the digital issue welcome to the digital issue
Transcription
the digital issue welcome to the digital issue
WELCOME TO THE D I G I TA L I S S U E DECEMBER 2009 Vol 48 No10 international construction A KHL Group publication www.khl.com REGION Latin America p25 EQUIPMENT Earthmoving p41 SECTOR Concrete p31 p3 31 ICON 1209 Front Cover.indd 1 26/11/2009 10:43:02 Thank you for downloading this electronic version of International Construction It is identical to the printed ICON, cover-to-cover, editorial and advertising, but it is now all on your computer screen THE DIGITAL ISSUE OF ICON OFFERS FAR MORE: ■ With a simple click you can turn pages ■ Click on the contents page and be transferred straight to the chosen editorial section ■ Click on advertisements to go direct to advertisers’ websites ■ Word-searchable, giving you even faster access to the information you need. www. www.khl.com Welcome pages 09.indd 2 26/11/2009 16:42:10 MORE THAN A MAGAZINE! INFORMATION AT YOUR FINGERTIPS NGERTIPS Try clicking your way through h this issue. The information made available to you could be surprising! L DID YOU KNOW THAT YOU CAN UTILISE THIS DIGITAL MAGAZINE IN MANY MORE WAYS THAN THE TRADITIONAL PAPER VERSION OF THE MAGAZINE. SEARCHING By clicking on the search button at the top of your screen (usually the binoculars icon) you can search the whole magazine for keywords. SEARCHING ARCHIVED MAGAZINES If you have Adobe Reader version 6 or 7 you can also search across all the digital magazines that you have saved over the months! DIRECT ACCESS TO A WHOLE WORLD OF ADDITIONAL INFORMATION Perhaps the most powerful information source the e-magazine provides is the direct click-through to advertisers’ web sites. Just click on any advert in this magazine and you will be taken directly to that company’s web site where there will be a mass of additional,, useful information at yyour Òngertips. g p www.khl.com www. w Welcome pages 09.indd 3 26/11/2009 16:42:22 DECEMBER 2009 Vol 48 No10 international construction A KHL Group publication www.khl.com REGION Latin America p25 EQUIPMENT Earthmoving p41 SECTOR Concrete p31 p3 31 ICON 1209 Front Cover.indd 1 26/11/2009 10:43:02 GET MORE OUT OF EVERY DAY Maximising opportunities, minimising obstacles The world sees progress as a new highway being opened or a building going up. But for you, progress is about productivity. The quantity and quality of work you are able to do, and what it costs you at the end of the day. Caterpillar sees things your way. Cat® machines are tough and reliable. And together with Cat work tools and systems, as well as service, parts and training from your Cat dealer, we help you put in a more productive day. Reliability. Productivity. That’s progress. www.cat.com ©2009 Caterpillar Inc. All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. HEAH4019 Full page.indd 1 25/11/2009 17:00:19 KHL OFFICES UNITED KINGDOM (HEAD OFFICE) Southfields, Southview Road, Wadhurst, East Sussex TN5 6TP, UK. Tel: +44 (0)1892 784088 Fax: +44 (0)1892 784086 www.khl.com USA OFFICE KHL Group USA LLC 3726 E. Ember Glow Way, Phoenix, AZ 85050, USA. Tel: +1 480 659 0578 CHINA OFFICE Beijing Representative Office Room 768, Poly Plaza, No.14, South Dong Zhi Men Street, Dong Cheng District, Beijing 100027, P.R. China Tel: +86 10 65536676 Fax: + 86 10 65536690 e-mail: [email protected] KHL SALES REPRESENTATIVES ADVERTISEMENT MANAGER Alister Williams, UK Head Office Tel: +44 (0)1892 786223 e-mail: [email protected] CORPORATE ACCOUNT MANAGER David Stowe, UK Head Office Tel: +44 (0)1892 786217 e-mail: [email protected] BELGIUM/GERMANY/AUSTRIA/ SWITZERLAND/THE NETHERLANDS/INDIA Alister Williams, UK Head Office Tel: +44 (0)1892 786223 e-mail: [email protected] CHINA Miss Li Hanbing Tel: +86 10 8401 8427 e-mail: [email protected] FRANCE Hamilton Pearman Tel: +33 1 45 93 08 58 e-mail: [email protected] ITALY Fabio Potestà Tel: +39 010 570 4948 e-mail: [email protected] JAPAN Shigeru Kobayashi Tel: +81 (0)3 3261 4591 e-mail: [email protected] KOREA CH Park Tel: +82 2 730 1234 e-mail: [email protected] NORDIC COUNTRIES Peter Gilmore Tel: +44 (0)20 7834 5559 e-mail: [email protected] TURKEY Melih Apa Tel: +90 (0)322 454 06 03 e-mail: [email protected] SPAIN Mike Posener, UK Head Office Tel: +353 98 567 30 e-mail: [email protected] UK Lynn Collett, UK Head Office Tel: +44 (0)1892 786219 e-mail: [email protected] USA/CANADA Matt Burk Tel: +1 708 383 3755 Fax: +1 708 383 3760 Cell: +1 773 610 9467 e-mail: [email protected] CLASSIFIED SALES Wil Holloway, UK Head Office Tel: +44 (0)1892 786232 e-mail: [email protected] COMMENT here is a fine tradition in the media that as the year draws to a close, editors should make a series of rash predictions about the coming 12 months. Some will sound plausible, but never come to pass, some will be provocative and stir debate, but only in extreme circumstances will they actually turn out to be true. So for what it’s worth, here in no particular order are my 10 predictions for 2010. ■ At least one, and maybe as many as five of the world’s largest 50 construction equipment manufacturers will be acquired, brokenup, forced to sell-off a major division, be merged or in some way change ownership. This may include one or two of the top 10. ■ The companies doing the acquiring will be predominately Chinese equipment manufacturers. ■ The largest construction contractor in the world according to iC’s league table in the July-August 2010 edition will be a Chinese contractor. ■ Depressingly, corruption and anti-competitive behaviour will continue to fill iC’s news pages. ■ Visitor numbers for April’s Bauma exhibition in Munich will once again break the 0.5 million-mark. The event will be a psychological turning point for the global construction equipment industry. ■ Construction markets in Europe and North America may return to growth by the end of the year, while Brazil, China and India will go from strength to strength. ■ Over the course of the year, more than 1000 news stories will be added to our website, khl.com. ■ Russian and UK officials will claim repeatedly that preparations for the 2012 Olympics and 2014 Winter Olympics are on schedule. They will probably be telling the truth, but no-one in the mainstream media will believe them. ■ Hybrid powered construction machines will become more widely available – certainly contractors in Europe and the US will be buying them besides today’s existing customers in Asia. ■ By this time next year, whatever country of the world or sector of the construction industry you operate in, business will be better than it is today. Whenever I write a list like this, I look back on it and feel that my years of reporting on this industry have helped me produce a credible and likely set of predictions. Unfortunately, my years of reporting on this industry also tell me that I am invariably wrong about some, if not all of my predictions. I have hedged my bets a little, and if I look back on this list at the end of 2010, I’m confident of a score of five out of 10. But the world is an unpredictable place, and what seems like a certainty today can evaporate very quickly. Still, I stand by prediction no. 10. It has been a brutal year for the global industry, but I believe the worst has passed, and 2010 will see business gradually get better. T Chris Sleight Editor International Construction (USPS No: 021-895) is published monthly by KHL Group and distributed in the US by DSW, 75 Aberdeen Rd, Emigsville, PA 17318-0437. Periodicals postage paid at Emigsville, PA. Postmaster: send address changes to International Construction, PO Box 437, Emigsville PA 17318-0437. ISSN No: 0020-6415 USPS No: 021-895 © Copyright KHL Group 2009 The paper in this magazine is made of 100% post-consumer recycled fibre. The manufacturing mill has obtained both FSC and PEFC certification for good forest management, as well as being certified with ISO 9001, 14001 and also has obtained Blue Angel certification. The manufacturing mill also operates a closed cycle water loop where any water returned to the environment is cleaner than when it was drawn from its source. december 2009 internationalconstruction 3 ICON 1209 Comment.indd 3 26/11/2009 10:43:54 KOBELCO CRANES TOP PERFORMANCE ALL THE WAY KOBELCO SL4500 Super-Lifter. A new Global standard in the 400 tonne class! KOBELCO... cranes, designed to your spec: zExcellent lifting capacity zCompact, well thought-out design zIn compliance with transport regulations worldwide z All items within 3m transport width z Fast rigging, Self-assembly system z Innovative upper frame design z Boom-mounted hoist winches z Great operating comfort z High-output engine and High-speed lifting, increase work efficiency z Wide, large-capacity winches for smooth high-rise work z Winches with powerful line-pull handle hard work with ease z Excellent reliability z Worldwide service KOBELCO CRANES Co., Ltd. TOKYO, JAPAN Tel: 00-81-(0)3-5789-2130 Fax: 00-81-(0)3-5789-3372 [email protected] KOBELCO CRANES NORTH AMERICA INC Houston, Texas,U.S.A. Tel: 00-1-(0)-713-856-5755 Fax: 00-1-(0)-713-856-9072 [email protected] KOBELCO CRANES MIDDLE EAST FZE Sharjah, U.A.E. Tel: 00-971-(0)-6-557-8114 Fax: 00-971-(0)-6-557-8115 [email protected] Kobelco SL4500-1 Weldex new pic.indd 1 Full page.indd Welcome at Outdoor stand F1202 KOBELCO CRANES SOUTH EAST ASIA PTE. LTD Singapore Tel: 00-65-(0)-6268-1308 Fax: 00-65-(0)-6268-2490 [email protected] KOBELCO CRANES CO., Ltd. Shanghai Office for CHINA Tel: 00-86-(0)-21-5382-0120 or 0811 Fax: 00-86-(0)-21-5382-2090 [email protected] www.kobelco-cranes.com KOBELCO CRANES EUROPE Ltd. FOR U.K. AND IRELAND: Tel: 00-44-(0)-1473-716-302 Fax: 00-44-(0)-1473-716-301 [email protected] KOBELCO CRANES EUROPE Ltd. FOR MAINLAND EUROPE AND RUSSIA: Tel: 00-31-(0)-36-549-5510 Fax: 00-31-(0)-36-549-5520 [email protected] 11/11/2009 25/11/2009 15:30:26 10:57:33 DECEMBER 2009 Vol.48 No.10 international construction I t International ti l C Construction t ti , iincorporating ti Construction Industry International and World Construction, is available free of charge on request to anyone who falls within the controlled circulation criteria. Official publication date is the 15th of each issue month. It is available to anyone who does not meet the criteria at an annual subscription rate of £140, US$250, €180. Single copies: £14, US$25, €18. INSIDE DECEMBER 2009 Vol 48 No10 international construction A KHL Group publication REGION p25 OUTSIDE WORLD NEWS See page 31 for the latest developments in concrete construction. 6 IHS Global Insight forecasts global construction output to stabilise next year, with a robust recovery to follow in 2011. In business, Boskalis and Smit finally merge on friendly terms. INTERVIEW www.khl.com Latin America EQUIPMENT Earthmoving p41 SECTOR Concrete p31 p3 31 ICON 1209 Front Cover.indd 1 26/11/2009 10:43:02 13 Chris Sleight interviews Cement Sustainability Initiative programme director Dr Howard Klee. ECONOMIC OUTLOOK STAFF LIST Editor Chris Sleight BEng (Hons) e-mail: [email protected] direct tel: +44 (0)1892 786205 Deputy Editor Steve Skinner e-mail: [email protected] direct tel: +44 (0)1892 786209 Deputy Editor Becca Wilkins e-mail: [email protected] direct tel: +44 (0)1892 786211 Editorial Director Paul Marsden BSc Editorial Team Lindsey Anderson, Alex Dahm, Lindsay Gale, Maria Hadlow, Richard High, Murray Pollok, Euan Youdale Advertisement Manager Alister Williams e-mail: [email protected] direct tel: +44 (0)1892 786223 Corporate Sales David Stowe e-mail: [email protected] direct tel: +44 (0)1892 786217 Area Sales Lynn Collett Classified Sales Executive Lynn Collett Production & Circulation Director Saara Rootes Production Manager Ross Dickson e-mail: [email protected] direct tel: +44 (0)1892 786245 Design Manager Jeff Gilbert Designer Gary Brinklow Display Production Assistant Pippa Smith e-mail: [email protected] Direct tel: +44 (0)1892 786207 Financial Controller Paul Baker Financial Assistant Gillian Martin Credit Control Josephine Day e-mail: [email protected] direct tel: +44 (0)1892 786250 Office & Bookshop Sales Manager Katy Storvik e-mail: [email protected] direct tel: +44 (0)1892 786201 Business Development Director Peter Watkinson Circulation Manager Theresa Flint e-mail: [email protected] direct tel: +44 (0)1892 786238 Marketing Manager James Moscicki e-mail: [email protected] direct tel: +44 (0)1892 786229 Publisher James King MEMBER OF 17 Scott Hazleton of Global Insight reports on Latin America’s construction markets and predicts that they’ll grow faster than the world average over the coming years. SITE REPORT 20 6 One of the largest projects currently under construction in Chile is the 158 MW La Confluencia hydro-electric power station. Richard High reports. KHL.COM 23 Ahead of the 2014 FIFA World Cup and 2016 Olympics, khl.com includes a video outlining in detail the plans for Rio, the host city for the Olympics. REGIONAL REPORT 25 20 Construction activity in Brazil will be boosted by a major overhaul of the country’s infrastructure in preparation for the 2014 FIFA World Cup and 2016 Olympics. Becca Wilkins reports. CONCRETE CONSTRUCTION 31 Developments in concrete mixing technology are cutting production times and reducing consumption of both energy and cement. Steve Skinner reports. EARTHMOVING 41 Fuel-related issues have come under the spotlight in the earthmoving equipment sector but complying with the Tier 4 Interim emissions regulations still remains the top priority for manufacturers. Becca Wilkins reports. WORLD OF CONCRETE PREVIEW 25 39 49 The 36th World of Concrete show takes place in February. Steve Skinner previews the event and looks at some of the products that will be launched. EQUIPMENT 55 Liugong launches its largest wheeled loader to date and Ditch Witch introduces its latest trenching and trenchless machines. SUBSCRIPTIONS 31 58 Choose how to receive your free copy of International Construction. CLASSIFIED Used equipment and other ancillary services for the construction industry. 59 41 december 2009 internationalconstruction 5 ICON 1209 Contents.indd 5 26/11/2009 10:44:54 WORLD NEWS HIGHLIGHTS WORLD UK The European Investment Bank Flat markets in 2010 (EIB) has contributed UK£ 700 million (US$ 1.18 billion) to a new UK£ 1.4 billion (US$ 2.35 billion) fund to provide loans for the construction of new wind farms in the UK. The fund will provide loans of between UK£ 20 million (US$ 33.6 million) and UK£ 100 million (US$ 168 million) for small and medium sized onshore projects over the next three years. Global construction output will stabilise next year, with a robust recovery to follow in 2011. authorised BRL 1 billion (US$ 587 million) of Transport Ministry projects. They include sections of the Norte-Sul railway to link the northern state of Para to Mato Grosso do Sul in the South. lobal construction output will fall -4.9% this year according to forecasting company IHS Global Insight. Its latest Global Construction Outlook says the market will shrink to US$ 5.5 trillion this year with every region except developing Asia seeing a fall in construction spending. Back-to-back contractions in the world’s construction market during 2008 and 2009 will be followed by a flat year in 2010. This forecast reflects strong upturns in Asia coinciding with continued, but slowing declines in the US and European markets. More robust growth is expected in 2011 and beyond with a more than +5% growth rate for several consecutive years. SOUTH AFRICA The new central Regions terminal building (CTB) at Cape Town International Airport has opened to passengers. Built at a cost of ZAR 1.6 billion (US$ 216 million), the building covers an area of 50000 m2, and is part of an on-going development programme that will see car parks, a transport plaza, aircraft parking stands and a consolidated car rental area completed by March. Construction output in Asia (excluding Japan) is expected to rise +5.9% in this year, with another +7.1% increase in 2010. This growth is being led infrastructure investment and stimulus packages, most notably in China. The Chinese market is forecast to grow + 10.8% in 2010. However, the dynamism of Asian construction markets will be offset by declines in developed countries next year. Following a -12.5% fall in construction this year, the US market is set to drop another -6.8% in 2010. Similarly, this year’s -9.6% fall in Western European construction output will be followed by a -4.1% drop next year. Despite this fall, the region’s infrastructure market looks buoyant, with a +3.8% rise in output forecast for 2010 Meanwhile, Japan’s construction market is forecast to contract by -5.3% this year and grow by a marginal +0.6% in 2010. BRAZIL The government has MOROCCO Construction has begun on the MAD 350 million (US$ 46 million) Timkit dam in southeast Morocco. The project is designed to provide water for drinking and irrigation to nearby settlements, and the ground breaking was carried out by King Mohammed VI. G SAUDI ARABIA Work has begun on the first phase of the Riyadh light rail system. The project will initially comprise two lines totalling 25 km and 36 stations. INDIA The government has allocated a site in West Bengal for the construction of the country’s second Russian-designed and built nuclear power plant. Two reactors are currently under construction by Russian stateowned nuclear energy monopoly Atomstroyexport in Karngulam. FRANCE Vinci’s current CEO Xavier Huillard is being lined up to take over the joint role of company chairman & CEO, when it is created next may. The current chairman, Yves-Thibault de Silguy is likely to become vicechairman & senior director. CHINA Tall award The Council on Tall Buildings and Urban Habitat (CTBUH) has awarded its 2009 Best Tall Building Overall to Steven Holl Architects for its completed Linked Hybrid complex in Beijing, China. The 220000 m² city complex includes eight towers linked by a ring of eight sky bridges. One tall building from four geographical regions including the Americas, Asia and Australia, Europe, and the Middle East and Africa is recognised by the CTBUH every year. Recipients must possess “seamless integration” of architectural form, structure, and building systems. They must also exhibit sustainable design qualities working to “preserve the quality of urban life.” At the awards ceremony, CTBUH executive director Antony Wood said, “This project points the way forward for the intensified multiuse, multi-level connected cities of the future.” A total of 660, 100 m deep, geothermal wells provide Linked Hybrid with cooling in summer and heating in winter. All the water in the project is recycled, using a grey water system that reuses an estimated 220000 litres of water each day, resulting in a -41% decrease in potable water usage. 6 internationalconstruction december 2009 ICON 12 09 News.indd 6 26/11/2009 11:04:38 WORLD NEWS DIARY DATES 2010 World of Concrete 2 – 5 February, 2010 Las Vegas, US www.worldofconcrete.com Bauma 2010 19 – 25 April, 2010 Munich, Germany Tel: +49 (0)89 9 49-1 13 48 Fax: +49 (0)89 9 49-1 13 49 www.bauma.de CTT Show 2010 (Inc ConExpo Russia) 1 – 5 June, 2010 Moscow, Russia www.mediaglobe.ru Hillhead 2010 AFRICA Infrastructure needs – a higher figure than previously A new study by the World Bank says sub-Saharan Africa needs to spend US$ 93 billion per year on infrastructure to maintain growth – equivalent to about 15% of GDP. The Bank estimates that that current under investment in electricity, water, roads and information & communications technology (ICT) is reducing economic growth by two percentage points each year and reduces business productivity by as much as -40%. The study, Africa’s Infrastructure: A Time for Transformation, found that a group of 24 sub-Saharan African countries already spends US$ 45 billion per year on infrastructure estimated. Most of this is domestically financed. However, the study also found that this figure could rise by another US$ 17 billion per year with the elimination of waste and efficiency improvements. This leaves a gap of US$ 31 billion per year, to meet the US$ 93 billion investment that is needed. The Bank says more than half this amount needs to be directed to the power sector, and adds that water supply infrastructure in the region is also in a fragile state. UK JCB shake-up JCB’s chief executive officer, US Unemployment rise Sandherr Unemployment among US construction workers has risen to 18.7% according to the Associated General Contractors of America (AGC). The AGC says 62000 US construction jobs were lost in October, taking the total number of construction workers who have been laid-off since December 2007 to 1.6 million. Association CEO Stephen E. WORLD The 2009 edition of Transparency International’s (TI’s) Corruption Perceptions Index (CPI) shows that public sector corruption remains a problem in all regions of the world. The CPI scores 180 countries from 0 to 10, based on how corrupt they are perceived to be (0 is highly corrupt, 10 is very clean). The score is based on perceived levels of corruption in public-sector procurement, drawn from 13 independent business surveys. Out of the 180 countries surveyed, only 49 achieved a score of 5.0 or more. For more information and to see an interactive version of this map, search on “CPI” on khl.com said, “The nation’s economic troubles are forcing construction workers to shoulder a withering burden. Helpful as the stimulus has been in saving some construction jobs, it is going to take more work to halt the devastating job losses.” The AGC has welcomed the extension of the US government’s extension of its policy of tax credits for homebuyers. Matthew Taylor, is to leave the company at the end of this year “to pursue other opportunities”, said the equipment manufacturer. He will be replaced by Alan Blake, the current chief operating officer who has been a senior executive at JCB for 20 years. JCB said that the departure of Mr Taylor – who will take up a new opportunity to be announced in the New Year – heralded in a new management structure at the company. 22 – 24 June, 2010 Buxton,UK Tel: +44 (0)115 945 3890 www.hillhead.com Bauma China 2010 23-26 November, 2010 Shanghai, China www.bauma-china.com 2011 Bauma/ConExpo India 2011 8-11 February, 2011 Mumbai, India www.bCIndia.com Samoter 2011 2 – 6 March, 2011 Verona, Italy www.samoter.com ConExpo-Con/Agg 2011 22 – 26 March, 2011 Las Vegas, USA www.conexpoconagg.com 2012 Intermat 2012 April, 2012 Paris, France www.intermat.fr 2014 Samoter 2014 5 – 9 March, 2014 Verona, Italy www.samoter.com ConExpo-Con/Agg 2014 18 – 22 March, 2014 Las Vegas, USA www.conexpoconagg.com december 2009 internationalconstruction 7 ICON 12 09 News.indd 7 26/11/2009 10:46:28 WORLD NEWS INDIA WORLD CHINA PPP loan Emerging growth Special award The UK-based Chartered Institute The Asian Development Bank (ADB) has announced a US$ 700 million loan to India to help the country implement its programme of public-private partnership (PPP) infrastructure construction. The funds follow a similar US$ 500 million loan made in 2007. The money will be released over five years to the state-owned India Infrastructure Finance Company Ltd (IIFCL), a body that was set up in 1996 to promote PPPs. IIFCL will use the money to lend to PPP projects on commercial terms over 20+ year maturity periods, filling what the ADB says is a gap in the infrastructure financing market. IIFCL says that as of August this year it had received 192 PPP project proposals, 107 of which it deemed eligible for funding. It is estimated that for every US$ 1 of IIFCL investment, a further US$ 7 is mobilised from capital markets, which is to say that the US$ 700 million ADB loan could facilitate a total investment in Indian infrastructure of US$ 5.6 billion. In addition to the ADB’s loans, September saw the World Bank announce a US$ 1.2 billion loan to IIFCL, as part of a wider US$ 4.3 billion package. Developing construction markets will be worth US$ 7 trillion by 2020, 55% of the world total. he value of construction in emerging countries will more than double in the next 11 years according to Global Construction 2020, a new report from Global Construction Perspectives and Oxford Economics. Global construction output is expected to increase +70% overall, with mature countries’ output rising +35%, compared to the +110% rise forecast in the developing world. According to the report, the world construction market will be worth US$ 12.7 trillion in 2020, compared to US$ 7.5 trillion today. The steeper growth of emerging countries mean they will dominate by this time, with an output of US$ 7 trillion – 55% of the total. In contrast, today’s mature markets will rise from their US$ 4.2 trillion value today to US$ 5.7 trillion in 2020. The key driver to this emerging market growth is expected to be infrastructure construction, which the report says will grow +128% over the next decade. At the same time, non-residential construction in emerging markets is expected to double. One result of this is that China is expected to overtake the US as the world’s largest construction market in 2018. By 2020 the Chinese construction market is expected to be worth US£ 2.5 trillion – a staggering 19.1% of the global total. Despite more lacklustre growth in developed world construction markets, there are expected to be some bright spots. Most notable is North America, with the US market forecast for a strong housing-led rebound from 2011 to 2013. ■ For more information, to purchase the report or find out about the Global Construction Perspectives database of forecasts, visit www.globalconstruction2020.com T JAPAN Goldhofer supplied three PST-ES/E Series self-propelled heavy-duty transport systems to the Higashi-Meihan-Highway project to link Nagoya and Osaka in Japan. The 19 axle line vehicle was used by Central Nippon Expressway to transport a 95 m long, 545 tonne bridge section into place at the Tenpaku junction, at a height of some 30 m. Each of the modules was fitted with a 60 tonne capacity lift table, which allowed the deck section to be moved into place in an operation the contractor said would not have been possible with conventional cranes. of Building (CIOB) has given a special award to Yu Yong, a Fellow of the Institute, for his role reconstruction in Sichuan Province, China following last May’s Earthquake. Mr Yu was appointed general manager of Shanghai Research Institute of Building Sciences (SRIBS) Dujiangyan Reconstruction Project Management following the earthquake. According to CIOB, in the following 12 months he oversaw the completion of 22 schools covering 370000 m2 and providing 768 classes for 30000 students. The value of this work was put at CNY 1 billion (US$ 147 million). Professor Li Shirong President of the CIOB said, “The sheer volume of construction is clearly quite incredible. But what makes this project so special are the design and building techniques that have taken place to make these schools as safe, and resistant, as possible should further earthquakes hit the area again. “It is an honour and a privilege to present Mr. Yu with a Special Award that recognises his achievements. It shows just how fundamental the management of construction is for helping, in this case, to repair societies and mend broken lives.” ETHIOPIA Road first China’s Export-Import (EXIM) Bank has signed a US$ 349 million loan agreement to fund the construction of Ethiopia’s first express highway. The 79 km road will connect the capital Addis Ababa with Adama to the Southeast. The route of the toll road lies on an important industrial corridor around the existing highway 4, which goes on to the Eastern town of Dire Dawa and the neighbouring country of Djibouti. Construction will be carried out by China Road and Bridge Corporation (CRBC), with work starting in 2010 and completion expected in 2014. 8 internationalconstruction december 2009 ICON 12 09 News.indd 8 26/11/2009 10:46:38 ,IU'ONG)#/./CTPDF!- Full page.indd 1 25/11/2009 10:58:36 BUSINESS NEWS BUSINESS HIGHLIGHTS NETHERLANDS US VIETNAM Vinci Construction Grands Marine merger No buyer Projets, in a consortium with LOHR Industrie for the rolling stock, has won the € 200 million (US$ 298 million) turnkey contract to build the first section of Ho Chi Minh City’s light rail line. The scheme will involve the construction of 12 km of light rail line and 23 stations. ITALY Pump manufacturer Tsurumi has successfully prosecuted an Italian company importing replicas of its products into Europe. As a result of the action, the fake products made by FengYuan Pump Industry Co. Ltd (FY Pumps) of China were destroyed. PORTUGAL An argument has erupted between Ireland-based materials producer CRH and Portuguese industrial conglomerate Semapa over the ownership of its Portuguese cement joint venture Secil. Semapa has started a valuation process that may lead it to exercise a call option to acquire CRH’s shareholding in Secil. CRH says the conditions allowing Semapa to exercise its call option have not arisen. A year after Boskalis’ hostile approach to Smit, the two companies are to merge on friendly terms. redging company Boskalis Westminster and maritime services company Smit have announced a friendly merger just over a year after Smit rejected a hostile bid from Boskalis. The new deal will see Boskalis acquire Smit for € 60 (US$ 89.40) per share, valuing the company at € 1.06 billion (US$ 1.58 billion). Last September’s hostile offer was pitched at € 62.50 (US$ 93.13) per share, 4.2% higher. A crucial difference between today’s proposal and the 2008 offer is that Boskalis says it will continue with all of Smit’s activities and maintain the Smit brand. In contrast, with last September’s plan, Boskalis was only going to keep Smit’s heavy lift, transport and salvage arm. Two other divisions – towage and operating oil & gas terminals were to be sold-off. Boskalis CEO Peter Berdowski said, “Combining our companies creates a Dutch maritime player of a global scale. This merger fits excellently with out strategy aimed at reinforcing and expanding our maritime services.” The merger is being supported in principle by both companies’ Management and Supervisory Boards. However, Smit has appointed RBS as a financial advisor, and says it will take a view on the for € 60 (US$ 89.40) per share level of Boskalis’ offer at a later date. Notwithstanding this, shareholders representing 44% of Smit’s ownership have accepted the offer. D QATAR SWITZERLAND Holcim’s sales for the third quarter of the year stood at CHF 5.69 billion (US$ 5.75 billion), a –17.6% fall from the figure of CHF 6.91 billion (US$ 6.98 billion) achieved in the same period last year. However, earnings before interest, tax, depreciation and amortisation (EBIDTA) were down just –5.9% to CHF 1.47 billion (US$ 1.48 billion). Bouygues wins Doha West Bay contract A consortium comprising Bouygues, Midmac Contracting Co and Aljaber Engineering has won the QAR 4.75 billion (US$ 1.4 billion), 42-month contract to construct a massive real estate project in Doha, Qatar for Barwa Real Estate. Situated in Doha’s new West Bay business district, the project involves the construction of nine office buildings of between 18 and 52 storeys, a 400 room 5-star hotel, a shopping centre, conference venue and mosque, as well as parking and infrastructure. Exchange rates: November 2009 Value of 1: Symbol Australian Dollar AU$ Brazilian Real BRL British Pound UK£ Chinese Yuan CNY Euro € Indian Rupee INR Japanese Yen YEN Mexican Peso MXN Russian Ruble RUR Saudi Riyal SAR South African Rand ZAR South Korean Won KRW Swiss Franc CHF US Dollar US$ example US$ 1 = AU$ 1.07 AU$ 0.63 1.8 0.157 1.6 0.023 0.0120 0.083 0.037 0.286 0.144 0.0009 1.06 1.07 BRL 1.59 UK£ 0.556 0.348 CNY 6.37 4.00 11.5 MXN RUR SAR 12.05 27.0 3.50 7.58 16.9 2.22 2.87 21.7 47.6 6.33 0.250 0.0870 1.90 4.20 0.549 2.55 0.89 10.20 19.2 43.5 5.62 0.037 0.013 0.148 0.014 0.281 0.621 0.0813 0.0190 0.0067 0.0770 0.0075 0.52 0.1456 0.323 0.0420 0.132 0.046 0.526 0.052 3.56 6.87 2.22 0.289 0.059 0.021 0.238 0.023 1.61 3.1 0.45 0.131 0.45 0.158 1.82 0.178 12.3 23.8 3.46 7.65 0.23 0.08 0.92 0.09 6.22 12 1.75 3.86 0.51 0.0015 0.00052 0.0059 0.00058 0.040 0.077 0.011 0.025 0.0033 1.69 0.588 6.76 0.662 45.7 88.3 12.8 28.4 3.72 1.71 0.595 6.83 0.669 46.2 89.2 13 28.7 3.75 0.625 0.392 1.12 0.098 INR 43.5 27.0 76.9 6.76 71.4 YEN 83 52.6 149 13.0 133 1.9 ZAR 6.94 4.35 12.5 1.087 11.11 0.161 0.0833 0.571 0.259 1.96 0.0064 7.35 7.42 KRW CHF US$ 1075 0.943 0.935 667 0.592 0.585 1923 1.70 1.68 169 0.148 0.146 1724 1.51 1.49 25.0 0.0219 0.0216 13.0 0.0113 0.0112 89 0.078 0.0769 40.0 0.0352 0.0348 303 0.269 0.267 156 0.136 0.135 0.00088 0.0009 1141 0.990 1153 1.01 Terex says it will try to return its Construction division to profit after failing to find a buyer for the business. Chairman and CEO Ron DeFeo said, “It is going to be difficult in 2010 to get the construction business to break even. There are no real strategic alternatives at the moment.” he said. “Frankly, our first priority now is to fix the business ourselves.” JAPAN China boost Komatsu’s construction equipment sales for the first half of the fiscal year came to JPY 570 billion (US$ 6.23 billion), a -45.8% decline on the April to September period last year. Group sales came to JPY 646 billion (US$ 7.07 billion), and the company made a net profit of JPY 8.2 billion (US$ 90 million). The only region where sales grew over the six-month period was China. Here Komatsu saw a +2.9% rise in revenues to JPY 105 billion (US$ 1.14 billion). Indeed, the company said June saw a new record for monthly demand in construction equipment. RUSSIA Strabag victory The Russian Anti-monopoly Commission has rejected a petition by the Moscow Building Authority to have Strabag’s operating licence in the country revoked. Strabag has been under some pressure in Russia of late after the Moscow Building Authority blamed the company for a roof collapse in a newly built underground garage. The company also had two of its offices raided last month over alleged tax evasion. Following the Commission’s ruling, Strabag CEO, Hans Peter Haselsteiner said, “We have been active in Russia for 19 years. We have survived the Ruble crisis, the political turmoil of the nineties and various attacks by mafia-like organisations. We will survive this media campaign as well. We know from where it was launched.” 10 internationalconstruction december 2009 ICON 12 09 News.indd 10 26/11/2009 10:46:48 GLOBAL DRILLING PRODUCTS &RS\ULJKW%RDUW/RQJ\HDU$OOULJKWVUHVHUYHG ENVIRONMENTAL AND INFRASTRUCTURE RELIABILITY IS PRODUCTIVITY ;5+527$5<+($'612:$9$,/$%/( + 527$5< +($'6 12: $9$,/$%/ ZZZERDUWORQJ\HDUFRP[UK EASY TO USE AND EXTREMELY VERSATILE, THE DB95 IS THE MOST POWERFUL ANCHOR DRILL IN ITS CLASS. 7KHQHZ'%DQFKRUWLHEDFNGULOOIHDWXUHVWKHPRVW SRZHUDYDLODEOHLQDVPDOOIRUPDWDQFKRUGULOO)HDWXULQJ RXULQQRYDWLYH0DVWHU/LQNPDVWDUWLFXODWLRQGHVLJQZKLFK DOORZVIRUTXLFNVHWXSRQHYHU\KROHWKH'%ZLOOVDYH\RX WLPHDQGLQFUHDVHUHYHQXH²MREDIWHUMRE 9LVLWZZZERDUWORQJ\HDUFRPWROHDUQPRUH Full page.indd 1 25/11/2009 10:59:34 Focus on Excellence Keeping major projects like the new Tyne Tunnel in Newcastle Upon Tyne, North East England on track, requires unique and innovative solutions that are engineered to meet challenging programme times. Whether it is never before used tunnel travelling and wall formwork systems, or safe access and egress solutions, our team of technical experts at RMD Kwikform are continuously developing industry leading formwork and falsework systems, that ensure your project is supported throughout its construction. For more information contact our specialists now on So if you have a challenging project, why not contact RMD Kwikform today and see how we can help you create. +44 (0)1922 743 743 [email protected] Tailored Solutions • Global Expertise www.rmdkwikform.com Hydrodemolition is our passion and we are committed to being the best in the business! Overhead Stand Number C 6713 Vertical Around Stand A1.318 Horizontal AQUAJET SYSTEMS, thinking in systems, with 25 years experience and constant improvement together with our customers, we provide you with 012ICON.indd 1 a modular design in advanced Hydrodemolition that covers almost any kind of application. AQUAJET SYSTEMS stand for efficiency, profitable solutions and the latest innovations. Visit www.aquajet.se for more information. 25/11/2009 16:58:23 INTERVIEW Copenhagen cement Copenhagen cement As the world descends on Copenhagen for the 15th UN Climate Change Conference, what is the cement industry doing to lessen its’ carbon footprint? Chris Sleight spoke to Cement Sustainability Initiative programme director Dr Howard Klee. his month will see politicians, businesses, scientists, non-government organisations and all manner of other stakeholders descend on Copenhagen, Denmark for the United Nations (UN) Climate Change Conference. It will be the 15th time the 192 countries that have signed up to the United Nations Framework Convention on Climate Change (UNFCCC) have met following the establishment of this treaty at a summit in Rio, Brazil in 1992. The key focus of these annual meetings is of course on emissions of greenhouse gasses, particularly carbon dioxide (CO2). It is the build-up of these gasses in the earth’s atmosphere that are thought to be causing the earth’s temperature to rise. At first glance, the construction industry does not seem to be a prime CO2 emitting culprit compared to transport or energyhungry manufacturing processes. However, the production of cement releases huge amounts of this gas into the atmosphere – not just through the energy consumed in cement kilns, but also from the chemical reaction that takes place within them. In fact for every tonne of cement clinker manufactured, almost the same mass of CO2 is released into the atmosphere. After water, cement is the most widely used material on the planet, and in the region of 2.5 billion tonnes is manufactured every year. Even if the most efficient kilns were used everywhere in the world that would still equate to more than 2 billion tonnes of CO2. Not surprising then that the sector is being targeted to cut its emissions. But what is unusual about the cement sector is that it is the industry itself that is taking the lead through the Cement Sustainability Initiative (CSI), which is organised under the auspices of the World Business Council for Sustainable Sust s ainable Development (WBCSD) and includes the ‘household names’ in the cement industry – the likes of Lafarge, Holcim, Cemex and so on. T CSI programme director Dr Howard Klee. > “Frankly, given the size of the problem, we’re going to need all the options we can dream up.” december 2009 internationalconstruction 13 ICON 1209 Interview.indd 13 26/11/2009 10:47:49 INTERVIEW Copenhagen cement CO2 accounting One of the most important initiatives to come out of the CSI in recent years has been its ‘Getting the Numbers Right’ project, which has seen solid and credible statistics gathered on cement production and emissions, to help the industry find the best way to reduce CO2. But even with this data available, it is a complex challenge due to different laws and policies in place on emissions in different parts of the world. This is why the WBCSD is advocating what it describes as a ‘Sectoral Approach’, which is to say that cement companies will take the lead internationally with the best technologies, but work within the national and regional policy frameworks they find in different parts of the world. CSI programme director Dr Howard Klee explained further, “One reason for this sectoral approach was to come up with policies that would engage emerging economies. Today about 80% of the world’s cement is produced in emerging economies. We need to have a system that does not penalise emerging economies, but allows them to participate,” he said He continued, “Clearly the policy that produces the most emission reductions is having a cap (on CO2 emissions) in place globally, but more than 50% of the world says they’re not going to do that. We just didn’t think that was practical at this stage maybe further down the road it could work.” But one concern that has been voiced is that this scenario of limits on carbon in only one or two regions of the world will lead to a phenomenon called ‘carbon leakage’. The worry is that it will be cheaper to produce cement outside such tightly controlled areas and then ship it in, undercutting local producers that have to pay extra to emit CO2. Besides the question of fairness, this would be counterproductive on a global level. Not only would the transportation of cement add unnecessary CO2, but it may also come from less energy efficient plants. Dr Klee said, “It’s a legitimate concern. Cement is traded internationally and if the carbon price differences get to be large enough between different parts of the world you’ll drive that. All you need to do is match the marginal production cost plus transportation, and at the moment transportation is awfully cheap. There are lots of empty ships sitting around at the moment, although three years ago that was not the case. “We need to have a system that does not penalise emerging economies, but allows them to participate.” “The modelling we did said that if you had a cap in place in Europe and the rest of the world did nothing, you would see 30% to 40% of cement production come from outside Europe.” “Part of the sectoral approach is to combine with those policies that address that issue. In Europe for example the difference between (carbon) allocations that are free against auctioning makes a huge difference. Allowance allocations that are free would more or less dissolve the problem of leakage because it’s much less expensive – you don’t have to put all the money out upfront.” China This is all very well, but the key player in reducing emissions from cement production is China. About half the world’s cement is manufactured in China, and Dr Klee admits that at the moment it is a big gap, although he sees changes afoot. “We’re about to get several Chinese members into the CSI – certainly by the end of the year. That will certainly boost coverage, because at the moment we’re limited to the operations of the international members of the CSI, which represents only about 5% of production. It may be a black hole at the moment in terms of statistics, but Dr Klee said there was still reason to believe the industry was improving its standards. “One of the biggest, most obvious problems is the scale. Lots and lots of companies – it’s a very fragmented industry. The Chinese have been consolidating it over the last few years, and they’ve also been shutting down plants over the last two years. Last year they closed something like 65 million tonnes of capacity, and they actually tore down the old plants – so they’re serious. This year the number is more like 100 million tonnes, so those two numbers combined are close to the total capacity in Europe. “So they are moving, and they are building new plants that are much better than the old ones. There is a movement from small vertical shaft kilns which have no emission controls and are relatively inefficient to larger, typical, state of the art plants,” he said. Copenhagen outcome? Speaking to Dr Klee, it is clear he is convinced the industry is moving in the right direction, and that the sectoral approach the CSI is advocating will be the best way forward. However, he is not ruling out other policies, and his hope from the Copenhagen meeting is for a pragmatic approach. “We would like to see a framework put in place that includes a menu of different mechanisms, and some of the details fleshed out about how they could fit together,” he said. In conclusion, Dr Klee added, “Frankly, given the size of the problem, we’re going to need all the options we can dream up.” iC 14 internationalconstruction december 2009 ICON 1209 Interview.indd 14 26/11/2009 10:48:01 With you all the way. At Caterpillar, we understand there’s more to roadwork than building roads. So we not only make the best machines, we offer you the best service and support to go with them. Caterpillar Paving Products. Move ahead. www.mycattv.com © 2009 Caterpillar Inc. All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. HEAG3921 Full page.indd 1 25/11/2009 17:01:29 Full page.indd 1 25/11/2009 11:03:32 ECONOMIC OUTLOOK Latin recovery Latin recovery Although not on a par with Asia, Latin America’s construction markets will grow faster than the world average over the coming years. Scott Hazelton reports. he economic outlook for Latin America has improved in the past quarter in tandem with better prospects for the global economy. The rise in commodity prices from their trough in the first quarter of 2009 have been key to this, although actual demand (volume) for Latin American exports remains subdued. In Brazil, the second quarter of the year marked the end of a relatively short-lived recession, from the fourth quarter of 2008 through the first quarter of 2009. It was not investment that led the recovery, but rather private consumption, which was largely encouraged by government subsidies and tax breaks. Other countries such as Peru, Colombia, and Panama are set to post positive growth rates in the third quarter of the year after relatively mild recessions. A further group, including Chile will emerge from a tougher period, but the general outlook is one of recovery. There are however risks that may derail the expected expansion. Most are related to external factors such as the potential deceleration of the Chinese economy, which would not only bring down commodity prices again, but would also T translate into lower demand, lowering Latin American exports. Similar risks are also present in the US and European economies. On the fiscal side, improved public finances during the boom years allowed the governments to execute counter-cyclical policies (i.e. fiscal stimulus) during the worst of the crisis, but this help from the governments will wane in 2010. On the positive side, inflation remains low, so there will be no need to withdraw stimulus spending quickly because of spiralling prices. Strong fundamentals On a positive note, the majority of countries in the region have robust and well-capitalised financial systems that are not burdened by the ‘toxic assets’ that continue to drag on developed world banks. Also, non-performing loans represent only a very small fraction of total loans, most of which are fully covered by loan-loss reserves, making systemic risk very low. Growth in domestic credit is expected to fuel consumption and investment, although IHS Global Insight does not expect to see growth rates on a par with the 2003 to 2008 boom. Investment should return to the region in the coming quarters and will become the major driver of the upturn. Most central banks in the region have completed the expansionary cycle and are not expected to cut interest rates further. Nevertheless, the positive effects on consumption and investment will still be present through the first half of 2010. Construction growth The strongest growth in the medium term will be in Panama, although the size of the construction market is relatively small. Investment related to the expansion of the Panama Canal remains the key driver – not just work on the waterway itself, but also commercial and industrial structures and associated infrastructure. In terms of size, by far the largest market in the region is Brazil. It is a country that many consider to have great potential, but which has not been realised to date. However, there are strong reasons to believe this is changing. First, its fiscal and monetary situations are better than ever before. Second, the discovery of offshore oil will attract foreign investment, > Construction output in US Dollars 300 250 200 150 100 Brazil Argentina Colombia Venezuela 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 0 Peru december 2009 internationalconstruction 17 ICON 1209 Economic Outlook.indd 17 26/11/2009 10:48:53 ECONOMIC OUTLOOK Latin recovery Construction growth forecasts – 2008 to 2011 while the future oil revenues should provide the financial underpinning for a prolonged expansion. Of course, the award of the Olympic Games will create investment around the host city of Rio in both the venues and supporting infrastructure. There may also be investment in commercial buildings and even residential structures to make the city attractive to the cameras of the world. Indeed, this year’s energy blackout in Brazil (which spread to neighbouring countries), while a short-term embarrassment, will certainly trigger investments in upgrading utilities. Venezuela’s situation is enviable in that its massive energy reserves allow for considerable construction activity. However, the ‘resource About Global Insight 10% 8% 6% 4% 2% 0% -2% -4% -6% Argentina Colombia Peru Venezuela 2009 Recognised as the most consistently accurate forecasting company in the world, IHS Global Insight has over 3800 clients in industry, finance, and government with revenues in excess of US$ 80 million, 600 employees, and 23 offices in 13 countries covering North and South America, Europe, Africa, the Middle East, and Asia. ■ For more information on matters discussed in this article or Global Insights’ services, visit www.globalinsight.com or contact Scott Hazelton in the US on +1 781 301 9044 or at [email protected] 2010 nationalism’ of the Chavez government and the accompanying disregard for the integrity of private property make investment a risky proposition, which reduces the potential for growth. While Venezuela will recover from recession in 2010, growth will be tepid, with a stronger advance in 2011 as the global recovery takes hold and oil prices start to climb again. Argentina and Colombia will experience a more prolonged slowdown, and Colombia could be hindered even into 2011. For Argentina, lower commodity prices and weaker demand for exports have reduced fiscal revenues and reduced the ability of the government to stimulate the economy. 2011 Brazil Panama 2012 More worrisome, the financial system has become more cautious in its lending as nonperforming loans are increasing, making it more difficult for firms to find adequate financing. Similar issues exist for Colombia, but they are compounded by the break-up of commercial relations with neighbouring Venezuela, which will impose additional pressure on the manufacturing sector, particularly automotive. As a region, South America is set to outpace world construction growth in the coming years. While not meeting the performance of Asia, the region will still manage compound growth approaching +10% over the next five years, roughly twice the expected global growth. iC EUROMIX 4000 Mobility for big projects new generation of wheel-based mixing unit 170 m³/h of hardened concrete just in time rapid relocation no foundations required for assembly production independent of local infrastructure SBM Mineral Processing GmbH | Betonmischanlagen | Mobile & Stationäre Anlagen | Service & Support | www.sbm-mp.at 18 internationalconstruction december 2009 ICON 1209 Economic Outlook.indd 18 26/11/2009 10:49:02 Full page.indd 1 25/11/2009 11:04:21 SITE REPORT Clean power Preparing the sides of the 1.2 million m3 storage reservoir for installation of the waterproof membrane. With low fossil fuel Clean reserves and an increasing reliance on imported natural gas the Chilean government is expanding its hydro-electric power (HEP) generating capabilities. One of the largest projects currently under construction is the US$ 350 million, 158 MW La Confluencia. Richard High reports. ocated in the pristine Tinguiririca Valley in the Andes, La Confluencia is 1430 m above sea level (ASL) and 150 km south of the capital Santiago. La Confluencia will draw its water from three rivers – the Tinguiririca, Portillo and Azufre, which in turn are fed by rainwater, melting snow and glacial ice. Keeping this wilderness in a pristine state is a high priority for the Chilean government, the project’s owners Tinguiririca Energia and the Constructora Hochtief-Tecsa (CHT) joint venture delivering the project. Tinguiririca Energia has also set up the Tinguiririca Participa initiative, which has already funded nearly 100 community projects in environmental protection, health and education. The site itself is run to the ISO 14000 environmental management standard and there are also other measures imposed by CHT to ensure its work and workforce leave the valley as close to its original state as possible. “No structure on the site will be higher than 15 m,” said Axel Paul, general manager for CHT, “which will reduce the visual impact of the project once it’s complete. “No one was displaced and as La Confluencia is a run-of-river project there is very little impact on the environment – no huge lake, for example. In fact when the project is complete all that will be visible is the reservoir and power house,” he added. L Tunnels and spillways La Confluencia is being developed by Tinguiririca Energia, which consists of Australian renewable energy company Pacific Hydro and Norway’s SN Power. It is designed to work at full capacity from November to March and will supply 120000 people with power. Sandvik’s technicians check one of the six Sandvik DT 720C jumbos working at La Confluencia between blasts. Hochtief and Tecsa started work in October 2007 on a 70:30 basis providing engineering, procurement and construction. This includes the design and construction of a powerhouse, installation of two Francis-type Turbines, and some 22 km of tunnels and two river diversions. La Confluencia consists of two main intakes, five secondary intakes with a desander and conveyance systems that divert river water to the surface powerhouse. It is situated upstream of another HEP project, La Higuera, which is also being developed by the Tinguiririca Energia. 20 internationalconstruction december 2009 ICON 1209 Site Report.indd 20 26/11/2009 10:49:47 SITE REPORT Clean power 35 m2 low-pressure tunnel that joins the surge chamber above the powerhouse. Both the Tinguiririca and Portillo branch tunnels will terminate at a 250 m-high, 4.2 m diameter concrete lined vertical shaft that continues with a high pressure tunnel, which is concrete lined before narrowing to a steel lined, 350 m-long, 3.1 m-diameter tunnel that delivers the water to the open-air powerhouse at high pressure. p power Drilling rights D Pumping concrete inside the powerhouse before installation of two Francis Turbines. The two are designed to operate in cascade, d with i h a combined bi d generating capacity of about 1400 GWh per year. However, they can also operate independently should it be necessary to close either for repairs and maintenance. The Portillo branch comprises a low weir and spillway on the Portillo River at 1465 m ASL. Water will pass through a desander and a short open channel before entering a 12 km-long low-pressure tunnel that runs to a surge chamber above the powerhouse at the confluence of the Azufre and Tinguiririca rivers. The Tinguiririca branch consists of a low diversion weir and spillway across the Tinguiririca River at 1460 m ASL. This will divert partial flows through a desander and a short open channel to a 1.2 million m3 storage reservoir. From there the water will travel through a 9.3 km-long, From left to right: Axel Paul, general manager, CHT, Otto Krahan, plant and equipment manager, CHT, Felix Olguin, project supervisor, Sandvik A the Andes are characterised by uplifted As ssedimentary, volcanic and intrusive rock oof a highly variable nature, it has not bbeen possible to predict with any degree oof certainty what rock conditions would bbe encountered. This has meant relatively sslow progress, although at the time of iC ’s vvisit the project was about 70% complete, well ahead of schedule. w Drilling started with stabilising the rrock around the powerhouse, said Otto Krahan, CHT’s plant and equipment K manager. Three Sandvik DC301R drilling m rrigs, which arrived on site in September 22008, were used to drill 3.5 m-deep, 38 aand 64 mm diameter holes with Sandvik R32 bits. R Stabilisation was complete by the time the six Sandvik DT 720C jumbos began th drilling on a combined total of 12 fronts d in the tunnels and surge chamber. They aare fitted with two drilling booms capable oof drilling across a 70 m2 cross section (7 ( m-high by 11 m-wide), while the third is used as an inspection cage to increase progress on the job. p They are mainly i l equipped with 45 mm diameter Sandvik R32 drilling tools fitted with nine-button RT300 bits, which are sharpened on site by one of the 16 Sandvik technicians. Sandik has two containers on site for storage and administration, with an additional project supervisor – Felix Olguin – and one administrative person. The technicians work one of three eight hour shifts, with 10 days on, three days off. There are two blasts on each front per day, if the rock conditions allow, and in each of the two main tunnels the DC300 rigs follow the DT 720Cs carrying out rock bolting, of which there are five types. Once this is complete the tunnels walls are shotcreted, although Mr Paul said CHT tried to avoid this where possible. “Like any other partnership our working relationship is based on trust,” said Mr Olguin. “CHT trusts us to deliver our products when they are needed and we trust them to continue the relationship on other projects.” And so far, added Mr Paul, the relationship is working well. “We’ve been very pleased with the availability of the rigs, which is well above 95%. Of course there are the usual stoppages on a job of this size, but I’ve been surprised at how easily the rigs are handling the workload,” he added. To see a longer version of this article, including more pictures and video, visit khl.com/features. iC december 2009 internationalconstruction 21 ICON 1209 Site Report.indd 21 26/11/2009 10:50:31 Look at Your Commander III Now! 712-364-3347 ❘ www.gomaco.com The GOMACO Commander III is the best selling slipform paver of all time. It is recognized around the world as the elite multi-application paver in the concrete construction industry. The Commander III has the versatility to handle your projects... curb and gutter, sidewalk, safety barrier, tunnel floors and walkways, irrigation canal, and paving up to six meters wide. Now the Commander III can pave up to 4.88 meters wide with dowel bar insertion. No other paving machine on the market today is capable of tackling more types of projects and satisfying more contractors. CONCRETE STREETS AND HIGHWAYS ❘ AIRPORT RUNWAYS ❘ CURB AND GUTTER ❘ SIDEWALKS RECREATIONAL TRAILS ❘ SAFETY BARRIER ❘ BRIDGE PARAPET ❘ BRIDGE DECKS ❘ IRRIGATION CANALS GOMACO CORPORATION IN IDA GROVE, IOWA, USA Full page.indd 1 25/11/2009 11:06:22 KHL.COM INSIDE KHL.COM CONSTRUCTION www.khl.com/sector/construction/ News from the Construction Sector Mexican backhoes Volvo Construction Equipment has started production of centrepost style backhoe loaders at a factory shared with Volvo Bus in Tultitlan near Mexico city. The factory will produce BL60 and BL70 models for sale in the Americas. ■ www.khl.com/equipment-news/ CRANES & LIFTING www.khl.com/sector/cranes/ News from the Cranes Sector DEMOLITION www.khl.com/sector/demolition/ News from the Demolition Sector ACCESS www.khl.com/sector/access/ News from the Access Sector TOP STORY RENTAL Sporting video www.khl.com/sector/rental/ News from the Rental Sector HEAVY TRANSPORT www.khl.com/sector/heavy-transport/ News from the Heavy Transport Sector Linking in with this month’s regional report on NEWS construction in Brazil ahead of the 2014 FIFA www.khl.com/news/ Breaking news World Cup and 2016 Olympics (see p. 25), BUSINESS & FINANCE ★UPDATED khl.com includes a video outlining in detail the plans for Rio, the host city for the Olympics. Chinese crawlers IC sister magazine International Cranes & Specialized Transport reports that Manitowoc has begun production of 100 tonne capacity crawler cranes at its factory in Zhangjiagang, China. A 150 tonne model is expected next year. ■ www.khl.com/magazines/ international-cranes-andspecialized-transport/ he Brazilian city of Rio is expected to spend US$ 15 billion building facilities and supporting infrastructure for the 2016 Olympics. Venues for the games will be constructed in four areas of the city – Barra da Tijuca, Copacabana, Deodoro and Maracanã. The main Olympic stadium will be in Maracanã, while the Olympic Village will be situated in Barra da Tijuca. New and refurbished stadiums in Salvador, São Paulo, Belo Horizonte and Brasilia will be used for both the 2014 World Cup and the Olympic football tournament. An estimated 205 countries will send a total of 12500 athletes to the 2016 Olympics. It will be the first time the event has been held in South America. ■ www.khl.com/videozone T www.khl.com/business-and-finance/ Breaking business and finance news EQUIPMENT NEWS ★NEW www.khl.com/equipment-news/ New equipment launches PROJECT NEWS ★NEW www.khl.com/project-news/ The latest projects from around the world FEATURES ★NEW www.khl.com/features/ Find the latest features from all KHL Group’s magazines CE BAROMETER www.khl.com/ce-barometer/ Construction Europe’s unique gauge of business confidence E-NEWSLETTER www.khl.com/enewsletter/ Subscribe to KHL.com’s e-newsletters BICES launches USED CRANES Besides the new Liugong wheeled loader featured on p. 56 of this month’s iC, there were plenty of new machine launches at last month’s BICES exhibition in Beijing. Among the breaking news was the launch of the first Chinese-built access platform from Haulotte, and an innovative transporter for bridge beams from XCMG. To read about these and other innovations, search “BICES” on khl.com www.khl-group.com/khlcranemarket/ KHL.com’s on-line crane market DIRECTORIES www.khl.com/directories/ Download or buy one of KHL’s unique Directories EXHIBITIONS ★UPDATED www.khl.com/exhibitions/ KHL.com’s global exhibition diary ASSOCIATIONS Interactive map www.khl.com/associations/ KHL.com’s global associations database There is an interactive map accompanying an extended version of this month’s news story on the latest Transparency International Corruption Perceptions Index. Search on “CPI” at khl.com for the full story. SUBSCRIBE www.khl.com/subscriptions/ Subscribe to any or all of KHL Group’s international construction magazines NEWS FEEDS ★NEW www.khl.com/feeds/ Subscribe to one of 17 RSS feeds december 2009 internationalconstruction 23 ICON 1209 khl.indd 23 26/11/2009 10:51:31 Full page.indd 1 25/11/2009 11:07:31 REGIONAL REPORT: LATIN AMERICA Boosting Brazil Boosting Brazil Construction activity in Brazil will be boosted by a major overhaul of the country’s infrastructure in preparation for the 2014 FIFA World Cup and 2016 Olympics. Becca Wilkins reports. razil is facing a huge infrastructure regeneration challenge ahead of hosting the 2014 FIFA World Cup and the 2016 Olympic Games. The country’s airports, roads and railways as well as the sporting arenas themselves will either be upgraded or re-developed making Brazil the hot spot for future construction activity in Latin America. Between US$ 16 billion and US$ 48 billion of investment is needed to improve Brazil’s infrastructure to prepare for the 2014 World Cup according to a report by UK Trade and Investment Inve In vest ve stme st m nt (UKTI). Meanwhile, M Me anwhile, it is expected that around US$ 15 billion willlll be invested in Rio de Janeiro ahead of the w wi 22016 20 16 Olympic Games. PHOTO CREDITS: RIO2016/LUMO Arquitetura B VENEZUELA GUYANA FRENCH GUYANA SURINAM COLOMBIA Manaus The Maracanã stadium in Rio (above) will undergo a major refurbishment for the World Cup and the João Havelange stadium (below), the Olympic athletics venue, will have its capacity increased from 45000 to 60000. Fortaleza Natal Recife BRAZIL PERU Salvador Brasilia Cuiabá BOLIVIA Belo Horizonte Rio de Janeiro São Paulo PARAGUAY CHILE Curitaba Porte Alegre ARGENTINA In the report, re It’s all to play for, infrastructure opportunities in Brazil: FIFA World Cup 2014, UKTI highlights the Government’s existing accelerated growth plan (PAC), aimed at Governmen stimulating infrastructure development and boosting economic expansion. programme will allocate around US$ 332 billion between The program 2010 and an additional US$ 200 billion post-2010. By 2007 and 201 this year the Government is expected to define a ‘PAC the end of thi da Copa’, which wh will outline government funded infrastructure support the delivery of the World Cup 2014. projects to su Airports A key focus for Brazil as it prepares to accommodate the two huge sporting sportin events is the modernisation and extension of its airports. This map of Brazil shows the locations locat of the FIFA 2014 World Cup host cities. > URUGUAY december 2009 internationalconstruction 25 ICON 1209 Regional Report.indd 25 26/11/2009 10:52:47 REGIONAL REPORT: LATIN AMERICA Boosting Brazil Infraero, the Government agency which operates the country’s airports is investing around US$ 2.3 billion over the next four years to expand and modernise the terminals in readiness for 2014. São Paulo’s Congonhas airport has already been renovated as part of Infraero’s programme and around US$ 1.6 billion is expected to be invested in building a new terminal and runway at Campinas airport, also in São Paulo. Another major airport project is in Natal in the far North East of Brazil, which will be built and operated as a private- public partnership (PPP). Rachel Dias Azevedo, infrastructure and sports sector manager for UKTI Brazil told iC, “The main thing in terms of investment and budget as well as in terms of importance and impact of the World Cup (and afterwards the Olympics) is going to be airports. “Airports are the most expensive projects and the most problematic because they are really old and really small and people in Brazil haven’t historically travelled by air so it’s been a new phenomenon in the last 10 years and it will just keep growing,” she said. Faith Quigley, Brazil specialist for UKTI, said long distances between the 12 World Cup host cities present huge transport challenges, not least for airport infrastructure. “Air travel will be the main transport method for most of the World Cup fans in 2014. The number of passengers using the air network is expected to double during the month of the World Cup from about 4 million to about 8 million but demand for air travel in general is increasing in Brazil at a rate of around +5% a year so any investment is beneficial in the long term development of Brazil as well.” Infraero does not have the resources required to maintain and regenerate the airports if current growth levels are sustained. Therefore, the Government is looking at alternative models to attract private investment, including privatisation, concessions and public-private partnerships PPPs. Urban transport In 2004, SIMEM provided a complete WetBeton 160 Dam plant to Jayne Construction Company for the construction of the Ärst RCC dam in Iran, Jahgin dam Ms Quigley said one of the key challenges for Brazil ahead of the World Cup and Olympic Games is to improve the country’s urban transport systems, which as well as airports includes railways, ports and roads. She added the Government’s ‘PAC da Copa’ will address this issue and although funding has not yet been agreed proposals suggest more than US$ 16 billion could be invested in this area during the next few years. The Government has committed to improve the rail network via the PAC programme which RELIABLE QUALITY & ADVANCED TECHNOLOGY Providing innovative products and engineering services for concrete production in the most important worldwide construction sites, are our only aim since 1963. Continuously, the R&D at SIMEM improves batching plants to give your projects - and ensure you - a reliable quality. Because our main mission is to make your concrete work easier. SUPER MOBY MIX www.simem.com BETON TOWER WET BETON BETON WASH MOBY MIX CONCRETE BATCHING PLANTS 26 internationalconstruction december 2009 ICON 1209 Regional Report.indd 26 26/11/2009 10:52:58 REGIONAL REPORT: LATIN AMERICA Boosting Brazil Irrigation project JCB excavators help improve water supply fleet of 16 JCB excavators are helping to irrigate and improve residential water supplies to an arid part of North East Brazil. The project is set to benefit up to 12 million people who are often affected by intermittent water supplies in the State of Pernambuco. São Paulo-based Encalso is using 20 tonne JS200 and 33 tonne JS330 tracked excavators to create more than 724 km of channels and holding ponds. This is in preparation for the construction of concrete irrigation ditches which will run off the São Francisco River, Brazil’s third largest river, to help supply water to expanding cities in the area and to irrigate the land. A has allocated around US$ 4.1 billion mainly to the freight sector until 2010. Meanwhile, the Rio to São Paulo high speed rail link will require US$ 18 billion of capital investment. She added cash is also being injected into São Paulo’s metro system with three lines currently under construction and another six in development including a project to construct an express link to the international airport. Currently none of the major airports in Brazil have rail links to the city centres that they serve. New metros are also in the planning stages in Porte Allegre and Belo Horizonte and other TOUGH JOB. PRECISE PRECISE SPECS. SPECS. TIGHT TIGHT DEADLINE. DEADLINE. > Two Manitowoc 18000 crawler cranes were brought in to help erect a pair of 1500 tonne capacity gantry cranes as part of the construction of the Atlântico Sul Shipyard in Ipojuca, Pernambuco State, Brazil. You need to get the job done right the first time. On time. We know. We’ve been there, too. 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EZD501_IChpi1209.indd 1 ICON 1209 Regional Report.indd 27 december 2009 internationalconstruction 27 11/23/09 11:01:32 AM 26/11/2009 10:53:08 REGIONAL REPORT: LATIN AMERICA Boosting Brazil Complex site Hydro-electric power project boasts five jobsites ue to start operations in 2011, the US$ 935 million Simplício Hydroslectric Power (HEP) project, on the Paraíba do Sul River on the border of the municipalities of Sapucaia and Três Rios, will be the second largest hydroelectric power plant in the State of Rio de Janeiro. (The largest is Usina Nilo Peçanha, near the city of Piraí). With a generating capacity of 333.7 MW it consists of two HEP projects, the 28 MW Anta HEP and the 305.7 MW Simplício HEP, which is being constructed by the Construtora Norberto Odebrecht (50%) and Construtora Andrade Gutierrez (50%) Joint Venture. “The ggreat difference between this pproject j and other hydroelectric power plants is the th extent of the works, with several simultaneous work fronts. There are five s jobsites distributed throughout the project jo area, and approximately 70 km of access a roads are being built,” said Luiz Sérgio ro Ferraz da Costa, Simplício JV’s contract F director. d D Volvo launched the PL4608 and PL4611 pipe-laying models to the Latin American market at the M&T Expo held in São Paulo, Brazil earlier this year. government has said that rather than spend any of its funds on this they will prioritise the infrastructure projects which will benefit the country in the long term. “So it’s likely the financing of the stadia projects will mostly be PPPs between the state government and private investors, although some of the stadia are privately owned,” Ms Quigley said. Meanwhile, Ms Dias Azevedo said, “I think in terms of infrastructure in general the stadia is what everyone looks at because that’s what football is about, but it will only take about 15% of the total investment.” Olympic links systems such as Trans and light rail, which are fairly new to Brazil, are becoming more popular, Ms Quigley added. Stadiums According to Ms Quigley the Fédération Internationale de Football Association (FIFA) said that none of the stadiums in Brazil would be suitable to stage 2014 World Cup matches in their current state. Stadiums will be located in 12 host cities including Belo Horizonte, Brasília, Cuiabá, Curitiba, Fortaleza, Manaus, Natal, Porto Alegre, Recife, Rio de Janeiro, Salvador and São Paulo. “Three new stadia are going to be built and most of the others will undergo major structural work, most needing new or extended roofs, improved media and executive facilities and larger parking areas,” she added. About US$ 2.4 billion is expected to be spent renovating and constructing the new stadiums for the World Cup but the Many of the stadiums and associated infrastructure built for the World Cup will of course benefit the 2016 Olympic Games. The Maracanã stadium in Rio will undergo a major refurbishment for the World Cup, costing around US$ 252 million but it will also stage the opening and closing ceremonies of the 2016 Olympic and Paralympic Games. Meanwhile, around US$ 3.4 billion will be invested in the Rio’s transport network – a rapid bus system will be built around the city as well as a new metro line which will link the city centre to Barra, where the Olympic and Paralympic Village will be located. The Olympic training centre will incorporate two existing venues which were built for the 2007 Pan American games, also held in Brazil, as well as a number of new facilities for the 2016 Games. The existing João Havelange stadium, the Olympic athletics venue, will also be renovated and its capacity increased from 45000 to 60000. Meanwhile, the Deodoro region to the north of the city will be regenerated and will become home to the new ‘X Park, a sports complex that will combine various Olympic disciplines with more modern ‘extreme’ sports and this is hoped to be part of the legacy of the Games. “In terms of sport and infrastructure Brazil really is the place to be for the next 10 years,” Ms Quigley said. iC 28 internationalconstruction december 2009 ICON 1209 Regional Report.indd 28 26/11/2009 10:53:22 Full page.indd 1 26/11/2009 09:52:46 www.hyundai-ce.com Overcome the Limits HYUNDAI - The New Standards Come and experience up-to-the-minute technology of Hyundai ᵉ HEAD OFFICE TEL : 82 52 202 7970, 7729 FAX : 82 52 202 7979, 7720 www.hyundai-ce.com ᵉ HHI USA TEL : 1 847 437 3333 FAX : 1 847 437 3574 www.hceusa.com ᵉ HHI EUROPE TEL : 32 14 56 2200 FAX : 32 14 59 3405~6 www.hyundai.eu Full page.indd 1 ᵉ HHI JIANGSU TEL : 86 519 519 1301 FAX : 86 519 519 1385 www.hyundai-cn.com ᵉ HHI BEIJING TEL : 86 10 8321 4735 FAX : 86 10 8321 2726 www.hyundai-bj.com ᵉ HHI INDIA TEL : 91 21 3530 1700 FAX : 91 21 3530 1712 25/11/2009 11:27:32 CONCRETE CONSTRUCTION In the mix A Zoomlion ZLJ5261THB four section, 37 m, Z boom truck mounted pump has become the first Chinese concrete pump to start operating in Greece. In the mix Developments in concrete mixing technology are cutting production times and reducing consumption of both energy and cement. Steve Skinner reports on the impetus for speed set against a need for concrete excellence. his year’s SAIE exhibition in Italy was note-worthy for the number of new concrete mixing and batching plants on show. From innovative new systems to enhanced versions of existing technology, SAIE demonstrated that equipment behind the production of concrete is evolving at a pace. Armando Chillon unveiled its new range of single shaft concrete mixers. Ideally suited to precast and ready mix applications as well as large scale on-site production, the AC mixers are capable of mixing up to 5 m3 of concrete in just 30 seconds. At the heart of the mixers is a belt-driven solid steel input shaft to which two helical shovels are attached. At 20 rpm, the shovels turn the material 40 times in 30 seconds to achieve a fast yet high quality mix in which water content is continually measured with a microwave probe. T With limited moving parts and the incorporation of a cast iron liner designed with a lifespan throughput of 1 million m3, the AC range discharges mixed concrete in under 10 seconds through a hydraulically operated gate. In situations where drum cleaning might be required between batches, Chillon also has an optional 10 nozzle high pressure automatic cleaning system for the AC range. Partner in the company, Lisa Chillon told iC, “This new mixing technology is available to both manufacturers of batching plants and to end users. The Chillon AC mixer is extremely strong mechanically and requires a much lower power motor than alternative mixing systems, so is kinder to the environment and is cost efficient to operate.” Officine Piccini used the show to launch its new four strong series of concrete batching and mixing plants featuring capacities of between 30 and 120 m3. Customer care representative Marianna Martucci told iC, “We used to manufacture bespoke plants, but we noticed that demand usually fell in the same areas so we decided to produce a standard series. “The new series represents easy to use simple batching plants with all components manufactured by Piccini. We are confident that a standard offering suits the current market demands,” she said. O. Cuoghi launched its concrete high technology turbo (CHTT) mixer for the production of cement paste. > december 2009 internationalconstruction 31 ICON 1209 Concrete Con.indd 31 26/11/2009 10:54:52 CONCRETE CONSTRUCTION In the mix Meka’s new C20 batching plant fits in a 12 m container and can be set up in less than a day on level compact ground. Euromecc’s new Euromobil4 Fast 100 is a three element modular mobile mixing and batching plant featuring a 100 m3 per hour capacity. At the heart of Armando Chillon’s single-shaft mixers is a belt driven solid iron input shaft to which two helical shovels are attached, turning the material 40 times in 30 seconds. Technical and commercial manager, Salvatore Roccaforte said, “The CHTT mixer can be combined with an existing dry batching plant to convert it into a full wet concrete plant. “This system saves on cement yet the concrete is extremely consistent and has better flowability over dry mix,” he told iC. Paste Mixing takes place under pressure, while additional disturbers are mounted within the drum to add turbulence to improve the mix. The CHTT mixer is equipped with a 45 kW electric centrifugal pump and the drum sits on electronic weight sensors for accurate batching. “We believe that through mixing cement paste with this system a producer can achieve a better class slump from the same quantities of materials,” said Mr Roccaforte. The mixer features four water jets that operate at 200 bar to clean the drum automatically after each batch, and the water is kept within the system to act as the batching water for the next cycle. Mr Roccaforte told iC, “Another significant advantage of this system is that it uses up to -75% less energy than classic planetary or twin-shaft mixers while producing more homogeneous concrete with better mechanical properties.” The CHTT mixer features the capacity to produce 12 m3 batches in six minutes, including loading and cleaning, so has a maximum throughput of 120 m3 per hour. Kimera, a division of the Socage Group, showed its truck mounted batching and mixing plant at SAIE. Featuring an output capacity of 60 m3 per hour, the unit mixes a cement paste, which is in turn mixed with aggregate, a process that takes just 20 seconds for an 8 m3 batch. Engineering manager at Kimera, Danilo Maffei told iC, “This unit is ideal for long distance and urban construction where a traditional drum mixer would be impractical. It also suits hot climates such as the Middle East and South America because the concrete is only mixed when it’s needed.” Featuring four 800 l water tanks, the 40 tonne truck can be loaded with 12 m3 of aggregates and 5 tonnes of cement, yet with its continuous flow capability and low regulated height can also be fed with materials transported separately. “This system is particularly ecologically friendly because there’s no footprint and operators only mix the exact quantity that’s needed. Furthermore, because the unit’s fully mobile, operators don’t need to worry about obtaining planning permission to set-up on site,” said Mr Maffei. Following the launch, Kimera is already designing a smaller unit to fit a twin axle truck in the 9 to 11 tonne range. Beyond SAIE, Ammann’s Amix twinshaft paddle mixer features an optimised plate design and has been designed with wear resistant coatings on the feeder lining, mixing arms and blades to prolong service intervals and reduce operating costs. Marketing assistant Marion Ciaffoni said, “Ecology and safety are key aspects in new product development here at Ammann. Furthermore, to address a growing demand for high capacity plants that can be easily relocated, we are now working on the expansion of our range to include a semi-mobile plant featuring a large volume Amix mixer.” BHS –Sonthofen has extended its range of mixers to suit advanced concrete recipes and enable its systems to be configured more precisely to mix designs. Managing director, Chrsitof Kemmann told iC, “Most recently we launched a twin-shaft batch mixer with two opposite mixing arms to introduce more shear forces into the mix. This > Two Liebherr Betomix concrete mixing plants featuring three RIM-M 1.5 ring – pan mixers equipped with mechanical agitators and featuring rapid discharge have started operation at a precast factory in Dammam, Saudi Arabia. 32 internationalconstruction december 2009 ICON 1209 Concrete Con.indd 32 26/11/2009 10:55:05 Em i ssion s ar e a th i n g of th e past ! Construction machines equipped with a Baumot filter system produce over 99 % less soot particle emissions. With the system, you are all set for the Stage IIIB and US Tier IV interim standard. And you comply with all legal requirements. Original installation or retrofitting of diesel par ticle filters. 13ⴛ worldwide. Near you. For your advantage. Baumot AG Allmendstrasse 11 | CH-8320 Fehraltorf | Switzerland Tel + 41 (0)44 954 80 70 | www.baumot.ch 033ICON.indd 1 25/11/2009 11:29:31 CONCRETE CONSTRUCTION In the mix has proved particularly useful with mixes such as ultra high performance concrete (UHPC) featuring high quantities of fine materials and a high proportion of chemical additives.” BHS –Sonthofen also introduced a concept for increasing the efficiency of dry batching plants, through the addition of a small continuous mixer to reduce dust and enhance the saturation of the cement. “By adding the small continuous mixer, a producer can premix the cement, water and additives before discharging into the truck mixer,” he said. “This makes better use of the cement which is then mixed with the aggregate in the truck mixer.” Extreme placing At the Parbati hydroelectric stage II project in the State of Himachal Pradesh in northern India, contractor GammonIndia is using Schwing-Stetter equipment for the batching, transit and pumping of 7000 m3 of 25 Mpa concrete for the back-filling of two pressure tunnels. Each tunnel measures 1550 m in length with a diameter of 3.5 m and both cover a vertical drop of 750 m. O. Cuoghi’s new concrete high technology turbo (CHTT) mixer has been designed to produce cement paste and has a maximum throughput of 120 m3 per hour. Mecbo debuted its MB24L Lineare truck mounted mixer pump with a 24 m boom at SAIE. The offset of the boom means the outriggers only protrude on one side giving an operating width of just 3.7 m. To cope with the enormous pressures on the first tunnel, a Schwing SP4000S long stroke concrete pump with electric drive was connected to a heavy duty 125 mm concrete pipeline featuring a wall thickness of 8.8 mm, slimming down to 7.1 mm for the upper reaches. The pressure in the pipeline was constantly monitored using pressure gauges on the pump and in the line. “During the last concrete pour, over the full record breaking vertical climb of 715 m, the pressure in the pipeline registered 220 bar, with the Schwing rock valve resisting a weight of 43 tonnes of concrete,” said a Schwing spokesperson. “With the SP4000S running at eight strokes per minute Gammon-India was able to pump 12 m3 per hour.” With the first tunnel now completed, the pump and pipeline are being installed in the second tunnel, with completion scheduled for the summer of 2010. In western China, at an altitude of 3380 m above sea level, two Putzmeister SPM 500 PC concrete wet spray machines are being used to wet-shotcrete two 32.6 km long railway tunnels being driven through the Guanjiao Mountains. With temperatures as low as -36° C and atmospheric pressure > 34 internationalconstruction december 2009 ICON 1209 Concrete Con.indd 34 26/11/2009 10:55:47 MEXICO, NEW CONCRETE HIGHWAY: A LONG-TERM SOLUTION, MILE FOR MILE. ROAD AND MINERAL TECHNOLOGIES High traffic density, increasing volumes of heavy goods vehicle traffic: Mexico is in need of strong traffic links in the north. Technologies from the Wirtgen Group ensure the high quality and long life of the road network. Economical methods, calculated to last a whole motorway lifetime. www.wirtgen-group.com Wirtgen GmbH Reinhard-Wirtgen-Strasse 2 · 53578 Windhagen · Germany Phone: +49 (0) 26 45 131-0 · Fax: +49 (0) 26 45 131-499 E-Mail: [email protected] · www.wirtgen.com A_WG_08_A4_4c_EN.indd 1 Full page.indd 1 20.04.09 15:43 25/11/2009 11:30:32 CONCRETE CONSTRUCTION In the mix Kimera’s truck mounted batching and mixing unit mixes a cement paste, which is in turn mixed with aggregate, a process that takes just 20 seconds for an 8 m3 batch. Two Putzmeister SPM 500 PC concrete wet spray machines are being used to wet-shotcrete two 32.6 km long railway tunnels being driven through the Guanjiao Mountains in China. reduced by -33% as a result of the altitude, site workers have experienced shortness of breath, exhaustion, headaches and nausea. Despite the effects on the workforce, a Putzmeister spokesman said the compressor output of the shotcrete units had remained at 100%, and while the low static pressure had a minimal effect on pump suction, the units were still able to maintain a delivery rate of 30 m3 per hour. The tunnel project valued at RBM 2.5 billion (US$ 366 million) is scheduled for completion in 2012 and will complete the link between Xining, capital of the Qinghai Province, and the city of Golmud. Pumping Also in China, Zoomlion has launched its new generation 56 m, six section RZ boom truck mounted pump on a four axle chassis. Featuring a 56 m vertical and 51 m horizontal reach, the new unit is the result of the technology amalgamation following the Zoomlion and Cifa merger according to a Zoomlion statement. A smaller Zoomlion ZLJ5261THB four section, 37 m, Z boom truck mounted pump has become the first Chinese concrete pump to start operations in Greece. Mounted on a Mercedes chassis with X style hydraulic outriggers at the Spanos factory in Thessalonika, the unit features automatic energy The Flame Towers in Baku, Azerbaijan are being constructed using formwork from Doka including 182 SKE 50 automatic climbers and eight SKE 100 automatic climbers combined with 4000 m² of Large-area Top 50 formwork. saving, boom vibration reduction, automatic anti-pipeline blocking and intelligent self-diagnostics. As well as Rexroth hydraulic pumps, HBC proportional remote control and a Brevini gear motor, the ZLJ5261THB also features hard faced and carbide wear parts, easy to service multi-piece piston cups, a high pressure water pump, pneumatic lubrication and hard chromed concrete cylinders. > Following the success of its wireless dowel pin drill in the US, Minnich has had the system CE certified so that European customers can now enjoy the same benefits. Dynapac’s new Racoon+ poker drive high frequency vibration system features rubber protection against shocks and a quick connector between the drive and the flexible shaft. 36 internationalconstruction december 2009 ICON 1209 Concrete Con.indd 36 26/11/2009 10:56:35 Full page.indd 1 25/11/2009 11:32:16 Full page.indd 1 25/11/2009 12:01:38 CONCRETE CONSTRUCTION In the mix Concrete Equipment manufacturers At the Parbati hydroelectric stage II project in the State of Himachal Pradesh in northern India, a Schwing SP4000S long stroke concrete pump with electric drive pumped 25 Mpa concrete to a world record height of 715 m. At the SAIE show in Italy, Mecbo launched its new 5 tonne Cingolo concrete pump featuring the company’s hydraulic Pulsar ‘S’ valve. Capable of pumping up to 40 m3 per hour, the track mounted Cingolo is self-propelled and with dimensions of 1.6 m by 4.3 m, and a height of 2.5 m, has been designed for easy movement around sites. Also at SAIE, Mecbo debuted its MB24L Lineare truck mounted mixer pump with a three section, 24 m boom and carbon steel pipeline. The 400 l hopper can either be fed by the truck’s own mixer drum or by additional truck mixers due to its low level mounting. Maurizio Negroni of Mecbo’s commercial office told iC, “Because of the offset of the boom, the outriggers only protrude on one side of the truck. This means the unit has a total operating width of just 3.7 m, yet still offers a horizontal reach of 19.5 m and a vertical reach of 23.8 m.” The up to 17.8 tonne MB24L Lineare unit can be equipped with mixing drums of either 7, 8 or 9 m3 capacity and is fitted with Mecbo’s Pulsar 4 hydraulic ‘S’ valve pump with a maximum output of 60 m3 per hour. Revolution While the concrete sector is far from facing a revolution, mix designs and the equipment to produce and manage them are evolving. As BHS-Sonthofen’s Mr Kemmann told iC, “Contractors are under tough competition and are looking for more benefits such as reduced energy consumption set against excellent mix quality. “We also see a growing number of contractors looking for increased flexibility in their equipment so they can produce both standard and advanced concrete recipes with the same tools.” iC A ceiling mounted runway beam and trolley system devised by RMD Kwikform has been used to move four 8 x 6 m panels. Weighing 16 tonnes in total, the panels are being used to form the north structure escape of the new Tyne Tunnel in Newcastle, UK. ACME Ammann Armando Chillon Belle BHS-Sonthofen Cifa Coime Con Forms Concord Pumps Condor Group Controls Dennert Doka Durand Forms Dynapac Elcometer EFCO Elba Elliot Equipment Euromecc Faresin Gleitbau Gomaco Guntert & Zimmerman Hunnebeck iCrete ICS Blount IMER Interfama Jun-Jin Concrete Pumps Kimera Liebherr Lintec M2 Building Systems Magnum Pumps Mecbo Meka MetalGalante Meva Minnich MultiQuip O. Cuoghi Officine Piccini Paschal Peri Powercurbers Putzmeister Reed RMD Kwikform SBM Schwing Sermec Serpelloni SEC SGB Simem Skako Somero Stetter Tabla Terex Wirtgen Zoomlion www.acmeconcretepaving.com www.ammann-group.com www.chillonmixer.com www.belle-group.co.uk www.bhs-sonthofen.de www.cifa.com www.coime.com www.conforms.com www.concordpumps.ca www.gruppopetrosino.com www.controls.it www.poraver.com www.doka.com www.durandforms.com www.dynapac.com www.elcometer.com www.efcoforms.com www.elba-werk.com www.elliottequip.com www.euromecc.com www.faresinbuilding.it www.gleitbau.com www.gomaco.com www.guntert.com www.huennebeck.de www.icrete.com www.icsbestway.com www.imergroup.com www.interfama.com www.junjinconcretepumps.com www.kimeraconcrete.com www.liebherr.com www.lintec-gmbh.de www.mdue.it www.magnumpumps.com www.mecbo.it www.meka.biz www.carmix.com www.meva.de www.minnich-mfg.com www.multiquip.com www.cuoghisas.it www.officinepiccini.it www.paschal.de www.peri.de www.powercurbers.com www.putzmeister.com www.reedpumps.com www.rmdkwikform.net www.sbm-mp.at www.schwing.de www.sermacspa.com www.serpellonisec.com www.sgbformwork.com www.simem.com www.skako.dk www.somero.com www.stetter.de www.tablashoring.com www.terexce.com www.wirtgen.de www.zljt.com december 2009 internationalconstruction 39 ICON 1209 Concrete Con.indd 39 26/11/2009 10:57:07 Government Studies* Show 19.—25. April Stand F11/1111/3 Outdoor Exhibit Double Service Life Possible from Pavements Built with Even Temperature Tests revealed that asphalt mix temperature differentials in excess of 7°C make consistent compaction to even densities virtually impossible. By now it’s well known that cold spots in asphalt mix correspond with areas of premature failure. How to Achieve Temperature Differentials of Less than 7°C (Photos from test in UK) 37° temperature differential behind the paver. Truck edges and ends come through. During transport to paver asphalt mix begins to cool. Add a Shuttle Buggy MTV into the Process With Shuttle Buggy 4°C difference. Uniform color and temperature. ROADTEC SB-2500 ROADTEC The Shuttle Buggy MTV has 22 tons of storage capacity. The mixing auger in the storage bin works to make the mix uniform in temperature. t Mix of even temperature can be compacted co into a quality ssurface su rface of even density. * Contact you your local dealer or Roadtec for detailed informa information on the govern government studies. [email protected] www.roadtec.com Full page.indd 1 25/11/2009 12:03:18 EARTHMOVING Efficient earthmovers Efficient earthmovers Fuel-related issues have come under the spotlight in the earthmoving equipment sector but complying with the Tier 4 Interim engine emissions regulations still remains the top priority for manufacturers. Becca Wilkins reports. arthmoving equipment manufacturers are developing more fuel efficient machines to help contractors increase productivity and lower overall operating costs. At the same time the industry is consumed with preparing for the next stage of engine emissions regulations which come into force in 2011. E Legislative drive Volvo’s A35D articulated dump truck (ADT) and EC700B LC crawler excavator working on Saudi Arabia’s expanding rail network. machines’ already restricted engine compartments. However, Mr Rinaldo added, “Thanks to the wider Volvo Group we have experience within the on-road equipment sector and we also have our (engine business) Volvo Penta, which is working on this and they are one step ahead of the off-road industry so it won’t be an issue for us as a company.” David Bell, managing director for sales at JCB, agrees meeting the Tier 4 Interim and Tier 4 Final regulations is one of the key product drivers within the earthmoving industry. He also said the installation of the new engines could present challenges. He said, “I don’t think the industry has done a great job in presenting the issues to the (European) Commission. I think the Commission is much more driven by trucks and cars in terms of emissions regulations. > Arvid Rinaldo, market communications manager for Volvo, said the earthmoving industry faces many challenges surrounding the installation of new Tier 4 Interim/Stage IIIB engines. He said one of the main challenges will be integrating the Tier 4 Interim technology into the machines so that the end user doesn’t notice it, while also ensuring machine productivity isn’t compromised. “The other focus must be to make the new technology as trouble-free as possible for the customers because we don’t want to give them something that will prove problematic.” he added. Manufacturers will face some installation issues when it comes to fitting the new engines because he said there are many new components that have to be included in the earthmoving The engine in the new Case 650L crawler dozer is equipped with electronic fuel injection for maximum fuel efficiency. december 2009 internationalconstruction 41 ICON 1209 Earthmoving.indd 41 26/11/2009 10:59:51 EARTHMOVING Efficient earthmovers The new Komatsu D375A-6 crawler dozer features reduced fuel consumption due to the automatic transmission with lockup torque converter. “The industry explained to the Commission that most of us (manufacturers) have 200 or 300 models and each one of those needs to be re-engineered in order to put in a new engine. However, I don’t think the size of that task was understood and it’s partly because we haven’t done a great job in making the Commission aware of it – we tend to just follow on from cars and trucks – we come third.” Market view Emerging markets providing growth opportunities for JCB uture growth opportunities for JCB’s earthmoving equipment will come from the Indian, Chinese and Brazilian markets according to David Bell, the company’s managing director for sales. Mr Bell said, “Our position in India is very solid and the Indian market is doing well and they are a nation that will be investing in infrastructure. We are well positioned there with our heavy products plant so I think that’s clearly a market that is doing well and will do well in future.” Latin America and Brazil in particular is also performing well for the company, Mr Bell added. “Whereas before it has been a very turbulent market it now has a more solid base for sustained growth. I think oil is probably the main driver there and what I find is that when nations become optimistic it filters right down so that everyone becomes optimistic and certainly in Brazil you get that feeling,” he told iC. He added China is also strong and is the only market that has shown actual growth in 2009. However Mr Bell said Russia hasn’t really shown any signs of improvement but the oilbased economies, such as the Middle East should return to health in the next couple of years. F Mr Bell added the time scale for meeting the next stage of emissions regulations is tight but despite difficult economic conditions and extra pressure on research and development budgets manufacturers have no choice but to comply with legislative requirements. He said, “Whereas we could be spending our research money looking at genuine innovation a lot of it is consumed with just meeting legislation,” he told iC. Fuelling ideas While meeting the next stage of emissions regulations is at the forefront of new product development within the earthmoving industry, the drive towards making more fuel efficient machines is becoming increasing important. Mr Rinaldo told iC one of the company’s main focuses is looking at how to make the most out of every single drop of fuel. “This is something that we are really focused on and of course continuing to maintain the high quality of the machines is something we are constantly improving and working on as well,” he said. Alternative fuel is another area the company is investigating although he added reaching a decision on a global scale about which path to take will probably take some time. “So in the meantime Volvo is trying extremely hard to further emphasise its push on fuel efficiency because that’s where we can really make a difference,” Mr Rinaldo added. He said another major area of investigation for Volvo is centred on increasing machine automation, which in some cases can also help improve fuel efficiency. Elsewhere, Mr Bell said, “There is no question that efficiency will be a driver and whereas before you saw horsepower being 42 internationalconstruction december 2009 ICON 1209 Earthmoving.indd 42 26/11/2009 11:00:52 EARTHMOVING Efficient earthmovers Excavator introductions Flexible machines with enhanced stability radall has introduced the 18 tonne XL 3200 III crawler excavator to its new Series 3 line up. The new machine features a 5.8 m maximum digging depth and a low profile boom allowing for work to take place under bridges, trees and other obstructions. The company has also launched the new XL 4300 III excavator featuring front axle oscillation locks which offer enhanced stability. The 19 tonne machine can lift and move heavy loads off sides as well as the front and rear of the chassis without the use of outriggers. G Hitachi supplied excavators including two ZX180W models and a ZX210W-3 to help at the Almaty campus expansion project at the Kazakhstan National University. something that people looked at I think they will be less consumed with this and more concerned about what that horsepower does and how much fuel is being burned.” d an t aS m u Ba 6 .40 6 A Future focus The earthmoving industry looks set to face an interesting future when it comes to developing new technologies for improving fuel efficiency. Komatsu launched the world’s first hybrid excavator in its home market of Japan last year and now the company has extended availability to China, and is ramping up production accordingly. Following the introduction to China, the company also plans to make the model available in the US in the first half of 2010. Volvo, which has also entered into the arena of hybrid technology with its L220F wheeled loader, continues to have “great faith” in following this path, > Caterpillar’s D7E uses an electric drive system which offers increased productivity and lower lifecycle service costs than conventionally designed crawler dozers of equal weight and horsepower. FOR RANGE AND VERSATILITY, CONTACT GODWIN You have countless pumping applications. And within each application there are countless variables. Horsepower, lift, Áow, discharge and more. Our high-volume CD series and high-lift HL series Dri-Prime® automatic self-priming pumps offer optimal performance for every variable, and are available with cast iron or stainless steel construction, diesel or electric power and manual or automatic controls. In addition, our 0.4 – 125 kW Sub-Prime® electric submersible pumps are built for tough mining, construction dewatering and industrial applications. Contact us today to Ànd a Godwin pump that’s perfectly suited to your purpose. Gloucestershire, England • +44 (0)1285 750271 • godwinpumps.co.uk Bridgeport, NJ USA • +1 856-467-3636 • godwinpumps.com december 2009 internationalconstruction 43 ICON 1209 Earthmoving.indd 43 26/11/2009 11:01:06 EARTHMOVING Efficient earthmovers Hybrid for China Increased availability for the world’s first hybrid excavator une 2008 saw Komatsu launch the world’s first hybrid excavator in its home market of Japan. Now the company has extended availability to China, and is ramping up production accordingly. Komatsu now has the capacity to build 100 20 tonne class PC200-8 Hybrids per month following a JPY 1.66 billion (US$ 18.6 million) investment programme at its Shonan Plant in Kiratsuka, Japan, where the excavators are assembled. Following the introduction to China, the company also plans to make the model available in the US in the first half of 2010. The company chose China as the next market for the hybrid after Japan because of its size – it is the largest excavator market in the world – and growth potential. Another factor is that utilisation rates for excavators in China are among the highest in the world, so the pay-back for customers from fuel savings will come quicker because the machines are used for more hours per day. J K Tech has introduced the 1254 scraper which is designed to be pulled with a more than 36 tonne, six-wheel drive articulated dump truck (ADT). according to Mr Rinaldo. “We see it as a major part of our efforts into making even more fuel efficient vehicles,” he said. Meanwhile, Mr Bell told iC the real drive within the industry will be improving the overall efficiency of existing machines rather than introducing new hybrid models. He added, “There will be some hybrid machines but most of all people will be trying to improve efficiency through using things like our torque lock.” He added certain earthmoving machines are suited to hybrid technology while others, like excavators, already run efficiently all day. A spokesman for John Deere said research and development into electrification and hybrid solutions for construction 44 internationalconstruction december 2009 ICON 1209 Earthmoving.indd 44 26/11/2009 11:01:20 EARTHMOVING Efficient earthmovers equipment is being driven by emissions regulations and also by the need for increased fuel economy, noise suppression and lower life cycle costs. The spokesman said, “Deere is already heavily involved in electrification research, but will not rush a construction product for publicity’s sake – it has to be right.” reduced due to the automatic transmission with lockup torque converter. Meanwhile, in the US, Case has introduced its 650L crawler dozer which delivers 55 kW through a Tier 3 certified, fourcylinder, 4.5 litre turbocharged engine which features electronic fuel injection for maximum fuel efficiency. A spokesman for Case said a high-pressure common-rail injection system delivers > Dozer deluge Manufacturers have introduced a number of new dozers in the past year many of which use less fuel. Caterpillar’s D7E which uses an electric drive system delivers +10% to +30 % greater fuel economy the company said. “The D7E meets the increasing demand for powerful, manoeuvrable, fuel-efficient dozers that have the versatility to work effectively in both production dozing and fine grading applications,” a spokesman for Caterpillar said. The overall efficiency of the new D7E stems from its ability to deliver enhanced engine power to the ground, the company explained. This means the D7E can use a smaller engine than comparable competitor machines, yet it can outperform them, Caterpillar said. In addition, the engine runs in a narrow 1500 to 1800 rpm speed range which further reduces fuel consumption and extends engine life. “In an age of increasing environmental awareness and regulation, the diesel-electric hybrid technology of the D7E offers unprecedented sustainability benefits. It is designed to burn considerably less fuel and consume fewer fluids and parts for reduced owning and operating costs. “Improved productivity and efficiency means getting more work done, while consuming fewer resources,” the spokesman said. Also offering improved productivity, lower fuel consumption as well as increased reliability is the new 49 tonne WD600-6 wheeled dozer from Komatsu. The new machine is powered by a Komatsu Tier 3, SAA6D170E-5 six-cylinder engine which is equipped with an electronic control system to optimise performance. It is also fitted with a heavy-duty high pressure common rail fuel injection system, a new combustion system for reduced noise and fuel consumption and a cooled exhaust gas recirculation (EGR) system. The WD600-6 features dual-mode engine power, with economy mode for maximum fuel efficiency and power mode for maximum productivity. A new, large capacity torque converter with lock-up transmission provides increased productivity, faster cycle times and improved fuel consumption, the company said. Komatsu has also launched the D375A-6 crawler dozer which features a number of enhancements for even greater productivity. The Tier 3, fuel efficient dozer delivers 474 kW at 1800 rpm and according to the company fuel consumption has been New ADTs Series II models feature fuel-saving devices ohn Deere has introduced four new Series II articulated dump trucks (ADTs) in the shape of the 250 D, 300 D, 350 D and 400 D. The new models feature onboard weighing systems, tyre pressure monitoring systems, and a host of control and cab changes designed to enhance comfort and productivity. The six-wheel-drive models, which provide powerful traction in demanding conditions, are designed for maximum productivity, increased uptime and low operating costs. John Chesterman, John Deere’s product marketing manager for ADTs said, “Because John Deere ADTs already have a significant weight advantage and the lowest ground pressure among the top five ADT manufacturers, Deere trucks burn less fuel, particularly in high timeon-grade applications and poor underfoot conditions.” To help owners reduce costs, the Series II ADTs have auto-shutdown timers to save fuel, reduce noise and minimise engine use during periods of downtime. J december 2009 internationalconstruction 45 ICON 1209 Earthmoving.indd 45 26/11/2009 11:01:34 EARTHMOVING Efficient earthmovers Earthmoving Manufacturers “excellent” combustion and a charge air cooler reduces emissions and increases fuel efficiency. Outlook With the deadline for compliance looming earthmoving equipment manufacturers are undoubtedly prioritising engine emissions regulations in their product development strategies. However they are also increasingly focused on meeting the contractors’ demands for more fuel efficient machines. The next opportunity to see new fuel-related technologies and developments within the earthmoving sector will of course be at Bauma in April next year, however, whether manufacturers choose to preview their Tier 4 Interim machines at the event remains to be seen. Mr Rinaldo said, “We are facing an extremely interesting future when it comes to the development of earthmoving equipment because I think there are a lot of improvements to be made in how the machines are put together, how they are best operated and how they use the latest technologies. I think we are going to see a lot of new exciting developments within this industry and we at Volvo have a number of interesting technologies coming up.” iC Caterpillar’s 613G wheeled tractor scraper has a 8.4 m³ heaped capacity and can load material +13% faster than its predecessor. Bell Case Caterpillar Deere Doosan Infracore Doosan Moxy Dressta Frutiger Gradall Industries Hidromek Hitachi Hyundai JCB Kobelco Komatsu K-Tec LBX Liebherr Liugong New Holland Construction Sumitomo Terex Vermeer Volvo Xiagong XCMG www.bellequipment.com www.casece.com www.cat.com www.deere.com www.doosaneurope.com www.doosanmoxy.com www.dresstanorthamerica.com www.frutiger.ch www.gradall.com www.hidromek.com www.hitachi-c-m.com www.hyundai-ce.com www.jcb.co.uk www.kobelco.co.jp www.komatsu.com www.ktecearthmovers.com www.linkbelt.com www.liebherr.com www.liugong.com www.newholland.com www.sumitomokenki.co.jp www.terex.com www.vermeer.com www.volvoce.com www.xiagong.com www.xcmg.com Advanced Technology, Engineered Solutions DESIGN AND MANUFACTURE OF HEAT EXCHANGERS EMMEGI S.p.A. Via Newton 52 - 20062 Cassano D’Adda (MI) - Italy Ph. +39 0363 360236 - Fax +39 0363 360230 [email protected] www.emmegi-heat-exchangers.com VER_PRODUCT-12/08 Ready for any challenge 46 internationalconstruction december 2009 ICON 1209 Earthmoving.indd 46 26/11/2009 11:01:53 Oparno Motorway Bridge, Czech Republic VARIOKIT Engineering Kit Cost-effective: rentable, loadoptimized system components Flexible: perfect adjustment because of numerous connecting possibilities Multi-functional: rentable three core elements for a wide range of applications Untergrimming Tunnel, Bad Mitterndorf, Austria Reinertshof Tunnel, Germany Rentable Construction Set for Bridge and Tunnel Visit us! Las Vegas, NV Hall C Booth # 5439 Formwork Scaffolding Engineering www.peri.com Full page.indd 1 25/11/2009 12:04:55 For powerful performance when trenching or drilling in rock solid conditions, Astec Underground provides the answers with Trencor heavy duty rock trenchers and the complete Astec line of directional drills featuring the Astec exclusive Hard Rock Drilling Systems. astecunderground.com Full page.indd 1 25/11/2009 12:06:28 WORLD OF CONCRETE Concrete in Vegas Concrete in Vegas The World of Concrete show takes place in February. Steve Skinner previews the event and looks at some of the products that will be launched. The World of Concrete show in 2010 will cover an area exceeding 90000 m2. ore than 1500 exhibitors will cover an area of 90000 m2 at the 36th running of the World of Concrete show to be held over 1 to 5 February 2010 at the Las Vegas Convention Centre, US. The show will feature several special product and action areas including a market place for materials and equipment, a stand- M Essential information Planning your visit to World of Concrete alone materials handling zone, a concrete repair and demolition area, a dedicated World of Masonry showcase and a specialist technology area. Following interest in the green construction market, a ‘Greensite’ exhibits area will be established in the central hall to show ecological building technologies and products along with interactive displays and video. Also in the central hall, following its successful debut earlier this year, will be the ‘New Product’ showcase, highlighting the industry’s newest products and technologies. Formwork SHOW OPENING HOURS Tuesday 2 – Thursday 4 February 2010: 9.30am – 5.00pm Friday 5 February 2010: 9.30am – 1.00pm SEMINARS Monday 1 – Thursday 4 February 2010: 8.00am – 5pm Friday 5 February 2010: 8.30 am – 10 am LOCATION Las Vegas Convention Centre, 3150 Paradise Road, Las Vegas, Nevada, US www.worldofconcrete.com Peri will show a range of its latest innovations at World of Concrete including its Maximo panel formwork for walls. The joint and tie arrangement adopted with the Maximo system reduces the number of tie connections by -20%, therefore saving time and improving concrete finish. Peri will also show its three-component Beamdeck aluminium beam slab formwork and its Variokit modular system for forming bridges and tunnels. Italy’s Faresin will exhibit its new aluminium Alugrix grid panels for slab formwork. The largest 1.5 x 1.1 m panel weighs just 20 kg, while the smallest of the five strong range measures just 750 x 375 mm and weighs 5.4 kg. > december 2009 internationalconstruction 49 ICON 1209 WOC Preview.indd 49 26/11/2009 11:07:01 You don’t have to be macho to manoeuvre this machine. But you’ll probably feel like it. al r med Silve ard n Aw Desig 09 AT 20 BATIM HTC - The market leader Are you in the process of installing new HTC’s grinding machines, tools and floor floors or renovating existing surfaces? solutions are constantly being developed. HTC will assist you in choosing the best The latest addition to the Industrialised- available treatment for your floor. series is HTC 1500 ixT, a ride-on machine Whether you have concrete, natural stone, that functions just as well in large areas as terrazzo, vinyl, granite or wood under your small. The HTC 1500 ixT is compact and feet, HTC will give you the best arguments easy to operate but powerful enough to to help you select the best HTC-method for handle everything from floor prep to polish- your specific flooring needs. Please browse ing concrete into HTC Superfloor™ quality. www.htc-floorsystems.com for more info. HTC Sweden AB Phone +46 (0)121-294 00 E-mail [email protected] www.htc-floorsystems.com Full page.indd 1 25/11/2009 12:08:10 WORLD OF CONCRETE Concrete in Vegas The joint and tie arrangement adopted by Peri’s Maximo system reduces the number of tie connections by -20%. ISC hydrodemolition robot. The width of the new power head can be increased and the traverse can be extended to give an operating width of 4 m. The most significant advance with the new robot is the removal of all sensors and electric cables from the front of the machine using the company’s intelligent sensing control (ISC). The new generation machine also features a new oscillation system, an easy to set lance angle and an improved and extended equal distance system (EDS) lance control to keep the jet close to the demolition surface. Hilti will debut its TE 1000-AVR breaker featuring low vibration and 21.7 Nm of energy from its 1600 W motor. An active cooling system reduces wear and a three chamber sealing helps to keep dust out of the tool. The TE 1000-AVR is compatible with an array of Hilti chisels including its pointed, narrow, flat, tamping, spade and TE-SP self-sharpening models. Aquajet will unveil its new generation Aqua Cutter HVD ISC hydrodemolition robot. Husqvarna’s compact DXR 250 lightweight demolition robot weighs 1630 kg and features a 4.8 m reach fixed arm. Doka will demonstrate its robust Framax Xlife framed formwork alongside its ergonomic Frami framed system that lifts easily on site without a crane. The Austrian manufacturer will also show its Staxo 100 load-bearing tower and a fully pre-assembled Dokamatic table. Also on view at the show will be Doka’s new box culvert formwork comprising rentable steel waling and telescopic spindles that can be sheeted with Framax Xlife, Frami and Top50 beam-formwork panels. Designed for box culverts of between 1.8 m and 3.6 m in height and with a span of between 2.4 m and 3.3 m, the new system features built-in temporary props to enable early stripping. Gamco will demonstrate its Dropshore shoring system constructed from lightweight aluminium beams and post shores. The aluminium beams interlock for on-site versatility and the entire system can be stored and transported in stackable racks. Gamco will also show its barrier forms based on an engineered rib frame that maximises strength while minimising weight to the extent that it can easily be handset by two people. Along with its formwork, Gamco will exhibit its reusable, adjustable joist hanger for the temporary hanging of joists to shore bridge decks, box culverts and other elevated concrete slabs. Demolition Husqvarna will launch its compact DXR 250 demolition robot, a smaller version of its existing DXR 310. The lightweight 1630 kg robot with a 4.8 m reach fixed arm is equipped with a 18.5 kW electric motor and is delivered with a multi-purpose dozer blade as standard. The unit’s remote control is mounted on a curved aluminium bar that the operator wears over the shoulder and features a 89 mm colour display with Bluetooth connectivity. Aquajet will unveil its new generation Aqua Cutter HVD Manoeuvrability Power Curbers will celebrate the 25th anniversary of its 5700 series by unveiling an optional ‘Max package’ for its 5700-C model. The package equips the machine with larger crawlers, all crawler steering and the facility to reposition the right post for pouring large variable barrier up to 2.4 m high as well as paving to a width of 3.65 m. The crawlers on the 5700-C-Max are 305 mm longer, are heavier duty and feature four rollers for increased stability. New low-speed crawler torque hubs keep the machine pouring at a steady crawl when handling large offset moulds. Further options include dual side pouring and a manifold for additional vibrator circuits. > LEFT: Italy’s Faresin will exhibit its new aluminium Alugrix grid panels for slab formwork. RIGHT: Caterpillar’s 907H wheeled loader features a skid steer style coupler. december 2009 internationalconstruction 51 ICON 1209 WOC Preview.indd 51 26/11/2009 11:07:20 WORLD OF CONCRETE Concrete in Vegas Hilti will debut its TE 1000-AVR breaker featuring low vibration and 21.7 Nm of impact energy. Power Curbers will celebrate the 25th anniversary of its 5700 series by unveiling an optional ‘Max package’ for its 5700-C model Ditch Witch will launch its RT80 fully hydrostatic trencher designed for operation in tight spaces. Case will launch its lightweight 650L crawler dozer at the show. The 55 kW tracked dozer has been designed for residential sites and confined work areas and features a compact design, isolationmounted dual path hydrostatic drive and two undercarriage options in the shape of the company’s sealed and lubricated Case Lubricated Track (CLT) or its Case Extended Life Track (CELT), featuring a large diameter hardened bushing. The 650L’s light weight makes it suitable for work in soft soil conditions, while its short track improves manoeuvrability and simplifies transportation. The optional cab is mounted in isolation from the main chassis to cushion against noise and vibration and an air suspension seat is available as an option. Caterpillar will debut its 907H wheeled loader to join its existing 906H and 908H models. The 52 kW variant features a skid steer style coupler, an auxiliary hydraulic system, two speed hydrostatic drive, differential locks on both axles and a parallellift Z-bar loader linkage. The 907H also features articulated steering for precise manoeuvrability and axle oscillation for traction in rough terrain. Available with a canopy, comfort cab or deluxe cab, the new model benefits from enhanced all round and work tool visibility. Alongside the debut appearance of its new generation 3.2 tonne, 25 kW E32 conventional tail swing compact excavator, Bobcat will show its two newest grader attachments in the shape of its 2.4 m and 2.7 m tools for large-frame loaders. The new graders have been designed for use with the company’s S250 and larger skid-steer loaders, the A300 all-wheel steer loader and the T250 and larger compact tracked loaders. The new attachments can be easily converted into laser graders through the mounting of receiver poles and laser receivers, which connect to the operating platform via CAN-bus. To complement the new attachments, two new laser transmitters from Trimble/Spectra Precision will also be on show. The GL412 single-slope model replaces Bobcat’s current 1242 model, while a GL422 dual slop transmitter with a handheld CR600 receiver as standard, will be available as a simplified option over Bobcat’s existing GL722, which will continue to be available as a deluxe option. Ditch Witch will launch its RT80 fully hydrostatic trencher designed for operation in tight spaces. Featuring a compact design and narrow wheelbase in combination with a 62 kW turbocharged diesel engine the RT80, which replaces the company’s RT75 model, has a top speed of 15.9 km/h and four torque/speed combinations. The new trencher is fitted with cruise control as standard, an easy-to-read control panel and an operator seat that swivels through 90° to enhance visibility. Rear steering is available as an option for a tighter turn radius and improved manoeuvrability. Treatment Doka’s Frami framed formwork dispenses with the need for crane time and now comes with Xlife sheeting. GMX will launch its environmentally friendly Ultra Shield single component fluid applied membrane designed for above grade vapour barrier and cavity wall spray applications. Curing to form a flexible, seamless barrier, the film provides exceptional elongation and water resistant capability over a wide variety of substrates including masonry block, concrete, stone and gypsum board. Adastra Technologies will unveil its new portable UV curing products in the shape of its Circa 2000 UV floor curing machine and its Starlet 300 hand-held device. The Circa 2000 features omni-directional movement and is fitted with two 76 mm rotating lamps that spin under the machine, while the Starlet 300 weighs just 900 g and is ideal for countertops and for patch and crack repair. More This preview represents a brief glimpse of just some of the products that will be on show in Las Vegas. To see all that’s new, visit the show from Tuesday 2 February. iC 52 internationalconstruction december 2009 ICON 1209 WOC Preview.indd 52 26/11/2009 11:08:14 03/2009 en Build on formwork expertise Strong in Civil Engineering y aturd a Gru Cost-effective forming of bridges and tunnels with Doka Doka offers rentable all-in solutions for cantilevering works, composite bridges and tunnel-building, all backed by comprehensive services. This makes Doka a capable and efficient partner in all areas of infrastructure construction, throughout the world. Doka composite forming carriage Cut & Cover construction method Mining construction method Doka cantilever forming traveller Doka GmbH Josef Umdasch Platz 1 3300 Amstetten, Austria Tel. +43 (0) 7472 605-0 Fax +43 (0) 7472 64430 E-Mail: [email protected] www.doka.com Full page.indd 1 25/11/2009 12:15:00 Experience the Progress. The new range of LB-Series Drilling Rigs. Made of reliable Liebherr standard components. Massive design for long lifetime. Advanced Technologies are our Business. Liebherr-Werk Nenzing GmbH P.O. Box 10, A-6710 Nenzing Tel.: +43 50809 41-473 Fax: +43 50809 41-499 www.liebherr.com Full page.indd 1 The Group 25/11/2009 12:23:10 EQUIPMENT Ditch Witch Machine show Ditch Witch introduced its latest trenching and trenchless machines at its ninth customer day held in Barcelona, Spain. Becca Wilkins reports. ore than 200 customers and dealers had the chance to view and test-drive new equipment from Ditch Witch at an event held at the company’s International Underground Systems factory in Barcelona. Making their international debut on the day were the JT100 Mach 1, the largest Ditch Witch horizontal directional drill (HDD), the RT45 and RT80 ride-on trenchers, the RT10 and RT12 walk-behind trenchers and the PR 100 pipe bursting unit. The Tier 3/Stage IIIA compliant RT45, an upgrade of the company’s RT40 trencher, features improved air filtration and new easy-to-read gauges in the operator’s station. The RT45 has a range of attachments including a centreline or dualposition trencher, vibratory plough, rotary saw, combination trencher/ plough, and backhoe. Ditch Witch said the new quiet engine allows the machine to be operated in noise-sensitive urban areas and this also means working conditions are improved for the operator. The RT45 includes a spacious operator’s station, intuitive controls and easily accessible M service points. Meanwhile, the new RT80, a utility-based, fully hydrostatic trencher with a compact footprint and 62 kW turbocharged diesel engine replaces the company’s RT75 trencher. With a top speed of 15.9 km/hour it is the fastest trencher in its class and it offers four combinations of torque and speed, making it adaptable to different ground conditions, Ditch Witch said. The RT10 and the RT12 walk-behind trenchers feature fully hydrostatic steering for easy handling, and come with a choice of high-flotation tires “for outstanding traction and stability” or heavy-duty tracks that oscillate. Options available for both units include a pin-on backfill blade that efficiently restores the trench after the product is installed. Another option, primarily for contractors, is the Roto Witch, an attachment that enables the operator to bore under pavements, driveways, and other obstacles. Trenchless The new JT100 Mach 1 – the company’s most powerful horizontal directional drill (HDD) – is equipped with a 200 kW engine. The machine is designed so that rotation, thrust, and drilling fluid flow can operate simultaneously at full power, which leads to faster job completion. With 445 kN of pullback and 16270 Nm of torque, the JT100 is a directional drill built for both long-range bores, such as river crossings, and installations of largediameter pipe. According to Ditch Witch the power of the JT100 allows for the The RT45 trencher from Ditch Witch is one of the new products from the company. addition of two optional features that can save the contractor significant time and money. The first is an onboard crane, which is used to load and unload pipe boxes, anchor the unit, and handle downhole tools, especially drill pipe. Ditch Witch said directional drills without an onboard crane require additional equipment, such as an excavator, to perform these functions. The second optional feature is an onboard anchor system that stabilises the machine on virtually any terrain. The JT100 is equipped with a large-capacity 870 l/minute fluid pump and larger than average hoses and fittings to help move drilling fluid downhole faster, therefore increasing productivity. Meanwhile, the PR100 pipe bursting system is the newest and most powerful of the company’s pipe bursting systems, which are Ditch Witch representatives, Scott Smith, international sales manager, Shan Kirtley, director of sales and marketing and Joe Smith Jr, European sales manager pictured in front of the new JT100 Mach 1 HDD. used to fracture or cut any type of water, sewer, or utility pipe and pull in new pipe of equal or larger diameter. The PR100 offers more efficient hydraulics, reduced power pack noise output and 906 kN of pullback. Product focus The Ditch Witch factory in Barcelona supports its European, Middle East and African dealers and as well as being used for training purposes it also allows customers to view the full-line of Ditch Witch equipment. Joe Smith Jr, European sales manager for Ditch Witch said the difficult market conditions of the past year have not deterred Ditch Witch from introducing new products in 2009 – the company has in fact launched nine new machines this year. He added, “We could have pulled back and stopped design and testing and waited a year, but we wanted to continue because it’s our feeling that 2010 is going to be a positive year in the industry and when our customers start buying products to be able to handle the upturn we want them to have the best there is.” iC december 2009 internationalconstruction 55 ICON 1209 Equipment.indd 55 26/11/2009 11:09:36 EQUIPMENT Liugong Liugong’s largest loader The biggest loader made in China was unveiled at BICES, but the boom in the equipment market may be over. iugong used last month’s BICES exhibition in Beijing, China to launch its largest wheeled loader to date. The 899 III features a 391 kW Tier 3/Stage IIIA compliant engine, and with a bucket capacity of 6.4 m3 to 10 m3, it is the largest wheeled loader made in China. The machine has an operating weight of 48 tonnes. Despite being relatively unknown compared to the likes of Caterpillar, Komatsu and Volvo, the size of the Chinese market is such that Liugong is one of the world’s largest wheeled loader manufacturers. According to company president Zeng Guang’an, Liugong’s domestic market share has grown by +3% this year to 23%. He puts company global market share at 17%. The reason for this is the sheer size of the Chinese wheeled loader market. Data from Off-Highway L Research forecasts that the Chinese wheeled loader market will hit 125000 units this year – that is more than three times the demand of the rest of the world. But the steep growth that has driven demand in China may be coming to an end according to Mr Zeng. “The Chinese market is already too big – that’s my opinion. In the next two years I think the market will not be bad, but some products will come down,” he said. Commenting on the wheeled loader segment he added, “This year the wheeled loader market will be down at least -20%, and next year perhaps -5%. Our customers’ industries have changed, and that has affected demand.” In conclusion, Mr Zeng added, “The construction equipment population in China is more than 2 million, maybe 3 million. It’s huge.” iC DOWNLOAD THIS MAGAZINE NOW! DECEMBER 2009 Vol 48 No10 international construction A KHL Group publication www.khl.com REGION Latin America p25 EQUIPMENT Earthmoving p41 Delivered instantly anywhere in the world! Archiveable Searchable Direct internet click-through for even more information! SECTOR Concrete p31 p3 31 ICON 1209 Front Cover.indd 1 26/11/2009 10:43:02 For more details and to register for your own, free, digital copies go to: Test Concrete Slabs, Footings, Pavements, Walls, Tunnel Linings. How Thick? Defect Free? ACT TO FIND OUT! www.khl.com 56 internationalconstruction december 2009 KHL Group quarter filler.indd 1 ICON 1209 Equipment.indd 56 26/11/2009 11:10:03 26/11/2009 11:11:39 rete. c n o C f o d l r to Wo n r u t H G U e TO h t , h g u o t s t ing ge o g e h t n e h W “ “ Now is a good time to invest in my team. World of Concrete seminars keep us competitive and informed to help us win new business. - John Haines, Hyde Concrete Annapolis, Maryland February 2-5, 2010 | Seminars: February 1-5 Las Vegas Convention Center | Las Vegas, Nevada www.worldofconcrete.com CertiÀed by the U.S. Department of Commerce International Buyer Program source code: IC Expert-Led Seminars | Earn a Master Certikcate | 90-Minute and 3-Hour Sessions | Targeted Educational Tracks Full page.indd 1 25/11/2009 12:24:16 S U BS C RIP T IO N THE ONLY WAY TO GUARANTEE YOUR REGULAR COPY FORM Subscribe NOW and receive the following: plus DECEMBER 2009 Vol 48 No10 international construction ✔ FREE CD ROM GIFT – The KHL digital magazine archive – valued at US$95.00 All KHL’s magazines and directories produced in a calendar year on one searchable CD ✔ FREE GIFT – YELLOW BOOK – valued at US$50.00 The global construction equipment buyers’ guide yellow BOOK ✔ FREE GIFT – CLASSIC CONSTRUCTION 09 0 9 SERIES BOOK – valued at US$69.50 Choose one of four books from KHL’s Classic Construction Series Concrete ✔ AIRMAIL DELIVERY FREE GIFTS Paper copy delivered direct to your desk worth over U ✔ DIGITAL ISSUE S$200 Direct to your computer on the day of publication ✔ MONEY BACK GUARANTEE A KHL Group publication www.khl.com REGION Latin America p25 EQUIPMENT Earthmoving p41 plus £250 – US$440 – €320 the global construction equipment buyers’ guide SAVE 10% SECTOR ; @J p31 p3 31 price: £25.00, US$50.00, €37.50 YB09 Front Cover.indd 1 8ZZ\ :fej jj@ek\ieX ;\df kilZk`fe< k`feXc @ek\ c`k`fe lifg\ I\ZpZ @ek\ieieXk`feXc c`e^ @ek\ie Xk`feXc :fejk Jg\ Xk`feXc Z`Xc`q\[ :iXe\ ilZk`fe KiXejg j . fik : ( $ ; C@ 9 I @> @K 8 8 I P C @J J ) ' ' . 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Therefore the price you pay is subject to exchange rate fluctuations as determined by your card issuer Postcode/Zip: Card No: Tel: Expiry Date: the last 3 digits on the reverse of your card ■ Customers using bank transfers are requested to quote a subscriber number or company name. 3 Digit Security Code: Fax: E-mail: Website: Full page.indd 1 ICON PAID subs 09.indd 1 Signature: ■ Please invoice me NatWest, 1 St. James Sq, Wadhurst, East Sussex TN5 6BH, United Kingdom Account: KHL Group LLP - Subscriptions Sort Code: 60-22-15 BIC/Swift: NWBKGB2L £ a/c no: 65529189 IBAN: GB41NWBK60221565529189 € a/c no: 68509871 IBAN: GB04NWBK60720468509871 $ a/c no: 68509898 IBAN: GB51NWBK60730168509898 VAT Number: GB725177334 VISA/AMEX/MASTERCARD/DINER/SWITCH/DELTA Country: BANK TRANSFER Customers who wish to pay by Bank Transfer should use the following account details: Please invoice my company 26/11/2009 11:15:11 26/11/2009 11:13:34 Classified CURRENT INVENTORY (1) 170 Ton 2007 Demag AC140 - $950,000 300 Ton 1999 GROVE GMK6300B - $1,250,000 (2) 200 Ton 1998-1999 LIEBHERR LTM1160/2 - P.O.R. (2) 90 Ton 1999 LIEBHERR LTM1080/1 - $500,000 each ALL CRANES PRICED ABOVE INCLUDE DELIVERY TO PORT OF HOUSTON E-mail: [email protected] Tel: +1 714-228-1285 • Fax: +1 714-228-9920 www.coltoncranecompany.com WE WOULD LIKE TO TAKE THE OPPORTUNITY TO INTRODUCE OURSELVES AS BEING INTERNATIONAL DEALERS OF... To advertise in the January-February issue of n ALL TERRAIN CRANES International Construction n CRAWLER CRANES please contact Lynn Collett on: n ROUGH TERRAIN CRANES Tel: +44 (0)1892 786219 n CRANE HIRE n SPARE PARTS Fax: +44 (0)1892 786258 E-mail: [email protected] TEL : +31 38 3762856 FAX : +31 38 3764665 EMAIL: [email protected] www.hilstcranes.com december 2009 internationalconstruction 59 Classified.indd 59 25/11/2009 15:24:57 Tailored to hit harder The latest addition to the range of Sandvik's hydraulic hammers on offer is BR2577. A key feature of BR2577 is its flexible design that allows customers to choose from a range of options to tailor their hammer to suit their application, material and budget. This flexibility ensures that the hammer is always to the latest and most appropriate configuration as application requirements vary. Two main features of all hammers from the Sandvik family, durability and reliability, are fully integrated into the design of the new BR2577. www.sandvik.com Full page.indd 1 25/11/2009 12:24:58