200 XC-W USA 2013

200 XC-W USA 2013
SPARE PARTS MANUAL: CHASSIS
ENGLISH
ART.NO.: 3CFF7275M3EN
INDEX
200 XC-W USA 2013
FRONT FORK DISASSEMBLED
FRONT FORK, TRIPLE CLAMP
4x
FRAME
6x
SHOCK ABSORBER DISASSEMBLED
9x
EXHAUST SYSTEM
SIDE / CENTER STAND
7x
SWING ARM
11x
AIR FILTER
15x
1
HANDLEBAR, CONTROLS
SHOCK ABSORBER
13x
TANK, SEAT, COVER
16x
8x
14x
MASK, FENDERS
17x
18x
INDEX
200 XC-W USA 2013
DECAL
FRONT WHEEL
19x
BRAKE CALIPER REAR
20x
BRAKE CALIPER FRONT
24x
LIGHTING SYSTEM
WIRING HARNESS
21x
HAND BRAKE CYLINDER
25x
INSTRUMENTS / LOCK SYSTEM
28x
2
REAR WHEEL
23x
REAR BRAKE CONTROL
26x
27x
30x
x
ACCESSORIES KIT
29x
INDEX
200 XC-W USA 2013
x
x
x
x
x
x
x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.
x
3
FRONT FORK DISASSEMBLED
200 XC-W USA 2013
FIG
3
4
5
6
12
13
15
16
17
18
19
22
24
30
31
33
34
35
36
38
38
38
38
38
39
40
42
43
44
45
47
51
52
55
57
PART NUMBER
48600812S
48600481
48600046
46810340
48600736
48600698
48601009
48600013
48600969
48600070
48600968
48601008
48600557S
48600559
48600568
48600277
48600298
48600444
48600113
91410012S
91410013S
91410014S
91410015S
91410016S
48600021
48600525
48600830S
48600299
48600511
48600576
48600382
48600455
48600575
40540486
48600764
105230130 / C127740130
4
DESCRIPTION
ADJUSTING KNOB + SCREW
VENT SCREW M4X8
O-RING NBR 3X1,5
O-RING NBR 45X2
OUTER TUBE L577 D54/60MM 2L
FORK PROTECTION RING
08
GUIDING BUSH 48X52X12 R11
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING D48 SKF
LOCK WASHER SB58
DUST SEAL DL D48 SKF
GUIDING BUSH 47X49X20 R11
HYDR.STOP L=200 D=31,9 CPL. 07
ADJUSTING TUBE L=520
07
PISTON ROD D=12 L=554 ALU
ADJUSTER NEEDLE
07
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
WASHER 32X42X2,5
SPRING 3,8N/MM SET D=4,9MM
SPRING 4,0N/MM SET D=5,0MM
SPRING 4,2N/MM SET D=5,0MM
SPRING 4,4N/MM SET D=5,1MM
SPRING 4,6N/MM SET
INTERM. RING 26,2 X 43 X 3
GUIDING BUSH REBOUND SPRING
SCREW SLEEVE M27X0,8
O-RING 6X1,2 NBR
REBOUND SPRING L=32 C=17
PISTON ROD REBOUND
SHUTTLE VALVE SPRING C=0,4
PISTON RING 5X1X68
PISTON REBOUND SX
2007
NUT M6X0,5 REBOUND
ADAPTER SLEEVE D23/D28
* NEW PART
QTY
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
x
x
2
2
2
2
2
2
2
2
2
2
2
X AS REQUIRED
FRONT FORK DISASSEMBLED
200 XC-W USA 2013
FIG
58
59
60
61
62
63
64
69
71
72
73
81
82
83
85
86
86
86
86
98
99
PART NUMBER
48600763
48600048
48600860SA
48600861S1
0025080256
48600163
48600202
48600586S
48600047
46811499
35480320
48600004
48600141
48600765S1
48600431S2
48600036
48600037
48600038
48600053
T511
R14020
105230130 / C127740130
5
DESCRIPTION
PIPE D23/L350
09
O-RING NBR 46 X 2
AXLE CLAMP L/S + TUBE CPL.
AXLE CLAMP R/S + TUBE CPL. 09
HH COLLAR SCREW M8X25 TX40
CHECK VALVE NUT M6X0,5 D=2
SPRING CHECK VALVE D=0,7
TAP COMPRESSION CPL.
07
PISTON COMPRESSION D=27,9
O-RING NBR 21X2
O-RING NBR 24X2
COPPER WASHER 29,5X33,5X1
RUBBER CAP D=35MM
FORK OIL SAE5 5L
2008
PRE-LOAD ADJ. M51X1,5
09
SPACER 42X26,5X2,5
SPACER 42X26,5X5
SPACER 42X26,5X10
SPACER 42X26,5X1,5
SILICONE GREASE F. DUST STRI
SXS SERVICE KIT
* NEW PART
QTY
2
2
1
1
4
2
2
2
2
2
2
2
2
1
2
x
x
x
x
1
1
X AS REQUIRED
FRONT FORK, TRIPLE CLAMP
200 XC-W USA 2013
FIG
1
3
4
5
6
8
9
32
34
36
38
39
39
39
81
82
84
85
86
91
92
98
99
PART NUMBER
14187L6101
0025080256
0025080306
0025080356
0032100356S
0770025035
0017060204
78101032022
78101034022
54801036000
77201038000
59401039032
59401039037
59401039042
54201081100
54601084100
54601184000
7800108500028
78101086000
59001092050
7800109410028
00050000921
00050000930
125030111 / C135030110
6
DESCRIPTION
GABEL WP 125/200 EXC 2012
HH COLLAR SCREW M8X25 TX40
HH COLLAR SCREW M8X30 TX40
HH COLLAR SCREW M8X35 TX40
AH-COLLAR SCREW M10X35 ISA45
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
BOTT.TRIPLE CLAMP CPL. X=22MM
TOP TRIPLE CLAMP X=22MM
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
HANDLEB.SUPP. D=28MM H=32MM 05
HANDLEB.SUPP. D=28MM H=37MM 05
HANDLEB.SUPP. D=28MM H=42MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP F. SPEED. CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECT. L/S+R/S WHITE 09
HANDLEBAR SUPPORT KIT D28/H37
STEARING HEAD REP. KIT
* NEW PART
QTY
1
8
8
1
2
1
2
1
1
1
2
x
2
x
2
1
1
1
1
6
1
x
x
X AS REQUIRED
HANDLEBAR, CONTROLS
200 XC-W USA 2013
FIG
1
2
3
4*
8
10*
12
13*
14*
15
17*
18
30
31
32
33
34
36
37
38
39
40
41
63
PART NUMBER
7800200100017
77202002144
7810297900004
78111074000
60111094000
51502010100
50302020000
0770021300
51502091100
50311089200
78102021000
44011076200
50302030300
50302031300
50302032100
50302033200
50302034100
50302036200
50302037100
50302038200
83013005000
50302046000
0025060166
50332063200
135230211 / C135230211
7
DESCRIPTION
HANDLEBAR D=28MM
BAR PAD CPL.
HANDGUARDS CPL.LE+RI ORANGE 12
STARTER BUTTON GREY
13
CLAMP 5/7 MM
06
THROTTLE GRIP CPL.
13
PROTECTION COVER '97
O-RING 40,94X2,62 NBR70
THROTTLE CABLE 2T.DOM/KEIH. 13
SHORT CIRCUIT BUTTON
02
GRIP SET
CABLE TIE 200/3,6MM BLACK
MASTER CYLINDER CPL. 9,5MM 09
CLUTCH LEVER CPL.
2009
REP.KIT PISTON 9,5MM
09
COVER HYDR. CLUTCH CPL. 09
RUBBER FOR RESERVOIR
09
OIL FOR HYD. CLUTCH 75ML
MUD CAP
09
LEVER SCREW SHORT CPL. 09
CLAMP, CYL. PIN, O-RING
PUSH ROD CPL.
09
HH COLLAR SCREW M6X16 TX30
CLUTCH PIPE L=970MM
04
* NEW PART
QTY
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
SIDE / CENTER STAND
200 XC-W USA 2013
FIG
1
2
3
4
5
6
7
PART NUMBER
78003023044
58605083014
78003023090
78003023080
0770180020
78003023070
81203024000
8
9
9
78003023182
0019080206S
0019080266S
10
11
12
13
14
0770120020
78003023083
0770125015
78003023081
78003024100
15
29
78003023055
50303018000
125030360 / C125030360
8
DESCRIPTION
SIDE STAND CPL.
08
SCREW M5X14 TORX 25
07
SPRING BRACKET F. SIDE ST. 08
SIDE STAND BUSHING EXC USA 08
O-RING 18,00X2,00 NBR 70
SPACER BUSH. SPRING BRACKET
SIDE STAND SPRING EYE MOVEABLE
ONLY FOR EXC
SIDE STAND STOP SCREW M10X12
FLAT HEAD SCREW M. ISA45 M8X20
COUNTER-SUNK SCREW ISA45 M8X26
ONLY FOR 78003023081
O-RING 12,00X2,00 NBR 70
WASHER F. SIDE STAND 12,2X29,5
O-RING 12,5X1,5 NBR
SIDE STAND BUSHING EXC-EU 08
SIDE STAND SPRING
08
ONLY FOR XC
STAND BASE
RUBBER L=145MM
* NEW PART
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
X AS REQUIRED
FRAME
200 XC-W USA 2013
FIG
1
2
3
4
5
7
8
9
12
14
15
16
17
18
19
20
21
25
26
27
28
29
36
40
41
42
43
44
45
46
47
50
59
62
63
PART NUMBER
5150300110033
77203002000
78003002010
78003002020
52303513000
77207012000
59001037000
0934080003
54603013000
0019080206S
56530079000
54803092050
44011076305
0738050250
54803092060
54403135000
44011076140
54310086200
54310086100
0025080306
0025060406
0125060003
78003040050
78003041050
54803044000
54603041000
0125100003
0094032253
78003040033
50303089000
55007016001
54803096000
77203053000
77303139000
77203094000
125230310 / C135230311
9
DESCRIPTION
FRAME BLACK M. "BB11"
SUB FRAME SX
SUB FRAME APPLICATION LEFT 08
SUB FRAME APPLICATION RIGHT 08
REINFORCING B. 200 EXC 12
TANK REST RUBBER
SPECIAL SCREW M8X26 WS=10
HEXAGON NUT DIN0934-M 8
ENGINE BRAC.SCR. M10X105 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
HH COLLAR SCREW M 8X44 WS13
BLIND PLUG-IN NUT M5 WN 22A 03
CABLE TIE 300/4,8MM BLACK
COU.SUNK SCR. AH ISO7380 M5X25
BUSH F. FRAME PROTECTION 03
PLASTIC CAP SFL10
CABLE TIE 140/2,5MM BLACK
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
HH COLLAR SCREW M8X30 TX40
HH COLLAR SCREW M6X40 TX30
WASHER DIN0125-A 6,4
FOOTREST L/S
08
FOOTREST R/S
08
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTREST L/S + R/S CPL. 09
ANGLE PIECE
'97
PVC-HOSE 7X10 PER METER
SPROCKET COVER 250 SX
07
CHAIN SLIDING PIECE BELOW
BLIND RIVET NUT EM6-60LF/HX
PLASTIC FRAME PROTECTION SET
* NEW PART
QTY
1
1
1
1
2
1
2
2
2
4
2
2
3
2
2
2
x
2
2
2
1
1
1
1
2
2
2
2
1
1
x
1
1
4
1
X AS REQUIRED
FRAME
200 XC-W USA 2013
FIG
64
99
PART NUMBER
77203053010
54803096010
125230310 / C135230311
10
DESCRIPTION
CHAIN SLIDING KIT BELOW CPL.11
SPROCKET COVER KIT
* NEW PART
QTY
1
1
X AS REQUIRED
SHOCK ABSORBER DISASSEMBLED
FIG
1
2
3
4
5
8
12
19
20
21
34
35
36
37
38
40
40
40
40
40
42
43
44
45
46
47
49
51
57
58
72
73
74
75
76
200 XC-W USA 2013
PART NUMBER
50180833SA2
50180213S10
46180007
R12012
50180217
50180095
52000085
46810893
36120151
46811208
50180938
50180937
14460042
50180965
50180114
91210053S
91210054S
91210068S
91210069S
91210070S
50180273
50180463S
50180352
50180627
50180099
50180135
50180675
50180973
50180970
50180197
50180603S
50180113
50180107
50180604
50180605S
125480430 / C127740430
11
DESCRIPTION
MONOSHOCK UPPER PART CPL.
DCC-COMPR.DAMP.CONTROL CPL. 07
ADAPTOR BUSH KGW 12X24
REP. KIT BEAR./SEAL UP. 07
O-RING 27X1,5 VITON
BLEED PLUG R 1/8
WP CAUTION (PDS KTM)
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
ADJUSTING NUT PLASTIC
TENSIONING RING D64 H10
ALLENHEAD SCREW M5 L=20 STAINL
SPACER RING SPRING 61,3X78X3
SPACER RING FOR SPRING
SPRING 250 63N/MM ORANGE
SPRING 250 66N/MM ORANGE
SPRING 250 69N/MM ORANGE
SPRING 250 72N/MM ORANGE
SPRING 250 76N/MM
CIRCLIP 58,2X2
SPRING RET. D=80 W. O-RING 05
O-RING VITON 66,27X3,53
PISTON ROD NUT M20X1
O-RING VITON 44,17X1,78
PISTON RING 50-8
PISTON D=20
SUPPORT D20 M20X1 L51,3 PDS
REBOUND DISC D43
PISTON 6+6X7/4,5
ADAPTOR CPL. D=50 H=28 08
STEEL DISC 18X,5X43,7X6
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
* NEW PART
QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
X AS REQUIRED
SHOCK ABSORBER DISASSEMBLED
FIG
79
80
81
85
86
87
90
91
93
94
96
97
98
99
200 XC-W USA 2013
PART NUMBER
50180103
46180119
50180606
50180126
50180626
50180600
50180512SA4
50180105
40540603
48600028
50180222
50180434S
50180751S1
R12015
125480430 / C127740430
12
DESCRIPTION
O-RING 41X5
DU-BUSH 18X20X12
DUST SEAL 1828
08
CIRCLIP 53X1,75
RESERVOIR CAP D=50 H=10 09
BUMP RUBBER D58 D17 H59 2008
SHOCK ABS. LOWER PART CPL. 12
THREADED BUSH M12 PDS
STEEL BALL D=3MM
SPRING D=2,9 L=7,9
O-RING NBR 4X1,5
ADJUSTING SCREW REBOUND TRAVEL
SHOCK ABSORBER FLUID 5 LT
REPAIR KIT 5018 PDS
08
* NEW PART
QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
X AS REQUIRED
SWING ARM
200 XC-W USA 2013
FIG
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
25
26
27
28
29
98
99
PART NUMBER
51504030044
51504066000
77304066050
0009050106
77313047000
59009062013
54804034000
0760253270
54804032000
58033097000
54603036000
78004070100
59009062019
0025060456
77304070030
50304090144
77304037000
54804038000
77204041000
51504066044
54603055051
77304070310
54804230210
125480490 / C127740490
13
DESCRIPTION
SWING ARM CPL. PDS
2011
CHAIN SLID.GUARD PDS
BUSHING F. CHAIN SLIDING PR.07
EJOT SPIRAL SCREW SF M5X10-K
BRAKE HOSE GUIDE LOWER 07
SPECIAL SCREW M6X13 WS=8 10.9
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE CPL.
SPECIAL SCREW M6X19 WS=8 10.9
HH COLLAR SCREW M6X45 TX30
INSERTION NUT F. CHAIN GUIDE
PIVOT BEARING+BUSH. PDS '11
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER
CHAIN SLIDING GUARD KIT 11-12
PRESS IN NUT M6 STEEL ZINC
CHAIN GUIDE KIT REAR 08-12
SWINGARM REPAIR KIT 05-12
* NEW PART
QTY
1
1
2
2
1
2
4
6
2
4
2
1
1
1
1
1
1
1
4
x
1
x
x
X AS REQUIRED
SHOCK ABSORBER
200 XC-W USA 2013
FIG
8
10
PART NUMBER
0025120506S
12187L6101
085030410 / C135030410
14
DESCRIPTION
HH COLLAR SCREW M12X50 TX45
MONOSHOCK 5018 PDS 125/200 EXC
* NEW PART
QTY
2
1
X AS REQUIRED
EXHAUST SYSTEM
200 XC-W USA 2013
FIG
1
10
14
15
16
17
18
21
25
26
27
28
29
30
31
32
38
99
PART NUMBER
54805083200
0025060306
0137060003
54805083260
58605083010
54805183085
0011480800
0770740015
0024060106
0024060156
50305012000
54603048100
50205057000
52305008600
50305016000
0770440030
54805078315
00050000811
125230510 / C125230512
15
DESCRIPTION
MAIN SILENCER 250-300 EXC
HH COLLAR SCREW M6X30 TX30
SPRING WASHER DIN0137-B 6
ENDCAP CPL.
SCREW TORX M5X10
05
SILENCER HOUS. CPL. W. HANGING
DUMMY RIVET 4,8X 8 NIRO
O-RING 74,00X1,50 FKM 75SH
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M6X15 TX30
SWINGELEMENT FOR EXHAUST PIPE
RANGE CHANGE METAL NUT M6
SILICON SLEEVE D=29/31MM
EXHAUST MANIFOLD
TEN.SPRING L=62MM EY.MOVEABLE
O-RING 44,00X3,00 VITON
ROCKWOOL 315G
EXHAUST HARDWARE KIT 11-12
* NEW PART
QTY
1
2
2
1
4
1
4
1
2
2
2
2
1
1
2
2
1
x
X AS REQUIRED
AIR FILTER
200 XC-W USA 2013
FIG
1*
2
3*
4*
5
7
8
9
10
12
15
16
17
18
19
26
27
51
79
99
PART NUMBER
7720600410004C
77308013010
7720600300004G
7770600104428
0025060206
54806008051
54806108052
54806008050
77306010000
78106012000
77206015000
54806516000
77206017000
77306018000
77206019000
51506026000
51006027000
0017060204
77304066050
77306010010
135030610 / C135030610
16
DESCRIPTION
AIRFIL.BOX COV. R/S PDS EXC 13
COLLAR BUSH. F.REAR FENDER 07
AIRFILTERBOX COVER L/S EXC 13
FILTER BOX CPL. WHITE 13
HH COLLAR SCREW M6X20 TX30
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
TROTTLE VALVE
AIR FILTER
FILTER CARRIER
FILTER SUPPORT CPL.
11
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 11
CABURETOR CONNECTING
HOSE CLAMP 50-70MM
EJOT PT SCREW K60X20 ALU WS=6
BUSHING F. CHAIN SLIDING PR.07
SPLASH PROTECTOR KIT SX/EXC
* NEW PART
QTY
1
2
1
1
2
2
4
2
1
1
1
1
1
1
1
1
1
4
2
x
X AS REQUIRED
TANK, SEAT, COVER
200 XC-W USA 2013
FIG
1
5
6
7
8
9
14
15
17
18
19
22
35
38
50*
PART NUMBER
5480751303399
54807004000
0770110021
78007000270
78007008044X4
50307011000
50307014000
50307016000
58031005000
0017060203
0017060204
51030022000
77207040000
77207040050
7720805400004G
52
61
62*
50308052000
0025060206
0026060136
135150711 / C135230710
17
DESCRIPTION
FUEL TANK CPL. TRANSP. 10L 11
GAS COCK ON/OFF/RES
03
O-RING 11X2 VITON
PVC-HOSE 5,6X10X270MM
TANK PLUG ORANGE/BLACK
SCREW SEAT FASTENING D=6X23/18
TANK ROLLER 12X26X12
'98
FUEL PREFORMED HOSE SX 2001
CLAMP YDNAC 10128 12MM
EJOT PT SCREW K60X20 WS=6
EJOT PT SCREW K60X20 ALU WS=6
ANGLE PIECE 90 DEGREE M10X1
SEAT CPL.
SEAT COVER
SPOILER KIT EXC/XC-W 2013
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X20 TX30
COLLAR SCREW M6X13 ISA30
* NEW PART
QTY
1
1
1
1
1
1
3
1
2
2
8
1
1
1
1
2
2
3
X AS REQUIRED
MASK, FENDERS
200 XC-W USA 2013
FIG
2*
4
6
7*
8*
9
10
11
12*
13*
14
20
22
23
24
30*
33*
PART NUMBER
7800800100028
0017060204
0025050206
7800802200028
0081050181
54808020000
7730801000004
0024060206
0125060003
50211086000
77308013010
7810801300004
50314057050
54807048000
0025060256
78108016000
0017060203
127810810 / C135230810
18
DESCRIPTION
HEAD LIGHT MASK WHITE 2011
EJOT PT SCREW K60X20 ALU WS=6
HH COLLAR SCREW M5X20 TX30
BRAKE HOSE GUIDE WHITE
SCREW FOR PLASTIC K50X18 T20
SPACER BUSHING
03
FRONT FENDER
07
HH COLLAR SCREW M6X20 TX30
WASHER DIN0125-A 6,4
MASK RUBBER UFO WP '95
COLLAR BUSH. F.REAR FENDER 07
REAR PART ORANGE
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
HH COLLAR SCREW M6X25 TX30
NUMBER PLATE CARRIER TOP
EJOT PT SCREW K60X20 WS=6
* NEW PART
QTY
1
2
2
1
3
4
1
4
1
2
2
1
1
1
1
1
3
X AS REQUIRED
DECAL
200 XC-W USA 2013
FIG
1
2*
PART NUMBER
77308198100
52308098300
135230831 / C135230831
19
DESCRIPTION
DECAL HEADLIGHT MASK EXC 12
DECAL REAR PART 200 XC-W 2013
* NEW PART
QTY
1
1
X AS REQUIRED
FRONT WHEEL
200 XC-W USA 2013
FIG
1*
2
3
4
6
8
10*
11
12*
13
14*
15
16*
17
20
21
30
32
33
38
40
PART NUMBER
78109001044
78009010144
54809011000
0625069068
0760354771
78009012000
7710907122630
77109072000
78109070000
50309073000
00050000954
78009015000
78109090000
77110090050
77309060000
59009062013
77309081000
54809082000
54809081050
55003135000
54809081070
125150910 / C135150910
20
DESCRIPTION
FRONT WHEEL CPL. 1,6X21" XC
FRONT WHEEL HUB CPL.
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 08
SPOKE M4,5X226- 21" BLACK 12
SPOKE NIPPLE M4,5 AL 11
RIM FRONT 1,6X21" EXCEL AL7
RIM BAND 21"
SPOKE KIT FRONT "21" BLACK
FRONT WHEEL REP. KIT
RIM LOCK 1,60"
NUT FOR WHEEL HOLDER
BRAKE DISC FRONT 260
SPECIAL SCREW M6X13 WS=8 10.9
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06
* NEW PART
QTY
1
1
1
2
2
2
36
36
1
1
x
x
1
1
1
6
1
1
1
x
1
X AS REQUIRED
REAR WHEEL
200 XC-W USA 2013
FIG
1*
2
3
4
5
6
7
8
9
10*
11
12
13
15
19
19
19
19
19
19
19
19
19
21
22
23
24
33*
34
38
39
40
41
42
43
PART NUMBER
78110001144
78010010144
59010011000
0625060058
0472047175
0760324771
78010016000
7711007119330
77109072000
78110070000
77310060000
59009062013
50310073200
78010015000
58310051038
58310051042
58310151040
58310151045
58310151048
58310151049
58310151050
58310151051
58310151052
0019080266S
06923080003
78010167118
78010166000
78110090000
77110090050
55003135000
50210086000
77310085044
50310084000
50304040100
58414030000
127871010 / C135231011
21
DESCRIPTION
REAR WHEEL CPL.2,15X18" XC-W13
REAR WHEEL HUB CPL.
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
BUSHING FOR HUB
08
SPOKE M4,5X193- 18" BLACK 12
SPOKE NIPPLE M4,5 AL 11
RIM REAR 2,15X18"
BRAKE DISC REAR 220
SPECIAL SCREW M6X13 WS=8 10.9
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
REAR SPROCKET 38-T
REAR SPROCKET 42-T
REAR SPROCKET 40-T
REAR SPROCKET 45-T
REAR SPROCKET 48-T
REAR SPROCKET 49-T
REAR SPROCKET 50-T
REAR SPROCKET 51-T
REAR SPROCKET 52-T
COUNTER-SUNK SCREW ISA45 M8X26
HEXAGON NUT DIN EN1661 M8 SW13
CHAIN DID 118 ROLLS
CONNECTING LINK F. 78010167118
RIM LOCK 2,15"
NUT FOR WHEEL HOLDER
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
* NEW PART
QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
x
x
x
x
x
1
x
x
x
x
6
6
1
1
1
1
x
x
1
1
2
2
X AS REQUIRED
REAR WHEEL
200 XC-W USA 2013
FIG
44
PART NUMBER
50310099000
127871010 / C135231011
22
DESCRIPTION
HEXAGON NUT M20X1,5
QTY
1
'98
* NEW PART
X AS REQUIRED
WIRING HARNESS
200 XC-W USA 2013
FIG
2*
5
5
5
13
14*
15
16
17
23
26*
27*
28*
29*
30*
31*
32*
33*
36*
37*
38*
39*
40*
56*
58*
59*
69*
73*
88*
PART NUMBER
54811075600
44011076140
44011076200
44011076305
80011034000
51511094100
55011599000
54814060050
54814060100
57013072100
77311053000
58411097100
58411098100
0009050106
0025050126
77211055000
54839032200
50303018000
0025060126
0026060136
0081645121
58214069051
58011109110
58711086000
58211058000
55111059000
58440099000
0985060003
0902060083
135231111 / C135231111
23
DESCRIPTION
WIRING HARNESS 250/300 XC-W
CABLE TIE 140/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
CABLE TIE 300/4,8MM BLACK
VOLTAGE REGULATOR
04
ELECTRIC CASE
PULL SWITCH LOOSE
SPEC. NUT F. PULL SWITCH WS=17
SPEEDOMETER BRACKET XC-W 08
WIRING HOLDER 16MM
BATTERY 12V 3AH YTX4L-BS
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
EJOT SPIRAL SCREW SF M5X10-K
HH COLLAR SCREW M5X12 TX30
BATTERY BOX
WIRING HARNESS FOR CDI 2-ST.07
RUBBER L=145MM
HH COLLAR SCREW M6X12 TX30
COLLAR SCREW M6X13 ISA30
EJOT DELTA PT SCREW 45X12-Z
RUBBER GROMMET 16X10,8X3 02
FUSE 10 A
2000
WIRING HARNESS BATTERY DUKE'99
STARTER RELAY 12V
'99
STARTERCABLE 1100MM
07
PROTECTION CAP F. STARTER ENG.
SELF LOCK. NUT DIN0985-M 6
AH OVAL SCREW ISO 7380 M 6X8
* NEW PART
QTY
1
x
x
1
1
1
1
1
1
x
1
1
3
1
2
1
1
1
3
1
2
1
2
1
1
1
1
1
2
X AS REQUIRED
BRAKE CALIPER REAR
200 XC-W USA 2013
FIG
1
2
3
4
5
6
7
8
10
11
12
PART NUMBER
54813080101
50313081200
54813082000
54813090300
54813083000
54813018000
54813075000
54613218000
54813070000
62513020000
0603100141
095031390 / C105031390
24
DESCRIPTION
BRAKE CAL. RE. - WITHOUT PADS
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
BRAKE CALIPER SUPPORT REAR
CUP SET SHORT
BRAKE HOSE REAR 655MM
03
BLEEDER SCREW CPL.
05
COPPER GASKET DIN7603-10X14X1
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
2
X AS REQUIRED
BRAKE CALIPER FRONT
200 XC-W USA 2013
FIG
1
2
5
6
7
8
9
10
12
15
21
30
35
PART NUMBER
7701301500101
77013014000
77013021000
77013019000
77013017000
77013018000
77013020000
61013020100
54613218000
0025080356S
59013011000
0603100141
50213025000
097701361 / C105151360
25
DESCRIPTION
CALIPER NAT. WITHOUT PADS
BRAKE CALIPER SUPPORT FRONT 09
REP. KIT SEALS 24MM
REP. KIT PISTON 24MM
BOLT CPL.
09
RETAINING PLATE SET BREMBO
BRAKE PADS TOYO B153
BLEEDER SCREW WITH CAP
CUP SET SHORT
HH COLLAR SCREW M8X35 TX40
BRAKEHO. FRONT 1300MM 2000
COPPER GASKET DIN7603-10X14X1
HOLLOW SCREW M10X1X19
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
2
1
2
1
X AS REQUIRED
HAND BRAKE CYLINDER
200 XC-W USA 2013
FIG
1
9
10
11
12
15
20
21
23
30
31
32
34
80
PART NUMBER
77013001044
50313003000
54813008300
50313005000
0025060256
50313006100
54813002200
54813007300
50313004000
59013011000
54813020100
0603100141
54802051000
00062030000
127811310 / C127811310
26
DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 09
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=9MM 2009
CLAMP CPL. NATURE
HH COLLAR SCREW M6X25 TX30
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2009
ADJUSTING SCREW CPL. SX 2009
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1300MM 2000
HOLLOW SCREW BLACK M10X1X19
COPPER GASKET DIN7603-10X14X1
VALVE
BRAKE FLUID DOT5.1 0,25L
* NEW PART
QTY
1
1
1
1
2
1
1
1
1
1
1
2
1
1
X AS REQUIRED
REAR BRAKE CONTROL
200 XC-W USA 2013
FIG
1*
3
4
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
80
PART NUMBER
77013060044
54813062100
54813063000
54813020100
54813070000
0603100141
77213050044
54813051000
0025050126
54603062000
0025060206
54813056000
0985060003
54813055000
0032100406S
59001037000
46030045000
0625060002
54630044000
0025060126
00062030000
125031330 / C135231330
27
DESCRIPTION
REAR BRAKE CYLINDER CPL.SX 09
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
HOLLOW SCREW BLACK M10X1X19
BRAKE HOSE REAR 655MM
03
COPPER GASKET DIN7603-10X14X1
FOOT BRAKE LEVER CPL.
STEP PLATE FOR BRAKE LEVER
HH COLLAR SCREW M5X12 TX30
RETURN SPRING FOR BRAKE LEVER
HH COLLAR SCREW M6X20 TX30
PUSH ROD L=28MM
03
SELF LOCK. NUT DIN0985-M 6
SWIVEL HEAD KA6
03
AH-COLLAR SCREW M10X40 ISA45
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
HH COLLAR SCREW M6X12 TX30
BRAKE FLUID DOT5.1 0,25L
* NEW PART
QTY
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
X AS REQUIRED
LIGHTING SYSTEM
200 XC-W USA 2013
FIG
1*
2*
3*
4*
5*
7*
8*
9*
20*
29*
PART NUMBER
78014001000
54814001050
44111038000
0081050181
78014009000
49011435100
54811001050
0770350032
76514040000
0017060253
127811410 / C135231410
28
DESCRIPTION
HEAD LIGHT CPL. EXC-EU 08
RUBBER CAP FOR HEAD LIGHT 05
BILUX-BULB 12V 35/35W BA20D
SCREW FOR PLASTIC K50X18 T20
DRAIN HOLE COVER
BULB 12V 5W (W2,1X9,5D) PHIL.
CABLE FOR HEAD LIGHT 2005
O-RING 35,00X32,00 NBR
REAR LIGHT
EJOT PT SCREW K60X25-Z SW=6
* NEW PART
QTY
1
1
1
3
1
1
1
1
1
2
X AS REQUIRED
INSTRUMENTS / LOCK SYSTEM
200 XC-W USA 2013
FIG
1
PART NUMBER
54814069100
2
3
4
10
11
12
13
21*
22
24
25
26
27
42
54814069010
58314068000
54814069020
54814068100
55011022100
54814069050
0471009104
0081645121
58214069051
0024060206
59030060050
54814060100
54814060051
54813026000
135231430 / C135231430
29
DESCRIPTION
SPEEDOMETER MPH F. 21" 2005
REPROGRAMMABLE: MPH - KM/H
BATTERY COVER F. SPEEDOM. 2005
BATTERY F. SPEEDOM. M.A.E. 02
SPEEDOMETER TOP PART
05
CABLE FOR DIGITAL SPEEDOM. 06
CLAMP D=6/8MM, BLACK
MAGNET FOR DIGITAL SPEEDOM. 03
CIRCLIP DIN0471- 9X1 INOX
EJOT DELTA PT SCREW 45X12-Z
RUBBER GROMMET 16X10,8X3 02
HH COLLAR SCREW M6X20 TX30
BUSHING F. SPROCKET COVER RAC.
SPEEDOMETER BRACKET XC-W 08
SPACER TUBE SPEEDOM. XC-W 08
CABLE SUPPORT 10/6MM
06
* NEW PART
QTY
1
1
1
1
1
3
1
1
2
2
2
2
1
1
2
X AS REQUIRED
ACCESSORIES KIT
200 XC-W USA 2013
FIG
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PART NUMBER
00062030019
00063004202
0017060303
0019080206S
0024060106
0024060156
0025050126
0081250181
0084040223
0125100003
0797100003
0934040003
13011070060
312305
312313
3210039
3212361DE/GB
3212365GB
49011435100
50302044000
50305012000
50311029000
52305008600
54603048100
54814025200
54814026200
58012040000
58012040150
58012140000
58411098100
58412080000
78003040033
78014033000
7810297900004
78108016050
125482000 / C135232000
30
DESCRIPTION
AIR FILTER OIL 100ML
PRINT LABEL 60X51 MM
SPECIAL SCREW T60 6X30 WS=6
FLAT HEAD SCREW M. ISA45 M8X20
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M6X15 TX30
HH COLLAR SCREW M5X12 TX30
SCREW FOR PLASTIC 50X18 T20
CYL.HEAD SCREW DIN0084-M 4X22A
WASHER DIN0125-A10,5
LOCK WASHER DIN6797-J10,5 ZI
HEXAGON NUT DIN0934-M 4
ADAPTER FOR FLASHER SWITCH '98
DOCUMENTS BAG
2006
KTM BALLPOINT PEN ORANGE
* CUSTOMER WELCOME LETTER
PP OFFROAD FOLDER 2012
POWER WEAR TEASER 2012
BULB 12V 5W (W2,1X9,5D) PHIL.
CLAMP FOR MIRROR CPL.
09
SWINGELEMENT FOR EXHAUST PIPE
FLASHER SWITCH CEV
'98
EXHAUST MANIFOLD
RANGE CHANGE METAL NUT M6
FLASHER CPL. FR.L/S RE.R/S 09
FLASHER CPL. FR.R/S RE.L/S 09
REAR MIRROR L/S
CLAMP FOR MIRROR
'94
REAR MIRROR R/S
CONTACT WASHER M6 VSV-K6
REFLECTOR RED LC4 '98
FOOTREST L/S + R/S CPL. 09
FLASHER BRACKET EXC
08
HANDGUARDS CPL.LE+RI ORANGE 12
NUMB.PLATE CARRIER BOTTOM
* NEW PART
QTY
1
2
2
1
1
1
2
1
2
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
X AS REQUIRED
ACCESSORIES KIT
200 XC-W USA 2013
FIG
0
0
0
0
0
0
0
1
29
30
31
33
34
PART NUMBER
58414030000
75014047000
76511078000
77202002144
77203094000
77311053000
77411081000
3211861EN
54829099100
53012028200
50329080100
60029070300
50329072000
125482000 / C135232000
31
DESCRIPTION
HH COLLAR NUT M10X1,25 WS=13
LICENSE PLATE ILLUMINATION 07
WIRING HARN. LIC. PLATE ILLUM.
BAR PAD CPL.
PLASTIC FRAME PROTECTION SET
BATTERY 12V 3AH YTX4L-BS
REAR FLASHER WIR. HARNESS 12
OWNERS MAN.125-300 EXC/XC-W 13
TOOL KIT
2012
GRIP ORANGE B&F
WRENCH SW=17/21/27/32 B&F
T-WRENCH WS=6/8/10/TX45/SK4X1
SPOKE-SPANNER WS 7/10
* NEW PART
QTY
4
1
1
1
1
x
1
1
1
1
1
1
1
X AS REQUIRED
NOTICE
200 XC-W USA 2013
*3CFF7275M3EN*
3CFF7275M3EN
5/2012
Art.Nr.: 3CFF7275M3EN
KTM Group Partner
KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at
200 EXC /200 XC-W 2013
SPARE PARTS MANUAL: ENGINE
ENGLISH
ART.NO.: 3CM082035MEN
INDEX
200 EXC /200 XC-W 2013
REED VALVE CASE
CLUTCH COVER
3x
CYLINDER, CYLINDER HEAD
4x
CARBURETOR
7x
KICK STARTER
ENGINE CASE
5x
CLUTCH
8x
TRANSMISSION II - COUNTERSHAFT
12x
1
CRANKSHAFT, PISTON
TRANSMISSION I - MAIN SHAFT
10x
SHIFTING MECHANISM
13x
6x
11x
COOLING SYSTEM
14x
16x
INDEX
200 EXC /200 XC-W 2013
EXHAUST CONTROL
IGNITION SYSTEM
ELECTRIC STARTER
17x
19x
20x
x
x
x
x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.
x
2
REED VALVE CASE
200 EXC /200 XC-W 2013
FIG
21
22
23
26
28
48
69
70
PART NUMBER
54736044000
54730052000
54830061000
0025060256
0137060003
54730051044
54630098000
50330098050
085233070 / C095233070
3
DESCRIPTION
RUBBER BOOT CPL. BOYESEN 2002
REED VALVE CPL. BOYESEN 02
CLAMP 54/09 MIXED
HH COLLAR SCREW M6X25 TX30
SPRING WASHER DIN0137-B 6
REED VALVE ASSY CPL. 2000
REED VALVE PLATE 6MM
GASKET REED V.PLATE V-FORCE 04
* NEW PART
QTY
1
1
2
5
5
1
1
2
X AS REQUIRED
CLUTCH COVER
200 EXC /200 XC-W 2013
FIG
1
5
6
9
12
13
19
20
21
25
26
27
30
31
33
52
90
PART NUMBER
5033000114415
0910100003
0603100141
0025060506
0025060126
0603061001
0770191015
58030120000
0770160030
50330025000
5033002610015
50330027000
0025060406
0025060356
0025060306
50335052000
49030090000
095033020 / C105033020
4
DESCRIPTION
CLUTCH COVER CPL. 125/200 09
PLUG DIN0910-M 10X1
COPPER GASKET DIN7603-10X14X1
HH COLLAR SCREW M6X50 TX30
HH COLLAR SCREW M6X12 TX30
CU-SEAL RING DIN7603-6X10X1
O-RING 19,00X3,00 NBR
OIL FILLER CAP M24x3 WITH O-R
O-RING 16,00X3,00 NBR 70
CLUTCH COVER GASKET 0,5MM
CLUTCH OUTSIDE COVER
CLUTCH OUTS.COVER GASKET 1MM
HH COLLAR SCREW M6X40 TX30
HH COLLAR SCREW M6X35 TX30
HH COLLAR SCREW M6X30 TX30
WATER PUMP COVER 125/200 '98
DOWEL 9,8 X 7 X 10
* NEW PART
QTY
1
2
2
2
1
1
1
1
1
1
1
1
2
9
4
1
4
X AS REQUIRED
CRANKSHAFT, PISTON
200 EXC /200 XC-W 2013
FIG
8
8
14
15
18
20
21
22
23
25
28
29
32
33
34
70
71
74
80
81
82
99
PART NUMBER
52330007300 I
52330007300 II
54633014100
52330015100
52330018200
50230029012
49030021000
0888030050
6946005
50332023123
50230029016
50330029000
52330032100
52330033100
52330034000
0760253570
0760324564
52330074100
0770250020
0625063055
50330082000
00050002300
115033060 / C115233060
5
DESCRIPTION
PISTON I CPL. 64MM 200 2004
PISTON II CPL. 64MM 200 2004
SPACER BUSHING 12MM
CON.ROD REPAIR KIT 200'07
CRANKSHAFT CPL. 200 EXC 2007
LOCKING RING VSK 12
COLLAR NUT M12X1 R/S
WOODRUFF KEY DIN6888-3X5X13
WOODRUFF KEY 5X6,5 HARDED
PRIMARY PINION 23-T 125/200 06
LOCKING RING VSK 16
HEXAGON NUT M 16 X 1,5 - L/S
SQUARE RING 64X1 200 2002
PISTON PIN 11X16X46 200 02
NEEDLE BEARING KV16X20X20 FN
SHAFT SEAL RING 25X35X7 BTSL
SHAFT SEAL RING 32X45X6,5 BT
WIRE LOCK RING 16X1,2
O-RING 25,00X2,00 NBR 70
BALL BEARING 6305 JR2 CS36
CYL.ROLLER BEAR.NJ206 ET2XCS46
CRANKSHAFT REP. KIT 125-200
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
1
1
x
1
1
1
1
2
1
1
1
x
X AS REQUIRED
ENGINE CASE
200 EXC /200 XC-W 2013
FIG
1*
5
21
22
39
42
43
45
92
99
PART NUMBER
52430000033
54630027000
58030021000
58038022000
50330039000
0025060506
0025060556
0025060606
50330092000
50330099200
135233010 / C135233010
6
DESCRIPTION
ENGINE CASE KPL. 125-200 13
DOWEL BUSHING 13,8X11X12
OILDRAIN PLUG W.MAG. M 12X1,5
CU-SEAL RING DIN7603-12X18X1,5
ENGINE CASE GASKET 0,5MM '98
HH COLLAR SCREW M6X50 TX30
HH COLLAR SCREW M6X55 TX30
HH COLLAR SCREW M6X60 TX30
OIL GUARD GROMMET 25X31 '98
GASKET KIT 125
07
* NEW PART
QTY
1
2
1
1
1
6
5
1
1
1
X AS REQUIRED
CYLINDER, CYLINDER HEAD
200 EXC /200 XC-W 2013
FIG
1
5
6*
8
30
32
35
35
35
35
35
38
40
45
46
74
77
78
79
97
PART NUMBER
52337001200
52330038300
52330006300
0835080355
0770720021
0603070121
50330035020
50330035025
50330035040
50330035050
50330035075
52330137000
0014050203
50330045000
52337046100
51005074000
0025060106
0603061001
50030079000
50330097000
135233050 / C135233050
7
DESCRIPTION
INTERMEDIATE FLANGE 200 2000
CYLINDER + PISTON CPL.
CYLINDER HEAD EXC 200 MOD. 13
STUD DIN0835-M 8X35
10.9
O-RING 72,00X2,00 VITON
CU-SEAL RING DIN7603- 7,3X12X1
CYLINDER BASE GASKET 0,20MM
CYLINDER BASE GASKET 0,25MM
CYLINDER BASE GASKET 0,40MM
CYLINDER BASE GASKET 0,50MM
CYLINDER BASE GASKET 0,75MM
CYL.HEAD SEAL RING 200 2003
HH COLLAR SCREW M 5X20 WS=6
HH COLLAR NUT M 8
WS=12
INTERMED.GASKET 1,1MM 200 2000
RETAINING PLATE
HH COLLAR SCREW M6X10 TX30
CU-SEAL RING DIN7603-6X10X1
CYL. HEAD BOLT M 7X40 WS=10
GASKET SET CYL. 125/200 98-11
* NEW PART
QTY
1
1
1
4
1
6
x
x
x
x
x
1
6
4
1
2
1
1
6
1
X AS REQUIRED
CARBURETOR
200 EXC /200 XC-W 2013
FIG
1
PART NUMBER
52331001844
1
52331101144
1*
52331101244
7
7
7
7
7
7
7
7
8
9
10
11
12
13
13
14
15
17
18
19
20
21
23
23
23
23
23
23
23
54531607035
54531607038
54531607040
54531607042
54531607045
54531607048
54531607050
54831007135
57331008000
57331009000
54831010000
54831011000
54531612100
54831051050
54831051085
0016040163
54531615000
54831017000
54631118000
54631219100
54631220000
54531621000
54531623100
54531623150
54531623152
54531623155
54531623158
54531623160
54531623162
125233110 / C135233110
8
DESCRIPTION
CARB. KEIH. PWK 36S AG FK20 08
FOR EXC AUS
CARB. KEIH. PWK 36S AG 12
FOR EXC EU
CARB. KEIH. PWK 36S AG BM9 13
FOR XC-W USA
IDLE JET 35 KEIHIN
IDLE JET 38 KEIHIN
IDLE JET 40 KEIHIN
IDLE JET 42 KEIHIN
IDLE JET 45 KEIHIN
IDLE JET 48 KEIHIN
IDLE JET 50 KEIHIN
IDLE JET SIZE 35X35 KEIHIN
ARM PIN FLOAT
FLOAT CPL.
GASKET FLOAT CHAMBER
FLOAT CHAMBER PWK38-S AG
RETAINING PLATE FOR BLEEDER
STARTER JET 50 KEIHIN
STARTER JET 85 KEIHIN
HH COLLAR SCREW M 4X16 WS=6
SPRING FOR ADJUSTMENT SCREW
STOP SCREW CPL.
SPRING
ADJUSTMENT SCREW M 5
FLOAT NEEDLE
CLAMP
MAIN JET GR 100
MAIN JET 150 KEIHIN
MAIN JET 152 KEIHIN
MAIN JET 155 KEIHIN
MAIN JET 158 KEIHIN
MAIN JET 160 KEIHIN
MAIN JET 162 KEIHIN
* NEW PART
QTY
x
x
x
x
x
x
x
x
x
x
x
1
1
1
1
2
x
x
4
1
1
1
1
1
1
x
x
x
x
x
x
x
X AS REQUIRED
CARBURETOR
200 EXC /200 XC-W 2013
FIG
23
23
23
23
23
25
26
27
28
29
30
31
32
34
34*
34*
34*
34*
34*
34*
34*
35
44
PART NUMBER
54531623165
54531623168
54531623170
54531623172
54531623175
54831025000
54831029000
54831127000
54831028000
54531629000
54831030000
54631231000
54631232000
54531636030
54831135000
54831135100
54831135200
54831135300
54831135500
54831135600
54831135700
54631035000
58502096044
45
46
47
48
49
50
52
53
71
72
54631245000
54531696000
31007007101
52031137001
54531699000
0770180230
52331029100
0770060018
54831071000
54831072000
125233110 / C135233110
9
DESCRIPTION
MAIN JET 165 KEIHIN
MAIN JET 168 KEIHIN
MAIN JET 170 KEIHIN
MAIN JET 172 KEIHIN
MAIN JET 175 KEIHIN
SPECIAL-AH-SCREW M 4X12
THROTTLE CALBE HOLDER M6X0,75
CARBURETOR COVER PWK36-S AG
GASKET FOR CARBURETOR COVER
CLIP FOR JET NEEDLE
SLIDING SPRING
SPRING CAP
NIPPLE
JET NEEDLE NPRH KEIHIN
JET NEEDLE KEIHIN N1EE 06
JET NEEDLE KEIHIN N1EF 06
JET NEEDLE KEIHIN N1EG 06
JET NEEDLE KEIHIN N1EH 06
JET NEEDLE KEIHIN N1EI 07
JET NEEDLE KEIHIN N1EJ 07
JET NEEDLE KEIHIN N1EK 07
THROTTLE VALVE 7 FOR 38 PJ '00
CONNECT. COLD START CABLE CPL.
ONLY FOR EU
STARTER PISTON CPL.
CLAMP 6 MM
PVC-HOSE 4X6MM
PVC-HOSE 3X5MM
PLUG M 18X1
O-RING 18,00X2,30 NBR 70
SLIDE STOP L=33
11
O-RING 6,00X1,78
WASHER ADJUSTING SCREW
O-RING ADJUSTING SCREW
* NEW PART
QTY
x
x
x
x
x
2
1
1
1
1
1
1
1
x
x
x
x
x
x
x
x
1
1
x
5
2
x
1
1
x
x
1
1
X AS REQUIRED
CLUTCH
200 EXC /200 XC-W 2013
FIG
1
PART NUMBER
50332001044
2
3
9
10
11
13
18
19
20
23
30
50
53
54
61
62
65
65
65
66
68
69
70
71
72
75
80
95
97
98
98
99
50332002000
50332003000
50332010100
50332010400
77032011000
50332013000
50332018000
0936181505
50332020000
50332023023
50332011210
50232050000
50332017300
50332054051
50332061044
50332062000
50332065051
50332065052
50332065053
0401070003
42013226000
50332066000
0025060406
0025060206
0025060256
50329050000
52332005000
56532095000
54637097200
54637098200
54637098300
0993012000
135233210 / C135233210
10
DESCRIPTION
OUTER CLUTCH HUB
'98
WITHOUT PRIMARY PINION
INNER CLUTCH HUB 125/200'98
PRESSURE PLATE 125/200'98
INTERMEDI. DISC STEEL 1,5MM'98
INTERMEDIATE DISC 1,5MM
LINING DISC 3,0MM
05
INNER RING 20X26X25,9 '98
SHEET METAL LOCK 1,5MM '98
HEXAGON NUT DIN0936-M18X1,5 R.
STOP DISK 20X39,6X3
'98
PRIM. PINION 23-T 125/200'98
CLUTCH KIT 125/200 06-12
WASHER 6,2X18X2
PUSH ROD L=178 125/200 2006
PRESSURE PIECE 125-380 '98
CYLINDER CPL.
125/200'98
HOLLOW SCREW CPL. M 10X1 '98
CLUTCH RELEASE GASKET 0,3MM
CLUTCH RELEASE GASKET 0,5MM
CLUTCH RELEASE GASKET 0,75MM
BALL DIN5401-7
CU-SEAL RING DIN7603-10X16X1
PISTON W. O-RING 125/200 2000
HH COLLAR SCREW M6X40 TX30
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X25 TX30
VENT INJEKTION HYDR. CLUTCH
CLUTCH SPRING 2,4X40 200'98
NEEDLE BEARING K26X30X22ZW.KSE
AXIAL NEEDLE BEARING AXK 1226
AXIAL WASHER AS1226 12X26X1
AXIAL WASHER 12,5X25,8X1,5
CIRCLIP DIN7993-RW12
* NEW PART
QTY
1
1
1
2
4
7
1
1
1
1
1
1
5
1
1
1
1
x
x
x
1
1
1
1
6
1
1
5
1
1
1
x
1
X AS REQUIRED
TRANSMISSION I - MAIN SHAFT
200 EXC /200 XC-W 2013
FIG
1
7
8
PART NUMBER
50333001144
52333007100
50333008100
9
10
30
31
39
40
41
45
90
50333009400
50333010100
0625160031
0625060042
50333020000
50333040000
50333041000
50333045000
50133090000
085233330 / C085233331
11
DESCRIPTION
MAIN SHAFT CPL. 12-T
'98
IDLER G. 5TH G.17-T "5G17H" 04
SLIDING GEAR 3/4.G. 17/19-T 04
"3S17H"-"4S19H"
IDLER G.6TH G. 22-T "6G22H" 04
SOLID GEAR 2ND G.15-T"2S15" 03
GROOVED BALL B. 16003 C4 J1
BALL BEARING 6004 TN9 C4
IDLER GEAR BUSH. 22X25X11,1 A
STOP DISC 22,2X27,8X1 A
STOP DISC 17,2X26X1 B
STOP DISK 22,2X27,8X1
LOCK RING 22X1,2
* NEW PART
QTY
1
1
1
1
1
1
1
2
1
1
1
2
X AS REQUIRED
KICK STARTER
200 EXC /200 XC-W 2013
FIG
30
31
32
38
39
40
41
50
51
52
53
54
55
56
69
70
71
75
PART NUMBER
50333030000
0471170010
0988162210
50333038100
0025080206
0025060166
50333041000
50333050000
50333051026
50333052000
50333053127
50333054000
50333055000
50333056000
50333069000
50333070244
0760172870
50333075000
085033390 / C125033392
12
DESCRIPTION
STOP DISK 17,2X24X1
CIRCLIP DIN0471-17X1
THRUST WASHER DIN0988-16X22X1
SPACER BUSHING 16X23X26X6,1
HH COLLAR SCREW M8X20 TX40
HH COLLAR SCREW M6X16 TX30
STOP DISC 17,2X26X1 B
KICKSTARTER SHAFT 125/200'98
KICKSTART.GEAR 26-T 125/200'98
KICKSTARTER RATCHET
INTERMEDIATE GEAR 27-T 04
KICKSTARTER SPRING 2,6MM '98
DRIVING HUB
125/200'98
SPRING 1,4MM
'98
STOP MET.SHEET 4MM 125/200'98
KICK STARTER CPL.
SHAFT SEAL RING 17X28X7 B
WASHER 8,2X22X4,5
'98
* NEW PART
QTY
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
TRANSMISSION II - COUNTERSHAFT
FIG
2
3
4
5
7
11
12
21
22
23
28
29
29
30
31*
32
33
34
35
40
41
42
43
44
90
91
99
200 EXC /200 XC-W 2013
PART NUMBER
50333002000
50333003100
50333004000
50333005500
50333006100
50333011300
52333012100
50333021000
50333022000
50333023000
52033096000
50033029013
50033029014
0625060031
0625062054
56033020000
0760324571
54633014100
0770230020
50333040000
50333041000
50333042000
50333043000
50333044000
50133090000
52033090100
00050000943
085233360 / C135233360
13
DESCRIPTION
COUNTER SHAFT 125/200 '98
IDLE G.3RD G.28-T "3S28H" 04
IDLE G.4TH G.26-T "4S26" '98
SLIDING GEAR 6TH G. "6E20H" 04
IDLER G. 2ND G. 31-T "2G31"'98
IDLER G. 1ST G. 33-T "1G33"'98
SLIDING G.5TH G.19-T"5G19H" 04
IDLER GEAR BUSHING 17X20X9,7 B
IDLER GEAR BUSHING 22X25X8,1 C
IDLER GEAR BUSHING 25X28X9,7 D
LOCK RING DIN0471-25X1,64SD
FRONT SPROCKET 13-T
FRONT SPROCKET 14-T
BALL BEARING 6003 TN9 C4
BALL BEARING 6205 C3 NTN
STOP RING
SHAFT SEAL RING 32X45X7 BSLNBR
SPACER BUSHING 12MM
O-RING 23,00X2,00 NBR70
STOP DISC 22,2X27,8X1 A
STOP DISC 17,2X26X1 B
STOP DISK 22,2X28X1 C
STOP DISC 25,2X32X1
STOP DISC 22,2X30X2,5
LOCK RING 22X1,2
LOCK RING 25X1,2
COUNTER SHAFT REP.KIT 125-200
* NEW PART
QTY
1
1
1
1
1
1
1
1
2
1
1
x
x
1
1
1
1
1
1
1
2
1
1
1
1
1
x
X AS REQUIRED
SHIFTING MECHANISM
200 EXC /200 XC-W 2013
FIG
1
2
3
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
23
24
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NUMBER
50334001200
50334002200
50334003200
50334005000
50334007052
50334007000
50334007054
50334007053
50334007050
50334007051
50334012300
50334013000
50334014000
50334016000
50334017000
0402061000
50334019000
50334020000
50334023000
50334024144
0625060006
0625618050
0991050102
0472260120
0093251209
0402040980
54632095000
49033031000
0471140100
49033031015
0760142460
59009062016
50233041000
0025060166
0125080003
085233410 / C095033410
14
DESCRIPTION
SHIFTING FORK 5TH/6TH GEAR
SHIFTING FORK 2ND/4TH GEAR
SHIFTING FORK 1ST/3RD GEAR
SHIFTING SHAFT 125/200'98
SPRING FOR RATCHET 0,5X11,5
RATCHET SUPPORT 125/200'98
STOP DISK 8,2X26X0,7
BUSHING 6X8X12X4,5
SHIFTING RATCHET 125/200'98
PRESSURE END PAD 4,1X5,6X8,4
SHIFTING DRUM
06
LOCATING DRUM
125/200'98
RETURN SPRING 3MM
SPECIAL SCREW M8X21,5 WS=12
SHIFTING GATE 3MM 125/200'98
NEEDLE ROLLER ZRB 6X10
SHIFTING ROD DRIVE 11,8X67,5
SHIFT. ROD DRIVE END 11,8X94,5
LOCATING LEVER SPRING 2,5MM'98
LOCATING LEVER CPL.
08
BALL BEARING 6000 RS1 C3
BALL BEARING 61805 C3
FLAT H.SCEW DIN7991-M5X10 10.9
LOCK RING DIN0472-26X1,2
SPRING WASHER 12,2X25X0,9
NEEDLE ROL.DIN5402 NRB 4X9,8
NEEDLE BEAR.HK 1412 14X20X12
STOP DISK 14,3X20X1
LOCK WASHER DIN0471-14X1
STOP DISK 14,2X22X1,5
SHAFT SEAL RING 14X24X6 B
SPECIAL SCREW M6X16 WS=8 10.9
PAIR OF WASHERS M 6 NORDLOCK
HH COLLAR SCREW M6X16 TX30
WASHER DIN0125-A 8,4
* NEW PART
QTY
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
3
1
X AS REQUIRED
SHIFTING MECHANISM
200 EXC /200 XC-W 2013
FIG
44
45
50
52
54
56
57
58
PART NUMBER
0349000050
0025050206
50232050001
54634052300
54734031000
54634032100
54634031050
54634131000
085233410 / C095033410
15
DESCRIPTION
WASHER DIN7349-5X15X2
HH COLLAR SCREW M5X20 TX30
STEEL WASHER 6,4X17X3
SLEEVE FOR LOCKING LEVER
SHIFT LEVER CPL. 2-STROKE 2001
SHIFTING LEVER SPRING 250
BOLT 6X25 FOR SHIFT LEVER
STEP PLATE FOR SHIFT LEVER 250
* NEW PART
QTY
1
1
1
1
1
1
1
1
X AS REQUIRED
COOLING SYSTEM
200 EXC /200 XC-W 2013
FIG
7
8
9
19
20
21
22*
23
24
25
26
27
31
32
34
35
40
41
42
PART NUMBER
54835007300
54835008400
77335016000
77235071044
10001020000
42013037400
59007017000
50303089000
50335030001
52335526033
54835017000
50335027000
0770320020
0016040183
7733503400030
77235073000
41001052000
77335001000
0023060123
125033531 / C135233530
16
DESCRIPTION
RADIATOR L/S "55562"
11
RADIATOR R/S "55620"
11
RADIATOR CAP SMALL 1,8 BAR
Y-CONNECOTOR CPL.
HOSE CLAMP GEMI 16-27
HOSE CLAMP NORMA 12/24
CLAMP YDNAC 10096F (9,6MM)
ANGLE PIECE
'97
PVC-HOSE 6X9
RADIATOR HOSE W. THERM. 12
THERMOSTAT 55°C
2004
RADIATOR HOSE 18X25 125/200'98
O-RING 32,00X2,00
SCREW FOR PLASTIC D=4X18
RADIATOR PROTECTION BLACK 07
HOSE CONNECTOR L=172,5
RUBBER SLEEVE D=12MM
WASHER FOR RADIATOR
08
COLLAR SCREW M6X12
TX
* NEW PART
QTY
1
1
1
1
6
2
1
1
x
1
1
1
1
3
2
1
4
4
4
X AS REQUIRED
EXHAUST CONTROL
200 EXC /200 XC-W 2013
FIG
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
35
36
50
51
52
57
59
61
PART NUMBER
49033031015
50337005000
50337006000
50337007100
50337008000
50330022000
0770008020
0014050123
0402051600
0025050126
50332095200
0603262322
50337050064
0025060106
52337018044
52337019000
52337020000
51237021000
0603061001
0625006087
0472022100
0093821606
50337050063
0625006082
00099300011
0770160030
52337030000
50337035000
50337035050
52337050044
50337050062
50337050061
50337057000
50337059000
52337061144
135033710 / C115233710
17
DESCRIPTION
STOP DISK 14,2X22X1,5
SIDE COVER R/S
'98
GASKET SIDE COVER R/S
SIDE COVER LEFT M10
2002
GASKET SIDE COVER L/S
ANGLE PIEC 90 DEGREE M10X1 02
O-RING 8,00X2,00 NBR
HH COLLAR SCREW M 5X12 WS=6
NEEDLE ROL. DIN5402 NRB 5X15,8
HH COLLAR SCREW M5X12 TX30
TUBE RUBBER 6X9 DVOH 200MM
CU-SEAL RING DIN7603-26X32X2
WASHER 5,2 X 12 X 3
HH COLLAR SCREW M6X10 TX30
ECCENTRIC FOR CRANKBOLT 200'98
CRANK BOLT F.CONTROL FL.200'98
CONTROL FLAP 200
'98
AXLE FOR CONTRIL FLAP
01
CU-SEAL RING DIN7603-6X10X1
GROOVED BALL BEAR. 608 2RS C3
CIRCLIP DIN0472-22X1
WASHER DIN2093-8,2X16X0,6
SPACER BUSHING 8X12X2,3
BALL BEARING 608 RS C3
O-RINGSTRING 4MM NBR 70 PER/M
O-RING 16,00X3,00 NBR 70
SHEET METAL GUIDE 3MM 200'98
CLOSING COVER
'98
CLOSING COVER GASKET 1MM
CENTRIFUGAL TIMER CPL. 200'98
BUSHING HOLDER M 26X1 '98
CLOSING NUT M 26X1
WS=30
CONTROL LEVER
125/200'98
CONTROL SHAFT M 6 WS=10 '98
CONTROL SHAFT CPL.L/S 200 2001
* NEW PART
QTY
1
1
1
1
1
1
2
9
3
1
1
1
1
1
1
1
1
2
3
4
1
2
1
2
x
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
EXHAUST CONTROL
200 EXC /200 XC-W 2013
FIG
62
64
65
66
67
70
71
72
73
74
75
76
78
79
99
PART NUMBER
52337062144
0025060126
0025050126
50337066000
52337067000
50335054026
50335056000
50337072000
0760082472
0625060001
0770049025
50335054150
54835005000
50337079000
54835055115
135033710 / C115233710
18
DESCRIPTION
CONTROL SHAFT CPL.R/S 200 2001
HH COLLAR SCREW M6X12 TX30
HH COLLAR SCREW M5X12 TX30
LEVER F. CONTROL SEGMENT '98
CONTROL SHAFT SEGMENT 200'98
DRIVE WHEEL 26-T 125/200'98
BUSHING SUPPORT WATER PUMP '98
ROLLER GUIDE 5X6,1X8X4 '98
SHAFT SEAL RING 8X24X7 A DUO
BALL BEARING 6000/C3
O-RING 49,00X2,50 NBR
WATER PUMP SHAFT
WATER PUMP WHEEL
07
LOCK METAL SHEET 2MM
'98
WATER PUMP REP. KIT EXC
* NEW PART
QTY
1
4
1
1
1
1
1
6
1
1
1
1
1
2
x
X AS REQUIRED
IGNITION SYSTEM
200 EXC /200 XC-W 2013
FIG
1*
2*
4*
5*
6*
7*
8*
10
12
13*
16
19
31*
32
33
38*
39*
40*
41*
42
43
44
45
46
47*
PART NUMBER
55139005000
55139004000
52430040000
49030090000
52430002000
52430041000
52430045000
47039090000
50231012000
54331093310
59039006000
55140030100
52339131100
54839032300
80011034000
0023060123
0081645121
0014050123
0025060206
0025060256
0025060306
0025060356
0025060556
0025060756
0026060186
135233910 / C135233910
19
DESCRIPTION
FLYWHEEL KOKUSAN
STATOR KOKUSAN
GASKET IGNITION COVER E-START
DOWEL 9,8 X 7 X 10
IGNITION COVER E-START
GASKET IGNITION COVER OUTSIDE
IGNITION COVER OUTSIDE E-START
SPARK PLUG CAP NGK REINFORC.04
SEALING CUP FOR SPARK PLUG
SPARK PLUG NGK BR8EG
IGNITIONCOIL "IG5128"
COLLAR BUSHING
ELEKTRONICBOX 200 XC/EXC 12
WIRING HARNESS F.CDI 2-ST.SX07
VOLTAGE REGULATOR
04
COLLAR SCREW M6X12
TX
EJOT DELTA PT SCREW 45X12-Z
HH COLLAR SCREW M 5X12 WS=6
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X25 TX30
HH COLLAR SCREW M6X30 TX30
HH COLLAR SCREW M6X35 TX30
HH COLLAR SCREW M6X55 TX30
HH COLLAR SCREW M6X75 TX30
COLLAR SCREW M6X18 ISA30
* NEW PART
QTY
1
1
1
4
1
1
1
1
1
1
1
4
1
1
1
1
2
2
2
3
1
1
1
1
2
X AS REQUIRED
ELECTRIC STARTER
200 EXC /200 XC-W 2013
FIG
1*
2*
3*
4*
5*
6*
7*
9*
9*
9*
9*
10*
11*
12*
PART NUMBER
55140001000
55140026100
55140022100
52440040000
0770250030
0125060003
0985060003
0988081401
0988081402
0988081403
0988081405
55140027000
55140002044
0025060256
135234010 / C135234010
20
DESCRIPTION
E-STARTER ENGINE KPL.
07
BENDIX
CROWN WHEEL E-STARTER
STARTER DRIVE COVER CPL.
O-RING 25,00X3,00 NBR 70
WASHER DIN0125-A 6,4
SELF LOCK. NUT DIN0985-M 6
THRUST WASHER 8X14X0,1
THRUST WASHER 8X14X0,2
THRUST WASHER 8X14X0,3
THRUST WASHER 8X14X0,5
BENDIXSPRING
BRUSH SET FOR STARTER
HH COLLAR SCREW M6X25 TX30
* NEW PART
QTY
1
1
1
1
1
1
1
x
x
x
x
1
1
2
X AS REQUIRED
*3CM082035MEN*
3CM082035MEN
5/2012
Art.Nr.: 3CM082035MEN
KTM Group Partner
KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at