mulchers - Maschio Gaspardo

MULCHERS
RIGID, FOLDING
AND OFFSET MULCHERS
The most complete range for residue management and landscaping.
MULCHERS RANGE
MASCHIO MULCHERS,
PERFORMING IN ANY CONDITION
Maschio offers a wide range of mulchers suitable to fit the requirements of all users: from compact and
light machines for gardening and green area maintenance, to professional straw choppers. All mulchers
are featured by high standard quality and innovative technical solutions. Such a large set of possible
configurations and models can find the right solution to make profitable every job.
2
Contents
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Green
maintenance
Maschio: high quality at any stage of production4-5
Exclusive solutions to offer performance and reliability 6-7
Light duty mulcher up to 40 HP8-9
Grass and pruning residue mulchers up to 80 HP
10-11
Versatile mulchers up to 140 HP12-13
Reversible mulchers up to 200 HP14-15
High chamber straw choppers up to 150 HP 16-17
Hydraulic side mulchers from 25 to 200HP18-19
The right tool for a perfect cut 20-21
An optional for any purpose\
22-23
Pruning
residues
Crop
residues
3
MULCHERS RANGE
MASCHIO: HIGH QUALITY AT
ANY STAGE OF PRODUCTION
Maschio mulchers line is designed and manufactured with the best technology to offer
always high performance and reliability on
filed. Quality is guaranteed from first choice
raw materials and suppliers. In all Maschio
plant the “state of the art” laser cutting and
robot welding technologies are applied; a
severe quality testing keeps always aligned the
extremely high Maschio quality standard.
4
To reduce vibrations, power absorption and extend life of
machinery, every single rotor is electronically balanced by a
specific machinery.
5
MULCHERS RANGE
EXCLUSIVE SOLUTIONS TO OFFER
PERFORMANCE AND RELIABILITY
All Maschio mulchers are featured by logical and user friendly solutions that help in the normal use on
field and in the daily maintenance. The machines are developed with a particular focus on sturdiness:
many features have been designed to reduce as low as possible the mechanical stress on most critical
components.
The hot pressed steel roller supports have a large
diameter and are installed in a well protected
inner position inside the flanks: in this way the
roller bearings are less likely to have failure comparing to the ones mounted on external bearings, as generally done by many competitors.
The roller bearings offer incomparable reliability. The special “barrel” casing confers selforienting capacity and resistance to side loads:
any mechanicals stress or failure is prevented.
6
A
The cutting chamber was designed to improve shredding capacity and thus allow high operating speed. On all models a toothed
counter-blade is welded inside for a higher chopping quality. The
roller can be installed in front (A) or rear (B) position by a quick
The belt tensioner ensures a smooth and a
consistent power transfer, maximizing belt life.
The greasing points are all very easily accessible to help in daily maintenance. All machines
in range are equipped with toothed belts, that
offer a more efficient power transmission comparing to smooth belts.
B
pin system: ''A'' configuration allows a self-cleaning effect, in the
other position (B) is possible to install the collecting rakes kit to
hold and chop better woody residues and convey them under
the roller.
The special 8 row helical distribution of blades
allows to reduce at the best power requirement and vibrations and at the same time
improves efficiency in cutting grass, shrubs or
wood (available on BRAVA LARGE 230-250,
CORAZZA, GIRAFFA, CHIARA, TORNADO, ARIETE, LEOPARD, GEMELLA).
7
MULCHERS
LIGHT
DUTYRANGE
MULCHERS
A PERFECT CUT
Up to 40 HP
3 compact, simple and versatile machines are the base of Maschio mulcher
range: these models are the ideal matching for low power tractors. The
Jolly rotary cutter is perfect for sport fields and municipalities: available
in side or rear discard configuration allows to keep always a uniform cutting
height. Reversible mulchers Birba and Furba give an incomparable flexibility in use thanks to the light weight and the option to be rear or front
mounted. The Furba model is featured by a mechanical side offset to make
easier operations under tree lines.
JOLLY: The 4 pivoting wheels offer outstanding
manoeuvrability on field and allow to setup cutting height extremely fast.
FURBA: Side offset with sliding bar guide.
BIRBA: Detail of the transmission with double
front/rear 1000 rpm gearbox (optional).
8
JOLLY
BIRBA
FURBA
Mod.
100
120
140
160
180
MAX in.
26
30
34
34
34
MIN in.
16
18
23
30
36
MIN in.
16
18
18
18
18
MAX in.
24
30
38
46
52
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Reversible
1000 RPM front/rear gearbox
Double skin
Double Counterblade
Collecting rakes
Pair of skids
standard
upon request
ft
ft
lbs
hp
JOLLY SIDE
JOLLY POST
BIRBA
FURBA
4-5-6
4 ¾-5 ¾-6 ¾
367-422-511
14-40
I
3-3-3
mowing blade
540
4-5-6-7
4 ½-5 ½-6 ½-7 ½
367-422-500-811
14-50
I
3-3-3-6
mowing blade
540
3-3 ¾-4-4 ¾
3 ¾-4 ¼-5-5 ¾
400-445-489-533
10-40
I
20-24-28-32
“19”-“21”
540
2
3-3 ¾-4-4 ¾-5 ½
3 ¾-4 ¼-5-5 ¾-6
433-476-524-555-573
10-40
I
20-24-28-32-36
“19”-“21”
540
2
not available
9
MULCHERS
“PROFI
LINE”
RANGE
MULCHERS
UNSTOPPABLE AND STURDY
UP TO 80 HP
These Maschio Mulchers have been developed to offer machines suitable
for cutting grass and woody residues. Wine and fruit growers have in these
machine some very useful allied to keep clean the space between the tree
lines and manage pruning residues. Vita model is specifically designed to
operate in vineyards: its compact and short structure makes easier turning
in narrower planting layouts; the hydraulic side offset is a standard feature.
BARBI and BRAVA are two rear mounted models
with side mechanical offset. On Brava and Vita is
possible to install collecting rakes to improve the
shredding effect of woody residues accelerating
their decomposition.
10
BARBI
Mod.
100
120
140
160
180
MAX in.
24
30
34
34
34
MIN in.
16
18
23
30
36
MIN in.
16
18
18
18
18
MAX in.
24
30
38
46
52
VITA
HYDRO
Mod.
120
140
160
180
MAX in.
24
29
29
31
MIN in.
13
13
13
15
MIN in.
21
24
32
36
MAX in.
32
40
48
52
BRAVA
4
200-230-250
Mod.
120
140
160
180
200
230 L
250 L
MAX in.
24
34
34
34
39
48
54
MIN in.
23
30
36
39
33
38
MIN in.
18
18
18
23
42
47
MAX in.
24
38
46
52
55
58
63
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Reversible
Double skin
Counterblade
Collecting rakes
Pair of skids
standard
ft
ft
lbs
hp
upon request
not available
BARBI
VITA
BRAVA
BRAVA L
3-4-4 ½-5-5 ¾
3 ¾-4 ¼-5-5 ¾-6
560-607-664-706-742
20-45
I
14-16-20-22-24
“18”-“20”
540
3
3 ¾-4-4 ¾-5 ¾
4 ¼-5-5 ¾-6
948-1014-1080-1146
40-80
I
12-14-16-20
“08”-“10”
540
3-3-3-4
4-4 ½-5-5 ¾-6 ½
4 ¼-5-5 ¾-6-6 ¾
684-835-895-942-1017*
25-80
I
12-14-16-20-22
“08”-“10”
540
3-3-3-3-4
7 ½-8 ½
8-9
1256-1323*
50-80
I
26-28
"08"-"10"
540
4-4
**
* Weight of fixed version (No offset) **Available in fixed or mechanical offset version
11
MULCHERS RANGE
MULTIPURPOSE
MULCHERS
UNSTOPPABLE AND STURDY
UP TO 140 HP
The multi-purpose mulchers have as key factors: extreme versatility and
reliability. These models are suited both for cutting grass or to work on
fallow land with many shrubs and bushes. Corazza model is a compact
model equipped with all the features of the top range machines: working width varies from 5 to 7 ½ ft., side transmission is based on 4 robust
toothed belts. Tigre has been developed to offer even more sturdiness
on harder conditions: the cutting chamber has a double skin design with
double counter-blade welded in upper position to cope with most difficult
chopping works.
CORAZZA is available both in rigid or offset version, Tigre only in offset
configuration. Upon request, on both models, is possible to choose for the
hydraulic side offset.
12
CORAZZA
4
TIGRE
5
Mod.
155 F
170 F
190 F
210 F
230 F
155 S
170 S
190 S
210 S
230 S
MAX in.
32
32
41
41
46
32
34
36
39
46
MIN in.
30
36
35
43
45
30
34
36
44
46
MIN in.
16
16
20
22
27
19
20
22
22
28
MAX in.
46
52
56
62
64
43
48
54
62
63
Mod.
210
230
250
280
300
MAX in.
47
52
57
63
63
MIN in.
36
38
45
47
55
MIN in.
28
32
38
43
43
MAX in.
56
58
65
66
75
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Reversible
Double skin
Double Counterblade
Collecting rakes
Pivoting wheels
Pair of skids
standard
ft
ft
lbs
hp
upon request
not available
CORAZZA
TIGRE
4 ¾-5 ½-6-6 ½-7 ½
5 ½-6-6 ¾-7 ¼-8
1088-1144-1221-1299-1377*
40-80
II
16-18-20-22-24
“14” – “15”
540
4
**
6 ½-7 ½-8 ¼-9-10
7 ½-8 ¼-9-10-10 ½
1610-1688-1843-1943-2032*
55-140
II
16-20-20-24-24
“14” – “15”
540
5
* Weight of fixed version (No offset)
**Available in fixed or mechanical offset version
13
MULCHERS RANGE
REVERSIBLE
MULCHERS
TWO MACHINES IN ONE !
UP TO 200 HP
Reversible mulchers can be used in a very wide range of applications: rear
or front mounted and with different type of tractors. The symmetrical design of the three point hitch and the double front/rear 1000 rpm gearbox
allow extremely quick changes in configuration.
Bisonte and Bufalo have been designed for sturdiness and safety
during use: they are both featured with 1000 rpm double gearbox, front
protection by chains and double counter-blade. The robust frame and
transmission of Bufalo model allow matching to high power tractors: this
makes the machine suitable in front combination with other rear mounted
implements (e.g. Side mulcher, combined seed drills…).
14
BELLA
OPT
Mod.
135
155
170
190
210
MAX in.
33
33
38
38
38
MIN in.
21
29
30
38
45
MIN in.
17
17
23
23
23
MAX in.
37
45
45
53
61
MIN in.
29
36
39
43
MAX in.
61
67
71
75
MIN in.
48
56
61
MAX in.
67
70
81
BISONTE
HYDRO
Mod.
220
250
280
300
MAX in.
45
51
55
59
5
MIN in.
45
51
55
59
BUFALO
HYDRO
Mod.
250
280
300
MAX in.
51
55
61
5
MIN in.
31
35
41
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Reversible
Double skin
Double Counterblade
Collecting rakes
Pair of skids
standard
ft
ft
lbs
hp
upon request
BELLA
4-4 ¾-5 ½-6-6 ½
4 ½-5 ½-5 ¾-6 ¾-7 ¼
889-955-1044-1110-1177
30-80
I
14-16-20-22-24
“08” – “10”
540/1000 (opt)
3-3-3-4-4
BISONTE
7 ½-8 ¼-9-10
8 ¼-9-10-10 ½
1821-1972-2096-2209
50-110
II
20-20-24-24
“14” – “15”
1000 (540 opt)
5
BUFALO
8-9-10
8 ¾-9 ¾-10 ¾
2624-2756-2866
100-200
II-III
26-28-30
"14"-"15"
1000
5-5-5
-
not available
15
MULCHERS
STRAW
CHOPPERS
RANGE
LARGE CHAMBER, HIGH SPEED
UP TO 200 HP
The straw choppers are a perfect choice for an efficient crop residue management. The very high-clearance of the cutting chamber and a wide rollingdiameter rotor allow these machines to work on field at high speed with no
downtimes for clogging at all. Main advantages from the use of these models
come from higher productivity, fuel and labour savings.
In this range two rear mounted choppers are available: Chiara and Tornado, with respectively cutting chambers of 30 and 33 ½ in. height. The
Ariete chopper shares many components with Tornado, but offers the
front hitch and pivoting wheels.
16
CHIARA
4
Mod.
160 F
180 F
200 F
230 F
250 F
160 S
180 S
200 S
230 S
250 S
MAX in.
41
41
41
48
47
38
38
38
45
45
MIN in.
21
33
41
48
47
38
38
38
45
45
MIN in.
22
22
22
28
28
22
22
22
29
29
MAX in.
40
52
60
65
73
40
52
60
64
72
MIN in.
34
39
44
56
MAX in.
58
60
67
67
TORNADO
5
Mod.
220
250
280
310
MAX in.
46
51
56
68
MIN in.
46
49
56
55
ARIETE
5
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Reversible
Double skin
Double Counterblade
Pivoting wheels
Pair of skids
standard
ft
ft
lbs
hp
upon request
not available
CHIARA
4 ¾-6-6 ¾-7 ½-8 ¼
5 ¾-6 ¾-7 ¼-9
1377-1541-1630-1772-1870*
45-90
II
18-22-24-26-30
“05” – “07” – “16”
540
4
**
* Weight of fixed version (No offset)
TORNADO
7 ½-8-9-10
8-9-10-11
2028-2116-2282-2480
60-150
II
24-26-28-32
“05” – “16”
540
5
ARIETE
7 ½-8-9-10
8-9-10-11
2601-2734-2910-3109
100-200
II
24-26-28-32
“03” – “05” – “16”
1000
5
**Available in fixed or mechanical offset version
17
MULCHERS
HEAVY
DUTYRANGE
STRAW CHOPPERS
READY FOR ANY CHALLENGE!
UP TO 300 HP
LEOPARD and GEMELLA models have been developed for most professional users who need sturdy and performant machines to be matched to
most powerful tractors. Leopard has a rigid central 3 point hitch, a very
strong structure and is possible to choose for the single or the double
transmission version. All these feature make Leopard suited for heavier
application on abundant and tough crop residues.
The folding machine Gemella allows to further increase the productivity
of the straw chopper: working widths of 15 ½ or 20 ft. make possible to
cover large areas in a very short time! Both models can be featured on
demand by rear pivoting wheels instead of the rear roller: this configuration improves manoeuvrability on fields heads.
18
LEOPARD
3 +3
GEMELLA
5 +5
RANGE FEATURES
Model
Working width
Total width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Mech. offset
Hydr offset
Double skin
Double Counterblade
Pivoting wheels
Pair of skids
standard
ft
ft
lbs
hp
upon request
LEOPARD ST
10 ½
11 ½
2822
140-180
II
34
“03” – “05” – “16”
1000
5
LEOPARD DT
10 ½
11 ½
2987
140-200
II
34
“03” – “05” – “16”
1000
3+3
GEMELLA
15 ¼ - 20
16 ½ - 21 ½
5512 - 6449
140-300
II-III
48-64
“03” – “05” – “16”
1000
5+5
not available
19
MULCHERS
OFFSET
MULCHERS
RANGE
CAN GO EVERYWHERE!
UP 25 TO 200 HP
Maschio offset mulchers are versatile, safe and user friendly: with the same
machine is possible to make very different operation like cutting the grass
back to the tractor, pruning a tree hedge or keeping a river bank.
The models Giraffetta and Giraffa
have both a special connection rod on
the left side of the 3 point hitch and are
available with transmission gearbox in
inner or outer position. Giraffona Is
best suited for heavier jobs: the adjustable triple spring safety on the hitch,
the double skin frame and the double
constant speed PTO shaft make it a
proper “heavy duty” machine.
20
GIRAFFINA
HYDRO
GIRAFFETTA
HYDRO
GIRAFFA
HYDRO
GIRAFFONA
HYDRO
RANGE FEATURES
Model
Working width
Working width
Weight
Tractor power
Category
Tools (n.)
Tools type
RPM
Belts
Hydr offset
Double skin
Double Counterblade
Pair of skids
Standard PTO shaft
Constant speed PTO shaft
Inner gearbox
External gearbox
A (in)
B (in)
C (in)
D (in)
E (in)
standard
upon request
ft
ft
lbs
hp
GIRAFFINA SI
GIRAFFETTA SI
GIRAFFETTA SE
GIRAFFA SI
GIRAFFA SE
GIRAFFONA
3¾-4½-5
4⅓-5-5⅔
540 - 584 - 628
15-35
I
24-28-32
“20” – “21”
540
2
4-4½-5¼-5¾
4⅓-5-5¾-6¼
811 - 855 - 900 - 926
25-50
I
16-20-22-44
“18” – “20”
540
3
4-4½-5¼-5¾
5- 5 ¾ - 6 ½ - 7
855 - 900 - 926 - 970
25-50
I
16-20-22-24
“18” – “20”
540
3
4¾-6-6½
5¾-6½-7½
1333 - 1421 - 1510
40-80
II - III
24-28-32
“14” – “15”
540
3-4-4
4¾-6-6½
6½-7½-8⅓
1367 - 1466 - 1555
40-80
II - III
24-28-32
“14” – “15”
540
3-4-4
6½-7½-8¼
8 ¼ - 9 - 10 - 10 ½
2320 - 2398 - 2633
120-200
II - III
24-30-30
“14” – “15”
540
5
48 ¼ - 53 - 61
50 ⅓
21 ½
67 ¾ - 75 ½ - 83 ½
34 ½ - 42 ½ - 50 ⅓
48 - 56 - 63
58
33
69 - 77 - 85
34 - 42 - 50
48 - 56 - 63
58
12
79 - 87 - 95
40 - 48 - 56
62 - 75 - 84
67
32
88 - 99 - 109
49 - 62 - 70
62 - 75 - 84
67
14
105 - 117 - 126
60 - 73 - 81
83 - 89 - 102
94
20
126 - 132 - 144
79 - 86 - 98
not available
21
MULCHERS RANGE
GET THE PERFECT CUT WITH
THE RIGHT BLADE
The choice of the proper tool is the key to get the best result in different conditions! Blades or hammers
are available in a wide range of models: the high quality steel and the self-sharpening profile helps to
get always a uniform finely cut product.
Grass and green areas
The better tool for mowing grass at a uniform height and
a regular trim.
JOLLY
Pruning residues
On pruning residues and small branches, hammers or
the special blade kit n.10 are the ideal tools for mulchers.
The crushing action of the tool breaks down fibrous parts
making it faster their degradation. The hammers performs
anyway good also in cutting grass between orchards or
vineyards.
Bushes and shrubs
This tools are installed on the most versatile equipments
and can cope with a wide range of products: grass,
leaves, fibrous and woody stems.
18
19
08
20
10
21
14
15
16
22
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
GIRAFFETTA
●
●
GIRAFFINA
●
●
GEMELLA
●
●
07
LEOPARD
ARIETE
TORNADO
CHIARA
BUFALO
BISONTE
TIGRE
CORAZZA
BELLA
VITA
BRAVA
BARBI
●
●
●
●
05
●
●
GIRAFFONA
03
05
07
08
10
14
15
16
18
19
20
21
03
GIRAFFA
KIT
KIT
KIT
HAMMER
BLADE
HAMMER
BLADE
HAMMER
BLADE
BLADE
HAMMER
HAMMER
FURBA
BIRBA
Crop residues
The straw choppes are designed to manage large
amounts of crop residues and get a very fine mulching
grade. For lighter residues (like wheat straw) the kit n.
03 is the best option as the thick central element allows
to lift and drive into the cutting chamber all the product.
●
●
●
●
OPTIONAL FOR ALL THE NEEDS
To tune the machines to customer needs, for all Maschio mulchers
a wide range of optional features are available.
A second skin can be bolted inside the
cutting chamber. When this element is
in use, all the structure is more protected
specially when operating on stones or
other debris. This optional is featured of a
counterblade which improves the refinement grade of chopped residue. Available
on demand for: ARIETE, BELLA, BRAVA,
BISONTE, CHIARA, CORAZZA, GEMELLA,
GIRAFFA, LEOPARD, TORNADO e VITA.
The side skids prevent any damage
to flanks when machines are used
on uneven or stony lands. Standard
feature on BIRBA, BISONTE, BUFALO,
FURBA, GEMELLA, GIRAFFA, GIRAFFONA, GIRAFFETTA, available on
demand for ARIETE, BELLA, BARBI,
CHIARA, CORAZZA, LEOPARD, TIGRE,
TORNADO e VITA.
The rear steering wheels allow a very
quick set up of cutting height and to
turn (headlands, pass over an obstacle) without lifting the implement.
Available for BELLA (front), CHIARA,
CORAZZA, GEMELLA, LEOPARD,
TIGRE, TORNADO; standard (front) on
ARIETE.
The front wheels keep an uniform
cutting height and can be adjusted
by a simple pin system. Available for
BRAVA and CORAZZA.
The collecting rakes hold the longer
wooden residues in the cutting chamber to reduce their size. Available on
demand for: BRAVA, CORAZZA, TIGRE
210, VITA.
Offset mulchers Giraffa and Giraffona are available in “left handed”
version for market or circumstances
which requires them.
The constant speed PTO reduce the
stress on the drive shaft and allow
to use offset mulcher in more critical
positions. Standard for GIRAFFONA,
on demand for GIRAFFA.
The hydraulic offset allow to move on
side the mulcher during work. Standard
feature on BISONTE, BUFALO and VITA,
available on demand for BARBI, BRAVA,
CHIARA, CORAZZA, FURBA, TIGRE and
TORNADO.
To use reversible machines in front
position a double fornt/rear gearbox
with 1000 RPM rotation regime is
needed. Available for BELLA, BIRBA,
FURBA.
23
11-14 Cod. W00227290R - Maschio Gaspardo Marketing Department
DEALER:
Maschio Gaspardo North America Inc.
Headquarters
112 3rd Ave East
DeWitt, IA, 52742 - USA
Tel. +1 563-659-6400
Fax +1 563-659-6404
www.maschio.us
[email protected]
For graphic reasons, some pictures and images do not show the “EC” safety guards.
the winning team
Technical datas and models shown in this catalogue are not binding. We reserve the right to revise the contents of this catalogue, to amend or improve the specifications without notice.