GPS 70/120/240 catalogue
Transcription
GPS 70/120/240 catalogue
GPS 70, GPS 120, GPS 240 Reference Systems for Precision Production and Die-Sinking EDM 2 Table of contents General information ................................................................................................. 4-5 GPS 70/120 chucks .................................................................................................. 6 Clamping function of the GPS pallets ......................................................................... 7 GPS 70 chucks for precision production ..................................................................... 8-11 GPS 120 chucks for precision production ................................................................... 12-15 GPS 120 chucks for automation ................................................................................ 16 GPS 70/120 accessories ........................................................................................... 17-18 GPS 70/120 chucks for lathe ..................................................................................... 19 GPS 240 chucks for precision production ................................................................... 20-25 GPS 240 accessories ................................................................................................. 26-29 Examples of palletized clamping devices .................................................................... 30 GPS 70/120 chucks for die-sinking EDM.................................................................... 31-38 GPS 240 chucks for die-sinking EDM ......................................................................... 39 Automation .............................................................................................................. 40-42 Index........................................................................................................................ 43 3 Preconditions for efficient, economical and flexible production Every production plant uses clamping elements, jigs, fixtures, reference pallet systems and many other facilities to be able to clamp the range of workpieces machined efficiently and economically. The GPS clamping system allows the machine table to be equipped individually with position-determining chucks. It thus allows the complete work area to be used and offers substantial advantages in relation to reducing setting times and enhanced flexibility thanks to substitution of preset workpieces. Consequently, it opens up entirely new options for manual and automated workpiece change. Maximisation of machine runtimes by reduction in setting times by up to 90% Setting outside of the machine Standardisation of clamping systems 4 Optimisation of production technology and product quality Unmanned production by automation Modernisation of existing machines by retrofitting with a reference system Your advantages in production Greater speed / Enhanced productivity / Greater flexibility Fixture retooling Express order Faster retooling means not only more working hours but also a higher productivity and shorter delivery times. Job interruptions are no problem. Retooling in seconds provides the required level of flexibility. Finding the right clamping system You can find the appropriate system on the basis of your workpieces and the weight. 1 What are the maximum dimensions of the workpieces that you want to machine? 2 On the basis of 1, look for the suitable system size in the following table. Example: The GPS 120 system is the most likely for consideration. Example: Square: Up to a maximum of 120 x 150 mm (steel) Round: Up to a maximum of 170 x 100 mm (steel) Workpiece dimension max. x h / x h approx 17 kg approx 17.8 kg Reference systems GPS 70 GPS 120 GPS 240 50 100 150 200 250 300 350 400 3 Based on the maximum weight of the workpiece, define the suitable size for the pallet/reference element. Example: Max. weight < 20 kg gives a GPS 120 reference system. Pallet size [mm] 70 120 Reference systems / Workpiece weight max. GPS 70 GPS 120 10 kg 10 kg GPS 240 20 kg 240 x 240 100 kg 260 100 kg 300 x 300 100 kg It is also possible to combine several clamping systems, with manual or automated system adapter. 5 GPS 70/120 Chucks GPS 70/120 Chuck, manual • System size: GPS 70 and GPS 120 • Application: turning, milling, drilling, grinding, die-sinking EDM, presetting and measuring station • Repetition accuracy: 0.002 mm • Indexing: 4 x 90° • Clamping force: adjustable, max. 3000 N • Clamping: spring force with self-clamping ball-lock • Releasing: manual with Allen wrench • Flushing: central, lateral connection • Cleaning of Z-supports: no • GPS pallets: no clamping spigot required • Material: stainless steel, hardened GPS 70/120 Chuck, pneumatic EDM • System size: GPS 70 and GPS 120 • Application: cNC die-sinking EDM machines • Repetition accuracy: 0.002 mm • Indexing: 4 x 90° • Clamping force: approx. 3000 N • Clamping: spring force with self-clamping ball-lock • Releasing: compressed air (6 bar) • Flushing: central • Cleaning of Z-supports: yes • Operation: pallet presence monitoring • GPS pallets: with clamping spigot for use in electrode changer • Material: steel, hardened B-B GPS 70/120 Chuck, pneumatic • System size: GPS 70 and GPS 120 • Application: manual and automatic palletizing of machine tables for metalcutting and die-sinking EDM applications as well as for rotary axis • Repetition accuracy: 0.002 mm • Indexing: 4 x 90° • Clamping force: approx. 3800 N • Clamping: spring force with self-clamping ball-lock • Releasing: compressed air (6 bar) • Cleaning of Z-supports: yes B • Inside pressure: connection available • Pneumatic connection: control unit or air-gun valve • Automatic operation: pallet presence monitoring • GPS pallets: no clamping spigot required B 6 • Material: stainless steel, hardened Clamping function of the GPS pallets GPS Aluminium pallet Material: aluminium die-cast, face-turned and coined Offers more than 30 000 clamping operations with constant precision Unclamped pallet Clamped pallet Preclamping ~ 0.05 mm The axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces. GPS Steel pallet, ground Material: stainless steel, hardened and ground Application: jigs, fixtures, adapter, gauging tool Offers more than 100 000 clamping operations with constant precision Unclamped pallet Clamped pallet Preclamping ~ 0.07 mm The axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces. 7 GPS 70 Clamping system for metal-cutting operations Workpiece C 695 050 C 695 040 C 695 265 C 695 270 C 846 360 N 901 800 C 530 210 C 188 300 C 846 900 C 188720 C 190 000 C 846 260 C 198 700 C 188730 Machine table GPS 70 Chucks Facts The GPS 70 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making. The GPS 70 chucks are mounted to the machine table. • Material: stainless steel, hardened • Repetition accuracy: 0.002 mm • Clamping force: 3.000 - 3.800 N • Indexing accuracy: 0.005 mm • Indexing: 4 x 90° GPS 70 Machining cube, manual C 530 210 GPS 70 Chuck, manual C 188 300 For milling, grinding, die-sinking EDM, presetting and measuring station. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface. For turning, milling, grinding, die-sinking EDM. M8 Z Dimensions: Ø72.4 x 57.4 mm Mounting: 4x M6 screws Releasing: manual with Allen wrench Flushing: lateral inlet Z 20 20 57,4 10 40 70 • Dimensions: 100 x 100 x 70 mm • Mounting (from the top): 70 x 70 mm, 4x M8 screws through holes (horizontal) • Mounting (from the bottom): on GPS 240 pallet: 80 x 80 mm, 4x M8 screws threaded holes (horizontal), 40 x 40 mm, 4x M8 screws threaded holes (vertical) • Releasing: manual with Allen wrench • • • • 100 35 35 72,4 15,91 50 35 100 35 15,91 M6 M8 8 Ref 15,91 15,91 GPS 70 Chucks GPS 70 Chuck, manual C 190 000 For turning, milling, grinding, die-sinking EDM. • Dimensions: 85 x 35 mm • Mounting: 4x M6 screws • Required clamping spigot: N 901 800 35 Z 85 35 25,5 25,5 Ref 25,5 25,5 7 GPS 70 Chuck, pneumatic C 198 700 For die-sinking EDM, turning, milling, grinding. For Automation. • Dimensions: Ø99 x 22 mm • Mounting: 6x M6 screws (fits on flange C 188 730) • Releasing: pneumatic, 6 bar • Required air pressure: 6 bar • Z-supports cleaning: yes • Dimensions: Ø99 x 22 mm • Mounting: 6x M6 screws (fits on flange C 188 730) • Releasing: pneumatic, 6 bar • Required air pressure: 6 bar • Z-supports cleaning: yes 99 99 14,5 65 0 R4 Z 22 22 Z 65 14,5 GPS 70 Chuck, pneumatic C 188 720 0 R4 M6 ° 60 60 ° M6 Flange for GPS 70 chuck C 188 730 Fits on C 188 720 and C 198 700. • Material: stainless steel, heat pre-treated • Dimensions: Ø140 x 20 mm • Mounting: 6x M8 • Connections: A = releasing/clamping B = Z-supports cleaning C = drain or over-pressure D = cable compartment breather 20 140 M8 60 71,5 80 120 80 A B C D 9 GPS 70 Aluminium pallets ø 6,5 69 ø4 0 16,7 Using this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completely protects its X, Y and Z references from shocks and contamination. Facts • Material: coined cast aluminium • Dimensions: Ø69.5 x 16.7 ±0.01 mm • Hole pattern: 6 holes for M6 • Flatness: 0.01 mm • X-Y-position: coined cams • Weight: 0.2 kg GPS 70 Aluminium pallet C 695 050 GPS 70 Aluminium pallet C 695 040 Workpiece or electrode holder. Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier fixture, with gripper contour. • Not prepared for automation • Set of 9x C 695 040 69 M5 Z 10 (10) 62 6,6 40 (17,32) (17,32) 40 16,7 4,7 Set of pallets S 500 011 8 22,7 • Set of 9x C 695 050 69 22,7 4 Set of pallets S 500 010 16,7 • Scope of delivery: pallet without code carrier fixture and without code carrier (10) Z 6,6 GPS 70 Steel pallets Using this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. The pallet protection ring completely protects its X, Y and Z references from shocks and contamination. ø 5,7 42 69 ,7 ø 6,5 22 40 Facts • Material: stainless steel, hardened • Dimensions: Ø69.7 x 22 ±0.005 mm • Surface quality: ground finish • X/Y-centring: with springy cams, hardened, stainless • Hole pattern: 6 holes for M6 and 2x Ø5.7 mm (prepared for pin holes), 42 mm spacing GPS 70 Steel pallet C 695 265 GPS 70 Steel pallet C 695 270 Workpiece and device holder for precision production. Prepared for automation with thread M5 for code carrier fixture, with gripper contour. Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier. • Scope of delivery: pallet without protection ring, without code carrier fixture and without code carrier • Scope of delivery: C 695 265 pallet C 695 272 pallet protection ring, aluminium C 960 740 code carrier fixture 69,7 21 40 17,32 21 17,32 5,7 8,5 22 27,8 4 10 6,5 21 6,5 Z 20 20 1010 21 17,32 1010 62 Z 17,32 M5 62 8,5 22 27,3 4 10 69,7 5,7 GPS 70 Pallet protection ring C 695 295 Chip protection between pallet and chuck for GPS 70 steel pallets C 695 265. • Material: plastic • Dimensions: Ø69.4 x 10.8 mm • Use with code carrier: yes 11 GPS 120 Clamping system for metal-cutting operations Workpiece C 695 140 C 695 365 Workpiece C 695 370 C 695 050 GPS 120 pallets C 695 040 C 695 265 C 695 270 C 846 360 C 846 900 C 846 260 GPS 70 pallets C 188700 C 530 310 C 188 320 C 188 770 C 188710 Machine table GPS 120 Chucks The GPS 120 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making. The GPS 120 chucks are mounted to the machine table. Facts • Material: stainless steel, hardened • Repetition accuracy: 0.002 mm • Clamping force: 3.000 - 3.800 N • Indexing accuracy: 0.005 mm • Indexing: 4 x 90° GPS 120 Machining cube, manual C 530 310 GPS 120 Chuck, manual C 188 320 For milling, grinding, die-sinking EDM, presetting and measuring station. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface. For turning, milling, grinding, die-sinking EDM. Dimensions: Ø108.4 x 57.4 mm Mounting: 4x M8 screws Releasing: manual with Allen wrench Flushing: lateral inlet Z 57,4 40 M8 20 80 • Dimensions: 136 x 136 x 80 mm • Mounting (from the top): 12 x 120 mm, 4x M8 screws threaded holes (horizontal) • Mounting (from the bottom): on GPS 240 pallet: Z 90 x 90 mm, 4x M8 screws through holes (horizontal), 120 x 40 mm, 4x M8 screws threaded holes (vertical) • Releasing: manual with Allen wrench • • • • 60 60 108,4 136 45 28,28 28,28 M8 68 45 136 45 45 M8 12 Ref 28,28 28,28 GPS 120 Chucks GPS 120 Chuck, pneumatic C 188 700 GPS 120 Chuck, pneumatic C 188 770 For die-sinking EDM, turning, milling, grinding. For Automation. • • • • • • • • • • 118 118 Z 65 0 R4 14,5 14,5 22 Z Dimensions: Ø118 x 22 mm Mounting: 6x M6 screws (on flange C 188 710) Releasing: pneumatic , 6 bar Required air pressure: 6 bar Z-supports cleaning: yes, only GPS 120 22 Dimensions: Ø118 x 22 mm Mounting: 6x M6 screws (on flange C 188 710) Releasing: pneumatic , 6 bar Required air pressure: 6 bar Z-supports cleaning: yes 65 0 R4 M6 ° 60 60 ° M6 Flange for GPS 120 chuck C 188 710 Fits on C 188 700 and C 188 770. Material: stainless steel, heat pre-treated Dimensions: Ø160 x 20 mm Mounting: 6x M8 Connections: A = releasing/clamping B = Z-supports cleaning C = drain or over-pressure D = cable compartment breather 20 160 M8 140 100 70 81,5 100 • • • • A B C D 13 GPS 120 Aluminium pallets Using this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completely protects its X, Y and Z references from shocks and contamination. 20 20 20 20 • Material: coined cast aluminium • Dimensions: Ø124x16.6 ±0.01 mm • Hole pattern: 18 holes for M6, closed with a thin aluminium cover • Flatness: 0.025 mm • X-Y-position: coined cams • Weight: 0.5 kg GPS 120 Aluminium pallet C 695 140 Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier fixture and gripper contour. 16,6 • Scope of delivery: pallet without code carrier fixture and without code carrier 6 22 M5 • Set of 4x C 695 140 40 20 Z 6,6 17,32 20 40 20 40 17,32 40 20 10 10 GPS 120 aluminium pallet - Opening of the fixation holes The fixation holes of the GPS 120 aluminium pallets are closed with a thin aluminium cover. To open the required fixation holes please use one of the following technics. Open by boring Open by punching through with a borer Ø6.5 mm from the bottom side of the pallet. with a cutting punch Ø6.5 mm and a hammer from the top face of the pallet. 14 20 34 ø 6,5 Facts Set of pallets S 500 021 24 20 ,64 20 118 ø1 16,6 20 20 GPS 120 Steel pallets 20 20 20 20 20 ø1 18 20 20 ,2 20 26 Using this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. The pallet protection ring completely protects its X, Y and Z references from shocks and contamination. ,64 20 34 ø 6,5 Facts • Material: stainless steel, hardened and ground • Dimensions: Ø118 x 26 ±0.005 mm • Surface quality: ground finish • X/Y-centring: with springy cams, hardened, stainless • Hole pattern: 18 holes for M6 GPS 120 Steel pallet C 695 365 GPS 120 Steel pallet C 695 370 Workpiece and device holder for precision production. Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier. • Scope of delivery: pallet without pallet protection ring • Not prepared for automation • Scope of delivery: C 695 365 pallet C 695 372 pallet protection ring, aluminium C 960 740 code carrier fixture 5,6 26 Z Z 40 20 118,2 31,6 26 31,3 118,2 40 20 40 20 40 20 10 10 20 40 6,5 20 40 64,7 17,32 17,32 20 40 20 40 17,32 17,32 6,5 10 10 GPS 120 Pallet protection ring C 695 395 Chip protection between pallet and chuck for GPS 120 steel pallets C 695 365. • Material: plastic • Dimensions: Ø118 x 15.7 mm • Use with code carrier: no 15 GPS 120 For automation Fixture/workpiece clamp The chuck with medium connection is able to transfer the compressed air directly to the pallet via 4 interfaces. Fixtures and clamping elements in the automation system, amongst other things, can be operated pneumatically with the pallet C 695 150. The GPS 120 standard pallets can also be used on the system. C 695 150 Workpiece C 695 140 C 695 365 C 695 370 GPS 120 standard pallets Facts • Repetition accuracy: 0.002 mm C 190 120 • Clamping force: 3.000 - 3.800 N • Indexing accuracy: 0.005 mm • Indexing: 4 x 90° C 190 125 Machine table GPS 120 Chuck, pneumatic C 190 120 Flange for GPS 120 chuck C 190 125 With medium connection fourfold. With medium connection fourfold. Fits on GPS 120 chuck C 190 120. • • • • 118 22 Z 65 Material: stainless steel, heat pre-treated Dimensions: Ø160 x 20 mm Mounting: 6x M8 Connections: A = releasing/clamping B = Z-supports cleaning C = drain or over-pressure D = cable compartment breather E-G = medium connection 160 20 Material: stainless steel, hardened Dimensions: Ø118 x 22 mm Mounting: 6x M6 screws (on flange C 190 125) Releasing: pneumatic , 6 bar Required air pressure: 6 bar Z-supports cleaning: yes Medium connection: fourfold, pneumatic 6 bar 14,5 • • • • • • • M8 E 140 100 D A F G B H 0 70 ° 60 28,3 GPS 120 Aluminium pallet C 695 150 With medium connection fourfold. Fits on GPS 120 chuck C 190 120. 16,6 • Medium connection: compressed air, max. 6 bar • Scope of delivery: pallet without code carrier fixture and without code carrier 22 6 118 M5 20 28,3 40 20 28,3 40 17,32 10 16 Z 40 28,3 20 17,32 40 28,3 20 10 C 81,5 28,3 M6 100 R4 GPS 70/120 Accessories GPS 70 Reference pallet C 846 360 GPS 70 Inspection plug C 846 260 For the axial and concentric XY alignment of the GPS 70/120 chuck. For the radial alignment of the GPS 70/120 chuck. • • • • • • • • • Material: stainless steel, hardened Height: 47 mm Construction: 2-piece, form-fitting design Repetition accuracy of the centre bore: 0.002 mm/0° Parallelism with system axis: 0.003 mm / 120 mm Material: stainless steel, hardened Height: 160 mm Construction: 2-piece, form-fitting design Concentricity: 0.005 mm / 150 mm 40 110 Z 20 120 Ref 8,5 70,8 160 M5 69,7 8,5 47 20 Ref M5 Ref Z 69,7 GPS 70/120 Clamping force testing device C 846 900 GPS 70 Collet chuck ER 32 C 735 110 Measuring and adjusting the clamping force of manual chucks. Measuring the clamping force of pneumatic chucks. Insertion of collet chucks Ø2 – 20 mm. 8,5 78 • Material: stainless steel, hardened • Dimensions: Ø69.7 x 78 mm • Collet chuck key: included in delivery M5 69,7 GPS 70 Spare parts set S 230 150 GPS 70/120 Spare parts set S 230 100 For GPS 70 pneumatic chucks C 188 720 and C 198 700. For GPS 70/120 pneumatic chucks C 188 700 and C 188 770. • Contains all the elements for a complete service • Contains all the elements for a complete service Z 17 GPS 70/120 Accessories GPS 70/120 Pallet seal C 531 000 Control unit C 960 500 Sealing of unused bores. Manual control unit for clamping and releasing pneumatic chucks. • Material: elastomer • Delivery includes: set of 100 pieces • Connector materials: included in delivery • Connections: clamping/releasing, cleaning of Z-supports 40 M4 30 45 Code carriers 3R-863.01 Code carrier, fixture C 960 740 With pre-programmed unique identity, designed for GPS 70/120 pallets. Fixture for code carrier 3R-863.01-10. • The code carrier can be clicked into position 3R-863.01-10 15 4 6,7 • Sets of 10 pieces M5 GPS 120 Chip protection C 695 176 Chip protection ring for GPS 120 chucks when used with GPS 70 palletizing system. 12 13,5 • Material: aluminium, anodized • Dimensions: Ø120 x 13.5 mm Z 120 69,8 18 GPS 70/120 Chucks for lathe The chucks, manual or pneumatic, are mounted with a flange which is matched to the machine. Releasing: pneumatic Machine Releasing: manual Flange, machine-specific Chuck (pages 8-9, 12-13) Pallet (pages 10-11, 14-15) 19 GPS 240 Clamping system for metal-cutting operations The machining zero point is defined by the centre of the chuck in the GPS 240 system. The chuck can be mounted on the machine table of any machine tool. The standardised hole pattern of the pallets allows clamping from below of workpieces, fixtures and accessories such as vices, three-jaw chucks and magnetic tables. This gives collision-free mounting, even with five-sided machining. The economical, pressure-die-cast aluminium pallets are very light, making them especially suitable for manual handling. Naturally the GPS 240 is also suitable for automatic changing. The chuck seal prevents dirt penetrating between the chuck and the pallet. This simplifies maintenance and lengthens the life of the components. A lifting mechanism which operates on locking/opening protects the references when loading heavy workpieces. Facts • Repetition accuracy: 0.002 mm • Indexing accuracy: 0.005 mm • Indexing: 4 x 90° • Clamping force: 30 000 N (with force boost 80 000 N) • Opening pressure: 6 bar Workpiece C 694 300 C 694 400 C 694 600 Workpiece C 694 810 C 694 800 C 694 450 C 697 100 C 697 110 C 697 800 C 846 600 C 210 060 Exchange station Draining station 20 C 219 000 C 219 100 C 219 400 Machine table C 219 200 C 219 800 C 217 100 C 217 400 Machine table GPS 240 Chucks GPS 240 Chucks automatic • • • • Built-up height: 52 mm Required air pressure: 6 bar Air-blast cleaning of the references Weight: 17 kg C 219 000 Z ref • One air connection • Clamping force: 30 000 N • Recommended actuator: C 810 820 or C 810 710 11 52 52 75,5 Z-ref 75,5 For manual machining operations. 240 200 240 200 11 • 5 air connections • Clamping force: 30 000 N/80 000 N • Recommended actuator: C 810 830 170,5 174,3 For manual and automatic machining operations. 200 240 200 240 C 219 100 C 219 000 C 219 100 GPS 240 Chuck automatic with hole Ø100 mm C 219 400 For special applications. Built-up height: 58 mm Required air pressure: 8 bar Air-blast cleaning of the references Clamping force: 30 000 N Recommended actuator C 810 830 Weight: 17 kg 81,5 Z-ref 58 • • • • • • 240 200 154,3 200 240 11 100 GPS 240 Chuck manual round with hole Ø54 mm C 217 100 GPS 240 Chuck manual round with hole Ø100 mm C 217 400 Pneumatic chuck for applications in lathes and milling machines. For special applications. • • • • • Built-up height: 58 mm Required air pressure: 8 bar Clamping force: 30 000 N Recommended actuator: C 810 820 or C 810 710 Weight: 17 kg Z-ref 58 81,5 Z-ref 75,5 260 260 33 9 33 33 33 33 33 100 100 9 100 100 Built-up height: 52 mm Required air pressure: 6 bar Air-blast cleaning of the references Clamping force: 30 000 N Recommended control unit: C 810 820 or C 810 710 Weight: 16 kg 52 • • • • • • 54 33 100 33 21 GPS 240 Chucks GPS 240 Chuck automatic C 219 200 GPS 240 Chuck automatic with medium connection C 219 800 For manual and automatic machining operations. • Built-up height: 52 mm • Air connections positioned centrally on the underside – prism – Z-cleaning – clamping/releasing – Turbo/ventilation • Clamping force: 30 000 N/80 000 N • Weight: 17 kg For manual and automatic machining operations. • Built-up height: 52 mm • Air connections positioned centrally on the underside – prism – Z-cleaning – clamping/releasing – Turbo/ventilation – medium connection • Medium connection: 2-fold, pneumatic 6 bar • Clamping force: 30 000 N/80 000 N • Weight: 17 kg Z-ref 240 200 110 Ø11 240 200 36 Dummy chuck for clamping a GPS 240 pallet on a exchange or draining station. 60 7,5 83,5 • Required air pressure: 6 bar • Weight: 9.5 kg G1/8" 22,5 240 200 200 240 11 GPS 240 Pneumatic chuck with built-in Macro chuck C 219 600 Pneumatic chuck with built-in Macro chuck. Intended mainly for measuring machines. The following pallets can be mounted in GPS 240 by means of C 219 600: Macro 54x54 mm and Macro 70x70 mm Required air pressure: 6 bar Recommended control unit: C 810 810 Air-blast cleaning of the references Weight: 22 kg 240 72 71 Z ref GPS 240 Z ref Macro 240 22 200 240 140 140 110 200 240 11 GPS 240 Dummy chuck C 210 060 • • • • 75,5 52 52 75,5 Z-ref GPS 240 Pallets GPS 240 Pallet ’Adaption’ C 694 300 GPS 240 Pallet ’Production’ C 694 400 Ground cast aluminium pallet. Suitable for fixtures and accessories. Prepared for automation. Cast aluminium pallet. Suitable for high-speed milling and arduous milling operations. Prepared for automation. • • • • • • • • • • • • 48 48 M5 95 9 (36x) 9 (36x) S 500 160 • C 694 400 set of four S 500 170 20 40 60 100 20 40 60 100 288 238 M5 288 238 95 10 Construction height: 48.0 ±0.01 mm X/Y-centring: with coined cam Flatness: 0.02 mm Weight: 4.8 kg Recommended workpiece weight: 100 kg Supplied with C 531 500 sealing plugs 10 Construction height: 48.0 ±0.005 mm X/Y-centring: with spring-loaded pin Flatness: 0.01 mm Weight: 4.8 kg Recommended workpiece weight: 100 kg Supplied with C 531 500 sealing plugs • C 694 400 set of ten 238 238 GPS 240 Pallet 300x300 mm C 694 600 GPS 240 Pallets C 694 810 Cast aluminium pallet. Suitable for high-speed milling and arduous milling operations. Prepared for automation. Ground aluminium pallet. Construction height: 46 ±0.01 mm X/Y-centring: with springy cams, hardened, stainless Flatness: 0.01 mm Weight: 7.2 kg 46 95 11 10 Construction height: 48.0 ±0.01 mm X/Y-centring: with coined cam Flatness: 0.02 mm Weight: 7 kg Recommended workpiece weight: 100 kg Supplied with C 531 500 sealing plugs 48 • • • • • • • • • • M5 238 95 M5 239 100 60 40 300 20 288 9 (36x) 239 288 300 GPS 240 Pallet round C 694 450 GPS 240 Pallets C 694 800 Cast aluminium pallet. Suitable for high-speed milling and arduous milling operations. Prepared for automation. Ground aluminium pallet. 11 46 Construction height: 48.0 ±0.01 mm X/Y-centring: with coined cam Flatness: 0.02 mm Weight: 4.3 kg Recommended workpiece weight: 100 kg Supplied with C 531 500 sealing plugs Construction height: 46 ±0.01 mm X/Y-centring: with springy cams, hardened, stainless Flatness: 0.01 mm With hole: Ø100 mm Weight: 6.2 kg 95 M5 20 40 60 100 239 M5 Ø256 25,1 48 • • • • • • • • • • • 100 Ø9 (36x) 239 288 Coined pallet (for high machining forces) Pallet with spring-loaded pin 23 GPS 240 Pallets GPS 240 Pallet round with hole Ø100 mm C 697 800 GPS 240 Pallets round C 697 100 / C 697 110 Ground aluminium pallet. M5 Ground aluminium pallet. • • • • 25,1 256 Construction height: 46 ±0.01 mm X/Y-centring: with springy cams, hardened, stainless Flatness: 0.01 mm Weight: 5.2 kg 100 Construction height: 46 ±0.01 mm X/Y-centring: with springy cams, hardened, stainless Flatness: 0.01 mm Weight: 6.2 kg 46 C 697 100 M5 25,1 100 46 • • • • 256 60 9 (6x) 9 (8x) 60 100 20 40 60 100 • Hole pattern on 40 mm centres 60 100 C 697 110 9 (22x) 100 GPS 240 Master pallet C 846 600 GPS 240 Pallet with centric clamping vise Example: Spreitzer MZE 280-100 & GPS 240 pallet C 694 400 95 70 48 10 The pallet has a ground reference ruler and a ground indication hole for alignment of the references. M5 230 35 70 Ref 238 288 29,6 Ref C 694 300 238 24 Pallet with spring-loaded pin For further information please ask for catalogue "Add-On E-Shop System 3R & Spreitzer" 60 100 GPS 240 Pallets GPS 240 Magnetic table C 694 270 GPS 240 Magnetic table C 694 260 Strong magnetic plate for milling. High-precision magnetic plate for grinding work and for erode. • • • • • • • • Magnetic field height: 5 mm Holding force: 100 N/cm2 Dimensions: 240x240x88 mm Weight: 23 kg 10 10 96 88 48 40 Magnetic field height: 10 mm Holding force: 150 N/cm2 Dimensions: 240x240x96 mm Weight: 27.1 kg 95 95 M5 119,5 288 119,5 288 119,5 C 694 300 C 694 300 288 288 GPS 240 Pallets with integrated GPS 70/120 chuck C 522 560 / C 522 580 GPS 70/120 System With the adaption with integrated GPS 70/120 chuck both systems can be used. Adapter pallet which can accommodate the GPS 70/120 pallets. • GPS 240 system: for bigger workpieces and devices • GPS 70/120 system: for smaller workpieces Material: aluminium / steel Built-up height: 54 mm X/Y-centring: with springy cams, hardened, stainless Weight: 8.1 kg C 522 580 11 57,2 Z-ref 54 • For manual manufacturing • 1 connection in the front 95 • Prepared for automation • 2 connections from below, suitable to chuck C 219 800 Z-ref 11 57,2 C 522 560 54 • • • • M5 120 119,5 120 119,5 119,5 95 M5 M5 288 239 146,6 122,5 239 239 288 239 36 GPS 240 Chuck for carriage On request Central feed for both chucks possible. The machine table should have 4 connections, 2x for GPS 240 / 2x for chuck on pallet. cleaning opening machine table Pallet with spring-loaded pin 25 GPS 240 - Kits & Accessories Pneumatic control ”2/4” C 810 800 To control two systems on the machine table with only two hoses. 2x2 functions – open/lock and presence detection. OUT C 810 800 S 818 000 IN S 818 000 • Contents: C 810 800 with protective cover which is adapted to suit the machine Code carriers 3R-863.01 Code carrier, fixture C 960 740 With pre-programmed unique identity, designed for GPS 240 pallets. Fixture for code carrier 3R-863.01-10. • The code carrier can be clicked into position 3R-863.01-10 15 4 6,7 • Sets of 10 pieces M5 GPS 240 Starter Kit S 500 310 GPS 240 Lifting grip C 810 960 • Contents: C 219 000 Chuck C 810 820 Actuator C 694 400 Pallets Produktion (2x) Lifting gear for handling GPS 240 pallets 240x240 mm. 26 Coined pallet (for high machining forces) • Weight: 2.9 kg GPS 240 - Accessories GPS 240 Clamp kit C 810 870 GPS 240 Clamp strip kit C 810 880 Contents: Contents: E 030 220 clamp (x4) E 010 144 washer M10 (x4) E 010 143 washer M8 (x4) E 000 428 Allen screw M10x45 (x4) E 000 354 Allen screw M8x45 (x4) E 040 030* T-slot nut M10x12 (x4) E 040 031* T-slot nut M10x14 (x4) E 040 032* T-slot nut M10x16 (x4) E 040 033* T-slot nut M10x18 (x4) E 040 020* T-slot nut M8x12 (x4) E 040 021* T-slot nut M8x14 (x4) E 040 022* T-slot nut M8x16 (x4) E 040 023* T-slot nut M8x18 (x4) C 810 881 undrilled clamp strip (x2) E 010 144 washer M10 (x4) E 010 143 washer M8 (x4) E 000 428 Allen screw M10x45 (x4) E 000 354 Allen screw M8x45 (x4) E 040 030* T-slot nut M10x12 (x4) E 040 031* T-slot nut M10x14 (x4) E 040 032* T-slot nut M10x16 (x4) E 040 033* T-slot nut M10x18 (x4) E 040 020* T-slot nut M8x12 (x4) E 040 021* T-slot nut M8x14 (x4) E 040 022* T-slot nut M8x16 (x4) E 040 023* T-slot nut M8x18 (x4) * When ordering, state the required dimension of the T-slot nut. * When ordering, state the required dimension of the T-slot nut. GPS 240 Clamp strip kit for double mounting C 810 920 For mounting two chucks on 300 mm centres. Contents: C 810 921 undrilled spacer (x1) C 810 881 undrilled clamp strip (x2) E 010 144 washer M10 (x6) E 010 143 washer M8 (x6) E 000 428 Allen screw M10x45 (x6) E 000 354 Allen screw M8x45 (x6) E 040 030* T-slot nut M10x12 (x6) E 040 031* T-slot nut M10x14 (x6) E 040 032* T-slot nut M10x16 (x6) E 040 033* T-slot nut M10x18 (x6) E 040 020* T-slot nut M8x12 (x6) E 040 021* T-slot nut M8x14 (x6) E 040 022* T-slot nut M8x16 (x6) E 040 023* T-slot nut M8x18 (x6) * When ordering, state the required dimension of the T-slot nut. GPS 240 Presetting station C 810 650 Hand gate valve C 810 710 For alignment of workpieces on GPS 240 pallets. For controlling pneumatic chucks C 217 100, C 217 400 and C 219 000. x Parallelism: 0.005 mm x Required air pressure: 6 ±1 bar x Supplied with dial indicator, dial indicator holder and actuator 27 GPS 240 - Accessories GPS 240 Controllers C 810 820 Unit for controlling pneumatic chucks C 217 100 and C 219 000. • 1 connection (clamping/releasing) C 810 830 Unit for controlling pneumatic chucks C 219 100 and C 219 600. • 4 connections (- prism / - Z-cleaning / - clamping/releasing / - Turbo/ventilation) C 810 850 Unit to control two pneumatic chucks. • 5 connections (- prism / - Z-cleaning / - clamping/releasing / - Turbo/ventilation / - ventilation tube) GPS 240 Chuck seal C 219 007 GPS 240 Sealing plugs C 531 500 The chuck seal is a wear part which should be replaced every three to six months. Plugs for sealing GPS 240 pallets. • Supplied in sets of 40 • Material: Viton • Supplied singly 0 27 GPS 240 Seals C 531 250 GPS 240 Reference protectors C 531 210 To seal the holes in the four clamping elements of the pallet. To protect the Z-reference of the pallet. • Material: elastomer • Supplied in sets of 20 • Supplied in sets of 20 0 27 28 GPS 240 - Accessories GPS 240 Pallet bore for index lock C 531 240 GPS 240 Spigot for index lock C 219 090 Rework on GPS 240 pallets for working with an index lock. Spigot for GPS 240 chucks matching the reworked pallets in accordance with C 531 240. • Can be used on square GPS 240 pallets • Suitable for square GPS 240 chucks 21 11 20 19 GPS 240 Spare parts set S 220 000 Contains all elements for a normal service. • Suitable for all square chucks, apart from C 219 400 • Recommendation: every 2 years if used manually and annually if used in the automation system 29 Examples of palletized clamping devices Solution for watch manufacturing Application examples Centric clamping devices 30 GPS 70/120 Chucks for die-sinking EDM with C-axis and/or electrode changer C 188 000 C 188 040 C 188 020 C 188 060 S 500 060 (only for GPS 70) GPS 70 C 526 160 C 525 560 C 188 560 C 735 110 C 526 060 GPS 120 GPS 20 Macro ER 32 ITS 50 Technical Specifications • The GPS 70/120 chucks are integrated into the quill. • Flushing and pneumatic actuation takes place through the quill centre. • The GPS palletizing system is clamped in the GPS 70/120 chucks with clamping spigots S 500 060. The mounting of the clamping spigots on the GPS 70/120 steel pallets requires the clamping spigot set-up gauge C 695 075 or C 695 175. • The GPS 20 palletizing system can be adapted to the GPS 70/120 chucks with the GPS 70 shank holder 40 (C 525 560). • The GPS 70/120 chucks are available with a Ø45 mm graduated circle (Ø55 mm connection) and a Ø68 mm graduated circle (Ø80 mm connection). 31 GPS 70/120 For die-sinking EDM GPS 70 Chuck pneumatic EDM C 188 000 GPS 70 Chuck pneumatic EDM C 188 040 Die-sinking EDM with C-axis and/or electrode changer. Die-sinking EDM with C-axis and/or electrode changer. • • • • • • • • • • • • • • Connection: Ø80 mm Height: 68 mm Mounting: 4 M6 screws on Ø70 mm pitch circle Required air pressure: 6 bar Z-supports cleaning: yes Flushing: central Clamping spigot set-up gauge: included in delivery Connection: Ø55 mm Height: 80 mm Mounting: 4 M6 screws on Ø45 mm pitch circle Required air pressure: 6 bar Z-supports cleaning: yes Flushing: central Clamping spigot set-up gauge: included in delivery GPS 120 Chuck pneumatic EDM C 188 020 GPS 120 Chuck pneumatic EDM C 188 060 Die-sinking EDM with C-axis and/or electrode changer. Die-sinking EDM with C-axis and/or electrode changer. • • • • • • • • • • • • • • Connection: Ø80 mm Height: 68 mm Mounting: 4 M6 screws on Ø70 mm pitch circle Required air pressure: 6 bar Z-supports cleaning: yes Flushing: central Clamping spigot set-up gauge: included in delivery 32 Connection: Ø55 mm Height: 80 mm Mounting: 4 M6 screws on Ø70 mm pitch circle Required air pressure: 6 bar Z-supports cleaning: yes Flushing: central Clamping spigot set-up gauge: included in delivery GPS Press-in system for the manufacture of electrodes and workpieces With the GPS palletizing system you save up to 90% of unproductive set-up time. The split collets 2 surrounding the raw electrode 1 offer the unique advantage that during the insertion into the cup-shaped split collet holder 3 they positively adapt to it thus providing even and concentric holding of the raw electrode in the holder. 1 ... and this is how it’s done: 1. Cut the standard electrode section to the desired length 4. Put complete split collet holder or collet shank onto arbour-press spacer and press in with (300 to 700 kg) force 2. Bur raw electrode with hand grinder 3. Insert raw electrode in suitable collet or split collet and introduce into collet or split collet holder 2 3 In less than two minutes a concentrically palletized electrode will be ready which will withstand all conceivable machining forces. Graphite/Copper Electrode Ø6 - 50 mm GPS 20 Press-Shell 10 GPS 20 Press-Shell 18 GPS 70 Press-Shell 30 GPS 70 Press-Shell 50 Technical Specifications • Quick and simple insertion of round and square copper and graphite electrodes in the Ø6 to 50 mm range. • 25 collets and split collets for standard electrode sections (tolerance: +/– 0.1 mm). • No screwing, soldering, gluing or drilling. GPS 20 Press-Shell Holder GPS 70 Press-Shell Holder GPS 70 Press-Shell Holder • All split collets and collets are supplied with matching seals. • The GPS palletizing system ensures an exact micromillimetre chuck to chuck repeatability. • Supplied with a convenient, stackable tray for storing finished electrodes. • The electrode is stored on the holder – ready to be used again. C 876 110 33 GPS 70/120 For die-sinking EDM GPS 70 Shank holder 40 C 525 560 GPS 20 Aluminium collet shank 10 S 501 240 The GPS 20 palletizing system can be adapted to the GPS 70/120 chucks with the GPS 70 shank holder 40. Electrode holder used with collet 10. • • • • 69,7 Material: aluminium die-cast, coined Insertion: press-in raw electrode with collets into collet shank Fits on shank holder C 525 560: for insertion of collet shank in the GPS pallet Delivery includes: set of 20 units 67,6 Material: stainless steel, hardened Dimensions: Ø69.7 x 67.6 mm Flushing: central Design: two-piece, form-fitting Clamping: hydraulic Maintenance set: included in delivery 8,5 • • • • • • Z 20 GPS 20 Aluminium collet shank 18 S 501 310 / S 501 320 GPS 20 Collets 10 S 501 xxx Electrode holder used with collet 18. For insertion of up to Ø10 mm copper and graphite electrodes in collet shank 10. • • • • Material: aluminium die-cast, coined Insertion: press-in raw electrode with collets into collet shank Fits on shank holder C 525 560: for insertion of collet shank in the GPS pallet Delivery includes: S 501 310: set of 10 units S 501 320: set of 20 units • • • • Material: zinc aluminium alloy Positioning accuracy after insertion: concentric Tube section tolerance: ± 0.1 mm Delivery includes: set of 10 units S 501 250 S 501 260 • Ø6 • 6x6 S 501 270 S 501 280 • Ø8 • 8x8 S 501 290 S 501 300 • Ø10 • 10 x 10 S 501 370 • Set with 10 pieces each size GPS 20 Collets 18 S 501 xxx For insertion of up to Ø18 mm copper and graphite electrodes in collet shank 18. • • • • Material: zinc aluminium alloy Positioning accuracy after insertion: concentric Tube section tolerance: ± 0.1 mm Delivery includes: set of 10 pieces S 501 330 S 501 340 • Ø12 • 12 x 12 S 501 350 • Ø15 S 501 360 • Ø18 S 501 380 • Set with 10 pieces each size 34 GPS 70/120 For die-sinking EDM GPS 70 Collet holder 10 S 500 041 GPS 70 Collet holder 18 S 500 051 Workpiece and electrode holder used with collets 10. Workpiece and electrode holder used with GPS 20 collets 18. • • • • • • • • Material: aluminium, coined Design: screwed two-piece construction Dimensions: Ø69.5 x 54.7 mm Delivery includes: set of 9 units Material: aluminium, coined Design: screwed two-piece construction Dimensions: Ø69.5 x 54.7 mm Delivery includes: set of 9 units GPS 20 Split collet holder 30 S 500 040 GPS 70 Split collet holder 50 S 500 050 Workpiece and electrode holder used with GPS 70 split collets 30. Workpiece and electrode holder used with GPS 70 split collets 50. • • • • • • • • • • Material: aluminium die-cast, coined Dimensions: Ø69.5 mm Height: approx. 62 mm (incl. split collets) Construction: screwed 2-piece design Delivery includes: set of 9 units Material: aluminium die-cast, coined Dimensions: Ø69.5 mm Height: approx. 72 mm (incl. split collets) Construction: screwed 2-piece design Delivery includes: set of 9 units GPS 70 Split collets 30 S 501 xxx GPS 70 Split collets 50 S 501 xxx For insertion of up to Ø30 mm copper and graphite electrodes in split collet holder 30. For insertion of up to Ø50 mm copper and graphite electrodes in collet holder 50. • • • • • • • • Material: aluminium die-cast Positioning accuracy after insertion: central Tube section tolerance: ± 0.1 mm Delivery includes: set of 10 pieces Material: aluminium die-cast Positioning accuracy after insertion: central Tube section tolerance: ± 0.1 mm Delivery includes: set of 10 pieces S 501 000 S 501 030 S 501 060 S 501 090 S 501 120 • Ø20 • 15 x 15 • Ø35 • 30 x 30 • 30 x 15 S 501 010 S 501 040 S 501 070 S 501 100 S 501 130 • Ø25 • 20 x 20 • Ø40 • 35 x 35 • 40 x 15 S 501 020 S 501 050 S 501 080 S 501 110 S 501 140 • Ø30 • 25 x 25 • Ø50 • 40 x 40 • 40 x 20 S 501 510 S 501 520 • Set with 2 pairs each size • Set with 2 pairs each size S 501 530 S 501 540 • Set with 10 pairs each size • Set with 10 pairs each size 35 GPS 70/120 For die-sinking EDM GPS 70 Collet chuck ER 32 C 735 110 Collet Set V 005 002 Insertion of collet chucks Ø2 – 20 mm. For collet chuck holder C 735 110. • Material: stainless steel, hardened • Dimensions: Ø69.7 x 78 mm • Collet chuck key: included in delivery • Delivery includes: 18 collets ER 32, 2 to 20 mm Ø69,7 M5 78 8,5 Z GPS 70 Parallel holder (brass) C 526 020 GPS 70 Square holder (brass) C 526 010 Electrode holder for laminated electrodes. Square electrode holder. • Dimensions: Ø69 mm • Inside dimensions: 20 x 50 mm • Construction: 2-piece brass holder screwed onto GPS 70 aluminium pallet • Dimensions: Ø69 mm • Inside dimensions: 26 x 26 mm square • Design: 2-piece brass holder screwed onto GPS 70 aluminium pallet 50 20 26 50 50 50 26 Ø6 Ø6 Ø69 Ø69 Z GPS 70 Adapter ITS 50 C 526 060 GPS 70 Adapter on GPS 120 pallets C 526 160 Adaptation of GPS 70 on ITS 50. Adaptation of GPS 70 on GPS 120 pallets. • • • • • • • • • • Material: stainless steel, hardened Dimensions: Ø69.7 mm Built-up height: 36.5 mm Construction: 2-piece, form-fitting design Flushing: central 30,7 50,7 56,7 56,7 38,7 50,7 Z Material: stainless steel, hardened Dimensions: Ø106 mm Built-up height: 20 mm Construction: onepiece design Flushing: central Ø69,7 Z 64 20 36,5 55,6 8,5 M5 Z M10 M10 36 106 GPS 70/120 For die-sinking EDM 3R Macro adapter GPS 70 manual C 188 550 GPS 70 Adapter 3R Macro manual C 188 560 Adaptation of Macro on GPS 70. Adaptation of GPS 70 on Macro. • • • • • Material: stainless steel, hardened • Dimensions: Ø75 mm • Built-up height: 60 mm Material: stainless steel, hardened Dimensions: Ø69 mm Built-up height: 45.5 mm Clamping spigot: N 901 800 Ø75 Ø69,7 M5 Ø69 54 Z 12,5 45,5 8,5 60 Z GPS 70 Renishaw probe C 810 530 GPS 70 Dial indicator holder, swivel type C 810 170 Automatic measuring of workpieces on CNC die-sinking EDM. Alignment of workpieces on machines with or without C-axis. • Height: 130 mm • Tracer ball: 5 mm • Overtravel protection: 3-dimensional (Z = 5 mm, XY = 15 mm) • Measuring range: up to Ø250 mm • Dial indicator: 0.01 mm • Locking: mechanical Ø69,7 Z 125,7 8,5 M5 5 GPS 70 Arbour press spacer C 876 110 Support for pressing the raw electrode into the GPS 20 collet shank 10/18 and into the GPS 70 split collet holder 30 and 50. • Material: POM 37 GPS 70/120 For die-sinking EDM GPS 70 Collet shank seal C 711 320 GPS 70 Split collet holder seal C 531 100 Seals for through the electrode flushing. Seals for through the electrode flushing. • Material: plastic • Delivery includes: set of 10 units • Material: thermoplastic • Delivery includes: set of 100 units Hydraulic maintenance unit for shank holder C 525 165 GPS 70/120 Clamping spigot set automatic S 500 060 Filling of hydraulic system of GPS shank holder with grease when clamping force weakens. For GPS 70/120 chucks: C 188 000 / C 188 020 / C 188 040 / C 188 060. For use with electrode changer. • Instructions: see maintenance instructions • Material: steel, hardened • Clamping spigot: N 901 700 with through-bore flushing • Delivery includes: set of 10 units GPS 70 Clamping spigot alignment gauge C 695 075 GPS 120 Clamping spigot alignment gauge C 695 175 Alignment of the clamping spigot (S 500 060) in the GPS 70 steel pallet in the electrode changer. Alignment of the clamping spigot (S 500 060) in the GPS 120 steel pallet in the electrode changer. • Material: anodized aluminium • Material: anodized aluminium 38 GPS 240 For die-sinking EDM The machining zero point is defined by the centre of the chuck in the GPS 240 system. The chuck can be mounted on the machine table of any machine tool. The standardised hole pattern of the pallet allows clamping from below of workpieces, fixtures and accessories such as vices, three-jaw chucks and magnetic tables. This gives collision-free mounting, even with five-sided machining. The economical, pressure-die-cast aluminium pallets are very light, making them especially suitable for manual handling. Naturally the GPS 240 is also suitable for automatic changing. The chuck seal prevents dirt penetrating between the chuck and the pallet. This simplifies maintenance and lengthens the life of the components. A lifting mechanism which operates on locking/opening protects the references when loading heavy workpieces. GPS 240 Chuck automatic C 219 110 GPS 240 Pallet ’EDM/Grinding’ C 694 100 GPS 240 Starter kit S 500 650 Cast aluminium pallet. 75,5 Z-ref 52 Required air pressure: 6 bar 5 air connections Repetition accuracy: 0.002 mm Indexing accuracy: 0.005 mm Clamping force: 30 000 N/80 000 N Recommended control unit: C 810 830 Air-blast cleaning of the references Weight: 17 kg 240 200 170,5 200 240 11 10 S 500 090 • • • • • • • • • Contents: C 219 110 pneumatic chuck C 810 830 actuator C 694 100 pallets (2x) Construction height: 48.1 ±0.01 mm X/Y-centring with spring-loaded pin Flatness: 0.02 mm Weight: 4 kg Recommended workpiece weight: 100 kg Supplied with C 531 500 sealing plugs 48,1 • • • • • • Pneumatic table chuck, mainly intended for applications in die-sinking EDM machines. 95 • Set of 4x C 694 100 M5 9 (36x) 288 238 • Set of 10x C 694 100 20 40 60 100 S 500 100 238 GPS 240 Pallet with built-in Macro chuck C 522 520 Adapter to accept Macro pallets. • Material: aluminium/steel • Weight: 8.5 kg 11 95 46 Ø100 77 Z-Ref M5 288 239 239 Pallet with spring-loaded pin 39 Automation Utilise every hour of the day and night! An automatic production cell can generate revenue round the clock, seven days a week. Why be satisfied with 40 productive machine-hours a week when the same machine can achieve over 100 additional hours a week? Use every hour of the day and night for production! WorkPal, WorkPartner and WorkMaster – three “aces” which boost your productivity and sharpen your competitiveness. And not least – they bring faster payback on the investments you made. WorkPal Compact Servo – modest demands, major benefits WorkPal Compact Servo is a simple step into the world of automation. It’s an easy-to-use, userfriendly pallet changer for automatic changing of pallets in milling and/or EDM machines, for example. A sliding door gives maximum access to the magazine, making it easier to manage the pallets. The extremely compact unit is simple to install. And what’s more, WorkPal Compact Servo only needs minimal floor space. WorkPartner 1+ – can serve two machines WorkPartner 1+ is an extremely compact unit for changing pallets – on machine tables and at machine spindles in one or two machines. Its modular construction means that magazine capacity is extremely flexible and can be adapted to your company’s needs. Typical application areas: • Milling – changing of workpieces • Grinding – changing of workpieces • Die-sinking EDM – changing of workpieces and electrodes • Wire EDM – changing of workpieces 40 Automation WorkMaster – a modular automation concept WorkMaster is a flexible automation concept for applications in one or more milling and/or EDM machines, for example. And changing can be done both in the machine spindle and on the machine table. The changer unit is completely self-contained and can be adapted to “tailor-made” automation solutions with several types of magazine, as well as a number of options. One, two or three machines in the same production cell. One clear advantage is the “open architecture” of the system. The customer chooses the machine (or machines) suited to the particular requirements of the business, and a WorkMaster is added products. WorkMaster Linear – the flexible solution WorkMaster Linear is an automation concept that gives extreme flexibility. By placing WorkMaster on rails, the changer unit can be made to serve a large number of machines, and at the same time more space is created for magazines and peripherals. Several designs of magazine are available. The basic variants are modular racks or rotating magazines, where the shelves are matched to the pallet systems in System 3R’s wide range of products. Typical application areas: • Milling – changing of workpieces and cutting tools • Grinding – changing of workpieces • Die-sinking EDM – changing of workpieces and electrodes • Wire EDM – changing of workpieces WorkShopManager • Preparation – Order creation, operation lists & identify • CellManager – Manually loaded machines, robot loaded machines, automatic electrode selection, cutting tool monitoring & robot manager • Execution – Batch builder, batch ID, magazine positions, transfer of NC programs • Monitoring 41 Automation - application examples 5104 WorkPartner 1+ 4264 1 Milling machine WorkMaster 5278 Wire EDM machine Loading station Magazines Drying station 2462 1 1 2 1 10700 WorkMaster Linear 6600 2 Milling machines 10 Magazines 2 Loading stations 42 Index 3R-863.01................ 18, 26 C 531 000 ..................... 18 C 810 880 ..................... 27 S 501 240 ...................... 34 3R-863.01-10 .......... 18, 26 C 531 100 ..................... 38 C 810 920 ..................... 27 S 501 250 ...................... 34 C 188 000 ..................... 32 C 531 210 ..................... 28 C 810 960 ..................... 26 S 501 260 ...................... 34 C 188 020 ..................... 32 C 531 240 ..................... 29 C 846 260 ..................... 17 S 501 270 ...................... 34 C 188 040 ..................... 32 C 531 250 ..................... 28 C 846 360 ..................... 17 S 501 280 ...................... 34 C 188 060 ..................... 32 C 531 500 ..................... 28 C 846 600 ..................... 24 S 501 290 ...................... 34 C 188 300 ....................... 8 C 694 100 ..................... 39 C 846 900 ..................... 17 S 501 300 ...................... 34 C 188 320 ..................... 12 C 694 260 ..................... 25 C 876 110 ..................... 37 S 501 310 ...................... 34 C 188 550 ..................... 37 C 694 270 ..................... 25 C 960 500 ..................... 18 S 501 320 ..................... 34 C 188 560 ..................... 37 C 694 300 .................... 23 C 960 740 ............... 18, 26 S 501 330 ...................... 34 C 188 700 ..................... 13 C 694 400 .................... 23 S 220 000 ...................... 29 S 501 340 ...................... 34 C 188 710 ..................... 13 C 694 450 .................... 23 S 230 100 ...................... 17 S 501 350 ...................... 34 C 188 720 ....................... 9 C 694 600 .................... 23 S 230 150 ...................... 17 S 501 360 ...................... 34 C 188 730 ....................... 9 C 694 800 .................... 23 S 500 010 ...................... 10 S 501 370 ...................... 34 C 188 770 ..................... 13 C 694 810 ..................... 23 S 500 011 ...................... 10 S 501 380 ...................... 34 C 190 000 ....................... 9 C 695 040 ..................... 10 S 500 021 ...................... 14 S 501 510 ...................... 35 C 190 120 ..................... 16 C 695 050 ..................... 10 S 500 040 ...................... 35 S 501 520 ...................... 35 C 190 125 ..................... 16 C 695 075 ..................... 38 S 500 041 ...................... 35 S 501 530 ...................... 35 C 198 700 ....................... 9 C 695 140 ..................... 14 S 500 050 ...................... 35 S 501 540 ...................... 35 C 210 060 ..................... 22 C 695 150 ..................... 16 S 500 051 ...................... 35 V 005 002...................... 36 C 217 100 ..................... 21 C 695 175 ..................... 38 S 500 060 ...................... 38 C 217 400 ..................... 21 C 695 176 ..................... 18 S 500 090 ...................... 39 C 219 000 ..................... 21 C 695 265 ..................... 11 S 500 100 ...................... 39 C 219 007 ..................... 28 C 695 270 ..................... 11 S 500 160 ...................... 23 C 219 090 ..................... 29 C 695 295 ..................... 11 S 500 170 ...................... 23 C 219 100 ..................... 21 C 695 365 ..................... 15 S 500 310 ...................... 26 C 219 110 ..................... 39 C 695 370 ..................... 15 S 500 650 ...................... 39 C 219 200 ..................... 22 C 695 395 ..................... 15 S 501 000 ...................... 35 C 219 400 ..................... 21 C 697 100 ..................... 24 S 501 010 ...................... 35 C 219 600 ..................... 22 C 697 110 ..................... 24 S 501 020 ...................... 35 C 219 800 ..................... 22 C 697 800 ..................... 24 S 501 030 ...................... 35 C 522 520 ..................... 39 C 711 320 ..................... 38 S 501 040 ...................... 35 C 522 560 .................... 25 C 735 110 ............... 17, 36 S 501 050 ...................... 35 C 522 580 .................... 25 C 810 170 ..................... 37 S 501 060 ...................... 35 C 525 165 ..................... 38 C 810 530 ..................... 37 S 501 070 ...................... 35 C 525 560 ..................... 34 C 810 650 ..................... 27 S 501 080 ...................... 35 C 526 010 ..................... 36 C 810 710 ..................... 27 S 501 090 ...................... 35 C 526 020 ..................... 36 C 810 800 ..................... 26 S 501 100 ...................... 35 C 526 060 ..................... 36 C 810 820 ..................... 28 S 501 110 ...................... 35 C 526 160 ..................... 36 C 810 830 ..................... 28 S 501 120 ...................... 35 C 530 210 ....................... 8 C 810 850 ..................... 28 S 501 130 ...................... 35 C 530 310 ..................... 12 C 810 870 ..................... 27 S 501 140 ...................... 35 43 Sorterargatan 1, SE-162 50 VÄLLINGBY tel +46-08 620 20 00, fax +46-08 759 52 34, info.system3r@georgfischer.com System 3R Schweiz AG Wilerstrasse 98, CH-9230 FLAWIL tel +41-071 394 13 50, fax +41-071 394 13 60, info.ch.system3r@georgfischer.com System 3R Worldwide: www.system3r.com !"#$!%&#!$!' System 3R International AB
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