the Products Catalog

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Innovation:
It’s Inside
SUN Automation Group®
sunautiomation.com
410-472-2900
Company Catalogs
FEEDING
PRINTING
CONVERTING
SUPPORT
Contents
Feeding
3–13
Printing
14–24
CorrStream®25–35
Converting
36 –46
SUN625®47–57
Support
58-68
About SUN Automation Group
69
FEEDING
PRINTING
CONVERTING
SUPPORT
The Authority
on Feeding
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
SUPPORT
As an industry authority on corrugated sheet
feeding, we’ve conquered the most challenging
applications with our proprietary technology
and unique machinery innovations.
By working directly with corrugated converters and
our global equipment partners (OEM customers) for
three decades, we’ve adapted our technology to
thousands of equipment models all over the globe.
Feeding from SUN Automation Group
Changing the Standard
Reliability
With rugged transmissions and feeding surface, our feeders
require minimal maintenance.
Accuracy
With precise and consistent acceleration, sheets move through
the machine with extreme accuracy. Sheets are fed with proper
registration, even at high speeds.
Fewer Jams, More Options
Through vacuum suction, even reasonably warped sheets move
through the machine with ease.
E Flute
B Flute
Feed
Direction
C Flute
E/B Double Wall B/C Double Wall
B Triple Wall
Warped
Various Flute Sizes
Cross-Corrugated
Precision and Performance
For high-speed flexo-folder-gluers, feeding six sheets per second,
feeders from SUN Automation Group® are preferred globally.
sunautomation.com | 410.472.2900
Extend-O-Feed®
Lead Edge Feeder
Extend-O-Feed has been used on more than 7,000 corrugated
production lines in over 40 countries. In nearly three decades of
product evolution we’ve brought hundreds of feeder applications
to life; high-speed, heavy-duty, rotary die-cutters, flexo-folder
gluers, printer-slotters, minis to jumbos, and even feeders for
crossover substrates.
The patented extended stroke design and pioneering velocity
profile allow the feeder to transfer the sheet well beyond the feed
roll nip. This means accurate registration and reduced crush by the
feed roll grip. The wheel pattern and vacuum system can handle
warped sheets, thin flutes, and cross-corrugated sheets.
Benefits
Superior accuracy
Fewer jams and less downtime
Increased sheet support and traction
Even wheel tread wear
Ability to run lower quality and/or warped board
Features
Maintenance-free transmission
Vacuum control with a staggered wheel pattern
Low friction metal grate runners
15-20 year life span
Extend-O-Feed is available for almost all manufacturers and can
be retrofitted to your existing machines.
Extend-O-Feed:
How It Works
Extended stroke feeding means corrugator scores can be fed
beyond the feed roll nip before the feeder stops feeding.
This means less feed roll crush and better accuracy.
board travel
Sheet is already the same
velocity as the feed rolls
vacuum
A
Large sheets can reach the
print nip before the feeder
stops feeding
vacuum
B
The grate on Extend-O-Feed moves up and down. For superior
performance, this movement is adjustable based on the sheet
length and stroke setting, as set by the operator. When the
grate lowers at the same point in each cycle, the wheels are
stopped briefly.
For small sheets, the grate may only be down long enough to get
the lead edge into the feed rolls. For long sheets, the grate can
stay down until the lead edge is well beyond the first print nip.
board travel
feed rolls
feed gates
100%
% of machine
line speed
0%
grate up
minimum feed stroke
grate down
grate up
maximum feed stroke
grate down
Exact-O-Feed®
Lead Edge Feeder
With precise cam action and a large vacuum area, Exact-O-Feed
is designed for the precise feed distance required by platen style
converting machines. This delivers sheets at the exact distance
and time required for the gripper bar.
Engineered with high accuracy and a rugged transmission, the
machine runs continuously at high speeds with little maintenance.
The vacuum system flattens reasonable warp effectively, reducing
jams and downtime.
vacuum
Benefits
Superior accuracy
Fewer jams and
less downtime
Increased sheet support
and traction
Even wheel tread wear
Ability to run lower quality and/or warped board
Higher run speeds
Features
Maintenance-free transmission
Vacuum control with a staggered wheel pattern
Low friction roller grate
Auto indexing wheel system (hunting ratio)
Exact-O-Feed is available for almost all manufacturers and
can be retrofitted to your existing machines as a replacement
for suction cup pick-and-place.
Feeder Options
Available for All Feeders
Motorized backstop in/out and up/down (below,left)
Dust collector (right)
Adjustable frequency drive
Extend-O-Feed Options
Exact-O-Feed Options
Double-up feed option
Feed hopper air injection
Automated stroke
adjustment
Transmissions
SUN Automation’s smooth, rugged feeder transmissions perform
with extreme accuracy at all speeds. Its unique velocity profile
provides a stable period of constant velocity, precisely matching
the feed roll velocity. The reliability and consistency of our cam
system provides the accuracy to accelerate sheets five, six, or
seven cycles per second.
Four (shown above) and three shaft transmissions are available.
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
SUPPORT
Printing Solutions from
Choose Printing Solutions from
SUN Automation
Our printing solutions are available as direct upgrades
on existing machines and as OEM products for machine
manufacturers. We are always eager to help your
operations team with their printing challenges.
Printing from SUN Automation Group
Achieving Success
From high-graphics to high-speed, several elements
contribute to successful printing on corrugated:
Accurate sheet transfer through all print sections
of the machine
Quality printing plates and the ability to precisely position
the plates on the equipment to achieve the desired image
Precise ink-metering of the anilox rolls
Proper anilox configuration for the specific work group
Ink chemistry management
Proper substrates for each application
Elimination of converting equipment interference during
the printing process
AccuPrint®
The Reinvented Chambered Doctor Blade
This newly developed flexo ink-metering system protects ink
from the harsh factory environment to improve ink quality
and performance. For superior graphics using quality inks and
substrates, AccuPrint is the ink system of choice.
Features and Benefits
Tool-less Blade Holder: Replace blades quickly while
preventing damage from tools near sensitive equipment
A
dvanced Wash-up: Innovative design prevents clogging
and allows for quick ink recovery
Cartridge End Seal: Replace end seals easily and quickly
Anilox Roll Drive (optional): Precise speed control
Totally Enclosed Chamber System: Keeps dust and
particles out
Available on your machine
For field upgrades or as an optional upgrade on new machines,
AccuPrint is available in widths from 60” (150cm) to 220” (560 cm).
ROI Considerations
ROI
Roll/Roll
AccuPrint
(113 inches/2.8 meters)
Set-up time
15-20 min
5-7 min
Ink waste
(during wash)
4-77 pounds (1.8-35 Kg) 1 pound (.45 Kg)
Wash water use
Up to 15 gallons (56.7L)
4-8 gallons (15-30 L)
Routine maintenance $2,200 (1,676€)
(recovery cost
per year)
$1,240 (945€)
Rejections/returns
(ink film)
Varies with speed and
pressure setting
Maintains the same
metering under all
conditions
New market
penetration
(higher graphics)
Limited graphics
capability
Better margin work
Anilox roll care
(cleaning)
Without automated
wash-up vulnerable to
dried ink in cells
Helps maintain integrity
of intended cell volume
ColorMaster®
Single Blade Ink System
A doctor blade system sheers the ink off the surface of the
anilox roll without being affected by hydraulic forces. This
system allows for precise control by metering excess ink off
the anilox roll. ColorMaster, a single doctor blade system,
provides uniform blade loading across the entire surface of
the anilox roll.
Benefits of ColorMaster single blade systems:
Improved ink metering
Non-corrosive doctor bar
High quality print images
Less ink to print
Excellent alternative for full coverage,
block, and process printing
No end seals to replace
ROI Considerations
ROI
Roll/Roll
ColorMaster
Production Speed
Loses control
at high speeds due to
hydraulic forces
Allows for more delicate
work at high speed with
precise metering
Print Quality
More likely to have
rejections due to
inconsistent metering
Crisp and clean print
quality every time
Maintenance
Wiper rolls are more
expensive to stock and
take most of a day to
change
Relatively inexpensive
blades are changed in
minutes with the
tool-less blade holder
Wash-up Time
Uses significant
amounts of water,
ink, and time
Quicker wash-ups and
30% less water than
a wipe roll
Digital
Harmonic Register
Digital Harmonic Registers are engineered to be compatible
with many manufacturers and models.
Benefits
Position repeatability down to .001” while running
Set-up time in about a minute with only one sheet
Minimal cleaning required
Reduces waste from unregistered boxes
Requires virtually no maintenance for 10 years
Features
Servo-controlled holding brake
Touch screen controls
SunTrac®
Vacuum Transfer
The SunTrac vacuum system is
easily retrofitted to older machines
of various brands to eliminate pull
rolls and pull collars.
Benefits
Less scrap with 1/64 trap
High, profitable speeds
Eliminates steps,
speeding up set-ups
Accurate color-to-color registration
Runs small flute, warped, and coated boards
Cost savings over upgrading worn pull roll systems
Features
Available for top and bottom printing equipment
Automated print nip adjustment
Integrated vacuum doors for variable sheet sizes
PrintPrep®
Sheet Cleaner
This in-line sheet cleaner is adaptable to most finishing machines
by installing a complete unit between the feed section and the
first print section dedicated to cleaning the sheet.
Benefits
Improves print quality
Reduces downtime
for cleaning
Cleans sheets
Assures accurate
sheet transfer
No hickeys
Eliminates “print-short”
problem on most machines
SunTrac® technology assures
accurate sheet transfer
Static bar neutralizes electrical
charge between dust particles
and liner
Anti-static rotating brush
Automatic brush cleaner
Dust collection
SunSet®
Computer Controls
The SunSet computer control system replaces obsolete systems
found on Langston machines. It is also available to upgrade
finishing machines.
Benefits
Set-up within minutes
using precise setting of
previous jobs
Reduces waste from
manual set-ups
Minimal operator training
Features
Store and retrieve previous jobs with unlimited storage
Built-in support with pictures and video
Keeps position even during power failure
Touch screen display with no keyboard entry required
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
SUPPORT
Revolutionizing
Printed Corrugated
Welcome to CorrStream®
The CorrStream series of digital printers are
designed and built to serve the corrugated industry.
By combining established inkjet technology with
SUN Automation Group® material handling expertise,
high output digital printing is now available to the
industry in a familiar format.
CorrStream®
Why it Matters
Lower Quantities
Pressures on box converters are increasing. Reduced print runs
are now common, leaving analogue print methods inadequate for
the new consumer-driven markets. Single pass, high output digital
printing offers lower operating costs and quicker turnaround.
Higher Quality
CorrStream offers some of the highest quality print available
on corrugated substrates, achieving more than 80% of the spot
color range on uncoated and coated stock.
Sized to Your Needs
CorrStream’s various sizes accomodate your production needs:
CorrStream20 - 557mm (1000 x 1600 sheet)
More Than a Machine
We’re not trying to replace flexo. We’re reimagining the corrugated
production process from machinery, software, and inks.
Pre-flight & RIP
Color Management
Variable Printing
Production
Increased Sales Opportunities
Marketers and buyers are requesting shorter runs and custom
packaging displays more than ever. CorrStream is the first
industrial digital press to offer flexibility and print standards
to exceed expectations in new and existing markets.
CorrStream®
Increased Margins
CorrStream’s efficiency and flexibility helps your bottom line.
More
Colors
Reduced
Set Up Cost
Variable
Print
Increased
Margin
Improved Workflow
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Without plates and make readys, CorrStream drastically reduces
time and cost to produce a finished carton.
CorrStream Printing
Flexibility
Variable Data
Imagine setting up to print once and getting boxes customized
to stores and supply chains in multiple cities and regions. Using
digital technology, your text, graphics and images can change
from one printed sheet to the next. Help your customers elevate
their seasonal and regional promotions with CorrStream.
London
With CorrStream you can
produce low to medium
print runs* as required for
your customer’s needs at
increased margins to you.
*To understand the cost benefits of
Kuala Lumpur
Analogue
Cost
New York
CorrStream
digital, contact our specialists to work
through our True Cost of Print Tool as
it applies to you.
CorrStream®
Quantity
In Store Packaging and Display
Retail Ready Packaging (RRP) is in demand more than ever.
With bed sizes up to 1.6m x 3m, CorrStream has the print
abilities to handle high value point of purchase (POP) displays
as well as helping you drive new value into high volume Shelf
Ready Packaging (SRP).
Challenge CorrStream
Visit one of our digital print
centers to test drive CorrStream
with your image files.
Quality and Color Control
DCRTM Technology
Dynamic Color RangeTM (DCR) technology from SUN Automation
provides the ability to control quality and consistency.
Small drops ensure
high quality and
lower ink costs.
Large drops
ensure high output
and productivity.
The combination of large
and small drops helps
match brand colors.
CorrStream®
Wide Range of Printable Colors
Using inks specially formulated for corrugated, CorrStream
is able to produce fine details with a wide range of colors.
Aqueous Inks on Coated Material
Our High Holdout (HHO) inks allow even more of your existing
work to run through CorrStream, as well as new opportunities to
add value across your product offerings.
Technical Specs
Productivity Up to 70m/min (4500 1m2 sheets per hour)
Material Fully automatic sheet feeding utilizing the SUN
Automation lead edge feeder system
Types: E to BC fluted corrugated
Size Range: 1600x1000mm1&2 / 3000x1600mm3
Printing Technology: CorrStream® DOD printing technology
Ink Type: Aqueous HHO inks
Ink Colours: Cyan, Magenta, Yellow, Black
Print Heads: 51, 72, 123
Ink Drop: CorrStream COM technology drop size control system
Printable Area: 1600x5571, 1600x7832, 3000x1345mm3
Printing Modes
Mode 600x600
600x300
CorrStream®
M/min 70 70 Sheet/Hr*
4500
4500
*Based on a sheet size of 1m2
RIP Software: CorrStream Pro
Input Formats: All popular graphic file formats
(PostScript, PDF, EPS, TIFF and JPG)
Front End Software includes: step and repeat,
colour management, cropping, edge to edge
printing, saturation control, hot folders
Operating
Self Enclosed.
EnvironmentTemperature: 18°C to 30°C /
Humidity: 40 to 65 RH
Power Supply: 380-480V / 50-60Hz / 3Phase
Air Supply: 5.5bar / 80 psi
Infra-Red Drying (Variable)
Warranty 1- year limited hardware warranty
Applications Corrugated transit and on-shelf packaging,
displays (POP, POS, FSDU), banners,
interior signage, exhibition stands,
event graphics, interior decorations
CorrStream 20
CorrStream 40
3
CorrStream 66
1
2
FEEDING
PRINTING
CONVERTING
SUPPORT
FEEDING
PRINTING
CONVERTING
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FEEDING
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CONVERTING
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FEEDING
PRINTING
CONVERTING
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Converting from
You Asked. We Answered.
SUN Automation prides itself on customer-focused
support. That’s why in 1999, we answered the call to
solve some of the biggest challenges in converting.
Converting from SUN Automation Group
Converting Components
Through the acquisition of Langston® Machinery in
2001 and our own engineering, SUN Automation’s
converting expertise includes:
Creasing
Cutting
Folding
Gluing
Scrap Management
Scoring
Slotting
Stacking
MicroGrind® Die Cut
Accuracy System
For years, machine designers attempted to trim the anvil with
several different methods. While there were advantages, SUN
Automation saw more room for improvement. Working closely
with experienced converters, our engineers developed a method
to utilize more machine formats and raise container quality.
Our Promise
The first die cut board is cut as precise as the last, even on high
quantity output jobs at different points in the life of the anvil.
Why MicroGrind?
Feature
Benefit
Consistent cutting
and creasing surface
Precise control of
the anvil speed
Ensures sheets are cut
to a consistent dimension
Grinding while
running
No operator intervention
or lost productivity
Reduced need for blanket rotation
Reduced die cut impression
Improved quality of the cut
Reduced wear on cutting dies
MicroGrind bottom
anvil installation
Adapting for You
For years, MicroGrind was only available for bottom anvil
applications. If installed on a top anvil machine, dust
generated from the grinding roll interfered with box quality.
This was unacceptable.
SUN Automation engineers, unwilling to compromise, got
to work. At first a vacuum collection system removed dust
directly from where it was generated.
However, we faced a challenge.
The vacuum system blocked access to the anvil drum and
grinding roll. Not wanting to prevent regular maintenance
and inspection, SUN Automation divided the vacuum system
into two sections connected by a hinged joint.
This allowed the vacuum system to swing open during
maintenance. Now top anvil applications are able to enjoy
MicroGrind benefits, including:
Labor savings
Productivity gain
Quality impact
Reduction in wear on cutting dies
How MicroGrind Works
A full-width tungsten carbide grinding roll engages against the
entire surface of the anvil at the same rotation speed. Micro
amounts (0.001” or 0.025 mm) are automatically removed every
10,000 impressions without operator intervention.
Running at the same speed ensures accuracy. Combined with
the die cutting on a uniform service, the quality of each box is
greatly enhanced.
Purchase Options
Available for both top and
bottom anvil applications
Upgrade existing
machines
Option available by all major
global manufacturers
Dwell Units
Ensure printing is completed by placing a dwell unit
between the last print unit and the die cut unit. This
provides additional drying time and space for drying
units. The added space also ensures that a sheet is
not engaged in printing and die cutting simultaneously.
Benefits
Features
Improved print quality
Vacuum deck adjusts
with board caliper
Improved production speed
Self-contained
vacuum system
Langston® Machinery
Workhorses of the Corrugated Industry
In 2001, SUN Automation acquired all intellectual property for
Langston®, Staley®, and Greenwood® machinery. Although these
machines are not currently manufactured, many independent
sections are available:
Corrugator roll carts
Print stations
Die cut stations
Pre-creasing sections
Enhancing Machines
with New Performance
With access to all original drawings
for Langston, we can manufacture
new parts and enhance machines
with modern technology.
Add die cut unit or
creaser die cut unit
Add print station
Add pre-creaser unit
By rebuilding a XD or 380SF, a Titan RDC or Saturn FlexoFolder-Gluer is a productive asset for 15-20 more years
Add a digital harmonic register to reduce the need
for adjustments and lubrication
Reduce backlash by replacing worn gear sets
Saturn Counter Ejector Upgrades
Suggested improvements include reducing vibrations at high
speeds; a backstop design to protect leading edges of boxes;
improved safety gates; and powered bundle exit conveyors to
better protect operators during jam removal.
Increase average running speeds
Improve the life of all the moving mechanical parts
Eliminate edge damage to boxes at high speeds
Provide a safer working environment for operators
High Speed Counter-Ejector for Langston
With today’s demand for higher production speed, accurate squaring,
and precise bundle count, our engineering team designed a new
counter-ejector utilizing servo motion technology. Configured first
for the Langston Saturn flexo-folder-gluers, this product will be
unveiled in 2015.
A Complete Solution for
the Corrugated Industry
FEEDING
PRINTING
CONVERTING
SUPPORT
What is SUN625®?
The SUN625 RDC is not a typical rotary die cutter.
It is a fixed-frame, vertically opening, flexo printing
machine capable of feeding, printing, and converting.
It is designed to produce high quality containers in a
24/7 production environment.
SUN625®
Why It Matters
Increased Productivity
SUN625 delivers more production volume with superior container
quality than two traditional opening 66 x 115 RDC machines.
Flexibility
Designed to run everything from lightweight single flutes with
high recycled fiber to rigid multi-flute mediums, small sheets
to large sheets, simple print orders to complex print orders, and
single piece to multi-out patterns.
Higher Container Quality
New advancements in feeding, sheet transfer, registration
control, printing, and die cutting accuracy ensure container
quality is truly outstanding.
Cost Advantages
Uptime, set-up time and
throughput give product yield
Quality printing, cutting, & scrap release
prevent losing lucrative customer accounts
Dependability and durability means
less care by your maintenance team
Flexible enough to run the difficult orders
your sales team previously avoided
Designed to give 2+ decades
of consistent performance
Cost of Ownership
Cost
Savings
$
Designed and built to withstand the demands of a three shift
24/7 high production plant while keeping maintenance costs low.
People Savings Cost
Able to run the production of two machines. One machine means
only one production line needed.
SUN625®
Integral Dwell Sections
Two dwell units are standard. One is located between the feed
section and the first print section. Another is between the last
print section and the die cut section. Together they ensure
outstanding print quality on even the most challenging jobs.
Fixed-frame,
Low Board Line
Maximum Press Speed
200 sheets/minute
(12,000 sph)
Minimum Sheet 15.5” x 21.75”
(394mm x 552mm)
Maximum Sheet 60.5” x 125”
(1537mm x 3175mm)
SUN625®
Maximum Board Caliper
.563”
(14.3mm)
Maximum Print
125”
(3175mm)
Maximum Die Cut
125”
(3175mm)
What’s Inside?
Extend-O-Feed®
Better registration, reduced
feed roll crush, and the ability
to handle heavier pile heights.
SunTrac®
Vacuum Transfer
SunTrac Vacuum Transfer
provides complete sheet
control and delivers exceptional
print-to-print registration.
MicroGrind®
MicroGrind die cut accuracy
system enables converting
the most challenging die cut
orders in record time.
SUN625®
Digital
Harmonic Register
Intuitive touch screen controls are
easy to use and allow fast, precise
adjustments. Backlash is avoided
by controlling rotational and lateral
positioning accurately.
Select Your Ink System
SUN625 can be customized with two different ink metering
devices: the ColorMaster® single blade system or AccuPrint®
a chambered doctor blade system.
AccuPrint
ColorMaster
Innovative Architecture
Facility Compatible
As a low board line, fixed-frame machine, SUN625 easily adapts
to existing facilities, and often to existing auxiliary equipment,
while occupying relatively the same footprint as conventionalopening machines.
Fixed-Frame, Vertically Opening
Allows for the operator to step inside the machine for quick
order changes without any of the traditional obstructions.
SUN625®
Print Quality
Unique machine architecture improves sheet control and
ink-metering, allowing precise die positioning and built-in
drying time.
Quick and Easy Plate Change
Within 40 seconds of the last board of one order, the vacuum
transfer units are up and the print plates are easily changed for
the next job. Walk-in architecture provides unobstructed access
for machine operators.
FEEDING
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CONVERTING
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FEEDING
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CONVERTING
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FEEDING
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CONVERTING
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FEEDING
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CONVERTING
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FEEDING
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CONVERTING
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Keeping Your
Plant Running
From Routine Maintenance
to Emergency Support
The team at SUN Automation Group® understands the
pressures you are facing. We’ve been in the industry
since 1985 and many of our staff have worked for other
manufacturers. Using this insight, we’ve developed
a comprehensive support division to maintain and
support your equipment from the installation of new
equipment to servicing and upgrading machines
throughout their life cycle.
Support from SUN Automation Group
Why Choose Support
from SUN Automation?
24/7 Support
Downtime means your plant isn’t producing. While you can
plan around routine maintenance, nothing prepares you for
the unexpected. That’s why SUN Automation is always on
call to troubleshoot the problem.
Parts In Stock
Don’t waste time waiting for parts to arrive. SUN Automation
consistently stocks more parts than most in our industry.
Service Near You
SUN Automation has technicians, parts, and service centers
throughout the world. With locations in the United States,
Europe, China, and Singapore, we can quickly get you back
up and running.
Parts
The SUN Automation Parts Department
Knows Your Machinery:
Many former employees of OEMs such as Langston®,
Ward®, and Staley®
All support staff cross-trained to recommend appropriate
improvements and upgrades to your specific machine
Backed by the service team, engineering department,
and parts expansion department for technical questions
or inquiries about developing new parts or upgrades
With SUN Automation, you don’t leave a message and wait for a
response. The Parts Department office is staffed 7:00AM – 7:00PM
Monday - Friday (EST). Also, a parts specialist is directly available
24/7 to assist you and handle your late night emergencies.
Available Parts
SUN Automation Parts
Langston finishing
parts/upgrades
Langston corrugated
parts /upgrades
Ward / Koppers / United
Staley
Deritend
Parts Expansion
SUN Automation created a separate, technical group responsible
for the re-engineering of parts for a wide variety of machinery.
This customer-focused program helps you with:
Quicker delivery
Better pricing
Higher performance
and/or functionality
More parts in-stock
Longer lifespan
Genuine SUN Automation Wheel Treads
Maintain your SUN Automation feeders
with genuine wheel treads. Despite many
similarities, treads available from other
manufacturers are not the same. The
proprietary design, quality, and life span
are only available directly from SUN Automation.
Service
Advantages of SUN Automation Support
Dedicated in-house service support team
Focused on maximizing uptime and increasing performance
Complete, original manufacturer data
Access to trained service technicians when needed
Custom service solutions tailored to your specific needs
Available Services
Routine maintenance
New machine installations
Start up, operator training
Line boring
Machine audits
Upgrades
Retrofits
Rebuilds
Asset relocation and installation
Remote diagnostics and troubleshooting
Machine Upgrades
and Rebuilds
Whether you want to rebuild a machine to its original
OEM condition or Renew® with advanced technology,
trust SUN Automation.
From machine surveying to the re-commissioning of an improved
converting line, we stand behind our work with pride and
commitment. We’ve become experts at helping clients utilize their
rebuild funds with great return, whether your need is a full-scale
rebuild on a Langston® flexo-folder-gluer, or a well-planned plant
tune-up on your rotary die cutter.
Option for work in your plant or at our facilities
Adapt to changing regulations, such as lockout/tag-out
Machine programs to fit your budget and needs
Complete project management with in-house mechanical
and electrical, engineering, and manufacturing resources
Some Available Retrofits for Your Machine
SUN lead edge feeder
SunTrac® vacuum transfer
ColorMaster® reverse angle blade ink system
MicroGrind®
Register rebuild assembly with RingfederTM locking assemblies
Digital Register with the capability of .001 registration adjustment
Creaser/Slotter scrap blower
Gang adjustment upgrade for folding rails
High performance folding belts
Counter Ejector heavy duty shock absorber, hydraulics upgrade
and powered exit conveyor
AC motor/drive conversion - split drive for press and delivery end
Allen Bradley ControLogix 5000 platform upgrade to replace the
obsolete PLC5 platform
Stainless steel gear guard panels
Frame lock conversion upgrade
Machines We Specialize In*
Ward Models: 866, 166, 11500, 12000, 13000, 15000, 16000
Ward 66 x 80 RDC – model 866
Ward 37 x 96 FFG – model 11500
Ward 50 x 113 FFG – model 12000
Ward 66 x 113 RDC or FFG – model 15000
Ward 66 x 125 RDC or FFG – model 16000
Langston
Langston 24 x 68 FFG - model mini
Langston 26 x 68 FFG - model mini
Langston 37 x 82 PS-FG – model 253
Langston 50 x 113 PS-FG – model 254
Langston 37 x 82 FFG – model 3782
Langston 37 x 97 FFG – model 3797 (Saturn II or III)
Langston 50 x 113 FFG – model 5113 (Saturn II or III)
Langston/Staley
Langston/Staley 66 x 65 RDC (series 460)
Langston/Staley 66 x 85 FPS or RDC (series 480)
Langston/Staley 66 x 94.5 FPS or RDC (series 490)
Koppers
Koppers 66 x 113 RDC – (model NSL)
* Support for additional machines is available.
Contact SUN Automation with questions specific to your machine.
Support Near You
Whether you need support at your plant or want to coordinate
with one of our locations, SUN Automation is never far away.
US and Canada: 800-253-7278
Latin America and South Africa: 513-563-6500
Europe, Middle East, Russia: 44-117-9401777
Australia and New Zealand: 61-2-9680-7944
China: 86-20-2860-6593
Southeast Asia: 65-62741824
About SUN Automation Group®
SUN Automation, headquartered near Baltimore, Maryland, is
the world’s leading manufacturer of corrugated box equipment.
The company’s innovative feeding, printing, and converting
technologies enable comprehensive solutions for corrugated box
plants to increase production, efficiency, and profitability. SUN
Automation places a strong emphasis on customer support and
provides 24-hour on-site technical support globally. Founded in
1985, SUN Automation is 100% employee owned.
Put innovation on your production floor.
Update your feeders today:
US and Canada: 410-472-2900
Europe, Middle East, Russia: 44-117-9401777
China: 86-20-2860-6593
Southeast Asia: 65-9186-6408
For other locations and more information:
SunAutomation.com
FEEDING
PRINTING
CONVERTING
FEEDING
PRINTING
CONVERTING
SUPPORT
SUPPORT

the Products Catalog

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