Wiring, Communication and Busbar System

Transcription

Wiring, Communication
and Busbar System
For Motor Power-Starter Components
Class 8502
CONTENTS
Schneider Electric Brands
Description
Page
Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 & 3
Components with Spring Terminals using QUICKFIT™ Technology . . . . . . . . . . 5 - 8
Communication Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 & 10
Choice of Connection between Module and PLC . . . . . . . . . . . . . . . . . . . . . . .11 & 12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 16
Dimensions and Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 23
AK5 Pre-Assembled Panel Busbar System . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 34
Wiring, Communication and Busbar System for Motor Power-Starter Components
Motor Power-Starter Components
MOTOR POWER-STARTER COMPONENTS
Selection Guide
LAD3•
APP2R•
APP2D••
Functions
QUICKFIT™ technology for assembly and connection of motor starter components with spring terminals, without using tools.
Types of product
Power connection kit
Power/control splitter box
Control connection module
·
APP2R
·
LAD3
·
LAD2
APP2D
·
For contactors
D-Line
Type of starter
Non-reversing and reversing
Non-reversing
Reversing
Coil control
—
With
Relay
With
Relay
Use with motor power-starters
—
8 starters (1)
—
Number of motor power-starters
1
2, 3, 4 limited to 50 A
1
Connection of earth cables
—
—
Connection via
—
HE10 connector or adaptor
for communication module
Type of connection or bus
—
Number of channels
—
Pages
8
(1)
Without
Relay
Without
Relay
—
With LAD3B upstream terminal block
HP Ratings (maximum for a motor)
10 hp
2
480 V / 600 V
5 hp
220 V / 240 V
3 hp
208 V
© 2001 Schneider Electric All Rights Reserved
7/01
Selection Guide
APP1CH
APP1CV/1CE
APP1CAS2
APP1C••0/3
APP1C••2/5
AS-i bus
Other buses
AS-i 2 addresses
CAM Open, Device Net
Interbus S and S optical, Profibus DP and DP optical
8I/8O
16I/8O
Communicate with the processing device (i.e. PLC)
Communication modules
·
APP1C
—
—
—
—
—
—
Connector
to PLCs
Terminal block
HE10
Screw or spring
8I/8O
16I/8O
32I/24O
10
7/01
3
General Presentation: Power and Control Components
QUICKFIT™ is a modular system which standardizes and simplifies the implementation of motor power-starters with its prewired control and power circuits.
Hence, installation of a motor power-starter is quick, simple, and flexible with no wires needed for interconnection between devices. In addition, this system
enables the motor power-starter to be customized at a later date. The system reduces maintenance time and optimizes panel space by reducing the
number of terminals, the amount of ducting, and intermediate interfaces.
The following solution is offered:
•
A solution using QUICKFIT™ technology for TeSys™ motor power-starter components with spring terminals: D-Line contactors (9 to 32 A) and the
GV2ME motor manual starters.
Tego Power Design definition software
This software on CD-ROM enables the motor power-starter application to be graphically defined according to the manual starters and contactors used. It
determines which Tego Power products are required for the application. Referencing labels can also be created for the starters.
How to Build TeSys™ Motor Power-Starters with Spring Terminals
The motor power-starters concerned are those formed by combining:
•
GV2M manual starters
•
with 9 to 32 A D-Line (LC1) contactors
Consisting of simple parts, Tego Power QUICKFIT™ technology is used to
create motor starter assemblies up to 20 hp/ 460 V (15 kW/400 V).
4
f LAD31
2
·
5 LAD3B
APP2R
7
3a
LAD34
3b
6
♦
For the power circuit:
•
a power kit comprising, for each starter, a plate (4) for mounting the
contactor and the manual starter, and the two power connection
modules (3a, 3b)
•
a power splitter box (1) for 2, 3 or 4 starters
•
an upstream terminal block (5) for a power supply up to 63 A (16 mm2)
•
a downstream terminal block (6) for connecting the motor power supply
cables and the earth cables (6 mm2 )
For the control circuit:
•
a control splitter box (2) for 2, 3, or 4 starters, with control-command
data on HE10 connector. The data on 4 to 8 starters can be fed back
directly to the PLC via an 8I/8O or 16I/8O Telefast cable or to a fieldbus
module (Device Net, CAN Open, AS-i, FIP, Interbus, Profibus) See
page 3.
•
a control circuit connection module (7) which plugs directly into the
contactor and the manual starter. This module concentrates the motor
starter control-command data. It integrates the manual starter status
data in the prewiring of the contactor control circuit.
•
contactor coil control voltage is limited to AC 12 to 240 volts, or DC 24
to 125 volts when using control connection module with
electromechanical relay APP2D• and DC 24 to 48 volts when using
control connection module without electromechanical relay APP2D•D.
LAD32 1
LAD33
The main components which make up this range are:
·
APP2D
LAD35 kit contains one LAD31 mounting plate, and two LAD34 power connection modules.
General Presentation: Communication Modules
General
Communication modules are used to send I/O data from a QUICKFIT™ motor power-starter configuration to the PLC.
The communication modules are selected according to the type of connection required (see page 9):
•
parallel mode (modules, terminal blocks, or HE10)
•
serial mode via the bus (CAN Open, Device Net, AS-i bus, Interbus S, or Profibus DP modules)
The communication modules are the same, whether the TeSys™ motor power-starter system uses spring or screw terminals.
How to Build TeSys™ Motor Power-Starter System with Communication Modules
9
·
APPIC
8
2
APP2CX
APP2R
·
f
Motor power-starters can be connected to a PLC or a bus in two ways:
•
by direct connection from the control circuit splitter box (2) with 4 starters, with an HE10 connector (8I/8O), or two HE10 connectors (16 I and 8 O)
•
by a communication module (9) using an APP-2CX adaptor plate (8)
4
7/01
Components for Spring Terminals using QUICKFIT™ Technology
COMPONENTS WITH SPRING TERMINALS USING QUICKFIT™ TECHNOLOGY
Description: Power Connectors
The motor power-starters concerned are those created by combining:
•
•
Telemecanique GV2 manual starters (mainly GV2ME) with an operating limit of 80% of full load current at 60°C ambient temperature, up to 690 V
(see page 14).
with 9 to 32 A Telemecanique D-Line contactors (LC1).
The main components which make up this range are:
For the power part:
•
power kits
•
power splitter boxes
•
upstream and downstream terminal blocks
For the control-command part:
•
power and control splitter boxes
•
control connection modules
Used with communication modules (see pages 4 and 9), these motor power-starters exchange control-command data with PLCs or a bus. They can also
communicate directly with PLCs via a Telefast HE10 cable.
How to Assemble Power Components
1 LAD32
4
·
Power kits LAD3•
Each motor power-starter requires a power kit which consists of a plate (4)
and 2 QUICKFIT™ technology power connection modules (3a, 3b).
The plate is used for mounting TeSys™ D-Line contactors (13), with spring
terminals, non-reversing or reversing, equipped with an AC or DC coil, 9 to
32 A, and the GV2ME4 manual starter only. This plate is mounted on a 35
mm omega rail or screwed onto a base plate.
The two power connection modules (3a and 3b) are identical regardless of
the rating of the contactor, up to 32 A. The lower power connection module
(3b) connects the power between the contactor and the manual starter. The
upper power connection module (3a) connects the power between the
splitter box (1) and the manual starter (12).
5
LAD38
f LAD31
12
3a
GV2...
LAD34
3b
13
LC1D...
6
LAD33
♦
7/01
Splitter box LAD32•
Splitter boxes (1) are available for 2, 3, or 4 starters. They can be combined
to create motor power-starters up to 63 A per power supply. A reversing
starter occupies a width equivalent to that of 2 direct starters. Direct supply
of power to the splitter boxes is possible up to 25 A, 12 AWG (4 mm2).
Upstream terminal block LAD3B
The upstream terminal block (5) performs two functions:
•
power supply up to 63 A, 6 AWG (16 mm2).
•
power supply between two connected splitter boxes
The upstream terminal block plugs into the splitter box using QUICKFIT™
technology. It is positioned on the splitter box or straddling the two splitter
boxes, and takes up a width equivalent to two motor power-starters.
Downstream terminal block LAD33
The downstream terminal block (6) performs two functions:
•
connects motor power supply cables up to 10 AWG (6 mm2).
•
connects the motor earth cables
In addition, the terminal block enables quick connection and disconnection
for maintenance, avoiding the risk of phase reversal. The downstream
terminal block plugs into the down-stream spring terminals on the contactor
using QUICKFIT™ technology.
LAD35 kit contains one LAD31 mounting plate, and two LAD34 power connection modules.
5
Description: Control Connection Modules
1
2
LAD32
APP2R
·
7
APP2D
·
7a 7b
Power and control splitter boxes APP2R••
These have the same specifications as the power splitter box (1) described on page 5. They are used to gather control-command data from the motor
power-starters.
Power and control splitter boxes (1, 2) for 2, 3, or 4 starters can be combined to create up to 8 starters. A reversing starter takes up the space of two direct
starters. The mechanical assembly of two splitter boxes connects the control-command data and the power supply to the coil control. The coil control can
be AC or DC, up to 250 V.
Three types of splitter boxes are available:
•
•
•
APP2R•E with one 30-way HE10 connector for connection to the APP1C• communication module, using the APP2CX adaptor plate (these splitter
boxes are also available for 2 or 3 starters)
APP2R4H1 with one HE10 connector with 8I/8O, for direct connection to the PLC via a Telefast cable: the data communicated to the PLC for each
starter is the coil control (1 output) and the contactor status (1 input), for up to 8 starters
APP2R4H2 with two HE10 connectors (one for 16 inputs, the other for 8 outputs) for direct connection to the PLC via a Telefast cable: the data
communicated to the PLC for each starter is the coil control (1 output), the contactor status (1 input) and the manual starter status (1 input), for up
to 8 starters
The range is completed by splitter boxes which have an APP2R•AS AS-i bus link. Parallel link splitter boxes can be connected together up to 63 A, with
no limit to the number of starters.
Two types of splitter boxes are available specifically for AS-i:
•
2 starters, 2I/1O per APP2R2AS starter: the data communicated to the PLC for each starter is the coil control (1 output), the contactor status (1
input) and the circuit-breaker status (1 input)
•
4 starters, 1I/1O per APP2R4AS starter: the data communicated to the PLC for each starter is the coil control (1 output), the contactor status (1
input).
Control splitter boxes (1) are also available on their own, as replacement parts. They are mounted, by the user, on LAD32• power splitter boxes.
Control circuit connection modules APP2D••
The control circuit connection module (7) plugs directly into the control terminals on the GV2 manual starter and the contactor, using QUICKFIT™
technology. It connects to the control splitter box (2) via its upper part. Mechanical locking ensures good quality connections and a firm hold.
It is compatible with all contactor ratings up to 32 A.
These modules are available in 4 versions: with or without a contactor coil control relay, and non-reversing or reversing starter.
The version without a relay is designed to control the contactor coils with no interface, generally at 24 Vdc.
The connection module integrates, in its lower part, the external shunt (7a) for connecting an external contact in series with the contactor coil or forced
local control (according to the schematics on pages 18 & 19). The second item of contactor status data is available on a connector (7b) which is left to
the choice of the user.
6
7/01
Selection: Control Splitter Boxes for Various Connection Types
Three types of splitter boxes are available, depending on the required connection to the PLC:
•
•
•
Direct connection to the PLC via HE10 connector and Telefast cable
Connection to the control system via communication module
Connection to the control system via AS-i bus
Direct Connection via 8I/8O HE10 Connector
An HE10 connector, on the top of the APP-2R4H1 control splitter box (1),
provides the contactor status (1 input) and the coil control (1 output) for
each starter.
This HE10 connector can feed data back to up to 8 starters.
The Telefast cable (3) is chosen according to the PLC environment (see
pages 11 and 12).
2
11
8E/8S
11
API
HE10
2
8E/8S
11
HE10
APE1R1628
11 16E
16S
11
API
11
Direct Connection via 16I/8O HE10 Connectors
Two HE10 connectors, on the top of the APP2R4H2 control splitter box (2),
provide the circuit-breaker status (1 input), the contactor status (1 input)
and the coil control (1 output) for each starter.
These HE10 connectors can feed data back to up to 8 starters.
The Telefast cables (3) are chosen according to the PLC environment (see
pages 11 and 12).
11
11
16E
11
11
API
HE10
2
HE10
8S
11
2
ABE7ACC02
16 S
11
API
Connection via Communication Module APP1C•••
2
9
8
The APP2R•E control splitter boxes (2) (2, 3, or 4 starters) are connected
to the PLC via a Tego module APP1C••• (9). An APP2CX adaptor (8) must
be used to connect the module to the control splitter box.
These modules can feed data back to up to 8 starters.
The module is selected according to the type of connection required:
terminal block, HE10 connector, or bus (see page 9).
The advantages of using Tego modules are:
- the ability to use terminal block connection,
- when connecting using an APP1CH HE10 connector and APP1CAS2
AS-i connector, it is possible to choose, for each starter, feedback of the
status either of the contactor, or the circuit-breaker, and to use the available
I/O for external data, if there are fewer than 8 starters, or to access the
Interbus S, Profibus DP, CAN Open, Device Net buses.
Direct Connection via AS-i bus, with no Communication Module
There are two versions for direct connection of the control splitter box to the AS-i bus:
•
APP2R2AS splitter box for 2 starters, providing the circuit-breaker status (1 input), the contactor status (1 input) and control of the coil (1 output) for
each starter
•
APP2R4AS splitter box for 4 starters, providing the contactor status (1 input) and control of the coil (1 output) for each starter
In both cases, it is possible to connect as many starters as required, up to 50 A.
7/01
7
Splitter Boxes (refer to items 1 & 2 in the drawing on pages 4 & 5)
Description
Type of Control-cmd
Connection on
Control System Side
No. of I/O per Starter
50 A power
splitter box
—
—
1 x HE10 8I/8O (1)
1 x HE10 16I
and 1 x HE10 8O (1)
APP2R4H1
50 A power and
control splitter box
No. of
Starters
per Unit
Catalog Number
Weight
lb. (kg)
1I/1O
2
4
4
LAD322
LAD324
APP2R4H1
0.26 (0.120)
0.53 (0.240)
0.77 (0.348)
2I/1O
4
APP2R4H2
0.79 (0.358)
2
4
2
4
APP2R2E
APP2R4E
APP2R2AS
APP2R4AS
0.40 (0.178)
0.77 (0.348)
0.44 (0.200)
0.83 (0.380)
Via module
APP1C••• (2)
—
AS-i (3)
2I/1O
1I/1O
Splitter Box Extension
A total of up to eight starters is permissible after extensions.
(a) LAD322, LAD324, APP2R4H1, APP2R4H2, APP2R2E, APP2R4E: Use similar module for extension. It can be for 2 or 4. Starter capacity as per
need. Example: For extending LAD322, one or more of LAD322 can be used.
(b) APP2R2AS, APP2R4AS: Use similar module for extension.
Example: For extending APP2R2AS, use another APP2R2AS.
Power Connection Components for One Starter (refer to items 3 & 4 in the drawing on pages 4 & 5)
Description
Assembly and power connection kit
LAD35
Reversing kit (4)
Kit Consists of:
Catalog Number
Weight
lb. (kg)
1 LAD31 plate for GV2ME and 2 LAD34 power connection
modules
1 set of busbars and 1 mechanical interlock
LAD35
0.20 (0.078)
LAD32
0.09 (0.040)
Power Connection Accessories for One Starter (refer to items 5 & 6 in the drawing on pages 4 & 5)
LAD3B
Description
Max.
Connection
Cross-Section
Upstream terminal block (50 A max)
16 mm2 (6 AWG)
Downstream terminal block (50 A max)
6
mm2 (10
AWG)
Weight
lb. (kg)
Use
Catalog Number
Power supply of 1 or 2 power splitter
boxes or power control splitter box
Connection of motor cables
LAD3B
0.47 (0.212)
LAD33
0.11 (0.050)
Control Connection Module for One Starter
Description
LAD33
Control connection module (integrating contact
block GVAE20)
D-Line
Coil Voltage
Type of Coil
Control Relay
Type of
Starter
Catalog Number
Weight
lb. (kg)
ac 12 to 240 V
or dc 24 to 125 V
Electromechanical
(5)
dc 24 to 48 V
Without relay (6)
Direct
Reversing
Direct
Reversing
APP2D1
APP2D2
APP2D1D
APP2D2D
0.26 (0.120)
0.51 (0.230)
0.24 (0.110)
0.48 (0.220)
Spare or Replacement Parts (refer to item 7 in the drawing on pages 4 & 4)
Description
Plate for mounting
a GV2ME manual
starter
Power connection
module
Control-command
splitter box (single,
for mounting on a
power splitter box)
APP2D1•
8
Type of Control-cmd
Connection on
Control System Side
No. of I/O
per Starter
No. of Starters
Sold in
Lots of
Unit
Weight
Catalog Number lb. (kg)
—
—
1
10
LAD31
—
—
1
10
LAD34
0.04 (0.018)
1 x HE10 8I/8O
1 x HE10 16I and
1 x HE10 8O
1I/1O
4
1
APP2R4H3
0.24 (0.108)
2I/1O
4
1
APP2R4H4
0.26 (0.118)
2
4
2
4
1
1
1
1
APP2R2C
APP2R4C
APP2R2A
APP2R4A
1.30 (0.058)
0.24 (0.108)
1.8 (0.080)
0.31 (0.140)
Per module
APP1C••• (2)
—
AS-i (3)
2I/1O
1I/1O
Replacement electromechanical relay (for
—
1
10
APP2ER
control connection module)
(1) Cables with 20-way Telefast HE10 connector, in accordance with selection table on page 12.
(2) Connection to an APP-1C••• module via APP-2CX adaptor (see page 10).
(3) Available 1st quarter 2002.
(4) To create a D-Line reverser, use 2 LC1-D contactors, 1 assembly and power connection kit and 1 reversing kit.
(5) Relay supplied mounted on the front panel of the control connection.
(6) The use of D-Line low consumption contactors is recommended.
0.10 (0.042)
0.02 (0.010)
7/01
Selecting Communication Modules
COMMUNICATION MODULES
Selection: Communication Modules and Accessories
PLC
Selection of the communication modules depends on the type of connection required:
•
by removable screw or spring terminal blocks
•
parallel via HE10 connector and Telefast cable
•
serial via bus (AS-i bus, Interbus S and S optical, Profibus DP and DP optical, CAN Open or Device Net modules).
In the QUICKFIT™ version (spring terminals), connecting a module to the APP2R power and control splitter box requires the fitting of an APP2CX
adaptor.
Terminal block connection
APP1CV and APP1CE modules are 16 input/8 output - screw or spring - removable terminal block modules which can be used for wire-to-wire connection
of data from the circuit-breaker and contactor contacts as well as the coil control outputs of each motor starter. The removable terminal blocks are supplied
with the modules.
Parallel connection via HE10 connector
The APP1CH 1 module is an 8 input/8 output module, fitted with an HE10 connector for fast connection to PLCs using a prefabricated Telefast cable (see
selection guide, page 11).
Connection to a TSX Micro PLC is direct, using the TSX DMZ16DTK 8I/8O module 2 and the ABFH20H••0 or TSX CDP••3 Telefast cable 3.
Serial connection via bus
ABF•
The APP1CAS2 AS-i module is an 8 input/8 output module on AS-i bus (2 addresses).
The APP1CIB0 Interbus S and APP1CIB3 Interbus S fibre optic modules, APP1CPF0 Profibus DP and APP1CPF3 Profibus DP fibre optic modules,
APP1CCO0 CAN Open and APP1CDN0 Device Net modules are 16 input/8 output modules for connecting APP1B• sub-bases.
The APP1CIB2 Interbus S and APP1CIB5 Interbus S fibre optic, APP1CPF2 Profibus DP and APP1CPF5 Profibus DP fibre optic, and APP1CCO2
CAN Open and APP1CDN2 Device Net modules are 32I/24O modules in total, i.e.:
•
16 inputs/8 outputs for connecting APP1B• sub-bases with up to 8 starters
•
an additional 2 x 8I/8O available on 2 HE10 connectors 4 compatible with the Telefast cables, and therefore with the APP1CH HE10 module 1 and
with the ABE7H16CM•1 or ABE7•16M111 Telefast 8I/8O sub-base or the APE1B24M Tego Dial sub-base.
4
1
1
ABE7
8 starters
8 starters
3
8 starters
···
or
APE1B24M
3
3
APP1•
Notes on 8 input/8 output modules
The APP1CH (HE10 connector) and APP1CAS2 (AS-i 8I/8O) modules are fitted with a 4-switch system for making the following selections:
•
switches C and D: option to feed back to the PLC either data from the circuit-breaker contact, or from the contactor on each of the 8 starters
•
switch E: an external input can be selected for each of the 4 end starters (nos 5 to 8) if the starter is not being used
•
switch F: an external output can be selected for each of the 4 end starters (nos 5 to 8) if the starter is not being used
The position of switches C, D, E, F can be defined using Tego Power Design software.
Communication Module Selection Table
Type of Connection
Number of I/O Available
for APP1B• Sub-base
Number of HE10
Connectors (1)
Number of I/O
per HE10
Catalog Number
HE10 connector
8I/8O
–
–
APP1CH
Removable screw terminal block
16I/8O
–
–
APP1CV
Removable spring terminal block
16I/8O
–
–
APP1CE
ASi bus
8I/8O
–
–
APP1CAS2
0
–
APP1CIB0
2
8I/8O
APP1CIB2
0
–
APP1CIB3
2
8I/8O
APP1CIB5
0
–
APP1CPF0
2
8I/8O
APP1CPF2
0
–
APP1CPF3
2
8I/8O
APP1CPF5
0
–
APP1CCO0
2
8I/8O
APP1CCO2
0
–
APP1CDN0
2
8I/8O
APP1CDN2
Interbus S bus
Interbus S optical bus
Profibus DP bus
APP1CIB2
Profibus DP optical bus
CAN Open bus
Device Net bus
(1)
7/01
16I/8O
16I/8O
16I/8O
16I/8O
16I/8O
16I/8O
HE10 connector for connecting either the APP1CH module, an ABE7H16CM•1 or ABE7•16M111 Telefast sub-base, or the APE1B24M Tego Dial
Dialbase interface.
9
Selecting Communication Modules
Communication Modules (1) (refer to item 8 in the drawing on page 4)
Weight lb. (kg)
Screw
APP1CV
0.86 (0.390)
Spring
APP1CE
0.78 (0.356)
Type of Connection or Bus
with terminal block
with connector
No. of HE10
Connectors (2)
Catalog Number
Description
HE10
–
APP1CH
0.75 (0.343)
AS-i (3)
–
APP1CAS2
0.91 (0.416)
–
APP1CIB0
1.17 (0.530)
2
APP1CIB2
1.17 (0.530)
–
APP1CIB3
1.17 (0.530)
2
APP1CIB5
1.17 (0.530)
–
APP1CPF0
1.17 (0.530)
2
APP1CPF2
1.17 (0.530)
–
APP1CPF3
1.17 (0.530)
2
APP1CPF5
1.17 (0.530)
–
APP1CCO0
1.17 (0.530)
2
APP1CCO2
1.17 (0.530)
–
APP1CDN0
1.17 (0.530)
2
APP1CDN2
1.17 (0.530)
Interbus S
Interbus S optical
APP1CH
via bus
Profibus DP
Profibus DP optical
CAN Open
Device Net
Accessories for Communication Module (refer to item 8 on page 4 and the items on page 7)
APE1R1628
ABE7ACC02
Description
Specifications
Order in
Multiples of:
Unit
Catalog Number
Weight lb. (kg)
Adaptor
For APP1C• communication modules
1
APP2CX
0.28 (0.130)
HE10 intelligent splitter box
16 I/16 O (2 x 8 I/8 O)
24 V Ue/30 V max. Output type: 2.6 W
tungsten filament lamp
1
APE1R1628
0.28 (0.130)
Splitter subbase
16 channels (2 x 8)
1
ABE7ACC02
0.16 (0.075)
Self-stripping connector
(for external I/O on APP1CH
and APP1CAS2 modules)
2 pin, 5 mm intervals
Wire cross-section: 0.75 mm2
16
APE1PAD21
0.44 (0.020)
Connector with
vampire clip for AS-i bus
Yellow
5
LA9Z32825
0.22 (0.100)
Design Definition Software
Description
Language
Support
Version
Catalog Number
Weight lb. (kg)
Definition software
English
and French
CD-ROM
01
APP2C00M
0.22 (0.100)
(1) Use adaptor APP2CX for connecting a QUICKFIT™ version module (spring terminals).
(2) For connecting additional external I/O.
APE1PAD21
10
7/01
Choice of Connection between Module and PLC
Choice of Connection between the Splitter Box Communication Module (APP1CH) and the PLC
PLC
Components Necessary for Connecting the PLC
Brand/Type
Connection
Modularity
8 In + 8 Out
Telemecanique
Micro
PLC
Terminal
Blocks
—
Compatible
PLC Cards
TSXDMZ16DTK
Communication
Module or
Control Splitter
Box with 8I/8O
Control Splitter Telefast Cables Splitter Box
Box 16I/8OO
16 In + 16 Out
Splitter Box
16 (2x8)
APP1CH or
APP2R4H1/H3
APP2RH2/H4
ABE7ACC02
(2)
1
—
1
16 In + 16 Out
Telemecanique
TSX 47107
16 In + 16 Out
Modicon
Compact 984/ A120
16 In + 16 Out
Modicon
Quantum
32 In + 32 Out
April
1
—
TSXDEY32D2K/64D2K,
TSXDSY32T2K/64T2K,
TSXDEY16FK
1
—
TSXBLK71 +
TSXDET32••,
TSXBLK91 +
TSXDST3292
DA0216, DAP216/217,
DE0216, DEP217/220,
DEP216
1
—
1
1
—
8 In + 8 Out
(included in
Telefast cable)
4218MA12/4318MA11
4418MA11/4518MA11
16 In + 16 Out
6EP
5••••AA00
4828MA13
6EP
5••••1AA00
4207LA11, 4307LA12,
4417LA11, 4517LA11/21
1
4204UA14, 4304UA14,
4414UA14, 451UA14
1
3211B•0•0AA0,
3221B•0•0AA0
1
4211B•0•0AA0,
4221B•0•0AA0
1
Siemens
135/155U
8In + 8 Out
Siemens
S7300
8 In + 8 Out
Siemens
S7400
8 In + 8 Out
16 In + 8 Out
16 In + 8 Out
16 In + 16 Out
16 In + 16 Out
6EP
5••••1AA00
6ES79213AB0
00AA0
6ES79213AB0
00AA0
—
1
32 In + 32 Out
(1)
(2)
—
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1746OB16/1746IB16
1
Allen Bradley
SLC500
1
1
1
1
16 In + 16 Out
1
1
1
1
32 In + 32 Out
8 In + 8 Out
1
DDI353/853, DD0353
IDB3224, QDB3205,
QPA3205
Siemens
115U
1
1
1
1
1
1
1
2
1
1
Siemens
95U/100U
2
1
1
—
1
TSXDMZ64DTK
1
Telemecanique
Premium
APE1R1628
(1)
1
1
16 In + 16 Out
ABFH20H••0
TSX CDP••3
1746IB32, 1746OV32,
1746OB32
1
1
1
1
1
1
1
1
8 inputs + 8 outputs remain available. To connect a second APP1CH module or APP2••• 8 input + 8 output control splitter box, use an additional ABFH20H••0 or TSXCDP••4 cable.
8 outputs remain available on ABE7ACC02. To connect them to a second AAP2•••16 input/8 output control splitter box, use an additional ABFH20 ••0 or TSXCDP••3 cable.
7/01
11
Choice of Connection between Module and PLC
Telefast Cables for Connection to the PLC
ABF
H20H••0
or
TSX
CDP•••
ABF
H20H••1
ABF
H28H••0
ABF
H14H••0
ABF
S16••H0
ABF
ABF
H40H••0
H40H••1
R16H••0
R16H••1
M16H••0
ABF
ABF
M16H••1 H32H••0
ABF
H16H••0
ABF
ABF
M32H••0 A32H••0
2
1
2
1
2
2
1
1
1
1
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
1
1
1
1
1
1
1
7/01
Specifications
Specifications
General Environment
Type of Sub-base and Splitter Box
APP-2R••, LAD-32•
Standard
IEC 60439-1
Approvals
UL, CSA (pending)
Degree of protection
Conforming to IEC 60529
Resistance to incandescent wire
Conforming to IEC 60695-2-1
Shock resistance
IP 40 (mounted assembly)
°F (°C)
Vibration resistance
Conforming to IEC 6068-2-6 and BV/LR
Withstand to electrostatic discharges
Withstand to radiated fields
Immunity to rapid transients
Surge withstand
Kv
Immunity to radio electrical fields
Ambient air temperature
Space required around mounted assembly
1760 (960)
11 ms and 15 gn (half sinewave)
gn
5…300 Hz: 4 and 3…100 Hz: 0.7
Level 3
V/m
10 (26…1000 MHz)
Level 3
2 in common mode, 0.6 in differential mode
Wave form: 1.2/50 µs - 8/20 µs
V
10 (0.15 to 80 MHz)
Operation in floor-standing enclosure
°F (°C)
23 to 140 (- 5 to + 60)
Operation in wall-mounted enclosure
°F (°C)
23 to 104 (- 5 to + 40)
Storage
°F (°C)
-40 to 158 (- 40 to + 70)
For inserting cables and heat dissipation
in (mm)
> 1.2 (30)
Degree of pollution
3
Fixing of the assembly
35 mm rail or 2 x Ø 5.5 mm screws per plate for GV2-ME
Number of wires
Voltage supply for power
3
Tightening torque
lb-in (N•m)
19.4 (2.2)
Flexible cable with end
AWG (mm2)
6 (16)
Flexible cable without end
AWG (mm2)
4 (25)
Solid cable
AWG (mm2)
4 (25)
Suitable wire cross-sections
Number of wires
Voltage supply for contactor
coil control
Connection of pins to the circuit-breaker or contactor terminals
2
Tightening torque
lb-in (N•m)
7.0 (0.8)
Flexible cable with end (maximum)
AWG (mm2)
16 (1.5)
Flexible cable without end (max.)
AWG (mm2)
14 (2.5)
Solid cable (maximum)
AWG (mm2)
14 (2.5)
power
lb-in (N•m)
15.0 (1.7)
control
lb-in (N•m)
10.6 (1.2)
Tightening torque
3-phase Power Circuit Specifications
per power supply
Conforming to IEC 60439-1
A
63 (single power supply to one or more sub-bases or splitter
boxes)
per sub-base
A
50
Maximum current
GV2 operating limit
80% of Imax at 60° C ambient temp. (see page 12)
Maximum current per starter
A
32 (for 16A and above, keep one blank slot on right and left
sides)
Insulation voltage
V
750
Operating voltage
V
690
U imp
kV
6
Rated frequency
Hz
50-60
Conditional rated short-circuit current Isc at 415 V
kA
50
Permissible rated short time current Icw
kA
9.1 (for 70 ms)
V
ac 5 to 250
V
dc 5 to 250
Control Circuit Specifications
Contactor coil control voltage
7/01
13
Specifications
GV2 Circuit-breaker Current Limitation at 60°C Ambient Temperature with QUICKFIT™ System
Circuit-Breaker Catalog Number
GV2 Rating (1)
GV2ME06
1 - 1.6 A
Maximum Current of GV2 with QUICKFIT™ System
1.28 A
GV2ME07
1.6 - 2.5 A
2A
GV2ME08
2.5 - 4 A
3.2 A
GV2ME10
4 - 6.3 A
5A
GV2ME14
6 - 10 A
8A
GV2ME16
9 - 14 A
11.2 A
GV2ME20
13 - 18 A
14.4 A
GV2ME21
17 - 23 A
18 A
Electromechanical Relay Specifications
Type of connection block
APP
1D1A, 1D2A, 1K1B, 1K2B, 1ER, 2D1, 2D2, 2ER
Specifications of the Electromechanical Relay Control Circuit (PLC end)
Rated voltage at Us
V
dc 24
Energization threshold at 40 °C
V
dc 19.2
Drop-out voltage at 20 °C
V
dc 2.4
Maximum operating voltage
V
dc 30
Maximum current at Us
mA
15
Drop-out current at 20 °C
mA
1
Maximum power dissipated at Us
W
0.36
Disappearance of voltage
ms
5
Specifications of the Electromechanical Relay Output Circuit
Type of contact
1F
Vac
250
Vdc
250
Operating current frequency
Hz
50/60
Maximum current of the contact
A
4
Between coil energization and closing of the contact
ms
10
Between coil de-energization and opening of the
contact
ms
5
At no-load
Hz
10
At Ie
Hz
Maximum switching voltage
Other Specifications of the Electromechanical Relay
Maximum operating time at Us
(including bounce)
Maximum switching frequency
Mechanical durability
In millions of operating cycles
0.5
20
Dielectric strength
V
1000 (50/60 Hz) - 1 min
Rated impulse withstand voltage
kV
2.5
Primary/secondary rated insulation voltage
V
300
24 V - DC13
A
0.6
230 V - AC15
A
0.9
Maximum current for 500,000 operations
(1) Thermal release adjustment range.
14
7/01
Specifications
Specifications of Parallel Link Communication Modules and Control Splitter Boxes
Type of Module
APP1CV, APP1CE
APP1CH
APP2R4H1/H3
Inputs
16
8
8
APP2R4H2/H4
16
Outputs
8
8
8
8
Number of channels
Display of supply voltages (V In, V Out)
Input specifications
Output specifications
By LED
By LED
–
–
Supply voltage
Vdc
24
24
24
24
Max. current per channel
mA
20
20
20
20
Total max. current
mA
320
160
160
320
Operating voltage
V
dc 24
dc 24
dc 24
dc 24
Max. current per channel
mA
500
100
500
500
Total max. current
A
1
1
2
2
1 (8I/8O)
1 (8I/8O)
1 (16I) and 1 (8O)
Connection to the sub-base
By 30-way, HE10 connector
No. of 20-way HE10 connectors per Telefast cable
–
Connection of the 24 V supply
By removable connector at intervals of 5.08 mm, provided
Wire cross-section: 14 AWG (2.5 mm2) without end, 16 AWG (1.5 mm2 ) with end
Tightening torque: 7.1 lb-in (0.8 N•m)
Connection of external I/O
By removing connector at intervals of 5.08 mm, not provided. Wire cross-section: 14 AWG (2.5 mm2) without end,
16 AWG (1.5 mm2) with end. Tightening torque: 7.1 lb-in (0.8 N•m)
7/01
15
Specifications
Communication via Bus Modules
Type of Module
Ambient air temperature
°F (°C)
APP1CAS2
APP1CIB0/3, APP1CCO0
APP1CPF0/3, APP1CDN0
APP1CIB2/5, APP1CCO2
APP1CPF2/5, APP1CDN2
32 to 131 (0 to + 55)
32 to 131 (0 to + 55)
32 to 131 (0 to + 55)
Inputs
8
16
16 + (2 x 8 external on HE10) = 32
Outputs
8
8
8 + (2 x 8 external on HE10) = 24
Number of channels
Power supply
Via the AS-i bus
External by removable connector at intervals of 5.08 mm
Display
By LED (I/O and power supply)
By LED (I/O communication and faults)
–
Current drawn on the bus
mA
< 280 x 2
V
24
mA
5 per input
V
24
mA
–
Inputs
Outputs
50 per output (relay compulsory)
500 per output
AS-i profile
S7.0 x 2
–
Connection to the sub-base
By 30-way HE10 connector
By 30-way HE10 connector
Connection of external I/O
–
–
APP1CIB0, AAP1CIB2:
By 2-way removable connector at
intervals of 0.2" (5.08 mm)
Connection to the bus
APP1CPF0, AAP1CPF2:
APP1CC0•, AAP1CDN•:
APP1CIB3, AAP1CIB5:
APP1CPF3, AAP1CPF5:
By 2 x 20-way HE10 connectors
2 shielded SUB-D 9 connectors:
- male for signal input
- female for signal output
Shielded SUB-D 9 connector
5-way connector at intervals of 0.2" (5.08
mm).
F-SMA fibre optic connector
HP-SIMPLEX fibre optic connector
Specifications of the Connection Kit
Type of kit
APP1EL
Operating voltage Ue
V
690
Max. current per phase
A
32
Communing link
For the coil control
Operating voltage Ue
V
250
Communing link
for the I/O control
Operating voltage
Vdc
24
Communing link
for the power
16
7/01
Dimensions
DIMENSIONS
Adaptor APP2CX
Splitter Sub-Base ABE7ACC02
A
B
1.37
35
4.04
102.7
10.0
254
1.88
48
2.24
57
3.5
90
1.37
35
0.86
22
1.96
50
1.96
50
0.6
15
Intelligent Splitter Box APE1R1628
10
254
0.3
8
C
2.75
70
2.28
58
Communication Module APP1C•••
3.46
88
0.6
15
0.86
48
2.24
57
5.1
128.7
5.78
147
a
APP
a
1CAS2
1.37" (35 mm)
1CIB•
1.77" (45 mm)
1CPF•
1.77" (45 mm)
1CC0•
1.77" (45 mm)
1CDN•
1.77" (45 mm)
1.37
35
2
51
Dual Dimensions inches
mm
Mounted Assembly (for components with spring terminals, using QUICKFIT™ System)
9.01
229 9.72
247 10.94
278
5
4
3
2
6
12.52
318
5.90
150
1
2
1.37
35
7
5.78
147
4.44
113
7/01
Manual Starter Support Plate
Power Connection Module
Power Splitter Box
Control Splitter Box
Upstream Terminal Block
Control Connection Module
Downstream Terminal Block
3.60
91,5
1.37 0.62
35
16
b " (mm)
b1 " (mm) + " (mm)
2 starters
3.54 (90)
5.55 (141)
4 starters
7.09 (180)
9.1 (231)
0.35 (9.09)
8 starters
14.9 (380)
16.18 (411)
0.63 (16.18)
b
b1
0.21 (5.55)
17
Schematics
SCHEMATICS
APP2D1
Sx
ac (N)
dc (+)
- Km1
21
13
22
14
0V
E1 x
- KM1
+ VIn
13
24
14
23
C
- Q1
E2 x
ac
dc
(Ph)
(-)
APP2D1D (24 Vdc)
Sx
21
13
22
14
E1 x
- KM1
+ VIn
13
23
C
14
24
- Q1
E2 x
0V
18
7/01
Schematics
APP2D2
Sx
ac (N )
dc (+)
21
13
22
14
- Km1
- KM1
0V
E1 x
+ VIn
14
24 23
13
C
- Q1
E2 x
ac (Ph )
dc (-)
ac (N )
dc (+)
Sx
- Km2
21
13
22
14
0V
E1 x
Shunt
- KM2
+ VIn
C
APP2D2D (24 Vdc)
Sx
21
13
22
14
E1 x
- KM1
+ VIn
14
24 23
13
C
- Q1
E2 x
0v
Sx
Shunt
21
13
22
14
E1 x
- KM2
+ VIn
C
7/01
19
Schematics
+
–
+
–
KmO.8
– Km8
– Km1
X3
KmO.1
– KM8
KMI.8
X2
– KM1
– Q8
QI.8
X1
KMI.1
– Q1
A
QI.1
APP1CE and APP1CV Communication Modules
V In
X4
V Out
B
24 V power supply:
VIn: inputs
Sub-base.
VOut: outputs
Communication module.
Removable terminal block for connecting circuit-breaker contacts 1 to 8 (terminals QI.1 to QI.8).
Removable terminal block for connecting contactor contacts 1 to 8 (terminals KMI.1 to KMI.8).
Removable terminal block for connecting interface relays 1 to 8 (terminals KmO.1 to KmO.8).
Removable terminal block for I/O 24 V power supply.
A
B
X1
X2
X3
X4
X1
X2
0 V COM
24 V IN
24 V OUT
0 V COM
19
20
– KA8
0 V COM
24 V IN
18
0 V COM
20
17
0 V COM
24 V OUT
19
24 V IN
X4
18
17
16
– KA4
– KA1
9
0 V COM
20
8
24 V OUT
19
– KA5
– Q8
0 V COM
18
X3
1
24 V IN
17
16
9
8
1
(1)
– KM8
– Q5
– Q4
– KM5
A
– KM4
– KM1
– Q1
Can Open APP1CCO2 and Device Net APP1CDN2 Communication Modules
X5
B
(1)
A
B
X1
X2
X3, X4
X5
Can Open or Device Net bus
Sub-base.
Removable terminal block, 5 pins, for connecting the bus.
Address switch.
20-way HE10 connectors for connecting 8 external inputs and 8 external outputs.
Removable terminal block, 4 pins, at intervals of 5.08 mm, for connecting the 24 V IN and 24 V OUT module power supplies.
Profibus DP, APP1CPF2 Communication Module
With the exception of X1 and X2 the scheme is identical to that shown above.
IN
OUT
Interbus S, APP1CIB2 Communication Module
With the exception of X1 and X2, the scheme is identical to that shown above.
X1
X2
B
X1
X2
X1
X2
B
Male SUB-D connector for the Interbus S input.
Female SUB-D connector for the Interbus S output.
20
X1
X2
Female SUB-D connector for the Profibus DP connection.
Address switches.
7/01
Schematics
APP-1CH Communication Module, Scheme and Operating Principle
Switches C and D are used to select feedback from the contactor or circuit-breaker contact (pins 1 to 8 on the HE10 connector) for each starter. In
addition, on the last 4 starters, it is possible to choose between feedback from the contactor or circuit-breaker contacts and an external input (switch E
and pins 5 to 8 on the HE10 connector). External inputs are connected to terminals I.4 to I.7.
Interface relays are connected to pins 9 to 16 on the HE10 connector. For the last 4 starters, it is possible to choose either coil control (Km5 to Km8) or
connection of local external outputs (terminals Q.4 to Q.7) using switch F
– Km8
– Km5
– Km4
– Km1
– Q8
– Q5
– KM8
– KM5
– Q4
– Q1
– KM4
– KM1
.
A
C
F
D
X2
+
–
+
–
–
Q.7
–
Q.4
+
0 V OUT
20
I.7
24 V OUT
19
+
0 V IN
18
+ – + –
X1
I.4
24 V IN
17
16
13
12
9
8
5
4
1
E
X4 VIn
X3
VOut
B
Local inputs
24 V power supply:
VIn: inputs
VOut: outputs
Local outputs
Option of connecting 4 local external inputs and 4
local external outputs: selection via switches F and E.
APP-1CAS2, Communication Module, Scheme and Operating Principle
C
D
– Km8
– Km5
– Km4
– Km1
– Q8
– KM8
– Q5
– KM5
– Q4
– KM4
– Q1
A
– KM1
Same operating principle as the APP-1CH module: switches E and F are used to select the local I/O and switches C and D are used to select the contactor
or circuit-breaker contact. With this module, the data is fed back to the PLC via the AS-i bus.
F
Local inputs
A
B
X1
X2, X3
X4
C, D
E
F
7/01
AS-i +
AS-i +
X4
AS-i –
–
–
O.8
X3
AS-i –
X2
O.5
+
I.8
+
I.5
S8
S5
S4
S1
E5
–
+
E8
AS-i +
AS-i –
Bus AS-i
B
E4
E1
E
Local outputs
Option of connecting 4 local external inputs and 4
local external outputs: selection via switches F and E
Sub-base.
20-way HE10 connector.
Removable terminal blocks, 8 pins, at intervals of 5.08 mm, for connecting 4 external inputs and 4 external outputs.
Removable terminal blocks, 4 pins, at intervals of 5.08 mm, for the I/O 24 V power supply (APP-1CH) or for the AS-i bus (APP-1CAS2).
Switches for selecting between feedback to the PLC from the circuit-breaker or contactor status contact for each of the 8 starters.
Switch for each of the last 4 starters (5 to 8), for selecting between feedback to the PLC of the circuit-breaker or contactor status (result of
switch D) or an external input (if the starter is not used).
Switch for each of the last 4 starters (5 to 8), for selecting between controlling the contactor coil or an external output (if the starter is not used).
21
Communication Modules: Configuring Input and Output Switches
Communication Modules: Configuring Input and Output Switches
APP1CAS2 communication modules: procedure for configuring input switches C, D and E, and output switch F. The table below can be used to set the position of the switches on the front panels of the modules.
Switch C
Switch D
Switch E
Switch F
Power-starter components 5 to 8 or
Control of power-starter components 5 to 8 or
Power-starter components 1 to 4
external inputs
external outputs
DP No. 5
DP No. 6
DP No. 7
DP No. 8
DP W
DP X
DP Y
DP Z
DP No. 5
DP No. 6
DP No. 7 DP No. 8 or
DP No. 1
DP No. 2
DP No.3
DP No. 4
or W
or X
or Y
or Z
or I5
or I6
or I7
or I8
or Q5
or Q6
or Q7
Q8
CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. W I5 X
I6 Y
I7 Z
I8 Coil 5 Q5 Coil 6 Q6 Coil 7 Q7 Coil 8 Q8
0 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
0
1
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
1
2 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
2
3
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
3
4 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v v
4
5
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v v
5
6 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v v
6
7
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v v
7
8 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
8
9
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
9
10 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
10
11
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
11
12 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
12
13
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
13
14 v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
14
15
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
15
Switch Positions Corresponding to Configuration Selected
Input
Data on the state of:
8 manual starters (1 to 8)
8 contactors (1 to 8)
4 circuit-breakers and 4 external inputs
4 contactors and 4 external inputs
Switches
C
D
E
0
15
0
15
0
15
Insignificant
Insignificant
0
0
15
15
Output
Control of:
4 motor power-starter
4 external outputs
Switch
F
0
15
Example of the Procedure to be used to Set the Display for Input Switches C, D and E, and Output Switch F
1
Select the required data on the 8 input channels and 4 output channels
Input
Channel
1
2
3
4
5
Data
CB
CB
CB
Contactor Contactor
Then, in the table below:
6
CB
7
8
External External
Output
5
6
Contactor CB
7
Contactor
2
Select the display for switch C, which is reserved for motor power-starter components 1 to 4 only.
Shade in the 4 columns corresponding to the circuit-breaker for channels 1, 2 and 3, and to the contactor for channel 4.
The horizontal line containing the four shaded indicates the number of switch C to be displayed: 8.
3
Select the display for switch D, for the motor power-starter components and external inputs 5 to 8.
Shade in the 4 columns corresponding to the contactor for channel 5, to the circuit-breaker for channel 6, and the 2 columns for channels 7 and 8 (external inputs).
The horizontal line containing the four shaded indicates the four display options for switch D as being: 1, 5, 9 or 13.
4
Select the display for switch E, for the last 4 inputs.
Shade in columns W and X for channels 5 and 6, and columns I7 and I8 for external inputs 7 and 8.
The horizontal line containing the four shaded indicates the number of switch E to be displayed: 12.
5
Select the display for switch F, for the 4 outputs.
Shade in the 4 coil columns for channel 5, Q6 channel 6, coil channel 7, Q8 channel 8.
The horizontal line containing the four shaded indicates the number of switch F to be displayed: 10.
8
CB
5
5
5
5
Switch C
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Switch E
or external inputs
DP No. 1
DP No. 2
DP No. 3
DP No. 4
DP No. 5
DP No. 6
DP No. 7
DP No. 8
DP W
DP X
DP Y
DP Z
or W
or X
or Y
or Z
or I5
or I6
or I7
or I8
CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. CB Cont. W I5 X
I6 Y
I7 Z
I8
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
Explanation of the Symbols Used:
22
Switch D
v
v
v
v
Coil = state of output to a coil contactor
Q = state of output to any external circuit
v
v
v
v
v
Switch F
Control of power-starter components
5 to 8 or external outputs
DP No. 5
DP No. 6
DP No. 7
or Q5
or Q6
or Q7
Coil 5 Q5 Coil 6 Q6 Coil 7 Q7
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
DP No. 8
or Q8
Coil 8 Q8
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
I = external input
DP W, DP X, DP Y, DP Z = input selected by the state of DP (CB or contactor)
7/01
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Schematics for using Components with Screw Terminals
X
Control-command circuit diagrams for a direct starter created using components with screw terminals.
(conforming to standards “Low voltage installation regulations” C 15-100 and “Machine safety” NF EN 60205-1)
1 - Direct starter with relay and with front-mounted auxiliary contact GV-AE20.
2 - Direct starter without relay, with front-mounted auxiliary contact GV-AE20.
U1
U1
(4)
(4)
– Km1
(3)
(3)
13
X1
– KM1
– KM1
(5)
14
(2)
23
13
X4
– Q1
(4)
U2
A
B
X4
24
14
24
14
– Q1
B
(5)
+ VIn
13
+ VIn
– KM1
(2)
24 V
14
– KM1
13
(1)
23
X1
24 V
(4)
U2
A
3 - With forced local control, wired on shunt (3) - (APP-1//// D connection blocks not used GV-AE20 used).
A shunt for forced local control can also be wired with APP-1//// D connection blocks
U1
(4)
(6)
– Km1
X1
1
(1)
13
24 V
2
(7)
(3)
– KM1
– KM1
14
(2)
(5)
13
23
+ VIn
X4
B
24
14
– Q1
(4)
U2
A
A
B
X1, X4
Q1
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Sub-base.
HE10 connector, removable terminal block (See below).
Thermal-magnetic motor circuit-breaker.
Km1: APP-1ER interface relay.
KM1: contactor coil.
External shunt on lower connection block. It can be used to connect an external input.
To communication module.
Control voltage of contactor coils.
Control unit (optional) for forced local control.
2-position auto/manual selector switch (optional).
Accessories for communication modules
Intelligent splitter box APE-1R1628
7/01
1
8
9
16
17
18
19
20
8
9
16
17
18
19
20
16
17
18
19
20
8
9
X4
1
16
17
18
19
20
C
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X3
B
X2
1
16
17
18
19
20
9
8
X1
1
0 V OUT
0 V IN
24 V OUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
A
24 V IN
Splitter sub-base ABE7ACC02
23
Pre-Assembled Panel Busbar System
AK5 GENERAL INFORMATION
2
3
1
4
5
5
5
1
2
8
10
11
12
6
9
8
6
7
13
10
24
15
12
14
7/01
The assembly of automated control and distribution panels requires the use of products that are simple
and quick to mount and cable.
The AK5 pre-assembled busbar system meets these criteria by incorporating prefabricated elements
which provide 3 principal functions:
Current Supply
Pre-assembled 160 A (at 35 °C) 4-pole busbar system (1).
The busbar systems are available in 6 lengths: 344 (13.5"), 452 (17.8"), 560 (22"), 668 (26.3"), 992 (39"),
and 1100 mm (43.3").
An incoming supply terminal block (2) is located at the extreme left of the busbar system.
“Knock-out” partitions allow cabling from above or below to the terminal block connections (3), which are
protected by a removable cover (4).
Current Distribution
The tap-offs (5) clip onto the busbar system with instantaneous mechanical and electrical connections
to the busbar.
Two ratings are available: 16 and 32 A.
The tap-off units not only ensure rapid mounting but also provide visual “symmetry” for the power
distribution circuit and complete safety when accessing under live circuit conditions.
Component Mounting
Component mounting plate incorporating electrical tap-off.
— Tap-off rating: 25 A or 50 A. (No UL rating on 50 A)
The mounting plates clip onto the mounting rail (11), which also supports the busbar system, and at the
same time make electrical connection via the incorporated tap-off.
Two types of mounting plates are available:
— Single plate (6) height 4.14" (105 mm) with bolt-on 35 mm wide ( rail (7). This omega rail may
be bolted in one of two positions, each with a 10 mm vertical step,
— Double plate (8) and (14) height 7.48" (190 mm) with two bolt-on 35 mm wide ( rails (9) mounted
on 100 mm mounting centers. Each rail may be bolted in one of four positions, each with a 10 mm
vertical step. These mounting plates are supplied with connectors (12) to allow wiring between
control and protection devices.
Bolt-on width extension plates (10) are also available for mounting wider components. Using a lateral
end stop (15) in conjunction with these plates also supports the AK5-JB busbar system when used
vertically.
A control terminal block (13), comprising of a support plate bolted onto the single or double mounting
plates and a 10-pole plug-in block, enables connection of the control circuit wires, c.s.a. 16 AWG (1.5
mm 2 max.).
NOTE: Numbers in (parenthesis) corresponds to the drawing on page 24.
7/01
25
AK5 SPECIFICATIONS
Pre-assembled Panel Busbar System Characteristics
Conforming to standards:
Approvals
EC 439
UL, CSA, DNV, LROS
UL File Number
E161251 CCN NMTR
CSA File Number
LR 89150 Class 6228 01
Against access to live parts
IP XXB conforming to IEC 60529
Flame resistance
- Conforming to IEC 60695
- Conforming to UL 94
850 (incandescent wire)
V0
Number of conductors
AK5JB14•
°C
4
c
Supply current
Rated operational frequency
Rated operational current
Hz
50 or 60
Ambient air temperature 35 °C
A
160
Derating coefficient K applicable
to rated operational current
°C
35
40
45
50
55
60
0.96
0.92
0.88
0.83
0.78
for ambient temperature greater than 35 °C
K
1
- Conforming to IEC 60439-1
- Conforming to UL and CSA
V
V
690
600
- Conforming to UL, CSA
V
V
Off-load plugging-in and unplugging, with supply switched on
400
480
- Conforming to UL, CSA
V
V
Plugging-in and unplugging with supply switched off
690
600
Maximum permissible peak current
kA
25
Maximum let-through energy
A2 s
1 x 10 7
Rated insulation voltage
Operational voltage
Short-circuit (1) and overload protection
Type of protection
Square D circuit breaker
(1)
(2)
26
161H
aM
gF
160
160
160
100
Rating
A
160
Prospective short-circuit current
kA
25
50
100
Operational current
A
160
160
160
Wiring
Mounting position
Fuses
161N
160
Maximum c.s.a.
Minimum c.s.a.
Flexible cable with cable end
mm2
70
2.5
Solid cable
mm2
70
2.5
Stranded cable
AWG
2/0
8
Tightening torque
N•m
10 N•m; 88 lb-in
Horizontal or vertical (2)
Fixing with screws supplied
For conditions where conditional short-circuit current exceeds 25 kA.
Using lateral end stop AK5BT01 in conjunction with mounting plates AK5PA.
7/01
Tap-off Characteristics
Type
AK5
PC12PH
Conforming to standards
IEC 60439
Approvals
UL, LROS, CSA, DNV
Against access to live parts: IP XXB conforming to IEC 60529
Polarity
Phase
+
Phase
3-phase
Phase
+
Phase
3-phase
AWG (mm2)
2 x 14 (2 x 2.5)
3 x 14 (3 x 2.5)
2 x 12 (2 x 4)
3 x 12 (3 x 4)
Black
Black
Black
Black
A
16
16
32 (25 A UL rated)
32 (25 A UL rated)
Number of conductors and
conductor c.s.a. (UL cables)
Conductor colors
Permissible current
AK5
PC13
V
690 conforming to IEC 60439-1
Rated peak current
kA
6
A2s
100,000
Conductor insulation
AK5
PC32LPH
AK5
PC33
PC33L
200,000
PVC 105 °C
Mounting Plate/Tap-off Characteristics
Type
AK5
PA231
PA232
PA232S
AK5
PA532
Conforming to standards
IEC 60439
Approvals
UL, LROS, CSA, DNV
Against access to live parts: IP XXB conforming to IEC 60529
Polarity
3-phase
3-phase
3 x 12
(3 x 4)
2 x (3 x 12)
2 x (3 x 4)
A
25
50
V
690 conforming to IEC 60439-1
Rated peak current
kA
6
A2 s
200,000
Number of conductors and
conductor c.s.a. (UL cables)
AWG
(mm2)
Permissible current
Conductor insulation
PVC 105 °C
Characteristics of Mounting Rails AM1DL201 and AM1DL2017
“Top hat” " (width 75 mm, depth 15 mm)
Type
Material
2.5/32" (2 mm) sheet steel
Surface treatment
Zinc chromate
7/01
27
AK5 APPLICATION INFORMATION
AK5PA231
AK5PA232
AK5PA232S
AK5PA532
Width in mm
54
54
108
108
Height in mm
105
190
190
190
No. of 18 mm pitches
3
3
6
6
Rated current
25A
25A
25A
50A (not UL rated for 50 A)
Mounting Plate with Tap-off
GV Manual Starters
Number of 18 mm Pitches used on the Busbar System
GV2•01 to •22 (up to 1 side-mount aux block)
3
–
–
–
GV2•01 to •22 (up to 2 side-mount aux block
or 1 side-mount trip unit)
4
–
–
–
and 1 side-mount trip unit)
5
–
–
–
GV2M32, GV3M01 to M40 (no limit on sidemount aux blocks)
–
–
–
6
GV2•01 to •20 (up to 1 side-mount aux block)
+ LC1D09 to D18 (no side-mount blocks)
–
3
–
–
+ LC1D09 to D18 (up to 2 LA8D••• block)
–
4
–
–
–
5
–
–
+ LC1D09 to D18 (up to 2 LA8D••• block) ♦
–
4
–
–
–
5
–
–
GV3M01 to M40 (with or without GV1•• aux)
+ LC1D09 to D32 (no LA8 aux)
Mounted side by side
–
–
–
7
GV3M01 to M40 with GV1••
+ LC1D09 to D32 (with up to 1 LA8 aux)
Mounted side by side
–
–
–
8
GV2•01 to •20 (no limit on GV aux blocks)
+ LC2D09 to D18 (no side-mount blocks)
–
–
6
–
–
–
7
–
+ LC2D09 to D18 (up to 2 LA8D••• blocks)
–
–
8
–
+ LC2D25 to D32 (no side-mount blocks) ♦
–
–
7
–
–
–
8
–
+ LC2D25 to D32 (up to 2 LA8D••• blocks) ♦
–
–
9
–
GV Manual Starters + Contactor
GV Manual Starters + Reversing Contactor
♦
28
Applications up to 25A only.
7/01
AK5PA231
AK5PA232
AK5PA232S
AK5PA532
Width in mm
54
54
108
108
Height in mm
105
190
190
190
No. of 18 mm pitches
3
3
6
6
Rated current
25A
25A
25A
50A (not UL rated for 50 A)
Mounting Plate with Tap-off
Type of Starter
Number of 18 mm Pitches Used on the Busbar System
Integral 18 Starter
LD1LB030 (no add-on blocks)
3
–
–
–
LD1LB030 (up to 2 LA1LB add-on blocks)
4
–
–
–
LD1LB030 (up to 3 LA1LB add-on blocks)
5
–
–
–
LD4LC030 (no aux blocks)
4◆■
–
–
6
LD4LC030 (up to 2 LA1LC aux blocks) ▲
5◆■
–
–
6
6◆■
–
–
6
7◆■
–
–
7
LD4LC030 (with 1 LA1LC01• aux block and 1
reset module LA1LC052•, and up to 1
LA1LC030 aux block)
7◆■
–
–
7
LD4LC030 (with 1 LA1LC01• aux block and 1
reset module LA1LC052•, and up to 2
LA1LC030 aux block)
8◆■
–
–
8
LD5LB130
–
–
6
–
LD5LB130 with up to 2 LA1LB add-on blocks
–
–
7
–
LD5LB130 with up to 3 LA1LB add-on blocks
–
–
8
–
Integral 32 ® Starter
Reversing Integral 18 Starter
◆
■
▲
Applications up to 25 A only.
Using AK5PE17 extension plate in combination with AK5PA231 mounting plate.
Auxiliary block LA1LC010 counts as two normal auxiliary blocks. (It is twice the width of the other LA1LC blocks.)
7/01
29
Maximum Number of Components per Busbar System
Mounting
Plate
AK5 Bus-bar
Used With
JB143
JB144
JB145
JB146
JB149
JB1410
Integral 18
4
6
8
10
16
18
Integral 18 + 1 aux block
4
6
8
10
16
18
3
4
6
7
12
14
2
4
5
6
10
12
GV2 + up to 1 side-mount aux block
4
6
8
10
16
18
GV2 + up to 2 side-mount aux block or 1 side-mount trip unit
3
5
6
8
13
15
GV2 + up to 2 side-mount aux block and 1 side-mount trip unit
2
4
5
6
10
12
Integral 32 (no aux blocks) ◆ ■
3
4
6
8
13
14
Integral 32 (1 aux block) ◆ ■
2
4
5
6
10
12
Integral 32 (2 aux blocks) ◆ ■
2
3
4
5
9
10
2
3
4
5
8
9
1
2
3
4
7
8
AK5PA231
AK5PA231
+ AK5PE17 ◆
AK5PA532
AK5PA232 ▲
AK5PA232S ▲
■
◆
▲
Integral 32 (with 1 LA1LC01• aux block
and 1 reset module LA1LC052) ◆
1
2
3
4
7
8
GV3 (no limit on side-mount aux blocks)
2
3
4
5
8
9
Integral 32 (up to 3 aux blocks)
2
3
4
5
8
9
Integral 32 (4 aux blocks)
1
2
3
4
7
8
Integral 32 (with 1 LA1LC01• aux block
and 1 reset module LA1LC052) ◆
1
2
3
4
7
8
GV2 + LC1D09 to D18 (no aux blocks)
4
6
8
10
16
18
GV2 + LC1D09 to D18 (up to 1 LA8D••• block)
3
5
7
9
15
16
GV2 + LC1D09 to D18 (up to 2 LA8D••• blocks)
3
4
6
7
12
13
GV2 + LC1D25 to D32 (up to 1 LA8D••• block) ◆
3
4
6
7
12
14
2
4
5
6
10
12
GV2 + LC2D09 to D18 (no side-mount blocks)
2
3
4
5
8
9
GV2 + LC2D09 to D18 (up to 1 LA8D••• block)
1
2
3
4
7
8
GV2 + LC2D09 to D18 (up to 2 LA8D••• blocks)
1
2
3
4
6
7
GV2 + LC2D25 to D32 (no side-mount blocks) ◆
1
2
3
4
6
7
1
2
3
3
6
6
1
2
2
3
5
6
Auxiliary block LA1LC010 counts as two normal auxiliary blocks. (It is twice the width of the other LA1LC blocks).
Applications up to 25 A only.
For installations using a GV plus a contactor mounted one above the other, follow the steps below for determining the maximum number of devices per busbar:
1. Determine how many GVs could be installed from the AK5PA231 section above. Be sure to properly select the number of side mounted auxiliaries that will be used.
2. Determine how many contactors could be installed from the AK5PA232 (for non-reversing contactors) or AK5PA232S (for reversing contactors) section above. Be sure to properly select
the number of side mounted auxiliaries that will be used.
3. Choose the smaller of the two numbers from step 1 and 2.
NOTE: For combinations of components not shown, refer to table on pages 28-29 to determine spacing required.
30
7/01
AK5 SELECTION INFORMATION
160 Ampere Three Phase Busbar System
Maximum Number of Tap-offs or
Mounting Plates
AK5JB143
Total Number of
18 mm “Pitches”
36 mm (3 phase)
Tap-Offs
Std (54 mm)
Mounting Plate
Double-width
(108 mm) Mounting Plate
Busbar Length
in
mm
Catalog
Number
12
6
4
2
13.39
344
AK5JB143
18
9
6
3
17.64
452
AK5JB144
24
12
8
4
21.85
560
AK5JB145
30
15
10
5
26.05
668
AK5JB146
48
24
16
8
38.69
992
AK5JB149
54
27
18
9
42.90
1100
AK5JB1410
Mounting Rail
Must be used for Mounting Plate Tap-offs.
AM1DL201
Description
Material
Depth (mm)
Length (mm)
Catalog Number
75 mm Omega Rail
2 mm steel with 10
microns of zinc chromate
15
2000
AM1DL201
Bus Tap-Offs
Plugs into Busbar for Wiring to a Separately Mounted Device.
Width
Wire Length
Sold in Lots Of
Catalog
Number
7.87
6
AK5PC13
9.84
6
AK5PC33
39.37
6
AK5PC33L
Rated Current
AK5PC33
(mm)
(in)
36
1.42
36
1.42
36
1.42
(mm)
(in)
16 A
200
32 A
250
32 A
1000
Mounting Plate Tap-Offs
Combines a Bus Tap-off with a Prefabricated Mounting Plate for Convenient Mounting of Contactors, GV Manual Starters,
and Integral Self-protected Starters.
AK5PA231
Application
Width
(See page 30 for mounting restrictions) In (mm)
Height
In (mm)
Number of DIN
Rails
Required
Number of
Rated
18 mm Spaces Current
Catalog
Number
GV2 Manual Starter Integral 18 Starter
2.15 (54)
4.13 (105)
1
3
25 A
AK5PA231
GV2 + Contactor
2.15 (54)
7.48 (190)
2▲
3
25 A
AK5PA232
GV2 + Reversing Contactor
Reversing Integral 18
4.25 (108)
7.48 (190)
2▲
6
25 A
AK5PA232S
Integral 32 Starter GV3 + LC1D Contactor
(mounted side by side)
4.25 (108)
7.48 (190)
1
6
50 A
AK5PA532
▲
Mounting plate tap-offs with 2 DIN rails include a 25 A rated prefabricated connector for easily wiring the top component to the bottom component.
AK5PA232S
AK5PA532
7/01
31
Extension Plate
Used to Support Wider Components. Bolts onto Standard Width Plate, After Having Removed the DIN Rail.
AK5PE17
Application
Attach
Mounting Plate
Width
In (mm)
Height
In (mm)
Number
of DIN Rails
Number of 18 mm
Spaces Required
Catalog
Number
Integral 32 (for applications
less than 25 A)
AK5PA231
2.79 (71)
4.13 (105)
1
4
AK5PE17
GV2 + Contactor (with or
without side-mounted
auxiliaries)
AK5PA232
2.79 (71)
7.48 (190)
2
4
AK5PE27
Side Stop
Used to Secure Components on Mounting Plates when AK5 Busbar is Mounted Vertically.
Description
Sold in Lots Of
Catalog Number
Metal side stop clip
4
AK5BT01
AK5BT01
32
7/01
AK5 DIMENSIONS
1.18
30
3.23
82
Busbar System AK5JB•••
1.77
45
3.19
81
3.11
79
G
a
a
in (mm)
G
in (mm)
No. of
18 mm Points
JB143
13.54 (344)
12.99 (330)
12
JB144
17.80 (452)
17.24 (438)
18
JB145
22.05 (560)
21.50 (546)
24
JB146
26.30 (668)
25.75 (654)
30
JB149
39.06 (992)
38.50 (978)
48
JB1410
43.31 (1100)
42.76 (1086)
54
Mounting Plates Incorporating Tap-offs 25 A
AK5PA231
AK5PC33
AK5PC33L
1.50
38
1.40
35.5
Single Width Extension Plates
AK5PE17
2.09
53 (1)
4.13
105
4.13
105
2.09
53 (1)
0.39
10
0.39
10
0.59
15
1.81
46
2.13
54
AK5PC13
1.79
45.5
AK5
0.59
15
0.28
7
2.80
71
mm
7/01
33
Z
Mounting Plates Incorporating Tap-offs
AK5PA232
Double Width Extension Plate
AK5PE27
2.09
53 (1)
3.94
100
2.09
53 (1)
1.57
40
0.39
10
47
7.48
190
3.94
100
7.48
190
0.39
10
0.28
7
0.59
15
1.81
46
0.39
10
2.80
71
2.13
54
0.59
15
Mounting Plates Incorporating Tap-offs
AK5PA232S
AK5PA532
2.09
53 (1)
3.66
93
3.94
100
7.48
190
7.48
190
0.39
10
4.17
106
0.27 x 0.57
6.8 x 14.5
Ø
0.26
6.5
0.61
15.5
1.97
0.98 50
25 0.49
0.59 12.5
15
34
25.59
650
27.56
700
0.87
22
0.17
4.2
0.27 x 0.57
6.8 x 14.5
2.95
75
0.26
6.5
Side Stop
AK5BT01
0.79
20
Mounting Rails AM1DL201 (length 2000 undrilled)
AM1DL2017
Ø
4.17
106
2.48
63
0.03
0.8
2.48
63
28.54
725
29.53
750
0.28
7
mm
7/01
NOTE: Related product catalogs for additional information are listed below:
8502CT9901 R2/01
2520CT0001
9421CT0001
7/01
IEC Contactors and Starters
Manual Motor Starters, Controllers and Protectors, Type GV2, GV3, and GV7
Manual Control Switches and Disconnects, Type Vario GS1, and LK3
35
Square D Company
8001 Highway 64 East
Knightdale, NC 27545
USA
1-888-SquareD
(1-888-778-2733)
www.squared.com
Schneider Canada Inc.
19 Waterman Avenue,
M4B 1 Y2
Toronto, Ontario
1-800-565-6699
www.schneider-electric.ca
Catalog No. 8502CT0101 July 2001 © 2001 Schneider Electric All Rights Reserved

Wiring, Communication and Busbar System

Transcription

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