KMT 2012 Catalog - Kalamazoo Machine Tool

Transcription

KMT 2012 Catalog - Kalamazoo Machine Tool
KALAMAZOO MACHINE TOOL
HORIZONTAL BANDSAWING MACHINES
CIRCULAR SAWING MACHINES
Manual bandsaws . . . . . . . . . . . . . . . . . . . . .2
Semi-automatic bandsaws . . . . . . . . . . . . . .3
Large Semi-automatic bandsaws . . . . . . . . .4
Double Column bandsaws . . . . . . . . . . . . . . .5
Fully Automatic bandsaws . . . . . . . . . . . . . . .6
Heavy Double Column bandsaws . . . . . . . . .7
Accessories . . . . . . . . . . . . . . . . . . . . . . . .8, 9
Manual pivoting coldsaws . . . . . . . . . . . . . .10
Vertical column coldsaws . . . . . . . . . . . . . . .11
Semi-automatic coldsaws . . . . . . . . . . . . . .12
High speed circular saws . . . . . . . . . . . . . . .13
Fully automatic coldsaws . . . . . . . . . . . . . . .14
Fully automatic high speed saws . . . . . . . . .15
Fully automatic CNC operation . . . . . . . . . .16
You can see all the machines
demonstrated on youtube.com/kmtsaw
Kalamazoo
Machine Tool
Manual
Semi-Automatic
Fully Automatic
Models
Catalog 2012
Autocut Bandsaws
For structurals and solids, up to the maximum machine capacity
H235 & H275 Autocut are small
but powerful, easily miters up
to 60 degrees right.
H310 M & H350 M Autocut are heavier
production models, with double
mitering capability, 45 degrees left
and 60 degrees right.
Model H235
8” Capacity
Model H310M
10” Capacity
Model H350M
12” Capacity
Model H275
10” Capacity
Shown with optional
measuring system
SPECIFICATIONS
SIZE CAPACITY
See below for details
BLADE DRIVE HP
BLADE SPEEDS
BLADE SIZE
MATERIAL WORKING HEIGHT
From floor to table top
COOLANT TANK CAPACITY
VISE OPENING
MACHINE WEIGHT
MACHINE DIMENSIONS
AVAILABLE ELE CTRICALS
CAPACITY DETAILS
90 DEGREES
45 DEGREES LEFT
45 DEGREES RIGHT
60 DEGREES RIGHT
2
H235
H275
8"
1
65- 320 fpm
•" x 8' 7"
10"
2
65-320 fpm
1" x 10' 1"
H310 M
10"
H350M
12"
2
60-360 fpm
1" x 9' 1"
3
60-360 fpm
1" x 11' 1"
35!"
37"
37"
37"
1 Gal
9"
600 lb.
28" x 47"
115v 1Ph
4 Gal
11"
750 lb.
33" x 59"
220v 1Ph
4 Gal
12"
850 lb.
38" x 66"
3 Phase
5 Gal
13•"
1500 lb.
60" x 72"
3 Phase
8#"
n/a
5"
2 •"
10"
n/a
7"
4"
10"
6!"
8!"
5!"
12"
10"
10"
6#"
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
Semi-Automatic Bandsaws
For production sawing of solid materials and structurals
Fully hydraulic, H310SA and H400SA provide
increased productivity with full cycle operation
Model H310SA
10” Capacity
Standard Equipment
One HSS bi-metal sawblade
Low-volt control
Low-volt/undervolt shutoff
TEFC 3 phase drive motor
Totally enclosed worm gear transmission
Full Coolant System
Full Blade Guarding
Operators Manual
Parts List/Schematics
Tool kit
Model H400SA
12” Capacity
SPECIFICATIONS
H310 SA
H400SA
SIZE CAPACITY
10"
12"
See below for details
3
BLADE DRIVE HP
2
BLADE SPEEDS
60-360 fpm 60-360 fpm
All models infinitely variable
1" x 9' 1" 1¼" x 13' 2"
BLADE SIZE
MATERIAL WORKING HEIGHT
37½"
37"
From floor to table top
5 Gal
5 Gal
COOLANT TANK CAPACITY
VISE OPENING
12½"
13¾"
MACHINE WEIGHT
1000 lb.
1700 lb.
60" x 72"
MACHINE FLOOR DIMENSIONS 34" X 44"
AVAILABLE ELECTRICALS
3 Phase
3 Phase
CAPACITY DETAILS
12"
90 DEGREES
10"
6"
10"
45 DEGREES LEFT
8"
10"
45 DEGREES RIGHT
5"
6½"
60 DEGREES RIGHT
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
3
Semi-Automatic Bandsaws
For production sawing of solid materials and structurals
Double Mitering
60 degrees left, 60 degrees right
Saw frame canted 5˚
Semi-automatic horizontal bandsaws allow
quick and easy setup and operation.
Major components are massive for solid,
vibration-free production cutting. Machine
operation is full cycle, semi-automatic.
Material size is automatically sensed by
the sawframe.
With the push of a single button, the vise
clamps, sawframe makes the cut at preset
rate, automatically returns to clear
workpiece, vise opens, ready for the next cut.
Production sawing can be very fast!
Fully hydraulic, with free-standing operators
console that may be conveniently placed in
the most advantageous operator location.
Model KS450
14” Capacity
Standard Equipment
One HSS bi-metal sawblade
Low-volt control
Low-volt/undervolt shutoff
Blade tension indicator
Broken blade shutoff
Blade cleaning brush
Infeed & outfeed material support rollers
TEFC 3 phase drive motor
Totally enclosed worm gear transmission
Full Coolant System, Flushing hose
Full Blade Guarding
Operators Manual/Parts List/Schematics Tool kit
Model KS600
20” Capacity
SPECIFICATIONS
SIZE CAPACITY
See bellow for details
BLADE DRIVE HP
BLADE SPEEDS
All models infinitely variable
BLADE SIZE
MATERIAL WORKING HEIGHT
From floor to table top
COOOLANT TANK CAPACITY
VISE OPENING
MACHINE WEIGHT
FOOTPRINT
AVAILABLE ELECTRICALS
CAPACITY DETAILS
90 DEGREES
45 DEGREES LEFT
60 DEGREES LEFT
45 DEGREES RIGHT
60 DEGREES RIGHT
4
KS 450
14"
KS 600
20"
3
60-360 fpm
4
60-360 fpm
1¼" x 13' 11"
33"
10 Gal
18"
2200 lb
55" X 77"
3 Phase
1¼" x 17' 5"
31¾"
14"
12"
6"
12"
8"
20"
17"
9"
17"
12"
15 Gal
24"
3200 lb
60"x 98"
3 Phase
Sawframe canted 5˚ allows sawblade to freely and
easily cut through the bottom of structural section
without vibration, binding, or slowdown of sawing rates.
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
Semi-Automatic and Fully Automatic Bandsaws
For production sawing of solid materials and structurals
Models H6A-NC and H6 SA Double column mitering
bandsawing machines. Both feature a canted (6 degrees)
sawframe. Mitering from 0-60 degrees. All functions are
fully hydraulic, with free-standing operators console that may
be conveniently placed in the most advantageous operator
location. Sawfeed controls are done with precision control
valves.
The H6A-NC barfeed is a true shuttle-vise machine.
The machine is fully programmable to automatically
program and store jobs for later recall. Two saw vises
on the infeed side ensure the material is clamped and
never released during all feeding and sawing
operations. Barfeeder travels on linear guides, and
driven by heavy duty ball screw for maximum accuracy.
Both feeder vise jaws clamp & unclamp, to facilitate
crooked material. Scrap remnant end; a short 4''.
Operation is straightforward and logical. The machine
may be used as a single cut (semi-automatic) or fully
automatic machine to repetitively cut your material to
length. You program the length, size of material, blade
speed and quantity at the keyboard.
Model H6 A-NC
SPECIFICATIONS
Blade Drive
Blade Speeds
Blade Size
Material Work Height
Vise Opening
Machine Weight
Footprint
Electricals
Capacity Chart
90 Degrees
45 Degrees
60 Degrees
H6 SA
5HP
60-360 FPM
1¼" X 17' 5"
H6 A-NC
7HP
60-360 FPM
1¼" X 17' 5"
32¼"
23½"
32¼"
23½"
4000 Lbs
49" x 112"
3 Phase
5100 Lbs
104" x 112"
3 Phase
H6 SA
20"
17½"
9½"
H6 A-NC
20"
17½"
9½"
Model H6 SA
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
5
Fully Automatic
For production
Fully automatic, fully hydraulic
heavy one piece unified construction
for superb alignment and accuracy.
Mitering is manual, up to 60 degrees.
H400A-NC provides quick & easy setup
and memorization of frequently run jobs.
Model H400A
12” Capacity
SPECIFICATIONS
Size Capacity
Blade Speeds
Blade Width
Blade Length
Blade Tension
Blade Guides
Vises
Feeder Stroke (1 feed)
Max Automatic Length
Approx. Leftover Matr.
Feed Accuracy
Blade Drive
Hydraulic Drive
Hydraulic Tank
Coolant Tank
Work Height
Weight
Capacity Details
90 Degrees
45 Degrees
60 Degrees
Machine Dimensions
Across Front
Front to Back
6
H310A
H400A, H400A-NC
10"
12"
60-360 fpm
60-360 fpm
1"
1¼"
9' 1"
13' 2"
Manual tension w/ tension indicator
Carbide
Carbide
Hydraulic
Hydraulic
20"
20"
unlimited
unlimited
8"
5"
+/- 0.008"
+/- 0.008"
2HP
3HP
1½ HP
1½ HP
5 Gal
5 Gal
10 Gal
10 Gal
37"
37"
1700 lb
2100 lb
10"
8"
5"
12"
10"
6½"
73"
68"
86"
70"
Standard Equipment
Model H310A
One HSS bi-metal sawblade
10” Capacity
Low-volt control
View of infeed
Low-volt/undervolt shutoff
TEFC 3 phase drive motor
Totally enclosed worm gear transmission
Full coolant system
Full blade guarding
Operators Manual/Parts List/Schematics
Tool kit
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
Horizontal Bandsaws
sawing
Model XT320 A-NC This double column bandsaw
machine brings technology and production together.
Intuitive controls along with precision cutting give the
XT320 an advantage over the competition. The
automatic material sensor ensures easy operation and
keeps setup time at a minimum.
The XT320 A-NC design and construction
features that stand out among the competition:
Our blade is longer and bandwheels bigger
than comparable machines, resulting in less
blade fatigue.
Our leftover material remnant is shorter than
most comparable machines.
Our sawframe has a double arch construction
which dampens vibration and has greater
strength, less flexing, less vibration, and greater
blade life.
Our blade guides are carbide (of course) but we
also use large diameter bearings to remove the
initial blade twist, giving us the most frictionfree blade guides on the market today. At the
same time providing very rigid blade support for
precise and true sawing.
Our machine automatically detects the cutoff
point and the material height, eliminating two of
the settings that must be made by the operator
on most competitive machines.
XT320 A-NC
SPECIFICATIONS
Blade Drive
Blade Speeds
Blade Size
Feeder Vise Stroke
Feeder Accuracy
Remnant End (min)
Work Height
XT 320 A-NC
5HP
60-360 FPM
16' 9" x 1¼"
78"
+/- 0.004
3"
30 ½"
Machine Weight
4800 Lbs
Footprint
95" x 72"
Electricals
3 Phase
Capacity Chart
Round
Rectangle
XT 320 A-NC
12"
12" x 13"
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
7
CONVEYORS and MEASURING SYSTEMS
Freestanding Roller Conveyors 5' and
10' lengths available
Custom worktable/conveyor
w/micro-adjustable legs, mounted to
machine. Cover plates between
rollers provide worktable surface
72" and 144" lengths available
Custom Roller Conveyor w/microadjustable legs, mounted to machine,
5' and 10' lengths available.
Custom worktable/conveyor with
Accu-cut custom length system stop
with scale, micro-adjustable legs 72"
and 144" lengths available
KALAMAZOO QUICK STOP
The Kalamazoo Quick Stop easily attaches to any conveyor system making fast and
accurate cuts possible. Available in any length the quick stop is one of the most versatile
stops on the market today. The stop quickly zeros against the saw blade and the display
can toggle between inch and metric.
Advantages of the Kalamazoo Quick Stop
• Quick mounting T slot for attaching to
almost any surface
• Customizable digital readout with long
lasting AAA batteries
• Zero in any position
• Quick lock handle for securing carriage
8
The Kalamazoo Quick Stop is available two ways, with conveyors or ala cart. Over length
of system is 8" longer than what is ordered.
ACCESSORIES
Laser line - fits any bandsaw
model H 310M and above
Pneumatic Top Clamp
Semi-automatic models only
Chip Vac - 1100 CFM and designed to collect
up to 85% of chips. Attaches to either CT
350 SA or CT 350 A-NC, can be attached to
CT 350 AV for an additional charge
Footswitch
Semi-automatic models only
Vertical Side Guide Rollers
For Custom Conveyors only
9
Hinge type machines are generally
not considerd production machines,
but may be used in production under
carefully considered applications.
Manual Co
For tubes, pipes, light structura
Hinge Type Machines
Kalamazoo
Machine Tool
10 Great Reasons for
Buying a Circular Saw
Price - Economical purchase
price
Simple Operation Uncomplicated and very easy to
understand and use
Maintenance - Proper
maintenance is simple, and very little
required
Size - Compact and take up very
little room in your shop
Cost Per Cut - Saw blades can
be resharpened and retoothed
Finish - High quality surface finish
with burr free cuts
Squareness of Cut - Saw blade
is a very rigid tool holding very
accurate squareness tolerances
Time of Cut - Circular saw cutting
times are very fast
Miters and Angles - Easy
and accurate with minimum set
up time
Versatility - The above listed
characteristics make this machine the
most versatile in your shop
Model C250
Bench Mounted
Model C315/350
Model C300
S P E C I F I C AT I O N S
Construction Type
Max Blade
Horsepower
C250
C300
C315/350
Hinge Type
Hinge Type
Hinge Type
10" (250 mm)
12" (300 mm)
14" (350 mm)
1 HP
3 HP
50
50
1-Phase RPM
3-Phase 2-speeds RPM
3.5 HP
Infinitely Variable 24-105
52 & 104
33 & 66
30 & 60
Coolant Capacity
11/2 Gallons
2 Gallons
3 Gallons
Spindle Diameter
32 mm
32 mm
32 mm
Max Vise Opening
4"
61/4"
61/4"
36.75"
38.50"
39.75"
16" w x 18" deep
20" w x 22" deep
23" w x 24" deep
200 lb
400 lb
650 lb
Material Working Ht.
Floor Footprint
Shipping Weight
Capacities (in.)
Examples of cut materials
10
90°
3"
2 3/4" 3 1/2" x 11/4"
4"
31/2"
4 3/4" x 3"
4"
45° l
N/A
N/A
N/A
3"
2 /4"
3" x 2 /4"
3 /4"
3 /4" 3 3/4" x 3 3/4"
45° r
2 /4"
2 /4"
2 /4" x 2"
3 /2"
2 /4"
3
3" x 2 /4"
3 /4"
3 3/4" 3 3/4" x 3 3/4"
60° r
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3
1
1
1
3
3
3
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
3
3
3 3/4"
3 3/4" x 5"
3
N/A
l d Saws
ls . . . . . . . . . . . . . .for heavy sections and solids
Vertical Column Machines
Vertical column machines provide
the construction that is the most
stable of all cold saws. This
means superior sawframe
guidance and vibration-free
sawing, and greater accuracy
throughout the entire life of the
machine.
The sawframe is quickly and
accurately swiveled to any angle
up to 45 degrees left or 60
degrees right, with a highly visible
scale for optimum accurately
returning to zero.
The sawframe feed is rack &
pinion which means you can
easily pull through heavy
workpieces effortlessly.
The Model C316 is a step up from
hinge type construction and may
be used for production of tubes
and profiles and small solids.
The Model C370 may be used to
cut solid mild steel to the
maximum capacity.
S P E C I F I C AT I O N S
Model C316
C316
C370
Construction Type
Vertical Column
Vertical Column
Max Blade
121/2" (315 mm)
141/2" (370 mm)
2.5 HP
4 HP
Horsepower
1-Phase RPM
N/A
N/A
17 & 33
18 & 36
Coolant Capacity
5 Gallons
5 Gallons
Spindle Diameter
40 mm
40 mm
Max Vise Opening
71/8"
71/8"
3-Phase 2-speeds RPM
Material Working Ht.
Floor Footprint
Shipping Weight
36.25"
36.25"
25" w x 31" deep
25" w x 31" deep
800 lb
900 lb
Capacities (in.)
90°
4"
3 1/4" 3 3/4"x 5 3/4"
4"
4"
45° l
4"
3 1/4"
3" x 4"
4"
4"
4" x 5"
3 1/4"
3" x 4"
4"
4"
4" x 5"
3"
2 3/4" x 3"
4"
4"
3 1/2" x 3 1/2"
45° r
60° r
/2"
1
4" x 7"
Model C370
Standard Equipment
One HSS bi-metal sawblade
Low-volt control
Low-volt/undervolt shutoff
TEFC 3 phase drive motor
Totally enclosed worm gear transmission
Full coolant system
Full blade guarding
Operators manual
Parts list/schematics
Tool kit
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
11
Semi-Automatic Coldsaws
For Production Sawing
Models C320SA and C360SA
vertical column cold saws are
equipped with simple
economical controls for high
volume sawing.
The operators console is
simple and setup is easy.
Model C320SA
Model C360SA
S P E C I F I C AT I O N S
Max Blade Diam.
Horsepower
Spindle RPM (2 speed)
Infinitely Variable
Coolant Capacity
Spindle Diameter
Max Vise Opening
Material Working Ht.
Floor Footprint
Air Requirements
Shipping Weight
Capacities (in.)
C360 & C370SA-V
2 /2 HP
4 HP
12 /2" (315mm)
17 & 33
18 & 36 (C360)
13-89 (C370SA-V)
5 gallons
5 gallons
40 mm
40 mm
7 /8"
71/ 8"
1
36.25"
36.25"
25" w x 31" deep
60-100 psi, 2 cfm
900 lb
4"
3 1/4"
3" x 5 3/4"
45° r
4"
3 1/4"
3" x 4"
60° r
141/2" (370mm)
1
90°
45° l
12
C320SA
1
4"
3 1/2"
3 1/4"
3"
25" w x 31" deep
60-100 psi, 2 cfm
1000lb (C360) 1200 lb (C370)
4"
4"
4" x 7"
3" x 4"
4"
4"
4" x 5"
2 3/4" x 4"
4"
4"
3 1/2" x 3 1/2"
4"
4"
4" x 5"
Model C370SA-V
The Model C370 SA-V machine
is the ultimate semi-automatic
production sawing machine.
A full control system provides
important sawing data such as:
Blade drive amps
during operation
Blade life
Cycle Timer
Piece Counter
Digital Blade Speed Readout
Diagnostics
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
High Speed Circular Saws
For Non-Ferrous Materials
CT350AV
Manual with Air Vises
Model CT350 allows
inclined cutting, making
accurate compound
miters possible, up to 45°.
The CT 350 Series Machines are high
speed circular saws for aluminum extrusions
and other non-ferrous materials. These
machines feature swiveling capability for
mitering and swiveling/tilting capability for
compound mitering.
Model CT 350 AV - Manual sawing
operation with two quick clamping of air
vises.
Model CT 350 SA - Semi-automatic
operation, with air over hydraulic system
providing optimum sawing rates with
minimum effort by the operator. Optimum
cutting rates are yielded with controls over
the sawing pressure and sawing speed. Air
vises are equipped with infinitely variable
clamping pressure to prevent distortion of
structurals.
S P E C I F I C AT I O N S
Maximum Vise Opening
Vises
Blade Speeds (2)
Blade Specifications
Motor
Work Height
Net Weight
Machine Dimensions
Across Front
Front to Back
Height
Recommended Capacities
Round
@45º right
@45º left
@45º vert. left
Square
@45º right
@45º left
@45º vert. left
Rectangular
@45º right
@45º left
@45º vert. left
CT 350 AV
8.0"
Two Air Vises
1800 & 3600
14" (350MM)
Blade Drive – 2.5 H.P.
34.25"
550 pounds
CT 350 SA
8.0"
Two Air Vises
1800 & 3600
14" (350MM)
Blade Drive – 2.5 H.P.
34.25"
700 pounds
32"
36"
64"
43"
36"
64"
4.75"
4.5"
4.5"
3.0"
4.5"
4.0"
4.0"
2.75"
3.5" x 7.5" wide
2.75" x 5.9"
2.75" x 5.9"
2.75" x 7.0"
4.75"
4.5"
4.5"
3.0"
4.5"
4.0"
4.0"
2.75"
3.5" x 7.5" wide
2.75" x 5.9"
2.75" x 5.9"
2.75" x 7.0"
Model CT350SA
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
13
Fully Au
Circular Sawi
FULLY AUTOMATIC
COLDSAW
For Ferrous Materials
The C370A-NC is a rugged, heavy-duty
vertical column circular sawing machine.
Vertical column constructions provides
extremely stable saw frame guidance and
stability with
vibration free sawing!
Infinitely variable blade speeds offer
flexibility to fine tune the settings for
sawing even the most difficult
materials.
The C370A-NC operators control is the
easiest to use programmable saw control
on the market.
Model C 370 A-NC
AUTOMATIC CIRCULAR
COLDSAW
RECOMMENDED CAPACITIES
Round . . . . . . . . . . . . . . .4"
@45° right . . . . . . . . . . . .4"
@45° left . . . . . . . . . . . . .4"
@60° right . . . . . . . . . . . .4"
Square . . . . . . . . . . . . . . .4"
@45° right . . . . . . . . . . . .4"
@45° left . . . . . . . . . . . . .4"
@60° right . . . . . . . . . . . .3.5"
Rectangular . . . . . . . . . .3.5" x 7" wide
@45° right . . . . . . . . . . . .4.75" x 3.5"
@45° left . . . . . . . . . . . . .4.75" x 3.5"
@60° right . . . . . . . . . . . .3.5" x 3.5"
SPECIFICATIONS
Maximum Vise Opening . . . . .71/8"
Vises . . . . . . . . . . . . . . . . . . . . . . .Pneumatic, infinitely variable clamping pressure
Weight Capacity . . . . . . . . . . . .1000 lbs
Blade Spindle Speeds . . . . . . .13-89 rpm, infinitely variable
Blade
Specifications . . . . . . . . . . . . . .121/2" (315mm) thru 14.5" (370mm)
Blade Mounting
Specifications . . . . . . . . . . . . . .40mm Arbor, with 2 pins,
10mm on 63mm bolt circle
Sawing Force . . . . . . . . . . . . . . .Infinitely adjustable
Motors . . . . . . . . . . . . . . . . . . . . . .Blade Drive 4 HP/Coolant 200 watt
Work Height . . . . . . . . . . . . . . . .35.25"
Automatic Feed
Lengths . . . . . . . . . . . . . . . . . . . .1/8" to 20" (with 1 feed)
1/8" to infinite (with multiple feeds)
Barfeed Accuracy . . . . . . . . . . .±0.005"
Leftover Material
Length . . . . . . . . . . . . . . . . . . . . . .5"
Coolant Capacity . . . . . . . . . . . .5 gallons
Net Weight . . . . . . . . . . . . . . . . . .1875 lbs
Machine
Dimensions . . . . . . . . . . . . . . . .across front, 98"; front to back, 36"; height, 64"
Note: Design specifications subject to change without notice
14
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
STANDARD
TEFC MOTORS
FULL GUARDING
DISCONNECT
PRESSURE REGULATOR
VARIABLE VISE
PNEUMATIC
6’ OF INFEED
OPERATOR MANUAL
tomatic
ng Machines
FULLY AUTOMATIC
HIGH SPEED CIRCULAR SAW
For Non-ferrous Materials
The CT 350 A-NC is a high
speed circular sawing machine
designed for high production
rates of aluminum extrusions,
small aluminum solids, and other
non-ferrous materials. A carbide tipped
sawblade and spray mist coolant
routinely yield rms 50
quality cuts. Double vising
provide safety and quality.
Model CT 350 A-NC
AUTOMATIC HIGH SPEED
CIRCULAR SAW
EQUIPMENT
• LOW VOLT CONTROL
• FULL COOLANT
SWITCH
/OILER-WATER SEPARATOR
CLAMPING
TOP CLAMP
CONVEYOR
/PARTS LIST
RECOMMENDED CAPACITIES
Round . . . . . . . . .4.75"
@45° right . . . . . . .4.5"
@45° left . . . . . . . .4.5"
@60° right . . . . . . .3.0"
Square . . . . . . . . .4.5"
@45° right . . . . . . .4.0"
@45° left . . . . . . . .4.0"
@60° right . . . . . . .2.75"
Rectangular . . . . .7.5" x 3.5" wide
@45° right . . . . . . .5.9" x 2.75"
@45° left . . . . . . . .5.9" x 2.75"
@60° right . . . . . . .7.0" x 2.25"
SPECIFICATIONS
Maximum Vise Opening . . . . . .8.0"
Vises . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic, infinitely
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .variable clamping pressure
Weight Capacity . . . . . . . . . . . . . .880 lbs
Blade Speeds . . . . . . . . . . . . . . . .3600 RPM
Blade Specifications . . . . . . . . .14" (350MM)
Sawing Force . . . . . . . . . . . . . . . .Infinitely variably adjustable
Saw Frame Cycle Time . . . . . . .raise, full stroke in 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .seconds; lower in 4 seconds
Barfeed Cycle Time . . . . . . . . . .full stroke,s 6 seconds
Motors . . . . . . . . . . . . . . . . . . . . . . .Blade Drive 3 HP
Work Height . . . . . . . . . . . . . . . . .39.75"
Automatic Feed Lengths . . . . .1/8" to 20" (with 1 feed)
1/8" to infinite (with multiple feeds)
Barfeed Accuracy . . . . . . . . . . . .±0.005"
Leftover Material
Length . . . . . . . . . . . . . . . . . . . . . . .8"
Coolant Capacity . . . . . . . . . . . . .5 gallons
Net Weight . . . . . . . . . . . . . . . . . . .1600 lbs
Machine Dimensions . . . . . . . . .across front – 98"
front to back – 52"
height – 77"
Note: Design specifications subject to change without notice
Capacities shown are max round material. Each individual cutting job must be considered
with regards to type and shape of material, and quantity of pieces per day.
15
Basic Operation
Overview of Controls
The group on the RH side are as follows:
Sawvise clamp (1)
Sawvise unclamp (2)
Sawframe raise (3)
Sawframe lower (4)
Memory point (SET) for
upper travel of sawblade
(material height) (5)
Memory point (SET) for
lower travel of sawblade
(cutoff point) (6)
8
The group of four buttons at
the LH side are as
follows:
Feeder
Feeder
Feeder
Feeder
10
3
2
5
vise clamp (7)
unclamp (8)
vise travel forward (9)
vise travel reverse (10)
Semi-Automatic Operation
Setting saw vise
• Push vise unclamp button
• Place material in vise, close handwheel to material, then
open again about 1/8"
• Push vise clamp button to clamp material in vise
Setting Material Height
• Push “raise” button until sawframe is at desired height for
material to be cut
• Push & hold memorize button. You will see the arrow
adjacent to it jump to the same position as the sawblade (1)
Setting Material Depth (cutoff point)
• Push lower button until sawframe is at desired cutoff point
• Push & hold memorize button. You will see the arrow
adjacent to it jump to the same position as the sawblade (2)
Setting Blade Speed
The blade speed is set in accordance with the material you
wish to cut (3)
Fully Automatic Operation
Push F2 (Library of programs)
On the following screen, you can see 3 programs.
The first one is 001, the second one is ABC, and the third
one is KZO.
Once you are in the library of
programs, you can do one of the
following:
• F1 - Create a new program
• F2 - Delete an existing program
• F3 - Delete all programs
• F4 - Move to end of list (your list
will eventually get quite long)
• F5 - Move to the beginning
of list
Scroll through to the program
KZO, then press PGM. Following
is an example of a program KZO
displayed. You can see
that you are in PGM mode, as the icon in the upper
left hand corner is a single page (1)
The information shown, from
left to right is as follows:
• KZO - The name of the
program
• VEL 3 - The speed of the
barfeeder
• -D- not used at this time
Kalamazoo Machine Tool Co. Inc.
6700 Quality Way
Portage, MI 49002
(269) 321-8860 • Fax (269) 321-8890
WWW.KMTSAW.COM
7
9
1
1
2
6
4
4
3
Cycle Control
Cycle start button (4) initiates one complete sawing
cycle. The sawframe begins the cut at the top SET
point, completes the cut, and returns to the same top
SET point. The coolant will automatically come on
during the sawing cycle and automatically shut off at
the end of a cycle.
• 45% - a reference to the position of lower SET point
• 50% - a reference to the position of upper SET point
The following numbers:
1
12.000
6
2
9.000
50
Mean that this program will cut 6 pieces 12” long,
followed by 50 pieces, 9” long
Automatic Startup
• Go to F2 (Library)
• Scroll to job desired
• Push PGM (to call up job), and inspect
parameters OR
• Push RUN (to prepare to start)
Note: after you enter RUN you will see the symbol in
the upper left hand corner that indicates ready for fully
automatic operation, and it will not be possible to
enter any more data without going back to previous
screen.
When ready, push Cycle
Start.
The next message you
will receive is to ask you if
you want a Face Cut; Yes
or No. If you want to
make a trim cut on the
end of your bar, push F1 (YES).
Kalamazoo
Machine Tool
2012