RXL-50 Parts Mnl - Get 2 It Sales, LLC
Transcription
RXL-50 Parts Mnl - Get 2 It Sales, LLC
ETON America PARTS CATALOG Viper 50 Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Table of Contents Viper 50 PrdImg: Figure No. 01 02 03 04 05 06 07 08 09 10 13 14 15 16 18 19 20 22 23 24 25 26 27 28 29 30 \\Server3\EASrv3dt Content ReferHnce Cylinder Head Crankshaft and Piston Air Filter Fan Cover and Engine Shroud Carburetor Crankcase and Oil Pump Transmission Kick Starter and Starter Clutch CVT Driven Pulley Engine Brackets and Oil Tank Brackets AC Generator and Starter Motor Exhaust Frame Foot Rest A Arms and Front Bumper Body Covers Trim and Seat Fuel and Oil Tanks Suspension Front Rear Wheels and Tires Front Brakes Rear Hydraulic Disc Brake Handle Bar and Levers Rear Drive Axle and Chain Rear Swing Arm and Chain Guards Steering System Electrical Parts Accessories Viper Maintenance Parts Kit Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Viper 50 Cylinder Head Crankshaft and Piston R-01.jpg Fig Ref Item No. 1 1-1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 650109 650110 650111 650112 650113 650114 650115 650116 650117 650118 650119 650138 650136 650137 650103 650107 650101 650102 650104 650105 750281 810789 Rev 3.0.0 Qty Req Description Crankshaft 50cc Woodruff Key Radial Ball Bearing Oil Seal LH Oil Seal RH Collar (M15x20x12) Piston 50cc Piston Wrist Pin Piston Ring (Set of 2) Circle-Clip (Pair) Connecting Rod Bearing Circle-Clip Pump Drive Gear Dowel Pin Spark Plug NGK (BPR7HS) Flange Nut (M7x15) Cylinder Head 50cc Cylinder Head Gasket 50cc Cylinder 50cc Cylinder Base Gasket Stud Bolt (M5x110) 50cc Top End Kit Page 1 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 4 1 1 1 1 4 1 8/22/2007 Viper 50 Air Filter R_02_3.jpg Fig Ref Item No. 2-1 2-1-1 2-1-2 2-1-3 2-2 650144 650145 650146 610190 700359 Rev 3.0.0 Qty Req Description Air Cleaner Assembly Air Cleaner Element Air Filter Box Seal Tube Clip Socket Bolt & Washer (M6x20) Page 2 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 9/9/2008 Viper 50 Fan Cover and Engine Shroud R-03.jpg Fig Ref Item No. 3-1 3-2 3-3 3-3-2 3-3-3 3-3-4 3-4 3-5 3-6 3-7 3-8 3-9 3-10 650120 650121 650122 810532 650131 650132 650123 650124 650125 650126 650127 650128 610013 Rev 3.0.0 Qty Req Description Engine Shroud Rubber Mount Block Fan Cover (Black) Fan Cover Plate (Black) Self Taping Screw (M5x16) Flat Washer (M5x18x1) Pan Head Bolt & Washer (M6x20) Self-Tapping Screw (M6x40) Fan O-Ring Pan Head Bolt & Washer (M6x16) Deflector Throttle Cable Assembly Page 3 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 2 1 1 1 3 1 1 8/22/2007 Viper 50 Carburetor R_04_4.jpg Fig Ref 4-1 4-2 4-4 4-5 4-5-1 4-5-2 4-5-3 4-5-4 4-6 4-9 4-10 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 04-NP 04-NP 04-NP Rev 3.0.0 Item No. 650140 650141 650142 610200 610197 650987 650012 651011 650143 610198 811124 811089 810409 610402 811125 610405 610406 610407 812390 812399 610404 812401 812402 810410 811092 810408 Description Reed Valve Reed Valve Gasket Intake Manifold Carburetor (Manual Choke 50cc) Manual Choke 50/70/90cc Carburetor Bowl Bolt Oil Check Valve Intake Cap Flange Bolt (M6x20) Manual Choke Cable Carburetor Kit (50cc) Pilot Jet #20 Main Jet #85 Jet Needle (*3CR1) 50cc Needle Jet (*426 E-1) Bowl Gasket Carburetor Float Carburetor Bowl Drain Bolt Air Adjustment Screw Throttle Adjustment Screw Float Valve Needle Needle Valve Seat Throttle Valve Main Jet #80 Main Jet #88 Main Jet #90 Page 4 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 50 Crankcase and Oil Pump R-05-5.jpg Fig Ref 5-1 5-2 5-3 5-4 5-4-1 5-4-2 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 Rev 3.0.0 Item No. 650149 650150 650139 650151 650991 650992 650152 650174 650153 650154 650139 650155 650156 650157 650158 650159 650160 650161 650163 650164 650165 650166 650167 650168 650169 650170 Description Crankcase (LH-50cc) Rear Shock Absorber Bushing Rubber Plug Breather Hose Breather Joint Breather Hose Crankcase (RH-50cc) Pan Head Bolt (M5x7) Dowel Pin (10x14) Pan Head Bolt (M6x35) Rubber Plug Transmission Cover Transmission Cover Gasket Crankcase Cover Gasket (LH) Dowel Pin (M10x14) Pan Head Bolt (M6x20) Crankcase Cover (LH) Dowl Pin (8x31) Pan Head Bolt (M6x25) Pan Head Bolt (M6x65) Oil Filler Plug Oil Filler Plug O-Ring (13.8x2 Flange Bolt (M8x16) Flat Washer (M7x12x1) Retainer Plate Pan Head Bolt (M6x12) Page 5 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 2 2 10 1 1 1 1 4 3 1 1 8 1 1 1 1 1 1 1 8/22/2007 Viper 50 Crankcase and Oil Pump R-05-5.jpg Fig Ref Item No. 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 650171 650175 650172 650173 650220 650134 650135 811310 Rev 3.0.0 Qty Req Description Crankcase Cover Gasket (RH) Inspection Hole Cover Plate C.V.T. Filter Element C.V.T. Filter Cover Circle-Clip (45.5x17.5) Oil Pump (50cc) Pan Head Bolt (M5x14) Clear_line Oil Pump Lines Page 6 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 2 1 8/22/2007 Viper 50 Transmission R-06.jpg Fig Ref Item No. 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 650212 650213 650214 650215 650216 650217 650218 650219 650220 650221 650222 650223 650224 650225 650226 Rev 3.0.0 Qty Req Description Counter Shaft Radial Ball Bearing Flat Washer (M11x21x1) Conical Washer (M11x60x1) Final Drive Shaft Needle Bearing Bearing (6004LLUA) Oil Seal (25x35x6) Circle-Clip (45.5x17.5) Circle-Clip (34.4x1.2) Flat Washer (M20x25x1) Circle-Clip #20 Drive Chain Sprocket (420x19T) Sprocket Plate Bolt (M6x10) Page 7 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8/22/2007 Viper 50 Kick Starter and Starter Clutch R-07.jpg Fig Ref Item No. 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 650177 650178 650179 650180 650181 650182 650183 650184 650185 610201 650187 650188 650189 650190 650191 610136 650194 651007 Rev 3.0.0 Qty Req Description Starter Wheel Gear Needle Bearing Boss Gear Flat Washer (M56x75x1) Starter Clutch Starter Motor Reduction Gear Reduction Gear Shaft Flat Washer (M7x15x1) Reduction Gear Retainer Plate Pan Head Bolt & Washer (M6x14) Kick Starter Spindle Torsion Spring Solid Bushing Flat Washer (M15x29x1) Circle-Clip Kick Starter Crank Kick Pinion Gear Kick Starter Shaft Rubber Cap Page 8 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 8/22/2007 Viper 50 CVT Driven Pulley R_08_4.jpg Fig Ref Item No. 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-7-1 8-7-2 8-7-3 8-8 8-9 8-10 8-11 8-11-1 8-11-2 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 650195 650196 650197 650198 650199 650200 650201 811531 811528 811529 650202 650203 650204 650205 811526 811527 650206 650207 650208 650209 650210 650211 811126 811127 Rev 3.0.0 Qty Req Description Primary Drive Gear Flat Washer (M5x19x1) Pan Head Bolt (M6x10) Circle-Clip Radial Ball Bearing 6003 Oil Seal (17x28x5.5) Secondary Drive Pulley Drive Clutch Drum Drive Clutch Assembly Drive Face Spring Flange Nut (M10x22) Radial Ball Bearing O-Ring Drive Clutch Sliding Face Clutch Rollers 6.5g (Set 6) Slide Retainer Clips (Set 3) Collar (M12x19x38) V-Belt Drive Clutch Fixed Face Kick Starter Ratchet Conical Washer (M10x22) Hex Nut (M10x16x1.25) Drive Face Washer Flat Washer (M12x16x1 Page 9 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 50 Engine Brackets and Oil Tank Brackets R-09.jpg Fig Ref Item No. 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 810416 650227 650228 650229 650230 650231 650232 610165 Rev 3.0.0 Qty Req Description Engine 50cc Pivot Pin (M8x55) Locking Flange Nut (M6x18) Engine Bracket Flange Bolt (M12 X 38) Nut (M12x20) Flat Washer (M11x18x1) Oil Tank Bracket Page 10 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 8/22/2007 Viper 50 2 Cycle AC Generator and Starter Motor R-10.jpg Fig Ref Item No. 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 650234 650235 650236 650211 650238 650239 650240 650660 Rev 3.0.0 Qty Req Description AC Generator Flywheel Flat Washer (M10x18x2) Hex Nut (M10x16x1.25) Pan Head Bolt (M6x16) Starter Motor Flange Bolt (M6x20) Fly Wheel Puller Tool Page 11 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 2 1 5/11/2009 Viper 50 Exhaust R-13.jpg Fig Ref Item No. 13-1 13-2 13-3 13-4 13-5 13-5-1 13-5-2 13-5-3 13-6 650241 650242 650243 650244 811121 811009 811008 811012 650287 Rev 3.0.0 Qty Req Description ** No Longer Available Flange Bolt (M6x18) Exhaust Muffler Gasket Flange Bolt (M10x22) Exhaust Muffler Type (SA) Muffler Hanger Bushing Spark Arrestor Screen Spark Arrestor Bolt (M5x35) Flange Bolt (M10x48) Page 12 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 1 1 8/22/2007 Viper 50 2 Cycle Frame R-14.jpg Fig Ref Item No. 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11 14-14 14-15 14-16 14-17 14-18 14-19 14-20 14-21 14-22 14-23 610041 650967 650248 650250 650251 650252 650253 650254 650265 700320 650256 800504 610042 610043 610044 610045 650307 650271 650993 650294 650306 Rev 3.0.0 Qty Req Description Viper Frame Bearing (6002ZC3) Circle-Clip Rubber Damper (37 X 13 X 23) Engine Set Bolt (M10 X 85) Engine Suspension Bracket Bushing Engine Set Bolt (M10 X 115) Flat Washer (M11x28x1) Locking Flange Nut (M10) Flange Bolt (M8 X 36) Locking Flange Nut (M6x11) Rear Fender Bracket (LH) Rear Fender Bracket (RH) Front Fender Bracket (LH) Front Fender Bracket (RH) Pan Head Bolt (M6 x 23) Flange Bolt (M6 X 12) Front Chain Cover Flange Bolt (M8 X 16) MFD Label Page 13 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 2 1 2 2 1 2 2 2 4 1 1 1 1 4 8 1 2 1 3/18/2009 Viper 50 2 Cycle Foot Rest A Arms and Front Bumper R-15.jpg Fig Ref Item No. 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-12-2 15-13 15-14 15-15 15-17 15-18 15-19 15-20 610046 650253 650282 650283 610047 650285 650286 650287 650255 650289 650290 610063 610066 650244 610058 650294 610064 610065 650271 610066 Rev 3.0.0 10/8/2009 Qty Req Description A-Arm (LH) Silver Bushing Oil Containing Bushing (015.5) Oil Containing Bushing (17) A-Arm (RH) Silver Dust Cover Dust Seal Flange Bolt (M10x48) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M10x22) Front Bumper Bar (Silver) Flange Bolt (M8 X 16) Footrest Rear Guard Bar (LH) Footrest Rear Guard Bar (RH) Flange Bolt (M6 X 12) Rubber Plug Page 14 of 31 1 4 2 2 1 2 2 4 4 2 2 1 4 4 1 2 1 1 4 4 ©2008-2009 US ServTec LLC. all rights reserved. Viper 50 2 Cycle Body Covers Trim and Seat R-16.jpg Fig Ref Item No. 16-1 16-1 16-1 16-2 16-2 16-2 16-3 16-3 16-3 16-4 16-4 16-4 16-5 16-6 16-6 16-7 16-8 16-8 16-8 16-9 16-10 16-11 16-12 16-12 16-13 16-13 990050 610086 610087 990050 610094 610095 990050 610080 610081 990050 610083 610084 650077 650024 812319 650995 990050 610089 610090 610060 610062 750270 610179 610180 610181 610182 Rev 3.0.0 Qty Req Description N/A - CPSIA Regulations Front Body Cover (Red) Front Body Cover (Blue) N/A - CPSIA Regulations Rear Body Cover (Red) Rear Body Cover (Blue) N/A - CPSIA Regulations Front Fender Panel (LH-Red) Front Fender Panel (LH-Blue) N/A - CPSIA Regulations Front Fender Panel (RH-Red) Front Fender Panel (RH-Blue) Warning Label (No Pass-Y6) Warning Label (Y6) Warning Label (Y8) Warning Label (Max 10mph) N/A - CPSIA Regulations Front Grill Panel (Red) Front Grill Panel (Blue) Front Grill Screen Grill Screen Fastener E-TON Logo Emblem (Silver) Viper Frnt Body Grph (Ylw/LH) Viper Frnt Body Grph (Red/LH) Viper Frnt Body Grph (Ylw/RH) Viper Frnt Body Grph (Red/RH) Page 15 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2/12/2009 Viper 50 2 Cycle Body Covers Trim and Seat R-16.jpg Fig Ref Item No. 16-14-1 16-14-1 16-14-1 16-14-2 16-14-3 16-14-4 16-15 16-15 16-15 16-16 16-16 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-24 16-25 16-26 16-27 16-30 16-30 16-31 990050 610075 610076 610161 800542 610012 990050 610099 610100 990050 610102 610103 610096 610097 610061 650262 650901 610118 800504 650943 800374 650994 650311 610174 610134 610174 Rev 3.0.0 Qty Req Description N/A - CPSIA Regulations Handle Bar Cover (Red) Handle Bar Cover (Blue) Oil Light Label Indicator light (Red) Indicator Light Nut (M9x11) N/A - CPSIA Regulations Rear Fender Panel (LH-Red) Rear Fender Panel (LH-Blue) N/A - CPSIA Regulations Rear Fender Panel (RH-Red) Rear Fender Panel (RH-Blue) Foot Rest Cover/Guard (LH) Foot Rest Cover/Guard (RH) Body Clamp Bar Bolt Washer & Nut (M6x18) Bolt & Washer (M6x20) Pan Head Bolt (M6x20) Locking Flange Nut (M6x11) Button Head Bolt (M6x18) Plastic Fastener Warning Label (Muffler) Pan Head Bolt (M6x12) Viper 50 Graphic Viper50 03 Body Grphc (LH) Viper 50 Graphic Page 16 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 9 2 8 12 4 2 1 2 1 1 1 2/12/2009 Viper 50 2 Cycle Body Covers Trim and Seat R-16.jpg Fig Ref Item No. 16-31 16-32 16-32 16-33 16-33 16-34 16-35 16-36 16-36 16-37 16-30 16-NP 16-NP 16-NP 16-NP 16-NP 16-NP 610135 610185 610186 610187 610188 610183 610184 990050 610173 610092 610091 610902 610904 610906 610912 610907 610913 Rev 3.0.0 Qty Req Description Viper50 03 Body Graphic (RH) Viper Rear Body Grph (Ylw/LH) Viper Rear Body Grph (Red/LH) Viper Rear Body Grph (Ylw/RH) Viper Rear Body Grph (Red/RH) Viper Rear Fender Graphic (LH) Viper Rear Fender Graphic (RH) N/A - CPSIA Regulations Viper Seat (Blk/Red) Seat Latch Viper Seat (Black) Viper50 Grph Kit (2003 Front) Viper 50 Graphic Kit (2003 Rear) Viper50 Grph Kit 04 Frnt Red Viper Grph Kit 04 Rear Red Viper50 Grph Kit 04 Front Ylw Viper Grph Kit 04 Rear Ylw Page 17 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2/12/2009 Viper 50 Fuel and Oil Tanks R-18.jpg Fig Ref 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-7-1 18-7-2 18-7-3 18-7-4 18-8 18-8-1 18-8-2 18-9 18-9-1 18-9-2 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 Rev 3.0.0 Item No. 610137 650323 650901 650325 811005 650327 650328 800002 610008 610006 610007 650329 610008 610011 650330 610008 610011 650331 650332 650333 650853 650533 650862 610138 750334 610202 Description Oil Tank Oil Tank Cap Bolt & Washer (M6x20) Oil Tank Pad Fuel Tank Fuel Tank Cap Fuel Filter & Lines Fuel Filter Element Fuel Line Clip - A Fuel line - A Fuel Line - B Main Fuel Line Fuel Line Clip - A Fuel Line Clip - B Reserve Fuel Line Fuel Line Clip - A Fuel Line Clip - B Fuel Petcock Pan Head Bolt (M5x16) Foam Pad (5x10x200) Breather Tube Oil Level Label Fuel Cap Neck Seal Oil Tank Sending Unit Nut (M6x10) Flange Bolt (M6x17) Page 18 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 4 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 8/22/2007 Viper 50 Suspension R-19.jpg Fig Ref Item No. 19-1 19-2 19-3 19-4 19-5 19-6 610068 650997 750375 650036 650339 750318 Rev 3.0.0 Qty Req Description Front Shock Absorber (Silver) Pin Hole Bolt (M10 X 40) Locking Flange Nut (M10x19) Rear Shock Absorber Cotter Pin (1/8 x 1) Hair Pin Cotter Page 19 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 2 6 4 1 5 1 8/22/2007 Viper 50 Front Rear Wheels and Tires R-20-5.jpg Fig Ref Item No. 20-1-1 20-1-2 20-2 20-2-1 20-3 20-4 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-12 20-13 20-14 20-15 20-16 20-17 20-18 20-19 20-20 20-21 20-22 650340 610162 650538 610040 650345 650346 650347 650999 750385 650350 610139 650352 650353 650354 650961 650353 650352 650362 800291 650368 650340 650961 610162 650698 Rev 3.0.0 Qty Req Description Tire (16x7x8) Wheel Rim (AT 7x5.5) Front Brake Drum Stub Bolt (M10x33) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Outer Spacer (15x21.7x10) Bearing (6002LLU) Bearing (6003LLU) Castle Nut (M12x16) Flat Washer (M12x20x2) Cotter Pin (1/8 x 1-1/2) Rubber Hub Cap Flat Washer (M10x40x4) Locking Flange Nut (M10x20) Rubber Hub Cap Cotter Pin (1/8 x 1-1/2) Castle Nut (M14x19) Flat Washer (M15x24x2) Flat Washer (M14x40x5)) Tire (16x7x8) Locking Flange Nut (M10x20) Wheel Rim (AT 7x5.5) Shaft Connector Page 20 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 2 2 2 8 4 2 2 2 2 2 2 2 2 2 8 2 2 2 2 2 2 8 2 2 8/22/2007 Viper 50 Front Brakes R-22.jpg Fig Ref Item No. 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 650371 650372 650373 650374 650375 650373 650377 650378 650379 650380 650381 650382 610078 Rev 3.0.0 Qty Req Description Front Brake Panel (LH) Front Brake Arm (LH) Front Brake Wear Indicator Front Brake Panel (RH) Front Brake Arm (RH) Front Brake Wear Indicator Front Brake Arm Cam Front Brake Shoe (Set) Brake Shoe Spring Brake Panel Felt Seal Brake Return Spring Bolt (M5 X 24) Front Brake Cable Page 21 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 2 2 2 2 2 2 2 8/22/2007 Viper 50 2 Cycle Rear Hydraulic Disc Brake R-23.jpg Fig Ref Item No. 23-1 23-2 23-3 23-4 23-6 23-6-1 23-6-1 23-6-2 23-6-3 23-12 23-17 23-18 23-19 23-22 23-23 23-26 23-27 23-28 23-29 23-30 23-31 23-32 23-33 610141 650385 650386 650811 610142 812805 610143 610010 811466 650395 650976 610144 610145 610146 811736 650927 750292 750314 750309 610148 650271 650396 650424 Rev 3.0.0 Qty Req Description Rear Axle Bearing Seat Inner Axle Spacer Bearing (6006ZZ) Oil Seal (42x55x8] Rear Disc Brake Caliper Disc Brake Pads (Standard) Disc Brake Pads (Heavy Duty) Bleeder Valve & Cap Caliper Retainer Clip Flange Bolt (M12 X 25) Collar Rear Brake Rotor Brake Rotor Mount Rear Hydraulic Brake Line Brake Caliper Service Kit Flange Bolt (M8x35) Allen Head Bolt (M10x20) Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Brake Line Clip Flange Bolt (M6 X 12) Flange Bolt (M12 X 28) Spring Washer (M8x14x2) Page 23 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 3 1 2 1 1 3 2 4/29/2009 Viper 50 2 Cycle Handle Bar and Levers R-24.jpg Fig Ref Item No. 24-1 24-2 24-3 24-4 24-5 24-6 24-7 24-7-1 24-7-2 24-7-3 24-8 24-8-1 24-8-2 24-8-3 24-8-4 24-8-5 24-9 24-12 24-13 24-14 610069 650410 650411 650412 650413 650558 610149 810561 610152 812416 610154 610151 610150 812425 650135 813213 650255 750314 750309 813847 Rev 3.0.0 Qty Req Description Handlebar Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 25) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x14) Nut (M5x8) Locking Flange Nut (M10x19) Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Handlebar Pad & Cover Page 24 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 2 1 5/5/2009 Viper 50 Rear Drive Axle and Chain R-25.jpg Fig Ref Item No. 25-1 25-2 25-2-1 25-2-2 25-2-3 25-2-4 25-3 25-4 25-5 25-6 25-7 25-8 650550 651004 650422 610128 650552 650255 650555 650052 811046 650402 650966 810590 Rev 3.0.0 Qty Req Description Rear Axle Rear Sprocket 420x28T & Holder Rear Sprocket Holder Rear Sprocket (420x28T) Stud Bolt (M10x25)) Locking Flange Nut (M10x19) Rear Axle Nut (M28x35x8) Drive Chain (Std #420x84L) Upper Rear Chain Guard Flange Bolt (M8 X 12) Chain Adjuster Master Link #420 Page 24 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 4 4 2 1 1 2 1 1 8/22/2007 Viper 50 Rear Swing Arm and Chain Guards R-26.jpg Fig Ref Item No. 26-1 26-2 26-3 26-4 26-5 26-6 26-7 26-8 26-10 26-11 26-12 26-13 650011 650274 650275 650273 650276 650277 650402 610158 650426 650424 650966 650294 Rev 3.0.0 Qty Req Description Swing Arm Swing Arm Spacer (20x14.1x254) Swing Arm Seal Cover (30.8x35. Oil Containing Bushing (020) Swing Arm Chain Protector Swing Arm Set Bolt (M14 X 285) Flange Bolt (M8 X 12) Disc Brake Rotor Skid Plate Chain Skid Plate Spring Washer (M8x14x2) Chain Adjuster Flange Bolt (M8 X 16) Page 25 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 1 1 1 1 1 3 1 3 8/22/2007 Viper 50 Steering System R-27.jpg Fig Ref Item No. 27-1 27-2 27-3 27-4 27-5 27-6 27-7 27-8 27-9 27-10 27-11 27-12 27-12-1 27-12-2 27-12-3 27-12-4 27-12-5 27-13 27-13-1 27-13-2 27-13-3 27-13-4 27-13-5 27-14 27-15 811058 650430 650345 650346 650278 650279 650435 700221 700227 650438 650255 650440 610048 610054 610056 610050 610051 650441 610048 610054 610056 610050 610051 650442 650339 Rev 3.0.0 Qty Req Description Steering Shaft Oil Seal (18x32x7) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Locking Flange Nut (M14x25) Locking Flange Nut (M8x18) PU Bushing Sleeve Knuckle (LH) Knuckle (RH) Locking Flange Nut (M10x20) Locking Flange Nut (M10x19) Steering Tie Rod (LH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Tie Rod (RH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Shaft Clamp Cotter Pin (1/8 x 1) Page 26 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 5 8/22/2007 Viper 50 2 Cycle Electrical Parts R-28.jpg Fig Ref Item No. 28-1 28-1-1 28-2 28-3-1 28-3-2 28-4 28-5 28-6 28-7 28-8 28-9 28-10 28-11 28-12 28-13 28-14 28-15 28-16 28-29 28-29 28-30 28-31 610024 650565 750173 650719 811386 650720 650332 650399 610116 610189 811114 650457 650458 650459 650946 650723 651005 610159 650452 811154 650460 650453 Rev 3.0.0 1/5/2010 Qty Req Description Wiring Harness (2002-2004) Fuse (7A) Battery (WP5L-BS) Handlebar Switch Manual Choke Lever Ignition Key Switch (4wire) Pan Head Bolt (M5x16) Pan Head Bolt & Washer (M6x12) Bolt & Washer (M5x20) Ignition Coil C.D.I. Module (Stepper Pod) Rectifier Resistor Starter Relay Pan Head Bolt (M6x12) Foam Pad Battery Strap Horn Safety Tether Switch- Pre 2005 Safety Tether Switch-2005 & Up Safety Switch Warning Tag Pan Head Bolt & Washer (M6x16) Page 28 of 31 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 ©2008-2009 US ServTec LLC. all rights reserved. Viper 50 Lighting Assemblies R90R_06_28a.jpg Fig Ref Item No. 28a-1 28a-1-1 28a-2 28a-2-1 28a-2-2 28a-2-3 28a-2-4 28a-2-5 28a-2-6 28a-2-7 28a-2-8 28a-3 28a-4 28a-5 28a-5-1 28a-5-2 28a-6 28a-7 28a-8 28a-9 28a-9-1 610033 610194 610170 610034 610035 610028 610030 610029 610194 610191 610192 650729 650454 610038 610031 811037 610032 750337 700344 812463 610025 Rev 3.0.0 Qty Req Description LED Assembly Self-Tapping Screw (M4x13) Head Light Set (LH & RH) Head Light Cover (LH) Head Light Cover (RH) Head Light Lens (LH) Head Light Lens (RH) Head Light Gasket Self-Tapping Screw (M4x13) Head Light Decal (LH) Head Light Decal (RH) Self Tapping Screw (M4x16) Pan Head Bolt & Washer (M6x20) Tail Light Tail Light Bulb (12Vx21/5w) Tail Light Lens Tail Light Gasket Flat Washer (M5x10x1) Lock Washer (M5x9x1) Head Light Wiring Harness Kit Head Light Bulb (12v/10w) Page 28 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 2 6 1 1 2 2 2 2 2 2 4 4 2 2 8/22/2007 Viper 50 Accessories and Manuals R-29.jpg Fig Ref Item No. 29-1 29-2 29-3 29-4 29-5 29-6 29-7 29-8 29-11 29-14 29-14 29-14 29-14 NP NP NP 610110 800529 650728 650727 610009 810009 990010 811163 990017 813783 813784 813785 813786 200022 200036 200106 Rev 3.0.0 Qty Req Description Viper Owner's Manual Tire Pressure Gage Tool Kit Tool Kit Retainer Strap Blank Key (Left Cut) Blank Key (RH Cut) Chassis Plate (RXL 50M-90R) Remote Control Rcv/Trnmtr ¼ X 3 ClrStone Fuel Filter Handlebar Grip Set (Blk/Blue) Handlebar Grip Set (Blk/Gray) Handlebar Grip Set (Blk/Ylw) Handlebar Grip Set (Blk/Red) Viper 50 Parts Catalog Viper Service Manual (2 Cycle) Viper 50 Digital Reference CD Page 30 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7/23/2008 Viper 50 811550.jpg Fig Ref 30-01 Rev 3.0.0 Item No. 811550 Description Qty Req 1 Viper ATV Parts Kit Page 30 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 3/2/2005 ETON America Kits & Accessories Viper 50 Graphics Kit 2005 Front Red Graphics Kit 2005 Rear Red Part No. 610906 Part No. 610912 Graphics Kit 2005 Front Yellow Graphics Kit 2005 Rear Yellow Part No. 610907 Part No. 610913 Wide Open! Full Throttle! Quality Time! Viper 50 ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303 Phone: 864-278-9585 Fax: 864-278-9590 E-mail: [email protected] Copyright ©2008-2009 ETON America, all rights reserved. ETON America ETON America Kits & Accessories Viper 50 50cc Top End Kit Manual Choke Kit Part No. Part No. 650100 810789 Remote Control Stop! Part No. 811163 Chassis Protection Plate Part No. 990010 Wide Open! Full Throttle! Quality Time! Viper 50 ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303 Phone: 864-278-9585 Fax: 864-278-9590 E-mail: [email protected] Copyright ©2008-2009 ETON America, all rights reserved. ETON America Copyright ©2008-2009 ETON America, all rights reserved.
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