spreader bar end cap assembly (“end caps”)

SPREADER BAR END CAP ASSEMBLY (“END CAPS”) (AC25C TYPE)
Cage Code: 65059 | Drawing No: SAC25C | Revision: AX | Sheet: 1 of 4
END CAP SIZES AC25C-007030EH TO -045080EH
ONLY THE -025080EH
AND -045080EH
HAVE A D-RING
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
END CAP SIZES AC25C-045100EH TO -250260EH
NOTE: THE END CAPS
INCLUDE ONE OR TWO
D-RINGS FOR LIFTING
THE END CAP ONLY.
A
HOLES FOR OPTIONAL
CONTROL ROPE
Q°
N
R
HOLES FOR OPTIONAL
CONTROL ROPE
SPREADER PIPE
MUST BE ORDERED
OR SUPPLIED
H
SEPARATELY
R
H
L1 RADIUS
L1 RADIUS
øE
J
A
H
H
J
øKT
øKT
M
L2 RADIUS
C
G
CERTIFICATION &
TEST PLATE
S
L2 RADIUS
S
øKB
øKB
MEASURE SPREADER SPAN FROM
THIS HOLE FOR WLL ON CHART
ON SHEET 2
U.S Pat # 7,967,352
NOTE:
1. DESIGNED & CONSTRUCTED TO CONFORM TO ASME B30.20 &
AWS D14.1. TESTING ALSO CONFORMS TO OSHA 2232. DESIGN
CATEGORY A.
2. MATERIAL IS STEEL, PAINTED YELLOW.
SPREADER PIPE
MUST BE ORDERED 3. ASSEMBLIES ARE PROOF TESTED & CERTIFIED FOR THE LOADS
SHOWN IN THE CHART ON SHEET 2.
OR SUPPLIED
4. USE TWO END CAPS, ONE ON EACH END OF SPREADER PIPE
SEPARATELY
FOR A CAPACITY OF 2X THE END CAP WORK LOAD LIMIT.
N
Q°
5. USE MANUAL #SAC25C, INCLUDED WITH EACH SET OF PIPE CAPS
6. SEE SHEETS 2, 3 & 4 FOR OTHER DATA
7. BECAUSE OF DIMENSIONAL MODIFICATIONS, THE END CAPS MADE
øE
AFTER 05/31/03 MAY NOT PROVIDE THE SPAN OR HAVE SAFETY
PIN HOLE ALIGNMENT WITH SPREADER PIPES MADE TO SAC22P
DIMENSIONS PRIOR TO 05/31/03. END CAPS ARE AVAILABLE TO FIT
THOSE CONDITIONS. CONTACT YOUR TANDEMLOC ACCOUNT MGR
CERTIFICATION &
FOR INFORMATION.
TEST PLATE
8. EACH PIPE CAP HAS A LABEL WITH DATA AS SHOWN BELOW AND
M
THE NOMINAL PIPE SIZE IT FITS. LABEL MAY SAY “SCHED 60 WALL”
C
G
INSTEAD OF “SCHED 80 WALL” DEPENDING ON SIZE OF END CAP.
9. EACH END CAP OVER 8” HAS ONE OR TWO D-RINGS FOR
MEASURE SPREADER SPAN FROM
LIFTING THE END CAP ONLY.
THIS HOLE FOR WLL ON CHART
ON SHEET 2
END CAP SIZES AC25C-552320EH & -772320EH
NOTE 8 LABEL
A
THIS DRAWING SHOWS SPREADER PIPE HOLE DIMENSION
REQUIREMENTS FOR PROPER RETAINER PIN HOLE PLACEMENT
HOLES FOR OPTIONAL
CONTROL ROPE
T
9202-DS11 D-RINGS
FOR LIFTING THE
END CAP ONLY
SPREADER PIPE
MUST BE ORDERED
OR SUPPLIED
SEPARATELY
H
N
R
Q°
U THRU BOTH SIDES
L1 RADIUS
REVISIONS
øE
H
J
øKT
L2 RADIUS
øKB
CERTIFICATION &
TEST PLATE
M
C
G
MEASURE SPREADER SPAN FROM
THIS HOLE FOR WLL ON CHART
ON SHEET 2
REV
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
AX
DESCRIPTION
SEE SHEET 4
SEE SHEET 4
SEE SHEET 4
SEE SHEET 2
SEE SHEET 4
ADDED U.S. PATENT #7,967,352
SEE SHEET 2
SEE SHEET 2
ADDED “DESIGN CATEGORY A” TO NOTE 1
SEE SHEET 4
SEE SHEET 2
DATE
9/1/09
10/5/09
8/19/10
8/24/10
9/20/10
6/30/11
10/21/11
9/13/12
10/7/13
1/15/14
3/25/14
APP.
DAH
DAH
DAH
DAH
DAH
DAH
DAH
DAH
DAH
DAH
DAH
To avoid lifter failure, potential death and property damage, Never Exceed WLL (Working Load Limit)
This document contains the proprietary information of Tandemloc, Inc. and your access and use shall be, and is at all times, pursuant to and limited by the Tandemloc, Inc. Terms of Use.
You shall not, and shall not encourage, assist, or authorize another party to copy, distribute, publically display, modify, reverse engineer,decompile, or take any other action to reproduce or replicate this document or the information
contained herein. © Copyright 2011 by Tandemloc, Inc.
Dimensions are subject to manufacturing tolerance and change.
Email: [email protected] • www.tandemloc.com
824 Highway 101 • Havelock, NC 28532
Tandemloc designs, manufactures and tests lifting, securing and mobilizing components for all
industries. See our website for details and important safety information.
TEL: 1.800.258.7324 (252.447.7155)
FAX: 1.800.892.3273 (252.447.5502)
Read all safety labels and instructions prior to use. Product to be used by qualified personnel only.
SPREADER BAR END CAP ASSEMBLY (“END CAPS”) (AC25C TYPE)
Cage Code: 65059 | Drawing No: SAC25C | Revision: AX | Sheet: 2 of 4
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
U.S Pat # 7,967,352
ORDER #
FOR NORMAL SERVICE
FOR PREFIX “L” PARTS
-SEE NOTE BELOW
AC25C-007030EH
AC25C-013030EH
AC25C-013040EH
AC25C-013050EH
AC25C-013060EH
AC25C-025040EH
AC25C-025050EH
AC25C-025060EH
AC25C-025080EH
AC25C-045060EH
AC25C-045080EH
AC25C-045100EH
AC25C-065100EH
AC25C-065120EH
AC25C-085140EH
AC25C-250260EH
AC25C-552320EH
AC25C-772320EH
REV
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
AX
A
C
+.13
-.02
+.16
-.02
+.16
-.02
+.16
-.02
+.16
-.02
+.17
-.02
+.17
-.02
+.17
-.02
+.17
-.02
+.19
-.02
+.19
-.02
+.19
-.02
+.22
-.02
+.22
-.02
+.22
-.02
+.22
-.02
±.33
1.25
6.75
1.75
8.25
1.75
9.00
1.75
9.75
1.75
10.25
2.50
12.97
2.50
13.47
2.50
14.43
2.50
15.43
3.50
14.75
3.50
17.36
3.50
18.50
4.00
21.25
4.00
22.75
4.00
20.75
5.00
25.00
9.33
35.25
±.38
11.38 39.95
E
G
±.03
2.75
±.03
2.75
±.03
3.63
±.04
4.63
±.05
5.56
±.03
3.63
±.04
4.63
±.05
5.56
7.38±.07
5.56±.05
7.38±.07
9.58±.03
9.58±.03
11.48±.03
12.61±.03
24.68±.03
30.62±.03
30.62±.03
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
4.00
4.00
6.00
7.00
7.00
H
J
3.63 3.00
3.63 4.00
4.63 4.00
5.75 4.00
6.75 4.00
4.63 5.50
5.75 5.50
6.75 5.50
8.75 5.50
6.75 6.75
8.75 6.75
10.88 6.75
10.88 8.00
12.88 8.00
14.28 9.50
26.50 12.00
32.50 17.00
32.50 20.25
KT
KB
1.50
2.25
2.25
2.25
2.25
2.50
2.50
2.50
2.50
3.25
3.25
3.25
4.00
4.00
4.00
5.50
8.12
9.31
1.50
2.25
2.25
2.25
2.25
2.50
2.50
2.50
2.50
3.25
3.25
3.25
4.00
4.00
4.00
5.50
7.34
8.75
L1
L2
M
1.75 1.75
3.00
2.00 2.00
3.00
2.00 2.00
4.00
2.00 2.00
5.00
2.00 2.00
6.00
2.75 2.75
4.00
2.75 2.75
5.00
2.75 2.75
6.00
2.75 2.75
8.00
3.38 3.38
6.00
3.38 3.38
8.00
3.38 3.38 11.00
4.50 4.50 11.00
4.50 4.50 13.50
5.00 5.00 14.50
9.18 9.18 26.00
11.00 11.00 26.50
14.00 12.25 26.50
N
R
S
3.14
4.20
4.20
4.38
4.38
7.01
7.01
7.33
7.33
7.56
8.70
8.93
10.87
11.31
13.83
11.34
25.50
25.39
5.70
6.76
7.47
8.35
9.06
10.28
10.98
12.01
13.43
12.24
14.79
16.53
18.48
19.80
16.06
24.83
26.42
33.43
1.25
1.75
1.75
1.75
1.75
2.13
2.13
2.13
2.13
3.13
3.13
3.13
4.00
4.00
4.00
5.00
SEE DIM A
SEE DIM A
WEIGHT
18.2
29.4
38.6
47.5
64.7
83.7
94.6
123.0
168.9
183.4
246.5
286.8
414.5
492.5
584.0
2,017.7
4,000.0
5,545.9
WLL OF
SINGLE
END CAP (lb.)
SPREADER PIPE
SIZE “P” (NPS)
14,000 LB.
3" EXTRA HEAVY*
26,000 LB.
3" EXTRA HEAVY*
26,000 LB.
4" EXTRA HEAVY*
26,000 LB.
5" EXTRA HEAVY*
26,000 LB.
6" EXTRA HEAVY*
50,000 LB.
4" EXTRA HEAVY*
50,000 LB.
5" EXTRA HEAVY*
50,000 LB.
6" EXTRA HEAVY*
50,000 LB.
8" EXTRA HEAVY*
90,000 LB.
6" EXTRA HEAVY*
90,000 LB.
8" EXTRA HEAVY*
90,000 LB. 10" EXTRA HEAVY**
130,000 LB. 10" EXTRA HEAVY**
130,000 LB.
12" EXTRA HEAVY
170,000 LB.
14" EXTRA HEAVY
500,000 LB.
26" EXTRA HEAVY
1,104,000 LB.
32” EXTRA HEAVY
1,544,000 LB.
32" EXTRA HEAVY
*OR SCHEDULE 80
**OR SCHEDULE 60
REVISIONS
DESCRIPTION
DATE APPROVED
SEE SHEET ONE, ECO 07-007
2/22/07
ML
REV MAX SPAN OF PART -013030EH FROM 8' TO 5'
3/21/07
WT
SEE ECO 07-011 "B"
3/30/07
WT
SEE ECO 07-028 "B"
6/12/07
WT
SEE SHEET 4
6/27/07
WT
ADDED PART -772320EH AND L1 RAD DIMENSIONS
11/08/07
WT
SEE SHEET 4
2/21/08
MD
ADDED COLUMNS T AND U
5/29/08
DAH
ADDED “AT 45°” TO THE MAX SPAN COLUMN
8/29/08
WT
REMOVED “**” FROM -065120EH & -085140EH PIPE SIZE “P”
11/4/08
DAH
(NPS) COLUMN
SEE SHEET 4
1/8/09
DAH
WEIGHT OF AC25C-552320EH WAS 3,721.4 LB., 5,545.9 LB. WAS 3/23/09
DAH
4,450.0 LB., SEE SHEET 1
SEE SHEET 1
04/02/09
DAH
SEE SHEET 4
9/1/09
DAH
SEE SHEET 4
10/5/09
DAH
SEE SHEET 4
8/19/10
DAH
L1 AND L2 FOR 26” WAS 8.00 INSTEAD OF 9.18
8/24/10
DAH
SEE SHEET 4
9/20/10
DAH
ADDED U.S. PATENT #7,967,352
6/30/11
DAH
REMOVED COLUMN "MAX SPAN AT 45°"
10/21/11
DAH
38.6 LB. WAS 30.1 FOR AC25C-013040EH
9/13/12
DAH
SEE SHEET 1
10/7/13
DAH
SEE SHEET 4
1/15/14
DAH
112,500 LB. WAS 99,000 LB.
3/25/14
DAH
MAX POTENTIAL WLL
FOR A SPREADER
BAR ASSEMBLY
28,000 LB.
52,000 LB.
52,000 LB.
52,000 LB.
52,000 LB.
100,000 LB.
100,000 LB.
100,000 LB.
100,000 LB.
180,000 LB.
180,000 LB.
180,000 LB.
260,000 LB.
260,000 LB.
340,000 LB.
1,000,000 LB.
2,208,000 LB.
3,088,000 LB.
PROOF TEST LOAD
EACH END CAP
17,500 LB.
32,500 LB.
32,500 LB.
32,500 LB.
32,500 LB.
62,500 LB.
62,500 LB.
62,500 LB.
62,500 LB.
112,500 LB.
112,500 LB.
112,500 LB.
143,000 LB.
143,000 LB.
187,000 LB.
550,000 LB.
1,214,400 LB.
1,698,400 LB.
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
ASMEB30.20
OSHA2232
OSHA2232
OSHA2232
OSHA2232
OSHA2232
OSHA2232
OSHA2232
OSHA 2232
OSHA 2232
“Q" MIN.
TOP LIFT
ANGLE***
T
U
45°
45°
45°
45°
45°
45°
45°
45°
45°
45°
45°
45°
45°
45°
60°
60°
70°
70°
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
4.00
4.00
6.00
7.00
7.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.56
1.56
2.00
2.00
2.00
***SEE SHEET 3
NOTE: THE ORDER NUMBERS IN THE ABOVE LEFT HAND COLUMN ARE TO ORDER END EYE CAPS FOR
STANDARD SERVICE TEMPERATURE PER TANDEMLOC STANDARD #EAD21000A.
TO ORDER LOW TEMPERATURE ARCTIC TYPE LIFT GEAR ALSO PER TANDEMLOC STANDARD
EAD 21000A, ADD PREFIX “L” TO THE ABOVE NOTED STANDARD NUMBER.
FOR EXAMPLE, AC25C-045089EH STANDARD ORDER NO. BECOMES LAC25C-045089EH ARCTIC
ORDER NO.
SEE SHEET 1, 3 & 4 FOR OTHER DATA
To avoid lifter failure, potential death and property damage, Never Exceed WLL (Working Load Limit)
This document contains the proprietary information of Tandemloc, Inc. and your access and use shall be, and is at all times, pursuant to and limited by the Tandemloc, Inc. Terms of Use.
You shall not, and shall not encourage, assist, or authorize another party to copy, distribute, publically display, modify, reverse engineer,decompile, or take any other action to reproduce or replicate this document or the information
contained herein. © Copyright 2011 by Tandemloc, Inc.
Dimensions are subject to manufacturing tolerance and change.
Email: [email protected] • www.tandemloc.com
824 Highway 101 • Havelock, NC 28532
Tandemloc designs, manufactures and tests lifting, securing and mobilizing components for all
industries. See our website for details and important safety information.
TEL: 1.800.258.7324 (252.447.7155)
FAX: 1.800.892.3273 (252.447.5502)
Read all safety labels and instructions prior to use. Product to be used by qualified personnel only.
SPREADER BAR END CAP ASSEMBLY (“END CAPS”) (AC25C TYPE)
Cage Code: 65059 | Drawing No: SAC25C | Revision: AX | Sheet: 3 of 4
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
U.S Pat # 7,967,352
TOP MARKING
END CAP
SPREADER PIPE
LIFT ANGLE ON TWO LIFT PENDANTS
CAN BE 80° TO 45° ON ALL
SPREADER PIPES 12” NPS EH OR
LESS. ABOVE 12” THE MIN. LIFT ANGLE
IS NOTED IN THE Q COLUMN ON SHEET 2.
LIFT ANGLES LESS THAN PERMITTED
CAN CAUSE FAILURE.
FOR EASE OF ASSEMBLY, USE A FORK TRUCK WITH
TINES PLACED UNDER THE GUSSETS TO ASSEMBLE
END CAPS INTO PIPE ENDS. THE END CAPS ALSO INCLUDE
ONE OR TWO LIFT POINTS ON TOP OF THEM FOR LIFTING
WITH AN OVERHEAD CRANE. ”TOP" IS ENGRAVED IN THE
END CAP TO ENSURE THAT IT IS PLACED CORRECTLY.
SPREADER PIPE
TOP PENDANT
SHACKLE CONNECTION
SEE SHEET 1, 2 & 4 FOR OTHER DATA
REVISIONS
SAFETY PINS MUST BE FULLY
INSERTED THRU HOLES IN
PIPE AND INSERT PIPE OF
END EYE CAP.
NOTE THAT END EYE CAPS
GO INSIDE THE SPREADER
PIPE - NOT OUTSIDE.
BOTTOM
ANGLES EXCEEDING LIFT ANGLE
THE BOTTOM LIFT
ANGLE TOLERANCE 90°±5°
BOTTOM PENDANT
ARE NOT PERMITTED
WITHOUT SUITABLE
COMPUTED
REDUCTION OF THE
WORK LOAD LIMIT.
LOAD UNDER LIFT
SPAN OF SPREADER PIPE AFFECTS WORK LOAD LIMIT.
SEE DWG. SAC22P
REV
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
AX
DESCRIPTION
SEE SHEET ONE, ECO 07-007
SEE SHEET 2
SEE SHEET 2
SEE SHEET 2
SEE SHEET 4
ADDED PART -772320EH AND L1 RAD DIMENSIONS
SEE SHEET 4
SEE SHEETS 1 AND 2
SEE SHEET 2
SEE SHEET 2
SEE SHEET 4
SEE SHEETS 1 & 2
SEE SHEET 1
SEE SHEET 4
SEE SHEET 4
SEE SHEET 4
SEE SHEET 2
SEE SHEET 4
ADDED U.S. PATENT PENDING
SEE SHEET 2
SEE SHEET 2
SEE SHEET 1
SEE SHEET 4
SEE SHEET 2
DATE
APPROVED
2/22/07
ML
3/21/07
WT
3/30/07
WT
6/12/07
WT
6/27/07
WT
11/08/07
WT
2/21/08
MD
5/29/08
DAH
8/29/08
DAH
11/04/08
DAH
1/8/09
DAH
3/23/09
DAH
4/2/09
DAH
9/1/09
DAH
10/5/09
DAH
8/19/10
DAH
8/24/10
DAH
9/20/10
DAH
6/30/11
DAH
10/21/11
DAH
9/13/12
DAH
10/7/13
DAH
1/15/14
DAH
3/25/14
DAH
To avoid lifter failure, potential death and property damage, Never Exceed WLL (Working Load Limit)
This document contains the proprietary information of Tandemloc, Inc. and your access and use shall be, and is at all times, pursuant to and limited by the Tandemloc, Inc. Terms of Use.
You shall not, and shall not encourage, assist, or authorize another party to copy, distribute, publically display, modify, reverse engineer,decompile, or take any other action to reproduce or replicate this document or the information
contained herein. © Copyright 2011 by Tandemloc, Inc.
Dimensions are subject to manufacturing tolerance and change.
Email: [email protected] • www.tandemloc.com
824 Highway 101 • Havelock, NC 28532
Tandemloc designs, manufactures and tests lifting, securing and mobilizing components for all
industries. See our website for details and important safety information.
TEL: 1.800.258.7324 (252.447.7155)
FAX: 1.800.892.3273 (252.447.5502)
Read all safety labels and instructions prior to use. Product to be used by qualified personnel only.
SPREADER BAR END CAP ASSEMBLY (“END CAPS”) (AC25C TYPE)
Cage Code: 65059 | Drawing No: SAC25C | Revision: AX | Sheet: 4 of 4
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
U.S Pat # 7,967,352
STEEL SPREADER PIPE* CAPACITY CHART
WORK LOAD LIMITS ARE SHOWN IN TONS (2000 LB.), LOADS ARE IN CONFORMANCE TO ASME B30.9c AND B30.29. STEEL PIPE CONFORMS TO ASTM A500 GRADE B, ASTM A53 GRADE B, OR ANY
STRUCTURAL PIPE RATED AT 35,000 PSI OR GREATER AND FOR LOW TEMPERATURE SERVICE (TO -50°F) TO ASTMA333/333M GR 6 OR 7.
*WALL THICKNESS IS DEFINED IN CHART.
SEE SHEET 1, 2 & 3 FOR OTHER DATA
**
TOP SLING LIFT ANGLE TO HORIZONTAL
X
SECTION TOO LONG FOR SAFE LIFTING
*
SECTION TOO SHORT FOR HEAVY DUTY END CAP
NON SHADED REGION SHOWS END CAP ASSEMBLIES WHERE CAPACITY IS REDUCED DUE TO SPAN AND/OR
SLING ANGLE. SHADED REGION SHOWS ASSEMBLY LENGTHS THAT ARE LIMITED BY END CAP CAPACITIES.
CUSTOM MADE END EYE CAPS ARE AVAILABLE ON REQUEST.
REVISIONS
REV
AR
AS
AT
AU
AV
AW
AX
DESCRIPTION
ADDED 1544 TO 32” COLUMN AT 60’, 66’ AND 70’
ADDED U.S. PATENT PENDING
SEE SHEET 2
SEE SHEET 2
SEE SHEET 1
ADDED * AND XX TO CHART, FILLED IN CHART MORE
SEE SHEET 2
DATE
9/20/10
6/30/11
10/21/11
9/13/12
10/7/13
1/15/14
3/25/14
APP.
DAH
DAH
DAH
DAH
DAH
DAH
DAH
To avoid lifter failure, potential death and property damage, Never Exceed WLL (Working Load Limit)
This document contains the proprietary information of Tandemloc, Inc. and your access and use shall be, and is at all times, pursuant to and limited by the Tandemloc, Inc. Terms of Use.
You shall not, and shall not encourage, assist, or authorize another party to copy, distribute, publically display, modify, reverse engineer,decompile, or take any other action to reproduce or replicate this document or the information
contained herein. © Copyright 2011 by Tandemloc, Inc.
Dimensions are subject to manufacturing tolerance and change.
Email: [email protected] • www.tandemloc.com
824 Highway 101 • Havelock, NC 28532
Tandemloc designs, manufactures and tests lifting, securing and mobilizing components for all
industries. See our website for details and important safety information.
TEL: 1.800.258.7324 (252.447.7155)
FAX: 1.800.892.3273 (252.447.5502)
Read all safety labels and instructions prior to use. Product to be used by qualified personnel only.