Compressed Air Filters
Transcription
Compressed Air Filters
an EnPro Industries company an EnPro Industries company FILTERS COALESCERS ABSORBERS ELEMENTS MIST ELIMINATORS COMPRESSED AIR FILTERS Quincy filters protect pneumatic equipment and processes from the harmful effects of contaminated compressed air by removing dirty water, burnt oil and solid pollutants before they can do any damage. Clean compressed air will result in improved production and reduced operating costs. World class, state-of-the-art material and design make Quincy compressed air filters the standard to which all others must be compared. STANDARD FILTERS HIGH-TEMPERATURE DUST FILTER Quincy DCN Series Particulate/Coarse Coalescers are designed to remove solids, burnt oil and bulk liquids. • +450°F/150 psig • 15 to 1600 scfm Quincy CSN, CPN, CXN Series Coalescers remove various levels of liquid aerosols and mist. Quincy ACN Series Activated Carbon Absorbers remove vapors and odors. • 10 scfm to 16,500 scfm • 230 psig max. working pressure for threaded filters • 150 psig max. working pressure for flanged filters • Aluminum housing (1⁄2” to 3” NPT) • Steel housing (3” to 12” FLG) MOISTURE SEPARATORS Quincy Air Quality Performance Guarantee • 20 to 1500 scfm, 230 psig • Aluminum housing (1⁄4” to 3” NPT) OVER & UNDER COALESCER/ABSORBER COMBINATION • 10 to 50 scfm/230 psig • Two-in-one design QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 2 ELEMENTS Quincy’s Layered Multiwrap design employs a specially blended borosilicate glass microfiber media to produce strong, durable and efficient filter elements. The filtration media combines high flow rates and high dirt-holding capaci- ties without compromising element service life. Easy to identify and easy to install, these highly advanced products offer the best performance available. ELEMENT CONSTRUCTION Push-to-Fit Design — Aluminum Filters 4th Stage Outer Stainless Steel Support • Easy element replacement • Ensures total element integrity • Fit integrity eliminates leaks, Inside to Out Flow saving energy Stainless Steel Support Core • Prolongs element life and improves drain performance • Provides strength Polyester Needle Felt Drainage Layer • Eliminates corrosion • Optimum oil removal • Protects element from bursting • High temperature tolerance under high differential pressure • Maximum durability 1 Stage Pre-Filtration Support Layer • Will not disintegrate • Captures larger contaminants • Suitable for use with mineral st • Protects 2nd Stage filtration media • Extends service life Multiwrap 2nd Stage • High void volume minimizes pressure drop, saving energy • Increased surface area ensures maximum contaminant retention and synthetic oils • Tolerant in aggressive environments Glass-Filled Nylon End Caps • Color-coded for simple element grade identification • Easy element replacement • Will not corrode • Extended life construction • Deep bed provides optimum coalescing efficiency • Selected media combinations provide precise filtration solutions 3rd Stage Interceptor Layer • Provides additional strength • Optimizes interception process 3 COMPRESSED AIR FILTERS STANDARD LINE: PARTICULA TE – COALESCER – ABSORBER Quincy’s Standard Filtration lineup consists of the three most common types of filters used in compressed air systems. Aluminum housings with threaded NPT connections are used for flows up to 1530 cfm and steel housings with flanged connections are used for flows up to 16,500 cfm. • Push-to-fit design used on threaded filters for easy filter element replacement • Multiwrap element construction ensures optimum performance • Modular design saves energy and allows for easy installation of multiple threaded filters • Aluminum housings feature electrophoretic coating to prevent corrosion • 10-year housing guarantee on aluminum housings • Standard pressure differential indicator on aluminum housings • Standard automatic condensate drain on aluminum housings ALUMINUM HOUSINGS, THREADED CONNECTIONS 10 TO 1530 CFM DCNT SERIES CSNT, CPNT, CXNT SERIES ACNT SERIES Designed to remove high Designed to coalesce various Activated Carbon Absorber concentrations of solids, levels of liquid aerosols. The 1 designed to remove vapors burnt oil and bulk liquids micron CSN is also an ideal afte and odors. Installed imme- filter for desiccant dryers. dately downstream of either a DCNT 5 micron, 5 ppm CSNT 1 micron, 0.1 ppm CPNT .01 micron, .01 ppm CXNT .01 micron, .001 ppm CPNT or a CXNT coalescer, it will reduce oil carryover to .003 ppm. STEEL HOUSINGS, FLANGED CONNECTIONS 1500 TO 16,000 CFM SERIES DCNF, CSNF, CPNF, CXNF AND ACNF • Same filtration grade as aluminum filters • Identified with an “F” suffix • U stamped for the USA and CRN approved for Canada • Housings are freestanding and top loading for easy element replacement • All grades of filter element end caps are molded, providing strength, durability and long life QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 4 STANDARD LINE —SPECIFICATIONS & ENGINEERING DATA Complete Filter Assemblies Element Number Filter Model Pipe Size Flow Rate Model of A (Grade) NPT scfmNm3/hr (Grade) Elements In. Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade 10 20 30 60 125 150 200 300 425 500 650 800 1000 1300 1525 ⁄4 ⁄4 3 ⁄8 1 ⁄2 3 ⁄4 1 1 11⁄4 11⁄2 2 2 21⁄2 3 3 3 1 1 10 20 30 60 125 150 200 300 425 500 650 800 1000 1300 1525 17 33 50 100 208 250 333 500 708 833 1083 1333 1667 2167 2542 Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade E E E E E E E E E E E E E E E 10 20 30 60 125 150 200 300 425 500 650 800 1000 1300 1525 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Dimensions B C D Weight A In. In. In. lb. kg. mm 3 11⁄2 3 11⁄2 3 11⁄2 31⁄211⁄4 5 11⁄2 5 11⁄2 5 11⁄2 5 11⁄2 51⁄22 51⁄22 51⁄2 2 8 2 3⁄4 8 2 3⁄4 8 2 3⁄4 9 2 1⁄2 8 3 8 3 8 3 13 4 15 4 15 4 21 6 21 6 22 6 22 6 30 6 32 8 32 8 37 8 42 12 Metric Dimensions B C D mm mm mm 1.43 0.65 72 35 210 75 1.43 0.65 72 35 210 75 1.43 0.65 72 35 210 75 2.87 1.30 88 32 315 100 5.95 2.70 125 39 365 100 5.95 2.70 125 39 365 100 7.723.50 12539 515150 7.723.50 12539 515150 9.70 4.40 135 50 545 150 9.70 4.40 135 50 545 150 11.00 5.00 135 50 745 150 25.40 11.50 200 68 805 200 25.40 11.50 200 68 805 200 34.20 15.50 200 68 925 200 41.90 19.00 230 65 1050 300 B Model Grades 1503, 1504 & 2004 A A C C Model Grades 2006–16512 B Model Grades 10, 20 & 30 D Model Grades 60–1525 Steel Housings — Flanged Element Number Filter Model Pipe Size Flow Rate Model of A (Grade) Flg. scfmNm3/hr (Grade) Elements In. Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade 1503 1504 2004 2006 3004 3006 4506 6008 10510 16512 3 4 4 6 4 6 6 8 10 12 1500 2550 1500 2550 2000 3400 2000 3400 3000 5100 3000 5100 4500 7650 6000 10200 10500 17850 16500 28050 Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade 1500 1500 2000 2000 3000 3000 1500 1500 1500 1500 1 1 1 1 1 1 3 4 7 11 D Dimensions B C D Weight A In. In. In. lb. kg. mm 58 15 48 10 58 171⁄8 48 61⁄2 58 213⁄8 481⁄4 13 591⁄4251⁄2 48 71⁄2 72 213⁄8621⁄4 13 75 1⁄4 25.5 64 71⁄2 831⁄2251⁄4681⁄2231⁄2 86 3⁄4 25 68 23 100 31 80 30 113 3⁄4 441⁄2 87 16 165 175 320 360 385 420 580 650 800 1000 74 80 145 163 175 191 263 295 363 454 1472 1473 1473 1505 1829 1911 2121 2203 2540 2889 Metric Dimensions B C D mm mm mm 381 435 543 648 543 648 641 635 787 1130 1219 1219 1226 1219 1581 1626 1740 1727 2032 2210 Max. Pressure Loss Specs Max.ParticleOil Carryover Max. Change Filter Max. Particle Size Oil Content Class Removal at 68˚F at 20˚C Temperature Clean & Dry Wet Element Element to ISO 8573-1:2001 to ISO 8573-1:2001 in Microns ppm mg/m3 ˚F ˚C psi mbar psi mbar psi mbar Max. Working Pressure psig barg DCNE CSNE CPNE CXNE ACNE 232 232 232 232 232 3 2 1 1 1 4 2 1 1 1 5 1 0.01 0.01 0.01 5.0 0.1 0.01 0.001 0.003 5.0 0.1 0.01 0.001 0.003 248 248 248 248 77 120 120 120 120 25 1 1 2 2 1 40 75 100 140 75 1 2 4 5 — 75 6 400 150 6 400 300 6 400 350 6 400 — Min. every 6 months 16 16 16 16 16 254 165 330 191 330 191 597 584 762 406 Element End Cap Color Code Green Red Blue Black Black Correction Factor Operating psig 4 9 Pressure barg 0.3 0.6 Correction Factor 0.21 0.29 15 29 44 1 2 3 0.38 0.53 0.65 58 72 87 4 5 6 0.76 0.84 0.92 100 7 1 115 130 8 9 1.07 1.13 145 160 10 11 1.19 1.25 174 189 203 218 12 13 14 15 1.31 1.36 1.41 1.46 232 16 1.51 For maximum flow rate, multiply model flow rate shown in the above table by the correction factor corresponding to the working pressure. 5 COMPRESSED AIR FILTERS HIGH TEMPERATURE: 1 MICRON DUST FILTERS,450˚F, 150 PSIG • Designed specifically for Heat Reactivated Desiccant Air Dryers • Nomex outer layer is provided for high-temperature operation • Push-to-fit design used on threaded filters for easy filter element replacement • Multiwrap element construction provides optimum performance ALUMINUM HOUSINGS, THREADED NPT CONNECTIONS 15 TO 650 CFM, SERIES HTDT STEEL HOUSINGS, FLANGED CONNECTIONS 1500 TO 16,000 CFM, SERIES HTDF • Features a high-temperature dust filter • Same filtration grade as aluminum filters with heavy-duty bowl • Ribbed bowl facilitates removal when changing elements NOTE: Alloy filters shipped loose will have a special high-temperature black powder coat paint. • Identified with an “F” suffix • U stamped for the USA and CRN approved for Canada • Housings are freestanding and top-loading for easy element replacement • All grades of filter element end caps are molded, providing strength, durability and long life QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 6 HIGH TEMPERATURE —SPECIFICATIONS & ENGINEERING DATA Dust Filters — Threaded Element Number Filter Pipe Size Flow Rate Model of A 3 Model NPT scfmNm /hr (Grade) Elements In. HTDT HTDT HTDT HTDT HTDT HTDT HTDT HTDT 15 30 65 75 150 300 450 650 ⁄4 ⁄8 1 ⁄2 3 ⁄4 1 11⁄2 2 2 1 3 15 30 65 75 150 300 450 650 25 50 108 125 250 500 750 1084 HTDE 15 HTDE 30 HTDE 65 HTDE 75 HTDE 150 HTDE 300 HTDE 450 HTDE 650 1 1 1 1 1 1 1 1 Dimensions B C D Weight A In. In. In. lb. kg. mm 1 21⁄2 ⁄2 6 1 21⁄2 ⁄271⁄2 1 4 ⁄211⁄2 12 41⁄211⁄2 12 1 1 4 ⁄21 ⁄2151⁄2 3 5 ⁄4 2 21 53⁄4 2 21 3 5 ⁄4 2 25 2 2 6 6 6 7 7 7 Metric Dimensions B C D mm mm mm 0.50.25 6315 15050 0.60.27 6315 19050 5.7 2.60 114 38 305 150 5.7 2.60 114 38 305 150 7.3 3.30 114 38 395 150 16.5 7.50 146 50 435 170 16.5 7.50 146 50 435 170 22.0 10.00 146 50 635 170 B Models HTDF 1503, 1504 and 2004 A A C C Models HTDF 2006–16512 B Models HTDT 15 & 30 Models HTDT 65–650 D Dust Filters — Flanged Element Number Filter Pipe Size Flow Rate Model of A 3 Model Flg. scfmNm /hr (Grade) Elements In. HTDF HTDF HTDF HTDF HTDF HTDF HTDF HTDF HTDF HTDF 1503 3 1504 4 2004 4 2006 6 3004 4 3006 6 4506 6 6008 8 10510 10 16512 12 1500 1500 2000 2000 3000 3000 4500 6000 10500 16500 2550 2550 3400 3400 5100 5100 7650 10200 17850 28050 HTDE HTDE HTDE HTDE HTDE HTDE HTDE HTDE HTDE HTDE 1500 1 1500 1 2000 1 2000 1 3000 1 3000 1 1500 3 1500 4 1500 7 1500 11 D Dimensions B C D Weight A In. In. In. lb. kg. mm 58 15 48 10 58 171⁄8 48 61⁄2 3 1 58 21 ⁄8 48 ⁄4 13 591⁄4 25.5 48 71⁄2 3 1 72 21 ⁄862 ⁄4 13 751⁄4251⁄2 64 71⁄2 1 1 1 83 ⁄225 ⁄468 ⁄2231⁄2 86 3⁄4 25 68 23 100 31 80 30 3 1 113 ⁄4 44 ⁄2 87 16 165 175 320 360 385 420 580 650 800 1000 74 80 145 163 175 191 263 295 363 454 1473 1473 1473 1505 1829 1911 2121 2203 2540 2889 Max. Pressure Loss Specs Particle Oil Carryover Max. Change Filter Removal at 68˚F at 20˚C Temperature Clean & Dry Wet Element 3 Element in Microns ppm mg/m ˚F ˚C psi mbar psi mbar psi mbar Max. Working Pressure psig barg Element End Cap Color Code High-temperature dust filter element grade HTDE 1 2 2 450 250 150 Brick Red 1.1 75 NA NA 6 400 10 Metric Dimensions B C D mm mm mm 381 435 543 648 543 648 641 635 787 1130 1219 1219 1226 1219 1581 1626 1740 1727 2032 2210 254 165 330 191 330 191 597 584 762 406 Correction Factor Operating psig 145 290 Pressure barg 10 20 Correction Factor 0.34 0.57 435 580 30 40 0.71 0.86 725 50 1.0 For maximum flow rate, multiply model flow rate shown in the above table by the correction factor corresponding to the working pressure. 7 COMPRESSED AIR FILTERS MECHANICAL MOISTURE SEPARATORS 20 TO 1500 CFM, 230 PSIG, SERIES WSNT Quincy Mechanical Moisture Separators are designed to remove bulk liquids and large volumes of water. They are typically installed downstream of aftercoolers, air receivers, refrigerated air dryers and at strategic points of use throughout the compressed air distribution system. The design employs an internal spinner to create a centrifugal action that effectively removes large quantities of water. • Large sump and quiet zone to prevent moisture re-entrainment • Modular design allows for easy installation of multiple housings and saves energy • Annular seal and captive O–ring prevent leaks • Aluminum housings (1⁄4” to 3 NPT) feature electrophoretic coating to prevent corrosion • Aluminum housings (1⁄4” to 3” NPT) carry a 10-year housing guarantee • Standard automatic condensate drain SPECIFICATIONS & ENGINEERING DATA Moisture Separators Filter Pipe Size Flow Rate A Model NPT scfmNm3/hr In. WSNT WSNT WSNT WSNT WSNT WSNT WSNT WSNT WSNT WSNT 20 30 63 127 176 318 427 675 1000 1500 ⁄42035 ⁄83050 1 ⁄2 63112 3 ⁄4 127216 1 176 300 11⁄4 318 540 1 1 ⁄2 427 725 2 675 1150 1 2 ⁄2 10001700 3 1500 2550 1 3 Dimensions B C D Weight A In. In. In. lb. kg. mm 3 11⁄481⁄4 3 11⁄481⁄4 31⁄211⁄481⁄4 5 11⁄2 12 5 11⁄2 12 1 5 1 ⁄2 12 1 5 ⁄2 2 19 1 5 ⁄2 2 19 8 23⁄4 24 3 8 2 ⁄4 24 3 3 4 4 4 4 6 6 8 8 1.45 1.45 2.90 5.95 5.95 5.95 9.70 9.70 25.5 25.5 0.65 0.65 1.30 2.70 2.70 2.70 4.40 4.40 11.5 11.5 72 72 88 125 125 125 135 135 200 200 Metric Dimensions B C D mm mm mm 35 35 32 39 39 39 50 50 68 68 210 210 210 300 300 300 480 480 590 590 75 75 100 100 100 100 150 150 200 200 Max. Min. TypicalMax. Specs Recommended Recommended Pressure Loss Working Filter Operating Temp. Operating Temp. At Rated Flow Pressure Model ˚F ˚C ˚F ˚C psi mbar psig barg WSNT 248 120 35 1.5 0.7 50 232 16 Correction Factor Operating psig 4 9 Pressure barg 0.3 0.6 Correction Factor 0.21 0.29 15 29 44 1 2 3 0.38 0.53 0.65 58 72 87 4 5 6 0.76 0.84 0.92 100 7 1 Operating psig 115 130 Pressure barg 8 9 Correction Factor 1.07 1.13 145 160 174 10 11 12 1.19 1.25 1.31 189 203 218 232 13 14 15 16 1.36 1.41 1.46 1.51 For maximum flow rate, multiply model flow rate shown in the above table by the correction factor corresponding to the working pressure. QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 8 HIGH-PRESSURE ALUMINUM FILTERS HIGH-PRESSURE STAINLESS STEEL FILTERS Coalescer — Absorber Coalescer — Absorber Quincy’s aluminum alloy, 750 psig high pressure filter lineup offers an economic alternative to the high cost of stainless steel. There are two levels of coalescing and an activated carbon absorber. Ideally suited for the PET bottle blowing industry, the coalescers remove various levels of liquid aerosols and the activated carbon absorber removes vapor and odors. Quincy’s line of 316 grade Stainless Steel filters for pressure requirements of 750 psig through 5000 psig feature: • Three pressure ranges (750 psig, 1,500 psig, 5,000 psig) • Heavy-duty, Stainless Steel tie rod design for 1500 psig and 5000 psig • High-temperature capacity (250ûF.) • Multiwrap element construction for optimum performance and long life • Synthetic lubricant and mineral oil compatibility • Large sump and quiet zone to prevent 750 psig/250°F 60 to 2000 scfm (1/2” to 2” NPT) • SSCT standard coalescer • SPCT polishing coalescer • SACT activated carbon re-entrainment • Push-to-fit design for easy filter element replacement 1500 psig/250°F 65 to 2050 scfm (1/2” to 2” NPT) • Modular design allows for easy installation of • ESCT standard coalescer • EPCT polishing coalescer multiple filters and saves energy 750 psig/250°F 150 to 3000 scfm (1/2” to 2” NPT) • EACT activated carbon 5000 psig/250°F • HSCT standard coalescer 28 to 775 scfm (1/2” to 11/2” NPT) • HPCT polishing coalescer • VSCT standard coalescer • HACT activated carbon • VPCT polishing coalescer • VACT activated carbon 9 COMPRESSED AIR FILTERS HIGH PRESSURE, 750 PSIG —SPECIFICATIONS & ENGINEERING DATA Aluminum, 750 psig Element Number Filter Model Pipe Size Flow Rate Model of A 3 (Grade) NPT scfmNm /hr (Grade) Elements In. Grade Grade Grade Grade Grade Grade Grade Grade 94 147 265 324 492 1015 1132 1882 /4 /8 1 /2 3 /4 1 11/2 2 2 1 3 94 147 265 324 492 1015 1132 1882 160 250 450 550 835 1725 1925 3200 H_ H_ H_ H_ H_ H_ H_ H_ _E _E _E _E _E _E _E _E 94 147 265 324 492 1015 1132 1882 1 1 1 1 1 1 1 1 Dimensions B C D Weight A In. In. In. lb. kg. mm 1 21/2 /2 6 1 21/2 /271/2 1 4 /211/2 12 41/211/2 12 1 1 4 /21 /2151/2 3 5 /4 2 21 53/4 2 21 3 5 /4 2 25 2 2 6 6 6 7 7 7 0.50.25 6315 15050 0.60.27 6315 19050 5.7 2.60 114 38 305 150 5.7 2.60 114 38 305 150 7.3 3.30 114 38 395 150 16.5 7.50 146 50 435 170 16.5 7.50 146 50 435 170 22.0 10.00 146 50 635 170 Max. Pressure Loss Specs Particle Oil Carryover Max. Change Filter Removal at 68°F at 20°C Temperature Clean & Dry Wet Element 3 Element in Microns ppm mg/m °F °C psi mbar psi mbar psi mbar Max. Working Pressure psig barg High-pressure aluminum filter element grades, 750 HSCE 1 0.1 0.1 248 120 HPCE 0.01 0.01 0.01 248 120 HACE 0.01 0.003 0.003 77 25 750 750 750 psig 1.1 1.5 1.1 75 100 75 Stainless Steel, 750 psig Element Number Grade Grade Grade Grade Grade Grade Grade Grade 60 120 200 300 600 1000 1200 2000 /4 /8 1 /2 3 /4 1 11/2 2 2 1 3 60 120 200 300 600 1000 1200 2000 100 200 340 500 1000 1700 2040 3400 400 400 50 50 50 Models HPAT 265–1882 Models HPAT 94 & 147 Filter Model Pipe Size Flow Rate (Grade) NPT scfmNm3/hr 2.2 150 6 4.4 300 6 see notes Model (Grade) S_ S_ S_ S_ S_ S_ S_ S_ _E _E _E _E _E _E _E _E of Elements 60 120 200 300 600 1000 1200 2000 1 1 1 1 1 1 1 1 3 31/2 /4 3 31/2 /4 3 31/2 /4 41/211/4 41/211/4 6 13/4 6 13/4 6 13/4 7 8 10 11 17 21 21 33 3 4 4 6 12 12 12 20 High-pressure stainless steel filter element grades, 750 psig SSCE 1 0.1 0.1 248 120 1.1 75 SPCE 0.01 0.01 0.01 248 120 1.5 100 SACE 0.01 0.003 0.003 77 25 1.1 75 750 750 750 2.2 150 10 4.4 300 10 see notes Metric Dimensions B C D mm mm mm 3.801.70 85 18 4.40 2.00 85 18 4.90 2.20 85 18 8.80 4.00 110 27 11.0 5.00 110 27 33.0 15.0 150 45 33.0 15.0 150 45 46.0 21.0 150 45 Max. Working Pressure psig barg Correction Factor for Aluminum Black Black Black Models HPST 60–2000 Max. Pressure Loss Specs Particle Oil Carryover Max. Change Filter Removal at 68°F at 20°C Temperature Clean & Dry Wet Element 3 Element in Microns ppm mg/m °F °C psi mbar psi mbar psi mbar Operating psig 145 290 Pressure barg 10 20 Correction Factor 0.34 0.57 Element End Cap Color Code Dimensions B C D Weight A In. In. In. lb. kg. mm A In. Metric Dimensions B C D mm mm mm 700 700 50 50 50 170 75 205 100 255 100 270 150 420 300 525 300 525 300 825 500 Element End Cap Color Code Black Black Black Correction Factor for Stainless Steel 435 580 30 40 0.71 0.86 725 50 1.0 Operating psig 58 87 Pressure barg 4 6 Correction Factor 0.14 0.22 116 145 220 8 10 15 0.28 0.34 0.47 290 435 580 20 30 40 0.56 0.70 0.85 725 50 1.0 For maximum flow rate, multiply model flow rate shown in the above table by the correction factor corresponding to the working pressure. QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 10 HIGH PRESSURE 1500 & 5000 PSIG —SPECIFICATIONS & ENGINEERING DATA Stainless Steel, 1500 psig Number Filter Model Pipe Size Flow Rate Element Model of A 3 (Grade) NPT scfmNm /hr (Grade) Elements In. Dimensions B C D Weight A In. In. In. lb. kg. mm High-pressure stainless steel filter element grades, 1500 1 Grade 65 /4 65 110 E_ _E 65 1 3 Grade 185 /8 185 315 E_ _E 185 1 1 Grade 270 /2 270 460 E_ _E 270 1 3 Grade 400 /4 400 680 E_ _E 400 1 Grade 700 1 700 1200 E_ _E 700 1 1 Grade 1050 1 /2 1050 1785 E_ _E 1050 1 Grade 2050 2 2050 3485 E_ _E 2050 1 /4 /4 /4 1 1 13/4 13/4 psig 23/4 23/4 31/2 51/8 51/8 6 6 3 3 3 6 10 11 11 19 21 33 3 7 10 6 12 12 20 Max. Pressure Loss Specs Particle Oil Carryover Max. Change Filter Removal at 68°F at 20°C Temperature Clean & Dry Wet Element Element in Microns ppm mg/m3 °F °C psi mbar psi mbar psi mbar High-pressure stainless steel filter element grades, 1500 psig ESCE 1 0.1 0.1 248 120 1.1 75 EPCE 0.01 0.01 0.01 248 120 1.5 100 EACE 0.01 0.003 0.003 77 25 1.1 75 2.2 150 6 4.4 300 6 see notes 400 400 7.103.20 65 20 12.3 5.60 65 20 13.56.10 88 20 23.210.5 13226 32.4 14.7 132 26 48.5 22.0 150 45 61.7 28.0 150 45 Max. Working Pressure psig barg Element End Cap Color Code 1500 100 1500 100 1500 100 Black Black Black Stainless Steel, 5000 psig Number Filter Model Pipe Size Flow Rate Element Model of A 3 (Grade) NPT scfmNm /hr (Grade) Elements In. Dimensions B C D Weight A In. In. In. lb. kg. mm High-pressure stainless steel filter element grades, 5000 1 Grade 28 /4 28 48 V_ _E 28 1 3 Grade 67 /8 67 111 V_ _E 67 1 1 Grade 150 /2 150 255 V_ _E 150 1 3 Grade 310 /4 310 520 V_ _E 310 1 Grade 445 1 445 750 V_ _E 445 1 1 Grade 775 1 /2 775 1330 V_ _E 775 1 /2 /4 /4 1 11/2 11/2 psig 13/4 2 3/4 31/2 31/2 6 6 1 3 3 2.2 150 10 4.4 300 10 see notes 700 700 Max. Working Pressure psig barg Element End Cap Color Code 5000 350 5000 350 5000 350 Black Black Black 135 70 250 180 275250 265150 480 300 525 300 825 500 Metric Dimensions B C D mm mm mm 4 3 3.50 1.60 41 10 6 3 7.103.20 65 20 9 6 12.35.60 88 20 11 10 13.56.10 88 25 13 8 32.0 14.5 150 35 19 12 38.4 17.4 150 35 Max. Pressure Loss Specs Particle Oil Carryover Max. Change Filter Removal at 68°F at 20°C Temperature Clean & Dry Wet Element Element in Microns ppm mg/m3 °F °C psi mbar psi mbar psi mbar High-pressure stainless steel filter element grades, 5000 psig VSCE 1 0.1 0.1 248 120 1.1 75 VPCE 0.01 0.01 0.01 248 120 1.5 100 VACE 0.01 0.003 0.003 77 25 1.1 75 Metric Dimensions B C D mm mm mm 103 60 135 70 210150 280250 330 200 180 300 Models HPST 65–775 Correction Factor for Stainless Steel, 1500 psig Operating psig 290 435 Pressure barg 20 30 Correction Factor 0.45 0.57 580 725 870 1015 1160 1300 1500 40 50 60 70 80 90 100 0.68 0.80 0.84 0.88 0.92 0.96 1.0 Correction Factor for Stainless Steel, 5000 psig Operating psig 725 1450 2175 2900 3625 4350 5000 Pressure barg 50 100 150 200 250 300 350 Correction Factor 0.73 0.78 0.82 0.87 0.91 0.96 1.0 For maximum flow rate, multiply model flow rate shown in the above table by the correction factor corresponding to the working pressure. 11 COMPRESSED AIR FILTERS MIST ELIMINATOR - HIGH EFFICIENCY HEAVY-DUTY COALESCING FILTER LONG LIFE AND LOW PRESSURE DROP The Quincy Mist Eliminator is a heavy-duty coalescing type filter engineered to efficiently remove oil, particulate, and water from compressed air. By using a combination of impaction, interception and Brownian Movement, the Quincy Mist Eliminator achieves 100% efficiency in removing particles 3 micron and larger, • 99.98% of 0.1 micron and larger and 99.5% of 0.01 micron and larger. Typical pressure drop is less than 1 psig. Average element life in continuous service is 10 years. A 10-year element life can be achieved in relatively clean environments. Lower pressure drop compared to conventional coalescing and particulate filters (average 1 psig versus 6 psig). Higher pressure drops require the compressor to operate at an elevated pressure, therefore requiring more power. Every 2 psig reduction in pressure saves approximately 1% air compressor power based on 100 psig operating pressure. Quincy Mist Eliminator could easily save in excess of $3,000 per year in air compressor electrical energy (based on 8,000 hours per year operation, $0.07 per Kw hour, 100 hp compressor and a 93% motor efficiency). • Large tank volume captures and retains inadvertent lubricant discharge caused by compressor separation system malfunction, which protects downstream equipment. • Average element life of 10 years versus 6 months for conventional coalescing and particulate filter elements reduces maintenance and waste disposal. Calibrated Differential Pressure Gauge is standard equipment QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 12 ME — SPECIFICATIONS & ENGINEERING DATA Mist Eliminator Dimensions scfm @ Max Diameter Height Model 100 psig psig In. In. ME ME ME ME ME ME ME ME ME ME ME ME ME ME ME ME 250S 500S 800S 1100S 1500TP 1900TP 2500TP 3500TP 4500TP 5000TP 6000TP 7000TP 8000TP 9000TP 10000TP 15000TP 250 500 800 1100 1500 1900 2500 3500 4500 5000 6000 7000 8000 9000 10000 15000 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 14 14 14 16 18 18 18 24 24 24 24 30 30 30 36 42 Min. Filter In/Out Removal Flanged Drain Clearance* Approx ConnectionsConnections In. Wt. lb. In. In. 451/8 22 471 11/2 1 NPT 581/8 35 518 2 1 NPT 731/45058621/2 1 NPT 781/2551/8 664 3 1 NPT 69 7/8 45 3/8 805 4 1 NPT 747/850 3/8 965 4 1 NPT 867/862 3/8 860 5 1 NPT 8611/1659 7/8 1400 5 1 NPT 99 3/472 7/8 1517 6 1 NPT 1053/478 7/8 1564 6 1 NPT 120 7/893 7/8 1726 8 1 NPT 108 3/880 1/8 2450 8 11/2 NPT 116 3/888 1/82520 8 11/2 NPT 124 3/896 1/82603 8 11/2 NPT 118 3/1688 5/8 3640 10 11/2 NPT 132 11/16100 7/8CF 1011/2 NPT Notes: Larger Sizes Available Consult Factory. * Does Not Include Rigging. A Pneumatic No-Loss Demand Drain is optional equipment UNIQUE DOUBLE ELEMENT DESIGN 1,500 cfm through 15,000 cfm models utilize a space-saving double element design (see Figure 2). Using a double nesting technique, the Quincy Mist Eliminator offers high efficiency separation in a low profile package. By nesting an element inside an element, total surface area is greater than conventional single element designs. Due to reduced overall height, the Quincy Mist Eliminator can be installed in locations where conventional single element designs cannot. For example, a 10,000 cfm Quincy Mist Eliminator low profile design is only 118 inches tall. Compare this to other single element designs that are 210 inches tall. That’s a reduction of over 7 feet in overall height! Imagine the savings in time and convenience when you change the element or service the unit. All Quincy Mist Eliminator tanks are ASME coded and stamped. Standard equipment includes a calibrated differential pressure gauge and enamel paint. No Loss Demand Drains are optional. Pressure relief valves are not included but may be required by local codes. Air in Air out Drain Figure 1 Figure 2 13 COMPRESSED AIR FILTERS QUINCY COMPRESSOR AIR QUALITY PERFORMANCE GUARANTEE • Quincy Compressor offers a performance guarantee on its Air Treatment Filtration line. Quincy’s Filters are guaranteed to perform to the currently published specifications as found in filtration documentation available at www.quincycompressor.com/ literature_library.html. • Under normal operating conditions, and when installed in an original installation, the Quincy CPNT, CSNT and DCNT filter elements meet or exceed air quality standards of ISO 8573. The Quincy filters are guaranteed to operate for 6,000 hours or 12 months, whichever shall occur first, before reaching the recommended 6 PSIG pressure differential for filter replacement. • Quincy Compressor guarantees that the aforementioned filters will perform as stated above, or Quincy Compressor will either repair or replace the filter or element, at Quincy’s discretion. Quincy Compressor will not be responsible for removal, reinstallation and/or related costs. The Air Quality Performance Guarantee is in accordance and established based upon Air Quality-ISO 8573 standard for oil-free and contaminant-free compressed air applications. The Air Quality Performance Guarantee remains in effect for the below listed site so far as all installation and maintenance requirements set forth and in accordance with the warranty and policies and procedures handbok, under Section 1 General Information; Warranty Coverage Rules, are maintained. QuincyCompressor.com | Made in the U.S.A. | Performance You Demand. Reliability You Trust. 14 THE QUINCY PROMISE Quincy Compressor and its partnering distributors promise to provide you with uncompromising reliability in all Quincy equipment. This makes your compressed air system one less thing that you need to worry about, allowing you to focus on your company’s productivity and profitability. THE QUINCY SOLUTION Operating at peak efficiency and providing quality product is a priority for many of our customers. Quincy Compressor in partnership with our global network of authorized distributors strives to be your provider for all of your compressed air system needs. From the air compressor to filtration to dryers and storage solutions, Quincy Compressor is your single source provider for all of your compressed air system needs. Air Compressors Quincy Compressor is a premier provider of many different types of air compressors designed for a variety of applications using different compression technologies. The Quincy QT is a Reciprocating Splash Lubricated compressor for tough everyday use. The Quincy QP is a reciprocating fully pressure lubricated compressor for a competitive advantage. The Quincy QR is a reciprocating compressor designed for the most demanding conditions. The Quincy QGS 5-30 HP is a heavy-duty belt driven rotary compressor at a competitive price. The Quincy QSI provides an industrial grade premium fixed speed rotary screw air compressor. The Quincy QGV provides a premium variable speed rotary screw air compressor designed to optimize your energy efficiency. Compressed Air Treatment Quincy Compressor is your single-source provider of compressed air treatment products to complement your air compressor. Quincy provides refrigerated air dryers, desiccant air dryers, compressed air filtration from 5 to .01 micron, condensate drains, condensate management systems, storage solutions, and flow control valves. Quincy Compressor is truly a single-source provider for all of your compressed air needs. Genuine Parts Genuine Parts from Quincy Compressor keep your equipment running like new. When servicing your Quincy compressor, insist on Genuine Quincy parts. Not only will you save time and money, but you will gain the peace-of-mind from using only the highest quality parts worthy of the Quincy name. System Controls Whether you have one air compressor or many air compressors from many different manufacturers, Quincy Compressor provides you with a way to control and monitor all of the components in your compressed air system in a way that maximizes your energy efficiency and decreases your energy costs. Whether you need to control your system on site or from half way around the world, Quincy Compressor is your source for reliable, efficient controls. 15 COMPRESSED AIR SYSTEMS BEST PRACTICE an EnPro Industries company Air Quality Classification an EnPro Industries company ISO 8573.1 QSI-500i Quincy Rotary Screw Moisture Solids Micron ISO PDP ISO ECODRI quincycompressor.com WSN Wet Bulk Receiver Liquid 1gal/CFM DP1 and/or Mist Eliminator DP2 CSN 1 Micron 0.1 PPM DP3 Refrigerated Air Dryer CPN QPNC Non-Cycling 0.01 Micron QED Cycling 0.01 PPM DP4 DP5 Dry Receiver 5gal/CFM Oil PPM ISO 0.01 1 +38˚F 4 0.01 1 0.01 1 +38˚F 4 0.003 1 ACN 0.003 PPM Vapor & Odors 0.01 1 -100˚F 1 0.001 1 NOTE: Requires CXN (.001 PPM) filter in series with standard CPN prefilter. 1 2 -40˚F 2 0.01 1 0.01 1 -40˚F 2 0.003 1 1 2 -40˚F 2 0.01 1 0.01 1 -40˚F 2 0.003 1 1 2 +50˚F 6 0.01 2 0.01 1 +50˚F 6 0.003 1 quincycompressor.com Quincy Reciprocating AC WSN Moisture Separator DCN Particulate/Coarse Coalescer CSN STD 0.1 PPM Coalescer, 1 Micron CPN CXN ACN HTD WSN Bulk Liquid DP6 CPN Desiccant Heatless Air Dryer CSN Dry 1 Micron Receiver 0.01 Micron QDTS—Small Particulate 5gal/CFM 0.01 PPM QHD—Industrial DP7 -40˚F PDP Polishing 0.01 PPM Coalescer Xtra 0.001 PPM Coalescer Activated Carbon Absorber High Temperature, 1 Micron A QPNC Non-Cycling Refrigerated Dryer QED Cycling Refrigerated Dryer QMOD Modular Heatless Dryer QDTS QHD QHP QBP QRHT AC DP Small Heatless Dryer Industrial Heatless Dryer Heated Purge Dryer Blower Purge Dryer High Temp. Refrigerated Dryer After Cooler Drain Point ACN 0.003 PPM Vapor & Odors B CPN Dry Desiccant Heated Air Dryer CSN (NPT) HTD (FLG) Receiver 0.01 Micron QHP—Heated Purge 1 Micron 5gal/CFM 0.01 PPM QBP—Blower Purge Particulate DP8 -40˚F PDP ACN 0.003 PPM Vapor & Odors Quincy Condensate Purifier QRHT-75 quincycompressor.com DCN 5 Micron 5 PPM DP9 High Temperature/ Refrigerated Air Dryer QRHT—High Temp. DP10 CSN 1 Micron 0.1 PPM DP11 Approximate Liquid Removal 100 CFM, 100 psi, 80˚F, 4000 hrs./yr., 2 PPM ACN 0.003 PPM Vapor & Odors Drain Gallons Drain Gallons Drain Gallons Point per Year Point per Year Point per Year 3000 140 1 5 9 300 2000 3000 2 6 10 4320 305 310 3 7 11 120 4 1300 8 310 ©2013 Quincy Compressor. All rights reserved. Printed in U.S.A. (QATF-007 09/13) 701 North Dobson Avenue | Bay Minette, AL 36507 | Phone 251.937.5900 | Fax 251.937.7182 | Email: [email protected]