ShoreMaster Hydraulic Boat Lift Instruction Manual
Transcription
ShoreMaster Hydraulic Boat Lift Instruction Manual
A Guide to ShoreMaster ShoreMaster Hydraulic Hydraulic Boat Lift Instruction Manual Published:11-18-13 Boat Lifts HYDRAULIC SYSTEM SET-UP Step 1 - Route the hoses to the Power Unit through the hole in the back of the box. Make sure to route them under the lift side to prevent the hoses from getting pinched when the lift is in operation. Secure the hoses to the lift frame using the supplied hose clamps and self-tapping screws and zip ties. Refer to next page. Step 2 - Connect hoses to the threaded screw connectors on the top of the power unit. Slide the pump unit to the back of the pump box. Insert the hoses through the hole in the back of the pump box and connect the male and female couplers. Use a 3/4” and 1-1/16” open end wrenches to tighten the couplers. You only need to tighten the couplers to a "snug" connection. Do not over-tighten; this may strip the connector fittings. Step 3 - Be sure the reservoir is filled with a clean hydraulic fluid. Always have the lift completely lowered when filling the reservoir. This will prevent overflow of the reservoir during operation. Note: The power unit is filled with Chevron Clarity ISO 32 hydraulic fluid (meets L-50/LC-50 Standards). If you choose to use another manufacturer’s fluid be sure it is equivalent to Chevron Clarity ISO 32 hydraulic fluid. Note: Do not mix different hydraulic fluids, they may not be compatible. Step 4 - Make sure all electrical connections are properly made. Slide the pump unit completely to the back of the pump box. Install the battery, connecting the red cable to the positive (+) battery terminal and the black cable to the negative (-) battery terminal. Attach hydraulic hoses to lift side beam. Route hoses under beam. Make sure there is enough slack in hoses so when lift rises hoses do not get stretched. Do not attach hoses to lift between lift sides or to H-Frame. When lift rises they will get pulled off. Attach to lift sides only. SECONDARY POWER UNIT The 8000# Lift and 10,000# Lift use a Dual Power Unit System. This utilizes two separate power units (Main and Secondary) and two separate pair of rams in a loop to actuate the lift. The Secondary unit (does not have the black remote box) is controlled by the Main and has a 4ft protected cable which is to connect to the Main Power Unit. Step 1 - Route the cable out of the hole in the side of the box of the Secondary and into the hole in the side of the Main. Step 2 - Connect each pair of rams. Attach one hose from each Ram Kit to each Power Unit. Step 3 - Connect battery jumper cable. Connect red positive to positive on each battery and connect black negative to negative on each battery. DO NOT REVERSE CONNECTION, DOING SO WILL DAMAGE PUMPS. Ram Kit 1 Main Power Unit Ram Kit 2 Cable Battery Jumper Cable Optional 110 Volt Pump Shown on next page. Secondary Power Unit Optional 110V Pump for 8,000lb, 10,000lb and 12,500lb lifts. HYDRAULIC SYSTEM TEST Note: See Operating Instruction section to actuate the lift. Step 1 - Raise the lift approximately 1/4 of the way and stop. Check all system connections for leaks and check oil level in the reservoir. It will be normal for the fluid level to lower as the lift is raised. Watch the lift closely as it is going up and down to make sure hoses are not getting pinched or are binding against the lift. Step 2 - Now raise the lift to the half-raised position. Again check connections for leaks and the reservoir for fluid level. Continue raising the lift in short increments checking for leaks and fluid level of the reservoir until the lift is fully raised and in the over-center position. Note: In the fully raised overcenter position, the fluid level in the reservoir should be approximately 1/2 full and not less than 1/3 full. Use caution when adding oil to the reservoir if the lift position is other than completely lowered, as this may cause the reservoir to become over full when the lift is completely lowered. Step 3 - Now operate the lift through three complete raise and lower cycles to bleed any air from the system. The lift should move up and down smoothly. If you experience squeaking or binding, check that all bolts, nuts, pivot pins and cotter pins are installed correctly and are tight and secure. Note: Do not operate hydraulic lift with the remote and manual switch at the same time!! If you use an external charger to charge the battery, unhook the pump first, failure to do so could damage remote and plug. Note: Do not use battery in hydraulics box to jump your boat! If you do, you must unhook battery from pump. Step 4 - Now that you have made sure your lift is in proper working order you can get it ready to install into the water. Disconnect the hydraulic hoses from the power unit. To keep the hoses clean and to protect them from becoming damaged during installation take the two hydraulic hoses and connect them together. RAM FITTING WEATHER SEALING The hydraulic ram fittings do not come weather sealed. This is to allow the fittings to be adjusted and tightened after assembly, to prevent leaks. During shipping and assembly the hose fittings may become loose and cause leaking of hydraulic fluid. After assembly of the lift, the hose fittings must be inspected for tightness and leaks (refer to the previous HYDRAULIC SYSTEM TEST). After this inspection, Mastic Tape which is provided with the purchase of a lift, must be wrapped tightly around the fittings. The Mastic Tape should be wrapped from the ram to at least ½” past the end of the fittings. Stretch the tape as you wrap it around the fittings. Not stretching the tape will not allow it to seal properly. Note: The Mastic Tape should completely cover the fittings and should not allow any of the metal fittings to be exposed to the water. Note: Not wrapping the fittings properly with Mastic Tape will cause corrosion and voids the warranty. The diagram below shows the locations where Mastic Tape should be applied. Mastic Tape INSTALLATION Do not under any circumstances, endanger yourself or risk damage to your lift or boat when installing. x Situations will widely vary between installation sites. ShoreMaster recommends that your dealer or other trained boat lift installer train you and perform the initial installation. x Wear protective gloves, clothing and eyewear when assembling and installing the lift. WARNING Do not assemble, install or use this product if items are missing or damaged. Step 1 - Measure the water depth of the position you want to locate the lift. Measurements should be taken at both the projected position of the end nearest shore and end furthest from shore. Step 2 - Before installing, adjust lift legs so the boat can float into position before raising, while still allowing a high enough position so the boat can be fully raised up and out of the water. Step 3 - Carry, lift, wheel, float or slide the lift into position alongside the dock so that the hydraulic pump and operating controls can easily be set on the dock. Ask your dealer about a wheel caddy unit to allow your lift to be rolled into position. Step 4 - Ensure that your lift is level. Measure the distance from the top of the cross beam to the water surface. The distance at each of the four corners of the lift should be within two inches of each other. If they are not, adjust the legs accordingly. Note: If the lift legs will extend 3 feet or more, ShoreMaster recommends deep water braces to stabilize and strengthen the lift. Ask your dealer for more information. CAUTION The lift must be resting on the water bottom in a level, secure and stable position for safe operation. An unstable lift installation could result in tipping of the lift during operation, causing damage to watercraft and a crushing or pinching injury to the operator or bystanders. Step 5 - After loading and operating the lift following the operating instructions, remove the boat and recheck that the lift remains level. CAUTION When first using the boat lift after installation, the weight of the boat may cause the lift to settle and become unbalanced. Until you are certain the lift has stabilized, make sure people are not in the immediate vicinity of the lift. OPERATING INSTRUCTIONS Toggle Switch Operation Inside the lid of the hydraulics box you will find a toggle switch. The toggle switch is located on top of the black remote housing. With this toggle switch, you can raise and lower the boat lift by pressing and holding the switch in the appropriate position, up or down. CAUTION Before allowing anyone to operate the lift, be sure they fully understand the proper operating procedure. WARNING Do not exceed maximum capacity of the lift; overloading may cause mechanical failure and serious personal injury. WARNING Do not allow anyone who is in the water within 6 feet of the lift. WARNING Do not allow anyone on, in or under the lift while operating. WARNING Never go under your boat when it is in the upright position. The lift is not intended as a maintenance platform. Step 1 - Adjust the height of the lift to eliminate wave action against the boat hull and be sure the cradles or bunks are positioned below the water surface so they will not interfere with the boat floating into position. If the boat does not float into position without contacting the bunks/cradles the lift and/or bunks/cradles needs to be lowered. Note: Do not power onto the bunks/cradle. Note: A moving boat as a result of wave action will damage the lift, boat and can take the boat off the lift. Step 2 - Properly balance and center the boat on the lift prior to raising. The boat should be positioned with the center of gravity near the middle of the lift. For most rear engine mounted boats, this requires you to position the boat mostly forward in the lift. Step 3 - Carefully bring the lift up until the bunks or cradles have secured the boat. Check if the bunks or cradles have automatically positioned themselves to the shape of the hull. If so, continue bringing the boat out of the water until it is about one foot above the surface. Check the stability of the lift, particularly to see that it is fairly level and will not topple over. Continue lifting the boat while paying close attention to the positioning of the lift until it is in the full upright and over-center position. Step 4 - After loading and operating the lift, remove the boat and recheck that the lift remains level. (See “Installation Instructions”.) If the lift is not level, the legs should be adjusted accordingly. The lift levelness should be rechecked two weeks after installation and every 3 months - as needed. CAUTION Make sure that swimmers are warned of the lift’s location when the boat is not present and the lift is hidden under the water. Raise the lift rack out of the water after departing to allow swimmers to see the location of the lift. x When storing your boat, raise the boat lift to the Upright and over-center position. The over-center position will help prevent the lift from lowering if you experience a hydraulic leak. x Your lift can be left in any position when the boat is off, although we do recommend leaving the lift in the up position to prevent the bunks from becoming “slimy” and to avoid creating a hidden underwater obstruction. STORAGE AND OFF-SEASON SUGGESTIONS Be sure to prevent rainwater from accumulating in your boat if you plan to leave it on the lift for a long-term storage. Rainwater accumulating in your bilge can quickly increase your gross weight over the lift capacity. x We recommend disconnecting the hydraulics box and storing it indoors for the winter or if you are not planning on using the lift for prolonged periods. To do this, simply disconnect the hoses from your hydraulics box by using the quick disconnects and connect the hoses together. This will ensure that the connecting hardware will remain clean. WARNING Do not disconnect the hoses with the boat on the lift. x Booster-charge your battery using a 10A charger at the beginning and end of the season. A mid-season boost may be required for heavy use. Prior to performing a booster charge, see the Battery Tips section. x If your waterway freezes during the winter, you will need to remove your lift, as it will be damaged by ice flows. x Each spring and fall, inspect nuts and bolts for damage, wear or loose connections. At the same time, inspect the frame and pivot points for unusual wear, damage or bent parts. Tighten, repair or replace parts as needed. ShoreMaster dealers usually offer service visits. Please contact your dealer if you are unable or unwilling to perform maintenance or service to the lift. x Change the Oil every two years. Contact your authorized ShoreMaster Dealer to have this maintenance performed. x Store the lift in the down position over the off-season to protect the hydraulic rams. BATTERY TIPS x Recommended Battery: Use a 12V group 27 marine deep-cycle battery with a minimum of 500 CCA (or with a reserve capacity of 160 Amp Hours). Reserve capacity is the most important feature. x Battery Capacity: The lift should have an energy capacity of approximately 20 full cycles when using a new battery with a reserve capacity of 160AH. However, try not to dip below 50% battery capacity, since the solar panel will have difficulty recovering from such a deep draw. x AC Converter: Separate instructions are included with the Alternating Current (AC) converter. A licensed electrician should install electric power to the dock. A licensed electric contractor must supply maintenance and operating instruction relating to A/C electric current. x Solar Charger: Separate instructions are included with the Solar Panel. The following values are limits on full cycles (down and up) to keep battery capacity at steady state condition. The capacity of the battery will allow for additional cycles for any particular month. Table assumes all-day exposure with typical seasonal weather. Max. Monthly Full Lifting Cycles (down and up) using a single solar panel (keeping steady state energy level) Month Chicago San Diego (a northern cloudy (a sunny southern city) city) Jan 2 cycles 27 cycles Feb 8 29 March 14 29 April 18 31 May 21 27 June 22 25 July 24 28 Aug 24 31 Sept 19 29 Oct 12 29 Nov 4 28 Dec 1 25 x If your solar panel does not keep the battery charged, try any of these options: x Move your solar panel to an area with less obstructed sunlight. x Add a second solar panel, or add an A/C charger. x Booster charge your battery mid-season. Booster Charge: If the battery requires charging, disconnect the battery terminals before attempting to charge the battery. Similarly, do not use the lift battery to jump your boat without first disconnecting the battery. Unhooking the battery will isolate the remote control receiver from the possibility of receiving excess amperage which could destroy the electronics within the receiver unit and the pump. The charge from the factory installed solar panel or a small trickle charge will not cause a problem. However, if you are in doubt always remove the battery cables from the battery terminals before charging the battery. HYDRAULIC TIPS With proper care and maintenance, your Hydraulic System will provide many years of trouble free operation. x Check Oil Level - Oil is a vital part of the hydraulic system. It performs the dual function of lubrication for the pump, valves and cylinders and transmission of power to raise and lower the boatlift. x Keep Power Unit Clean - In the hydraulic system many of the components require very tight tolerance fits for efficient operation. If the tolerances become too great the system will not function at all. As a result it is important to keep the system and oil free of dirt, water and entrapped air in the oil. These are the major contaminants that have a very adverse effect on the system. x Check Fittings - Since oil cleanliness is so very important, extreme care should be exercised whenever you are working on the hydraulic system. A frequent check should be made of the fittings to assure they have not come lose. Lose connections cause leaks but they can also allow dirt, air and water into the system as well. x Cap Hose Ends - When connecting or disconnecting the quick disconnects, it is very important to keep the coupling ends clean. There are rubber plugs and caps provided with the system to cover the ends when they are not connected. x Filter Oil - When you need to add oil to the reservoir, the preferred method would be to filter the oil through a 25-micron filter just prior to being added to the reservoir. If this is not possible it is strongly recommended to use a funnel with a 200 mesh or finer screen. The funnel should also be free of dust, dirt and water. x Check for Moisture - After the unit has been stored for the winter or the possibility of condensation has occurred, a check of the reservoir should be made to assure the oil is free of water. If you suspect water may have gotten into the oil, it is strongly recommended that the oil be changed. REMOTE CONTROL Your system is equipped with an electronic remote control receiver box and two hand-held remote controls (key fobs). The two remotes and receiver box are uniquely programmed to operate as a system. As a result of this unique programming, your two remotes are the only units that can communicate with your receiver. This feature provides you the security that only the person possessing the remotes can operate your boatlift remotely. NOTICE: Do not operate your lift with the remote and manual switch at the same time. Remote Control Maintenance: When the batteries expire you will need to replace them with two CR 2025 (3V). The remote is watertight but is not intended to be submerged. If the remote does get submerged the best thing to do is to replace it. CAUTION: If you try to use the remote control after it has been submerged the remote can short out and cause the lift to unexpectedly operate. It is possible for the transmitter to de-program either due to loss of power (dead battery) or electrical interference. First check to see that it is transmitting. Do this by depressing any button and watching to see that the transmitter LED lights up. If not, change the two CR 2025 (3V) batteries in the transmitter and try again. If the LED lights up but the remote control will not operate the lift, you may need to reprogram the transmitter. Remote Operation (SEE GUIDE BELOW) Note: T h e lift can still b e operated with the t o g g l e switch even if the remote fob is locked . Remot e G u i d e NOTICE: Allow motor to stop before reversing directions. **Please note that the two Lithium CR2025 (3V) batteries are not available through Shoreline, they will need to be purchased elsewhere.** Press the to move the lift up. Press the to move the lift down. Press the to turn the canopy light on. Press the and to lock and unlock your lift. 1 REMOTE CONTROL REPROGRAMMIG INSTRUCTIONS To reprogram remotes follow below instructions. A A Step 1 - On the front of the black box there is a red button. Hold down the Red Button (A) on the black box for 1 to 2 seconds. Step 2 - Press the “UP” Button on the Remote Key Fob until the red light appears. Repeat these steps for the second Remote Key Fob. Note: Only two Key Fobs can be programmed at a time. **Please note that the two Lithium CR2025 (3V) batteries are not available through Shoreline, they will need to be purchased elsewhere.** x Verify the battery or power to unit is connected properly. x Reprogram the remote fobs per instructions above. Verify that both remote fobs work. Place one battery on top of the other as pictured left and insert into remote. 2 ShoreMaster Hyd Box SPX Main w/ Reversible Pump / Remote Part Number: 1024135 REMOTE BOX PLUG CONNECTOR A C B D E G F TOGGLE SWITCH H White Yellow I White w/ Black Stripe J K L Yellow w/ Black Stripe E WIRE SCREW BLOCK A C F G 1 2 Q B H D 3 4 M K N J P I O 5 L R SECONDARY BATTERY REMOTE BOX PLUG CONNECTOR A) WHITE B) YELLOW C) WHITE w/ BLACK STRIPE D) YELLOW w/ BLACK STRIPE E) BLACK F) RED G) RED H) BROWN TOGGLE SWITCH I) YELLOW J) BLACK K) RED L) GREEN - M N O P Q R PRIMARY BATTERY LIGHT PLUG GROUND TO UNIT POWER UNIT Screw Block Connections (Left to Right): Top: Bottom: 1) A,C,F,G 1) M,K 2) E, Q 2) N,U 3) B 3) P,I 4) D 4) O,L 5) H 5) R WHITE TO WHITE YELLOW TO YELLOW GREEN TO GREEN S2 O M N S3 Cap Brown Wire w/ Wire Nut P S4 Pump Connections: See Diagram Above 4 Wire Flat Connector 8.0 - Male with Cap PART #: 1015896, 1020705 * ITEMS NOT SHOWN * - REMOTE BOX - ANTENNA WIRE - + LIGHT PLUG Q) RED R) BROWN SPLICE CONNECTION DETAILS: + ZIP TIES WIRING HARNESS M) RED N) WHITE O) GREEN P) YELLOW SPLICE CONNECTORS (S1-S4) PART #: 1015895 + 5/14/2013 Control Box Plate Wiring- Hyd Remote Wiring Harness W Box SPX.idw ShoreMaster Hyd SPX Box Secondary w/ Reversible Pump / Harness - 8/10 Part Number: 1024131 4 Wire Flat Connector 48.0 - Female PART #: 1015897 PRIMARY BATTERY - + B ZIP TIES Cap Brown Wire w/ Wire Nut - + A WIRING HARNESS A) WHITE B) BROWN C) YELLOW D) GREEN SECONDARY BATTERY + A B C D POWER UNIT C D 5/14/2013 Wiring- Hyd Box Secondary SPX.idw 4948 Hydraulic Lift Part Number: 1024759 48.0 High X 108.0 Wide SR 8 A 19 C 25 C 6 A 7 A 2 A 20 C 16 C 11 A 5 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024765 ITEM QTY 1 1 1024753 PART NUMBER Bottom Beam Front 108.0 - 4000 Hydraulic DESCRIPTION 2 1 1024754 Bottom Beam Rear 108.0 - 4000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 4000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 4000 Hydraulic 5 1 1024758 I-Beam 48" Lift Front - 4000 Hydraulic 6 1 1024757 I-Beam 48" Lift Rear - 4000 Hydraulic 7 2 1024728 Straight Rack Hydraulic 108.0 - 4000 Hydraulic 8 2 1024747 Rack Beam Side Hydraulic 4000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024826 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024821 Hydraulic Pump Only - 1600 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/30/2013 4948 Hydraulic- 14 Model Exp.idw 41048 Hydraulic Lift Part Number: 1024760 48.0 High X 120.0 Wide SR 8 A 19 C 25 C 6 A 7 A 2 A 20 C 16 C 11 A 5 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024766 ITEM QTY 1 1 1024755 PART NUMBER Bottom Beam Front 120.0 - 4000 Hydraulic DESCRIPTION 2 1 1024756 Bottom Beam Rear 120.0 - 4000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 4000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 4000 Hydraulic 5 1 1024758 I-Beam 48" Lift Front - 4000 Hydraulic 6 1 1024757 I-Beam 48" Lift Rear - 4000 Hydraulic 7 2 1024729 Straight Rack Hydraulic 120.0 - 4000 Hydraulic 8 2 1024747 Rack Beam Side Hydraulic 4000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024826 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024821 Hydraulic Pump Only - 1600 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/30/2013 41048 Hydraulic- 14 Model Exp.idw 4960 Hydraulic Lift Part Number: 1024714 60.0 High X 108.0 Wide SR 8 A 19 C 25 C 6 A 7 A 2 A 20 C 16 C 11 A 5 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024721 ITEM QTY 1 1 1024753 PART NUMBER Bottom Beam Front 108.0 - 4000 Hydraulic DESCRIPTION 2 1 1024754 Bottom Beam Rear 108.0 - 4000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 4000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 4000 Hydraulic 5 1 1024727 I-Beam 60" Lift Front - 4000 Hydraulic 6 1 1024726 I-Beam 60" Lift Rear - 4000 Hydraulic 7 2 1024728 Straight Rack Hydraulic 108.0 - 4000 Hydraulic 8 2 1024747 Rack Beam Side Hydraulic 4000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024826 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024821 Hydraulic Pump Only - 1600 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/30/2013 4960 Hydraulic- 14 Model Exp.idw 41060 Hydraulic Lift Part Number: 1024715 60.0 High X 120.0 Wide SR 8 A 19 C 25 C 6 A 7 A 2 A 20 C 16 C 11 A 5 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024722 ITEM QTY 1 1 1024755 PART NUMBER Bottom Beam Front 120.0 - 4000 Hydraulic DESCRIPTION 2 1 1024756 Bottom Beam Rear 120.0 - 4000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 4000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 4000 Hydraulic 5 1 1024727 I-Beam 60" Lift Front - 4000 Hydraulic 6 1 1024726 I-Beam 60" Lift Rear - 4000 Hydraulic 7 2 1024729 Straight Rack Hydraulic 120.0 - 4000 Hydraulic 8 2 1024747 Rack Beam Side Hydraulic 4000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024826 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024821 Hydraulic Pump Only - 1600 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/30/2013 41060 Hydraulic- 14 Model Exp.idw 6948 Hydraulic Lift Part Number: 1024761 48.0 High X 108.0 Wide SR 8 A 6 A 19 C 25 C 7 A 2 A 20 C 16 C 11 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 5 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024767 ITEM QTY 1 1 1007360 PART NUMBER Bottom Beam Front 108.0 - 6000 Hydraulic DESCRIPTION 2 1 1007361 Bottom Beam Rear 108.0 - 6000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 6000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 6000 Hydraulic 5 1 1003668 I-Beam 48" Lift Front - 6000 Hydraulic 6 1 1003667 I-Beam 48" Lift Rear - 6000 Hydraulic 7 2 1024730 Straight Rack Hydraulic 108.0 - 6000 Hydraulic 8 2 1007365 Rack Beam Side Hydraulic 6000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024828 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024823 Hydraulic Pump Only - 2100 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/29/2013 6948 Hydraulic- 14 Model Exp.idw 61048 Hydraulic Lift Part Number: 1024762 48.0 High X 120.0 Wide SR 8 A 6 A 19 C 25 C 7 A 2 A 20 C 16 C 11 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 5 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024768 ITEM QTY 1 1 1007362 PART NUMBER Bottom Beam Front 120.0 - 6000 Hydraulic DESCRIPTION 2 1 1007364 Bottom Beam Rear 120.0 - 6000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 6000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 6000 Hydraulic 5 1 1003668 I-Beam 48" Lift Front - 6000 Hydraulic 6 1 1003667 I-Beam 48" Lift Rear - 6000 Hydraulic 7 2 1024731 Straight Rack Hydraulic 120.0 - 6000 Hydraulic 8 2 1007365 Rack Beam Side Hydraulic 6000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024828 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024823 Hydraulic Pump Only - 2100 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/29/2013 61048 Hydraulic- 14 Model Exp.idw 6960 Hydraulic Lift Part Number: 1024716 60.0 High X 108.0 Wide SR 8 A 6 A 19 C 25 C 7 A 2 A 20 C 16 C 11 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 5 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024723 ITEM QTY 1 1 1007360 PART NUMBER Bottom Beam Front 108.0 - 6000 Hydraulic DESCRIPTION 2 1 1007361 Bottom Beam Rear 108.0 - 6000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 6000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 6000 Hydraulic 5 1 1003620 I-Beam High Lift Front - 6000 Hydraulic 6 1 1003619 I-Beam High Lift Rear - 6000 Hydraulic 7 2 1024730 Straight Rack Hydraulic 108.0 - 6000 Hydraulic 8 2 1007365 Rack Beam Side Hydraulic 6000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024829 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024824 Hydraulic Pump Only - 2500 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/29/2013 6960 Hydraulic- 14 Model Exp.idw 61060 Hydraulic Lift Part Number: 1024717 60.0 High X 120.0 Wide SR 8 A 6 A 19 C 25 C 7 A 2 A 20 C 16 C 11 A 21 C 22 C 4 A 9 A 18 C 10 A 23 C 12 B 14 C 1 A 3 A 5 A 26 C 24 C 17 C Parts List "A" Hydraulic Lift Bundle #1024724 ITEM QTY 1 1 1007362 PART NUMBER Bottom Beam Front 120.0 - 6000 Hydraulic DESCRIPTION 2 1 1007364 Bottom Beam Rear 120.0 - 6000 Hydraulic 3 1 1003622 Lift Side Left High Lift - 6000 Hydraulic 4 1 1003621 Lift Side Right High Lift - 6000 Hydraulic 5 1 1003620 I-Beam High Lift Front - 6000 Hydraulic 6 1 1003619 I-Beam High Lift Rear - 6000 Hydraulic 7 2 1024731 Straight Rack Hydraulic 120.0 - 6000 Hydraulic 8 2 1007365 Rack Beam Side Hydraulic 6000 Lbs 9 4 1007320 Leg Pocket Hydraulic 4/6000 Lbs 10 4 1007404 Foot Pad C-3 11 4 1003944 Leg Post 36.0 - C-3 Parts List "B" Hydraulic Components Part #'s PART NUMBER DESCRIPTION 13 B 15 C Parts List "C" Hardware Box #1004532 ITEM QTY 14 46 1001803 PART NUMBER Nut Hex 3/8-16 Brass DESCRIPTION 15 16 1002419 Bolt Hex 3/8-16 x 1.0 SS 304 16 16 1002431 Bolt Hex 3/8-16 x 2.75 SS 304 17 10 1002432 Bolt Hex 3/8-16 x 3.0 SS 304 18 4 1002434 Bolt Hex 3/8-16 x 3.5 SS 304 19 4 1001822 Cap Blue #1 - 2.0x4.5x1.5 20 4 1001819 Cap Blue #18 - 2.5x2.5x2.0 ITEM QTY 12 1 1024593 Hydraulic 2-Ram Kit 2.75 X 20 21 4 1002600 Pin-J 3/8 X 3-29/32 SS 304 13 - 1 1024829 Hydraulic Box W/ Reversible Pump And Remote 22 4 1002278 MH Hair Pin Keeper #10 SS 1 1001028 Fibergalss Box- Hydraulic Lift 23 2 1002647 Pin .75 x 5.5 SS 17-4 H1150 - 1 1022848 Plate For Reversible Hyd Pump 24 4 1002645 Pin .75 x 4.5 SS 17-4 H1150 - 1 1024824 Hydraulic Pump Only - 2500 PSI 25 6 1002644 Pin .75 x 4.0 SS 17-4 H1150 - 1 1024135 Remote Wiring Harness W/ Box 26 12 1002609 Pin Cotter 5/32 x 1.0 SS 10/29/2013 61060 Hydraulic- 14 Model Exp.idw 81148 Hydraulic Lift Part Number: 1024763 5 9 26 27 22 18 15 10 23 20 19 14 16 4 25 24 21 17 11 2 1 8 13 3 12 6 Hydraulic Bundle # 1024769 ITEM QTY PART NUMBER DESCRIPTION 1 2 1003607 Bottom Beam 132 2 1 1015623 Lift Side Right 3 1 1015624 Lift Side Left 4 2 1015625 I Beam 48" ITEM QTY 5 2 1003603 Rack Side 14 4 1001822 Blue Cap 2 X 4.5 X 1.5 6 4 1003605 Leg Pocket 15 4 1001813 Blue Cap 3 X 3 7 4 1003606 Foot Pad 16 16 1002419 Bolt 3/8 x 1.0 8 4 1004744 Leg Post 17 4 1002438 Bolt 3/8 x 4.0 9 16 1001799 Bushing 18 24 1002444 Bolt 3/8 x 5.0 10 2 1024732 8000 lb Hyd Lift Straight Rack 19 4 1002384 Bolt 1/2 X 4.0 20 60 1001803 Nut 3/8 21 4 1001792 Nut 1/2 22 12 1002599 Washer Flat 3/8 23 16 1002431 Bolt 3/8 x 2.75 24 8 1002645 Pin 4.5 25 4 1000434 Pin 6.0 26 4 1002644 Pin 4.0 27 16 1002609 Pin Cotter 5/32 x 1.0 Hydraulic Components Part #"s ITEM QTY PART NUMBER DESCRIPTION 11 2 1024593 Hydraulic Ram Kit (2 - 2.75 x 20.0) 12 - 1 1024826 Hydraulic Box Main 1 1024821 Hydraulic Pump - 1600 PSI 1 1024135 Remote Wiring Harness - 1 1001028 Hydraulic Box Fiberglass - 1 1022848 Pump Cradle Plate 13 1 1024840 Hydraulic Box Secondary - 7 Hardware Box # 1004533 PART NUMBER DESCRIPTION *1004421 - Hardware Box Heavy Duty Full Length Bunk (Pair) *1014139 - Heavy Duty Full Length Bunk Bundle 10/31/2013 81148 exp 14.idw 81160 Hydraulic Lift Part Number: 1024718 5 9 26 27 22 18 15 10 23 20 19 14 16 4 25 24 21 17 11 2 1 8 13 3 12 6 Hydraulic Bundle # 1024725 ITEM QTY PART NUMBER DESCRIPTION 1 2 1003607 Bottom Beam 132" 2 1 1015623 Lift Side Right 3 1 1015624 Lift Side Left 4 2 1015630 I Beam 60" ITEM QTY 5 2 1003603 Rack Side 14 4 1001822 Blue Cap 2 X 4.5 X 1.5 6 4 1003605 Leg Pocket 15 4 1001813 Blue Cap 3 X 3 7 4 1003606 Foot Pad 16 16 1002419 Bolt 3/8 x 1.0 8 4 1004744 Leg Post 17 4 1002438 Bolt 3/8 x 4.0 9 16 1001799 Bushing 18 24 1002444 Bolt 3/8 x 5.0 10 2 1024732 8000 lb Hyd Lift Straight Rack 19 4 1002384 Bolt 1/2 X 4.0 20 60 1001803 Nut 3/8 21 4 1001792 Nut 1/2 22 12 1002599 Washer Flat 3/8 23 16 1002431 Bolt 3/8 x 2.75 24 8 1002645 Pin 4.5 25 4 1000434 Pin 6.0 26 4 1002644 Pin 4.0 27 16 1002609 Pin Cotter 5/32 x 1.0 Hydraulic Components Part #"s ITEM QTY PART NUMBER DESCRIPTION 11 2 1024593 Hydraulic Ram Kit (2 - 2.75 x 20.0) 12 - 1 1024827 Hydraulic Box Main 1 1024822 Hydraulic Pump - 1800 PSI 1 1024135 Remote Wiring Harness - 1 1001028 Hydraulic Box Fiberglass - 1 1022848 Pump Cradle Plate 13 1 1024838 Hydraulic Box Secondary - 7 Hardware Box # 1004533 PART NUMBER DESCRIPTION *1004421 - Hardware Box Heavy Duty Full Length Bunk (Pair) *1014139 - Heavy Duty Full Length Bunk Bundle 10/31/2013 81160 exp 14.idw 101148 Hydraulic Lift 10,000# - 11ft width x 48" Travel Part Number: 1024764 28 29 30 7 31 5 8 6 24 3 23 9 27 4 10 13 2 12 11 26 22 20 25 14 17 Hardware Box #1004534 18 1 9 HYdraulic Bundle # 1016836 ITEM QTY PART NUMBER 2 1003609 Bottom Beam Hydraulic 10000 Lbs 2 1 1003610 Lift Side Left Hydraulic 10,000 Lbs 4 1 2 1003611 1016837 Lift Side Right Hydraulic 10,000 Lbs I-Beam Hydraulic 10,000 Lbs 5 2 1003613 Rack Beam Side Hydraulic 10,000 Lbs 6 2 1003614 V Rack Hydraulic 10,000 Lbs 7 2 1003331 Bunk 192.0 W/ Vinyl 8 16 1001799 Bushing Oilite Flange 1.0x.75x1.25 9 4 1003617 Foot Pad 12.0 X 24.0 10 4 1003605 Pocket I-Leg 11 4 1004744 Leg Post 36.0 - I-3 Lift Hydraulic Components Part #'s ITEM QTY PART NUMBER 1024841 21 15 16 DESCRIPTION 1 3 ITEM QTY PART NUMBER DESCRIPTION 12 - 1 Hydraulic Box Main 1 1001028 Hydraulic Box Fiberglass - 1 1022848 Pump Cradle Plate - 1 1024844 Hydraulic Pump - 10,000 x 48 - 1 1024135 Remote Wiring Harness 13 1 1024842 Hydraulic Box Secondary 14 2 1024593 Hydraulic Ram Kit (2 - 2.75 X 20.0) 19 DESCRIPTION 15 4 1001813 Blue Cap 3.0x3.0x2.0 (#11 ) 16 48 1001803 Nut 3/8 17 8 1001792 Nut 1/2 18 16 1002419 Bolt 3/8 x 1.0 19 8 1002438 Bolt 3/8 x 4.0 20 24 1002444 Bolt 3/8 x 5.0 21 8 1002364 Bolt 1/2 X 4 22 12 1002599 Washer Flat 3/8 23 4 1002645 Pin .75 x 4.5 24 8 1002647 Pin .75 x 5.5 25 4 1000434 Pin 6.0 26 16 1002609 Pin Cotter 5/32 X 1.0 27 4 1000506 Bunk Spacer (x2) Adjustable Cradle Pair #1006967 ITEM QTY PART NUMBER DESCRIPTION 28 2 1001754 Adjustable Cradle Rubber 29 2 1004367 Channel 20.5 - Adjustable Cradle 30 2 1005652 Cradle Leg 12.0 Adjustable 31 2 1005653 Cradle Pocket Adjustable - 1 1002234 Bolt Bag Cradle Adjustable 10/31/2013 101148 EXP 14.idw 101160 Hydraulic Lift 10,000# - 11ft width x 60" Travel Part Number: 1024719 28 29 30 7 31 5 8 6 24 3 23 9 27 4 10 13 2 12 11 26 22 20 25 14 17 Hardware Box #1004534 18 1 9 HYdraulic Bundle # 1003926 ITEM QTY PART NUMBER 2 1003609 Bottom Beam Hydraulic 10000 Lbs 2 1 1003610 Lift Side Left Hydraulic 10,000 Lbs 4 1 2 1003611 1003612 Lift Side Right Hydraulic 10,000 Lbs I-Beam Hydraulic 10,000 Lbs 5 2 1003613 Rack Beam Side Hydraulic 10,000 Lbs 6 2 1003614 V Rack Hydraulic 10,000 Lbs 7 2 1003331 Bunk 192.0 W/ Vinyl 8 16 1001799 Bushing Oilite Flange 1.0x.75x1.25 9 4 1003617 Foot Pad 12.0 X 24.0 10 4 1003605 Pocket I-Leg 11 4 1004744 Leg Post 36.0 - I-3 Lift Hydraulic Components Part #'s ITEM QTY PART NUMBER 1024830 21 15 16 DESCRIPTION 1 3 ITEM QTY PART NUMBER DESCRIPTION 12 - 1 Hydraulic Box Main 1 1001028 Hydraulic Box Fiberglass - 1 1022848 Pump Cradle Plate - 1 1024825 Hydraulic Pump - 10,000 x 60 - 1 1024135 Remote Wiring Harness 13 1 1024837 Hydraulic Box Secondary 14 2 1024593 Hydraulic Ram Kit (2 - 2.75 X 20.0) 19 DESCRIPTION 15 4 1001813 Blue Cap 3.0x3.0x2.0 (#11 ) 16 48 1001803 Nut 3/8 17 8 1001792 Nut 1/2 18 16 1002419 Bolt 3/8 x 1.0 19 8 1002438 Bolt 3/8 x 4.0 20 24 1002444 Bolt 3/8 x 5.0 21 8 1002364 Bolt 1/2 X 4 22 12 1002599 Washer Flat 3/8 23 4 1002645 Pin .75 x 4.5 24 8 1002647 Pin .75 x 5.5 25 4 1000434 Pin 6.0 26 16 1002609 Pin Cotter 5/32 X 1.0 27 4 1000506 Bunk Spacer (x2) Adjustable Cradle Pair #1006967 ITEM QTY PART NUMBER DESCRIPTION 28 2 1001754 Adjustable Cradle Rubber 29 2 1004367 Channel 20.5 - Adjustable Cradle 30 2 1005652 Cradle Leg 12.0 Adjustable 31 2 1005653 Cradle Pocket Adjustable - 1 1002234 Bolt Bag Cradle Adjustable 10/31/2013 101160 EXP 14.idw 1251160 Hydraulic Lift 13 A Part Number: 1024720 19 C 28 D 29 D 7 A 23 C 30 D 8 A 12 A 31 D 17 C 9 A 5 A 6 A 26 C 4 A 21 C 3 A 10 A 22 C 25 C 2 A 16 C 24 C 15 C 11 A Parts List "C" Hardware Box # 1004408 20 C 18 C Parts List A ITEM QTY PART NUMBER 1 A Hydraulic Bundle # 1003931 ITEM QTY PART NUMBER DESCRIPTION DESCRIPTION 15 12 1002438 Bolt 3/8 x 4.0 16 52 1001803 Nut 3/8 17 24 1002444 Bolt 3/8 x 5.0 18 12 1002599 Washer Flat 3/8 19 12 1002384 Bolt 1/2 X 4.0 1 2 1003609 Bottom Beam 20 16 1002419 Bolt 3/8 x 1.0 2 1 1003631 Lift Side Left Hydraulic 21 12 1001792 Nut 1/2 3 1 1003632 Lift Side Right Hydraulic 22 28 1002609 Pin Cotter 5/32 x 1.0 4 4 1003605 I Leg Pocket 23 4 1002644 Pin .75 x 4.0 5 24 1001799 Bushing 24 6 1000434 Pin .75 x 6.0 6 3 1003612 I Beam 25 12 1002647 Pin .75 x 5.5 7 4 1002819 Bunk Channel 24.00 26 6 1002645 Pin .75 x 4.5 8 2 1003630 Rack Beam Side Hydraulic 27 4 1001813 Blue Cap 3x3 (#11) 9 2 1003614 V Rack 10 4 1004744 I Leg 11 4 1003641 Foot Pad 12 2 1003648 Bracket Pivot Bunk Hydraulic 13 4 1003386 Bunk w/ Vinyl 132.0 Parts List "D" Adjustable Cradle Pair #1006967 Parts List "B" Hydraulic Components Part #'s ITEM QTY PART NUMBER 14 - DESCRIPTION 1 1017053 Hydraulic Box W/ 110V Pump And Remote 1 1024839 Fiberglass Box Hydraulic Lift - 12,500 1 1003341 Hyd Pump W/ Remote And Harness 110V 1 1000343 Hydraulic Remote Assembly 1 1001072 Hydraulic Pump Assy 110V Ifp Model 3 1024593 Hydraulic 2-Ram KIt 2.75 x 20 ITEM QTY PART NUMBER DESCRIPTION 28 2 1001754 Adjustable Cradle Rubber 29 2 1004367 Channel 20.5 - Adjustable Cradle 30 2 1005652 Cradle Leg 12.0 Adjustable 31 - 2 1005653 Cradle Pocket Adjustable 1 1002234 Bolt Bag Cradle Adjustable 10/31/2013 1251160 Complete EXP 14.idw TROUBLE-SHOOTING TIPS x Lift stops after a split second: This is a sign of a low battery. If your battery is becoming low, about 11 volts, the remote control will stop functioning. The lift can still be operated using the up/down switch in the hydraulics box. Charge the battery using a 10A charger as soon as possible. x Battery does not keep a charge: Check the battery fluid levels, age and time of last booster charge. (The battery needs to be booster charged in the beginning and end of the season using a 10A charger.) Verify solar panel or A/C charger is plugged in correctly and attached to the battery. Check the voltage output of the solar panel. Output should be about 14-18 volts when exposed to light. Verify the polarity (i.e. positive/negative) of the solar panel matches the battery’s polarity. Verify your solar panel gets an appropriate amount of light and the lift usage is within the monthly seasonal limits. Your solar panel may be mounted up to 50 feet away from the battery if necessary. You may also order a bracket to mount your solar panel on top of your canopy. x Battery terminal becomes hot: Verify cable is clean and tight on battery terminal. x Limited range of remote control: Check battery in key-chain transmitter. Remote control range is 100 to 150 feet. If your range is only limited while in your boat, try holding the transmitter above any obstruction while operating. Proximity to cell phone towers, power lines and other electromagnetic interference can also reduce remote control range. x Remote control not functioning: The remote control is designed to stop working if the battery drops below 11 volts to alert the user that the battery is getting low. If the lift operates with the up/down switch in the hydraulics box but not the remote, charge the battery using a 10A booster charger. TROUBLE SHOOTING Problem Lift will not run. Remote does not work Cause Remedy 1. Not connected to power source. 1. Connect to power source. 2. 2. Repair or replace. 3. Wiring and connections corroded, worn, or frayed. Dead Battery 3. Recharge Battery. 4. Battery Leads backwards 4. Make sure battery is connected correctly. 1. Remote may be locked. 1. 2. Batteries may be dead. 3. Remote not synced with control unit. To lock and unlock your remote, press the light bulb and the lock buttons at the same time. There will be a blue and a white button that will flash at the top. 2. Replace batteries. 3. See programming instructions. SHOREMASTER LIMITED WARRANTY Residential Use* Parts Warranty Period Labor Provided Period ShoreMaster brand aluminum dock ShoreMaster brand kit dock ShoreMaster brand aluminum boatlift ShoreMaster brand hydraulic ram ShoreMaster brand hydraulic pump Canopy vinyl and fabric (p) Swim Raft Floats Painted Aluminum Panels (Paint) (p) Dock Accessory Lift Accessory Chair Umbrella Items not listed 15 Year warranty on aluminum frame 5 Year warranty on steel frame 15 Year warranty on aluminum frame 3 Year warranty on hydraulic ram 3 Year warranty on hydraulic pump 5 Year prorated warranty on vinyl and fabric 3 Year warranty on polyethylene structure 10 Year warranty on polyethylene structure 5 Year prorated warranty 2 Year warranty 2 Year warranty 2 Year warranty 2 Year warranty 1 Year warranty 3 Years on aluminum frame 3 years on steel frame 3 Years on aluminum frame 2 Years on Hydraulic Ram 2 Years on Hydraulic Pump 1 Years on vinyl and fabric 1 Year on polyethylene structure 1 Year on polyethylene structure 1 Year 1 Year 1 Year N/A N/A N/A Non-Residential Use** Parts Warranty Period Labor Provided Period ShoreMaster brand aluminum dock ShoreMaster brand steel dock ShoreMaster brand aluminum boatlift ShoreMaster brand hydraulic ram ShoreMaster brand hydraulic pump Canopy vinyl and fabric (p) Swim Raft Floats Painted Aluminum Panels (Paint) (p) Dock Accessory Lift Accessory Chair Umbrella Items not listed 1 Year warranty on aluminum frame 1 Year warranty on steel frame 1 Year warranty on aluminum frame 1 Year warranty on hydraulic ram 1 Year warranty on hydraulic pump 5 Year prorated warranty on vinyl and fabric 1 Year warranty on polyethylene structure 10 Year warranty on polyethylene structure 1 Year prorated warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year on aluminum frame 1 Year on steel frame 1 Year on aluminum frame 1 Year on Hydraulic Ram 1 Year on Hydraulic Pump 1 Year on vinyl and fabric 1 Year on polyethylene structure 1 Year on polyethylene structure 1 Year 1 Year 1 Year N/A N/A N/A Saltwater Use*** Parts Warranty Period Labor Provided Period ShoreMaster brand aluminum dock ShoreMaster brand steel dock ShoreMaster brand aluminum boatlift ShoreMaster brand hydraulic ram ShoreMaster brank hydraulic pump Canopy vinyl and fabric (p) Swim Raft Floats Painted Aluminum Panels (Paint) (p) Dock Accessory Lift Accessory Chair Umbrella Items not listed 1 Year warranty on aluminum frame 1 Year warranty on steel frame 1 Year warranty on aluminum frame 1 Year warranty on hydraulic ram 1 Year warranty on hydraulic pump 5 Year prorated warranty on vinyl and fabric 3 Year warranty on polyethylene structure 10 Year warranty on polyethylene structure 1 Year prorated warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year warranty 1 Year on aluminum frame 1 Year on steel frame 1 Year on aluminum frame 1 Year on Hydraulic Ram 1 Year on Hydraulic Pump 1 Year on vinyl and fabric 1 Year on polyethylene structure 1 Year on polyethylene structure 1 Year 1 Year 1 Year N/A N/A N/A * “Residential Use” means use exclusively by an individual private consumer and only for the consumer’s personal, family or household purposes. ** Non-residential Use” means use of the product for any non-residential purposes, including, but not limited to, use for commercial gain. In the event that the product is used for a mixed Residential Use and Commercial Use, the limited warranty for Non -Residential Use shall apply. *** In the event that any product is used in brackish or saltwater, the limited warranty for Saltwater Use, shall take priority over the limited warranty for Residential Use or Non-Residential Use. Also, if the product is used in brackish or saltwater, the product must have sacrificial anodes or “zincs” attached to it. The sacrificial anodes or “zincs” require maintenance and regular inspection in order to prevent electrolysis from damaging the lift metals. Failure to attach and maintain the sacrificial anodes or “zincs” constitutes “abuse” as used herein. (p) Products that are noted with a “(p)” are Prorated. Prorated means that ShoreMaster will provide a Credit, as defined herein, toward your purchase of a replacement product or part. Credit = ([months remaining in the Parts Warranty U:\Warranty\Warranty Documents REV13LLC Period]/[number of months originally in the Parts Warranty Period (e.g. 1 Year warranty = 12 months)]) x [current list price of product or part covered by this Limited Warranty]. ShoreMaster, LLC. (“ShoreMaster”) warrants to the original Purchaser that its products and parts are free from defects in materials and workmanship as stated in this Limited Warranty during the Parts Warranty Period as identified herein. The Parts Warranty Period begins on the date of purchase as shown on its receipt or invoice. This Limited Warranty is not transferrable or assignable. If you discover within the Parts Warranty Period a defect in material or workmanship, you must promptly notify your local ShoreMaster dealer or distributor of any claim under this Limited Warranty. Any claim must be in writing with proof of purchase and provided to your local ShoreMaster dealer or distributor within fifteen (15) days of the discovery of the defect. This Limited Warranty is for repair or replacement of parts or products only. Except for the period of time identified in the product’s or part’s corresponding Labor Provided Period, which begins when the Parts Warranty Period commences, this Limited Warranty does not include labor or costs associated with installation or on-site work. ShoreMaster will provide freight from ShoreMaster’s facility to the local ShoreMaster dealer or distributor on the next truck or container that is sent to the local ShoreMaster dealer or distributor during the normal course of business. You are responsible for freight or shipping costs and expenses from the local ShoreMaster dealer or distributor to the product’s location. If you request expedited freight or shipping, you are solely responsible for all related costs. AFTER RECEIVING NOTIFICATION OF THE DEFECT, SHOREMASTER WILL, AT ITS DISCRETION, REPAIR, REPLACE OR, IF SHOREMASTER DETERMINES IN ITS SOLE DISCRETION THAT REPAIR OR REPLACEMENT IS NOT FEASIBLE, REFUND THE PURCHASE PRICE ON THE PRODUCT OR PART FOUND ON EXAMINATION BY SHOREMASTER TO BE DEFECTIVE UNDER NORMAL USE AND SERVICE. THIS LIMITED WARRANTY IS YOUR EXCLUSIVE WARRANTY AND REPLACES ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states, provinces or jurisdictions do not allow the exclusion of express or implied warranties, so the above exclusion may not apply to you. In that event, such warranties apply only to the extent required by law and are limited in duration to five (5) years. No warranties apply after that period. Some states, provinces or jurisdictions do not allow limitations on how long an implied warranty lasts, so the above duration may not apply to you. IN ORDER TO ALLOW SHOREMASTER AN OPPORTUNITY TO ASSESS THE CONDITION OF THE PART OR PRODUCT FOR WHICH A WARRANTY CLAIM IS MADE, YOU SHALL PROVIDE REASONABLE ACCESS TO THE PART OR PRODUCT TO SHOREMASTER AND/OR ITS AGENTS, WHICH INCLUDES SHOREMASTER DEALERS OR DISTRIBUTORS. TO FACILITATE THE PROMPT ASSESSMENT OF YOUR WARRANTY CLAIM, SHOREMASTER MAY, FROM TIME TO TIME, REQUIRE THAT YOU PROVIDE ADDITIONAL DOCUMENTATION, PHOTOGRAPHS AND OTHER INFORMATION. FAILURE TO PROVIDE THE FOREGOING WITHIN A REASONABLE TIME FROM THE DATE OF REQUEST BY SHOREMASTER WILL INVALIDATE YOUR LIMITED WARRANTY. Routine maintenance and checking for loose connections or damaged parts must be performed on a monthly basis. ShoreMaster shall not warranty and cover damage caused by circumstances outside the reasonable control of ShoreMaster, including but not limited to, improper use, misuse, abuse, improper installation, overloading, accident, neglect or harmful alteration or repairs made by others, damage by snow or ice, electrolysis, corrosion, natural expansion or contraction of parts or products caused by weather conditions, severe weather conditions, terrorism or acts of God. IF YOU ATTEMPT TO REPAIR OR REPLACE PARTS OR PRODUCTS WITHOUT THE AUTHORIZED WRITTEN CONSENT OF SHOREMASTER OR USE ANY UNAUTHORIZED METHODOLOGY OF REPAIR OR IF YOU ALTER, MODIFY OR CHANGE THE PARTS OR PRODUCTS YOU WILL VOID THIS LIMITED WARRANTY. When the Limited Warranty service involves the replacement of a product or part, the replaced product or part becomes ShoreMaster’s property and the replacement product or part becomes your property. The replacement product or part may not be new but will be in good working order and at least functionally equivalent to the original product or part. At ShoreMaster’s request you are responsible for returning the replaced product or part to the local ShoreMaster dealer or distributor. The replacement product or part shall be warranted for the balance of the Parts Warranty Period remaining on the original product or part. IN NO EVENT SHALL SHOREMASTER, ITS SUBSIDIARIES, PARENT, SUPPLIERS, DEALERS, DISTRIBUTORS, RESELLERS OR SERVICE PROVIDERS BE LIABLE FOR: (i) THIRD PARTY CLAIMS AGAINST YOU FOR DAMAGES; OR (ii) SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS, BUSINESS REVENUE, GOODWILL OR ANTICIPATED SAVINGS. THESE EXCLUSIONS APPLY EVEN IF SHOREMASTER HAS BEEN ADVISED OF THE POSSIBILITY OF THESE DAMAGES AND EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. AS SOME STATES, PROVINCES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU. SUBJECT TO THIS PARAGRAPH, ANY CLAIM FOR DAMAGES FOR BREACH OF WARRANTY SHALL BE LIMITED TO THE PURCHASE PRICE OF THE PRODUCT. NOTHING IN THIS LIMITED WARRANTY AFFECTS STATUTORY RIGHTS THAT CANNOT BE WAIVED OR LIMITED BY THIS LIMITED WARRANTY. U:\Warranty\Warranty Documents REV13LLC