Boilers Brochure

Multi-fuel Boilers your renewable energy source
Decker Brand Boilers
Manufactured by Fabworks Inc. MB
Heating with Biomass and/or fossil fuels
Wood pellets, Oat Hulls, Switch Grass Pellets, Peat
Moss Pellets, Coal, Natural Gas, Propane Gas
Heating Automated Boiler system for:
Commercial, Industrial, Communal and Residential
Applications
• pressure boiler • fully certified • environmentally friendly
• high efficiency • biomass • biofuel • innovation • reliability
Fabworks Inc.
General Delivery
Decker MB, R0M 0K0
Canada
phone : (204) 764-2861
cell: (204) 412-0234
www.deckerbrand.com
Decker Brand Boiler
System Flow
Auger
Multi-clone Dust Collector
Ash Auger
Fuel Bin
Boiler
FUEL TYPE
Fuel Type
Natural Gas
Bulk Propane
Heating Oil
Propane
Electrical
Coal
Anthracite
Subbituminous
Bituminous
Lignite
Peat pellets (dry)
Peat (raw)
Raw biomass
Pine Wood Pellets
Oat Hulls Pellets
Switch Grass Pellets
Units
Cubic Metre
Litre
Litre
Litre
Kilowatt Hour
per lbs
per lbs
per lbs
per lbs
per lbs
per lbs
per lbs
per lbs
per lbs
per lbs
BTU Unit
35,310
24,175
36,740
26,058
3,413
14,000
8,000
8,900
7,000
7350
6165
7,000
7,000
7,200
7,800
DECKER BRAND BOILERS
The pressurized industrial DECKER BRAND BOILER is designed to heat facilities such as
greenhouses, manufacturing plants, livestock facilities and machine shops. We strive to produce the
cleanest burning boiler in the industry saving you up to 90% on your current heating bill. DECKER
BRAND BOILERS are certified and go through strict emission testing designed to exceed
government industry standards and keep our air as clean as possible. This economical,
environmentally friendly, low maintenance heating system will provide you with years of virtually
trouble-free service.
FEATURES
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Designed for multi-fuels including, biomass, biofuels, wood pellets, oat hull pellets and coal
Six sizes available: 230,000 to 12,000,000 BTU
Up to 85% efficient (efficiency test reports available)
Increase efficiency up to an additional 10% with Decker Brand Economizer
Limited manufacturer’s warranty
Automated tube cleaning system for maximum efficiency
Automated ash removal system
Environmentally friendly (emission test results available)
Fully insulated
Standard built-in alarm system
PLC touch control system available
Can be installed in series to meet any BTU requirement
Engineering or designing of complete heating systems available
One boiler can heat several buildings
North American Certification
TÜV pending
The DECKER BRAND STOKER is fabricated to the highest quality standards . Each size of stoker
comes complete with a PLC variable speed gear drive and direct drive blowers. The larger boilers are
provided with longer stokers to accommodate larger bins for increased fuel storage.
We can supply your entire heating system including engineering system, certified boiler installation,
boiler start-up, operator training and worldwide 24-hour emergency phone and online support. We
offer competitive pricing on all heating equipment including: heat exchanger, pre-insulated pex pipe,
pumps and unit heaters. Complimentary estimates are available.
Manitoba
Labour
Mechanical and
Engineering
Travail
Manitoba
Mécanique et
technique
DBB84
Decker Brand
B o i l e r s
Approximate heat area on insulated structures is based on 30 BTU per sq.ft.
Approximate heat area on a Greenhouse structure is based on 120 BTU per sq. ft.
Kilowatt
Hour
Mega
Watt
Approx.
Shipping
Weight (KG)
358
3516
3.52
27,669
3,500,000
105
1025
1.03
DBB55
2,500,000
75
732
DBB50
1,800,000
54
DBB42
1,000,000
DBB36
Approx.
Shipping
Weight (Lbs)
Height
(cm)
Height
(in)
Diameter
(cm)
Diamter
(in)
61,000
451
178
1036
408
4082
8,999
396
156
165
65
.732
3500
7,716
396
156
152
60
527
.527
2800
6,173
335
132
140
55
30
293
.293
2200
4,850
335
132
119
47
750,000
23
219
.219
1600
3,527
335
132
104
41
DBB30
500,000
15
146
.146
1200
2 ,46
305
120
89
35
TITAN 1
230,000
7
67
0.07
1300
2,866
213
84
91
36
TITAN 2
440,000
13
129
0.13
1600
3,527
249
98
122
48
Water
Outlet (in)
Approx. Heat
Area (30 sq.
ft.)
Approx. Heat
Area (sq.
metres)
Approx.
Greenhouse
Heat Area
(120 sq ft.)
Approx.
Greenhouse
Heat Area
(sq. metres)
Water
Capacity (L)
Water
Capacit
(US Gal)
Horsepower
(HP)
Model #
BTU Rating
DBB84
12,000,000
DBB60
Model #
Water
Outlet (cm)
DBB84
20
8
400,000
38,000
100,000
9,290
9657
2,551
DBB60
10
4
116,667
11,000
29,167
2,709
1741
460
DBB55
10
4
83,333
7,700
20,833
1,935
1571
415
DBB50
10
4
60,000
5,600
15,000
1,393
1268
335
DBB42
8
3
333,33
3,100
8,333
774
844
223
DBB36
5
2
25,000
2,300
6,250
580
662
175
DBB30
5
2
16,667
1,500
4,167
387
481
127
TITAN 1
6
2 x 1 1/2
7,667
712
1,916
178
265
70
TITAN 2
6
2 x 1 1/2
14,667
1,400
3,667
340
704
186
TITAN SERIES
Auto Ash Remover (optional)
SPECIFICATIONS
T I TA N
SERIES
1
BTU (Approx.)
Height
Depth
Width
Weight
Water Capacity
Flues
Fan
Venting Size
Door Size
Water Inlets
Water Outlets
Stoker head c/w rotating ash ring
Stoker Length
Drive Motor
Power Requirements
230,000
84" / 213 cm
46" / 117 cm
63’’ / 160 cm
1300 KG (approx.) / 2,866 lbs
70 US gal / 265 litres
28 flues c/w spirals
900 CFM
8" / 20 cm
22’’ x 24’’ / 56 x 61 cm
2 X 1 ½" / 5 x 4 cm
2 X 1 ½" / 5 x 4 cm
16" / 41 cm
136" / 345 cm
½ hp 120 volt
120 volt 15 amp Single Phase
The new Titan series multi-fuel heating unit has been designed for durability, simplicity,
efficiency and reliability. This unit can burn coal, wood pellets, blends of coal and grain or
any other pelletized fuel. Ideal for the ag-industry heating shops, homes and drying grain.
These units are CSA tested and certified.
T I TA N
SERIES
2
BTU
Height
Depth
Width
Weight
Water Capacity
Flues
Fan
Venting Size
Door Size
Water Inlets
Water Outlets
Stoker head c/w rotating ash ring
Stoker Length
Drive Motor
Power Requirements
440,000
98" / 248.92 cm
60" / 152.4 cm
64" / 162.56 cm
1600 kg (approx) / 3527 lbs
186 US gal / 704 litres
57 flues c/w spirals
900 CFM
8" / 20 cm
22’’ x 24’’ / 56 x 61 cm
2 X 1 ½" / 5 x 4 cm
2 X 1 ½" / 5 x 4 cm
20" / 51 cm
136" / 345 cm
½ hp 120 volt
120 volt 15 amp Single Phase
Triple pass with spiral diffusers • steam •
hot water • natural gas • propane • heating oil
Model
BTU rating
DBBG 1000 diaphram (inches)
1,000,000 diaphram (cm)
HP
29.8 water inlet/outlet (cm)
KW hour
293 water inlet/outlet (inches)
48
121.92
10.16
4
Shipping weight (kg)
997.9 water capacity (L)
1741
Shipping weight (lbs)
2200 water capacity (G)
268
72 length (inches)
100
height (inches)
height (cm)
182.88 length (cm)
Decker Brand
Horizontal Gas Boiler
Natural Gas & Propane Gas
Retrofit your existing solid fuel
boiler to natural gas or propane.
Riello burner, mounted into our
Boilers
254
M u l t i c l o n e
Dust Collectors
The Multiclone Dust Collector
unique features and benefits:
• Minimal Labor
• Removes up to 90% of particulates, 10 microns and larger
in size
• Long-lasting cast iron collecting tube
• Reliable and high separations efficiency
• Custom-designed for each application
• Virtually no maintenance
• Simple Construction
Economizer
Increase efficiency an additional 10% with Decker Brand Economizer by capturing heat and bringing the
gases to a temperature acceptable for the baghouse filter. Dramatically improving boiler efficiency with
Multi-clone dust collectors, which traps dangerous particulates.
Our patented flue cleaning system helps us achieve our mission of producing one of the cleanest boilers
burning in the industry. Our system incorporates spiral flue gas diffusers that facilitate maximum heat
absorption and reduce stack temperature.
EMISSION TEST
boiler with the waste heat boiler & baghouse
Particulate Results Pine Wood Pellets
Parameter
Start Time
Stop Time
Gas Temperature (oC)
% Moisture
Velocity (m/sec)
ACFM
Std. Dry Flow Rate (m3/sec)
Tot Part. Dry Basis ref. Cond. (mg/m3) | Mass Emission Rate (kg/hr)
Test 1
10:30
11:35
79.9
5.8
12.70
1975
0.68
2.23 | 0.01
Test 2
11:45
12:52
82.0
5.6
13.05
2029
0.70
1.16 | 0.00
Test 3
1:05
2:10
78.3
5.2
13.23
2057
0.72
2.61 | 0.01
Organic Results Pine Wood Pellets
Parameter
10:30
14:00
7.31
5.55
7.74
14.19
0.70
0.036
Start Time
Stop Time
Wet (PPM)
% Moisture
Dry (PPM)
Converted to (mg/m3)
m3/sec
Mass Emission Rate (kg/hr)
Carbon Monoxide Results Pine Wood Pellets
Parameter
Start Time
Stop Time
PPM
Converted to (mg/m3)
m3/sec
Mass Emission Rate (kg/hr)
10:30
14:00
137.9
160.53
0.70
0.40
Average
N/A
N/A
80.1
5.5
12.99
2021
0.70
2.00 | 0.01
QUALITY CONTROL
& CERTIFICATION
With over 25 years of experience, the DECKER BRAND BOILER gives you peace of mind knowing the
product and workmanship is guaranteed to be high quality. Our quality control program certified by
ASME (American Standards of Mechanical Engineering), CRN (Canadian Registration Number), and
CSA (Canadian Standards Association). Additional boiler safety organizations include; The National
Board of Boiler and Pressure Vessel Inspectors, Manitoba Department of Labour, TSSA (Technical
Standards & Safety Authority) and is TUV test ordered.
DECKER BRAND BOILERS conform to and are certified by boiler safety and pressure vessel
organizations. This means all materials used are certified traceable and welding is done by certified
pressure welders. Even the welding electrode material of each weld is certified and traceable.
Sophisticated efficiency testing is conducted by certified professionals on the DECKER BRAND
BOILER for various types of solid fuel including wood pellets and coal.
We offer a limited warranty on the pressure vessel and conditional warranty on all other components.
Substantival Savings on Heating costs
world wide service
over 30 years of experience
Toll Free: (844) 854-4328
Phone: (204) 412-0234
General: (204) 764-2861
Fax: (204) 764-2594
WWW.deckerbrand.com
email: [email protected]