Grain silos
Transcription
Grain silos
www.indd 1 1 PRODUCER G R A I N G R A I N S I L O S D R Y E R S GRAIN TRANSPORTING SYSTEMS Complex implementation design Individual project tailored to customer needs. production Quality and precision. modern and automated production line. delivery and montage Comprehensive logistics service. 2 | Table of contents Funnel farm silo | 4 Big funnel silo | 5 Flat-bottomed farm silo | 6 Big flat-bottomed silo | 7 Silo with inside funnel | 8 Feed silo | 9 Bucket elevators | 10 Chain conveyors | 11 Batch farm dryers | 12 Cooling columns | 13 Continuous flow dryers | 14 Undusting separator | 15 | 3 Funnel farm silo Made of high quality corrugated constructional steel with zinc coating 350g/m2. Silos are used for long-term storage of grains and also as being cached silos close to dryers and cleaners. Funnel at a 45 degree angle allows quick and easy emptying of the silo. Aerate system, assured as standard equipment, maintain grain in good condition. Available sizes from 20 to 157 tonnes. Diameter [m] Capacity [m3] Capacity for wheat [t]* Total height [m] FSLP 350-3 3.5 35 27 6.4 FSLP 350-4 3.5 43 34 7.3 FSLP 350-5 3.5 52 41 8.2 FSLP 350-6 3.5 61 47 9.1 FSLP 350-7 3.5 69 54 10.0 FSLP 350-8 3.5 78 61 10.9 FSLP 480-4 4.8 88 69 8.3 FSLP 480-5 4.8 104 81 9.2 FSLP 480-6 4.8 120 94 10.1 FSLP 480-7 4.8 137 107 11.0 FSLP 480-8 4.8 153 119 11.9 FSLP 480-9 4.8 169 132 12.8 FSLP 480-10 4.8 186 145 13.7 FSLP 480-11 4.8 202 157 14.6 Type Standard equipment: • aerate system • connection to venting fan fi 200 • side hatch with platform • roof hatch with platform • entrance ladder • roof venting valves • set of anchors needed to assemble the silo to the foundation Optional equipment: • roof TURBO fan • venting fan • roof ladder • digital system controlling inside temperature • grain level sensor 4 | * Counter to wheat 0,78t/m3. Producer reserves the right to apply technical changes Exemplary dimensions of funnel farm silos Polnet Big funnel silo Made of high quality corrugated constructional steel with zinc coating 350g/m2. Silos are used for long-term storage of grains and also as being cached silos close to dryers and cleaners. Funnel at a 45 degree angle allows quick and easy emptying of the silo. Aerate system, assured as standard equipment, maintain grain in good condition. Available sizes from 94 to 1055 tonnes. We can also provide funnel silo for lumping materials. Exemplary dimensions of big funnel farm silos Polnet Diameter [m] Capacity [m3] Capacity for wheat [t]* Total height [m] SLP 550-4 5.5 120 94 8.6 SLP 550-5 5.5 141 110 9.5 SLP 550-6 5.5 162 126 10.4 SLP 550-7 5.5 184 144 11.3 SLP 550-8 5.5 206 160 12.2 SLP 550-9 5.5 227 177 13.1 SLP 550-10 5.5 248 194 14.0 SLP 640-7 6.4 255 199 12.0 SLP 640-8 6.4 285 222 12.9 SLP 640-9 6.4 313 244 13.8 SLP 640-10 6.4 342 267 14.7 SLP 640-11 6.4 371 289 15.6 SLP 640-12 6.4 400 312 16.5 SLP 640-13 6.4 430 335 17.4 SLP 640-14 6.4 458 357 18.3 SLP 640-15 6.4 496 379 19.2 Producer reserves the right to apply technical changes Type SLP 640-16 6.4 515 402 20.1 SLP 750-10 7.5 483 377 15.6 SLP 750-11 7.5 523 408 16.5 SLP 750-12 7.5 563 439 17.4 Standard equipment: SLP 750-13 7.5 602 470 18.3 • aerate system SLP 750-14 7.5 642 500 19.2 • connection to venting fan fi 200 SLP 750-15 7.5 682 532 20.1 • side hatch with platform SLP 750-16 7.5 722 563 21.0 • roof hatch with platform SLP 750-17 7.5 761 594 21.9 • entrance ladder SLP 750-18 7.5 801 625 22.8 • roof venting valves • s et of anchors needed to assemble SLP 750-19 7.5 841 656 23.7 SLP 900-14 9 952 742 20.5 SLP 900-15 9 1010 788 21.4 SLP 900-16 9 1066 832 22.3 Optional equipment: SLP 900-17 9 1123 876 23.2 • roof TURBO fan SLP 900-18 9 1181 922 24.1 • venting fan SLP 900-19 9 1238 966 25,0 • roof ladder SLP 900-20 9 1296 1010 25.9 SLP 900-21 •d igital system controlling inside temperature 9 1352 1055 26.8 •g rain level sensor the silo to the foundation | 5 Flat-bottomed farm silo Made of high quality corrugated constructional steel with zinc coating 350g/m2. Silos are used for long-term storage of dry grain, maize, legumes. Perforated floor on 90% of the surface provides excellent aeration of stored products. Available sizes from 30to 300 tonnes. Type Standard equipment: • perforated floor 90 % • side hatch • roof hatch • entrance ladder • roof venting valves • connection to venting fan • set of anchors needed to assemble the silo to the foundation Optional equipment: • inside ladder • roof ladder • roof TURBO fan • platforms for hatches • unloading channel 250 x 250 • venting fan • digital system controlling inside temperature • grain level sensor 6 | FSPP 350-3 FSPP 350-4 FSPP 350-5 FSPP 350-6 FSPP 350-7 FSPP 350-8 FSPP 480-4 FSPP 480-5 FSPP 480-6 FSPP 480-7 FSPP 480-8 FSPP 480-9 FSPP 480-10 FSPP 550-4 FSPP 550-5 FSPP 550-6 FSPP 550-7 FSPP 550-8 FSPP 550-9 FSPP 550-10 FSPP 640-6 FSPP 640-7 FSPP 640-8 FSPP 640-9 FSPP 640-10 FSPP 640-11 FSPP 640-12 FSPP 640-13 FSPP 640-14 Diameter [m] Capacity [m3] Capacity for wheat [t]* Total height [m] 3,5 3,5 3,5 3,5 3,5 3,5 4.8 4.8 4.8 4.8 4.8 4.8 4.8 5.5 5.5 5.5 5.5 5.5 5.5 5.5 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 29 38 47 56 64 73 73 89 105 122 138 154 170 98 119 140 162 183 204 225 193 221 250 279 308 337 366 395 424 23 30 37 44 50 57 57 69 82 95 108 120 133 76 93 109 126 143 159 176 150 172 195 218 240 263 285 308 331 3.7 4.6 5.5 6.4 7.3 8.2 5.0 5.9 6.8 7.7 8.6 9.5 10.4 5.2 6.1 7.0 7.9 8.8 9.7 10.6 7.2 8.1 9.0 9.9 10.8 11.7 12.6 13.5 14.4 * Counter to wheat 0,78t/m3. Producer reserves the right to apply technical changes Exemplary dimensions of flat-bottomed farm silos Polnet Big flat-bottomed silo Made of high quality corrugated constructional steel with zinc coating 350g/m2. Silos are used for long-term storage of dry grain, maize, legumes. Perforated floor on 30% of the surface provides optimal aeration of stored products. Available sizes from 380, to 2000 tonnes as standard, and above standard up to 10.000 tonnes. Exemplary dimensions of big flat-bottomed silos Polnet Producer reserves the right to apply technical changes Type SPP 750-10 SPP 750-11 SPP 750-12 SPP 750-13 SPP 750-14 SPP 750-15 SPP 750-16 SPP 750-17 SPP 750-18 SPP 750-19 SPP 900-14 SPP 900-15 SPP 900-16 SPP 900-17 SPP 900-18 SPP 900-19 SPP 900-20 SPP 900-21 SPP 1050-10 SPP 1050-11 SPP 1050-12 SPP 1050-13 SPP 1050-14 SPP 1050-15 SPP 1050-16 SPP 1050-17 SPP 1050-18 SPP 1050-19 SPP 1050-20 SPP 1050-21 SPP 1050-22 SPP 1200-10 SPP 1200-11 SPP 1200-12 SPP 1200-13 SPP 1200-14 SPP 1200-15 SPP 1200-16 SPP 1200-17 SPP 1200-18 SPP 1200-19 SPP 1200-20 SPP 1200-21 SPP 1200-22 SPP 1200-23 SPP 1200-24 Diameter [m] Capacity [m3] Capacity for wheat [t]* Total height [m] 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 428 468 507 547 587 627 666 706 746 786 855 912 969 1027 1084 1141 1198 1256 866 944 1022 1100 1178 1256 1334 1412 1489 1567 1645 1723 1800 1148 1250 1351 1453 1555 1657 1758 1860 1962 2064 2165 2267 2369 2470 2572 334 365 395 427 458 489 520 551 582 613 667 711 756 801 845 890 935 980 676 737 797 858 919 980 1040 1101 1162 1223 1283 1344 1405 895 975 1054 1133 1213 1292 1371 1451 1530 1610 1689 1768 1848 1927 2006 11.2 12.1 13.0 13.9 14.8 15.7 16.6 17.5 18.4 19.3 15.2 16.1 17.0 17.9 18.8 19.7 20.6 21.5 12.0 12.9 13.8 14.7 15.6 16.5 17.4 18.3 19.2 20.1 21.0 21.9 22.8 12.5 13.4 14.3 15.2 16.1 17.0 17.9 18.8 19.7 20.6 21.5 22.4 23.3 24.2 25.1 Standard equipment: • performed floor 30 % • side hatch with platform • roof hatch with platform • entrance ladder • roof venting valves • connection to venting fan fi 200 mm • set of anchors needed to assemble the silo to the foundation Optional equipment: • inside ladder • roof ladder • roof TURBO fan • venting fan • digital system controlling inside temperature • grain level sensor | 7 Silo with inside funnel Made of high quality corrugated constructional steel with zinc coating 350g/m2. Silos with perforated inside funnel give advantages of both funnel and flat bottomed silos. Perforated funnel assures: • perfect venting on the total surface of the funnel • easy, gravitational grain fall Available sizes from 26 to 390 tonnes. Type Standard equipment: • inside perforated funnel 100% • side hatch with platform • bottom hatch • roof hatch • entrance ladder • roof venting valves • connection to venting fan fi 200 • set of anchors needed to assemble the silo to the foundation Optional equipment: • roof ladder • roof TURBO fan • venting fan • digital system to control inside temperature • grain level sensor 8 | SPLW 350-5 SPLW 350-6 SPLW 350-7 SPLW 350-8 SPLW 350-9 SPLW 350-10 SPLW 480-6 SPLW 480-7 SPLW 480-8 SPLW 480-9 SPLW 480-10 SPLW 480-11 SPLW 480-12 SPLW 480-13 SPLW 550-6 SPLW 550-7 SPLW 550-8 SPLW 550-9 SPLW 550-10 SPLW 550-11 SPLW 550-12 SPLW 550-13 SPLW 550-14 SPLW 550-15 SPLW 550-16 SPLW 640-8 SPLW 640-9 SPLW 640-10 SPLW 640-11 SPLW 640-12 SPLW 640-13 SPLW 640-14 SPLW 640-15 SPLW 640-16 SPLW 640-17 SPLW 640-18 Diameter [m] Capacity [m3] Capacity for wheat [t]* Total height [m] angle of inclin. [°] 3,5 3,5 3,5 3,5 3,5 3,5 4,8 4,8 4,8 4,8 4,8 4,8 4,8 4,8 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 34 42 51 60 68 77 81 98 114 130 147 163 179 195 109 131 152 173 195 216 237 259 280 301 323 208 237 266 295 324 353 382 411 439 483 497 26 33 40 46 53 60 64 76 89 102 114 127 140 152 85 102 118 135 152 168 185 202 218 235 252 162 185 207 230 253 275 298 320 343 365 388 5,6 6,5 7,4 8,3 9,2 10,1 6,8 7,7 8,6 9,5 10,4 11,3 12,2 13,1 7,1 8 8,9 9,8 10,7 11,6 12,5 13,4 14,3 15,2 16,1 9,1 10 10,9 11,8 12,7 13,6 14,5 15,4 16,3 17,2 18,1 38 38 38 38 38 38 29 29 29 29 29 29 29 29 27 27 27 27 27 27 27 27 27 27 27 23 23 23 23 23 23 23 23 23 23 23 * Counter to wheat 0,78t/m3. Producer reserves the right to apply technical changes Exemplary dimensions of silos with inside funnel Polnet Feed silo Silos for storage of friable and granulated feed. Made of high quality corrugated constructional steel with zinc coating 350g/m2. Bottom funnel with an angle of 60 degrees and outlet diameter of 440 mm, adapted to connection with all kinds of conveyors. Silos are available also with funnel at 67 degrees angle, on request. Producer reserves the right to apply technical changes Exemplary dimensions of feed silos Polnet Type Diameter [m] Capacity [m3] Capacity for wheat [t]* Amount of legs Total height [m] 180-1 180-2 180-3 210-2 210-3 210-4 210-5 250-3 250-4 250-5 250-6 280-1 280-2 280-3 280-4 280-5 280-6 280-7 350-1 350-2 350-3 350-4 350-5 350-6 350-7 1.8 1.8 1.8 2.1 2.1 2.1 2.1 2.5 2.5 2.5 2.5 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.8 6.1 8.4 8.7 11.8 15.0 18.1 17 22 26 31 11.6 17.2 22.7 28.3 33.8 39.4 44.9 20.8 29.4 38.1 46.8 55.5 64.2 72.8 2.5 4.0 5.6 5.8 7.9 10.0 12.1 11.4 14.7 17.4 20.7 7.7 11.5 15.2 18.9 22.6 26.3 30.0 13.9 19.7 25.5 31.3 37.2 43.0 48.8 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 8 8 8 8 8 3.4 4.2 5.1 4.6 5.5 6.4 7.3 6.4 7.3 8.2 9.1 4.5 5.4 6.3 7.2 8.1 9.0 9.9 5.3 6.2 7.1 8.0 8.9 9.8 10.7 Standard equipment: • three types of loading system: pneumatic, mechanical, pneumatic-mechanical • connection with feedtruck • entrance ladder with safety protection cage • window on the first ring and on the funnel Optional equipment: • side outlet • inspection hatch on the funnel • manual latch under the silo • plastic boot with valve to connect auger • weighing system • raincover • set of anchors needed to assemble the silo to the foundation | 9 Bucket elevators Capacity: 20-100 t/h Height: up to 30 m Enable vertical transport for all types of grains, seeds, pulses and granulated material. • Made ENTIRELY of constructional galvanized steel • Equipped with reliable STARCO steel scoop with high durability •T ee screws used by the scopes eliminate the risk of unscrewing •E specially profiled pulley prevents the belt from rubbing on channel walls. Unique solution – resulting in selfalignment to the belt in the middle of the circle •E quipped in one way brake, preventing reverse of the belt (e.g. in case of power supply problems) •A wide range of belt adjustment, allowing its precise stretching •R obust and precise production of driving wheel (made of laser cut elements), guarantee its durability, reliable work and low wearing of rubber belt •G earmotor NORD is protected from weather conditions by head cover •O ptimal speed of the belt guarantees, gentle treatment of the grain and on the same time the appropriate power of the belt •O ptional we offer: electrical managing box and supporting tower TPK 20 TPK 30 TPK 40 690 1130 930 1170 O 160 -200 H1 740 Vertical bucket elevator Type TPK-20 TPK-30 TPK-40 TPK-60 TPK-80 TPK-100 10 | Mass capacity [t/h] Volume capacity [m3/h] Total height H1 max. [m] Drive power [rpm] Speed of the belt [m/s] Outlet size [mm] Power range [kW] 20 30 40 60 80 100 26 38 51 77 103 128 30 30 30 30 30 30 140 140 140 140 140 140 2.9 160-200 160-200 160-200 160-200 200-250 200-250 1.1 - 3.0 1.1 - 4.0 1.1 - 5.5 1.1 - 9.0 1.1 - 11 2.2 - 15 2.9 2.9 2.9 2.9 2.9 * Value for wheat with 12-15% humidity and density 0,78t/m3 1000 H2 220 Chain conveyors Capacity: 30-100 ton Length: up to do 90 m Indicated for horizontal transport of all types of the grains, seeds, pulses and granulated material • Made of constructional steel with a thickness of 2,0 mm • The floor of the conveyor is coated by highly wear steel HARDOX • Equipped with gearmotor NORD • Drive station of conveyor has reinforced frame • Chain made of pressed links with Teflon separators • Chain is working on Teflon running track • Reversing wheel without spikes that damage grain • Equipped with emergency hatch with an inductive overload sensor • Optional we offer complete gallery with handrails 3550 O160 O200 L1 L2 226 0 40 250 1945 370 752 980 630 280 Producer reserves the right to apply technical changes B O 160 O200 Horizontal chain conveyor Type TPR-30 TPR-40 TPR-60 TPR-80 TPR-100 Mass capacity [t/h] Volume capacity [m3/h] Max length L1 max. [m] Speed of chain [m/s] Channel dimension [mm] Outlet - inlet size [mm] Power range [kW] 30 40 60 80 100 38 51 77 103 128 90 90 90 90 90 0.3 0.45 0.6 0.4 0.5 200x330 200x330 200x330 300x400 300x400 160-200 160-200 160-200 200-250 200-250 1.1-9.0 1.1-11 1.1-18.5 2.2-18.5 2.2-22 | 11 Batch farm dryers Enable drying of: grains, rapeseed and maize • Working on underpressure, it provides uniform and effective drying • Insulated with sandwich panels with mineral wool (60mm) in 100%. • It is possible to combine dryer with cooling column, which significantly improves the performance and energy-saving of drying process. • Equipped with an asymmetrical hopper, that allows to eliminate tubular conveyor or transporter (dryer is working only on vertical conveyor) • Drying hopper is equipped with filling sensors that starts the grain rotating process in time intervals • Having a big buffer tank, which eliminates the need to add grain during drying process • Buffer of the dryer is equipped with maximum and minimum sensors, allowing to control the filling process • Equipped with a bottom exhaust fan, which can optionally be equipped with a silencer and a undusting separator • Farm dryers have wide channels and revisions, allowing free access to any point in cleaning purposes Type hopper capacity: number of drying elements number of buffer elements total height (height of the column) base of the dryer thermal power daily capacity for maize from 30 % to 15 % daily capacity for rapeseed from 14 % to 7 % daily capacity for grains from 20 % to 15 % total electrical power (without transporter) oil consumption gas consumption SFP-8 SFP-14 SFP-21 Unit 8,3 4 2 7,2 2x4 350 35 60 80 8,5 1,1 1,4 13,6 7 3 9,6 2x4 500 45 90 115 16 1,1 1,4 20,6 10 5 12,6 2x4 1050 80 120 150 16 1,1 1,4 tons pcs. pcs. m m kW tons/24h tons/24h tons/24h kW l/t/% l/t/% Hoper capacity is given taking into account the bulk density of the material at the level of 780 kg/m2 The capacity for rapeseed – on 680 kg/m3 The capacity for grains and rapeseed was given for outside weather +15°C The capacity for the maize was given for the outside weather + 5°C and air humidity at 60% Capacity is given for devices connected with dryer on capacity 40t/h It is possible to offer dryer with other size of intake. 12 | Producer reserves the right to apply technical changes Batch farm dryers Standard equipment: Optional equipment: • insulated with sandwich plate 100% • noise silencer • oil or gas burner • undusting separator • charging hopper sensors • cooling column • buffor sensors • heat recovery exchanger • exhaust fan • electric and automatic devices for the dryer Cooling columns To be combined with all batch or mobile dryers – all types and producers. • Using cooling column with batch grain dryer increases its daily capacity to 30% • Cooling column enables not to cool the dryer construction after drying process • Warm air after cooling phase is being returned to the dryer and is reused for drying. This gives a possibility to gets back 25/30% of energy. • Recovering of energy on 30% reduces fuel consumption also by 30% | 13 Continuous flow dryers Enable drying of: grains, rapeseed and maize • Working on underpressure, it provides uniform and effective drying • Insulated with sandwich panels with mineral wool (60mm) in 100%. • Equipped with energy recovery system from cooling section of the dryer and its reusage in drying process • Optionally equipped with heat recovery exchanger • Drying hopper is equipped with filling sensors that starts the grain rotating process in time intervals • Having a big buffer tank, which eliminates the need to add grain during drying process • Buffer of the dryer is equipped with maximum and minimum sensors, allowing to control the filling process • Equipped with a bottom exhaust fan, which can optionally be equipped with a silencer and a undusting separator • Continuous farm dryers have wide channels and revisions, allowing free access to any point in cleaning purposes Type SCP15 SCP20 SCP27 SCP34 SCP51 SCP77 Unit hopper capacity: number of drying elements number of buffer elements total height (height of the column) base of the dryer thermal power daily capacity for maize from 30 % to 15 % daily capacity for rapeseed from 14 % to 7 % daily capacity for grains from 20 % to 15 % total electrical power (without transporter) oil consumption gas consumption 15,4 7 2 8,5 2,5x5 600 55 94 179 10 1,1 1,4 20,6 9 3 10,3 2,5x5 1050 105 185 350 18 1,1 1,4 27,5 12 4 12,7 2,5x5 1750 165 300 555 30 1,1 1,4 34 16 4 15,1 2,5x5 2000 220 350 700 35 1,1 1,4 51 24 6 21,1 2,5x5 2500 290 365 930 43 1,1 1,4 77 24 5 21,6 4x5 3200 345 430 1120 55 1,1 1,4 tons pcs. pcs. m m kW tons/24h tons/24h tons/24h kW l/t/% l/t/% Hoper capacity is given taking into account the bulk density of the material at the level of 780 kg/m2 The capacity for rapeseed – on 680 kg/m3 The capacity for grains and rapeseed was given for outside weather +15°C The capacity for the maize was given for the outside weather + 5°C and air humidity at 60% Capacity is given for devices connected with dryer on capacity 40 t/h It is possible to offer dryer with other size of intake 14 | Producer reserves the right to apply technical changes Continuous flow farm dryers Standard equipment: Optional equipment: • insulated with sandwich plate 100% • noise silencer • recovery of heat from the cooling section • undusting separator • oil or gas burner • heat recovery exchanger • charging hopper sensors • buffor sensors • exhaust fan • electric and automatic devices for the dryer Undusting separator Exhaust fan in dryer can be equipped with undusting separator. This enable reduction of dust and noise to very minimum. | 15 Polnet Sp. z o.o. i Wspólnicy Spółka Komandytowa 61-249 Poznań, ul. Obodrzycka 61, tel.: +48 61 657 67 00, fax: +48 61 657 67 67 e-mail: [email protected], www.silosy.info Claus Acherer Chief of Export Department Mobile: +43 664 910 6830 e-mail: [email protected] logo+www.indd 1 Michal Borowski Manager of Belgium Department Mobile: +32 485 51 84 97 e-mail: [email protected] 12-01-05 10:54