Goulds Pumps
Transcription
Goulds Pumps
IT T Goulds Pumps G&L Series Commercial Products Goulds Pumps is a brand of ITT Corporation. www.goulds.com Engineered for life Commercial Water G&L Series Commercial Products Proven Performance Through The Power Of Experience. Goulds Pumps combines over 155 years of pump experience with the most modern design and manufacturing systems—deep drawn metal fabrication, laser cutting, laser welding, precision casting, and worldwide design systems—plus a total commitment to quality based on full performance testing of every pump we make. Whether you need stainless steel, bronze, or cast iron, multi-stage verticals or horizontals, end suction centrifugals or submersibles, there’s a Goulds Pumps G&L Series Product design that’s proven itself through years of dependable service. For booster service, liquid transfer, spray systems, water circulation, dewatering, light chemical and industrial applications, there’s a G&L Series pump that’s done long time duty. Horizontal and vertical multi-stage capacities from 5 gpm to 350 gpm. Submersible capacities from 5 gpm to 500 gpm. And end suction centrifugal capacities from 4 gpm to 5000 gpm. Goulds Pumps—a brand offering the power of experience to more than 100 nations of the world. In addition to the standard pump designs shown here, we offer specialized O.E.M. pumps designed to meet the specifications of your particular needs. TABLE OF CONTENTS End Suction, Stainless Steel: NPE ....................................................................................... 3 NPO ....................................................................................... 3 MCS....................................................................................... 3 SSH ........................................................................................ 5 ICS/ICS-F ................................................................................ 4 3657/3757............................................................................. 4 LB .......................................................................................... 4 End Suction, Cast Iron: 3642/3742............................................................................. 4 MCC ...................................................................................... 5 3656LH/3756LH ..................................................................... 5 3656/3756 S-Group ............................................................... 6 3656/3756 M&L-Group .......................................................... 6 Self Priming, Clear Liquids: Prime Line SP ......................................................................... 7 GT – Irrigator ......................................................................... 8 PrimeLine............................................................................... 8 2AUW, 3AUW ........................................................................ 9 High Pressure, Stainless Steel: SSV ........................................................................................ 9 LC ........................................................................................ 10 HMS .................................................................................... 10 2 High Pressure, Cast Iron: GB ....................................................................................... 10 HSC ..................................................................................... 10 Vertically Immersed: NPV ..................................................................................... 11 Multi-Stage: MPVN .................................................................................. 12 SMVT ................................................................................... 13 Variable Speed Control: Aquavar and Aquavar CPC ................................................... 14 AquaBoost ........................................................................... 14 Controls: Aquavar............................................................................... 15 Aquavar CPC........................................................................ 16 AquaBoost ........................................................................... 17 AquaBoost II ........................................................................ 18 Packaged Pump Systems: AquaForce ........................................................................... 19 NPE End Suction A full range of end suction centrifugal pumps. 316L Stainless Steel Enclosed Impeller METERS • Cast iron, bronze, investment cast 316 stainless steel and 304 stainless steel pump-end materials of construction. FEET 50 160 140 TOTAL DYNAMIC HEAD 40 • 1 x 11⁄4-5 through 8 x 10-13 sizes. • Close coupled, frame mounted or engine drive configuration. 120 30 1ST 100 1" x 11⁄4" – 6 1 ⁄2 – 3 HP 3500 RPM 80 20 2ST 11⁄4" x 11⁄2" – 6 3 ⁄4 – 5 HP 3500 RPM 60 3ST 11⁄2" x 2" – 6 1– 5 HP 3500 RPM 40 10 0 • Capacities to 4500 USGPM (1000 m3/hr.). 1ST 20 1750 RPM 0 0 2ST 1750 RPM 40 20 0 3ST 1750 RPM 5 60 10 80 15 100 120 20 140 25 160 30 U.S. GPM 35 m3/hr CAPACITY • Heads to 500 ft. TDH (110 m). • Working pressure to 250 PSI. • Temperatures to 250º F. (120º C.). NPO FT m Model NPO 316L Stainless Steel Open Impeller 35 100 30 • ANSI Flanged and NPT Connections. TOTAL DYNAMIC HEAD 25 • Motors 1 & 3 phase. 50 or 60 hertz ODP, TEFC or explosion proof enclosures 3500 & 1750 RPM. 75 20 50 15 11/2"x2"–6 3–71/2 HP 3500 RPM 3SN 1"x11/4"–6 1/ 2–3 HP 1SN 11/4"x11/2"–6 1–5 HP 2SN 10 • Standard John Crane mechanical seals with high temperature and chemical duty options. 25 5 0 0 0 50 10 0 150 20 200 30 US GPM 250 40 50 m3h 60 FLOW RATE MCS 316L Stainless Steel Enclosed Impeller METERS FEET 50 160 140 40 30 1MS 100 1" x 11⁄4" – 6 1 ⁄2 – 3 HP 3500 RPM 80 20 2MS 11⁄4" x 11⁄2" – 6 3 ⁄4 – 5 HP 3500 RPM 60 3MS 11⁄2" x 2" – 6 1– 5 HP 3500 RPM 40 Stainless Steel TOTAL DYNAMIC HEAD H 120 10 20 0 0 0 0 40 20 5 60 10 80 15 100 20 120 25 140 30 160 35 U.S. GPM m3/hr CAPACITY Q 3 End Suction ICS/ICS-F 3657/3757 Investment Cast 316 Stainless Steel Open Impeller Investment Cast 316 Stainless Steel Enclosed Impeller 3757 ICS-F 3657 ICS METERS FEET METERS FEET 300 3500 RPM 80 125 TOTAL DYNAMIC HEAD (H) TOTAL DYNAMIC HEAD (H) 240 100 30 1 x 11⁄4 – 5 3500 RPM 1 SS 75 20 180 40 120 11⁄4 x 11⁄2 – 5 3500 RPM 2 SS 50 11⁄2 x 2 – 8 5 SS 60 11⁄2 x 2 – 6 3 SS 2 x 3–7 4 SS 10 20 25 0 0 1 x 11⁄4 – 5 1750 RPM 1 SS 0 60 11⁄4 x 11⁄4 – 5 1750 RPM 2 SS 20 40 0 60 80 10 120 100 U.S. GPM 30 20 CAPACITY (Q) 0 m3/h 0 0 100 0 200 20 300 40 400 U.S. GPM 500 100 80 CAPACITY (Q) 120 m3/h LB 3642/3742 Cast Iron 304 Stainless Steel Enclosed Impeller Enclosed Impeller, Iron, Bronze or Bronze Fitted, Cast Iron Pump METERS PS I FEE T MODEL: LB SIZE: 1 x 11⁄4 RPM: 3500 1.0 HP 80 METERS FEET 60 200 3500 RPM 180 Stainless Steel 5 NPSH 50 70 180 20% EFF 160 25% 10 140 TOTAL DYNAMIC HEAD (H) 32% 20 33% 120 50 34% 100 30 40 80 20 30 40 30 10 40 0 1 x 11⁄4 - 5 11⁄4 x 11⁄2 - 5 40 20 0 0 0 2 4 6 1 8 10 2 12 14 3 CAPACITY (Q) 4 60 20 0 0 100 80 20 20 10 140 120 60 10 160 30% 40 TOTAL DYNAMIC HEAD 60 50 16 18 4 20 22 5 0 0 20 0 5 40 60 80 100 120 U.S. GPM U.S. GPM m3/hr 10 15 FLOW RATE 20 25 m3/hr End Suction SSH 316L Stainless Steel Enclosed Impeller METERS FEET 150 1750 RPM 40 TOTAL DYNAMIC HEAD 125 30 100 75 24SH 20 11ASH 50 10ASH 10 METERS FEET 600 175 28SH 27SH 25SH 9ASH 25 7SH 8SH 22SH 5SH 3500 RPM 23SH 6SH 4SH 500 TOTAL DYNAMIC HEAD 150 0 0 0 100 20 0 125 200 300 40 500 400 80 60 100 CAPACITY 400 600 120 300 180 1750 RPM 24SH 28SH 11ASH 25SH 75 200 23SH 10ASH 50 22SH 7SH 8SH 9ASH 100 25 6SH 5SH 4SH 0 0 0 0 100 20 200 40 300 60 400 80 100 600 500 120 700 160 140 CAPACITY 900 800 180 200 1000 220 1100 240 1200 U.S. GPM 260 m3/hr 3500 RPM MCC 3656LH/3756LH Enclosed Impeller Iron Casing Stainless-Fitted Enclosed Impeller Low Head, Bronze Fitted 50 160 800 U.S. GPM m3/hr 27SH 100 METERS 140 700 FEET 60 160 140 50 120 100 8 20 2MC 1MC 11⁄4" x 11⁄2" – 6 3 ⁄4 – 5 HP 3500 RPM 1" x 11⁄4" – 6 1 ⁄2 – 3 HP 3500 RPM 3MC 11⁄2" x 2" – 6 1– 5 HP 3500 RPM 60 40 10 40 30 2x 2 – 5 3500 RPM 20 21⁄2 x 21⁄2 – 5 3500 RPM 20 0 0 0 20 0 5 4 10 60 80 15 100 20 120 25 140 30 CAPACITY Q 160 35 180 40 200 45 220 U.S. GPM 50 10 m3/hr 0 3x 3 – 5 3500 RPM 4x4–5 1750 RPM 5x 5 – 6 3500 RPM 4x 4 – 5 3500 RPM 5x5–6 1750 RPM 3 x 3 – 5 1750 RPM 1 1 2 x 2 – 5 1750 RPM 2 ⁄2 x 2 ⁄2 – 5 1750 RPM 0 100 200 300 400 500 600 700 800 900 1000 CAPACITY 5 Cast Iron 30 TOTAL DYNAMIC HEAD TOTAL DYNAMIC HEAD H 40 End Suction 3656/3756 S-Group Enclosed Impeller Iron, Bronze or Bronze Fitted Mechanical Seal or Packing 3656 METERS 3756 FEET 300 METERS 3500 RPM FEET 80 1750 RPM 80 240 60 1x2–8 11⁄2 x 2 – 8 180 40 120 1x2–7 20 0 TOTAL DYNAMIC HEAD TOTAL DYNAMIC HEAD 60 21⁄2 x 3 – 7 1x2 – 8 40 1x2 – 7 20 3x4–7 60 11⁄2 x 2 – 6 11⁄2 x 2 – 6H 0 0 20 200 40 300 400 60 500 U.S. GPM 600 80 100 120 21⁄2x3 – 7 0 m3/hr 3x4 – 7 11⁄2x2 – 6 / 11⁄2x2 – 6H 0 0 100 11⁄2x2 – 8 10 0 50 10 100 20 150 30 200 40 GALLONS PER MINUTE 250 50 300 U.S. GPM 350 60 70 m3/hr 80 GALLONS PER MINUTE 3656/3756 M & L-Group Enclosed Impeller Cast Iron or Bronze Fitted Mechanical Seal or Packing FEET 300 1750 RPM 4 x 6 – 16 250 TOTAL DYNAMIC HEAD 200 3756 SAE 150 21/2 x 3 – 13 6 x 8 – 13 100 2 1/2 11/2 x 2 – 10 2 1/ 2 x3 x3 3 x 4 – 13 0 4 x 6 – 10 50 21/2 x 3 – 8 3 x 4 – 10 3x4–8 0 8 x 10 – 13 4 x 6 – 13 –1 –9 10 100 200 400 4x5–8 1000 1500 2000 3000 4000 5000 3756 U.S. GPM GALLONS PER MINUTE FEET 500 3500 RPM 400 21/2 x 3 – 10 Cast Iron TOTAL DYNAMIC HEAD 300 11/2 x 2 – 10 21/2 x 3 – 8 200 21/2 x 3 – 9 3x4–8 3 x 4 – 10 4x5–8 100 3656 Close Coupled 0 0 200 400 600 800 GALLONS PER MINUTE 6 1000 1200 1400 1600 1800 U.S. GPM Self Priming Prime Line SP ® General information on Self-Priming pumps. Enclosed Impeller, Bronze Fitted • General water handling in applications where the liquid level is below the pump. • Models are available with electric motor, or bearing frame depending on installation requirements. • Ideal for irrigation, emergency cellar draining and farm water supply. METERS FEET 160 PRIME LINE SP – 3 HP HIGH HEAD CURVE No. CN0681R01 140 40 120 30 METERS FEET 120 100 PRIME LINE SP – 3 HP MEDIUM HEAD CURVE No. CN0683R00 TDH 80 30 100 20 60 80 40 10 20 15’ 10’ 5’ 0 0 0 20 0 40 5 60 10 80 15 100 120 20 140 25 30 60 TDH 20’ 20 40 US GPM 10 m3/hr CAPACITY 20 25’ 0 METERS FEET 180 50 0 0 20 0 5 40 60 10 80 15 100 20 20’ 120 25 CAPACITY 140 15’ 160 30 10’ 180 35 5’ 200 US GPM 40 m3/hr PRIME LINE SP – 5 HP HIGH HEAD CURVE No. CN0682R01 160 140 40 METERS FEET 160 120 TDH 30 100 PRIME LINE SP – 5 HP MEDIUM HEAD CURVE No. CN0684R00 140 40 80 60 30 25’ 40 20’ 100 15’ 10’ 5’ 80 TDH 10 20 20 60 0 0 0 0 20 40 60 10 80 100 20 120 140 30 CAPACITY 160 180 US GPM 40 40 m3/hr 10 20 25’ 0 0 0 20 0 5 40 10 60 80 15 120 100 20 25 20’ 140 30 CAPACITY 160 35 15’ 180 40 10’ 5’ 200 220 240 US GPM 45 50 m3/hr 7 Clear Liquids 120 20 Enclosed Impeller Irrigation Duty METERS FEET 40 120 25' TOTAL DYNAMIC HEAD (H) Self Priming GT – Irrigator ® 100 30 25' 25' 20' 80 20' 20' 25' 20 15' 25' 60 15' 20' 10' 20' 15' 40 15' 10 10' 20 10 20 0 30 5 40 10' 5' GT10 5' GT07 0 0 0 10' 15' 10' 5' GT20 5' GT15 50 60 70 80 90 15 10 5' GT30 100 20 110 U.S. GPM m3/hr 25 GALLONS PER MINUTE (Q) PrimeLine® Self-Priming Centrifugal Pumps M Frame-Mounted Only FT. 50 TOTAL HEAD 150 TOTAL HEAD IN 30 100 4E1 6E2 20 50 FEET METERS 100 40 6E1 10 300 NEW PRIME LINE HYDRAULICS COVERAGE 80 0 0 0 GPM 0 m 3 /h 500 100 1000 200 1500 300 CAPACITY 60 200 3P3 Clear Liquids 2P4 40 3P4 100 20 2P2 0 0 0 8 100 20 3P2 2P3 3P 1 2P1 0 4P1 & 4P2 200 300 400 500 600 CAPACITY IN U.S. GPM 700 800 40 60 80 100 120 140 160 CAPACITY IN CUBIC METERS PER HOUR 180 2000 400 500 High Pressure 2AUW, 3AUW 120 Portable Contractor Pumps HEAD TDH (FEET) 100 80 60 40 20 2AUW 0 25 0 50 75 FLOW (GPM) 100 125 145 120 100 HEAD TDH (FEET) 80 60 40 20 0 40 0 80 120 FLOW (GPM) 160 170 3AUW SSV General information on high pressure multi-stage pumps. Vertical Multi-Stage Pumps • Stainless steel and cast iron pumps for pressure boosting in water supply, building trade, boiler feed, wash, filtration and general OEM applications. • Stainless models are ideal for reverse osmosis and pure water systems. • Flows to 650 GPM and heads to 1100 feet. • Excellent companions to the Aquavar® for constant pressure systems. 3500 RPM FEET 1400 METERS 400 1750 RPM FEET 350 Stainless Steel METERS 100 1200 300 300 1000 250 350 250 50 800 200 200 600 150 150 400 100 25 100 50 200 2SV 1SV 0 1 2 3 4 1 5 10 2 30 40 50 20 4 3SV 6 8 10 4SV 100 15 50 46 46 66 92 33SV SV SV SV SV 20 30 40 200 60 300 400 500 80 100 140 1000 GPM m3/h 0 1 2 3 4 1 5 10 2 3SV 2SV 1SV 20 4 4SV 33SV 30 40 50 6 8 10 46 46 SV SV 66 92 SV SV 100 15 20 30 40 200 60 300 400 500 80 100 140 1000 GPM m3/h 9 HMS 304 Stainless Steel TOTAL DYNAMIC HEAD MODEL LC CURVE CN0466R00 3550 RPM 53⁄16" DIA. (ALL MODELS) 200 60 FEET 350 MODEL HMS SIZE: AS SHOWN RPM 3500 CURVE: CF0375R00 100 90 300 50 2HMS 150 80 LCB 100 30 LCC 20 NPSHr (ft) 50 10 0 0 EFF. % 40 LCC EFF. LCB EFF. LCA EFF. 50 30 LCA NPSH 20 LCC NPSH LCB NPSH 10 0 10 0 30 20 0 50 40 5 70 60 10 90 US GPM 80 15 20 20 1HMS5 70 60 200 1HMS4 2HMS5 50 150 1HMS3 40 25 20 15 10 5 30 0 0 100 2HMS4 20 8 6 2HMS2 50 4 10 2 1HMS m3/ hr 0 0 10 5 0 1 20 15 2 3 4 30 25 6 5 7 35 40 US GPM 8 9 m3/hr 10 0 CAPACITY GB HSC Cast Iron or 304 Stainless Steel Cast Iron NPSHR – FEET MODEL: GB RPM: 3500 BASED ON ZERO INLET PRESSURE CURVE NO. CN0434R02 RECOMMENDED RANGE 1 – 43 GPM 500 200 70 25 60 FEET 240 MODEL HSC SIZE 2 HP RPM 3500 NPSHR 6' 220 200 HSC20 7' 20 400 100 150 5GB 300 10GB 15 33GB 100 200 50 160 HSC15 140 40 12' HSC10 15' 120 HSC07 30 100 80 10 18GB 7GB 50 TOTAL DYNAMIC HEAD 180 TOTAL DYNAMIC HEAD Cast Iron / Stainless Steel METERS PSI FEET 250 150 10 2HMS 2HMS3 1HMS2 CAPACITY METERS 40 1HMS 250 LCA 40 60 20 60 25GB 50 5 100 40 10 20 0 0 0 0 0 5 10 15 20 25 30 35 40 45 50 0 U.S. GPM 0 10 2 0 10 1 2 3 4 5 6 7 FLOW RATE 8 9 10 11 12 M3/Hr. EFF. % METERS FEET 70 20 4 30 6 40 8 CAPACITY 50 10 60 12 14 U.S. GPM 16 m3/hr NPSH (ft) METERS 316L Stainless Steel TOTAL DYNAMIC HEAD High Pressure LC Vertically Immersed General information on Vertical Immersed pumps. NPV Vertically Immersed End-Suction Pump • 304 and 316 stainless steal pumps for machine tool, wash system and tank mount applications. • Pump head is immersed in pumped liquid. May be set at various depths depending on tank. • Single stage and high pressure multistage versions are available. METERS 50 FEET 160 140 TOTAL DYNAMIC HEAD (H) 40 120 30 100 1 x 11⁄4 - 6 1⁄2 - 2 HP 3500 RPM 1SL 80 20 11⁄4 x 11⁄2 - 6 3⁄4 - 5 HP 3500 RPM 2SL 60 11⁄2 x 2 - 6 1- 5 HP 3500 RPM 3SL 40 10 1SL 1750 RPM 20 0 2SL 1750 RPM 3SL 1750 RPM 0 0 20 0 5 40 10 60 80 15 100 20 120 25 140 30 160 35 U.S. GPM m3/hr CAPACITY (Q) 11 Vertical High Pressure MPVN • Rugged vertical segmented ring construction. Vertical High Pressure Multi-Stage Pump • Available in all iron, stainless fitted or all stainless for fluid compatibility. • Recommended for a wide variety of industrial, commercial, municipal and building trades pressure boosting applications. 4 5 6 7 8 9 10 15 20 Q [m3/h] 40 50 30 100 150 200 300 1600 400 500 520 3550 RPM 1500 1400 440 40.2 1300 125.2 1200 360 100.1 40.3 1000 125.1 65.2 65.1 900 400 320 280 800 240 700 600 200 100.2 500 160 400 120 300 80 200 40 100 0 0 15 15 2 20 30 20 3 30 4 40 40 50 50 10 5 100 100 20 30 150 200 150 200 CAPACITY Q 40 50 300 300 400 500 400 500 Q [m3/h] 100 200 1000 [I.G.P.M.] [US.G.P.M.] 1000 300 500 1500 1000 1500 500 1750 RPM 400 300 1000 125.2 500 200 125.1 40.2 400 40.3 65.1 65.2 100.1 100 300 Multi-Stage 84P-204P Series Consult Factory 100.2 200 50 40 100 30 20 0 10 10 12 15 15 20 20 30 30 40 40 50 50 100 100 200 200 CAPACITY Q 500 500 1000 1000 2000 2000 3000 [I.G.P.M.] 3000 [US.G.P.M.] H [m] TOTAL HEAD H (ft.) 1100 TOTAL HEAD H (ft.) 480 H [m] 3 Vertical High Pressure SMVT • High efficiency, High pressure design. Surface Mounted Vertical Turbine • Rugged cast iron/bronze construction. • Available in bronze-fitted or all stainless steel construction. • Ideal for municipal and building trades water pressure boosting. • Boiler feed version available. • Turbine internals with in-line design. METERS 300 FEET 1000 900 250 800 600 150 2SMA 500 1SMA 3SMA 400 100 300 4SMA 5SMA 200 6SMA 50 100 0 0 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 GPM 20 40 60 80 100 120 CAPACITY 140 160 180 200 m3/hr Multi-Stage TOTAL DYNAMIC HEAD 700 200 13 Variable Speed Control General information on Variable Speed Control systems. Aquavar® and Aquavar® CPC Centrifugal Pump Controller, PLC and Variable Frequency Drive • Aquavar pump control for constant pressure, constant flow, or system curve performance. Versions from 1 hp to 550 hp. Pump or wall mounted. Any three phase centrifugal pump motor (230/460 V). 3500 RPM PUMP CURVE 600 Eliminate large pressure tanks, separate control panels, by-pass lines, automatic valves, etc. Up to four pumps can be linked for automatic alternation. • AquaBoost constant pressure system provides constant water pressure for homes and commercial properties. Adjustable to match system curve Automatic pump shut off at zero consumption Automatically changes pump speed based on water demand. 1 to 3 HP available. 400 Automatic start of 2-4 pumps at peak demand 300 200 100 Constant speed pump power requirement 12 KILOWATTS Complete with all needed components for installation. TOTAL DYNAMIC HEAD (ft.) 500 Up to 70% energy saving at partial load 10 AQUAVAR 8 6 4 2 0 0 25% 50% 75% CAPACITY (gpm) AquaBoost™ 14 100% 125% Pump Mounted Variable Speed Controller Variable Speed Control Aquavar® Available Configurations Horsepower Range Electrical Requirement 2 and 3 1 phase, 230 V 5, 7.5, 10, 15 3 phase,460 V Technical Data Single Phase Version: 2 and 3 HP Motor Rating: 3 phase, TEFC, 208 – 230 volt, 0 – 60 HZ, Class F insulation,NEMA design A or B Power Supply: single phase input, 220 – 240 volt, ±10%, 40 – 70 HZ Three Phase Version: 5 HP to 15 HP Motor requirements: 3 phase, TEFC, 460 volt, ±10%, 0 – 60 HZ, Class F insulation, NEMA design A or B Up to 15 HP Pump Mounted Version Power Supply: 3 phase, 380 – 460 volt, ±10%, 40 – 70 HZ Pressure Transducer: 316 SS, 17-4 PH stainless steel, 1⁄4“ NPT connection, shielded two wire cable, operating temperature –13º F to 250º F, supply voltage 7- 35 Vdc, 4 – 20mA output. Accuracy is .5% of full scale, proof pressure is 4 x full scale. Display: Two line, 16 characters per line, LCD display. Easy to read pump language, pump on, system pressure, fault codes and system conditions are displayed. Motor Speed: variable between 0 – 70 HZ , or maximum RPM at 60 HZ depending on speed rating of standard AC induction motor. Ambient Temperatures (operating): 32 – 104º F (0 – 40º C), Humidity: 50% relative at 104º F (non-condensing) 90% relative at 68º F (non-condensing) AQUAVAR® Inverter design: IGBT, output frequency is a sinus valuated Pulse Width Modulated (PWM) Enclosure: NEMA 4, IP 55. Avoid excessive dust, corrosives or salts. Approvals: UL, cUL, CE RS485 Interface Control Terminals Protection: Over/Under voltage, motor overload, short circuit, ground fault, motor overheat (with thermistor), programmable no/low flow shut-down, low suction pressure, pump run-out. Control: Analog input control (4 – 20mA) two point control based on pressure, flow or differential pressure. Terminals: Dry relay contacts are available for pump run, pump error, low pressure switch, remote ON/OFF control, analog output 0 – 10 Vdc (system pressure) and full opened slave pump starter. Motor Connection 3 Phase Out U, V, W Multi-Pumps: RS485 communication SIO (local only) up to four pumps. Alternate Input: Up to two transducers may be used with each controller. These may be pressure, flow, differential pressure, temperature or other 4 – 20mA signals. Aquavar Variable Speed Pump Controller The G&L Series AQUAVAR Pump controller is a combination of a variable frequency motor drive (VFD) and a programmable logic controller (PLC) in one compact package, which can be either mounted on the fan cover of the TEFC pump motor, or on a wall or panel near the pump. Each AQUAVAR controller is pre-programmed with patented pump specific software. Wall mounted units enable the AQUAVAR controllers to be used with either surface or submersible pumps. AQUAVAR controllers are specifically designed to work with all configurations of centrifugal pumps, so they will match pump output to a wide range of varying system conditions while protecting the pump, the motor and the pumping system. Controls Power Supply 1x230 VAC L=L1, N=L2 15 Variable Speed Control Introduction The G&L Series Aquavar® CPC (Centrifugal Pump Controller) from Goulds Pumps incorporates the latest state-of-the-art Aquavar technology. The Aquavar CPC is a variable frequency drive and pump specific PLC in one compact unit, that will vary the speed of the motor to maintain a consistent pressure, flow, temperature or level. Here are just a few of the features and benefits of this innovative product: • Start-up “wizards” expedite the programming process, for specific applications. • Removable control panel/display. • Fully backlit display with large text makes the control pad easy to read. • Transducer assembly (0-300 psi) included for constant pressure. • Helps protect the pump from cavitation, dead head and blocked suction. • Helps protect the motor from short circuit, phase loss, overload, undervoltage, overvoltage. • Input choke reduces harmonics and provides 3-5% impedence line reactor. Built in! • EMC/RFI filters reduces drive noise emissions and interference. • Fieldbus compatible, standard Modbus® Protocol (SCADA). • Capable of controlling up to 3 fixed speed pumps, with one drive. • Multipump control for up to 4 pumps, without additional PLC’s or control panels. • Auto lead/lag and switching control built in. Ratings and Enclosures • NEMA 1 (indoor use) standard other enclosures are available upon request. • 1 – 150 HP (frame R1 – R6) wall mounted. 200 – 550 HP (frame R7 and R8) floor mounted. • Ambient temperature 5º F – 104º F. Higher temperatures can be achieved using optional enclosure upgrades and derating factor for up to 122º F. • At altitudes from 0 to 3300 feet rated current is available, for every 328 feet above 3300 feet the current must be derated 1%. Maximum 6600 feet (consult factory above 6600 feet). • Relative humidity lower than 95% without condensation. • UL 508C compliant. UL, cUL, CE approved. Electrical Characteristics Input Power • 3 phase 380 V to 480 V +10%/-15% • Frequency 48 to 63 Hz • 1 phase 208 V to 240 V +10%/-15% Controls • .98 power factor • 3 phase 208 V to 240 V +10%/-15% Output Power • 3 phase from 0 to Vsupply (All motors must be 3 phase.) • 0 to 60 Hz frequency 16 Aquavar® CPC Wall Mounted Version Variable Speed Control AquaBoost™ Product Overview Variable Speed Constant Pressure Systems The AquaBoost pump controller and complete booster package kits provide an economical answer for municipal water district customers with low water pressure. Both domestic and light commercial applications can benefit. As water use increases, the AquaBoost changes pump speed to keep line pressure constant. Large supply tanks are eliminated and up to 50% of the energy required by a full speed pump is saved. The AquaBoost is available with a range of flow rates to handle homes with up to four baths, irrigation systems, filtration and fire suppression systems. The AquaBoost is available as either a separate controller or as part of a complete pump package with everything you need to plumb it to a domestic water line. Components 1AB1HM1E2D0 — 4.8 Amp AquaBoost controller, wall mount set, HMS stainless steel pump, transducer, V6P tank, pressure gauge, discharge tee. Controller is pre-wired and pre-programmed. Flows to 20 GPM. 1AB2HM1E2D0 — 4.8 Amp AquaBoost controller, wall mount set, HMS stainless steel pump, transducer, V6P tank, pressure gauge, discharge tee. Controller is pre-wired and pre-programmed. Flows to 37 GPM. 1AB1 — 4.8 Amp AquaBoost controller, wall mount set, transducer, pre-wired, pre-programmed. (Pump and tank not included.) The AquaBoost Advantage Flow Typical home water pressure drops when demand is high. + 0 Flow Controls 0 Pressure + Pressure + + The AquaBoost makes up the pressure difference at peak demand for constant home water pressure. 17 Variable Speed Control AquaBoost Controller Features • Input Power* — 200-230V ±15%, single phase (controller only) • Output Power — Up to 230V three phase (based on input voltage). Motor rated for 208-230V, ±10%. AquaBoost™ II Variable Speed Constant Pressure Systems • Maximum Output Current — 4.2 amps – 1AB2; 6.9 amps – 2AB2 • Input Controls — Up and down buttons to turn unit on and off and set pressure. • Signal Lights — Power on, pump running, inverter stopped, pump stopped, standby, faults/errors. • Electrical Efficiency — Over 95% • Protection Against — Short circuit, under voltage, overload, motor temperature, dead heading, run out, suction loss, sensor fault, bound pump, over voltage, static discharge. Note: Suction loss/run out is set for minimum 10 psi at discharge! • Ambient Temperature — 34º F to 104º F • Maximum Humidity — 95% at 104º F, non-condensing • Air Pollution — Avoid mounting in areas with excessive dust, acids, corrosives and salts. • Approvals — UL ® C (157.90) 6.22 US • Controller Enclosure — NEMA 3R, IP 43 (Rain-tight) • Mounting — Wall mount with mounting hardware. • Cooling — Convection with heat sink. 1 ⁄2 ” Liquid Tight 1AB2 • Transducer — 0.5 - 4.5 VDC with 5 VDC power supply, 100 psi range, 80-inch 3-core cable. • Input Wire — 5 feet of 14 gauge cable. Cable is pre-wired to controller and junction box. (135.36) 5.33 (99.06) 3.90 • Output Wire — 10 feet of 14 gauge cable. Cable is pre-wired to controller and pump motor (when provided). *Low input voltage may affect motor operation. (114.30) 4.50 Pressure Range Nominal Range — Field adjustable from 20 - 85 psi, total system pressure. WARNING (57.15) 2.25 (8.38) .33 (259.08) 10.20 DO NOT SET REQUIRED SYSTEM PRESSURE ABOVE 85 PSI. SEVERE DAMAGE TO PLUMBING COULD RESULT. (242.04) 9.53 (12.07) .48 (232.56) 9.16 Controls (16.51) .65 (81.28) 3.20 18 (237.06) 9.33 Engineered Pump Stations Features and Specifications AquaForce™ Engineered Pump Stations • All systems are UL rated. • Maximum footprint, on most sizes, allow systems to fit through standard doorways. • 200 – 230 Volt single phase 1 – 10 HP, 200 – 230 Volt three phase 1 – 20 HP, 460 Volt 1 – 30 HP. • Each system is fabricated with G & L stainless steel or cast iron centrifugal pumps with a variety of electrical and mechanical options to choose from. • Standard “off the shelf“ motors by Baldor or USEM Motors. • Significant reduction in energy consumption over fixed speed systems. • System protection from overvoltage, under-voltage, blocked suction, cavitation, NPSHa, phase loss, short circuit, transducer failure, and motor overload. • Liquid temperatures up to 212º F. • Ambient temperatures up to 104º F. • Maximum operating pressures up to 360 psi. • Pump run-out protection. • Dry running protection. • Programmable lead/ lag alternation. • Programmable system curve/ friction loss compensation. • Programmable system pressure starting. • Fault detection and alarms relay. • Motor run relay. • Programmable soft start. • Stainless steel or optional carbon steel piping. Packaged Pump Systems • Isolation valves. • Optional suction / low pressure switch. • Optional pressure relief valves and temperature relief valves. • Optional lightning protection. • Optional flexible discharge hose. 19 IT T Commercial Water Distributor Information Goulds Pumps, G&L, Aquavar, AquaBoost, AquaForce, CentriGuard, GT Irri-Gator, PrimeLine, CentriPro and the ITT Engineered Blocks Symbol are registered trademarks and tradenames of ITT Corporation. Modbus Protocol is a registered trademark of Modicon Inc. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. BRGLCAR2 April, 2007 © 2007 ITT Corporation Engineered for life 20
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