liquid penetrant
Transcription
liquid penetrant
LIQUID PENETRANT LIQUID PENETRANT X-RAY FILM INSPECTION VIEWING EQUIPMENT MATERIALS Fluorescent Water Washable Penetrants (Type I, Method A & C) Sensitivity 1/2 1 Magnaflux ZL-15B Met-L-Chek Sherwin Aerosol Case HM-1 1 Gallon HM-1 FP-921 HM-2D FBP-911 HM-220 FP-921 FBP-911 HM-2D HM-220 ZL-19 FP-922 2 ZL-60D FBP-912 FP-923 3 4 ZL-67 FBP-913 ZL-56 FBP-914 HM-3A HM-406 HM-412 HM-440 FP-922 FBP-912 HM-3A HM-406 HM-412 HM-440 ZL-60D HM-406 HM-430 HM-604 HM-607 FP-923 FBP-913 HM-430 HM-604 HM-607 FP-923 FBP-914 HM-704 HM-707 HM-704 HM-707 5 Gallon ZL-15B HM-1 ZL-19 FP-921 FBP-911 HM-2D HM-220 ZL-60D FP-922 FBP-912 HM-3A HM-406 HM-412 HM-440 ZL-67 FP-923 FBP-913 HM-430 HM-604 HM-607 ZL-56 FBP-914 HM-704 HM-707 20 Gallon ZL-15B ZL-19 ZL-60D ZL-67 ZL-56 55 Gallon ZL-15B HM-1 ZL-19 FP-921 FBP-911 HM-2D HM-220 ZL-60D FP-922 FBP-912 HM-3A HM-406 HM-412 HM-440 ZL-67 FP-923 FBP-913 HM-430 HM-604 HM-607 ZL-56 FBP-914 HM-704 HM-707 Fluorescent Post-Emulsifiable Penetrants (Type I, Method B, C & D) Sensitivity 1 2 Magnaflux Met-L-Chek ZL-2C FP-93A(M) Sherwin Aerosol Case RC-29 1 Gallon RC-29 FP-93A(M) FP-22B RC-50 FP-22B RC-50 3 ZL-27A FP-95A(M) 4 ZL-37 FP-97A(M) RC-65 ZL-27A FP-95A(M) RC-65 RC-77 FP-95A(M) RC-65 FP-97A(M) RC-77 RC-88 RC-77 RC-88 5 Gallon RC-29 ZL-2C FP-93A(M) FP-22B RC-50 ZL-27A FP-95A(M) RC-65 ZL-37 FP-97A(M) RC-77 RC-88 20 Gallon ZL-2C ZL-27A ZL-37 55 Gallon RC-29 ZL-2C FP-93A(M) FP-22B RC-50 ZL-27A FP-95A(M) RC-65 ZL-37 FP-97A(M) RC-77 RC-88 Visible Red Dye Water Washable Penetrants (Type II, Method A & C) Magnaflux Met-L-Chek VP-30 SKL-WP VBP-300 Sherwin Aerosol Case SKL-WP DP-50 VP-30 DP-50 DP-51 DP-51 1 Gallon VP-30 VBP-300 DP-50 4 x 1 Gallon SKL-WP DP-51 5 Gallon SKL-WP VP-30 VBP-300 DP-50 DP-51 55 Gallon SKL-WP VP-30 VBP-300 DP-50 DP-51 Visible Red Dye Post-Emulsifiable Penetrants (Type II, Method C) Magnaflux Met-L-Chek SKL-SP VP-31A Sherwin Aerosol Case SKL-SP DP-40 VP-31A DP-40 1 Gallon VP-31A 4 x 1 Gallon SKL-SP DP-40 5 Gallon SKL-SP VP-31A DP-40 55 Gallon SKL-SP VP-31A DP-40 ORDER NOW 1-855-2BUY-NDT 25 LIQUID PENETRANT LIQUID PENETRANT INSPECTION MATERIALS Lipophilic Emulsifiers (Method B) Magnaflux Met-L-Chek E-50 Sherwin 1 Gallon ER-85 ER-85 ZE-4B E-57 5 Gallon ZE-4B E-50 E-57 ER-85 20 Gallon 5 Gallon ZR-10B ER-83A E-58D 20 Gallon 55 Gallon ZE-4B E-50 E-57 ER-85 ZE-4B Hydrophilic Emulsifiers/Removers (Method D) Magnaflux Met-L-Chek Sherwin ZR-10B E-58D ER-83A 1 Gallon ER-83A E-58D 55 Gallon ZR-10B ER-83A E-58D ZR-10B Solvent Cleaners/Removers (Class 2) Magnaflux SKC-S Met-L-Chek E-59 Sherwin DR-60 E-59A DR-62 R-503 DR-63 R-504 DR-64 Aerosol Case SKC-S E-59 E-59A R-503 R-504 DR-60 1 Gallon E-59 E-59A R-503 R-504 DR-60 DR-62 DR-63 4 x 1 Gallon 5 Gallon SKC-S E-59 E-59A R-503 R-504 DR-60 DR-62 DR-63 DR-64 SKC-S DR-62 DR-64 Dry Powder Developers Magnaflux ZP-4B Met-L-Chek D-72A Sherwin D-90G Met-L-Chek D-76B 9 - 1 Pint Cans ZP-4B 10 lbs ZP-4B D-72A 10 lbs D-76B 20 lbs ZP-14A Met-L-Chek Sherwin 10 lbs ZP-5B D-78B D-110A.1 D-78B 15 lbs D-90G 25 lbs D-76B D-113G.1 25 lbs ZP-5B D-78B D-110A.1 Non-Aqueous Developers SKD-S2 26 Quality Equipment Distributors, Inc. 20 lbs ZP-4B D-72A 50 lbs ZP-14A D-76B 50 lbs D-78B (Form D & E For Type I & II Penetrants) Sherwin D-100 D-70 ZP-9F DR-63 (Form C For Type I & II Penetrants) Magnaflux Met-L-Chek DR-62 (Form B For Type I Penetrants) Sherwin D-113G.1 Water Suspendable Developers Magnaflux DR-60 (Form A For Type I Penetrants) Water Soluble Developers Magnaflux ZP-14A 55 Gallon SKC-S E-59 E-59A D-106 Aerosol Case SKD-S2 ZP-9F D-70 D-100 D-106 1 Gallon D-70 4 x 1 Gallon D-100 SKD-S2 D-106 5 Gallon SKD-S2 ZP-9F D-70 D-100 D-106 55 Gallon SKD-S2 D-70 D-100 D-106 ACCESSORIES X-RAY & QUALITY FILM VIEWING CONTROL EQUIPMENT DEVICES LIQUID PENETRANT Test Blocks Hand Sprayers Aluminum Test Block The Aluminum Test Block is an aluminum test piece that measures 3" x 2" x 3/8" with a 1/8" wide groove that splits the face in half. The test block is used to check the strength of “in-use” penetrants. This is done by processing one half of the block with “used” penetrant, and the other half with fresh penetrant. Complies with ASTM E165 and ASME Boiler and Pressure Vessel code. Tri-Con Hydro-Wash Spray Gun A sturdy Tri-Con spray wash gun meeting MIL-I-6866 and ASTM E 1417 requirements. The Tri-Con gun is available with or without the full jet nozzle that emits coarse spray without air pressure. Used for both pre and post rinsing of water-washable or post-emulsifiable penetrant methods. Product Features: • Air injection boosts velocity to permit faster rinsing of hollow or rough surface parts • Advantageous for areas with low or fluctuating water pressure Water Spray Gun Water spray gun for pre and post rinsing of water-wash or postemulsifiable penetrant system parts. Providing optimal coarse spray to help prevent part over-washing. Stainless Steel Test Block The stainless steel test block offers a simple and convenient comparator for monitoring the washability of water-wash or post-emulsified penetrants. The “grit blasted” finish provides a rough surface which will retain background when the removability of a product has decreased when compared to fresh material. The test block should be thoroughly cleaned with a Cleaner/Remover, as well as periodically refinished (grit blast). Test Panels PSM-5 Test Panel Dry Developer Spray Gun Manual spray gun that delivers a light, even, dry developer coating. Product Features: • Uses shop compressed air (dry) • Features mix, jet and spread controls • One quart capacity Comparators The “Penetrant System Monitoring Panel” provides a quick means of determining the continued serviceability of liquid penetrant inspection systems: fluorescent or visible; water-washable; post-emulsifiable, or pre-wash. The PSM-5 panel is a stainless steel panel, 0.090" thick and measuring 4" x 6" and is manufactured to P&WA specifications. A chrome or grit plated strip runs the length of one side of the panel. Five cracked starbursts are evenly spaced in the chrome or grit plating in order of magnitude; the largest is readily visible with low sensitivity penetrants, while the smallest is difficult to observe even with high sensitivity materials. NiCr Penetrant Test Panels Crack Comparators NiCr test panels are ideal penetrant sensitivity comparators. They come in pairs, with panel set crack depths available in 10, 20, 30 and 50 microns. NiCr test panels allow “in use” fluorescent penetrants to be compared against “new, unused” product to determine if the penetrant is performing properly. Crack comparators are used to measure the actual size of indications identified during the penetrant inspection process. Our General Purpose Comparator measures crack sizes in inches ranging from 0.005" to 0.125" and the Pratt & Whitney Approved Comparator measures crack sizes in inches between 0.010" to 0.180". General Purpose Pratt & Whitney ORDER NOW 1-855-2BUY-NDT 27 LIQUID PENETRANT X-RAY FILM VIEWING ACCESSORIES & QUALITY EQUIPMENT CONTROL DEVICES Timers & Monitoring Devices Additional Accessories Wire Basket Multi-Station Process Control Digital Timer Battery operated multi-station digital timer shows MS/HM and station number with corresponding color LED, with up to 4 separate time cycles running at once. Product Features: • Set audible and visual alarms for up to four (4) different dwell times: penetrant, rinse, emulsification and developer • Features large easy to read LCD screen • Count-up and count-down functions • Wall mountable Sturdy 12" diameter ¾" wire mesh basket designed to enable processing of numerous small parts at one time. A nylon coated mesh protects parts from scratching. Water Pressure Regulator Valve water pressure regulator, brass body, 1/2 FNPT inlet and outlet, 1/4 FNPT in gauge port, adjustable from 3 to 50 PSI, maximum 300 PSI, maximum temperature 1400 F. Water Pressure Gauge LPI Timer Bitmap Plastic boot over the power switch prevents corrosion from chemicals or water. Easy-to-read numerals on a large 6 ½" diameter face. Numerals, dial and hands are luminous. Setting knob for fast fingertip control. Precision accuracy assured by electric synchronous motor. Buzzer automatically signals at the end of set time period. Refractometer A refractometer is an easy to use laboratory or field device to measure the concentration of the Hydrophilic Remover in water and is required to meet Pratt and Whitney and GE concentration specifications for hydrophilic removers. For use with water regulators. Standard pressure Gauge, range 100 PSI, dial size 2”" pipe size NPT ¼", smallest graduation 2 PSI, lower mount. Water Temperature Gauge Thermometer, dial size 3", temperature range 0 to 250 degrees Fahrenheit, stem length 2.5", 1 percentage dual scale accuracy. Surface Temperature Thermometer Bitmap A dual magnet surface temperature thermometer, designed to measure temperatures of many different surfaces. The bimetallic sensor is a specially processed alloy, preconditioned and pre-tested for permanent calibration and maximum stability. The thermometer reaches sensing equilibrium within three minutes, and is accurate within 2%. Purified Wiping Cloths Hydrometer Water Based Developers are designed for optimum performance within a specific concentration range. To control the concentration, the specific gravity is measured using the Hydrometer. If the hydrometer reading is high, the concentration is high and water is generally added. If the reading is low, developer is added to the bath. 28 Quality Equipment Distributors, Inc. Magnaflux Purified Penetrant Wiping Cloths are ideally suited for penetrant inspection work in the nuclear industry or where ever lint free, low contamination wiping cloths are required or mandated. The unique crimped finish of the “Rymple Cloth” provides more surface area for collecting dirt particles, and better absorbency for collecting fluids. Each bulk dispensing roll is made from 100 square yards of cloth and yields 100 clothes per roll. LIQUID PENETRANT X-RAY FILM INSPECTION VIEWING EQUIPMENT Magnaflux Liquid Penetrant Inspection Systems LIQUID PENETRANT Penetrant Wastewater Treatment System The ZA-1227 and ZA-1633 Liquid Penetrant Systems are designed to satisfy an emerging market trend that demands the ability to run small to mid-sized parts in a cost effective manner. Magnaflux Advantages: • History of Providing Durable and Quality Equipment Worldwide • 304 Stainless Steel Tanks (16 Gauge) • Welded Steel Frame • Adaptable To Multiple Applications • 3 Year Warranty on Equipment ZA-1227 Compact Liquid Penetrant Inspection Systems The ZA-1227 Liquid Penetrant Inspection System can be configured as a Water Washable Penetrant System (Method A), Post Emulsified Lipophilic Penetrant System (Method B), or Post Emulsified Hydrophilic Penetrant System (Method D). Optional upgrades include station covers, a cleaning station, a dynamic cloud developer and a standalone inspection station. Magnapure II Wastewater Treatment System The Magnapure II Wastewater Treatment System employs an advanced ozone injection process to eliminate fluorescent color and odor found objectionable by most wastewater treatment facilities. Once processed, Magnapure II treated wastewater can be disposed of through the common drain system within most communities. Product Features: • Automatically Processes Penetrant Wastewater • Removes Green Fluorescent Dyes • Reduces Bacteria and Odor Problems • Eliminates Wastewater Hauling/ Disposal Expense • No Filters To Stock or Change • User-Friendly Touch Screen Infinitex Splitter Series ZA-1633 Liquid Penetrant Inspection System The ZA-1633 Liquid Penetrant Inspection System can be configured as a Water Washable Penetrant System (Method A), Post Emulsified Lipophilic Penetrant System (Method B), or Post Emulsified Hydrophilic Penetrant System (Method D). Optional upgrades include station covers, a cleaning station, a dynamic cloud developer and a standalone inspection station. Should you have a special need not met by any of the standard units in our current equipment lineup, our engineering group will happily provide designs and pricing for a custom built unit to meet your inspection needs. These compact, portable, cabinet-enclosed machines are perfect for ship or department use where daily waste volumes range from under a drum up to about 250 gallons. All three models – Splitter Jr., Splitter and Splitter XD – are fully automated, extremely quiet and energy-efficient. They are designed to run unattended and feature a number of patented control monitoring devices to ensure that the machine will shut itself off before any type of damaging condition can occur. Product Features: • Microprocessor with 3-Position Timer • PSI (Pressure) Gauge • High Temperature Warning Light • High Temperature Limit • Low Pressure Cutout • Thermal Motor Overload Protection • Ground Fault Circuit Interceptor (GFCI) Plug ORDER NOW 1-855-2BUY-NDT 29