Suzuki Raider 150R parts catalog

SUZUKI
PARTS CATALOGUE
FU150SC-C2
2004-10
http://mototh.com
2 NO EDITION
INFORMATI
INDEX
ENGINE
TRANSMISSION
ELECTRICAL
BODY
PARTS NUMBER
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4. MODIFICATION NOTICE
PREFACE
A parts bulletin will be sent to you on all occasions when changes In parts
When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use
occur, including interchangeable modifications between new parts and old ones.
SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees
quality and performance
5.
This parts catalogue covers the list of all service parts for SUZUKI
NOTE
5.1 There are some different parts from those of production models among
FU150SC -C2
-sp~re · ~arts.for the aeministrative reasons and common use of them with
other models
INSTRUCTIONS FOR QUOTING THE CATALOGUE
52
In respect of rubber hoses and vinyl tubes, plese be sure to use them by
c utting off according to the length ment ioned on parts catalogue or what
1. DIMENSIONS
is actually required on the veh ic le.
Dimensions of the parts in thiS catalogue are indicated in unit millimeters
5.3
2. ABBREVIATIONS
Note that the d rawings on the illustration page are for ready reference
of spare parts numbe r, not to be used as an assembly manual.
When assembling , use "SUZUKI SERVICE MANUAL~
Abbreviations used in this catalogue are as follows:
AR
As requ ired
NT
Number of teeth
ASSY
Assembly
OPT
Optional
6. ST O COLOR CHART
E .No.
Eng ine number
OS
Over size
COLOR NO.
F.NO.
Frame number
STD
Standard
019
SUPER BLACK
Thickness
126
SILVER
PARTS COLOR DESCRIPTION
d
Diameter of material
T
ID
Inside d iameter
US
Under side
12R
1000 GRAY
W
Width
12Z
CRYSTRAL SILVER-S
OD
O llt SlriP
L
Length
13L
SILVER-E
LH
Left hand side
20H
WARM SILVER
RH
Right hand side
26B
GRAY
2B1
FLAT BLACK
rliameter
3. INNER PARTS OF ASSEMBLY
Parts name with a dot ( . ) in front as shown in the description co lumn Indicates
the component of the assembly also available individua lly
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2Be
BASE GRAY MET.
28W
WHITE
291
BLACK (ACRYLIC -ME L AMINE)
OLS
BLACK
13T
GOLD
5. ,r'il-i".J~nlJ.!
ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI \!1!n" f'l11H~L~
'EI::1"'~ u.Yl'll'El-J1!'tI
n~Yi1,rU ii t.i 1 wrYl 1!f111"1?l 'Eluii f)rurn~ 1;)).J1
(JI "31UU.\'I
5.1
;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu
5.2
~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI
::~lJnrlu::.vj?l).l\prU
L@iu1nu
l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii
~i'iiln[Jn,re::l",~
lU FU 150SC-C2
5.3 m.nu ~~'Il'f):::1".alu!t.l fn ~b.il'li~ "l~U Il 'l~ m1'\J 1 ::nil u
1. n'li" rh "'UfllI\,n{il
n""\1ri'lt1U~"U'lii'\,.tl-l'f):;-1\tfn\.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i'
COLOR N O
2. i'm :tHiil
'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l\.1aUiintJfI:::Ltiu"".r.:] t>iillu~
AR
1'l"l)Jfl1 ').J~'f).:]n·u
NT
~"lU1 UYf U
ASSY
1.J'l::n tl 1J dJu,~
OPT
L~'f)nA'l).JII'I'J')JL"\-1).l'l::~).l
E.No.
"')J iU~fI 'II Lji\rtn fJUtJl
as
~-ln<j""!lu'lf'l)J' fi1 n:!'lU
F NO
\1)J'lULfI'II tIt'lrl-J
STO
'IIU'lf'l)J'lE'l'1!i'lU
P!'J'l).JltlU'l
d
l.'i:'iUt.l'lf:!tuj"nfil>l
ID
~'i:'iu t.ii l!!utJnfl"l>lJl'U lu
us
~'ln11'11U'l~)Jl~1l'U
~'i:'iw..hf;ju6nfi'l.JIl'lUUiln
w
Pl1'"1)Jn1,>l
OD
LII
RH
il>loD'lU
i'l>l'll'J'
3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!
".mmfl'llfl:;1\.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrj L'Uil'f)'j',um1,ru
4
6;"l1!I.Uilf
126
'iflL'l'Bf
12R
~Y1'
12Z
'iiflL'J'Elf-L'BfI f"I1f1Lflffl
'ULL~>ln"li"LU~ £lU LLt.l fl.J
"I:::i.iLtlMn"uA·>l)J"lti.:] vi "lu~nf'l¥..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.i tln£ln·l1e:::lltla
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1000
13 L
'iiiH'ltlf-fi
20H
'Jtlf).l=iim'l'Elf
26B
'"'''
281
A'l'llJtJl'l
PARTS COLOR DESCRIPTION
019
@il L~-nflLfl
28C
L'VI'LUfl LlJ"Y1'~f'I
28w
.00
291
,;i''f):::Rflf''l-LlJmiiu
OLS
.,
13T
~"'
$
COLOR PARTS
SUZUKI
RAIDER-R150
MODEL COD E
fUl~)()$C
Cl
YEAR
TWO IONt
MorORCYCLI: COLOR '\IA'V1l
R
COlO~
PARTS COLOR
CODE
COD~
415! 391
S!::.RIAL rRA M L & ENGIN r. NUMBLH
~RAML
NO
I:.NGINE N
8G41A TH104715
,
>LOR PARTS
PARTS COLOR COOl-
NO
,~U
MOTORCYCLE COLOR NAME
TWO TONE
c
AURA YELLOW (415)
+
C RYSTAL BLACK (3 97)
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mSCRIPnON
PART NO
."
CO'
•
COVI:Rl-RJ\MLSL! RH
47110 25G20
2
COVER FRAM(
SO L H
47210 25G2O
C3 1
J
SHIELD LEG CENTER SET
48130-25G20
C"
4
HOUSING HEADlAM P SET
S1810-25G2O
C31
"
FEN DER FRON T
')31 11 2">GOO
. 1 1')
b
COWlING LO We R SET SlO[ RH 94401-l">G20
C31
7
COWUNG LOWER SEl SIDE LH <)tI480
2~)(;"'O
C;S1
C3 1
~,.I~
COLOR NI\
AURA V(llOW' (;Rv$r
...
..
G415-T H104
FIG.1
FIG. 1
REF.NO.
PART NO.
"ll"tJ::ui-u
GASKET SET
FU150SC-C
:jIflfl::'hui
DESCRIPTION
11400-25800
Q'TY
"ll"tJ::ui-u
11141-25GOO
.GASKET,cylinder head
.tJ::uimh t3 u
11241 -25GOO
.GASKET,cylinder
.tJ::ui-ULifl\1U
(1)
11482-25GOO
.GASKET,clutch cover
.tJ::uimh I'IfflU 1'1 flM
(1)
(1)
11483-25GOO
.GASKET,magneto cover
.tJ::ui-u~hl'lfflU"''l-U'~
(1)
12837-25GOO
.GASKET,tensioner adjuster
.tJ::ui-u~'l~-lt'li"'l~-U
(1)
14181-25GOO
.GASKET,muffier joint
.tJ::Ln-uYifl'tlLfttJ
(1)
1
I
FU150SC-C
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GASKET SET
REMARKS
FIG.2
FIG. 2
CYLINDER HEADCOVER
DESCRIPTION
COVER,cylinder head
2-
2
11173-47E50
GASKET ,cylind er head
3
09106-07009
SOLT,head cover
4
09161-11008
WASHER,head cover
.,.,...."
FU150SC-C
http://mototh.com
tJ1I'lffi1Jr.h~.tJ.oI
FU150SC-C
'lItltl::11i1fl
tJ11'l1tltJtJ1~1J
Q'TY
1.I::LiiutJ11'l1tltJtJ1~
LUilyJ
.tJ
4
4
FIG.3
FIG. 3
5
5
5
PART NO.
REF.NO.
5
11100-25GOO-OTO
11
11
5
6
6
6
5
5
10
~~~
2~
12
FUl50SC-C
HEAD ASSY,cylinder
;fltl::l\.1t"i
Q'TY
~1~U
2
11115-33071
.GUIDE,valve
.t1fltlm",fl'lltl;lLl.fl::ltlL~u
4
09381-10004
.SNAP RING
.LI.\.I'lUfltlrl
4
4
09206-08001
.PIN,camshaft housing knock
. ~in
8
5
09103-06132
.BOLT,camshaft housing(L41)
.~Uflyf
8
6
09103-06108
.BOLT,camshaft housing(L35)
.~Uflyf
4
7
11141-25GOO
GASKET,cylinder head
t1::LI;U~"'~1J
8
04211-11169
PIN,cylinder head knock
~in~1~1J
9
09168-06004
GASKET,oil gallery plug
t1::u'iu
10
01550-06123
PLUG,oil gallery
~Uftyf
2
11
09103-06108
BOLT,camshaft housing (L35)
~UftyfLjflLnft1tlmfitJ'l
2
12
09103-08305
BOLT,cylinder head (L 140)
~UftYl~"'~1J
4
13
09168-08021
GASKET,cylinder head bolt
t1::Lnu
4
14
01421-06253
BOLT,cylinder head stud
~UftYl~1~1J
3
15
08316-10063
NUT,cylinder head
3
16
09482-45700
SPARK PLUG (U24ES-N)
\!"
li'lLiiuu (U24ES-N)
2
17
13110-25GOO
PIPE,intake
Yifllfl;i
18
09280-35001
O-RING,intake pipe
~fii'l
19
02122-06163
SCREW ,intake pipe
ftnl
20
09402-44208
CLAMP,intake pipe
Loi)J-D1'I1I'1Yitlltl;l
21
09103-08289
BOLT,eng mtg head (L50)
~Uftyf
22
11280-47EOO
PIPE,head oil
yjfl,l... ,r'U\.It"itl~~1~1J
23
09168-10012
GASKET,union bolt
t1::Lnu
4
24
09360-10047
UNION BOLT
tUftYl
2
7
4fJ'
FU150SC-C
http://mototh.com
~1~U
DESCRIPTION
3
5
6
CYLINDER HEAD
2
REMARKS
FIG.4
FIG. 4
REF.NO.
PART NO.
11211-25GOO-OFO
~tl\1tJ
CYLINDER
01421-06253
STUD BOLT
08316-10063
NUT,cylinder
tUflyfL~tlt3tJ
,r..
4
11241-25GOO
GASKET ,cylinder
t1:;ui'Ul~tl'tJ
5
04211-11129
PIN,cylinder knock
"ftn
FU150SC-C
a'TV
LatltltJ
2
4
FU150SC-C
~tI!d"fl
DESCRIPTION
3
s----B
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CYLINDER
2
2
2
REMARKS
FIG.5
FIG. 5
5
3
4
PART NO.
REF.NO.
11300-25800
5
3
3
~I
~15
~-
3
3
3
CRANKCASE SET
Q'TY
,,,~yjuU'lffi'l
04211-13189
PIN ,crankcase
t'fln~yjuU'lffi'l
2
3
01547-06403
BOLT,crankcase
~Uftyf
8
4
01547-06407
BOLT ,crankcase
~Uftyf
5
01547-06653
BOLT ,crankcase
~Uftyf
6
09364-12001
UNION, breather hose
~uriu,l1~Unfl1J
~Uft'l'lil"yjtlr.:1J1£Jtl1n1'"
3
7
09247-12103T
PLUG,breather
8
09168-12002
GASKET,breather plug
l.l::u;u
9
01550-06123
PLUG,oil gallery mission
~Uft'l'lil"Yl1'1Liiu,l1~u
10
09168-06004
GASKET,oil gallery mission
l.l::Lnu
11
09168-12002
GASKET,oil gallery
l.l::Lriu
2
12
09247-12103T
PLUG,oil gallery
~Uft'l'lil"'I'I1'1Liiu,l1~u
2
13
09168-12002
GASKET,oil drain plug
l.l::uiu
14
09247-12106
PLUG,oil drain
~Uftyfth£J,l1~ULrtitJ'I
15
09280-04004
O-RING,oil gallery jet
~tl1'1
16
09493-24012
JET,oil gallery
~~"'~1J~~,l1~U"fttl~U
17
09103-10052
BOLT,eng mtg upper (L120)
~Uftyf
18
09103-10148
BOLT,eng mtg lower (L110)
~Uftyf
19
08319-31108
NUT,eng mIg
Uil
20
11186-25GOO
SEP,oil breather
~tJun~'1,h~u
I
i
@-13
i--14
FU150SC-C
http://mototh.com
FUl50SC-C
~tltl::l"fi
2
3
~
U:riUU'litH
DESCRIPTION
3
19
16
CRANKCASE
2
REMARKS
FIG.6
FIG. 6
5
12
5
5
11340-47E20
12
12
12
'iii-
PART NO.
REF.NO.
6
CRANKCASE COVER
DESCRIPTION
COVER,clutch
",.,,.7tllJ,.ftfli
a'TV
2
11971-45010
.LENS,oillevel check
.nt::~m4~,h,jULf'I~~
11482-25GOO
GASKET,clutch cover
u::Lliu"'''f'l7tllJf'lft"i
4
04211-09149
PIN,clutch cover
ftftn
4
tUflYl
10
5
0154 7-06303
BOLT,clutch cover
6
11342-25GOO
PLUG,eng oil filler
"'''ll''Lll''Ljj,.nl.,,jULfl~~
7
09280-17003
O-RING,eng oil filler
ttll~
8
09247-14026
PLUGTDC
tUflYl
9
09168-14002
GASKET TDC,plug
u::Liiu
10
11351-47E10
COVER,magneto
"'''~7tllJ~''u'lyj
11
11483-25GOO
GASKET,magneto cover
t.I::Liiu"'''f'l7tllJ~''u'lyj
12
01547-06353
BOLT,magneto cover
tUfl,m""'''f'l7tllJ~''u'lyj
13
01547-06503
BOLT,magneto cover
tUfl,m""'''f'l7tl~''u'lyj
14
09259-26013
15 / 09280-22008
PLUG,crankshaft hole
"'''llM~~~''U'lyj
O-RING,crankshaft hole
ttlN
16
04211-09149
PIN,magneto cover
ftftn
17
09206-13003
PIN,magneto cover
ftftn
18
09248-14011
PLUG,oil gallery
tUflYl
19
09168-14002
GASKET,oil gallery plug
tJ::Liiu
20
11360-25Goo
COVER,eng sprocket
"'''''7fIlJftLfltlf""ih
21
01547-06253
BOLT,eng sprocket cover
tUflYl
22
01547-06303
BOLT,eng sprocket cover
tUflYl
FU150SC-C
http://mototh.com
FU150SC-C
3
~7
\
"'''''nJlJ~,jULfl~~
~tltl::'l"fl
7
3
2
REMARKS
17
FIG.7
FIG. 7
19
:.
18
10
lf2~~~~
0-
L'I'lt'l1'iflL'III~tJ~
~tltl::l'lllfi
DESCRIPTION
12220-25GOO
CRANKSHAFT,RH
2
12261-25GOO
CRANKSHAFT,LH
L'I'ltnfflL'III~tJ~ f,~;htJ
12160-25810
ROD,connecting set
,''''hu~u
4
12161-25GOO-OBO
.ROD,connecting
5
12210-25GOO
.PIN,crank
.ri'U\1U
.ftflm'l'lfl,ftlL'III~tJ~
."flUlJnWftflnri'U\1U
6
09263-30048-DBO
.BEARING,crank pin
7
12661-25GOO
GEAR.crank balancer drive
Ll1~iUL'I'lfl'
8
09262-28035
BEARING,crankshaft M
"flulJnilu
9
09262-35026
BEARING,crankshaft L
"flulJnilu
10
09282-12001
OIL SEAL
;jftfflL'III~tJ~
11
24742-18AOO
RETAINER,crank shaft oil seal
L'IIIflnti,,;ifl
12
02112-06123
SCREW,crankshaft oil seal
ftnl
13
09140-16019
NUT,primary drive gear
u..
14
09164-16005
WASHER, primary drive
LL"'lU2tl~
15
09421-04004
KEY,primary drive gear
ftfln
16
16321-47EOO
GEAR.oil pump drive
Ll1f).:1ofuii~,i,Jju
17
12100-25800-0FO
PISTON SET (STD)
'IJ"l3ntu (STD)
18
12111-25GOO-DFO
.PISTON (STD)
.l3n~u (STD)
19
12140-25GOO
.RING SET,piston (STD)
.'I'ILLW1Ul3n\1U (STD)
20
12151-25GOO
.PIN,piston
.ftflnlJn~u
21
09381-16001
.CIRCLIP
.LLWlUfltll'lftfl'nlJn\1u
.
,
4
,,1 1.r;,
~
FU150SC-C
FU150SC-C
Q'TY
L'I'lfnfflL'III'lm f,~'!I'l'
3
2
http://mototh.com
CRANKSHAFT
PART NO.
REF.NO.
2
REMARKS
FIG.8
FIG. 8
REF.NO.
4
PART NO.
L'rtft1Ch'lL;;twLfltJf
~flfd'lllfi
DESCRIPTION
12650-25GOO
BALANCER,crank
L'rtft1ri'l'lL;;tl'lLfluf
Plfll.J\'jnW i1'1'1'l1
FU150SC-C
Q'TY
2
09262-20137
BEARING,crank balancer RH
3
09262-20019
BEARING,crank balancer LH
Plfll.J\'jnilu i1'1.1U
4
12666-25GOO
GEAR,crank balan driven
L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ
5
12663-47E50
SPRING,crank balancer gear
tU.n'l
2
6
12686-25G00
DAMPER,crank balancer
U1'17fl'l
2
7
09164-58002
WASHER,balancer gear driven
LL'III'lUfll'l
LL'III'lUflfll'l
8
09380-38005
CIRCLlP,baiancer gear driven
9
0821 1-10285
WASHER,crank balancer
LL'III'lU7fl'l
10
01550-10163
BOLT,crank balancer
tUftJl
FUl50SC-C
http://mototh.com
CRANK BALANCER
REMARKS
FIG.9
FIG. 9
REF.NO.
-l
10--®
:3~
12~
~tltI::t~fl
L"ft'lf,lmntJ'lttl;i
FU150SC-C
Q'TY
1271Q-25Goo
CAMSHAFT COMP,intake
2
1272Q-25Goo
CAMSHAFT COMP,exhaust
L"ft'lf,lmfltJ'lttllfttJ
3
12741-25GOO
SPROCKET,cam shaft
L?ltl~~""'liu
2
4
09106-05027
SOLT,sprocket
~Uft,r
4
5
08322-Q1053T
WASHER,sprocket bolt
LL~'lUffl~
4
6
12891-25Goo
TAPPET
chrlftltJ'l'lft'l
4
7
12911-16Eoo
VALVE,intake
'l'lft'lttl;i
2
8
12912-16Eoo
VALVE,exhaust
'l'lft'lttlLiltJ
2
9
12921-47Eoo
SPRING,valve
"tIi~'l'lft'l
4
12931-25Goo
RETAINER.valve spring
uUuii,."tIi~'l'lft'l
4
11
12932-32COO
COTTER,valve
LftlJ'l'lft'l
8
12
12933-16Eoo
SEAT,valve spring
LL~'lU~"tIi~
4
13
09289-04002
OIL SEAL
=ift,l'l~U
4
14-1
12892-Q5COO-120
SHIM,tappet (T:1.20)
uUU~).I (T:1.2O)
4
14-2
12892-Q5COO-125
SHIM,tappet (T:1.25)
uUU~).I (T:1.25)
4
11--89--11
14-3
12892-QSCOO-13O
SHIM,tappet (T:1.30)
uU~).I (T:1.3O)
4
~10
14-4
12892-Q5COO-135
SHIM,tappet (T:1.35)
ucN~).I (T:1.35)
4
SHIM,tappet (T:1.40)
uUu1).1 (T:1.4O)
4
4
4
6
0 - -14
1
4--0
11~~11
L"ft'lf,lmfltrl LLft::'l'lft'l
DESCRIPTION
10
0-
6-0
CAM SHAFTNALVE
PART NO.
s-
14-5
9
~'3
17
'2
12892-QSCOO-140
14-6
12892-Q5COO-145
SHIM,tappet (T:1.45)
~U~).I (T:1.45)
14-7
12892-Q5COO-150
SHIM,tappet (T:1 .50)
LL~U1).1 (T:1.5O)
SHIM,tappet (T:1.55)
LL~U~).I (T:1.55)
4
4
14-8
12892-Q5COO-155
12892-QSCOO-160
SHIM,tappet (T:1.60)
LLr.iU~).I (T:1.60)
14-10 12892-Q5COO-165
SHIM,tappet (T:1.65)
uUu1).1 (T:1.65)
4
14-11
12892-05COO-170
SHIM,tappet(T:1.70)
uUU1).1 (T:1.70)
4
14-12 12892-QSCOO-175
SHIM,tappet (T:1.75)
uUU;).I (T:1.75)
4
14-13 12892-05COO-180
SHIM,tappet (T:1 .80)
LL~u1).1 (T:1.80)
4
14-14
SH1~,tappet (T:1 .85)
uUu1).1 (T:1.85)
4
14-9
12892-Q5COO-185
FU150SC-C
http://mototh.com
REMARKS
FIG.9
FIG. 9
PART NO.
REF.NO.
s-
-'
.
Q'TY
4
14-16
12892-05CQO-195
SHIM,tappet (T:1.95)
LUJu:jj~ (T:1.95)
4
SHIM.tappet (T:2.00)
LUJu:j~ (T:2.00)
4
SHIM.tappet (T:2.05)
LL~U:j~ (T:2.05)
4
12892-05CQO-200
14-18
12892-05CQO-205
14-19
12892-05CQO-210
SHIM,tap~t (T:2.10)
LL~U:;~ (T:2.10)
4
14-20
12892-05CQO-215
SHIM,tappet (T:2.15)
LUJu=i~ (T:2 .15)
4
14-21
12892-05COO-220
SHIM,tappet (T:2.20)
LL~U;j~ (T:2.20)
4
6
9
~::
FU150SC-C
http://mototh.com
FU150SC-C
LUJu:jj~ (T:1.90)
~10
1o-if!}
~f)td'\llfl
SHIM,tappet (T:1.90)
11~1J--11
111~r-11
4---0
L'Yu'1t,lml1U'lLLfl::'l1fl'l
12892-05CQO-190
0 - -14
6~
DESCRIPTION
14-15
14- 17
0-
CAM SHAFTNALVE
REMARKS
FIG.10
FIG. 10
3
PART NO.
REF.NO.
t'li"1,)~U
FU150SC-C
iflfl:::hui
DESCRIPTION
12760-25GOO
CHAIN,cam shaft drive
t,j"1,)~U
2
12771-25GOO
GUIDE,cam chain NO.1
~,)1..h:::~fl'lt'li"',)~u MYl1
3
12782-25GOO
GUIDE,cam chain NO.2
~,)1..h:::~fl~t'li"1,)~U ~')Yl2
4
12812-35COO
BOLT,cam chain tensioner
tUin1
5
08211-{)6181
WASHER,cam chain tensioner
LL"',)U1fl~
6
12811-25G01
TENSIONER,cam chain
tJ1~1fl~ .. ,.tlfu~'l1J.J;i~t'li
.. "'tlfu~,)1J.J~~t.,.,')~u
7
12830-25GOO
ADJUSTER,tensioner
8
12837-25GOO
GASKET,tensioner adjuster
tl:::Lnu
9
01547-06203
BOLT,tensioner adjuster
tUinl
FU150SC-C
http://mototh.com
CAM CHAIN
Q'TY
2
REMARKS
FIG.11
FIG. 11
30~
S-31
1-
32
e-33
20
21~
g-1
28
f:1-18
~
iL
13~ 15~ lJJ
14~ ..::~~ a
13200-25GOO
CARBURETOR ASSY
'11 M111JLmltlf
2
13507-25GOO
.DIAPHRAGM
.t.I::U;UtJ1-l
3
13502-25GOO
.DIAPHRAGM,cover
4
13500-25GOO
.PISTON,valve
5
13503-25GOO
.SPRING
6
13418-12F40
.HOLDER
7
13481-33EOO
.SPRING
8
13382-16030
WASHER
9
13394-10010
.E-RING
10
13387-47010
.RING
11
13383-25GOO
.JET,needle (4DG8-2)
.L;j'-JL7-l (4DG8-2)
12
13258-23FOO
.O-RING
.ttl1-l
13
13254-20010
.PIN
.ftflniJn~tJ
14
02112-04083
.SCREW
.ftnI
15
09491-22010
.MAIN JET (130)
.U'-J'I'I~Pi'l1.'I'Iqj (130)
16
09494-00540
.NEEDLE,jet (0-9)
.L~t1L;j'-JL7-l
17
13240-47EOO
.FLOAT ASSY
·iJnfttitl
18
13342-25GOO
.HOLDER,jet
.L~t1L;j'-JLi-l
19
13412-23F50
.STARTER BODY
.L~t1H'fI
20
02112-35127
.SCREW
.Ml
21
09492-12003
.PILOT,jet (12.5)
U'-J'I'I~L;;ULtJ1 (12.5)
22
13267 -20E20
.SCREW
.Ml
23
13268-37420
.SPRING
.ftm-l
24
13602-38A10
.SCREW
.MI
25
13684-23F10
.HOSE
.ft1tl,::1.J1tJ'11111'u
26
13279-23F10
.ADJUSTER
.ftn Zt.lfutl1n1f'1
27
13268-47070
.SPRING
.ftm-l
27
22
"
12
Q'TY
DESCRIPTION
PART NO.
REF.NO.
FU150SC-C
CARBURETOR
REMARKS
.LL'I'I'lUrtl-l
(0-9)
2
3
FU150SC-C
.'
http://mototh.com
FIG.11
FIG. 11
6~
7-1
'eo
8_
9-
35~
10=l
11
2~
41J
~
~~~
$
38
@
41--0
0/
.
g
8
8
3O----f!j
6-31
1e-33
32
8-5
8
8
8
~
~
~
ia~20
""f1,jLfL"d
FU150SC-C
~tltl::l'\.1ft
DESCRIPTION
a'TY
28
13291-29900
.wASHER
.U'\.I'lUftl..:J
29
13295-29900
.O-RING
.ttli..:J
30
13681-04010
.CAP
.ch"'ftllJ
31
13418-43410
.GUIDE,hoder
.chit"~nt{",,l,21u
32
13417-01010
.SPRING
.~tJi..:J
33
13411-01010
.PLUNGER ASSY
.~ntf",,l'21u
34
13258-23F10
.O-RING
.ttli..:J
35
13602-05088
.SCREW
.MJ
2
36
13601-04148
.SCREW
.MJ
2
37
13502-10FOO
.DIAPHRAGM,cover
38
13480-10FOO
.DIAPHRAGM
.chit"
.u::Lii'l.ltn..:J
39
13417-19FOO
.SPRING
."tJi..:J
40
13247-09G10
.SCREW
.~nJ
41
13684-09400
.HOSE
.~,tJf::1J'tJtl'n'f'I
34
FU150SC-C
http://mototh.com
CARBURETOR
PART NO.
REF.NO.
REMARKS
FIG.12
FIG. 12
'I4,jtmftl~tl1n1"
FUl50SC-C
.tltl::'l'l4fi
DESCRIPTION
13700-25GOO
CLEANER ASSY,air
''''I4,jf)n~f)1n1''
2
13720-25GOO
.CASE,air cleaner
.~tI'I4,jtln1fl~tl1n1"
3
13756-25GOO
..GASKET,case air cleaner
.tI::LI'hn.tI,..,jtln~tl1n1"
4
13740-25GOO
.CAP,air cleaner
.~hLl"'I4,jtln~f)1n1"
5
13746-25GOO
..GASKET,cap air cleaner
.. tI::LI;'U~hLl"'I4,jfln~
6
13780-25GOO
.FILTER
.""nftl~f)1n1r1
7
13881-25GOO
.TUBE,outlet
.YitlYl1~f)fln
8
13826-25GOO
.CLAMP
.Lf",of"f"Yif)
9
13853-25GOO
.TUBE,breather
.Yitlf::1J1tJ
10
09401-14301
.CUP
."';Ufttl'"
11
13871-09GOO
.PLUGDRAIN
.Yiflt::U1tJ
Q'TY
2
12
13824-18910
.CUP
."';Uftfl'"
13
03541-05203
.SCREW
.ftnt
2
14
02142-06123
SCREW,air cleaner
ftntii"'I4,jf)n1fl~tl1n11'1
2
FU150SC-C
http://mototh.com
AIR CLEANER
PART NO.
REF.NO.
REMARKS
FIG.13
FIG. 13
,
10
~9
~ ~Jy--4
11
PART NO.
REF.NO.
8
~,,,~
Yitl'tlLftU
FU150SC-C
~tltl::""~fl
DESCRIPTION
14181-47E10
GASKET,exhaust pipe
tl::LiiUYitl'tlLftU
itl~tlYitl'tlLftU
Q'TV
2
14150-25G00
PIPE,exhaust
3
14310-25GOO
MUFFLER
Yitl'tlLftU
4
14181-25G00
GASKET,muffler joint
u::Liiu
5
01550-06203
BOLT, muffler joint
'LUflYl
3
BOLT,exhaust pipe
LUflYl
2
LUflYl
6
07130-08253
7
43652-23FOOT
BOLT,muffler support
8
09160-08032T
WASHER,muffler support
LL'W1U1tl~
9
09320-12032
CUSHION,muffle support
~nU1~
10
09180-08151T
SPACER,muffler support
lJ1
11
08319-31088
NUT,muffler support
Ufl
3
FU150SC-C
http://mototh.com
MUFFLER
REMARKS
FIG.14
FIG. 14
OIL PUMP
PUMP ASSY ,engine oil
,"ilSJJ,~uLl'lm..:a
16331-47EOO
.
GEAR,oil pump d nven
LYltl..:aLi'itJfijSJ,l,~u
3
09261-02001
PIN,oil pump d nven
.
gear
~ftn
4
08332-11066
CIRClIP,oil pump
5
02122-06203
SCREW,oil pump
16520-30AOO
STRAINER,engine oil
16510-05240
FILTER,engine oil
09280-54001
O-RING·
,oil filter cap
16512-47E20
CAP,oil filter
09280-13004
O-RING,oil filter
FU150SC-C
itltl::1'14fl
2
LLW1Ufltl,.
ftn,
3
"::LLnNn""',l'1~ULl'l~
1t\'n7tl..:a,l,·-ru
.. LI'I....ft1..:a
LtI;..:a
~htJ,,1t\'n'ltN,l'~UL"""
Ltl;..:a
ftI..:a
16519-09GOO
SPRING,oil filter
~t1t..:a
01547-06703
BOLT,oil filter cap
LiiftY!
01547-06163
BOLT,oil filter cap
LUftY!
FU150SC-C
http://mototh.com
iiSJ,l,~uLI'I~..:a
DESCRIPTION
REF.NO.
2
FIG.15
FIG. 15
4
b~
Gr
2
PART NO.
REF.NO.
166QO-25GOO
D
;;.
.nr.:u1!Jf'I'l1JJfflU
FU150SC-C
COOLER ASSY,oil
~fltI::''\IIfl
ti~r.:lJ1tJ f'I'l1JJffluli"lmh,ru
DESCRIPTION
Q'TY
2
09116-06143
BOLT,oil cooler
tUtl'ri
2
3
09180-00310
SPACER,oil cooler
VI
2
4
09320-10015
CUSHION,oil cooler
~n!J1~
2
5
16460-25G00
HOSE,oil cooler RH
~1mh,ru f1~"'l1
6
16470-25G00
HOSE,oil cooler LH
~1mhw f1~f1!J
7
09168-14011
GASKET,oil hose
u::~iiu
4
8
09360-12006
BOLT,oil hose
tUtl'ri
2
9
09280-12008
O-RING,oil hose
tfll~
2
10
07130-06163
BOLT,oil hose
tUtl'ri
4
FU150SC-C
http://mototh.com
OIL COOLER
REMARKS
FIG.16
FIG. 16
PART NO.
REF.NO.
~,)",)u,,!SJtl1m,.
FU150SC-C
~::hllti
DESCRIPTION
Q'TV
18450-06GOO
VALVE ASSY,2nd air reed
2
1851G-25GOO
VALVE ASSY,air cut
')1fl')"')U"!SJm"'1tJfl1n1,.
3
01421-06163
BOLT ,2nd air cap stud
tUfI,j"
2
4
08316-10063
NUT,2nd air cap
tr..
2
5
09352-11163-370
HOSE,2nd air cleaner
ft1tJfl1m,.
6
09401-15101
CLlP,2nd air cleaner hose
"iufifl"
7
13888-19Boo
JOINT,2nd air cleaner hose
iflPiflft1tJtl1m,.
8
18712-29Foo
HOSE,2nd air cleaner join
ft1tJtl1n1"
9
09359-40701-300
HOSE,2nd air valve vacu NO.1
~1tJtl1m" ~')~
FU150SC-C
http://mototh.com
2ND AIR VALVE
,)1fl,) ,,')u"!SJfl1m,.
4
1
REMARKS
FIG.17
FIG. 17
PART NO.
REF.NO.
14
2
FU150SC-C
~f1td"'fi
DESCRIPTION
21111-25GooT
GEAR,primary drive
L~f1.)i1Jf'lifli
09160-16003
WASHER,primary drive gear
ILWl'UlfI')
3
21200-25GOOT
GEAR,primary driven
L~tW'n'Uf'liM
4
08211-20352
WASHER.clutch sleeve
ILWl'UlfI')
"llJ"I1'Uf'liRi
O'TV
5
21411-05200
HUB,clutch sleeve
6
09169-16003
WASHER,clutch sleeve hub
ILWl'UlfI')
7
09140-16001
NUT,clutch sleeve hub
,rfl
8
21441-25Goo
PLATE,clutch drive
wJ'Uf'lilJli ~'li1J
5
9
21451-28030
PLATE,clutch driven
wJ'Uf'lifli ~'lR1lJ
4
10
09160-20056
SPACER,primary driven gear
\f'II
11
21251-13E10
SPACER,primary driven
VI
12
23165-480ooT
RACK,clutch release
~'l~')lLeJ'UnMifl'"
13
09263-10002
BEARING,clutch release
fli1J\lniJ'U
14
21462-46901
DISK,clutch pressure
wNnMifl"i
15
09440-15014
SPRING,clutch
t\m.)
5
16
09116-05020
BOLT,clutch spring
ttl,,,,
5
17
23261-13A01
PINION,clutch release
L"fl1ii')f'lifl"i
18
09160-12086
WASHER,clutch release pinion
1L"''l'U1fI')
19
09285-10004
SEAL,clutch release pinion oil
=ifl,!"r'U
20
23271-47Eoo
ARM ,clutch release
1L'I'U~')Lvtfl1f'1i"i
21
01500-06163
BOLT ,clutch release arm
ttlfll1
2
@to
FU150SC-C
http://mototh.com
f'lifli
CLUTCH
REMARKS
FIG.18
FIG. 18
24121-25GOO
2
~J,:! '
6~~~~~:
();
~
29
I
30
:
~
~
'.
'.
4
SHAFT,counter
L'I'4fl1T'l'lLnuf
24125-25GOO
PLUG
tJin
3
24221-25GOO
GEAR, 2nd drive
L~tl~Liiuf 2 ,j'liu
4
24231-25GOO
GEAR, 3rd & 4th drive
L~fl~Liiuf 3 LLfl:: 4 ,j'liu
5
09380-20009
CIRCLlP, 5th drive gear
LL'III'lUflflrl
6
24251-25G00
GEAR, 5th drive
L~tl~Liiuf 5 ,j'liu
7
24261-25G00
GEAR, 6th drive
L~fl~Liiuf 6 ti'liu
8
09262-20019
BEARING,counter shaft RH
IIIflullnilu i1~"'l1
9
24741-12Boo
RETAINER,counter bearing
L'IIIt;niifllllflullnilu
10
02112-06123
SCREW,counter shaft
~nt
11
08123-60020
BEARING,counter shaft LH
IIIflullnilu i1~"1U
12
08113-62020
BEARING,drive shaft RH
IIIflullnilu i1~"'l1
13
24130-25G00
SHAFT,drive
L,"fl1T'l'l~Ll/lflf
14
24311-25G00
GEAR, 1st driven
L~tl~Liiuf 1 ,j'll/l1J.1
15
24321-25G00
GEAR. 2nd driven
L~fl~Liiuf 2 ti'llll1J.1
16
24331-25G00
GEAR, 3rd driven
L~fl~Lnuf 3 ,j'llll1J.1
17
24341-25GOO
GEAR, 4th driven
L~fl~Liiuf 4 fIi'llll1J.1
18
24351-25G00
GEAR, 5th driven
L"fl~Liiuf 5 fIi'l(;l1J.1
19
24361-25G00
GEAR, 6th driven
L~tl~Li'iuf 6 fIi'l1ll1J.1
20
09380-20009
CIRCLlP, 2nd/3rd/4th driven
LL'III'lUfttlrl
21
09167-20011
WASHER,3rd14th driven
22
08211-15251
WASHER, 1st driven gear LH
U'lll'lU1tl~
23
08211-15251
WASHER,1st driven gear RH
U'lll'lU1tl~
24
09181-20167
WASHER,2nd driven gear
U'lll'lU1tl~
25
09263-15023
BEARING,1 st driven gear
"ft'ullnilu
26
09283-27011
OIL SEAL,drive shaft
;jfl~1,rU
27
09262-20019
BEABING,drive shaft
11
FU150SC-C
http://mototh.com
~flfl::'~fi
DESCRIPTION
2
7
3
FU150SC-C
TRANSMISSION
PART NO.
REF.NO.
Q'TY
2
2
3
2
REMARKS
FIG.18
FIG. 18
~ 18 ~21 17
PART NO.
REF.NO.
28
~~ .~16
24359-05200
TRANSMISSION
"l"t4,31hti.,'J
FU150SC-C
~tltl::'~fi
DESCRIPTION
WASHER,oil sealing
LLWlUltI.,'J
29
24741-05200
RETAINER,drive shaft bearing
~~flnti ""ti1J~nnU
30
02122-06123
SCREW,drive shaft bearing
MJ
L~flnti".""bru
:.
31
24751-05210
RETAINER.drive shaft oil seal
~~
~~"I
32
01500-06123
BOlT,drive set oil seal
tu",;r
33
27511-25G00
SPROCKET,engine (NT:14)
~LPlfln.U1 (NT:14)
34
09280-19005
O-RING,engine sprocket
tfli.,'J
35
27531-25GOO
SPACER,engine sprocket
\!'II
36
27600-36020-120
CHAIN,drive
37
27512-25G00
lOCK WASHER,eng sprocket
38
07130-06103
BOLT ,engine sprocket
H
LLWlUflflf'l
tu",,j"
19
21
.:
FU150SC-C
http://mototh.com
Q'TY
2
2
2
REMARKS
FIG.19
FIG. 19
PART NO.
REF.NO.
'''Lll~uuLnuf
FU15OSC-C
~t1fl:;''IoIft
DESCRIPTION
25211-25GOO
FORK,gear shift NO.1
ri1~\lLnuf ~'l~ 1
2
25231-25GOO
FORK,gear shift NO.3
ri1~\lLnuf ~'l~ 3
3
25411-21000
SHAFT,shift fork NO.1
~flnri1~\lLnuf ,j'l~
4
25421-35410
SHAFT, shift fork NO.2
~flnri1~lJLnuf ~'l~ 2
1
5
25310-47E20
CAM ,gear shift
~mi1u'lLnuf
04221-04089
.PIN,shaft cam plate
.~fln
7
08110-69050
BEARING,gear shift cam
8
25381-13E10T
PLATE,gear shift cam
Plfl1J~n;]u~mi1U'lLiiuf
LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf
9
25312-12COO
STOPPER,shift carn drive
~'l~tlf'lLnuf
24741-12Boo
RETAINER,shift cam bearing
LL&lu~t1f'1~mi1U'lLnuf
02112-06123
SCREW, shift cam bearing
~nt
12
25350-26001
STOPPER,shift cam
~'lftflf'l~mi1tJ'l
13
25355-26D10
SPRING.stopper arm
~ll;','j
14
25356-12COO
SUPPORT,cam stopper arm
tuft~n"'LL&luflflf'l~nLi1U'lLiiuf
15
08211-06141
WASHER, cam stopper
1L"'lU7fl~
16
08211-06181
WASHER, cam arm
1L'IoI'lU7fl~
17
08316-10063
NUT,cam stopper arm
u..
18
25510-47E21
SHAFT,gear shift
LL'IUL~ULnuf
19
25512-13E11
PLATE,gear shift cam
LL&luLiuLiiuf
11
20
25671-01011
STOPPER,gear shift
~flnflflf'l"tIl~\LOUL~ULnuf
21
09181-14167
WASHER,gear shift shaft RH
1L'IoI'lU7fl~
22
09263-14027
BEARING,gear shift stiaft
"ft1J~n;]u
23
09283-14004
SEAL,shift shaft oil
~t"hru
24
09440-17013
SPRING,gear shift plate
25
09444-20007
SPRING,shift shaft return
26
08331-31149
CIRCLlP,gear shift
LL'IoI'lUfttlf'l
27
25520-25G00
A~,gear
iflPitl'l1Lnuf
FU15OSC-C
shift link
a'TY
2
6
10
http://mototh.com
GEAR SHIFTING
2
2
2
REMARKS
FIG.19
FIG. 19
28
01500-06203
'''LLI~fJuJisf
:;tltl::\""
DESCRIPTION
BOLT,gear shift link arm
tUt"r
, ..n1uitl.m1UifJf
FU15OSC-C
Q'TV
29
25525-25GOO
ROD ASSY,shift link
30
09161-06024
WASHER
U.WJU~
2
31
04111-20158
PIN
iiuitlrl
2
32
25600-25GOO
LEVER ASSY,gear shift
,,,~uLiifJf
33
25652-16500
.RUBBER,gear pedal
. fJ1~~uUitJf
34
09161-18005
WASHER,gear shift lever thrust
U.WJU~
35
09164-18002
WASHER,gear shift lever
U.WJU~
36
37720-25GOO
BODY,switch
tI'lYri't?l1JtlnUifJf
37
02142-15163
SCREW
ftnt
38
09280-26007
0-RING,gear shift
ttil:!
39
09209-05011
CONTACT,switch
tlJlft'lYl'i'l?luflnUifJf
40
09440-04010
SPRING,gear shift switch
tlt1f~
FUl50SC-C
http://mototh.com
GEAR SHIFTING
PART NO.
REF.NO.
2
REMARKS
FIG.20
FIG. 20
PART NO.
REF.NO.
14
;.
'''~Uft'''m
FU150SC-C
~f)fd"'fi
DESCRIPTION
a'TV
L"fi'~Uft"'m
26211-47E10
SHAFT,kick starter
2
26231-09410
STARTER, kick
.r'lf1JL"tw~Uft,.,m
3
26221-30AOO
GUIDE,kick starter spring
V'tJr.:~fttli~L"fi'~Uft",m
4
0944S-38004
SPRING,kick starter return
fttli.:l
5
26241-47E20
GEAR,kick starter drive
L"twft..,m
6
09440-30007
SPRING,kick starter
fttli.:l
7
09285-16003
OIL SEAL,kick starter
;ifi,hru
8
08211-14321
PLATE,kick starter spring
~~Ufts~fttli~~uft"'m
9
09181-16223
WASHER,kick drive gear
~"''lUftl.:l
10
26242-47EOO
WASHER,kick drive gear
U"''lU~
11
26232-09401
GUIDE, kick starter
~W,.r'lf1JL"f).:Iftllihl
12
26233-09400
STOPPER,kick 'starter
~U'I4q".r'lf1JL"tHft",m
13
01500-06163
BOLT,kick starter stopper
14
26300-25GOO
LEVER ASSY,kick starter
tutIY'
,,,A',,,,,,,m
15
01500-08253
BOLT,kick pedal
tUftYl
FU150SC-C
http://mototh.com
KICK STARTER
2
REMARKS
FIG.21
FIG. 21
REF.NO.
3
~.J
7
"'"J
u)milt.J
MAGNETO ASSY
FU150SC-C
~'tl'tl::1"ft
DESCRIPTION
32100-25GOO
32101-25GOO
.STATOR
.1I"fI'l""l1u11'1
32102-25GOO
.ROTOR
.fltlLU.iL"fln
3
31497-45000
CLAMP,sensor lead
Li,..i"f"ft1tJ
4
02142-05103
SCREW, sensor lead clamp
ftn,
5
02112-06203
SCREW,magneto stator
ftn,
6
09404-06429
ClAMP,magneto lead
Li,..i"f"ft1tJ
7
02142-05103
SCREW,sensor
8
08316-10123
NUT,magneto rotor
MI
,r"
9
08341-31039
KEY,magneto rotor
~",fl'tlLU.iL"fln
FU150SC-C
a'TV
'IJ"WJnilt..
2
2
http://mototh.com
MAGNETO
PART NO.
2
2
REMARKS
FIG.22
FIG. 22
PART NO.
REF.NO.
328oo-47Eoo
3
4
""-
'll"lvjvh
RECTIFIER ASSY
FU150SC-C
~fltd""fi
DESCRIPTION
2
02142-06123
SCREW,rectifier
M,
32900-25G01
COl UNIT
, "ijj;ilfl
4
32980-28FOO
CUSHION,cdi unit
U1~nl~
5
33410-03000
COIL ASSY,ignition
1"l'Iflufl"!fI,.:au "
6
02142-06163
SCREW,ignition coil
MI
7
33510-48810
CAP,spark plug
tJin,r'lLYiuu
8
33541-23E01
SEAL,spark plug
U1~ftrnJtJin,r'lL-viuu
9
33542-47Eoo
SEAL, high tension cord
U1~ft'UJft1utJinu'lL-viuu
10
33652-36100
PROTECTOR,cdi unit
U1~nl~
FU150SC-C
Q'TY
'Il"UIJU'll1f.1ufl::L:rnQLfl LMflf
3
6--'
http://mototh.com
ELECTRICAL
2
REMARKS
FIG.23
FIG. 23
PART NO.
REF.NO.
DESCRIPTION
...I
FU150SC-C
U.UPI LPlfl2"
~fltd"fI
33610-2OGOO
BATTERY (12V,2.5H)
U.UMLMtii (12V,2.5H)
33652-35400
PROTECTOR,battery
LUJUffl'lU.UMLJlti1
3
33652-36100
PROTECTOR.battery
LUJUffl'lU.UMLJlti1
4
33652-30DOO
PROTECTOR,battery
LUJu2"fI'Iu.uPlLJIfI1
2
2.3.4~
FU150SC-C
http://mototh.com
BATTERY
O'TV
2
REMARKS
FIG.24
FIG. 24
341QO-25GOO
Q'TY
,,,llt!u'bJef
34112-25G00
.VISORASSY
.~hl\7tllJllt!u'bJef R'llJU
34110-25GOO
.TACHO & LCD METER
.L7t.U'bJtf
4
34111 -25GOO
.CASE,lower
.rhl'lftllJLitJu'bJef Mth~
5
3414~3GOO
.SCREW
.ftnJ
6
0932~28
CUSHION,meter upper
~nu'N
wnm
7
0932~16
CUSHION,meter lower
~nU1~
R'lfl'N
10
2
8
09160-05045
WASHER,speedometer
LL"''lUftl~
2
9
03241-05163
SCREW,speedometer
ftnJ
2
10
34981-25GOO
ROTOR,speedometer
fttltC~crtyty1N~U'bJtf
tuc"r
11
07130-08163
BOLT ,speedometer rotor .
12
34990-25GOO
SENSOR,speedometer
fttyty1NI'I'llJ"~L7t.U'bJtf
13
07130-05123
BOLT,speedometer sensor
tUllY!
12
~
10
FU150SC-C
http://mototh.com
SPEEDOMETER ASSY (kilo)
FU150SC-C
~tltl:;h"'i
3
~~
j...J{(i)
11
llt!u'bJef
DESCRIPTION
2
, ~'"
13
SPEEDOMETER
PART NO.
REF.NO.
REMARKS
FIG.25
FIG. 25
10
~
PART NO.
REF.NO.
9
~
1~",u1
FUl50SC-C
~tltd"'fl
DESCRIPTION
Q'TY
35100-25GOO
HEADLAMP ASSY
2
3511O-25GOO
.UNIT.headlamp
.. "1~,,,u1
.... 1U'tl1tJ
3
35171-25GOO
.SOCKET.headlamp
..f'l"'fltl,,1~~1
4
09471-12213
.BULB.headlamp (12V.32/32W)
."'fltl"l~",u, (12V.32/32W)
5
09471-23FAO
.BULl3.headlamp (12V.18/18W)
."'fltl"l~",u, (12V.18/18W)
6
09471-12203
.BULB (12V.10W)
."'fltl,.l~LitJ'l (12V.10W)
2
M~
4
7
03541-05123
SCREW.headlamp
8
09136-05065
SCREW.headlamp adjust
M~
9
38610-09410
RELAY ASSY.tumsignal
;LfltJ1"'LitJ'l
10
35137-25GOO
CUSHION.headlamp
tl1..:11tl..:l
FU150SC-C
http://mototh.com
HEADLAMP
REMARKS
FIG.26
FIG. 26
REF.NO.
--
FU150SC-C
~fJfJ::h~fl
Q'TY
'Il,.1,"vhu
35710-25GOO
LAMP ASSY,rear combination
35712-25GOO
.LENS,tail/stop
.r.hfl1fJlJ1,"Vl1U
3
35713-25GOO
.GASKET
.U::Lnu
4
35912-25GOO
.LENS,inner
.f.hfl1fJlJ1,"V11tJ fl'lLU
5
09471-12119
.BULB (12V,18/5W)
.~flflIl'l1,"Vl'ltJ (12V1815W)
6
09471-12203
.BULB (12V,10W)
.~fltlIl'l1,"LitJ'l (12V,10W)
7
03211-04206
.TAPPING SCREW
.~ni
2
8
09148-05038
NUT,rear comb
,rJl
3
2
9
09320-09016
CUSHION,rear comb lamp
\lntJ1~
2
10
09160-05045
WASHER,rear comp
LL~'lU1fJ~
2
11
03541-05123
SCREW
Mi
2
12
09320-09050
CUSHION,rear comb
\lntJ1~
Z
~
@8
FU150SC-C
http://mototh.com
hHhu
DESCRIPTION
2
z
12
REAR COMBINATION LAMP
PART NO.
REMARKS
FIG.27
5
FIG. 27
PART NO.
REF.NO.
36610-25GOO
}4
WIRING HARNESS
HARNESS,wiring
FU150SC-C
"1tJ''''
~tJtd"ft
DESCRIPTION
Q'TY
2
09481-10501
.FUSE(10A)
'Il""1tJ''''
.'hl
3
3662O-25GOO
HARNESS,wiring NO.2
"1tJ'''' ~'l~2
4-1
09407-18402
CLAMP,wiring
LiJ.li'"f""1tJ''''
2
4-2
09407-11401
CLAMP,wiring
LiJ.li'"f"ft1tJ''''
2
4-3
09407-25401
CLAMP,wiring
I
5
37109-25GOO
LOCK SET,steering
LiJ.li'"f""1tJ''''
'Il"'ltyLL",~.UrU
I
6
37100-25GOO
LOCK ASSY,steering
'Il",,'l'n''ltyLL'"
7
08321-01063
WASHER,steering lock
LL"'lU1tl~
2
8
07130-06163
BOLT,steering lock
t,jft"
2
9
37740-45000
SWITCH ASSY,stop lamp
ft'l'ni'l"'LlJm"ft~
10
09443-06075
SPRING
ftU;~
@)--7
1-8
11
38500-25GOO
HORNASSY
'Il"LLfl1
12
01550-06103
BOLT
13
33860-30000
WIRE,battery minus lead
MtI"
ft1tJiiu
9
~10
FU150SC-C
http://mototh.com
REMARKS
FIG.28
FIG. 28
2
.'
4
Q'TY
41100-25G10
FRAME
vl'ltl-3
46211-25GOO
HANDLE,piliion rider
mflnVl1mu1::
01550-10253
BOLT,pillion rider handle
tiifiYl
2
41499-14AOO
CAP,rear swinging arm
c.hiJlI1
2
?
4
FU150SC-C
http://mototh.com
FU150SC-C
~~tJ::1~fl
DESCRIPTION
PART NO.
REF.NO.
vl'ltl-3
FRAME
REMARKS
FIG.29
FIG. 29
PART NO.
REF.NO.
STAND-BRAKE PEDAL
'IJ191.:J-'111L1.J7n
~~~::htfi
DESCRIPTION
D
1
~
421 00-25G1 0
STAND,center
2
42211-09GOO
SPACER,center stand
3
08322-01163
WASHER,center stand
LL~'lU'l'~.:J
04111-30258
PIN,center stand cotter
;Ju~~1'1
5
42272-09GOO
CUSHION,center stand
f,lnfJ1.:J'II,vl.:Jmn.:J
6
42241-o9GOO
SPRING,center stand
~m.:J
42310-47E01
STAND,prop
'II'~.:J;J,.:J
8
09443-14022
SPRING,prop stand
~m.:J
9
42341-25GOO
BOL T,prop stand
ttit'lyJ'III~.:J;JI.:J
10
08319-31108
NUT,prop stand
UI/l'lllvl.:J;J,.:J
11
43110-25GOO
PEDAL,brake
'II'L1.J'l'n
~m.:J
12
43211-25GOO
SPRING,brake pedal
13
43128-25GOO
PLATE ,brake return spring
U'IIuri'UL1.J:i'n~fl.:J
14
09160-15049
WASHER,brake pedal
U\oI'lUffi.:J
15
04111-30258
PIN,brake pedal cotter
;Ju~~1'1
~7
FU150SC-C
http://mototh.com
LLnU'II1 vl.:J nt'l,.:J
4
11
9
'111vl.:Jnt'l,.:J
FU150SC-C
Q'TY
REMARKS
FIG.30
FIG. 30
10
7
2
8
L\.lflmim";1
FU150SC-C
~flfd\.lfl
DESCRIPTION
Q'TY
LLnu~m";1\.lU1 ~1-3'11'l1
43510-25GOO
BRACKET,front footrest RH
43520-47EOOT
BRACKET,front footrest LH
LLnu~m";1\.lU1 ~1-3.jf1tJ
3
43551-39110
RUBBER,front footrest
tJ1-l~m";1\.lU1
4
43540-25GOO
BRACKET,front footrest LH
L\.lflnUfil\LLnu~m";1\.lU1 ;1-l.jf1tJ
5
01550-08203
BOLT,footrest bracket
LUfI"tl
6
08319-31108
NUT,front footrest
UM
L\.lflnU(;I~m";'l\.lfi'-3 ~1-l'll'l1
43811-25G01
HOLDER.pillion footrest RH
8
43821-25G01
HOLDER,pillion footrest LH
L\.lflnU(;l~m";1\.lfl-3 .jf1-l.jf'ltJ
9
43812-25GOO
BOLT,pillion footrest
LUfI"tl
10
43611-25GOO
FOOTREST,pillion RH
'ljfil\~m";1\.lfi'-l ~'l-l'll'l1
2
4
4
11
43621-25GOO
FOOTREST,pillion LH
'ljfil\';m";1\.lfi'-3 ~'l-l"1tJ
12
43816-33E21
PLATE,pillion footrest RH
L\.lflmfl-3~m";'l i'l-l'll'l1
13
43826-33E22
PLATE,pillion footrest LH
L\.lflmfl-3~m";'l i'l-l.jf1tJ
14
09208-06003
PIN
t'lfln
2
15
09440-o5005T
SPRING,piliion footrest
t'lm-l
2
16
06112-07004
BALL,pillion footrest
fJnilu
2
17
08332-11043
E-RING
LL\.l'lUflfl~
2
5
~
FU150SC-C
http://mototh.com
FOOTREST
PART NO.
REF. NO.
REMARKS
FIG.31
FIG. 31
PART NO.
REF.NO.
44110-25G00
4
3
tiol,r12J"uLftlL"I'I~03
TANK,fuel
FU150SC-C
~tltd""~
DESCRIPTION
Q'TY
ti03~12J"uL4tlL"I'I~03
44210-35014
CAP,fuel tank
t.htl~ti03,r12J"uL~tlL"I'Ifi03
34810-25G00
GUAGE ASSY,fuellevel
'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03
02142-05123
SCREW,fuellevel guage
t'In;
4
BOLT,fuel tank rear
tUflYI
4
01550-06123
FU150SC-C
http://mototh.com
FUEL TANK
REMARKS
n
FIG.32
FIG. 32
REF.NO.
PART NO.
~
_
~.if
ntln'U1~'UL'I!tlL,"fI~
~tltl:;l"'fl
DESCRIPTION
44300-09GOO
COCK ASSY,fuel
2
01550-06163
BOLT,fuel cock
3
44322-27001
FIL TER,fuel
4
09401-10409
CLlP,fuel hose NO.1
~~1Jf"t'l1t1\h~'U
5
44421-25GOO
HOSE,fuel tank & cock
t'l1t1\h~'U
.
~.:
Q'TY
-
09401-09403
CLlP,fuel hose NO.2
~~1Jf"t'l1t1\h~'U
HOSE,fuel cock & carb
t'l1tJU1~'Utltln
8
09359-40702-390
HOSE,vacuum
t'l1tJ£3ClJClJ1n1f'1
9
09401-06101
CLlP,vacuum hose
~~1Jf"t'l1tJ£3ClJClJ1n1f'1
10
09401-08402
CLlP,vacuum hose
rI~1Jf"t'l1tJ£3ClJClJ1n1f'1
FU150SC-C
FU150SC-C
nHl~'U1~'UL'I!tlL,"fI~
44422-25GOO
6
http://mototh.com
FUEL COCK
2
REMARKS
FIG.33
FIG. 33
REF.NO.
I
lJ--2
~fltd,\lfi
a'TY
45100-25G01
2
45149-25GOO
.CUSHION,seat mount rear
·iJnm..:lffi..:lL1J1:: ~,)\I~.:I
2
3
45149-09Goo
.CUSHION,seat mount front
.iJm.n..:l~fl.:lL1J1:: ~,)\lU1
4
4
45287-23F10
CUSHION,seat hinge upper
U1..:a1tHL1J1:: ~,)1JU
5
45285-25GOO
BRACKET,seat hinge upper
'111U(;lL1J1::
6
45148-09GOO
CUSHION,seat hinge lower
m.:lffi.:lL1J1:: ~')th..:l
2
7
09160-06027
WASHER,seat hinge bracket
LL\I')Uffi.:l
2
8
08310-00063
NUT,seat hinge bracket
Uj;J
2
9
45215-09G10
PIN,seat hinge bracket
~~n
10
08332-11066
E-RING,seat hinge
LL\I')Uflflf'l
11
45289-09G10
PLATE,seat lock NO.2
LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2
12
45288-20GOO
GUIDE,seat lock cable
LL~Uflflf'l~1Uflflf'lL1J1::
13
95700-14810
LOCK,seat
fltyLL"Iflflf'lL1J1::
14
45280-25GOO
CABLE ,seat·lock
t'l1Uflflf'lL1J1::
15
45700-09G01
BRACKET,striker support
~,)flflf'lL1J1::
16
02112-06103
SCREW,striker support bracket
t'lnl
I
4~
~
~5
9-~6
@)--7
~8
FU150SC-C
http://mototh.com
FU150SC-C
L1J1::
DESCRIPTION
SEAT
i
10
SEAT
PART NO.
L1J1::
~,)1JU
2
REMARKS
FIG.34
FIG. 34
PART NO.
REF.NO.
~':::>.:.
~
20
~1f11tltJ~,lti~
FUl50SC-C
DESCRIPTION
a'TY
47110-25G20-C31
COVER,frame set RH (397)
'Il"~1f11tltJ~'ln~ i1~'lI'l1
2
47210-25G20-C31
COVER,frame set LH (397)
'Il"~1f11tltJM'ln~ i1~i1l1
3
68135-25G20-C31
.TAPE,frame cover RH
.~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1
4
68138-25G2O-C31
.TAPE ,rear frame cover RH
.~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1
5
68139-25G2O-C31
.TAPE,front frame cover RH
.~;;mntlf~1f11tltJ~'lml1 i1~'II'l1
6
68145-25G2O-C31
.TAPE,frame cover LH
.~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1
7
68148-25G20-C31
.TAPE,rear frame cover LH
.~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ
8
68149-25G2O-C31
.TAPE,front frame cover LH
.~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1
9
02142"()5163
SCREW,frame cover rear
~ni
10
02142..()6163
SCREW,bracket frame cover
~ni
11
47140-25GOO
BRACKET,frame cover rear
~lIIftnti"~1"'1tltJ~'ln~
2
12
03241"()5163
SCREW,frame cover
~n!
13
09320-09016
CUSHION,rear comb
tJ1~nl~
2
14
48211"()9GOQ
SPACER.rear comb
VI
3
15
09160..()5045
WASHER,rear comb
u.lII'l'UnN
3
16
03541"()5203
SCREW,rear comb under
Mi
3
17
09320..()8018
CUSHION,frame cover center
tJ1~1tl~
3
18
02142-16167
SCREW,frame cover
~ni
19
02142"()6357
SCREW,frame cover RH
MI
20
53274"()9GOO
SCREW,frame cover front
~ni
Y
FUl50SC-C
http://mototh.com
FRAME COVER
4
2
REMARKS
FIG.35
FIG. 35
PART NO.
REF.NO.
17
J1
U
~
~\\
,
(
._23 ,\\1
~24
tJ;i!r
\.
25
Q'TY
DESCRIPTION
48130-25G20-C31
SHIELD,leg center set (397)
u~flJ.liI'lnfl'l~
2
68641-25G20-G31
.TAPE,leg shield RH
.fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1
3
68651-25G20-C31
.TAPE,leg shield LH
.fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ
4
94401-25G20-G31
COWLlNG,lower set side RH(415) ,,,,\..,l1mnLt\1tJ~tluj;j" ;r1~1I'l'l
5
94480-25G2D-C31
COWLlNG,lower set side LH(415)
'''''I4U1mm"itJ~tI~ ;r1~i1t1
6
94517-25G10
.SHIELD,lower cowling heat RH
.LUJuriu,,'l'lJ.l~U 'h:JlI'l'l
7
94518-25G10
.SHIELD,lower cowling heat RH
.LUJUriU"'l1J.1~U ;r1~1I'l1
8
68181-25G20-G31
.TAPE,cowling lowerRH
.fI;jmntlhlu'lmnLt\itJ~tJufl ;r1'111'l'
9
68182-25G2D-C31
.TAPE,rearcowling lower RH
.fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1
10
68184-25G20-G31
.TAPE,middle cowling lower RH
.fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1
11
68185-25G20-G31
.TAPE,front cowling lower RH
12
68681-25G20
.EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI
13
68191-25G2D-C31
.TAPE,cowling lower LH
.fljimntlmU'lmm"itJ'ItlufI i'l-:J;)1t
2
14
68192-25G20-C31
.TAPE,rear cowling lower LH
.tliimntlmU1mnil'l'l4fl-:J i1'1i1t1
15
68194-25G2D-C31
.TAPE,middle cowling lower LH
.tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1
16
68195-25G20-G31
.TAPE,front cowling lower LH
.ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1
17
48211-25G01
CLlP,leg shield
"ftlJfltl"
2
18
53274-09GOO
SCREW,leg center
ftni
2
19
03541-05103
SCREW,side cowling & bracket
flni
2
20
94541-25GOO
BRACKET,side cowling lower
21
02142-06167
SCREW,side cowling lower NO.1
flni
2
22
09136-05052T
SCREW,side cowling lower upper
ftni
23
09148-05038
NUT,side cowling lower
24
03541-15163
SCREW,side cowling lower
25
9451 0-25G1 0
BRACKET,side cowling lower RH
L'I4flnU "'I4U1 mnLt\itJ-:JtlUfI ;r1~1I'l1
26
9452D-25G10
BRACKET,side cowling lower LH
L'I4flnU"'I4U1mm"itJ-:JtlUfI ;r1~i'1t1
FU150SC-C
http://mototh.com
FU150SC-C
LEG SHIELD
2
ftni
REMARKS
FIG.36
FIG. 36
'(;f"'tl'l'nnl,
DAMPER
51103-25GOO
DAMPER ASSY,front fork RH
,f;'I '(;ffltl~\-lih ojj"~"'l'
'f;'I'(;ffltl~\-lU1 ojj',~;r,tJ
O'TY
2
51104-25GOO
DAMPER ASSY,front fork LH
3
51130-25GOO
.TUBE,outer RH
.t.ltltlnHfltlYi\-lU1 -if1.~'1'l1
4
51140-25GOO
.TUBE,outer LH
.t.ltltln'(;f",tiYi\-lU1 ojj'r~11tJ
5
51153-23FOO
.OILSEAL
'=jjfn11lTuHfltl~\-lUI
2
6
51156-43010
.RING,snap
.U\-l'lUfltl",;ifl,l,lTU
2
51173-23FOO
.DUST SEAL
.tJ1~nu~u
2
8
51201-25GOO
.PROTECTOR
,tJ1~tltl~ nu~u
2
9
51110-25GOO
.TUBE,inner
.unu'(;f",tlYi\-lUI
2
10
51177-35400
.SPRING,sub
.~m~
2
11
51146-31CBO
.CYLINDER
.unu~n~1JL;r"'tl~\-lU1
2
12
51196-39140
.RING,piston
.U"'lUtJr~
2
13
51176-25GOO
.SPRING
.~m~
2
14
51172-27510
.wASHER
.~'lt.l7::"'tl~~m~
2
15
51176-23330
.SPACER
.\1"11
2
16
51181-37BOO
.o-RING
.Ltl1~
2
17
51351-25GOO
.CAP
.ttifl'VlUf;'IHfltl~\-lUr
2
18
51147-16510
.SOLT,cylinder
.LUtl"llUnU\ln~1J'(;ffltl~\-llh
2
.GASKET
.u::Lnu
2
5
19
51148-41310
/
~19
4-18
FU150SC-C
http://mototh.com
FUl50SC-C
:atltl::l\-lfl
DESCRIPTION
PART NO.
REF.NO.
REMARKS
FIG. 37
FIG.37
5141D-25Goo
6
STEM,steering
FU150SC-C
'll"'LLtNl'ltl
~tltl::h'lii
DESCRIPTION
a'TY
LLe.I-ll'ltlth:l
2
51622-25Goo
.RACE,ball
.tl'ltJ I'ItlUtln vl'lfi1-l
3
01550-08353
BOLT,stem
'LUflvl
4
51353-26FOO
NUT
Ulit
5
51356-10003
WASHER
LL'I-l'lU1tl-l
6
51311-25GOO
BRACKET,upper
LLe.I-lfltllJU
7
01550-08353
BOLT,bracket upper
'LUflvl
8
51631-28000
NUT,steering stem
UIitU"'LLe.I-lfltl
9
51643-25001
DUST SEAL,steering upper
tJ1-lriu~uLLeNfltl vl'llJU
10
51621-28000
RACE,outer upper
tl'ltJl'ltlU'Eln vl'lUU
11
06111-06004
BALL,steering steel
tjni'h.u'f'ltJl'ltl
12
51611-20002
RACE,inner upper
tl'ltJl'ltl'tu Pi'llJU
13
51612-35400
RACE,inner lower
tl'ltJl'ltl'tu Pi'lfi1.:J
FU150SC-C
http://mototh.com
STEERING STEM
PART NO.
REF.NO.
4
2
49
REMARKS
FIG.38
FIG. 38
PART NO.
REF .NO.
2
0-6
•
2
5
,"U1n1nhhnl1
FU150SC-C
~tltd'"ft
DESCRIPTION
a'TY
,"U1n1n\~,"U1
5181D-25G2O-C31
HOUSING,headiamp set (415)
68210-25GOO
.EMBLEM • S • housing
.(;1'/1 •
68725-25G2O-C31
.TAPE,housing headlamp RH
.ft~nrntln.U1n1n\~'\.IU1 i1'1'11,)1
.ft~mntln.U1mn\~'\.IU1 i1'1i1tJ
S • ,"U1n1n\~'\.IU1
4
68726-25G2O-C31
.TAPE,housing headlamp LH
5
5185D-25GOO
BRACE,housing headlamp
L,"finu~,"U1n1n
6
51831-25GOO
CUSHION,headiamp
tJ1'11fN
7
09116-06111
BOLT,housing brace
tiiflYl
2
8
51832-25GOO
SPACER,housing brace
\1'11
2
9
09320-09026
CUSHION,housing brace
tJ1'11fl.:l
2
10
09139-06145
SCREW, housing headlamp
ftnZ
2
FU150SC-C
http://mototh.com
HEADLAMP HOUSING
REMARKS
FIG.39
FIG. 39
PART NO.
REF.NO.
53111-25GOO-415
U'l'Ll'ltlU'Inl1
FENDER,front
FU150SC-C
~tltl:::hlfi
DESCRIPTION
a'TY
U'ltritlUlnl1
2
09139-06145
SCREW,fronl fender
flnl
3
01547-06123
BOLT,front fender
tUtlYl
4
09169-06053
WASHER,front fender
LLWlU1tl'l
FU150SC-C
http://mototh.com
FRONT FENDER
2
2
REMARKS
FIG.40
FIG. 40
8
2
~e .... ii1
FU150SC-C
;ee::l.... ~
WHEEL,front (BLACK)
~e .... ii,
BEARING
1/1~1Jf;!n;jolJ
REMARKS
2
09180-12145
SPACER,front hub
lJ'II
4
09285-25003
SEAL,front wheel b eanng
.
;fl~'~U
2
5
54751-25G01
SPACER.front axle
lJ'IILlnu~e .... ii,
2
6
08319-31128
NUT,front axle
Uli!
7
64711-09GOO
AXLE,front
LLm..!ft~l\Iii,
8
59211 -25GOO
DISC,front brake
LL~u""UL1Jrn
9
59218-09GOO
BOLT ,front brake disc
LUflvl
10
55110-25GOO
TlRE,front
trl-.luen ....ii,
11
55200-01011
TUBE ASSY ,wh eel Inner
.
trl-.llu
10
FU150SC-C
http://mototh.com
FRONT WHEEL
DESCRIPTION
REF .NO.
5
FIG.41
FIG. 41
PART NO.
REF.NO.
2
16
14
FU150SC-C
LUlU,;)
~flfl:::hu'i
DESCRIPTION
Q 'TY
56110-25GOO
HANDLE BAR,RH
56150-25GOO
HANDLE BAR,LH
ullu",-ii1'1-iiltJ
2
ullU",-ii1'1'D'l1
3
09103-08353
BOLT,handle bar
t,jflvl
4
08319-31088
NUT,handle bar
~liI
2
5
09159-06024
NUT,holder balancer
~liI
2
6
56272-23F10
EXPANDER,balancer inner
tJ1-3UI1l~'lci'NUllU'" ~'l1u
2
7
09160-06126
WASHER,expander
U'1II'lUtJ1'1ti 11I~'J ci'J'I UllU'"
2
8
56272-23FOO
EXPANDER,balancer outer
tJ1'1til1l~'lci'l'lUllU'" ~'lUfln
2
9
56276-17000
SPACER,expander
\I'D
2
10
56278-47EOO
BALANCER, handle bar
~'Jci'l'lLUlU'"
09127-06018
SCREW,hoider balancer
M,
2
11
12
56500-28F10
MIRROR ASSY,rear view RH
m:::~mJfl'l'1ll~'1 -ii1'1'11'l1
13
56600-28F10
MIRROR ASSY,rear view LH
m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ
14
58410-25G01
CABLE,starter
~ltJHf'1111UU
15
09407-18402
CLAMP,cabie clutch
L;j~il1lfl1l~ltJ
16
58300-25GOO
CABLE ASSY,throttle
~ltJ~uLi-3
17
02112-05123
SCREW,throttie
M,
18
58200-25GOO
CABLE ASSY,clutch
~ltJ"fllil'lf
19
58620-25GOO
GUIDE,clutch cable
L'1iIfinti[;l~1tJ
18
~19
FU150SC-C
http://mototh.com
HANDLE BAR
2
REMARKS
,
FIG.42
10
I
I
FIG. 42
I
1-'2 ~11
5
iltlLU,n
FU150SC-C
~tltd'lllfi
DESCRIPTION
GRIP,throttle
2
57421-21010
LEVER,brake
iltllU,n
3
57431-21000
BOLT,brake lever pivot
tUfl,r
4
08319-21063
NUT,brake lever pivot
Uf1
5
57100-09G00
CASE ASSY,throttle
'II"flttluA'ud~
6
02112-{)5203
.SCREW
.M,
7
57460-17COO
SWITCH ASSY,brake
ft~'r1"111WLl.J'n'lllih
8
69688-34200
SCREW
ftn,
9
57211-22D01
GRIP, LH
tlfltlnLl.!lU-' ;r1~f'ltJ
10
37400-25G1 0
SWITCH ASSY,handle LH
'II"ft~'r1iLl.llU-' i'l~f1tJ
11
02112-{)5353
.SCREW
.ftn,
12
02112-{)5305
.SCREW
.ftn,
13
58723-28Foo
.WAVE WASHER
.LI.'....lUfttl7~
14
58721-23F01
.LEVER CHOKE
.ililt;rfl~'13rU
15
08322-21055
.WASHER
.LI.'III'lUttl~
16
08321-21055
.LOCK WASHER
.LI.'III'lUfltlfl
17
58723-35500
.SCREW
.M,
18
57620-23FOO
LEVER,clutch
iltlflflllli
tUfl,r
19
57431-23Foo
BOLT,lever set
20
57513-23FOO
NUT,lever set
Ufl
2.1
57440-11010T
ADJUSTER SET
'II"tlfuft'ltJ
'lI14"uililflflM
22
57511-25GOO
HOLDER,lever
23
59671-36500
HOLDER
tl=nuU~'l4"uijtlflflM
24
57512-21000
BOLT,clutch lever holder
tUfl,r
7~
8--&
FU150SC-C
Q'TY
tlfltlnA'uL1~
57110-23F10
6-1
http://mototh.com
HANDLE LEVER
PART NO.
REF.NO.
2
2
REMARKS
FIG.43
FIG . 43
591oo-25GOO
12
13
1'I1fhtltlf
CALIPERS ASSY,front
FU150SC-C
~tltl:;hlti
DESCRIPTION
2
69100-31810
.PISTON SET
·1"~n~u
59300-13820
.. SEAL SET,piston
..,,,;jfl~ni3ujj~LU1n
4
59100-25810
.PAD SET
.,,,cj1jj~~iu1n
5
59345-14600
.PIN
.tU~'ntuflYl
6
59122-o1AOO
.CAP,bleeder
.tJ1..:1t11tlUflnllritl'lOlI'l
7
59121-o1AOO
.BLEEDER
.ftn,Lritl1 01 1'1
8
69115-31010
.SPRING
. ~tl1..:1
59386-13AOO
.BOOT
. tI·Hnu~u
10
59382-13AOO
.BOLT
.tUflYl
11
59314-13AOO
WASHER
.LLWlUffi..:l
12
59388-00B20
.NUT
.11"
13
59351-21000
.BRACKET
.L\lftnti" tl1ihtltlf
14
59387-o0B20
.PIN
.~ftn
15
59303-14500
.BOOT
.tI1.:Jnu~u
16
09103-08107
BOLT
tUflYl
FU1SOSC-C
aTY
1"jj~LU1n\lU1
3
9
http://mototh.com
FRONT CALIPER
PART NO.
REF.NO.
2
2
REMARKS
FIG.44
FIG. 44
REF .NO.
12
59600-21810
.PISTON & CUP SET
.'IlVl~n~u
3
59666-44300
.. BOOT
.. tn'ln'U~'U
4
69669-24A01 T
.CAP
.lhi.1V1ti'ltJ~ll1'UL1J'1n
5
59668-21DOOT
.PLATE,diaphragm
.u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J
6
59667-44800
.DIAPHRAGM
.tn'lLVltl:::U.Yl'1l-J
59748-14500
.SEPARATOR
.~ntn'l
8
69689-49300
.SCREW
·t'lnI
9
59671-36500
.HOLDER
.U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n
10
59675-19COO
.BOLT
.tuflvl
2
11
09360-10042
BOL T,brake fluid
tUflvl
2
12
09168-10033
WASHER,brake fluid
LL\oI'l'Uffi'l
4
13
59480-25GOO
HOSE,front brake
~ltJ1hl1'UL1J'1n
14
59260-25GOO
CLAMP,hose lower
~'lfli'l~ltJLlJ'1n\olih ~'lfil'1
15
01550-06103
BOLT,lower hose
tUflYl
L
FU150SC-C
http://mototh.com
Q'TY
'IlVlLUJ~l-JL1J'1n .... \h
59600-21 DOn
J~
(~p ~
FU150SC-C
;itltl:::L.... fi
2
11
-
LUJ,1l-JLlJ'1mnJl
DESCRIPTION
CYLINDER ASSY,front master
13
12
FRONT MASTER CYLINDER
PART NO.
2
REMARKS
FIG.45
FIG. 45
PART NO.
REF .NO.
8
VI::Li'iu\J'l-tfi~
FUl50SC-C
~~td'l-t~
DESCRIPTION
61100-25G01
SWINGING ARM,rear (13L)
IJ1::Li'iu\J'l-tfi~
2
61230-25GOO
BUSH,swinging arm pivot
1J"lI
3
61282-25GOO
SPACER RR,swinging arm
\1'11
4
61211-25GOO
SHAFT,rear swinging arm
LLflUVI::Li'iU1J'l-tfi~
NUT RR,swinging arm
UP!
5
08319-31128
6
61273-25G10
BUFFER,chain touch defense
U'1-3nut"li
7
61361-09GOO
BOL T,chain buffer
tUin,
8
621oo-25G20
ABSORBER ASSY,rear shock
HfI'lt1"'l-tfi~
9
62311-25GOO
BOLT,rear shock upper
tutn,i'luu
10
62313-25GOO
BOL T,rear shock lower
tUin,i'l~1~
11
08319-31108
NUT,rear shock absorber
UVI
12
61311-21000
CASE,chain
u~t"li
13
61361-G9GOO
BOL T,chain case
tu~n
FU150SC-C
http://mototh.com
REAR SWINGING ARM
Q'TY
2
2
2
REMARKS
FIG.46
FIG. 46
FU150SC-C
REAR FENDER
~tltl::"mi
REF.NO.
a'TY
U~LRflU"'~'1
2
4
5
61361-09GOO
4
LUfI"
4
3
09148-05038
NUT
4
63191-25GOO
GAURD,fender rear
tn~ffi'l1T'I LRflU"'~"
5
09160-05045
6
03541-05123
WASHER,gaurd fende
SCRE
r rear
W,gaurd fender rear
Ml
UWJUffi"
7
09800-21051T
TOOLSET
'l!liURi-a"ijtl
8
47425-25GOO
BRACKET ,band tool NO 1
L,..~nUI'I~1U11il 11i'.l~
1
9
47426-25GOO
BRACKETb
.
, and tool NO.2
L,..~nUlilt'l1U11il 11i'.l~
2
10
47435-25G10
BAND,tool
t'l1U11il'l!I'ILRitl~ijtl
11
03541-05123
SCREW,band tool b racket
Ml
6
~J
FU150SC-C
http://mototh.com
BOLT,rear fender
3
REMARKS
,
FIG.47
FIG. 47
:.
REAR WHEEL
PART NO.
REF.NO.
FU150SC-C
~!l!l::l'1.!ft
64111-25GOO-414
WHEEL,rear (BLACK)
fl!l'l.!ft-3
2
09180-12086
SPACER,rear hub bearing
\!'IIj;!ftutJnnu
3
08113~3017
BEARING,rear hub RH
j;!flutJnnU i,-3'l1'l'
4
08143~2017
BEARING,rear hub LH
j;!flutJnnU h~"'lI
5
64711-25GOO
AXLE,rear
ILnUfltl'l.!ft-3
25
6
64741-25GOO
SPACER, rear axle RH
\!'IILLnUfl!l'l.!ft-3 ",-3'11'l'
7
09285-25003
OIL SEAL
;iflJ,l1U
8
69211-25GOO
DISC,rear brake
IL~U"'I'UL1.J'n
9
59218-09GOO
BOLT,rear brake disc
tUftvl
10
64651-30001
ABSORBER,rear hub shock
U'-3nun:r::.. ,n
O'TV
2
3
11
64733-43000
RETAINER,rear sprocket drum
\!'II'lJJ~Lj;ltln.ft-3
12
64611-26500
DRUM,rear sprocket
'lJJ~Lj;!!ln.ft'l
13
08113~2037
BEARING,rear sprocket drum
j;!ftutJn1Iu
14
64741-25GOO
SPACER, rear sprocket drum
\!'IILLnUfltmft'l
15
64511-21013
SPROCKET,rear (NT:43)
~Lj;ltln.ft'l (NT:43)
16
61410-28FOO
ADJUSTER,chain
Pi'l,T'lt'li
2
17
09160-12085
WASHER.chain adjuster guide
2
18
08319-31128
NUT,rear axle
LL'I.!'lUftl'l
,rj;!
19
61421-05FOO
PLATE,chain adjuster guide
08319-31088
NUT,chain adjuster
L1"flnofllPi'li'lt'li
,rj;!
2
20
21
08310-00083
NUT,rear sprocket
,r1J1
4
22
09169-08011
LOCK WASHER,rear sprocket
LL'I.!'lUfl!lfl
2
23
09105-08011
BOLT,rear sprocket
tUftvl
4
24
55200-03600
TUBE,inner
lI'l'llu
25
65110-25G00
TlRE,rear
lI''lUtln
FU150SC-C
http://mototh.com
fl!l'lUl-3
DESCRIPTION
2
REMARKS
FIG.48
FIG. 48
)@
7~
,
12
11
L'
10
c::\
13
~
2
~_~
@'
14
3
7
I'l1fiLtlfl~~~
FU150SC-C
iifltl::l"ft
DESCRIPTION
'l!M1fiLtlfl~~~
691oo-25Goo
CALIPER ASSY,rear
2
69100-20850
.PISTON SET
.'I!fJI¥jn~u
3
59100-38860
.. SEAL SET ,piston
..'I!fJI;16ijni3 u
4
69100-20840
.PADSET
.'I!fJIi:71LU1n
5
69345-20Goo
.PIN
.t'I~n1ii6Yl
6
59115-21E10
.SPRING
.t'lm~
7
59386-13AOO
.BOOT
.tmri'IJq'IJ
8
59382-13AOO
.PIN
.t'l~n
9
59314-13AOO
.WASHER,wave
.LLWl'IJ1fl~
10
69721-25Goo
.BRACKET
.L"flnUI1II'l1fiLtltlf
.Uj;J
11
59388-00820
.NUT,torque
12
69116-20Goo
.RETAI NER,bracket
.LL~'lJri'IJ
13
59387 -OOB20
.PIN,bolt
.1ii6Yl
14
59303- 14500
.BOOT
.tmri'IJq'IJ
15
59121-01Aoo
.BLEEDER
.M,lftfl1n11'1
16
59122-01AOO
.CAP,bleeder
.fI1~"'7flut'ln,lftfl1n11'1
~
6
FU150SC-C
http://mototh.com
REAR CALIPER
PART NO.
REF.NO.
O'TY
REMARKS
FIG.49
FIG. 49
REAR MASTER CALIPER
REF.NO.
15
~'i
11
'2
~~
~\."""')~I~
13
©F'.
~@-'7
"'=:
11---j
14
20
~~~~
F.
.
~
~
10
'------.
~:
Q
----....
(.J
Q (!
q (!
,
.~
69600-21000
69600-21810
.PISTON/CUP SET
.,"~nGl.J
3
69691-04AOO
.. BooT
.. tJ'W'U~U
4
51162-70040
..CIRCLIP
.. LLWlUflfll'l
5
6967CHJOB21
.. ROD,push
..LLnu.ruUlJii~Ll.J'n
6
69693-05AOO
.NUT
.UfI
7
69692-27A30
.YOKE
.oiitlPitll!i1u~lJ
8
69686-34200
.O-RING
.ttl1.:1
9
69672-{)()B20
.CONNECTOR
.oiitlPitlft1tJ,l1UU
10
69674-00B20
.CIRCLIP
11
09360-10042
BOLT,rear brake
12
09168-10033
WASHER,brake fluid
LLWlU1tl.:l
13
6948Q-25GOO
HOSE,rear brake
ft1tJ,l,UULl.Jtn'lllfl.:l
14
6974Q-2OGOO
TANK ASSY,reservoir
nt:1Jn,l1uuUlJii~Ll.J'n
15
69669-2OGOO
.CAP
.,htl"
16
59668-18441
.PLATE,diaphrgm
.LLC.iu,rUtJ1.:1"'tl::LL"~
17
59667-18441
.DIAPHRGM
.tJ1.:1'''fI::LL"~
18
01550-06108
BOLT,rear reservoir tank
tUfI,)
http://mototh.com
2
2
19
69750-25GOO
BRACKET RR,reservoir tank
L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l
20
02142-06123
SCREW RR,reservoir tank
ftnt
21
69731-25G10
HOSE,reservoir tank
ft'lmhUUL1.Jfn
22
69735-38000
CLlP,rear reservoir
I'Ifll.Jfltll'l
23
69641-25G00
COVER,rear master cylinder
cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l
24
01550-06207
BOLT,rear master
tUfI,)
25
09200-06037
PIN,rear master
ftfln
26
08322-01063
WASHER
UWlUftI.:I
27
04111-20158
PIN.~tter
iiUfltll'l
28
69735-25GOO
CLAMP,rear reservoir tank hose
Lojj~i"f"ft1tJ
FU150SC-C
Q'TY
,,,UlJiI~Ll.J'n'lllfl.:l
2
24
2
FU150SC-C
~t1t"d'lllt\
CALIPER ASSY,rear master
9
/"r.~_
UlJii~Ll.J'n'lllfl.:l
DESCRIPTION
PART NO.
4
2
2
REMARKS
FIG.50
FIG. 50
TAPE SET
.TAPE,frame cover RH
.t\~nLT1tlnh,,7tlu,j'lci~ 'hn'l1
3
68138-25G20-C31
.TAPE,rear frame cover RH
.t\~mntlfeJ1""t1U,j'l\lft~ ;1~1I'l"
4
68139-25G2O-C31
.TAPE,front frame cover RH
.ft~mntlfeJ1"1tlU,j'l\IU1 ;1~"'l1
5
68145-25G2O-C31
.TAPE,frame cover LH
.ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl
6
68148-25G20-C31
.TAPE,rear frame cover LH
.ft~nLT1tlfeJ1"'7tlU']'l\lft~ ;1~.1tl
7
68149-25G2O-C31
.TAPE,front frame cover LH
. ft~mntlfeJ1"'7tluliT')\lU1 i"~.1tJ
8
68641 -25G2O-C31
.TAPE,leg shield RH
. ft~mntlru~flllliT')nfl1~ -D"~"'l1
9
68651-25G20-C31
.TAPE.leg shield LH
.t\~mntlru~flll~'lnfl1~ i"~"1tJ
OESCRIPTION
10
68181-25G2O-C31
.TAPE,cowling lowerRH
.t\~nLT1tlrn\hn1m"~~tJm1 i~1I,)-
11
68182-25G2O-C31
.TAPE,rear cowling lower RH
.t\~nLT1tlrn'1l1mnliT'l\lft~ i1~"'l1
12
68184-25G20-C31
.TAPE,middle cowling lower RH
.t\~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1
13
68185-25G20-C31
.TAPE,front cowling lower RH
.t\~nLT1tlrn'1l1mn,j'l\l'1l1 i1~",)"
14
68191-25G20-C31
.TAPE,cowling lower LH
.t\~nLT1tlrn'1l1mm"~~tJm1 ;"~"1t
15
68192-25G20-C31
.TAPE,rear cowling lower LH
.ft~mntlrn'1l1n.,n,]'l\lft~ ;1~.1tl
16
68194-25G2O-C31
.TAPE,middle cowling lower LH
17
68195-25G20-C31
.TAPE.front cowling lower LH
18
68681-25G20
.EMBLEM "OOHC" cowling lower .ftT1 "DOHC"
19
68210-25GOO
.EMBLEM " S " housing
.ftn " S " ",'1l1n1nlYl\l'1l.,
20
68725-25G20-C31
.TAPE,housing headlamp RH
. ft~nLT1tlrn'1l1mn'tYl\l'1l1 i1~"'l1
21
68726-25G20-C31
.TAPE,housing headlamp LH
. ft~nLT1tlrn'1l1mn'tYl\IU1 i1~"1tl
FU150SC-C
http://mototh.com
FUl50SC-C
68135-25G20-C31
68100-25820-C31
"J.,
'IIf'lft~mntlf
2
REF.NO.
18
TAPE SET
~tltl::h!fi
"
'llflft~nLT1tln;~~U
PART NO.
Q'TY
1
' .t\~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl
.t\~nLTltlM1n1nM\I'1l1 -D1d1tl
\lU1mm"~~tlu.r
2
REMARKS
FIG. 51
FIG.51
PART NO.
REF. NO.
2
FU150SC-C
~flfl:;hll'i
DESCRIPTION
Q'TY
'Il!11L'liLLrl:;~U;lflf
27000-25800
CHAIN & SPROCKET SET
27511-25GOO
.SPROCKET,engine (NT:14)
~Lj;]fl1i.nj1 (NT:14)
27600-36020-120
.CHAIN,drive
.tori
(1)
64511-21013
.SPROCKET,rear (NT:43)
.~Lj;]flf'l-l~-3 (NT:43)
(1)
99000-24110-100
4T-ENGINE OIL (1Lx24)
J1lTULf'l~fl-3-4T (1Lx24)
___ 2
FU150SC-C
http://mototh.com
'fltJnmr~LI'IM
OPTION
(1)
REMARKS
__~_______1_~_M1________~~____E
__
L_E_C_T_R_I_C_A_L_____)
BODY
"1{lU
)
---------------~
I
SUZUKI
PARTS NUMBER INDEX)
FU 150SC-C2
PARTS CATALOGUE
2ND EDITION
OCT., 2004
THAI SUZUKI MOTOR CO. , L TO.
PRINTED IN
3111 RANGSIT-ONGKHARAK RD .
BUNGYEETHO THANYABURI
PATHUMTHANI12130
THAILAND
http://mototh.com
THAI SUZUKI MOTOR CO .• L TD.
PRINTED IN THAILAND
9900B-25G10-000
®
http://mototh.com