2764-2767 Differential DryLoc™ pH/ORP Electrodes
Transcription
2764-2767 Differential DryLoc™ pH/ORP Electrodes
2764-2767 Differential DryLoc™ pH/ORP Electrodes Features • Differential design for stable measurements in the most aggressive applications • Water-tight DryLoc™ connector with foulproof gold contacts • Porous Teflon™ reference junction • Rebuildable reference electrode • Solution ground Description The +GF+ SIGNET 2764-2767 Differential pH & ORP electrodes are built with the DryLoc™ connector a Ryton® body and Teflon™ reference junction to handle even the most extreme and harshest of chemical applications. These differential electrodes use the field-proven 3-electrode differential technique: the pH and reference electrodes are measured against a ground electrode, insuring a steady and stable signal. The key feature of the differential design is the reference electrode. The reference element is protected in a glass half-cell embedded in the reference chamber and is protected from compounds that may contain sulfides (H2S) and metals, including lead, mercury, and silver. To ensure a long service life, the reference features a refillable electrolyte chamber and a replaceable equitransferant salt bridge, both easily serviced in the field. The patented porous Teflon™ reference junction resists fouling, clogging and chemical attack. The other elements of the design are the solution ground, the pH/ORP electrodes, and the temperature element. The solution ground eliminates noisy measurements by draining electrical current away from the reference electrode. The pH/ORP electrodes are designed with a flat or bulb measurement surface, and a temperature device that is positioned at the tip of the measurement surface, making the temperature response of T95% less than 1 minute. Various temperature devices offered include 3KΩ, 300Ω, or PT-1000 RTD. The electrodes are used with the +GF+ SIGNET 2750 Sensor Electronics, which provides a blind 4 to 20 mA output or using the digital (S3L) output may be used to connect to the +GF+ SIGNET 8900 instrument. The electrodes can also be used with the Model 2760 preamplifier to connect to the +GF+ SIGNET 5700, 8750, or other suppliers’ instruments. System Overview In-Line Installation put 4 +GF+ SIGNET +GF+ SIGNET nstrument (sold separately) I to 2 0 mA I Panel Mount n s pe, Tank or Wall Mount +GF+ SIGNET 5091 Instrument ( old Pi separately) nstrument (sold separately) OR Submersible Installation Other Instruments C I P r o g r a m a b le ustomer supplied PLC ntroller +GF+ SIGNET o +GF+ SIGNET Univers al Adapter Kit 3 8050) ( - +GF+ SIGNET 2750 or 2760 s ( old separately) +GF+ SIGNET 2750 s ( old separately) pe, Tank, Wall Mount Flow Logic Co Panel , Pi s ( old separately) +GF+ SIGNET 2760 s ( old separately) r Other Instrument Pipe extension r c o n d u it w i th in FN P T threads (customer supplie d) o 3 /4 . • Easy sensor replacement using DryLoc™ electrode connector • Quick temperature response • Compatible with other suppliers’ instruments Applications • Water and Wastewater Treatment • Coagulation and Flocculation • Plant Effluent • Plating Baths • Scrubbers • Textile Dye Process • Harsh Chemical Applications • Heavy metal Removal and Recovery • Toxics Destruction • Surface Finishing +GF+ SIGNET 2760 s ( old separately) +GF+ SIGNET 2750 or 2760 s ( old separately) +GF+ SIGNET 2764-2767 Differential pH/ORP lectrodes E +GF+ SIGNET 2764-2767 Differential pH/ORP Electrodes tt n s - Customer supplied Fi i g • Temperature sensor (pH) Compatible Instruments The 2764-2767 Differential DryLoc™ pH/ORP electrodes are compatible with the following +GF+ SIGNET Instruments and Sensors: 5700 2750 8900 2760 8750 Electrode Key Feaures and Benefits: • • • Glass encased reference electrode protects the Ag+ element from reacting with certain chemical compounds that typically leach into the reference chambers. Keeps the pH/ORP reading stable. Large volume reference electrolyte chamber resists dilution over time for a long service life. Chamber is refillable. Salt Bridge serves as a double reference junction and is the first line of defense to keep out process chemicals from the reference electrolyte chamber. It is built with a porous Teflon reference junction which is highly compatible to chemicals , resists fouling and build-up of dirt. • Ryton body for chemical compatibility to most harsh chemicals. Also able to withstand high temperatures. * DryLoc connector with corrosion resistant gold pins for quick and easy sensor removal. • Capillary TC (temperature sensor) embedded in tip of pH/ORP electrode for quicker temperature response than most other electrodes on the market. Electrode Cut-away View Glass enclosed reference silver chloride element Reference Chamber with electrolyte Temperature element pH/ORP electrode Solution ground Removable/replaceable reference salt bridge Model 2764-2767 Electrode Compatibility to Sensors, Preamplifiers, and Instruments Compatible Instruments 2764-1 5700 8750 8900 PLC 2760-1, -2 2760-1, -2 - - Other Manufacturer's Instruments* 2760-1, -2 2760-1, -2 2764-2 - - any 2750 any 2750 2764-3 - - - - 2760-1, -2 2765-1 2760-1, -2 2760-1, -2 any 2750 any 2750 2760-1, -2 2765-2 - - - - 2760-1, -2 2765-3 - - - - 2760-1, -2 2766-1 2760-1, -2 2760-1, -2 - - 2760-1, -2 2766-2 - - any 2750 any 2750 2760-1, -2 2766-3 - - - - 2760-1, -2 2767-1 2760-1, -2 2760-1, -2 any 2750 any 2750 2760-1, -2 2767-2 - - - - 2760-1, -2 2767-3 - - - - 2760-1, -2 * Must use sensor with compatible temperature element; contact technical service for questions. 2 www.gfsignet.com Electrode Key Feaures and Benefits: A differential electrode solves many common problems typically experienced by standard pH/ORP electrodes at troublesome measuring points. See the table below to find the common problem, cause and effect, and the Differential pH/ORP electrode solution. Standard pH/ORP electrode problem: Reading slowly drifts over time and/or responds slowly Reading slowly drifts over time and/or becomes erratic Cause and Effect The Differential Electrode Solves the Problem! • Chemical attack from Hg++, Cu+, Pb++, ClO4- or other compounds which dilute the KCl reference electrolyte concentration. • Salt bridge will slow or stop attack. If attacking ions penetrate the salt bridge and affect the KCl, simply refill KCl solution • Reference junction gets clogged from oils, grease, and dirt from the process. • Readings do not drift due to stable differential reference design, however may require cleaning or replacement of the salt bridge if electrode gets too dirty. • Chemical attack of the Ag+ reference billet from Br-, I-, CN-, and S- compounds. • Will not affect electrode due to Ag+ element protected in glass encased reference electrode. • Clogged reference and slowed reading from silver compounds forming on the inside of the reference electrode from Ag+ of reference element reacting and precipitating AgS, AgBr, AgI, AgCN, or other silver compounds. • Will not affect electrode due to Ag+ element protected in glass encased reference electrode Reading suddenly and unexpectedly shifts • Stray electrical currents in the process liquid; Ag+ reference element picks up current and shifts reference reading, resulting in shifted pH reading. The Ag+ element will eventually become totally stripped. Process must be properly grounded or place metal rod close to electrode. • Will not affect electrode due to Ag+ element protected in glass encasement; also, electrode has a built in solution ground, so if there is a stray current, it will not be seen by the electrode 2759 pH/ORP System Tester The +GF+ SIGNET 2759 pH/ORP Simulator is a battery-powered millivolt generator that simulates pH values of 4, 7 and 10, plus ORP values of ± 700 mV. This device is useful as a troubleshooting aid and for general verification of system operation. It is not a substitute for periodic system calibration with pH buffers or test solutions. Accessory adapter cables (sold separately) enable the 2759 to connect directly to +GF+ SIGNET 2720 and 2760 preamplifiers or 2750 pH/ORP Sensor Electronics. The adapters include a selector switch for pH or ORP simulation. The switch triggers automatic sensor-recognition software in +GF+ SIGNET pH/ORP instrumentation. A) Power OFF Button B) Output simulation buttons and indicators. Simulate pH and ORP output at five fixed values: pH 4, pH 7, pH 10, -700 mV and +700 mV. Pressing one of these buttons F turns the 2759 on. C) Low battery indicator D) High switch: Adds 1000MΩ resistance E in series with output. Simulates high impedance of pH electrodes. Used to verify proper preamplifier operation. E) 3-2759.391: Adapter cable for use with 2750 and 2760 F) 3-2759.390: Bypass adapter cable (included with 2759) G) Mode selector switch: Trigger automatic sensor recognition software in +GF+ SIGNET pH/ORP instrumentation. D ORP G B A www.gfsignet.com pH C 3 Dimensions 38.6mm (1.52 in.) 35.6mm (1.4 in.) 32.5mm (1.28 in.) 133.8mm (5.27 in.) 1 in. NPT 28.7mm (1.13 in.) 25.4mm (1.0 in.) Specifications General Compatibility: +GF+ SIGNET Models 2750 and 2760 Operating Range: • 2764/2766: 0 to 14 pH • 2765/2767: +/-1500 mV (ORP) Pipe Size Range: 1 inch and up. Mounting: • In-line/vertical mounting: Use sensor 1 inch threads. Sensor must be mounted at least 15 degrees above the horizontal axis. • Submersible mounting: Use threads on Model 2750 or 2760; requires 3/4 inch NPT or ISO7-1/ 3/4 inch male threaded extension. Reference: Electrolyte: 3.5 M KCl, solidified acrylamide gel Element: Ag/AgCl Temperature Sensor: • pH: 3KΩ, PT1000 RTD, or 300Ω • ORP: 10 KΩ, PT1000 RTD, or 300Ω Temperature response time: τ95% < 1 minute Primary Functions: • 2764 and 2765: Flat surface resists fouling • 2766 and 2767: Bulb surface for general use 4 Wetted Materials: Body: Ryton® Reference junctions: Teflon™ Sensing surface: • Glass membrane: (pH) • Platinum: (ORP) O-rings: FPM Solution ground: carbon graphite Maximum Temperature/Pressure rating: Operating Temperature: 0°C to 95°C (32°F to 203°F)* Max. Operating Pressure: 6.89 bar (100 psi) @ 95°C (203°F) Storage Temperature: >-10°C (15°F) Consult factory for High Temperature electrodes. Shipping Weight: 0.25 kg (0.55 lbs.) Standards & Approvals • Manufactured under ISO 9001:2000 for Quality and ISO 14001:1996 for Environmental Management Application Notes: • Use the flat glass electrodes when a self-cleaning feature is desired; especially useful in applications with abrasive chemicals. • Use bulb electrodes for general purpose applications • ORP electrodes are generally used for chemical reaction monitoring, not control. • Ensure that electrode materials are chemically compatible with the process liquid. www.gfsignet.com Installation In-Line Installation • The 2764-2767 electrodes feature a thread close to the sensor end which allows the sensor to thread directly into a standard MNPT pipe tee. • Electrodes must be immersed in liquid. Keep pipe full at all times to avoid dehydration. • Make sure to observe the electrode’s mounting angle requirements. 3-2750-1, -2 3-2750-3, -4 3-2760-1, -2, -3, -4 Step 1 Step 2 2750-1 or -2 Sensor Electronics J-Box and conduit (customer supplied) 6X Electrode mounted in fitting 27 2750 2760 Electrode dard 1 in. NPT fitting (customer supplied) Stan Fitting (customer supplied) Submersible Installation Sensors are designed to install in tanks by attaching conduit to the 3/4 inch threads at the top of the accompanying preamplifier or sensor electronics. Installing a sensor can simply be done by following these steps: 3) Mount electrodes in a location with 1) The dual O-ring set at the top of the ample clearance to remove them for electrode fits very tightly into the periodic cleaning and recalibration. preamplifier. Use a small amount of Choose a location that keeps the lubricant (non-petroleum based) to electrode glass completely subassist the assembly. merged at all times. 2) To prevent moisture from migrating into the preamplifier, backfill the conduit with 3 to 4 inches of sealant. C. J-B o x 1 B. 3 2 Customer supplied p ip e B. C. D. Fill with A. A. 3 to 4 in. of sealant E. 3/4 in. NPT o r ISO 7/1-Rc 3/4 2 in. min. Sealant Closed Open tanks tanks Caution If li uid le el is not constant alwa ensure li uid contact with electrode tip. : q Customer supplied: A) 3/4 in. NPT threaded pipe B) J-box C) Flex conduit D) Quick release pipe clamp E) Tank flange v , ys q www.gfsignet.com 5 Wiring Mounting Angle Models 2764-2767 must be mounted at least 30° from the horizontal to ensure proper sensing. Sensors mounted at less than 30° will impede performance. Digital (S3L) Wiring mV Wiring • • 2750/2760 Submersible to 8900 2760 to 5700 pH/ORP Monitor m V np I u t Br wn wire o Black Red +5 VDC S3L data White Signal Ground Multi-Parameter C1 L2 23.45 µS/cm -16.58 ft Relay 1 Relay 2 Iso. Gn d Bl e wire u T+ G nw ree Shield ire T- ENTER h t wire W ie Optional Earth Ground 0° V+ Red Wire 3-2760-1 V- 60° 30° 30° NO BLK + - WHT C1 L2 23.45 µS/cm -16.58 ft Relay 1 Relay 2 8 5 1 8 12 1 17 11 1 16 10 13 1 12 1 4 9 8 11 13 7 10 12 6 4 5 9 Optional Earth Ground Sensor Electronics C nn o Instrument e 8 5 3- 7 0-2 3- 7 0-1 16 5 S SHLD 8 5 3- 7 0-3 ENTER Signal Ground + 2760 to 8750 pH/ORP Transmitter Multi-Parameter +5 VDC S3L data D1 RED • 2750 In-Line and 8050/8052 J-Boxes to 8900 NO SW2 Cal SW1 Run NO • 3-2760-2 - YES YES 60° 02- - Instrument Am 4 Sensor Electronics Black wire 11 ct thi terminal s 5 to Earth ht T W i e ( e mp) G n T mp Bl Gn B w n m np t ree ( e ) ue (Iso. ro d) V i ( u ) h l Black (V-) S ie d 3-2760-1 Red (V+) GND t o 3-2760-2 c l ctrical interference redu e e e 4 to 20mA Loop Connections • 2750 with J-Box + + - 2 R aC 1 nu + W W l S S B LK Power Supply DC 12 - 24 V - D1 RE D - WHT S S H S LD - Loop Input + Loop Input 4 o 20 mA De vice (P C, PC, Recorder, e c.) t L • t 2750 without J-Box + B la c k Re d ( Whi S no co nne c io ) t n - Power Supply DC 12 - 24 V te hield Loop Input Loop Input - + 4-20 mA De vice (P C, PC, Recorder, e c.) L 6 t www.gfsignet.com . Ordering Information Electrode Part Number- Choose either a pH or ORP Electrode pH Electrodes 3-2764 Flat pH surface differential electrode 3-2766 Bulb pH differential electrode with bulb protection Temperature Element - Choose one -1 3K Ohm for pH for connection to 8750 or 5700 instruments when used with the 2760 preamplifier -2 PT1000 RTD for pH for use with the 8900 instrument when used with the 2750 sensor electronics -3 300 Ohm for connection to other instruments when used with the 2760 preamplifier or connector 3-2766 -1 Example Part Number ORP Sensors 3-2765 Flat ORP surface differential electrode 3-2767 Bulb ORP differential electrode with bulb protection Temperature Element - Choose one -1 10 K ID resistor for connection to 8750 or 5700 when used with the 2760 preamplifier or connection to the 8900 with used with the 2750 sensor electronics -2 PT1000 RTD for connection to other instruments using the 2760 preamplifier or connector -3 300 Ohm for connection to other instruments using the 2760 preamplifier or connector 3-2765 -1 Example Part Number Sensor Electronics - Choose one (required for installation of any pH or ORP electrode) Model 2764-2767 Ordering Notes: 1) pH and ORP electrodes require connection to model 2750 or 2760. 2) To replace electrodes, simply un-twist from preamplifier to replace with new electrode. 3) Conduit and mounting brackets for submersible installations must always be used (customer supplied) 4) Adapters from 1 .5 in. to 1 in. are available. 5) More information on the EasyCal option can be found on the 2750/2760 product data sheets. 6) Use sensor threads for inline mounting; Model 2750 or 2760 threads for submersible mounting. 7) Reference electrode can be rebuilt with replacement electrolyte and salt bridge. The sensor electronics below can be used with the +GF+ SIGNET 8900 or as a blind transmitter with 4 to 20 mA output. For connection to PLC/PC, chart recorders, etc. 3-2750-1 In-line Sensor electronics w/junction box 3-2750-2 In-line Sensor electronics w/junction box and EasyCal 3-2750-3 Submersible Sensor electronics w/4.6m (15 ft.) cable and 3/4 inch NPT conduit threads 3-2750-4 Submersible Sensor electronics w/4.6m (15 ft.) cable and ISO 7/1-R 3/4 conduit threads The sensor electronics below can be used with +GF+ SIGNET 8750 and 5700. Can also be used with other suppliers instruments. For use in-line or submersion. 3-2760-1 Preamplifier with 4.6m (15 ft.) cable and 3/4 inch NPT conduit threads 3-2760-2 Preamplifier with 4.6m (15 ft.) cable and ISO 7/1-R 3/4 conduit threads Mfr. Part No. 3-2764-1 3-2764-2 3-2766-1 3-2766-2 3-2765-1 3-2765-2 Code 159 000 943 159 000 944 159 000 949 159 000 950 159 000 946 159 000 947 Mfr. Part No. 3-2767-1 3-2767-2 3-2764-3 3-2765-3 3-2766-3 3-2767-3 Code 159 000 952 159 000 953 159 000 945 159 000 948 159 000 951 159 000 954 Accessories and Replacement Parts Mfr. Part No. 3864-0001 3864-0002 Code 159 001 007 159 001 008 2120-0015 2122-0015 3-0700.390 3-2759 3-2759.391 159 001 009 159 001 010 198 864 403 159 000 762 159 000 764 www.gfsignet.com Description Replacement Salt Bridge Replacement reference electrolyte solution, 500 mls CPVC adapter: 1 .5 in. MNPT to 1 in. FNPT 316 SS adapter: 1 .5 in. MNPT to 1 in. FNPT pH Buffer kit pH/ORP System Tester Adapter Cable for use with 2750 7 For more information, contact your local George Fischer Sales Office: A AUS B/L BR CH CHINA D DK/IS E F GB GR I ID IND J N NL PL RO S/FIN SGP USA* Georg Fischer Rohrleitungssysteme GmbH, Sandgasse 16, 3130QHerzogenburg, Tel.Q+43(0)2782 856 43-0, FaxQ+43(0)2782 856 64, e-mail: [email protected] George Fischer Pty Ltd, 186–190 Kingsgrove Road, Kingsgrove NSW 2008, Tel. +61(0)2 95 54 39 77, Fax +61(0)2 95 02 25 61 Georg Fischer NV/SA, Digue du Canal 109-¢¢¢ — Vaartdijk 109-¢¢¢, 1070 Bruxelles/Brüssel, Tél. +32(0)2 556 40 20, Fax +32(0)2 524 34 26 e-mail: [email protected] George Fischer Ltda, Av. das Nações Unidas 21689, 04795-100 São Paulo, Brasil, Tel. +55(0)11 5687 1311, Fax +55(0)11 5687 6009 Georg Fischer Rohrleitungssysteme (Schweiz) AG, Ebnatstrasse ¢01, Postfach, 8201 Schaffhausen, Tel. +41(0)52 631 30 26, Fax +41(0)52 631 28 97 e-mail: [email protected] Georg Fischer Piping Systems Ltd Shanghai, No. 218 Kang Qiao Dong Rd., 201319 Pudong, Shanghai, Tel. +86(0)2¢ 58 13 33 33, Fax +86(0)2¢ 58 13 33 66 e-mail: [email protected] Georg Fischer GmbH, Daimlerstraße 6, 73095 Albershausen, Tel. +49(0)7161 302 0, Fax +49(0)7161 302 111 e-mail: [email protected], Internet: http://www.rls.georgfischer.de Georg Fischer DEKA GmbH, Kreuzstrasse 22, 35232 Dautphetal-Mornshausen, Tel. +49(0) 6468 915-0, Fax +49(0)6468 915 221/222 e-mail: [email protected], Internet: http://www.dekapipe.de Georg Fischer A/S, Rugvænget 30, 2630 Taastrup, Tel. +45 70 22 19 75, Fax +45 70 22 19 76 e-mail: [email protected], Internet: http://www.georgfischer.dk Georg Fischer S.A., Alcalá, 85, 2a, 28009 Madrid, Tel. +34(0)9¢ 781 98 90, Fax +34(0)9¢ 426 08 23, e-mail: [email protected] George Fischer S.A., 105–1¢3, rue Charles Michels, 93208 Saint-Denis Cedex 1, Tél. +33(0)1 49 22 ¢3 4¢, Fax +33(0)¢ 49 22 ¢3 00, e-mail: [email protected] George Fischer Sales Limited, Paradise Way, Coventry, CV2 2ST, Tel. +44(0)2476 535 535, Fax +44(0)2476 530 450 e-mail: [email protected], Internet: http://www.georgefischer.co.uk Georg Fischer S.p.A., Athens Branch, 101, 3rd September Str., 10434 Athen, Tel. +30(0)1 882 0491, Fax +30(0)1 881 0291, e-mail: [email protected] Georg Fischer S.p.A., Via Sondrio 1, 20063 Cernusco S/N (MI), Tel. +3902 921 861, Fax +3902 921 86 24 7, e-mail: [email protected] George Fischer Representative Office, c/o Wisma Aria, 3rd Floor, Jl. 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All rights reserved. All corporate names and trademarks stated herein are the property of their respective companies. 3-2764.090 (A-2/04) 8 © 2004 by George Fischer Signet, Inc. Printed in U.S.A. www.gfsignet.com