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our new PDF company presentation click here
THINKING FORWARD FORGING forward MOVING FORWARD high quality forging since 1952 Over 70% of our sales goes to international markets: Europe, USA 2 04 COMPANY PROFILE 07 OUR SERVICES 08 OUR MARKETS 09 PRODUCTS 10 INTERNATIONAL ASSESTS 12 HIGH QUALITY SOLUTIONS 14 MOVING FORWARD e, USA, South America, North Africa, China, Far East. contenTS 3 COMPANY PROFILE Core Business of the company is the production of open die forgings up to 30 tonne to supply the main industrial market including Oil&Gas, Power Generation, Shipbuilding, Steel Industry and mechanical engineering in general. “ Our strength is to be able to provide customers with the best service possible. We work on contract and our constant search for quality is based on experience as well as on careful and effective interpretation of the market demands”. Michele Marcora CEO 4 “ we are The difference between the ordinary and the extraordinary”. Company Profile Founded in 1952 by Giancarlo Marcora, Forgiatura Marcora is currently owned and managed by his son Roberto and his nephew Michele (CEO) and his niece Roberta. Forgiatura Marcora is an open die In recent years Forgiatura Marcora forging shop producing forgings in has improved its production carbon, stainless and inox steels, capacity with new and modern machined, heat treated and equipments so to get to the yearly inspected up to the maximum production of about 12000 tons of weight of 30 tons. forged products. For many years all inspections and tests are internally performed according to the main European Third Party of Inspection and from 1998 the whole organization works according to the ISO standard 9001:2008 approved by B.V.Q.I. 5 Our extensive stock of carbon, alloy, stainless, duplex and superduplex steels provide our customers with a wide range of material with immediate availability. For the complete and updated list of steels, please visit our website www.forgiaturamarcora.com The supply base for raw material consist of Italian and west european qualified suppliers. 6 OUR SERVICES Safety and quality of products are our priority, and with our customized services, we are always close to your business. Working for the main markets worldwide and the strategic sectors of the economy, Forgiatura Marcora is continuosly looking for new competences, human resources and technical solutions in order to realize and to improve the company policy of quality always seeking customer satisfaction and compliance with environmental and safety. FORGING Thanks to our Forging presses up to 5000 tons, supported by heating furnaces and saws for both raw material and post-forge cutting, we able to supply open die forgings up to 30 tons of black forging weight. Thanks to our internal machining shop and wide range of approved and qualified suppliers we can provide rough machined as well as final MACHINING machined solutions to our customers. Thanks to a staff of fully qualified welding engineers, metallurgists, coded CLADDING welders and experienced fabricators, we can apply an extensive range of processes and procedures on materials ranging from carbon steel and AISI 4130 through to Duplex Stainless Steel, Kunifer and high nickel alloys such as Inconel 625. Our internal laboratory is approved by the main Third Party Authorities of Inspection worldwide. All DT inspections (impact and tensile tests) & NTD INSPECTIONS inspections (Ultrasonic, Magnetic, Die penetrant) are internally performed. 7 COMPANY’S MARKETS OIL & GAS – POWER GENERATION - MECHANICAL- IRON & STEEL INDUSTRY - TRANSPORTATION & FACILITIES - MINING. THE NATURE OF OUR BUSINESS, THE FREE (OPEN DIE) FORGING, WITH WIDE RANGE OF EQUIPMENT IN SUPPORT OF PRODUCTION, ALLOWS US TO PROVIDE A HIGH NUMBER OF INTERESTING CUSTOMIZED SOLUTIONS for many more industrial sectors than listed here. Power generation MechanicAL BODY VALVES, SPECIAL FLANGES, TUBES, SHAFTS, ROTORS, GEARS, BUSHES, PLATES, SHAFTS, CYLINDERS, PISTONS, COLUMNS, BONNETS, CLOSURES, SPOOL TREES, DISCS FOR STEAM & GAS TURBINES, BUSHES, DISCS, PLATES, MANDRELS FOR XMAS TREES, CONNECTORS and more ENGINES, COMPRESSORS, WIND TURBINES, GEAR BOXES, PAPER MACHINE, for both production and safety NUCLEAR INSTALLATION. OIL-PRESSURE & MECH. Trasportation & facilities MinING CYLINDERS, MANDRELS, SHAFTS, PINIONS, RUDDER SHAFTS, PROPELLER SHAFTS, HUBS, RINGS, WHEELS, ROLLS, PISTONS, BLOCS, BLOCS, WHEELS, JOINTS, YOKES FOR SLIDING WHEELS, GEARS, ROTORS FOR HUBS, TUBES, CRANK SHAFTS. ROLLING MILLS, STEEL PLANTS, MINES. HELICOPTERS, AIRCRAFTS, TRAINS, MARINE Oil&gas subsea installations. Iron & steel industry INDUSTRY. 8 CONNECTORS, SHAPED BODIES CYLINDER HEADS PISTONS FOR SAFETY EQUIPMENT PINIONS / ECCENTRIC SHAFTS VALVE BODIES WELLHEADS, TUBES BALL VALVE BODIES WHEELS, DISCS GATE VALVE BODIES TURBINE SHAFTS, CYLINDERS CRANK SHAFTS SPECIAL FLANGES 9 “THERE’S ONLY ONE GROWTH STRATEGY: WORK HARD”. WILLIAM HAGUE GLOBAL POSITIONING OUR MARKETS ARE THE WORLD, WE LOOK FORWARD TO EMERGING MARKETS, DO NOT NEGLECT THE INTERNAL MARKET AND LOOKING TO STRENGTHEN THE EUROPEAN MARKET. 10 3 1 7 4 5 China United States 2 Europe and Russia India 6 8 Middle East Maghreb and South America Malaysia Singapore and Thailand Australia Our strength is to be able to provide customers with the best service possible. We work on contracts and our constant pursuit of quality is based on experience and careful as well as effective interpretation of the demands coming from the market. In this sense, the professionalism of our employees is a guarantee of success. We are talking about young and highly motivated people. Over 70% of our sales (more than 10,000 tons of steel per year) goes to international markets: Europe, USA, South America, North Africa, China, Far East. 11 SAFETY AND QUALITY Many of our products are installed in deep water equipment PROVIDING EXCELLENT PERFORMANCE ALSO IN TERMS OF SAFETY. Raising our quality has strengthened our production capabilities and has resulted in our company being able to present our products with high added value and technological excellence, with guaranteed quality - especially with regard to safety installations. Quality Our company policy is to provide products and services with a high standard of quality. Our goal is to constantly improve to meet the growing demands of quality for our customers. For this reason we have been assessed and accredited with ISO 9001: 2008 certificate since 1998, and soon also our laboratory will be in accordance with ISO standards. Safety We maintain high levels of safety standards, complying with all statutory requirements. We consider it essential, not only to the welfare of our employees, but to the efficient operation of all services. We hold safety meetings on a regular basis. 12 Our approvals • STATOIL • Det Norske Veritas DNV • Lloyd’s Register LRS • TÜV • Bureau Veritas BV • R.I.N.A. • AGUSTA WESTLAND • ABS American Bureau of Shipping Inspections & tests • Non-destructives tests • Mechanical tests • Tensile test • Impact test • Chemical analysis • Micro and macro graphic equipments 13 WE BELIEVE IN A STEADY AND SUSTAINABLE GROWTH 14 moving forward “Coming together is a beginning. Keeping together is progress. Working together is success.” (Henry Ford) We want to continue the family tradition in the art of OPEN DIE forging, improve our already high standards of quality to satisfy our customers with the best service POSSIBLE. We are interested in growing with our clients with a business philosophy focused on individuals, environment and safety. Thanks to this approach, we produce and work with the best suppliers available IN ITALY AND EUROPE to provide products and services of high quality, We have certifications and approvals from worldwide organizations because of our high quality standards. Being a forgemaster today, means to continue the path begun by our founding fathers OVER 60 years ago and prepare a good path for the new generations because our expertise continues to be an opportunity for all. For a number of years we have been working to build partnerships that will allow us a steady and sustainable growth in Italy and abroad. BEST QUALITY FORGING SINCE 1952 15 Striving For complete satisfaction Corporate Headquarters Forgiatura Marcora Srl Via Gramsci,36 - Fraz. Buon Gesù 21057 Olgiate Olona (Va) Tel. +390331375540 Fax +390331375366 [email protected] www.forgiaturamarcora.com