internal coating machines

INTERNAL COATING MACHINES
AEROSOL CANS AND BEVERAGE BOTTLES | Internal Coating
Innovative solutions are focused
The name Sprimag enjoys in the international collapsible
tubes and aerosol cans industry a superb reputation.
For over 70 years, qualified engineers and technicians
have concentrated on internal coating. Customer design
requirements stand thereby always as a top priority.
Permanently increasing demands for increased output
demand the continuous implementation of new ideas.
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AEROSOL CANS AND BEVERAGE BOTTLES | Internal Coating with wet paint
HIL-94: Functionality
meets design
The impressive features of the new internal coating machine HIL-94 for aerosol cans include improved machine
performance and optimized maintenance friendliness
in combination with a new design. The maximum line
speed of the HIL-94 is trendsetting: up to 300 cans per
minute can be precisely internally coated.
Production speed
up to 250 cpm
Cans-/ bottles
Dmin 20 mm, Dmax 66 mm
Tubes
Dmin 10 mm, Dmax 50 mm
Standard length
Lmin 110 mm, Lmax 270 mm
Spray guns/ Spray runs
9/ 3 times, 8/ 2 times
Flexible dryer combinations
Two or three rows in the internal coating
dryer in future: The newly developed, dirtresistant
equalization transfer drum
permits new dryer combinations.
Increased user comfort by direct
electro-pneumatic control of
the spray guns
Low vibration due to solid
mechanical design
Shorter cleaning times by
optimized exhaust performance
Height adjustable and horizontally
moveable control panel
Energy saving by individual
controlled vacuum circuits
Optional use of a 2- or 3-row
equalization transfer drum
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Clean exhaust performance
The exhaust performance was optimized through
scientific support: Overspray is extracted and
fed directly out of the machine room.
Easier paint disposal and cleaning by
paint collection container
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AEROSOL CANS AND BEVERAGE BOTTLES | Internal Coating with powder or wet paint
HIL-70: Technology for the
start of a new era
Internal coating with powder has been for several
years a subject of great interest to manufacturers
of collapsible tubes and aerosol cans. The VOC directive
(Volatile Organic Compounds), has provided
additional impetus to this coating method. Sprimag
has faced up to the challenge to reduce the emission
of solvents and provides a further input with its HIL-70.
Production speed
up to 250 per minute
Cans-/ bottles
Dmin 20 mm, Dmax 66 mm
Tubes
Dmin 10 mm, Dmax 50 mm
Standard length
Lmin 110 mm, Lmax 270 mm
Spray guns / Spray runs
Wet paint: 9/ 3 times, 8/ 2 times
Reduced powder dust
In combination with the powder equipment,
an induction unit can be integrated optionally.
Thus, the applied powder is pre-gelled and powder
carryover can be avoided.
Powder coating in a single or
dual coating procedure
Powder: 4/ 1 times, 8/ 2 times
Alternatively, separation or
recovery of the powder overspray
Production speed: up to 250 cans
per minute
Vacuum transfer outside
of spray cabin
Simple change over from wet
to powder coating
Servo-controlled movement for
precise powder application
Safety-unlock slides of each
powder gun
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Optionally, powder or wet paint
The internal coating machine HIL-70 is
designed as a dual-use machine.
Both can be applied: wet paint and powder coating.
Manufactured in accordance with
the ATEX directives
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AEROSOL CANS AND BEVERAGE BOTTLES | internal drier for cans DIT
DIT: Ecco-friendly
drying
The internal drier for cans DIT is suitable for all
Sprimag internal coating machines in the field of
aerosol cans and bottles. The temperature profile is
adapted to the optimal paint polymerization and thus
provides with a high degree of cure for best
coating results.
■ 2- or 3-row basket chain
■ Reduced wearout of the transport chain and
the chain wheels by sophisticated drive system
AEROSOL CANS AND BEVERAGE BOTTLES | Lubrication deviCe
Lubrication device: For the highest
reliability and cost minimization
The chain lubrication system can be optionally integrated with all Sprimag internal drier up to a
drying temperature of 300 °C. With the use of the fully automatic chain lubrication system
operating reliability is guaranteed, costs are minimized and an extended chain life achieved.
■ Cost reduction through
minimum lubricant quantity
■ No spraying of the lubricant
during relubrication
■ Quick and easy removal and reassembly of
the shafts and chain wheels
■ No production stop necessary
■ Chain tensioner with weight,
electonically monitored
■ Precise lubricant supply on sprocket
with cycled lubricant output
■ Easy accessability to the dryer interior due
to large doors on the front and rear side
■ Quadruple door lock
■ Special door hinges for synchronized door closing
■ Large outer doors on the oven‘s front and rear sides
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Collapsible Tubes | Internal Coating, Tube Latexing
More than 70 years experience
Sprimag stands for competent comprehensive solutions in
the internal coating of aluminum tubes. For decades our
employees have developed the benchmarks in this area.
New technologies and functionalities increase continuously
the production efficiency of our units and additionally
optimize their availableness.
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Chip Blow-off Drum CBD
5 blow-off lances Systematic suction of chips Mechanical motion sequence Collapsible Tubes | Internal Coating with wet paint
HIL-60: For high-speed in the collapsible
tube production
Production speed of HIL-60/ 62 is up to 250 tubes
per minute. The diameter range is available in steps
from 10 mm to 50 mm. According to requirements,
the machine may be supplied with or without an
intermediate drier. The coating is carried out by 9
spray guns in a triplex process.
Production speed
up to 250 tpm
Standard diameter
Dmin 10 mm, Dmax 50 mm
Standard length
Lmin 110 mm, Lmax 270 mm
Spray guns/ Spray runs
9/ 3 times
Rotation monitoring of the chucks
Monitoring of electromagnetic
spray valves
Linear and rotary movement by
separate servo drives
Quick and easy diameter change
Interior covers made of stainless steel
Transfer into the two row drying oven
by the equalization transfer drum
Automatic ejection of tubes
for inspection
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Internal Coating Machine for Collapsible tubes
HIL-60 without Intermediate Drier
Manufactured in accordance with
the ATEX directives
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Chip Blow-off Drum CBD
5 blow-off lances Systematic suction of chips Mechanical motion sequence Collapsible Tubes | Internal Coating with wet paint
HIL-40/42: Established
technology up to date
Production speed
up to 185 pro tpm*
Dmin 10 mm, Dmax 50 mm
Production speed of the HIL-40/ 42 is up to 185 tubes
Standard diameter
Lmin 70 mm, Lmax 220 mm
per minute. The coating is carried out by 6 spray guns in Standard length
6/ 3 times
Spray guns / Spray runs
a duplex-cycle. The diameter range is available in steps
from 10 mm to 50 mm. According to requirements,
*Depending on product length and options
(eg spray gun cleaning)
the machine may be supplied with or without
intermediate drier.
Quick and easy diameter change
Servo driven spray gun movement
Interior covers made of stainless steel
Rotation monitoring of the chucks
Manufactured in accordance with
the ATEX directives
Internal Coating Machine for collapsible tubes
HIL-40 without Intermediate Drier
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Optional: Internal Coating Machine for collapsible tubes
HIL-42 with Intermediate Drier
Monitoring of electromagnetic
spray valves
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Collapsible Tubes | Annealing oven tgo + internal drier TIT
Collapsible Tubes | LUBRICATION DEVICE
TGO / TIT: For optimum
tube stiffness and
coating polymerization
Before the internal coating of the tubes, they are
transported through the annealing oven TGO for
softening. After the internal coating the 1- or
2-row passage through the internal drier TIT
follows. The temperature profile is adapted to
the optimal coating polymerization and provides
a high curing level for best coating results.
Lubrication device: For the highest
reliability and cost minimization
The chain lubrication system can be optionally integrated with all Sprimag annealing
ovens up to a drying temperature of 500°C. With the use of the chain lubrication system
operating reliability is guaranteed, costs are minimized and an extended chain life
achieved.
■ Reduced wear of the transport chain
and the chain wheels
■ Cost reduction through
minimum lubricant quantity
■ Quick and easy removal and reassembly
of the shafts and chain wheels
■ Precise lubricant supply on sprocket
with cycled lubricant output
■ Chain tensioner with weight,
electronically monitored
■ Application by 4 special chain lubrication guns
■ Easy accessibility due to large doors
■ Quadruple door lock
■ Special door hinges for synchronized
door closing
■ Large outer doors on the oven’s front
and rear sides
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Collapsible Tubes | Tube Latexing
Collapsible Tubes | Tube Latexing
TGA-200 / TGA-300:
flexible technology
for perfect sealing
TGA-250:
Solid technology for
perfect sealing
In the new generation of tube latexing machines
TGA-200 and TGA-300 the transfer and latexing
concept is based on a drum. The aluminum tubes are
accurately positioned by the infeed drum and transfered
directly onto the latexing drum. The tubes are optionally
coated by either two centrifugal guns (TGA-200, max.
speed 170 tpm) or three centrifugal guns (TGA-300,
max. speed: 300)
The proven TGA-250 applies a sealing ring on the
end of the tube to ensure the density of the fold.
All Sprimag latexing machines with direct latexing on
the conveyor belt can be easily integrated into automatic tube production lines with production speeds
Production capacity
of 150, 170, 180 or 200 tpm.
Production speed
up to 170 or 270 tpm
Standard diameter
Dmin 10 mm, Dmax 50 mm
Standard length
Centrifugal guns
up to 250 tpm
Standard diameter
Dmin 10 mm, Dmax 50 mm
Lmin 70 mm, Lmax 220 mm
Standard length
Lmin 70 mm, Lmax 220 mm
TGA-200: 2 , TGA-300: 3
Centrifugal guns
2/ 1 times
■ Line speed up to 300 tubes per minute
■ Production speed: up to 250 tubes per minute
■ New centrifugal guns S-540
■ New centrifugal gun S-540
■ The drum design ensures a precise positioning
of the aluminum tubes
■ Automatically synchronized via encoder
to the upstream machine
■ Easy accessibility
■ Mechanical adjustment of tubes
without compressed air
■ Upgradable with a leak detection device
■ Automatic ejection of tubes for inspection
■ No size parts
■ Upgradable with a hot waxing device
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Beverage Cans | Internal Coating, External Can Bottom Coating and Drying
Solutions for the Future
To be innovative to us means to continuously come up with
solutions to meet and exceed the continuously increasing
market requirements, to recognize product and application
trends at an early stage and to realize solutions with consideration
of the market as well as meeting environmental
standards.
Experiences of many decades in the design and manufacturing
of Internal Coating Machines confirms our awareness
of the benefits of customized solutions. Our ultimate ambition
is to supply long living and future-proof solutions,
guaranteeing a high availability under the most extreme
conditions. To our customers a maximum process stability
and reliability is granted by present new and further developments.
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Beverage Cans | Internal Coating
HIL-34: High reliability
for high capacity
The internal coating machine for beverage cans
HIL-34 is designed for high cycle times. The module
performance is up to 350 cans per minute.
Optional Sprimag provides pre-mounted solutions
on a platform, complete with cabinet and paint supply,
wired and plumbed.
Production speed
up to 350 cpm
Standard diameter
Dmin 52 mm, Dmax 85 mm
Standard length
Lmin 85 mm, Lmax 180 mm
Spray guns/ spray runs
3/ 3 times, 2/ 2 times
Suitable for solvent and
water based coatings
Airless Spray Guns may be swiveled
out and adjusted separately
Module capacity up to 350 cans
per minute
Dome spray equipment (optional)
6 vacuum support with or without
centering flute
Manufactured in accordance with
the ATEX directives
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Optionally pre-mounted on pedestal,
completely with switch cabinet and paint
supply, wired and tubed.
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Rotary supply unit
for 9 spray guns
Beverage Cans | Internal Coating
HIL-05: Combines speed
and stroke movement
The HIL-05 is a new machine design especially for
slim beverage cans and bottles. The stainless steel
design of the machine meets the highest hygienic
standards.
Production speed
up to 800 cpm
(depending on the stroke)
Standard diameter
Dmin 52 mm, Dmax 66 mm
Standard length
Lmin 120 mm, Lmax 260 mm
Spray guns
9
Provides high availability
Lancing spray gun system
High output rates
Excellent, constant coating quality
Meets the high requirements
of the beverage industry in terms
of toughness
Fulfills the highest hygienic standards
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Can transfer with infeed and
outfeed starwheel and vacuum disc.
Best design for slim cans and bottles
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Beverage Cans | External Can Bottom Coating and Drying
Special systems
Option: External Can Bottom Drier
for 2 parts steel cans
In case the can bottom is coated with water based
paint, it may be dried by means of an induction
drier (not polymerized).
HIL-15: Complex coating
in one process
To manufacture two part beverage cans made of steel
or aluminum the dome, rim and chime are coated in
one working process.
Special Systems: Individual solutions
for individual requirements
Example of a special system: HIL-36
Production speed
up to 900 cpm
Standard diameter
Dmin 52 mm, Dmax 66 mm
Standard length
Lmin 120 mm, Lmax 180 mm
Spray guns
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In addition to proven systems Sprimag offers
also coating machines for smaller or larger
geometries, such as barrels or battery cartridges.
■ Module capacity up to 900 cans per minute
HIL-36
■ 6 solenoid support
■ Individual control of rotation
speeds during coating process
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■ High reliability due to mechanical,
cam-driven movements
■ 6 continuously rotating Airless Spray Guns
■ Electrical and pneumatic spray time control
■ Suitable for solvent based and water based paints
■ Adjustable spray guns
■ Easy change for different can heights
■ Manufactured in accordance with
the ATEX directives
Production speed
up to 80 per minute
Standard diameter
Dmin 100 mm, Dmax 250 mm
Standard length
Lmin 180 mm, Lmax 350 mm
Spray guns/ Spray runs
2/ 2 times
■ Simple operation with a
Touch Panel with visualization
■ Easy cleaning of the dry extraction
■ Optional exhaust air cleaning filter
can be retrofitted
Options:
■ Paint supply systems
■ Sound insulation
■ Induction drier
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HIL-36: Coating of barrels
Up to 80 barrels may be coated with the HIL-36 per minute.
The HIL-36 performs a so-called refinishing, where the pre-coated beer
barrel shaped sheets are potential, to cover possible damage of the precoat.
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Sprimag COATING MACHINES | Cutting Edge Technology meets tradition
Since 1925 Sprimag has enjoyed a leading position for automated coating solutions. Sprimag developed units for functional
and decorative coating of mass-produced parts as well as for internal coating of metal packages such as tubes, cans and
beverage bottles. Coating units from Sprimag are well proven and are often consider as benchmarks in terms of quality, precision
and reliability. With highly qualified and experienced employees from the initial consultation through the engineering, application
development, production, and assembly, installation and commissioning, to the after-sales service, Sprimag is able to meet
customer’s requirements flexibly, cost efficiently ensuring the best quality. Through continuous improvements in all process
steps and activities Sprimag is constantly improving its services to its customer.
V2014_5_500_EN
Sprimag
Spritzmaschinenbau GmbH & Co. KG
Henriettenstraße 90
D-73230 Kirchheim/Teck · Germany
Tel. +49 (0) 70 21/579-0
Fax +49 (0) 70 21/579-107
www.sprimag.de
[email protected]
Sprimag, Inc.
9965 Cincinnati-Dayton Road
West Chester, OH 45069 · USA
Tel. +1 (0) 513 - 779 - 57 30
Fax +1 (0) 513 - 779 - 57 39
www.sprimag.com
[email protected]
Sprimag Brasil Ltda.
Rua Ferreira Viana No. 630/640
CEP 04761010
Capela do Socorro · São Paulo · Brazil
Tel. +55 (0) 11 - 55 25 - 61 64
Fax +55 (0) 11 - 55 25 - 61 60
www.sprimag.com.br
[email protected]
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