Tool Setter Series for CNC Machining Centers

Transcription

toolsensor.com
Summary
●Metrol tool setters with built-in precision
switches are used in CNC machine tools
including CNC machining centers and CNC
lathes.
●In addition to presetting tool length, tool setters
can be used to detect wear and breakage; and
correct thermal distortion.
■Features
1) The use of direct acting contacts offers the following advantages over swing types.
Direct Acting Type
Datum mounting
surface
Poor
// 0.005 / 20
Parallelism between
Good
contact surface and
datum mounting surface
Swing Type
φ20
Size of contact surface
(end mill)
Can be increased
Cannot be increased
Compatibility with
narrow drills
Compatible to φ0.5 mm
Breaks due to inclination
Contact replacement
Can keep good parallelism after replacement Difficult to achieve parallelism after replacement
2) The internal switch is of the contact type with high precision (repeatability: 1 µm), and is free of movement differential.
3) Since there is no need of an amplifier, there is no drift caused by generation of heat by the sensor unit, temperature
characterstics, changes in the external environment or fluctuations in power supply voltage, thereby eliminating the need for
frequent master alignment
4) Direct input to CNC or sequencer (PLC) for outstanding cost performance
5) Dustproof and waterproof structure has superior durability even under harsh conditions caused by the presence of coolant
and cuttings
6) Outputs over-travel warning signal
7) Various forms and specifications are available according to application
Since signals output signals are generated as a result of detection of position and dimensions by directly making contact
with the leading edge of the tool, these tool setters offer high accuracy than laser or conductive systems that convert to
light or electricity or indirectly quantify average values (for measurement or output).
2-1
No.C4-1E
toolsensor.com
Product List
unit:mm
Type
Contact diameter
Removable contact
Vertical
square type
Cylindrical type
φ12
φ20
Stationary type
φ40
φ60
Replaceable type
φ20
12
Type of bearing
Ball bearing
Over travel signal
Equipped
Output mode
NO (Normally open) / NC (Normally closed)
Page
Cylindrical
type
φ12
Stationary Replaceable type
type
Stroke
Product name
Horizontal
square
type
φ20
P2-7
P2-8
P2-9
P2-10
φ10
5
Metal bearing
Non
P2-11
Selection Guide
P2-13
Equipped
NC (Normally closed)
P2-15
P2-17
P2-19
P11
P21
P2-21
P2-23
φ12 Contact Type
(Stationary)
→P2-6
●A wide variety of dedicated types
depending on the intended use.
φ5
Stationary type
T24E-112 T24E-120 T24E-220 T24E-240 T24E-260 T20-120 T20-220 T26-220 TM26B TM26D
P2-6
Flat type
Cylindrical Type
φ20 Contact Type
(Stationary)
→P2-7
φ20 Contact Type
(Replaceable)
→P2-8
φ40 Contact Type
for CNC
Machining Centers
(Replaceable)
→P2-9
φ60 Contact Type
Vertical Square Type
(Replaceable)
→P2-10
φ20 Contact Type
(Stationary)
→P2-11
φ60 Contact Type
(Replaceable)
→P2-13
φ20 Contact Type
for CNC Horizontal
Machining Centers
(Replaceable)
→P2-15
Cylindrical Type
φ12 Contact Type
(Stationary)
→P2-17
φ20 Contact Type
for Small CNC
Machining Centers
(Stationary)
→P2-19
Flat Type
φ5 Contact Type
(Stationary)
→P2-21
φ10 Contact Type
(Stationary)
→P2-23
No.C4-1E
2-2
Tool Setter Selection Parameters and Precautions
■Contacts
1.Contact Replacement
・Contacts can be replaced by the user if the surface has
become worn or damaged.
・Contacts can be mounted after replacement without
impairing parallelism or perpendicularity between the
contact surface and mounting surface.
2.Contact Diameter
・Contact diameter can be selected to match the tool (end
mill cutter diameter, drill diameter).
3.Removable Contact Replacement
・The surfaces of stationary contacts are polished following
assembly to ensure proper parallelism with the datum
mounting surface.
・When repairs are required such as when the contact has
been damaged, the user is able to easily make the contact
surface
parallel
again
following
replacement.
(Parallelism can be Parallel mark
ensured simply by aligning the parallel
mark on the contact when installing.)
・Please indicate the product drawing
number when ordering replacement
parts.
・Do not replace a contact with that of
different diameter since this can cause a change in contact
force.
4.Contact Surface Treatment
Lapping and TiCN hardening treatment are not available. In
such cases, removable contacts are used since polishing
cannot be performed following assembly.
■Operating Modes (Contact Structures)
and Output Modes
Operating Mode (Contact Structure)
Contact normally closed (ON)
NC
Open during measurement (OFF)
(B contact) Malfunctions diagnosed using
interlock (fail-safe)
Contact normally open (OFF)
Closed during measurement (ON)
NO
Absence of chattering even
(A contact)
during particularly strong
vibrations and impacts
Output Mode
Common mode and
inverted output
available with I/F unit
NC
NC
NO
NC
NO
NO
■Contact Force
Contact force of contacts
・Standard: 2.5 N (when measurement signal is output)
・Low contact force type: 1N (for small diameter drills down
to φ0.5, not compatible with deflection angle contact)
Note: Contact force is determined by an internal return spring
and the weight of the movable unit.
Since increasing the weight of the movable unit
increases the spring constant of the spring, the contact
force when pushing the contact in increases.
Contact force is set in the specified mounting orientation.
This mounting orientation is the vertical orientation unless
otherwise specified.
2-3
No.C4-1E
toolsensor.com
・When using in horizontal orientation instead of vertical
orientation:
Contact force increases by the weight of the movable unit.
This requires caution particularly in case of large-diameter
contacts and low levels of contact.
■Mechanical
1.Mounting
・When mounting a tool setter at a right angle to the main
axis directly on a table or angle plate, clean the mounting
surface and tighten all bolts securely.
Ensure that other surfaces are perpendicular and parallel
when mounting.
・When a tool setter has been moved by the user in the case
of improper specifications, please note the location of the
contact surface, the repeatability of linearity and
parallelism, temperature changes in the mounting guide
and rigidity (including the relationship between weight and
contact force)at the new location.
・Movable types are suitable for small-diameter, lightweight
applications.
2.Cables
1) Since switch contacts may be damaged by higher current
than the rated due to induction of noise and surges, install
cables as far away from motor power sources and noise
sources as possible (particularly when bundling cables).
2) Do not pull on cables with excessive force (up to about 30
N (3 kgf)).
3) The cable bending radius should be R7 or more.
4) Do not damage cables during wiring. This can impair water
resistance.
5) Cover cables with protective tubes when there is a risk of
damage to cables by the usage environment.
Minimum bending radius when using protective tubes is R
2.5 and the maximum length is 15 m.
3.Electrical
1) Contact rating: DC 5~24 V, 20mA (max)
2) Make electrical connections so that the sensor is grounded
when the machine body is grounded.
3) Since sensors equipped with an LED have polarity, make
sure the (+) and (-) terminals are properly connected.
Recommended value: 10 mA, resistive load
■Connectors (see P. 5-2)
Cables can be branched between the sensor and machine
with connectors, thereby facilitating assembly and maintenance.
These connectors are also waterproof, and have superior
durability.
There are two types of connectors available and both types
are rated IP67.
・Direct Connectors
The connector is attached to the sensor head (can not be
attached in case of small diameter sensors).
・Relay Connectors
The connector is attached at a midpoint in the cable
(distance from sensor: min. 150 mm)
Note: Do not pull the cable when you remove the connector.
push the connector firmly until it tightly fits with O-ring.
toolsensor.com
■Tool Contact
■Air Pipes
・These pipes are used to blow off cuttings or coolant that
have adhered to the contact surface or tool. Oil or debris
adhered to the contact surface that cannot be blown off
should be periodically removed by cleaning.
・The threaded coupling on the end of the air pipe is
designed to break when subjected to strong impacts by the
tool or cuttings.
・The diameter of the air pathway should be at least φ2.
1.Air Pipe Replacement Method
The air pipe coupling is designed to break when subjected to
excessive force to prevent damage to the air pipe.
1) Screw the air pipe coupling onto the air pipe and tighten
the hexagonal nut.
(3) Air pipe coupling
18
(1) Air pipe cap
11.5
(2) Hexagonal nut
3.5
Air hole
φ2
TS16A φ1×4
Approx. 3 mm higher
than contact surface
M5
M5
M5
TS15 : S45C, HRc35
Contact surface
(1) Air cap
(2) Hexagonal nut
1.Proper Tool Contact
1) Ensure that the cutting tool makes contact along a straight
line in the direction in which it is pushed.
2) Do not allow the sensor to push in excessively beyond the
sensor stroke.
The sensor or blade may be damaged if pushed in
excessively.
3) Since the speed at which the contact contacts the blade
touches the cotact surface is related to the electrical
response speed of the machine, set the contacting speed
so as to not exceed the specified speed.
It is
recommended to set the speed as indicated below to
ensure sensor accuracy.
Repeatability of 0.001 mm at 50~200 mm/min (based on a
response speed of within 0.5 msec of the machine control
system).
Set to a lower speed in the case of a narrow drill diameter
(φ0.5~0.9 mm).It may also be necessary to select a low
contact force type in case of drill diameter.
2.Contact by End Mill Cutter with Large Contact Surface
A slight degree of inclination occurs when
End mill
a blade contacts a peripheral area of a
large contact. (Inclination of about 10 µm
occurs for a contact diameter of φ60).
The further inclination can be prevented
by master-aligning the radial periphery
corresponding to the cutter diameter to
the origin.
Note: Do not rapidly return the tool by shifting in its original direction or
horizontal direction after the contact
has been pushed down with the tool.
The resulting recoil may damage the
inside of tool setter.
Do not rapidly press down the
contact with your finger when
cleaning as well.
Finger
(3) Air pipe coupling
* Breaks when
subjected to
excessive force
Air pipe
1
2
■Protective Cover Boot (see Technical Guide on P. 5-4)
・Protective cover
specifications.
boots
are
provided
as
3
standard
・Boots are made of rubber for protection against
water-soluble coolant (alkaline). Please consult the
manufacturer regarding other applications.
・When there is the risk of damage to rubber boots caused
by plastic or wooden chips or cuttings, sometimes it may
be more effective to wash off any coolant and blow off any
debris with air instead of attaching a protective cover boot.
・Install the protective cover boot so as to avoid direct
contact by high-pressure coolant or heavy cuttings.
・Clean the rubber protective cover boot when there is the
risk of cuttings and other debris having accumulated to
where they impair movement or return.
(Use caution when blowing off accumulated material with
air since this can cause the material to be blown into the
protective cover boot.)
●Requesting Quotation
・Send us the quotation request along with attached spec
sheet (with additional requirement if any) by Fax/E-mail.
・Reference drawing(s) will be sent based on the
requirements for customer`s confirmation.
・Upon selection /confirmation by the client,quotation with
tentative lead time will be sent for the selected model.
●Ordering Replacement and Spare Parts
・Please specify the model name on the nameplate
attached to the product.
・Please add an "H" after the model name when not
requiring accessories such as an I/F unit or relay cable
(machine side).
・Please add an "S" at the end of the model name when
ordering a set.
No.C4-1E
2-4
Cylindrical Type
Tool Setter for CNC Vertical Machining Centers
T24E
φ12 / φ20 / φ40 / φ60 Contact Type
■Tool setters for CNC machining centers are used for precise
blade positioning, and detection of the wear and breakage.
■Standard specifications
Product name
Contact diameter
φ20
unit:mm
■Precautions
T24E
φ12
φ20
φ20
φ40
φ60
Removable contact
Stationary type
Replaceable type
Surface finishing
Grinding 4s
Lapping treatment 0.4s
( TiCN hardening possible)
φ40
φ60
・Although a protective cover is provided with the sensor, an
extra cover is needed separately to prevent high pressure
coolant or heavy cuttings from entering inside and
accumulating in the body.
・ Rubber materials used in products are applicable to
water-soluble coolants and alkaline liquids. (Refer to P5-4)
Contact material
Tungsten carbide
Contact structure
Output mode
statement for Tool Setters ……… P2-3
●How to replace Air Blow Pipe …………………… P2-4
Pretravel
Approx. 0.5
●Precautions
Stroke
12
Repeatability
0.001
Contact life time
3 million
Protective structure
IP67
Contact force
2.5N (Installation position : Vertical)
Contact rating
DC5V - DC24V 10mA (Max20mA)
resistance load
Cable
Oil resistant φ5.5 / 6 cores
Tensile strength 30N, Minimum bending R7
LED lamp
Default : LED ON / Operating : LED OFF
operating
(Recommended
speed of 50 - 200mm/min)
Over travel signal (built-in microswitch)
2-5
φ12
Output mode
"About 6mm from skip signal"
Contact rating
DC24V 100mA resistance load
No.C4-1E
●Precautions
for sensor connecting …………… P5-1
●Cable options ……………………………………… P5-2
●Technical
guide …………………………………… P5-3
toolsensor.com
φ12 Stationary Contact Type
Tool Setter for CNC Vertical Machining Centers Cylindrical Type
■Outer dimensions
(78)
T24E-112
18
60
48
Rc1/8
Air Inlet
Built-in I/F unit (Standard)
50
38
30
●Circuit diagram
LED
I/F
4-φ6
NC
Air Blow Pipe
φ12
NC
0.005/12 A
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
100
(103)
Power supply voltage : DC24V
Power consumption : 10mA
: DC60V 100mA (Resistance load)
Output capacity
AC60V 100mA (Peak value)
500mW (Max)
I/F Unit Not Required (Optional)
54
NC
LED
ORANGE +
24
Output
NC
10
LED Lamp
BLACK
YELLOW
GREEN
A
−
Over travel signal
Cable : φ5 / 4cores
Fax +81 42 528 1442
E-mail : [email protected]
Specification sheet
▼Please send us your inquiry by fax/e-mail after copying this page, and filling in necessary infomation. Sample : □
Date:(mm,dd,yy)
Optional specifications (Bold:Standard)
Contact structure
□ NC : Normally closed
□ NO : Normally open
Output mode
I/F unit
□ Built-in
□ Not required (Contact structure = Output mode)
Protective boot cover
□ Required (with cover)
□ Not required
Air blow pipe
□ Air inlet : Rc1/8
□ Not required
Cable options (1m/unit)
Length / Protective cable
＿＿＿ m
Connector (Refer to P5-2)
□ Not required
□ Unnecessary
□ Protective tube＿＿＿ m (Upper limit :15m)
□ Direct output connector
Protective cable □ Not required
Ordering and Inquiries
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
2.Metrol
3.Customer
OK!
Customer name :
Tel :
□ Connector
Length ＿＿＿ m
Machine side cable option
from connector (if desired)
/
Fax :
Fill out the specification sheet and
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
E-mail to : [email protected]
Download PDF sheet : http://toolsensor.com/builder.html
- Copy this page and use repeatedly No.C4-1E
2-6
toolsensor.com
■Outer dimensions
(78)
T24E-120
18
60
4-φ6
48
Rc1/8
Air Inlet
50
38
30
●Circuit diagram
LED
I/F
NC
Air Blow Pipe
φ20
NC
0.005/20 A
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
100
(103)
Output capacity
500mW (Max)
54
NC
LED
ORANGE +
24
Output
NC
10
LED Lamp
BLACK
YELLOW
GREEN
A
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
Protective boot cover
□ Not required
Air blow pipe
□ Not required
＿＿＿ m
□ Not required
□ Not required
Company :
1.Customer
Dept. / Title :
2.Metrol
3.Customer
OK!
Customer name :
Fax or
E-mail
Address :
Tel :
Fax :
send to Metrol.
E-mail :
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
Other (if any) :
2-7
□ Connector
Length ＿＿＿ m
/
toolsensor.com
φ20 Replaceable Contact Type
■Outer dimensions
T24E-220
(78)
18
60
48
Rc1/8
Air Inlet
50
38
30
●Circuit diagram
LED
4-φ6
Air Blow Pipe
I/F
φ20
NC
0.005/20 A
NC
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
105
(108)
Output capacity
500mW (Max)
I/F Unit Not Required (Option)
54
NC
LED
ORANGE +
24
Output
NC
10
LED Lamp
BLACK
YELLOW
GREEN
A
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
Contact surface finishing
□ Lapping treatment 0.4s
□ TiCN hardening
Protective boots cover
□ Not required
Air blow pipe
□ Not required
＿＿＿ m
□ Not required
□ Not required
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
2.Metrol
3.Customer
OK!
Customer name :
Tel :
□ Connector
Length ＿＿＿ m
/
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-8
toolsensor.com
■Outer dimensions
T24E-240
(78) 18
60
4-φ6
48
Rc1/8
Air Inlet
●Circuit diagram
50
38
36
LED
I/F
Air Blow Pipe
NC
φ40
0.008/40 A
NC
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
Output capacity
500mW (Max)
107
(110)
BLUE
54
NC
LED
ORANGE +
24
Output
NC
10
LED Lamp BLACK
YELLOW
GREEN
A
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Optional specifications (Bold:Standard) Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
□ TiCN hardening
□ Not required
Air blow pipe
□ Not required
＿＿＿ m
□ Not required
□ Not required
Company :
1.Customer
Dept. / Title :
2.Metrol
3.Customer
OK!
Customer name :
Fax or
E-mail
Address :
Tel :
Fax :
send to Metrol.
E-mail :
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
Other (if any) :
2-9
□ Connector
Length ＿＿＿ m
/
toolsensor.com
■Outer dimensions
T24E-260
(90)
30
60
48
Rc1/8
4-φ6
Air Inlet
50
38
40
●Circuit diagram
LED
I/F
NC
φ62
Air Blow Pipe
φ60
NC
0.008/60 A
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
110
(113)
Output capacity
500mW (Max)
59
NC
LED
ORANGE +
24
Output
10
NC
YELLOW
GREEN
Horizontal installation only A
LED Lamp
BLACK
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,y y)
Contact structure
Output mode
I/F unit
□ Built-in
□ TiCN hardening
□ Not required
Air blow pipe
□ Not required
□ Not required
＿＿＿ m
□ Not required
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
2.Metrol
3.Customer
OK!
Customer name :
Tel :
□ Connector
Length ＿＿＿ m
/
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
- Copy this page and use it repeatedly No.C4-1E
2-10
Vertical Square Type
Tool Setter for CNC Vertical Machining Centers
T20
φ20 Contact Type
■Tool Setters for CNC machining centers are used for precise
Stationary
Type
unit:mm
Product name
T20
Removable contact
Stationary type
Replaceable Type
Surface finishing
Grinding 4s
Lapping Treatment 0.4s
( TiCNHardening Possible)
Contact material
Tungsten carbide
Contact structure
Output mode
Pretravel
Approx. 0.5
Stroke
12
Repeatability
0.001
Contact life time
3 million
IP67
Contact force
Contact rating
resistance load
Cable
LED lamp
operating
(Recommended
Output mode
Contact rating
2-11
No.C4-1E
Replaceable
Type
■Precautions
・Rubber materials used in products are applicable to
…………………… P2-3
……………………
●How to replace Air Blow Pipe
P2-4
……………
●Precautions for sensor connecting
P5-1
●Precautions
for Tool Setters
…………………………………… P5-2
●Technical guide …………………………………… P5-3
●Cable
options
toolsensor.com
Tool Setter for CNC Vertical Machining Centers Vertical Square Type
■Outer dimensions
50
T20-120
15
27
20
●Circuit diagram
φ33
Air Blow Pipe
φ20
0.005/20 A
LED
I/F
NC
NC
Rc1/8
Air Inlet
GRAY
0V
GREEN
Over travel signal
(103)
NC
2-M6 D8
A
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
Output capacity
500mW (Max)
20
9
DC24V
BROWN
BLUE
φ10
100
LED Lamp
RED
LED
ORANGE +
13.5 13.5
Output
BLACK
NC
YELLOW
GREEN
8
34
−
Over travel signal
8
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
□ Not required
Air blow pipe
□ Not required
＿＿＿ m
□ Not required
□ Not required
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
2.Metrol
3.Customer
OK!
Customer name :
Tel :
□ Connector
Length ＿＿＿ m
/
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-12
toolsensor.com
Tool Setter for CNC Vertical Machining Centers Vertical Square Type
■Outer dimensions
50
T20-220
15
27
20
●Circuit diagram
φ33
Air Blow Pipe
φ20
0.005/20 A
LED
I/F
NC
NC
Rc1/8
9
A
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
(111)
Output capacity
500mW (Max)
20
LED Lamp
DC24V
BROWN
BLUE
φ10
108
Air Inlet
RED
2-M6 D8
13.5 13.5
NC
LED
ORANGE +
Output
BLACK
NC
8
34
YELLOW
8
GREEN
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
Finishing
□ TiCN hardening
□ Not required
□ Not required
Air blow pipe
□ Not required
□ Not required
＿＿＿ m
□ Unnecessary
/
Length ＿＿＿ m
Machine side cable
Cable option
option
) Protective cable □ Not required
from
connector(if(ifyou
desired
from Connector
choose)
Company :
1.Customer
Dept. / Title :
2.Metrol
3.Customer
OK!
Customer name :
Fax or
E-mail
Address :
Tel :
Fax :
send to Metrol.
E-mail :
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
Other (if any) :
2-13
□ Connector
NOTE
toolsensor.com
No.C4-1E
2-14
Horizontal Square Type
Tool Setter for CNC Horizontal Machining Centers
T26
φ20 Contact Replaceable Type
■Tool Setters for CNC horizontal machining centers are used for precisie
unit:mm
■Precautions
Product name
T26
Removable contact
Replaceable type
Contact material
Tungsten carbide
Surface finishing
Lapping treatment 0.4
( TiCN hardening possible)
Contact structure
Output mode
Pretravel
Approx. 0.5
for Tool Setters ……………………… P2-3
Stroke
12
●Precautions
Repeatability
0.001
Contact life time
3 million
IP67
Contact force
2.5N (Installation position : Horizontal)
Contact rating
resistance load
Cable
LED lamp
operating
(Recommended
Output mode
Contact rating
2-15
No.C4-1E
●Precautions
●Cable options ……………………………………… P5-2
●Technical
guide …………………………………… P5-3
toolsensor.com
Tool Setter for CNC Horizontal Machining Centers Horizontal Square Type
■Outer dimensions
T26-220
●Circuit diagram
LED Lamp
55
Fixed Cutting Cover
I/F
30
1
24
27
15 12
(68)
7
34
0.005/20 A
NC
2
23
8
NC
40
60
RED
DC24V
BROWN
ORANGE
NC (In-Phase)
Photo Mos
AC / DC
GRAY
0V
GREEN
35
Air Blow
Pipe
85
Rc1/8
Air Inlet
10
55
52
φ20
LED
Over travel signal
BLUE
Output capacity
500mW (Max)
A
2-M6 D8
108
(111)
NC
LED
ORANGE +
Output
BLACK
NC
YELLOW
GREEN
−
Over travel signal
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Contact structure
Output mode
I/F unit
□ Built-in
□ Not required
Air blow pipe
Cable
□ Bottom 1
□ Side 2
□ Not required
＿＿＿ m
□ Not required
□ Not required
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
2.Metrol
3.Customer
OK!
Customer name :
Tel :
□ Connector
Length ＿＿＿ m
/
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-16
Cylindrical Type
Tool Setter for Small CNC Machining Centers
TM26
φ12 / φ20 Contact Type
■Tool setters for small CNC machining centers are used for
precise blade positioning, and detection of the wear and
breakage.
φ12
Product name
unit:mm
TM26
φ12
Contact diameter
φ20
Removable contact
Stationary type
Surface finishing
Grinding 4s
Contact material
Tungsten carbide
Contact structure
Output mode
NO (Normally open)
Pretravel
Approx. 0
Stroke
5
Repeatability
0.003
Contact life time
3 million
IP67
Contact force
Contact rating
resistance load
Cable
LED lamp
Default : LED OFF / Operating : LED ON
operating
(Recommended
Output mode
"About 2.5mm from skip signal"
Contact rating
No.C4-1E
■Precautions
・ Rubber materials used in products are applicable to
statement for Tool Setters ……… P2-3
●Precautions
●Cable options ……………………………………… P5-2
●Precautions
2-17
φ20
●Technical
guide …………………………………… P5-3
toolsensor.com
φ12 Contact Type
Tool Setter for Small CNC Machining Centers Cylindrical Type
■Outer dimensions
TM26B-112
●Circuit diagram
2-φ4.5
LED
I/F
NC
40
NC
RED
DC24V
BROWN
ORANGE
NO (Inverted-output)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
0.01/12 A
Output capacity
500mW (Max)
Contactφ12
Air Blow Pipe
NC
LED
ORANGE +
BLACK
NC
YELLOW
32
65
Hose Nipple
(68)
Output
φ33
LED Lamp
8
A
φ50
Over travel signal
17
φ30
GREEN
−
22
6.5
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Output mode
I/F unit
□ Built-in
＿＿＿ m
□ Not required
□ Unnecessary
□ Connector
Length ＿＿＿ m
/
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
3.Customer
OK!
Customer name :
Tel :
2.Metrol
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-18
toolsensor.com
φ20 Contact Type
Tool Setter for Small CNC Machining Centers Cylindrical Type
■Outer dimensions
TM26D-120
●Circuit diagram
2-φ4.5
LED
I/F
40
NC
NC
RED
DC24V
BROWN
ORANGE
NO (Inverted output)
Photo Mos
AC / DC
GRAY
0V
GREEN
Over travel signal
BLUE
0.01/20 A
Output capacity
500mW (Max)
Contactφ20
Air Blow Pipe
Hose Nipple
NC
LED
ORANGE +
Output
BLACK
NC
YELLOW
32
67
(70)
φ33
LED Lamp
8
A
GREEN
φ50
Over travel signal
17
φ30
−
22
6.5
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
Output mode
I/F unit
□ Built-in
＿＿＿ m
□ Not required
□ Not required
□ Connector
Length ＿＿＿ m
/
Company :
1.Customer
Dept. / Title :
3.Customer
OK!
Customer name :
Fax or
E-mail
Address :
Tel :
Fax :
send to Metrol.
E-mail :
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
Other (if any) :
2-19
2.Metrol
NOTE
toolsensor.com
No.C4-1E
2-20
Flat Type
P11
Low Contact Force Type
■Tool Setters for CNC small machining centers are used for precise
unit:mm
■Precautions
Product name
P11DDB
Output mode
Pretravel
Approx. 0
Stroke
3
Repeatability
Recommended operating
0.001
speed of 50 - 200mm/min
Contact life time
3 million
IP67
●Precautions for Tool Setters …………………… P2-3
Contact force
1N
●Technical
Minimum tool diameter
φ0.5∼
Contact material
Tungsten carbide
Surface finishing
Grinding 4s
Contact rating
resistance load
Cable
Oil resistant φ5 / 2 cores
LED lamp
2-21
(
No.C4-1E
)
●Precautions
guide …………………………………… P5-3
toolsensor.com
Low Contact Force type
Tool Setter for Small CNC Machining Centers Flat Type
■Outer dimensions
P11DDB
33
10
φ10
13
18
11
9
2-φ4.6
LED Lamp
φ16
φ5
0.3
9.5
23
5.3
10
0.01/5 A
A
18
●Circuit diagram
LED
NC
BROWN +
BLUE −
Fax +81 42 528 1442
Specification sheet
Date:(mm,dd,yy)
＿＿＿ m
□ Not required
□ Not required
□ Connector
Length ＿＿＿ m
/
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
3.Customer
OK!
Customer name :
Tel :
2.Metrol
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-22
Flat Type
P21
φ10 Contact Type
■Tool Setters for smal CNC machining centers are used for precise
unit:mm
■Precautions
Product name
P21EDBP
Output mode
Pretravel
Approx. 0
Stroke
5
Repeatability
Recommended operating
0.0005
speed of 50 - 200mm/min
Contact life time
3 million
IP67
Contact force
1.5N
for Tool Setters …………………… P2-3
●Precautions for sensor connecting …………… P5-1
…………………………………… P5-2
●Cable options
Contact material
Tungsten carbide
●Technical
Surface finishing
Grinding 4s
Contact rating
resistance load
Cable
LED lamp
(
Output mode
2-23
"About 2.5mm from skip signal"
No.C4-1E
)
●Precautions
guide …………………………………… P5-3
toolsensor.com
φ10 Contact Type
Tool Setter for Small CNC Machining Centers Flat Type
■Outer dimensions
P21EDBP
45
LED Lamp
13
9
17
12.5
18
7
φ10
15
2-φ4.6
φ18.5
φ3
M5 D5
Air Inlet
0.4
7
19
41
22
(24.5)
φ10
●Circuit diagram
LED
NC
ORANGE +
Output
BLACK
NC
−
YELLOW
GREEN
Over travel signal
Fax +81 42 528 1442
Specification sheet
Air blow pipe
Date:(mm,dd,yy)
□ Necessary
□ Not required
＿＿＿ m
□ Not required
Length
/
□ Not required
□ Connector
＿＿＿ m
Company :
1.Customer
Dept. / Title :
Fax or
E-mail
Address :
E-mail :
Other (if any) :
3.Customer
OK!
Customer name :
Tel :
2.Metrol
Fax :
send to Metrol.
Fax or
E-mail
Send the drawing(s)
of specific model
based on spec sheet
received.
Fax or
E-mail
T24E-04-19
Select/confirm the
specific model by
the customer.
4.Customer
/Metrol
Placement
of order
Metrol sends the
quote,and the
customer places the
order for the same.
2-24

Tool Setter Series for CNC Machining Centers

Transcription

Similar documents

PRICE TOTAL $ FIBA Shot Clock *pair

- Included with Park Millennium Cable TV Package

Scanned Document

SubConn® Circular

SPECIALTY GLASS - OBSCURE glaztech.com - Glaz

CNC MACHINING CENTER FOR TRIMMING MOLD CUTTING

EZ-ON Tool Kit GEM Part Number: EZ-TK T568A / T568B

flyer! - Lm-therm Elektrotechnik AG

No One Said You Need to Play Nice

Brotoloc South Brochure