
65
72
27
21
19
66
67
68
71
CVI AUTOMOTIVE
J-TYPE OVERDRIVE PARTS (B20)
Overdrive unit, type J ('68-´70), new
Overdrive unit, type J ('71-´73), new
254561
254601
273135
380747
380768
380779
936-22
380778
380770
273133
380673
380675
(1.) Main (front) casing
(2.) Rear casing
(3.) Brake ring
380771
380689
Stom-689
11013
181092
380693
380694
(4.) Solenoid
(incl. O-rings)
(Exchange!)
(5.) Clutch cone (grey lining)
Core charge for clutch (refundable)
(6.) Bearing, rear
(7.) Bearing, middle
(8.) Bearing, front
(8a.) Bearing carrier
380720
380772
380773
(9.) Gasket, oil sump
(10.) O-ring, on solenoid, small
(10a.) O-ring, on solenoid, large
380618
380674
380676
380684
M41J
(11.)
(12.)
(13.)
(14.)
380101
67
1
See 380778-1
(37.) Spring (small)
(39-45.) Piston, under 380779
(47.) O-ring
See 380778-1
8
Relief valve (nos. 29-45 on diagram)
Relief valve (current modified type, w plug)
380672
18665
(50.) Pressure plug
(51.) Gasket
380721
380725
(52-54)
Oil pump piston (with slide and pin)
Sleeve, for oil pump
(55.) Ball
(56.) O-ring
(57/58.) Seat + spring, non-ret. valve
273134-1
(59.) Plug, incl. O-ring
(60.) O-ring (loose)
8a
65
64
66
(31.) O-ring
(48.) Oil filter
(49.) Oil strainer
380726
380767
See 380778-1
See 380778-1
(32-38.) Piston assembly
380729
380719
190611
380766
273134
Gasket set (with O-rings and oil seal)
Volvo "J" type overdrive
(29.) Seat with seal, relief valve
(30/31.) Sleeve, for relief valve
380778-1
271454
Gasket between O/D and gearbox
Gasket, in front of brake ring
Gasket, behind brake ring
Oil seal
Gasket set (with O-rings)
PAGE 31
71
63
72
66
52
53
54
67
51
29
48
10 10a
4
50
12
56
13
31
5
57
55
59
18 17
20
35
37
43
44
38
45
46
47
28
22
19
23
26
24
70
42 69
2
70a
7
27
73, 74
62
21
380707
380709
380763
380707-1
68
25
16
61
40
41
9
3
15
15a
36
60
11
39
33
34
58
49
30
32
380704
380706
380705
(15.) Needle bearing for planetary gear
(16.) Bearing pin
(3/car)
(17.) Lock pin
(3/car)
Fitting kit, compl. planet gr. assembly
(incls. nos. 15, 15a, 16, 17, 18)
(19.) Oil catcher, behind planet gear carrier
(20.) Planet gear
(21.) Planetary carrier (complete)
(27%)
380714
380713
380712
273152
380257
380711
380715
(22.)
(23.)
(24.)
(25.)
(26.)
(27.)
(28.)
6
14
See kit
See kit
See kit
380699
380679
6814454
6814455
273151
380887
(61.)
(62.)
(63.)
(64.)
(65.)
(66/67.)
Sunwheel
Annulus
Operating piston, incl. O-ring (380698)
O-ring
380756
Spring set
Lock nut
(replaces 955846 & 380303)
380753
380751
380757
380752
(68.)
(69.)
(70.)
(70a.)
Speedo pinion
Pinion bearing, + connector, bracket, oil seal
O-ring
Oil seal
662292
11996
683711
1221967
(71.)
(72.)
(73.)
(74.)
Inhibitor switch, on gearbox lid
Copper sealing washer
Gearbox mounting, for M410
Gearbox mounting, M41
Call
UDC (uni-directional clutch) retaining circlip
UDC oil slinger
UDC bearing cage (retainer)
274043
UDC roller set
UDC
(complete)
Clamping ring
UDC inner bearing cone
Thrust washer
(R)
Call
CVI AUTOMOTIVE
REAR AXLE, SPICER
PAGE 32
Wheel bearings, oil seals, brake drums (P1800/S)
Part#
89679 (HD)
(7.) Drive shaft
NLA
181217-18118 (8.) Rear wheel bearing
192550
673788
673791
19246
CVI-605
(9.)
(10.)
(11.)
(12.)
Oil seal
Gasket
Oil seal, outer
Felt ring
(2/wheel)
(includes felt ring 19246)
Part#
673797
(21.) Brake drum, genuine (with hub)
654490
87699
(22.) Wheel bolt
Wheel nut
9991791R
Hub puller, for brake drum
Spicer axle, P1800/S
(8-12) Wheel bearing kit (nos. 8-11)
160553
153031
191174
(13.) Key
(15.) Castellated nut
(16.) Split pin
955676
955848
940097
955950
(17.)
(18.)
(19.)
(20.)
FK-009
17
9
20
12
16
19
Bolt
Nut
Washer
Lock washer
21
22
18
8
10
13
11
7
15
Fitting kit for 1 brake backplate (17-20.)
Wheel Bearing, Oil seals (1800E/ES)
Part#
383168
384728
384710
(1.) Spacer ring
(2.) Wheel bearing
(3.) Oil seal
(R)
Rear wheel bearing, 1800E/ES
(R)
4
273872
(1-3.) Wheel bearing kit
(includes items above)
1
(1 wheel)
2
3
9
5
955569
950356
(4.) Bolt, for support stay
(5.) Nut
941858
950377
(6.) Bolt, for torque rod
(7.) Nut
7
6
676338
676364
940115
942336
8
(8.) Bolt
(9.) Lock washer
10
(10.) Wheel bolt
(10.) Wheel bolt
688984
(std size)
(oversize)
Wheel nut (chromed), E/ES
NLA
Pinion & Differential carrier bearings: Pinion oil seal (all)
Part#
181301-02
181303-04
Inner cone/outer cup, pinion (frt)
(1/car)
Inr. cone/outer cup, pinion (rear)
(1/car)
(23/24.)
Inner cone/outer cup, diff (M27)
(2/car)
Inner cone/outer cup, diff (M30)
(2/car)
(27/28.)
Spicer M27/M30
C
B
34
35
36
25
(25/26.)
26
A
33a
181305-06
181305-662
942905
9143317
(29.) Pinion oil seal
(30.) Pinion oil seal
(27/28.)
27
(original genuine - NBR rubber)
(current genuine - Viton)
33
30a
Repair sleeve, for sealing surface on pinion
81388
(30a) Dust slinger
80506
88726
80513
(31.) Oil deflector, behind oil seal
(32.) Nut for companion flange
(33.) Washer
89691
89254
(33a.) Inspection cover
(34.) Gasket for rear cover
NLA
28
24
32
RH - SPICER
29, 30
31
384201
384204
384209
(A)
(B)
(C)
955523
942402
955949
952359
(35.)
(35.)
(36.)
(37.)
23
Pivot pin
Differential side gear
Thrust washer
Bolt for rear cover
Bolt for rear cover (late)
Spring washer
Oil filler plug
(Note! Oil seal 942905 is
heat resistant up to 107 C,
9143317 up to 204 deg. C.)
(M30 axles)
(M30 axles)
(M30 axles)
(10/car)
(10/car)
37
CVI AUTOMOTIVE
REAR AXLE SUSPENSION, to 1965
Part#
653442
653443
(1.) Suspension arm, outer lhs
(2.) Suspension arm, outer rhs
653448
653448X
(3.) Washer
Pressed stainless washer on body
653461
653461HR
653456
950394
(4.)
(4.)
(5.)
(6.)
663972
(7.) Rubber ring around axle
667581
653168
653168HR
(8.) Torque rod (from approx. March '63)
(9.) Rear rubber bush
(4/car)
(9.) Rear rubber bush (harder rubber
(4/car)
667535
667535X
950356
(10.) Washer
Pressed stainless washer on body
(11.) Lock nut
662797
955568
950366
(12.) Front silentbloc, torque rod
(13.) Bolt for silentbloc
(14.) Nut
(special low nut)
276553
BIL AR
(15.) Shock absorber + fittings
Bilstein gas shock, rear
(genuine)
(genuine)
Front rubber bush
Front rubber bush (harder rubbe
Clamp
Nut for clamp
(4/car)
(4/car)
NLA
PAGE 33
Part#
955783
955922
(23.) Nut
(24.) Spring washer
672251
89818
940115
940108
(25.)
(26.)
(27.)
(28.)
83107
663989
(29.) Rubber cushion
(D = 37)
(D = 45)
87033
955565
950366
120802
(30.)
(31.)
(32.)
(33.)
(genuine)
Call
Check strap
Shaped washer
Bolt
Spring washer
Rubber bush, for Panhard rod
Bolt
Nut
Washer
Rear suspension, to 1965
23
24
20
21
22
17
30
32
31
32
18
33
(2/car)
19
26
2
670129
28
27
16
(16.) Rubber cushion (NB. Included in 276552/53)
10
15
657843
(17.) Rear spring
(genuine)
659154
667686
(18.) Spring seat, lower
(19.) Rubber cushion, under spring seat
668777
659325
(20.) Spring seat, upper
(21.) Rubber insert
30
9
14
8
NLA
(22.) Rubber buffer, above spring
11
9
29
1
13
12
83108
NLA
3
4
25
7
16
5
6
(genuine)
REAR AXLE SUSPENSION, 1966-1973
Part#
672610
672609-1
(25.) Suspension arm (with bushes)
(25.) Suspension arm, supplied without bushes
Rear suspension, '66-'73
45
46
662797
955569
950356
(26.) Bush, front
(27.) Bolt
(28.) Nut
675771
675771-1
678887
941858
950377
(29.)
(29a.)
(30.)
(31.)
(32.)
672616
672226
678790
(33.) Torque rod
(34.) Bush, front & rear (ch. 16500 - 25668)
(35.) Bush, front & rear (ch. 25669-)
955569
950356
940280
(36.) Bolt for above (front and rear)
(37.) Nut
(40.) Spring washer
47
41a
Bushing (ch. 16500 - 25668)
Bushing (ch. 16500 - 25668)
Bushing (ch. 25669-)
Bolt
Nut for 941858
(proper genuine)
(current genuine)
42
(R)
Check strap &
panhard rod See picture above
4
43
44
48
35
36
Panhard rod parts
Same as above
276553
BIL AR
670129
(41.) Shock absorber + fittings
(2/car)
(41.) Bilstein gas shock, rear
(2/car)
(41a) Rubber cushion (NB. incl in 276552/53)
657843
659154
667686
668777
659325
(42.)
(43.)
(44.)
(45.)
(46.)
83108
83107
663989
(47.) Rubber buffer, above spring
(48.) Rubber buffer for axle
Rear spring
(genuine)
Spring seat, lower
Rubber cushion, under spring seat
Spring seat, upper
Rubber insert
(genuine)
(D = 37)
(D = 45)
33
34
34
28
31
40
37
32
41a
26
36
NLA
27
25
29, 29a
30
NLA
CVI AUTOMOTIVE
FRONT SUSPENSION, VOLVO P1800
Part#
671351
671352
671440
(1.) Lower wishbone
(lh)
(2.) Lower wishbone
(rh)
(3.) Upper wishbone (from August 1965)
87033
653410
653409
950354
120802
950366
(4.)
(5.)
(6.)
(7.)
(8.)
(9.)
663675
192113
950357
(10.) Lower inner wishbone bush, ch. 8000(11.) Bolt for bush (long)
(12.) Nut
83107
662203
PAGE 34
Part#
955550
942942
955562
672068
955572
955898
950356
(36.)
(37.)
(38.)
(39.)
(40.)
(41.)
(42.)
1210298
190142
907849
(43.) Lower ball-joint
(44.) Castle nut
(45.) Split pin
273038
672792
(46.) Lower ball-joint kit (for one side: incls bolts/nuts)
Rubber cover, for lower ball-joint (with lock rings)
(13.) Rubber cushion, upper wishbone
(14.) Rubber buffer, lower wishbone
273004
(47.) Upper ball-joint kit, to July 1965
(Now in old-style genuine with
lubricator nipple on top)
83125*
191707
657841*
83126*
955826*
*273239-1
(16.)
(17.)
(18.)
(19.)
(20.)
Anti-roll bar bush
(8 per car)
Bolt for anti-roll bar
Spacer tube
(must shorten)
Washer
Nut
Anti-roll bar kit, for 1 side (15.-19.)
273030
672788
(48.) Upper ball-joint kit (incl fittings+48a), Aug 1965(48a.) Rubber cover, for upper ball-joint (with lock rings)
666525
657874
87699
(49.) Brake disc -ch# 30000 (genuine, w. hub & bolts)
(50.) Wheel bolt
(included on complete disc)
(51.) Wheel nut
657839
672217
940114
955950
(21.)
(22.)
(23.)
(24.)
Anti-roll bar bush, front
Clamp
Bolt
Star washer
682304
(53.) Brake disc, 1800E/ES
88640
907849
273160
(54.) Inner grease seal
(55.) Split pin
(56.) Wheel bearing kit (1 wheel) (includes 88640)
653184
653642
(25.) Spring
(26.) Rubber seal, on spacer washer
276552
BIL AF
(27.) Shock absorber (incls. nos. 29-32)
(28.) Bilstein front gas shock absorber (2/car)
1161241
87464
153042
87465
Tube of grease (80 g - genuine)
(57.) Thrust washer
(58.) Nut
(59.) Grease cap
670129
955848
87741
89328
(29.)
(30.)
(31.)
(32.)
664292
670051
682103
(60.) Front cross-member, Jensen -ch 7999
(60.) Front cross-member, 1800S ch 8000-28299
(60.) Front cross-member, 1800S 1969 + E/ES
660088
672228
955523
955949
Lower anchorage, early type
(33.) Lower anchorage, late type
(34.) Bolt
(35.) Star washer
654106
654107
654105
658769
658770
(61.)
(61.)
(61.)
(61.)
(61.)
Rubber bush (lower up to ch# -7999 only)
Sleeve
(genuine)
U bolt
(genuine)
Lock nut
Washer
Lock nut
(special low nut)
(2 per car)
8/axle
See 273038
See 270733
(genuine)
Rubber cushion, shock absorber fitting
Nut
Washer
Washer
NLA
Front suspension, Volvo P1800
273004
(to 7/'65)
Bolt
Washer
Bolt
Washer
Bolt
Washer
Nut
Adjuster shim, thickness 0,15
30
31
3
29
32
7
37
13
47
36
4
5
42
8
9
61
41
6
40
26
39
60
48
38
273030
(from 8/'65)
27, 28
48a
20
21
19
16
11
5
56
54
25
14
49
11
18
22
24
56
23
55
45
59
33
50
58
50
51, 52
42
1, 2
44
46
a
57
35
Early lower set-up
4
7
5
43
46
53
12
10
34
17
6
273038
8
9
CVI AUTOMOTIVE
STEERING BOX
Part#
250085 (ER
250086 (ER
250143 (ER
250144 (ER
(1.)
(1.)
(1.)
(1.)
654011
664428
(2.) Sealing collar, on steering column
(3.) Coupling
114271*
678249*
659214
180764
678240
678241
(4.)
(5.)
(6.)
(7.)
(6.)
(7.)
Oil seal, lower
Oil seal, upper (Stefa double-lipped genuine)
Lid
(1961-1969)
Oil filler plug
(1961-1969)
Lid
(1970-1973)
Oil filler plug
(1970-1973)
656704*
85627*
85618
85616
85617
(8.)
(9.)
(10.)
(11.)
(12.)
Gasket under lid
Bush for Pitman arm shaft
Bearing
Bearing cup, upper
Bearing cup, lower
656707*
656708*
656709/10
190296*
(13.)
(13.)
(13.)
(14.)
Adjuster shim, 0.10 thickness
Adjuster shim, 0.12 thickness
Adjuster shim, 0.15/0.30 thickness
Lock washer, with bendable tab (genuine)
Steering-box (LHD), 1961-1969
Steering-box (RHD), 1959-1967
Steering-box (LHD), 1968-1970
Steering-box (RHD), 1968-1970
(exchange)
(exchange)
(exchange)
(exchange)
PAGE 35
Call
Call
Call
Call
1961-1968
18
17
19
1969-1973
7
6
8
(2 per box)
15
16
Kit 54929
Kit 54929
Kit 54929
Kit 54929
5
11
10
*54929
54929-1
Steering-box re-bushing set (complete)
Steering-box set (less shims/tab washers)
662349
662350
662347
662348
682630
(15.)
(15.)
(16.)
(16.)
(16.)
Pitman arm shaft (LHD)
Pitman arm shaft (RHD)
Steering worm, LHD (up to 1969)
Steering worm, RHD (up to 1969)
Steering worm (1970-1973)
664478
664477-1
(17.) Switch for horn ('61-'64), for overdrive ('65-'69)
(18.) Horn button
(offered without chrome)
665108
85611
85612
85613
(19.)
(20.)
(21.)
(22.)
13
9
12
20
4
Call
Call
Call
Call
22
14
2
3
Housing for indicator arm
Bearing
Spring
Seat
21
1
STEERING TRACK RODS AND TIE-RODS
Part#
658596
658597
(1.) Track rod (lhs)
(2.) Track rod (rhs)
658431
658432
(3.) Tie-rod end, lhs
(4.) Tie-rod end, rhs
Steering track rods, tie-rod & tie-rod ends
3
4
660979-1
7
6
6
5
7
(5.) Tie-rod (with tie-rod ends - German-made)
10
9
Tie-rod (in middle)(detachable ends)
190573
(6.) Castellated nut (included on track/tie rods)
8
6
1, 2
907824
7
(7.) Split pin
Track rod (fixed ends) - nearest each wheel
670877
(8.) Rubber dust cover, with lock rings 9/10
IDLER ARM
Part#
54928
Repair kit for early idler arm (to 1961)
Call
'67-'73
'62-'66
4
3
663709
(1.) Bush for idler arm ('62-'66)
666402
669255
950356
914170
(2.)
(3.)
(4.)
(5.)
276521
(6.) Repair kit for idler arm (1962-1966) (1-5)
671444
671444-1
(7.) Bush for idler arm, 1967-'73
(7.) Bush (non-gen.)
Shaft
Vulcollan washer
Nut
Grease nipple
5
1
6
7
3
(genuine)
(R)
2
CVI AUTOMOTIVE
BRAKE SYSTEM, B18, 1961-1968 (single-circuit)
PAGE 36
Brake master cylinders and Repair kits
Part#
655879
276405
up to chassis # 35:
(1.) Brake master cylinder
Repair kit
(up to ch# 35) NLA
(genuine)
662186
666144
(2.) Brake master cylinder, B18
(3.) Filler cap
Brake master cylinders: accessory reservoir
6
from chassis # 36:
7
(from ch# 36)
7
1
(up to ch. # 35)
4
Repair kit, genuine, no piston
Repair kit, genuine & complete
Rep. kit (seals+valve genuine)
276461
276461-X
276461-1
5
(A-F + H-K)
(A-K)
(B, E, F, H, K)
from ch. # 363
2
(NB.: 276461 -1 is what most of our competitors
offer, but not with genuine parts. Seal H is also
included in both early and late format - early type
is narrower than late where it fits on the piston)
5
6
12
7
10
7
64947011
672917
913128
907824
955847
940135
955949
190279
18665
(4.)
(5.)
(6.)
(7.)
(8.)
(9.)
(10.)
(11.)
11
Brake grease for cylinder overhaul
Yoke
(renew if bolt holes are oval)
Clevis pin
Split pin
Nut
Bolt
Lock washer
Screw union
Copper washer
8
9
Repair kit 276461
A
E
C
G
Not fitted to USA
cars in 1968
I
J
B
672425
672769
4
K
D
F
Brake light switch
(R)
(12.) Accessory reservoir, complete
(R)
( semi-transparent - easy fluid level detection!)
H
Handbrake system, to 1969
8
Handbrake system P1800 1961-1969
21
10
9
14
16
3
17
13
19
1
18
12
4
2
15
20
11
5, 6
7
Part#
682922
656785
80969
950373
(1.)
(2.)
(3.)
(4.)
658843
658844
191260
(5.) Clamp, cable to backplate, lh
(6.) Clamp, cable to backplate, rh
(7.) Screw
(stainless)
(stainless)
(4/car)
660651
191030
654980
(8.) Plastic brace on h'brake lever
(9.) Screw
(10.) Button
(1/car)
(1/car)
(1/car)
Handbrake cable, genuine
Rubber grommet
Clamp (U-bolt), cable to body
Lock nut
(2/car)
(2/car)
(2/car)
(2/car)
NLA
Part#
672995
940143
942914
666420
666418
955826
955894
667889
(11.)
(12.)
(13.)
(14.)
(15.)
(16.)
(17.)
(18.)
656945
653625
665236
(19.) Dust cover (NB: included on complete cable)
(20.) Return spring
(1/car)
(21.) Rubber seal (in floor)
(1/car)
Contact switch (USA '68 only
Lock washer
(USA '68)
Nut
(USA '68)
Pull rod
Draw brace
Nut
Washer
Spacer sleeve
(1/car)
(1/car)
(1/car)
(1/car)
(1/car)
(2/car)
(2/car)
(1/car)
NLA
Brake servos (boosters) and Repair kit (B18)
Part#
670921
(1.) Brake servo, Girling MK2a
276556
(2.) Repair kit, Girling servo (with instructions)
5
662781
(3.) Filter element, early servo with brace lock
4
671076
671077
(4.) Filter element, later servo (screw-down type)
(5.) Filter cover, later servo
669590
(6.) Valve on "T"-piece
662775
(7.) Piston (rebuilt modernised type - see the CVI
website for photo - sold on exchange only)
Girling brake servo type Mk2a
943707
Servo hose
6894157
Lockheed servo kit (see website for details)
(replaces original Girling servo)
NLA
6
3
2
1
7
CVI AUTOMOTIVE
Front Brakes (Girling):
6
PAGE 37
Discs front (Drums rear) 1961-1968
Girling front brakes, B18
21
5
16
3
13
9, 10
11, 12
Stainless steel caliper
pistons? Please call!
2
6
5
15
4
18, 19
Brake disc and hub
13
21
1
17
14
20
7
Part#
670728
670729
Stom-OK
(1.) Brake caliper, exchange reconditioned, lhs
(1.) Brake caliper, exchange reconditioned, rhs
Core charge (refundable)
276489
(2.) Repair kit (seals) for 2 calipers
667593
667592
664823
656456
(3.)
(4.)
(5.)
(6.)
Part#
666528
666529
(11.) Bracket, later type, lh (2nd-hand only)
(12.) Bracket, later type, rh (2nd-hand only)
(13-15) Fitting kit, backplate to stubaxle
FK-008
276489-OK
Piston, small
Piston, large
Bleed nipple
Dust cover
666525
(16.) Brake disc, genuine (fits from ch # 7000-)
(fits earlier cars provided caliper brackets
(nos. 11 & 12) are changed to later type)
667238
(17.) Hub for brake disc (genuine)
275819
(18.) Brake pad set for 2 calipers, up to ch# 6999
(please check calipers haven't been updated!!!)
(2/caliper)
(1/caliper)
Overhaul kit
(for 2 calipers)
(contains pistons, seals, bleed nipples)
22
16
8
668905
669012
(7.) Bolt for fitting of caliper
(2/caliper)
(8.) Lock washer (with bendable tabs)
270987
272691
(19.) Brake pad set, both calipers, ch 7000(20.) Fitting kit, for both calipers
668333
668334
(9.) Backplate, lhs
(10.) Backplate, rhs
657874
87699
(21.) Wheel bolt
(22.) Wheel nut
Rear Brakes, P1800/S 1961-1968 Girling single-circuit system: Rear Drums
P1800 rear brakes, B18 (Girling)
5
8
1
3
7
2, 4
13
14
9
8
2
1011
15
16
18
17
Part#
670404
(1-3.) Wheel cylinder, 7/8"
(NB. Not for 1800S USA 1968 - see later)
276407
276574
(2.) Repair kit, genuine (even for cyl. 662513)
(2.) Repair kit, gen. (cyl. 671207, june '64-june '65)
656455
656456
(3.) Bleed nipple for cylinders
(4.) Dust cover for nipple
662518
940155
(5.) Screw, cylinder to backplate
Lock washer
271814
64947012
(7.) Brake shoe set, rear, '62-'70
(genuine)
Copper paste for fitting brake shoes (2 oz)
273171-1
(8.-9.) Fitting kit, with return springs
12
9
(R)
(Q503)
Part#
671201
671202
(10.) Link
(11.) Lever, lhs
668667
955846
940155
FK-009
(12.) Brake adjuster unit
(13.) Nut (for brake adjuster)
(14.) Lock washer
Fitting kit for 1 brake backplate
673797
654490
87699
153031
191174
(16.) Wheel bolt
Wheel nut
(17.) Castle nut for drum
Split pin for castle nut
673788
9991791R
(18.) Gasket (2 per wheel)
(See "rear axle")
Hub-puller, for removal of rear drum
(rhs NLA)
CVI AUTOMOTIVE
BRAKE PIPES, BRAKE HOSES B18, 1961-1968 (single circuit)
PAGE 38
Brake pipes & hoses, ch# 1-6999
34
40
36
43
42
4
32
25
24
27
8
37
12
9
29
35
5, 6
7
10
24
3
33
11
2
12
1
9
11
665008
665009
665003
665004
665005
665005-1
665006
665007
(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
lh front outer
rh front outer
lh front inner
rh front inner
front to back
front to back
lh rear
rh rear
(-ch # 6999)
(-ch # 6999)
(-ch # 6999)
(-ch # 6999)
(ch # 1-3198)
(3199-6999)
(-ch # 6999)
(-ch # 6999)
Call
Call
Call
Call
Call
Call
Call
Call
664800
670201
955858
955950
(9.)
(10.)
(11.)
(12.)
Brake hose, front
Brake hose, rear
Nut
Star washer
670738
670736
669034/35
671808/09
670200
(13.)
(14.)
(15.)
(16.)
(17.)
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
lh front inner
(ch # 7000-) Call
rh front inner
(ch # 7000-) Call
lh/rh front outer (7000-12436) Call
lh/rh front outer (ch# 12437-)
front to back (7000-16499) Call
672053
672054
659979
660013
672051
672052
(18.)
(19.)
(20.)
(21.)
(22.)
(23.)
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
front to valve
valve to union
lh rear
rh rear
lh rear
rh rear
665038
18335
(24.) Rubber grommet
(25.) Clamp
(genuine)
(Girling)
(ch# 16500-) Call
(ch# 16500-) Call
(7000-16499)
(7000-16499) Call
(ch# 16500-)
(ch# 16500-)
(R)
121572
677980
190665
(26.) Clamp
(27.) Clamp
(28.) Screw
(double)
(triple)
18355
(29.) Clamp around axle
664803
87696
955640
955920
(30.)
(31.)
(32.)
(33.)
190279
18651
18665
(34.) Screw union
(35.) Copper washer
(36.) Copper washer
664804
672425
(37.) Brake warning light switch
(38.) Brake warning light switch
653777
(39.) 5-way union
659048
663389
653238
950406
(40.)
(41.)
(42.)
(43.)
671894
273104
671894-1
(44.) Pressure reduction valve, from ch# 16500
NLA
(45.) Repair kit
Not currently available
Pressure red valve, universal & adjustable
(formerly 18363)
Three-way union
Three-way union
Screw
Spring washer
NLA
(-ch# 6999)
(ch# 6980-)
NLA
NLA
Pedal bushing
Return spring
Pedal rubber
Nut
(single)
(-ch# 6979)
(R)
(now 950366)
(NB. This looks nothing like the original item - see website)
40
Brake pipes & hoses, ch# 7000-28299
40
15, 16
24
36
27
14
28
43
41
34
42
32
39
34
9
34
35
28
21, 23
12
33
29
35
25
37
11
17
26
13
15, 16
10
31
20, 22
28
24
44
45
25
9
19
18
CVI AUTOMOTIVE
BRAKE SYSTEM, B18 (DUAL-CIRCUIT)
PAGE 39
(NB. Fitted to cars exported mainly to the USA, in 1968)
Brake master cylinder
Part#
672825
(1.) Brake master cylinder
273076
273076-1
(2.) Repair kit
(3.) Repair kit
64947011
(R)
Brake master cylinder 672825, B18 (dual-circuit)
(genuine, with piston)
(seals only)
6
Red brake grease for cylinder overhaul
678237
(4.) Rubber sleeve
(2/car)
18677
681659
(5.) Washer (gasket)
(6.) Strainer
940135
955949
(7.) Bolt
(8.) Lock washer
672917
(9.) Yoke
913128
907824
Clevis pin for yoke
(10.) Split pin
955847
955921
(11.) Nut
(12.) Spring washer
10
8
7
4
5
1
2
Repair kit, for
Brake master cylinder
(not for automatic cars)
9
12
1
1
2
3
2, 3
Front brakes:
See "Girling System: front brakes" - Page 37
Handbrake System:
See Page 36
Rear Drum Brakes - 1968 Dual-Circuit
Part#
667166
(1.) Wheel cylinder
Wagner Lockheed rear brakes, 1968 dual-circuit
273024
64947011
Repair kit
(with return spring)
87462
656456
Bleed nipple, on wheel cylinders
Dust cover for nipple
4
2
659676
(2.) Pushrod (2/cyl.)
955512
955920
(3.) Screw, wheel cyl. to backplate
(4.) Lock washer
1
9
11
7
6
10
12
5
271813
659663K
64947012
(5.) Brake shoe set, 1 axle
(genuine)
(6/7.) Guide pin and clip set, for one axle
Copper paste for fitting brake shoes (2 oz)
14
(8.) Guide washer (arrow must point forwards)
(9.) Retainer (second-hand only)
659672
273172
(10.) Rubber plug, for adjuster hole
Guide pin kit (1 axle): 659663/64 + 669916 + 659672
Part#
673797
667160
659668
(11.) Return spring, upper
(12.) Return spring, lower
9991791R
(13.) Clip, for handbrake lever on trailing shoe
6, 7
16
669916
659670
88830
3
8
NLA
15
Hub-puller, for removal of rear drum
654490
87699
(15.) Wheel bolt
Wheel nut
673788
Brake Servo (booster):
See Page 36
(See "rear axle")
CVI AUTOMOTIVE
BRAKE SYSTEM, B18 (DUAL-CIRCUIT)
PAGE 40
(NB. Fitted to cars exported mainly to the USA, in 1968)
Brake Hoses, Pedal rubbers, Brake light switch, Reduction valve
Part#
670738
670736
671808/09
673011
672054
672051
672052
(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
665038
(8.) Rubber grommet
664800
670201
955858
955950
(9.)
(10.)
(11.)
(12.)
18335
121572
190665
(13.) Clamp
(14.) Clamp
(15.) Screw
18355
(16.) Clamp around axle
87696
955640
955920
(17.) Three-way union
(18.) Screw
(19.) Spring washer
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
lh front inner
rh front inner
lh/rh front outer
front to valve
valve to union
lh rear
rh rear
Call
Call
Call
Call
Part#
190279
18651
(20.) Screw union
(21.) Copper washer
653777
(22.) 5-way union
NLA
191026
679715
192026
(23.) Plug
(24.) Plug
(25.) Copper washer
NLA
679364
(26.) Brake light switch
653238
(27.) Pedal rubber
659048
663389
950406
(28.) Pedal bushing
(29.) Return spring
(30.) Nut
672969
273104
(31.) Pressure reduction valve
(32.) Repair kit for original valve
(R)
Brake hose, front
Brake hose, rear
Nut
Lock washer
(genuine)
(Girling)
(single)
(double)
(formerly 121585)
671894-1
(R)
(now 950366)
NLA
Not currently available
Pressure red valve, universal & adjustable
(NB. This looks nothing like the original item - see website)
Brake pipes and hoses, B18 dual-circuit
28
20
26
28
20
21
29
21
30
27
13
18
15
19
15
7
14
15
9
6
12
13
22
2
5
21
11
17
10
12
23
16
31
4
25
24
11
13
8
32
1
8
11
3
12
9
3
CVI AUTOMOTIVE
BRAKE SYSTEM, B20, 1969-1973
PAGE 41
Brake Master Cylinder (LHD & RHD) and Servo (exchange only)
11
9
8
6
3
7
Repair kit 273125
1
4
5
10
2, 2a
Part#
673766
(1.) Brake master cylinder, genuine
273125
273125-1
(2.) Repair kit
(2a.) Repair kit
64947011
(R)
(with pistons)
(seals only)
Part#
673767
(6.) Brake fluid reservoir
678237
681659
(7.) Rubber grommet
(8.) Strainer, under filler cap
673768
(9.) Brake servo
680906
(3.) Rubber ring
1037
955782
955921
(4.) Nut
(5.) Spring washer
943707
943199
(2 per car)
Decal (ATE T51) on brake servo
(10.) Servo hose
(11.) Nipple
NLA
CVI AUTOMOTIVE
BRAKE SYSTEM, B20, 1969-1973 (cont'd.)
PAGE 42
Footbrake system, Front Brakes (B20)
Girling front brakes,
B20
10, 11
6
7
14
1, 2
12
4
3
13
14
5
8
9
4
Brake disc and hub
12
7
16
17
5
22
15, 16
20
6
17
15
21
Part#
684432
684433
Stom-OK
943506
678142
(1.) Brake caliper, exchange reconditioned, lhs
(2.) Brake caliper, exchange reconditioned, rhs
Core charge for brake calipers
(3.) Bolt, caliper to bracket
(4.) Piston (4 per caliper)
273071-1
18, 19
Part#
271739
271739-1
(13.) Brake pad set (2 wheels)
(13.) Brake pad set (2 wheels)
272691
(14.) Fitting kit (for both calipers)
(5.) Repair kit (seal kit) for 1 caliper
666525
270733
(15.) Brake disc, genuine (with hub), 1969 only
(16.) Brake disc, 1800E/ES
(ref: 682304)
678155
656456
(6.) Bleed nipple (3 per caliper)
(7.) Dust cover
(incl. in rep. kit 273071-1)
657874
87699
(17.) Wheel bolt
(18.) Wheel nut
190279
18651
(8.) Screw union, for pipe into caliper
(9.) Copper washer
688984
(19.) Chromed wheel nut, 1800E/ES
671799
(20.) Brake hose, front
673773
673774
FK-008
(10.) Backplate, lhs
(11.) Backplate, rhs
(12.) Fitting kit, backplate to stubaxle
955858
942366
(21.) Nut for hose
(22.) Washer for hose
(2/car)
(genuine)
(R)
(up to 1969)
NLA
(4/car)
Footbrake system, Rear Brakes (B20, 1969 only)
1800S Girling rear wheel brakes, B20 (1969)
3
2, 4
6
273090
1
2
5
7
6
8
9
11
10
7
12
Part#
673731
(1.) Wheel cylinder (for 1969 model year only)
273275
273275-1
(2.) Repair kit, genuine, for two cyls. (273167)
(2.) Repair kit, for one cylinder
(R)
678155
656456
(3.) Bleed nipple
(4.) Dust cover for bleed nipple
271814
(5.) Brake shoe set (1 axle)
273171-2
(6-7) Fitting kit (incl. return springs)
(genuine)
(Q504)
Part#
673797
Brake drum, genuine (with hub)
679364
Brake light switch
273090
(8.) Repair kit for reduction valve ( excls. piston)
673788
670201
942336
955858
(10.) Brake hose, rear (Girling)
(11.) Spring washer
(12.) Nut
(See "rear axle")
(2/car)
CVI AUTOMOTIVE
BRAKE SYSTEM, B20, 1969-1973 (cont'd.)
PAGE 43
Footbrake system, rear, Volvo 1800E/ES 1970 - 1973
1800E/ES rear wheel brakes
9, 10
273090
3
4
7
5, 5a
6
1
5. 5a
12
2
8, 8a
13
2
11
685324
685325
Stom-ok
943507
685331
678155
656456
273114
273114-1
270164
272641
(1.)
(2.)
(3.)
(4.)
(5.)
(5a.)
(6.)
(7.)
Caliper, exchange reconditioned (lhs)
Caliper, exchange reconditioned (rhs)
Core charge (refundable)
Bolt (2 per caliper)
Piston
Air bleed nipple
Rubber cover
(incl. in repair kit 273114)
Repair kit for 2 calipers
Repair kit for 1 caliper
Brake pad set, genuine
Fitting kit for pads (w. vibration damper)
15
14
7
676812
270731
1206482
1206483
950045
273090
(8.)
(8a.)
(9.)
(10.)
(11.)
(12.)
Brake disc
Brake disc
Backplate, lhs
Backplate, rhs
Screw
Repair kit, reduction valve
(excludes piston)
670201
942336
958858
(13.) Brake hose, rear (Girling)
(14.) Spring washer
(15.) Nut
(repro)
(genuine)
(2/car)
(2/car)
(4/car)
(4/car)
Handbrake system, 1970-1973
Part#
1212342
677218
675914
680912
913124
907824
(1.) Handbrake cable
(1/car)
(1a.) Bolt with lock
(included with h'brake cable)
(1b.) Retainer
(included with h'brake cable)
(2.) Pull rod
(3.) Clevis pin
(4.) Split pin
1800E/ES Handbrake System
Call
32
30
28
31
659655
955826
960141
680907
680908
955525
950353
(5.)
(6.)
(7.)
(8.)
(9.)
(10.)
(11.)
Spring
Nut
Washer
Wheel
Spacer sleeve
Bolt
Nut
686336
688136
(12.) Return spring
275872
275873
FK-677524
FK-681963
(14.)
(15.)
(16.)
(16.)
677525
(17.) Handbrake adjuster, complete
(2/car)
1212191
1212192
677529
686653
686654
688118
688119
677483
687107
687108
(18.)
(19.)
(20.)
(21.)
(22.)
(23.)
(24.)
(25.)
(26.)
(27.)
(2/car)
(2/car)
660651
191030
(28.) Plastic eyelet on handbrake lever
(29.) Screw
2
29
6
5
10
7 6
9
8
11
NLA
4
3
1a
12
25, 26, 27
H'brake shoe set, 1 car (E to 38099, ES -172)
Handbrake shoe set, 1 car (later type)
Fitting kit for handbrake shoes, early
Fitting kit for handbrake shoes, late
1b
1
13
20
19
21, 22, 23, 24 18
16
Pressure plate
Spring
Seal
Lever, lhs
Lever, rhs
Lever, lhs
Lever, rhs
Bracket, lh
Bracket, lh
Bracket, rh
(1800E -ch 31456)
(1800E -ch 31456)
(1800E -ch 31456)
(1800E ch 31457-, all ES)
(1800E ch 31457-, all ES)
(1800E -ch 31456)
(1800E ch 31457-, all ES)
(1800E ch 31457-, all ES)
14, 15
654980
(30.) Button
672995
940143
942914
(31.) Contact switch
Lock washer for switch
Nut for switch
665236
(32.) Rubber sealing gaiter, in floor
17
(1/car)
(1/car)
(1/car)
14, 15
CVI AUTOMOTIVE
BODY PANELS AND MUDFLAPS, VOLVO P1800
Part#
664371
(1.) Front wing, lhs
664372
(2.) Front wing, rhs
664373
(3.) Front panel
CVI-LP18001
Wheel arch protectors
P1800 Bodywork, front section
Call
Call
664725
664726
(4.) Front rail, under wing/fender, lhs
(5.) Front rail, under wing/fender, rhs
664168
664169
665716
(6.) Splash plate, lhs w. 665716 (now 1213717)
(7.) Splash plate, rhs w. 665716 (now 1213718)
(7a.) Rubber seal around splash plate
664257
669105
950149
(8a.) Bonnet hinge
(2/car)
(9.) Rubber cushion, from ch. 10200(9a.) Screw for cushion, from ch. 10200-
687743S
664513a
664513b
(10.) Bonnet soundproofing set
(11.) Bonnet stay:
a.) (early) star-wheel type
(11.) Bonnet stay:
b.) (late) manual type
664175
654067
653309
653687
(12.)
(13.)
(14.)
(15.)
Air intake (left side only is available)
Cross-member, under radiator
Cover plate, on front of crossmember
Front chassis outrigger (without jack point)
663884
663882
190364
192041
(16.)
(17.)
(18.)
(19.)
Mudflap, front
Mudflap bracket, front
Screw for mudflap & bracket
Washer
664285
664246
PAGE 44
8
10
11
Wheelarch protector
Call
4, 5
9
9a
2
6, 7
3
7a
1
8a
20
12
(5/side)
(2 per side)
21
18
19
13
(20.) Reinforcing ring, headlamp
(21.) Reinforcing ring, indicator
17
16
15
14
Floor & sills, P1800
664057
664058
(22.) Outer sill panel, lh
(22.) Outer sill panel, rh
NLA
NLA
664380/81
664062/63
(23.) Sill (complete), lh/rh
(24.) Inner sill, lh/rh
NLA
Call
664998
664999
(25.) Floor pan (lh, front section)
(26.) Floor pan (rh, front section)
24
26
22
25
23
678127
664256
665978
P1800 rear body panels
(R)
(R)
Reflective emblem on door edge
Door stop
Guide for door stop
40
664279
664280
(27.) Rear wing, lh., up to ch 30000
(28.) Rear wing, rh., up to ch 30000
682231
682232
(29.) Rear wing, lh., from ch 30001(30.) Rear wing, rh., from ch 30001-
664000
684242
(31.) Rear panel, P1800/S/E
(32.) Rear panel, 1800 ES
664170
664171
664172
(33.) Stay plate, left
(34.) Stay plate, right
(35.) Stay plate, rear
664102
(36.) Anchorage plate for rear lamp
664199
664730
664731
(37.) Bootlid, P1800/S/E
(38.) Spring for bootlid, P1800/S/E, lh
(39.) Spring for bootlid, P1800/S/E, rh
664287
664297-R
(40.) Filler flap, with hinge, P1800/S
(41.) Filler inlet (less pipe)
37
38, 39
27, 29
28, 30
33, 34
36
52
41
51
49, 50
45, 46
35
42
31
47
48
ES rear body panels
683936
33, 34
51
52
32
(R)
(R)
29, 30
45, 46
47
48
43, 44
NLA
(R)
Filler flap, with hinge, 1800E/ES
663880
(42.) Mudflap, rear, P1800/S/E
1211389
1211466
(43.) Mudflap, rear lh, 1800 ES
(44.) Mudflap, rear rh, 1800 ES
663878
663879
190364
960140
(45.)
(46.)
(47.)
(48.)
Mudflap bracket, lh rear (now stainless)
Mudflap bracket, rh rear (now stainless)
Screw for mudflap & stay
(2 per side)
Washer
(2 per side)
669637
669638
955120
955891
(49.)
(50.)
(51.)
(52.)
Gravel deflector, lh
Gravel deflector, rh
Screw for gravel deflector (5 per side)
Washer
49, 50
NLA
NLA
CVI AUTOMOTIVE
PAGE 45
DOOR COMPONENTS, DOOR GLASS GUIDES, DOOR LOCKS
36
17, 18
28
27, 29
12
8
11
36
14
30, 31
15
9
13
34, 35
32
37
38
40
10
39
33a
20
19
25
3, 4, 5, 6,7
1, 2
21, 22
26
23, 24
26a
42
33
41
1, 2
43
16
Part #
672152
672153
(1.) Door seal (on door), lhs
(2.) Door seal (on door), rhs
Part #
673279 (B) (21.) Striker plate, LHS, good used
673280 (22.) Striker plate, RHS, new
668980
668981
(3.) Seal around door opening, to 1969 (felt), lhs (R)
(3.) Seal around door opening, to 1969 (felt), rhs (R)
(genuine)
(genuine)
(Note: door opening seals for the 1961 to 1969 models
were all felt covered, not pvc. In 1970 Volvo changed
from felt to pvc. Please note that the felt covered seals
come as an unfinished 3.7m strip without the 90 degree
angle - you must cut and make your own angle joints.
The quality of the seal is nevertheless excellent!
Seals for 1800E & 1800ES are pvc covered and come with
glued 90 degree angle joints.)
682296
682297
(4.) Door opening seal, 1800E lhs
(5.) Door opening seal, 1800E rhs
682940
682941
(6.) Door opening seal, 1800ES lhs
(7.) Door opening seal, 1800ES rhs
664866
688540
665633
509
(8.) Rear guide channel for door glass (2/car)
(9.) Front guide channel for door glass (2/car)
(10.) Inner felt scraper for door glass (2/car)
(Door glass guide kit (for both doors)
664535
664536
(11.) Gasket large, up to ch# 20999
(12.) Gasket small, up to ch# 20999
672365
672366
672657
(13.) Gasket large, from ch# 21000(14.) Gasket front, from ch# 21000(15.) Gasket rear, from ch# 21000-
678127
(16.) Reflector sticker on door edge
673459
673460
(17.) Vent window seal, lhs from ch. 10000(18.) Vent window seal, rhs from ch. 10000(NOT 1800ES)
668258
664871
(19.) Scraper seal against door glass
(20.) Clips for scraper seal (5 per side)
673277 (23.) Guide, on door, LHS
673278 (24.) Guide, on door, RHS
320551 (25.) Filler strip, under door glass
669105 (26.) Rubber cushion
950148 (26a) Screw
669405 (27.) Qtr. light frame, LHS, 1800S/E
669399 (28.) Quarter-light glass, clear glass, lhs 1800S/E
683479 (29.) Qtr. light frame, LHS, 1800ES
669472 (30.) Escutcheon plate, lhs, from ch# 10000669473 (31.) Escutcheon plate, rhs, from ch# 10000-
Use 682940
672481 (32.) Plastic lock button, vent window, '67(from ch 21000-)
664587 (33.) Clips, for winder handle, P1800/S
687299 (33a.) Clips, for winder handle, 1800E/ES
664733 (34.) Door lock, with 2 keys
664733-1 (35.) Paired door locks, with 2 keys
Call
660137 (36.) Key blank (type FP)
660138 (36.) Key blank (type FR)
671319 (36.) Key blank (type FS)
664533 (37.) Seal ring on push button
664527 (38.) Stop ring
664530 (39.) Spring
950045 (40.) Screw
664256 (41.) Door stop
665978 (42.) Guide for door stop
687996 (43.) Inner door handle, 1800E/ES
(R)
CVI AUTOMOTIVE
664734
664735
664738
PAGE 46
LOCKS & LOCK SETS, BOOTLID HANDLE & FUEL FILLER
(1.) Bootlid/tailgate lock barrel
(2.) Petrol flap lock barrel
(3.) Petrol flap lock, with chrome housing
4, 5, 6
4, 5, 6
9
Lock set, complete (4 locks, 2 keys)
(Doors, bootlid, petrol flap)
664736
664736-1
10
7
Lock set, with 664736 + 664738
(includes 2 x door lock, 1 bootlid lock, 1 filler
cap lock, + chrome housing and 2 keys)
660137
660138
671319
(4.) Key blank (type FP)
(5.) Key blank (type FR)
(6.) Key blank (type FS)
664287
665118
(7.) Fuel filler flap, with hinge ('61-'69)
(8.) Rubber seal
664737
(9.) Bootlid handle
664545
664543
(10.) Gasket, under handle
(11.) Push button
664533
(12.) Seal ring on push button
2
1
3
(R)
11
12
Call
3
(Swedish-made)
8
A
684547
(A.) Glove box lock
E to ch # 32799
ES early
NLA
1800 ES TAILGATE GLASS, HANDLE, LOCK COMPONENTS & GAS STRUT
Part#
683269 (1.) 1800ES tailgate glass, clear
683529 (2.) 1800ES tailgate glass, green tinted
NLA
683352 (3.) Rubber spacer under strut-to-glass screw
688555
944555
944558
941907
959095
1, 2
(4.)
(5.)
(6.)
(7.)
(8.)
Gas filled opener support
Nut
Ball stud
Resilient washer
Locking brace
NLA
688500 (9.) Ball stud
959090 (10.) Ball seat
683842 (11.) Seal
944102 (12.) Clip
6
10
NLA
NLA
5
683228 (13.) Tailgate handle
3
7
664734 (14.) Lock cylinder, with 2 keys
4
9
10
14
18
15, 16, 17
19
683229
683226
683223
683225
12
25
24
20
23
660137 (15.) Key blank (type FP)
660138 (16.) Key blank (type FR)
671319 (17.) Key blank (type FS)
683227 (18.) Opener knob
960220 (19.) O-ring
11
13
8
26
(20.)
(21.)
(22.)
(23.)
Base plate, against glass
Lock flap (on inside of glass)
Catch (attached to base plate)
Spring, on catch
684658 (24.) Rubber gasket, on sides
684659 (25.) Rubber gasket, central
21
22
Call
942402 (26.) Screw
NLA
NLA
(2 per car)
(2 per car)
Call
Call
CVI AUTOMOTIVE
GLASS & RUBBER SEALS FOR GLASS
PAGE 47
19
20
18
20
15
20
12, 13, 14
10, 11
17
6, 7, 8, 9
4, 5
20
16
1, 2, 3
Part #
Part #
683894
683726
683728
(1.) Front windscreen, clear
(2.) Front windscreen, green tint
(3.) Front screen, blue top-tint
668049 (12.) Rear screen, clear, P1800/S/E
673683 (13.) Rear screen, clear, P1800/S/E (heated)
687712 (14.) Ditto, heated & tinted
(repls. 684216)
673319
1211949
(4.) Windscreen seal, to 1969, P1800/S
(5.) Windscreen seal, from 1970 (1800E, ES)
668373 (15.) Rear screen seal, P1800/S/E
665200
665201
684165
684166
(6.)
(7.)
(8.)
(9.)
665202
665203
(10.) Rear side glass seal, P1800/S/E, lhs
(11.) Rear side glass seal, P1800S/E, rhs
Rear side glass, P1800/S/E, lhs (clear)
Rear side glass, P1800S/E, rhs (clear)
Rear side glass, P1800/S/E, lhs (tinted)
Rear side glass, P1800S/E, rhs (tinted)
NLA
NLA
NLA
669261 (16.) Front screen trim
669262 (17.) Front screen trim
(LHS)
(RHS)
669328 (18.) Rear screen trim
669329 (19.) Rear screen trim
660151 (20.) Junction
(LHS)
(RHS)
(2 per screen)
683842
NLA
Rear screen seal, 1800 ES
BONNET & BOOTLID SEALS
672146
Bonnet rest seal
672147
Bootlid seal
BODY PLUGS AND GROMMETS
668106
684441
(1.) Rubber plug, rear side member
(2.) Rubber plug
D = 19
D = 26
664768
(3.) Rubber plug, front pillar + front flooring
668159
(4.) Plastic plug, small (sill plate)
(R)
668257
(5.) Plastic plug, large (cant rail)
(R)
665831
680035
(6.) Plug for casing over gearbox
(7.) Grommet
671261
(8.) Rubber plug for firewall matting
658434
(9.) Rubber plug
941269
667516
677055
(11.) Rubber plug
(12.) Rubber plug
NLA
NLA
1, 2
4
3
NLA
5
NLA
9
12
6, 7
8
10
11
CVI AUTOMOTIVE
EXTERIOR TRIM, P1800 & 1800S, 1961 - 1966
Exterior trim, Volvo P1800 1961-1966
36
37
PAGE 48
17
24
25
33
39
38
16
19
26
22
27
14
34
17
35
13
21
20
18
15
Early Bumpers -ch#12499
32
9, 10
31
11
1, 2
23
7, 8
25
26
27
29
28
6
4
12
5
3
30
30
Grilles & Grille Surround
Part #
664841 (28.) "Eggbox" grille, Jensen type (aluminium)
668301
Grille, 1965-66 (silver)
Windscreen, Gutter & Side trim
Part #
664622
664623
(1.) Front wing moulding, '61-'66
668068
940090
955946
940092
(3.)
(4.)
(5.)
(6.)
664624
664625
(7.) Door moulding, curved, '61-'66
(8.) Door moulding, curved, '61-'66
(LHS)
(RHS)
668259
668260
(9.) Trim strip outside door glass
(LHS)
(RHS)
668258
664871
(11.) Door glass scraper seal
(12.) Clips for seal/trim strip
669261
669262
(13.) Front screen trim
(LHS)
(RHS)
669328
669329
660151
(15.) Rear screen trim
(17.) Junction
(LHS)
(RHS)
670065
670066
(18.) Gutter trim
(19.) Gutter trim
(LHS)
(RHS)
664886
(20.) Junction piece
669631
669632
(21.) Trim on top of rear wing
654585
672259
(23.) Clips, forward for trim
(24.) Clips, rear for trim
940090
955946
940092
(25.) Washer
(26.) Lock washer
(27.) Nut for clip
Clips for moulding
Washer
Lock washer
Nut for clip
(LHS)
(RHS)
(5/side)
273168 (29.) Grille surround, all 1800 models
(comes with rubber seal + fitting kit)
13319 (30.) Rubber seal, around grille surround (2.11m)
(unc genuine)
2/car
(5/side)
Badges & Letter set
NLA
NLA
664493 (31.) Front nose badge
665337
Clips for badge fitment
664617 (32.) Volvo badge on roof pillar (Jensen)
192586
Clips for 664617
670241 (33.) 1800 S badge
NLA
NLA
(R)
276375 (34.) Volvo letters, rear, up to ch# 37549 ( genuine)
Clips for Volvo letters (included in 276375)
82660
Bumper Centre sections & Rubber guards
664737
664545
(LHS)
(RHS)
665435 (35.) Front centre section (Jensen)
665478 (36.) Rear centre section (Jensen)
665121 (37.) Rubber guard, front bumper iron
665124 (38.) Rubber guard, rear bumper iron
665125 (39.) Rubber guard, rear side iron (early bumpers)
(3/side)
(2/side)
Bootlid handle, P1800/S/E (Swedish-made)
Gasket, under handle
Hub caps
654108
654108 (D)
Hub cap ("V"), ch. 6001-12499 (stainless)
Red sticker for center of hubcap
670437
Black "V" hubcap, '65-'69
664738
Petrol flap lock, with chrome housing
CVI AUTOMOTIVE
EXTERIOR TRIM, 1800S & 1800E
PAGE 49
Exterior trim, Volvo 1800S/E 1967-1972
43
25
18
31
17
20
27
23
28
41
18
15
34
26
38, 39
19
16
40
22
35
18
21
12
5, 6, 7, 8
29, 30
10, 11
14
1, 2
24
26
3, 4
27
28
32
37
13
9
36
42
9
9
9
44
33
45
46
Grilles & Grille Surrounds
Windscreen, Gutter & Side trim
Part #
671987
671988
(lh)
(rh)
Part #
672477 (29.) Grille, 1967-69 (silver)
682152 (30.) Grille, 1970-71 (black)
671981
671982
(3.) Door moulding, '67-'73
(4.) Door moulding, '67-'73
(lh)
(rh)
683633 (31.) Grille, 1800E 1972, all 1800 ES
684967
Clips, for 683633
671989
671990
685982
685983
(5.)
(6.)
(7.)
(8.)
(lh)
(rh)
(lh)
(rh)
273168 (32.) Grille surround, all 1800 models
95384
(9.) Clips for trim '67-'73
668259
668260
668258
664871
(13.) Clips for seal/trim strip (5 per side)
669261
669262
(LHS)
(RHS)
669328
669329
660151
(18.) Junction
670065
670066
(19.) Gutter trim
(20.) Gutter trim
664886
(21.) Junction piece
669631
669632
654585
672259
(24.) Clips, forward for trim
(25.) Clips, rear for trim
940090
955946
940092
(26.) Washer
(27.) Lock washer
(28.) Nut for clip
Rear wing moulding, '67-'69
(8/car)
13319 (33.) Rubber seal for grille surround (2.11m)
Badges & Letter set
(LHS)
(RHS)
664493
665337
Front nose badge, ch -32799
Clips for badge fitment
(2/car)
NLA
675887 (34.) Front nose badge, 1800E, ch 32800-37549 R
Front nose badge, 1800E fr. ch 37550-, all ES R
685946
191695 (35.) Clips for nose badges
(2/car)
673702 (36.) B20 badge, on grille
192586 (37.) Clips for above badges
(R)
(LHS)
(RHS)
(4/car)
670241 (38.) 1800S badge
684804 (39.) 1800E badge
(R)
(R)
(LHS)
(RHS)
276375 (40.) Volvo letters, rear, up to ch 37549 ( genuine)
82660 (41.) Clips for letters (included in 276375)
685811 (42.) Volvo badge (rear), late E/all ES
688371 (43.) Automatic emblem, 1800E
NLA
(R)
Call
(LHS)
(RHS)
Wheels & Hubcaps
664737
664545
664738
(3/side)
(2/side)
Bootlid handle, P1800/S/E
Gasket, under handle
Petrol flap lock, with chrome housing
670437 (44.) Black "V" hubcap '65-'69
684001
Wheel rim, 5 1/2" x 15", 1972-'73
684835 (45.) Hub cap (small chrome centre), '72/'73
1210343
Emblem (in centre of 684835)
688984
Chromed wheel nut, 1800E/ES
682086 (46.) Wheel trim ring New!
Call
Call
CVI AUTOMOTIVE
EXTERIOR TRIM, 1800ES
PAGE 50
Exterior trim, Volvo 1800ES 1972-1973
29
22
27
13
25
28
26
15, 16
14 12
18
10
21
20 19
5, 6
17
3, 4
1, 2
replace with 654585
7
34
276613
31.
33
36
32
7
35
22
7
22
7
8, 9
276614
23
24
11
30.
Part #
671987
671988
Windscreen & Side trim
(1.) Front wing moulding
(2.) Front wing moulding
(lh)
(rh)
671981
671982
(3.) Door moulding
(4.) Door moulding
(lh)
(rh)
685982
685983
(5.) Rear wing moulding
(6.) Rear wing moulding
(lh)
(rh)
95384
(7.) Clips for trim
683464
683465
668258
664871
(11.) Clips for seal/trim strip (5 per side)
(LHS)
(RHS)
Grille & Grille Surround
683633
684967
(A.) Grille, 1800E 1972, all 1800 ES
(B.) Clips, for 683633
273168
(C.) Grille surround, all 1800 models
13319
(D.) Rubber seal for grille surround (2.11m)
Part #
669261
669262
660151
669631
669632
654585
672259
940090
955946
940092
192318
944540
942704
(12.)
(13.)
(14.)
(15.)
(16.)
(17.)
(18.)
(19.)
(20.)
(21.)
(22.)
(23.)
(24.)
Windscreen & Side trim
Front screen trim
(LHS)
Front screen trim
(RHS)
Junction
(2/car)
Trim on top of rear wing
(LHS)
Trim on top of rear wing
(RHS)
Clips, forward for trim
(3/side)
Clips, rear for trim
(2/side)
Washer
Lock washer
Nut for clip
(unc original)
Screw (stainless) 27 pcs on rear, + 12 pcs
Screw (stainless)
(6 per car)
Screw (stainless)
(6 per car)
685946
191695
685811
1211295
1211078
(25.)
(26.)
(27.)
(28.)
(29.)
Badges
Front nose badge, 1800E fr. ch 37550-, all ES (R)
Clips for nose badge
(2/car)
Volvo badge (rear), late E/all ES
1800ES badge, genuine
Automatic emblem, 1800 ES
NLA
NLA
Rear-view Mirrors (blue tinted glass)
(8/car)
276614 (30.) Door mirror flat glass 1968-1972 (attached fr inside)
276613 (31.) Door mirror flat glass 1972-1973 (attchd fr outside)
Mirror head, convex blue tinted glass
1213608
941637
Screw, mirror head to mirror stalk
Wheels & Hubcaps
B
C
A
684001
684835
1210343
688984
(32.)
(33.)
(34.)
(35.)
Wheel rim, 5 1/2" x 15", 1972-'73
Hub cap (small chrome centre), '72/'73
Emblem (in centre of 684835)
Chromed wheel nut, 1800E/ES
Call
NLA
D
33
682086 (36.) Wheel trim ring New!
36
CVI AUTOMOTIVE
PAGE 51
BUMPERS, VOLVO 1800S/E/ES (from ch. no. 12500-)
Bumpers, 1800S/E/ES from ch# 12500- (Note: NOT 1800ES USA/CAN 1973)
3
1
4
5
9, 10
16
15
17, 18
11
6, 7, 8
2
2
21
20
19
14
19
12
17, 18
13
16
15
20
21
3
1
4
5
Part #
668326
668327
684667
(1.) Bumper corner, front left/rear right
(2.) Bumper corner, front right/rear left
(3.) Centre section (front and rear)
668311
668312
(4.) Rubber strip (on corner sections)
(5.) Metal retainer (under strip)
665121
1213591
1213592
(6.) Rubber seal (1800S/E, ES -1972)
(7.) Rubber seal, lh (1800ES 1973)
(8.) Rubber seal, rh (1800ES 1973)
665124
1213458
(9.) Rubber seal (1800S/E, ES -1972)
(10.) Rubber seal (1800ES 1973)
683871
665124
(11.) Rear underrider, 1800 ES
(12.) Rubber seal (1800ES)
Part #
668318
668319
940114
940097
(13.)
(14.)
(15.)
(16.)
Bumper iron, lhs
Bumper iron, rhs
Bolt
Washer
955535 (17.) Bolt
940115 (18.) Bolt
942336 (19.) Washer
NLA
NLA
(1800S/E -ch# 37549)
(1800E ch# 37550-, all ES)
(1800S/E -ch# 37549)
941739 (20.) Screw for rubber protector
192292 (21.) Washer
NLA
1213234 (22.) Bumper corner USA 1973, front left/rear right
1213231 (23.) Bumper corner USA 1973, front right/rear left
1213459 (24.) Rubber gaiter
955580 (25.) Bolt
955837 (26.) Nut
(2/car)
(4/car)
(4/car)
Bumpers, 1800ES USA/CAN 1973
4
22
26
24
5
23
25
20
23
21
22
5
4
Call
CVI AUTOMOTIVE
INSTRUMENTS & DASHPADDING, VOLVO P1800
PAGE 52
DASHPADDING
665103
1212985
1
(1.) Dashpadding, upper, lhd
(2.) Dashpadding, lower, lhd
(ref: 665101)
2
1210889
Rear view mirror (w'out stalk), E/ES (interior)
668169
668166
(3.) Speedo cable, all LHD M41/M400, + RHD '70-'73
(4.) Speedo cable, M40 LHD, M41 RHD '61-'69
88273
666756
666974
380192
(5.) Rubber grommet on cable (from ch. 6001-)
(6.) Angle box, at overdrive end
(7.) Wound wire drive pin
Oil seal at angle box
3, 4.
6
7
380305-1
380753
380164
380861
Speedo drive gear (B18, 19 cogs, w'out shaft)
Speedo drive gear (B20, manual transmission)
Speedo drive gear, 1800E automatic ch -37549
Speedo drive gear, auto, 1800E ch 37549-, all ES
INSTRUMENTS, 1961-1969
(NB. Included for reference only)
3, 4
29, 30
5
31
9
7
NLA
6
8
670580
664425
665258
(8.) Rev counter, to ch 30000
(9.) Rubber grommet, on conduit for rev counter
Sender, for cars up to ch 9999
NLA
NLA
673438
673439
665259
665260
(10.) Speedometer, Miles
(11.) Speedometer, KM
Chrome surround, small
(12.) Water & oil temperature gauge (Swedish text)
(13.) Water & oil temperature gauge (English text)
NLA
NLA
Call
NLA
NLA
664642
665262
(14.) Bränslemätare (svensk text)
(15.) Bränslemätare (engelsk text)
NLA
NLA
664644
(16.) Clock
NLA
664643
665261
418661
16218
277706
(17.)
(18.)
(19.)
(20.)
(21.)
NLA
NLA
21
14,15
17, 18
10, 11
28
16
19, 26
12, 13
20, 27
Oil pressure gauge (Swedish text)
Oil pressure gauge (English text)
Flexi hose for oil pressure gauge
Elbow union
Bulb
(8 per car)
INSTRUMENT, 1970-1973
(NB. Included for reference only)
23, 25
22
24
682159
664425
Rev counter
Rubber grommet, on conduit for rev counter
NLA
1212587
1212588
682163
683299
682162
683298
(22.)
(23.)
(24.)
(25.)
Speedometer, KM
Speedometer, Miles
Water temperature gauge
Temperauture sender, water
Oil temperature gauge
Temperauture sender, oil
NLA
NLA
NLA
682160
419860
419834
1606877
682161
682158
Oil pressure gauge
(26.) Flexi hose for ditto
(27.) Elbow union fo ditto
(28.) Oil pressure sender
Fuel gauge
Clock
(later 1212961)
40136
941263
941265
NLA
NLA
NLA
NLA
NLA
CVI AUTOMOTIVE
Door and Wing Mirrors, Volvo P1800
PAGE 53
276614
276614
Door mirror (original fitting/option 1968-'72), arm attached to
front of base. Fitted with threaded studs through door panel.
(blue-tinted flat glass). Fits BOTH sides.
276613
Door mirror (first fitted 1973), with arm fixed to rear of base
to rear of base, blue-tinted flat glass. Fits BOTH sides.
(Fitted by means of 2 screws from the outside)
276613
1213608
New! Mirror head, convex blue-tinted glass (use with 276613 or 276614 above)
277521 (RP)
277521 (RK)
Wing mirror with round head
Wing mirror with round head
CVI-619F
CVI-619C
Cone-shaped racing mirror (chromed)
Cone-shaped racing mirror (chromed)
flat glass
convex glass
flat glass
convex glass
CVI AUTOMOTIVE
HEATER SYSTEM
Part #
673451
(1.) Heater control valve
659357
955126
(2.) Rubber seal
(3.) Screw
93963
82429
40136
(4.) Rubber plug
(5.) Rubber button
(6.) Grommet (for cable) (-ch 2139)
658722
658728
(7.) Sponge seal for defroster flap
(8.) Sponge seal for heater flap
670384
661561
669544
(9.) Sponge seal, behind heater unit
(10.) Sponge seal, under heater unit
(11.) Sponge seal, round
661546
(12.) Heater core
673707
673706
673705
(13.) Heater hose, long type
(14.) Heater hose, from valve
(15.) Heater hose, from core
951789
(16.) Hose clamp
683441
191695
(17.) Ventilator grille, on rear wing, 1800E/ES
(18.) Starlock washer
683440
(19.) Ventilator grille, internal, 1800E
PAGE 54
Part #
941424 (20.) Defroster hose
(2/valve)
(2 m per car)
418628 (21.) Water return pipe, B18 ('61-'64)
Use 419331
419414 (21.) Water return pipe, B18 ('65-'68), B20 (LHD)
Call
419746 (21.) Water return pipe, B20 (RHD)
Call
We offer pipe 419331 with a slightly different
angle at the heater end - 240 kronor
(2 per car)
(8 per car)
419331 (21.) Water return pipe, B20
668606 (ER) (22.) Fan motor, early type (rebuilt exchange)
Call
671436 (B) (23.) Fan motor (second-hand, late type)
NLA
955136 (25.) Screw
(formerly 661560)
(formerly 661551)
(formerly 661552)
(9 per car)
661063 (26.) Drain hose, under heater unit
(6 per car)
955137 (27.) Screw
673472
1214276
(8 per car)
Decal, heater instruction
Decal, heater instruction
(not ES 1973)
(ES 1973)
662968 (28.) Seal for ventilator intake
Heater system, Volvo P1800
20
20
9
22
28
Early type fan, P1800
11
5
22
5
12
10
23
25
7
6
27
14
25
15
1
8
2
4
19
26
13
3
16
15
1800ES
17
18
19
1800E
16
17
18
21
CVI AUTOMOTIVE
LITERATURE
PAGE 55
2001
Haynes Workshop manual for Volvo Amazon/1800 series
2003
"Essential Volvo 120 series" by Anders Ditlev Clausager
2005
"Volvo P120 - The Amazon Series" by Dieter Günther & Walter Wolf
2006
2007
B18 Workshop manual (copy)
1800 E/ES Workshop manual, 1972 (copy)
SPARE PARTS CATALOGUES (VOLVO)
212121
212123
Volvo Spare Parts catalogue, Volvo P1800 (B18 1961-1968)
Volvo Spare Parts catalogue, Volvo P1800 (B20 1969-1973)
2008
Volvo fast moving parts catalogue for Amazon, PV/Duett, 140/160 1970
STICKERS AND DECALS
1006
1007
B18B/D Air filter 1961-1966
B18B/D Air filter 1961-1966
LHD (AC)
RHD (Coopers)
1008
1009
1010
B18 Charging regulator (Bosch 12v)
B18 Ignition coil (yellow)
B18B/D Air filter ('67-'68)
LHD & RHD
1012
B18 Ignition coil (white, '67-'68)
1013
672765
B18 Radiator sticker
B18/B20 Alternator warning (from '67 GT, 121/122 '68-)
1014
1015
1016
B20 Ignition coil (green, '69-'70)
B20/B30 Valve cover sticker ("Check belt tension acc to…")
B20 Radiator sticker ("Filled with genuine Volvo coolant…")
1017
678127
"TUDOR Safety Sweden"
Reflector sticker on door edge
1018
1019
"Do not open See Instruction book" (radiator cap, '67-'70)
"Fill cooling system here"
(expansion bottle cap '67-'70)
1020
1021
"A Product of Superb Swedish Engineering" (back window)
H sticker, for "högertrafik", when Sweden changed over in '67
1022
"Volvo Rally - European Champion 1963 & 1964"
1026
"Bosch
1029
"Brrrrrrrrrrrrrrrr" Air condition decal
673472
1214276
Heater control
Heater control
1031
"Shut Carefully etc"
1037
Decal (ATE T51) on brake servo
(old batteries)
Volvo Imp", on alternator (Amazon, 140, P1800)
(not ES 1973)
(ES 1973)
(1800 ES tailgate sticker)
73606
667583
672280/81
HOW TO ORDER - MOST IMPORTANT!
CVI AUTOMOTIVE
PAGE 56
Dear Customer
We at CVI hope that you will find (and continue to find) this catalogue a great help in
assisting in the restoration or ongoing maintenance of your Volvo. Our aim is to enable
you to identify the parts you want as easily as possible. This will not only help you to
acquire the parts you want but will also help us to pick and pack the correct parts.
We have now set up a webshop to enable you to place orders in as easy a manner as possible.
Please remember that it helps both you and us if you always use the same e-mail address
when you go to the check-out.
Sending goods in return/Sending core units for rebuild
In order for CVI to avoid having to pay Swedish import duties and VAT when goods are returned,
or when sending us, say, SU carburettors for rebuild, it is MOST IMPORTANT to mark
the package as follows:
1.) When returning goods:
"Defective goods returned under warranty - no commercial value for Customs purposes"
1.) When sending goods for re-build:
"Goods sent for renovation/re-build and return - no duties or VAT applicable"
Please note: We reserve the right to alter prices without prior notice
WWW.CVI-AUTOMOTIVE.SE

cvi automotive ab

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