Matrix R4-150 - Dr X Media.Com
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ETON America PARTS CATALOG Matrix R4-150 Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved. Table of Contents Matrix R4-150 PrdImg: \\Server3\EASrv3dt Figure No. Content Reference 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Crankcase, LH Cover, and Spindle Assembly Crankshaft, Cylinder, Piston, and Tensioner Oil Pump and Starter Motor Crankcase Cover (RH) and A/C Generator Head, Head Cover, Cam Shaft, and Valve Fan Cover and Engine Shroud CVT Pulley System Transmission Air Cleaner Carburetor Oil Cooler Engine Exhaust Muffler Assembly Rear Wheel Main Stand and Kick Stand Head Light and Tail Light Speedometer, Cable, and Console Panel Hand Controls, Cables, Brake Lines, and Mirrors Handlebar and Front Turn Signals Front Fork Front Wheel Fenders and Side Covers Body Cover and Floor Mats Seat and Helmet Box Electrical Components License Plate Holder and Rear Fender Frame and Rear Shock Absorber Fuel Tank Optional Accessories Copyright ©2008-2009 ETON America, all rights reserved. Matrix R4-150 Crankcase, LH Cover, and Spindle Assembly PN2I_01_9.jpg Fig Ref Item No. 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-21-1 1-21-2 1-21-3 1-23 1-24 812888 800112 800107 800113 800109 800129 800111 800110 800279 650111 750388 750389 812889 650158 811772 812962 700289 700406 800121 800491 812964 800116 812811 800118 800117 650143 Rev 1.0.0 Qty Req Description Crankcase (LH) Crankcase (RH) Engine Mount Bushing Flange Bolt (M6x50) Dowel Pin (8x14) Crankcase Gasket (RH) Stud Bolt (M8x200) Stud Bolt (M8x210) Oil Seal (M20x32x6) Radial Ball Bearing (6204) Radial Ball Bearing (6202) Radial Ball Bearing (6203) Suspension Arm Bushing Dowel Pin (M10x14) Flange Bolt SH (M6x45) Flange Bolt (M6x55) Flat Washer (M8x14x1.5) Flange Bolt SH (M8x12) Flat Washer (M12x20x2) Flange Bolt (M12x15) Crankcase Plate Assy. O-Ring (107x2) Oil Seal (LH) [19.8x30x5R] Crankcase Plate (LH) O-Ring (6x1.7) Flange Bolt (M6x20) Page 1 of 34 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 2 1 2 2 1 1 1 1 1 4 5 2 2 2 1 1 1 1 1 1 2 2 6/2/2009 Matrix R4-150 Crankcase, LH Cover, and Spindle Assembly PN2I_01_9.jpg Fig Ref Item No. 1-25 1-26 1-27 1-28-1 1-28-2 1-28-3 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-41 812892 812890 800145 800535 800536 811672 800143 800144 811673 650192 650193 800477 812961 812891 813210 813801 810240 Rev 1.0.0 Qty Req Description Crankcase Cover Gasket (LH) Crankcase Cover (LH) Starter Idler Gear Kick Starter Spindle Kick Starter Torsion Spring Kick Starter Spindle Bushing Flat Washer (M15x20x2) Circle-Clip (14mm) Spacer Kick Crank Bolt (M6x25) Bolt (M6x40) Flange Bolt (M6x40) CVT Cooling Duct CVT Duct Clamp Rubber Pad Flat Washer (M11x18x1) Page 2 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 3/13/2009 Matrix R4-150 Crankshaft, Cylinder, Piston, and Tensioner PN2I_02_9.jpg Fig Ref Item No. 2-1 2-1-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 812893 800148 800149 800150 812332 800152 650158 800156 800157 800490 800159 800160 800162 800163 800164 800161 650143 800153 800154 800155 Rev 1.0.0 Qty Req Description Crankshaft Wood-Ruff Key (M25x14x4) Piston Pin Circle-Clip Piston Wrist Pin 150cc Piston (150cc) Piston Ring (Set of 5) 150cc Dowel Pin (M10x14) Cylinder Base Gasket Cylinder 150cc Flange Bolt (M6x12) Flat Washer (M6x10x1) Cam Chain Guide Pin Cam Chain Guide A Cam Chain Guide B Cam Chain Pan Head Bolt (M6x6) Flange Bolt (M6x20) O-Ring (M1.5x9.5) Cam Chain Tentioner Cam ChainTentioner Gasket Page 3 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 3/13/2009 Matrix R4-150 Oil Pump and Starter Motor PN2I_03_9.jpg Fig Ref Item No. 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-8-1 3-8-2 3-9 3-10 3-11 3-12 3-13 3-13-1 3-13-2 3-14 3-15 800165 800172 800173 800480 800174 800175 800141 813808 811473 811474 800475 800171 800170 800166 800169 811475 811212 800168 800167 Rev 1.0.0 Qty Req Description Oil Pump 150cc Pan Head Bolt (M6x30) Oil Pump Drive Sprocket Flange Nut (M6x11) Oil Pump Chain Oil Separator Flange Bolt SH (M6x12) Starter Motor O-Ring (24.4x3.1) Comutator Brushes Flange Bolt (M6x16) Starter Reduction Gear Shaft Starter Reduction Gear Lock Nut (M22x30) Outer Starter Clutch Needle Bearing Lock Pin Starting Clutch Gear Flat Washer (M22x31x2) Page 4 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 3/13/2009 Matrix R4-150 Crankcase Cover (RH) and A/C Generator PN2I_04_9.jpg Fig Ref Item No. 4-1 4-2 4-3 4-4 4-5 4-5-1 4-5-2 4-6 4-7 4-8 4-8-1 4-8-2 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 800109 812862 800178 800476 800180 811476 811477 800182 800183 800184 811478 811479 800186 800477 800478 700326 700325 800479 811161 811384 800194 650143 650509 650510 800181 800119 Rev 1.0.0 Qty Req Description Dowel Pin (8x14) Oil Seal (RH) [19.8x30x5L] Crankcase Cover Gasket (RH) Crankcase Cover (RH) Oil Level Gauge & O-Ring Oil Level Gauge O-Ring Seal (18x3.5) Oil Filter Screen Oil Filter Screen Spring Crankcase Drain Plug & O-Ring Crankcase Drain Plug O-Ring Seal AC Generator Clamp Bolt (M6x40) Flange Blot (M6x110) Flange Bolt SH (M6x100) Flange Bolt (M6x32) Flange Bolt (M6x95) AC Generator (8 Pole) Flywheel (8 Pole) Bolt & Washer (M5x14) Flange Bolt (M6x20) Flat Washer (M13x25x2)) Flange Nut (M12x22) Cooling Fan Flange Bolt SH (M6x18) Page 5 of 34 Copyright ©2008-2009 ETON America, all rights reserved. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 2 2 1 1 1 4 5/11/2009 Matrix R4-150 Crankcase Cover (RH) and A/C Generator PN2I_04_9.jpg Fig Ref Item No. 4-23 814120 Rev 1.0.0 Qty Req Description Flywheel Puller Tool Page 6 of 34 Copyright ©2008-2009 ETON America, all rights reserved. 1 5/11/2009 Matrix R4-150 Head, Head Cover, Cam Shaft, and Valve PN2I_05_9.jpg Fig Ref Item No. 5-1 5-2 5-3 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 5-3-9 5-3-10 5-3-11 5-3-12 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-11-2 5-11-1 5-11-3 5-12 650158 800195 800198 800196 800197 810241 800202 800199 800205 800206 800207 800208 800209 800210 800481 800214 800215 700326 800482 800203 800204 800223 811481 811480 811524 800480 Rev 1.0.0 Qty Req Description Dowel Pin (M10x14) Cylinder Head Gasket 150cc Cylinder Head 150cc Exhaust Valve Intake Valve Stub Bolt No:003 (M6x27) Stud Bolt (M6x50) Spark Plug (C7HSA) Valve Spring Retainer Valve Spring Retainer Washer Inner-Valve Spring Outer-Valve Spring Outer-Valve Spring Seat Valve Stem Seal Tappet Adjusting Screw Valve Rocker Arm Intake-Rocker Arm Shaft Flange Bolt SH (M6x100) Exhaust Rocker Arm Shaft Carburetor Insulator Gasket Carburetor Insulator Intake Manifold & Clamp O-Ring Intake Manifold Clamp Intake Manifold Flange Nut (M6x11) Page 6 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 4 1 1 1 1 2 2 1 4 2 2 2 2 2 2 2 1 2 1 1 1 1 1 1 1 2 3/13/2009 Matrix R4-150 Head, Head Cover, Cam Shaft, and Valve PN2I_05_9.jpg Fig Ref Item No. 5-13 5-14 5-15 5-16 5-16-1 5-16-2 5-17 5-18 5-19 5-20 5-21 800217 700305 800219 800220 811456 811482 800488 800222 800200 800211 800212 Rev 1.0.0 Qty Req Description Flat Washer (M8x16x2) Flange Nut (M8x15) Cam Shaft Holder Rocker Arm Cover Rocker Arm Cover Gasket Breather Tube Connector Flange Bolt SH (M6x25) Limiter Plate Exhaust Muffler Gasket Cam Shaft (Complete) Nut (M4.5x8x4) Page 7 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 4 4 1 1 1 1 4 1 1 1 2 3/13/2009 Matrix R4-150 Fan Cover and Engine Shroud PN2I_06_9.jpg Fig Ref Item No. 6-1 6-1-2 6-1-3 6-1-4 6-2 6-2-4 6-2-5 6-3 6-3-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 812910 813209 812908 800486 800484 811486 811484 800224 811483 800221 812191 800487 800494 800488 812909 811485 Rev 1.0.0 Qty Req Description Fan Cover Assy. Fan Cover Grommet Carburetor Cooling Duct Oil Cap Label Upper Shroud Cam Chain Access Cap Uper Shroud Seal Lower Shroud Lower Shroud Seal Pan Head Bolt (M5x25) Washer (M5x15x1) Self Tapping Screw (M5x12) Ignition Coil Wire Clamp Flange Bolt SH (M6x25) Fan Cover Seal Breather Tube Clamp Page 8 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 2 2 2 1 3 1 1 3/13/2009 Matrix R4-150 CVT Pulley System PN2I_07_9.jpg Fig Ref Item No. 7-1 7-2 7-2-1 7-2-2 7-2-3 7-3 7-5 7-6 7-7 7-8 7-8-1 7-8-2 7-9 7-10 650510 811196 811487 811488 811489 800266 811457 800267 800268 800269 811490 811491 800242 810242 Rev 1.0.0 Qty Req Description Flange Nut (M12x22) Driven Pulley Drive Face Spring Drive Clutch Drum Drive Clutch Assembly Drive Belt (743x20x30) Flat Washer (M15x24x2) Drive Face Drive Face Boss Movable Drive Face Clutch Rollers 15g (Set 6) Slide Retainer Clips (Set 3) Kick Starter Ratchet Flat Washer (M15x25x1) Page 9 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 2 1 1 1 1 1 1 1 1 1 6 3 1 1 3/13/2009 Matrix R4-150 Transmission PN2I_08_9.jpg Fig Ref Item No. 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 812912 812271 811129 650228 812913 650218 700294 812916 650223 812917 811216 812915 812963 812914 Rev 1.0.0 Qty Req Description Transmission Cover Pivot Pin Flat Washer (M10x16x2) Locking Flange Nut (M6x18) Transmission Cover Gasket Bearing (6004LUA) Oil Seal [27x42x7] Final Shaft Circle-Clip #20 Final Drive Gear Radial Bearing (6002) Counter Shaft Radial Ball Bearing (6301) Drive Shaft Page 10 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3/13/2009 Matrix R4-150 Air Cleaner PN2I_09_9.jpg Fig Ref Item No. 9-1 9-1-3-2 9-1-3-3 9-1-4 9-1-5 9-1-6 9-1-7 9-1-8 9-1-9 9-1-10 9-2 9-3 812896 812976 812958 812894 812897 812895 812645 811496 812957 812898 812481 750306 Rev 1.0.0 Qty Req Description Air Cleaner Assembly Breather Tube Joint Tube Clamp Air Cleaner Element Air Cleaner Case Seal Air Cleaner Element Seal Air Cleaner Drain Tube Self Tapping Screw (M5x20) Pan Head Bolt/Washer (M4x15) Hose Clamp Gas Waste Recovery Linkage Flange Bolt (M6x50) Page 11 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 1 1 6 5 1 1 1 3/13/2009 Matrix R4-150 Carburetor PN2I_10_9.jpg Fig Ref Item No. 10-1 10-1-1 10-1-2 10-1-3 10-1-4 10-1-5 10-1-6 10-2 10-3 10-3-1 10-3-2 10-3-3 10-3-4 10-3-5 10-3-6 10-3-7 10-3-8 10-3-9 10-3-11 10-3-12 10-4 10-NP 10-NP 10-NP 811381 810592 811382 812886 812887 811536 800551 812901 813805 800553 811535 812337 810404 812335 812336 810401 812414 810400 810403 810402 812902 810407 811499 810423 Rev 1.0.0 7/22/2009 Qty Req Description Carburetor (Mnl Choke 150cc) Electric Choke 150cc Manual Choke 150cc Carburetor Tube 3-Way Carburetor Tube Vacuum Piston (Winged Shaft) Carburetor Drain Bolt (150cc) Throttle Cable Manual Choke Cable 150cc Carburetor Float (150cc) Jet Needle (*SG5A) Air Adjustment Screw Bowl Gasket A.C.V. Spring A.C.V. Diaphragm Main Jet Atomizer Main Jet #112 Pilot Jet (*35) Float Valve Needle Jet Needle Guide Manual Choke Cable Main Jet (#104) Main Jet (#108) Pilot Jet (*38) Page 13 of 35 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Matrix R4-150 Oil Cooler PN2I_11_9.jpg Fig Ref Item No. 11-1 11-1-1 11-1-2 11-1-3 11-1-4 11-1-5 11-2 11-3 813831 812458 813806 813807 800349 800350 800349 800350 Rev 1.0.0 7/22/2009 Qty Req Description Oil Cooler & Hoses Oil Cooler Unit Oil Inlet Hose Oil Outlet Hose Oil Bypass Bolt (M12x28) Oil Bypass Joint Seal Washer Oil Bypass Bolt (M12x28) Oil Bypass Joint Seal Washer Page 14 of 35 1 1 1 1 2 4 2 4 ©2008-2009 US ServTec LLC. all rights reserved. Matrix R4-150 Engine PN2I_12_9.jpg Fig Ref Item No. 12-1 12-2 12-3 812911 812896 811381 Rev 1.0.0 7/22/2009 Qty Req Description Engine 150cc Air Cleaner Assembly Carburetor (Mnl Choke 150cc) Page 15 of 35 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Matrix R4-150 Exhaust Muffler Assembly PN2I_13_9.jpg Fig Ref Item No. 13-1 13-1-1 13-1-2 13-1-3 13-1-4 13-1-5 13-1-6 13-1-7 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-9 812905 812979 812980 812970 812971 812436 812437 812438 800200 800498 813820 650417 650271 650927 750307 813826 Rev 1.0.0 Qty Req Description Exhaust Muffler Assy. Exhaust Pipe Heat Shield Washer Heat Shield FL. Bolt (M6x20) Insulator Gasket Isolator Grommet Insulator Gasket Exhaust Muffler Gasket Nut (M611X16) Exhaust Bracket Flange Bolt (M8x30) Flange Bolt (M6 X 12) Flange Bolt (M8x35) Flange Bolt (M8x50) Warning Label (Exhaust) Page 15 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 3 3 3 3 3 1 2 1 4 2 2 2 1 3/13/2009 Matrix R4-150 Rear Wheel PN2I_14_9.jpg Fig Ref Item No. 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11 14-12 14-12-1 14-12-2 14-12-1 14-12-3 14-12-5 14-13 14-14 812769 812929 750351 750303 750310 812768 812108 812930 750314 750309 813285 812783 812805 812810 610143 812806 812945 812036 813285 Rev 1.0.0 Qty Req Description Rear Tire (130/70-12) Rear Rim Rim Valve Lock Nut (M15x24) Flat Washer (M18x25x1) Flat Washer (5mm) Brake Hose Bracket Rear Hydraulic Brake Line Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Disc Brake Rotor Rear Disc Brake Caliper Disc Brake Pads (Standard) Bleeder Valve & Cap Disc Brake Pads (Heavy Duty) Caliper Retainer Clip Brake Caliper Service Kit Round Allen Head Bolt (M8x23) Disc Brake Rotor Page 16 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 2 1 2 4 1 1 1 1 1 1 1 5 1 4/30/2009 Matrix R4-150 Main Stand and Kick Stand PN2I_15_9.jpg Fig Ref Item No. 15-1 15-1-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 813818 812934 813829 813300 750367 813356 650911 750369 812935 750368 813830 Rev 1.0.0 Qty Req Description Main Stand Main Stand Bushing Main Stand Spring Side Stand Side Stand Outer Spring Hex Bolt (M8x38) Flange Bolt (M10x30) Auto-Return Plate Spacer Side Stand Inner Spring Nut (M8x11x5) Page 17 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 2 1 2 1 1 3/13/2009 Matrix R4-150 Head Light and Tail Light PN2I_16_9.jpg Fig Ref Item No. 16-1 16-1-1 16-2 16-3 16-4 16-5 16-6 16-7 813281 811981 813357 813278 610194 650901 811336 813260 Rev 1.0.0 Qty Req Description Headlight Assembly Headlight Bulb (12Vx35W) Self Tapping Screw Tail Light Assembly Self-Tapping Screw (M4x13) Bolt & Washer (M6x20) Bolt & Washer (M6x25) Collar Page 18 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 6 1 2 2 2 2 3/13/2009 Matrix R4-150 Speedometer, Cable, and Console Panel PN2I_17_9.jpg Fig Ref Item No. 17-1 17-2 17-3 17-4 813812 812775 813357 750293 Rev 1.0.0 Qty Req Description Instrument Console Speedometer Cable Self Tapping Screw Self-Tapping Screw (M4x15) Page 19 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 2 3/13/2009 Matrix R4-150 Hand Controls, Cables, Brake Lines, and Mirror PN2I_18_9.jpg Fig Ref Item No. 18-1-1 18-1-2 18-2 18-2-1 18-2-2 18-2-3 18-3 18-4 18-5 18-6 18-6-1 18-6-2 18-7 18-8 18-9 18-10 18-11 18-12 18-12-1 18-12-2 18-13 18-14 750277 750278 812781 811317 811386 811325 750231 750229 750230 812779 812798 812797 812901 812776 750314 750309 750397 812770 750430 812797 812794 812795 Rev 1.0.0 Qty Req Description Rear View Mirror (RH) Rear View Mirror (LH) Handlebar Switch/Brk Lvr (LH) Manual Choke Lever Adaptor Manual Choke Lever Manual Choke Cable Handlebar Grip, (LH) Handlebar Switch (RH) Handlebar Throttle, (RH) Brake Master Cylinder (Front) Lever (RH) Brake Switch Assembly Throttle Cable Brake Hose Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Pan Head Bolt (M5x10) Brake Master Cylinder (Rear) Lever, (only) Brake Switch Assembly Front Turn Signal Bracket (LH) Front Turn Signal Bracket (RH) Page 20 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 3/13/2009 Matrix R4-150 Handlebar and Front Turn Signals PN2I_19_9.jpg Fig Ref Item No. 19-1 19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-9-1 19-9-2 19-10 19-10-1 19-10-2 19-11 19-12 19-13 19-14 812799 812800 750227 811292 750302 650255 750288 811203 813357 812878 812883 813845 812879 812883 813844 750293 750273 811293 811294 Rev 1.0.0 Qty Req Description Handlebar Cover (Red) Handlebar Cover (Blue) Handlebar Handlebar Cover (Lower) Spring Nut (M6) Locking Flange Nut (M10x19) Flange Bolt (M10x36) PanHead Bolt & Washer (M5x12) Self Tapping Screw Front Turn Signal Light (RH) Turn Signal Bulb (12Vx10W) Turn Signal Lens (RH) Front Turn Signal Light (LH) Turn Signal Bulb (12Vx10W) Turn Signal Lens (LH) Self-Tapping Screw (M4x15) DOT Label Handlebar Cover Crest Handlebar Cover Crest Inset Page 21 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 8 1 1 1 3/13/2009 Matrix R4-150 Front Fork PN2I_20_9.jpg Fig Ref Item No. 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-11 20-12 20-13 20-14 20-15 20-16 750301 750236 750218 750348 750219 813302 750398 750213 750232 750290 813331 813332 811307 813294 813293 811336 813401 Rev 1.0.0 Qty Req Description Locking Nut (M24x40x6) Bearing Race Cover Bearing Race (Upper) Ball Bearing Cage Bearing Race (Lower) Front Fork Pan Head Bolt (M6x10) Brake Hose Clamp Cable Holder Flange Bolt (M6x15) Front Wheel Cover (Red) Front Wheel Cover (Blue) E-TON Racing Grahpic Ball Bearing Cage Bearing Race (Lower) Bolt & Washer (M6x25) Brake Line Clip Page 22 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 2 1 1 1 1 1 2 1 1 3 1 1 2 1 1 3 2 3/13/2009 Matrix R4-150 Front Wheel PN2I_21_9.jpg Fig Ref Item No. 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-8-1 21-8-2 21-8-3 21-9 21-10 21-11 21-12 21-13 21-14 750205 750313 750391 750206 812036 812778 812772 812782 812803 812809 812804 650927 812773 750351 812774 650345 750370 Rev 1.0.0 Qty Req Description Wheel Axle Collar (M12x22x20) Bearing (6201LU) Collar Round Allen Head Bolt (M8x23) Disc Brake Rotor Front Rim Front Disc Brake Caliper Front Brake Pads Bleeder Valve & Cap Caliper Retainer Clip Flange Bolt (M8x35) Front Tire (120/70-12) Rim Valve Speedometer Sensor Oil Seal (22x35x7) Locking Flange Nut (M12x22) Page 23 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 5 1 1 1 1 1 1 2 1 1 1 1 1 3/13/2009 Matrix R4-150 Fenders and Side Covers PN2I_22_9.jpg Fig Ref Item No. 22-1 22-2 22-3 22-4 22-4 22-5 22-6 22-7 22-7 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-17 22-18 22-19 22-20 22-21 22-22 22-23 22-24 813320 750302 813357 813318 813319 650271 610194 813316 813317 813312 813311 650901 813315 813306 813321 813322 750182 750334 812802 811078 813824 813346 813345 813347 813352 813350 Rev 1.0.0 Qty Req Description Front Cover Spring Nut (M6) Self Tapping Screw Front Fender (Red) Front Fender (Blue) Flange Bolt (M6 X 12) Self-Tapping Screw (M4x13) Lower Cover (Red) Lower Cover (Blue) Side Cover (RH) Side Cover (LH) Bolt & Washer (M6x20) Protective Cover (RH) Protective Cover (LH) Leg Shield VIN Number Cover Circle Reflector (Amber) Nut (M6x10) Helmet Hook Pan Head Bolt (M6x30) Front Fender Graphic (LH) Front Fender Graphic (RH) Lower Cover Graphic (LH) Lower Cover Graphic (RH) ETON Logo Graphic ETON Graphic (LH) Page 24 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 12 18 1 1 2 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3/13/2009 Matrix R4-150 Fenders and Side Covers PN2I_22_9.jpg Fig Ref Item No. 22-25 813351 Rev 1.0.0 Qty Req Description ETON Graphic (RH) Page 25 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 3/13/2009 Matrix R4-150 Body Cover and Floor Mats PN2I_23_9.jpg Fig Ref Item No. 23-1 23-2 23-3 23-4 23-5 23-6 23-6 23-7 23-7 23-8 23-9 23-10 23-11 23-11 23-12 23-12 23-13 23-13 23-14 23-15 23-16 23-17 23-18 23-19 23-20 23-21 813326 813324 650901 813357 813323 813327 813328 813329 813330 813314 813313 610194 813309 813310 813307 813308 813304 813305 813298 813337 813359 800453 811887 813822 813823 813325 Rev 1.0.0 Qty Req Description Footrest Rubber Mat Battery Cover Bolt & Washer (M6x20) Self Tapping Screw Footrest Board Access Cover (Red) Access Cover (Blue) Front Cover (Red) Front Cover (Blue) Body Cover Cap (RH) Body Cover Cap (LH) Self-Tapping Screw (M4x13) Body Panel (Red) RH Body Panel (Blue) RH Body Panel (Red) LH Body Panel (Blue) LH Rear Center Cover (Red) Rear Center Cover (Blue) Rear Carrier Cover Collar Flange Bolt (M8x25) Battery (GTX9-BS) Battery Retainer Pad Beamer Graphic (LH) Beamer Graphic (RH) Battery Box Page 26 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 10 17 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 3 3 1 1 1 1 1 3/13/2009 Matrix R4-150 Body Cover and Floor Mats PN2I_23_9.jpg Fig Ref Item No. 23-22 23-23 23-24 23-25 23-26 23-27 23-28 23-29 813348 813349 813821 650943 800494 812211 650271 750302 Rev 1.0.0 Qty Req Description Rear Body Graphic (LH) Rear Body Graphic (RH) Side Cover Button Head Bolt (M6x18) Ignition Coil Wire Clamp Spring Nut, U-Type (M6) Flange Bolt (M6 X 12) Spring Nut (M6) Page 27 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 2 3 1 1 9 3/13/2009 Matrix R4-150 Seat and Helmet Box PN2I_24_9.jpg Fig Ref Item No. 24-1 24-2 24-3 24-4 24-5 24-6 24-7 24-8 24-9 24-10 24-11 24-12 813338 813341 650943 812211 813340 750376 650262 812954 813825 812952 813335 813827 Rev 1.0.0 Qty Req Description Seat Carburetor maintenance cover Button Head Bolt (M6x18) Spring Nut, U-Type (M6) Helmet Box Flange Nut (M6x11) Bolt Washer & Nut (M6x18) Tool Kit Warning Label Emission Control Label Rubber Plug Owners Manual Page 28 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 6 1 1 1 1 1 3/13/2009 Matrix R4-150 Electrical Components PN2I_25_9.jpg Fig Ref Item No. 25-1 25-2 25-3 25-3-2 25-3-3 25-4 25-5 25-6 25-7 25-8 25-9 25-10 25-11 25-12 25-13 25-14 25-15 25-15-1 25-16 25-17 25-18 25-19 25-20 813809 813273 813282 813279 813280 650453 650975 750395 650451 811614 610116 812925 750334 750175 813840 813810 812882 810459 813811 812918 811752 750396 813283 Rev 1.0.0 Qty Req Description Wiring Harness Fuel Tank Cap (Keyless) Key Set Blank Key (Right Cut) Blank Key (Left Cut) Pan Head Bolt & Washer (M6x16) Horn Pan Head Bolt (M6x10) Wire Zip Ties Ignition Coil Assembly Bolt & Washer (M5x20) Starter Relay Nut (M6x10) Rectifier Light Controller Module Positive Cable Flasher Relay Flasher Mounting Strap Negative Cable C.D.I. Module Allen Head Bolt (M6x12) Break Head Bolt (M6x20) Ignition Switch Cap Page 30 of 34 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 8 1 1 1 2 1 1 1 1 1 1 1 1 2 1 5/14/2009 Matrix R4-150 License Plate Holder and Rear Fender PN2I_26_9.jpg Fig Ref Item No. 26-1 26-1-1 26-1-2 26-2 26-3 26-4 26-4-1 26-4-2 26-5 26-6 26-7 26-8 26-9 26-10 26-11 26-12 26-13 26-14 26-15 26-16 26-17 26-18 26-19 812881 812883 813844 750334 750375 812880 812883 813845 813334 813296 813297 812194 750183 812244 811233 750302 813333 813814 813815 813336 650295 650271 813816 Rev 1.0.0 Qty Req Description Rear Turn Signal Light (LH) Turn Signal Bulb (12Vx10W) Turn Signal Lens (LH) Nut (M6x10) Flange Nut (M10x19) Rear Turn Signal Light (RH) Turn Signal Bulb (12Vx10W) Turn Signal Lens (RH) License Plate Holder Rear Reflector Holder (LH) Rear Reflector Holder (RH) Spring Washer (M10x16x2) Circle Reflector (Red) Rear Rack Reflector Flange Nut (M5x11) Spring Nut (M6) Rear Wheel Cover Rear Fender Bracket (A) Rear Fender Bracket (B) Rubber Insert Flange Bolt (M6x16) Flange Bolt (M6 X 12) Rear Fender Bracket (C) Page 30 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 4 1 1 3/13/2009 Matrix R4-150 Frame and Rear Shock Absorber PN2I_27_9.jpg Fig Ref Item No. 27-1 27-2 27-3 27-4 27-5 27-6 27-7 27-8 27-11 27-12 27-13 27-14 27-15 27-16 27-17 27-18 27-19 27-20 27-21 813836 812946 750397 813817 700236 813828 650961 812966 750257 650295 813819 750286 650927 750318 813287 813289 813813 813290 650271 Rev 1.0.0 Qty Req Description Frame Seat Lock Release Cable Pan Head Bolt (M5x10) Engine Hanger Swing Arm Set Bolt (M10x186) Flange Bolt (M10x55) Locking Flange Nut (M10x20) Spacer Seat Lock Flange Bolt (M6x16) Rear Shock Absorber Flange Bolt (M10x31) Flange Bolt (M8x35) Hair Pin Cotter Fender Bracket (A) Fender Bracket (C) Upper Battery Bracket Fender Bracket (D) Flange Bolt (M6 X 12) Page 31 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 1 6 2 2 2 2 2 1 1 1 2 3/13/2009 Matrix R4-150 Fuel Tank PN2I_28_9.jpg Fig Ref Item No. 28-1 28-2 28-3 28-4 28-5 28-6 28-7 28-8 28-9 28-10 28-11 813269 812927 750294 650901 810419 813803 750320 813270 800002 750138 750321 Rev 1.0.0 Qty Req Description Fuel Tank (Metal) Fuel Level Sending Unit Bolt & Washer (M5x15) Bolt & Washer (M6x20) Fuel Petcock (Vacuum) Waste Gas Recovery System Fuel Line Protector Main Fuel Line Fuel Filter Element Fuel Line - B Fuel Line Protector Page 32 of 33 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 4 4 1 1 1 1 1 1 1 3/13/2009 Matrix 150 Optional Accessories PN2I_29_09.jpg Fig Ref Item No. 29-1 29-1 29-1-1 29-1-2 29-1-2 29-1-2-1 29-1-2-2 29-1-2-3 29-1-2-4 29-2 29-3 29-4 29-4-1 29-4-2 29-5 813864 813865 813857 813851 813852 813853 813854 813855 813856 814412 814413 814125 814415 814416 814414 Rev 1.0.0 2/16/2010 Qty Req Description Red Luggage Box Kit Blue Luggage Box Kit Luggage Box Mounting Rack Standard Red Luggage Box Standard Blue Luggage Box Luggage Box Mounting Plate Luggage Box Light Set Luggage Box Lock & Key Set Luggage Box Mounting Hardware Black Economy Luggage Box Red Economy Luggage Box Deluxe Detachable Luggage Box Detachable Box Hardware Kit Box Lock, Reflector & Pad Set Deluxe Scooter Windshield Page 34 of 35 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved.
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