The Contemporary Range
Transcription
The Contemporary Range
The Contemporary Range Contemporary Range Parts of the Shutter Panel Mouse Hole Frame – Top Rail Tilt Rod Blades Frame - stiles Frame – Bottom Rail Louvre Pins: These pins hold the blades in place, and assist with smooth operation. They are made from nylon for smooth operation. They are non corrosive and long lasting. Mouse Hole: This is the small carved out ‘semi-circle’ in the top and divider rails which the tilt rod fits into when closed. Tension Screw: This screw, located in the stile on both sides of each section of blades, operates as a tension adjustment mechanism for the blades. To tighten or loosen the operation of the blades, you simply need a Phillips-head screwdriver; gently rotate to tighten or loosen the tension of the blades. Tilt rod: This is the timber bar you use to open and close the blades, simply by moving it in an upward/downward direction. The tilt rod is attached to the blades by stainless steel staples that have also been preglued. Tilt rods are supplied as standard in the centre of the panel. There are two other tilt rod options available: Offset: With this option the tilt rod is placed 40mm from the edge of the blades, offset to the side of the panel. The offset tiltrod is placed on the hinge side of the panel. Clearview: With this option a metal tiltrod is placed on the back of the panel, attached to the side of the blades with screws. No tilt rod is visible from the front of the panel on the Clearview option, and moving the blades by hand operates all the blades. Please note that the Clearview option is not available with 47mm blades. If the shutters have a stained or clear lacquer finish on them, the metal tilt rod will be stainless steel. If the shutters are a painted finish the metal tiltrod will be made of aluminium, and will have a painted finish applied which is co-ordinated with the shutter colour. The Clearview Tiltbar The Contemporary Range Stile Specifications Stile A standard shutter panel is made using Butt stiles. In order to reduce the amount of light entering a room, wherever two panels meet together a pair of Rabbet stiles (rebated) is used as standard. An Astragal stile is also available for out of square openings where no framing is required, to cover an uneven gap between panels. Butt Stiles Rabbet Stiles Astragal Stiles Specialty Stiles A smaller width stile is available for panels under 300mm wide, to increase the amount of available light through the blades. This stile is 41mm wide, and is available for all material types. Western Red Cedar: A WRC panel with aerofoil blades has a 50mm wide stile as standard. If the flat blade option is chosen, the stiles will be 65mm wide as standard, and it will be a flat stile, with no beading as found on a standard stile. This is done to continue the solid, traditional look. A 65mm beaded stile is also available for aerofoil blades upon special request. 65mm Centre Stiles – Where a panel is greater than 920mm in width, a centre stile is added to break up the length of the blades. This is done automatically on any panel over 920mm wide. There is no grey area for this specification. If a panel is 920.5mm wide it will have a centre stile. Centre Stile Contemporary Range Blade Sizes Blades: Are the ‘slats’ that make-up the main body of the shutter panel. The blade sizes available are as shown below. The 63mm and 89mm aerofoil blades are available in all wood types. The other blades are limited to some ranges. Blades are available either as an aerofoil shape, which causes the angle of reflected light to be less obvious, and tends to have superior closure, or as a flat blade (for W.R.C. only), which gives a solid, traditional look. Blade Options 47.6mm 47mm blade 63.5mm 63mm blade 88.9mm 89mm blade 114.3mm 114mm blade 63.5 10 63mm flat blade WRC only 12 88.9 89mm flat blade WRC only Contemporary Range Explanation of Timbers Used The shutters are made from three different material types: Basswood, Western Red Cedar (W.R.C.) and Artwood. All timbers used come from trees planted and grown specifically for the purpose of manufacturing shutters and blinds. It is kiln dried to suit the air moisture content of the intended destination. All of the shutters are made strictly for interior use only. BASSWOOD Basswood (Tilia Americana) is classed as a hardwood, and comes from the Linden family of trees. Colour - Basswood is available in a variety of standard stain and paint colours. Basswood in its natural state has a very even, light colour, which makes it ideal to stain. If a very even consistency of colour is required then Basswood is the obvious choice. This being the case, it should be noted that Basswood is a natural timber, and as such, some variation in colour and texture may occur. Hardness - Basswood is naturally a medium density timber and as such is ideal for blinds and shutters, being neither too heavy nor too light, but still offering a reasonable amount of hardness, thus giving a good resistance to knocks and bumps. Moisture Resistance - The question of moisture resistance in Basswood comes down to the finish applied to its surface. The finish is a U.V. stabilised singlepack lacquer, and is designed for interior use only. It is therefore not recommended for wet weather areas. Growth - The Basswood used for the shutters and blinds is grown in China, Russia and North America as a plantation timber. Basswood is a reasonably quick growing timber, and is readily available. The plantation forests are managed for sustainability, ensuring an environmentally friendly and ongoing supply. PHOENIXWOOD Phoenixwood, from the Phoenix Tree (Firmiana Simplex) is classed as a hardwood, and comes from the Sterculiaceae (Cacao) family of trees. Colour - Phoenixwood is available in a variety of standard stain and paint colours. Phoenixwood in its natural state has a very even colour, which makes it ideal to stain. It has a distinctive porous grain pattern, and the pores will be visible even through the paint finishes. Phoenixwood is a natural timber, and as such, some variation in colour and texture may occur. Colour Fastness - As Phoenixwood is stained or painted, it is generally not susceptible to colour change to any great degree. If colour change does occur, it will be a gradual change, and adds to the character of the timber. Hardness - Phoenixwood is naturally a medium density timber and as such is ideal for blinds and shutters, being neither too heavy nor too light, but still offering a reasonable amount of hardness, thus giving a good resistance to knocks and bumps. Warping - Phoenixwood has been selected especially for use in blinds and shutters due to its many qualities, including its resistance to bowing and warping when kiln dried. Moisture Resistance - The question of moisture resistance in Phoenixwood comes down to the finish applied to its surface. The finish is a U.V. stabilised singlepack lacquer, and is designed for interior use only. It is therefore not recommended for wet weather areas. Growth - The Phoenixwood used for the shutters and blinds is grown mainly in China as a plantation timber. Phoenixwood is a reasonably quick growing timber, and is readily available. The plantation forests are managed for sustainability, ensuring an environmentally friendly and ongoing supply. WESTERN RED CEDAR Western Red Cedar (Thuja Plicata) is classed as a softwood, and comes from the Cypress family of trees. Colour - WRC is available in two colour ranges: light to medium (L/M) and medium to dark (M/D) tones. The colours within this range will be random, and are not graded within the range. WRC has a naturally occurring wide variety of colour, from milky white to chocolate brown. Because of this, WRC is usually chosen if a very natural timber look is required, and it is expected that you may have a variety of colours within the range in each blind or shutter. The Western Red Cedar Shutters are also available in all of the standard paint range. Colour Fastness - WRC is treated with a U.V. stabilised single-pack lacquer. This means that the coating on the timber will not yellow in time. However, this will not stop the timber under the finish being affected by the sun. You can expect WRC to tend to bleach over a period of time, but this will happen gradually, depending on the exposure to the sun. This will give the shutter or blind a mature, aged look. ardness - WRC is naturally a very soft timber, and possibly should not be used in high use areas, or places where they may be bumped or knocked regularly. There is little that can be done to repair this type of damage. Moisture Resistance - WRC in its natural state is unequalled in its ability to be unaffected by moisture. However, the question of moisture resistance comes down to the finish applied. The U.V. stabilised single-pack lacquer is designed for interior use only, and is therefore not recommended for wet weather areas. Growth - The WRC used for the blinds and shutters is grown primarily in North America (mostly Canada) as plantation timber. WRC is a relatively slow growing timber, but is readily available. The plantation forests are managed for sustainability, ensuring an environmentally friendly and ongoing supply. CUSTOMCRAFT Customcraft is a man-made product. It is manufactured from a combination of timber fibres and glue, and is dimensionally very stable. It is used worldwide in the manufacture of furniture, and lends itself very well to the manufacture of shutters. It is extruded in conjunction with a polypropylene coating to give a smooth, even finish. It is useful for general window applications, or in conjunction with tracking for door applications. This would be the product to use for the budget conscious customer. Colour – Customcraft in its raw state is a mid-brown colour, with no grain pattern or direction. It has no natural aesthetic appeal in this state, and is therefore only supplied in a paint finish. Colour Fastness – As Customcraft is only painted, it is not subject to colour change. Hardness – As this product has a high density, it is extremely hard, and will take a knock extremely well. Due to its density it is also quite a heavy product. Warping – Due to its dimensional stability and lack of grain, it is not subject to warping. Moisture Resistance – Customcraft in its raw state has low resistant to moisture, however a high quality finish is applied to ensure it is not affected by moisture. This product would not be recommended for use in a high moisture environment such as a bathroom. ARTWOOD Artwood is a man-made composite product developed for, but not restricted to, moisture area applications. It is made using a timber core, and is encased in a synthetic product called ABS (Acrylonitrile Butadiene Styrene). It is useful for moisture area applications, such as bathrooms, kitchens, laundries etc., as moisture coming in contact with the shutter does not cause any damage. Please be aware that although this product is moisture resistant, it is not waterproof, and cannot be used in exterior applications or in situations where it would be subjected to long periods of water contact. Colour - Artwood is available in a range of 6 standard paint colours. Being a synthetic product, it is unable to be stained. Artwood is available in the following standard colours: Pure White, Silk White, Pearl, Cameo, Bisque and Alabaster. Colour Fastness - As Artwood is painted only, it is not susceptible to colour change. Hardness – Artwood is a very hard wearing material, and is more resistant to knocks and bumps than timber. Acrylonitrile Butadiene Styrene (ABS) Acrylonitrile butadiene styrene (ABS) is made by copolymerizing (combining two or more monomers) the monomers acrylonitrile (CH2CHCN) and styrene (C6H5CH9CH2). Acrylonitrile and styrene are dissolved in polybutadiene rubber [8CH9CH8CH9CH8] n, which allows these monomers to form chains by attaching to the rubber molecules. The advantage of ABS is that this material combines the strength and rigidity of the acrylonitrile and styrene polymers with the toughness of the polybutadiene rubber. Although the cost of producing ABS is roughly twice the cost of producing polystyrene, ABS is considered superior for its hardness, gloss, toughness, and electrical insulation properties. ABS plastic is injection molded to make telephones, helmets, washing machine agitators, and pipe joints. This plastic is thermoformed to make luggage, golf carts, toys, and car grills. ABS is also extruded to make piping, to which pipe joints are easily solvent-cemented. Contemporary Range Finishes for Shutters Finishes - The shutters come in several different finishes. These include – painted, stained and clear finish. All finishes are U.V. stabilised. Painted Finish: Custom made shutters come in standard painted finishes. The full range of paint finish colours are available for Basswood, Phoenixwood, W.R.C. Artwood or Customcraft Different colours are standard for each range. • The painted finish shutters have 5 coats of paint. • The wooden shutters can also be colour matched to other local paint ranges. Stained finish: The customer can choose from a variety of standard stain colours for Basswood and Phoenixwood. It receives a 3-coat procedure: First coat – the first coat is the desired stain colour, hand rubbed to ensure an even colour finish. Second coat – A sanding sealer is applied. This is to seal the stain and to harden the finish. Third coat – After being sanded, the final coating of Lacquer Sealer is applied. Clear finish: The clear finish has a satin, natural appearance. It follows a similar process to the stained finish but it omits the stain for the natural raw timber. 2 coats of lacquer sealer are applied to finish the process. This finish is available for either Basswood or W.R.C. Contemporary Range Shapes The processes available to us in the contemporary range allow us to install these amazing shaped shutters. Shaped shutters look wonderful as an architectural feature in a home but have traditionally been very difficult to find attractive window treatments for that will maintain and enhance the lines of the shape. These shutters are all installed in a frame that is mounted over the face of the jamb, so a simple gib rebate jamb is all that needs to be installed and the frame that is part of the shutter will turn the window a talking point of the home. The window on the left features a double sunburst panel. All blades in the sunburst are operated individually for a stunning effect. The picture on the left shows another variation with horizontal blades in the arched part of the shutter that operate separately to the bottom shutters. This circular shutter below was used to cover a window that was surrounded buy a tiled concrete pipe. The shutters hinge open to allow access to the window behind. These arched doors have shutters with operable blades all the way to the top. The blades are attached to an offset tiltbar. This shaped shutter is manufactured from cedar. The arched part is a single sunburst shutter. The use of shutters on these windows gave the room a very clean look and provided the privacy and light control that was required. Contemporary Range Specialty Shaped Shutters Circle Sunburst Eyebrow Sunburst Circle Elongated Eyebrow Sunburst Sunburst With Horizontal Louvres Half Round Sunburst The drawings above, and on the next page, show a range of the ways we can manufacture shaped shutters in the Contemporary Range. All of these shutters are installed in frames over the architraves. Contemporary Range Specialty Shaped Shutters Arch Shutter Offset Tilt Rod Left Quarter Round Sunburst Right Quarter Round Sunburst Sunburst at Top Divider Strip Left Rake Offset Tilt Rod Octagon Hexagon Straight Side Contemporary Range Hinged Shutters All of the Contemporary Shutters come with framing options. These frames make it very easy to install these shutters into any opening. The frames ensure that even if the opening is slightly out of square, that the shutters still give excellent light block because of the way the shutters close to them. Hangstrip Installation The most common frame used is the hangstrip. From the front no framing is seen, however the hangstrips give a good light block down the sides. There are also light blocks that can be used at the top and bottom of the frame. These shutters have a magnet recessed into them and the lightblock has a striker plate on it to hold the shutter closed. If you do not wish to have a lightblock on the sill then an L-shaped striker plate can be installed for the shutter to close to. This application can only be used when the opening is less than 3mm out of square. The maximum opening width that you can use the hangstrip application in is 2100mm wide. Once the opening is wider than this then each set of two panels becomes too heavy and another installation method will need to be chosen. Inside Mount Frame Installation There are several inside mount frame availalable. The L – frame installs inside the reveal. The frame is square and any gaps between the jamb and the frame are filled with a matching flexible filler. There are several profiles available in the Z-frame. The one shown in the diagram above is a decorative frame and there is also the trim Z –frame. These frames have the benefit of built in architrave and at the same time covering any variations in the size of the window. Shutters installed in an Inside Mount L-Frame Two windows with shutters installed in a decorative Z Frame. Face Mount Frame Installation There are many reasons to decide to use a Face Mount Frame. Door hardware, mullions, handles, cranks & winders may obstruct the operation of shutter blades and so it is necessary to install the shutters on the face of the opening. The face mount installation can also completely hide unattractive windows from view. This is also the best way to install shaped shutters as arched and triangular openings are rarely perfect in shape and so the face mount frame ensures a tidy installation. The frame has a removable insert on the front so that it can be screwed to the face of the opening and then the screw holes are covered. Before and after photos of Circular Window. The shutters are installed in a face mount frame. Bay Posts & T-posts for Frame Installations All hinged frame types are available with a T-post, 135° Baypost or a 90° Cornerpost. These posts are used to hinge mount third, fourth or more panels where windows are too wide for two panels. T-posts are generally used in the vertical position; however they can be used in the horizontal position also to divide the height of a window into two sections, with one panel above another. The photos show installations with Tposts in them. This is the best way to install shutters over large windows where you do not wish to have the light gaps that occur with bifold shutters. In both photos the first and fourth panels hinge from the frame and the centre panels hinge left and right form the T-post. Contemporary Range Bay and Corner Windows Just imagine how difficult it would be to use curtains or other window treatments on these windows below without creating a very cluttered look. Shutters are the perfect solution to any bay, box or corner window. And the Contemporary Range is better than most shutters because it comes with a special framing to allow the shutters to be installed into box or bay windows without the costly expense of shaping traditional shutters. Contemporary Range Sliding Shutters Shutters can be installed to slide on tracks in a variety of ways. It is recommended to install them to be able to slide past each other with the blades open. A special framing system in matching timber allows the shutters to slide outside the jamb, either to slide along the wall or to allow the blades to open without hitting door handles. The white shutters on the left have been installed in a frame over the window. Frequently large door handles prevent the shutters being installed within the depth of the jambs. These shutters slide back and forth in the frame but do not slide clear of the door. The shutters on the right are Natural Basswood with a clear matt lacquer finish. The shutter on the left slides off the window and the one on the right can slide enough for access to the window behind. The shutters to the left slide over window and back along a wall. The client wanted to keep the high planter in front of the window & did not want them to hinge. The shutters below have 4 panels with two sliding right & two left to clear the window. Contemporary Range Sliding Shutters With sliding shutters there are options to have the shutters mounted either inside the jamb or outside the jamb. The biggest deciding factor in this is quite often the type of handle on the door. There is also an option for the shutters to slide with the blades open or closed. We recommend sliding with the blades open wherever possible to avoid any damage to the shutters from them hitting each other. If the shutters do not slide any further than their own width then the shutters can have a groove in the bottom and slide on a nylon guide so that there are no tracks visible on the floor. If the shutters slide further than their own width then bottom tracks must be used. Sliding Shutters - (Outside Mount) with blades sliding closed: bottom nylon 12mm 50mm 146mm 160mm Header 10mm Wall 50.8mm 19mm 38.1mm guide – this method of installation is only suitable if the shutters slide no further than their own width. The head room for these shutter could be reduced to 115mm. 7mm Sliding Shutters – Outside Mount with blades sliding open: bottom track with 90mm 19mm 38.1mm spring loaded guide. 63.5mm blade with centre tilt rod. The shutters can be closer together is a clearview tiltrod is chosen. It can be seen from this diagram that the full width of the 160mm header is required. It is for this reason that we do not suggest sliding 3 panels in one direction with an allowance for the blades to be open. 146mm 50mm Wall 160mm Header 63.5mm 63.5mm 20mm 19.5mm This drawing shows the side framing available when installation sliders on an outside mount. The sideboards are in the same wood as the shutters and form a box frame around the shutters. The helps prevent light passing around the side of the shutters and also serves to support the header. 88.9 40 102 30 88.9 200 89mm blade: Contemporary Range Bifolding Shutters All of the shutters shown are bifolding on tracks. As you can see when they are open they fold into the room by the width of the panel. When designing the position of windows that you wish to have bifiold shutters on you need to think about where the shutters will fold to and whether they will impede any traffic flow through the rooms. Each panel is restricted in size to a maximum of 700mm wide. If you wish to experience the feeing that shutters can give you in your own home then spend a few nights at The Tauranga Motel on Second Ave, Tauranga. The picture on the right shows the Artwood bifolds in Pure White in one of their Spa Suites. Contemporary Range Bifolding Shutters All shutters from the Contemporary Range can be installed to bifold on tracks. When installed to bifold the Contemporary Range shutters MUST have both a top and bottom track. Failure to use the bottom track will void the warranty. If shutters are designed in as part of the building process then the bottom track can be laid before flooring so that the top of the track is flush with the flooring. Bifold shutters can either be installed inside the jamb (inside mount) or outside the jamb (outside mount). The main reason for installing the shutters on an outside mount is where the blades would be unable to open due to them hitting door handles or other obstructions within the jamb. Bifold outside mount If the shutters are installed outside mount then it is advisable to use the sideboards as shown in the diagram below. These sideboards are manufactured in the same product as the shutters and form a very tidy frame for the shutters. With the addition of the small light strips at the front of the frame the light block from the shutters will be improved. The shutters will bifold only in mulitiples of two and can have up to 8 panels bifolding in each direction Santa Fe Blinds Top Quality Blinds Customised for Your Home Our new range of blinds are designed to match our Contemporary Shutters. Slat Sizes The blinds are available in both 50mm and 63mm slats. Colours There are 16 standard white & neutral paint colours or 26 stain & lacquer colours to choose from. You can also have the blinds colour matched from the Resene Whites and Neutrals Range. Cords and Tapes You have a choice of the blinds you order being manufactured with either standard cords or with tapes. There are 12 plain cord and tape colours to choose from and also 18 decorative tapes that can be used to co-ordinate with your décor. When you choose the cord control you can also have the option of privacy slats. These have no holes punched in the slats giving you full privacy and better light block.