jordahl - Pretec
Transcription
jordahl - Pretec
JORDAHL Channels and Accessories ® Deutsche Kahneisen Gesellschaft mbH JORDAHL Connection Systems ® Quality since 1907 JORDAHL® anchor channels are manufactured by Deutsche Kahneisen GmbH in Germany. The history of connecting steel to concrete begins in 1907 with an invention of Julius Kahn, member of a Chicago family of architects, whose “Kahn irons” opened up completely new possibilities for construction with reinforced concrete. In 1913 Anders Jordahl, a Norwegian engineer, who introduced Kahn’s reinforcing technology in Germany, developed the anchor channel by designing a C-shaped profile which was used as reinforcement and connection device at the same time. Today, with a century of experience in anchoring and connection technology “Deutsche Kahneisen GmbH” with its brand name JORDAHL® has developed into an internationally renowned company and a leader of research in anchoring technology, with a strong relationship to its customers. JORDAHL® Products Quality made in Germany since 1907 and used in projects around the world. State of the art and help customers build efficiently to maintain quality standards Made under strict quality control according to German and European approval requirements Eurocode compatible design & approved safetyconcept – ETA-09/0338 et al. Comprehensive range of superior anchoring and connection products with accessories ISO 9001:2008 based internal QA/QC processes Whichever type of construction is in progress, JORDAHL® provides fully developed solutions in installation technology: for joining components to one another, for suspending loads or for connecting devices. Irrespective of the product application, quality and safety are fundamental to the selection of a connection system. JORDAHL® offers the following services: Creative support for planning and design Customized solutions and project-based consulting Cost effective planning and support with engineering calculations Excellent technical know-how from a team of experienced engineers Reliable partnership focusing on a long term customer relationship Just in time delivery onsite Boxed per floor on customer request JORDAHL® Shipping Department, Berlin, Germany 2 Channels and Accessories Content Easy Anchoring in Concrete 4 Applications 6 Installation 7 Material and Identification 8 Corrosion Prevention 9 Prestressed Bolted Joints and Tightening Torque Permissible Bending Moments Stand-Off Installation Double-Notch Toothed Bolts – Design Resistance Stress in Channel Longitudinal Direction 30 32 32 33 33 Anchor Channels JTA-CE Hot Rolled Anchor Channels Cold Formed Anchor Channels 10 11 Toothed Anchor Channels Toothed Anchor Channels and Toothed T-Bolts Design Load Minimum Distances 12 13 14 Anchor Channels under Fire Loading 14 Accessories Locking Plates Channel Nuts Coupling Sleeves Ring Nuts DIN 582 Spring Washers DIN 127 Threaded Rod DIN 976-1 Eyelet Sockets, Clamping Plates Clamping Claws Profile Brackets JK Clamp Connection JSV Toothed Straps JVB Dynamic Stress 15 Brick Tie Channels 40 Customized Solutions Curved Anchor Channels Anchor Channels with Welded Rebar JGB Anchor Channels Pairs Anchor Channels – Corner Pieces Anchor Channels JRA Anchor Channels JSA 16 17 17 17 18 20 Brick Ties Timber Fixing Strap 41 Profiled Metal Sheet Channels JTB Technical Details Design Resistance Mounting and Installation Minimum Component Dimensions 42 43 44 44 45 Mounting Channels Mounting Channels JM, Hot-Rolled ( W ) Mounting Channels JM, Cold-Formed ( K ) Toothed Channels JZM, Cold-Formed Slotted-Back Channels, Cold-Formed Technical Details 21 22 23 23 24–25 Edge Protection Angle JKW 46 Anchor Plates JAP 47 Pressure Bolts JDS 48 Lift Construction Anchor Channels Frame Shoes Channels in Pre-Cast Block 49 49 49 Index 50 Notices 51 JORDAHL® Bolts Hook-Head Bolt Hammer-Head Bolt Toothed and Double-Notch Toothed Bolts Design Resistance Washers Hexagon Nuts 26 27 28 29 29 29 © Deutsche Kahneisen Gesellschaft mbH All rights reserved. We reserve the right to modifications within the framework of continued development concerning the product and application methods. Channels and Accessories 34 34 35 35 35 35 36 36 37 38 39 Title: EnergieVerbund Arena, Dresden, H. J. Kumnow Deutsche Kahneisen Gesellschaft mbH Nobelstraße 51 12057 Berlin 3 JORDAHL Connection Systems ® Easy Anchoring in Concrete JORDAHL® anchor channels are a superior connection system for transferring loads in reinforced and unreinforced concrete components. Anchor channels are cast into concrete and support static and dynamic loads. They are especially designed for highly reinforced and slender concrete parts. Anchoring without damaging the concrete structure and reinforcement Good integration into heavily reinforced components Suitable for pre-stressed and post-tensioned structures Increased load capacity near reinforcement High fatigue resistance as well as loads resulting from seismic tremors and explosions Time efficient on-site installation Skilled labour not required for installation Installation with simple tools like hammer and wrench Small edge distances Easy to customize 15 different sizes for the most economical solution Adjustable in three dimensions No damage of reinforcement and floor heating Reinforcement can be taken into account when planning safety work 4 time efficiency low cost Greatest Safety Ensured Eurocode-compatible design and EU-wide ETA approval ( ETA-09/0338 ) and therefore international validity Design concept with National Building Approval Z-21.4-151, Z-21.4-1690, Z-21.4-741, Z-21.4161, Z-21.4-1913 Installation without damaging the body of the structure Verified safety through building approval of the products High load capacity even in delicate or highly reinforced components Independent of shrinkage and creep of the concrete component Suitable for installation in the compression and tension zone of the component simple to install no risk of fire Channels and Accessories Channel Overview JORDAHL® offers following channels with corresponding bolts: JTA-W Traditionally JORDAHL® profiles are hot rolled from a billet. Therefore they are particularly free of residual stresses. The geometry is optimized, well-suited for dynamic loads and high clamping forces from the T-bolts. Anchor channels made from hot rolled profiles are the preferred solution for curtain walls under high wind loads, elevators, heavy pipes under pre-stressed post-tensioned bridges, etc. JXA The toothed, hot-rolled JXA profiles absorb longitudinal forces due to toothing between the channel lip and bolt. JGB Anchor channels with W and K profiles are used to fasten railings with special anchors in narrow members. JTA-K JTB Cold-formed JORDAHL® profiles JTA-K are characterized by their consistent dimensions over the complete cross-section surface. They can be used, for example, to connect prefabricated elements that absorb the dead weight of facades. Profiled metal sheet connector channels facilitate efficient connection of profiled metal sheets ( wall and roof ) using self-drilling screws. JZA Cold-formed tooth profiles JZA absorb loads in the longitudinal direction of the channel. Most profiles are made from carbon steel material conforming to EN 10025 with a minimum yield strength of 235 N/mm2. Stainless steel grade A4 conforming to EN 10088 is available upon request. JM Round Anchors Deutsche Kahneisen Gesellschaft mbH supplies mounting channels as W and K profiles in toothed form as well as non-toothed form. Perforated, unperforated and in many types of cross-section, they offer great versatility in use. Unless custom design is required, anchors are generally cold-headed in a fully automated and monitored production process. Channels and Accessories Steel Grades 5 JORDAHL Connection Systems ® Applications Elevators Overhead Electrical Lines Water Pipeline and Other Supports Facade Connection Systems Connection of Concrete Precast Elements Connection of Cable Support Systems Overhead Crane Rails Industrial Machine Foundations Stadium Seats Brickwork Support Lateral Brick Wall Support Railing Anchored in a Thin Slab 6 Channels and Accessories Installation Efficient, Easy and Fast JORDAHL® supplies anchor channels in all desired lengths. To avoid fresh concrete from flowing into the profile, JORDAHL® anchor channels are filled with either polystyrene ( PS ) or polyethylene ( PE ) foam. Both types can be removed easily. Connecting JORDAHL® anchor channels are installed according to the reinforcement/formwork drawings. To prevent displacement during concrete pouring, the channels are held in place: on wooden formwork by nails through the nail holes in the back of the profile on steel formwork by bonding with hot melt adhesives, or by bolting on with JORDAHL® T-bolts, or with magnets on the surface of a concrete slab by wiring the anchors to reinforcement bars or, if required, by means of special spacers spot welded to the anchors. Concrete Concrete is poured into the formwork. Removal of Foam Filler After the removal of the formwork the foam filler can be easily removed by means of a hammer or other tools. Mounting Connections JORDAHL® T-bolts can now be inserted into the anchor channel slot at any desired point and, following 90° rotation, can be fixed by tightening with the appropriate torque. The slot on the bottom of the bolt must be transverse in relation to the channel direction. Channels and Accessories 7 JORDAHL Connection Systems ® Material and Identification JORDAHL® Product Steel Stainless Steel S235JR = 1.0038 S275JR = 1.0044 DIN EN 10025 1.4301/1.4541 ( A2 ) 1) 1.4401/1.4404/1.4571 ( A4 ) 2) 1.4529/1.4547 3) DIN EN 10088 S235JR = 1.0038 DIN EN 10025 EN 10263 1.4401/1.4404/1.4571 ( A4 ) 2) 1.4529/1.4547 3) DIN EN 10088 Bolts Hexagon nuts strength class 4.6 / 8.8 DIN EN ISO 898-1 A4-50; A4-70 F4-70 DIN EN ISO 3506-1 strength class 8 DIN EN 20898-2 A4-50; A4-70 2) 1.4529 3) DIN EN ISO 3506-2 Washer St DIN EN ISO 7089 DIN EN ISO 7093-1 1.4401/1.4404/ 1.4571 ( A4 ) 2) DIN EN 10088 Profile Anchor corrosion resistance class II corrosion resistance class III 3) corrosion resistance class IV 2) 3) according to Z-30.3-6 ( Not part of the national approval ) according to Z-30.3-6 according to Z-30.3-6 1) 2) Untersicht Identification of JORDAHL Anchor Channels ® JORDAHL® anchor channels are permanently identified on the profile side and/or foam filling with type of profile and material specification. Identification of JORDAHL® Bolts JORDAHL® bolts are embossed on the bolt head with works symbol, type and strength class. JH 4.6/C JTA K 38/17-FV 38/17 Profile Type J8 Load Category Identification of JORDAHL® Anchor Channels JTA-CE JORDAHL® anchor channels which are compliant with a European Technical Approval ( ETA ) show the designation “-CE”, see figure JORDAHL® anchor channels with round anchors are additionally embossed on the rivet head on the inside of the channel with profile designation or load class. JORDAHL JTA W50/30-FV/HDG-CE 8 50/30 J8 Profile Type Load Category Channels and Accessories Corrosion Prevention Category of Corrosion: ISO 12944-2 C1 harmless Profile mill finish Anchor Bolt, Nut, Washer Intended Use mill finish mill finish without corrosion protection Only possible when all the connection elements are protected, depending on the ambient conditions, by a minimum concrete cover according to Eurocode EC2. Concrete components in interior rooms, for example dwellings, offices, schools, hospitals, retail premises – with the exception of permanent moisture. C2 low Hot-dip galvanized Hot-dip galvanized Electro zinc plated ( HDG ), Layer > 50 μm ( HDG ), Layer > 50 μm ( ZP ), Layer > 5 μm C3 medium Concrete components in interior rooms with normal atmospheric Hot-dip galvanized Hot-dip galvanized Hot-dip galvanized humidity ( including kitchens, ( HDG ), Layer > 50 μm ( HDG ), Layer > 50 μm ( HDG ), Layer > 50 μm bathrooms and washrooms in dwellings ) – with the exception of permanent moisture. C4 high Stainless steel 1.4401/1.4404/ 1.4571 ( A4 ) 1.4362 ( L4 ) Stainless steel 1.4401/1.4404/ 1.4571 ( A4 ) 1) 1.4362 ( L4 ) 1) Weld-on Anchor or mill finish 2) Stainless steel 1.4401/1.4404/ 1.4571 ( A4-50, A4-70 ) 1.4362 ( L4-70 ) Applications with medium corrosion resistance, for example in wet rooms, exposed to weather, industrial atmosphere, close to the ocean and inaccessible areas. Stainless steel 1.4462 ( F4 ) 3) 1.4529/ 1.4547 ( HC ) Stainless steel 1.4462 ( F4 ) 1.4529 ( HC ) Weld-on Anchor or mill finish 2) Stainless steel 1.4462 ( F4-70 ) 3) 1.4529/ 1.4547 ( HC-50, HC-70 ) Applications with severe corrosion resistance and high corrosion loading by chlorides and sulphur dioxide ( including concentration of the pollutants, for example in the case of components in saltwater and in road tunnels ). C5 severe 1) JORDAHL® anchor channels with stainless steel round anchors: The anchor channel types JTA K 28/15 to W 50/30, JXA W 29/20 to W 53/34 are produced as standard with stainless steel round anchors. These anchor channels are not subject to any restriction with respect to the concrete cover. The anchor channel types JTA W 72/48 and W 53/34 and K53/34 can be produced with stainless steel round anchors or welded-on mild steel I-anchors. The static and dynamic properties of the round anchors or welded I-anchors are equivalent. Channels and Accessories 2) JORDAHL® stainless steel anchor channels with mill finish weld-on anchors: The following concrete covering c must be used for the corrosion prevention of the welded anchors: JTA K 53/34 JTA W 53/34 JXA W 53/34 [mm] JTA K 72/48 JTA W 72/48 [mm] 40 60 c 9 JORDAHL Connection Systems ® JORDAHL® Anchor Channels JTA-CE European Technical Approval: ETA-09/0338 Material Hot-dip galvanized ( HDG ) Stainless steel ( A4 ) Hot Rolled Anchor Channels Standard filler polyethylene ( PE ) or polystyrene ( PS ) JTA W 72/48 NRd = 55.6 kN VRd = 72.2 kN JTA W 55/42 NRd = 44.4 kN VRd = 44.4 kN JTA W 53/34 NRd = 30.6 kN VRd = 39.7 kN JTA W 50/30 NRd = 17.2 kN VRd = 22.4 kN Installation height 190 mm 195 mm 48 mm 42 mm 72 mm JTA W 40/22 NRd = 11.1 kN VRd = 14.4 kN 165 mm 34 mm 30 mm 100 mm 90 mm 22 mm 55 mm 53 mm 50 mm 40 mm JB JB JB JC M 10 M 12 M 16 M 20 M 10 M 12 M 16 M 20 M 10 M 12 M 16 Bolts JA M 20 M 24 M 27 M 30 M 16 M 20 M 24 1) 1) Material Electro zinc plated ( ZP ) or stain- Hook Head T-Bolts and Hot Rolled Profile JB M 24 is equivalent to JE M 24. less steel A4 Stainless steel A4 Stainless steel A-70 available on request 10 Channels and Accessories More information can be found in the brochure “JTA-CE” and the software JORDAHL® Expert ( download under www.jordahl.de ). Material Hot-dip galvanized ( HDG ) Stainless steel ( A4 ) Cold Formed Anchor Channels Standard filler polyethylene ( PE ) or polystyrene ( PS ) JTA K 72/48 NRd = VRd = 55.6 kN JTA K 53/34 NRd = VRd = 30.6 kN JTA K 50/30 NRd = VRd = 17.2 kN Installation height 195 mm JTA K 40/25 NRd = VRd = 11.1 kN JTA K 38/17 NRd = VRd = 10.0 kN 165 mm 48 mm 34 mm 30 mm 100 mm 25 mm 90 mm 80 mm 17 mm JTA K 28/15 NRd = VRd = 5.0 kN 15 mm 50 mm 72 mm 53 mm 50 mm 40 mm 38 mm 28 mm Bolts JA JB JB JC JH JD M 20 M 24 M 27 M 10 M 12 M 16 M 20 M 10 M 12 M 16 M 20 M 10 M 12 M 16 M 10 M 12 M 16 M6 M8 M 10 M 12 Material Electro zinc plated ( ZP ) or stain- Hammer-Head T-Bolts and Cold Formed Profile less steel A4 Stainless steel A4 Stainless steel A-70 available on request Channels and Accessories 11 JORDAHL Connection Systems ® Toothed JORDAHL® Anchor Channels National Building Approval: JXA: Z-21.4-1690; JZA: Z-21.4-741 Cold Formed Toothed Anchor Channels Hot Rolled Toothed Anchor Channels Material Hot-dip galvanized ( HDG ) Stainless steel ( A4 ) Standard filler polyethylene ( PE ) or polystyrene ( PS ) JXA W 53/34 NRd = VRd = XRd = 30.8 (26.6) 1) kN JXA W 38/23 NRd = VRd = XRd = 16.8 kN Installation height 165 mm 34 mm 100 mm 23 mm 53 mm JXA W 29/20 NRd = VRd = XRd = 11.2 kN 80 mm 20 mm JZA K 41/22 NRd = VRd = XRd = 7.0 kN 90 mm 22 mm 41 mm 38 mm 29 mm JXB JXH JXD JZS M 16 M 20 M 12 M 16 M 10 M 12 M 12 M 16 Toothed Bolts 1) Only applies to channels made of A4. Toothed bolts and Hot rolled toothed anchor channels Material Electro zinc plated ( ZP ) or hot-dip galvanized ( HDG ) Stainless steel ( A4 ) Stainless steel A4-70 available on request 12 Channels and Accessories perm. F = F Rd 1,4 1.4 Design Load Toothed Anchor Channels for All Concrete Strength Classes ≥ C 20/25 1) Profile JXA/JZA V Corresponding Bolt X Ed NEd longitudinal tension Profile Length [mm] Load Distance [mm] JXD M 10 JD M12 JXD M 12 JXH M 12 JH M16 JXH M 16 JXB M 16 – JXB M 20 JZS M 12 – JZS M 16 W 29/20 central tension W 38/23 NEd2 + VEd2 + XEd2 ≤ FRd W 53/34 Picture a) Single load F F ≥ 25 (For all load directions) F ≥ 25 F Picture b) Load Pairs ≥ 10 F F F F ≥ 25 F K 41/22 [cm] F (For longitudinal tension, shear and central tension) ≥ 10 ≥ 10 ≥ 25 ≥ 25 [cm] F F FF ≥ 100 ≥ 250 ≥ 50 ≥ 200 ≥ 150 11.2 6.3 4) 9.0 4) 16.8 9.4 4) 12.0 4) 30.8 (26.6) 5) – 19.25 6) 7.0 4.9 4.9 When anchoring in concrete with strength grade C 12/15, the permissible loads for C 20/25 must be reduced by a factor of 0.7 and for leightweight concrete with closed structure ≥ LC 25/28 by a factor of 2/3. 2) See page 14 for the minimum light distance. 3) Must not be used with loads in the longitudinal axis of the channel ( x-x ). See National Building Approval Z-21.4-1690. 4) Intermediate values may be interpolated. 5) Only applies to Channels made of A4. 6) The minimum distance is 100 mm. 1) F F Picture c) Load Pairs (Parallel to the longitudinal channel axis) ≥5 ≥5 ≥5 ≥ 45 ≥ 45 [cm] FF Toothed Bolts HammerHead Bolts 3) Ed shear Design Load FRd [kN] 2) Stressing in All Directions Single Load Load Pairs FF Design Resistances and Bending Moments of JORDAHL® Toothed Bolts Bolts W 29/20 JXA Profile Design Resistance A4-50 A4-70 HDG 8.8 Bending Moments A4-50 A4-70 Through-Hole in Anchor Element JXA Tightening Torque JZA M 16 – W 38/23 – Toothed bolt JXH W 53/34 – – JZA HDG 8.8 M 10 M 12 Toothed bolt JXD K 41/22 FRd [kN] – – Toothed bolt JXB Toothed bolt JZS 18.6 M 20 – 27.2 50.5 – 79.0 FRd [kN] – 13.0 24.2 – FRd [kN] 12.2 17.6 33.0 51.5 MRd [Nm] 34.9 61.2 155.4 303.0 [Nm] – 21.4 54.3 – MRd [Nm] 26.2 45.9 116.6 227.2 MRd [mm] 12 14 18 22 W 29/20 [Nm] 40 80 – – W 38/23 [Nm] – 80 120 – W 53/34 [Nm] – – 200 350 K 41/22 [Nm] – 50 90 – Ordering Example of Anchor Channels JXA Bending Moments MRd,s [Nm] Type Profile JXA W 38/23 - Channel Length [mm] 3000 Material - HDG MEd Channels and Accessories 13 JORDAHL Connection Systems ® Minimum Distances Minimum Distances and Minimum Dimensions for all Concrete Strength Grades Profile Minimum Distances and Minimum Dimensions [mm] 1) JXA W 29/20 JXA W 38/23 JXA W 53/34 JZA K 41/22 JSA K 28/15 JSA K 38/17 ar aa ae af b 2) 100 150 200 75 50 75 200 300 400 150 100 150 80 130 175 80 40 50 200 250 350 200 80 100 200 300 400 150 100 150 The minimum spacings given in the table are valid for reinforced concrete. With increasing the distances by 30 % there are no demands for the reinforcement. 2) Applies to the use of one channel 3) Is derived from the installation height of the anchor channel and the required concrete cover in accordance with DIN 1045-1:2008-08 4) Only permissible for tension Channel Pair 4) d 3) 1) ar1 aa1 140 225 – 100 50 100 125 150 – 100 100 100 ae ar1 aa1 af ar1 ae ar b d aa Channel Pair ar Anchor Channels under Fire Loading Anchor channels JTA and JXA can also be used in components made of standard concrete with a fire prevention requirement F90 or F60 to DIN 4102 Part 2 ( 90 or 60 minutes time to failure under fire ). Anchor channels in reinforced concrete beams stressed by fire on one side, reinforced concrete beams stressed by fire on three sides, and reinforced concrete columns stressed by fire on four sides were investigated. In this case, only dead loads at right angles to the channel longitudinal axis and central tension/oblique tension and shear load are permissible ( no longitudinal tension ). Required Axial Spacing u [mm] with Fire Resistance Period F60 and F90 in the Area of the JORDAHL® Anchor Channels Profile JTA See details in approval text: JTA: Z-21.4-151 JXA: Z-21.4-1690 Reinforced concrete ceilings of normal concrete with JORDAHL® anchor channels concreted in, with fire loading on one side JXA K 28/15 K 38/17 W 40/22 K 40/25 W 50/30 K 50/30 W 53/34 K 53/34 W 55/42 W 72/48 K 72/48 W 29/20 W 38/23 W 53/34 u [mm] 60 Minutes 90 Minutes 35 45 35 45 35 45 50 50 50 50 35 35 50 45 45 50 hv u direction of flame loading ar ≥ 2,5 hv ≥ 300 mm 14 Channels and Accessories Dynamic Stress Hot Rolled JORDAHL® Anchor Channels Permissible Load Range for Load Cycles N = 2 × 106 According to Z-21.4-151 The loading information applies only to hot-rolled anchor channels in the specified material qualities and the anchor types according to column 5. Only the associated bolts according to column 6 are approved. For extremely high static and dynamic loads, see also anchor channel JRA W 74/48 page 18/19. Profile Material JTA W 40/22 F Perm. Load Range ΔF = FO – FU [kN] when Stressed in Tension S235JR = 1.0038 2.0 1.4401/1.4404/1.4571 ( A4 ) 1.8 perm. upper load FO [kN] 2) 8 Anchor Type I 60, R1, R3 R3 JC M 16 S235JR = 1.0038 2.4 1.4401/1.4404/1.4571 ( A4 ) 2.2 JTA W 53/34 1) S235JR = 1.0038 7.0 25 I125 JB M16 – 20 JTA W 72/48 1) S235JR = 1.0038 7.0 32 I 125 JA M 24 – 30 8 I 60, R1 JXD M 12 JD M 12 12 I 125, R3 JXH M 16 JH M 16 I 128, I 140, R3 JXB M 16 JXB M 20 JTA W 50/30 JXA W 29/20 JXA W 38/23 JXA W 53/34 12 S275JR = 1.0038 2.0 1.4401/1.4404/1.4571 ( A4 ) 1.8 S275JR = 1.0038 3.0 1.4401/1.4404/1.4571 ( A4 ) 2.4 S275JR = 1.0038 6.0 22 1.4401/1.4404/1.4571 ( A4 ) 4.0 19 I 60, R1, R3 Approved Bolts R3 JB M 16 – 20 These profiles are approved for dynamic loads only with I-anchors welded on transversely. Please specify without fail in the Order, e. g. JTA W 72/48 - Q -length - HDG. 2) The static load capacity must be proofed separately. 1) Permissible Load Range for Load Cycles Below N = 2 × 106 12 kN 9.6 kN F = FO – FU [kN] 0 8 1 load cycle Fo = upper load Fu = lower load JTA W 50/30 JTA W 53/34-Q 7 JTA W 50/30 6 Calculation Example for Profile JTA W 50/30 Channel Length = 200 mm JTA W 72/48-Q JTA W 40/22 5 4 3 2 perm. upper load FO = 2.0 kN JXA W 38 /23 1 JXA W 29 /20 0 6 104 105 2105 load change 5105 106 N 2106 In the case of fewer load cycles than N = 2 × 10 6 the permissible load range can be taken from the graph. Channels and Accessories perm. FO –DF = ( FO – FU ) 12.0 kN –2.4 kN remaining tensile load = 9.6 kN 15 JORDAHL Connection Systems ® Customized Solutions Curved Anchor Channels For curved structures, supply shafts, treatment plants or tunnels, JORDAHL® can supply pre-curved anchor channels. The anchor channels can be curved in a concave direction ( profile slot on the inside ) or in a convex direction ( profile slot on the outside ). The maximum developed length of curved anchor channels is L = 5800 mm. Greater lengths and smaller bending radii than those specified in the table require additional effort and longer supply times. Profile slot on the inside Ri max. L [mm] max. L [mm] Profile slot on the outside Ra Minimum Bending Radius Profile W 72/48 K 72/48 W 55/42 W 53/34 K 53/34 W 50/30 K 50/30 W 40/22 K 40/22 min Ri or Ra [m] 3.00 3.00 3.00 2.50 2.50 2.00 2.00 1.50 1.50 K 38/17 K 28/15 0.80 0.80 Profile slot on the inside = Ri Profile slot on the outside = Ra Curved anchor channels are used world wide to hold overhead electric lines in train tunnels. Example for Ordering Curved Anchor Channels Type JTA 16 Profile W 53/34 – Streched Length [mm] 1050 – Anchor 6A Material Bending Radius [m] HDG Ri = 2.50 Channels and Accessories Anchor Channels with Welded Rebar JGB The JORDAHL® JGB system guarantees secure, riskfree fastening of railings on the front face of balcony slabs. It comprises special short sections of anchor channel with welded rebars. The JORDAHL® JGB system is available with different anchor types: For use in balcony slabs with straight reinforcement bars For use in narrow parapets or upstands with welded angled reinforcement bars For use in corners with the appropriate anchor channel corner piece Other designs can be produced on request. JORDAHL® anchor channels with welded rebars have the National Building Approval with approval number Z-21.4-1913. Material For use in the open, the channel profiles and the corresponding attaching parts are made of A4 stainless steel. In indoor applications, the profiles made of steel St 37-2 are supplied with a zinc coating of ≥ 50 μm. More information: Brochure “JGB anchor channels with Welded Rebar” Anchor Channel Pairs Typical applications for anchor channel pairs are for connecting glass or metal facades. Curved pairs of anchor channels are frequently used for connecting overhead lines in tunnel structures. JORDAHL® anchor channel pairs are customized for each project. Rebar is used as a spacer. e Ordering Example for Anchor Channel Pairs Type Profile Length Anchor Mate- Axial Distance of [mm] rial Channels [mm] JTA W 53/34 – 400 3A – HDG e = 250 Anchor Channel Corner Pieces Anchor channel corner pieces are used for connecting curtain wall brackets in facades. In addition to the standard corner pieces, special designs can also be supplied on request. Standard Corner Piece Profile JTA Leg Length [mm] K 38/17 125 × 250 150 × 250 200 × 200 K 50/30 W 50/30 250 × 250 300 × 300 K 53/34 W 53/34 250 × 250 300 × 300 Channels and Accessories Ordering Example of Anchor Channel Corner Piece Type Profile JTA K 38/17 Length [mm] – 125 × 250 Material – A4 17 JORDAHL Connection Systems ® JORDAHL® Anchor Channels JRA, The Solution for Extremely High Static and Dynamic Loads NRd = VRD = 56.0 kN 30.0 kN Lengths Supplied Short pieces in lengths beginning at 150 mm, and also lengths by the metre, fixed lengths on request. Ordering Example JRA with Anchor Lges = 460 mm Type Profile Length [mm] Material JRA – W 74/48 – JORDAHL® anchor channels JRA consist of W 74/48 profiles with reinforced concrete anchors welded on at the sides. The system may be adapted to many areas of application. Other profile sizes can also be provided with reinforced concrete anchors in special solutions. They should be certified in the individual case. Load Capacity JRA W 74/48 is suitable for absorbing extremely high static and dynamic loads. The construction has been tested by the German Federal Institute for Materials Testing under the number 2.2/20247. On the basis of experimental data with a load range of Fo – Fu = 38 kN, with an upper load of Fo = 40 kN these anchor channels have passed the long-term stress capability test for fatigue load ranges of up to 30 kN. Applications The system can be used for different application areas: Crane and conveyor systems Power plants Protective room constructions Material Anchor s ≤ 250 mm Profile Material Coating [mm] W 74/48 Steel Hot-dip galvanized ≥ 50 µm 14 1) 18 At anchor length L ges = 40 cm Channel incl. Anchor1) Weight Material [kg/m] BSt 500 S HDG – 460 Reinforced Concrete Anchors Anchor channel type JRA with reinforced concrete anchors welded on both sides. Channel 6000 Anchor Length Lges 14.0 Anchoring length lbnet of the reinforced concrete according to DIN 1045-1: 2001-07 The reinforcing bar must be anchored with the anchoring length l bnet lbnet in the component H L ges compression zone. The anchoring length is H/2 calculated from half the component height plus the anchoring length lbnet and must be specified with the order Concrete Anchoring Length lbnet [cm] Concrete According to DIN 1045-1:2001-07, BSt 500 S, 14; Good Bonding Conditions Straight Rod Ends Hooks, Angled Hooks 28 21 19 19 15 13 C 20/25 B 25 C 30/37 B 35 C 35/45 B 45 Length of the reinforced concrete anchor, calculation example L ges = H/2 + l bnet [cm] Anchor length Ltotal = Length from the outer edge of the channel profile as far as the top edge of the reinforced concrete anchor. Please specify when ordering. H = Height of the reinforced concrete component = Anchoring length according to lbnet DIN 1045-1: 2001-07 Material The anchors consist of BSt 500 S nach DIN 488. Reinforced concrete anchor as part of the reinforcement The reinforced concrete anchors can be included in the shear reinforcement, given suitable components and reinforcement design. Channels and Accessories perm. F = F Rd 1.4 Technical Details s ≤ 250 single load s ≤ 250 single load FRd FRd ≤ 15° area of shear load FRd area of central tension and oblique tension ≤ 150 ° FRd ≥ 250 F ≥F250 Rd Rd ≤ 15° area of shear load s ≤ 250 load pairs ≥ 250 ≥ 250 s ≤ 250 load pairs FRd FRd Load ranges FRd FRd ≥F100 FRd ≥ 100 FRd ≥F250 Rd Rd ≥ 100 ≥ 250 ≥ 100 Load arrangement Profile JRA JRA Recommended Maximum Loads FRd [kN]1) Tension and oblique tension α ≤ 150° Single Load load pairs W 74/48 56.0 28.0 Shear load β ≤ 15° Single load Load pairs 44.8 22.4 Technical Data on the Associated Bolts Bolts ∅ JA Tightening Torque M A [Nm] M 24, M 30 M 24 M 30 200 400 Bending Moment MRd [Nm] Strength grade 4.6 M 24 M 30 209.9 419.9 Strength grade 8.82) M 24 M 30 523.9 1059.6 The application is permissible only in reinforced concrete. When installed in the tension zone of reinforced concrete components, it is necessary to verify the transfer of the loads in the concrete member. 2) On request. 1) Permissible Cycle Size Associated Edge Distances [cm] In view of the high resistance to cycling of the profile, the limited dynamic load bearing capacity of the bolts is critical. ae = 22,5 af = 45 ae = 22,5 Permissable Amplitude perm. Δ F = Fo – Fu [kN] under Repeated Tensile Stress Profile JRA Bolt Strength Amplitude ΔF W 74/48 JA M 24 4.6 26 JA M 30 4.6 26 JA M 24 8.8 30 JA M 30 8.8 30 Channels and Accessories d ar = 25 aa = 50 ar = 25 19 JORDAHL Connection Systems ® JORDAHL® Anchor Channels JSA with Anchoring Straps for NonLoad Bearing Constructions and Constructional Applications. JORDAHL® anchor channels JSA consist of profiles with punched-out loops and associated anchoring straps made of sheet metal strip, which are installed on the building site and can easily be bent to shape by hand. Bend over strap ends by about 50 mm Anchoring straps, threaded in on one side and bent up at right angles. Anchor channel JSA with straps installed Lengths Supplied and Anchor Arrangements Variant Supplied Length L [mm] Stock Length 6000 ( – 0 / +50 mm ) Anchor distance 40 ≤ 250 ≤ 250 ≤ 250 40 n ≤ 250 L Ordering Example JSA Type Profile JSA K 38/17 Length of Channel [mm] 6000 – Material – Applications JORDAHL® anchor channel JSA should be used for fixing non-load bearing constructions. In this case, anchoring must be carried out only in normal reinforced concrete in strength class ≥ C12/15. They may be used without further certification, if the load does not exceed 1 kN/m2. Slippage at the anchoring straps is to be expected under service load. The anchor channel type is no longer approved by the German Institute for Structural Engineering ( DIBt ). Installation The anchoring straps are pushed through the punchedout loops at spacings of 250 mm and bent to shape ( see figure ). There are punched-out loops at spacings of 125 mm, straps are installed only in each second loop. In any case, an anchoring strap must be arranged at the start and end of the channels. During installation, the edge distances from page 14 should be observed. HDG Profile Types and Technical Data Profile JSA K 38/17 3 18 Weight 1) of Channel Strap with Anchor [kg/m] Connection Means Channel Bolt Locking Plate Material Coating 2.3 JH M 10 – 16 JGM H M 5 –12 Steel mill finish, hot-dip galvanized 2 × 20 × 400 1.34 JD M 6 – 12 JGM D M 4 – 10 Steel mill finish, hot-dip galvanized 1.5×15 × 320 17 Anchoring Strap t ×b×l [mm] 38 K 28/15 2.3 12 15 28 1) 20 All the weights per unit metre for mill finish steel. For galvanized profiles: weight × 1.10 applies Channels and Accessories Mounting Channels The JM-W hot-rolled series, as mounting channels, are distinguished by solid channel lips, large contact areas and high tightening torques right-angled profile edges and low residual stresses of hot rolled profiles for good weldability All cross section properties for static calculations will be found on pages 24/25. Mounting Channels JM, Hot-Rolled ( W ) Profile Toothed Mounting Channels JXM, Hot-Rolled ( W ) Bolts/Locking Plate Profile JM W 72/48 2) JA M 20 – 30 wb, HDG, A 4 JGM A M 20 – 30 5 33 15.5 48 8.85 kg /m1) 4 22 6 72 JM W 55/42 3) JB M 10–24 JGM B M 6–16 wb, HDG 5 26 12.9 42 6.75 kg /m1) 5.5 22 11.5 34 2.5 5 5.00 kg / m1) 53 JM W 50/30 wb, HDG, A4 22 8 18 Toothed profile JXM W 38/23 wb, HDG, A4 23 38 2.42 kg/ m1) 29 Toothed profile JXM W 29/20 wb, HDG 20 1.55 kg/ m1) 30 3.25 kg/m1) JM W 40/22 wb, HDG, A 4 2.5 23 Toothed bolts JXH M 12–16 Hammer-Head bolts JH M 16 Toothed bolts JXD M 12 Hammer-Head bolts JD M 12 JB M 10–20 JGM B M 6–16 50 18 4.65 kg/ m1) 14 2.75 6 JB M 10–20 JGM B M 6–16 Toothed bolts Toothed JXB M 16–20 profile JXM W 53/34 wb, HDG, A4 53 3 55 JM W 53/34 wb, HDG, A 4 34 Bolts/Locking Plate JC M 10–16 JGM B M 6–16 2.10 kg / m1) Material wb = mill finish steel HDG = hot-dip galvanized steel sv = sendzimir galvanized steel A2 = stainless steel 1.4403/1.4541 A4 = stainless steel 1.4401/1.4404/1.4571 40 Ordering Example JM Weights per metre for the mill finish design ( for galvanized profiles: weight per metre × 1.10 ) ( for stainless steel profiles: weight per metre × 1.02 ) 2) JM W 72/48 is equivalent to JM W 74/48. 3) JM W 55/42 is equivalent to JM W 54/43. 1) Channels and Accessories Type Profile JM W 50/30 Channel Length [mm] Material 6000 HDG – – 21 JORDAHL Connection Systems ® Mounting Channels Mounting Channels JM, Cold-Formed ( K ) 6 48 33 10 Profile Bolts, Locking Plates JM K 72/48 wb, HDG, A 4 JA M 20 – 30 , JGM A M 20 2 8.10 kg/m1) 6 72 JM K 53/34 wb, HDG, A4 4.5 22 8 34 JB M 10–20, JGM B M 6–16 4.50 kg/m1) 3 53 6 JM K 50/40 wb, HDG 40 JB M 10 –20, JGM B M 6 –16 JM K 50/30 wb, HDG, A4 31 JB M 10 –20, JGM B M 6 –16 3.00 kg/m1) JM K 48/26 wb, HDG 26 41 20 2 JAM 22 M 6–12 JAM 22 F M 6–12 2.60 kg/m1) JH M 10–16, JGM H M 5–12 1.45 kg/m1) JM K 28/28 wb, HDG, A4 28 JD M 6–12, JGM D M 4–10 1.40 kg/m1) JM K 28/15 wb, HDG, A4, A2 28 2.3 15 JD M 6–12, JGM D M 4–10 1.10 kg/m1) 12 JM K 40/25 wb, HDG, A4, A2 40 2.20 kg/m1) JM K 36/20 wb, HDG 28 41 2.75 5 JB M 10 –20, JGM B M 6 –16 2.25 kg/m1) JM K 41/41 wb, HDG 18 JH M 10–16, JGM H M 5–12 12 2.5 7 JH M 10–16, JGM H M 5–12 1.80 kg/m1) JM K 36/36 wb, HDG, A4 36 2.25 48 22 1.55 kg/m1) 18 2.5 22 17 36 50 6 JC M 10–16, JGM C M 6–16 18 3.25 6.5 JM K 40/22 wb, HDG JM K 38/17 wb, HDG, A4, A2 38 2.5 3.40 kg/m1) Bolts, Locking Plates 40 36 50 22 22 18 3 22 18 Profile 25 2.10 kg/m1) JC M 10–16, JGM C M 6 –16 JM K 28/12 wb, HDG, A4, A2 28 2 12 12 0.90 kg/m1) JM K 21/12 sv 21 1.6 12 JD M 6–10, JGM D M 4–10 JG M 6–8, JGM G M 4–8 0.60 kg/m1) 11 22 Channels and Accessories Toothed Channels JZM, Cold-Formed 2.5 22 41 7.5 22 Profile Bolts JZM K41/22 wb, HDG, A4 Toothed Bolts JZS M 12–16 1.88 kg/m1) Slotted-Back Channels, Cold-Formed 3 22 6 40 50 2.5 22 7 41 41 2.75 18 5 25 40 2.5 18 36 Profile Bolts, Locking Plates JML K 50/40 wb, HDG LL 11 × 40 JB M 10–20, JGM B M 6–16 3.25 kg/m1) JML K 41/41 wb, HDG LL 11 × 40 JAM 22 M 6–12 JAM 22 F M 6–12 2.47 kg/m1) JML K 40/25 wb, HDG, A4 LL 11 × 40 20 20 40 40 20 20 40 40 20 20 40 40 11 11 Hole Hole pattern pattern for for profiles profiles K K 28/ 28/ 28, 28, K K 36/36, 36/36, K K 40/25, 40/25, K K 41/41 41/41 and and K K 50/40 50/40 1.86 kg/m1) JML K 36/36 wb, HDG, A4 LL 11 × 40 40 40 JC M 10–16, JGM C M 6–16 JH M 10–16, JGM H M 5–12 25 25 35 35 25 25 35 35 25 25 35 35 25 25 9 9 2.09 kg/m1) 36 28 2 JORDAHL® mounting channels and slotted back channels, as shown in the example, are commonly used for cable fixing ( for example with PUK cable clips ). Particularly suitable for this purpose are the types JM K50/40, 48/26 and 40/22. 28 JML K 28/28 wb, HDG, A4 LL 11 × 40 JD M 6–12, JGM D M 4–10 Hole Hole pattern pattern for for profiles profiles K K 28/15 28/15 Other hole dimensions on request. 1.28 kg/m 1) 12 28 2.3 15 2.5 1) 22 41 JD M 6–12, JGM D M 4–10 1.02 kg/m1) 12 7.5 JML K 28/15 wb, HDG, A4 LL 9 × 25 22 JZML K41/22 wb, HDG, A4 LL 11 × 40 Toothed Bolts JZS M 12–16 1.74 kg/m1) Material wb = mill finish steel HDG = hot-dip galvanized steel sv = sendzimir galvanized steel A2 = stainless steel 1.4403/1.4541 A4 = stainless steel 1.4401/1.4404/1.4571 Ordering Example JM Type Profile JML K 28/15 Channels Length [mm] – 6000 – Material HDG Weights per metre for the mill finish design ( for galvanized profiles: weight per metre × 1.10 ) ( for stainless steel profiles: weight per metre × 1.02 ) Channels and Accessories 23 JORDAHL Connection Systems ® Mounting Channels Technical Details perm. F = F Rd 1.4 Weights, Cross Section Properties, Point Load Bearing Capacity z y e y Cross Section Properties Weights 1) Cross Centre of Moments of Inertia Section Gravity G [kg/m] Moment of Resistance Max. Point Load Bearing Capacity 2) A [cm 2] e [cm] Iy [cm 4] Iz [cm 4] Wy [cm 3] Wz [cm 3] Wpl, y [cm 3] FRd [kN] Hot-Rolled Plain Back Channels JM W 72/48 3) 8.85 11.27 2.41 34.99 83.46 14.31 23.18 18.29 55.6 JM W 55/42 6.57 8.37 2.17 18.22 35.93 8.41 13.19 11.35 44.4 JM W 53/34 4.96 6.32 1.68 9.40 24.12 5.48 9.19 7.08 30.6 JM W 50/30 3.25 4.15 1.54 5.29 14.18 3.43 5.79 4.39 17.2 JM W 40/22 2.12 2.70 1.22 1.99 5.92 1.63 3.00 2.17 11.1 JXM W 53/34 4.64 5.91 1.85 9.25 23.19 5.01 8.83 6.86 30.8 6) JXM W 38 /23 2.42 3.09 1.33 2.10 6.13 1.58 3.23 2.30 16.8 JXM W 29/20 1.55 1.98 1.12 1.02 2.39 0.91 1.65 1.30 11.2 JM K 72/48 8.09 10.31 2.83 28.12 75.36 9.92 20.93 15.30 55.6 JM K 53/34 4.47 5.69 2.01 8.08 22.25 4.02 8.32 6.12 30.6 JM K 50/40 3.41 4.34 2.23 9.37 16.46 4.19 6.59 5.81 16.8 JM K 50/30 3.04 3.87 1.82 4.68 13.71 2.56 5.49 3.85 17.2 JM K 48/26 2.25 2.87 1.50 2.65 9.23 1.76 3.85 2.52 11.1 JM K 41/41 2.61 3.32 2.30 7.03 9.02 3.05 4.40 4.37 11.1 JZM K 41/22 1.88 2.39 1.34 1.50 5.72 1.12 2.79 1.72 7.0 JM K 40/25 2.01 2.56 1.45 1.90 5.75 1.31 2.88 1.99 11.1 JM K 40/22 1.53 1.95 1.26 1.29 4.34 1.02 2.17 1.46 7.0 JM K 38/17 1.77 2.25 1.05 0.82 4.11 0.78 2.16 1.19 10.0 JM K 36/36 2.22 2.83 2.07 4.61 6.09 2.23 3.34 3.24 4.9 JM K 36/20 1.44 1.83 1.20 0.96 3.38 0.80 1.88 1.18 4.9 JM K 28/28 1.39 1.77 1.58 1.77 2.20 1.12 1.57 1.59 4.9 JM K 28/15 1.08 1.38 0.89 0.39 1.39 0.44 1.00 0.66 5.0 JM K 28/12 0.89 1.13 0.71 0.21 1.12 0.29 0.80 0.43 4.9 JM K 21/12 0.58 0.74 0.72 0.13 0.46 0.18 0.44 0.28 3.5 4) Cold-Formed Profile Slotted Back Channels, Cold-Formed JML K 50/40 3.25 4.01 2.10 8.44 16.41 4.02 6.56 5.29 16.8 JML K 41/41 2.47 3.04 2.15 6.19 8.99 2.87 4.39 3.91 11.1 JZML K 41/22 1.74 2.11 1.24 1.31 5.71 1.06 2.78 1.53 7.0 JML K 40/25 1.86 2.26 1.36 1.70 5.62 1.25 2.85 1.78 11.1 JML K 36/36 2.09 2.55 1.91 4.01 6.06 2.09 3.32 2.86 4.9 JML K 28/28 1.28 1.55 1.42 1.45 2.18 1.03 1.56 1.34 4.9 JML K 28/15 1.02 1.17 0.81 0.32 1.38 0.40 0.99 0.56 5.0 All weights per metre for mill finish steel. For galvanized profiles: weights per metre × 1.10. For A4 profiles: weights per metre × 1.02. The bolt load bearing capacity and the maximum point load bearing capacity must be noted ( see pages 13 and 29 ). The respective lower value is decisive. 3) JM W 72/48 is equivalent to JM W 74/48. 4) JM W 55/42 is equivalent to JM W 54/43. 1) 2) 24 Channels and Accessories F Rd 1.4 perm. F = Bending Load Bearing Capacities 2) 5) for Support Width L F F L [m] F [kN] [kN] [kN] L [m] L [m] L = 0.5 m L = 1.0 m FF F F L [m] L = 1.5 m L = 0.5 m FRd [kN] F [kN] F[kN] [kN] q [kN/m] q [kN/m] q [kN/m] L [m] L [m] L = 1.0 m L [m] L = 1.5 m L = 0.5 m FRd [kN] L = 1.0 m L [m] L [m] L = 1.5 m FRd [kN] Hot-Rolled Plain Back Channels JM W 72/48 3) 31.2 15.7 10.4 23.4 11.8 7.8 125.0 31.2 13.9 JM W 55/42 22.7 11.3 7.6 17.1 8.5 4.5 90.9 22.7 8.1 JM W 53/34 12.0 6.0 3.9 9.1 4.5 2.2 48.4 12.0 4.2 JM W 50/30 7.6 3.8 2.2 5.6 2.8 1.3 30.0 7.6 2.4 JM W 40/22 3.9 1.8 0.8 2.9 1.1 0.4 15.8 2.9 0.8 JXM W 53/34 17.5 8.7 3.9 13.1 5.1 2.3 69.8 13.9 4.1 JXM W 38/23 5.9 2.0 0.8 4.3 1.1 0.6 23.4 3.2 1.0 JXM W 29/20 3.4 1.0 0.4 2.2 0.6 — 12.3 1.5 0.4 JM K 72/48 30.7 15.3 10.2 23.0 11.5 6.9 122.4 30.7 12.6 JM K 53/34 11.6 5.7 3.4 8.7 4.3 2.0 46.3 11.6 3.6 JM K 50/40 9.9 4.9 3.4 7.4 3.8 2.2 39.8 9.9 4.2 JM K 50/30 7.3 3.6 2.0 5.5 2.5 1.1 29.1 7.0 2.1 JM K 48/26 4.3 2.1 1.1 3.2 1.4 0.7 17.2 3.9 1.1 JM K 41/41 7.4 3.8 2.5 5.6 2.8 1.7 29.8 7.4 3.1 JZM K 41/22 2.9 1.4 0.6 2.2 0.8 0.4 11.8 2.2 0.7 JM K 40/25 3.8 1.8 0.8 2.8 1.0 0.4 15.1 2.8 0.8 JM K 40/22 2.5 1.3 0.6 1.8 0.7 — 9.9 2.0 0.6 JM K 38/17 2.2 0.8 — 1.7 0.4 — 9.0 1.3 0.4 JM K 36/36 5.6 2.8 1.8 4.2 2.1 1.1 22.1 5.6 2.1 JM K 36/20 2.0 0.8 0.4 1.5 0.6 — 8.1 1.4 0.4 JM K 28/28 2.7 1.4 0.7 2.1 1.0 0.4 10.9 2.7 0.8 JM K 28/15 1.1 0.4 — 0.8 — — 4.5 0.6 — JM K 28/12 0.7 — — 0.4 — — 2.5 — — JM K 21/12 0.4 — — — — — 1.5 — — 4) Cold-Formed Profile Slotted Back Channels, Cold-Formed JML K 50/40 9.1 4.5 3.1 6.7 3.4 2.1 36.1 9.1 3.8 JML K 41/41 6.7 3.4 2.2 5.0 2.5 1.5 26.7 6.7 2.8 JZML K 41/22 2.7 1.3 0.6 2.0 0.7 — 10.5 2.0 0.6 JML K 40/25 3.1 1.5 0.7 2.2 1.0 0.4 12.2 2.5 0.7 JML K 36/36 4.9 2.4 1.7 3.6 1.8 1.0 19.6 4.9 1.8 JML K 28/28 2.2 1.1 0.6 1.7 0.8 0.4 9.1 2.2 0.7 JML K 28/15 1.0 — — 0.7 — — 3.8 0.4 — All load capacities are calculated elastically plastically in accorddance with DIN 18800 γF= 1.4 Deflection f < l/150 for steel. Given more accurate knowledge, vertifications with partial safety margins must be carried out by the static designer. We recommend an estimate of approx. 80 % of the values given above. 6) The value only applies for St – A4 = FRd = 26.6 kN. 5) Channels and Accessories 25 JORDAHL Connection Systems ® Bolts Hook-Head Bolt Bolt Type JA Type JB Untersicht Type JE 2) Untersicht Untersicht 58.0 Untersicht 41.5 41.6 l Material Type JC 32.7 l l l Steel grade 4.6 or hot-dip galvanized ( HDG ), Steel grade 4.6, hot-dip galvanized ( HDG ) or electro zinc plated ( ZP ), stainless steel A4-50 1), stainless steel FA-70 stainless steel A4-50 1) W 55/42 W 40/22, K 40/22, K 40/25 W 72/48, K 72/48 W 55/42, K 53/34, W 53/34, K 50/40, W 50/30, K 50/30, K 48/26 3) For Profile Bolt Length l [mm] JA M 20 15 20 25 30 35 40 45 50 55 60 65 70 75 80 100 125 150 200 250 300 JA M 24 JA M 27 JA M 30 JB M 10 3, 4 JB M 12 JB M 16 1, 3, 4 JB M 20 JB M 242) 3, 4 JC M 10 JC M 12 3 3 1, 3, 4 3, 4 JC M 16 3, 4 3 3 2, 3, 4 3, 4 1, 3, 4 1, 2, 3, 4 1, 2, 3, 4 3, 4 1, 2, 3, 4, 5 1, 3, 43), 5 1, 3 1, 2, 3, 4 1, 2, 3, 4 3, 4 1, 4 1 3 1, 2, 3, 4, 5 1, 2, 3, 4, 5 3, 4 1, 2, 3, 4 1, 2, 3, 4 3 1, 2, 3, 4 1, 2 1 1 1 3 1, 2, 4 2 1 1 1, 2 1 1, 2 1 1 1 1 1, 2, 3, 4 1, 2, 3 1, 3, 4, 5 1, 3, 4, 5 1, 2, 3 1, 2, 3, 4, 5 1, 3, 4 2, 3, 4 2, 3, 4 3 3, 4, 5 3, 4, 5 3 3, 4 3 3 Profile ( profile nose f ) [mm] 3 1, 3, 4 1, 3, 4 3 3, 4 3 3 W 55/42 (12.9), K 53/34 (8), W 53/34 (11.5), K 50/40 (6), W 50/30 (8), K 50/30 (6.5), K 48/26 (6) W 72/48 (15.5), K 72/48 (10) 1, 3 3 1, 2, 3, 4 2, 3, 4 2, 3 3, 4 3, 4 3 3 W 40/22 (6), K 40/22 (6), K 40/25 (5) Will be supplied including nuts. Washers must be ordered separately. See page 29. Determining Required Bolt Length req. l l lk f or t m f lk l m+s+u s u 26 = Bolt length = Clamping length ( thickness of the attached part ) = Profile nose = Nut height EN ISO 4032 = Washer thickness EN ISO 7093-1 = Bolt projection EN ISO 4753 Bolt M6 M8 M 10 M 12 M 16 M 20 M 24 M 27 M 30 Total m + s + u [mm] 8.8 11.3 13.9 17.3 21.8 27.0 32.5 35.8 38.6 req. l [mm] = l k + f + ( m + s + u ) Example JORDAHL® anchor channel K53/34, f = 8 mm, existing clamping length lk = 65 mm, bolt JB M16 ZP req. l = 65 + 8 + 21.8 = 94.8 mm selected: JB M 16 × 100 ZP Channels and Accessories Hammer-Head Untersicht Bolt Type JH Type JD Untersicht Type JG Bolt Untersicht 30.5 17.0 22.4 l l l Material Steel grade 4.6, hot-dip galvanized ( HDG ) or electro zinc plated ( ZP ), stainless steel A4-50 , stainless steel FA-70 K 38/17, K 36/36, K 36/20 K 28/28, K 28/15, K 28/12 K 28/28 K 21/12 K 28/15 JH M 10 JH M 12 JH M 16 JD M 6 JD M 8 JD M 10 3 3, 4 3 4 1, 3, 4 4 3, 4 3 3 3 3 3 3 3 3, 4 3 3, 4 3, 4 1, 3, 4 3 3, 4 1, 3, 4 3, 4 3 3 1, 3, 4 1, 3, 4 3, 4 1) 3, 4 1) 3 3 3, 4 1) 1, 3, 4 1, 3, 4 2, 3, 4 3 3 3, 4 1, 3 3 1, 3, 4 1, 2, 3, 4 1, 3 3, 4 3, 4 3, 4 1) 3, 4 3 3, 4 3, 4 3 3 3, 4 3, 4 3, 4 3, 4 3, 4 3 K 38/17 (3), K 36/36 (2.5), K 36/20 (2.3) 3 JD M 12 For Profile JG M 6 JG M 8 3 3 3 3 3 3 3, 4 3 3 3, 4 1, 3 3 3, 4 3 3 3 K 28/28 (2), K 28/15 (2.3), K 28/12 (2) Bolt Length l [mm] 15 20 25 30 35 40 45 50 55 60 65 70 75 80 100 125 150 200 250 300 3 3 K 21/12 (1.6) Profile ( profile nose f ) [mm] Can be supplied with right-hand or left-hand thread. JB M 24 is equivalent to JE M 24. 3) K 48 /26 – M 20 8.8 not applicable 1) 2) Material 1 = HDG 4.6 2 = HDG 8.8 3 = ZP 4.6 4 = A4-50 5 = F4-70 ( FA-70 ) Channels and Accessories Ordering Example of JORDAHL® Bolts Type Thread JB M 16 Length [mm] × 100 Material ZP 27 JORDAHL Connection Systems ® Toothed and Double-Notch Toothed Bolts Toothed Bolts Bolts Type JXB Type JXH Type JXD Type JZS Untersicht Untersicht 41.6 Double-Notch Toothed Bolts l l Material For Profile Bolt Length l [mm] Steel Grade 8.8, ( HDG ) — JXA W 53/34 l l Steel Grade 8.8, Steel Grade 8.8, ( HDG ) ( HDG ) stainless steel F4-70 stainless steel A4-50 JXA W 29/20 JZA K 41/22 2 2 Steel Grade 8.8, ( HDG ) — JTA W 50/30, W 53/34, W 55/42 2, 5 2 2 2 2 2, 5 2, 5 2, 5 2, 5 2, 5 2, 5 2, 5 2, 5 2 2 2 2 2 2 2, 5 2 2 2 W 29/20 (5) W 38/23 (5.5) 2, 5 W 53/34 (6) l Steel Grade 8.8, ( HDG ) — JTA W 40/22 JKC M 16 2 2, 4 Profile ( profile nose f ) [mm] 2 4 2, 5 2 2, 4 2, 4 2 2, 4 4 2 K 41/22 (7.5) 2 2 2 W 50/30 (6.5), W 53/34 (11.5), W 55/42 (12.9) W 40/22 (6) Position Identification Material = = = = = 30.1 JXB M 16 JXB M 20 JXH M 12 JXH M 16 JXD M 10 JXD M 12 JZS M 12 JZS M 16 JKB M 16 JKB M 20 15 20 25 30 35 40 45 50 55 60 65 70 75 80 100 125 150 200 250 300 1 2 3 4 5 Steel Grade 8.8, ( HDG ) stainless steel F4-70 JXA W 38/23 Untersicht 41.6 34.5 l Type JKC Untersicht Untersicht 20.9 28.9 Type JKB HDG 4.6 HDG 8.8 ZP 4.6 A4-50 F4-70 ( FA-70 ) Hook and Hammer-Head bolts are identified by a notch at the end of the shank. Toothed bolts and notched toothed bolts are identified by two notches at the end of the shank. Following installation, the notch(es) must be at right angles to the channel longitudinal direction. 28 Channels and Accessories perm. F = F Rd 1.4 Design Resistance/Tightening Torques JTA: Z-21.4-151 ( for installation of anchor channels JTA-CE according to ETA-09/0338 please see brochure “JTA-CE” ) JORDAHL® channel-bolt combinations are extremely robust and simple to install. However, full service ability is achieved only if the fitted part is mounted directly with steel contact. Bolts [mm] T FRd1) of Bolts Stress in tension, oblique tension or shear load [kN] 4.6 8.8 A4-50 A4-70 F4-70 M6 3.1 – 3.1 M8 5.6 – 5.6 FRd Steel Perm T 2) of Bolts Recommended tightening torques per National Building Approval [Nm] Stainless Steel 4.6 A4-50 A4-70 F4-70 8.8 4.2 3 – 7.7 8 – M 10 9.0 18.6 9.0 12.2 15 48 M 12 13.0 27.2 13.0 17.6 25 70 1) 2) M 16 24.4 50.5 24.2 33.0 60 200 M 20 37.8 79.0 37.8 51.5 120 400 M 24 54.3 113.7 54.3 – 200 680 M 27 70.7 148.4 70.7 – 300 1000 M 30 86.4 180.6 86.4 – 400 1400 Washers 3) Notes Bolt capacity may be limited by anchor channel capacity Observe profile load bearing capacity. The recommended tightening torques T achieve a firm bolted fixing without overloading the components in the case of direct installation. Higher tightening torques may be required in the case of stand-off installation but require installation tolerances to be compensated for in order not to overload the concrete. ( Produce steel-steel contact ) Hexagon Nuts According to ISO 4032 4) Material ZP, A4 Material ZP, A4 d s D 3) Washers Dimension M6 M8 ISO 7093-1 M 10 ( DIN M 12 9021 ) M 16 M 20 M6 M8 ISO M 10 7089 M 12 ( DIN M 16 125 ) M 20 M 24 M6 ISO M 10 7094 M 12 ( DIN M 16 440 ) M 20 d [mm] 6.4 8.4 10.5 13.0 17.0 22.0 6.4 8.4 10.5 13.0 17.0 21.0 25.0 6.6 11.0 13.5 17.5 22.0 D [mm] 18.0 24.0 30.0 37.0 50.0 60.0 12.0 16.0 20.0 24.0 30.0 37.0 44.0 22.0 34.0 44.0 56.0 72.0 s [mm] 1.6 2.0 2.5 3.0 3.0 4.0 1.6 1.6 2.0 2.5 3.0 3.0 4.0 2.0 3.0 4.0 5.0 6.0 Thread s m e 4) M6 M8 M 10 M 12 M 16 M 20 M 24 M 27 M 30 e [mm] 11.05 14.38 18.90 21.10 26.75 32.95 39.55 45.20 50.85 s [mm] 10.0 13.0 16.0 18.0 24.0 30.0 36.0 41.0 46.0 m [mm] 5.2 6.8 8.4 10.8 14.8 18.0 21.5 23.8 25.6 For alternating loading we recommend self-locking nuts. Washers for stand-off installation see page 32 Channels and Accessories 29 JORDAHL Connection Systems ® Prestressed Bolted Joints and Tightening Torque Prestressing Forces of T-Bolts In connection technology, for the applications Suspended direct and stand-off installation Stress in the channel longitudinal direction it is important to prestress the bolted connections in order to prevent undesired loosening or slippage of the bolted connections. Higher-strength bolts (8.8) are not absolutely necessary for this purpose. Grade 4.6 and A4-50 bolts are also adequate if the following points are taking into consideration: In the short term, a force arising from prestressing with tightening torque is normally higher than the external load. The applied prestressing force is dissipated down to about 30 % by relaxation. Bolts made of stainless steel exhibit higher friction than ZP or HDG bolts. Therefore, stainless steel bolts produce lower prestressing forces. Tinst Tinst External force = characteristic tensile load External force = characteristic tensile load 30 JORDAHL® bolts are supplied ready for installation. They should not be additionally oiled or treated with lubricants before the tightening torque is applied. The bolted joint may be prestressed only when there is steel to steel contact. If the channel is set back behind the concrete surface, then the connection must be shimmed by means of a suitable washer ( see page 34 ). If this is not followed and the attached part is prestressed against the concrete surface, it leads to residual stresses in the component. These can cause cracks or splitting of the concrete component. Suspended Direct and Stand-Off Installation For these applications, cold formed and hot rolled profiles can be used. In order to prestress a bolted joint with electro zinc plated ( ZP ) bolts or stainless steel bolts, we recommend to use the tightening torques according to page 29. Prestressing force Hot rolled profile, hook head bolt and washer ensure uniformly distributed surface pressure and allow high torque moments. Channels and Accessories The relationship between prestressing force and tightening torque can be seen from the graphs below. The prestressing forces vary strongly with the friction in the thread between the nut and the bolt. Low friction causes high pre-load, typical for hot-dip galvanized bolts with lubricated nuts. Friction is increased for electro zinc plated ( medium ) and stainless steel ( high ) nuts and bolts. The recommended installation torque may be increased by 30 % without danger of reaching the yield strength of the bolts. Relationship Between Prestressing Force and Installation Torque for: Mild Steel Bolts Grade 4.6 and Stainless Steel Bolts A4-50 Profile Type Prestressing Force [kN] Prestressing Force [kN] 60.0 friction 40.0 50.0 M 16 30.0 40.0 W 53/34 55/42 W edwium mlo W 50/30 53/34 W hm diu mheig 10.0 20.0 0.0 W 55/42 72/48 W low friction M 12 20.0 30.0 0.0 10.0 W 72/48 M 20 50.0 60.0 W 40/22 W 50/30 high 0.0 25.0 50.0 75.0 0.0 25.0 50.0 75.0 100.0 125.0 150.0 175.0 200.0 Tinst [Nm] 100.0 125.0 150.0 175.0 200.0 W 40/22 Tinst [Nm] Mild 160.0 Steel Bolts Grade 8.8 and Stainless Steel Bolts A4-70 and F4-70 Profile Type Prestressing Force [kN] Prestressing Force [kN] 140.0 160.0 friction 120.0 140.0 low friction 100.0 120.0 80.0 100.0 M 16 60.0 80.0 M 20 edwium mlo high m mediu W 72/48 W 55/42 72/48 W 53/34 20.0 W 50/30 55/42 40.0 W W 40/22 53/34 0.0 20.0 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 W 50/30 W 40/22 Tinst [Nm] 0.0 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 40.0 60.0 M 12 high Tinst [Nm] Channels and Accessories 31 JORDAHL Connection Systems ® Permissible Bending Moments According to Approval Z-21.4-151 1) Bolts [mm] Throughhole in Anchor Element [mm] perm. MRd2) of Bolts Based on Upper Edges of Channel and Concrete [Nm] MEd Steel 4.6 8.8 Stainless Steel A4-50 A4-70 F4-70 M6 7.0 2.8 – 2.5 5.3 M8 9.0 7.0 – 6.2 13.2 M 10 12.0 14.0 34.9 12.2 26.2 M 12 14.0 24.5 61.2 21.4 46.03) M 16 18.0 62.2 155.4 54.3 116.64) M 20 22.0 121.1 303.0 106.0 227.2 M 24 26.0 209.9 – 183.3 367.4 M 27 30.0 310.7 – – – M 30 33.0 420.0 – – – The bending moment is based on the upper edge of profile and concrete. 2) In the event of bending with additional central tension or oblique tension, the bending moment must be superimposed: 1) FEd ≤ FRd × ( 1 - M Ed/ M Rd ) FRd = permissible load ( see page 29 ) MRd = permissible bending moment FEd = existing tensile load component MEd = existing bending moment Variable Bending Stress: In the case of curtain wall cladding with variable bending stresses ( e.g. because of temperature changes ), the strain must not exceed A = 50 N/mm 2 about the average M , based on the stress cross section of the bolt. 3) For the JTA K28/15 profile, the permissible bolt bending moment MRd must be reduced to 30 Nm in the case of a channel length L > 250 mm. 4) For the JTA K38/17 profile, the permissible bolt bending moment MEd must be reduced to 72 Nm in the case of a channel length L > 250 mm. Stand-Off Installation In case of stand-off installation, a connection can be stressed by a bending moment as well as by tension and shear. Therefore, when choosing the bolt, the permissible bending moment must be considered. For anchor channel design according to ETA-09/0338 please see brochure “JTA-CE” The suitable washer is chosen in accordance with the table below. Stand-off installation Dimensions of the Washers for Stand-Off Installation Profile JTA K 28/15 JTA K 38/17 JXA W 29/20 JTA W 40/22 JTA K 40/25 JZA K 41/22 JXA W 38/23 JTA W 50/30 JTA K 50/30 JXA W 53/34 JTA W 53/34 JTA K 53/34 JTA W 55/42 JTA W 72/48 JTA K 72/48 5) 32 Bolt Type M8 M 10 M 12 M 16 M 20 M 24 M 27 M 30 JD JH JXD JC JC JZS JXH ISO 7093-1 – – – – – – ISO 7093-1 38 × 38 × 5 ISO 7093-1 38 × 38 × 5 38 × 38 × 5 – – ISO 7089 ISO 7093-1 ISO 7093-1 ISO 7093-1 38 × 38 × 5 38 × 38 × 5 38 × 38 × 5 – ISO 7093-1 – ISO 7093-1 38 × 38 × 5 38 × 38 × 5 38 × 38 × 5 – – – – – – – – – – – – – – – – – – – – – – – – – – – – JB – – – – JXB – 50 × 50 × 6 50 × 50 × 6 – – – JB – 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 – – – – 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 – – JB 5) JA – 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 50 × 50 × 6 – – – – – 70 × 70 × 8 70 × 70 × 8 70 × 70 × 8 70 × 70 × 8 JB M 24 is equivalent to JE M 24. Channels and Accessories Double-Notch Toothed Bolts Design Resistance The two notches of the JORDAHL® notched toothed bolt avoid the slipping in channel longitudinal direction. This bolt can take a shear load parallel to the channel axis up to 7.5 kN with a global safety factor of 3.0. The application is intended only in galvanized hot-rolled profiles. When the installation is finished, the corrosion protection is assured. perm. F = t F Rd 1.4 NEd Type 1) For Profile JTA Recommended Tightening Torque MA [Nm] Min. Thickness of Attached Part t [mm] Shear Load XRd = 3.0 XEd ≤ XRd [kN] 8.8, HDG HDG, wb JKB M 16 200 6 7.0 JKB M 20 W 50/30 W 53/34 W 54/43 400 8 10.5 JKC M 16 W 40/22 200 6 7.0 In the event of simultaneous stressing in a plurality of directions, the resultant load must not exceed the permissible loads according to ETA-09/0338. NEd + VEd + XEd ≤ FRd XEd NEd VEd Stress in Channel Longitudinal Direction This application is documented by means of internal tests and is not part of the Building Approval. The load that can be absorbed depends on the anchor channel material, the bolt type and bolt material used and the tightening torque. The safety factor against slippage is approximately = 5.0. with the specified tightening torques. The specified loads in the channel longitudinal direction can be absorbed safely in conjunction with hot-rolled profiles and bolts in qualities 4.6 and A4-50. For constructions with higher loadings in the channel longitudinal direction, JORDAHL® toothed channels JXA and JZA with Approval should be used. F Load Bearing Capacity of JTA Anchor Channels in the Longitudinal Direction Profile JTA Bolts Typ W 72/48 JA W 55/42 ( JE ) JB W 53/34 JB W 50/30 JB W 40/22 JC M 24 M 20 M 24 M 20 M 16 M 20 M 16 M 20 M 16 M 12 M 16 M 12 Channels and Accessories Tightening Torque MA min – from ... to ... [Nm] 200 – 400 120– 240 200 – 400 120– 240 60– 120 120– 240 60– 120 120– 240 60– 120 25– 50 60– 120 25– 50 Recommended Load Bearing Capacity for Shear Load Minimum Parallel to the Channel Axis F[kN] per Bolt Thickness of the Attached Profile Part [mm] Steel Hot-Dip Galvanized Degreased Stainless Steel Bolt Quality 4.6 A4-50 4.0 – 10 2.0 1.4 4.0 – 2.0 1.4 10 1.4 0.9 2.0 1.4 6 1.4 0.9 2.0 1.4 1.4 0.9 6 1 0.6 1.4 0.9 5 1 0.6 FRd = perm. F × 1.4 33 JORDAHL Connection Systems ® Accessories Locking Plates perm. F = Use JORDAHL® locking plates can be used at any point on the JORDAHL® channel. As a result of a 90 degree rotation after being inserted or tilted in, the threaded hole is at the centre. Locking plates are preferably used for stand-off mounting with long bolts or threaded rods. Because of the hidden installation, they are not approved by the German Institute for Structural Engineering. Hooked-Head Locking Plates They are forged with an accurate shape and therefore ensure that they do not rotate back. Hooked-Head Locking Plates ( forged ) l Load 1) FRd [kN] Material Associated Profile JGM A 57× 31 × 22 M 20 37.8 ZP K 72/48 W 72/48 41× 21 × 16 M6 M8 M 10 M 12 ZP; A4 41 × 26 × 16 M 16 3.1 5.6 9.0 13.0 16.8 24.22) 3.1 5.6 9.0 11.2 11.2 K 48/26 W 50/30 K 50/30 K 50/40 W 53/ 34 K 53/34 W 55/42 ZP; A4 W 40/22 K 40/25 K 40/22 Material Associated Profile ZP; A4 K 38/17 K 36/36 K 36/20 ZP; A4 K 28/15 K 28/28 K 28/12 ZP; A4 K 21/12 32 × 17 × 11 32 × 23 × 13 Type Plates JGM ( Flat Steel ) JGM H l h Geometry l×b×h 30 × 14 × 6 30 × 18 × 8 JGM D 21 × 12 × 4 21 × 12 × 6 18 × 14 × 6 JGM G 16 × 12 × 4 16 × 12 × 6 Channel Nuts Type Geometry l×b JAM 22 h 1) 2) 34 l b On request, we also produce captive strips suitable for fixed thread spacings. With Thread JGM C b Hammer-Head Locking Plates Hammer-Head locking plates can be used for the temporary fixing of components of lesser importance. They clamp without a particular form fit like the hook-head locking plates. Geometry l×b×h b Hammer-Head Locking In order to make installation easier, we recommend a thin strip of foam inside the channel, behind the locking plate. Type JGM B h F Rd 1.4 JAM F 22 with spring 35 × 20 M6 M8 M 10 M 12 M 16 With Thread Load 1) FRd [kN] M5 M6 M8 M 10 M 12 M4 M5 M6 M8 M 10 M4 M5 M6 M8 2.2 3.1 5.6 9.0 9.8 1.4 2.2 3.1 4.9 4.9 1.4 2.2 3.1 3.5 With Thread h Load 1) FRd [kN] M6 M8 M 10 M 12 6 6 8 9.5 3.1 5.6 9.0 11.2 Material Associated Profil ZP K 41/41 The load bearing capacities of the anchor channels according to ETA and the mounting profiles according to p. 24/25 must be noted. The respectively smaller value is decisive. 17.3 kN permissible only in the W53/34 and W 55/42 profile. Channels and Accessories Coupling Sleeves round D L s e hexagon L Thread D [mm] L [mm] FRd [kN] Material M6 M8 M 10 M 12 M 16 M 20 10.0 11.0 13.0 15.0 22.0 28.0 20.0 20.0 25.0 30.0 40.0 50.0 3.1 5.6 9.0 13.0 24.0 37.8 ZP; A4 on request Thread e [mm] s [mm] L [mm] FRd [kN] M6 M8 M 10 M 12 M 16 M 20 11.05 14.38 18.90 21.10 26.75 32.95 10.0 13.0 17.0 19.0 24.0 30.0 15.0 20.0 25.0 30.0 40.0 50.0 3.1 5.6 9.0 13.0 24.0 37.8 Material ZP; A4 on request Ring Nuts DIN 582 d 1) Thread d [mm] D [mm] FRd [kN]1) Material M8 M 10 M 12 M 16 M 20 M 24 20.0 25.0 30.0 35.0 40.0 50.0 36.0 45.0 54.0 63.0 72.0 90.0 2.0 3.2 4.8 9.8 16.8 25.2 mill finish, ZP D Load in central tention Spring Washers DIN 127 Dimensions hmin [mm] Dmax [mm] s [mm] Material A6 A8 A 10 A 12 A 16 A 20 A 24 A 30 3.6 4.6 5.0 5.8 7.8 8.8 11.0 13.6 11.8 14.8 18.1 21.1 27.4 33.6 40.0 48.2 1.6 2.0 2.2 2.5 3.5 4.0 5.0 6.0 ZP; A4 Threaded Rod DIN 976-1 ( Length L = 1000 mm ) Threaded Rod M6 M8 M 10 M 12 M 16 M 20 Load Bearing Capacity FRd [kN] 3.1 5.6 9.0 13.0 24.0 37.8 Design Channels and Accessories ZP; A4 35 JORDAHL Connection Systems ® Eyelet Sockets Thread M8 M 10 M 12 M 16 M 20 d L L d [mm] [mm] 50 50 60 80 100 6.2 6.2 7.2 12.2 12.2 min a r1 perm. F = FRd min ar1 [kN] [mm] 3.5 4.9 7.0 11.2 17.5 75 75 90 120 150 F min a r1 F Rd 1.4 JORDAHL® eyelet sockets are used to transfer tensile forces into concrete components, such as occur during the transport of fabricated parts. The eyelet sockets are cast into the reinforced concrete components. Material 1.4401 ( A4 ) ( electro zinc plated steel on request ) To transmit a force, a reinforcing rod is needed as an anchorage. To do this, a rod with the largest possible diameter is fed through the transverse hole and bent over as per the drawing. min a r1 min a r1 Clamping Plates JORDAHL® clamping plates HDG are suitable for fixing standard profiles from the I and IPB series and also crane channels. Material: HDG Clamping Plates for Crane Rails1) 64 b 66 d a e Clamping Plates Previously DIN 3568 75(51) 60(50) 18 (12) 35(23) h LL 18 × 24 (14 × 20) Clamping Claws with Adapter SKUA 1) 2) 36 SKUS Suitable for Crane Rails A 45 A 55 A 65 A 75 ( KS 22 ) ( KS 32 ) ( KS 43 ) ( KS 56 ) Type F1 F2 F1 Type a [mm] b [mm] Bolts [mm] d [mm] e [mm] KP-A 45 KP-A 55 KP-A 65 KP-A 75 22.0 22.5 23.5 24.5 8.5 9 10 11 M 20 ∅ 22 18 F2 h [mm] Bolts [mm] 50 / 7 4) 7 M 12 80 – 120 — 60/10 60/11 60/12 2) 60/14 3) 60/16 60/18 60 /20 10 11 12 14 16 18 20 M 16 120 – 160 180 – 200 220 – 240 260 – 280 300 – 340 360 – 380 400 – 450 100 120 140 160 – 180 200 – 220 240 – 260 280 – 300 Suitable for I-Beam IPB Beam Perm. Loading FRd [kN] acc. to DIN 3568 ( HEB ) Type h [mm] Bolt Dimension [mm] SKU 5–40 M 12 × 100 strength class 8.8 Crane rail acc. to DIN 536 on request: M 16 18, M 24 26; Also for crane rails A100 ( KS75 ) 3) 4) FRd = 5.25 kN FRd = 9.8 kN FRd = 15.8 kN Load FRd [kN] FRd = 7.0 kN Also for crane rails A120 ( KS101 ) Dimension in brackets Channels and Accessories Profile Brackets JK JORDAHL® profile brackets JK 28/28-1, 36/36-1 and 36/36-2 are ready-to-mount constructions for holding clips, pipes, cable trays and other objects. They are fixed to the anchor channels or directly to the structure with anchor bolts. Special designs can also be supplied on request. perm. F = F Rd 1.4 Ordering Example JORDAHL® Profile Brackets JK Type Profile Size JK 28/28-1 Length [mm] – 200 h h L Cantilever Profile Associated Bolt Connection Profile for Bolts Cantilever Length L [mm] Total Height h [mm] Material/ Design JK 28/28-1 K 28/28 Typ JD, M 6–12 U 36/24 M 12 100, 200, 300, 400 L JK 36/36-1 K 36/36 Typ JH, M 10–16 U 45/27 M 12 300, 400, 500, 600 120 180 JK 36/36-2 K 36/36 Typ JH, M 10–16 U 45/27 M 12 300 400 500 600 700 208 269 300 330 238 Hot-dip galvanized steel ≥ 50 µm, stainless steel on request Permissible Bracket Loads1) FRd [kN] Load case 1: Load case 2: FF F FF F LL//22 /2 JK 28/28-1 JK 36/36-1 JK 36/36-2 1) 100 3.78 — — 200 1.89 — — L/2 L/2 L/2 F L /2 LL/2 /2 L /2 LL/2 /2 Cantilever Length l [mm] 300 400 500 1.26 0.98 — 2.80 2.10 1.68 7.00 5.81 4.41 600 — 1.40 3.57 700 — — 2.94 L 100 1.89 — — LL 200 0.95 — — FF F FF L Cantilever Length l [mm] 300 400 500 0.63 0.49 — 1.40 1.05 0.84 5.88 5.74 5.11 LL 600 — 0.70 4.69 700 — — 4.41 All load bearing capacities are calculated elastically-plastically in accordance to DIN 18 800 (1/90) with the following assumptions: γF = 1.4; γMS = 1.1; yield point fy,K = 235 N/mm 2; deflection f ≤ l/150 for steel. Channels and Accessories 37 JORDAHL Connection Systems ® Clamp Connection JSV a FEd Clamp connection JSV General view of installation JORDAHL® clamp connection produce a clearancefree joint resistant to tension and compression between two components. Exact, threedimensional alignment of the fixing is ensured by arrangement between a vertical and a horizontal JORDAHL® anchor channel ( minimum length 150 mm ). Scope of Supply JORDAHL® clamp connections comprise: Turnbuckle ( 1 piece ) JORDAHL® bolt L with lefthand thread ( 1 piece ) JORDAHL® bolt R with right-hand thread ( 1 piece ) Nuts ( 2 number for fixing to the anchor channels, 1 piece to lock-nut the turnbuckle ) Washer EN ISO 7093–1 ( 2 pieces ) Material JORDAHL® clamp connection are supplied in stainless steel ( A4 ). Ordering Example JORDAHL® Clamp Connection JSV Load Range 7.0 kN for Existing Wall Spacing of 120 mm Type Profile Size JSV – 38 Type M L Turnbuckle 1) 38 JSV-28-1 JSV-28-2 JSV-38-1 JSV-38-2 JSV-38-3 JSV-38-4 JSV-38-5 JSV-38-6 JSV-40-1 JSV-40-2 JSV-40-3 – Load Category FRd [kN] 4.9 7.0 9.8 11.2 perm. F = 2 F Rd 1.4 Wall Spacing 1) a [mm] Sleeve M×L JORDAHL® Bolt L JORDAHL® Bolt R 85–110 110–160 95–115 115–155 145–195 95–115 125–175 145–195 95–115 125–145 140–185 SP 10 × 50 SP 10 × 80 SP 12 × 50 SP 12 × 80 SP 12 × 80 SP 16 × 50 SP 16 × 80 SP 16 × 80 SP 16 × 50 SP 16 × 80 SP 16 × 80 JDL-M 10 × 50 JDL-M 10 × 50 JHL-M 12 × 50 JHL-M 12 × 50 JHL-M 12 × 50 JHL-M 16 × 50 JHL-M 16 × 50 JHL-M 16 × 50 JCL-M 16 × 50 JCL-M 16 × 50 JCL-M 16 × 50 JD-M 10 × 40 JD-M 10 × 60 JH-M 12 × 50 JH-M 12 × 60 JH-M 12 × 100 JH-M 16 × 50 JH-M 16 × 80 JH-M 16 × 100 JC-M 16 × 60 JC-M 16 × 60 JC-M 16 × 100 Associated Short Anchor Channel Piece l = 150 - 250 mm JTA K 28/15 JTA K 38/17 JTA K 38/17 JTA K 40/25 For all load ranges the wall spacings can be varied by means of adapted right-hand thread bolts. Channels and Accessories Toothed Straps JVB L 1 2 a ar ü e JORDAHL® toothed straps JVB-Z General view of installation JORDAHL® toothed straps JVB-Z and JVB-ZS produce joints between two components: Type JVB-Z with hammer-head for joints loaded only in tension, Type JVB-ZS with welded on JORDAHL® bolt for transmitting tensile and compressive forces. Variants Supplied JORDAHL® toothed straps as Type JVB-Z ( toothed ) with matching plate or Type JVB-ZS ( toothed ) with matching plate, bolt, washer and nut. Exact, three-dimensional alignment of the fixing is ensured by arrangement between a vertical and a horizontal JORDAHL® anchor channel ( minimum length 150 mm ). Note: At the time of installation care must be taken that the straps rest square on the anchor channel and component. Load Category FRd [kN] Type JVB-Z LL L 4.9 9.8 1) Type JVB-ZS JVB- 90-Z/12 JVB-115-Z/12 JVB-140-Z/12 JVB-165-Z/12 JVB-190-Z/12 JVB-215-Z/12 JVB-240-Z/12 JVB-115-Z/18 JVB-140-Z/18 JVB-165-Z/18 JVB-190-Z/18 JVB-215-Z/18 JVB-240-Z/18 LL L — JVB-115-ZS/12 JVB-140-ZS/12 JVB-165-ZS/12 JVB-190-ZS/12 JVB-215-ZS/12 — — JVB-140-ZS/18 JVB-165-ZS/18 JVB-190-ZS/18 JVB-215-ZS/18 — Material JORDAHL® toothed straps are supplied alternatively in electro zinc plated steel or stainless steel 1.4571/1.4404 ( A4 ). Ordering Example JORDAHL® Toothed Strap JVB-Z for Wall Spacing a = 40 mm Type JVB Length l – Area Of Use Axial Wall Spacing Spacing e ± 20 a [mm] [mm] 50 75 100 125 150 175 200 75 100 125 150 175 200 0–20 5–45 30–70 55–95 80–120 105–145 130–170 0–20 5–45 30–70 55 – 95 80 –120 105 –145 115 Series – Z/12 Dimensions [mm] ProtruSlot Plate sion ü LL Length L = a + ar + ü 90 115 140 165 190 215 240 115 140 165 190 215 240 Fixing Anchor Edge Channels Distance (1 +2 ) ar, Bolt 1) [mm] 40 11 × 55 JTA K 28/15 JD M10 × 30 50 40 13 × 55 JTA K 38/17 JH M12 × 50 75 Order separately. Channels and Accessories 39 JORDAHL Connection Systems ® Brick Tie Channels Brick tie channels and the associated ties ensure the permanent and secure connection of masonry or timber components to adjacent reinforced concrete background. The brick tie channels are cast into the reinforced concrete. The corresponding ties are introduced into the channels and connected to the timber or masonry. Masonry ties anchors are set into the mortar joint at intervals of about 25 cm. Restraining brick walls to reinforced concrete components a Material Channels and ties are manufactured from stainless steel 1.4571/1.4404/1.4401 ( A4 ) for use in the external walling area. In interiors, it is possible to use hot-dip galvanized or pregalvanized steel products. Product Options Joining channels can be obtained in various cross sections. The masonry restraint channel Kt 25/15-D consists of a channel with integrated punched anchors which can be bent out. It ensures secure anchoring even in freshly deshuttered conditions. The associated brick ties of corresponding sizes can be obtained. JMA: in a straight design JMA-...-Q: as transverse anchors ( double-sided ) JMA-...-QE: as transverse anchors ( one-sided ) JMA-...-D: Designation as thin-bed masonry joining anchors for joining large-format porous concrete masonry at the adhesive joint. d JMA L2 Bounded-in length e ≥ 50 mm JNA Example of joints with JORDAHL® brick tie channels and brick ties Joining elements with nail holes for fixing timber constructions to the anchor channels are designated timber fixing straps JNA-... Advice on Static Loads All the load bearing capacities mentioned of brick tie channels apply to anchoring in concrete ≥ C20/25. More products and solutions can be found in the brochure: “Brickwork Support Systems”. Brick Tie Channel 40 Cross-Sectional Groups Design Load Bearing Capacity FRd [kN] Kt 25/15-D with punched anchor sv A4 1.7 JTA K 28/151) JM K 28/152) JML K 28/152) HDG A2 A4 4.2 JTA K 38/171) JM K 38/172) HDG A2 A4 6.3 Associated Brick Tie F Rd perm. F = and Timber Fixing 1.4 Strap Serie 12 JMA-…/12 JMA-…-Q/12 JMA-…-QE/12 JMA-…-D/12 JNA-…/12 Serie 18 JMA-…/18 JMA-…-Q/18 JMA-…-QE/18 JNA-…/18 European Technical Approval ETA 09/0338 2) No picture 1) Channels and Accessories Brick Ties Timber Fixing Strap Brick Ties JMA HDG, A4 Cross Section b [mm] t [mm] In the Following Lengths L2, L3 may be Choosen Freely: L2 [mm] For Facing Brickwork with Wall Thickness d [mm] JMA-…/12, Series 12 85 115 20–40 120 115 40–80 180 115 85–140 300 — 85 115 20–40 120 115 40–80 180 115 85–140 300 — 85 115 20–40 120 115 40–80 180 115 85–140 300 — 85 115 20–40 120 115 40–80 180 115 85–140 b 300 — JMA-…-QE/12, Series 12 JMA-…-QE/18, Series 18 85 115 20–40 120 115 40–80 180 115 85–140 300 — 85 115 20–40 120 115 40–80 180 115 85–140 300 — L1= 20 mm L2 2 25 b 3 JMA-…/18, Series 18 L1= 20 mm L2 30 3 b JMA-…-Q/12, Series 12 JMA-…-Q/18, Series 18 L 1 = 20 mm L2 2 25 3 L3 30 L 1 = 20 mm L2 3 2 25 3 L3 30 3 b Timber Fixing Strap JNA HDG JNA-…/12, Serie 12 JNA-…/18, Serie 18 Cross Section b [mm] t [mm] 35 3 35 3 L b Brick Tie Anchor A2 Cross Section b [mm] t [mm] 25 1 JMA…D/12, Serie 12 L b Channels and Accessories L3 [mm] Wall Spacing a [mm] 160 — 160 160 160 120 180 300 160 160 Length L [mm] 100 130 200 100 130 200 Length L [mm] 125 185 245 Joist fixing to ring beam with timber fixing straps and brick tie channels Ordering Example Brick Tie JMA-QE Type JMA Length L [mm] – 85 × 120 Series – QE/12 41 JORDAHL Connection Systems ® Profiled Metal Sheet Channels JTB Profiled metal sheet channels permit fast, costeffective installation of profiled metal sheets on reinforced concrete components. The anchors on such conventional channels are often difficult to insert in the pre-formed reinforcement cages. The profiled metal sheet channels JTB-AR and JTB-uni from JORDAHL® can be incorporated more easily in the existing reinforcement due to their slim anchor format. Products The types JTB-AR and JTB uni are suitable for all typical applications. They are recommended in particular for all reinforced components. Profiled metal sheet channels from JORDAHL® and the associated end anchors have Building Approval: JTB: Z-21.4-161. Material Profiled metal sheet channels from JORDAHL® are produced from steel to EN 10 025, hot-dip galvanized with ≥ 50 µm zinc layer or from stainless steel 1.4571 or 1.4401/1.4404 ( A4 ). JORDAHL® have a suitable channel connection arrangement available for any application requirement or concentration of reinforcement. Profiled metal sheet Self-tapping screw Profiled metal sheet Concrete part 6 mm uni Foam filler Component thickness Component thickness 3 mm Setting pin AR Foam Concrete part filler Connection to wall Connection to roof Storage of JTB-AR JTB-uni with the lowest possible storage space requirement 42 Channels and Accessories Technical Details JTB-AR Forms Supplied Profiled metal sheet channels JTB-AR and JTB-uni are supplied in two standard options ( stock length 3000 mm in each case ). Centrally divisible, allow cutting in half, therefore oftenparticularly cost-effective anchor e = 450450 mm;150 450 450 75spacings 450 450 450 75 75 450 450 450 150 450 450 450 75 JTB-uni Divisible as required, can be cut to suit, anchor spacing e = 150 mm 19 × 150 mm 75 75 19 × 150 mm 75 75 For special cases which cannot be covered by these supply variants, approved end anchors are available which are fixed to the channels by self-tapping screws. Technical Details Profile ( b/h/t ) [mm] JTB 60/24/3-AR Installation Height 100 mm Anchor Spacing e [mm] AR R AAR JTB 60/24/3-uni un unii 68 mm 150 450 JTB 60/22/6-AR AR ni mm u100 JTB 60/22/6-uni 150 2.97 5.06 Moment of Inertia ly [cm4] 1.51 1.88 Moment of Resistance Wy [cm3] 0.87 1.286 2.5 Material and Corrosion Protection Joining means 1) for Profiled Metal Sheet Channels 1) 4.1 4.0 S 235 JR ( St 37-2 ), Hot-dip galvanized ≥ 50 µm or 1.4571/1.4401 ( A4 ) e. g. EJOT-self-tapping screw: JT 2-6-6.3 ×22, V16 ( Z-14.1-4 ) HDG Stainless Steel 2.4 uni 450 Cross Section A [cm2] Weight with Anchors [kg/m] uni AR AR68 mm e. g. EJOT-setting bolt: SBR 14 ( Z-14.1-4 ) e. g. EJOT-Cronimax: JZ 7-6.3 ×22, E16 drill before 5.5 mm ( Z-14.1-4 and Z-14.4-407 ) Producer’s admission has to be regarded. Channels and Accessories 43 uni JORDAHL Connection Systems ® perm. F = F Rd 1.4 Design Resistance FRd Profile JTB 60/24/3 JTB 60/22/6 Anchor spacing e [mm] 150 150 c=e F 4.6 7.0 7.0 z e c = e/2 cc = e/2c c c F c = e/2 F Fc F c c c F F c 7.0 Fe e e 450 FEd, x2 + FEd, z2 + FEd, y2 ≤ FRd c Single load FRdc[kN] F c=e F F c= F ce eF e 450 eF e e F e e x ≥ 150 or 450 c c F F c eF e Line load q [kN/m] Stress Ranges z F F 3.5 F 3.5 3.5 x 3.5 y e = 150 or 450 y e e = 150 or 450 q q 46.6 15.5 46.6 15.5 qe e e edge distance e The minimum is 100 mm. The minimum spacing between 2 channels is 200 mm. Mounting and Installation Profiled metal sheet channels with inserted foam filling are concreted into the smooth and flat concrete surface of the load bearing component, flush with the surface and in the correct alignment. End joints between two fixing channels should be about 20 mm. Following the removal of the formwork, the profiled metal sheets are fixed to the channel by approved connecting means, self-tapping screws or set screws. The profiled metal sheet must be fixed in the central third of the width of the rear of the channel. The axis of the bolt must be at least 2.5 cm from the end of the channel. The applicable Standards and Regulations for profiled metal sheets and fixing means ( DIN 18 807, Approval Z-14.1-4 ) must be observed. End Anchors Hot-dip galvanized channels which are shortened individually are secured at the end by end anchors approved by the German Institute for Structural Engineering. The end anchors are connected 75 mm away from the end of the channels. The connections means used for the end anchors can be selftapping drill screws ST 4.8 × 16 ZP to EN ISO 15481. AR JTB-uni channel with JTB-EB end channel Design Resistance FRd End Anchors Connecting Channel 44 End Anchors Max. Individual Load FRd [kN] on End Anchors JTB-AR JTB-EA 4.9 JTB-uni JTB-EB 4.9 uni JTB-uni channel with JTB-EB end channel Channels and Accessories Technical Details Minimum Component Dimensions [mm] Type JTB-AR 1) 2) aa 1) ar 2) ae 3) af 4) d 5) b 6) 200 100 20 20 100 + c 200 End Anchor EA 160 80 20 20 105 + c 200 Type JTB-uni 200 125 20 20 68 + c 250 End Anchor EB 200 100 20 20 125 + c 200 If the channels are arranged in such a way that the anchors of adjacent channels are offset centrally by at least 250 mm with respect to one another, the axial spacing aa may be reduced to 80 mm. In the event that the permissible anchor force is not fully utilised, the edge spacing ar in the case of exclusively central tensile loading may be reduced to: red. ar = NEd / NRd × ar ≥ 5 cm NEd = existing anchor force, NRd = permissible anchor force 3) If the anchor force is fully utilised, the last anchor must be at least 90 mm away from the edge. 4) If the anchor force is fully utilised, the two end anchors must have a mutual spacing of at least 150 mm. 5) This is given by the geometry of the anchor and the required concrete covering c according to DIN 1045. 6) Minimum component width when only one channel is provided. af ae ar b d aa ar Ordering Example JTB Type Size JTB 60/24/3 Anchor Distance [mm] – 450 Anchor – uni Material – A4 Installation of a multi-layer insulated corrugated metal siding wall Channels and Accessories 45 JORDAHL Connection Systems ® Edge Protection Angle JKW JORDAHL® edge protection angles are supplied with anchors ready to install. The round steel anchors bent in a U shape may easily be fitted into the reinforcing cage and do not conflict with the corner reinforcement. JORDAHL® edge protection angles are bent over at an angle of 92°. This ensures good contact with the formwork and a clean edge to the concrete. JORDAHL® edge protection angle for casting into the corners of columns and walls in car parks and warehouse loading bays. Material Stainless steel on request: Angle – 1.4301 ( A2 ) – 1.4401/1.4404/1.4571 ( A4 ) – 1.4362 ( L4 ) Anchor – BST 500 NR or BST 500 S s Hot-dip galvanized: Angle – 1.0038 Anchor – BST 500 S 92° a a R 250 Ordering Example JKW Type JKW Profile Size – 80/6 Type JKW-50 /5-L JKW-80 /6-L JKW-100 /6-L JKW-100 /8-L 46 e I Length [mm] – 750 Angle Dimensions a × a × s [mm] 50 × 50 × 5 80 × 80 × 6 100 × 100 × 6 100 × 100 × 8 L n × 500 250 Material – A2 Length Supplied L [mm] No. of Anchors [Piece] 500, 750, 1000 2 1500 3 2000 4 500, 750, 1000 2 1500 3 2000 4 500, 750, 1000 2 1500 3 2000 4 500, 750, 1000 2 1500 3 2000 4 Approx. Anchor Dimension l × e [mm] Bend Angle Bending Radius R [mm] 80 × 50 5 125 × 50 13 115 × 50 13 115 × 50 13 Channels and Accessories Anchor Plates JAP JORDAHL® anchor plates are the solution to joining concrete to steel components. The anchor plates are cast into the relevant elements flush with the component surface. Corresponding steel or stainless steel elements can be welded to their surface. Typical System Components for Anchor Plates at Customers Request Product Options JORDAHL® supplies: Anchor plates with approved headed studs for applications relevant to building inspection Particularly economical anchor plates with smaller studs for less important constructional applications and plates Anchor plates in all desired sizes, pre-perforated if desired for fixing to the formwork ( 2 × 7 mm ) or with nailing plate Special designs, for example with threading bolt welded on or eyelet sleeves at customer’s request Material Design depending on application and customer’s request in: Stainless Steel – 1.4571/1.4401/1.4404 ( A4 ) – 1.4301/1.4303 ( A2 ) Steel mill finish ( black ) or hot-dip galvanized They vary as a function of plate geometry and application conditions. The perm. load values specified help in an approximate estimation. They are based on a concrete grade C20/25 and apply to loading in tension or shear. Studs [mm] 6 9 10 13 16 1) Studs Length Perm. Load [mm] FRd [kN] 1) 50 50 75 100 125 Plate a × b × t [mm] z b NEd or V Ed z b 70/100/6 z z 4/6/8/ 10/12 Failure criterion for one stud perm. F = Anchor Plate JAP 4.9 9.8 11.2 21.0 28.0 Plate Thickness [mm] optional F Rd 1.4 Stud × Length [mm] Maximum Recommended Individual Load 2) Tension NRd [kN] Shear VRd [kN] 70 × 100 × 6 2 pieces 9 × 50 3) 10.5 10.5 160 × 160 × 12 4 pieces 9 × 50 3) 22.4 22.4 NEd or V Ed a t a t 160/160/12 z y y NEd z or VEd b b NEd or VEd z z a t a y y 160/160/12 withteyelet sockets 2 × 16 × 80 ( no picture ) 2) For loading in one direction. In the case of combined stress, interaction relationships must be taken into account. Channels and Accessories 3) Upon request, also with headed bolt 10 × 50 according to Building Approval. 47 JORDAHL Connection Systems ® Pressure Bolts JDS perm. F = JORDAHL® pressure bolts are spacer bolts.They are primarily used in the installation of precast elements and are used to transmit compressive forces resulting from dead weight or wind loads. Tensile forces cannot be absorbed. F Rd 1.4 Plastic sleeve Washer Hexagon nut Sleeve length LH Bolt Constituents The construction comprises a plastic sleeve with a nail plate, which is arranged in the precast element or in the in-situ concrete, a suitable bolt with nuts and washer made of stainless steel 1.4401( A4 ) nach EN 10088. Application Advice In order to permit adjustment, the bolt should be arranged about 15 cm away from the edge of the fabricated part. In this case, the edge spacing from the upper edge of the plate should be a r ≥ 1.5× d ( d = plate thickness ). The fact that the forces are passed on in the concrete must be verified and ensured by adequate reinforcement in the force introduction region. In combination with a tube socket ( see page 36 ), the pressure bolt joint can also be braced against inadvertent detachment. Bolt Length [mm] For Wall Spacing a ± 20 [mm] M 10 80 100 120 140 160 180 200 2202) 2402) 40 60 80 100 120 140 160 180 200 10.2 9.1 8.1 7.3 6.4 5.7 5.2 4.6 4.2 48 Pressure FRd 1) [kN] M 12 M 16 M 20 15.4 14.0 12.7 11.6 10.6 9.7 8.8 8.0 7.3 30.0 28.0 26.2 24.5 23.0 21.4 20.0 18.6 17.4 47.0 45.6 43.1 40.9 38.8 36.7 34.7 32.9 31.2 Bolt length l JORDAHL® pressure bolt Wall spacing a ± 20 mm Precast thickness d ≥ 100 mm Plastic sleeve with nail plate Component > C 20/25 (B25) Adjustment travel about 20 mm Sleeve length 80 mm Installation Ordering Example JORDAHL® Pressure Bolt JDS Type Thread JDS M 10 Bolt Length [mm] × 80 Calculation of the load bearing capacity ( steel failure ) to DIN 18 800 and Z-30.3-6 “Components and joining means of stainless steels”. 2) Special lengths on request 1) Channels and Accessories Lift Construction Anchor Channels Fixing elements for the lift guide channel are attached securely, quickly and adjustably to cast-in JORDAHL® anchor channels. Particularly suitable for this purpose are the anchor channel profiles JTA W40/22 or W 50/30, which are approved for dynamic loadings ( see brochure “JTA-CE” ). The JORDAHL® range for lift construction extends from anchor channels and mounting channels to special frame shoes. Frame Shoes JORDAHL® frame shoes are used for the safe installation of mounting platforms in lift shafts. Frame shoes are available in various designs for load ranges. The standard design is designed for square timber widths of 10 cm. Type K 4 Load category VRd = 5.6 kN Type K 9 Load category VRd = 12.6 kN Type K 12 Load category VRd = 12.6 kN Square timber widths of 12 cm are possible on request. They are supplied from hot-dip galvanized steel or with a coloured anticorrosion paint corresponding to the load range. Type H 2.5 Load category VRd = 3.5 kN Type L 2.5 Load category VRd = 3.5 kN Type H 5 Load category VRd = 7.0 kN Type H 9 Load category VRd = 12.6 kN Zertifikat Nr. R 60022882 Channels in Pre-Cast Block Only for secondary applications in masonry. JTA W 40/22 h b Channels and Accessories Channel in Pre-Cast Block ( C 12/15 ) l × b × h [cm] Typ JMS 49 Typ JMS 24 Typ JMS 24/11 49 × 24 × 7.1 24 × 24 × 11.3 24 × 11.5 × 11.3 l 49 JORDAHL Connection Systems ® Index Anchor Channel Applications Corner pieces Curved Customized Solutions Design Resistances Fire Loading Identification JRA W 74/48 JSA JTA-CE JXA JZA Pair Anchor Channels with Welded Rebars JGB Anchor Plate JAP 6 17 16 16 13, 29, 44 14 8 18 f 20 10 f 12 ff 12 ff 17 17 47 Bolts Bending Moment Bolt Length Design Resistance Tightening Torque Brick Ties JMA Brick Tie JMA-D Brick Tie Channels 26 ff 32 26 f 29 30 f 41 40 40 Channel Nuts JAM Clamp Conncetion JSV Clamping Claw Clamping Plates JKP Concrete Cover Coupling Sleeves Corrosion Prevention Curved Anchor Channels 34 38 36 36 9 35 9 16 Design Resistances JKB, JKC Double-Notch Toothed Bolts Dynamic Loads 29, 33 28, 33 15 Edge Protection JKW Eyelet Socket 46 36 Fire Loading Frame Shoes JG 14 49 Hammer-Head Bolt JD, JH, JG Hook-Head Bolts JA, JB, JE, JC Hexagon Nuts 27 26 29 50 Identification Installation of Anchor Channels 8 7 Lift construction Locking Plates JGM 49 34 Material, General Overview Minimum Distances Mounting Channels Bend Load Bearing Capacities Mounting Profile JM, Cold-Formed Profile ( K ) Mounting Profile JM, Hot-Rolled Profile ( W ) Slotted Back Channels JML Technical Details Toothed Profile 8 14, 45 21 ff 25 22 21 23 24 21, 23 Notch Toothed Bolts JKB, JKC 28, 33 Pre-Cast Block JMS Pressure Bolts JDS Prestressed Bolted Joints Profile Brackets JK Profiled Metal Sheet Channels Design Resistances Minimum Component Dimensions 49 48 30 37 42 ff 44 45 Range Ring Nuts Round Anchor 15 35 5 Spacings and Edge Distances Spring Washers Stand-off Installation Steel Quality 14, 45 35 30, 32 5 Threaded Rods Tightening Torque 35 13, 29, 30, 33 41 12, 28 12 ff 13 14 39 16 38 39 Timber Fixing Strap JNA Toothed Bolts JZS, JXD, JXH, JXB Toothed Channels JXA, JZA Design Resistances Minimum Distances Toothed Straps JVB Tunnel Construction Turnbuckle Toothed Straps Washer 8, 29, 30 Channels and Accessories Notes Channels and Accessories 51 Subsidiaries Austria www.jordahl-group.com/at We have distributors in following countries: Czech Republic www.jordahl-group.com/cz Belgium China www.jordahl-group.com/cn Estonia Denmark www.jordahl-group.com/dk France Great Britain www.jordahl-group.com/uk Hong Kong www.jordahl-group.com/hk India www.jordahl-group.com/in Poland www.jordahl-group.com/pl Romania www.jordahl-group.com/ro Singapore www.jordahl-group.com/sg Spain www.jordahl-group.com/es Switzerland www.jordahl-group.com/ch Croatia Finland Greece Hungary Italy Latvia Lithuania Netherlands Norway Russia Saudi Arabia Sweden U.A.E. USA Vietnam Further information is available on the website www.jordahl-group. com/home/enterprise/distribution/ international condition 05/2011 / 1st edition 05-2011 / AZ / 3.000 Deutsche Kahneisen Gesellschaft mbH Head office: Nobelstrasse 51 12057 Berlin Germany Production Plant Trebbin: Industriestrasse 5 14959 Trebbin Germany [email protected] www.jordahl.de