Discover new perspectives

Discover new
perspectives
Dedicated to your Success
International and, therefore, personal.
Alcoa Architectural Products is a division of
the world market leader in aluminium, Alcoa,
with 107,000 employees worldwide in 44
countries. In Merxheim (France) and Eastman
(Georgia, USA), we produce coil-coated
aluminium Reynolux®, as well as aluminium
composite panels Reynobond®.
As part of the Alcoa Group, Alcoa Architectural
Products offers you the security of a worldwide
group, as well as the personal attention that only
a medium-size company can give you. Our coilcoating line, which only entered into operation in
2007, allows us to make 2000 mm-wide plates of
the highest quality, with extremely short lead times.
Alcoa Architectural Products,
New coil-coating line
Merxheim | France | Jean-Marie Martini | Montana
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Listening. Acting. Inspiring.
Our philosophy can be summed
up in a single phrase:
Maximum customer satisfaction.
Our core performance bond for you is “Dedicated
to your Success” and we want you to measure our
performance according to this claim. In concrete
terms, this means that we offer you made-to-measure
products and services, the most extensive product
range possible and a high degree of flexibility and
reliability.
The principle is a very simple one: we listen to
you and make our customer’s requirements the
benchmark for our range of products and services.
For example, this client orientation formed the main
basis for developing current innovations, such as
DURAGLOSS® 5000, Reynobond® XXL, Chameleon
Colours and Wood Design.
Whether you want something supplied quickly or
in a specific colour, or if you are looking for help in
planning or support with on-site assembly, you can
always rely on us.
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5
Application possibilities
for Reynobond®
Reynobond® Architecture is the Alcoa
Architectural Products business area that
concentrates on the architectural sector
and provides specially custom-made
products and services.
Coil-coated sheet (Upper side)
Polyethylene core
Coil-coated sheet (Lower side)
Reynobond® is a composite panel consisting of two coil-coated aluminium
sheets that are fusion bonded to both
sides of a polyethylene core. Reynobond®
offers utmost corrosion resistance and
numerous advantages.
Discover the many
features of Reynobond®!
For architectural purposes, Reynobond®
is particularly suitable for interior furnishing
and designing façades, both in the area of
new buildings as well as refurbishment. The
advantages are particularly apparent for largearea applications, which place exceptionally
high demands on evenness and stiffness.
The Reynobond® FR (Fire Retardancy) version
guarantees higher resistance to fire.
ASPIRE Sports Dome | Qatar
Cico & Roger Taillibert | Arabian Profile Company Limited
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• Ventilated façades
• Exterior cladding, roof
• Sandwich elements
constructions and rims
(as infills for curtain walls) • Implementation of flat
or curved soffits
• Cladding for balconies
and tunnels
• Door panels, modular
partition walls, room
dividers
As versatile as your imagination.
Aluminium composite panels from Reynobond®
Architecture offer many advantages:
• Almost unlimited diversity of surfaces:
Extensive selection of colours and gloss levels,
non-standard design surfaces and special coatings.
• A broad palette of dimensions:
Reynobond® can be delivered in five
standardwidths up to 2,000 mm.
Other dimensions can be supplied,
on request.
• Comprehensive service:
Short delivery times, even
for small quantities and advice,
before and during your project.
• Convincing product benefits:
Lightweight, high bending
stiffness and flatness, little
expansion, highly resistant to
weathering and warping, can be used in
a variety of ways and is easy to install.
Other benefits can be achieved by combining
Reynobond® with our coil-coated aluminium
Reynolux®, such as absolute equality of shade
in both products, since they come from the same
coil-coating line. This allows you to achieve a
standard exterior using two materials, which,
in turn, provides cost benefits in terms of
purchasing and maintenance.
Theatre Agora | Lelystad | The Netherlands
UN Studio Ben van Berkel | Corus
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Expand your creative
range!
If, up to this point, your creativity has
been stifled by the range of colours and
colour systems available, you finally have
a real alternative. You can now coil-coat
Reynobond® Architecture with PVDF 70/30
or DURAGLOSS® 5000.
PVDF 70/30 (polyvinyl-fluoride)
is currently setting the standard
for high-tech coatings in the
construction sector, especially
due to its excellent durability.
PVDF-based colours have been
tried and tested for many years in
the sector.
However, because this standard
cannot meet all your creative
requirements, we have also developed
our own coating and colour system
exclusively for Reynobond® composite
panels: DURAGLOSS® 5000.
All standard colours in the RAL- and
NCS-colour chart can be supplied for
Reynobond® Architecture.
VM Husene | Copenhagen | Denmark
Julien De Smedt & Bjarke Ingels | Høpfner a/s
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The main feature of
DURAGLOSS® 5000 is
that its gloss is especially
pleasant on the eye.
10
Colour
8
10
10
6
8
8
4
6
6
2
4
4
0
2
2
PVDF (70/30)
PVDF (70/30)
(50/50)
PVDF (50/50)
2
2
Gloss
Gloss
retention
retention
%%
Resistenza
%
80
100
100
60
80
80
40
60
60
20
40
40
0
20
20
6
8
10
4
4
Years
Years
6
6
8
8
10
10
DURAGLOSS®5000
POLYESTER STD
PVDF (70/30)
PVDF (50/50)
DURAGLOSS®5000
®
POLYESTER
DURAGLOSSSTD
5000
POLYESTER STD
PVDF (70/30)
PVDF (70/30)
(50/50)
PVDF (50/50)
2
4
6
8
10
6
6
8
8
10
10
Anni
0
0
2
2
4
4
Years
Years
DURAGLOSS 5000
Chalking POLYESTER
STD
PVDF (70/30)
PVDF (50/50)
®
10
0
0
DURAGLOSS®5000
®
POLYESTER
5000
DURAGLOSSSTD
POLYESTER STD
Grade
2
13
4
6
8
10
6
6
8
8
10
10
Years
2
2
Duragloss ® 5000
Polyester STD
PVDF (70/30)
PVDF (50/50)
12
PVDF (70/30)
PVDF (70/30)
(50/50)
PVDF (50/50)
Grade
Grade
8
10
10
6
8
8
4
6
6
2
4
4
0
2
2
All DURAGLOSS® 5000 coatings are, in accordance
with current needs, available as special solutions
for specific usages. Here, you can choose between
Anti-Graffiti, Anti-Bacterial, Anti-Scratch and EasyClean.
Moulin de Nailloux | Nailloux | France
Axel Letellier | Laude
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Anni
100
Gloss
With 15 standard colours, DURAGLOSS® 5000 can
offer you a broad selection that you can used to turn
your design ideas into reality. Naturally, DURAGLOSS®
5000 is not just available in every RAL colour – we
can mix any individual shade you require. You can also
choose from special surfaces, such as Antique Copper,
Zinc, Chameleon Colours, Wood and Granite Design.
DURAGLOSS®5000
®
POLYESTER STD
DURAGLOSS
5000
POLYESTER STD
2
0
0
In terms of technical characteristics, DURAGLOSS®
5000’s colours are equal to or better than PVDFbased colours, the main one being its resistance to
abrasion, salt, moisture and UV rays.
PVDF (70/30)
PVDF (50/50)
ΔE*
DURAGLOSS® 5000 is a new type of
High-tech coating, which optimally combines
an aesthetic aspect and special durability.
DURAGLOSS®5000
POLYESTER STD
E* E*
DURAGLOSS® 5000 – Your colour advantage
Unlimited possibilities.
In each of the variants
(matt, satin or brilliant gloss),
the gloss stands our more
clearly than in PVDF-based
colours, as was confirmed in
standardised tests. With a
warranty of up to 20 years,
DURAGLOSS® 5000
represents an excellent
long-term solution!
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4
Years
Years
Better than the original.
Reynobond® Wood Design –
Your design advantage
Reynobond® Wood Design the first
aluminium composite panel in the world
with a wood surface, which is almost
indistinguishable from real wood.
Thanks to DURAGLOSS® 5000, you cannot
tell that it is a coil-coated aluminium composite
panel. Not to mention all the benefits
Reynobond® gives you.
Reynobond® Wood Design’s flexibility and
formability mean that you can use it to create
curves and 3-D elements, which are difficult
to do with real wood or other imitations. Other
advantages are its light weight and the fact
that it is easy to use with all fastening systems.
The surface is scratch-resistant
and will help you make a good
impression for decades to come,
something we support by
providing a 20-year warranty.
Reynobond® Wood Design is
available in three attractive colours:
Honey Pear, Colonial Red and
Mahogany Brown.
Décathlon Store | Antibes | France
Compagnie de Phalsbourg | Acodi
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Inspired by nature.
Reynobond® Chameleon Colours –
Your creative advantage
In nature, there are many examples of dazzling
colours that change in an instant. This is due
to the light being broken up in different ways
by the various surface layers. Nature’s fascinating colourful effects are the result of the
interplay between light, reflection, material
and absorption.
Reynobond® Chameleon Colours
copy this process. Depending on
where a person is standing, the
effects of the colours change,
producing a variety of nuances
and shades with iridescent effects.
Here, the pigment effects simulate
the various layers of the skin, with
their different glosses, effects and
depth of colour.
Reynobond® Chameleon Colours comes in the
following shades: Indian Summer, Steel Violet, Arctic
Blue, Autumn Wind, Spring Lake and Silver Gold.
Cité de la voile Eric Tabarly
Lorient | France
Jacques Ferrier Architect | Acodi
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Show the size of your creativity!
Reynobond® XXL – Your size advantage
Reynobond® XXL gives you the world’s
first aluminium composite panels that are
1750 mm or 2000 mm wide. This opens
up countless new design possibilities for
architects and metal workers.
Most convincing are the aesthetic aspects:
With a 1750 mm or 2000 mm wide panel, you
simply have fewer visible joints. Secondly, the
installation times as well as the fabrication and
assembly costs per square meter are reduced.
Thirdly, Reynobond® XXL can be ideally combined
with other 1750 mm or 2000 mm wide façade
materials such as glass, for instance.
The length of the plate depends on the customer’s
requirements and the methods of transport
available. Reynobond® XXL can be supplied in
all the colours of the Reynobond Architecture
colour chart and other shades can be mixed,
on request.
Airbus | Toulouse | France
Chaix & Morel | Laude
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Optimum quality
for your ideas.
We have been certified in all the countries
to which we deliver. According to ISO and
the standards of the ECCA (European Coil
Coating Association). Our manufacturing
facility has been certified to ISO 9001 and
ISO 14001.
But the best guarantees for quality are still our
employees. Equally for our products and our
services.
This is ensured by the Alcoa Business System
(ABS), our company’s in-house Total Quality
philosophy. ABS is an integral part of all business
activities, and contains elements such as:
• Investments in further training measures
• In-house suggestion scheme
• Continuous evaluation of our productivity
• Analysis of causes
• Reduce waste quantity
Alcoa Automotive assembly plant for Ferrari
Modena | Italy | Emanuele Villafranca | Fragi S.r.l.
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Creativity needs passion.
Reynobond® Architecture offers you
comprehensive services. We support
you during planning as well as during
installation on site.
For extraordinary products, you need a partner,
who is as passionate about the job in hand as
you are. This is why, when we talk about service,
we are mainly speaking about our workers’
commitment, something that you will quickly
come to grasp, if you collaborate with us,
particularly if you have any special requirements.
Our technical service and sales department will
provide you with expert advice and will help
make the unusual possible.
Our ongoing improvement process has put us in
a position that enables us to guarantee extremely
short delivery times. Not only for standard solutions,
but also with complex, highly individual projects.
Whether small quantities or special colours – you
can always rely on us. Only one thing counts for
us: Your wishes. Our employees do their utmost
to fulfill them. Around the clock, if necessary.
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General Facts and Figures
Reynobond®
Certification
Fire Certification Europe
Technical Characteristics
Reynobond , an exclusive development from
Alcoa Architectural Products Merxheim, is highly
corrosion-proof and offers numerous benefits.
The Reynobond® panel system distinguishes itself
through its low expansion coefficient and simple
processing characteristics; it also offers outstanding
mechanical characteristics, such as increased
shock resistance. Reynobond® panel is an extremely
rigid light-weight panel, weighting 3.4 times less
than steel and 1.6 times less than pure aluminium!
®
Coil-coated sheet
(Upper side)
Polyethylene core
Coil-coated sheet
(Lower side)
General characteristics
Item
Weight benefits
Unit
Linear expansion
Reynobond is
appropriate for use in
temperature ranges
between -50 and +80 °C.
Its linear expansion totals
0.024 mm/m/°C, which
amounts to 2.4 mm/m
during a temperature
fluctuation between
-20°C and +80°C.
®
mm
kg/m2
kN m2/m
ENAW
N/mm2
%
N/mm2
g/cm3
dB
mm/m/°C
Certification Class
Certification Number
Testing Organization
PE
FR
PE
PE
FR
PE
PE
FR
FR
PE
PE
FR
FR
PE
PE
FR
PE & FR
B – s2, d0
B – s1, d0
Class M1
Class B2
Class B1
BS 476: Part 6, Class
BS 476: Part 7, Class
BS 476: Part 6, Class
BS 476: Part 7, Class
Class 1
Class M1
Class M1
Class 5.3
Class 4.2
Class B1; Tr1
Class B1; Tr1
Class G1
RA 05 – 0005a
RA 07 – 0177
RA 03 – 0094
3073/2183
3071/3442
70707
70708
132316
132317
CSI/0047/03/RF
0289T04 und 0290T04
0291T04
430 114/1
430 114/2
3990/00
3991/00
CCIIb, FR, OII019, B00847
CSTB
CSTB
CSTB
IBMB, Braunschweig
IBMB, Braunschweig
WARRINGTON Fire Research
WARRINGTON Fire Research
WARRINGTON Fire Research
WARRINGTON Fire Research
CSI S.p.A.
AFITI
AFITI
EMPA
EMPA
IBS Brandschutztechnik
IBS Brandschutztechnik
GOST
0
1
0
1
We will gladly provide information about fire certifications for other countries upon request.
Reynobond® PE
Rigidity EJ (kNm2/m)
Thickness
Weight
Rigidity
Alloy
Condition
Rm
Elongation A50
Modulus of elasticity
PE density
Sound insulation
Expansion coefficient
Europe
Europe
France
Germany
Germany
UK
UK
UK
UK
Italy
Spain
Spain
Switzerland
Switzerland
Austria
Austria
Russia
Reynobond®
3
4.5
0.125
25
4
5.5
0.240
3005
H46
≥ 185
≥2
70 000
0.92
26
0.024
6
7.3
0.590
0.125 0.240 0.590
Weight Reynobond® PE (kg/m2)
Material thickness (mm)
4.5
3
5.5
4
7.3
6
Weight Reynobond® FR (kg/m2)
Material thickness (mm)
–
–
7.5
4
–
–
Weight aluminium (kg/m2)
Material thickness (mm)
7.3
2.7
8.9
3.3
12.2
4.5
Weight steel (kg/m2)
Material thickness (mm)
14.6
1.9
18.7
2.4
29.0
3.2
Mechanical Product Certifications Europe
28
Tolerances of Reynobond®
Delivery programme
Standard
France
Germany
Poland
Russia
Reynobond®
Certification Number
Testing Organization
PE
FR
PE & FR
PE & FR
47 – 1083 & 47 – 1081
Z – 3/837/04
ITB – 0839/W/04
50, Oy, 02, 527, II, 000593, 09, 04
CST Bat
IBMB
ITB
GOST
Mechanical System Certifications Europe
On request
Thickness (mm)
± 0.1
Width (mm)
0/+3
Upper side
coating
DURAGLOSS® 5000
PVDF 70/30
Length:
between 2000 and 4050 mm
between 4050 and 6050 mm
> 6050 mm
0/+3
0/+6
please consult us
Lower side
coating
PRIMER
both sides
Primer
Thickness
4 mm
3 to 6 mm
Deviation
from diagonal (mm)
3
Dimensions
Deviation
from superposition (mm)
± 1.5
Width 1000/1250/
1500/1750/2000 mm
Length as per
customer need
Width
800 to 2000 mm
Length
1200 to 8000 mm
Curvature (mm)
< 1 mm
France
France
Germany
Poland
Portugal
Spain
Reynobond® FR (Fire Retardancy) version is also available
for improved fire resistance.
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25
Reynobond®
Certification Number
Testing Organization
Cassettes
Riveted
System
Cassettes
Cassettes
Riveted and cassettes
2/04 – 1083
2/04 – 1081
Z – 33.2 – 640
AT–15–3524/2006
DH 889
DIT n° 485
CSTB
CSTB
DIBT
ITB
LNEC
Instituto EduardoTorroja
Our fixing systems are certified by
recognised international institutions.
Connection
Riveted
Fastening System
Rivetting without expansion
Whether horizontal or vertical, whether with visible or
hidden fasteners, whether riveted or in plate design:
Reynobond® Architecture offers you an extraordinary
breadth of design possibilities.
Rivetting with expansion
min. 15
min. 15
Thickness
0.3
7
Thickness
Reynobond®
Support
Contact with other materials
Only plastics, stainless steel, aluminium, and zinc
can be directly connected to Reynobond® without
special safety requirements (under the condition
that stainless steel or aluminium screws are used).
For all other materials, the contact surface must
be protected through a non-porous coating like
cadmium, zinc, aluminium, chrome, or organic paint.
Plate design
KU50 NVA
Direct contact between the aluminium Reynobond®
sheets and heavy metals (i.e. copper, brass, bronze,
iron) can lead to a large risk of corrosion. Before
such materials can be used together, they must be
coated or separated from the Reynobond® sheets
using electrically insulating pieces (i.e. plastic base
or washers, etc).
Fastening indications riveted system
When used outdoors, there must be at least 2 mm
of working play between the rivet diameter and the
hole diameter in the Reynobond® composite panel,
in order to compensate for the linear coefficient of
thermal expansion.
Plate design
KH35
When fastening, there must be one fixed point – ideally
in the centre of the panel. The other fastening points
are also expansion points with sufficient hole play.
The fixed central point permits free expansion in
both directions.
It is essential that a step drill be used to ensure perfectly
coaxial drilling of the panel and the support, and that
the bore in the Reynobond® panel is larger than the hole
in the support. In all cases we recommend that you
follow the supplier’s instructions, and carry out some
advance testing.
The rivet’s swage head or the screw head must be
large enough to cover the bore hole in the panel.
There must be play between the panel and the screw
head or the rivet’s swage head. Painted rivets are
particularly suited for assemblies with visible rivets.
26
Given in mm
5
5.1
Given in mm
5
5,1
Cassette system assembly advice:
For the working play for cassettes systems, please
refer to the recommendations of certifications.
Our Reynobond® technical department stays at
your disposal for any furhter information.
General recommendations
Storage
Cleaning the panels
We recommend storing Reynobond composite
panels in the workshop (or another dry place at a
temperature of 18 to 20°C) at least 24 hours before
fabrication starts. During storage, and between
fabrication stages, the panels should be separated
by means of polystyrene or foamed plastic wedges.
®
Frequent and regular cleaning is strongly recommended. The frequency of cleaning and selection
of the appropriate cleaning agent, depends on the
sign’s location and on the degree of contamination.
Protective equipment
Washing operations must be carried out progressively
from bottom to top. Hereby, the following rules must
be observed:
Individual personal protection must be provided in
accordance with the safety regulations in force in the
workshop. However, we also recommend wearing
safety gloves, goggles and ear protection.
1.Manual cleaning or using special equipment
(industrial cleaner, foaming machine, etc.).
Make sure to apply moderate pressure.
Handling the panels
Handling of Reynobond® composite panels requires
a certain degree of care. In particular with long panel
lengths, several persons may be needed to support
the sheet at several points.
Protective film
The film protects the panel’s surface during fabrication
and installation. The protective film should only remain
on the panels temporarily and should be removed as
soon as possible after final installation on site. Arrows
are printed on the film to indicate the direction of
coating. With metallic finishes, this must be taken into
account during forming and shaping.
29
2.Use of appropriate cleaning agents: Do not use
high-alkaline and other products that attack the
coating (potash, caustic soda, acid products,
scouring agents with an abrasive effect, solvents).
3.Systematic and thorough rinsing of the surfaces
with clear water to remove the remains of the
cleaning agent. Excess rinsing water is to be
wiped away with a sponge, squeegee or chamois
leather to remove the mineral residues left by the
rinsing water (streaking).
Finishing
Shaping procedures
Reynobond® can be shaped and machined
using extremely simple techniques and
equipment.
Roll bending
Pyramid-type roll bending machines are most suitable
for shaping our products. To avoid all risk of cracking,
the minimum inner bending radius must be taken into
account.
Shearing
Guillotine shears are particularly suitable for sizing
Reynobond® sheets, provided that certain precautions
are observed.
For Reynobond®, the minimum inner radius on a
bending machine is approx. 15 to 20 times the overall
thickness of the composite panel.
Sawing
Circular saws, jig saws, vertical panel saws, and band
saws can all be used for cutting the sheets, provided
the saw blades are suitable for sawing aluminium.
We recommend carrying out tests before production.
General recommendations for bending and
folding
In general, it is essential to fold the entire turnback
in a single movement, and to close the fold 10 to 20°
more than the desired angle (to counteract a slight
spring back effect) before shaping the exact final
angle. Depending on the required fold, the following
techniques may be used:
Milling
Please remember that the upper “looks” side of the
panel must always be kept intact, and there must
be a minimum thickness of polyethylene at the bottom
of the milled groove (the polyethylene thickness
is 0,3 mm with V-shaped grooves, and 1 mm with
concave grooves).
27
Drilling
Twist drill bits designed for drilling aluminium are
the most suitable.
– Cutting angle: between 100° and 140°
– Helix angle: between 30° and 50°
Folding with a sheet former
The former is U or H-shaped, and is fitted with
a handle to facilitate the operation. This device is
particularly suitable for folding small sizes.
Cutting-punching
This technology is most effective since corners can
be taken off and fastening grommets inserted in one
single production step. We have developed a stamp
for use with out KS, KU, and KH systems. This tool
is also appropriate for drilling and for grooving (also
possible with a CNC machine).
Folding on a bending bench
The bench consists of a strip fitted to a base. The
panel is clamped vertically in the strip, and tips over
under its own weight, requiring little effort on the part
of the operator.
This technique is particularly suited for folding turnbacks, especially for long lengths and narrow folds.
28
BARC-RBAR-GB08
All statements here are current and correct at the time of
publication. All rights to modifications and amendments
reserved. This information may be subject to errors that may
occur during reproduction.
Photo credits:
Children’s Museum | Amman | Jordan
Faris & Faris | Annab & Co.
Work with the wold market leader!
Alcoa Architectural Products
1, rue du Ballon
68500 Merxheim, France
Tel. +33 (0) 3 89 74 47 63
[email protected]
Fax +33 (0) 3 89 74 46 90
www.reynobond.co.uk