Sawing Solutions - DoAll Sawing Products
Transcription
Sawing Solutions - DoAll Sawing Products
Sawing Solutions DoALL 4100 Series High Production Metal Cutting Band Saw Solutions for ALL Your Sawing Needs 5505 W 123rd St Savage, MN 55378 | www.DoALLsaws.com | 888.362.5572 Solutions for All Your Sawing Needs... There is a DoALL metal cutting band saw that will meet your specific requirements. Whether you saw in a metal service center, fabrication or machine shop, tool room or in a maintenance department DoALL is the solution for all your sawing needs. The DoALL wide range of sawing machines includes: general purpose saws; vertical contour saws; miter cutting saws; and production power saws with capacities up to 32 inches in diameter. The following pages provide an overview of the DoALL standard band saw offering. How to Select & Order the Right Band Saw Use the chart on page 3 as a guide to select the right saw for typical sawing applications. Consider the following conditions in making your choice. • Miter vs. Non-Miter Cuts. If material needs to be cut at any angle other than straight, choose a miter cutting band saw. • Manual vs. Automatic. A manual saw does not automatically move material into a saw for cutting - the operator must manually move the material. Typically an automatic saw has an indexing section that feeds material into the sawing or cutting area. • High vs. Low Production. In high production applications (6 or more hours per shift or high cutting rates) a heavy-duty saw, wide band, and more horsepower provide greater productivity and reliability. • Design Capacity vs. Effective Capacity. A saw is most effective in materials from 1/3 to 2/3 of the rated size capacity. Using a 12″ capacity saw is not ideal for cutting 12″ solids all day. • Exotic Materials vs. Mild Materials. Hard-to-cut materials, like Inconel® and 316 stainless, are best cut with high production, heavy-duty machines and wide blades. • Bundle Cutting vs. Two-at-a-Time. Bundle cutting is good when cutting long bundles into short bundles because it eliminates the need to break and re-strap the bundles. Cutting material two-at-a-time is often faster than bundle cutting. It also eliminates the potential of bars spinning and can be done on a smaller, less expensive machine. • Standard Machine vs. Custom. Some applications benefit from unique saws or handling systems that accommodate unusual materials, enhance safety, or boost productivity. If a standard machine just doesn’t seem to fit, ask about custom sawing solutions. • Budget Constraint vs. The Right Machine. Purchasing a less expensive machine may fall within your budgetary constraints, but not selecting the right machine may cost you in lost production. A DoALL representative will help you select the right machine for your application. There are financing programs also available to help you work through any budgetary constraints. 2 www.DoALLsaws.com • 888.362.5572 Band Saw Selector For General Purpose, Miter Cutting & Production Power Machines Start Here Straight Cuts 90° Miter or Angle Cuts Bundle Cuts No Bundle Cuts Yes No Operation Manual Operation Automatic Manual Production Low High Production Model Capacity C-305A C-4100A C-4100NC DC-460NC DC-560NC DC-700NC ZV-3620 DC-800NC 12 x 12" 14 x 16" 14 x 16" 20 x 18" 23.6 x 22" 31 x 27" 36 x 15" 39.4 x 31.4" Low Production Model Capacity 400-A 400-AV DC-280NC DC-330NC 500-SNC DC-420NC 800-SNC 10 x 16" 10 x 16" 11.75 x 11" 15.75 x 13" 14 x 20" 16.5 x 16.5" 21 x 31.5" Low Page Manual 4 4 4 5 5 5 7 5 Page 4 4 5 5 6 5 6 C-305A C-4100A C-4100NC DC-460NC DC-560NC DC-700NC DC-800NC 10 x 16" 10 x 16" 14 x 16" 14 x 18" 14 x 19" 14 x 20" 20 x 12" 20 x 13" 20 x 13" 20 x 13" 26 x 13" 36 x 12" 36 x 13" 36 x 13" 36 x 13" 4 6 4 6 6 6 ** 7 7 7 7 ** 7 7 7 12 x 12" 14 x 16" 14 x 16" 20 x 18" 23.6 x 22" 31 x 27" 39.4 x 31.4" Low Production Model Capacity DC-280NC DC-330NC 500-SNC DC-420NC 800-SNC 11.75 x 11" 15.75 x 13" 14 x 20" 16.5 x 16.5" 21 x 31.5" Low Page 4 4 4 5 5 5 5 Page 5 5 6 5 6 SawType Model TF-1822M TF-2025M Tilt Frame Capacity 18 x 22" 20 x 25" High Production Model Capacity C-4100M Operation Automatic Manual Production High High Production Model Capacity Manual Operation Model Capacity Page 400-M 400-S C-4100M TF-1418 500-S 500-DS 2012-VH 2013-V 2013-V3 2013-V5 2613-V3 3612-VH 3613-V 3613-V3 3613-V5 Operation Automatic Production High Yes 14 x 16" Page 6 6 Page 4 Production High Low High Production Model Capacity Page Low Production Model Capacity Page TF-1822NC TF-2025NC 500-SNC 800-SNC Automatic 18 x 22" 20 x 25" 14 x 20" 21 x 31.5" 6 6 6 6 High High Production Model Capacity Page Low Production Model Capacity Page TF-1822NC TF-2025NC 500-SNC 800-SNC 14 x 20" 21 x 31.5" Manual Operation Model Capacity Page Saw Swivels/Tilts 400S 10 x 16" TF-1418 14 x 18" 500-S 14 x 20" 500-DS 14 x 20" TF-1822M 18 x 22" TF-2025M 20 x 25" Table Tilts 2012-VH 20 x 12" 2013-V 20 x 13" 2013-V3 20 x 13" 2013-V5 20 x 13" 2613-V3 26 x 13" 3612-VH 36 x 12" 3613-V 36 x 13" 3613-V3 36 x 13" 3613-V5 36 x 13" 6 6 6 6 6 6 ** 7 7 7 7 ** 7 7 7 ** Designates items not included in this publication. Find them at www.DoALLsaws.com. 6 6 6 6 SawType Model Tilt Frame Capacity Page Model StructurALL® Capacity Page TF-1822M TF-2025M 500-S 500-DS 18 x 22" 20 x 25" 14 x 19" 14 x 20" 6 6 6 6 Additional Categories Circular Saws Capacity Page Diamond Saws Model Capacity Page Model SC-75A SC-100A 2012-D12 2612-D24 2613-D36 D-900 www.DoALLsaws.com • 888.362.5572 18 x 22" 20 x 25" Up to 3" Up to 4" 20 x 12" 26 x 12" 26 x 13" 35 x 16" 8 8 7 7 7 7 3 General Purpose Saws In machine shops, tool rooms, maintenance departments and low-volume production operations, nothing beats DoALL general purpose saws for long life, reliability and accuracy. These models will cut a wide range of materials such as tool steel, aluminum, plastic and more. Horizontal StructurALL® Series 400-M 400-AV 400-M Model Cutting Capacity Round Cutting Capacity Rectangular Index Stroke Band Drive Speed Blade Width Blade Length Net Weight Order Number 400-M 10-3/4" 10" x 16" N/A 2 hp 105 to 275 fpm 1" 158" 1,100 lbs 1008780 400-A 10-3/4" 10" x 16" 22" 3 hp 50 to 400 fpm 1" 158" 1,320 lbs 1008782 400-AV 10-3/4" 10" x 16" N/A 3 hp 50 to 400 fpm 1" 158" 1,450 lbs 1008779 Production Power Saws Production power saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Horizontal Series C-305A Model Cutting Capacity Round Cutting Capacity Rectangular Index Stroke Min Index Length Band Drive Speed Blade Width Blade Length Net Weight Order Number 4 C-305A 12" 12" x 12" 24" 1/4" 5 hp 60 to 350 fpm 1-1/4" 144" 4,250 lbs CMI290197 C-4100M C-4100M 16" 14" x 16" N/A N/A 10 hp 40 to 360 fpm 1-1/2" 186" 6,250 lbs CMI290185 C-4100A 16" 14" x 16" 24" 1/4" 10 hp 40 to 360 fpm 1-1/2" 186" 6,250 lbs CMI290186 www.DoALLsaws.com • 888.362.5572 C-4100NC C-4100NC 16" 14" x 16" 24" 1/4" 10 hp 40 to 360 fpm 1-1/2" 186" 6,800 lbs CMI290187 Production Power Saws Production power saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Continental™ Series DC-280NC DC-330NC DC-420NC DC-700NC DC-460NC DC-800NC Model Number Specification Round Cutting Capacity DC-560NC DC-280NC DC-330NC DC-420NC DC-460NC DC-560NC DC-700NC DC-800NC 11" (280mm) 13" (330mm) 16-1/2" (420mm) 18" (460mm) 22" (560mm) 27" (700mm) 31.4” *(800mm) 31" x 27" (800mm x 700mm) 39.4” x 31.4” (1,000mm x 800mm) Rectangle (WxH) 11-3/4" x 11" (300mm x 280mm) 15-3/4" x 13" (400mm x 330 mm) 16-1/2" x 16-1/2" (420mm x 420mm) 20" x 18" (510mm x 460mm) 23.6" x 22" (600mm x 560mm) Maximum (WxH) 9-3/4" x 4" (250mm x 100mm) 14-1/2" x 6-5/8" (370mm x 170mm) 14-1/2" x 7-7/8" (370mm x 200mm) 18-7/8" x 9-3/8" (480mm x 240mm) Coming Soon Coming Soon Coming Soon Minimum (WxH) 6-1/2" x 5/8" (165mm x 15mm) 6-1/2" x 2" (165mm x 50mm) 6-1/2" x 3-1/4" (165mm x 80mm) 9-1/2" x 3-1/4" (240mm x 80mm) Coming Soon Coming Soon Coming Soon Band Saw Blade 1-1/4" x 150" 1-1/4" x 167" 1-1/2" x 192" 1-1/2" x 209" 2" x 260" 2-5/8" x 325" 2-5/8” x 346” Band Speed 72 - 390 SFPM (22-120 m/min) 72 - 390 SFPM (22-120 m/min) 72 - 390 SFPM (22-120 m/min) 72 - 390 SFPM (22-120 m/min) 72 - 390 SFPM (22-120 m/min) 72 - 390 FPM (22-120mpm) 52-275 fpm (16-85mpm) Band Drive 5 hp 5 hp 10 hp 10 hp 10 hp 10 hp 15 hp Hydraulic Pump 1 hp 1 hp 2 hp 2 hp 3 hp 3 hp 3 hp Hydraulic Tank Capacity 16 Gallons (60 Liters) 16 Gallons (60 Liters) 22 Gallons (85 Liters) 22 Gallons (85 Liters) 34 Gallons (130 Liters) 34 Gallons (130 Liters) 34 Gallons (130 Liters) Coolant Tank Capacity 20 Gallons (80 Liters) 24 Gallons (90 Liters) 26 Gallons (100 Liters) 29 Gallons (110 Liters) 37 Gallons (140 Liters) 37 Gallons (140 Liters) 63 Gallons (240 Liters) 15.75" (400mm) 19.68" (500mm) 19.68" (500mm) 19.68" (500mm) 15.75" (400mm) 15.75" (400mm) 15.75” (400mm) 141.73" (3600mm) 177.16" (4500mm) 177.16" (4500mm) 177.16" (4500mm) 141.73" (3600mm) 141.73" (3600mm) 236.2” (6000mm) 27-1/2" 27-1/2" 27-1/2" 29-1/2" 33-1/2" 31-1/2" 36.2” Bundle Capacity Automatic Index Length Single Multiple Material Pass Line Height Net Weight 3858 lbs. 4410 lbs. 5402 lbs. 6284 lbs. 9923 lbs. 15650 lbs. 25,350 lbs Order Number CMIDC280NC CMIDC330NC CMIDC420NC CMIDC460NC CMIDC560NC CMIDC700NC CMIDC800NC www.DoALLsaws.com • 888.362.5572 5 Miter Cutting Saws DoALL miter cutting saws increase flexibility and improve efficiency in fabrication shops or other sawing applications that require the cutting of miters. DoALL offers a full range of saws that feature a variety of cutting capacities and angle cutting options. Horizontal StructurALL® Series 400-S 500-DS 500-S Model Cutting Capacity Round - 0° Cutting Capacity Round - 45° Cutting Capacity Round - 60° Cutting Capacity Rect. - 0° Cutting Capacity Rect. - 45° Cutting Capacity Rect. - 60° Index Stroke Band Drive Speed Blade Width Blade Length Net Weight Order Number 400-S 10-3/4" 10-3/4" N/A 9" x 16" 9" x 10.75" N/A N/A 2 hp 105 to 275 fpm 1" 158" 1,200 lbs CMI1008780 500-S 14-3/4" 15" 8" 14" x 19" 14" x 14" 14" x 8" N/A 5 hp 50 to 400 fpm 1-1/4" 197" 3,000 lbs CMI1009648 500-DS 15" 15" N/A 14" x 20" 14" x 14" 14" x 8" N/A 5 hp 50 to 400 fpm 1-1/4" 197" 2,400 lbs CMI1009650 500-SNC 800-SNC 500-SNC 14-3/4" 13" N/A 14" x 20" 14" x 13" 14" x 9" 14" - 40" 5 hp 50 to 400 fpm 1-1/4" 197" 3,000 lbs CMI1009652 Vertical Tilt Frame Series 800-SNC 21" 16" 14" 21" x 31-1/2" 21" x 16" 21" x 14" 26” - 60" 10 hp 70 to 400 fpm 1-1/2" 271" 10,800 lbs CMI1012048 Upright Band Mill For high production, heavy-duty applications. TF-2025M TF-1822M Model Cut. Cap. Rnd - 0° Cut. Cap. Rnd - 45° Cut. Cap. Rnd - 60° Cut. Cap. Rect. - 0° Cut. Cap. Rect. - 45° Cut. Cap. Rect. - 60° Index Stroke Band Drive Speed Blade Width Blade Length Net Weight Order Number 6 TF-2025NC TF-1822NC TF-1418 TF-1418 10" 10" 8" 14" x 18" 12.5" x 14" 8" x 14" N/A 2 hp 50 to 400 fpm 1" 157" 1,800 lbs 225040 TF-1822M 18" 15" 10-1/4" 18" x 22" 15" x 18" 10-1/4" x 18" N/A 5 hp 65 to 385 fpm 1-1/4" 195" 2,800 lbs 1003538 TF-1822NC (APC) 17-1/2" 13" N/A 18" x 22" 18" x 13" 17-1/2" 5" to 40" 7.5 hp 65-385 fpm 1-1/4" 179" 7500 labs 1003539 TF-2025M 20" 17" 11" 20" x 25" 17" x 20" 11" x 20" N/A 10 hp 50 to 300 fpm 1-1/4" 209" 7,200 lbs 590043 TF-2025NC 20" 17" 11" 25" x 20" 17" x 20" 11" x 20" 5" to 40" 10 hp 50 to 300 fpm 1-1/4" 209" 10,450 lbs 590042 www.DoALLsaws.com • 888.362.5572 2618 Model Cutting Capacity Cutting Capacity Round Band Drive Speed Blade Width Blade Length Net Weight Order Number 2618-4 26" x 18" 18" 7.5 hp 40-300 fpm 3/8" to 1-1/2" 206" 6,600 lbs 1009044 Vertical Saws Among the most versatile machines available, vertical contour saws cut aluminum, brass, copper, mild steel, tough tool steel, stainless steel and sheet metal as well as nonmetals like plastics, paper and fibrous materials. Plus, they’re available with a wide variety of attachments for contour cutting, miter cutting, disc cutting and more. Contour Series 2013 Model Cutting Capacity Rectangular Cutting Capacity Round Band Drive Speed Blade Width Blade Length Net Weight Order Number 2013-V 20" x 13" 13" 2 hp 55-300/960-5,200 fpm 1/8" to 1" 154" 1,250 lbs CMI290166 2613 2013-V3 20" x 13" 13" 3 hp 30-320/550-5,500 fpm 1/8" to 1" 154" 1,250 lbs CMI290184 2013-V5 20" x 13” 13" 5 hp 550-5,500 fpm 1/8" to 1" 154" 1,250 lbs CMI290207 3613 2613-V3 26" x 13” 13" 3 hp 30-320/550-5,500 fpm 1/8" to 1" 185" 1,400 lbs CMI1003536 3613-V 36" x 13” 13" 3 hp 55-300/950-5,200 fpm 1/8" to 1" 199" 1,550 lbs CMI290221 3613-V3 36" x 13” 13" 3 hp 30-320/550-5,500 fpm 1/8" to 1" 199" 1,550 lbs CMI290215 3613-V5 36" x 13” 13" 5 hp 550-5,500 fpm 1/8" to 1" 199" 1,550 lbs CMI290216 Ask about these and other accessories for your vertical band saw! Mitre Attachment High Contour Glide Table HMD Power Feed Tables High Production and Diamond Saws Zephyr Series - High Production Diamond Series - Vertical ZV-3620 Model Cutting Capacity Rectangular Max Work Height Band Drive Speed Blade Width Blade Length Net Weight Order Number ZV-3620 36" x 15" 20" Round Under Guide 20", at Column 15" 15 hp Specify: 1,000 to 4,400, 4,000 to 8,000 or 10,000 to 15,000 fpm 1/8" to 1" 232" - 240" 3,000 lbs CMI490003 2012-D12 Model Cutting Capacity Rectangular Max Work Height Band Drive Speed Blade Width Blade Length Net Weight Order Number 2612-D24 2012-D12 20" x 12" 12" 5 hp 550 to 5,500 fpm 1" 154" 1,650 lbs CMI223736/1010172 2612-D24 26" x 12" 24" 5 hp 550-5500 fpm 1/2" - 1" 154" 1900 lbs Special www.DoALLsaws.com • 888.362.5572 2613-D36 2613-D36 26" x 13" 13” 5 hp 1000-4000 fpm 1/2" - 3/4" 186" 2500 lbs 5003016 D-900 D900 35" x 16" 16" 15 hp 1000-5000 fpm 1.25" 234" CMID900 7 Circular Cut-Off/Cold Saws If you are cutting small diameters, short lengths and thousands of parts, circular cut-off saws are perfect additions to any shop. Circular cut-off saws from DoALL can provide full automation for intricate and precise cuts, saving both time and money. SC-100A Model Cutting Capacity Rectangular - 90° Cutting Capacity Round 90° Blade Speeds Blade Length Blade Width Blade Drive Motor Auto Index Length Single Net Weight Order Number SC-100A 0.39-3.15" x 0.39-3.15" 0.39" to 4" 30-150 rpm 14.2" 0.102" x 0.089' 15 hp 0.24" to 24" 7937 lbs CMISC-100A SC-75A SC-75A 0.32-2.36" x 0.32-2.36" 0.32" to 3" 30-150 rpm 11.2" 0.079" x 0.069" 10 hp 0.24" to 24" 6713 lbs CMISC-75A Additional Sawing Resources Have technical questions or need more information? Call SAM® - The Sawing Answer Man. SAM can be reached during normal business hours at 1-888-DoALLSAW Sign up for our DoALL University training program and sharpen your skills today! Class includes: Four hour training on the elements of sawing (machine, blade, fluids). DoALL Sawing Solutions Products that are a cut above the rest! DoALL replacement and repair parts are now available 24-hours a day online at www.DoALLsaws.com/store 5505 West 123rd Street Savage, MN 55378 USA www.DoALLsaws.com 1-888-362-5572 Copyright © 2015 DoAll Sawing Products. All Rights Reserved. No image(s) or part(s) from this site may be reproduced without the written permission of Continental Machines, Inc. Options, specifications and any product information is subject to change without notice or obligation. Machine safety items may be omitted for illustration purposes only -For proper application, always read the operation manual. DoALL, StructurALL and SAM - The Sawing Answer Man are all registered trademarks of DoALL Company. DSPSSB008 10102015 www.DoALLsaws.com | 888.362.5572