New 10`x10` Manual - Royal Building Products

THE ESQUIRE
STORAGE
Model S101
Owners Manual
10’ x 10’ (3.05m x 3.05m)
Version 3.7
BUILDING
PLEASE READ OWNER’S MANUAL
COMPLETELY BEFORE ASSEMBLING
YOUR BUILDING.
ALL STATED SIZES ARE NOMINAL DIMENSIONS.
THE ESQUIRE
Thank you for choosing the Royal Outdoor Products
Storage Building. Please read this Owner's Manual completely before assembling your building. Retain manual
and your dated sales slip for future reference and warranty
claims.
Assembly Safety Information
As with any construction project, use common sense
when assembling your building. Royal Outdoor
Products cannot be responsible for any damages or
injuries resulting from the incorrect use of any tools,
equipment or the mishandling of any of the building
components.
• Use proper lifting procedures when handling the
packages.
• Take care when handling the individual components
and wear gloves to avoid cuts or scrapes.
• Follow proper operating procedures for any tools,
ladders, etc. used when assembling the building.
• Protect your eyes. Always wear safety glasses when
assembling building and when using power tools
and hammers.
• Do not assemble building during high winds.
• Do not assemble building if parts are missing. A
partially assembled building may be seriously
damaged by high winds.
• This building must be anchored to the foundation
to prevent wind damage. See pages 4 and 5 for how
to anchor. Screws for anchoring are not included.
THIS IS A MAINTENANCE FREE PRODUCT MADE OF
WEATHERABLE VINYL AND AS SUCH DOES NOT NEED
TO BE PAINTED. PAINTING OF THE PRODUCT OTHER
THAN THE DOORS WILL VOID THE WARRANTY.
ATTENTION: Before you assemble the building:
The 26 gauge galvanized steel doors are primed and
ready to be painted (paint not included).
PLEASE TAKE A COMPLETE INVENTORY OF
ALL PARTS USING THE PARTS LIST AND
PART IDENTIFICATION GUIDE PROVIDED
ON PAGES 1, 2 AND 3. DO NOT ATTEMPT
TO ASSEMBLE BUILDING IF PARTS ARE
MISSING OR DAMAGED.
THE ENTIRE DOOR INCLUDING ALL WOOD
MUST BE PAINTED WITHIN THE FIRST 30
DAYS OF INSTALLATION WITH A HIGH
QUALITY EXTERIOR TRIM PAINT. (Paint and
other recommended supplies not included).
For assistance or replacement parts call:
1-877-GO-ROYAL
© 2003 ROYAL OUTDOOR PRODUCTS CO.
100-B Royal Group Crescent Woodbridge, Ontario, Canada L4H 1X9
PARTS LIST:
Length
Right Door Jamb Groove Panel
74 15/16” (190.3cm)
Left Door Jamb Groove Panel
74 15/16” (190.3cm)
Side Wall Joiner Panels
69” (175.2cm)
Side Wall Groove Panels
69” (175.2cm)
Front/Back Wall Joiner Panels
72 7/16” (183.9cm)
Back Wall Groove Panels
74 15/16” (190.3cm)
Back Wall Joiner Panels
77 1/2” (196.9cm)
Back Wall Groove Panels
80” (203.3cm)
Back Wall Joiner Panels
82 5/8” (209.8cm)
Back Wall Groove Panel
83 7/16” (211.9cm)
Roof Joiner Panels
61” (155.0cm)
Roof Groove Panels
61” (155.0cm)
Corner Posts
69” (175.2cm)
Upper Ridge Beam Cap
60” (152.4cm)
Lower Ridge Beam Ends
56 3/8” (143.2cm)
Header Assembly
72 1/16” (183.0cm)
Roof Fascia Caps
60” (152.4cm)
Doors
Door Sweeps
Astrigal
71 5/8” (182.0cm)
Right Back/Left Rear/Right Front Base Channel 59 1/16” (150.1cm)
Left Back/Left Front/Right Rear Base Channel 59 1/16” (150.1cm)
Right Front Base Channel
23 5/8” (60.0cm)
Left Front Base Channel
23 5/8” (60.0cm)
Door Lintel
71 15/16” (182.8cm)
Lintel Insert
73 7/8” (187.6cm)
Ridge Beam Steel Support Beams
10 1/4” (26.0cm)
Ridge Beam Steel Support Beams
79 5/16” (201.4cm)
Fascia Gable Right Front and Left Rear
61” (155.0cm)
Fascia Gable Left Front and Right Rear
61” (155.0cm)
Side Slope Wall Cap
59 1/16” (150.1cm)
Side Slope Wall Cap
59 1/16” (150.1cm)
Wall Stiffener Insert
81 1/16” (205.9cm)
Wall Stiffener Insert
6 1/16” (15.4cm)
Part No. Qty.
DJ1
DJ2
JT1
PT1
JT2
PT2
JT3
PT3
JT4
PT4
JW1
PW1
CN1
RB3
RB4A
HD1
FC1
DR
DS
AST
AL1
AL2
AL5
AL6
LN1
LT1
RS1
RS2
FG1
FG2
SC1
SC2
WS1
WS3
1
1
12
10
4
2
2
2
2
1
12
10
4
2
2
1
4
2
2
1
3
3
1
1
1
1
2
2
2
2
2
2
1
1
REC
RJC1
FCC
AS
HL
DHS
DLS
DHS
HP
LK
DH
VN
2
1
2
215
2
8
8
16
4
1
4
4
BS
16
Accessory Bag:
Ridge Beam End Caps
Ridge Beam Joint Cover
6” (15.2cm)
Roof Fascia Cap Covers
4” (10.2cm)
Screws #10 x 3/4” (1.90cm)
Door Handles
Door Handle Screws #9 x 1” (2.54cm) Flat Quad
Door Lintel Screws #10 x 1/2” (1.27cm)
Hinge Screws #9 x 1” (2.54cm) Flat Quad
Door Pins
Slide Lock
Hinges
Vents
Ridge Beam Steel Insert Beam Bolt Set (Bolt, Washer, Nut)
3/8” x 5/8” one extra set included
NOTE: PARTS ARE PACKAGED WITHIN OTHER
PARTS. PLEASE CHECK PACKAGE CAREFULLY.
1
THE ESQUIRE
Refer to parts list on opposite page for matching
PLEASE TAKE A COMPLETE INVENTORY OF ALL PARTS USING THE PARTS LIST
AND PART IDENTIFICATION GUIDE PROVIDED ON PAGES 1, 2 AND 3. DO NOT
ATTEMPT TO ASSEMBLE BUILDING IF PARTS ARE MISSING OR DAMAGED. IF
YOU NEED REPLACEMENT PARTS PLEASE CALL 1-877-GO-ROYAL.
JT2
PT2
JT3
JT4
PT3
PT4
JT4
PT3
JT3
FG2
PT2
JT2
FG1
CN1
JW1
JW1
JW1
PT1
PW1
FC1
JT1
RB4A
FJC1
RB3
JW1
RJC1
JT1
PT1
JT1
PW1
PT1
JW1
JT1
PW1
PT1
AL1
JW1
PW1
PW1
FC1
PW1
AL2
PT1
FC1
PW1
RS2
PW1
PT1
AL2
JT1
JW1
PT1
PW1
PW1
PT1
JT1
JW1
JW1
JT1
RS1
JW1
RB4A
AL6
AL5
RB3
JT2
CN1
DJ1
CN1
DJ2
JT1
JT2
SC2
JT1
FJC1
PT1
JT1
RS2
JT1
JW1
LN1
LT1
WS3
HD
FG2
FG1
2
SC2
PT1
AL1
RS1
JW1
FC1
JT1
AL1
SC1
AL2
SC1
WS1
CN1
THE ESQUIRE
Part Identification
Joiner Panel
(JT1-JT4, JW1)
Wall Stiffener Insert
(WS1, WS3)
Ridge Support Beam
(RS1-RS2)
Corner Post
(CN1)
Groove Panel
(PT1-PT4, PW1)
PVC Door Lintel
(LN1)
Fascia Gable
(FG1-FG2)
Slope Wall Cap
(SC1-SC2)
Lower Ridge Beam
(RB4A)
Lintel Insert
(LT1)
Vent
(VN)
Ridge Beam End Cap
(REC)
Base Channel
(AL1, AL2, AL5, AL6)
Door Handle
(HL)
Door Sweep
(DS)
2 Prong Hinge Plates
(DH)
Slide Lock
(LK)
Upper Ridge Beam Cap
(RB3)
Ridge Beam Joint Cover
(RJC1)
Roof Fascia Cap
(FC1)
Full-Scale
Hardware
Screw
#10 x 3/4" (1.90cm)
(AS)
Door Lintel Screw
#10 x 1/2" (1.27cm)
(DLS)
Roof Fascia Cap Cover
(FCC)
Door Handle Screw
#9 x 1" (2.54cm)
(DHS)
Hinge Screw
#9 x 1" (2.54cm)
(DHS)
Tools Required
•
•
•
•
•
Power drill with Phillips® (#2) or a #2 square bit
Ladder
• Carpenter's square
• Level
Rubber mallet • Hammer
• Safety glasses
Gloves
• Wrench - 9/16” size
Measuring Tape - Minimum 16’ feet (5m)
Nut
Phillips is a registered trademark of PhillipsScrew Co.
Washer
(BS)
Materials Needed
• Foundation screws
• Silicone Caulking
Door Pin
(HP)
• Paint for Doors - Exterior grade enamel
3
Astrigal
(AST)
Bolt
THE ESQUIRE
Shed Base System
Royal Outdoor Products is pleased to offer a new foundation
option for your storage building. Made from 100% recycled
composite material the Shed Base System features a rugged
honeycomb design that supports heavy loads.
For more information and ordering details call our Consumer
Service Centre at 1-877-GO-ROYAL and ask about Shed Base
System Model B007.
How to Prepare the Building Site
and Anchor the Building
• Construct foundation (concrete slab or wooden platform)
and anchor base channels before assembling your
building. Foundation and anchoring materials are not
included.
• Make sure that your building complies with your local
building codes.
• Select a location that provides suitable drainage, ample
room to erect the building, and an area that can be
levelled properly.
• Decide on the type of foundation.
• Foundation must be complete before unpacking and
assembly can begin.
• In selecting the site, allow approximately 5' (1.52m) of
clearance on all sides and 8’ (2.44m) more than the
height of the building for assembly.
Concrete slab
61'' (154.94cm)
Exterior dimensions of 10' x 10' (3.05m x 3.05m) building:
Roof Width: 122 1/2" (311.2cm)
Roof Depth: 120 3/8" (305.8cm)
Height: 86 3/8" (219.4cm)
Wall Width: 118 3/16" (300.2cm)
Wall Depth: 118 3/16" (300.2cm)
Concrete Slab Option
122'' (309.88cm)
Slab should be 4" (10.16 cm) thick. To provide the best
support for your building and to ensure that the corners
are square, the slab must be completely level and free of
bumps and ridges. Follow Building Code requirements
and provide a moisture barrier as specified by your concrete contractor. OPTIONAL: Use Concrete Sealer paint
on cured concrete floor to prevent moisture buildup in
building.
Materials Needed:
(not included)
(3) 8' x 2" x 4" (2.44m x 5.08cm x 10.16cm) for forms
(4) 10' x 2" x 4" (3.05m x 5.08cm x 10.16cm) for forms
1.21 yd.3 concrete for 4" (10.16cm) thick slab
Cut Sizes:
(2)
(2)
(4)
(16)
118 3/4'' (301.63cm)
121 3/4'' (309.25cm)
10" x 2" x 4" (25.4cm x 5.08cm x 10.16cm)
118 3/4" x 2" x 4" (301.6cm x 5.08cm x 10.16cm)
61" x 2" x 4" (154.9cm x 5.08cm x 10.16cm)
16" x 2" x 4" (40.64cm x 5.08cm x 10.16cm) with
pointed ends
All stated sizes are nominal dimensions.
4
THE ESQUIRE
Wood Platform Option
To provide the best support for your building and to ensure that
the corners are square, the platform must be completely level
and free of bumps and ridges.
Materials to construct platform may be obtained at a lumber
yard.
1. Remove grass from area under platform dimensions,
120" x 120" (304.8cm x 304.8cm).
Wood platform
2. Level ground to permit water drainage away from
building site.
120''
(304.80cm)
24''
(60.96cm)
3. Have lumber cut to size and nail together following
plan as shown. Recommended minimum nail length is 3”.
4. Position platform onto site and drive stakes into the
ground to anchor platform.
48''
(121.92cm)
5. OPTIONAL: Paint floor to preserve platform.
Materials Needed:
(not included)
(11)
(2)
(4)
120''
(304.80cm)
10' x 2" x 4" (304.8cm x 5.08cm x 10.16cm) pressure
treated studs
8' x 2" x 4" (243.84cm x 5.08cm x 10.16cm) pressure
treated studs
3/4" x 4' x 8' (1.90cm x 1.22m x 2.44m) exterior grade
plywood
72''
(182.88cm)
Cut Sizes:
From
(2)
From
(6)
From
(12)
(4)
From
(8)
48''
(121.92cm)
(2) 10' x 2" x 4" (304.8cm x 5.08cm x 10.16cm) cut:
120" x 2" x 4" (304.80cm x 5.08cm x 10.16cm)
(6) 10' x 2" x 4" (304.8cm x 5.08cm x 10.16cm) cut:
117" x 2" x 4" (297.18cm x 5.08cm x 10.16cm)
(3) 10' x 2" x 4" (304.8cm x 5.08cm x 10.16cm) cut:
22 1/2" x 2" x 4" (57.15cm x 5.08cm x 10.16cm)
18" x 2" x 4" (45.72cm x 5.08cm x 10.16cm) pointed for stakes
(2) 8' x 2" x 4" (243.84cm x 5.08cm x 10.16cm) cut:
21 3/4" x 2" x 4" (55.25cm x 5.08cm x 10.16cm)
48''
(121.92cm)
96'
(243.84cm)
120' (304.8cm)
96'' (243.84cm)
72'' (182.88cm)
48'' (121.92cm)
24''
(60.96cm)
Plywood:
2.44m) cut:
24''
(60.96cm)
72'' (182.88cm)
2.44m) cut:
48'' (121.92cm)
2.44m) cut:
117' (297.18cm)
2.44m) cut:
120' (304.8cm)
(1) 3/4" x 4' x 8' (1.90cm x 1.22m x
at 96" x 48" (243.84cm x 121.92cm)
(1) 3/4" x 4' x 8' (1.90cm x 1.22m x
at 72" x 48" (182.88cm x 121.92cm)
(1) 3/4" x 4' x 8' (1.90cm x 1.22m x
at 72" x 24" (182.88cm x 60.96cm)
(1) 3/4" x 4' x 8' (1.90cm x 1.22m x
at 72" x 48" (182.88cm x 121.92cm)
at 24" x 48" (60.96cm x 121.92cm)
96'' (243.84cm)
From
(1)
From
(1)
From
(1)
From
(1)
(1)
2" x 4" x 18" STAKES
5
21 3/4''
(55.25cm)
22 1/2''
(57.15cm)
22 1/2''
(57.15cm)
22 1/2''
(57.15cm)
21 3/4''
(55.25cm)
THE ESQUIRE
Base Channel Assembly
Parts Needed:
2
2
1
1
1
1
Side Base Channels
Side Base Channels
Right Rear Base Channel
Left Rear Base Channel
Right Front Base Channel
Left Front Base Channel
1
Position 8 Base Channels on platform as shown. Allow 70 15/16” (180.2cm)
between front Base Channels for door placement. Use a carpenter's square to
line up corners. Please note: The diagonal measurement included in the diagram
may vary slightly from the actual measurement.
APPLY A CONTINUOUS BEAD OF SILICONE CAULK UNDERNEATH BASE CHANNELS,
AROUND THE INSIDE PERIMETER OF THE BASE CHANNELS AND WHERE INDIVIDUAL
CHANNEL PIECES MEET.
CHECK 70 15/16” (180.2cm) door opening dimension between front Base
AL1
Channels.
AL2
AL1
AL2
(Right and left are determined when
facing the front of building.)
AL5
(405.3cm)
159 9/16''TO INSIDE CORNER
RNER
INSIDE CO
112
Concrete or wood foundation must
be installed. See pages 4 and 5 for
instructions on how to prepare site
and anchor building.
7/8
" (2
86.
7cm
)
2c
m
)
AL1
18
0.
AL2
/16
"(
30
0.2
cm
)
NOTE: Holes in exterior of Base
Channels are for drainage only.
DO NOT INSTALL SCREWS IN
THESE DRAINAGE HOLES.
2
DOUBLE CHECK 70 15/16" (180.2cm) door opening dimension between front Base Channels.
6
6'
/1
15
83
70
11
Secure Base Channels (AL1, AL2, AL5,
AL6) to foundation using flat-head wood
screws if your foundation is wood or flathead concrete screws for a concrete slab.
These screws are not included. The recommended
size of flat-head screws to use is 3/16” x 3/4” Use
pre-drilled holes in channels as a guide for screw
placement. Install a minimum of 6 screws in each
side and rear channel piece and 4 screws in each
front channel.
'(
AL6
THE ESQUIRE
4
General Assembly
The Joiner and Groove Panels are designed to make
assembling your building easy. The Joiner Panel and
Groove Panel slide together easily without additional
lubricants. There is not an inside or outside surface to the panels.
Some panels are shipped preassembled in groups of 3 or 4. Due to
the weight of the pre-assembled panels, you may find it necessary to
disassemble some groups of 3 or 4 in order to assemble your building.
3
Groove Panel
Joiner Panel
Back and Side Wall Assembly
Parts Needed:
2
12
10
6
5
Corner Posts
Side Wall Joiner Panels
Side Wall Groove Panels
Back Wall Joiner Panels
Back Wall Groove Panels
5
First, insert a
group of 3 preassembled side
wall panels
labeled JT1PT1-JT1 into side Base
Channel at right rear corner.
Make sure a Joiner Panel
faces the corner.
(Right and left are determined when facing the front of the building.)
It’s helpful to lay out all the required panels on the ground around
your foundation in their proper sequence. Note that the back wall
panels are angled at the top edge and vary in length.
Install the
group of 3
pre-assembled back
wall panels
labeled JT3–PT2–JT2
into rear Base Channel.
6
7
7
Install a Corner Post CN1.
THE ESQUIRE
Insert a group of 3 side wall panels
labeled JT1-PT1-JT1 into side channel at
the right front corner allowing room for
a PT1 Groove Panel. Make sure a Joiner
Panel faces the front corner.
9
8
Continue to build the
right side wall adding a
Groove Panel PT1 followed by a Joiner
Panel JT1. Make sure you hold
onto panel until you insert it into
Base Channel; do not release
panel and allow it to drop into
channel.
10
Insert the group of
3 pre-assembled
back wall panels
labeled
JT4–PT4–JT4
allowing room for
PT3. Insert 81 1⁄16”
(205.9cm) Wall
Stiffener WS1 in
center cavity of PT4
panel.
11
Add Groove Panel
PT1 to complete
right side wall.
PT4 Panel
12
Snap 2 piece Vent
Assembly VN
provided into
hole located
at top of PT3
and insert.
8
Wall
Stiffener
Insert
WS1
THE ESQUIRE
13
15
14
Insert the group of 3 pre-assembled
back wall panels labeled JT2–PT2–JT3
at the left rear corner allowing room
for PT3.
Snap 2 piece Vent Assembly
VN provided into hole located at top of PT3 and insert
PT3 to complete back wall.
HINT: A ladder may be required
when assembling back wall.
Insert a group of 3 pre-assembled
side wall panels into side Base
Channel at left rear corner. Make
sure a Joiner Panel faces the corner.
16
17
9
Install a Corner Post CN1.
Repeat above instructions to
build left side wall.
THE ESQUIRE
Front Wall Assembly
18
Parts Needed:
2
1
1
2
1
1
1
4
4
2
2
2
1
8
2
Front Wall Joiner Panels
Right Door Jamb Groove Panel
Left Door Jamb Groove Panel
Corner Posts
Door Lintel
Lintel Insert
Header Assembly
Slope Wall Caps
Fascia Gables
Ridge Beam Sections
Ridge Beam Steel Support Beams
Ridge Beam Steel Support Beams
Ridge Beam Joint Cover
Ridge Beam Steel Insert Beam Bolt Set
Screws #10 x 3/4" (1.90cm)
Door Lintel Screws #10 x 1/2" (1.27cm)
Lay out all the required
panels on the ground
around your foundation in
their proper sequence.
Note that the front wall
panels are angled at the
top edge and vary in
length. The door hinges
must face the outside of
building on the right and
left Door Jamb Groove
Panels DJ1 & DJ2.
(Right and left are determined when facing
the front of building.)
20
19
22
Install a Corner Post
CN1. Repeat to install
JT2 and DJ2 in left
front corner.
LT1
LN1
21
Insert JT2 and DJ1
in front Base
Channel at the right
front corner.
Add Door Lintel LN1 across top of front walls.
The Door Lintel’s grooved surface should face up
and screw holes should face inside of building.
Install Lintel Insert LT1 over top of Door Lintel
LN1, making sure Lintel Insert LT1 is evenly spaced along door
opening and the hollow opening faces the inside of the shed.
Insert 6 1/16” (15.4cm) Wall
Stiffener WS3 inside middle
cavity of Header Assembly
HD1. Push Header Assembly
all the way into Door Lintel
LN1. Make sure header is
fully seated over top of Lintel
Insert LT1.
10
THE ESQUIRE
23
Make sure Corner Posts CN1
and panels are fully seated
into Base Channels. Install a
screw (#10 x 1/2” (1.27cm))
at each end of Door Lintel
LN1 only.
24
Match up front and rear Slope Wall Caps
(SC1, SC2) for both sides of building.
Attach caps, pre-drilled holes facing
inside. Push down to fully seat.
25
Install right Fascia
Gable FG1 on right side
of front wall. Install the
other right Fascia Gable
FG1 to left side of rear
wall (as you are facing front of building). Repeat to install left Fascia
Gable FG2 on left side of front wall.
Install the other left Fascia Gable FG2
to the right side of rear wall (as you
are facing front of building).
RS1
26
Ridge Beam Assembly
Layout Ridge Beam Steel Support Beams (RS1 & RS2) to proper length as in
diagram. Line up holes and bolt Steel Support Beams together using bolt set
provided (Note: 8 bolts are to be used to fasten beams together at the centre
and 8 bolts are to be used at either end to fasten 10 1/4” supports).
Tighten bolts using 9/16” wrench.
RS2
RS1
RS2
RS1
RS2
RS2
RS1
BOLT LOCATION
NOT USED
117 23/32" (299cm)
TOTAL BEAM LENGTH
11
THE ESQUIRE
28
Slide assembled Ridge
Beam Steel Support
Beams into Lower
Ridge Beam RB4A.
Steel Support Beams
should extend approximately 2”
from either end of lower ridge
beam.
RB4A
RB4A
TOP VIEW
27
Assemble Lower Ridge Beam
RB4A pieces using diagram as a
guide. Make sure
RB4A ridge
beam pieces
are placed correctly with
the screw locations nearest the piece edge facing
outwards.
RB4A
RB4A
30
Slide a Ridge Beam
Joint Cover RJC1
onto the Upper Ridge
Beam RB3. Apply a
bead of silicone at all
joints. Then slide Ridge Beam Joint
Cover RJC1 across to cover the
upper ridge beam seam.
RB4A
RB4A
29
Using a white rubber mallet or a mallet and a
block of wood, tap down the Upper Ridge Beam
sections RB3 onto the Lower Ridge Beam RB4A.
RIDGE BEAM
JOINT COVER
RJC1
RB3
31
RB3
Add Ridge Beam. Make sure Steel Support
Beam fits squarely into cut out portion of
panels.
In the event you do not have the recommended five feet
of clearance on one side, you may follow these assembly
instructions as an alternative:
Ridge Beam
Before Step 31:
Wall Stiffener
Working from the inside of the building, slide roof Joiner
Panel JW1 into fascia FG at rear and front of building.
Next, install Groove Panel PW1 and continue until entire
side of roof is complete. Important: Make sure you slide
roof panels down approximately eight inches from top of
roof to allow the installation of the Ridge Beam.
Install Ridge Beam as shown at Step 31 making sure bottom wing of Ridge Beam fits under Fascia Gable (FG1 &
FG2) at each end of walls.
Slide Joiner Panel JW1 nearest outside wall into Ridge
Beam and continue at Step 34.
BACK VIEW
12
THE ESQUIRE
32
Roof and
Door
Assembly
Parts Needed:
12 Roof Joiner Panels
10 Roof Groove Panels
4 Roof Fascia Caps
2 Roof Fascia Cap
Covers
2 Doors
2 Door Sweeps
4 Door Pins
2 Door Handles
8 Door Handle Screws
#9 x 1"(2.54cm)
1 Slide Lock
2 Ridge Beam End Caps
Screws,
#10 x 3/4" (1.90cm)
6 Door Lintel Screws
#10 x 1/2" (1.27cm)
33
Hint: Make sure panel is fully seated into the Ridge Beam.
(Right and left are determined when facing the
front of the building.)
Lay out all the required
panels on the ground
around the building in
their proper sequence.
THE ENTIRE DOOR INCLUDING ALL WOOD MUST BE
PAINTED WITHIN THE FIRST 30 DAYS OF INSTALLATION
WITH A HIGH QUALITY EXTERIOR TRIM PAINT.
(Paint not included.)
To ensure good paint adhesion, the prepainted surface should
be lightly roughened to break the surface using 360 grit sandpaper in the flat areas and steel wool along the embossment.
The surface should then be cleaned to remove dirt, foreign
debris, oils etc. and wiped dry with a clean towel.
34
Install 1 screw
only into corner
of Ridge Beam
RB1 into hole
nearest outside
wall.
36
35
Working from the outside of the building, slide roof Joiner
Panel JW1 into Fascia Gable FG at rear of building.
Next, add roof Groove Panel PW1 and install
screw into Ridge Beam hole only where
Groove Panel PW1 meets Joiner Panel JW1.
Continue to add Roof Panels and screws until
both sides of roof are built.
13
To verify that your door is standing properly, ensure that the two
larger panels are on top. The two smaller panels and the groove
for the Door Sweep DS are on the bottom. When the Hinge
Plates DH are installed the prongs on the Hinge Plate DH must
face outward.
THE ESQUIRE
37
Install the Door
Sweep DS onto
each door by
gently tapping
the sweep into
the grooves on the door bottom.
Important: Do not install Door Sweep
DS until you have painted the doors.
Before you attach the
Hinge Plate DH please
identify the correct
position of the hinge
using diagram a . The
correct position of the hinge for the
left door is (a) with the etched crown
right-side up and facing you and (b)
with the larger opening of the beveled
screw holes facing you. The correct
position of the hinge for the right door
is (a) with the etched crown upsidedown and facing you and (b) with the
larger opening of the beveled screw
holes facing you. Line up Hinge
Plates DH so that they are parallel
with the back of the door frame as in
diagram b . Make sure that the two
prongs are facing outward. Insert the
two outside screws first to ensure the
hinge is properly aligned.
38
a
b
39
Position left door as shown.
Tap Door Pins HP in both top and bottom
hinges with hammer. Repeat to install right
door.
Next, install
Astrigal AST on
left door of the
building.
Position Astrigal
AST on inside of left door so
that the screw locator holes on
the Astrigal AST are positioned
on the left door and the positioning fin on the Astrigal AST
fits tightly against edge of left
door. Mark hole locations on
left door while holding Astrigal
AST in place. Drill 1/16” diameter holes, making sure that the
drill does not penetrate the
exterior side of the door. Install
Astrigal AST with #10 x 3/4”
screws provided.
41
40
Install Door Handles HL in
pre-drilled holes with curved
end of handle facing outside
of building.
14
Astrigal
Door
THE ESQUIRE
42
Before attempting to align doors, while inside
the building, insert a screw in the first hole of
the Base Channels (AL5 & AL6) at the Door
Jambs (DJ1 & DJ2). If doors are uneven, refer
to step 43.
Note: The door hinges have a special mechanism that keeps
the door locked into the hinge even if pins are removed. Do
not remove the hinges.
Door Jamb
Door
Install Screw
Base Channel
43
Door Alignment Tips
1. Before you install screws in the Slope Wall Caps (roof/wall line),
you must align the doors. DO NOT install screws unless the
doors are lined up properly.
2. Ensure the doors are not upside down. The Door Sweep
groove must be at the bottom.
3. If you have installed your doors and you are experiencing
problems, as in Figure A, use the following instructions to correct:
To obtain an even vertical gap between the doors, i.e. the
doors are touching at the top or the bottom, gently push the
building back and forth, not side to side. To obtain an even
horizontal gap between the doors and the Door Lintel, i.e. the
top of one door is higher than the other, gently push the shed
side to side. You will notice that the doors shift as you push the
building.
Figure A
Door Juts Outward
4. If you have installed your doors and you are experiencing
problems as in Figure B, use the following instructions to correct:
In Figure B, the right door does not line up properly with the
left door because the bottom of the right door appears bent
inward. To correct this, gently push on the building at the top
of the front right corner (at the point shown in Figure B) until
the right door is aligned properly. If the left door appears bent
inward, correct the alignment by pushing on the top left corner
of the building.
5. Complete your assembly by installing a few screws at a time.
For example, install two or three screws and check your doors.
Repeat this procedure until all the screws are installed.
6. If you are still experiencing problems, call the 1-800 consumer
service line for assistance.
15
Door Juts Inward
Figure B
THE ESQUIRE
45
Install the remaining screws in the
Door Lintel LN1 (#10 x 1/2"
(1.27cm)) and front Fascia Gables
(FG1 & FG2) (#10 x 3/4" (1.9cm)).
Have one person push the Lintel
upward at the centre so as the Lintel bends
upward slightly while the remaining screws are
installed in the Lintel.
44
Screw Installation
Inside the building, beginning in each corner, secure
rear Fascia Gable FG with screws to back wall panels.
Pre-drilled holes should line up where the panels are
joined. It is helpful to have one person on the outside
of the building pushing down on the Fascia Gable FG while the second person inserts the screw from the inside. Install 3 screws into both
front Fascia Gables FG beside door opening while one person holds
the Fascia Gables FG down from the outside.
IMPORTANT: Be sure to check door alignment several times during
screw installation to ensure building has not moved out of alignment.
If it has, realign and resume installation of screws.
First, install lower screws on
Slope Wall Caps (SC1 &
SC2) into side wall panels.
Next, inspect side wall to
ensure it is visually straight
from the front corner to the back corner
along the length of the building. If your
wall is not straight, correct it by pushing
the wall inwards or outwards accordingly.
Upon confirmation, install screws
into the top of
Slope Wall Caps
(SC1 & SC2) into
the roof panels.
46
Mark hole locations on inside of
door while Slide Lock LK is held
into the hole provided in the
Door Lintel LN1. Drill 3 holes,
1/16" diameter into the door
(make sure that the drill does not penetrate the
exterior side of the door). Install Slide Lock LK
with #10 x 3/4” (1.90cm) screws provided.
NOTE: With Astrigal AST in place you may need
to position Slide Lock LK over top of Astrigal
AST in order to line up Slide Lock LK with predrilled hole in Lintel LN1.
48
47
Finish by
installing a
screw at the
bottom of all
panels - front,
back and sides into Base
Channels on inside only
(Note: holes in exterior of
Base Channels are for
drainage only). DO NOT
INSTALL SCREWS IN THESE
DRAINAGE HOLES.
16
THE ESQUIRE
49
Cover roof ends with Roof Fascia Caps FC1.
Make sure Roof Fascia Caps FC1 are flush
with roof panels at each end.
50
51
Snap Roof Fascia Cap Covers FCC in place
where the Roof Fascia Caps FC1 meet.
Install screws,
alternating top and
bottom pre-drilled
holes in Roof
Fascia Caps FC1.
52
Insert Ridge Beam End Caps
REC in front and back, and
install screws.
53
Shelving Instructions
Please make sure that all shelving
and support screws (not provided
with building) are installed into
the seam between panels. The illustration below
shows the Royal Ultraline Track System which
can be purchased separately.
17
THE ESQUIRE
Royal Outdoor Products Vinyl Storage Buildings
10- Year Non-Transferable Limited Warranty
Royal Outdoor Products Co.
100B Royal Group Crescent
Woodbridge, Ontario
Canada, L4H 1X9
Royal Outdoor Products Co. ("Royal") in respect of vinyl storage buildings manufactured by it (hereinafter referred to as "Products") warrants to you the original
purchaser of Products, that subject to the terms and conditions herein contained, the Products are and will be free from defects in materials and workmanship that
result in warping, rotting, corroding, flaking, peeling, blistering, or abnormal discoloration of surfaces. This warranty is applicable for 10 years and applies only to
the original purchaser of the Product if the Product is used in non-commercial applications. All failures to Products covered by this warranty will be repaired,
replaced or restored by Royal in accordance with the terms and conditions of this warranty. By acceptance and use of the Products, you agree with Royal’s liability,
and replacement of the Products at Royal’s option, as provided herein.
Products which experience color change due to normal weathering are excluded from this warranty (including non-uniform fading and color changes resulting from
unequal exposure of panels to the sun and elements.) For the purpose hereof, the term "normal weathering" means exposure to ultraviolet (sun) light, and extremes
of temperature and atmosphere which will cause any colored or painted surface to fade, darken, chalk or acquire a surface accumulation of dirt or stains. The
severity of these conditions depends on air quality, the geographic location of the property at which the Products are installed, and other local conditions over which
Royal has no control. Royal shall not be liable for and this warranty does not apply or extend to any failure, defects or damages arising from or connected with, without limitation, misuse, neglect, faulty or improper installation.
This warranty is void if structural parts and components not supplied by Royal are used. Failure, damage, defects or malfunctions resulting from misuse, abuse, negligence, alteration, accident, lack of proper maintenance, impact of foreign objects, hail, tornado, hurricane, other violent storm, flood, fire, pollutants, chemicals,
acts of God and other causes beyond Royal’s control shall not be considered defects under this warranty and are not covered in any way by this warranty. Royal shall
not be liable for inconvenience, labor, loss of time, maintenance, removal or reinstallation of the Products or other incidental, special or consequential damages
arising in relation to the purchase or use of the Product. This warranty is void if the surface of the Product is covered with paint or any other foreign material, other
than as specifically directed in the owners manual included with the Product.
The 10-Year Limited Warranty-Non-Commercial Applications coverage provided by this warranty is extended to cover individuals who are using the Products as
homeowners and does not extend to Products purchased by or installed upon property owned by and other entities, including, without limitation, corporations, partnerships, trusts, estates, governmental agencies or bodies, religious organizations, schools, condominiums, or co-operative housing arrangements, or installed on
apartment buildings or any other multi-housing arrangements.
Warranty Claims:
The owner must give prompt notice of any defects to obtain warranty service. Should the Products contain a manufacturing defect, promptly contact the Royal
Outdoor Products Co., Customer Care Center at 1-877 GO ROYAL (877 467 6925) or by mail at 100B Royal Group Crescent, Woodbridge, Ontario, Canada, L4H 1X9
to register the claim with a customer care representative. Royal will require proof of purchase, Product serial number and a clear photograph of the defective
part(s) (or actual part(s) if requested). Royal will, at its option, repair or replace such defective part(s) free of charge, including freight charges within North
America. Royal’s shipping service will deliver parts under this warranty within 8 to 10 business days. This warranty is not applicable outside North America. In order
to ensure warranty coverage you must register your Product within 60 days of purchase. Warranty registration can be accomplished by calling 1-877 GO ROYAL (877
467 6925), mailing in the completed Product warranty card or registering online at www.royaloutdoor.com.
Shipping Instructions:
If requested for inspection, defective parts must be shipped to Royal Outdoor Products Co., Customer Care Center, 100B Royal Group Crescent, Woodbridge, Ontario,
Canada, L4H 1X9. Please include the following information in the package: full name, home address, telephone number, Product model number and part number.
When returning product please use an insured method of delivery such as Fed Ex insured accordingly, with the signature option on, or your preferred courier service. You must pay for return shipment, as we will not accept C.O.D. returns or any additional shipping charges, which may occur when packages are entering into
Canada.
Royal reserves the right to discontinue or change any of its Products, including colors, without giving notice to the purchaser. Should a Product covered by this warranty be unavailable, Royal reserves the right to substitute a Product that is of equal quality according to Royal’s sole discretion or to refund the portion of the original price for defective part of the Product reflective of its original contribution to the cost of the Product.
THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, LIABILITES OR OBLIGATIONS OF ROYAL EITHER EXPRESSED OR IMPLIED, EXCEPT THAT THE
DURATION OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN TIME TO THE DURATION OF THIS
WARRANTY. ROYAL SHALL IN NO EVENT BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL OR SPECIAL DAMAGES OF ANY KIND FOR BREACH OF ANY EXPRESS
WRITTEN OR ORAL OR IMPLIED WARRANTY ON PRODUCTS. YOUR EXCLUSIVE REMEDY SHALL BE ENFORCEMENT OF THIS WARRANTY UPON THE TERMS AND CONDITIONS HEREIN CONTAINED. NO REPRESENTATIVE OF ROYAL OR ITS DISTRIBUTORS OR DEALERS IS AUTHORIZED TO MAKE ANY CHANGE OR MODIFICATION TO
THIS WARRANTY.
Some jurisdictions do not allow limitation on how long an implied warranty lasts, so the limitations contained herein above may not apply to you. Some jurisdictions
do not allow the exclusion or limitation on consequential or special damage, so the above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights, all of which vary from jurisdiction to jurisdiction.
18
Instructions For Cleaning
Congratulations on your purchase of a fine quality Storage Building from Royal Outdoor
Products. With proper maintenance your vinyl storage building will exceed your expectations
for years to come.
Cleaning:
It is recommended that you clean your storage building at least twice a year to prevent a build
up of dirt. Most often a heavy rain is sufficient in cleaning it or you may want to wash your
building with a standard garden hose. If neither rain nor hosing does a satisfactory job, follow
these instructions. Cleaning your new building is quite easy and the following cleaners can be
utilized Simply Green™, Fantastic™, Soft Scrub™, Lestoil™, Murphy’s Oil Soap™, Windex™,
and Tilex™, you may also consider a mixture of 30% vinegar and water solution to use as a
cleaner. Use a soft cloth or an ordinary long handled soft bristle brush to wash. Avoid using any
chlorine-based cleaner, nail polish remover laundry, detergent, furniture polish cleaner, and
other cleaners containing organic solvents which could effect the surface appearance of the
building. For stains such as pencil, paint, oil stains and tar, use a mildly abrasive cleaner with
the understanding that any abrasive material could have a deleterious effect on the surface
appearance.
Caution:
Any material, which covers up the vinyl, may cause serious damage and is not covered by the
warranty. Remove leaves, dirt, sap or excessive snow which may accumulate on the roof, do
not place any lattice, vines, tar, shingles, tarps or other materials such as paint onto the surface
of the vinyl.
Important:
Any structural modifications to the building will void the product warranty. Always refer to your
product manual for guidance. If you require additional assistance contact 1-877-GO-ROYAL.
Attach serial
number sticker from
plastic crate cover here
for future reference.
Model S101
Owners Manual
10’ x 10’ (3.05m x 3.05m)
Structure made in Canada
Printed in Canada
U.S. Pat. appl’d for
A Division of Royal Group Technologies Inc.
100-B Royal Group Crescent Woodbridge, Ontario, Canada L4H 1X9
http://www.royaloutdoor.com