the peixe angical hydroelectric development on the tocantins river
Transcription
the peixe angical hydroelectric development on the tocantins river
THE PEIXE ANGICAL HYDROELECTRIC DEVELOPMENT ON THE TOCANTINS RIVER Authors: Geraldo Martins Filho, Marcio Antonio Arantes Porto and Dionésio Werner Junior Main Brazilian Dams III THE PEIXE ANGICAL HYDROELECTRIC DEVELOPMENT ON THE TOCANTINS RIVER 1. INTRODUCTION The Peixe Angical Hydroelectric Development is situated in the Tocantins River, on the border between the municipalities of Peixe and São Salvador do Tocantins, 320 km from the state capital Palmas, in the South of the State of Tocantins, with an installed power of 452 MW and a firm annual energy of 2,374 GWh. Its owner is ENERPEIXE S.A., a special purpose corporation composed as follows: 60 % owned by ENERGIAS DO BRASIL (formed by the group EDP-ELECTRICIDADE DE PORTUGAL) and 40% by the group ELETROBRÁS/ FURNAS CENTRAIS ELÉTRICAS S.A, for a total investment of around R$ 1.6 billions. The energy generated is transferred to the Brazilian Electrical System by a 500 kV transmission line, through the Gurupi Substation owned by FURNAS CENTRAIS ELÉTRICAS S.A. The first specific studies directed towards the development of the hydroenergy potential of the Alto Tocantins were developed in 1964 under the guidance of the Centrais Elétricas de Goiás - CELG. The feasibility studies for the Peixe Hydroelectric Development were initiated by THEMAG ENGENHARIA in 2000. The construction of the Peixe Angical HPP commenced in April 2002 on the right bank of the Tocantins River, although in August of 2002 the rhythm of the job was reduced once the excavations for the principal structures had been executed. After FURNAS began its participation in the venture, in October 2003, the work resumed its normal pace. The following firms participated in this enterprise: • Engineering services: THEMAG Engenharia e Gerenciamento S/C Ltda. • Civil construction and infrastructure services: CCP - Consórcio Construtor Peixe, formed by the firms: Construtora Andrade Gutierrez S.A. Construtora Norberto Odebrecht S.A. • Supply and erection of the electromechanical equipment: CEPAN, formed by the firms: VOITH SIEMENS Hydro Power Generation Ltda. BARDELLA S.A. Indústrias Mecânicas. • Construction of the 138 kV and 500 kV transmission lines: Consórcio VA TECH ALUSA, formed by the firms: VA TECH Transmissão Distribuição Ltda. ALUSA Engenharia Ltda. The energy characteristics of the development, as determined by the studies carried out during the previous 286 stages, were maintained with the planned installation of three generator units, for a total power of 452 MW from a rated net head of 24.30 m, and the maximum draw-down of the reservoir limited to 2.00 m. Figure 1 illustrates the location of the dam. 2. DESCRIPTION OF THE DEVELOPMENT The Peixe Angical HPP was built in the Tocantins River, at the coordinates 12º 14' 16.6" S and 48º 23' 8.4" W. The locations of the principal structures and the general layout are detailed in the Figures 2 and 3, respectively. The power plant comprises the powerhouse, with three Kaplan-type turbines, situated in the right bank of the river. The spillway, with nine radial-type gates, is adjacent to the RCC dam, in the region of the original riverbed. The earth-rockfill dams are located on the two abutments, one to the left and the other to the right, for a total length of 5,755 m and a maximum height of 39.00 m. Table 1 presents the basic characteristics. Table 1 - Principal Data of the Peixe Angical Development 3. GEOLOGY, GEOTECHNOLOGY AND FOUNDATIONS 3.1. Geology of the Region and of the Dam Site The area of insertion of the Peixe Angical HPP has outcrops of the most ancient rocks of the crystalline bedrock, designated as the Goiano Complex or the Basal Complex, represented by the Araxá Group, comprising a basal metamorphic unit with amphibolites, gneisses, quartzites and garnet-biotite-muscovite schists, and a superior unit with amphibolites, amphibolite schist, micaschists and quartzites. Main Brazilian Dams III Figure 1 - Location of the Peixe Angical HPP Cenozoic era sediments cover the majority of the regional units, constituted by detritus-laterite deposits including sandy, silty and clayey sediments, in process of laterization, alluvial terraces, basal conglomerate and laterite crusts at the top and recent deposits represented by alluviums on the margins of the water courses and colluviums, constituted by roseate and yellowish sands, clays and silts. On the margins seated upon biotitic weathered gneisses and residual soils there are extensive alluvial plateaux, which include alluvial terraces in the form of paleo-channels, with predominantly coarse sands and gravels with local metric thicknesses in the range of 20 m, covered by sandy-clayey colluvial soil. The local gneisses vary from biotites of a dark ash colour, quartzites of light grey to white colour, quartz-feldspar of light colours and garnet-biotite-gneiss of roseate colour. The schistosity of the bedrock varies from incipient to clearly defined, in the N-S general strike (transversal to the Tocantins River) and dips predominating between 35º and 65º W. The bedrock appears almost totally sound and coherent, with rare centimetre length stretches of more weathered rock, whereas in the regions of the plateaux the weathering is more intense, presenting a locally residual soil of around 10 to 20 m thickness. The top of the sound rock on the left bank, where the concrete structures are planned, develops at depths of 10 to 20 m. The degree of fracturing varies from slight to extremely fractured, with the great majority of the fractures closed, of rock to rock contact, some oxidized, and many originating from the displacement along the schistosity during the drilling process, which indicates a certain fragility in these structures. The fractures vary from subhorizontal to vertical, with predominance of those that are irregular and wrinkled, including flat, and some of them grooved. Stretches of breccia material were observed in some soundings, characterizing indications of faults. The schists in the foundation of the left bank earth dam, in the regions of stations 160 and 180, presented permeable intercalations of carbonated and silicified rocks respectively, of high hydraulic conductivity, constituting an anomalous situation whose geological-geotechnical outcomes could only be evaluated at the time of executing the foundation treatments. With the exception of these localized points, the bedrock is of low permeability. 3.2. Geological, geotechnical and structural characterization of the foundation Rotary soundings confirmed the geometry of the body of the limestone rock at Station 160, characterized as marble, with a thickness of about 40 m, as being approximately 25 m of marble with a saccaroid appearance 287 Main Brazilian Dams III and 15 m of recrystalized marble. The body of silificated rock of Station 180 was also investigated, and which, for practical reasons was simply designated as "silexite", characterized by the presence of alveolar shaped cavities, sub-horizontally elongated according to the foliation, with an aperture generally varying from 4 to 40 cm and with a variable length, reaching up to 1.5 m, and proving to be a very highly permeable rock. Structural geology studies indicated that: • the gneisses of the area were deformed by successive phases of folding that developed and subsequently affected the principal foliation. The dolomitic and calcareous-siliceous type rocks are subordinate features in the regional gneissic units, assuming the form of discontinuous, inclined and subconcordant lenses with the regional foliation, controlled by processes of boudinage and by intersections of the regional foliation with fault planes. • the dolomitic and silexite marbles should conserve a genetic relationship between themselves, it being reasonable to presume that deformed zones of dolomitic Figure 2 - Layout of the Principal Structures Figure 3 - General Layout 288 Main Brazilian Dams III marble, subordinated to the gneisses, have been affected by silicification caused by silica rich hydrothermal solutions. This event was responsible for the generation of silexites, leaving preserved irregular blotches of dolomitic marble. • subsequently, weathered aqueous solutions, possibly acidic, must have promoted the karstification of the dolomitic rock and of the dolomitic zones preserved in the silexites, giving rise to the cavities formed by dissolution. This explains the cavities and other karstic features, as well as the internal surfaces of the gaps, covered by a film of rough-white material. 3.3. Investigations carried out lntensive prospecting studies, together with field and laboratory investigations, were carried out to characterize the hydrogeological conditions of the area of Station 160, consisting of: • Revision of the structural geology interpretation with a view to identifying the mechanism of occurrence of the layer of marble, its spatial disposition and continuity; • Hydrogeological investigations with a view to determining the hydraulic parameters of the water, direction of flow, areas of recharge and discharge, connections between different points of the aquifer, including: • Pumping tests; • Tests with dies and tracers (to verify the connections between points); • Hydrochemical, physical and isotope tests; • Rotary soundings and installation of piezometers in the boreholes; • Execution of deep pumping pits; • Programme of geophysical surveys (seismic refraction and electrical routing). 3.4. Foundation Treatments The foundation treatments of the earth dams basically consisted of a cut off trench to intercept the alluvial terrace and a waterproofing grout curtain starting from the bottom of the trench, about 20 m in depth. The excavations of the cut off trench of the left bank earth dam for exposing the residual gneiss soils, starting from the left transition wall, as well as the work on the grout curtain with its advance programmed in the direction of the left abutment, up to the station 200 + 00, proceeded normally, except for the stretches of the stations 155 - 165, and 175 - 182. At these locations the work was halted before reaching the residual soil, as a result of the presence of paleo-channels that had not been identified in the basic design stage. The increased depth demanded re-sloping the excavations of the cut off trench and was reflected in the job schedule, including delaying the beginning of the grouting. On concluding the excavation, the drilling for grouting was resumed, with the first perforations intercepting a strongly artesian aquifer with flows reaching 120 m³/h. The first attempts at conventional grouting in this region were unsuccessful, due to the injected materials being driven back to the surface by the artesianism, or as a result of the high takes of solids experienced, without attaining the closure of the grout injected boreholes. The soundings executed to investigate the supposed anomalies detected, respectively, the bodies of carbonated and silexite rock, the former petrographically characterised as dolomitic marble, with the presence of karstic features. 3.5. Treatments of the stretches of silexite and dolomitic marble A specific treatment project for the silexite area consisted of five rows of grout holes and the construction of a concrete slab over the outcrop of silexite at the base of the cut off trench. The treatment in the region of station 160 consisted in the execution of a grout curtain and, specifically in the region of the layer of marble, the execution of a secant pile cut off, 1.80 m in diameter, using large drills capable of perforating the layers of silexite in the transition zone and penetrating the marble. The solution of the secant piles, as indicated in the executive planning, was employed in the construction of a watertight diaphragm, both in the transition zone and in the rock, in order to avoid the beginning of piping processes. Due to the need for maintaining the grouting equipment installed within the cut off trench in the area of Station 160 and the brief time available for constructing the earth embankment of the dam before the start of the rainy season, the dam embankment was displaced downstream. In order to permit the construction of the secant pile cut off, even after the impoundment of the reservoir, it was planned to construct a cofferdam upstream of the dam, so that the drilling for the pilings could be executed from a platform situated at El. 258.00 m. Complementary treatments of the areas considered to be anomalous. The stretches of exploratory curtain whose drillings presented three or more stretches with a grout absorption greater than 50 kg/m within a space of 30 m were considered to be anomalous areas. In addition, geophysical surveys with electro-resistivity were performed in longitudinal and transversal sections to the axis of the dam, to identify any permeable features present in the foundation. Based on this criterion, ten areas were investigated with rotary soundings and water tests, whereas only five areas were submitted to reinforcement of the cut off with the same treatment of the area of station 160. Four soundings were performed in the area of the station 177 which revealed the presence of carbonated gneiss with lenses of marble of 0.1 to 1.0 m thickness. Nine reinforcement holes were executed in the existing cut off plus two verification holes, with satisfactory results. 289 Main Brazilian Dams III 4. HYDROLOGY, HYDRAULICS AND ENERGY STUDIES • Net reference head • Net design head 4.1. Energy studies The energy and operational studies had the objective of verifying and updating the definitions of the feasibility phase, as well as to advance in the detailing of the operational conditions of the power plant. 4.3. Minimum dispatch and peak guarantee In times of low hydric availability the power plant must be able to generate the energy corresponding to its installed power during peak hours and still operate outside the peak, generating its minimum capacity. The integration of the Peixe Angical to the Brazilian interconnected system consists in the connection to the basic interconnecting North-South network, Gurupi substation, by means of a simple circuit 500 kV transmission line with a length of approximately 92 km. For the performance of the electrical studies the data employed were those of the Brazilian interconnected electrical system, available from the ONS (National Operator of the System), in the configuration corresponding to the year 2004, with the North-South interconnection already containing two circuits of 500 kV, interconnecting the substations of Imperatriz in Maranhão (North-Northeast system) and of Serra da Mesa, in Goiás (South-Southeast System). The premise of the studies performed consisted in the need to exercise the minimum electrical impact on the interconnected system (basic network), in accordance with the procedures of the ONS network. 4.2. Background The tender documents for the concession and exploitation of the Peixe Angical HPP defined, based on the feasibility studies, the optimum development of the site, as follows: • minimum installed power 450 MW • maximum normal water level 263.00 m • minimum normal water level 261.00 m Still based on the feasibility studies, the ANEEL fixed the firm energy and power of the development, after its complete motorization, to the guaranteed level of the interconnected system, as follows: • Mean firm energy 271 MW • Firm power 417.3 MW The feasibility studies also defined the following design parameters and elements: • Local firm energy 286.41 MW-mean • Mean energy 309.84 MW-mean • Capacity factor 0.64 • Reference head 23.80 m • Net design head 26.07 m • Number of generator units 4 After the conclusion of the feasibility studies the number of generator units was defined as three, in order to optimize the development and, based on new hydrology information, a new flow rating curve was established in the tailrace channel, . The monthly simulations permitted assessing the impact of the new rating curve upon the energy production results and the characteristic heads of the development. The same simulation model used for the feasibility phase, that is, the Model H of the THEMAG, was updated with flow series up to 1996 for all the power plants, also including the Southern generation system with those already represented by the South-eastern/Centre-West and North/North-eastern systems. The energy results obtained were: • Local firm energy 288.4 MW-mean • Mean energy 307.5 MW-mean In addition to these results, new reference and design heads were calculated based on the same criteria applied in the feasibility phase, that is, a monthly head with a permanence of 95% of the time, for the reference head, and a mean head weighted by the energy generated during the critical period, for the design head. The results obtained were: 290 24.20 m 26.40 m 4.4. Hydrology The hydrographical basin of the Tocantins River is predominantly affected by the rainfall producing mechanisms incident on the North and North-eastern regions. Notable among these is the Intertropical Convergence Zone (ITCZ) which in this region consists of the convergence of the trade winds of both hemispheres. Dynamically, the ITCZ is associated with a low pressure band and the convergence of the flow in the low levels of the atmosphere, which promotes the conditions favourable to the ascending movement and the consequent presence of clouds and precipitation. As a rule, the ITCZ migrates every season from its most northern position, approximately 14º North in AugustSeptember, to its most southern position, approximately 2º South, in March-April. Its displacement and intensity condition the quantity of rain falling on the region. One of the interesting aspects associated with the ITCZ is that it is situated in a band of oceanic dominance. Therefore, it is reasonable to expect the existence of a relationship between the temperature anomalies of the oceanic surface in this band and the rainfall in the regions of the continent or, more specifically, in the Tocantins basin. In general, the mean annual temperatures in this region tend to diminish as the latitude increases, varying from 25ºC in the North down to 21ºC in the boundaries with the State of Goiás. Although the mean temperatures are high, the continental position of the area makes the night-time temperatures comfortable in comparison with those of Main Brazilian Dams III the daytime. The thermal amplitudes are greater in the localities situated at higher altitudes (above 600 m), with the opposite occurring in the flat areas. The mean annual sunshine in this area varies around 2,400 hours (daily average of 6.6 hours of sunshine). During the month of July, the period of maximum sunshine, the monthly values remained around 320 hours (average of 10.3 hours per day). In the month of January, the monthly mean is around 150 hours (4.8 hours/day), corresponding to the period of greatest rainfall. The rainfall in the region is marked by the rainy season, hot and damp, which alternates seasonally with the relatively dry and colder season. The rainy season commences between October and November and extends to March, on occasions reaching the beginning of April. The dry season begins between May and June and extends until September. The mean annual precipitation, over the whole area, is around 1,500 mm, with the hydric requirements of the dry season being compensated by the precipitation in the rainy season. A few areas of the region present a mean annual precipitation of around 2,000 mm, under the direct effect of the orographic relief, while other areas offer a mean annual precipitation of around 1,250 mm. With regard to the intra-annual regime, the Gurupi station is utilized as being representative of the area, observing the presence of two fully distinct periods: one rainy period, from November to March, concentrating 77% of the annual total, and the other quite dry, from May to September, with barely 5% of the precipitation. 4.5. Maximum flood During the feasibility studies, analyses were developed with the objective of defining the design flood of the spillway and of the diversion stage. It should be mentioned that the maximum flows of the years 1979/80, 1986/87, 1989/90, 1991/92 and 1993/94 were not employed due to the lack of data during the flood period. 4.6. Spillway design flood Considering that the values of Table 3 refer to daily mean flows and not to instantaneous flows at the peak of the flood, a Fuller correction coefficient was applied, which resulted in the maximum instantaneous value of 42,500 m³/s. The spillway was designed for a maximum flow of 37.044 m³/s, with the reservoir operating at elevation 263,00 (maximum normal water level) and at 42,500 m³/s (maximum design flood) with the reservoir at the maximum elevation of 265.21 m, admitting, in this case, the spilling contribution of the overflow concrete dam. 4.7. Diversion flow The diversion flood was fixed at the value of 14,550 m³/s, corresponding to the fifty year flood of the regional statistical study. This flow, however, is only justified for the works that continued through at least one rainy period comprising the months from December to March. For those known to be restricted to the dry period, this value can be reduced, particularly when they are limited to the driest months between July and September, reaching a minimum value of 1,780 m³/s in the month of August. The estimate of the fifty year floods during the dry months considered that these floods would be composed by two distinct portions: one fixed portion of 1,200 m³/s, corresponding to the maximum outflow from the turbines of Serra da Mesa, and a variable portion corresponding to the flow generated in the intermediate basin between Serra da Mesa and Peixe Angical (drainage area = 74,712 km²). Tables 2 and 3 contain the hydrometeorological data of the Tocantins River basin. Table 2 - Hydro-meteorological Data Table 3 - Mean Daily Flows During Flood Peak - Gumbel-Chow 5. PRINCIPAL STRUCTURES Figures 2 and 3 illustrate the principal characteristics of the structures and their general layout, which are as follows: Total lenght of the dam along the crest at El. 266.00 m is 6,148 m. Erection area contiguous to the powerhouse, in reinforced concrete, with a width of 56.63 m. allowing the erection of the hydrogenerator units, with a unit commencing generation every three months; Tailrace channel excavated in rock, with bottom at variable elevations, in a ramp of 1V by 6H from the El. 207.00 m to El. 230.00 m (approximate elevation of the rock top); Fish transposition system constituted by a structure of the ladder type, interconnecting El. 260.00 m to El. 233.50 m; 138 kV / 500 kV substation situated around 1,100 m downstream of the powerhouse, in the right bank, occupying an area of 51,523 m²; Transmission line with a double vertical circuit and a 291 Main Brazilian Dams III simple vertical circuit of 138 kV, with a length of 894 m and band-width of 41 m (two parallel circuits) interconnecting the power plant to the substation, containing 8 self-supporting towers of the sail type, tubular-type anchorage and foundation; Simple circuit transmission line of 500 kV, with 91 km + 933,57m in length and a bandwidth of 70 m, linking the Peixe Angical power plant to the Gurupi substation in the town of Gurupi, integrating the North-South transmission system; reservoir with flooded area of 294.10 km², at the maximum normal water level of El. 263.00 m; The layout permits the future construction of the navigation lock and channels for a convoy of 200 m x 24 m, with a draft of 3.50 m . 5.1. Dam In the Peixe Angical Hydroelectric Power Plant the dams are of the earth - rockfill type and in Roller Compacted Concrete (RCC), the latter located in the riverbed, with a total length of 545.30 m (including the left transition wall). The gravity-type left transition wall, is constituted by the blocks BL-28, totally in concrete compacted by vibrator (VCC) and BL-27B, up to El. 237.00 m in conventional concrete from that elevation until the crest (El. 266.00 m) in RCC, located at the end of the concrete dam and enfolded by the clay-core rockfill dam (earth dam of the left bank). The transition between the right bank dam and the erection area (length 420 m), is constituted by the earth and rockfill dam, with a composite section involving the structures of the erection area. The embankments are composed by clay cores, vertical and horizontal filters of sand and rockfill in selected stone material. The principal data of the dams are described in Table 4 and the Figure 4 shows the section of the earth-rockfill dam. Photos 1 and 2 depict the construction of the earthrockfill dam of the right bank in 2003 and 2006; Photo 3 the same dam concluded. Table 4 - Principal data of the dams Figure 4 - Earth-rockfill dam of the right bank 292 Main Brazilian Dams III 5.2. Spillway The structure is of the surface type, with gates, of reinforced concrete with a Creager profile, equipped with nine radial gates of 22.82 m in height by 17.00 m in width, designed for a maximum flow of 37,044 m³/s, with the reservoir operating at the El. 263.00 m (maximum normal water level). The dissipation pool with its bottom Photo 3 - Earth-rockfill Dam of the Right Bank Concluded excavated at El. 222.50 m is lined with reinforced concrete over 29% of the theoretical length of the flip bucket, limited by walls of the gravity type, with dimensions of 218 m width and 46.50 m length. Table 5 shows the principal data of the spillway / sidewalls, while Figure 5 shows a plan view of the spillway. Photo 1 - Construction of the Earth-rockfill Dam of the Right Bank in 2003 Photo 2 - Construction of the Earth-rockfill Dam of the Right Bank in 2006 5.3. Water Intake The water intake is of the gravity type with three hydraulic oil operated fixed wheel gates, with dimensions of 6.80 m width and 16.60 m height. It is associated with the powerhouse of reinforced concrete, under the reference Table 5 - Principal Data of the Spillway Figure 5 - Plan View of the Spillway 293 Main Brazilian Dams III head of 24.30 m and flow corresponding to 2,064 m³/s, in a typical layout for low-head power plants. Table 6 contains the principal data of the water intake. Figure 6 shows the plan view of the water intake and of the powerhouse. Table 7 - Principal Data of the Powerhouse Table 6 - Principal Data of the Water Intake 5.4. Powerhouse In January 2004 the concrete placement commenced at the indoor-type powerhouse with a total length of 53.65 m. This building houses three generator units, and each block of this unit totals a perimeter of 98.18 m. Table 7 shows the principal design data of the powerhouse. Photo 4 depicts the powerhouse during construction and Photo 5 a view of the powerhouse-generators hall. Photo 4 - Powerhouse during Construction Figure 6 - Plan View of the Water Intake and of the Powerhouse 294 Main Brazilian Dams III Table 8 - Data on the River Diversion 6. CONSTRUCTION OF THE PEIXE ANGICAL HPP Photo 5 - View of the Powerhouse-generators Hall 5.5. River Diversion In order to permit the construction of the concrete, earth and rock structures, the Tocantins River was diverted from its normal course in two different phases of the job. The first phase involved the placement of cofferdams starting from the right bank, and restricting the riverbed as much as possible. This restriction was limited to the condition resulting in maximum mean velocities of less than 5.0 m/s in the most confined section. In the second phase the river was diverted through three of the spillway bays, with their sills still at the El. 232.0 m; this being below the design elevation (see Photo 6). Photo 6 - Diversion through the Lowered Spillway Bays After the closure of the natural trough of the riverbed and the appropriate raising of the RCC dam, the flow through the lowered bays (two at a time) was interrupted by means of the radial gates and the stoplog gate assemblies, permitting the concrete pour of the ogees at their final elevations. Each phase of the first and second stages of the river diversion was sized for the maximum flows with a 50 year recurrence, taking into consideration the duration of each event. Table 8 shows the principal data on the stages of the river diversion. 6.1. Sequence of the Construction The present sequence is restricted to the principal stages of the construction, which are illustrated in Figures 7 to 11. 6.2. Quality Control of the Peixe Angical Hydroelectric Power Plant The quality control programme covered the controls over all activities associated with the works of the Peixe Angical HPP, comprising the planning/scheduling, construction, oversight, tests/reception of the structures and the environment. The quality control programme exercised the control over all the materials employed in the works, as well as the structures built, with a view to verifying their conformity with the standards, specifications, operational procedures or applicable practices or other requirements contained in the technical specifications of the civil works, electromechanical erection and the environment, with a view to addressing the requirements of the integrated management system based on certification standards: NBR ISO 9001 and 14001. 6.3. Problems encountered during the construction, special solutions adopted The principal problem encountered during the construction of the Peixe Angical HPP was the occurrence of a dolomitic marble body located in the foundation of the Left Bank Earth Dam (LBED) and identified during the excavations and foundation treatments of the dam. During the excavations for the cut off trench for the exposure of the residual gneiss soils in the region of the stations 155+00,00 and 165+00,00, an existing paleo-channel was identified that had not been detected in the basic design stage. The initial geological/geotechnical mapping of the exposed foundation failed to indicate, at the beginning, the existence of any relevant anomaly. The initial drillings for the grout curtain in this stretch intercepted an aquifer with high pressures and flows of the order of 120 m³/h. The first attempts at conventional grouting in this region were unsuccessful due to the injected materials 295 Main Brazilian Dams III 1 - Commenced excavation for concrete structures and for the approach and discharge channels. 2 - Commenced excavations, foundation treatment and construction of the earth and rockfill dams. 3 - Commenced placement of the pre-cofferdam, dewatering of the enclosure and raising the height of the 1st phase cofferdam. 4 - Conclusion of rock excavations for the concrete structures. Figure 7- Construction Sequence - Year 1 (2003/2004) 1 - Commenced foundation treatment and concrete placement of spillway, water intake, powerhouse, erection area and central wall. 2 - Construction sequence of the earth dams of the left and right banks. 3 - Foundation treatment and raising the height of the dam in the riverbed of the 1st phase dewatered stretch. 4 - Execution of the left bank enfolding wall. 5 - Commenced civil works of the substation. Figure 8 - Construction Sequence - Year 2 (2004/2005) 1 - Continued execution of the concrete structures. 2 - Commenced work on the auxiliary cofferdams of the 2nd phase. 3 - Continued the services of the earth dam of the left bank. 4 - Partial removal of the 1st phase cofferdam; commenced 2nd phase cofferdams and river diversion through the lowered sills of the spillway. 5 - Conclusion of the civil works in the substation. Figure 9 - Construction Sequence - year 3 (2005) before the River Diversion 296 Main Brazilian Dams III 1 - Dewatering of the coffer area, cleaning and foundation treatment and commenced construction of the concrete dam in the riverbed. 2 - Progressive closure of the lowered spillway bays and concrete placement in the ogees. 3 - Concluded the works of the earth and concrete structures. 4 - Concluded the electromechanical erection in the substation. Figure 10 - Construction Sequence - Year 3 (2005) after the River Diversion 1 - Filling the reservoir. 2 - Commissioning the generator units. 3 - Commenced commercial generation. (June 27,2006) Figure 11 - Construction Sequence - Year 4 (2006) being forced back to the surface by the artesianism or to the high absorptions of solids verified. As a result of these anomalies it was decided to carry out rotary soundings at the locale. The petrographic analyses of the core samples indicated the presence at the site of a carbonate rock, classified as being a dolomitic marble with karstic features. During the months of July/August of that year, soundings were scheduled at the site for the purpose of characterising the dimensions, attitudes and extension of the anomaly. In order to address the diverse sounding campaigns requested by the designer, approximately 3,586 m of drillings were executed, against 900 m of perforations executed in the feasibility studies and basic design stage. The first investigations characterised the great difficulty of drilling the marble bedrock existing at the site, with the observation of decomposed layers alternating with more consistent materials, losses of composition, low core recovery, existence of cavities, total loss of the drilling fluid, abrupt variations of the rocky top and great instability of the walls of the drill- holes. These conditions then revealed the high complexity of the anomaly, seriously hindering the comprehension of the geological/geotechnical model of the locale. The first solution determined for the treatment of the anomaly prescribed that the treatments to be performed at the site should only involve injections of grout and mortar over the entire extension of the anomaly. The grouting should be made possible by lowering the water level at the site. It was determined that the lowering of the water table would be obtained by drilling several large diameter pumping pits. The pumping pits were executed and were unsuccessful due to the instability of the drillings and the high flow through them which failed to allow the necessary lowering. 297 Main Brazilian Dams III By compressing the job schedule and considering the need to confine the existing aquifer, in order to try to make feasible the grouting at the site, a construction program was adopted, consisting of the following: • Backfilling of the excavations already made, with compacted earth embankment, already as an integral part of the body of the dam, for confining the aquifer in order to permit the execution, during the rainy season, of grouting at a higher elevation than the piezometric level of the aquifer encountered; • Execution of the grouting in the rainy season, and; • Resumption of the earth embankment construction in the following dry season. The first perforations confirmed the impossibility of performing the drilling by conventional methods. The solution adopted was to mobilize high power drills which permitted sinking large diameter metal linings. The first grouting also confirmed the high complexity of the anomaly encountered, with large takes of solids without plugging, abrupt variations of the top of the bedrock, instability of the drill-holes, decomposed materials alternating with sound rock and the presence of a thick layer of decomposed and erodible materials over the top of the bedrock that presented karstic cavities. In view of the difficulty encountered by the initially adopted grouting procedures, the initial methodology was adjusted by the creation of two external lines of grouting to be first grouted with mortar of low penetration properties and that would permit the subsequent grouting of a central line with fine grouts of high penetration. During the execution of these external lines, as a result of the difficulties encountered and the high takes, it became necessary to introduce a means of reinforcing them with the execution of intermediate holes. After the conclusion of the external "retaining" lines, the injection of the central grouting line was commenced. The grouting of the central line indicated that, despite the high takes of solids in the external lines, the expected improvement of the rock mass failed to occur as regards the reduction in the consumption of solids and the geomechanical characteristics of the rock, principally in the locales containing decomposed and sandy materials which, due to the grain size distribution presented, did not permit the entry of the cement grout into the cavities. That is, the grout takes of the central line were also high. In order to permit following the construction schedule of the dam embankments and faced by the need to complement the treatment, it became necessary to relocate the dam axis downstream of the area of interference. The displacement downstream of the axis of the dam permitted introducing a berm over the region of the treatment and concluding the embankments of the body of the dam within the deadline scheduled for the impoundment of the reservoir. The additional treatments planned to be executed at the locale would be carried out upon the surface of the berm and in parallel with the 298 construction of the earth embankments of the dam. The quantities of the services corresponding to the treatments performed were as follows: • Holes grouted 214 units (holes with diameters of 5" and 6") • Length of drilled holes 10,600 m • Solids injected 1,345.2 ton • Average take of solids per metre 126.9 kg/m The analysis of the treatment performed indicated that although the grouting had been relatively efficient in the treatment of the rock with the filling of the majority of the cavities supposedly existing, in the region of the occurrence of the decomposed materials the grouting failed to improve the geomechanical characteristics of this material, because the probability still existed of the occurrence of piping processes within this material towards the cavities existing downstream and which were not grouted due to their being outside the radius of influence of the treatment. It was therefore decided to introduce an impervious diaphragm to intercept the karstic features along their entire extension. Three alternatives were analysed regarding the introduction of the impervious diaphragm by means of the following processes: a) Jet Grouting b) High-power Hidrofesa drilling equipment c) Overlapping Large Diameter Pilings (Secant piles cut off) Alternative "a" - Was eliminated due to the uncertainty regarding the geomechanical quality improvements of the rock mass with respect to erodibility resulting from the alternative layers of decomposed and sound materials, which did not permit extending the treatment to the zones resulting from the sound materials. Alternative "b" - Although technically more recommendable, it was rejected due to the need for importing special equipment of large size entailing a delay exceeding the time limits of the construction schedule and the date for the filling of the reservoir. The minimum term for the mobilization and importation of the equipment would be about six months, a delay totally incompatible with the date for commencing the filling of the reservoir. Alternative "c" - Was feasible from the technical and schedule conformity viewpoints, considering that the survey taken with the firms specialising in foundations indicated the availability of WIRTH equipment in Brazil with the possibility of mobilization within 30 to 60 days, reckoned from the issue of the mobilization order. This term would be required for equipment maintenance and the importation of replacement parts. The equipment in question had capacity to drill to the specified depths at a diameter of 1.80 m. See Figures 12 and 13. Figure 12 shows the quantities involved in the execution of the waterproof cut off by the secant piles process. The pilings employed were 98, at an average depth of 53.5 m (minimum 15 m and maximum 78.7 m). In order to conform to the date for the impounding of the reservoir, together with the execution of the treatments, Main Brazilian Dams III it was necessary to introduce a new alteration in the conception of the project, consisting in the construction of a cofferdam linked to the body of the dam, around the area of the treatments, thus permitting the continuation of the latter when the reservoir water levels reached the locale. A platform in compacted earth embankment was built at El. 258.00 m, in the interior of the dewatered area, and which would prevent the welling up of water in the working area after the impounding of the reservoir. Technical Characteristics of the Wirth Drill • Maximum drilling range 80 m • Drilling diameters 0.80 m to 2.0 m • Rotary head bit with 60 ton "pull down" • Torque 3.5 to 12 t/m • Maximum inclination - 1 3 (~18.5 degrees) • Maximum drilling stroke 3.50 m Figure 12 - Data of the Secant Piles Cut Off 299 Main Brazilian Dams III Figure 13 - Operation of the Wirth Drill 7. PERFORMANCE OF THE DEVELOPMENT The monitoring instrumentation is installed at various points of the Peixe Angical HPP, as briefly illustrated in the Table 9. One of the points judged as being priorities for monitoring was the cofferdam at station 160, after the flooding of the enclosure. The observations resulting from the technical inspections and the monitoring of the civil structures of the Peixe Angical HPP indicated a normal behaviour when submitted to the loads applied in the operational phase in the period from April of 2006 to March of 2007. The monitoring of the structures was performed by measurements in the gallery of El. 233.50 m, in the set of multiple extensometers and piezometers installed in the foundation of blocks 2, 17, 20 and 28 and of the piezometers installed in the foundation of blocks 5, 8, 11, 14, 23 and 26, in the triorthogonal jointmeters installed between all the blocks, in the thermometers installed in the concrete of the blocks 2, 5, 11, 17, 23 and 28, and in the measurement of the water coming from the drains of the foundation rock. Topographic targets were installed in all the blocks on the crest of the dam in order to measure the settlements. The following behaviour was observed: Concrete structures - the flows measured presented tendencies towards stability or decrease and the values measured conform to the limits established by the design. Spillway and concrete dam - the effect of the elevation of the reservoir level is reflected in the horizontal Table 9 - Monitoring Instrumentation 300 Main Brazilian Dams III displacements. All the triorthogonal jointmeters installed in the central wall, spillway, concrete dam and water intake indicated only very small relative movement between the blocks. Station 160 - Good performance of the piezometers in the areas as shown in Figure 14. Flows measured - the analysis of the flowmeter graphs indicate that the values measured are more influenced by the rainy periods than by the variations of the reservoir. Earth dams on the right and left bank - behaviour within the predictions of the design. 8. ENVIRONMENTAL, SOCIAL AND ECONOMIC ASPECTS The environmental impacts resulting from the construction of the Peixe Angical Hydroelectric Development were minimized by the implementation of tywenty nine specific environmental programmes proposed in the Environmental Impact Study - EIS, detailed in the stages of the Basic Environmental Design - BED. The mitigating, compensatory and the monitoring measures were incorporated into the set of the twenty nine Environmental Programmes integrating the BED, and listed as follows: • Monitoring of the Local Climate; • Monitoring of Water Levels • Monitoring of Sedimentation • Monitoring of Seismic Activity • Monitoring of the Shoreline Slopes • Hydrogeological Monitoring • Recomposition of Degraded Areas • Research and Management of the Flora • Deforestation and Cleanup of the Reservoir • Monitoring and Management of the Fauna • Limnological Monitoring • Monitoring and Conservation of the Ichthyofauna • Conservation Unit • Reservoir Protection Belt • Land Acquisition • Recomposition of the Roadway Infrastructure • Improvement of the Social Infrastructure • Urban Relocation • Rural Relocation • Monitoring the Living Standards of the Population • Recomposition of the Touring and Recreation Areas • Public Health • Rescue of the Archaeological Heritage • Environmental Education • Social Communication • Mineral Sector • Installations to Support the Construction • Recomposition of the Social Services • Record of the Historical Heritage 8.1. Measures Taken to Mitigate the Environmental Impacts 1. Teams of professionals with proven experience in hydroelectric developments; 2. All-encompassing Technical Specifications, with objective technical parameters, specific methodology and continuous monitoring of firms providing services; 3. Integrated Management of the Environmental Programmes; Figure 14 - Behaviour of the Piezometers at Station 160 301 Main Brazilian Dams III 4. Reports and continuous flow of information on the implantation of the Environmental Programmes presented to the Environmental Authorities; 5. Involvement of the communities in the implantation of the Environmental Programmes; 6. Establishment of a good Geographical Information System with a good resolution satellite image for monitoring and full information; 7. Establishment of monitoring campaigns with recognized technical parameters and the participation of nationally renowned institutions, both for Health and Vectors, Fauna, Flora, Water Ichthyofauna, Foci of Erosion, Sediments, etc. 8. Strong Social Communication Programme developed with the institutions and communities. 8.2. Measures Taken to Mitigate the Social Impacts 1. Institution of a Negotiation Forum with the participation of Environmental Authorities, entities representing the affected people, trade unions, city halls, etc., for the discussion and accompaniment of the programmes of Indemnities for Properties, Rural and Urban Relocation and Municipal Infrastructure; 2. Social Agreement by Consensus and not by vote. Lacking Consensus, the Arbitration is by the Federal Justice; 3. Full participation of the communities in the definition of the parameters and criteria for Relocation and Resettlement, based on the Environmental Programmes; 4. Definition of the matching funds provided by the entities for the implantation of the Programmes and Projects; 5. Wide ranging Programme of Technical and Social Training and Qualification; 6. Full Technical Assistance - Agreement with state institution and specific Plan prepared together with the communities; 7. Wide ranging monitoring of the living standards of those affected, with the contracting of the reference institution (University/NGO) and accompaniment through a Task Force formed by the Environmental Authorities, representatives of those affected, City Halls. 8.3. Measures taken to mitigate the Economic Impacts 1. Contacts with municipal and state institutions for the convergence of projects and resources devoted to the mitigation of the economic impacts, or better still, the empowerment of the possibilities generated by the development - Projects for Fruit Cultivation, Handicrafts, Literacy Training, Sanitation, Environmental Education, Tourism, Small Businesses, etc. 2. Agreement with institution specialized in the training of manpower for the provision of professional training courses considering the potentials and abilities of the population of the municipal townships. Close to 150 courses were held in Peixe involving approximately 3,000 people. 302 3. Application of the resources of Support to the Infrastructure of the Townships in accordance with the structural necessities and not the desires of the municipal mayor. Priority is to be granted to the areas of Health, Education, Tourism and Recreation. 9. TECHNICAL FEATURES General Location River State Townships Tocantins Tocantins Peixe and São Salvador do Tocantins Period of Construction Year commenced Year concluded April 2002 September 2006 Owner Enerpeixe S.A, constituted by the firms: Energia do Brasil S.A and Furnas Centrais Elétricas S.A. Contractors Designer THEMAG Engenharia e Gerenciamento S/C Civil Contractors Consórcio Construtor UHE - PEIXE, formed by the firms: Construtora Andrade Gutierrez S.A. Construtora Norberto Odebrecht S.A. Suppliers and Erection: CEPAN, formed by the firms: VOITH SIEMENS Hydro Power Generation Ltda. BARDELLA S.A. Indústrias Mecânicas Basic Data Drainage area of the dam Mean annual precipitation Mean annual temperature Reservoir Area at maximum normal level Total storage volume Active storage volume Length Maximum normal water level Max. flood water level Minimum water level Tailrace channel Max. normal water level Max. flood water level Minimum water level Flows Mean inflow Max. flow recorded Min. daily flow recorded Diversion flood (Tr =50 years) Max. design flood 125,687 km² 1,500 mm 25º C 294.10 km² 2,741 X 106 m³ 528.3 X 106 m³ 120 km 263.00 m 265.21 m 236.00 m 241.58 m 249.25 m 233.24 m 1,593 m³/s 11,256 m³/s 227 m³/s 14,550 m³/s 42,500 m³/s Main Brazilian Dams III Dam Type of structure Earth - Rockfill and RCC Total length of crest 5,755.00 m Maximum height 39.00 m Crest elevation of earth & RCC dam 266.00 m Rockfill 566,363 m³ Concrete (VCC - incl. Downstream) 27,870 m³ Compacted embankment 4,660,194 m³ Filters and transitions 768,393 m³ Concrete (Conventional - RCC) 317,456 m³ Spillway Type surface, with gates Capacity 37,044 m³/s Sill elevation 241.00 m Total length 213.00 m Number of bays 9 Width of bay 17.00 m Common excavation 593,950 m³ Rock excavation (open sky) 429,848 m³ Concrete (Spillway only) 207,437 m³ Concrete (VCC - Spill. + Dissipation Pool) 270,068 m³ Spillway Gates Type Drive Width Height Radial Oil - Hydraulic 17.00 m 22.82 m Water Intake Type Number of units Total length Width: blocks of the units Water Intake Gates Type Drive Width Height Diversion Type Diversion structure gravity 3 30.00 m 98.10 m Fixed Wheel Oil - Hydraulic 6.80 m 16.60 m Channel in riverbed Channel and 1st and 2nd phase cofferdams Powerhouse Type Indoor Number of generator units 3 Width of unit blocks 98.10 m Total length 53.65 m Common excavation: (includes headrace/tailrace channels) 66,437 m³ Rock excavation (open sky including channels) 571,185 m³ Concrete (VCC / Tailrace + Water Intake) 195,580 m³ Turbine Type Number of units Unit rated power Synchronous rotation Net reference head Rated unit flow Maximum efficiency Total weight per unit KAPLAN 3 153.12 MW 85.71 rpm 24.30 m 688.00 m³/s 93.8 % 643.0 t Generator Rated power per unit Synchronous rotation Rated voltage Maximum efficiency Power factor Total weight per unit 175 MVA 85.71 rpm 13.8 kV 98.70 % 0.95 834.2 t Step-up Transformers Rated power (OFAF) Rated frequency (Hz) Primary coil voltage Secondary coil voltage Winding connection Primary connection Secondary connection delta grounded star Excavations Common excavation Rock excavation 6,464,459 m³ 1,024,034 m³ 175 MVA 60 Hz 13.8 kV 138 kV 10. BIBLIOGRAPHY [1] ENERPEIXE - Progress Reports of Peixe Angical HPP: from 2003 - 2006. [2] ENERPEIXE - Themag Engenharia e Gerenciamento S/C LTDA - Report 6376-10-GL-100-RT00190, Basic Project - Descriptive Spreadsheet; [3] FURNAS CENTRAIS ELETRICAS - Departamento de Apoio e Controle Técnico Relatório DCT. T.08.015.2004-R0 - ENERPEIXE S.A.; [4] FURNAS CENTRAIS ELETRICAS - Departamento de Geração de Construção Manso Relatórios DGA. C.018.2006-R1 - Peixe Angical HPP. [5] ENERPEIXE - Relatório sintético do tratamento da fundação da barragem de terra da margem esquerda. (2006) [6] THEMAG ENGENHARIA E GERENCIAMENTO S/C LTDA - Relatório THEPEIXE080405 E-160 , 8.04.2005; [7] FURNAS CENTRAIS ELETRICAS - Departamento de Engenharia Civil Relatório DEC.E.025.2007-1 - Estudo de Comportamento da Barragem AHE Peixe Angical. [8] ENERPEIXE - Relatório PX- SP- 2000- RT-0063: Tratamento da Fundação da Barragem de Terra da margem esquerda UHE Peixe Angical. (21/03/2006). 303
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