KMT 2012 Catalog - Kalamazoo Machine Tool
Transcription
KMT 2012 Catalog - Kalamazoo Machine Tool
KALAMAZOO MACHINE TOOL HORIZONTAL BANDSAWING MACHINES CIRCULAR SAWING MACHINES Manual bandsaws . . . . . . . . . . . . . . . . . . . . .2 Semi-automatic bandsaws . . . . . . . . . . . . . .3 Large Semi-automatic bandsaws . . . . . . . . .4 Double Column bandsaws . . . . . . . . . . . . . . .5 Fully Automatic bandsaws . . . . . . . . . . . . . . .6 Heavy Double Column bandsaws . . . . . . . . .7 Accessories . . . . . . . . . . . . . . . . . . . . . . . .8, 9 Manual pivoting coldsaws . . . . . . . . . . . . . .10 Vertical column coldsaws . . . . . . . . . . . . . . .11 Semi-automatic coldsaws . . . . . . . . . . . . . .12 High speed circular saws . . . . . . . . . . . . . . .13 Fully automatic coldsaws . . . . . . . . . . . . . . .14 Fully automatic high speed saws . . . . . . . . .15 Fully automatic CNC operation . . . . . . . . . .16 You can see all the machines demonstrated on youtube.com/kmtsaw Kalamazoo Machine Tool Manual Semi-Automatic Fully Automatic Models Catalog 2012 Autocut Bandsaws For structurals and solids, up to the maximum machine capacity H235 & H275 Autocut are small but powerful, easily miters up to 60 degrees right. H310 M & H350 M Autocut are heavier production models, with double mitering capability, 45 degrees left and 60 degrees right. Model H235 8” Capacity Model H310M 10” Capacity Model H350M 12” Capacity Model H275 10” Capacity Shown with optional measuring system SPECIFICATIONS SIZE CAPACITY See below for details BLADE DRIVE HP BLADE SPEEDS BLADE SIZE MATERIAL WORKING HEIGHT From floor to table top COOLANT TANK CAPACITY VISE OPENING MACHINE WEIGHT MACHINE DIMENSIONS AVAILABLE ELE CTRICALS CAPACITY DETAILS 90 DEGREES 45 DEGREES LEFT 45 DEGREES RIGHT 60 DEGREES RIGHT 2 H235 H275 8" 1 65- 320 fpm •" x 8' 7" 10" 2 65-320 fpm 1" x 10' 1" H310 M 10" H350M 12" 2 60-360 fpm 1" x 9' 1" 3 60-360 fpm 1" x 11' 1" 35!" 37" 37" 37" 1 Gal 9" 600 lb. 28" x 47" 115v 1Ph 4 Gal 11" 750 lb. 33" x 59" 220v 1Ph 4 Gal 12" 850 lb. 38" x 66" 3 Phase 5 Gal 13•" 1500 lb. 60" x 72" 3 Phase 8#" n/a 5" 2 •" 10" n/a 7" 4" 10" 6!" 8!" 5!" 12" 10" 10" 6#" Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. Semi-Automatic Bandsaws For production sawing of solid materials and structurals Fully hydraulic, H310SA and H400SA provide increased productivity with full cycle operation Model H310SA 10” Capacity Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full Coolant System Full Blade Guarding Operators Manual Parts List/Schematics Tool kit Model H400SA 12” Capacity SPECIFICATIONS H310 SA H400SA SIZE CAPACITY 10" 12" See below for details 3 BLADE DRIVE HP 2 BLADE SPEEDS 60-360 fpm 60-360 fpm All models infinitely variable 1" x 9' 1" 1¼" x 13' 2" BLADE SIZE MATERIAL WORKING HEIGHT 37½" 37" From floor to table top 5 Gal 5 Gal COOLANT TANK CAPACITY VISE OPENING 12½" 13¾" MACHINE WEIGHT 1000 lb. 1700 lb. 60" x 72" MACHINE FLOOR DIMENSIONS 34" X 44" AVAILABLE ELECTRICALS 3 Phase 3 Phase CAPACITY DETAILS 12" 90 DEGREES 10" 6" 10" 45 DEGREES LEFT 8" 10" 45 DEGREES RIGHT 5" 6½" 60 DEGREES RIGHT Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 3 Semi-Automatic Bandsaws For production sawing of solid materials and structurals Double Mitering 60 degrees left, 60 degrees right Saw frame canted 5˚ Semi-automatic horizontal bandsaws allow quick and easy setup and operation. Major components are massive for solid, vibration-free production cutting. Machine operation is full cycle, semi-automatic. Material size is automatically sensed by the sawframe. With the push of a single button, the vise clamps, sawframe makes the cut at preset rate, automatically returns to clear workpiece, vise opens, ready for the next cut. Production sawing can be very fast! Fully hydraulic, with free-standing operators console that may be conveniently placed in the most advantageous operator location. Model KS450 14” Capacity Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff Blade tension indicator Broken blade shutoff Blade cleaning brush Infeed & outfeed material support rollers TEFC 3 phase drive motor Totally enclosed worm gear transmission Full Coolant System, Flushing hose Full Blade Guarding Operators Manual/Parts List/Schematics Tool kit Model KS600 20” Capacity SPECIFICATIONS SIZE CAPACITY See bellow for details BLADE DRIVE HP BLADE SPEEDS All models infinitely variable BLADE SIZE MATERIAL WORKING HEIGHT From floor to table top COOOLANT TANK CAPACITY VISE OPENING MACHINE WEIGHT FOOTPRINT AVAILABLE ELECTRICALS CAPACITY DETAILS 90 DEGREES 45 DEGREES LEFT 60 DEGREES LEFT 45 DEGREES RIGHT 60 DEGREES RIGHT 4 KS 450 14" KS 600 20" 3 60-360 fpm 4 60-360 fpm 1¼" x 13' 11" 33" 10 Gal 18" 2200 lb 55" X 77" 3 Phase 1¼" x 17' 5" 31¾" 14" 12" 6" 12" 8" 20" 17" 9" 17" 12" 15 Gal 24" 3200 lb 60"x 98" 3 Phase Sawframe canted 5˚ allows sawblade to freely and easily cut through the bottom of structural section without vibration, binding, or slowdown of sawing rates. Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. Semi-Automatic and Fully Automatic Bandsaws For production sawing of solid materials and structurals Models H6A-NC and H6 SA Double column mitering bandsawing machines. Both feature a canted (6 degrees) sawframe. Mitering from 0-60 degrees. All functions are fully hydraulic, with free-standing operators console that may be conveniently placed in the most advantageous operator location. Sawfeed controls are done with precision control valves. The H6A-NC barfeed is a true shuttle-vise machine. The machine is fully programmable to automatically program and store jobs for later recall. Two saw vises on the infeed side ensure the material is clamped and never released during all feeding and sawing operations. Barfeeder travels on linear guides, and driven by heavy duty ball screw for maximum accuracy. Both feeder vise jaws clamp & unclamp, to facilitate crooked material. Scrap remnant end; a short 4''. Operation is straightforward and logical. The machine may be used as a single cut (semi-automatic) or fully automatic machine to repetitively cut your material to length. You program the length, size of material, blade speed and quantity at the keyboard. Model H6 A-NC SPECIFICATIONS Blade Drive Blade Speeds Blade Size Material Work Height Vise Opening Machine Weight Footprint Electricals Capacity Chart 90 Degrees 45 Degrees 60 Degrees H6 SA 5HP 60-360 FPM 1¼" X 17' 5" H6 A-NC 7HP 60-360 FPM 1¼" X 17' 5" 32¼" 23½" 32¼" 23½" 4000 Lbs 49" x 112" 3 Phase 5100 Lbs 104" x 112" 3 Phase H6 SA 20" 17½" 9½" H6 A-NC 20" 17½" 9½" Model H6 SA Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 5 Fully Automatic For production Fully automatic, fully hydraulic heavy one piece unified construction for superb alignment and accuracy. Mitering is manual, up to 60 degrees. H400A-NC provides quick & easy setup and memorization of frequently run jobs. Model H400A 12” Capacity SPECIFICATIONS Size Capacity Blade Speeds Blade Width Blade Length Blade Tension Blade Guides Vises Feeder Stroke (1 feed) Max Automatic Length Approx. Leftover Matr. Feed Accuracy Blade Drive Hydraulic Drive Hydraulic Tank Coolant Tank Work Height Weight Capacity Details 90 Degrees 45 Degrees 60 Degrees Machine Dimensions Across Front Front to Back 6 H310A H400A, H400A-NC 10" 12" 60-360 fpm 60-360 fpm 1" 1¼" 9' 1" 13' 2" Manual tension w/ tension indicator Carbide Carbide Hydraulic Hydraulic 20" 20" unlimited unlimited 8" 5" +/- 0.008" +/- 0.008" 2HP 3HP 1½ HP 1½ HP 5 Gal 5 Gal 10 Gal 10 Gal 37" 37" 1700 lb 2100 lb 10" 8" 5" 12" 10" 6½" 73" 68" 86" 70" Standard Equipment Model H310A One HSS bi-metal sawblade 10” Capacity Low-volt control View of infeed Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full coolant system Full blade guarding Operators Manual/Parts List/Schematics Tool kit Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. Horizontal Bandsaws sawing Model XT320 A-NC This double column bandsaw machine brings technology and production together. Intuitive controls along with precision cutting give the XT320 an advantage over the competition. The automatic material sensor ensures easy operation and keeps setup time at a minimum. The XT320 A-NC design and construction features that stand out among the competition: Our blade is longer and bandwheels bigger than comparable machines, resulting in less blade fatigue. Our leftover material remnant is shorter than most comparable machines. Our sawframe has a double arch construction which dampens vibration and has greater strength, less flexing, less vibration, and greater blade life. Our blade guides are carbide (of course) but we also use large diameter bearings to remove the initial blade twist, giving us the most frictionfree blade guides on the market today. At the same time providing very rigid blade support for precise and true sawing. Our machine automatically detects the cutoff point and the material height, eliminating two of the settings that must be made by the operator on most competitive machines. XT320 A-NC SPECIFICATIONS Blade Drive Blade Speeds Blade Size Feeder Vise Stroke Feeder Accuracy Remnant End (min) Work Height XT 320 A-NC 5HP 60-360 FPM 16' 9" x 1¼" 78" +/- 0.004 3" 30 ½" Machine Weight 4800 Lbs Footprint 95" x 72" Electricals 3 Phase Capacity Chart Round Rectangle XT 320 A-NC 12" 12" x 13" Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 7 CONVEYORS and MEASURING SYSTEMS Freestanding Roller Conveyors 5' and 10' lengths available Custom worktable/conveyor w/micro-adjustable legs, mounted to machine. Cover plates between rollers provide worktable surface 72" and 144" lengths available Custom Roller Conveyor w/microadjustable legs, mounted to machine, 5' and 10' lengths available. Custom worktable/conveyor with Accu-cut custom length system stop with scale, micro-adjustable legs 72" and 144" lengths available KALAMAZOO QUICK STOP The Kalamazoo Quick Stop easily attaches to any conveyor system making fast and accurate cuts possible. Available in any length the quick stop is one of the most versatile stops on the market today. The stop quickly zeros against the saw blade and the display can toggle between inch and metric. Advantages of the Kalamazoo Quick Stop • Quick mounting T slot for attaching to almost any surface • Customizable digital readout with long lasting AAA batteries • Zero in any position • Quick lock handle for securing carriage 8 The Kalamazoo Quick Stop is available two ways, with conveyors or ala cart. Over length of system is 8" longer than what is ordered. ACCESSORIES Laser line - fits any bandsaw model H 310M and above Pneumatic Top Clamp Semi-automatic models only Chip Vac - 1100 CFM and designed to collect up to 85% of chips. Attaches to either CT 350 SA or CT 350 A-NC, can be attached to CT 350 AV for an additional charge Footswitch Semi-automatic models only Vertical Side Guide Rollers For Custom Conveyors only 9 Hinge type machines are generally not considerd production machines, but may be used in production under carefully considered applications. Manual Co For tubes, pipes, light structura Hinge Type Machines Kalamazoo Machine Tool 10 Great Reasons for Buying a Circular Saw Price - Economical purchase price Simple Operation Uncomplicated and very easy to understand and use Maintenance - Proper maintenance is simple, and very little required Size - Compact and take up very little room in your shop Cost Per Cut - Saw blades can be resharpened and retoothed Finish - High quality surface finish with burr free cuts Squareness of Cut - Saw blade is a very rigid tool holding very accurate squareness tolerances Time of Cut - Circular saw cutting times are very fast Miters and Angles - Easy and accurate with minimum set up time Versatility - The above listed characteristics make this machine the most versatile in your shop Model C250 Bench Mounted Model C315/350 Model C300 S P E C I F I C AT I O N S Construction Type Max Blade Horsepower C250 C300 C315/350 Hinge Type Hinge Type Hinge Type 10" (250 mm) 12" (300 mm) 14" (350 mm) 1 HP 3 HP 50 50 1-Phase RPM 3-Phase 2-speeds RPM 3.5 HP Infinitely Variable 24-105 52 & 104 33 & 66 30 & 60 Coolant Capacity 11/2 Gallons 2 Gallons 3 Gallons Spindle Diameter 32 mm 32 mm 32 mm Max Vise Opening 4" 61/4" 61/4" 36.75" 38.50" 39.75" 16" w x 18" deep 20" w x 22" deep 23" w x 24" deep 200 lb 400 lb 650 lb Material Working Ht. Floor Footprint Shipping Weight Capacities (in.) Examples of cut materials 10 90° 3" 2 3/4" 3 1/2" x 11/4" 4" 31/2" 4 3/4" x 3" 4" 45° l N/A N/A N/A 3" 2 /4" 3" x 2 /4" 3 /4" 3 /4" 3 3/4" x 3 3/4" 45° r 2 /4" 2 /4" 2 /4" x 2" 3 /2" 2 /4" 3 3" x 2 /4" 3 /4" 3 3/4" 3 3/4" x 3 3/4" 60° r N/A N/A N/A N/A N/A N/A N/A N/A 3 1 1 1 3 3 3 Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 3 3 3 3/4" 3 3/4" x 5" 3 N/A l d Saws ls . . . . . . . . . . . . . .for heavy sections and solids Vertical Column Machines Vertical column machines provide the construction that is the most stable of all cold saws. This means superior sawframe guidance and vibration-free sawing, and greater accuracy throughout the entire life of the machine. The sawframe is quickly and accurately swiveled to any angle up to 45 degrees left or 60 degrees right, with a highly visible scale for optimum accurately returning to zero. The sawframe feed is rack & pinion which means you can easily pull through heavy workpieces effortlessly. The Model C316 is a step up from hinge type construction and may be used for production of tubes and profiles and small solids. The Model C370 may be used to cut solid mild steel to the maximum capacity. S P E C I F I C AT I O N S Model C316 C316 C370 Construction Type Vertical Column Vertical Column Max Blade 121/2" (315 mm) 141/2" (370 mm) 2.5 HP 4 HP Horsepower 1-Phase RPM N/A N/A 17 & 33 18 & 36 Coolant Capacity 5 Gallons 5 Gallons Spindle Diameter 40 mm 40 mm Max Vise Opening 71/8" 71/8" 3-Phase 2-speeds RPM Material Working Ht. Floor Footprint Shipping Weight 36.25" 36.25" 25" w x 31" deep 25" w x 31" deep 800 lb 900 lb Capacities (in.) 90° 4" 3 1/4" 3 3/4"x 5 3/4" 4" 4" 45° l 4" 3 1/4" 3" x 4" 4" 4" 4" x 5" 3 1/4" 3" x 4" 4" 4" 4" x 5" 3" 2 3/4" x 3" 4" 4" 3 1/2" x 3 1/2" 45° r 60° r /2" 1 4" x 7" Model C370 Standard Equipment One HSS bi-metal sawblade Low-volt control Low-volt/undervolt shutoff TEFC 3 phase drive motor Totally enclosed worm gear transmission Full coolant system Full blade guarding Operators manual Parts list/schematics Tool kit Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 11 Semi-Automatic Coldsaws For Production Sawing Models C320SA and C360SA vertical column cold saws are equipped with simple economical controls for high volume sawing. The operators console is simple and setup is easy. Model C320SA Model C360SA S P E C I F I C AT I O N S Max Blade Diam. Horsepower Spindle RPM (2 speed) Infinitely Variable Coolant Capacity Spindle Diameter Max Vise Opening Material Working Ht. Floor Footprint Air Requirements Shipping Weight Capacities (in.) C360 & C370SA-V 2 /2 HP 4 HP 12 /2" (315mm) 17 & 33 18 & 36 (C360) 13-89 (C370SA-V) 5 gallons 5 gallons 40 mm 40 mm 7 /8" 71/ 8" 1 36.25" 36.25" 25" w x 31" deep 60-100 psi, 2 cfm 900 lb 4" 3 1/4" 3" x 5 3/4" 45° r 4" 3 1/4" 3" x 4" 60° r 141/2" (370mm) 1 90° 45° l 12 C320SA 1 4" 3 1/2" 3 1/4" 3" 25" w x 31" deep 60-100 psi, 2 cfm 1000lb (C360) 1200 lb (C370) 4" 4" 4" x 7" 3" x 4" 4" 4" 4" x 5" 2 3/4" x 4" 4" 4" 3 1/2" x 3 1/2" 4" 4" 4" x 5" Model C370SA-V The Model C370 SA-V machine is the ultimate semi-automatic production sawing machine. A full control system provides important sawing data such as: Blade drive amps during operation Blade life Cycle Timer Piece Counter Digital Blade Speed Readout Diagnostics Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. High Speed Circular Saws For Non-Ferrous Materials CT350AV Manual with Air Vises Model CT350 allows inclined cutting, making accurate compound miters possible, up to 45°. The CT 350 Series Machines are high speed circular saws for aluminum extrusions and other non-ferrous materials. These machines feature swiveling capability for mitering and swiveling/tilting capability for compound mitering. Model CT 350 AV - Manual sawing operation with two quick clamping of air vises. Model CT 350 SA - Semi-automatic operation, with air over hydraulic system providing optimum sawing rates with minimum effort by the operator. Optimum cutting rates are yielded with controls over the sawing pressure and sawing speed. Air vises are equipped with infinitely variable clamping pressure to prevent distortion of structurals. S P E C I F I C AT I O N S Maximum Vise Opening Vises Blade Speeds (2) Blade Specifications Motor Work Height Net Weight Machine Dimensions Across Front Front to Back Height Recommended Capacities Round @45º right @45º left @45º vert. left Square @45º right @45º left @45º vert. left Rectangular @45º right @45º left @45º vert. left CT 350 AV 8.0" Two Air Vises 1800 & 3600 14" (350MM) Blade Drive – 2.5 H.P. 34.25" 550 pounds CT 350 SA 8.0" Two Air Vises 1800 & 3600 14" (350MM) Blade Drive – 2.5 H.P. 34.25" 700 pounds 32" 36" 64" 43" 36" 64" 4.75" 4.5" 4.5" 3.0" 4.5" 4.0" 4.0" 2.75" 3.5" x 7.5" wide 2.75" x 5.9" 2.75" x 5.9" 2.75" x 7.0" 4.75" 4.5" 4.5" 3.0" 4.5" 4.0" 4.0" 2.75" 3.5" x 7.5" wide 2.75" x 5.9" 2.75" x 5.9" 2.75" x 7.0" Model CT350SA Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 13 Fully Au Circular Sawi FULLY AUTOMATIC COLDSAW For Ferrous Materials The C370A-NC is a rugged, heavy-duty vertical column circular sawing machine. Vertical column constructions provides extremely stable saw frame guidance and stability with vibration free sawing! Infinitely variable blade speeds offer flexibility to fine tune the settings for sawing even the most difficult materials. The C370A-NC operators control is the easiest to use programmable saw control on the market. Model C 370 A-NC AUTOMATIC CIRCULAR COLDSAW RECOMMENDED CAPACITIES Round . . . . . . . . . . . . . . .4" @45° right . . . . . . . . . . . .4" @45° left . . . . . . . . . . . . .4" @60° right . . . . . . . . . . . .4" Square . . . . . . . . . . . . . . .4" @45° right . . . . . . . . . . . .4" @45° left . . . . . . . . . . . . .4" @60° right . . . . . . . . . . . .3.5" Rectangular . . . . . . . . . .3.5" x 7" wide @45° right . . . . . . . . . . . .4.75" x 3.5" @45° left . . . . . . . . . . . . .4.75" x 3.5" @60° right . . . . . . . . . . . .3.5" x 3.5" SPECIFICATIONS Maximum Vise Opening . . . . .71/8" Vises . . . . . . . . . . . . . . . . . . . . . . .Pneumatic, infinitely variable clamping pressure Weight Capacity . . . . . . . . . . . .1000 lbs Blade Spindle Speeds . . . . . . .13-89 rpm, infinitely variable Blade Specifications . . . . . . . . . . . . . .121/2" (315mm) thru 14.5" (370mm) Blade Mounting Specifications . . . . . . . . . . . . . .40mm Arbor, with 2 pins, 10mm on 63mm bolt circle Sawing Force . . . . . . . . . . . . . . .Infinitely adjustable Motors . . . . . . . . . . . . . . . . . . . . . .Blade Drive 4 HP/Coolant 200 watt Work Height . . . . . . . . . . . . . . . .35.25" Automatic Feed Lengths . . . . . . . . . . . . . . . . . . . .1/8" to 20" (with 1 feed) 1/8" to infinite (with multiple feeds) Barfeed Accuracy . . . . . . . . . . .±0.005" Leftover Material Length . . . . . . . . . . . . . . . . . . . . . .5" Coolant Capacity . . . . . . . . . . . .5 gallons Net Weight . . . . . . . . . . . . . . . . . .1875 lbs Machine Dimensions . . . . . . . . . . . . . . . .across front, 98"; front to back, 36"; height, 64" Note: Design specifications subject to change without notice 14 Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. STANDARD TEFC MOTORS FULL GUARDING DISCONNECT PRESSURE REGULATOR VARIABLE VISE PNEUMATIC 6’ OF INFEED OPERATOR MANUAL tomatic ng Machines FULLY AUTOMATIC HIGH SPEED CIRCULAR SAW For Non-ferrous Materials The CT 350 A-NC is a high speed circular sawing machine designed for high production rates of aluminum extrusions, small aluminum solids, and other non-ferrous materials. A carbide tipped sawblade and spray mist coolant routinely yield rms 50 quality cuts. Double vising provide safety and quality. Model CT 350 A-NC AUTOMATIC HIGH SPEED CIRCULAR SAW EQUIPMENT • LOW VOLT CONTROL • FULL COOLANT SWITCH /OILER-WATER SEPARATOR CLAMPING TOP CLAMP CONVEYOR /PARTS LIST RECOMMENDED CAPACITIES Round . . . . . . . . .4.75" @45° right . . . . . . .4.5" @45° left . . . . . . . .4.5" @60° right . . . . . . .3.0" Square . . . . . . . . .4.5" @45° right . . . . . . .4.0" @45° left . . . . . . . .4.0" @60° right . . . . . . .2.75" Rectangular . . . . .7.5" x 3.5" wide @45° right . . . . . . .5.9" x 2.75" @45° left . . . . . . . .5.9" x 2.75" @60° right . . . . . . .7.0" x 2.25" SPECIFICATIONS Maximum Vise Opening . . . . . .8.0" Vises . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic, infinitely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .variable clamping pressure Weight Capacity . . . . . . . . . . . . . .880 lbs Blade Speeds . . . . . . . . . . . . . . . .3600 RPM Blade Specifications . . . . . . . . .14" (350MM) Sawing Force . . . . . . . . . . . . . . . .Infinitely variably adjustable Saw Frame Cycle Time . . . . . . .raise, full stroke in 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .seconds; lower in 4 seconds Barfeed Cycle Time . . . . . . . . . .full stroke,s 6 seconds Motors . . . . . . . . . . . . . . . . . . . . . . .Blade Drive 3 HP Work Height . . . . . . . . . . . . . . . . .39.75" Automatic Feed Lengths . . . . .1/8" to 20" (with 1 feed) 1/8" to infinite (with multiple feeds) Barfeed Accuracy . . . . . . . . . . . .±0.005" Leftover Material Length . . . . . . . . . . . . . . . . . . . . . . .8" Coolant Capacity . . . . . . . . . . . . .5 gallons Net Weight . . . . . . . . . . . . . . . . . . .1600 lbs Machine Dimensions . . . . . . . . .across front – 98" front to back – 52" height – 77" Note: Design specifications subject to change without notice Capacities shown are max round material. Each individual cutting job must be considered with regards to type and shape of material, and quantity of pieces per day. 15 Basic Operation Overview of Controls The group on the RH side are as follows: Sawvise clamp (1) Sawvise unclamp (2) Sawframe raise (3) Sawframe lower (4) Memory point (SET) for upper travel of sawblade (material height) (5) Memory point (SET) for lower travel of sawblade (cutoff point) (6) 8 The group of four buttons at the LH side are as follows: Feeder Feeder Feeder Feeder 10 3 2 5 vise clamp (7) unclamp (8) vise travel forward (9) vise travel reverse (10) Semi-Automatic Operation Setting saw vise • Push vise unclamp button • Place material in vise, close handwheel to material, then open again about 1/8" • Push vise clamp button to clamp material in vise Setting Material Height • Push “raise” button until sawframe is at desired height for material to be cut • Push & hold memorize button. You will see the arrow adjacent to it jump to the same position as the sawblade (1) Setting Material Depth (cutoff point) • Push lower button until sawframe is at desired cutoff point • Push & hold memorize button. You will see the arrow adjacent to it jump to the same position as the sawblade (2) Setting Blade Speed The blade speed is set in accordance with the material you wish to cut (3) Fully Automatic Operation Push F2 (Library of programs) On the following screen, you can see 3 programs. The first one is 001, the second one is ABC, and the third one is KZO. Once you are in the library of programs, you can do one of the following: • F1 - Create a new program • F2 - Delete an existing program • F3 - Delete all programs • F4 - Move to end of list (your list will eventually get quite long) • F5 - Move to the beginning of list Scroll through to the program KZO, then press PGM. Following is an example of a program KZO displayed. You can see that you are in PGM mode, as the icon in the upper left hand corner is a single page (1) The information shown, from left to right is as follows: • KZO - The name of the program • VEL 3 - The speed of the barfeeder • -D- not used at this time Kalamazoo Machine Tool Co. Inc. 6700 Quality Way Portage, MI 49002 (269) 321-8860 • Fax (269) 321-8890 WWW.KMTSAW.COM 7 9 1 1 2 6 4 4 3 Cycle Control Cycle start button (4) initiates one complete sawing cycle. The sawframe begins the cut at the top SET point, completes the cut, and returns to the same top SET point. The coolant will automatically come on during the sawing cycle and automatically shut off at the end of a cycle. • 45% - a reference to the position of lower SET point • 50% - a reference to the position of upper SET point The following numbers: 1 12.000 6 2 9.000 50 Mean that this program will cut 6 pieces 12” long, followed by 50 pieces, 9” long Automatic Startup • Go to F2 (Library) • Scroll to job desired • Push PGM (to call up job), and inspect parameters OR • Push RUN (to prepare to start) Note: after you enter RUN you will see the symbol in the upper left hand corner that indicates ready for fully automatic operation, and it will not be possible to enter any more data without going back to previous screen. When ready, push Cycle Start. The next message you will receive is to ask you if you want a Face Cut; Yes or No. If you want to make a trim cut on the end of your bar, push F1 (YES). Kalamazoo Machine Tool 2012
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