GPS 70/120/240 catalogue

Transcription

GPS 70/120/240 catalogue
GPS 70, GPS 120, GPS 240
Reference Systems for Precision Production
and Die-Sinking EDM
2
Table of contents
General information .................................................................................................
4-5
GPS 70/120 chucks ..................................................................................................
6
Clamping function of the GPS pallets .........................................................................
7
GPS 70 chucks for precision production .....................................................................
8-11
GPS 120 chucks for precision production ...................................................................
12-15
GPS 120 chucks for automation ................................................................................
16
GPS 70/120 accessories ...........................................................................................
17-18
GPS 70/120 chucks for lathe .....................................................................................
19
GPS 240 chucks for precision production ...................................................................
20-25
GPS 240 accessories .................................................................................................
26-29
Examples of palletized clamping devices ....................................................................
30
GPS 70/120 chucks for die-sinking EDM....................................................................
31-38
GPS 240 chucks for die-sinking EDM .........................................................................
39
Automation ..............................................................................................................
40-42
Index........................................................................................................................
43
3
Preconditions for efficient, economical
and flexible production
Every production plant uses clamping elements, jigs, fixtures,
reference pallet systems and many other facilities to be able to
clamp the range of workpieces machined efficiently and economically.
The GPS clamping system allows the machine table to be
equipped individually with position-determining chucks.
It thus allows the complete work area to be used and offers
substantial advantages in relation to reducing setting times and
enhanced flexibility thanks to substitution of preset workpieces.
Consequently, it opens up entirely new options for manual and
automated workpiece change.
Maximisation of machine runtimes by
reduction in setting times by up to 90%
Setting outside of the machine
Standardisation of clamping systems
4
Optimisation of production technology
and product quality
Unmanned production by automation
Modernisation of existing machines by
retrofitting with a reference system
Your advantages in production
Greater speed / Enhanced productivity / Greater flexibility
Fixture retooling
Express order
Faster retooling means not only more working hours
but also a higher productivity and shorter delivery times.
Job interruptions are no problem.
Retooling in seconds provides the
required level of flexibility.
Finding the right clamping system
You can find the appropriate system on the basis of your workpieces and the weight.
1
What are the maximum
dimensions of the workpieces that you want to
machine?
2
On the basis of 1, look
for the suitable system
size in the following table.
Example:
The GPS 120 system is the most
likely for consideration.
Example:
Square: Up to a maximum of 120 x 150 mm (steel)
Round: Up to a maximum of ‡ 170 x 100 mm (steel)
Workpiece
dimension max.
x h /‡ x h
approx 17 kg
approx 17.8 kg
Reference systems
GPS 70
GPS 120
‡
‡
GPS 240
‡
50
100
150
200
250
300
350
400
3
Based on the maximum
weight of the workpiece,
define the suitable size for
the pallet/reference element.
Example:
Max. weight < 20 kg gives a
GPS 120 reference system.
Pallet size
[mm]
‡70
‡120
Reference systems /
Workpiece weight max.
GPS 70
GPS 120
10 kg
10 kg
GPS 240
20 kg
240 x 240
100 kg
‡260
100 kg
300 x 300
100 kg
It is also possible to combine several clamping systems, with manual or automated system adapter.
5
GPS 70/120 Chucks
GPS 70/120 Chuck, manual
• System size: GPS 70 and GPS 120
• Application: turning, milling, drilling, grinding, die-sinking EDM,
presetting and measuring station
• Repetition accuracy: 0.002 mm
• Indexing: 4 x 90°
• Clamping force: adjustable, max. 3000 N
• Clamping: spring force with self-clamping ball-lock
• Releasing: manual with Allen wrench
• Flushing: central, lateral connection
• Cleaning of Z-supports: no
• GPS pallets: no clamping spigot required
• Material: stainless steel, hardened
GPS 70/120 Chuck, pneumatic EDM
• System size: GPS 70 and GPS 120
• Application: cNC die-sinking EDM machines
• Repetition accuracy: 0.002 mm
• Indexing: 4 x 90°
• Clamping force: approx. 3000 N
• Clamping: spring force with self-clamping ball-lock
• Releasing: compressed air (6 bar)
• Flushing: central
• Cleaning of Z-supports: yes
• Operation: pallet presence monitoring
• GPS pallets: with clamping spigot for use in electrode changer
• Material: steel, hardened
B-B
GPS 70/120 Chuck, pneumatic
• System size: GPS 70 and GPS 120
• Application: manual and automatic palletizing of machine tables for metalcutting and die-sinking EDM applications as well as for rotary axis
• Repetition accuracy: 0.002 mm
• Indexing: 4 x 90°
• Clamping force: approx. 3800 N
• Clamping: spring force with self-clamping ball-lock
• Releasing: compressed air (6 bar)
• Cleaning of Z-supports: yes
B
• Inside pressure: connection available
• Pneumatic connection: control unit or air-gun valve
• Automatic operation: pallet presence monitoring
• GPS pallets: no clamping spigot required
B
6
• Material: stainless steel, hardened
Clamping function of the GPS pallets
GPS Aluminium pallet
Material: aluminium die-cast, face-turned and coined
Offers more than 30 000 clamping operations with constant precision
Unclamped pallet
Clamped pallet
Preclamping ~ 0.05 mm
The axial spring of the centring cams assures optimal
system accuracy and provides a reliable transmission
of substantial machining forces.
GPS Steel pallet, ground
Material: stainless steel, hardened and ground
Application: jigs, fixtures, adapter, gauging tool
Offers more than 100 000 clamping operations with constant precision
Unclamped pallet
Clamped pallet
Preclamping ~ 0.07 mm
The axial spring of the centring cams assures optimal
system accuracy and provides a reliable transmission
of substantial machining forces.
7
GPS 70 Clamping system for metal-cutting operations
Workpiece
C 695 050
C 695 040
C 695 265
C 695 270
C 846 360
N 901 800
C 530 210
C 188 300
C 846 900
C 188720
C 190 000
C 846 260
C 198 700
C 188730
Machine table
GPS 70 Chucks
Facts
The GPS 70 chucks are suitable for clamping
applications on drilling, milling and grinding
machines, machining centres and measuring
machines and for a variety of applications in
precision mechanics as well as in tool and die
making.
The GPS 70 chucks are mounted to the machine
table.
• Material: stainless steel, hardened
• Repetition accuracy: 0.002 mm
• Clamping force: 3.000 - 3.800 N
• Indexing accuracy: 0.005 mm
• Indexing: 4 x 90°
GPS 70 Machining cube, manual
C 530 210
GPS 70 Chuck, manual
C 188 300
For milling, grinding, die-sinking EDM, presetting and measuring
station. Suitable for the 5-sided machining of electrodes and
workpieces. One side is ground square with the base surface.
For turning, milling, grinding, die-sinking EDM.
M8
Z
Dimensions: Ø72.4 x 57.4 mm
Mounting: 4x M6 screws
Releasing: manual with Allen wrench
Flushing: lateral inlet
Z
20
20
57,4
10
40
70
• Dimensions: 100 x 100 x 70 mm
• Mounting (from the top): 70 x 70 mm, 4x M8 screws
through holes (horizontal)
• Mounting (from the bottom): on GPS 240 pallet:
80 x 80 mm, 4x M8 screws threaded holes (horizontal),
40 x 40 mm, 4x M8 screws threaded holes (vertical)
• Releasing: manual with Allen wrench
•
•
•
•
100
35
35
72,4
15,91
50
35
100
35
15,91
M6
M8
8
Ref
15,91
15,91
GPS 70 Chucks
GPS 70 Chuck, manual
C 190 000
For turning, milling, grinding, die-sinking EDM.
• Dimensions: 85 x 35 mm
• Mounting: 4x M6 screws
• Required clamping spigot: N 901 800
35
Z
85
35
25,5 25,5
Ref
25,5 25,5
7
GPS 70 Chuck, pneumatic
C 198 700
For die-sinking EDM, turning, milling, grinding.
For Automation.
• Dimensions: Ø99 x 22 mm
• Mounting: 6x M6 screws (fits on flange C 188 730)
• Releasing: pneumatic, 6 bar
• Required air pressure: 6 bar
• Z-supports cleaning: yes
• Dimensions: Ø99 x 22 mm
• Mounting: 6x M6 screws (fits on flange C 188 730)
• Releasing: pneumatic, 6 bar
• Required air pressure: 6 bar
• Z-supports cleaning: yes
99
99
14,5
65
0
R4
Z
22
22
Z
65
14,5
GPS 70 Chuck, pneumatic
C 188 720
0
R4
M6
°
60
60
°
M6
Flange for GPS 70 chuck
C 188 730
Fits on C 188 720 and C 198 700.
• Material: stainless steel, heat pre-treated
• Dimensions: Ø140 x 20 mm
• Mounting: 6x M8
• Connections:
A = releasing/clamping
B = Z-supports cleaning
C = drain or over-pressure
D = cable compartment breather
20
140
M8
60
71,5
80
120
80
A
B
C
D
9
GPS 70 Aluminium pallets
ø 6,5
69
ø4
0
16,7
Using this pallet with its standardized hole pattern,
any type of workpiece or any device can be attached
from below, thus permitting collision-free 5-way
machining.
Its well thought out pallet design completely
protects its X, Y and Z references from shocks
and contamination.
Facts
• Material: coined cast aluminium
• Dimensions: Ø69.5 x 16.7 ±0.01 mm
• Hole pattern: 6 holes for M6
• Flatness: 0.01 mm
• X-Y-position: coined cams
• Weight: 0.2 kg
GPS 70 Aluminium pallet
C 695 050
GPS 70 Aluminium pallet
C 695 040
Workpiece or electrode holder.
Workpiece or electrode holder. Prepared for automation
with thread M5 for code carrier fixture, with gripper contour.
• Not prepared for automation
• Set of 9x C 695 040
69
M5
Z
10
(10)
62
6,6
40
(17,32)
(17,32)
40
16,7
4,7
Set of pallets
S 500 011
8
22,7
• Set of 9x C 695 050
69
22,7
4
Set of pallets
S 500 010
16,7
• Scope of delivery:
pallet without code carrier fixture and without code carrier
(10)
Z
6,6
GPS 70 Steel pallets
Using this pallet with its standardized hole pattern,
any type of workpiece or any device can be attached
from below, thus permitting collision-free 5-way
machining.
The pallet protection ring completely protects its X,
Y and Z references from shocks and contamination.
ø 5,7
42
69
,7
ø 6,5
22
40
Facts
• Material: stainless steel, hardened
• Dimensions: Ø69.7 x 22 ±0.005 mm
• Surface quality: ground finish
• X/Y-centring: with springy cams, hardened, stainless
• Hole pattern: 6 holes for M6 and 2x Ø5.7 mm
(prepared for pin holes), 42 mm spacing
GPS 70 Steel pallet
C 695 265
GPS 70 Steel pallet
C 695 270
Workpiece and device holder for precision production.
Prepared for automation with thread M5 for code carrier
fixture, with gripper contour.
Workpiece and device holder for precision production.
Prepared for automation with protection ring, code carrier
fixture and gripper contour, without code carrier.
• Scope of delivery:
pallet without protection ring, without code
carrier fixture and without code carrier
• Scope of delivery:
C 695 265 pallet
C 695 272 pallet protection ring, aluminium
C 960 740 code carrier fixture
69,7
21
40
17,32
21
17,32
5,7
8,5
22
27,8
4 10
6,5
21
6,5
Z
20 20
1010
21
17,32
1010
62
Z
17,32
M5
62
8,5
22
27,3
4 10
69,7
5,7
GPS 70 Pallet protection ring
C 695 295
Chip protection between pallet and chuck for
GPS 70 steel pallets C 695 265.
• Material: plastic
• Dimensions: Ø69.4 x 10.8 mm
• Use with code carrier: yes
11
GPS 120 Clamping system for metal-cutting operations
Workpiece
C 695 140
C 695 365
Workpiece
C 695 370
C 695 050
GPS 120 pallets
C 695 040
C 695 265
C 695 270
C 846 360
C 846 900
C 846 260
GPS 70 pallets
C 188700
C 530 310
C 188 320
C 188 770
C 188710
Machine table
GPS 120 Chucks
The GPS 120 chucks are suitable for clamping
applications on drilling, milling and grinding
machines, machining centres and measuring
machines and for a variety of applications in
precision mechanics as well as in tool and die
making.
The GPS 120 chucks are mounted to the machine
table.
Facts
• Material: stainless steel, hardened
• Repetition accuracy: 0.002 mm
• Clamping force: 3.000 - 3.800 N
• Indexing accuracy: 0.005 mm
• Indexing: 4 x 90°
GPS 120 Machining cube, manual
C 530 310
GPS 120 Chuck, manual
C 188 320
For milling, grinding, die-sinking EDM, presetting and measuring
station. Suitable for the 5-sided machining of electrodes and
workpieces. One side is ground square with the base surface.
For turning, milling, grinding, die-sinking EDM.
Dimensions: Ø108.4 x 57.4 mm
Mounting: 4x M8 screws
Releasing: manual with Allen wrench
Flushing: lateral inlet
Z
57,4
40
M8
20
80
• Dimensions: 136 x 136 x 80 mm
• Mounting (from the top): 12 x 120 mm, 4x M8 screws threaded holes (horizontal)
• Mounting (from the bottom): on GPS 240 pallet:
Z
90 x 90 mm, 4x M8 screws through holes (horizontal),
120 x 40 mm, 4x M8 screws threaded holes (vertical)
• Releasing: manual with Allen wrench
•
•
•
•
60
60
108,4
136
45
28,28 28,28
M8
68
45
136
45
45
M8
12
Ref
28,28 28,28
GPS 120 Chucks
GPS 120 Chuck, pneumatic
C 188 700
GPS 120 Chuck, pneumatic
C 188 770
For die-sinking EDM, turning, milling, grinding.
For Automation.
•
•
•
•
•
•
•
•
•
•
118
118
Z
65
0
R4
14,5
14,5
22
Z
Dimensions: Ø118 x 22 mm
Mounting: 6x M6 screws (on flange C 188 710)
Releasing: pneumatic , 6 bar
Required air pressure: 6 bar
Z-supports cleaning: yes, only GPS 120
22
Dimensions: Ø118 x 22 mm
Mounting: 6x M6 screws (on flange C 188 710)
Releasing: pneumatic , 6 bar
Required air pressure: 6 bar
Z-supports cleaning: yes
65
0
R4
M6
°
60
60
°
M6
Flange for GPS 120 chuck
C 188 710
Fits on C 188 700 and C 188 770.
Material: stainless steel, heat pre-treated
Dimensions: Ø160 x 20 mm
Mounting: 6x M8
Connections:
A = releasing/clamping
B = Z-supports cleaning
C = drain or over-pressure
D = cable compartment breather
20
160
M8
140
100
70
81,5
100
•
•
•
•
A B
C D
13
GPS 120 Aluminium pallets
Using this pallet with its standardized hole pattern,
any type of workpiece or any device can be attached
from below, thus permitting collision-free 5-way
machining.
Its well thought out pallet design completely
protects its X, Y and Z references from shocks
and contamination.
20
20
20
20
• Material: coined cast aluminium
• Dimensions: Ø124x16.6 ±0.01 mm
• Hole pattern: 18 holes for M6,
closed with a thin aluminium cover
• Flatness: 0.025 mm
• X-Y-position: coined cams
• Weight: 0.5 kg
GPS 120 Aluminium pallet
C 695 140
Workpiece or electrode holder. Prepared for automation with
thread M5 for code carrier fixture and gripper contour.
16,6
• Scope of delivery:
pallet without code carrier fixture and without code carrier
6
22
M5
• Set of 4x C 695 140
40
20
Z
6,6
17,32
20
40
20
40
17,32
40
20
10
10
GPS 120 aluminium pallet - Opening of the fixation holes
The fixation holes of the GPS 120 aluminium pallets are closed with a thin aluminium cover.
To open the required fixation holes please use one of the following technics.
Open by boring
Open by punching through
with a borer Ø6.5 mm
from the bottom side of the pallet.
with a cutting punch Ø6.5 mm and a hammer
from the top face of the pallet.
14
20
34
ø 6,5
Facts
Set of pallets
S 500 021
24
20
,64
20
118
ø1
16,6
20
20
GPS 120 Steel pallets
20
20
20
20
20
ø1
18
20
20
,2
20
26
Using this pallet with its standardized hole pattern,
any type of workpiece or any device can be attached
from below, thus permitting collision-free 5-way
machining.
The pallet protection ring completely protects its X,
Y and Z references from shocks and contamination.
,64
20
34
ø 6,5
Facts
• Material: stainless steel, hardened and ground
• Dimensions: Ø118 x 26 ±0.005 mm
• Surface quality: ground finish
• X/Y-centring: with springy cams, hardened, stainless
• Hole pattern: 18 holes for M6
GPS 120 Steel pallet
C 695 365
GPS 120 Steel pallet
C 695 370
Workpiece and device holder for precision production.
Workpiece and device holder for precision production.
Prepared for automation with protection ring, code carrier
fixture and gripper contour, without code carrier.
• Scope of delivery:
pallet without pallet protection ring
• Not prepared for automation
• Scope of delivery:
C 695 365 pallet
C 695 372 pallet protection ring, aluminium
C 960 740 code carrier fixture
5,6
26
Z
Z
40
20
118,2
31,6
26
31,3
118,2
40
20
40
20
40
20
10
10
20
40
6,5
20
40
64,7
17,32
17,32
20
40
20
40
17,32
17,32
6,5
10
10
GPS 120 Pallet protection ring
C 695 395
Chip protection between pallet and chuck for
GPS 120 steel pallets C 695 365.
• Material: plastic
• Dimensions: Ø118 x 15.7 mm
• Use with code carrier: no
15
GPS 120 For automation
Fixture/workpiece clamp
The chuck with medium connection is able to
transfer the compressed air directly to the pallet via
4 interfaces. Fixtures and clamping elements in the
automation system, amongst other things, can be
operated pneumatically with the pallet C 695 150.
The GPS 120 standard pallets can also be used on
the system.
C 695 150
Workpiece
C 695 140
C 695 365
C 695 370
GPS 120
standard pallets
Facts
• Repetition accuracy: 0.002 mm
C 190 120
• Clamping force: 3.000 - 3.800 N
• Indexing accuracy: 0.005 mm
• Indexing: 4 x 90°
C 190 125
Machine table
GPS 120 Chuck, pneumatic
C 190 120
Flange for GPS 120 chuck
C 190 125
With medium connection fourfold.
With medium connection fourfold.
Fits on GPS 120 chuck C 190 120.
•
•
•
•
118
22
Z
65
Material: stainless steel, heat pre-treated
Dimensions: Ø160 x 20 mm
Mounting: 6x M8
Connections:
A = releasing/clamping
B = Z-supports cleaning
C = drain or over-pressure
D = cable compartment breather
E-G = medium connection
160
20
Material: stainless steel, hardened
Dimensions: Ø118 x 22 mm
Mounting: 6x M6 screws (on flange C 190 125)
Releasing: pneumatic , 6 bar
Required air pressure: 6 bar
Z-supports cleaning: yes
Medium connection: fourfold, pneumatic 6 bar
14,5
•
•
•
•
•
•
•
M8
E
140
100
D A
F
G
B
H
0
70
°
60
28,3
GPS 120 Aluminium pallet
C 695 150
With medium connection fourfold.
Fits on GPS 120 chuck C 190 120.
16,6
• Medium connection: compressed air, max. 6 bar
• Scope of delivery: pallet without code carrier fixture and without code carrier
22
6
118
M5
20
28,3
40
20
28,3
40
17,32
10
16
Z
40
28,3
20
17,32
40
28,3
20
10
C
81,5
28,3
M6
100
R4
GPS 70/120 Accessories
GPS 70 Reference pallet
C 846 360
GPS 70 Inspection plug
C 846 260
For the axial and concentric XY alignment of the GPS 70/120 chuck.
For the radial alignment of the GPS 70/120 chuck.
•
•
•
•
•
•
•
•
•
Material: stainless steel, hardened
Height: 47 mm
Construction: 2-piece, form-fitting design
Repetition accuracy of the centre bore: 0.002 mm/0°
Parallelism with system axis: 0.003 mm / 120 mm
Material: stainless steel, hardened
Height: 160 mm
Construction: 2-piece, form-fitting design
Concentricity: 0.005 mm / 150 mm
40
110
Z
20
120
Ref
8,5
70,8
160
M5
69,7
8,5
47
20
Ref
M5
Ref
Z
69,7
GPS 70/120 Clamping force testing device
C 846 900
GPS 70 Collet chuck ER 32
C 735 110
Measuring and adjusting the clamping force of manual chucks.
Measuring the clamping force of pneumatic chucks.
Insertion of collet chucks Ø2 – 20 mm.
8,5
78
• Material: stainless steel, hardened
• Dimensions: Ø69.7 x 78 mm
• Collet chuck key: included in delivery
M5
69,7
GPS 70 Spare parts set
S 230 150
GPS 70/120 Spare parts set
S 230 100
For GPS 70 pneumatic chucks
C 188 720 and C 198 700.
For GPS 70/120 pneumatic chucks
C 188 700 and C 188 770.
• Contains all the elements for a complete service
• Contains all the elements for a complete service
Z
17
GPS 70/120 Accessories
GPS 70/120 Pallet seal
C 531 000
Control unit
C 960 500
Sealing of unused bores.
Manual control unit for clamping and releasing
pneumatic chucks.
• Material: elastomer
• Delivery includes: set of 100 pieces
• Connector materials: included in delivery
• Connections: clamping/releasing, cleaning of Z-supports
40
M4
30
45
Code carriers
3R-863.01
Code carrier, fixture
C 960 740
With pre-programmed unique identity,
designed for GPS 70/120 pallets.
Fixture for code carrier 3R-863.01-10.
• The code carrier can be clicked into position
3R-863.01-10
15
4
6,7
• Sets of 10 pieces
M5
GPS 120 Chip protection
C 695 176
Chip protection ring for GPS 120 chucks when used with
GPS 70 palletizing system.
12
13,5
• Material: aluminium, anodized
• Dimensions: Ø120 x 13.5 mm
Z
120
69,8
18
GPS 70/120 Chucks for lathe
The chucks, manual or pneumatic, are mounted
with a flange which is matched to the machine.
Releasing: pneumatic
Machine
Releasing: manual
Flange, machine-specific
Chuck (pages 8-9, 12-13)
Pallet (pages 10-11, 14-15)
19
GPS 240 Clamping system for metal-cutting operations
The machining zero point is defined by the centre of
the chuck in the GPS 240 system. The chuck can be
mounted on the machine table of any machine tool.
The standardised hole pattern of the pallets allows
clamping from below of workpieces, fixtures and
accessories such as vices, three-jaw chucks and
magnetic tables. This gives collision-free mounting,
even with five-sided machining.
The economical, pressure-die-cast aluminium pallets
are very light, making them especially suitable for
manual handling. Naturally the GPS 240 is also
suitable for automatic changing.
The chuck seal prevents dirt penetrating between the
chuck and the pallet. This simplifies maintenance
and lengthens the life of the components. A lifting
mechanism which operates on locking/opening
protects the references when loading heavy
workpieces.
Facts
• Repetition accuracy: 0.002 mm
• Indexing accuracy: 0.005 mm
• Indexing: 4 x 90°
• Clamping force: 30 000 N (with force boost 80 000 N)
• Opening pressure: 6 bar
Workpiece
C 694 300
C 694 400
C 694 600
Workpiece
C 694 810
C 694 800
C 694 450
C 697 100
C 697 110
C 697 800
C 846 600
C 210 060
Exchange station
Draining station
20
C 219 000
C 219 100
C 219 400
Machine table
C 219 200
C 219 800
C 217 100
C 217 400
Machine table
GPS 240 Chucks
GPS 240 Chucks automatic
•
•
•
•
Built-up height: 52 mm
Required air pressure: 6 bar
Air-blast cleaning of the references
Weight: 17 kg
C 219 000
Z ref
• One air connection
• Clamping force: 30 000 N
• Recommended actuator: C 810 820 or C 810 710
11
52
52
75,5
Z-ref
75,5
For manual machining operations.
240
200
240
200
11
• 5 air connections
• Clamping force: 30 000 N/80 000 N
• Recommended actuator: C 810 830
170,5
174,3
For manual and automatic machining operations.
200
240
200
240
C 219 100
C 219 000
C 219 100
GPS 240 Chuck automatic
with hole Ø100 mm
C 219 400
For special applications.
Built-up height: 58 mm
Required air pressure: 8 bar
Air-blast cleaning of the references
Clamping force: 30 000 N
Recommended actuator C 810 830
Weight: 17 kg
81,5
Z-ref
58
•
•
•
•
•
•
240
200
154,3
200
240
11
100
GPS 240 Chuck manual round
with hole Ø54 mm
C 217 100
GPS 240 Chuck manual round
with hole Ø100 mm
C 217 400
Pneumatic chuck for applications in lathes and milling
machines.
For special applications.
•
•
•
•
•
Built-up height: 58 mm
Required air pressure: 8 bar
Clamping force: 30 000 N
Recommended actuator: C 810 820 or C 810 710
Weight: 17 kg
Z-ref
58
81,5
Z-ref
75,5
260
260
33
9
33
33 33
33 33
100
100
9
100
100
Built-up height: 52 mm
Required air pressure: 6 bar
Air-blast cleaning of the references
Clamping force: 30 000 N
Recommended control unit: C 810 820 or C 810 710
Weight: 16 kg
52
•
•
•
•
•
•
54
33
100
33
21
GPS 240 Chucks
GPS 240 Chuck automatic
C 219 200
GPS 240 Chuck automatic
with medium connection
C 219 800
For manual and automatic machining operations.
• Built-up height: 52 mm
• Air connections positioned centrally on the underside
– prism – Z-cleaning – clamping/releasing – Turbo/ventilation
• Clamping force: 30 000 N/80 000 N
• Weight: 17 kg
For manual and automatic machining operations.
• Built-up height: 52 mm
• Air connections positioned centrally on the underside
– prism – Z-cleaning – clamping/releasing – Turbo/ventilation – medium connection
• Medium connection: 2-fold, pneumatic 6 bar
• Clamping force: 30 000 N/80 000 N
• Weight: 17 kg
Z-ref
240
200
110
Ø11
240
200
36
Dummy chuck for clamping a GPS 240 pallet
on a exchange or draining station.
60
7,5
83,5
• Required air pressure: 6 bar
• Weight: 9.5 kg
G1/8"
22,5
240
200
200
240
11
GPS 240 Pneumatic chuck
with built-in Macro chuck
C 219 600
Pneumatic chuck with built-in Macro chuck.
Intended mainly for measuring machines.
The following pallets can be mounted in GPS 240 by means
of C 219 600: Macro 54x54 mm and Macro 70x70 mm
Required air pressure: 6 bar
Recommended control unit: C 810 810
Air-blast cleaning of the references
Weight: 22 kg
240
72
71
Z ref GPS 240
Z ref Macro
240
22
200
240
140
140
110
200
240
11
GPS 240 Dummy chuck
C 210 060
•
•
•
•
75,5
52
52
75,5
Z-ref
GPS 240 Pallets
GPS 240 Pallet ’Adaption’
C 694 300
GPS 240 Pallet ’Production’
C 694 400
Ground cast aluminium pallet.
Suitable for fixtures and accessories.
Prepared for automation.
Cast aluminium pallet. Suitable for high-speed
milling and arduous milling operations.
Prepared for automation.
•
•
•
•
•
•
•
•
•
•
•
•
48
48
M5
95
9 (36x)
9 (36x)
S 500 160
• C 694 400 set of four
S 500 170
20
40
60
100
20
40
60
100
288
238
M5
288
238
95
10
Construction height: 48.0 ±0.01 mm
X/Y-centring: with coined cam
Flatness: 0.02 mm
Weight: 4.8 kg
Recommended workpiece weight: 100 kg
Supplied with C 531 500 sealing plugs
10
Construction height: 48.0 ±0.005 mm
X/Y-centring: with spring-loaded pin
Flatness: 0.01 mm
Weight: 4.8 kg
Recommended workpiece weight: 100 kg
Supplied with C 531 500 sealing plugs
• C 694 400 set of ten
238
238
GPS 240 Pallet 300x300 mm
C 694 600
GPS 240 Pallets
C 694 810
Cast aluminium pallet. Suitable for high-speed
milling and arduous milling operations.
Prepared for automation.
Ground aluminium pallet.
Construction height: 46 ±0.01 mm
X/Y-centring: with springy cams, hardened, stainless
Flatness: 0.01 mm
Weight: 7.2 kg
46
95
11
10
Construction height: 48.0 ±0.01 mm
X/Y-centring: with coined cam
Flatness: 0.02 mm
Weight: 7 kg
Recommended workpiece weight: 100 kg
Supplied with C 531 500 sealing plugs
48
•
•
•
•
•
•
•
•
•
•
M5
238
95
M5
239
100
60
40
300
20
288
9 (36x)
239
288
300
GPS 240 Pallet round
C 694 450
GPS 240 Pallets
C 694 800
Cast aluminium pallet. Suitable for high-speed
milling and arduous milling operations.
Prepared for automation.
Ground aluminium pallet.
11
46
Construction height: 48.0 ±0.01 mm
X/Y-centring: with coined cam
Flatness: 0.02 mm
Weight: 4.3 kg
Recommended workpiece weight: 100 kg
Supplied with C 531 500 sealing plugs
Construction height: 46 ±0.01 mm
X/Y-centring: with springy cams, hardened, stainless
Flatness: 0.01 mm
With hole: Ø100 mm
Weight: 6.2 kg
95
M5
20
40
60
100
239
M5
Ø256
25,1
48
•
•
•
•
•
•
•
•
•
•
•
100
Ø9 (36x)
239
288
Coined pallet (for high machining forces)
Pallet with spring-loaded pin
23
GPS 240 Pallets
GPS 240 Pallet round
with hole Ø100 mm
C 697 800
GPS 240 Pallets round
C 697 100 / C 697 110
Ground aluminium pallet.
M5
Ground aluminium pallet.
•
•
•
•
25,1
256
Construction height: 46 ±0.01 mm
X/Y-centring: with springy cams, hardened, stainless
Flatness: 0.01 mm
Weight: 5.2 kg
100
Construction height: 46 ±0.01 mm
X/Y-centring: with springy cams, hardened, stainless
Flatness: 0.01 mm
Weight: 6.2 kg
46
C 697 100
M5
25,1
100
46
•
•
•
•
256
60
9 (6x)
9 (8x)
60
100
20
40
60
100
• Hole pattern on
40 mm centres
60
100
C 697 110
9 (22x)
100
GPS 240 Master pallet
C 846 600
GPS 240 Pallet with centric clamping vise
Example:
Spreitzer MZE 280-100 & GPS 240 pallet C 694 400
95
70
48
10
The pallet has a ground reference ruler and a ground
indication hole for alignment of the references.
M5
230
35
70
Ref
238
288
29,6
Ref
C 694 300
238
24
Pallet with spring-loaded pin
For further information please ask for catalogue
"Add-On E-Shop System 3R & Spreitzer"
60
100
GPS 240 Pallets
GPS 240 Magnetic table
C 694 270
GPS 240 Magnetic table
C 694 260
Strong magnetic plate for milling.
High-precision magnetic plate for grinding work and for erode.
•
•
•
•
•
•
•
•
Magnetic field height: 5 mm
Holding force: 100 N/cm2
Dimensions: 240x240x88 mm
Weight: 23 kg
10
10
96
88
48
40
Magnetic field height: 10 mm
Holding force: 150 N/cm2
Dimensions: 240x240x96 mm
Weight: 27.1 kg
95
95
M5
119,5
288
119,5
288
119,5
C 694 300
C 694 300
288
288
GPS 240 Pallets with integrated GPS 70/120 chuck
C 522 560 / C 522 580
GPS 70/120 System
With the adaption with integrated GPS 70/120
chuck both systems can be used.
Adapter pallet which can accommodate the GPS 70/120 pallets.
• GPS 240 system: for bigger workpieces and devices
• GPS 70/120 system: for smaller workpieces
Material: aluminium / steel
Built-up height: 54 mm
X/Y-centring: with springy cams, hardened, stainless
Weight: 8.1 kg
C 522 580
11
57,2
Z-ref
54
• For manual manufacturing
• 1 connection in the front
95
• Prepared for automation
• 2 connections from below, suitable
to chuck C 219 800
Z-ref
11
57,2
C 522 560
54
•
•
•
•
M5
120
119,5
120
119,5
119,5
95
M5
M5
288
239
146,6
122,5
239
239
288
239
36
GPS 240 Chuck for carriage
On request
Central feed for both chucks possible.
The machine table should have 4 connections,
2x for GPS 240 / 2x for chuck on pallet.
cleaning
opening
machine table
Pallet with spring-loaded pin
25
GPS 240 - Kits & Accessories
Pneumatic control ”2/4”
C 810 800
To control two systems on the machine table with only two hoses.
2x2 functions – open/lock and presence detection.
OUT
C 810 800
S 818 000
IN
S 818 000
• Contents:
C 810 800 with protective cover which is adapted to suit the machine
Code carriers
3R-863.01
Code carrier, fixture
C 960 740
With pre-programmed unique identity,
designed for GPS 240 pallets.
Fixture for code carrier 3R-863.01-10.
• The code carrier can be clicked into position
3R-863.01-10
15
4
6,7
• Sets of 10 pieces
M5
GPS 240 Starter Kit
S 500 310
GPS 240 Lifting grip
C 810 960
• Contents:
C 219 000 Chuck
C 810 820 Actuator
C 694 400 Pallets Produktion (2x)
Lifting gear for handling GPS 240 pallets 240x240 mm.
26
Coined pallet (for high machining forces)
• Weight: 2.9 kg
GPS 240 - Accessories
GPS 240 Clamp kit
C 810 870
GPS 240 Clamp strip kit
C 810 880
Contents:
Contents:
E 030 220 clamp (x4)
E 010 144 washer M10 (x4)
E 010 143 washer M8 (x4)
E 000 428 Allen screw M10x45 (x4)
E 000 354 Allen screw M8x45 (x4)
E 040 030* T-slot nut M10x12 (x4)
E 040 031* T-slot nut M10x14 (x4)
E 040 032* T-slot nut M10x16 (x4)
E 040 033* T-slot nut M10x18 (x4)
E 040 020* T-slot nut M8x12 (x4)
E 040 021* T-slot nut M8x14 (x4)
E 040 022* T-slot nut M8x16 (x4)
E 040 023* T-slot nut M8x18 (x4)
C 810 881 undrilled clamp strip (x2)
E 010 144 washer M10 (x4)
E 010 143 washer M8 (x4)
E 000 428 Allen screw M10x45 (x4)
E 000 354 Allen screw M8x45 (x4)
E 040 030* T-slot nut M10x12 (x4)
E 040 031* T-slot nut M10x14 (x4)
E 040 032* T-slot nut M10x16 (x4)
E 040 033* T-slot nut M10x18 (x4)
E 040 020* T-slot nut M8x12 (x4)
E 040 021* T-slot nut M8x14 (x4)
E 040 022* T-slot nut M8x16 (x4)
E 040 023* T-slot nut M8x18 (x4)
* When ordering, state the required dimension of the T-slot nut.
* When ordering, state the required dimension of the T-slot nut.
GPS 240 Clamp strip kit for double mounting
C 810 920
For mounting two chucks on 300 mm centres.
Contents:
C 810 921 undrilled spacer (x1)
C 810 881 undrilled clamp strip (x2)
E 010 144 washer M10 (x6)
E 010 143 washer M8 (x6)
E 000 428 Allen screw M10x45 (x6)
E 000 354 Allen screw M8x45 (x6)
E 040 030* T-slot nut M10x12 (x6)
E 040 031* T-slot nut M10x14 (x6)
E 040 032* T-slot nut M10x16 (x6)
E 040 033* T-slot nut M10x18 (x6)
E 040 020* T-slot nut M8x12 (x6)
E 040 021* T-slot nut M8x14 (x6)
E 040 022* T-slot nut M8x16 (x6)
E 040 023* T-slot nut M8x18 (x6)
* When ordering, state the required dimension of the T-slot nut.
GPS 240 Presetting station
C 810 650
Hand gate valve
C 810 710
For alignment of workpieces on GPS 240 pallets.
For controlling pneumatic chucks
C 217 100, C 217 400 and C 219 000.
x Parallelism: 0.005 mm
x Required air pressure: 6 ±1 bar
x Supplied with dial indicator, dial indicator holder and actuator
27
GPS 240 - Accessories
GPS 240 Controllers
C 810 820
Unit for controlling pneumatic chucks C 217 100 and C 219 000.
• 1 connection (clamping/releasing)
C 810 830
Unit for controlling pneumatic chucks C 219 100 and C 219 600.
• 4 connections (- prism / - Z-cleaning / - clamping/releasing / - Turbo/ventilation)
C 810 850
Unit to control two pneumatic chucks.
• 5 connections (- prism / - Z-cleaning / - clamping/releasing / - Turbo/ventilation / - ventilation tube)
GPS 240 Chuck seal
C 219 007
GPS 240 Sealing plugs
C 531 500
The chuck seal is a wear part which should be replaced every
three to six months.
Plugs for sealing GPS 240 pallets.
• Supplied in sets of 40
• Material: Viton
• Supplied singly
0
27
GPS 240 Seals
C 531 250
GPS 240 Reference protectors
C 531 210
To seal the holes in the four clamping elements of the pallet.
To protect the Z-reference of the pallet.
• Material: elastomer
• Supplied in sets of 20
• Supplied in sets of 20
0
27
28
GPS 240 - Accessories
GPS 240 Pallet bore for index lock
C 531 240
GPS 240 Spigot for index lock
C 219 090
Rework on GPS 240 pallets for working with an index lock.
Spigot for GPS 240 chucks matching the reworked pallets
in accordance with C 531 240.
• Can be used on square GPS 240 pallets
• Suitable for square GPS 240 chucks
21
11
20
19
GPS 240 Spare parts set
S 220 000
Contains all elements for a normal service.
• Suitable for all square chucks, apart from C 219 400
• Recommendation: every 2 years if used manually and
annually if used in the automation system
29
Examples of palletized clamping devices
Solution for watch manufacturing
Application examples
Centric clamping devices
30
GPS 70/120 Chucks for die-sinking EDM with C-axis and/or
electrode changer
C 188 000
C 188 040
C 188 020
C 188 060
S 500 060
(only for GPS 70)
GPS 70
C 526 160
C 525 560
C 188 560
C 735 110
C 526 060
GPS 120
GPS 20
Macro
ER 32
ITS 50
Technical Specifications
• The GPS 70/120 chucks are integrated into the quill.
• Flushing and pneumatic actuation takes place
through the quill centre.
• The GPS palletizing system is clamped in the GPS
70/120 chucks with clamping spigots S 500 060.
The mounting of the clamping spigots on the GPS
70/120 steel pallets requires the clamping spigot
set-up gauge C 695 075 or C 695 175.
• The GPS 20 palletizing system can be adapted to the
GPS 70/120 chucks with the GPS 70 shank holder 40
(C 525 560).
• The GPS 70/120 chucks are available with a
Ø45 mm graduated circle (Ø55 mm connection) and
a Ø68 mm graduated circle (Ø80 mm connection).
31
GPS 70/120 For die-sinking EDM
GPS 70 Chuck pneumatic EDM
C 188 000
GPS 70 Chuck pneumatic EDM
C 188 040
Die-sinking EDM with C-axis and/or electrode changer.
Die-sinking EDM with C-axis and/or electrode changer.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connection: Ø80 mm
Height: 68 mm
Mounting: 4 M6 screws on Ø70 mm pitch circle
Required air pressure: 6 bar
Z-supports cleaning: yes
Flushing: central
Clamping spigot set-up gauge: included in delivery
Connection: Ø55 mm
Height: 80 mm
Mounting: 4 M6 screws on Ø45 mm pitch circle
Required air pressure: 6 bar
Z-supports cleaning: yes
Flushing: central
Clamping spigot set-up gauge: included in delivery
GPS 120 Chuck pneumatic EDM
C 188 020
GPS 120 Chuck pneumatic EDM
C 188 060
Die-sinking EDM with C-axis and/or electrode changer.
Die-sinking EDM with C-axis and/or electrode changer.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connection: Ø80 mm
Height: 68 mm
Mounting: 4 M6 screws on Ø70 mm pitch circle
Required air pressure: 6 bar
Z-supports cleaning: yes
Flushing: central
Clamping spigot set-up gauge: included in delivery
32
Connection: Ø55 mm
Height: 80 mm
Mounting: 4 M6 screws on Ø70 mm pitch circle
Required air pressure: 6 bar
Z-supports cleaning: yes
Flushing: central
Clamping spigot set-up gauge: included in delivery
GPS Press-in system for the manufacture of
electrodes and workpieces
With the GPS palletizing system you save up to 90%
of unproductive set-up time.
The split collets 2 surrounding the raw electrode 1
offer the unique advantage that during the insertion into
the cup-shaped split collet holder 3 they positively adapt
to it thus providing even and concentric holding of the raw
electrode in the holder.
1
... and this is how it’s done:
1. Cut the standard electrode section to the
desired length
4. Put complete split collet
holder or collet shank
onto arbour-press spacer
and press in with (300 to
700 kg) force
2. Bur raw electrode with
hand grinder
3. Insert raw electrode in
suitable collet or split
collet and introduce into
collet or split collet holder
2
3
In less than two minutes a
concentrically palletized electrode will be ready which will
withstand all conceivable
machining forces.
Graphite/Copper
Electrode
Ø6 - 50 mm
GPS 20
Press-Shell 10
GPS 20
Press-Shell 18
GPS 70
Press-Shell 30
GPS 70
Press-Shell 50
Technical Specifications
• Quick and simple insertion of round and square copper
and graphite electrodes in the Ø6 to 50 mm range.
• 25 collets and split collets for standard electrode
sections (tolerance: +/– 0.1 mm).
• No screwing, soldering, gluing or drilling.
GPS 20
Press-Shell
Holder
GPS 70
Press-Shell
Holder
GPS 70
Press-Shell
Holder
• All split collets and collets are supplied with matching
seals.
• The GPS palletizing system ensures an exact micromillimetre chuck to chuck repeatability.
• Supplied with a convenient, stackable tray for storing
finished electrodes.
• The electrode is stored on the holder – ready to be
used again.
C 876 110
33
GPS 70/120 For die-sinking EDM
GPS 70 Shank holder 40
C 525 560
GPS 20 Aluminium collet shank 10
S 501 240
The GPS 20 palletizing system can be adapted to the
GPS 70/120 chucks with the GPS 70 shank holder 40.
Electrode holder used with collet 10.
•
•
•
•
69,7
Material: aluminium die-cast, coined
Insertion: press-in raw electrode with collets into collet shank
Fits on shank holder C 525 560: for insertion of collet shank in the GPS pallet
Delivery includes: set of 20 units
67,6
Material: stainless steel, hardened
Dimensions: Ø69.7 x 67.6 mm
Flushing: central
Design: two-piece, form-fitting
Clamping: hydraulic
Maintenance set: included in delivery
8,5
•
•
•
•
•
•
Z
20
GPS 20 Aluminium collet shank 18
S 501 310 / S 501 320
GPS 20 Collets 10
S 501 xxx
Electrode holder used with collet 18.
For insertion of up to Ø10 mm copper and graphite
electrodes in collet shank 10.
•
•
•
•
Material: aluminium die-cast, coined
Insertion: press-in raw electrode with collets into collet shank
Fits on shank holder C 525 560: for insertion of collet shank in the GPS pallet
Delivery includes: S 501 310: set of 10 units
S 501 320: set of 20 units
•
•
•
•
Material: zinc aluminium alloy
Positioning accuracy after insertion: concentric
Tube section tolerance: ± 0.1 mm
Delivery includes: set of 10 units
S 501 250
S 501 260
• Ø6
• 6x6
S 501 270
S 501 280
• Ø8
• 8x8
S 501 290
S 501 300
• Ø10
• 10 x 10
S 501 370
• Set with 10 pieces each size
GPS 20 Collets 18
S 501 xxx
For insertion of up to Ø18 mm copper and graphite
electrodes in collet shank 18.
•
•
•
•
Material: zinc aluminium alloy
Positioning accuracy after insertion: concentric
Tube section tolerance: ± 0.1 mm
Delivery includes: set of 10 pieces
S 501 330
S 501 340
• Ø12
• 12 x 12
S 501 350
• Ø15
S 501 360
• Ø18
S 501 380
• Set with 10 pieces each size
34
GPS 70/120 For die-sinking EDM
GPS 70 Collet holder 10
S 500 041
GPS 70 Collet holder 18
S 500 051
Workpiece and electrode holder used with collets 10.
Workpiece and electrode holder used with GPS 20 collets 18.
•
•
•
•
•
•
•
•
Material: aluminium, coined
Design: screwed two-piece construction
Dimensions: Ø69.5 x 54.7 mm
Delivery includes: set of 9 units
Material: aluminium, coined
Design: screwed two-piece construction
Dimensions: Ø69.5 x 54.7 mm
Delivery includes: set of 9 units
GPS 20 Split collet holder 30
S 500 040
GPS 70 Split collet holder 50
S 500 050
Workpiece and electrode holder used with GPS 70 split
collets 30.
Workpiece and electrode holder used with GPS 70 split
collets 50.
•
•
•
•
•
•
•
•
•
•
Material: aluminium die-cast, coined
Dimensions: Ø69.5 mm
Height: approx. 62 mm (incl. split collets)
Construction: screwed 2-piece design
Delivery includes: set of 9 units
Material: aluminium die-cast, coined
Dimensions: Ø69.5 mm
Height: approx. 72 mm (incl. split collets)
Construction: screwed 2-piece design
Delivery includes: set of 9 units
GPS 70 Split collets 30
S 501 xxx
GPS 70 Split collets 50
S 501 xxx
For insertion of up to Ø30 mm copper and graphite
electrodes in split collet holder 30.
For insertion of up to Ø50 mm copper and graphite
electrodes in collet holder 50.
•
•
•
•
•
•
•
•
Material: aluminium die-cast
Positioning accuracy after insertion: central
Tube section tolerance: ± 0.1 mm
Delivery includes: set of 10 pieces
Material: aluminium die-cast
Positioning accuracy after insertion: central
Tube section tolerance: ± 0.1 mm
Delivery includes: set of 10 pieces
S 501 000
S 501 030
S 501 060
S 501 090
S 501 120
• Ø20
• 15 x 15
• Ø35
• 30 x 30
• 30 x 15
S 501 010
S 501 040
S 501 070
S 501 100
S 501 130
• Ø25
• 20 x 20
• Ø40
• 35 x 35
• 40 x 15
S 501 020
S 501 050
S 501 080
S 501 110
S 501 140
• Ø30
• 25 x 25
• Ø50
• 40 x 40
• 40 x 20
S 501 510
S 501 520
• Set with 2 pairs each size
• Set with 2 pairs each size
S 501 530
S 501 540
• Set with 10 pairs each size
• Set with 10 pairs each size
35
GPS 70/120 For die-sinking EDM
GPS 70 Collet chuck ER 32
C 735 110
Collet Set
V 005 002
Insertion of collet chucks Ø2 – 20 mm.
For collet chuck holder C 735 110.
• Material: stainless steel, hardened
• Dimensions: Ø69.7 x 78 mm
• Collet chuck key: included in delivery
• Delivery includes: 18 collets ER 32, 2 to 20 mm
Ø69,7
M5
78
8,5
Z
GPS 70 Parallel holder (brass)
C 526 020
GPS 70 Square holder (brass)
C 526 010
Electrode holder for laminated electrodes.
Square electrode holder.
• Dimensions: Ø69 mm
• Inside dimensions: 20 x 50 mm
• Construction: 2-piece brass holder screwed onto GPS 70 aluminium pallet
• Dimensions: Ø69 mm
• Inside dimensions: 26 x 26 mm square
• Design: 2-piece brass holder screwed onto GPS 70 aluminium pallet
50
20
26
50
50
50
26
Ø6
Ø6
Ø69
Ø69
Z
GPS 70 Adapter ITS 50
C 526 060
GPS 70 Adapter on GPS 120 pallets
C 526 160
Adaptation of GPS 70 on ITS 50.
Adaptation of GPS 70 on GPS 120 pallets.
•
•
•
•
•
•
•
•
•
•
Material: stainless steel, hardened
Dimensions: Ø69.7 mm
Built-up height: 36.5 mm
Construction: 2-piece, form-fitting design
Flushing: central
30,7
50,7
56,7
56,7
38,7
50,7
Z
Material: stainless steel, hardened
Dimensions: Ø106 mm
Built-up height: 20 mm
Construction: onepiece design
Flushing: central
Ø69,7
Z
64
20
36,5
55,6
8,5
M5
Z
M10
M10
36
106
GPS 70/120 For die-sinking EDM
3R Macro adapter GPS 70 manual
C 188 550
GPS 70 Adapter 3R Macro manual
C 188 560
Adaptation of Macro on GPS 70.
Adaptation of GPS 70 on Macro.
•
•
•
•
• Material: stainless steel, hardened
• Dimensions: Ø75 mm
• Built-up height: 60 mm
Material: stainless steel, hardened
Dimensions: Ø69 mm
Built-up height: 45.5 mm
Clamping spigot: N 901 800
Ø75
Ø69,7
M5
Ø69
54
Z
12,5
45,5
8,5
60
Z
GPS 70 Renishaw probe
C 810 530
GPS 70 Dial indicator holder, swivel type
C 810 170
Automatic measuring of workpieces on CNC die-sinking EDM.
Alignment of workpieces on machines with or without C-axis.
• Height: 130 mm
• Tracer ball: 5 mm
• Overtravel protection: 3-dimensional (Z = 5 mm, XY = 15 mm)
• Measuring range: up to Ø250 mm
• Dial indicator: 0.01 mm
• Locking: mechanical
Ø69,7
Z
125,7
8,5
M5
5
GPS 70 Arbour press spacer
C 876 110
Support for pressing the raw electrode into the GPS 20 collet
shank 10/18 and into the GPS 70 split collet holder 30 and 50.
• Material: POM
37
GPS 70/120 For die-sinking EDM
GPS 70 Collet shank seal
C 711 320
GPS 70 Split collet holder seal
C 531 100
Seals for through the electrode flushing.
Seals for through the electrode flushing.
• Material: plastic
• Delivery includes: set of 10 units
• Material: thermoplastic
• Delivery includes: set of 100 units
Hydraulic maintenance unit for shank holder
C 525 165
GPS 70/120 Clamping spigot set automatic
S 500 060
Filling of hydraulic system of GPS shank holder with grease
when clamping force weakens.
For GPS 70/120 chucks: C 188 000 / C 188 020 /
C 188 040 / C 188 060. For use with electrode changer.
• Instructions: see maintenance instructions
• Material: steel, hardened
• Clamping spigot: N 901 700 with through-bore flushing
• Delivery includes: set of 10 units
GPS 70 Clamping spigot alignment gauge
C 695 075
GPS 120 Clamping spigot alignment gauge
C 695 175
Alignment of the clamping spigot (S 500 060) in the
GPS 70 steel pallet in the electrode changer.
Alignment of the clamping spigot (S 500 060) in the
GPS 120 steel pallet in the electrode changer.
• Material: anodized aluminium
• Material: anodized aluminium
38
GPS 240 For die-sinking EDM
The machining zero point is defined by the centre of
the chuck in the GPS 240 system. The chuck can be
mounted on the machine table of any machine tool.
The standardised hole pattern of the pallet allows
clamping from below of workpieces, fixtures and
accessories such as vices, three-jaw chucks and
magnetic tables. This gives collision-free mounting,
even with five-sided machining.
The economical, pressure-die-cast aluminium pallets
are very light, making them especially suitable for
manual handling. Naturally the GPS 240 is also
suitable for automatic changing.
The chuck seal prevents dirt penetrating between the
chuck and the pallet. This simplifies maintenance
and lengthens the life of the components. A lifting
mechanism which operates on locking/opening
protects the references when loading heavy
workpieces.
GPS 240 Chuck automatic
C 219 110
GPS 240 Pallet ’EDM/Grinding’
C 694 100
GPS 240 Starter kit
S 500 650
Cast aluminium pallet.
75,5
Z-ref
52
Required air pressure: 6 bar
5 air connections
Repetition accuracy: 0.002 mm
Indexing accuracy: 0.005 mm
Clamping force: 30 000 N/80 000 N
Recommended control unit: C 810 830
Air-blast cleaning of the references
Weight: 17 kg
240
200
170,5
200
240
11
10
S 500 090
•
•
•
•
•
•
•
•
• Contents:
C 219 110 pneumatic chuck
C 810 830 actuator
C 694 100 pallets (2x)
Construction height: 48.1 ±0.01 mm
X/Y-centring with spring-loaded pin
Flatness: 0.02 mm
Weight: 4 kg
Recommended workpiece weight: 100 kg
Supplied with C 531 500 sealing plugs
48,1
•
•
•
•
•
•
Pneumatic table chuck, mainly intended for applications in
die-sinking EDM machines.
95
• Set of 4x C 694 100
M5
9 (36x)
288
238
• Set of 10x C 694 100
20
40
60
100
S 500 100
238
GPS 240 Pallet with built-in Macro chuck
C 522 520
Adapter to accept Macro pallets.
• Material: aluminium/steel
• Weight: 8.5 kg
11
95
46
Ø100
77
Z-Ref
M5
288
239
239
Pallet with spring-loaded pin
39
Automation
Utilise every hour of the day and night!
An automatic production cell can generate revenue
round the clock, seven days a week. Why be satisfied
with 40 productive machine-hours a week when the
same machine can achieve over 100 additional hours
a week? Use every hour of the day and night for
production!
WorkPal, WorkPartner and WorkMaster – three “aces”
which boost your productivity and sharpen your
competitiveness.
And not least – they bring faster payback on the
investments you made.
WorkPal Compact Servo – modest
demands, major benefits
WorkPal Compact Servo is a simple step into the
world of automation. It’s an easy-to-use, userfriendly pallet changer for automatic changing
of pallets in milling and/or EDM machines, for
example.
A sliding door gives maximum access to the
magazine, making it easier to manage the pallets.
The extremely compact unit is simple to install.
And what’s more, WorkPal Compact Servo only
needs minimal floor space.
WorkPartner 1+ – can serve two
machines
WorkPartner 1+ is an extremely compact unit
for changing pallets – on machine tables and
at machine spindles in one or two machines.
Its modular construction means that magazine
capacity is extremely flexible and can be adapted
to your company’s needs.
Typical application areas:
• Milling – changing of workpieces
• Grinding – changing of workpieces
• Die-sinking EDM – changing of workpieces
and electrodes
• Wire EDM – changing of workpieces
40
Automation
WorkMaster – a modular automation
concept
WorkMaster is a flexible automation concept for
applications in one or more milling and/or EDM
machines, for example. And changing can be done
both in the machine spindle and on the machine
table.
The changer unit is completely self-contained and
can be adapted to “tailor-made” automation
solutions with several types of magazine, as well as
a number of options. One, two or three machines
in the same production cell.
One clear advantage is the “open architecture” of
the system. The customer chooses the machine (or
machines) suited to the particular requirements of
the business, and a WorkMaster is added products.
WorkMaster Linear – the flexible solution
WorkMaster Linear is an automation concept that
gives extreme flexibility. By placing WorkMaster on
rails, the changer unit can be made to serve a large
number of machines, and at the same time more
space is created for magazines and peripherals.
Several designs of magazine are available. The basic
variants are modular racks or rotating magazines,
where the shelves are matched to the pallet systems in
System 3R’s wide range of products.
Typical application areas:
• Milling – changing of workpieces and cutting tools
• Grinding – changing of workpieces
• Die-sinking EDM – changing of workpieces and
electrodes
• Wire EDM – changing of workpieces
WorkShopManager
• Preparation – Order creation, operation
lists & identify
• CellManager – Manually loaded machines, robot
loaded machines, automatic electrode selection,
cutting tool monitoring & robot manager
• Execution – Batch builder, batch ID, magazine
positions, transfer of NC programs
• Monitoring
41
Automation - application examples
5104
WorkPartner 1+
4264
1 Milling machine
WorkMaster
5278
Wire EDM machine
Loading station
Magazines
Drying station
2462
1
1
2
1
10700
WorkMaster Linear
6600
2 Milling machines
10 Magazines
2 Loading stations
42
Index
3R-863.01................ 18, 26
C 531 000 ..................... 18
C 810 880 ..................... 27
S 501 240 ...................... 34
3R-863.01-10 .......... 18, 26
C 531 100 ..................... 38
C 810 920 ..................... 27
S 501 250 ...................... 34
C 188 000 ..................... 32
C 531 210 ..................... 28
C 810 960 ..................... 26
S 501 260 ...................... 34
C 188 020 ..................... 32
C 531 240 ..................... 29
C 846 260 ..................... 17
S 501 270 ...................... 34
C 188 040 ..................... 32
C 531 250 ..................... 28
C 846 360 ..................... 17
S 501 280 ...................... 34
C 188 060 ..................... 32
C 531 500 ..................... 28
C 846 600 ..................... 24
S 501 290 ...................... 34
C 188 300 ....................... 8
C 694 100 ..................... 39
C 846 900 ..................... 17
S 501 300 ...................... 34
C 188 320 ..................... 12
C 694 260 ..................... 25
C 876 110 ..................... 37
S 501 310 ...................... 34
C 188 550 ..................... 37
C 694 270 ..................... 25
C 960 500 ..................... 18
S 501 320 ..................... 34
C 188 560 ..................... 37
C 694 300 .................... 23
C 960 740 ............... 18, 26
S 501 330 ...................... 34
C 188 700 ..................... 13
C 694 400 .................... 23
S 220 000 ...................... 29
S 501 340 ...................... 34
C 188 710 ..................... 13
C 694 450 .................... 23
S 230 100 ...................... 17
S 501 350 ...................... 34
C 188 720 ....................... 9
C 694 600 .................... 23
S 230 150 ...................... 17
S 501 360 ...................... 34
C 188 730 ....................... 9
C 694 800 .................... 23
S 500 010 ...................... 10
S 501 370 ...................... 34
C 188 770 ..................... 13
C 694 810 ..................... 23
S 500 011 ...................... 10
S 501 380 ...................... 34
C 190 000 ....................... 9
C 695 040 ..................... 10
S 500 021 ...................... 14
S 501 510 ...................... 35
C 190 120 ..................... 16
C 695 050 ..................... 10
S 500 040 ...................... 35
S 501 520 ...................... 35
C 190 125 ..................... 16
C 695 075 ..................... 38
S 500 041 ...................... 35
S 501 530 ...................... 35
C 198 700 ....................... 9
C 695 140 ..................... 14
S 500 050 ...................... 35
S 501 540 ...................... 35
C 210 060 ..................... 22
C 695 150 ..................... 16
S 500 051 ...................... 35
V 005 002...................... 36
C 217 100 ..................... 21
C 695 175 ..................... 38
S 500 060 ...................... 38
C 217 400 ..................... 21
C 695 176 ..................... 18
S 500 090 ...................... 39
C 219 000 ..................... 21
C 695 265 ..................... 11
S 500 100 ...................... 39
C 219 007 ..................... 28
C 695 270 ..................... 11
S 500 160 ...................... 23
C 219 090 ..................... 29
C 695 295 ..................... 11
S 500 170 ...................... 23
C 219 100 ..................... 21
C 695 365 ..................... 15
S 500 310 ...................... 26
C 219 110 ..................... 39
C 695 370 ..................... 15
S 500 650 ...................... 39
C 219 200 ..................... 22
C 695 395 ..................... 15
S 501 000 ...................... 35
C 219 400 ..................... 21
C 697 100 ..................... 24
S 501 010 ...................... 35
C 219 600 ..................... 22
C 697 110 ..................... 24
S 501 020 ...................... 35
C 219 800 ..................... 22
C 697 800 ..................... 24
S 501 030 ...................... 35
C 522 520 ..................... 39
C 711 320 ..................... 38
S 501 040 ...................... 35
C 522 560 .................... 25
C 735 110 ............... 17, 36
S 501 050 ...................... 35
C 522 580 .................... 25
C 810 170 ..................... 37
S 501 060 ...................... 35
C 525 165 ..................... 38
C 810 530 ..................... 37
S 501 070 ...................... 35
C 525 560 ..................... 34
C 810 650 ..................... 27
S 501 080 ...................... 35
C 526 010 ..................... 36
C 810 710 ..................... 27
S 501 090 ...................... 35
C 526 020 ..................... 36
C 810 800 ..................... 26
S 501 100 ...................... 35
C 526 060 ..................... 36
C 810 820 ..................... 28
S 501 110 ...................... 35
C 526 160 ..................... 36
C 810 830 ..................... 28
S 501 120 ...................... 35
C 530 210 ....................... 8
C 810 850 ..................... 28
S 501 130 ...................... 35
C 530 310 ..................... 12
C 810 870 ..................... 27
S 501 140 ...................... 35
43
Sorterargatan 1, SE-162 50 VÄLLINGBY
tel +46-08 620 20 00, fax +46-08 759 52 34, info.system3r@georgfischer.com
System 3R Schweiz AG
Wilerstrasse 98, CH-9230 FLAWIL
tel +41-071 394 13 50, fax +41-071 394 13 60, info.ch.system3r@georgfischer.com
System 3R Worldwide:
www.system3r.com
!"#$!%&#!$!'
System 3R International AB

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