K2_REV2 - Rev A - Core Health and Fitness Support

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
K2
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -18
www.medfitsystems.com
PART NO.
000-6240
01-1321
01-4034
01-4036
01-4051
01-4056
01-4059
01-4060
01-4061
01-4064
01-4100
01-4113
01-4119
01-4122
01-4123
02-1150
02-1373
Default/QTY.
1
3
6
3
3
1
16
10
8
5
2
4
14
25
14
1
1
18
02-1374
1
19
02-4083
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
02-4103
02-4104
02-4180
03-1035
03-1055
03-2016
03-4031
03-4033
03-4034
03-4035
03-4037
03-4060
04-2015
04-2019
04-5206
04-5207
07-1007
07-5064
07-9771
09-1250
09-3069
12-1818
12-5619
12-7501
12-7502
13584
17686
19-1026
19-1027
19-1028
21445
21597
22663
25611
40654
40678
40844
40910
41159
57-0230
57-0331
6
7
1
7
1
8
4
16
4
14
2
10
6
36
2
2
1
5
2
4
4
1
2
1
1
1
4
1
1
1
1
1
6
1
2
1
2
1
2
2
2
DESCRIPTION
ALTERNATOR
½ -13 UNC x 2½ Bolt
BOLT BH , 8-32 x 1¾'' ZINC
BOLT BH , 3/8 -16 x ¾'' ZINC
BOLT BH , 3/8 -16 x 1'' ZINC
BOLT BH ,¼ -20 x ½'' ZINC
BOLT BH ¼ -20 x 1.25'' ZINC
BOLT BH ,¼ -20 x 3/8'' ZINC
BOLT BH ¼ -20 x 1'' ZINC
BOLT BH 3/8-16 X 2" ZINC
BOLT BH 0.625 -11 UNC x 2¼'' ZINC
Button HD Joint Connector, 3/8-16 X 1.06
SOCKET HEAD CAP SCREW, 5/16 -18 UNC x 1¾
BOLT BH ¼ -20 x 1'' SS BLACK
BOLT BH ¼ -20 UNC x 1½" SS BLACK
SOCKET HEAD CAP SCREW, 5/16 -18 UNC x 3
SOCKET HEAD CAP SCREW, ½ -13 UNC x 3½
ZINC GR8
SOCKET HEAD CAP SCREW, ½ -13 UNC x 4½
ZINC GR8
SOCKET HEAD CAP SCREW, ¼ -20 UNC x 2
Bright Zinc
SOCKET HEAD CAP SCREW, ¼ -20 UNC x 1¼
SOCKET HEAD CAP SCREW, ¼ -20 UNC x 1½
M10 x 1.5 x 90mm socket cap screw
3/8" Lock Nut
1/2" Lock Nut
10-24 Lock Nut
8-32 INSERT HEX
NUT INSERT, 1/4-20, HEX
10-32 INSERT HEX
1/4-20 INSERT 11/16" LONG
Rivnut, #6-32, Hex Body
1/4-20 CLIP NUT
WASHER, FLAT, ¼'' SAE Black
WASHER, FLAT, ¼'' SAE SS Black
WASHER, FLAT, 3/8'' SAE
WASHER, FLAT, ½'' SAE
DEEP GROOVE, BALL BEARING, SINGLE ROW, 2
SEALS
6203 RADIAL BEARING
PULLEY BUSHING
VERTICAL ANGLE END CAP 2.25" X 4.178"
1/2" DIA HOLE PLUG BLACK
K2 Decal TOP
TRANSFER DECAL NAUTILUS X-SMALL BLACK
Caution 15V and 4A
Warning Label K2
CABLE, ALTERNATOR, 3000 CE, 3800 RC
PAD, LEVELING
K2 USERS MANUAL
K2 REPAIR MANUAL
K2 QUICK SET UP MANUAL
ASSEMBLY, SPEED SENSOR, CL, RoHS
PULLEY,ALTERNATOR,1.044 DIA.
SCREW, #6 X.50 PHIL TYPE T
RESISTOR
SCREW, #10-32 X .75, PAN HEAD, W/LOCK
WASHER
CABLE, ASSY,BATTERY, ELLIPTICAL, RoHS
CABLE ASSY, MAIN LOWER, E916
BELT, ALTERNATOR
STANDOFF, 1/4 HEX MALE-FEMALE, #6-32 X
7/16"
K2 WHEEL GUIDE
CABLE, COAXIAL, TV
ITEM
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
PART NO.
57-0336
57-0337
57-0338
57-0340
57-0341
57-0342
57-0343
57-0344
57-0345
57-0346
57-0354
57-0355
57-0356
57-0359
57-0360
57-0376
57-0377
57-0416
57-0417
57-0419
57-0420
57-0421
57-0422
57-0423
57-0424
57-0427
57-0428
57-0432
57-0437
57-0437-01
57-0438
57-0439
57-0440
57-0441
57-0442
57-0496
57-0497
57-0498
57-0508
57-10008
6000-2Z
70-1204
70-1206
70-1207
72-1215
73-1201
74-1207
77-1203
77-1204
901-5496
K2 ERGO BAR ASSY
SM17787
SM20036
SM22031
SM40679
SMQ19409-003
SW490C
Default/QTY.
1
1
1
1
1
1
1
1
14
1
1
1
2
1
1
2
1
2
1
1
1
14
14
1
1
2
1
1
6
1
7
7
7
7
7
1
2
1
1
1
14
1
1
1
1
1
2
1
1
2
1
1
2
1
1
8
1
DESCRIPTION
K2 Top Shield
K2 Maintenance Hood
K2 INNER BAFFLE
K2 Side Shield - RIGHT
K2 SHIELD LEFT
K2 Bottom Shield
K2 POWER INPUT PANEL
K2 CIRCUIT BOARD MOUNT
Washer-10mmx1mm
SPEED SENSOR MOUNT
BATTERY 12V 1.3 Ah
HANDLEBAR BOOT
K2 Decal Panel
K2 Decal Panel LEFT
DC BLOWER FAN ASSEMBLY
K2 FAN POWER CABLE ASSY
BELT, DRIVE, K2 460J10
INTERMEDIATE PULLEY
MOLDED PULLEY 12 1/2" DIA
AXLE, DRIVESHAFT
K2 STEP CHAIN STRAND
PIN-STEP LINK
DRIVE AXLE SPACER
SLOT SPACER, PULLEY
K2 HANDLE GRIP
ALTERNATOR SPACER
K2 ALTERNATOR FAN
Riser, Back, K2
Riser, Back, Plastic Component, K2
Riser, End Assembly, Right, K2
Riser, End Assembly, Left, K2
Pin, Hinge, K2 Step
Tread, K2
Pin, Step, K2 Step
ASSY, HARNESS, CONSOLE TO INLINE, ROHS
SPACER, #10 SCREW, 5/16"
K2 SUPPLEMENTAL HEATSINK
SEAL, CHANNEL MOUNT FLAP SEAL
57-10008 MODULE ASSEMBLY
DEEP GROOVE, BALL BEARING, SINGLE ROW, Z
SHIELDS
K2 Frame Ladder Weldment
K2 HR HANDLEBAR
K2 HANDLEBAR FRAME
Water Bottle Holder Assembly
Alternator Tensioner
26T#40 BEARING BORE
Weldment, Jackshaft
K2 ALTERNATOR FRAME
10 -32 UNF x 1¼" SCREW PHP SS
E916 / K2 VA Eliptical
CONNECTOR, RF, 3MM, F
TRANSPORT WHEEL 2" X 6"
WASHER,.281X1.00X.047,STEEL,ZINC
CABLE ASSY, T-BAR GRIP TO CONSOLE,
ELLIPTICAL, RoHS
WASHER, FLAT, #10 SAE
Honix Console Decal
K2 VERTICAL TRAINER
PART LISTING
Red: PAINTED FRAME COLOR
Black: Black finish
70-1207
70-1206
72-1215
77-1204
70-1204
K2 P. 2
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -18
www.medfitsystems.com
K2 TRAINER MAINFRAME
PAINT
57-0419
BLACK
07-5064
APPLY BLUE LOCTITE TO BEARINGS
77-1203
BLACK
04-2019 QTY = 6
01-4122 QTY = 6
57-0420
ZINC PLATE
07-5064
57-0423
ZINC PLATE
NOTE: NO PAINT IN BORES AND THREADED HOLES
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
12-XXXX
REV -11
DRIVE SHAFT ASSY
www.medfitsys.com
Red: PAINTED ITEMS
Blue: KITS
SPACE SENSOR .040 INCHES ( 1 mm) FROM END OF SENSOR WHEEL
57-0596
21445
000-6240
27564
02-4180
04-5206
57-0424
07-1007
01-1321
02-4153
27564
40910
57-0428
03-1035
57-0344
04-5206
73-1201
F
07-5064
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -18
www.medfitsystems.com
57-0599
P.5 DRIVE PULLEYS
Red: PAINTED ITEMS
Blue: KITS
01-4034
DO NOT OVERTIGHTEN
AGAINST PLASTIC HOUSING
G
57-0376
H
03-4031
INSTALLATION TOOL REQUIRED WHEN REPLACING FRAME NUTS
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -16
www.medfitsystems.com
K2 FAN ASSEMBLY
K2 P.6
1.
2.
Red: PAINTED ITEMS
Blue: KITS
3.
4.
All labeled components are to be assembled
before shipment unless otherwise noted.
All bearings are to be pressed in with force
applied to outer ring only.
All hardware to be torqued to specs listed in
chart below.
Special notes if any are shown below.
57-0230
01-4060
01-4060
I
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -16
www.medfitsystems.com
K2 GUIDE RAILS P7
57-0442 ZINC PLATE
Red: PAINTED ITEMS
Blue: KITS
57-0441
APPLY GREASE TO SHAFT OF PIN
PLACE WASHER ON PIN BEFORE BEARING
57-0440
07-1005
57-0439
57-0345
01-4119
07-1005
01-4121
01-4059
57-0421
57-0345
57-0422
01-4119
57-0437
01-4119
01-4121
01-4059
57-0422
57-0421
57-0440 ZINC PLATE
01-4121
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -19
www.medfitsystems.com
57-0438
01-4059
TRAINER STEP PARTS
K2 STEP EXPLODE P8
1.
2.
3.
Red: PAINTED ITEMS
Blue: KITS
4.
All labeled components are to be assembled
before shipment unless otherwise noted.
All bearings are to be pressed in with force
applied to outer ring only.
All hardware to be torqued to specs listed in
chart below.
Special notes if any are shown below.
12-1822
01-4064
03-1035
01-4036
01-4051
72-1215
70-1206
57-0427
03-1035
57-0496
57-0331
70-1207
09-1250
01-4064
01-4113
17686
09-3069
57-0356
01-4113
09-1250
K2
P9
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -18
www.medfitsystems.com
17686
K2 HANDLE BAR ASSY
1.
2.
3.
Red: PAINTED ITEMS
Blue: KITS
4.
All labeled components are to be assembled
before shipment unless otherwise noted.
All bearings are to be pressed in with force
applied to outer ring only.
All hardware to be torqued to specs listed in
chart below.
Special notes if any are shown below.
40576
40577
12497
12506
40464
12497
12506
SM40639
SM40639
40551
40552
SM40777
40577
40576
12497
12506
12497
Bolt Torque Specifications
Grade 5 Grade 8
Torque Torque
Size (ft-lbs) (ft-lbs)
SM40679
12506
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
www.medfitsystems.com
E916 / K2 VA Eliptical
K2 ERGO BAR ASSY
REV -08
1/4-20
1/4-28
5/16-18
3/8-16
7/16-14
1/2-13
1/2-20
5/8-11
5/8-18
8
10
17
30
50
75
90
150
180
12
14
25
45
70
110
120
220
240
57-0337
57-0338
Red: PAINTED ITEMS
Blue: KITS
03-4060
57-0342
57-0508
57-0336
01-4123
01-4122
01-4056
12-1818
57-0356
01-4122
04-2019
03-2016
03-4060
03-2016
01-4122
J
01-4056
01-4122
57-0340
04-2019
K2 SHIELD ASSEMBLY
12-5619
57-0360
K2
P11
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -18
www.medfitsystems.com
57-0359
57-0341
12-5619
57-0342
K
1.
2.
3.
Red: PAINTED ITEMS
Blue: KITS
4.
All labeled components are to be assembled
before shipment unless otherwise noted.
All bearings are to be pressed in with force
applied to outer ring only.
All hardware to be torqued to specs listed in
chart below.
Special notes if any are shown below.
ECO
REVISION
REVISIONS
REV DESCRIPTION
57-0465
57-0470
57-0393
57-0470
Number
Nitro Plus/QTY.
57-0393
1
H10 Console Kit 7"
57-0465
1
H10 Console ATSC DOM TV KIT 10"
57-0470
1
H10 Console DVB-T TV KIT 10"
12-6308
1
Membrane Switch Overlay for Honix Display
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
GSA Parts Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
REV -02
DESCRIPTION
www.medfitsystems.com
HONIX CONSOLE SET
P. 12 CONSOLE GROUP
APPROVED
DATE
MATERIAL.
FINISH.
COLOR.
K2 TRAINER
TOP-LEVEL WIRING
57-0465 10.2" TOUCH SCREEN CONSOLE BY HONIX
LEFT
RIGHT
57-0496
Pin 1 White Pre-power to Console (V supply)
Pin 2 Brown Alternator Control
Pin 3 Orange Pre-power to Console
Pin 4 Red Fan Control
Pin 5 Yellow Regulated 5V power from console
Pin 6 Blue Tac wire (Inductive switch signal to console)
Pin 7 Green Ground
Pin 8 Purple Current feedback from lower board
Pin 9 Grey Main console shutdown control
Pin 10 Black Ground
(40679)
DISCONNECT PLUG
GREEN
RED
BLACK
40844
WHITE
FIXED "T-BAR" CONTACT
HEART RATE GRIPS
UNLESS OTHERWISE SPECIFIED:
Med-Fit Systems, Inc.
709 Powerhouse Road, Independence, VA 24348
1. ALL DIMENSIONS APPLY BEFORE PLATING
OR COATING.
2. REMOVE ALL BURRS, BREAK SHARP EDGES .020 IN MAX.
3. ALL MACHINED SURFACES Ra 125 uIN.
3. ALL APPLICABLE NAUTILUS STANDARDS AND
SPECIFICATIONS APPLY.
INCH
THIRD ANGLE
PROJECTION
TOLERANCES.
X.
X.X
X.XX
X.XXX
X/X
ANGULAR
TO POWER ELECTRONICS
AND ALTERNATOR
.125
.020
.010
.005
1/64
1°
TITLE.
DESIGNED
DRAWN
DATE
10 / 02 / 2011
K2 WIRING DIAGRAM
SIZE PART NO.
B
DO NOT SCALE DRAWING
This document is the property of Med-Fit Systems, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Med-Fit Systems, Inc. without written authorization. All rights are reserved, including copyrights.
(INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M - 1994)
SCALE: 1:32 SHEET 1 OF 3
REV.
-01
INCH_B_REV A
MONITOR
MULTI-PIN
PLUG
MONITOR
TV INPUT
MATERIAL.
FINISH.
COLOR.
TV COAX
CONNECTOR
DC
POWER
JACK
FANS
57-0496
15 V dc
40844
15 V dc
POWER INPUT
PANEL
57-0376
12V dc
57-0354
57-0598
WHITE
57-0377
BLACK
+
10 AMP
MINI FUSE
-
57-10008
BATTERY 12V
BROWN
57-0355
BLACK
(GROUND)
(21204)
RESISTOR
(21445)
(40603)
SPEED
SENSOR
25611
ALTERNATOR
(13584)
WHITE(B+)
UNLESS OTHERWISE SPECIFIED:
1. ALL DIMENSIONS APPLY BEFORE PLATING
OR COATING.
2. REMOVE ALL BURRS, BREAK SHARP EDGES .020 IN MAX.
3. ALL MACHINED SURFACES Ra 125 uIN.
3. ALL APPLICABLE NAUTILUS STANDARDS AND
SPECIFICATIONS APPLY.
ALTERNATOR
Med-Fit Systems, Inc.
709 Powerhouse Road, Independence, VA 24348
INCH
THIRD ANGLE
PROJECTION
TOLERANCES.
X.
X.X
X.XX
X.XXX
X/X
ANGULAR
.125
.020
.010
.005
1/64
1°
TITLE.
DESIGNED
DRAWN
DATE
10 / 02 / 2011
K2 MAINFRAME WIRING DIAGRAM
SIZE PART NO.
B
DO NOT SCALE DRAWING
This document is the property of Med-Fit Systems, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Med-Fit Systems, Inc. without written authorization. All rights are reserved, including copyrights.
(INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M - 1994)
REV.
SCALE: 1:32 SHEET 2 OF 3
-01
INCH_B_REV A
57-0465 WITH SCREEN AND BUTTONS
57-0470 EU, 57-0470 AUS
57-0393 7 INCH
57-0336
57-0421
01-4064
01-4113
01-4122
57-0341
09-1250
09-1250
01-4122
17686
22839
20047
SM20036
09-3069
17686
DISCARD PALLET BOLTS, INSTALL 17686 LEVELERS
MOUNT WHEELS INSIDE FRAME FOR TRANSPORT
INSTALL CAPS AFTER WHEELS AND PINS ARE REMOVED
K2 PART SCHEMATIC PAGE MODEL
Customer Service & Parts 800/ 235-2233
General Parts Requests: [email protected]
Field Service Requests: [email protected]
Med-Fit Systems, Inc. 800/ 831-7665
www.medfitsys.com
12-6150 REV 01
Bolt Torque Specifications
Grade 5 Grade 8
Torque Torque
Size (ft-lbs) (ft-lbs)
1/4-20
1/4-28
5/16-18
3/8-16
7/16-14
1/2-13
1/2-20
5/8-11
5/8-18
8
10
17
30
50
75
90
150
180
12
14
25
45
70
110
120
220
240