Slipform - SIAC Construction

SLIPFORMING BROCHURE 4
02/09/2009
10:28
Page 1
SIAC CONSTRUCTION LTD
Slipform Portfolio
SLIPFORMING BROCHURE 4
02/09/2009
10:28
Page 2
Introduction
Health and Safety
Environmental & Quality
In-Situ Concrete Barrier
Concrete Interface Solutions
Steel Barrier
Drainage Solutions
Kerbing
Specialist Products
Pavement Quality Concrete
Britpave
Previous Projects
SLIPFORMING BROCHURE 4
02/09/2009
10:28
Page 3
Introduction
SIAC Construction Ltd. is a pioneer and market leader in slipform concrete technology in Ireland.
We introduced the first slipform machine to Ireland in 1981. Our considerable technical expertise and
appreciation of client requirements has enabled us to establish an unrivalled reputation for high-quality work
at competitive prices.
Our state-of-the-art fleet of 8 pavers and over 40 mould types enables us cater for any concrete paving
requirements. Our products range from Kerbs, Drainage Products, PQ Paving and Concrete Safety Barrier
to specialist applications such as rail plinths, retaining walls and sportsground terracing.
With over 30 years of experience and expertise in this field, SIAC Construction Ltd has developed a
comprehensive understanding of all aspects of the slipform process from concrete technology to mechanical
customisation of plant and equipment. Innovative design techniques enable us devise bespoke mould profiles
and machine modifications, offering unique solutions or alternatives to meet specific customer requirements.
Working environments include motorway construction and maintenance, airfield, rail, industrial, residential,
sports and open space developments. Our client base includes a diverse range of Local Authorities and
prominent public and private bodies throughout Ireland and the UK.
SLIPFORMING BROCHURE 4
02/09/2009
10:28
Page 4
Health and Safety
Health and Safety is a fundamental and core
management responsibility at all levels in
SIAC Construction Ltd and it is company
policy to ensure that all activities are
executed and managed in accordance with
its Company Safety Statement and current
Health & Safety Regulations.
Our slipform paving division operates
its own specific Safety Statement and
Policy, to reflect the risks associated
with the slipform operation. We have
a comprehensive Health & Safety
management system. We benchmark
our Health &Safety performance
against the best industry standards
and recognise the need for continuous
improvement
SIAC is one of a very select number
of companies that have been
awarded Safe – T Cert accreditation.
This is in recognition of the company’s
health and safety management
performance and standards.
SIAC has also been granted awards
from the National Irish Safety Organisation
(NISO) and the British Safety Council (BSC).
SLIPFORMING BROCHURE 4
02/09/2009
10:28
Page 5
Environmental Management
SIAC is committed to a policy of
environmental protection and to minimise
the environmental impact of its operation.
In addition to the Safe - T Cert, SIAC is
certified with ISO 14001 which is a widely
recognised international standard for
environmental management.
Concrete has been proven to be a
sustainable and extremely durable material
with proven carbon emission savings to that
of steel throughout its life cycle.
Quality Assurance
Our management systems aim to exceed
the requirements of the international quality
assurance standard ISO 9001:2000.
These management systems ensure that
clients’ requirements are met and that
this can be demonstrated at any point in
a project.
Our slipform operation has been
independently accredited to the standard
of ISO 9001:2000. In addition to rigorous
external auditing by independent accreditation
bodies, there is an on-going process of
internal auditing at project and head-office
level. As part of this process, we formally
assess our suppliers and sub-contractors
to ensure that the service they provide
is also in compliance with our clients'
requirements.
SLIPFORMING BROCHURE 4
02/09/2009
10:29
Page 6
In-Situ Concrete Barrier
SIAC Construction Ltd is the leading In-Situ
Concrete Barrier installer in Ireland and has
been at the forefront of concrete barrier
installation since its inception in Ireland in
2002. SIAC were the first company to
install Concrete Step Barrier in the UK and
Ireland and to date has placed in excess of
300 km of Concrete Barrier equating to
100,000 m3 of concrete.
Standard containment for median works
would be H2 W2 with a more robust
version of H4a available to protect
structures and railway sites from heavy
traffic encroachment. In conjunction with
the correct foundation, the concrete barrier
can be modified and used as an earth or
water retaining structure while maintaining
its original vehicle containment properties.
All barrier placed on public roads complies
with EN 1317 testing criteria and is
installed under the highest quality controls.
SLIPFORMING BROCHURE 4
02/09/2009
10:29
Page 7
Concrete Interface Solutions
We are frequently required to provide
solutions that facilitate our slipform products
interface with existing infrastructure as well
as connecting to other restraint systems.
We have developed our own shuttering
system with custom-made steel forms
allowing the interface works to be carried
out more safely and efficiently.
Steel Barrier
SIAC is licensed to manufacture and install
an emergency crossover barrier system.
This removable steel barrier is designed to
allow for emergency access from the opposite
carriageway if required. The containment
level of this barrier is identical to that provided
for by the Concrete Step Barrier, H2 W2.
The opening created by the easy removal of
the steel barrier is sufficient to provide for
full-scale traffic contra flow arrangements in
emergency situations and for the purpose of
carrying out maintenance works.
“
I hereby wish to confirm that SIAC have completed a number of public work
contracts as listed below under the supervision of the Engineering Staff of
Roadbridge and Resident Engineers as per Project Appointments.
1. Gorey Bypass - 2006 / 2007
2. N9/N10 Phase 3 Kilcullen to Carlow - 2008 / present
On these contracts SIAC have completed all works in a very professional manner
and to very high standard and have consistently met the tight programme
constraints that we have come to expect of them. I would have no hesitation
in recommending them for any works in the future.
Morgan Sheehy (Roadbridge)
”
SLIPFORMING BROCHURE 4
02/09/2009
10:34
Page 8
Drainage Solutions
A wide range of drainage solutions are
available based on the design requirements
and compliance with the relevant
specification. Open systems such as
Surface Water Channel providing widths
ranging from 350mm to 2.0m are a
frequently used detail. Closed systems
such as Slot drain or Kerb & Slot are an
ideal option where space is at a premium.
An additional benefit in using one or a
combination of our drainage solutions is
a significant reduction in the number of
catchpits required on a longitudinal stretch
of highway. The diameter of the pipe
section ranges from 250mm to 450mm
based on hydrological design criteria.
“
SIAC was employed to install Concrete
Barrier, Kerbing, Slot Drain and Variable
Barrier on the N4 Lucan By-pass, we found
their work of a good quality and professional
to deal with.
JONS Civils would confidently recommend
SIAC for any slipform works in the future.
David Lenehan (JONS Civils)
”
SLIPFORMING BROCHURE 4
02/09/2009
10:34
Page 9
Kerbing
Slipform Kerbing has long been the
edge restraint product of choice for
road construction and site development
in Ireland. The key benefits it generates
over conventional types of kerbing solution
on the market are:
“
Bowen Construction employed SIAC Construction Ltd to carry
out 9 km of slipform kerbing works on the car park of Mahon Point
Shopping Centre and to install the first section of Concrete Step
Barrier in the UK & Ireland on the N25 in Cork.
I found their knowledge, expertise and service as a specialist
sub-contractor brought us peace of mind and the quality of the
work was of a high standard.
Bowen Construction are happy to recommend SIAC Construction Ltd
for any slipform works in the future.
Brian Barron (Bowen Construction)
”
•
Versatility: slipform kerb can be formed
to any practical shape or height required.
•
Speed: hourly outputs greatly exceed
those of conventional pre-cast products,
making the process extremely
commercially competitive.
•
Health & Safety: no exposure to manual
handling and possible heavy lifting injuries.
•
Durability: air entrained concrete has
proven less susceptible to frost damage
versus other concrete mixes.
SLIPFORMING BROCHURE 4
02/09/2009
10:34
Page 10
Pavement Quality Concerte
Pavement Quality Concrete (PQC) has been a
core product offered by SIAC for many years.
Project experience ranges from motorway
double layer paving to airfield and hardstand
apron works and light-rail track slab.
Pavement types include;
- Continuously Reinforced Concrete Roadbase
- Continuously Reinforced Concrete Pavement
- Wet Lean Concrete and Dry Lean Concrete
Roadbase
- Whisper Concrete
SLIPFORMING BROCHURE 4
02/09/2009
10:35
Page 11
Specialist Applications
SIAC has a long-established reputation for
devising bespoke solutions to meet unique
customer needs. Our in-house mould
manufacturing capability enables us offer
a number of specialist applications to meet
such requirements, including the following:
-
Variable width Footpaths
Raised Railway Plinths
Sportsground Terracing
Sea Defence Walls and Barriers
Longitudinal edge restraints, often to
accommodate ironmongery
SLIPFORMING BROCHURE 4
02/09/2009
10:36
Page 12
Britpave
Britpave, the British In-Situ Concrete Paving
Association is the chief promoter of
concrete barrier with licence holders
currently in UK, Ireland, Norway and Israel.
The Barrier system has been fully tested in
accordance with EN 1317 permitting it to
be placed on any suitable highway
environment throughout Europe.
SIAC is a holder of a Britpave Barrier Licence,
which sanctions us to place all Britpave
barrier systems in accordance with current
design and specification.
As a Britpave Licensed Barrier Installer,
SIAC is in a position to provide our clients
with:
-
A guarantee of quality product
Detailed drawings & guidance notes
A technical query service
Extensive range of solutions
SLIPFORMING BROCHURE 4
02/09/2009
10:36
Page 13
Previous Projects
CONCRETE BARRIER
Project
Location
Client
Quantity
Description
M50 Upgrade Ph1
Dublin, Ireland
SIAC Ferrovial JV
15 km
H2 CSB
M50 Upgrade Ph2
Dublin, Ireland
Jons Civils
8 km
H2 CSB / Variable
N4 Lucan By-pass
Dublin, Ireland
Jons Civils
15 km
H2 CSB / Variable
N11 Gorey By-pass
Gorey, Wexford, Ireland
Roadbridge
25 km
H2 CSB
N4 - N6 Enfield By-pass
Enfield, Meath, Ireland
SIAC Ferrovial JV
12 km
H2 CSB
H2 CSB
N18 Ennis By-pass
Ennis, Clare, Ireland
GAMA TUBIN JV
32 km
N25 Mahon Point Junction
Cork, Ireland
Bowen Construction
1 km
H2 CSB
M8 Cullahill - Cashel
Kilkenny / Tipperary, Ireland
Roadbridge / SISK
45 km
H2 CSB / Variable
M8 Cashel - Fermoy
Tipperary / Cork, Ireland
Roadbridge / SISK
60 km
H2 CSB / Variable
N9 - N10 Carlow - Kilcullen
Carlow / Kildare, Ireland
Roadbridge / SISK
25 km
H2 CSB
H2 CSB
N9 Kilkenny - Knocktopher
Kilkenny / Carlow, Ireland
Roadbridge / SISK
40 km
N6 Galway - Ballinasloe
Galway, Ireland
Sacyer FCC
55 km
H2 CSB / Wide
Redbridge Causeway
Southampton, England
Dyer & Butler
2km
H2 CSB / Bridge Deck
DBFO 1
Belfast, Northern Ireland
HMJV
0.4 km
H4a
North Route N1 / A1
Louth (ROI) / Armagh (NI)
SIAC Ferrovial JV
0.4 km
H4a
Description
DRAINAGE SOLUTIONS
Project
Location
Client
Quantity
M50 PPP
Dublin, Ireland
Sacyer FCC
25 km
Slot Drain
M50 Upgrade Ph1
Dublin, Ireland
SIAC Ferrovial JV
15 km
Slot Drain
M50 Upgrade Ph2
Dublin, Ireland
Jons Civils
4 km
Slot Drain
N4 Lucan By-pass
Dublin, Ireland
Jons Civils
8 km
Slot Drain
N4 - N6 Enfield By-pass
Enfield, Meath, Ireland
SIAC Ferrovial JV
25 km
Slot Drain / SWC
N15 - Waterford Bypass
Waterford, Ireland
BAM
6 km
SWC
N1 - A1 North Route
Louth (ROI) / Armagh (NI)
SIAC Ferrovial JV
20 km
SWC
A30 Launceston - Okehampton
Devon
Tarmac Construction
60 KM
SWC
A5 Nescliffe By-pass
Wales
SIAC Construction Ltd
20 km
SWC
Description
KERBING
Project
Location
Client
Quantity
Mahon Point Shopping Centre
Cork, Ireland
Bowen Construction
9 km
Car Park Kerb
M50 Upgrade Ph1
Dublin, Ireland
SIAC Ferrovial JV
6 km
Road Kerb
North Route
Louth (ROI) / Armagh (NI)
SIAC Ferrovial JV
5 km
Road Kerb
N6 Galway - Ballinasloe
Galway, Ireland
Sacyer FCC
25 km
Road Kerb
Dublin Port Tunnel
Dublin, Ireland
Mowlems
18 km
Road Kerb
Ballincollig By-pass
Cork, Ireland
GAMA
20 km
Road Kerb
A 420 Cumnor
Oxford, UK
SIAC Construction Ltd
8 km
Road Kerb
Description
PAVING
Project
Location
Client
Quantity
A449 Coldra
Wales
SIAC Construction Ltd
12 km
Whisper Concrete
A12
Colchester, UK
SIAC Construction Ltd
4 km
200 mm CRCR
Luton Airport
Luton, UK
SIAC Construction Ltd
6000 m3
Dry Lean Mix
Luton Airport
Luton, UK
SIAC Construction Ltd
20000 m3
PQC
Manchester / Edinburgh Airport
UK / Scotland
AMEC
20000 m3
PQC
RAF Fairford
Gloucestershire, UK
AM SIAC
80000 m3
PQC
SLIPFORMING BROCHURE 4
02/09/2009
10:36
Page 14
Head Office
SIAC Construction Ltd.
Dolcain House
Monastery Road
Clondalkin
Dublin 22
Ireland
Tel: 00 353 (0) 1 403 3111
Fax: 00 353 (0) 1 403 3244
email: [email protected]
www.siac.ie