Walter Titex XDTechnology – a new dimension in deep hole drilling.
Transcription
Walter Titex XDTechnology – a new dimension in deep hole drilling.
_ Solid carbide deep-hole drills Walter Titex XD Technology – a new dimension in deep hole drilling. Point angle 140º, special point geometry, 2 spiral coolant channels There are numerous deep holes produced in today’s metalworking industries. Drilling tools predominantly used nowadays, such as gun drills and HSS drills, usually result in very long process times. In general, drilling becomes more and more difficult with increasing drilling depth. Coating: Tinal® Futura Top (Tft) (XD8 and XD12) Tinal® Futura tip coating (TFP) (XD16, XD20, XD25, XD30) We have focused on this area and pushed the constraints of tool design further than ever by developing a solid carbide twist drill with internal coolant supply to meet the demands of deep hole drilling. These twist drills can be used for most materials and are very tolerant in terms of the coolant type and feed applied. During rotation the chips are forced out of the hole by the drill helix. This allows the reliable transport of large, jamming chips such as the ones produced by long-chip materials. Dry machining or applications using minimum quantity lubrication are also possible. The result of this development is XD Technology (patent pending). Special flute geometry (XD Technology) New Additional sizes: –– XD®-Pilot, XD16 and XD20 now up to Ø 16 mm –– XD25 and XD30 now up to Ø 12 mm –– overall length up to 430 mm Cutting material: micrograin carbide K30F XD Technology The drills with throwing power. 6-times productivity in comparison to deep hole gun drills or HSS tools. 4 margins (from XD12 and Ø 5 mm) Feed rate Vf [mm/min] Increase in productivity due to the XD Technology Solid carbide drill 1,400 1,200 1,000 XD Technology 800 Standard shank according to DIN 6535 HA HSS-Co-drills 600 Productivity increase 400 e.g. 20 x d = 600 % Gun drill 200 XD drill 0 0 5 10 15 20 25 30 Relative drilling depth [l/d] 22 Types: A6485TFT, A 6585TFT, A6685TFP, A6785TFP, A6885TFP, A6985TFP, A681TFP 8–30 x d, Ø 3–20, depending on type Walter Titex XD Technology X·treme DH / Pilot 180 C – for high strength materials. XD Technology X·treme DH Deep hole drilling is an issue to which Walter Titex has been extremely devoted for many years (XD Technology). Thanks to our continuous development an additional variant has now been produced that allows improved productivity when working with high-strength materials. X·treme DH (X·treme Deep High tensile) is a geometry variant which has been specifically designed for the unique challenges presented by these materials. Moreover, these tools are also particularly suitable for machining interrupted holes. Types: A6794TFP, A6994TFP, 20 and 30 x d, from Ø 3–10 mm depending on type The tool Product advantages –– solid carbide high performance drilling tool with internal cooling –– Walter Titex XD Technology for deep hole drilling without pecking –– special geometry designed for high-strength steels and cast iron materials –– drilling depth 20 x d and 30 x d –– diameter range = 3–10 mm –– with 4 margins from diameter 3 mm –– new geometry with a larger secondary rake angle and additional facet to protect the cutting edge. This ensures a significantly increased tool life. –– double margins for max. stability The application –– high-strength materials (> ~ 900 N/mm²) –– applications with an interrupted cut (inclined exit, cross holes, etc.) –– typical components •• crankshaft •• tool and mould making components X·treme Pilot 180 C Types: A7191TFT, K5191TFT, Ø 3–10 mm depending on type The tool The application –– solid carbide pilot drill with internal cooling –– extra short drill (3.5 x D) –– 4 cylindrical lands for max. radial guidance –– special symmetrical tip geometry with facet (180°) –– X·treme Pilot 180 C version for conical pilot holes –– pilot drilling of inclined drill entrance (inclined, rounded surfaces, etc.) Product advantages –– max. stability due to short design Walter Titex – Drilling 23 _ Solid carbide deep-hole drills Walter Titex XD Technology – Now also available for special tools with diameter < 3.0 mm. XD Technology Drilling deep holes is a particularly sophisticated process. As a general rule: “The smaller and deeper the hole, the greater the challenge”. This is why each application in this area must be carefully coordinated between the user and the tool supplier. The result is an individual solution for the requirements of our customers. Alongside the application strategy and the cutting data, a custom-made special tool is also required. Internal coolant supply Optimised chip clearance for small diameters XD drill The tool Your advantages –– solid carbide high performance drilling tool with internal coolant supply –– XD Technology for deep drilling without pecking for small hole diameters –– special TFP tip coating optimised for small diameters –– drilling depths up to 25 x d –– XD Technology for small diameters, which results in up to 600% greater productivity compared to former technology, e.g. with gun drills –– more productivity, lower production costs –– high process reliability without pecking –– can be used in various applications on a wide range of materials The application For all steel and cast iron materials as well as for stainless steels and non-ferrous metals Product advantages –– optimised flute geometry for reliable chip removal for small diameters and large drilling depths –– special tip coating with increased wear protection and less friction –– unique grinding with optimised microgeometry for high process reliability –– solid carbide cutting material – micro grain K30F –– special tools for drilling depths up to 20 x d as of diameter 2.0 mm and up to 25 x d as of diameter 2.5 mm and above 24