nora® Installation Guide

Transcription

technical information
nora® Installation Guide
Contents
1.
General Installation Guidelines
Pages 3 - 5
2.nora® 485 and 685 Adhesives
Pages 6 - 8
3.nora® 385 and 585 Adhesives
Pages 8 - 10
4.nora® dryfix Tape
Pages 10 - 12
5.
Installing norament ® and noraplan® Tiles
Page 12 - 13
6.
Installing noraplan® Sheets
Pages 13 - 16
a. flash coving (boot method)
Pages 14 - 15
b. sanitary base system
Pages 16
7.
Installing nora® wall base
Pages 16 - 17
8.
Installing nora® stairtreads and nora® nosings
Pages 17 - 19
9.nora® heat welding
Pages 19 - 20
10.nora® cold welding
Pages 20 - 22
a.norament cold welding (liquid wax method)
Pages 20 - 21
b.noraplan cold welding (masking tape method)
Pages 21 - 22
®
®
11. Installing norament ® ingresso
Pages 23 - 24
12. Technica Data Charts
Pages 25 - 26
a.nora Adhesives
Page 25
b.nora Installation Accessories
Page 26
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Page 2 of 26
®
General
The nora® Installation Guide covers the typical projects and circumstances where nora® rubber flooring is to be installed. If you need
assistance or require a project specification, please contact the nora® Technical Department at 1-800-332-NORA. The Safety Data Sheet
(SDS) shall be read and understood prior to using any nora product. For noraplan® nTx installations, please refer to the noraplan® nTx
Installation Guide, available on www.nora.com/us.
All nora products are intended for indoor use only, installed by professional floor installers, in high stress commercial and industrial sectors, e.g.,
hospitals, schools, labs, rail, radiant heating and castor chair traffic, etc. The use of any other manufacturer’s adhesive is not permitted and will
void the warranty. The procedures and recommendations described in this installation guide are developed to offer the best opportunity for a
proper and successful nora flooring installation. Any deviation from these guidelines may result in an installation failure.
nora flooring must not be installed when dew point occurs (a surface temperature at which condensation occurs). The substrate surface must be
at least 5°F above dew point when using nora products. Example: If the ambient conditions are 70°F and 65% RH, the dew point is 57°F and
you must not proceed with the installation, unless the surface temperature is at a minimum of 62°F. Dew point calculation charts are available
on the web.
Only use a suitable vacuum cleaner or water-based sweeping compounds as required. It is the responsibility of the installing party to determine
the suitability of the subfloor being covered. Perform your own mat bond tests and water droplet tests to confirm your acceptance that the
substrate and preparation is suitable for your project.
MOISTURE TESTING
nora® adhesives can be used, where appropriate on all grade levels of concrete, in the absence of excessive moisture. It is essential that
moisture testing must be performed regardless of grade level or whether the concrete is freshly poured or classified as an older slab.
Test the slab with a testing apparatus that conforms to and follows the protocol of ASTM F2170 — Standard Test Method for Determining
Relative Humidity in Concrete Slabs Using in situ Probes. If for any reason you are unable to drill into the concrete, please contact the nora
Technical Department.
Tested at the correct service temperature and ambient humidity, the maximum allowable results (with effective vapor retarder as required) are
as follows:
1. nora® 485, 685, 385, 585, primer and dryfix adhesives = 85% RH
2. nora® stepfix and Quickfix tape adhesives = 75% RH
If the test results exceed the maximum percentage relative humidity (% RH) levels, the installation must not proceed until either the moisture
level drops to an acceptable level or an effective mitigation system is used that conforms to ASTM F3010 — Standard Practice for TwoComponent Resin Based Membrane Forming Moisture Mitigation Systems for use Under Resilient Floor Coverings, and installed following
that manufacturers written instructions. All nora adhesives are freeze-thaw stable as determined by ASTM D7149 — Standard Practice for
Determining the Freeze Thaw Stability of adhesives, non flammable, water and alkali resistant.
CONCRETE SUBFLOORS
Concrete subfloors must not be subject to shrinking, curling, cracking or moving in any way prior to the application of any nora products.
nora systems, Inc. accepts no liability for a failure or complaint due to slab movement of any kind. nora products must not be installed over
expansion joints; use an industry standard expansion joint assembly. When concrete slabs have or are suspected of having ASR (Alkali Silica
Reaction) present, do not proceed; contact the nora Technical Department. Do not use any nora product where hydrostatic pressure can occur.
For new construction, the General Contractor must provide a structurally sound concrete subfloor that conforms to ASTM C33/C33M —
Standard Specification for Concrete Aggregater.
Page 3 of 26
MAT BOND TEST
Conducting mat bond tests and water droplet tests will help determine the compatibility of the flooring adhesive (except for nora® dryfix) to
the substrate surface, including the preparation and all other products to be used. There are several factors that can influence the outcome of
a bond test, therefore it is important to follow the protocol. The responsible party must ensure that the tests are conducted only at a time when
subfloor and jobsite conditions comply with those requirements which are outlined in this installation guide and ASTM F710 – Standard
Practice for Preparing Concrete Floors to Receive Resilient Flooring.
The areas to be tested must be fully enclosed, weather tight and either permanent or temporary climate control at normal service ambient
temperature and humidity (except walk-in freezers or similar) or 68°F ± 5°F and 50% ± 10% relative humidity (RH) for 48 hours before and
for the duration of the testing. Store all bond test materials for 48 hours in advance of the bond tests in the area with the correct conditions to
properly acclimate them.
The correct adhesive selection will be determined based upon the usage and type of nora flooring along with the type of substrate being
installed over. Select the amount of tests and the appropriate locations such as near walls or in light traffic areas. It is recommended that
each test plot should be approximately 3 feet by 3 feet. If required, contact your nora® Representative for adhesive recommendations.
Remove all bond inhibiting substances and rough-up (mechanically) all slick, power troweled or burnished concrete surfaces appropriately.
For small areas, a DiamaBrush concrete prep plus tool, 100 grit (available from nora), or 25 grit on a rotary sanding machine is
recommended when used with a shop vacuum (with a Hepa filter and dust shroud - 17 inch available from nora). For large areas, shot
blasting may be the preferred mechanical preparation alternative. Also recommended is a Dust Deputy (www.oneida-air.com) or similar and
a suitable dust mask. Perform a water droplet test to confirm suitability.
485 and 685 Adhesive Method
Apply the nora 485 or 685 adhesive using a 1/16 V-notched trowel (ACT) and allow the appropriate open time so the adhesive ridges can
be easily bent over with little or no transfer to your finger tips. When pressed hard with your fingertip, adhesive transfer must be achieved.
Place the bond test flooring materials into the adhesive at the appropriate time and roll with a 100 lb roller to ensure adhesive transfer to the
back of the flooring. Do not uplift to check for adhesive transfer after flooring placement. Use Duct tape to seal the edges of the flooring to
the subfloor on all sides. Protect the flooring from foot traffic (for 12 hours minimum) and rolling traffic throughout the duration of the bond test
which must be a minimum 3 days (72 hours).
385 and 585 Adhesive Method (not recommended for noraplan)
Mix and apply the nora 385 or 585 conductive adhesive using a 1/32 x 1/16 x 1/32 U-notched trowel (FFA) with an appropriate open
time, as described on the label and in this installation guide. When ready place the bond test flooring materials into the adhesive and roll
with a minimum 100 lb roller to ensure transfer to the back of the flooring.
Use Duct tape to seal the edges of the flooring to the subfloor on all sides. Re-roll the flooring about 1 hour later and as necessary to ensure
contact between the flooring, adhesive and substrate at the point of the adhesive curing. Protect the flooring from foot traffic (for 12 hours
minimum) and rolling traffic throughout the duration of the bond test which must be a minimum 3 days (72 hours).
The bond test success or failure is determined by the test administrator’s visual interpretation and the amount of physical effort required to
remove the floor covering. If the flooring material and or adhesive can be removed easily, it may indicate that some type of contaminant
exists such as moisture in the subfloor, or perhaps a bond inhibiting substance on the surface of the subfloor. If the flooring requires a great
deal of effort to pull it up, for example where it cannot be removed intact, the bond test can be considered successful, providing no sign of
moisture is found. Wet 485 or 685 adhesive can indicate the substrate is either too wet or the surface of the concrete is non absorptive.
Typically for the nora 485 and 685 adhesives, the point of failure should occur cohesively within the adhesive layer when the test sample
is removed. There should be approximately the same amount of adhesive on both the substrate and the back of the flooring. If all or most
of the adhesive is on the material backing, there is very likely either insufficient mechanical preparation or a contaminant on the substrate.
If all or most of the adhesive remains on the substrate, the adhesive most likely dried too much before placing the material, or the material
Page 4 of 26
was not rolled properly. If the failure occurs within or between other components of the flooring system, there may be a problem with those
components, preparation or application method.
For the 385 and 585 adhesives, failure should be between the adhesive and either the substrate or the back of the flooring when the sample
is removed (in one inch wide strips). Removal of full tiles should be very difficult.
WARNINGS
Do not sand, dry sweep, dry scrape, drill, saw, shot-blast or mechanically chip or pulverize existing resilient flooring, backing, lining felt,
asphalt “cutback” adhesive or other adhesive. These products may contain asbestos fibers and/or crystalline silica. Avoid creating dust.
Inhalation of such dust is a cancer and respiratory tract hazard. Unless positively certain that the product is a non-asbestos containing
material, you must presume it contains asbestos. Regulations may require that the material be tested to determine asbestos content.
Various local, state and federal government agencies have regulations governing the removal of in-place asbestos-containing material. If you
contemplate the removal of a resilient floor covering structure that contains (or is presumed to contain) asbestos, you must review and comply
with all applicable local, state and federal regulations.
The RFCI‘s (Resilient Floor Covering Institute) “Recommended Work Practices for Removal of Resilient Floor Coverings” is a defined set of
instructions that addresses the task of removing all resilient floor-covering structures, including adhesive and adhesive residues. For more
information, contact RFCI directly at www.rfci.com or 706-882-3833.
WOOD SUBFLOORS
All wooden subfloors must be a total minimum thickness of 1-1/4 inch and overlaid with overlapping joints using APA (American Plywood
Association) underlayment grade plywood, installed as per ASTM F1482 — Standard Practice for Installation and Preparation of Panel Type
Underlayments to Receive Resilient Flooring.
Wooden substrates must not be in direct contact with concrete subfloors, even if built on sleepers. All suspended wood floors must have
adequate under floor ventilation and a permanently effective vapor retarder or membrane placed directly on the ground beneath the air space.
OTHER SUBFLOORS
Please contact the nora Technical Department for any fire retardant surfaces or specific recommendations regarding all other substrates. Do
not install over oriented strand board (OSB), particleboard, masonite, lauan or similar unstable substrates.
INFORMATION
For more information, please refer to the SDS that must be read and fully understood prior to using the product. The latest SDS, Guide
Specifications, Maintenance Guides and videos are all available at www.nora.com/us.
For copies of any of the ASTM standards or test methods, please visit www.astm.org.
DORMANT SAW CUTS, CRACK INDUCERS AND CRACKS (>1/32”)
Do not install over moving cracks. For permanently dry slabs and without heavy rolling loads, nora® nTx 010 (patch) or similar may be used.
Remove all saw laitance, dirt, debris, coatings, sealers and visible moisture from the dormant saw cuts. Use a suitable dustless concrete saw
with a diamond blade or similar to achieve this. For deep joints, a backer rod (minimum of 1/2" down), may be used prior to filling. If the
moisture level is too high, do not fill these with any patch. Use the products and methods as directed by the moisture membrane manufacturer.
EXPANSION JOINTS
These shall not be covered or overlaid with any nora product. Use an industry standard expansion joint assembly.
Page 5 of 26
nora 485 and 685 Adhesives
®
GENERAL
Perform testing and the proper preparation protocol (as described in the opening section of this installation guide), and follow the appropriate
sections of this guide for installing flooring, substrate preparation and adhesive usage. Confirm that you have the correct adhesive for the
project. If unsure, please contact your local nora® Sales Representative, Customer Service or Technical Department.
nora 485 is a water-based acrylic adhesive that has been formulated for the installation of specific nora rubber floor coverings (2 mm – 4 mm)
on absorptive subfloors. nora 685 is a conductive water-based acrylic adhesive for installing the nora® ed range of products on absorptive
subfloors. nora adhesives must only be used under nora flooring.
CONDITIONING
The area to receive flooring must be fully enclosed, weather tight and climate controlled at the normal service ambient temperature and
humidity (except walk-in freezers or similar) or 68°F ± 5°F and 50% ± 10% ambient relative humidity (RH) for 48 hours before, during and 72
hours after the installation. Areas of the flooring subjected to direct sunlight, for example through doors or windows, must have them covered
using blinds, curtains, cardboard or similar materials for 24 hours before, throughout and for a period of 72 hours after the installation to allow
the adhesive to cure. The flooring, adhesive and all accessories shall be acclimated within this area or nearby with the same climate conditions
for at least 48 hours prior to installation.
CONCRETE SUBFLOOR PREPARATION
All subfloors must be absorptive, permanently dry, clean, smooth and structurally sound as per ASTM F710 — Standard Practice for Preparing
Concrete Floors to Receive Resilient Flooring and the nora Installation Guide. It is the responsibility of the installing party to determine the
suitability and porosity of the subfloor being covered. To determine if a subfloor is absorptive, perform the water droplet test. For installed
leveler or patch (over non absorptive substrates), they shall be a minimum of 1/8 inch deep to be considered absorptive.
Water Droplet Test
To be able to use the nora 485 or 685 correctly, the substrate must be absorptive as detailed within ASTM F710. To confirm this and to satisfy
the installer that the substrate is indeed absorptive, perform the water droplet test in a sufficient number of places throughout the project. To
perform the water droplet test, simply place a dime sized droplet of water on clean concrete (without any patch or leveler). The water must
begin to absorb into the concrete within five minutes to be considered absorptive, or the substrate must be considered nonabsorptive.
If the concrete is nonabsorptive, polished or burnished, then mechanical preparation is required to open up the surface and make it absorptive
(removing whatever sealer, hardener, curing compound or other contaminate that is present and to give a mechanical key to the adhesive). For
small areas, a DiamaBrush concrete prep plus tool, 100 grit (available from nora), or 25 grit on a rotary sanding machine is recommended
when used with a shop vacuum (with a Hepa filter and dust shroud - 17 inch available from nora). For large areas, shot blasting may be the
preferred mechanical preparation alternative. Also recommended is a Dust Deputy (www.oneida-air.com) or similar and a suitable dust mask.
Alternatively, contact the nora Technical Department for specific recommendations. Performing mat bond tests (as detailed in the opening
section of this guide) will also give a good indication of the suitability and absorptivness of the substrate. The substrate absorptivness directly
influences not only the drying time of moisture from within the substrate, but the working characteristics of the adhesive regarding both the
open and working time. The qualified installer must recognize and understand this so that the adhesive is at the correct condition at the time
the flooring is placed onto it. Where the substrate is slightly absorptive, very absorptive, or if substrate absorptivness is not uniform, adjustments
will have to be made in installation procedures to compensate. With a less absorptive substrate, the adhesive will dry slower, extending the
open time. Where the substrate is more absorptive, the adhesive will dry more rapidly, as it will in areas subjected to air flow like near doors
or windows. It is the installer’s responsibility to recognize the working characteristics of the adhesive in all areas of all projects, and make any
necessary adjustments in preparation or installation techniques that may be required to achieve a secure bond. A small test application of
adhesive prior to beginning the installation to determine both the appropriate open and working time of the adhesive is recommended.
Page 6 of 26
nora 485 and 685 adhesives can be used, where appropriate, on all grade levels of concrete, in the absence of excessive moisture. It is
essential that moisture testing shall be performed regardless of grade level or whether the concrete is freshly poured or classified as an older
slab. Test following the protocol of ASTM F2170 — Standard Test Method for Determining Relative Humidity in Concrete Slabs Using in situ
Probes, with Wagner Rapid RH probes only. Tested at the correct service temperature and ambient humidity, the maximum allowable for
these adhesives shall be 85% RH.
If the test results exceed the limitations (85% RH), the installation must not proceed until the moisture level lowers to an acceptable level, or
use an effective mitigation system that conforms to ASTM F3010 — Standard Practice for Two-Component Resin Based Membrane Forming
Mitigation System for Use Under Resilient Floor Coverings, and installed following the manufacturer’s written instructions.
On and below-grade concrete subfloors require a confirmed permanently effective vapor retarder with a low permeance (≤ 0.1) having a
minimum thickness of 10 mils, or meets the requirements of ASTM E1745 — Standard Specification for Water Vapor Retarders Used in Contact
with Soil or Granular Fill under Concrete Slabs. It must be placed directly underneath the concrete, above the granular fill or use an effective
moisture mitigation system that conforms to ASTM F3010.
Concrete subfloors must be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, old adhesives and other extraneous materials
that may interfere with the bond. These must be completely removed by mechanical means only. Dustless diamond grinding is the preferred
method to remove contaminants and bond breakers, as it also helps to level the concrete. All local, state and federal regulations must be followed.
ESD FLOORING (ed PRODUCTS)
For ESD flooring installations, nora® copper tape must be used with the proper conductive adhesive. In rooms < 2,500 square feet in size,
the copper strip (minimum 4 feet long) must be applied to the substrate and extended to a pre-determined grounding point (to be connected
by a qualified electrician). In rooms > 2,500 square feet, additional grounding points must be pre-defined and also have the copper tape installed.
INSTALLATION
Following the appropriate section within this installation guide, dry-lay the flooring including all seams and perimeter cuts, only dry-lay that
which will be adhered on that day. Carefully pull back sheet flooring, or for tile neatly stack (in order), removing a workable section, but not
so large as to avoid late placement.
Apply the adhesive using a 1/16 inch x 1/16 inch x 1/16 inch V-notched trowel (ACT), evenly without the
formation of puddles or any voids. Do not apply fresh adhesive over drying adhesive as this will result in
telegraphing of adhesive lines. Coverage is approximately 160 –180 square feet per gallon for a CSP 1 (depending on the substrate).
Replace worn trowels to ensure proper spread rate, do not re-notch.
Once troweled properly, the adhesive must have sufficient open time, this will depend upon the ambient temperature and humidity, substrate
absorptivness, humidity and air flow. The acceptable condition of the adhesive is best described as follows: The adhesive ridges can be
easily bent over with little or no transfer to your finger tips. When pressed hard with your finger tip, transfer should be achieved. Do not install
if the adhesive becomes too dry and the ridges are not easily bent over, if it is — remove and replace it. Do not uplift to check for adhesive
transfer after flooring placement. A small test application prior to beginning the installation to determine both the appropriate open and
working time of the adhesive is recommended.
CLEAN UP
Remove any fresh adhesive from the surface of the flooring with water and a clean cloth. Dried adhesive may be removed using 70%
Isopropyl alcohol and a clean cloth. Do not wash or perform any maintenance of the floor for a minimum of 72 hours after the installation is
completed to allow adhesive to cure.
Page 7 of 26
PRECAUTION
Prevent all traffic for a minimum of 12 hours and heavy traffic and rolling loads for 72 hours. If required, after 12 hours protect the flooring
using plywood, masonite or appropriately thick enough product, ensuring first that the flooring surface is free of all debris. Lay the panels so
that the edges form a butt joint and tape the joint to prevent both movement and debris entrapment underneath them.
DISPOSAL
Disposal should be in accordance with local, state and federal regulations. Do not allow liquid product to reach sewage system. Mix and
let product residue harden in unopened container. Dispose of as construction waste. Empty packaging can be recycled after thorough and
proper cleaning.
nora 385 and 585 Adhesives
®
GENERAL
Perform testing and the proper preparation protocol (as described in the opening section of this installation guide), and follow the
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage. Confirm that you have the correct
adhesive for the project. If unsure, please contact your local nora Sales Representative, Customer Service or Technical Department.
nora 385 is a two-component polyurethane adhesive that has been formulated for the installation of specific nora rubber flooring. nora
585 is a conductive two-component polyurethane adhesive for the nora ed range of flooring. When parts A and B are thoroughly mixed
together, they form a reactive adhesive that cures to a tough, flexible film with a good resistance to surface moisture and many chemicals.
nora adhesives must only be used under nora flooring.
CONDITIONING
The area to receive flooring, must be fully enclosed, weather tight and climate controlled at the normal service ambient temperature and
humidity (except walk in freezers or similar) or 68°F ± 5°F and 50% ± 10% ambient relative humidity (RH) for 48 hours before, during and
72 hours after the installation. The flooring, adhesive and all accessories must be acclimated within this area or nearby with the same climate
conditions for at least 48 hours prior to installation. Areas of the flooring subjected to direct sunlight for example through doors or windows
must have them covered using blinds, curtains, cardboard or similar for 24 hours prior, throughout and for a period of 72 hours after the
installation to allow the adhesive to cure.
CONCRETE SUBSTRATE PREPARATION
All subfloors must be permanently dry, clean, smooth and structurally sound as per ASTM F710 — Standard Practice for Preparing Concrete
Floors to Receive Resilient Flooring and the nora Installation Guide. It is the responsibility of the installing party to determine the suitability of
the subfloor being covered.
nora 385 and 585 adhesives can be used, where appropriate, on all grade levels of concrete, in the absence of excessive moisture. It is
essential that moisture testing be performed regardless of grade level or whether the concrete is freshly poured or classified as an older slab.
Test following the protocol of ASTM F2170 — Standard Test Method for Determining Relative Humidity in Concrete Slabs Using in situ Probes,
with Wagner Rapid RH probes only. Tested at the correct service temperature and ambient humidity, the maximum allowable is 85% RH for
these adhesives.
If the test results exceed the limitations (85% RH), the installation shall not proceed until the moisture level lowers to an acceptable level, or
use an effective moisture system that conforms to ASTM F3010 — Standard Practice for Two Component Resin Based Membrane Forming
Mitigation System for Use Under Resilient Floor Coverings, and installed following the manufacturer’s written instructions.
Page 8 of 26
On and below grade concrete subfloors require a confirmed permanently effective vapor retarder with a low permeance (≤ 0.1) having a
with Soil or Granular Fill under Concrete Slabs. It must be placed directly underneath the concrete, above the granular fill or use an effective
moisture mitigation system that conforms to ASTM F3010.
All burnished or polished concrete surfaces must be mechanically abraded or roughed-up sufficiently to provide a mechanical key for the
adhesive. Performing mat bond tests (as detailed in the opening section of this guide) will also give a good indication of the suitability of
the substrate.
Concrete subfloors must be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, old adhesives and other extraneous materials that
may interfere with the bond. These must be completely removed by mechanical means only. Dustless diamond grinding is one method to
remove contaminants and bond breakers, as it also helps to level the concrete. All local, state and federal regulations must be followed.
For ESD flooring installations, nora® copper tape must be used with the proper conductive adhesive. In rooms < 2,500 square feet in size the
copper strip (minimum 4 feet long) must be applied to the substrate and extended to a predetermined grounding point (to be connected by a
qualified electrician). In rooms > 2,500 square feet, additional grounding points must be predefined and also have the copper tape installed.
INSTALLATION
Following the appropriate section within this installation guide, dry-lay the flooring including all seams and perimeter cuts; only dry-lay that
which will be adhered on that day. Carefully pull back sheet flooring, or for tile neatly stack (in order), removing a workable section not so
large, as to avoid late placement.
Apply the adhesive using a 1/32 inch x 1/16 inch x 1/32 inch U-notched trowel (FFA), evenly without the
formation of puddles or any voids. Do not apply fresh adhesive over drying adhesive, as this will result in
telegraphing of adhesive lines. Coverage is approximately 170 – 190 square feet per gallon for a CSP 1. Replace worn trowels to ensure
proper spread rate, do not re-notch.
Once troweled properly, the adhesive must have sufficient open time, this will depend upon the ambient temperature, humidity, and substrate
absorptivness. While it is possible to lay the flooring into the adhesive after 15 minutes (may be preferred for small areas), it is recommended
to allow the adhesive to begin to tack up (sticky when touched lightly with your finger tip) as this will help prevent the flooring from sliding on
the wet adhesive and the adhesive bleeding through the seams. It is better to wait than spend the same amount of time cleaning up the adhesive.
Immediately roll in both directions utilizing a 100 lb three-section roller. Re-roll again in both directions after approximately 60 minutes. If
required, place weights on any lifting edges or corners to ensure proper bonding. Repeat the procedure for the remainder of the project.
MIXING
Add all of part B to part A and mix until homogenous (without streaks), using a slow speed drill (<150 rpm), fitted with a suitable mixing
spindle approximately 3 inches in diameter. Note: Do not partial mix units.
CLEAN UP
Remove any fresh adhesive from the surface of the flooring with 70% Isopropyl alcohol or liquid soap and a clean cloth. Cured PU adhesive
may not be removed without damaging the flooring. Do not wash or perform any maintenance of the floor for a minimum of 72 hours after
the installation is completed to allow adhesive to cure.
Page 9 of 26
PRECAUTIONS
Prevent all traffic for a minimum of 12 hours and heavy traffic and rolling loads for 72 hours. If required, after 12 hours protect the flooring
using plywood, masonite or appropriately thick enough product ensuring first that the flooring surface is free of all debris. Lay the panels so
that the edges form a butt joint and tape the joint to prevent both movement and debris entrapment underneath them.
DISPOSAL
Disposal must be in accordance with local, state and federal regulations. Do not allow liquid product to reach sewage system. Mix and let
product residue harden in unopened container. Dispose of as construction waste. Empty packaging can be recycled after thorough and
proper cleaning.
nora dryfix Tape
®
GENERAL
nora® dryfix is designed for use only under nora® flooring and is not warrantied for use under any other flooring. The procedures and
recommendations described in this installation guide were developed to assist in the proper installation of nora® flooring. Any deviation from
these guidelines may result in an installation failure. Perform testing and the proper preparation protocol (as described in the nora® installation
guide, available at www.nora.com/us) and follow the appropriate sections for installing flooring, substrate preparation and nora dryfix
usage. The flooring, adhesive and all accessories must be acclimated. Note: the surface of any patch, leveler or concrete must be clean and
dust free or primed with nora® primer (diluted 1-1 with clean water) prior to using nora dryfix.
CONDITIONING
Floors to Receive Resilient Flooring and the nora installation guide. It is the responsibility of the installing party to determine the suitability of
nora dryfix can be used, where appropriate, on all grade levels of concrete, in the absence of excessive moisture. It is essential that moisture
testing be performed regardless of grade level or whether the concrete is freshly poured or classified as an older slab. Test following the
protocol of ASTM F2170 — Standard Test Method for Determining Relative Humidity in Concrete Slabs Using in situ Probes, with Wagner
Rapid RH probes only. Tested at the correct service temperature and ambient humidity, the maximum allowable is 85% RH for the nora dryfix.
If the test results exceed the limitations (85% RH), the installation shall not proceed until the moisture level lowers to an acceptable level, or
use an effective mitigation system that conforms to ASTM F3010 — Standard Practice for Two Component Resin Based Membrane Forming
Mitigation System for Use Under Resilient Flooring, and follow the manufacturer’s written instructions.
On and below grade concrete subfloors require a confirmed permanently effective vapor retarder with a low permeance (≤ 0.1) having
a minimum thickness of 10 mils, or meets the requirements of ASTM E1745 — Standard Specification for Water Vapor Retarders Used in
Contact with Soil or Granular Fill under Concrete Slabs. It must be placed directly underneath the concrete, above the granular fill or use a
membrane that conforms to ASTM F3010 Standard Practice for Two Component Resin Based Membrane-Forming Moisture Mitigation with
the manufacturer’s written usage instructions followed. Concrete subfloors must not be subject to shrinking, curling, cracking or moving in any
way prior to the application of any nora® products. nora systems, Inc. accepts no liability for a failure or complaint due to slab movement of
any kind. They must be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, old adhesives and other extraneous materials that may
interfere with the bond. These must be completely removed by mechanical means only. All local, state and federal regulations must be followed.
Page 10 of 26
EXISTING FLOORING PREPARATION
For installing on existing non-cushion backed smooth resilient flooring, strip off all floor finish and dirt residue using an appropriate stripper
and pad, rinse with clean water and allow to fully dry. Check the entire area to ensure the existing flooring is secured to the subfloor, remove
and replace or repair all loose flooring and vacuum the entire area.
Note: nora systems, Inc. accepts no liability for other manufacturers’ flooring products or the possible breakdown of that flooring bond from
the subfloor for any reason.
WOOD SUBSTRATE PREPARATION
All wooden subfloors must be a total minimum thickness of 1-1/4 inch and overlaid with overlapping joints using APA (American Plywood
Underlayments to Receive Resilient Flooring and this nora Installation Guide.
OTHER SUBSTRATE PREPARATION
Please contact the nora Technical Department for any fire retardant surfaces or specific recommendations regarding all other substrates.
Do not install over oriented strand board (OSB), particleboard, masonite, lauan or similar unstable substrates.
PRIMING
After the surface of any wood, gypsum or cement based patch or leveling compound or concrete is prepared and vacuumed clean, if it
remains dusty, then the surface must be primed with nora primer (diluted 1/1 with clean, cold water) and applied using a microfiber roller
and allowed to dry.
APPLICATION
Note: Ensure that the nora dryfix seams do not line up with the flooring seams.
nora dryfix tape requires installing prior to dry laying the flooring. Carefully vacuum the required area to remove all loose debris.
1
Unroll the nora dryfix tape into position (image 1). Overlap all seams by at least 1/2” and press
into place using a broom to remove all air.
Allow a minimum of 15 minutes before cutting seams. If the tape has stretched it will return to its
original size.
2
3
Trace cut all seams without damaging the subfloor,
resulting in no overlaps or gaps, then remove the
excess material (image 2). The use of a straight edge
is recommended (image 3).
If any trash or debris is trapped underneath the tape,
remove it and replace the section of dryfix.
Page 11 of 26
FLOORING INSTALLATION
Note: Follow the installation method as detailed in the nora installation guide. Dry lay the flooring and uplift a workable area. Cut in any
seams (if preferred, the perimeters can be cut in or left until after adhering). Do not cut through the dryfix tape underneath. Uplift or fold back
half the area and vacuum the back of the flooring along with the surface of the wax paper. Remove the protective wax paper, fold or roll the
wax paper for ease of disposal, leaving approximately 4” and fold under the flooring. Replace flooring onto the exposed tape and do not
stand on it until you are sure of correct positioning, as it is still possible to reposition. Use a suitable heavy roller to remove any air bubbles and
ensure a good bond. Weld all seams. This can be done immediately. For detailed instructions, please refer to the nora Installation Guide. nora
systems, Inc. cannot accept any liability for seams that open up or peak due to climate/temperature change when seams are not welded.
CLEAN UP
Do not wash or perform any maintenance of the floor for a minimum of 72 hours after cold welding to allow it to cure. For heat welded
seams, cleaning can begin immediately.
Installing norament and noraplan Tiles
®
®
GENERAL
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage.
CONDITIONING
humidity (except walk in freezers or similar) or 68°F ± 5°F and 50% ± 10% ambient relative humidity (RH) for 48 hours before, during and
72 hours after the installation. Areas of the flooring subjected to direct sunlight, for example through doors or windows, must have them
covered using blinds, curtains, cardboard or similar for 24 hours prior, throughout and for a period of 72 hours after the installation to
allow the adhesive to cure. The flooring, adhesive and all accessories must be acclimated within this area or nearby with the same climate
conditions for at least 48 hours prior to installation.
PREPARATION
The material layout should be decided by the architect, designer or end user, however, nora recommends the tiles are installed point to point
(corner to corner), with the exception of norament ® serra, which can be installed in multiple ways.
The dry-lay method (installing without adhesive) is required. Locate your center lines using the 3, 4, 5 method or a carpenter’s square.
Balance the layout and mark your starting lines then vacuum the entire prepared area.
Do not dry-lay more material than will be adhered that day. Begin installing the center rows (following your center lines) in both directions,
including end cuts. The tiles have arrows on the back and these must all point in the same direction. Dry-lay, without stress (pressure fitting) the
balance of the area including cuts, working from the center out.
Remove and neatly stack (in order for replacement later), a workable section of the dry-laid area, not too large, thus avoiding late placement
into the adhesive. Then repeat the process until the required installation is completed.
Page 12 of 26
For ESD flooring installations, nora copper tape must be used with the proper conductive adhesive. In rooms < 2,500 square feet in size, the
ADHESIVE
Use the correct specified adhesive as described within this installation guide.
Installing noraplan Sheets
®
GENERAL
CONDITIONING
humidity (except walk-in freezers or similar) or 68°F ± 5°F and 50% ± 10% ambient relative humidity (RH) for 48 hours before, during and
72 hours after the installation. Areas of the flooring subjected to direct sunlight, for example through doors or windows, must have them
covered using blinds, curtains, cardboard or similar for 24 hours prior, throughout and for a period of 72 hours after the installation to
allow the adhesive to cure. The flooring, adhesive and all accessories must be acclimated within this area or nearby with the same climate
conditions for at least 48 hours prior to installation
PREPARATION
Unroll the noraplan® product and allow it to relax (lay flat before cutting), and vacuum the entire prepared area. The dry-lay method
(installing without adhesive) is required. The end user, architect or designer should decide the layout of the flooring; however, noraplan rolls
have arrows printed on the back — these arrows should all point in the same direction.
For ESD flooring installations, nora copper tape must be used with the proper conductive adhesive. In rooms < 2,500 square feet in size the
INSTALLATION
The arrows printed on the back of the flooring should all point in the same direction. Following the design plans, layout the sheets (slightly
longer than required) overlapping the seams by one (1) inch. Make relief cuts to avoid tears at all corners.
1
If the seam is not going to be welded or if the factory edge is damaged, use a Crain 340 selvage
trimmer or similar to trim off ~0.5 inches (image 1).
Scribe, trim or “cut-in” the wall side of the first sheet. Pull half of the sheet back over itself and
remove the exposed protective film. Carefully vacuum the exposed substrate just prior to replacing the
flooring into its correct position (snug with the wall). Repeat this for the second half of the sheet.
Page 13 of 26
2
3
Using a nora® knife with the blade set at just under
the thickness of the flooring, carefully trace cut the
entire seam (images 2 and 3). A utility knife (used
vertically) with the same type of straight blade is
needed to finish the cut at each end.
1
Finish cutting the seam using a utility knife with a hook blade to provide a slight undercut (image 1).
Carefully remove the excess material.
2
Continue this process one sheet at a time until the area is completed. Trim or “cut-in” to a
snug fit all of the perimeter to complete the installation (image 2). Welding can be performed
immediately, if required
FLASH COVING (BOOT METHOD)
General
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage. Note: A video of this process is available
on www.nora.com/us.
Wall Preparation
At the intersection between the wall and subfloor, no gap should be so wide that the cove strip cannot be installed correctly. If it is, then it
must be filled and smoothed using a suitable product before installation. Ensure that the wall is dry, smooth and clean. If necessary, prime first
using nora primer applied with a small roller or paint brush.
Installation
Install any required cove capping strip following the manufacturer’s written instructions. Ensure that the opening is sufficient to accommodate
the thickness of the flooring material.
3
Install the appropriate nora® basefix (90 for 4 inch or 145 for 6 inch) to the wall keeping it close
to the substrate (image 3).
Cut the nora® cove stick to size and miter all corners, then remove the bottom 1 inch of wax
paper from the basefix and adhere the cove stick to the wall (no need to adhere it to the subfloor).
Page 14 of 26
4
Dry-lay the flooring as detailed within this guide, however, also make relief cuts to avoid tears
at all corners (image 4). Push the flooring into the internal corner as far as possible without
damaging the flooring. Cut a straight line in the flooring, starting at the base of the cove stick up
through to the top edge of the flooring at a ~45° angle. Cut all the external corners using the
Boot Method (detailed below). Do not trim the perimeter or internal corners until the field flooring
is adhered.
External Corners
Using a pencil and small straight edge, mark out where the cuts are required for each boot. Begin at the outside corner of the wall and draw
a line towards the toe of the boot (45°), then approximately 2" perpendicular to the wall and then complete the boot up the vertical. If tiles
are being used, then it may be preferred to continue
the perpendicular cut to the end of the tile (image 1).
Using a small straight edge and a suitable utility knife,
accurately cut and remove the excess flooring (in one
piece) from the external corner following your pencil
marks. Keep the excess for use as a template (image 2).
1
2
3
4
Trace and cut the removed section onto a new piece
of flooring. The front vertical needs to be cut large
from the 45° at the base of the cove stick (to be
trimmed after installation) (images 3 and 4).
Internal Corners
5
Place one side into position and trim off the excess material, resulting in a straight cut down the
center of the corner and through to the base of the nora cove stick. Repeat the process with the
second side. A slight gap is acceptable as all internal seams should to be cold welded (image 5).
Walls
Carefully fold back the flooring, a section at a time, while being careful not to crease or tear it. Remove the wax paper from the basefix and,
keeping the floor tight to the cove stick, push lightly into the tape. Trim the flooring to fit the capping strip and insert. When sure of correct
positioning, press the flooring firmly into place.
Boot
Carefully remove the wax paper from the basefix and accurately place the “boot” (external corner) into the tape and press firmly into place.
Trim the boot to fit the cap strip and insert. Trim the front seam (external) using a small straight edge, resulting in a straight 1/8 inch gap. Note:
All external seams must be cold welded as detailed within this guide.
Page 15 of 26
SANITARY BASE SYSTEM
General
appropriate sections of the guide for installing flooring, substrate preparation and adhesive usage. nora® sanitary base should be used for
the entire area (except at the doorway), or as specified.
Wall Preparation
At the intersection between the wall and subfloor any gap cannot be more than ~1/2 inch. If it is, then it must be filled and smoothed using
a suitable product, before installation. Ensure that the wall is dry, smooth and clean. If necessary, prime first using nora primer applied with a
small roller or paint brush.
Application
Using nora basefix 145 tape, leave the wax paper on the sides of the roll and place the roll on the cardboard disk (supplied). The disk will
help keep the tape at the correct height when applying it to the wall.
Install nora basefix 145 tape directly to the wall (~1/8 inch from the floor), pressing firmly into
place (image 1). Then install nora basefix 50 tape directly to the floor tight to the intersection
between the wall and floor, pressing firmly into place.
1
Note: If the walls are not straight it may be better to install the sanitary base first and then install
the flooring up to it.
Install the nora flooring, ensuring that it is left large enough to cover the edge of the basefix 50 tape following the appropriate installation
section within this guide. Then when applying the correct adhesive, go right up to the basefix 50, following the appropriate adhesive section
within this guide.
Measure, mark, cut back and remove the flooring 2 inches from the wall where the sanitary base is to be installed using a straight edge with
a sharp utility knife. Keep the line as straight as the wall will allow, a piece of waste sanitary base may be used to check suitability of the
width prior to cutting.
Dry cut the sanitary base to size, miter the foot and ensure a tight snug fit at all seams unless welding is required or specified. When welding
is required, leave an even gap between all sections of approximately 1/8 inch and when ready, follow the appropriate section within this
guide for cold welding. Remove the wax paper from the basefix tape on the floor and press the sanitary base firmly into place, keeping it
tight to the flooring. Remove the wax paper from basefix tape on the wall and press firmly into place. Tap the sanitary base with a rubber
mallet or roll with a hand roller to ensure a good bond. Note: All external corners must be cold welded.
nora wall base
®
GENERAL
appropriate sections of the guide for installing flooring, substrate preparation and adhesive usage.
Page 16 of 26
WALL PREPARATION
At the intersection between the wall and subfloor, any gap cannot be more than approximately 1/2 inch. If it is then it must be filled and
smoothed using a suitable product, before installation. Ensure that the wall is dry, smooth and clean.
APPLICATION
nora® wall base must be adhered using a suitable cove base adhesive (like those recommended by Mapei, Henry, Chapco, Taylor, HB
Fuller or similar, and applied following the manufacturer’s written instructions). After cutting to fit and preparing the corners (as below), adhere
it to the wall, positioning it carefully using your chosen adhesive and press or roll (hand roller) to obtain a strong bond. Do not stretch the wall
base during installation or it may shrink back later. To help avoid possible shrinkage, slightly compress the wall base during installation.
INTERNAL CORNERS
These can be cut and tightly butted or completed in one piece by heating with a heat weld gun and creasing. Hold it firm in the creased
position and allow to cool, then cut and miter the foot (in situ).
EXTERNAL CORNERS
These must be heated using a heat weld gun, held in the creased position, then allowed to cool. nora systems, Inc. does not recommend
shaving the back as this will weaken the corners.
nora stairtreads and nora nosings
®
®
GENERAL
nora® stairtreads are designed for straight stairs and cannot be used on winding steps. nora® nosings and standard flooring may be used for
these applications. Note: The vertical part of nosing on the stairtread or nosing is not designed to be adhered. Avoid bending or flexing
nora stairtreads, especially if they have “VI” (visually impaired) strips. If they are creased during transportation, contact nora Technical
Department before proceeding with the installation.
With steps that are wider than the stairtreads (approximately 6 feet) it will be necessary to join sections together. nora systems, Inc.
recommends staggered fitting (ashlar) of the cuts from one step to the next. Note: When ordering the stairtreads for this purpose, ensure that
they are all ordered from the same batch, and when possible use the factory edge for joining.
CONDITIONING
The area to receive stairtreads must be fully enclosed, weather tight and climate controlled at the normal service ambient temperature and
humidity (except walk-in freezers or similar), or 68°F ± 5°F and 50% ± 10% ambient relative humidity (RH) for 48 hours before, during and
72 hours after the installation. Areas of the flooring subjected to direct sunlight (for example through doors or windows), must have those
covered using blinds, curtains, cardboard or similar materials for 24 hours prior, throughout and for a period of 72 hours after the installation.
Stairtreads, adhesives and accessories must also be acclimated for a minimum 48 hours in advance of the installation.
Page 17 of 26
PREPARATION OF CONCRETE STAIRS
All stairs must be permanently dry, clean, smooth and structurally sound, also prepared per ASTM F 710 — Standard Practice for Preparing
Concrete Floors to Receive Resilient Flooring. If any step is damaged, rounded, uneven or out of level, then it must be properly repaired by an
experienced underlayment contractor, following the directions of the manufacturer. The front edge of the step must be straight and match the
shape of the stairtread profile.
nora® repair angles are available (if required) and must be mechanically fastened, using the fixings supplied. Then, using nora patch or
leveler, fully smooth the step to a suitable surface, including the nose. This area is subject to the most stress, once in service an unprepared
step can compromise adhesion and result in damage to the stairtread.
PREPARATION OF WOODEN STAIRS
All stairs must be permanently dry, clean, smooth, level and structurally sound. Sanding is an option to make them smooth. All nails and
screws shall be countersunk and filled or removed. Loose boards shall be screwed down or removed and replaced. All gaps and uneven or
broken areas must be repaired or replaced. The front edge of the step must be straight and match the shape of the stairtread profile.
STAIRTREAD INSTALLATION
1
Apply nora® stepfix to the entire prepared staircase (images 1 and 2). The stepfix should
be flush with the intersection between tread and riser for both applications of the tape, one
on riser (fold over the nosing) and one on tread. If the stepfix overlaps on the tread, or you
slightly crease it during installation, do not be concerned. Proceed and press firmly into
place with your hand.
2
Installation of stairtreads should begin with the bottom step. The riser portion of the top
stairtread is cut off and trimmed to fit the bottom and sides of the bottom riser. The balance
of the stairtread will be required later for the top nosing.
Remove the wax paper from the bottom riser and carefully press into position the pre-cut riser and trim the excess off flush with the top of the
stair nosing.
Starting at the bottom of the staircase, cut each stairtread to fit the width of the step. The normal method is as follows. Each step should be
measured across in at least three locations:
• Across the nosing.
• At the intersection between the tread and riser.
• At the top of the riser.
Add 1/16 inch to the measurements and transfer them to the back of the stairtread, trim to size and undercut both sides to ensure a snug fit. If
required, uneven sides should be scribed in using a scribing bar or using a template.
Remove the paper from the tread and place the pre-cut stairtread into position (keep the stairtread nosing tight to the step nosing) and press
firmly. Fold the riser section of the stairtread back (onto the tread) and remove the paper from riser. Carefully roll or push the stairtread tight
into the intersection between the tread and riser of the step, then correctly position the riser and press firmly. Trim the excess flush with the
nosing of the step above, and repeat the process until all of the steps are completed.
3
Page 18 of 26
4
TOP NOSING
Between the nosing and tread part of the stairtread
there is a gradual reduction of the material thickness.
Take care to cut off the nosing (at the appropriate
height) so the thickness matches that of the landing
flooring (image 3). Mark each end of the balance of the stairtread and, using a straight edge and suitable utility knife, remove the nosing
and discard the tread (image 4).
Cut the width of the top nosing to fit. It is the responsibility of the installing party to determine the suitability and porosity of the subfloor and
the correct adhesive for this application.
For nora 485 adhesive, first determine if the substrate is absorptive. Place a dime-sized drop of water on the substrate, near the nosing. It
must begin to absorb into the concrete within five minutes to be considered absorptive. For installed leveler or patch (over non absorptive
substrates), they must be a minimum of 1/8 inch deep to be considered absorptive. Then follow the application recommendations of the
nora 485 (Step 5 adhesive) —1/16 inch V-notched trowel. Painters tape may help to hold the nosing in position until the adhesive is set for
approximately 72 hours. All traffic must be kept off for that period. Keep the rubber nosing tight to the step nosing.
For immediate trafficking, use a suitable solvent-free contact adhesive applied to the top step and back of the top nosing, following the
manufacturer’s written instructions. Allow the appropriate open time and install the nosing, keeping it tight to the step nosing.
nora 385 adhesive may be used, however, painters tape will be required to hold the nosing in position until the adhesive has fully cured
approximately 72 hours. All traffic shall be kept off for that period.
Do not use the nora stepfix to bond the top nosing unless the nosing is joined (cold welded) to the flooring. All traffic must be kept off until the
cold weld is cured.
nora® STAIR NOSING INSTALLATION
For the installation of nora nosings, starting at the bottom of the staircase, cut the nosing to the correct width to ensure a snug fit. Use an offcut of the nosing and mark an adhesive line on each step.
Install the flooring on the bottom riser, using either the recommended adhesive (not PU adhesive) or a suitable solvent-free contact adhesive
following the adhesive manufacturer’s SDS and written instructions. Allow the appropriate open time. Use the contact adhesive applied
to both the nose of the step and the underside (tread part) of the rubber nosing. After the appropriate open time, install the rubber nosing,
keeping it tight to the staircase nose, tap into place to ensure a good bond using a rubber mallet.
Continue repeating this process up the staircase, installing treads and risers then rubber nosings until the staircase is complete.
nora heat welding
®
GENERAL
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage. Wait a minimum of 12 hours before heat
welding, unless nora dryfix tape was used to adhere the flooring, then welding can begin immediately. Heat welding should not be used
vertically or when welding to nora sanitary base. If required, these must be cold welded.
PREPARATION
Groove the required seam with either a mechanical joint cutter or hand-grooving tool — ensure all grooves are clean. The depth of the groove
must be controlled at approximately 2/3 the thickness of the flooring, or for acoustic products, 2/3 of the top layer. The width of the groove
must be approximately 1/8 inch.
Page 19 of 26
WELDING
Preheat the welding gun to 662°F – 752°F (350°C – 400°C). It is recommended to practice welding on a piece of scrap flooring material
first to determine the heat setting and speed, as different heat guns and cable length will affect the temperature. Note: If the weld rod comes
out during trimming, then either you welded too fast or the gun is not hot enough. Cut a length of nora® heat weld rod sufficient to weld the
entire length of the seam plus approximately 6 inches extra.
1
Proceed to weld the seam starting at the wall and apply slight pressure to the gun nozzle (nose)
to force the melting rod into the groove (image 1). Properly applied, the heat weld rod will
have a slightly flattened portion on either side. Allow the rod to cool to the touch and begin the
trimming or skiving process to remove the excess weld. To help prevent scratching or scuffing of
the flooring surface during skiving, wet the weld rod about 2 inches on each side using liquid
soap and water mixed to a approximately 1:10 ratio.
2
Make the first cut of the weld rod (image 2). Use a Mozart trimming knife with the 0.7 mm spacer claw. Allow the
weld rod to cool to room temperature.
Next, using only the Mozart (without the spacer claw), finish trimming the remainder of the weld. The finished weld
should be smooth and on the same plane as the floor covering.
If for any reason you still have any excess weld rod left after the final trim, it is necessary to remove this using the
melting technique. After heating up a non-sharpened metal putty knife, gently push the putty knife down the seam
weld. Excess weld material will collect on the knife resulting in a smooth and flatseam weld.
norament cold welding (liquid wax method)
®
GENERAL
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage. Wait a minimum of 8 hours before cold
welding, unless nora dryfix tape was used to adhere the flooring, then welding can begin immediately. nora cold weld must be used on all
vertical corners, flash coving and when required for sanitary base, or if specified.
PREPARATION
To prevent bonding of the cold weld outside of the seam, using a clean cloth apply a thin even layer of nora® liquid wax to both sides of the
seam (approximately 4 inches total), and allow to dry.
must be controlled at approximately 2/3 the thickness of the flooring, or for acoustic flooring, 2/3 of the top layer, and the width of the
groove must be approximately 1/8 inch.
For vertical seams, first apply the liquid wax to the entire seam area and allow it to dry. Using a small straight edge, trim or groove the seam
or sanitary base back, approximately 1/8 inch.
The use of gloves is recommended when using nora® cold weld. Cut off the tip of the cartridge at the first thread, screw on the nozzle and
place the cold weld cartridge into a cartridge gun. Cut off the nozzle tip at a slight angle.
Page 20 of 26
APPLICATION
Inject the nora cold weld into the groove without gaps until a small bulb develops above the
seam (about size of heat weld rod) (image 1). At the end of the seam, release the gun to prevent
leaks. Any nora cold weld tracked or spilled on the flooring must be removed immediately using 70%
Isopropyl alcohol or liquid soap and a clean cloth, as cleaning at a later stage may not be possible.
1
Press the nora cold weld into the seam using a smoothing spatula, held nearly flat (~22° angle),
resulting in a surface flush and on the same plane as the surface of the floor (image 2). Excess
cold weld must be pressed away on each side of the seam. It is important to develop a slight
gap between the excess weld and the weld within the seam for easy removal once cured.
2
For vertical corners, use a smoothing spatula to remove the excess cold weld and smooth the
surface to approximately the required finish, then wait for approximately 10 minutes for the weld
to skin over. Wet your fingertips using nora liquid wax, 70% Isopropyl alcohol or water, then
finish smoothing the weld by lightly manipulating it to a slightly rounded acceptable finish.
EXCESS REMOVAL
The excess cold weld can be removed after approximately 8 –12 hours, depending on thickness,
temperature and ambient humidity. This can be done by simply peeling it off with your fingertips
(image 3). If it is still connected anywhere, then trim it off using a sharp skiving knife.
3
Prevent any traffic on the seams until the nora cold weld has cured for approximately 12 hours.
Prevent any heavy rolling loads (chair castors, etc.) for approximately 72 hours for it to fully cure.
nora cold weld develops a skin after approximately 20 – 30 minutes at 68°F (20°C) and an ambient humidity of 50%. The skin formation is
accelerated by higher temperatures and humidity, and slowed correspondingly by lower values.
CLEAN UP
Do not wash or perform any maintenance of the floor for a minimum of 72 hours after cold welding to allow it to cure. The initial maintenance
will remove the residue of the liquid wax.
noraplan cold welding (masking tape method)
®
GENERAL
appropriate sections of this guide for installing flooring, substrate preparation and adhesive usage. Wait a minimum of 8 hours before cold
welding, unless nora dryfix tape was used to adhere the flooring, then welding can begin immediately. nora cold weld must be used on all
vertical corners, flash coving and when required for sanitary base, or if specified.
PREPARATION
To prevent bonding of the nora cold weld outside of the required seam, use masking tape (not painters tape) to completely cover the seam
that requires welding. Approximately center the tape with the seam. Use a hand roller to firmly press the tape down and ensure a good bond.
Page 21 of 26
must be controlled at approximately 2/3 the thickness of the flooring, or for acoustic flooring, 2/3 of the top layer, and the width of the
groove must be approximately 1/8 inch.
For vertical seams, use a small straight edge to trim or groove the seam or sanitary base back, approximately 1/8 inch.
Carefully apply masking tape onto the surface of each side of the flooring, keeping the edge of the tape flush with the edge of the flooring.
Press or roll (hand roller) the tape and ensure a good bond.
The use of gloves is recommended when using nora cold weld. Cut off the tip of the cartridge at the first thread, screw on the nozzle and
place the cold weld cartridge into a cartridge gun. Cut off the nozzle tip at an angle.
APPLICATION
1
2
Inject the nora cold weld into the groove without gaps until a small bulb develops above the
seam (about size of heat weld rod) (image 1). At the end of the seam, release the gun to prevent
leaks. Any nora cold weld tracked or spilled on the flooring must be removed immediately
using 70% Isopropyl alcohol or liquid soap and a clean cloth, as cleaning at a later stage may not
be possible.
Press the nora cold weld into the seam using a smoothing spatula, held nearly flat (~22° angle),
resulting in a surface flush and on the same plane as the surface of the floor (image 2). Excess
cold weld must be pressed away on each side of the seam. It is important to develop a slight
gap between the excess weld and the weld within the seam for easy removal.
For vertical internal and external corners, use a smoothing spatula to remove the excess cold
weld and smooth the surface to approximately the required finish, then wait for approximately
10 minutes for the weld to skin over. Wet your fingertips using nora liquid wax, 70% Isopropyl
alcohol or water, then finish smoothing the weld by lightly manipulating it to a slightly rounded
acceptable finish.
EXCESS REMOVAL
The masking tape may be removed carefully now or after it has cured, this will be approximately 8 – 12 hours depending on thickness,
temperature and ambient humidity. This can be done by simply peeling it off with your fingertips. If the cold weld is still connected anywhere,
then carefully trim it off using a sharp skiving knife.
Prevent any traffic on the seams until the nora cold weld has cured for approximately 12 hours. Prevent any heavy rolling loads (chair castors,
etc.) for approximately 72 hours for it to fully cure. nora cold weld develops a skin after approximately 20 – 30 minutes at 68°F (20°C) and
an ambient humidity of 50%. The skin formation is accelerated by higher temperatures and humidity, and slowed correspondingly by lower values.
CLEAN UP
Do not wash or perform any maintenance of the floor for a minimum of 72 hours after cold welding to allow it to cure.
Page 22 of 26
norament ingresso Installation Guide
®
GENERAL
appropriate sections of this guide for installing flooring, substrate preparation.
CONDITIONING
The area to receive flooring for at least 48 hours before starting must be fully enclosed, weather tight and at the normal service temperature
and ambient relative humidity that must be climate controlled and remain constant, between 60°F – 75°F at all times. Areas of the flooring
subjected to direct sunlight, for example through doors or windows, must have those covered using blinds, curtains, cardboard or similar
materials for 24 hours prior, throughout and for a period of 72 hours after the installation.
RAISED ACCESS FLOORING
Raised-access floors suitable for the intended use must be installed to a smooth, rigid, firm installation, free of rocking, rattles, squeaks and
other unacceptable performance issues. They must comply with all technical performance and installation requirements and specifications.
The subfloor must be permanently dry, free of cracks, level, pressure resistant and guarantee tensile strength. It may not contain any dust or
other separating substances such as paints, waxes, oils, etc.
In the nominal dimension range of 3.94 inches (100 mm), a deviation of 0.04 inches (1 mm) may not be exceeded with regard to the plane
(no short joints). However, all joints of the access flooring must be installed (at the same height) to a standard accepted by the end user or
representative. Any uneven joints of the access flooring may telegraph through the floor covering. Raised-floor elements shall be realigned
first as required.
CONCRETE PREPARATION
Floors to Receive Resilient Flooring and the nora installation guide. It is the responsibility of the installing party to determine the suitability of
norament ® ingresso can be used, where appropriate, on all grade levels of concrete, in the absence of excessive moisture. It is essential that
moisture testing shall be performed regardless of grade level or whether the concrete is freshly poured or classified as an older slab. Test
following the protocol of ASTM F2170 — Standard Test Method for Determining Relative Humidity in Concrete Slabs Using in situ Probes, with
Wagner Rapid RH probes only. Tested at the correct service temperature and ambient humidity, the maximum allowable shall be 75% RH.
If the test results exceed 75% RH, the installation shall not proceed until the moisture level lowers to an acceptable level, or use a moisture
mitigation system that conforms with ASTM F3010 — Standard Practice for Two Component, Resin Based Membrane Forming Mitigation
System for Use Under Resilient Flooring, and follow the manufacturer’s written instructions.
On and below-grade concrete subfloors require a confirmed permanently effective vapor retarder with a low permeance (≤ 0.1) having a
with Soil or Granular Fill under Concrete Slabs. It must be placed directly underneath the concrete, above the granular fill or use a mitigation
system that conforms to ASTM F3010.
Concrete subfloors must not be subject to shrinking, curling, cracking or moving in any way prior to the application of any nora products.
nora systems, Inc. accepts no liability for a failure or complaint due to slab movement of any kind. They must be free of dust, solvents, paint,
wax, varnish, oil, grease, asphalt, old adhesives and other extraneous materials that may interfere with the bond. These must be completely
removed by mechanical means only. Dustless diamond grinding is the preferred method to remove contaminants and bond breakers, as it
also helps to level the concrete. All local, state and federal regulations must be followed.
Page 23 of 26
EXISTING FLOORING PREPARATION
For installing on existing non-cushion backed smooth resilient flooring, strip off all floor finish and dirt residue using an appropriate stripper
and pad, rinse with clean water and allow to fully dry. Check the entire area to ensure the existing flooring is secured to the subfloor, remove
and replace or repair all loose flooring and vacuum the entire area. Note: nora systems, Inc. accepts no liability for other manufacturer’s
flooring products or the possible breakdown of that flooring bond from the subfloor for any reason.
WOOD SUBSTRATE PREPARATION
All wooden subfloors must be a total minimum thickness of 1 1/4 inch and overlaid with overlapping joints using APA (American Plywood
Underlayments to Receive Resilient Flooring and the nora Installation Guide.
OTHER SUBSTRATE PREPARATION
Please contact the nora Technical Department for any fire retardant surfaces or specific recommendations regarding all other substrates.
Do not install over oriented strand board (OSB), particleboard, masonite, lauan or similar unstable substrates.
ADHESIVE
For adhesive recommendations, please contact the nora Technical Department.
INSTALLATION
After the 48 hours acclimatization period, the dry-lay method is required. Locate your center lines using the 3, 4, 5 method or a carpenter’s
square. Balance the layout and mark your starting lines then vacuum the entire prepared area.
Begin installing the center rows (following your center lines) in both directions, including end cuts. The tiles have arrows on the back and
these must all point in the same direction. Dry-lay the tiles without stress (pressure fitting), to the remainder of the area including cutting the
edge tiles, door connections, pipes, etc., working from the center out. Another minimum of 8 hours acclimatization time is now required
before continuing.
After the 8 hours acclimatization period,install the flooring and adhesive as directed by the nora Technical Department.
Page 24 of 26
Technical Data - nora® Adhesives
Technical Data
Wet Adhesives
Dry Adhesives
nora 385
nora 485
nora 585
nora 685
Packaging/Material Size
2 gal unit in 3.5 gal pail or 1
gal unit in a carton
4 gallon pail
2 gal unit in 3.5 gal pail or 1
gal unit in carton
4 gallon pail
Composition
2-part polyurethane
Water-based acrylic
Conductive 2-part
polyurethane
Conductive water-based
acrylic
®
®
®
Shelf Life
Freeze/Thaw
15-20 minutes at 68°F
Minimum 2 years
Protect from sunlight, cool/dry space
15-20 minutes at 68°F
n/a
n/a
15-45 minutes
45-200 minutes
No limit, providing dust free
15-45 minutes
Maximum 85% RH
VOC Content
n/a
Maximum 85% RH
Maximum 75% RH
Following the protocol of ASTM F2170 using Wagner Rapid RH probes only
Following the protocol of ASTM F2170 using Wagner Rapid RH probes only
Product is in compliance with SCAQMD Rule 1168 Standard for Rubber Floor Adhesives,
which has a VOC limit of 60
Product is in compliance with SCAQMD Rule 1168 Standard for Rubber Floor Adhesives,
which has a VOC limit of 60
0 grams/liter
LEED Contribution
0 grams/liter
0 grams/liter
0 grams/liter
<0.5 grams/liter
Contribute to LEED EQ Credit 4.1 - Low Emitting Materials, Adhesives & Sealants
GREENGUARD Gold
Certified for Low VOC
Emissions
Warranty
GREENGUARD Gold
Certified for Low VOC
Emissions
Not yet tested
Not yet tested
0 grams/liter
0 grams/liter
Not tested
Contribute to LEED EQ Credit 4.1 - Low Emitting Materials,
Adhesives & Sealants
GREENGUARD Gold Certified for Low VOC Emissions
As detailed in the nora® limited warranty
Not tested
Application
1/32x1/16x1/32”
U-notched trowel (FFA)
1/16x1/16x1/16”
V-notched trowel
1/32x1/16x1/32”
U-notched trowel (FFA)
1/16x1/16x1/16”
V-notched trowel
Coverage
~170-190 sqft/gal
~160-180 sqft/gal
~170-190 sqft/gal
~160-180 sqft/gal
Radiant Heating
Paper, fabric, polyacrylate, double sided tape
Stable per ASTM D7149 at 0°F (-18°C)
n/a
nora® Quickfix tape
and squares
Brown box, white paper
Depends on site conditions
45-200 minutes
nora® stepfix
(stairtread)
Room temperature
Moisture Tolerance
Working Temperature
nora basefix
50/90/145
(sanitary base)
®
Stable per ASTM D7149 at 0°F (-18°C)
Open Time
Working Time
nora dryfix
(flooring)
®
12 months
Storage
Pot Life
®
Utility knife and straight, sharp blade
215 sqft
Per roll size
Per the flooring requirements
Per roll size
Per roll size
or 3”x3”
Yes, contact the nora® Technical Department
Yes, contact the nora® Technical Department
n/a
Castor Chairs
After 72 hours
Immediately
n/a
n/a
Immediately
Hospital Beds
After 72 hours
Immediately
n/a
n/a
n/a
Foot Traffic
After 12 hours
Immediately
n/a
Immediately
Immediately
Heavy Rolling Loads
After 72 hours
Immediately
n/a
n/a
n/a
Wet Cleaning
After 72 hours
Page 25 of 27
Immediately
Technical Data - nora® Installation Accessories
Technical Data
Products
nora cold weld
nora heat weld rod
nora® liquid wax
Packaging
White tube with application nozzle
Round welding rod on cardboard reel
Green plastic bottle with white plastic lid
Container/Material Size
10 fl oz (300ml)
328 linear feet
16.91 oz
Composition
Silane modified polymers
EVA-copolymer with pigments
Water based wax emursion
Color
As selected
As selected
Beige
Odor
Slight
None
Slight
Hardness
~75 Shore A
~93 Shore A
n/a
Shelf Life
Minimum 1 year
Minimum 5 years
Use within 12 months of opening
Storage
Protect from sunlight; store in cool and dry
conditions
Storage temperature ~20°F (-6.67°C)
Cool, dry conditions
Freeze/Thaw
Stable per ASTM D7149
n/a
Stable per ASTM D7149
VOC Content
<12 grams/liter; product is in compliance with the
SCAQMD Rule 1168 Standard for Architectural
Sealants, which has a VOC limit of 250
None known
None known
LEED Contribution
Contributes to LEED EQ Credit 4.1 - Low Emitting
Materials, Adhesives & Sealants
n/a
n/a
®
Warranty
®
Coverage
~50 - 60ft (15 - 18m)
~328 linear feet
~375 linear feet at 4” wide
Working Temperature
Pre-heat welding gun to 662°F - 752°F (350°C
- 400°C)
Cure Time
8-12 hours
When cooled
~5-10 minutes
Foot Traffic
After curing, 8-12 hours
When cooled
8-12 hours
Heavy Rolling Loads
After 48 hours
When cooled
After 48 hours
Wet Cleaning
After 48 hours
When cooled
After 48 hours
9 Northeastern Blvd.
Salem, NH 03079
Toll free: 800-332-NORA
Phone:603-894-1021
Fax:603-894-6515
E-mail:[email protected]
Internet:www.nora.com/us
05/2015
nora systems, Inc.

nora® Installation Guide

Transcription

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