IH Roughneck B Brochure.v2:Layout 1

OUT HERE,
DOWNTIME
IS NOT
AN OPTION
GATES ROUGHNECK PROGRAM
For High Quality, High Performance Rotary Drilling Hose
KEEPING PACE WITH RAPIDLY ADVANCING DRILLING TECHNOLOGIES
Gates developed the Roughneck Program to put our oil field experience to work on
the problems and challenges of today’s high risk, high liability drilling environment.
Our engineered hose products are guaranteed to stand up under the heat,
pressure, abrasion, and materials encountered in rotary drilling.
Gates Dynamic Pressure Rotary Hose
Assembly Burst Test Data
30000
 Spec
 Actual
25000
20000
psi
On land or offshore, the search for energy is a 24/7 operation involving advanced
drilling technologies such as directional drilling and down linking with negative
pressure pulses and elevated temperatures. Component failure of any kind on a
drilling rig can cost a lot of money or injure personnel – or both.
15000
10000
5000
The Gates Roughneck Program, established in 1999, is built around certified
distributors who have the knowledge, expertise, training, and focus to meet
specific oil field customer needs with products like Gates Black Gold® Rotary/
Vibrator Drilling Hose Assemblies.
In addition to rotary drilling hose, the Gates Roughneck Program is geared to
deliver a full line of industrial hose, hydraulics, and belt drive systems. These
products are designed, manufactured, and tested to maximize uptime and keep
rigs drilling faster, longer, and safer. Without fail!
2.5D
250,000
 Spec
 Actual
200,000
150,000
100,000
Safety & Maintenance
The Gates Hydraulic Safety and Preventive Maintenance
Program and our Rotary Drilling & Vibrator Hose Safety &
Maintenance Manual provide valuable information to help
cut costs and prevent injuries from hose assembly failures.
It's free information for anyone working with high pressure hose systems.
50,000
0
For more information on Gates oil field products and Safe Hydraulics, go to
www.gates.com/oilfield
GET GATES
3D 3.5D 4D
3E 3.5E
Hose Grade & Size (inches)
4E
Gates Rotary Hose Assembly Coupling
Pull Test Data
pounds
These assemblies are API 7K rated and far exceed minimum standards for coupling
pull and burst pressure tests. Swage attached couplings have no seals to leak
and no set screws to loosen. Made to specific customer length requirements and
delivered on time, Black Gold Assemblies provide unmatched performance and value.
0
CONNECTED™ FOR QUALITY HOSE AND MORE
Gates oil field hose system products are designed and manufactured to maximize uptime on your drilling rigs.
It's part of Gates ongoing commitment to meeting your changing needs for high quality industrial hose
products. But we don't stop there. You also get the best support in the business including application
assistance, expert local field sales assistance, troubleshooting help, an industry-leading safety program,
and an outstanding distributor network. That's why we call the Gates Industrial Hose line The Value
Connection. And that’s what it means to be Gates Connected!
3.5D
4D
4E
Hose Grade & Size (inches)
BLACK GOLD®
Rotary/Vibrator Drilling Hose 7,500 psi W.P. – 15,000 psi Test API Grade E Spec. 4773 PE
Recommended for: Black Gold hose
serves as a flexible connection between
standpipe and swivel (Rotary Drilling) or
between pump and standpipe (Rotary
Vibrator) for pumping mud at extra high
pressure in oil drilling and exploration work.
Cover: Type C4 (Modified Nitrile). Black.
Specially compounded UltraBrasion cover
is resistant to abrasion, corrosion, cutting,
gouging, oil, and weather. Features one
continuous longitudinal yellow transfer
label. Serial number and manufacture date
are embossed.
Temperature range: -4ºF to +180ºF
(-20ºC to +82ºC).
Tube: Type C3 (Modified Nitrile). 3/16” thick.
Black. Specially compounded to handle
abrasive, corrosive, and oily drilling mud.
Reinforcement: Multiple layers of
polyester cord over tube. Multiple layers of
“close wound,” high tensile plated steel
cables with one layer of adhesion fabric
placed between cable layers. Multiple layers
of reinforcement under cover.
Couplings: Swaged – API 7K hose assemblies
with working pressures exceeding 5,000 psi,
the end fitting will be butt-welded onto the
hose coupling. Couplings can be supplied
with your choice of end fitting (see “Most
Commonly Used Welded-On Fittings” section
in Gates Oilfield Products Catalog 33498
May 2007 at www.gates.com/oilfield for
more detailed information). NOTE: Field
welding of fittings to coupling is not
recommended.
Available Sizes (inches)
2-1/2
3
3-1/2
4
Nominal O.D. (inches)
Minimum bend radius (inches)
Weight per foot of hose (pounds)
Swage coupling weight (pounds)
Maximum hose length (feet)
Safety clamp & chain part number
5.16
48
20.2
62
90
7361-0835
5.66
48
22.6
70
90
7361-0840
6.04
54
24.1
75
90
7361-0845
6.40
60
25.8
90
90
7361-0850
For more information on Gates Black Gold® rotary drilling and vibrator hose or other products designed,
manufactured, and tested for high performance in the drilling rig environment, contact your local
Gates representative.
Gates Customer Service: 800-366-3128
Gates Product Application: 303-744-5070
www.gates.com/oilfield
The World’s
Most Trusted Name
in Belts, Hose
and Hydraulics.
Gates Corporation
1551 Wewatta Street
P.O. Box 5887
Denver, CO 80217-5887
303-744-5070
Fax: 303-744-4410
www.gates.com
Warning
All hose assemblies have a limited life on a given application. Assuming the correct hose has been selected,
this service life can be adversely affected by factors including external abuse, excessive pressures, high
temperatures, misapplication, hose specifications, and internal abrasion. Should a hose assembly fail during
use, serious injury or destruction of property could result from propelled couplings, whipping hose, high
pressure or high velocity discharge, chemical contact, high temperature materials, explosion, or fire.
Contact Gates Product Application (303-744-5070, e-mail [email protected]) for assistance and hose
recommendations on specific applications and any acid-chemical application above +125°F (+52°C).
Due to continual product improvements, Gates reserves the right to alter specs and prices without prior notice.
Gates Certified Roughneck Distributors:
Du-Tex, Inc.
134 44th Street
Corpus Christi, TX 78405
www.dutex.com
Ph. 361-887-9807
FAX: 361-887-0812
Mike Ray, Vice President
[email protected]
Robsco, Inc.
4749 Eastpark Drive
Houston, TX 77028
www.robsco.com
Ph. 713-672-1777
FAX: 713-672-1956
Kenneth Jones
[email protected]
Frank Navarro
[email protected]
4-Star Hose & Supply
610 W. Industrial Boulevard
Cleburne, TX 76033
www.4starhose.com
Ph. 866-427-0707
FAX: 817-645-4424
Robert Adair
[email protected]
Kevin Brown
[email protected]
GS Hydro Norge AS
Branch Office Stravanger
Fabrikkveien 12
4033 Stravanger
Norway
www.gshydro.com
Ph. (47) 5195 96 40
FAX: (47) 51 95 96 41
Trond Mikal Farbrot, Marketing
[email protected].
Aqua-Terra Supply Co., LTD
No. 2 Sixth Lok Yank Road
Singapore 628100
www.aqua-terra.com
Ph. (65) 6319 4666
FAX: (65) 6268 4455
Simon Oh, Sales Manager
[email protected]
Gates FLEXIMAK
P.O. Box 12973, Dubai
United Arab Emirates
www.gatesfleximak.com
Ph. 971 4 2858839
FAX: 971 4 2850095
Kim Henderson, Manager
[email protected]
Gates Lerma
Air Springs de Mexico S.A. de C.V.
Blvd. Aeropuerto Miguel Aleman
No. 164
Lerma, Mexico
C.P. 50200
www.gates.com.mx
Ph. (01-55) 5333-2777
Fax: ( 01-55) 5333-2727)
Antonio Santibanez O.
[email protected]
©2007 Gates Corporation Printed in U.S.A. 33499 4/07