9114 RYCO. AUS crimp charts v2.indd

Crimp Chart
RH-WI-61 Issue April 2005
2005
Part Number RHY-CC0504
RRP. $5.00
AS/NZS ISO 9001
NATA REGN. No. 7029
Company Information
RYCO Hydraulics. The Company.
RYCO Hydraulics started manufacturing hoses, fittings and filters in 1946. As the hydraulics industry evolved, the Company
expanded its range and the main product line soon became high-pressure hydraulic hose and fittings.
RYCO Hydraulics simple belief of “Higher Technology Equals Greater Performance” applies throughout the Company.
The Company’s research and development centres and testing facilities are dedicated to developing product and pioneering
new processes in fluid conveying systems technology. Our specialized equipment and technology enable us to manufacture
our large range of product efficiently and cost effectively.
Higher Technology Equals Greater Performance
RYCO Hydraulics. The Quality.
RYCO Hydraulics is certified to AS / NZS ISO 9001: 2000 “Quality Management Systems - Requirements” by NATA
Certification Services International (NCSI - Registration No. 7029) and ISO 9002 “Quality Systems for Production and
Installation” by the Department of Defence (Australia).
Company Policy is to supply product and service that meet or exceed our industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.
The bottom line in Quality Control (QC) & Quality Assurance (QA) is Customer Confidence & Customer Satisfaction.
Our aim is zero defects
RYCO Hydraulics. Product Identification.
RYCO Hydraulics products are clearly branded with a unique RYCO Hydraulics part number and batch code, where
practical. In today’s quality conscious world, RYCO’s invaluable batch coding system takes traceability and customer assurance
to new levels.
Not everyone is an expert in thread identification. Time & money are often wasted identifying goods or dispatching the wrong
item. Using clearly branded RYCO products reduces the chance of error saving you time & money.
If it’s not branded - it’s not RYCO
RYCO Hydraulics. Warehouse & Distribution.
At RYCO Hydraulics, we understand that when you need your product, you need it fast. Our network of warehouses and
distributors gives you the widest availability.
Our comprehensive ordering and dispatch system ensures that your orders are correct before leaving the warehouse.
We pride ourselves on shipping correctly.
Important Notes – Do not mix/match product
Hydraulic Hose from one manufacturer is usually not compatible with fittings supplied by another
manufacturer. It is the responsibility of the hose assembly fabricator to consult the manufacturer’s
written assembly instructions or the manufacturers directly before intermixing hose and fittings from
two manufacturers.
Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of
another manufacturer. It is the responsibility of the hose assembly fabricator to consult the
manufacturer’s written instructions or the manufacturers directly for the proper assembly equipment.
Always follow the manufacturer’s instructions for proper preparation and fabrication of
hose assemblies.
Disclaimer: We reserve the right to alter the design, or discontinue any of the company’s products or services without notice.
Whilst every effort has been made to ensure the accuracy of the information contained in this publication, our Company Policy of continual
research and product development necessitates changes and refinements which may not be reflected in the following pages. If in doubt,
please contact your nearest sales office. Illustrations are not to scale, and are indicative only.
Copyright 2005. All rights reserved.
This catalogue may NOT be reproduced, in whole or parts, without the written permission of this company’s directors.
E.& O.E.
Crimp Dimensions Chart
Document No. RH-WI-61
Issue: April 2005
Crimp Chart Contents:
Page No.
Important Information Re: Don’t Mix and Match …………………………………………………………… IFC
Information Bulletin …………………………………………………………………………………………… 2
Important Branding Update …………………………………………………………………………………… 3
Hose Series
Couplings Series
Page No.
ONE & TWO WIRE BRAID NON-SKIVE
T1A; T1D; T1F; T1S; T2A; T2D; T2S; TJ2D; TXA2D .... T200; T700 .......................................................... 4
RQP1; RQP2; RQG1 .................................................. T200; T700 .......................................................... 4
DF2; DF2A; DF2D...................................................... T200; T700 .......................................................... 4
T3KA; T3KD; T3KS .................................................... T200 .................................................................... 6
SPIRAL NON-SKIVE
H12A; H12D; H12S................................................... T200; T700 .......................................................... 5
H13A; H13D; H13S................................................... T900; T700 .......................................................... 5
HSPA; HSPD .............................................................. T200; T700 .......................................................... 5
HSHA; HSHD ............................................................ T700; T900 .......................................................... 5
HOSE USING T400 COUPLINGS
RQP5; T5 .................................................................. T400 .................................................................... 6
M2; M2G; MP1 ........................................................ T400 .................................................................... 6
RT7; RT7T; RT7N; RT7TN ........................................... T400 .................................................................... 6
SR ............................................................................. T400 .................................................................... 6
ONE & TWO WIRE BRAID SKIVE
AS1(A); AS1D; AS2(A); AS2D .................................... T200; T700 .......................................................... 7
TW1; PW2 ................................................................ T200; T700 .......................................................... 7
AJ2D......................................................................... T200; T700 .......................................................... 7
T240A ...................................................................... 1200.................................................................... 7
SPIRAL SKIVE WITH TWO PIECE COUPLINGS
H12A; H12D ............................................................. 1700.................................................................... 8
H13A; H13D ............................................................. 6900G ................................................................. 8
H15A; H15D ............................................................. 6900N ................................................................. 8
RT73, RT7-M, FB1, RTH1
RT73 ......................................................................... 7RT200 ................................................................ 9
RT7-M ...................................................................... 7200-M ............................................................... 9
FB1 ........................................................................... 1G00 ................................................................... 9
RTH1 ........................................................................ 1RT200 ................................................................ 9
Controlled Copy No:
Approved by: L.W. Morrison
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 1
April 2005
INFORMATION BULLETIN
RYCO Bitelok Mark III couplings are progressively superseding Bitelok Mark I couplings.
RYCO Hydraulics Crimp Dimensions Chart RH-WI-61, Issue: April 2005, supersedes all previous Crimp Dimensions
Charts and Technical Crimp Information Bulletins distributed by RYCO Hydraulics.
The new Crimp Dimensions Chart contains specifications for both Mark I couplings and Mark III couplings.
Most Crimp Diameters are the same for Mark I and Mark III but Mark Lengths have changed.
Identifying Mark III couplings
Mark III couplings have distinctive series code grooves on the body of the ferrule. Mark I couplings do not have any
grooves. Mark III couplings can also be identified from a Mark I coupling by the larger nose crimp diameter.
• Only T200 Mark III couplings have TWO
series code grooves at the end of the ferrule
as shown
• Only T400 Mark III couplings have THREE
series code grooves at the end of the ferrule
as shown
• Only T700 Mark III couplings have FOUR
series code grooves at the end of the ferrule
as shown
• Only T900 Mark III couplings have SIX
series code grooves at the end of the ferrule
as shown
Crimping Mark III couplings
Mark III couplings MUST be crimped over
the whole length of the ferrule including
the nose crimp where the ferrule is attached
to the insert.
Pictorial Representation Only
Cautions
• New product T900-12 Mark III (3/4” fittings)
T700-12 Mark III only suits H1312 series hose if cover is skived (previously T700-12 Mark I suited
non-skived). Use T900-12 Mark III coupling for non-skive.
• New product T200-20 Mark III (1.1/4” fittings)
Use only T120A, T120D, T220A, T220D, TXA220D and RQP220 (see chart)
• Two Piece Couplings – Mark III and Mark I are NOT interchangeable
DO NOT Mix and Match ferrules and inserts of Mark III Two Piece couplings with Mark I.
Mark III inserts can be identified by micro grooves located near the collar of the insert and series code grooves on
the ferrule. Mark I ferrules and inserts do not have these features.
For further information please contact RYCO Hydraulics.
Controlled Copy No:
Approved by: L.W. Morrison
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 2
April 2005
IMPORTANT BRANDING UPDATE
RYCO BITELOK T200, T400 and T700 SERIES COUPLINGS
AND RT200 SERIES INSERTS
To improve Customer Service, commencing late 2003, branding of T200, T400, T700 Couplings and RT200 Inserts is
amended to show a universal prefix "R" instead of the previous"Tn" or "RT".
T200 has two identification grooves, T400 has three grooves, and T700 has four grooves branded on the ferrule (body) of the
Couplings signifying their series designation. 1RT200 ferrule (body for the RT200 insert) has one groove.
T200 example
T400 example
Insert branding
R09-0608
Insert branding
R09-0608
Ferrule branding
T200 Series
Ferrule branding
T400 Series
Two Series Code Grooves
indentify T200 Series
Three Series Code Grooves
indentify T400 Series
To complete the Part Number for Coupling:
Insert Part Branding is R09-0608
Series is T200 (from T200 Ferrule Branding or
Two Series Code Grooves)
Simply replace "R" of Insert Part Branding with "T2"
(first two letters of Series)
(replace R with T2) R09-0608
T209-0608
To complete the Part Number for Coupling:
Insert Part Branding is R09-0608
Series is T400 (from T400 Ferrule Branding or
Three Series Code Grooves)
Simply replace "R" of Insert Part Branding with "T4"
(first two letters of Series)
(replace R with T4) R09-0608
T409-0608
T700 example
RT200 example
Insert branding
R03-0812
Insert branding
R17-1616
Ferrule branding
T700 Series
Four Series Code Grooves
indentify T700 Series
To complete the Part Number for Coupling:
Insert Part Branding is R17-1616
Series is T700 (from T700 Ferrule Branding or
Four Series Code Grooves)
Simply replace "R" of Insert Part Branding with "T7"
(first two letters of Series)
(replace R with T7) R17-1616
T717-1616
Controlled Copy No:
Approved by: L.W. Morrison
Ferrule branding
1RT200 Series
One Series Code Groove
indentifies 1RT200 Series
To complete the Part Number for Coupling:
Insert Part Branding is R03-0812
Series is 1RT200 (from One Series Code Groove)
Simply replace "R" of Insert Part Number with "1RT2"
(first four letters of Series)
(replace R with 1RT200) R03-0812
1RT203-0812
Please note: Part Number for this Insert in current Product
Technical Manual is RT203-0812
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 3
April 2005
Crimp Dimensions
T1, RQP1, RQG1; T2, TJ2, TXA2, RQP2; DF2
Non-Skive
ONE WIRE NON-SKIVE HOSE
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
AVENGER
DIEHARD
SLIDER
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
T1A
T1D
T1F* T1S*
SURVIVOR
RQP1
RQG1**
T200
T700
COUPLINGS
Mark III
Mark I
Mark III
Mark I
15,3
19
17,3
25
17,3
22
RQP16
21,5
25
21,5
22
25,0
29
T18D
RQP18
25,0
25
25,0
23
27,0
29
T110A
T110D
RQP110
28,3
30
28,3
25
31,0
32
T112A
T112D
RQP112
31,8
30
31,8
27
34.5
RQP116
40,5
30
40,5
31
50,5
51
51,5
50
T13A
T14A
T14D
RQP14
T15A
T15D
RQP15
T16A
T16D
T18A
COUPLINGS
26,5
33
32
35,4
40
42,0
43
42,0
45
53,0
51
51,5
50
T116A
T116D
T120A
T120D
T124A
T124D
56,1
56
56,1
58
T132A
T132D
69,5
60
69,5
60
* T1F, T1S Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as T1D
** RQG1 Series Hose - Use only T200 Coupling Series with same Crimp Diameters and Mark Length Dimensions as RQP1
TWO WIRE NON-SKIVE HOSE
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
CRIMP
Ø
MARK
LENGTH
AVENGER
DIEHARD
SLIDER
SURVIVOR
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
T2A
T2D T2S*
TJ2D*
TXA2D*
RQP2
T24A
T24D
RQP24
18,3
25
19,9
25
RQP26
22,5
25
T25A
T25D
T26A
T26D
T200
COUPLINGS
Mark III
T700 COUPLINGS
Mark I
Mark III
18,3
22
22,5
22
Mark I
26,0
29
T28A
T28D
RQP28
26,0
25
26,0
23
27,7
29
T210A
T210D
RQP210
29,3
30
29,3
27
32,0
32
28,6
33
T212A
T212D
RQP212
32,8
30
32.8
27
35,5
32
36,1
40
T216A
T216D
RQP216
41,5
30
41,5
31
42,7
43
42.7
45
T220A
T220D
RQP220
51,5
51
54.0
50
54,0
51
54,0
50
T224A
T224D
RQP224
58,8
56
58,8
58
T232A
T232D
RQP232
71,1
60
71,1
60
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
* TJ2D, T2S & TXA2D Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as T2D
TWO WIRE COMPACT NON-SKIVE HOSE
AVENGER
DIEHARD
CRIMP
Ø
±0,25 mm
DINFLEX
DF2A
DF2D
DF2
DF24A
DF24D
DF24
MARK
LENGTH
mm
T200
Mark III
CRIMP
MARK
Ø
LENGTH
±0,25 mm
mm
COUPLINGS
25
22
DF26A
DF26D
DF26
21,7
25
21,5
22
DF28D
DF28
25,7
25
25,0
23
31,8
27
DF210A
DF210D
DF210
29,0
30
DF212D
DF212
31,8
30
DF216A
DF216D
DF216
41,5
30
NOTE: Crimp the full length of Mark III
ferrules including the nose crimp where the
ferrule is attached to the insert:
PICTORIAL
REPRESENTATION ONLY
Controlled Copy No:
Approved by: L.W. Morrison
COUPLINGS
Mark III
17,3
DF28A
DF212A
MARK
LENGTH
mm
T700
Mark I
18,0
CRIMP
Ø
±0,25 mm
Only T200 Mark III couplings have TWO
series code grooves at the end of the ferrule
as shown:
25,2
34,5
Mark I
29
32
26,5
33
35,4
40
Only T700 Mark III couplings have FOUR
series code grooves at the end of the ferrule
as shown:
Mark I
Couplings have
no grooves.
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
Mark I
Couplings have
no grooves.
RH-WI-61 Page 4
April 2005
Crimp Dimensions
H12; H13; HSP; HSH
Non-Skive
H12 AND H13 SPIRAL NON-SKIVE HOSE
AVENGER
DIEHARD
SLIDER
H12A
H12D
H12S
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
T700 COUPLINGS
Mark III
H1206A
H1206D
H1206S
26,0
29
21,8
29,6
H1208A
H1208D
H1208S
27,6
29
H1210D
H1210S
32,0
32
H1212A
H1212D
H1212S
35,4
32
36,1
40
H1216A
H1216D
H1216S
42,3
43
42,3
45
H1220A
H1220D
H1220S
52,7
51
52,7
50
H1224A
H1224D
H1224S
58,2
56
58,2
56
H1232A
H1232D
H1232S
70,6
60
70,6
60
H13A
H13D
H13S
33
T900 COUPLINGS
Mark III
H1312D
H1312S
36,6
37,6 (T700)
22 (Skive)
26,0
22 (Skive)
29,0
27 (Skive)
T700 Mark III
COUPLINGS (SKIVE)
Mark I
37
SKIVE
LENGTH
mm
T200 Mark III
COUPLINGS (SKIVE)
Mark I
H1210A
H1312A
CRIMP
Ø
±0,25 mm
40 (T700)
35,0
29 (Skive)
H1316A
H1316D
H1316S
44,7
50
44,7
54
41,7
38 (Skive)
H1320A
H1320D
H1320S
55,3
60
55,3
61
55,9
48 (Skive)
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
H1324A
H1324D
H1324S
61,9
74
63,4
78
H1332A
H1332D
H1332S
77,0
90
77,0
93
CRIMP
Ø
±0,25 mm
SKIVE
LENGTH
mm
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
HSP AND HSH SPIRAL NON-SKIVE HOSE
AVENGER
DIEHARD
HSPA
HSPD
HSP04A
HSP04D
18,5
T200 Mark III
T700 Mark III
22 (Skive)
HSP06A
HSP06D
22,5
22 (Skive)
26,2
29
HSP08A
HSP08D
26,0
22 (Skive)
27,6
29
HSP10A
HSP10D
29,0
27 (Skive)
32,0
32
HSHA
HSHD
HSH12A
HSH12D
36,6
37
HSH16A
HSH16D
43,8
50
HSH20A
HSH20D
51,5
51
HSH24A
HSH24D
56,9
56
HSH32A
HSH32D
71,9
60
T700 Mark III
Only T200 Mark III couplings have TWO series code grooves
at the end of the ferrule as shown:
T900 Mark III
Only T900 Mark III couplings have SIX series code grooves
at the end of the ferrule as shown:
Mark I
Couplings have
no grooves.
Only T700 Mark III couplings have FOUR series code grooves
at the end of the ferrule as shown:
Mark I
Couplings have
no grooves.
NOTE: Crimp the full length of Mark III ferrules including the
nose crimp where the ferrule is attached to the insert:
PICTORIAL
REPRESENTATION ONLY
Mark I
Couplings have
no grooves.
Controlled Copy No:
Approved by: L.W. Morrison
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 5
April 2005
Crimp Dimensions
T3K; RQP5, T5; M2, M2G; MP1; RT7; SR
Non-Skive
T3K 210 BAR WIRE BRAID NON-SKIVE HOSE
T3K
210 BAR
WIRE BRAID
HOSE
CRIMP Ø
±0,25 mm
MARK
LENGTH mm
CRIMP Ø
±0,25 mm
T200 COUPLINGS
AVENGER
DIEHARD
SLIDER
T3KA
T3KD
T3KS
T3K4A
T3K4D
T3K4S
17,8
25
T3K6A
T3K6D
T3K6S
21,5
25
Mark III
Mark I
T3K8A
T3K8D
T3K8S
25,0
25
T3K10A
T3K10D
T3K10S
29,3
30
T3K12A
T3K12D
T3K12S
32,8
30
T3K16A
T3K16D
T3K16S
41,5
30
CRIMP Ø
±0,25 mm
MARK
LENGTH mm
HOSE USING T400 COUPLINGS
CRIMP Ø
±0,25 mm
T5 TRUCKER
M2 & M2G
TWO TEXTILE
BRAID
MP1
MULTI
PURPOSE
RT7
SPIDERLINE
RT7T
SPIDERLINE
TWIN
RT7N
ISOLATOR
RT7TN
ISOLATOR
TWIN
SR
SUCTION
MARK
LENGTH mm
T400 COUPLINGS
Mark III
RQP5
SURVIVOR
MARK
LENGTH mm
Mark I
RQP54
T54
Use T400-03
14,6
20
RQP55
T55
Use T400-04
17,3
25
RQP56
T56
Use T400-05
18,9
25
RQP58
T58
Use T400-06
21,5
17,3
22
25
21,5
22
25,0
22
RQP510
T510
Use T400-08
25,0
26
RQP512
T512
Use T400-10
28,7
31
M24
M24G
17,9
25
17,9
22
M26
M26G
22,1
25
22,1
22
M28
M28G
25,4
26
25,4
22
M212
M212G
33,4
28
33,4
27
MP14
15,7
25
15,7
22
MP16
19,8
25
19,8
22
MP18
24,4
26
23,4
22
MP110
28,5
31
MP112
32,5
31
32,5
28
MP116
40,3
31
40,3
33
MP120
50,0
48
50,8
42
12,9
20
15,9
25
15,9
22
20,0
22
22,4
22
RT73
RT74(N)
RT74T(N)
RT75(N)
RT75T(N)
17,4
25
Hose 2003 & before
20,0
25
Hose 2004 & later
19,5
25
Hose 2003 & before
22,4
26
Hose 2004 & later
23,4
26
RT76(N)
refer Date Code
RT76T(N)
refer Date Code
RT78(N)
refer Date Code
RT78T(N)
refer Date Code
RT710(N)
RT710T(N)
27,1
30
RT712(N)
RT712T(N)
30,0
30
30,0
27
SR12
33,6
28
33,6
27
SR16
40,9
31
40,4
31
SR20
51,5
45
51,5
44
SR24
57,3
50
SR32
70,3
53
NOTE: Crimp the full length of Mark III
ferrules including the nose crimp where the
ferrule is attached to the insert:
PICTORIAL
REPRESENTATION ONLY
Controlled Copy No:
Approved by: L.W. Morrison
Only T200 Mark III couplings have TWO
series code grooves at the end of the ferrule
as shown:
Only T400 Mark III couplings have THREE
series code grooves at the end of the ferrule
as shown:
Mark I
Couplings have
no grooves.
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
Mark I
Couplings have
no grooves.
RH-WI-61 Page 6
April 2005
Crimp Dimensions
AS1, TW1; AS2, AJ2, TW2
Skive
ONE WIRE SKIVE HOSE
AVENGER
DIEHARD
TORNADO
AS1 (A)
AS1D
TW1
AS14
AS14D
TW14
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
T200 COUPLINGS (SKIVE)
Mark III
17,3
T700 COUPLINGS (SKIVE)
Mark I
22
Mark III
17,3
20
Mark I
AS16
AS16D
TW16
21,5
22
21,5
20
25,0
27
AS18
AS18D
TW18
25,0
22
25,0
21
27,0
27
26,5
31
AS112
AS112D
31,8
29
31,8
25
34,5
29
35,4
38
AS116
AS116D
40,5
28
40,5
29
42,0
38
42,0
43
50,5
48
51,5
48
AS120
AS120D
53,0
48
51,5
48
AS124
AS124D
56,1
54
56,1
56
AS132
AS132D
69,5
58
69,5
58
TWO WIRE SKIVE HOSE
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
±0,25 mm
mm
AVENGER
DIEHARD
WASHER
AS2 (A)
AS2D
AJ2D*
PW2
AS24
AS24D
PW24
18,3
PW26
T200 COUPLINGS (SKIVE)
Mark III
T700 COUPLINGS (SKIVE)
Mark I
Mark III
Mark I
22
18,3
20
22,5
22
22,5
20
26,0
27
26,0
22
26,0
21
27,7
27
AS26
AS26D
AS28
AS28D
AS210
AS210D
29,3
28
29,3
25
32.0
29
AS212
AS212D
32,8
29
32,8
25
35,5
AS216
AS216D
41,5
28
41,5
29
51,5
48
54,0
48
28,6
31
29
36,1
38
42,7
38
42,7
43
AS220
AS220D
54,0
48
54,0
48
AS224
AS224D
58,8
54
58,8
56
AS232
AS232D
71,1
58
71,1
58
* AJ2D Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as AS2D
NOTE: Crimp the full length of
Mark III ferrules including the
nose crimp where the ferrule is
attached to the insert:
T200 Mark III Couplings are identified by
TWO series code grooves at end of the
ferrule:
Mark I
Couplings have
no grooves.
PICTORIAL REPRESENTATION ONLY
TWO WIRE
SKIVE HOSE
CRIMP
Ø
SKIVE
LENGTH
AVENGER
±0,25mm
mm
T2A
T240A
Controlled Copy No:
Approved by: L.W. Morrison
T700 Mark III Couplings are identified by
FOUR series code grooves at end of the
ferrule:
1200 COUPLINGS
(SKIVE)
82,0
Mark I
Couplings have
no grooves.
NOTE: This is a two-piece coupling –
cover must be skived.
72
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 7
April 2005
Crimp Dimensions
H12; H13; H15
Skive
SPIRAL SKIVE HOSE
WITH TWO PIECE
COUPLINGS
CRIMP
Ø
SKIVE
LENGTH
CRIMP
Ø
SKIVE
LENGTH
±0,25 mm
mm
±0,25 mm
mm
AVENGER
DIEHARD
H12A
H12D
H1206A
H1206D
H1208A
H1208D
25,1
26 (Skive)
26,8
32 (Skive)
H1212A
H1212D
32,0
32 (Skive)
32,8
40 (Skive)
H1216A
H1216D
39,7
48 (Skive)
40,6
48 (Skive)
49,9
50 (Skive)
Mark III
H1220A
H1220D
H1224A
H1224D
H1232A
H1232D
H13A
H13D
H1312A
H1312D
H1316A
H1316D
1700 Mark III Ferrules have the profile as
shown:
1700 COUPLINGS (SKIVE)
21,5
70,7
Mark I
25 (Skive)
22,4
53 (Skive)
1700 Mark I
COUPLINGS (SKIVE)
34,3
29 (Skive)
50,7
51 (Skive)
58,0
53 (Skive)
73,1
53 (Skive)
6900G Mark I
COUPLINGS (SKIVE)
42,2
H1320D
53,6
57 (Skive)
H1324D
62,7
66 (Skive)
H1332A
H1332D
78,0
73 (Skive)
DIEHARD
H15A
H15D
H1512A
H1512D
Only Mark III Inserts have MicroGrooves as
shown:
45 (Skive)
H1320A
AVENGER
1700 Mark I Ferrules have a smooth profile.
40 (Skive)
H1324A
H15A AND H15D
SPIRAL SKIVE HOSE
WITH TWO PIECE
COUPLINGS
Two Piece Couplings:
DO NOT MIX & MATCH MARK I &
MARK III COMPONENTS.
CRIMP
Ø
EXTERNAL
SKIVE
LENGTH
INTERNAL
SKIVE
LENGTH
±0,25 mm
mm
mm
H15 hose must be SKIVED INTERNALLY and
EXTERNALLY to the dimensions shown.
Use RYCO Hydraulics tool.
6900N COUPLINGS
35,4
38 (Skive)
10 (Skive)
H1516A
H1516D
43,1
48 (Skive)
15 (Skive)
H1520A
H1520D
54,5
73 (Skive)
17 (Skive)
H1524A
H1524D
61,0
80 (Skive)
25 (Skive)
Note: 6900N Couplings are TWO piece couplings.
Only 6900N Couplings have SIX series code grooves at the FRONT end of the ferrule as shown below.
The 6900N insert interlocks directly against the wire spiral of the H15 hose that is SKIVED INTERNALLY and EXTERNALLY.
Controlled Copy No:
Approved by: L.W. Morrison
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 8
April 2005
Crimp Dimensions
RT73; RT7-M; FB1; RTH1
Non-Skive
HOSE TYPE
SPIDERLINE
HOSE TYPE
TWO PIECE
COUPLINGS
HOSE TYPE
7RT200-03 COUPLINGS
RT73
12,7
19
TWO PIECE
COUPLINGS
CRIMP
Ø
mm
MARK
LENGTH
mm
7200-M COUPLINGS
RT7-M02
7,05 to 7,15
9
RT7-M04
12,00 to 12,10
22
TWO PIECE
COUPLINGS
CRIMP
Ø
±0,25 mm
CRIMP
LENGTH
mm
FB1
FB1
AIR-CON
MARK
LENGTH
mm
RT73
RT7-M
TEST
CRIMP
Ø
±0,25 mm
SPECIAL NOTE:
Crimp Ø tolerance of 7200-M Series
Couplings is different to other
Series
1G00 COUPLINGS
FB16
18,5
22
FB18
22,1
22
FB110
24,9
22
CRIMP
Ø
±0,25 mm
MARK
LENGTH
mm
NON-SKIVE HOSE
CRIMP
Ø
±0,25 mm
1RT200 COUPLINGS
RTH1
Mark III
RTH14
PTFE
(TEFLON®)
MARK
LENGTH
mm
Mark I
14,7
23
12,9
22
RTH16
16,6
24
16,6
23
RTH18
18,9
27
18,9
27
RTH110
22,8
34
22,8
34
RTH112
27,1
34
27,1
34
RTH116
35,5
37
35,5
38
Only 1RT200 Mark III Ferrules have ONE series code
groove near the hose end as shown:
Only Mark III inserts have MicroGrooves as shown:
Two Piece Couplings: DO NOT MIX & MATCH MARK I & MARK III COMPONENTS
TEFLON® DuPont Registered TM
Controlled Copy No:
Approved by: L.W. Morrison
Controlled Copy ( )
Document No:
Uncontrolled Copy (X)
Issue:
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RH-WI-61 Page 9
April 2005
Crimp Chart
Higher Technology
Equals
Greater Performance
AUSTRALIA & NEW ZEALAND
RYCO HYDRAULICS PTY. LTD.
A.B.N. 96 085 527 724
MELBOURNE
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[email protected]
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Fax: (09) 573 0255
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Tel: (07) 4952 4478
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[email protected]
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Suite 5, 283-287
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Tel: (08) 8238 3485
Fax: (08) 8234 8299
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REGIONAL WAREHOUSES
LATIN AMERICA
PERU
Av. Circunvalacion del Golf 182,
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Tel / Fax: + 51 1 435 8323
[email protected]
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AMERICAS
NORTH AMERICA
RYCO HYDRAULICS, INC.
1610 Greens Road, Suite 100,
Houston, Texas 77032
Tel: (281) 821 4100
Fax: (281) 821 4300
[email protected]
www.ryco.us
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ASIA
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