Why Buildings Fail - Washington Association of Building Officials
Transcription
Why Buildings Fail - Washington Association of Building Officials
Why Buildings Fail Norbert Delatte, P.E., Ph.D., F.ACI, F.ASCE Professor and Chair Department of Civil and Environmental Engineering Cleveland State University Structural Engineering “The art of moulding materials we do not Why Buildings Fail Norbert Delatte, P.E., Ph.D., F.ACI, F.ASCE Professor and Chair Department of Civil and Environmental Engineering Cleveland State University really understand into shapes we cannot really analyze, so as to withstand forces we cannot really assess, such a way that the public does not really suspect.” E. H. Brown Also applied to geotechnical engineering, etc. Failure An unacceptable difference between expected and observed performance Involves functional failures as well as collapses Failure Literacy Knowledge of well known failure case Engineering Design Selecting materials, systems, and configurations in order to ensure satisfactory performance over the projected lifetime of the facility histories Understanding of causes behind failures Recognition of patterns of failures Understanding of role of failure in development of design procedures and codes Skepticism Delatte’s Simplified Definition Anticipate everything that can possibly go wrong Make sure it doesn’t happen 1 Categories Collapse During Construction Collapse in Service Related to Design and Construction Errors Collapse in Service Due to Unsafe Modification Collapse in Service Related to Design and Construction Errors Ronan Point Hartford Civic Center Kemper Arena Citicorp Tower (did not collapse) Collapse During Construction 2000 Commonwealth Avenue Skyline Plaza/Bailey’s Crossroads Harbour Cay Condominium L’Ambiance Plaza Collapse in Service Due to Unsafe Modification Sampoong Super Store Hotel Vendome Beyond Failure – all proceeds to the Isabella and Joe Delatte education fund and Norb and Lynn Delatte second honeymoon fund 2 Collapse of 2000 Commonwealth Avenue Suzanne King, Roger Williams University Faculty Advisor: Dr. Norbert Delatte Introduction 2000 Commonwealth Ave. collapse occurred on January 25, 1971 Many factors contributed to collapse Construction Outline Introduction Building description Construction Collapse Causes Other cases Lessons learned Conclusions Building Description Sixteen story high-rise apartment building Cast-in-place reinforced concrete Flat slab construction Central elevator shaft Penthouse mechanical room with a five-foot crawl space Floor Plan Excavation began in fall of 1969 Most of work was subcontracted At time of collapse, construction was almost complete Brickwork up to 16th floor and work had started in individual apartments 1 Collapse Phase 1: Punching Shear Failure in the Main Roof at Column E5 Phase 2: Collapse of Roof Slab Phase 3: General Collapse Phase 2: Collapse of Roof Slab After hearing a warning, most workers managed to get out of the way Roof slab began to form the shape of a belly Roof collapsed onto sixteenth floor Reinforcing steel was being placed, so workers were forced to cross over to the west side of the building Phase 1: Punching Shear About 3:00pm workers take break from placing concrete for the mechanical room floor slab Placement started at the west edge and proceeded east Shortly after break there was a drop in the floor slab Punching shear was noticed around column E5 Phase 3: General Collapse Progressive collapse occurred 20 minutes after roof collapsed Weight of the roof caused the 16th floor to collapse onto 15th and so on down to the ground Two thirds of the building was gone Four workers died Extent of Collapse Boston Globe Photos 2 Causes of Failure Punching shear failure at column E5 Design Flaws Procedural/Construction flaws Punching Shear What is Punching Shear? Happens when floor slab becomes too heavy for a column to hold Added construction loads can cause unbalanced moments The dead weight the column cannot hold is transferred to surrounding columns. However, this added weight is often too great and the floor slab fails. Causes of Punching Shear Concrete strength was well below required 3000 psi Inadequate shoring under the roof slab Construction equipment and two boilers were on the roof Design/Construction Flaws Insufficient length of rebar the bars did not extend enough into columns Incorrect placement of bars confusion with deliveries design around columns did not meet ACI codes billet steel vs. rail steel 3 Procedural/Construction Flaws Lack of proper building permit and field inspection Premature removal of formwork Lack of construction control Confusion Surrounding Construction 8-27-69 8-29-69 9-4-69 9-5-69 fall ‘69 fall ‘69-70 11-10-70 new permit, ownership change affidavit states plans meet code change in ownership permit granted for 16 story building construction begins concept changes ownership changes 1-25-71 building collapses Confusion Surrounding Construction 11-3-64 5-24-65 8-16-67 11-20-67 7-3-68 12-23-68 7-7-69 8-1-69 Similarities to Other Failures Skyline Plaza in Bailey’s Crossroads, VA Twenty eight day cylinder test Slump test Punching shear What happens when shoring and formwork are not properly used March 2, 1973 collapse while under construction premature removal of shoring and insufficient concrete strength Harbour Cay Condominium Building, Cocoa Beach, FL Lessons Learned first building permit applied for excavation begins permit lapsed due to delay new permit, new building design zoning change obtained ownership changes new permit, new building design excavation continued March 27, 1981 collapse while under construction punching shear failure Conclusion The collapse of 2000 Commonwealth Avenue could have been avoided It is the responsibility of everyone involved in a project to see that all codes and design specifications are being adhered to 4 Key Reference City of Boston report Acknowledgements Case study developed using support provided by the National Science Foundation under the project “Developing Case Studies in Failures and Ethics for Engineering Educators,” project number DUE 0127419, Program Director Robert W. Simoneau 5 Bailey’s Crossroads, VA, 1973 March 2, 1973 collapse while under Bailey’s Crossroads, Virginia, 1973 construction – 14 killed, 34 injured Just over 2 years after 2000 Commonwealth Ave Investigated by National Bureau of Standards at OHSA’s request New Reference: Jeffrey Schellhammer; Norbert J. Delatte, and Paul Bosela, “Another Look at the Collapse of Skyline Plaza at Bailey's Crossroads, Virginia,” ASCE Journal of Performance of Constructed Facilities, May/June 2013. Project Background Project Background 26-story apartment building under construction, part of $ 200 million residential program Designed to ACI 318-63 standard Construction at a pace of one floor per week At end of February, construction pace increased to nearly twice that rate Flat Plate Construction Slab carries shear and bending forces and stresses without reinforcement from beams, drop panels, capitals Efficient form of construction Bottom of slab serves as ceiling for apartment below Allows for short story height, more floors per building Prone to punching shear failure 1 The Collapse Shortly after lunch, March 2, 1973 Workers observed slab deflections 6 inches to 2 feet at 23rd and 24th floor slabs Section of building collapsed to the ground Impact caused adjacent parking garage to collapse 14 workers killed and 34 injured Initial hypothesis – caused by falling crane National Bureau of Standards National Bureau of Standards (NBS), now National Institute of Standards and Technology (NIST) asked to investigate by OSHA Arrived on March 5, eastern part of the building had already been demolished NBS Scope of Investigation Cause of the accident Whether there had been any violations of OSHA safety standards If any violations contributed to the collapse 2 Formwork and Shoring Shoring Requirements NBS needed to determine state of Engineer’s structural drawings required 2 formwork, shoring, and reshoring was at time of collapse Some reshoring had been placed to stabilize building after collapse Worker accounts conflicted levels of shores + 1 level of reshores OSHA required shoring left in place for 10 days of temps over 50°F Construction Status Concrete Strength Development Maturity concept M(t) = Σ(Ta – T0) ∆t Equivalent age Translation – concrete gains strength based on both time and temperature Low temperatures → need more time before forms may be removed Analysis February temperature range 28 – 52° F Estimated compressive strength only 960 – 1,440 psi at time of collapse Early use of computer finite element analysis Flexural failure unlikely Punching shear likely given concrete compressive strength 3 Legal and Ethical Implications Construction halted Subcontractor fined less than $ 20,000 for improper shoring Vice President of concrete firm tried for manslaughter, hung jury Worker’s Compensation legislation provided immunity to contractors and subs Recommendations – Dov Kaminetzky Contractor must prepare formwork, shoring, and reshoring drawings Contractor needs detailed plan for stripping forms, including cylinder tests Inspectors and agencies need to verify that contractor performs these two tasks Engineer of Record provides design loads Use continuous reinforcement Legal and Ethical Implications Structural engineers and architects held responsible, although design was adequate and collapse was due to poor construction practice Design requirements not followed on site Sued for $ 500,000, which was later cut in half Conclusions Premature removal of shoring and insufficient concrete strength Relatively ordinary building Fairfax, Virginia adopted a formal critical structures program, requires preconstruction conferences to set responsibility Photo Credits Photos provided by Nick Carino, NBS/NIST 4 Introduction L’Ambiance Plaza Case Study Case Study by Rachel Martin and Norbert Delatte 28 workers died during construction collapse April 23, 1987, approximately 1:30 p.m. Many theories developed to explain collapse Workshop July, 12, 2003 at the University of Alabama at Birmingham – funded by the National Science Foundation (DUE 0127419), with support from the ASCE Technical Council on Forensic Engineering Education Committee Design and Construction Floor Plan of L'Ambiance Plaza 16-story building with 13 apartment levels topping 3 parking levels Two offset rectangular towers Constructed using lift-slab system Floor slabs for all 16 levels cast on ground Packages of 2 or 3 slabs jacked into position, then fixed in place System patented by Youtz and Slick, 1948 Collapse Status of Construction at Time of Collapse Workers tack welding wedges to hold up 9th, 10th, 11th floor slab package Loud metallic sound followed by rumbling Slab “cracked like ice breaking” Structure collapsed in 5 seconds 1 Ruins of L’Ambiance Plaza Cause of Failure Six competing theories developed by different investigators Image from http://www.sgh.com/aplaza.htm Theory 1 – Overloaded Steel Angle Deformed Lifting Assembly – L’Ambiance Plaza National Bureau of Standards (NBS), now National Institute of Standards and Technology (NIST) Failure occurred at building’s most heavily loaded column, E4.8 or E3.8 Lifting assembly failure Angle deformed, rods slipped out Remark in paper that theory was withdrawn is incorrect, see discussion Failure Sequence Theory 2 – Unstable Wedges Thornton-Tomasetti Instability of wedges at column 3E caused 12 floor and roof packages to fall Very high gaps at shearheads Lateral loading allowed wedges to roll out 2 Wedged Slab-to-Column Connection Theory 3 – Improper Posttensioning Tendon Design Schupack Suarez In West Tower, tendons split apart at column 4.8E No tendons to carry force through column line Design details did not account for slab openings General Layout of Posttensioning Tendons Theory 4 – Poor Weld Details and Welds Occupational Safety and Health Administration (OSHA) 30 welds examined around shearheads, only 13 found acceptable One-sided square-groove welds were not prequalified joints Theory 5 – Global Instability Failure Analysis Associates Structure was laterally flexible during lifting and welding operations Jacking operations could have triggered collapse Theory 6 – Foundation Failure Oswald Rendon-Herrero Geotechnical conditions under structure included disintegrated rock and fill of varying quality, mica, and micaceous schists Foundation failure could have caused critical column to slip 3 Legal Repercussions All theories plausible, but what triggered collapse? Two-judge panel mediated settlement to close case 20 or more parties found guilty of “widespread negligence, carelessness, sloppy practices, and complacency.” $ 41 million settlement fund Professional and Procedural Aspects Responsibility fragmented among many subcontractors, design deficiencies not detected Need standardized procedures for liftslab construction Licensed engineer should be present during construction Educational Aspects Safety during construction Load paths Need for redundancy Fix overall responsibility for project Technical Aspects During all stages of construction, ensure lateral stability of structure Check punching shear, connection redundancies Provide sway bracing during lifting operations (required but not used at L’Ambiance Plaza) Ethical Aspects Structural safety not adequate during construction Public safety includes safety of workers Summary and Conclusions Final determination of collapse mechanism not made, but theories published Connecticut now requires peer review of complicated projects Collapse severely reduced the use of the lift-slab technique 4 Cleveland Pigeonhole Parking Garage April 6, 1956 5 Cynthia Rouse Design and Construction Larsen-Nielson System – Denmark, 1948 Case study by Cynthia Pearson and Norb Delatte Precast Large Panel Concrete 22 floors high – 5 flats per floor – total 110 Took less than 2 – years to complete (July 25, 1966-March 11, 1968) Ronan Point Apartment Tower – Canning Town, East London, England –1968 Precast Column Large Panel Construction Collapse System Building Southeast corner collapsed 5:45 a.m. Need for new housing stock after WW II Shortage of skilled construction workers New method needed for by gas explosion on 18th floor All exterior walls load bearing Speed of construction Minimum building footprint (high-rise) Simplified construction methods Floor 18; Apartment 90 Collapse Collapsed Causes of Failure in 2 phases Collapse sheared off living room section of the apartments 4 fatalities/17 injuries Title goes here Initiated Substandard brass nut fractured Relatively small explosion – less than 10 psi Tests show that walls could be laterally displaced at 2.8 psi Lack of structural redundancy 1 Cynthia Rouse Remedial Actions Taken Joint Details Southeast corner was rebuilt Building reinforced with blast angles Gas banned from Ronan Point Technical Concerns Fire and/or strong wind could have similar effect on building Designed to withstand 63 mph wind 105 mph wind at 200 ft. up was expected to occur within life of building System was not intended for more than 6 floors Poor workmanship was found Building Demolition May 1986 Architect Sam Webb insisted on dismantling floor by floor Allowed study of joints Title goes here Other Findings Fire test confirmed poor fire safety Joints opened in service, smoke and small objects could pass Survey found considerable cracking and movement Building Demolition Webb: “I knew we were going to find bad workmanship – what surprised me was the sheer scale of it. Not a single joint was correct. Fixing straps were unattached: leveling nuts were not wound down, causing a significant loading to be transmitted via the bolts: panels were placed on bolts instead of mortar. But the biggest shock of all was the crucial H-2 loadbearing joints between floor and wall panels. Some of the joints had less than fifty percent of the mortar specified.” (Wearne, 2000). 2 Cynthia Rouse Professional and Procedural Aspects Extent of poor workmanship led to the demolition of other Larsen-Nielson system buildings. Building regulations were revised. Engineering community was reminded of concept of redundancy. Building Code Changes Fifth amendment – 1970 Structure must remain stable (with reduced safety factor) with member removed Must resist 51 psi pressure from any direction The importance of quality control was recognized. Ethical Aspects Information was hidden from the public because of political issues. Government hushed Sam Webb, threatened with jail time. Architect, Sam Webb took a position to protect public’s safety. Educational Lessons learned: Aspects Importance Importance of building codes and construction quality control. Applications: Calculations Free body diagrams Challenge Conclusions Flawed in design and execution Existing building codes inadequate for this structure Lacked alternate load paths to redistribute forces Poor workmanship at critical connections Title goes here of continuity in structural design. students to think References Pearson and Delatte, “Lessons from the Progressive Collapse of the Ronan Point Apartment Tower,” Proceedings of the 3rd ASCE Forensics Congress, 2003 Levy, Matthys and Salvadori, Mario, (1992). Why Buildings Fall Down. W.W. Norton and Company, New York, New York. 3 Cynthia Rouse References Wearne, Phillip (2000). Collapse: When Buildings Fall Down. TV Books, L.L.C., USA. Title goes here Acknowledgements Case study developed using support provided by the National Science Foundation under the project “Developing Case Studies in Failures and Ethics for Engineering Educators,” project number DUE 0127419, Program Director Robert W. Simoneau 4 Hartford Civic Center Case Study Case Study by Rachel Martin and Norb Delatte 1 From LZA report Design and Construction 1970 – Innovative design proposed for 300 by 360 foot space frame roof, 83 feet above arena Two main layers in 30 by 30 foot grid, 21 feet apart 30 foot members braced by midpoint diagonals Unusual Elements Hartford Civic Center Roof Compression Member Configurations Four angles arranged in cross, not I or tube shape – low buckling strength, but easy to connect Top horizontal members did not directly intersect diagonals Roofing panels on top of short posts Supported on pylon legs Space frame not cambered Use of Computers Too complex for hand analysis Early use of “state-of-the-art” computer analysis Deflection predictions – 13 inches down at center, 6 inches up at corners Construction Roof assembled on the ground Excessive deflections found at some nodes – engineers notified Roof jacked up onto pylons – deflections twice as much as predicted Subcontractor had difficulties attaching fascia panels Pattern – large, unanticipated deflections 2 3 Collapse Roof collapsed under snow load at 4:19 a.m. on January 18, 1978 Evening before, arena had been packed for a basketball game No loss of life, no injuries 4 Investigation Hartford appointed 3 member panel Lev Zetlin Associates, Inc. (LZA) LZA issued report later that year Cause of Failure Roof began failing as soon as completed, due to design errors Dead loads underestimated by 20 % Three design errors – top layer compression members Some overloaded by 852 % Other members overloaded by 213 % Interior members overloaded by 72 % 5 Bracing, Buckled Shapes, and Capacities From LZA report Connection A Connection B Original As-built Original As-built Capacity 160,000 lb. Capacity 15,440 lb. Capacity 185,000 lb. Capacity 59,000 lb. Connection C Other Findings Original As-built Capacity 625,000 lb. Capacity 363,000 lb. Roof posts also applied bending stress, not considered in design Spacer plates for built up members too far apart – violated AISC slenderness ratio Some members had bolt holes > 85 % of cross section, violated AISC Some misplaced diagonal members 6 Other Investigations Loomis and Loomis, Inc. – blamed torsional buckling, not lateral buckling Hannskarl Bandel, for architect’s insurance company – blamed faulty weld connecting scoreboard to roof Professional and Procedural Aspects Five subcontracts coordinated by construction manager Construction manager refused to hire a structural engineer to inspect project After collapse, construction manager disclaimed all responsibility LZA report – inspection and/or QC inadequate, poorly handled Ethical Aspects Excessive deflections brought to engineer’s attention Engineer provided assurances, without rechecking work Workers knew building was a death trap (Philadelphia Inquirer, May 28, 1978) Higher factor of safety for highoccupancy buildings? Legal Repercussions Parties reached out-of-court settlement six years after collapse No definitive ruling on the cause of collapse Professional and Procedural Aspects Visible distortion and bowing of structure should have been a red flag Connecticut requires peer review of certain buildings, but did not for this building Educational Aspects Need to check whether computer results make sense – hand calculations, knowledge of structural behavior Bracing and assumptions, buckling strength Moment of inertia 7 Conclusions Computer results must be checked Need field inspection Unexpected deflections must be explained Avoid confusion in project responsibility References Martin, Rachel, and Delatte, Norbert, “Another Look at the Hartford Civic Center Coliseum Collapse,” ASCE Journal of Performance of Constructed Facilities, Vol. 15, No. 1, February 2001. Feld and Carper, Construction Failure, Wiley, 1997 Kaminetzky, Design and Construction Failures: Lessons from Forensic Investigations, Mc-Graw-Hill, 1991 Levy and Salvadori, Why Buildings Fall Down: How Structures Fail, Norton, 1992 8 In Steel Structures most structural failures are the result of: Stability problems Connection problems Stability and connection problems The Kemper Arena Collapse Kansas City, Missouri June 4, 1979 1 Structure and Roof Opened in 1973 – new home of Kansas City Kings basketball team Suspended roof provided uninterrupted sight lines for spectators Roof supported by 42 hangers, made with ASTM A490 high strength bolts To reduce storm water runoff into city sewers, roof designed to hold water – only 8 5 in./13 cm diameter drains 2 Kemper Arena Collapse, June 4, 1979 Collapse American Institute of Architects (AIA) awarded arena an innovative design prize Roof collapsed at same time as AIA opening banquet Evening rain and wind storm – 4 ¼ in./11 cm of rain per hour, 70 mph/112 kph wind Roof collapsed with an explosive bang No one hurt Photo courtesy WJE 3 Investigation – Weidlinger Associates Worked on behalf of a subcontractor Probably many fatigue cycles over 6 years since arena opened Roof susceptible to ponding, wind made water pile up in one place One hanger fractured under water weight plus wind action Once a single hanger failed, roof had no redundancy Investigation – Failure Analysis Associates Worked on behalf of the steel manufacturer Light roof susceptible to ponding, vibration, other problems Loose roof bolts made it more flexible – bolts were never tightened properly Wind drove water to weakest part of structure Enough static prying force to fail bolts 4 Investigation – James L. Stratta Worked on behalf of owner, Kansas City Said bolts failed due to weakening of ASTM A490 high-strength bolts over time due to fatigue Conclusions Light, flexible, optimized structures are at risk of deflection and ponding Structures must satisfy both strength and stiffness requirements High strength metals are more susceptible to fatigue (see Point Pleasant Bridge) Key References Levy, M., and Salvadori, M. (1992). Why Buildings Fall Down: How Structures Fail, W.W. Norton, New York. Wearne, Phillip (2000), Collapse: When Buildings Fall Down, TV Books, L.L.C. (www.tvbooks.com), New York, N.Y. 5 The Collapse That Wasn’t: The Citicorp Tower Case The Citicorp Tower Completed in 1977 at a cost of $ 175 million 59 story, 25,000 ton steel skeleton Nine story high columns at midpoints of walls, not at corners - left corner open for a church Church required 100 feet of clear air Outline Discovering the problem LeMessurier’s options Taking action Consequences Lessons learned The Citicorp Tower Unique chevron bracing design to carry forces to columns Used a tuned mass damper (TMD) - 410 ton block of concrete on a film of oil TMD reduced sway in wind Wind tunnel tests carried out at Boundary Layer Wind Tunnel Laboratory at the University of Western Ontario The Citicorp Tower Chevron Bracing Discovering the Problem Structural engineer - William LeMessurier Technical article written by LeMessurier Chevron connections bolted, not welded Phone call from a student questioned design - partner Stanley Goldstein Architect - Hugh Stubbins, Jr. LeMessurier analyzed tower under quartering June 1978 winds for a structural engineering lecture at Harvard Quartering winds would increase chevron brace forces due to wind by 40 % Discovering the Problem Problem compounded by replacement of welded connections with bolts Higher forces lead to tension in chevrons - 160 % increase of net force on bolts Braces designed as truss members, not columns - lower factor of safety Wind tunnel tests showed wind forces could actually be higher than designed for Wind Vibration Discovering the Problem Took plans to lake home for analysis Key joint was at the 30th floor Building unsafe in 16 year wind - about 80 mph Building can take 52 year storm, if damper (TMD) works Discovering the Problem However, damper requires electricity - may lose power in storm Now end of July, with hurricane season approaching Possible litigation, bankruptcy, disgrace Danger Area LeMessurier’s Options Only LeMessurier knew extent of problem Suicide Silence - wait to get caught Blowing whistle on himself Taking Action Contacted architect, insurance company, met with their lawyers Lawyers called in another engineer, Les Robertson to verify problem Robertson said TMD could not be counted on in a storm LeMessurier and Stubbins contacted Citicorp Taking Action Taking Action Citicorp chairman Walter Wriston pledged Supply of steel plate and availability of full support for repairs - assigned 2 VPs Plan to upgrade connections by welding 2 inch thick steel plates developed Estimated cost $ 1 million Standby generators and maintenance crew for TMD welders critical Strain gages applied to critical members Team of weather experts assembled Drawings had to be approved by New York Department of Buildings Taking Action Taking Action Publicity now became an issue - hard to explain September 1st, Hurricane Ella is off Cape need to fix a new building Press release referred to “new results from dynamic wind tunnel tests at UWO” Whole truth explained to NYC Acting Building Commissioner City offered to rapidly certify new welders to meet requirements Hatteras, heading for New York Status of repairs was that building could withstand 200 year storm, without TMD Hurricane moved out to sea On September 13th, weather watch and evacuation plans canceled Taking Action Welding finally completed in October Building today can withstand 700 year storm, without TMD Consequences Citicorp served notice on LeMessurier and Stubbins LeMessurier estimated cost $ 4.3 million HRH Construction estimated $ 8 million No litigation - Stubbins was held harmless, LeMessurier gave up $ 2 million insurance LeMessurier’s insurers later lowered his premium Lessons Learned Lessons Learned Engineers make mistakes - the true test of Exceptional projects require exceptional character is how you handle them - Canon 6 Public safety must always be paramount Canon 1 Meeting the building code does not ensure you have a safe structure - building codes are for ordinary structures and ordinary uses - Canon 1 engineering efforts - Canons 1 and 2 Keep the client informed, particularly of bad news - Canons 4 and 6 Fix the problem first, then fix blame Canon 1 Continuing education is critical - Canon 7 Lessons Learned Information about failures as well as success stories must be passed on to the profession - Canon 7 References Morganstern, J., “The Fifty-Nine-Story Crisis,” ASCE Journal of Professional Issues in Engineering Education and Practice, Vol. 123, No. 1, Jan. 1997, also in the May 29, 1995 issue of The New Yorker ASCE Code of Ethics, http://www.asce.org/aboutasce/ethics.html References The Online Ethics Center for Engineering & Science, onlineethics.org LeMessurier, W., Course notes for MIT 1.544 Structural Design of Buildings, Fall 1985 Web References http://www.asce.org/inside/codeofethics.cf m http://onlineethics.org/moral/LeMessurier/l em.html http://www.lemessurier.com/ http://www.cet.nau.edu/Academic/Design/ D4P/EGR286/Course_Materials/Homewor k/ethics.htm Sampoong Super Store Collapse Design and Construction Opened in December 1989 Five stories above grade, four stories below grade Seoul, South Korea June 29, 1995 Major Changes Built on a landfill – concerns about foundation North Wing Plan– from Gardner et al. Sampoong erected building after Woosung Construction completed foundation and basement Fifth floor added Converted from office block to department store – higher loads Changed upper floor from skating rink to traditional Korean restaurant with floor heating Warnings of Collapse Store passed safety inspection in June 1995 Shortly after, cracks in walls and water pouring through holes in ceiling June 29, structural engineers inspected and declared building unsafe Company executives overruled engineers – patched cracks, moved heavy goods to basement Collapse Store collapsed in about 10 seconds at 6 pm on June 29 Only façade left standing Overall death toll 498 One survivor found alive 17 days after collapse 1 From www.skyscrapercity.com From http://channel.nationalgeographic.com/series/seconds-from-disaster/2719/Overview Collapsed Store – from Gardner et al. Investigation Professors Chung and Choi, Dan Kook University and Soongsil University Flat slab structure without cross beams – inherently nonredundant Adequate foundation Large chunks of structure cut away in conversion from office block Fifth floor restaurant added considerable weight – 3 ft./90 cm thick concrete 2 Investigation Design/Construction Errors Restaurant floor plan not compatible with Columns only 24 in./62 cm vs. 35 in./89 lower floors – columns did not line up Large, heavy water cooling blocks on roof To support water coolers, slab was thickened – but no columns were added Recently water cooling blocks had been moved across roof, causing cracks up to 1 in./ 25 mm cm, only 8 of 16 reinforcing bars provided Slab dead loads miscalculated – based on 4 in./10 cm but actual slabs 3 or 4 times as thick Some reinforcement left out, poor slab/floor connections Spans between columns increased to almost 36 ft./11 m for more sales space Investigation Conclusions Punching Shear Capacity – Gardiner et al. Prof. Chung and colleagues Human ignorance, negligence, and greed Illegal alteration of architectural design and use of building Poor supervision by planning authorities Management did not act on structural problems observed over 5 years of use Legal Actions Joon Lee, chairman of Sampoong, and son Han-Sang Lee, sent to prison for 10 ½ and 7 year terms Twelve building officials convicted of taking bribes, up to $ 17,000 US Investigations found widespread patterns of corruption in Korean building industry Reduction in concrete strength Reduction in effective slab thickness Reduction in column diameter Omission of a drop panel, reducing slab thickness from 18 to 12 in./45 to 30 cm Key References N.J. Gardner Jungsuck Huh, Lan Chung, (2002), “Lessons from the Sampoong department store collapse,” Cement & Concrete Composites volume 24 (2002) pp. 523–529, Elsevier Wearne, Phillip (2000), Collapse: When Buildings Fall Down, TV Books, L.L.C. (www.tvbooks.com), New York, N.Y. 3 MIT Hotel Vendome Fire Collapse – Boston June 17, 1972 Course 1.413 Construction Technology Master’s students in civil engineering, architecture, real estate development Case studies Collapse of Hotel Vendome during a fire Collapse of 2000 Commonwealth Avenue during construction Course 1.544 Structural Design of Buildings with Bill LeMessurier Hotel Vendome Hotel Vendome as Built, 1880 (Wikipedia) Built in 1872 at 160 Commonwealth Avenue, Boston Five story building, 42 by 103 ft. Modeled on Hotel Vendome in Paris Masonry bearing wall structure with wooden floor joist construction Founded on wooden piles with granite caps History Hotel Vendome circa 1910 New wing, seven stories and tower, 1881 Exterior façade cut stone to 6th floor Steeply sloped Mansard roof finished with slate Major alterations in 1890 Two masonry walls removed on first floor Replaced with wrought iron I beams and cast iron columns 1 History Renovation Plans “Solarium” added over northeast corner of roof in 1911 Prestigious hotel from 1911 to 1960 First public building in Boston to have electric lights Notable guests General US Grant, President Grover Cleveland, Mark Twain, Oscar Wilde, Sarah Bernhardt Series of six fires in 1968 and 1969 Occupancy certificate revoked Investors decided to renovate building, 1970 Renovation and reopening of Café Vendome 2nd phase convert test of building to luxury apartments and shopping mall Modifications included installation of ventilation ducts below first floor structure Boston Building Department From MIT course case study notes April 28, 1971 – “short form” permit issued to stripping and rubbish removal prior to Café Vendome renovation May 24, 1971 – application 664 “long form” permit submitted for renovations June 30, 1971 – application 664 abandoned, replaced by application 860, changed occupancy to “hotel” Boston Building Department New Boston Building Code Application 860 submitted with note “no In effect July 1, 1971 New code would have increased delay structural changes… for the architect” made by person not an architect or engineer Permit issued without formal plan review Also submitted application 862 for renovation into apartments and shopping mall, processing delayed for zoning and cost Pressure to obtain permits before new code went into effect 2 Renovations Work began July 15, 1971 by HVAC subcontractors Application 860 approved July 26, 1971, permit issued Investors told architect and engineer for no further work on August 3, 1971, costs exceed budget Mid-August – HVAC openings made in basement, no structural engineer consulted Renovations Boston Building Department inspected August 15, 1971, found work exceed permit Violation notice prepared and issued September 15, 1971, architect and engineer brought back on October 7, 1971, project manager saw HVAC openings in basement, recommended repair Renovations Boston Board of Appeals allowed variance to zoning code, October 26, 1971, preservation of architecture and hotel use Permit for application 862 granted December 6, 1971 Café Vendome opened December 7, 1971 Second violation issued December 15, 1971, no licensed builder on premises Inspections 25 inspections up to June 13, 1972 Probably visits no more than 45 minutes, short entries in log Inspector did not refer to the plans No structural deficiencies observed Fire and Collapse Fire and Collapse Fire found at 2 pm on 4th floor on June 17, Fire reported under control 5:20 pm Much of structure was burned out Collapse at 5:30 pm without warning at the 1972 By 4 pm, 26 firefighting companies responded Estimated 135,000 gallons (over 1 million pounds) of water pumped onto building Ponding observed on upper floors as they sagged southeast corner Collapse section had less fire damage Area of internal iron column Nine firemen killed and eight injured Last body recovered the next day, Father’s Day 3 The Collapse – from www.fireengineering.com http://www.fireengineering.com/articles/ 2012/11/10-15-tragedy-on-com-ave-thecollapse-of-the-hotel-vendome.html From MIT course case study notes Firefighter Memorial – from CelebrateBoston.com Hotel Vendome Fire Collapse The… Memorial recalls the tragedy that occurred just a few steps away on Father's Day, June 17, 1972. The fire at the Vendome Hotel claimed the lives of nine firefighters and injured many more. This fire remains the largest loss-of-life incident in the history of the Boston Fire Department. (http://www.bostonfirehistory.org/firefightermemorials.html) Investigation Duct opening found in bearing wall just under iron column Bearing wall collapsed under column Stress of iron column on bearing wall was 4 to 5 times allowable Fire Fighter Thomas W. Beckwith Fire Fighter Joseph F. Boucher Lieutenant Thomas J. Carroll Fire Fighter Charles E. Dolan Lieutenant John E. Hanbury, Jr. Fire Fighter John E. Jameson Fire Fighter Richard B. Magee Fire Fighter Paul J. Murphy Fire Fighter Joseph P. Saniuk Source Material Seymour, W., Irwig, H.G., and Becker, J.M. (1984) “A Collapse at the Hotel Vendome – Case Study of a Failure in Building” MIT 4
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