Helitronic Basic - WALTER Maschinenbau GmbH

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Helitronic Basic - WALTER Maschinenbau GmbH
Helitronic Basic
Universal CNC grinding machine
for regrinding companies
High flexibility for regrinding
The Helitronic Basic offers a high level of cost-effectiveness
and flexibility – features that are of particular importance
for regrinding. The Helitronic Basic possesses these properties to a high degree, making it an essential for regrinding
companies.
Grinding in Motion
Helitronic Basic –
Flexible regrinding of metal
and woodworking tools
Helitronic Basic with Eco-loader
Flexibility for a wide
range of applications
For precision tools in the metal and wood
markets, there are no tasks which cannot be
efficiently completed by the Helitronic Basic.
Which is why it is the first choice for regrinding
companies.
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3
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Its field of application includes all rotationally
symmetric tools for metal and woodworking,
special tools and parts with complex geometries.
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9
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11
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Tool examples
From top left to bottom right: carbide end mill (1), spiral step drill (2), spiral reamer (3),
carbide indentor (4), carbide step drill (5), core hole drill (6), wood roughing cutter (7),
carbide spiral drill (8), torus cutter (9), fitting hole drill (10), dowel hole drill (11),
dual spiral milling cutter (12)
2 3
Helitronic Basic –
high flexibility and productivity
Helitronic Basic
Innovative
WALTER grinding technology
WALTER portal design
With its great weight and extreme stiffness, the
patented WALTER portal design converts the high
dynamics of the digital drives into grinding precision, free of vibrations.
“Adaptive Control”
Constant comparison of the required feed
against the removal rates means production is
more efficient. As the removal rate increases,
the feed slows down, and vice versa. Depending
on the tool type, you can save up to 30% of time
used. Grinding wheels also last longer, as they
are used consistently.
Twin-spindle grinding head
The twin-spindle grinding head can take up
to six grinding wheels. Data for each wheel
used is assigned and saved to the appropriate
spindle end.
Fanuc control system
Helitronic Power uses the 310i, Fanuc’s newest
control system, giving the best possible reliability and availability. The 310i immediately
converts the high dynamics from the AC servo
drives into maximum grinding precision.
Automatic positioning and measuring
system “Heli-Probe”
Collects important tool parameters and
positions the tool as quickly as possible.
Prerequisite for productivity.
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Flexibility and productivity, as required
Save time, make better use of time
“Eco-loader” option
“Eco-loader Plus” option
“Insert blade” option
Up to 20 tools. The Eco-loader is mounted on
the worktable. The gripper is integrated with
the grinding head. Preferred use for single pieces and low-volume production. The proximity of
the grinding unit results in short non-grinding
times. All loading functions are coordinated by
the machine control. An effective step in automation for small operations.
Up to 165 tool positions. As the pallets of the
Eco-loader Plus have been adapted for the Ecoloader, it is possible to change quickly and easily between the Eco-loader and Eco-loader Plus.
This cost-effective solution offers the highest
flexibility and productivity.
Up to 76 tools. A flexible loading system for insert blade grinding, mounted on the worktable.
The workhead is fitted with a clamping device
for the insert blades. The loader automates the
grinding of insert blades, which are used in
wood processing.
Tool data
Tool data
Tool data
Maximum tool capacity
(depending on tool diameter)
Maximum tool length
Maximum tool diameter
20 pieces
165 mm
3 – 32 mm
Max. tool capacity/tool diameter:
165 tools per pallet
81 tools per pallet
49 tools per pallet
Maximum tool length
3 – 8 mm
6 – 16 mm
10 – 20 mm
160 mm
Maximum insert capacity
(at a maximum insert width
of 40 mm)
76 pieces
Maximum insert capacity
(at a maximum insert width
of 60 mm)
57 pieces
“Internal Measuring
System – IMS” option
Automatic compensation
in serial production
This option, in conjunction with the integrated
measurement sensor, measures the five most
important quality parameters of cylindrical tools
in serial production, and automatically compensates in case of non-conformance. All measurement results are displayed in a test record on
the screen.
The five most important quality parameters like diameter 1, diameter 2 (backtaper), depth of the
flute (core diameter), rake angle, helix angle respectively spiral lead are measured
“Calibration” option
Comprising calibration ball and software. For
automatic calibration of the X, Y and Z axes of
the machine with loader. In the loader program,
the frequency of calibration can be freely selected. For machines without a loading system
the calibration can be completed manually.
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FANUC control system 310i –
Best reliability and availability
Improved reliability
for grinding specialists
With the FANUC control system 310i mB A5
WALTER is offering its users the highest possible levels of availability and reliability. Together
with the WALTER grinding software the ease of
operation is ensured.
Technical specifications for the 310i
– PC Pentium M, 1.6 GHz, 1 GB RAM, PCI bus
– OS Windows XP Professional
– Colour monitor 15‘‘ TFT, incl. touchscreen
– 2.5‘‘ hard drive IDE, 40 GB
– External high-speed USB modem 56 k
– 5 USB 2.0 ports, of which 3 accessible externally
– Ethernet port
– Connection for integrated modem
– Memory Stick (incl. in delivery)
– External DVD burner
WALTER grinding software – Knowledge,
experience and powerful intelligence
Walter has spent 25 years developing its own software for producing and sharpening tools, as well as software for PCD tool erosion in manufacturing
or sharpening. The knowledge and wealth of practical experience are continuously being incorporated into software development – for the benefit of
WALTER customers.
Helitronic Tool Studio
This WALTER software works according to the
WYSIWYG principle and represents a whole new
level of programming simplicity. Machining and
movement sequences for both highly complex,
rotationally symmetric special and standard tools
can be developed with minimal time outlay.
WALTER Window Mode
The tool that you see on screen matches in
every detail the tool your machine is producing.
Thanks to the 3D-simulation the grinding result
can be checked und optimized at the design
stage if necessary. The Wizard technology uses
the parameters you define to guide you quickly
and reliably to the tool you require. Helitronic
Tool Studio automatically adds all the remaining
parameters.
Under the name WALTER Window Mode
(WWM), WALTER has dominated the market for
decades with its software packages for all types
of tools. A standard when it comes to easeof-use and safety, WWM software is in use
at thousands of locations worldwide. WWM
software packages are also part of the standard
Helitronic Mini Power delivery, for example for
grinding cylindrical and conical tools, as well as
drills and step drills. Today they remain unbeatable with regards to price, performance and
ease-of-us.
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Helitronic Basic
Technical Data, Dimensions
Tool data 1)
460 mm
Y axis
320 mm
Z axis
660 mm
Rapid traverse X, Y, Z
15 m/min
C axis rotary indexing table
± 200°
A axis
∞
Accuracy
Linear resolution
0,0001 mm
Radial resolution
0,000°
Max. tool length
Complete grinding
255 mm
Max. tool diameter
Complete grinding
240 2) mm
Max. tool length
Peripheral grinding
350 mm
2890
X axis
3 – 32 mm
HELITRONIC BASIC
Axes
Shank diameter
1630
RAL 9003/7011
Max. tool length
Face grinding
280 mm
Max. tool diameter
Wood profiling tools
Max. tool weight
320 3) mm
2828
Paintwork
1620
Helitronic Basic
20 kg
Grinding head with twin grinding spindle
Grinding machine incl.
coolant system
approx. 4.500 kg
Connected load
at 400 V/50 Hz
approx. 20 kVA
Dimensions in mm. Specifications subject to
changes in the interests of technical progress. No
liability is accepted for any information provided.
2890
Weight
2930
0 – 8.000 min-1
tool dimensions are dependent
on the type and geometry of the tool
as well as the type of grinding.
2) for horizontal grinding
3) for vertical grinding
2893
Grinding spindle speed
7 kW
1) The
2109
Maximum output
150 mm
2306
Max. grinding wheel diameter
Cooling system
approx. 400 l
100 l/min
at 7 bar
2219
1630 1630
2306 2306
2893 2893
Helitronic Basic
2930 2930
2890 2890
1620
HELITRONIC BASICHELITRONIC BASIC
1620
2828
2273
2828
2109 2109
2273
Pump output
2273
Capacity
WALTER worldwide
Western Europe
GERMANY
WALTER MASCHINENBAU GMBH
Jopestrasse 5, 72072 Tübingen
Postfach 27 20, 72017 Tübingen
Tel. +49 7071 9393-0
Fax +49 7071 9393-695
E-Mail: [email protected]
– AUSTRIA
Tel. +43 664 4322598, Fax +43 662 879257
E-mail: [email protected]
– BENELUX
Tel. +31 493 352121, Fax +31 493 352125
E-Mail: [email protected]
FRANCE
KÖRBER SCHLEIFRING - FRANCE SARL
2 Bis Avenue du Président François Mitterrand
91385 Chilly Mazarin, Cedex
Tel. +33 1 69792106, Fax +33 1 64549075
E-Mail: [email protected]
GREAT BRITAIN
KÖRBER SCHLEIFRING - UK LIMITED
B13 Holly Farm Business Park
Honiley, Kenilworth
Warwickshire, CV8 1NP
Tel. +44 1926 485047, Fax +44 1926 485049
E-Mail: [email protected]
ITALY
KÖRBER SCHLEIFRING ITALIA SRL
22070 Bregnano (CO)
Via Giuseppe Garibaldi, 42
Tel. +39 031 770898, Fax +39 031 7760429
E-Mail: [email protected]
SPAIN / PORTUGAL
Tel. +34 93 4717194, Fax +34 93 4717195
E-Mail: [email protected]
SWISS
EWAG AG
Industriestrasse 4, 4554 Etziken
Tel. +41 32 613 3118, Fax +41 32 613 3115
E-Mail: [email protected]
Eastern Europe
CZECH REPUBLIC
WALTER s.r.o.
Blanenska 1289
CZ-66434 Kurim
Tel. +420 541 426611, Fax +420 541 231952
E-Mail: [email protected]
Machine programme
– SOUTH EASTERN EUROPE
Tel. +386 41629704, Fax +386 1 5101768
E-Mail: [email protected]
Regrinding
Economically efficient solutions
for regrinding and the small batch
production.
North and South America
USA
UNITED GRINDING
WALTER GRINDERS, INC.
5160 Lad Land Drive
Fredericksburg, VA 22407
Tel. +1 540 898-3700, Fax +1 540 898-2811
E-Mail: [email protected]
Helitronic Basic
Production
Universal grinding machines for production and/or regrinding of micro-tools all the way to large roughing cutters.
High flexibility through tailored automation solutions.
BRAZIL
SCHLEIFRING BRASIL LTDA.
Av. XV de Agosto, 5060, Jardim Leocadia
CEP 18085-290 Sorocaba-SP
Tel. +55 15 3228 6910, Fax +55 15 3228 1366
E-Mail: [email protected]
Asia and Oceania
Helitronic Micro
Helitronic Mini Power
Helitronic Power
Helitronic Vision
SINGAPORE
KÖRBER SCHLEIFRING - ASIA PACIFIC PTD. LTD
25 International Business Park
#01-53/56 German Centre 609916 Singapore
Tel. +65 6562 8101, Fax +65 6562 8102
E-Mail: [email protected]
– AUSTRALIA / NEW ZEALAND
Tel. +61 3 95322305, Fax +61 3 95322305
E-Mail: [email protected]
– KOREA
Tel. +82 31 3828936, Fax +82 31 3828935
E-Mail: [email protected]
Erosion
Maximum flexibility even for PCD tools – grinding
and eroding with one setting.
– THAILAND
Tel. +66 2 6812544, Fax +66 2 6812546
E-Mail: [email protected]
CHINA
KÖRBER SCHLEIFRING GMBH
WUXI REPRESENTATIVE OFFICE
A-096 Yangming Hi-Tech Industrial Park
Wuxi, Jiangsu 214024
Tel. +86 510 85420666, Fax +86 510 85424838
E-Mail: [email protected]
JAPAN
WALTER JAPAN K. K.
1st floor MA Park Building
Mikawaanjo-cho 1-10-14, Anjo City
Tel. +81 566 71-1666, Fax +81 566 71-1668
E-Mail: [email protected]
Helitronic Power Diamond
two-in-one
Helitronic Diamond
two-in-one
Measuring
The standard for measuring cutting tools and grinding
wheels. High-precision granite enables measurement
accuracy of up to E1 = (0.6 + L/300) µm (L = gage length
in mm, according to VDI/VDE 2617).
– POLAND
Tel. +48 604 524011. Fax +48 322 587319
E-Mail: [email protected]
Helicheck Pro/Plus
Helicheck Basic
10 11
www.neubert-werbung.de
Subject to alterations. Printed in Germany. 10103 (09/08)
Walter Maschinenbau GmbH
P. O. Box 2720, 72017 Tübingen, Germany
Jopestraße 5, 72072 Tübingen, Germany
Tel. +49 (0) 7071 9393-0 • Fax +49 (0) 7071 9393-695
[email protected] • www.walter-machines.com

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