redback illustrated parts catalogue

Transcription

REDBACK
ILLUSTRATED PARTS CATALOGUE
Version # 1.0
Issue Date 02-05-06
Applicability: REDBACK
Unit 22/30 Kalaroo Rd
Redhead 2290
New South Wales
Australia
Phone (+61) 2 49449199
Fax (+61) 2 49449399
Part # 107413
1
Copyright Notice
© Copyright Airborne Windsports Pty. Ltd. 2006
All rights reserved.
Except where the Copyright Act otherwise allows, no part of this parts catalogue may
be reproduced, stored in a retrieval system in any form or transmitted by any means
without prior permission in writing of Airborne Windsports pty Ltd.
2
INTRODUCTION
WARNING
SOME PARTS WHICH ARE LISTED ARE COMPONENTS OF PARTS WHICH ARE NOT USER
SERVICABLE. ONLY MAINTENANCE WHICH IS SPECIFIED IN THE MAINTENANCE
MANUAL SHOULD BE ATTEMPTED AND ONLY THE EXACT SPARE SHOULD BE USED TO
REPLACE PARTS. THE FOLLOWING DRAWINGS ARE PROVIDED AS A CONVIENIENCE TO
AID IDENTIFICATION OF PARTS WHICH ARE USER MAINTAINABLE.
This manual should be used in conjunction with the correct maintenance manual, and repairs
should only be carried out by competent people. Read the maintenance manual before proceeding.
This parts catalogue has been prepared to aid in the identification of components that may effect
the airworthiness of the Airborne Redback Series of Trikes.
Drawings with various levels of detail are supplied that include all of the spare parts available –
specific to the serial number identification of the base.
Most of the parts listed are available as spare parts. If a component is not listed then it may only be
available as a complete assembly. For example spare parts are not available for the throttle cable,
only the entire throttle cable assembly is supplied as a spare part.
All parts available are named and have part numbers, this is the identification system that should be
used to order spares, eg: Shackle RF615 4mm, Part Number 100406, and the quantity required.
NB. Some parts may have been used from other trikes, and therefore have other model names in
the title. The most important thing in ordering spare parts is the part number.
NOTE
Airborne data packages will be revised from time to time. Owners registered on AirBorne's
database will be notified of any changes to data and directed to the AirBorne web site
(http://www.airborne.com.au/) for the applicable pages. The amended pages should be printed and
the prior page replaced in the folder as soon as possible. The amendment table should at that time
be updated with the appropriate details and date. Revised pages will be sent by mail if requested.
3
TABLE OF CONTENTS
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
Rear Suspension Pivot Assembly
Mast side Wire Assembly
Wheel Spat Assembly
Front Mast Brace-EDGE
Suspension Elastic Assembly
Edge - Mast Top Assembly
Seat Hinge Assembly
Seat frame Assembly
Fuel Drain cock (a)
Edge - Drag link / Base assembly
Edge - Mast / Base Assembly
Compression Strut / Base Assembly
Air Induction system Assembly
Aircraft Placards Locations
Edge - Seat Frame & Seat Complete
Bottom Engine Mount / Mast Assembly
Edge C-Type Exhuast Assembly
Back rest/Base assembly E582E
Backrest Mount/Bracket Assembly
Edge E582E Seat Belt Assembly
503 Rotax Engine Preparation
Edge Type 2 Front End Assembly
Edge Front Brake Assembly Type 2 Front End
Polyethylene Fuel Tank Assembly
Fork Carrier Assembly
Mast Assembly Edge X
Engine Bottom Mount Ass-EdgeX
Dual Stering Gear Type 2 X Series
Instrument Binnacle
Brolga Prop Installation
Control Cable fitting details Type 2 Edge X 503
Edge X 99/2001 Placard Locations
Edge X 99 582 Engine Electrical Plug Assembly
Ignition Switch ASM Edge X 99
503 Redback Engine Top Mount Assemly
Tundra Rim-Drum Sub-Assem
Binnacle Dash Drilling Layout Edge X
Trike Base Assem Redback-06
4
A3-2186
A3-2222
A3-2227
A3-3092
A3-3098
A3-4003
A3-4037
A3-4039
A3-4055
A3-4060
A3-4097
A3-4100
A3-4133
A3-4146
A3-4150
A4-4160
A3-4239
A3-4422
A3-4423
A3-4479
A3-4486
A4-4568
A4-4571
A4-4612
A4-4613
A4-4614
A4-4615
A4-4617
A4-4619
A4-4639
A4-4772
A4-4809
A4-4855
A4-4856
A4-5249
A4-6369
A4-6586
A4-6888
NOTE : THESE TOTALS ARE FOR THE LEFT AND RIGHT ASSEMBLIES
ENSURE MAST SIDE WIRE ASSEMBLY IS COMPLETE BEFORE COMMENCEMENT
16
7
17
2
12
5
13
7
9
4
8
ITEM 5. NOTE:
ATTACHED TO LHS ONLY.
4
8
13
5
14
ITEM 14. NOTE:
LHS HAS AN ADDITIONAL
MACHINED SECTION.
RHS HAS OWN PART #.
9
MAST SIDE WIRE
ATTACHMENT DETAIL
ITEM 5. NOTE:
ATTACHED TO LHS ONLY.
15
TYPE 2 ASSEMBLY - EDGE X
PART # 107438 : BUILD KIT-X012-2186 : INCLUDES RED COMPRESSION STRUTS.
PART # 107444 : BUILD KIT-X015-2186 : INCLUDES WHITE COMPRESSION STRUTS.
5
NYLON WASHERS SHOULD BE CHECKED FOR CORRECT THICKNESS OF 2.3mm
16
12
9
7
3
5
2
4
7
9
8
8
4
4
5
4
FRONT
4
1
17
MAST SIDE WIRE
ATTACHMENT DETAIL
4
4
4
4
11
15
Rev AMENDMENTS
1 REV FORMAT AND CHG WASHERS (DCR195)
2 ADDITION OF THE TYPE 2 ASSEMBLY
3 CONV T/CAD ADD BOLTS FROM A3-2222A
REMOVAL OF NYLON WASHERS FROM EDGE X TYPE 2
4
REDBACK ADDED
5
WASHER #4 ADDED
6
ADDED BUILD KIT #S
7
3
Date
17/10/95
14/01/97
TYPE 1 ASSEMBLY EDGE AND EDGE E
14/01/97
07/07/00
2/09/02
18/03/04
03-11-05
ALL DIMENSIONS IN MILLIMETRES
Drawn by
JADY
Scale
HALF SIZE
Date
09-09-91
AIRBORNE WINDSPORTS
REAR SUSPENSION
PIVOT ASEMBLY
PTY
LTD
A3-2186
MACHINED ARM ON LHS
NOTE THAT THIS PART WILL BE DIFFERENT COLOURS
DEPENDING ON WHICH KIT IS TO BE MADE.
6
PHOTO OF:
PART # 107438 : BUILD KIT-X012-2186 : INCLUDES RED COMPRESSION STRUTS.
PART # 107444 : BUILD KIT-X015-2186 : INCLUDES WHITE COMPRESSION STRUTS.
Rev
1
2
3
4
5
6
7
AMENDMENTS
REV FORMAT AND CHG WASHERS (DCR195)
Date
AIRBORNE WINDSPORTS
17/10/95
ADDITION OF THE TYPE 2 ASSEMBLY
14/01/97
CONV T/CAD ADD BOLTS FROM A3-2222A
14/01/97
REMOVAL OF NYLON WASHERS FROM EDGE X TYPE 2
07/07/00
REDBACK ADDED
2/09/02
WASHER #4 ADDED
18/03/04
ADDED BUILD KIT #S
03-11-05
Drawn by
JADY
Scale
HALF SIZE
Date
09-09-91
REAR SUSPENSION
PIVOT ASEMBLY
PTY
LTD
A3-2186
MATERIAL LIST ENTRIES
Part No - 107438 Material List for Drawing A3-2186 .
Drawing
No
Item No Description
2
NUT NYLOC UNC 1/2IN
A4-5535
4
WASHER NYLON M12 STD
5
LANDING WIRE EDGE
7
SUSPENSION ARM ASSEMBLY EDGE BLACK
8
SADDLE 45MM TUBE
9
COMPRESSION STRUT EDGE (RED)
13
SPAT BRACKET TYPE 2 EDGE BLACK
14
BOLT SUSPENSION PIVOT RHS TYPE 2
14
BOLT SUSPENSION PIVOT LHS TYPE 2
15
BOLT AN5-22A
16
NUT NYLOC AN5 HALF
17
WASHER AN5
A4-4228
A3-4227
A4-6842
A4-4223
A4-4574
A4-5493
A4-5561
A4-5540
Part No
101174
100611
101175
101176
102271
105236
107478
102913
102914
100017
100037
100043
Quantity
2
2
2
2
4
2
4
1
1
2
2
2
Item No Description
18
STICKER AIRBORNE SMALL RECT BLACK
7
Drawing
No
Part No
106146
Quantity
2
ID
THIS ASSEMBLY APPLIES TO THE EDGE 582, 532 AND 503
DESCRIPTION
DWG
P/NO
REQD
PART # 107447 : BUILD KIT-X018-4614-4003-4160-2222 - 503 ENGINE MOUNT
NOTE: FOR PHOTO SEE DWG # 4614.
NOTE:
ITEM # 22, ONE PER 503 ENGINE MOUNT (107447)
ITEM # 22, TWO PER 582 ENGINE MOUNT (107557)
13
14
6
PIN USED ON LHS,
BOLT USED ON RHS
FOR FITTING AIR FILTER
SAFETY WIRE.
ITEM 18, PART # 1030145 18
INCLUDES CLEVIS
AND SPLIT PIN
6
5
4
22
3
FRONT TO REAR ENGINE MOUNT BOLT
ASSEMBLY 503 ONLY
22
2
8
20
NOT
S
SADDLE
USED ON THE
503, NOT USED ON
EDGE X
9
1
21
AIR FILTER SAFETY WIRE
IS FITTED TO THIS RING
FOR E582 AND E SERIES
7
19
11
MAST SIDE WIRE
ATTACHMENT FOR
582 AND E SERIES
SHOWN ON THIS SIDE
FITTED TO 503
ONLY
10
5
MAST SIDE WIRE
X SERIES
SHOWN ON THIS SIDE
Rev
AMENDMENTS
12
OVERSLEEVE
FITTED TO
X SERIES ONLY
Date
6
DRAWING UPDATED TO TC2000
11/07/00
7
WASHER REMOVAL, SOME UPDATES
11/07/00
8
NUMBERING UPDATE, REDBACK ADDED
27/08/02
9
ADD BUILD KIT X037, 107557
25-01-06
10
ADD CLEVIS AND SPLIT PIN
21-02-06
UNLESS STATED OTHERWISE
AIRBORNE WINDSPORTS
FRONT VIEW
Drawn By
Scale
Date
JADY
1:2.5
27/06/1990
PTY
LTD
MAST SIDE
A4-2222B
WIRE ASSEMBLY
Part No - 107445 Material List for Drawing A3-2222B .
Drawing
No
Item No Description
10
MAST SUPPORT WIRE 1250
19
BOLT AN4- 6A
20
NUT NYLOC AN4 HALF
21
WASHER SS 1/4 X 3/4"
A4-2021
A4-5450
A4-5561
A4-5540
Part No
103070
100002
100035
102018
Quantity
2
2
2
2
Part No - 107447 Material List for Drawing A3-2222B .
Drawing
No
Item No Description
1
BOLT AN5-56A
3
18
TANG 5/16IN
TANG MAST SIDE WIRE - EDGE X
A4-5493
A4-5535
A4-6432
A4-4609
22
WASHER AN5
A4-5540
2
NUT NYLOC AN5 FULL
9
Part No
100420
100036
100077
103145
100043
Quantity
1
1
2
2
4
21
25
20
NOTE : THE ABOVE QUANTITIES ARE FOR THE LEFT AND RIGHT
HAND SIDE ASSEMBLES
SPATS FITTED TO ORDER
ONLY. STANDARD FITMENT
DETAIL SHOWN TO RIGHT
15
15
13
18
19
18
7
1
2
4
20
21
21
8
22
10
5
1
2
4
13
18
18
19
24
TYPE 2 ASSEMBLY
APPLIES FOR X SERIES
23
Rev
1
2
3
AMENDMENTS
Date
ADD OF THE LARGE SPACER (DCR269)
30/01/96
ADD OF THE TYPE 2 ASSEMBLY
14/01/97
CONV T/CAD, ADD BUILD KIT
29/11/05
PART # 107467 : BUILD KIT-X031-2227 - TUNDRA TYRE
NOTE:
TUNDRA TYRE IS COSMETICALLY PART # 107467 : BUILD KIT-X032-2227 - STANDARD TYRE
DIFFERENT. INFLATE TUNDRA
TYRE TO 10 PSI.
Drawn by
P.M.
Scale
5:2
AIRBORNE WINDSPORTS
Date
29-11-89
EDGE - WHEEL SPAT
ASSEMBLY SHEET 2 OF 2
PTY
LTD
A3-2227
11
PHOTO TBA
PHOTO OF:
PART # 107468 : BUILD KIT-X031-2227 - STANDARD TYRE
PHOTO OF:
PART # 107467 : BUILD KIT-X031-2227 - TUNDRA TYRE
Rev
1
2
3
AMENDMENTS
Date
ADD OF THE LARGE SPACER (DCR269)
30/01/96
ADD OF THE TYPE 2 ASSEMBLY
14/01/97
CONV T/CAD, ADD BUILD KIT
29/11/05
AIRBORNE WINDSPORTS
Drawn by
SIMON
Scale
5:2
Date
29-11-05
EDGE - WHEEL SPAT
ASSEMBLY SHEET 3 OF 3
PTY
LTD
A3-2227
Drawing
No
Item No Description
21
BEARING (6" RIM)
22
WHEEL RIM 6" DRILLED
23
TYRE 6" X 8.00 TUNDRA
24
TUBE INNER 6" SUIT RIM 6.00X6
A4-5608
A4-2032
A4-5558
A4-5653
Part No
100270
100269
105244
100369
Quantity
4
2
2
2
Drawing
No
Item No Description
21
BEARING (6" RIM)
22
WHEEL RIM 6" DRILLED
23
24
TYRE 6" X 6.00 STANDARD
A4-5608
A4-2032
A4-5651
A4-5653
Part No
100270
100269
100268
100369
Quantity
4
2
2
2
Drawing
No
Item No Description
25
NUT NYLOC UNC 5/8IN
12
Part No
Quantity
2
100412
13
NOTE ALL ITEMS SHOWN.
PART # 107462 : BUILD KIT-X026-3092 (RED)
PART # 107463 : BUILD KIT-X027-3092 (WHITE)
14
PHOTO OF:
PART # 107462 : BUILD KIT-X026-3092 (RED)
Drawing
No
Item No Description
1
HAND GRIP 350MM
1
MAST BRACE SLIDER EDGE RED
2
MAST BRACE TOP INNER EDGE SILVER
3
MAST BRACE BOTTOM XBINNACLE
4
PIP PIN 38 WITH CAP
5
RECTIFIER/REGULATOR KEYWEST
6
BOLT AN3-13A
8
NUT NYLOC AN3 HALF
9
BUNGY TRIKE BASE BAR
15
Part No
Quantity
1
A4-4419
A4-5560
A4-4419
102373
105238
103055
103993
A4-5721
A4-6803
102148
103845
2
100584
101334
104783
2
A4-5561
A4-5250
1
1
1
1
2
1
SWAGING INSTRUCTIONS
HEAT SHRINK
60mm LONG
4
1. USING JIG J-11 FIT COMPRESSION STRUT TO VICE
2. WRAP CUT BUNGIE AROUND COMPRESSION STRUT AND THROUGH
SUSPENSION ARM
3. USING THE SWAGING BLOCK HOLD BUNGIES IN PLACE
4. THREAD HEATSHRINK OVER BUNGIE
5. SWAGE USING SWAGING TOOL
6. TRIM EXCESS BUNGIE
7. FIT HEATSHRINK OVER SWAGE AND CABLE TIES
8. REMOVE SWAGING BLOCK
9. TURN BUNGIE SO THAT SWAGE IS ON THE UNDERSIDE
10
5
9
SAFETY STRAP
FITTING DETAILS
TOP VIEW
SWAGE FITTING DETAILS
PART # 107439 : BUILD KIT-X013-3098 : RED COMPRESSION STRUTS.
PART # 107439 : BUILD KIT-X014-3098 : WHITE COMPRESSION STRUTS.
NOTE ITEM # 1 IS EITHER PART#107438 : BUILD KIT-X012-2186 (RED) SUSPENSION BUNGIE
SWAGE CRIMPING BLOCK
OR PART#107444 : BUILD KIT-X015-2186 (WHITE)
(JIG J-152)
SUSPENSION BUNGIE
SWAGE CRIMPING TOOL
(JIG J-153)
2
16
1
TO BE FITTED IN VICE
3
9
6
REAR VIEW (LEFT SUSPENSION UNIT)
Rev
2
3
4
5
6
AMENDMENTS
ADD OF THE SWAGE (DCR377)
REMOVE CABLE TIE
NO. 4 HEATSHRINK ADDED
CONVERTED TO T/CAD
ADDED BUILD KIT PARTS
Date
AIRBORNE WINDSPORTS
11/11/96
27/08/98
12/07/01
28/10/05
03-11-05
Drawn by
JADY
Scale
1:3
Date
26-8-91
EDGE - SUSPENSION
ELASTIC ASSEMBLY
PTY
LTD
A3-3098
17
PHOTO OF:
PART # 107439 : BUILD KIT-X013-3098
PART # 107443: BUILD KIT-X0014-3098
IS THE SAME EXCEPT IS HAS WHITE
COMPRESSION STRUTS.
Rev
2
3
4
5
6
AMENDMENTS
ADD OF THE SWAGE (DCR377)
REMOVE CABLE TIE
NO. 4 HEATSHRINK ADDED
CONVERTED TO T/CAD
ADDED BUILD KIT PARTS
Date
11/11/96
AIRBORNE WINDSPORTS
REAR VIEW (LEFT SUSPENSION UNIT)
27/08/98
12/07/01
28/10/05
03-11-05
Drawn by
JADY
Scale
1:3
Date
26-8-91
EDGE - SUSPENSION
ELASTIC ASSEMBLY
PTY
LTD
A3-3098
Drawing
No
Item No Description
1
BUILD KIT-X012-2186
2
SUSPENSION ELASTIC OUTER EDGE BLAC
3
SUSPENSION ELASTIC INNER EDGE BLAC
4
HEATSHRINK CLEAR 20
5
BUNGIE CLIP 10MM
6
CAP CHAIR LEG 7/8IN PLASTIC
9
SUSPENSION SAFETY STRAP
10
A4-6875
A3-3098
A3-3098
A3-7181
A4-4189
A4-5605
CABLE TIE (LONG) 290MM
18
Part No
107438
105229
105228
101169
Quantity
1
2
2
0.24
102855
103227
2
101191
101194
2
2
1
ADDED HEART BOLT 35 ASSY
TO THE BILL OF MATERIALS
FOR THIS DRAWING.
THIS WAS DONE BECAUSE THERE
WAS NO INFORMATION FOR THE USE
OF THE AN6-35 BOLT, AND BECAUSE
THE HEART BOLT IS SUPPLIED WITH
THE BASE OF THE AIRCRAFT.
NOTE THAT THIS NEEDS TO
BE INCLUDED IN THE QA
SECTION OF THE NEW BUILD
KIT ASSY PROCESS, 09-11-05.
TOP VIEW
19
16
11
15
20
2
22
REAR VEIW
1
21
17
PART # 101004,
MAST TOP ADAPTOR ASM EDGE
AS KEPT IN THE STORE.
3
19
12
5
18
16
13
8
6
9
10
7
14
11
15
SIDE VIEW
7
PART # 107447 : BUILD KIT-X018-4614-4003-4160-2222 - 503 ENGNE MOUNT
4
Rev AMENDMENTS
5
27/08/02
20-10-04
6
CONVERTED TO T/CAD
28/10/05
7
ADD BUILD KITS 107447, 107557
1. INSERT MAST TOP WEAR BUSHES INTO MAST ADAPTOR
2. PLACE MAST SAFETY WIRE THROUGH MAST AND MAST ADAPTOR
3. INSERT S.S. BUSHES THROUGH LOOP OF SAFETY WIRE, AND PEIN OVER
4. ASSEMBLET BOLTS, NUTS AND WASHERS AS SHOWN MAKING SURE THE AN6-42
BOLT PASSES THROUGH LOOP OF SAFETY WIRE.
Date
VIEW ORIENTATION, REDBACK ADDED
ADD HEART BOLT ASSY DCR 2027
4
11
25-01-06
AIRBORNE WINDSPORTS
Drawn by
JADY
Scale
HALF SIZE
Date
15-5-90
EDGE - MAST TOP
ASSEMBLY.
PTY
LTD
A3-4003
Drawing
No
Item No Description
5
WINGNUT AN6
6
NUT NYLOC AN6 FULL
7
WASHER AN6
8
BACKUP LOOP - TRIKE
9
WASHER SS 3/8 X 3/4
Part No
Quantity
1
A4-5534
A4-5535
A4-5540
A4-4640
101065
100038
100044
100865
A4-5540
A4-5555
100924
102579
1
100920
100022
101185
100762
100080
100043
100036
100006
1
100120
100034
2
1
10
BOLT MAST TOP SAFETY EDGE
12
SAFETY PIN
13
BOLT AN5-31A
14
WASHER SS SQAURE 34X50
15
BRACKET A FRAME TOP TYPE 1 STAINLES
16
SADDLE 60MM TUBE
17
WASHER AN5
18
19
NUT NYLOC AN5 FULL
BOLT AN4-20A
A4-5545
A4-5493
A4-3047
A4-3070
A4-7166
A4-5540
A4-5535
A4-5450
20
21
SADDLE 28MM TUBE (PLASTIC)
NUT NYLOC AN4 FULL
A4-5546
A4-5535
1
8
1
1
1
1
1
1
1
1
1
Drawing
No
Item No Description
25
HEART BOLT 35 ASSY
A4-6559
20
Part No
106671
Quantity
1
ALTERNATIVE THROTTLE
CABLE ATTACMENT
(OBSOLETE)
9
9
6
4
10
25
22
24
23
26
24
14
26
9
4
9
1
17
3
11
12
9
8
11
4
27
12
12
27
21
5
10
18
3
9
3
9
9
10
2
10
1
11
11
9
8
27
3
9
27
2
10
3
4
5
10
9
3
4
10
3
24
CHOKE
CABLES
4
9
16
9
10
10
4
LONG SIDE
9
10
4
10
10
THROTTLE
CABLE
LONG SIDE
2
20
14
12
10
12
LONG SIDE
23
SIDE VIEW HINGE PLATE
20
Note: Bolt Position
Nearest Pivot
6
THROTTLE
CABLE
SIDE VIEW HINGE PLATE
Note: Bolt Position
Nearest Pivot
19
15
24
21
10
26
9
LONG SIDE
25
3
15
9
3
10
3
3
3
10
2
2
10
10
18
16
4
10
9
3
TRIKE BASE
RHS
AMENDMENTS
Date
Rev
22/07/97
4 REDRAWN FOR EDGE X SERIES
16/10/99
5 INCLUDE DATA FROM A3-2118
6 THROTTLE CABLE ATTACHMENT BOLT NOW 5MM 13/06/01
6/11/01
7 NOTE ADDED, BOLT POSITION CHANGED
WASHERS, REDBACK ADDED
26/08/02
8
ADD BUILD KIT PART # 107446
07-11-05
9
12
3
9
3
3
9
3
7
PART # 107446 : BUILD KIT-X017-4039-4037
TRIKE BASE
LHS
FRONT VIEW
AIRBORNE WINDSPORTS
ASSEMBLY DETAILS EDGE X SERIES
Drawn by
JADY
Scale
2.5 : 1
Date
10-5-90
SEAT HINGE ASSEMBLY
SHEET 3 of 3
PTY
LTD
A3-4037
Drawing
No
Item No Description
1
BOLT AN4-16
2
BOLT AN4-22A
3
WASHER AN4
4
NUT NYLOC AN4 HALF
5
SEAT FRAME LOCATING BUNG
8
BUSH 9.5DX 28 L
9
CAP WASHER BASE CLIP M8
Part No
Quantity
2
A4-5450
A4-5450
A4-5540
A4-5561
100004
100549
100042
100035
A4-4038
A4-7216
101045
106033
2
A4-5667
A4-5540
A4-2019
A4-4411
A4-4411
A4-5668
A4-5450
100604
102424
100224
102481
102051
105997
100006
101822
21
5
29
10
2
11
WASHER NYLON 1/4" OBA THICK
8
12
SEAT FRAME HINGE PLATE
14
SPACER HAND THROTTLE
15
HAND THROTTLE KNOB
16
SKT CSK SCREW BSW 1/4" MOD 58L
17
18
BOLT AN4-20A
NUT NYLOC BSW 1/4IN
19
20
CHANNEL IGNITION STITCH
SKT BUTTON SCREW M5 X 16
A4-4579
A4-5677
103082
103182
1
2
23
24
NUT NYLOC M 5
A4-5604
A4-5540
101365
100569
1
6
25
BOLT AN4-15A
HAND THROTTLE LEVER FLAT
27
WASHER NYLON 1/4" OBA THIN
A4-5450
A4-4410
A4-5540
100967
102048
103961
2
26
8
2
2
2
1
2
2
4
Drawing
No
Item No Description
10
CAP WASHER COVER BLACK M8
A4-5666
22
Part No
100603
Quantity
21
NOTE: FOR ASSEMBLY OF THE HINGES REFER TO DRAWING
A3-4037 SEAT HINGE ASSEMBLY.
FOR THROTTLE ASSEMBLY SEE DWG.
A3-2118
6
REFER TO
DRAWING A3-4037
FOR SEAT HINGE
ASSEMBLY
2
8
25
SADDLE BAG
(BINICLE OPT)
4
1
SADDLE BAG
(BINICLE OPT)
15
15
21
21
12
21
22
13
CLASSIC
21
ONLY
22
19
18
23
CLASSIC
5
14
21 ONLY
23
3
22
21
12
9
10
16
21
20
21
22
9
10
21
16
21
3
POP RIVETS FIXED
FOR POWDER COATING
17
22
22
7
SEAT
22
21
13
23
22
22
21
16
12
21
REMOVE
WHEN
PARACHUTE
IS FITTED
22
21
21
21
12
21
22
10
23
10
CLASSIC
ONLY
14
POP RIVETS FIXED
FOR POWDER COATING
POP RIVETS FIXED
FOR POWDER COATING
21
23
9
9
21
CLASSIC
ONLY
16
22
21
15
15
2
REFER TO
DRAWING A3-4037
FOR SEAT HINGE
ASSEMBLY
SADDLE BAG
(BINICLE OPT)
24
1
SADDLE BAG
(BINICLE OPT)
PART # 107446 : BUILD KIT-X017-4039-4037
4
8
PART # 107445 : BUILD KIT-X016-4060-4479-2222-4039
NOTE: SEE DWG # 4060 FOR PHOTO.
CHOKE HANDLE SIDE
Rev
AMMENDMENTS
Date
2
ADD CAP WASHER BOLT CHG (DCR258)
27/02/96
3
ADD ASS. FROM 4101, 4075, 4102
30/09/98
4
CHG CHOKE EYE BOLT TO TYPE 2
23/09/99
5
CHG HAND THROT. EYE BOLT TO TYPE 2
12/06/02
6
WASHER BASE CLIP, REDBACK & OPTIONS ADDED
26/08/02
7
ADDED BUILD KIT PART # REMOVED UNUSED RIVET
07-11-05
1. INSERT BUNG UNTIL SHOULDER IS FLUSH WITH THE SEAT FRAME CORNER TUBE END
2.. DRILL THROUGH BUNG AND TUBE WHICH ISALREADY PRE-DRILLED
3. PLACE COMPONENTS OF THE SEAT FRAME ON FLOOR.
4. THREAD HANG STRAPS FOR THE SEAT OVER TUBES.
5. FIT EYE BOLTS AND BOLTS.
6. FIT HINGES WITH THROTTLE AND CHOKE LEVERS.
Drawn by
JADY
NOTE ALL PARTS ARE INCLUDED EXCEPT:
1. BUILD KIT X016
2. ITEM # 5
3. ITEM # 6
4. ITEM # 7
5. ITEMS CIRCLED AND LABELLED "CLASSIC ONLY"
6. SEAT INCLUDED IN KIT, PART # 103318
AirBorne WindSports
Scale
5:1
Date
18-5-90
SEAT FRAME ASSEMBLY
PTY
LTD
A3-4039
24
PHOTOS OF:
PART # 107446 : BUILD KIT-X017-4037-4039
NOTE: KIT INCLUDES SEAT, PART # 103318.
FOR BUILD KIT X016 PHOTO SEE DWG # 4060
PHOTO OF:
PART # 107446 : BUILD KIT-X017-4037-4039
PARTS WHICH COME FROM A4-4037 SHOWN ABOVE.
Rev
AMMENDMENTS
Date
2
ADD CAP WASHER BOLT CHG (DCR258)
27/02/96
3
ADD ASS. FROM 4101, 4075, 4102
30/09/98
4
CHG CHOKE EYE BOLT TO TYPE 2
23/09/99
5
CHG HAND THROT. EYE BOLT TO TYPE 2
12/06/02
6
WASHER BASE CLIP, REDBACK & OPTIONS ADDED
26/08/02
7
ADDED BUILD KIT PART #
07-11-05
AirBorne WindSports
Drawn by
SIMON
Scale
NA
Date
07-11-05
SEAT FRAME ASSEMBLY
PTY
LTD
A3-4039
Drawing
No
Item No Description
17
BOLT AN5-36A
18
WASHER SS 5/16 X 1IN X 16G
19
WASHER AN5
20
NUT NYLOC AN5 HALF
A4-5493
A4-5540
A4-5540
A4-5561
Part No
100026
100714
100043
100037
Quantity
1
1
1
1
Drawing
No
Item No Description
1
SEAT FRAME CORNER TOP (BLACK)
Part No
101049
101048
103040
103175
Quantity
2
2
SEAT FRAME CORNER BOTTOM (BLACK)
3
4
CONNECTING TUBE 28X270 SILVER
SEAT FRAME VERT TUBE EDGEX SILVER
A4-4042
A4-4041
A4-4044
A4-4043
5
8
SEAT EDGE X BLACK
BOLT AN4-15A
A3-4424
A4-5450
103318
100967
1
1
9
10
A4-5667
A4-5666
100604
100603
2
2
12
EYEBOLT AN43B-15A
EYEBOLT AN43B-13A
14
15
16
EYEBOLT AN43B- 4A
BOLT AN4- 6A
A4-6537
A4-6537
A4-6537
A4-5450
A4-5540
101069
100961
100056
100002
102424
4
13
21
22
WASHER AN4
NUT NYLOC AN4 FULL
NUT NYLOC AN4 HALF
EYEBOLT CHOKE CABLE TYPE 2
EYEBOLT HAND THROTTLE CABLE
100042
100034
100035
103955
104726
22
14
23
24
25
A4-5540
A4-5535
A4-5561
A4-4764
A4-5230
2
2
2
4
2
4
4
2
1
1
Drawing
No
Item No Description
26
A4-5605
Procedures
Engineering
Login
Company Details
25
Part No
101194
Quantity
8
MANUFACTURING DETAIL
1. FIRSTLY PLACE ONE WASHER AND A AN5-40A BOLT THROUGH THE
21/64" HOLE OF THE FUEL DRAIN COCK MOUNT
2. ASSEMBLE AS SHOWN BELOW MAKING SURE EVERYTHING IS FIRMLY
TIGHTENED UP AND THAT LOCTITE 567 MASTER PIPE SEALANT IS
APPLIED TO ALL FITTINGS
3. AFTER ASSEMBLED ,THIS AS A UNIT SHOULD BE INSERTED INTO THE
REAR OF THE TRIKE (MAST / BASE ASSEMBLY)
2
6
26
1
3
5
7
4
Rev
1
2
3
AMMENDMENTS
REV. FORMAT ADD ASSEM.
CONV TO T/CAD
BUILD KIT PART #
Date
PART # 107424: BUILD KIT-X001-4097-4055
AIRBORNE WINDSPORTS
05/10/94
28/10/05
28/10/05
Drawn by
JADY
Scale
FULL SIZE
Date
17-5-90
FUEL DRAIN COCK (A)
PART NO 101391
PTY
LTD
A3-4055
Drawing
No
Item No Description
1
TEE PIECE 1/4IN HOSE 1/4IN BSP
2
BOLT AN5-40A
3
DRAIN COCK MOUNT BRACKET
4
HEX SOCKET FUEL
5
CURTIS DRAIN CCK CCA-1600
6
WASHER AN5
7
A4-5888
A4-5493
A4-4054
A4-5540
27
Part No
100875
100028
101350
100874
Quantity
1
1
1
1
100873
100043
1
100611
3
1
1
1
4
6
10
2
11
FRONT VIEW
TYPE 1 ASSEMBLY
2
9
6
5
8
8
2
7
7
2
3
3
PART # 107445 : BUILD KIT-X016-4060-4479-2222-4039 : RED BASE
PART # 107498 : BUILD KIT-X036-4060-4479-2222-4039 : WHITE BASE
ITEM # 19 HAND GRIP 350MM X 2
ITEM # 20 CAP ROUND TUBE CLOSURE 57MM
28
18
17
2
14
18
7
10
7
14
2
17
12
2
3
16
FRONT VIEW
TYPE 2 ASSEMBLY
15
16
2
3
PART # 107425 : BUILD KIT-X002-4060
Rev
1
2
3
3
AMENDMENTS
REV. FORMAT ADD 10 CHG 5
ADD TYPE 2 ASSEMBLY
NEW TYPE KNUCKLE ADDED
ADDED BUILD KIT PART
Date
AIRBORNE WINDSPORTS
30/09/94
10/01/97
12/07/00
01-11-05
Drawn by
JADY
Scale
HALF SIZE
Date
26-6-90
EDGE - DRAG-LINK / BASE
ASSEMBLY.
PTY
LTD
A3-4060
PHOTO OF:
PART # 107425 : BUILD KIT-X002-4060
29
PHOTOS OF:
PART # 107445 :
BUILD KIT-X016-4060-4479-2222-4039
RED BASE.
PART # 107498 :
BUILD KIT-X036-4060-4479-2222-4039
WHITE BASE (NOT SHOWN).
DETAIL OF 107445
ALSO INCLUDES :
2 X HAND GRIP 350MM PART # 102373
1 X CAP ROUND TUBE CLOSURE 57MM PART # 101718
Rev
1
2
3
3
AMENDMENTS
REV. FORMAT ADD 10 CHG 5
ADD TYPE 2 ASSEMBLY
NEW TYPE KNUCKLE ADDED
ADDED BUILD KIT PART
Date
AIRBORNE WINDSPORTS
30/09/94
10/01/97
12/07/00
01-11-05
Drawn by
JADY
Scale
HALF SIZE
Date
26-6-90
EDGE - DRAG-LINK / BASE
ASSEMBLY.
PTY
LTD
A3-4060
Item No Description
10
BASE TUBE EDGEX RED INCL SEAT BRAC
17
DRAG LINK EDGE X FAIRED (RED)
19
HAND GRIP 350MM
20
CAP ROUND TUBE CLOSURE 57MM
Drawing
No
A4-5261
A4-4561
A4-5633
Part No
104678
105237
102373
101718
Quantity
1
2
2
1
Drawing
No
Item No Description
2
WASHER AN4
Part No
7
10
SADDLE 60MM TUBE
BASE TUBE EDGEX WHITE INCL SEAT BRA
12
DRAG LINK T2 FRONT MOUNT BOLT 105MM
A4-4068
102919
1
14
WASHER SS 5/16 X 1-1/4 304 FLAT
A4-5540
100045
2
15
16
NUT NYLOC M 8
DRAG LINK KNUCKLE TYPE 1 LHS
A4-5604
A4-7288
100915
102908
1
0
16
DRAG LINK KNUCKLE TYPE 2
BOLT AN4-13A
A4-4782
A4-5450
104109
101333
2
18
3
NUT NYLOC AN4 HALF
100042
100035
100080
102938
Quantity
4
A4-5540
A4-5561
A4-7166
A4-4592
2
2
0
2
Drawing
No
Item No Description
21
POP RIVET 1/8
A4-5515
30
Part No
100162
Quantity
2
10
13
6
8
9
17
17
9
13
8
5
TOP BOLT
16
BOTTOM REAR BOLT
1
4
3
3
12
7
11
7
12
31
BOTTOM FORWARD
BOLT
2
4
14
15
12
14
7
11
7
12
3
8
PART # 107424 : BUILD KIT-X001-4097-4055
Rev
1
2
3
3
AMMENDMENTS
REV.FORMAT
17 ADDED
CONVERTED TO T/CAD
ADD BUILD KIT #
Date
05/10/94
NOTE : THE TOP DRAWING SHOWS THE TOP AND
BOTTOM REAR BOLT ASSEMBLIES, THE
DRAWING BELOW THAT SHOWS THE
BOTTOM FORWARD BOLT ASSEMBLY
AIRBORNE WINDSPORTS
REAR VIEW
12/07/01
28/10/05
28/10/05
Drawn by
JADY
Scale
1:3
Date
26-6-90
EDGE - MAST/BASE
ASSEMBLY
PTY
LTD
A3-4097
32
PHOTO OF : BUILD KIT-X001-4097-4055
Rev
1
2
3
3
AMMENDMENTS
REV.FORMAT
17 ADDED
CONVERTED TO T/CAD
ADD BUILD KIT #
Date
AIRBORNE WINDSPORTS
05/10/94
12/07/01
28/10/05
28/10/05
Drawn by
JADY
Scale
1:3
Date
26-6-90
EDGE - MAST/BASE
ASSEMBLY
PTY
LTD
A3-4097
Drawing
No
Item No Description
2
BOLT AN5-41A
Quantity
1
100965
100043
100036
100032
100039
100080
1
2
A4-4406
A4-5540
100223
100611
102073
100820
100924
100714
102094
101062
2
104410
2
3
WASHER AN5
4
NUT NYLOC AN5 FULL
5
BOLT AN6-36
6
NUT NYLOC AN6 HALF
7
SADDLE 60MM TUBE
A4-7166
8
MAST - BASE TUBE PLATE
A4-2018
9
11
BASE TUBE LONG EDGE E
12
WASHER NYLON M 8 XOD
13
WASHER SS 3/8 X 3/4
14
15
16
MAST SAFETY WIRE EDGE
BUSH MAST HINGE EDGE SS
A4-5540
A4-5540
A4-4022
A4-4053
17
SADDLE 60MM 13MM HOLE
A4-7166
33
Part No
A4-5493
A4-5540
A4-5535
A4-5494
3
2
1
4
2
0
4
2
0
0
2
2
NOTE:
1. ALL PARTS TO BE ASSEMBLED BEFORE TIGHENING.
TOP VIEW
2
1
1
FRONT
FRONT
1
11
2
2
2
12
7
9
7
8
TOP VIEW
14
13
3
8
11
8
5
10
5
10
34
9
8
2
6
2
8
3
9
8
9
8
8
3
3
4
8
5
5
8
9
6
4
8
9
ASSEMBLY FOR ALL EDGE
REAR VIEW
4
8
8
8
8
8
9
6
8
4
8
8
9
8
16
ASSEMBLY FOR EDGE EXECUTIVE
SIDE VIEW
ASSEMBLY FOR EDGE
SIDE VIEW
Rev
AMENDMENTS
1
REV FORMAT ADD TP. VIEW (DCR199)
05/10/94
2
LIMIT STOP INC BOLT SPECS
09/12/98
3
ADD THE FUEL TANK GUIDE
08/09/99
Drawn By
Scale
Date
4
27/08/02
JADY
1:5
28/16/90
5
BUILD KIT PARTS ADDED
01-11-05
Date
14
15
6
6
PART # 107426 : BUILD KIT-X003-4100
4
8
8
PART # 107427 : BUILD KIT-X004-4100
ASSEMBLY FOR EDGE X
SIDE VIEW
AIRBORNE WINDSPORTS
PTY
LTD
COMPRESSION STRUTS
A4-4100
TO BASE ASSEMBLY
35
PHOTO OF:
PART # 107426 : BUILD KIT-X003-4100
PHOTO OF:
PART # 107427 : BUILD KIT-X004-4100
Rev
AMENDMENTS
Date
1
REV FORMAT ADD TP. VIEW (DCR199)
05/10/94
2
LIMIT STOP INC BOLT SPECS
09/12/98
3
ADD THE FUEL TANK GUIDE
08/09/99
Drawn By
Scale
Date
4
27/08/02
JADY
1:5
28/16/90
5
BUILD KIT PART ADDED
01-11-05
AIRBORNE WINDSPORTS
PTY
LTD
COMPRESSION STRUTS
A4-4100
TO BASE ASSEMBLY
Drawing
No
Item No Description
3
COMPRESSION STRUT PLATE TOP
4
COMPRESSION STRUT PLATE BOTTOM
5
SADDLE 45MM TUBE
6
BOLT AN5-33A
7
BOLT AN5-30A
8
WASHER AN5
9
NUT NYLOC AN5 FULL
10
MAST LIMIT STOP
11
FUEL TANK GUIDE EDGE X
16
NUT M 8 HEX
Part No
A4-2016
A4-2017
A4-6842
A4-5493
100221
100222
102271
100024
A4-5493
A4-5540
100021
100043
A4-5535
A4-4595
A4-4773
A4-5495
100036
103164
103715
100094
Quantity
1
1
4
1
2
10
3
1
1
1
Drawing
No
Item No Description
12
BOLT AN4-41A
13
14
WASHER AN4
15
NUT NYLOC AN4 FULL
36
Part No
A4-5450
A4-5540
102273
102018
A4-5540
A4-5535
100042
100034
Quantity
1
1
4
1
THROTTLE CABLE
FOR 503 AND 582:
NEEDLE CIRCLIP
MUST BE PLACED
3rd SLOT FROM
THE TOP.
REFER
ROTAX MANUAL 447-503-582
ILLUSTRATED PARTS CATALOG
SECTION 9.3.1 - 2
SECTION 9.3.1 - 7
FOR MORE DETAIL
TOP
SPRING
NOTCH
NEEDLE
SPRING SEAT
SLIDE
RECESS
ASSEMBLY DETAIL
BODY
37
NEEDLE GUIDE
FUEL TUBE
JET
FUEL BOWL
FOR STANDARD AIR FILTER
AIRBORNE WINDSPORTS
Drawing
No
Item No Description
1
AIR FILTER (503) WITH SAFETY WIRE
3
A3-4029
A4-4798
CARBY COVER
38
Part No
102817
100337
Quantity
1
1
39
THIS ASSEMBLY APPLIES TO THE ROTAX
582, 532 AND 503.
Drawing
No
Item No Description
2
PLACARD STEP EDGE SILVER
9
A3-4144
A3-4144
A3-4144
A3-4144
PLACARD FUEL TAP EDGE SILVER
10
PLACARD COMPLIANCE E582
11
PLACARD FUEL CAPACITY EDGE X-01
40
Part No
101159
101156
101172
104623
Quantity
1
1
1
1
41
Item No Description
4
SEAT BASE 290X250 E FRONT-XT REAR
6
SEAT BASE 265X250 E-X REAR
7
SEAT CUSHION EDGE X/XT GREY
8
SEAT BACK BUFFER SUB-ASSEM XT
42
Drawing
No
A4-4086
A4-4086
A4-5981
A4-6289
Part No
102114
102115
103348
105941
Quantity
1
1
1
1
THIS ASSEMBLY APPLIES TO THE EDGE 582, 532 AND 503
PART # 107469 : BUILD KIT-X033-4160
PART # 107561 : BUILD KIT-X039-4160
NOTE: ALSO INCLUDES LOCTITE 567 AND
STIKIBACK LOOP VELCRO 25 X 50MM
7
9
6
SIDE VIEW 503 ONLY,
SEE DRAWING A4-5111 DETAIL 'B'
FOR 582.
NOTE: ITEM 6
PART NO # 102333
BUILD KIT - X033
503 ONLY
4
NOTE: ITEM 8
PART # 101102
MOUNTED WITH
HOLES TO TOP
FOR 503 ONLY
14
14
3
8
15
15
10
12
2
1
11
7
4
43
2
3
16
16
17
16
20
FRONT OF TRIKE
5
16
18
20
19
22
19
FRONT VIEW
22
13
23
21
21
FRONT TO REAR ENGINE MOUNT BOLT
ASSEMBLY 503 ONLY
Rev
5
6
7
8
AMENDMENTS
MOD PART NUMBERS
Date
AIRBORNE WINDSPORTS
05/11/98
ADD BUILD KIT 107447 AND X033
10-11-05
ADD BUILD KIT 107557
25-01-06
02-02-06
Drawn by
JADY
Scale
HALF SIZE
Date
20-7-90
BOTTOM ENGINE MOUNT
/ MAST ASSEMBLY
PTY
LTD
A4-4160
44
PHOTO OF:
PART # 107469 : BUILD KIT-X033-4160
INCLUDING 503 FUEL PUMP BRACKET
Rev
5
6
7
8
AMENDMENTS
MOD PART NUMBERS
PHOTO OF: PART # 101112
EDGE 582 FUEL PUMP BRACKET
Date
AIRBORNE WINDSPORTS
05/11/98
ADD BUILD KIT 107447 AND X033
10-11-05
25-01-06
02-02-06
Drawn by
JADY
Scale
HALF SIZE
Date
20-7-90
BOTTOM ENGINE MOUNT
/ MAST ASSEMBLY
PTY
LTD
A4-4160
Drawing
No
Item No Description
1
BOLT AN5-53A
2
WASHER AN5
5
NUT NYLOC AN5 HALF
14
NUT NYLOC AN4 FULL
15
WASHER AN4
16
19
BUNG FUEL TANK MOUNT FRONT (45)
20
BOLT AN4-22A
22
Part No
Quantity
1
A4-5493
A4-5540
A4-5561
A4-5535
100960
100043
100037
100034
A4-5540
A4-5540
100042
101055
2
A4-4017
A4-5450
A4-5540
103176
100549
102018
2
2
1
2
4
2
2
Drawing
No
Item No Description
6
FUEL TAP ADJUSTER PLATE E503E
Part No
A3-4487
Quantity
1
102333
7
8
TAILPEICE MALE BRASS 1/4X1/4 BSP
FUEL TAP MOUNT EDGE 532/582
A4-5629
A4-4073
101397
101102
2
1
9
POP RIVET SS 3/16
A4-5515
2
10
11
12
FUEL TAP HEX
WASHER SS 3/16 X 7/16" 304 FLAT
A4-5672
A4-5540
102205
100611
105346
100055
24
LOCTITE 567 WHITE THREAD SEALANT
A4-5637
103705
0.02
25
VELCRO 25MM LOOP/BLACK ADHESIVE
104447
0.05
45
1
1
2
KEEL BUDDY FITTING INSTRCTIONS
27
REMOVE PLUG
TO FIT KEEL BUDDY
1. FIT THREADED SPIGOT WITH NYLON WASHER UNDER
2. TIGHTEN APPROX HALF TURN
3. PLACE KEEL BUDDY OVER BUNG AND ALIGN TO KEEL
4. DRILL 2x3/16" HOLES
5. REMOVE BUDDY AND CLEAN SWARF
6. APPLY SILASTIC OR LOCTITE 367 TO SPIGOT
7. REPLACE BUDDY BOLT AND SAFETY WIRE
25
NOTE: KEEL BUDDY
NOT FITTED TO 503
OR EDGE X 99 AND ON.
1
14
26
2
23
29
28
EXHAUST ASSEMBLY
ALL ENGINES
SIDE VIEW
29
EXHAUST MANIFOLD ASSEMBLY
ALL ENGINES
PART # 107558 : BUILD KIT-X038-4239-4807-4853
NOTE: No. 8
STANDARD ASSEM USE M8x20
WITH TOW SYSTYEM ADDED
USE M8x25
17
SAFETY WIRE ASSEMBLY
ALL ENGINES
28
33
PART # 107451 : BUILD KIT-X021-4486-4855-4239-5249
NOTE: No. 8
STANDARD ASSEM USE M8x20
WITH TOW SYSTYEM ADDED
USE M8x25
17
17
33
17
9
9
46
6
6
12
13
12
7
8
12
11
13
7
8
23
AMENDMENTS
Date
3
ADD KEEL BUDDY FITTING INST.
25/10/99
4
5
6
7
MUFFLER SAFETY WIRE AND SWAGE CHANGE12/07/01
BOLT WASHER AND NUT CHANGE
22/08/02
ADDED BUNGS AND EDGE MOLDING
14-11-05
ADDED BUILD KIT 107558, UPDATED SAFETY WIRE DETAIL30-01-06
4
21
21
22
21
20
Rev
13
23
21
22
11
15
7
4
4
12
7
8
15
7
13
12
13
34
34
15
30
4
6
11
11
30
5
12
13
12
7
8
15
13
12
13
34
34
16
9
NOTE:
1. ASSEMBLE ALL PARTS BEFORE TIGHTENING.
2. DO-NOT OVER TIGHTEN EXHAUST MOUNT BOLTS
3. SAFETY WIRE TO BE ATTACHED TO FRONT ENGINE MOUNT
21
21
4
20
ROTAX 503 ASSEMBLY
REAR VIEW
NOTE: EXHAUST HAS ONLY ONE
SAFETY WIRE, FURTHEST FROM THE
BEND.
ROTAX 582 ASSEMBLY
REAR VIEW
NOTE: EXHAUST HAS ONLY ONE
SAFETY WIRE, FURTHEST FROM THE
BEND.
AIRBORNE WINDSPORTS
4
Drawn by
Scale
Date
JADY
1 : 7.5
9-10-92
EDGE - C-TYPE & E-TYPE
EXHAUST ASSEMBLY
PTY
LTD
A3-4239
Item No Description
5
EXHAUST BRKT 99 CTYPE 503/OLD 582 L
6
EXHAUST BRKT 99 CTYPE 503/OLD 582 R
7
SPRING WASHER 8MM ZINC
8
SKT CAP SCREW M 8 X 16
9
16
17
33
CAP SQUARE TUBE CLOSURE 19MM BLACK
34
EDGE MOULDING
Drawing
No
Part No
Quantity
1
A4-4814
A4-4814
A4-5679
A4-5603
104119
104120
101366
101518
A4-5603
A4-5603
101519
103187
1
A4-5679
A4-5551
104582
103090
100561
2
1
2
2
1
2
0.08
Drawing
No
Item No Description
3
EXHAUST ELBOW CERAMIC 503
A3-4240
Quantity
1
107482
EXHAUST MUFFLER 503 C TYPE CERAMIC
WASHER AN5
A3-4240
A4-5540
102457
100043
1
2
11
BOLT AN5-22A
13
15
EXHAUST MOUNT RUBBER
NUT NYLOC AN5 FULL
100017
100045
101368
100036
2
12
A4-5493
A4-5540
A4-4152
A4-5535
20
BOLT AN4- 6A
A4-5450
100002
1
21
NUT NYLOC AN4 FULL
23
25
WIRE SAFETY EXHAUST
SS WIRE GR304 2.4MM 7X19 PVC COATED
A4-5540
A4-5535
A4-4025
102018
100034
101037
100167
3
22
1
0.75
26
35
SWAGE 2.4MM (3/32IN)
SPRING EXHAUST OD16X52L CERAMIC
A4-5566
A4-5556
100173
105554
6
6
4
7
47
Part No
4
4
2
1
1
ASSEMBLY INSTRUCTIONS:1. PLACE SADDLES ONTO BASE TUBE OVER
HOLES
2. PLACE BACKREST MOUNT ONTO SADDLES.
3. FIT WASHERS BOLTS AND NUTS.
2
3
FRONT OF TRIKE
4
5
48
6
7
PART # 107428 : BUILD KIT-X005-4423-4422
Rev AMENDMENTS
CONVERTED TO T/CAD
1
ADDED BUILD KIT #
2
Date
28/10/05
28/10/05
AIRBORNE WINDSPORTS
Drawn by
PETER H.
Scale
1:2
Date
13/10/94
BACKREST MOUNT/
BASE ASSEMBLY.
PTY
LTD
A3-4422
49
PHOTO OF:
PART # 107428 : BUILD KIT-X005-4423-4422
Rev AMENDMENTS
1
CONVERTED TO T/CAD
2
ADDED BUILD KIT #
Date
28/10/05
28/10/05
AIRBORNE WINDSPORTS
Drawn by
PETER H.
Scale
1:2
Date
13/10/94
BACKREST MOUNT/
BASE ASSEMBLY.
PTY
LTD
A3-4422
Drawing
No
Item No Description
1
BOLT AN4-31
2
WASHER SS 1/4 X 1"
3
SEAT BACK REST MOUNT CHANNEL
4
SADDLE 60MM TUBE
6
WASHER AN4
7
NUT NYLOC AN4 FULL
50
Part No
A4-5450
A4-5540
A4-4400
A4-7166
100631
101455
101994
100080
A4-5540
A4-5535
100042
100034
Quantity
2
2
1
2
2
2
ASSEMBLY INSTRUCTIONS:1. FIT SEAT BACKREST BRACKET NOTE:- MYLAR
WASHERS MUST BE INSERTED.
2. FIT ACETAL BUSH.
3. INSERT SEAT BACKREST AND LAY FORWARD ONTO SEAT FRAME FOR
CENTRE. DRILL MOUNT HOLE.
4. REVOVE SEAT BACKREST AND FIT SPRING CLIP INTO
DRILLED HOLES.
5. FIT SEAT BACKREST WITH CUSHION AND CHECK THAT SPRING CLIP
SEATS CORRECTLY.
9
9
1
3
8
3
1
7
2
7
51
3
4
1
6
2
7
4
5
EXPLODED LEFT END VIEW
PART # 107428 : BUILD KIT-X005-4423-4422
FRONT
EXPLODED TOP VIEW
Rev
1
2
3
4
AMENDMENTS
ADD ASS. NOTES (DCR246)
CUSHION ADDED (DCR301)
CONVERTED TO T/CAD
ADDED BUILD KIT #
Date
AIRBORNE WINDSPORTS
07/02/96
07/11/96
28/10/05
28/10/05
Drawn by
PETER H.
Scale
1:2
Date
18/10/94
BACKREST MOUNT/
BRACKET ASSEMBLY
PTY
LTD
A3-4423
52
PHOTO OF:
PART # 107428 : BUILD KIT-X005-4423-4422
Rev
1
2
3
4
AMENDMENTS
ADD ASS. NOTES (DCR246)
CUSHION ADDED (DCR301)
CONVERTED TO T/CAD
ADDED BUILD KIT #
Date
AIRBORNE WINDSPORTS
07/02/96
07/11/96
28/10/05
28/10/05
Drawn by
PETER H.
Scale
1:2
Date
18/10/94
BACKREST MOUNT/
BRACKET ASSEMBLY
PTY
LTD
A3-4423
Item No Description
1
SEAT BACK REST MOUNT BRACKET ASSEM
2
3
BOLT AN4-16
4
NUT NYLOC AN4 HALF
5
SAFETY PIN
6
SEAT BACK REST MOUNT BUSH
Drawing
No
Part No
A4-4403
A4-5540
A4-5450
A4-5561
101998
103961
100004
100035
A4-5545
A4-5638
100920
102122
Quantity
1
2
2
1
1
1
Drawing
No
Item No Description
9
SEAT BACK REST COMPLETE BLACK
A4-6200
53
Part No
102050
Quantity
1
FRONT VIEW: E582 REAR MEMCO BELTS
NOTE: WHEN FITTING BELTS, EXTEND
THEM TO MAXIMUM LENGTH
PART # 107445 : BUILD KIT-X016-4060-4479-2222-4039
PART # 107498 : BUILD KIT-X036-4060-4479-2222-4039
NOTE: TWO OF EACH BELT.
SEE DWG # 4060 FOR PHOTO.
2
3
9
BASE TUBE
6
1
5
ID
DESCRIPTION
1
AN6-33A
102316
1
2
SEAT BELT TONGUE ASSEM HEMCO
102095
2
3
SEAT BELT BUCKLE ASSEM HEMCO
102096
2
5
AN4 FULL NYLOC NUT
100038
1
100924
1
DWG
6
WASHER SS 3/8" x 3/4"
7
BOLT GR5 (8.8) UNC 7/16" x 5"
8
SEAT BELT MOUNT BUSH
9
10
13
FRONT SHOULDER RESTRAINT BELT
P/NO
REQD
100924
1
100924
2
WASHER SS 7/16 x 1-1/8"
102099
3
NUT NYLOC UNC 7/16"
102098
1
104535
1
1
A4-4425
A4-4999
14
AN4-6A BOLT
100002
15
WASHER SS 1/4" x 3/8"
102018
1
16
AN4 FULL NYLOCK NUT
100034
1
13
PART # 107429 : BUILD KIT-X006-4479
54
3
8
2
2
3
9
BASE TUBE
9
7
14
10
SHOULDER RESTRAINT INSTALLATION
15
16
FRONT VIEW: E582 FRONT MEMCO BELTS
Rev
NOTE: WHEN FITTING BELTS, EXTEND
THEM TO MAXIMUM LENGTH
AMENDMENTS
Date
1
ADD SIDE VIEW (DCR261)
01/02/96
2
REMOVE WASHERS
09/07/01
3
INCLUDE SHOULDER BELT
02/07/01
4
VIEW ORENTATION. NO. UPDATE
27/08/02
5
ADD BUILD KIT PARTS
01-11-05
NOTE : #104535 OPTION FOR 13
ISRAEL CERTIFICATION ONLY
TOP ENGINE
MOUNT
EDGE EXECUTIVE SEAT
BELT ASSEMBLY
UNLESS SATED OTHERWISE
Drawn By
Scale
Date
PETER H.
NTS
23/06/95
A4-4479
55
PHOTO OF:
PART # 107429 : BUILD KIT-X006-4479
AMENDMENTS
Date
1
ADD SIDE VIEW (DCR261)
01/02/96
2
REMOVE WASHERS
09/07/01
Rev
3
INCLUDE SHOULDER BELT
02/07/01
4
VIEW ORENTATION. NO. UPDATE
27/08/02
5
ADD BUILD KIT PART
01-11-05
EDGE EXECUTIVE SEAT
BELT ASSEMBLY
UNLESS SATED OTHERWISE
Drawn By
Scale
Date
PETER H.
NTS
23/06/95
A4-4479
Drawing
No
Item No Description
2
SEAT BELT TOUNGE (HEMCO)
3
Part No
102095
102096
SEAT BELT BUCKLE (HEMCO)
Quantity
2
2
Drawing
No
Item No Description
1
BOLT AN6-33A
Part No
Quantity
1
102316
5
NUT NYLOC AN6 FULL
A4-5535
100038
1
6
WASHER SS 3/8 X 3/4
A4-5540
100924
1
7
BOLT 8.8 GR UNC 7/16X 5IN ZINC
102097
1
8
SEAT BELT MOUNT BUSH
WASHER SS 7/16 X 1-1/8 316
102315
102099
2
9
102098
1
10
A4-4425
A4-5540
NUT NYLOC UNC 7/16IN
56
3
CHECK HEXAGON
COWL SPACER IS FITTED
FOR ENGINE MOUNTING
IGNITION LEAD
MOUNT ASSEMBLY
DRILL HOLE
21/64"
REMOVE TOP ENGINE COWL.
MOVE HEXAGON
COWL SPACER TO
FORWARD HOLE
FOR ENGINE MOUNTING
TIGHTEN TO 195 IN/LB (22 NM).
NOTE: BUILD KIT-X021-4486-4855-4239-5249
ENGINE IS PART # 104055, INCLUDES C TYPE GEARBOX.
AS DETAILED IN ENG REPORT 05-151 DS.
57
PARTS NOT SHOWN BUT INCLUDED:
6. SMALL ZIP TIE X 2
7. CHT LEAD ASSEMBLY. (PART # 104595).
8. 120mm X 50mm BLACK LOOP STICKIBACK VELCRO
(PART # 106412) PROTECTS ENGINE FROM MAST.
9. BUILD KIT-X020, PART # 107450
10. BUILD KIT-X023, PART # 107453
11. EXHAUST MANIFOLD 503 WITH LUGS, PART # 101378.
12. WASHER COPPER 8 X 12 X 1, PART # 107252. X 2.
5 - CABLE TIE.
NOTE: THIS SECTION IS PART OF BUILD KIT
503 ALL MODELS
X021-4486-4855-4239-5249
99
AND 532/582 PRE EDGE X
MOVED TO DWG # 4486, FROM 4615, 14-11-05.
1
3
EXISTING HOLE
DRILL 3/16"
THRU COWLING
IGNITION LEADS ARE TO BE MOVED
FROM THE FRONT OF THE ENGINE
TO THE SIDE. TAKE NOTE OF CORRECT
POSITIONS OF LEADS TO SPARK PLUGS
AN EXTRA LARGE HOLE IS TO BE DRILLED
FOR MOUNTING.
3
3
4
REFER TO
DETAIL "A"
3
2
BASE PLATE CUT
OUT TO REAR
4
AIRBORNE WINDSPORTS
PTY
LTD
58
PHOTOS OF:
BUILD KIT-X021-4486-4855-4239-5249
AIRBORNE WINDSPORTS
PTY
LTD
Drawing
No
Item No Description
1
ENGINE 503 X ROTAX WIP
2
NUT NYLOC M 5
3
WASHER SS 3/8 X 3/4
4
5
CABLE TIE (MEDIUM) 140MM
6
CABLE TIE (SHORT) 98MM
7
EDGE X CHT WIRE LOOM REV99
8
VELCRO LOOP 50X120 ADHESIVE
Part No
Quantity
1
A4-6891
A4-5604
A4-5540
A4-5677
107483
101365
100924
103182
A4-5605
A4-5605
101193
101192
1
A4-4852
A4-6313
104595
106412
1
2
4
2
2
1
9
BUILD KIT-X020-4615
BUILD KIT-X023-5249
A4-6875
A4-6875
107450
107453
1
10
11
EXHAUST MANIFOLD CERAMIC 503
A3-4240
102326
1
12
WASHER COPPER 8X12X1
A4-5540
107252
2
59
1
PART # 107452 :
BUILD KIT-X022-4613-4568
NOTE: FOR PHOTO SEE 4613.
60
PART # 107432 : BUILD KIT-X009-4568-4571 - BLK STD FORK
PART # 107433 : BUILD KIT-X010-4568-4571 - WHT STD FORK
PART # 107434 : BUILD KIT-X011-4568-4571 - BLK TUN FORK
NOTE # 25, 34, 39 AND 40 ARE NOT INCLUDED IN THIS KIT.
PART # 107458 :
BUILD KIT-X024-4568-4571
NOTE: 2 OF EACH IN THIS
SECTION.
NOTE: FOR PHOTO SEE 4571
NOTE : #10 FITTED
TO TUNDRA ONLY
PART # 107458 :
BUILD KIT-X024-4568-4571
ALSO INCLUDES (NOT SHOWN) :
20. 105198 : TUNDRA AXLE X 1
21. 103612 : M12 NYLOC X 2
34. 106232 : TUNDRA MUDGUARD.
56. 106254 : AXLE SLEEVE LONG X 1
57. 106255 : AXLE SLEEVE SHORT X 1
58. 106270 : SPACER 25L TUNDRA X 1
59. 106257 : SPACER ALLOY TUNDRA X 1
THE FORK (37) AND PARTS 49 AND 50 CHANGE BETWEEN
STANDARD AND TUNDRA OPTIONS.
60. 105309
60. 102906
61. 105312
61. 102905
: BRAKE CABLE INNER X TUNDRA X 1
: BRAKE CABLE INNER X /XT X 1
: CASING CABLE 6.35 X 365L TUN X 1
: CASING CABLE 6.35 X 325L EDG X 1
NOTE : FOR PHOTO SEE DWG # 4571.
PART # 107432 : BUILD KIT-X009-4568-4571 - BLK STD FORK - X2 PER KIT
PART # 107433 : BUILD KIT-X010-4568-4571 - WHT STD FORK - X2 PER KIT
PART # 107434 : BUILD KIT-X011-4568-4571 - BLK TUN FORK - X2 PER KIT
PART # 107459 : BUILD KIT-X025-4568-4571
ALSO INCLUDES ITEM 34 : MUDGUARD TYPE 2.
NOTE THAT THIS SUB
ASSY IS MADE ON
DWG # 4571
61
PHOTO OF:
WHITE FORK HAS DIFFERENT COLOUR.
NOTE:
FOR PHOTOS OF BUILD KITS-X024 AND X025
SEE DWG # 4571 SHEET 2.
PHOTO OF:
Drawing
No
Item No Description
1
NUT CASTLE AN4
3
WASHER AN4
4
5
6
BOLT AN4-20
7
BOLT AN4-11A
9
Part No
Quantity
2
A4-6297
A4-5540
A4-5540
A4-5540
100040
100042
102424
103961
A4-5450
A4-5450
105330
100003
2
A4-5540
A4-5493
101055
100015
2
1
4
2
1
15
BOLT AN5-15A
16
NUT NYLOC AN5 HALF
A4-5540
A4-5561
100820
100037
4
17
22
A4-5603
102929
2
23
A4-5679
101366
2
24
SUSPENSION RUBBER FRONT
NUT NYLOC M 8
A4-6367
A4-5604
102930
100915
2
26
30
31
SKT CAP SCREW M10X150
NUT NYLOC M10
A4-5603
A4-5604
102932
100802
1
1
32
33
WASHER SS M10 X21MM
A4-5540
A4-5540
103458
100619
3
2
36
BRAKE LEVER FOOT TYPE 2 EDGE BLACK
FORK FRONT TYPE 2 BLACK W/BITS
38
44
FOOT THROTTLE LEVER TYPE 2 EDGE BLK
FRONT SUSPENSION PIVOT ARM X BLACK
A4-5548
A4-6877
A4-5526
A4-4565
104828
107436
106354
106499
1
37
48
NUT M 8 HEX
A4-5495
100094
2
49
SPACER SS 10X1.0X15.8L
BOLT AN5-22A
54
55
60
61
SPLIT PIN M2.0 X 20
NUT NYLOC AN4 FULL
BRAKE CABLE INNER EDGE X/XT
CASING CABLE 6.35D X 325L BRAKE EDG
A4-5451
A4-5493
A4-6296
A4-5535
A4-4569
A4-4569
102901
100017
100308
100034
102906
102905
1
50
62
1
2
2
1
1
2
1
2
1
1
1
Item No
1
3
4
5
6
7
9
10
15
16
17
22
23
24
26
30
31
32
33
36
37
38
44
48
49
50
54
55
60
61
Description
NUT CASTLE AN4
WASHER AN4
BOLT AN4-20
BOLT AN4-11A
WASHER SS 5/16 X 3/4IN
BOLT AN5-15A
NUT NYLOC AN5 HALF
SUSPENSION RUBBER FRONT
NUT NYLOC M 8
SKT CAP SCREW M10X150
NUT NYLOC M10
WASHER SS M10 X21MM
BRAKE LEVER FOOT TYPE 2 EDGE BLACK
FORK FRONT TUNDRA BLACK W/BITS
FOOT THROTTLE LEVER TYPE 2 EDGE BLK
FRONT SUSPENSION PIVOT ARM X BLACK
NUT M 8 HEX
BRAKE STOP PIN - TUNDRA
BOLT AN5-20A
SPLIT PIN M2.0 X 20
NUT NYLOC AN4 FULL
BRAKE CABLE INNER EDGE X TUNDRA
CASING CABLE 6.35D X 365L BRAKE TUN
Drawing
No
A4-6297
A4-5540
A4-5540
A4-5540
A4-5450
A4-5450
A4-5540
A4-5540
A4-5493
A4-5540
A4-5561
A4-5603
A4-5679
A4-6367
A4-5604
A4-5603
A4-5604
A4-5540
A4-5540
A4-5548
A4-6877
A4-5526
A4-4565
A4-5495
A4-5451
A4-5493
A4-6296
A4-5535
A4-5576
A4-5581
Part No
100040
100042
102424
103961
105330
100003
101055
102332
100015
100820
100037
102929
101366
102930
100915
102932
100802
103458
100619
104828
107437
106354
106499
100094
106258
100016
100308
100034
105309
105312
Quantity
2
1
4
2
2
1
2
1
1
4
2
2
2
2
2
1
1
3
2
1
1
1
2
2
1
1
2
1
1
1
Item No
8
10
17
Drawing
No
Description
BOLT AN5-11
NUT NYLOC AN5 HALF
A4-5493
A4-5540
A4-5561
63
Part No
Quantity
1
102743
2
102332
1
100037
Item No
14
18
19
20
21
56
57
58
59
Drawing
No
Description
WASHER AN3
BOLT AN3-10A
NUT NYLOC AN3 FULL
AXLE TUNDRA INCL HOLES
NUT NYLOC M12 FINE
TUNDRA FRONT AXLE SLEEVE - LONG
TUNDRA FRONT AXLE SLEEVE - SHORT
SPACER 26L TUNDRA - RETROFIT KIT
SPACER ALLOY FRONT AXLE (TUNDRA)
A4-5540
A4-5449
A4-5535
A4-5444
A4-5604
A4-6368
A4-6368
A4-5960
A4-5453
Part No
100049
102927
100051
105198
103612
106254
106255
106270
106257
Quantity
4
2
2
1
2
1
1
1
1
Item No
14
18
19
20
21
41
43
47
56
57
59
Drawing
No
Description
WASHER AN3
BOLT AN3-10A
NUT NYLOC AN3 FULL
BOLT AXLE TYPE 2 FRONT END DRILLED
NUT NYLOC M12 FINE
SPACER 16.5L GREMICA WHEEL LHS
SPACER 26L GREMICA WHEEL RHS TYPE 2
A4-5540
A4-5449
A4-5535
A4-5962
A4-5604
A4-5960
A4-5960
100049
102927
100051
102903
103612
102900
102899
Quantity
4
2
2
1
2
1
1
WASHER GREMICA 22X12X2
TUNDRA FRONT AXLE SLEEVE - LONG
TUNDRA FRONT AXLE SLEEVE - SHORT
SPACER ALLOY FRONT AXLE (TUNDRA)
A4-5540
A4-6368
A4-6368
A4-5453
103166
106254
106255
106257
3
1
1
1
64
Part No
FOR PARK BRAKE RETRO-FIT
DRILLING 1 x 5/32" HOLE
MAY BE REQD
DRILL 2 x 3/16" HOLES
CENTRALLY ON REAR
OF FORK
24
DRILLING 1 x 13/64" HOLE
THRU LEVER
MAY BE REQD
25
18
90
ID
16
17
18
19
20
21
22
23
24
25
60
FRONT PARK BRAKE FITMENT
DESCRIPTION
PARK BRAKE LEVER
PARK BRAKE KEEPER
SPRING PARK BRAKE RETURN
POP RIVET 3/16"x10mm FLANGED
AN3-10A BOLT
NYLON WASHER 1/4" OBA THICK
AN3 WASHER
AN3 HALF NUT NYLOC
POP RIVET 5/32" MED
WASHER SS 3/16x1/2"
DWG
P/NO
A4-5208 104702
A4-5208 104703
104779
104724
102927
102424
100049
101334
100161
100569
REQD
1
1
1
2
1
1
2
1
1
1
23
18
22
170
SPRING ATTACHED
TO BRAKE CABLE
THIMBLE
130
16
18
17
19
21
22
20
65
FOR PARK BRAKE ADJUSTMENT
POSITION TO 3RD NOTCH ON
LEVER WHEN BRAKE FULL ON
SEE A4-4597 FOR DETAILS OF
MODIFICATIONS TO GREMICA
BRAKE ASSEMBLY
SEE DWG A4-4568
FOR BRAKE PIN
AND FRONT END
ASSEMBLY DETAILS
PART # 107459 : BUILD KIT-X025-4568-4571
PARTS ON THIS DWG ARE THE SAME FOR
KIT # 24 AND 25.
FRONT VIEW
Rev
1
AMENDMENTS
Date
CHANGE DESCRIPTION #19
12/07/01
18
16
LEFT SIDE VIEW
PARK BRAKE ATTACHMENT
PART # 107458 :
BUILD KIT-X024-4568-4571
AIRBORNE WINDSPORTS
2
PARK BRAKE, REDBACK ADDED
20/08/02
3
RETROFIT BRAKE DETAIL AMND
02/09/03
Drawn By
Scale
Date
4
ADD BUILD KIT #S
02-11-05
Peter
NTS
09/01/97
PTY
LTD
TYPE 2 FRONT END
BRAKE ASSEMBLY A4-4571
66
PHOTO OF:
PART # 107458 : BUILD KIT-X024-4568-4571
(TUNDRA FORK KIT)
Rev
1
AMENDMENTS
Date
CHANGE DESCRIPTION #19
12/07/01
NOTE:
BOTH KITS INCLUDE MUDGUARDS :
TUNDRA : 106232
STANDARD : 102933
TO BE ADDED WHEN REQUIRED.
BOM ENTRY IS IN FINAL BUILD KIT
FOR EASE OF COLOUR CHOICE FOR
CLASSICS.
PHOTO OF:
PART # 107459 : BUILD KIT-X025-4568-4571
(STANDARD FORK KIT)
AIRBORNE WINDSPORTS
2
PARK BRAKE, REDBACK ADDED
20/08/02
3
RETROFIT BRAKE DETAIL AMND
02/09/03
Drawn By
Scale
Date
4
ADD BUILD KIT #S
02-11-05
SIMON
NTS
23-11-05
PTY
LTD
TYPE 2 FRONT END
BRAKE ASSEMBLY A4-4571
Drawing
No
Item No Description
7
NUT NYLOC AN4 FULL
8
9
Part No
Quantity
1
A4-5535
A4-5540
A4-5540
A4-5450
100034
102018
101055
100002
A4-5562
A4-5556
104702
104779
1
A4-5449
A4-5540
102927
103961
1
1
1
10
BOLT AN4- 6A
1
16
PARK BRAKE LEVER
18
SPRING TENSION T56 - FOOT LEVERS
20
BOLT AN3-10A
21
22
WASHER AN3
NUT NYLOC AN3 HALF
A4-5540
A4-5561
100049
101334
2
23
24
POP RIVET 5/32 MED(5-5)
A4-5515
100161
1
25
A4-5540
100569
1
2
1
1
Item No Description
7
NUT NYLOC AN4 FULL
No
Part No
Quantity
1
A4-5535
A4-5540
A4-5540
100034
102018
101055
10
BOLT AN4- 6A
A4-5450
100002
1
16
PARK BRAKE LEVER
SPRING TENSION T56 - FOOT LEVERS
20
21
22
23
24
BOLT AN3-10A
WASHER AN3
NUT NYLOC AN3 HALF
POP RIVET 5/32 MED(5-5)
A4-5562
A4-5556
A4-5449
A4-5540
A4-5540
A4-5561
A4-5515
104702
104779
102927
103961
100049
101334
100161
1
18
25
A4-5540
100569
1
8
9
67
1
1
2
1
1
2
1
1
Item No Description
6
BRAKE ASSEMBLY GREMICA AS PURCHASED
11
12
13
15
BOLT BRAKE CABLE GREMICA
WASHER BRAKE CABLE GREMICA
NUT NYLOC M 6
NUT UNF 1/4IN ZINC PLATED
Drawing
No
A4-6938
Part No
103188
Quantity
1
A4-5961
A4-5540
A4-5604
A4-5506
103189
103191
102132
103157
1
1
1
2
Item No Description
6
BRAKE ASSEMBLY GREMICA AS PURCHASED
11
12
13
15
BOLT BRAKE CABLE GREMICA
WASHER BRAKE CABLE GREMICA
NUT NYLOC M 6
NUT UNF 1/4IN ZINC PLATED
68
Drawing
No
A4-6938
Part No
103188
Quantity
1
A4-5961
A4-5540
A4-5604
A4-5506
103189
103191
102132
103157
1
1
1
2
2
8
TO
FUEL
TAP
EARTH LOOP
AT BASE
OF THREAD
SHORT HOSE
7
ALTERNATIVE CONFIGURATION
LONG HOSE ON TOP, SHORT
HOSE BOTTOM- PRE EDGE X 99
3
OUT
1
FUEL CAP
ASSEMBLY DETAIL
12
DRILL 3/32" HOLE
IN CENTRE OF CAP
IN
6
LONG HOSE
14
3
69
16
15
17
18
10
13
11
15
19
TO DRAIN COCK
15
5
TO DRAIN COCK
LHS
PART # 103705. ITEM # 20.
PART ID 19 CHANGED TO
USED ON ALL BRASS FITTINGS.
1.6MM GASKET SEPTEMBER 2004
RHS
Rev AMENDMENTS
Date
4
PART # 107466
BUILD KIT-X030-4612
AIRBORNE WINDSPORTS
PTY
LTD
2
HOSE LENGTH CHANGE
19/09/01
3
NOTE, REDBACK ADDED
26/08/02
4
FUEL GAP GASKET CHANGED
22/10/04
Drawn By
Scale
Date
5
ADDED BUILD KIT AND LOCTITE
29-11-05
Mollo
1:5
29/07/97
FUEL TANK
ASSEMBLY
A4-4612
70
PHOTO OF:
BUILD KIT-X030-4612
Rev AMENDMENTS
2
HOSE LENGTH CHANGE
Date
PTY
LTD
AIRBORNE WINDSPORTS
19/09/01
3
NOTE, REDBACK ADDED
26/08/02
4
FUEL GAP GASKET CHANGED
22/10/04
Drawn By
Scale
Date
5
ADDED BUILD KIT AND LOCTITE
29-11-05
SIMON
1:5
29-11-05
FUEL TANK
ASSEMBLY
A4-4612
Drawing
No
Item No Description
1
FUEL TANK POLYETHYLENE EDGE
Part No
Quantity
1
A4-4600
A4-5528
A4-4109
A4-5908
102965
100876
103053
105728
A4-4611
A4-5932
103171
103181
1
A4-5603
A4-5540
100923
100569
1
2
ELBOW TANK/SIGHT 1/8" BSP BRASS
8
FUEL TANK BREATHER HOSE 1310
4
10
FINGER FILTER ADAPTER 1/8" BSP
11
FINGER FILTER COMPLETE
13
O-RING FUEL TANK
14
SKT CAP SCREW M 4 X 25 SS
15
16
WIRE FUEL TANK EARTH AND CAP SAFETY
NUT NYLOC M 4
A4-4601
A4-5604
103170
100911
1
17
18
DRILLED PLASTIC FUEL CAP
A4-4027
103173
0
19
GASKET FUEL CAP EDGE X 1.6MM
A4-6504
106677
1
20
A4-5637
103705
0.04
1
1
1
5
2
Item No Description
3
HOSE CLAMP 6MM
No
Part No
4
5
HOSE 6MM FUEL GRADE 340L
6
A4-5726
100481
1
7
A4-5726
A4-5915
104613
101393
101394
101193
1
12
FUEL FILTER GLASS 1/4 (ASSEM)
21
22
SPIRAL BINDING 12MM
A4-5605
71
100099
103048
104782
Quantity
8
A4-5887
A4-5726
A4-5726
1
1
1
0.42
6
6
PART # 107449 : BUILD KIT-X019-4613
7
PART # 107606 : BUILD KIT-X041-2179-4613
3
2
7
10
NOTE:
PLASTIC CAP GLUED INTO RING
18. TAP ASSEM INTO TUBE.
TOP VIEW
6
7
9
11
18
1
18
17
BOLT THRU CARRIER
AND BASETUBE
11
5
E
SID
8
FRONT
ON
FR
T
14
1
72
R
PA
T#
1
06
076
STEERING DAMPER
FITTED AS OPTION
MANDATORY OPTION
ON TUNDRA
7
6
16
D
UIL
179
6
DAMPER ATTACHMENT
SEE DRAWING A4-4568
15
Date
3
WASHER DELETED, DAMPER ATTCH BOLT, REDBACK ADDED
27/08/02
4
CONVERTED TO TC. TUNDRA OPTION ADDED
19/03/04
5
ADDED BUILD KIT PART # 107449, 107452
11-11-05
6
ADDED BUILD KIT PART # 107606
01-02-06
6
ALSO USED FOR TUNDRA OPTION
L
ON
Y
TOP VIEW
3
4
16
SEE SIDE VIEW FOR PARTS REQUIRED FOR
COCKPIT FITMENT ONLY
SEE DRAWING A4-2179 FOR PHOTO.
19
20
17
21
R
FO LY
ED T O N
R
I
N
U
EQ TME
S R E FI
T
L
R
PA NAC
BI N
AIRBORNE WINDSPORTS
Drawn by
Scale
Date
MOLLO
6
7
10
2
PART # 107452 : BUILD KIT-X022-4613-4568
Rev AMENDMENTS
7
7
22
23
12
NT
ME
FIT
7
IT O.
P
K
T
OC HO
10
RC RP
FO 9 FO
D
E
17
UIR 4-2
EQ G A
S R WIN
T
A
R
PA E DR
SE
2 PIECE OPTIONAL
STD PART # 105998
FOR TUNDRA.
PART # 105998
23
4
3
22
NHK
JAPAN
38-N
:B
X
KIT
-2
041
3
461
6
13
NOTE:
DAMPER STOP
ONE PIECE,
UNSCREW ENDCAP
FOR FITMENT.
5
8
W
VIE
QUARTER SIZE
07/08/97
FORK CARRIER ASSEMBLY
EDGE X SERIES
PTY.
LTD.
A4-4613
73
PHOTO OF:
PART # 107449 : BUILD KIT-X019-4613
PHOTO OF:
PART # 107452 : BUILD KIT-X022-4613-4568
Date
3
WASHER DELETED, DAMPER ATTCH BOLT, REDBACK ADDED
4
CONVERTED TO TC. TUNDRA OPTION ADDED
19/03/04
5
ADDED BUILD KIT PART # 107449, 107452
11-11-05
6
ADDED BUILD KIT PART # 107606
01-02-06
AIRBORNE WINDSPORTS
6
Rev AMENDMENTS
27/08/02
Drawn by
SIMON
Scale
NA
Date
11-11-05
FORK CARRIER ASSEMBLY
EDGE X SERIES
PTY.
LTD.
A4-4613
Drawing
No
Item No Description
1
FORK CARRIER T2 INCL BEARINGS RED
4
SADDLE 60MM TUBE
5
CAP ROUND TUBE CLOSURE 57MM
6
NUT NYLOC AN4 FULL
7
WASHER AN4
8
Part No
Quantity
1
A4-4563
A4-7166
A4-5633
A4-5535
104685
100080
101718
100034
A4-5540
A4-5540
100042
100820
2
A4-5450
A4-5450
100010
100004
2
1
1
2
2
11
BOLT AN4-27A
12
BOLT AN4-16
16
WASHER NYLON M 8 STD
NUT NYLOC AN4 HALF
A4-5540
A4-5561
100595
100035
1
17
18
SLEEVE 60DX 10L
A4-7216
104548
1
19
WASHER SS 1/4 X 1"
A4-5540
101455
1
20
A4-5667
A4-5666
100604
100603
1
21
1
2
1
Item No Description
14
NUT NYLOC M 8
15
STEERING DAMPER
A4-5604
A4-5609
No
Part No
100915
100628
Quantity
1
1
16
WASHER NYLON M 8 STD
A4-5540
100595
1
22
BUSH STEERING LIMITER (TUNDRA)
A4-6333
105998
1
74
2
16
14
19
NOTE:
ITEM 2. INCLUDES THE MAST
SAFETY WIRE, FROM THE STORE.
20
19
17
18
USE BLUE LOCTITE
ON THIS ASSEMBLY
17
1
SHACKLE AND PIN
SUPPLIED
WITH PULLEY
1
15
FRONT VIEW
3
ASSEMBLY INSTRUCTIONS
INSTALL BOLT, TANG, WASHERS AND NUT AS SHOWN
REMOVE AND DISCARD LOCKING PLATE SUPPLIED WITH PULLEY
INSTALL SLEEVE AND PULLEY APPLY BLUE LOCTITE WHEN FITTING SHACKLE
INSTALL PULL START ROPE AND HANDLE
4
5
5
75
NOTE THAT THE X SERIES PULL START ASSY HAS
BEEN MOVED FROM DWG # 2178, BOM HAS ALSO
BEEN MOVED.
6
ASSEMBLY SEQUENCE
1. FIT TOP ENGINE MOUNT
2. FIT MIDDLE SLEEVE
3. FIT BOTTOM ENGINE MOUNT
4. LOOSE FIT MAST TOP ADAPTOR
5. FIT BOTTOM SLEEVE
6. FIT BUSH THRU SLEEVE AND SAFETY WIRE
7. FIT SHOULDER RESTRAINT
8. TIGHTEN MAST TOP ADAPTOR
9. FIT MAST HEAD REST
1
2
3
4
AMENDMENTS
Date
WASHER, REDBACK ADDED
27/08/02
ADDED BUILD KIT # 107447
07-11-05
MOVED PULL START ASY FROM 2178
FOR BUILD KIT PURPOSES ITEMS 9 AND 10
ARE INCLUDED IN THIS BOM FOR PART #
107447, KIT # X018. 107557, KIT # X037 THEY
HAVE PREVIOUSLY BEEN INCLUDED ON
DWG # 4578. 07-11-05.
8
12
9
14
13
14
10
Rev
7
11
AIRBORNE WINDSPORTS
01-12-05
Drawn By
Scale
Date
25-01-06
Peter H.
1:12
22/12/98
PTY
LTD
MAST ASSEMBLY
A4-4614
EDGE X
NOTE:
ITEM # 4, SHOULDER RESTRAINT
PART # 104534 INCLUDED IN BOTH
KITS.
NOTE:
TOP ENGINE MOUNT PART # 104567 (582) AND 104800 (503)
IS INTERCHANGED FOR 503 OR 582 VARIANT.
ALL OTHER PARTS ARE THE SAME.
76
PHOTOS (INCLUDES PULL START COMPONENTS) OF:
Rev
AMENDMENTS
Date
1
WASHER, REDBACK ADDED
27/08/02
2
07-11-05
AIRBORNE WINDSPORTS
Drawn By
SIMON
Scale
NA
Date
07-11-05
PTY
LTD
MAST ASSEMBLY
A4-4614
EDGE X
Item No Description
1
MAST TUBE EDGE WITH INT SLEEVE RED
2
MAST TOP ADAPTOR ASM EDGE
4
REAR SHOULDER RESTRAINT ASSEM
5
ENGINE MOUNT TOP EDGE 503 02
6
MAST SLEEVE MIDDLE RED
7
ENGINE MOUNT BOTTOM WITH BUNGS EDGE
8
MAST SLEEVE BOTTOM RED
9
FUEL TANK BUNG RING
Drawing
No
Part No
Quantity
1
A3-4002
A3-4003
A4-4996
A4-5254
104679
101004
104534
104800
A3-4002
A4-4159
104687
100886
1
A3-4002
A4-4599
104686
103113
1
1
1
1
1
1
10
BUNG FUEL TANK SUPPORT EDGE X
BUSH MAST HINGE EDGE SS
A4-6448
A4-4053
103174
101062
1
11
14
WASHER AN4
A4-5540
100042
1
15
PULLEY RF41100 PULL START
100359
1
16
BOLT AN4-32A
WASHER SS 1/4 X 1"
A4-5450
A4-5540
100012
101455
1
17
18
TANG PULL START - DRILLED
A4-2232
100613
1
19
SADDLE 60MM TUBE
A4-7166
100080
2
20
NUT NYLOC AN4 FULL
WEBBING SUPPORT FUEL TANK SHORT
A4-5535
A4-4582
100034
103161
1
21
22
WEBBING SUPPORT FUEL TANK LONG
A4-4582
103162
1
1
2
1
Item No
3
12
13
14
Description
MAST HEAD REST
BOLT AN4-42A
NUT NYLOC AN4 HALF
WASHER AN4
No
A4-4604
A4-5450
A4-5561
A4-5540
77
Part No
103179
103668
100035
100042
Quantity
1
1
1
2
NOTE: THIS SECTION IS PART OF BUILD KIT
503 ALL MODELS
X021-4486-4855-4239-5249
AND 532/582 PRE EDGE X 99 MOVED TO DWG # 4486, 14-11-05.
582 EDGE X 99 AND ON
1
1
ASSEMBLY DETAIL
ENGINE BASE PLATE
16
1. PLACE ENGINE UPSIDE DOWN
ON A SUITABLE SURFACE
2. FIT PLATE NUTS AND WASHERS
16
3
3
3
BASE PLATE CUT
OUT TO REAR
4
2
4
BASE PLATE CUT
OUT TO REAR
3
2
4
4
10
10
10
10
(FOR 503 ONLY) 8
7
7
7
6
6
78
2
7
7
7
7
6
6
8
2
6
6
9
9
6
6
7
7
5
9
5
8
8
9
11*
8 (FOR 503 ONLY)
11
15
12
17
12
(FOR 503 ONLY) 8
13
14
Rev
LEFT SIDE VIEW
LEFT SIDE VIEW
13
PART # 107450 : BUILD KIT-X020-4615
PART # 107649 : BUILD KIT-X045-4615
14
AMMENDMENTS
Date
4
AN5 WASHERS, FUEL BUNG CHANGE, REDBACK
26/08/02
5
ADDED BUILD KIT X020 # 107450, MOVED SECTION TO 4486
11-11-05
6
CHANGED WASHERS ON BASE PLATE TO # 100924
14-11-05
7
ADDED BUILD KIT X045, # 107649
31-03-06
THIS ASSEMBLY APPLIES TO THE ROTAX 582, 532, AND 503.
Drawn by
PETER H.
Scale
1:4
Date
12-01-99
AIRBORNE WINDSPORTS
ENGINE BOTTOM
MOUNT ASSEMBLY - EDGE X
PTY
LTD
A3-4615
79
PHOTO OF:
PART # 107450 : BUILD KIT-X020-4615
NOTE: 2 OF EACH PART SHOWN PER KIT.
PHOTO OF:
PART # 107649 : BUILD KIT-X045-4615
Rev
AMMENDMENTS
Date
4
AN5 WASHERS, FUEL BUNG CHANGE, REDBACK
5
ADDED BUILD KIT X020 # 107450, MOVED SECTION TO 4486
11-11-05
6
CHANGED WASHERS ON BASE PLATE TO # 100924
14-11-05
7
ADDED BUILD KIT X045, # 107649
31-03-06
26/08/02
AIRBORNE WINDSPORTS
Drawn by
SIMON
Scale
NA
Date
11-11-05
ENGINE BOTTOM
MOUNT ASSEMBLY - EDGE X
PTY
LTD
A3-4615
Drawing
No
Item No Description
2
ENGINE PLATE 582/503 TYPE 2
6
BARRY MOUNT-ENGINE PLATE (7MM STEP)
7
8
WASHER AN5
9
SADDLE 32MM ALUMINIUM
Part No
Quantity
1
A4-4000
A4-4069
A4-5540
A4-5540
103057
101123
100045
100043
A4-5126
A4-5535
104633
100036
2
4
6
10
10
NUT NYLOC AN5 FULL
11
BUNG FUEL TANK MOUNT REAR (20X15)
A4-4017
A4-5540
104599
102332
2
12
13
BOLT AN5-34A
A4-5493
CAP CHAIR LEG 25MM RUBBER
100025
103186
2
14
17
BOLT AN5-30A
100021
2
A4-5493
80
4
2
2
PART # 107430 : BUILD KIT-X007-4617 (BLACK)
REAR FOOT PEGS
FRONT VIEW
18
19
7
16
20
17
REAR FOOT PEG &
STEERING INTERLOCK
FITTED TO ORDER ONLY
22
REAR
21
23
FRONT
6
81
7
1
2
16
2
1
1
4
3
3
4
5
1
Rev AMENDMENTS
1
2
OPTIONAL WASHER 1
CONVERTED T/CAD
1
STEERING INTERLOCK
SIDE VIEW
PTY.
Date
13/07/01
13/07/01
3
DCR #2167, SPLIT PIN AND CASTLE NUT ADDED.29-08-05
4
ADD BUILD KIT PART #S
02-11-05
(OPTIONAL)
Drawn by
Scale
Date
JADY
1: 3
AIRBORNE WINDSPORTS LTD.
DUAL STEERING GEAR
A4-4617
TYPE 2 X SERIES
PHOTO OF:
PART # 107479 : BUILD KIT-X034-4617 (WHITE VARIANT - NOT SHOWN)
82
PHOTO OF:
PART # 107481 : BUILD KIT-X035-4617 (WHITE VARIANT - NOT SHOWN)
Rev AMENDMENTS
1
2
OPTIONAL WASHER 1
CONVERTED T/CAD
PTY.
Date
13/07/01
13/07/01
3
DCR #2167, SPLIT PIN AND CASTLE NUT ADDED. 29-08-05
4
02-11-05
Drawn by
Scale
Date
JADY
1: 3
AIRBORNE WINDSPORTS LTD.
DUAL STEERING GEAR
A4-4617
TYPE 2 X SERIES
Drawing
No
Item No Description
16
REAR STEERING ARM TYPE 2 BLACK
18
BOLT AN5-36
19
21
NUT CASTLE AN5
22
WASHER AN5
23
SPLIT PIN M2.0 X 20
Part No
A4-5620
A4-5493
A4-5540
A4-6297
106501
106618
102332
101182
A4-5540
A4-6296
100043
100308
Quantity
1
1
1
1
1
1
Drawing
No
Item No Description
1
Part No
2
WASHER AN4
3
NUT NYLOC AN4 HALF
A4-5561
100035
2
4
ROD END STEERING LINKAGE
A4-5630
100112
2
5
STEERING LINKAGE 305MM BLACK EDGEX
BOLT AN4- 7A
A4-5626
A4-5450
106503
100001
1
6
7
BOLT AN4-14A
A4-5450
100559
1
83
102424
100042
Quantity
7
A4-5540
A4-5540
2
1
INSTRUMENT BINNACLE
MANUFACTURE INSTRUCTIONS
INSTRUMENT PANEL
DRILLING INSTRUCTIONS
UA
GE
198
38
2G
1. FIT LOWER MOUNT BOLT.
2. APPLY SILICONE SPRAY TO GROMMETS
3. FIT MAST BRACE.
4. FIT COMPLETED INSTRUMENT PANEL
5. FIT OUTER EDGE MOULDING
6. APPLY DECAL.
DRILL 35 DIA
FILE TO SLOT
FRONT VIEW
16
14
LOCATION FOR REDBACK
OR OUTBACK DECAL
1
12
12
3
14
164
28
21
13
DRILL
19/64"
PITOT
TUBE
13
9
Ø7
DRILL
5/32"
T
57
Ø
INSTRUMENT
PANEL
AL
HO
UR
12
36
84
48
103
DRILL 35 DIA
(INSTRUMENT PANEL REMOVED)
Ø7
9A
SI
Ø5
Ø5 34
2
2
GU
GU
AG
A
Ø
Ø1 16 GE
E
7
TOP VIEW
INSTALLATION REQUIREMENTS INCLUDES FOR:
REDBACK, BUILD KIT X028-6586, PART # 107464
OUTBACK, BUILD KIT X040-6586, PART # 107571
USE TEMPLATE J177
TO MARKOUT AND DRILL
101
4x HOLES 64 SQR
4x HOLES 47 SQR
1. DRILL ALL HOLES IN BLANK BINICLE
1. PLACE TEMPLATE ON INSTRUMENT PANEL
2. MARK POSITION OF SLOT DRILL AND SAND.
2. MARK LARGE HOLES.
3. FIT RIVETS AND END CAPS
3. DRILL AND SAND HOLES
4. FIT GROMETS
4. ON BACK SIDE OF INSTRUMENT PANEL
5. FIT LOWER EDGE MOULDING
MARK INSTRUMENT MOUNT HOLES
5. DRILL PILOT HOLE.
6. DRILL INSTRUMENT MOUNT HOLES
7. SAND ALTIMETER HOLE TO INCLUDE CUT OUT.
8. FIT LOWER EDGE MOULDING
Ø5
120
INSTRUMENT BINNACLE
ASSEMBLY INSTRUCTIONS
13
13
4
9
12
DRILL
35 DIA
HOLE
217
BOTTOM DASH
MOUNLDING 90mm
16
4 HOLES DRILL 5/32"
INSTRUMENT PANEL
DRILLING DETAILS - EDGE X
6
98
PART # 107465 BUILD KIT-X029-4619
INCLUDES:
ITEM 23. PITOT AIR LINE # 103051
DRILL 17/64"
HOLE FOR BOLT
FOR REDBACK/OUTBACK
LAYOUT SEE A4-6586
CENTRES FOR HOLES
ARE MARKED IN
PRODUCTION MOULD UNO.
8 BOTTOM
MOUNLDING 550mm
SIDE VIEW
NOTE: PUT CAPS
ON CAP WASHERS
Rev
4
AMENDMENTS
Deleted Binnacle rivets and end caps (2 of)
dcr 2083
Date
03/02/05
17
AIRBORNE WINDSPORTS
17
8
5
28-11-05
6
ADDED PHOTO OF BUILD KIT # 107465
13-02-06
Drawn By
Scale
Date
7
RECONFIGURED BUILD KIT 29 DCR 2231
05-04-06
Peter H.
NTS
03/03/99
5
6
6
INSTRUMENT
BINNACLE
PTY
LTD
A4-4619
85
PHOTO OF :
PART # 107465 BUILD KIT-X029-4619
Rev
3
4
AMENDMENTS
Date
AIRBORNE WINDSPORTS
RED/OUTBACK NOTE ADDED, BOM CHANGED25/01/05
Deleted Binnacle rivets and end caps (2 of)
dcr 2083
03/02/05
5
28-11-05
Drawn By
Scale
Date
6
ADDED PHOTO OF BUILD KIT # 107465
13-02-06
Peter H.
NTS
03/03/99
INSTRUMENT
BINNACLE
PTY
LTD
A4-4619
Item No Description
1
BINNACLE COWL INCL FITTINGS EDGE X
5
BOLT AN4-36A
6
WASHER AN4
8
NUT NYLOC AN4 HALF
Drawing
No
Part No
Quantity
1
A4-4619
A4-5450
A4-5540
A4-5561
106810
100014
100042
100035
A4-5666
A4-5667
100603
100604
2
1
2
1
17
18
19
SADDLE 60MM TUBE
A4-5540
A4-7166
100820
100080
6
20
23
PITOT AIR LINE 6MMX640L
A4-4109
103051
1
2
2
Drawing
No
Item No Description
10
PINCHWELD BLACK PLAIN
14
STICKER REDBACK
22
Part No
103466
A4-5179
A4-5605
86
104674
101194
Quantity
1.48
4
2
PROPELLER MANUFACTURED IN ACCORDANCE WITH ENGINEERING REPORT 10/01DS
HUBS AND BLADES MANUFACTURED IN ACCORDANCE WITH ENGINEERING REPORT 24/01 DS
BROLGA PROP ASSEMBLY
WITH TOW KIT
GEARBOX
FLANGE
IMPORTANT
PROPELLER ASSEMBLY
2 PROP ADAPTOR
CHECK
CLEARANCE
BETWEEN
BOLT AND
GEARBOX
HOUSING
AT LEAST 1 MM
PLACE HUB ON A FLAT SURFACE WITH NYLOC NUTS FACING UP.
REMOVE NUTS, WASHERS, HUB HALF AND UPPERMOST PITCH BLOCKS.
FIT BLADES WITH FLAT FACE UP.
ENSURE THAT THE BLADE SERIAL NUMBERS MATCH THE HUB.
HUB HALVES AND BLADES ARE MARKETS WITH INDENTED DOTS.
THESE SHOULD CORRESPOND WHEN THE HUB IS ASSEMBLES.
THE CODE MARK ON THE BLADE IS ON THE LEADING EDGE WHERE IT FITS INTO THE HUB.
TIGHTEN HUB TO GEARBOX
MOUNTING BOLTS TO 14FT LBS
AND THEN FIT LOCKNUTS
REPLACE PITCH BLOCKS, HUB HALF, WASHERS (2 UNDER EACH NUT) AND NUTS.
TIGHTEN NUTS TO A TORQUE OF 10 FT LBS
ROTAX COVER WASHER 7
(ROTAX PART NO 944 140)
SUPPLIED WITH ENGINE
AIRBORNE PART # 107648
(COPRODUCT OF 104628)
4
9
RETENSION ALL BOLTS TO
SPECIFIED TORQUE AFTER
INITIAL TEST RUN OF ENGINE.
PROP
SIZE
RATED
PITCH
68 INCH
17 DEG
REQD GEAR BOX RATIO
ROTAX 503
4 TO 1
ROTAX 582
3 TO 1
87
BROLGA PROP ASSEMBLY
WITHOUT TOW KIT
GEARBOX
FLANGE
ROTAX COVER WASHER
(ROTAX PART NO 944 140)
SUPPLIED WITH ENGINE
IMPORTANT
CHECK
CLEARANCE
BETWEEN
BOLT AND
GEARBOX
HOUSING
AT LEAST 1 MM
3
TIGHTEN HUB TO GEARBOX
MOUNTING BOLTS TO 14FT LBS
AND THEN FIT LOCKNUTS
4
9
Rev AMENDMENTS
1
Date
AIRBORNE WINDSPORTS
PTY
LTD
MODIFIED BOLTS ETC 13/08/01
Drawn By
Scale
Date
Mollo
1:5
18/03/98
BROLGA PROP
INSTALLATION
A4-4639
Item No Description
1
BROLGA PROP INSTALLATION STD REV2
9
PROP BROLGA 68INCH 4BLADE 18DEG RH
9
PROP BROLGA 68INCH 4BLADE 13DEG RH
88
Drawing
No
A4-4639
Part No
104103
103611
104050
Quantity
1
0
1
FITTING INSTRUCTIONS CHOKE CABLE
CHOKE CABLE
OUTER
TWIN CABLE TIE
1. FIT CHOKE CABLES TO CARBYS
2. SLIDE CABLES THROUGH TO EYE BOLTS
3. FIT CABLES THROUGH EYE BOLTS AND TO LEVER
4. ADJUST CABLES
FITTING INSTRUCTIONS THROTTLE CABLES
1. FIT THROTTLE CABLES TO CARBY SLIDERS
2. FIT SLIDERS INTO CARBYS AND TIGHTEN SCREWS
3. ROUTE CABLES THROUGH ENGINE MOUNT, TO HAND THROTTLE AND FOOT THROTTLE
4. LOOSELY FIT CABLE TIES AROUND CABLE SLIDER TUBE
5. ADJUST CABLE TO SYNCRONISE CARBYS AND REMOVE SLACK
6. SPIRAL WRAP CABLES
7. FIT CABLE TIES AS SHOWN
CABLE ADJUSTER
ADJUSTER NUT
CHOKE CABLE ADAPTOR
CARBY
THROTTLE CABLE FOOT
CONTROL FITTING DETAILS
ADAPTOR SPRING
ADAPTOR BUSH
SPIRAL WRAP CABLES
CHOKE CABLE INNER
CHOKE CABLE EYE
BOLT FITTING DETAILS
CABLE
ADAPTOR
CABLE TIE SECURE
89
CARBY ADAPTOR
FITTING DETAILS
RUN CABLES THRU
SEAT SIDE ALONG
SEAT FRAME
REFER TO A4-4113 FOR
CARBY ASSEMBLY
REFER TO DRAWING
A4-4037 FOR HANDLE
ASSEMBLY
THROTTLE CABLES
CHOKE CABLES
TO FOOT
THROTTLE
CABLE TIE SECURE
REFER TO DRAWING
A3-2118 FOR HANDLE
ASSEMBLY
RUN CABLES THRU
SEAT SIDE ALONG
SEAT FRAME
PARTIAL LHS VIEW OF TRIKE
SCALE 1 : 10
Rev
AMMENDMENTS
PARTIAL RHS VIEW OF TRIKE
SCALE 1 : 5
Date
AIRBORNE WINDSPORTS
Drawn by
PETER H.
Scale
1 : 15
Date
27/08/99
CONTROL CABLE FITTING
TYPE 2 503 EDGE X
PTY
LTD
A3-4772
Drawing
No
Item No Description
1
CHOKE CABLE EDGE E503 TYPE 2
2
A4-4741
A4-4740
T/CABLE COMPLETE E503X SLIDER
90
Part No
103904
103903
Quantity
2
1
DESCRIPTION
REV
DATE
1
2
3
TANK CAPACITY PLACARD UPDATE 28/09/01
DRAWING NAME UPDATE
2/11/01
ADDED BUILD KIT X043
03-03-06
4
5
-
00-00-00
00-00-00
21. OIL TANK
CAPACITY
17. THROTTLE /
IGNITION
9. FUEL TAP
18. CHOKE
10. EARTH
BUILD KIT X043, PART # 107615
8. FUEL CAPACITY
11. CLEAR PROP (both sides)
BINNACLE INSTRUMENT AND PLACARD OPTIONS
6. EGT
91
PART #
REQD
CIRCUIT BREAKER
103831
1*
FUEL
103107
1
TAKE-OFF SPEED
103834
1
1*
ID
DESCRIPTION
1
2
3
4
MASTER SWITCH
103832
5
VNE ASI
103906
1
6
EXHAUST GAS TEMP
103909
1
7
WATER TEMP
103910
1
1
8
FUEL CAPACITY
104623
9
FUEL TAP
101156
1
10
EARTH
101162
1
11
CLEAR PROP
101154
2
12
STEP
101159
1
13
FLIGHT LIMITATIONS
103835
1**
14
AEROTOW
103281
1**
15
COMPLIANCE
101172
1
16
NO STEP
101152
2
17
THROTTLE / IGNITION
103109
1
18
CHOKE
102218
1
1***
19
CYL HEAD TEMP 503/582
20
HOUR METER VDO
100124
1
21
OIL TANK CAPACITY
104624
1
22
MANUAL ENGINE ROTAX 503
102404
*
23
102403
*
24
FLIGHT MANUAL EDGE
102580
1
103908/103907
20. HOUR
METER
19. CHT***
7. WATER
TEMP
14. AEROTOW**
15. COMPLIANCE**
12. STEP
5. VNE /
ASI
13. FLIGHT
LIMITATIONS
1. CIRCUIT
BREAKER*
3. TAKE-OFF
SPEED
2. FUEL
4. MASTER SWITCH*
MADE PART: XBASE99, PART #104010
16. NO STEP (both sides)
NOTE: *** CLYINDER HEAD TEMP. OPTION (CONSOLE)
NOTE: ** PLACARDS GO ON CONSOLE IF INSTALLED
NOTE: * ELECTRIC START ONLY
DRAWING REPLACES A4-4145 & A4-4146
Edge X 99/01 Placard Location
Drawn By
Scale
Date
CRIS
NTS
17/07/01
A4-4809
Drawing
No
Item No Description
10
PLACARD EARTH EDGE SILVER
11
PLACARD CLEAR PROP EDGE SILVER
13
PLACARD FLIGHT LIMITS EDGE X
17
PLACARD THROTTLE/IGNITION EDGEX SLV
A3-4144
A3-4144
A3-4144
A3-4144
18
PLACARD HAND CHOKE EDGE SILVER
A3-4144
22
24
FLIGHT MANUAL EDGE
A4-4492
92
Part No
Quantity
1
101162
101154
103835
103109
102218
102404
1
102580
1
2
1
1
1
ID
ENGINE
WIRES
(5 OF PLUS
2 EARTH WIRES)
DESCRIPTION
DWG
P/NO
REQD
2
1
SKT HEAD CAP SCREW
100923
2
SS WASHER 1/8" X 3/8"
101883
4
3
M4 NYLOC NUT
100911
2
4
ROTAX ENGINE
5
ENGINE PLUG
103127
2
6
503 ENGINE EARTH WIRE
107423
1
7
TERMINAL CONTACT RECEPTACLE
103119
5
4
7
1
2
2
3
3
IGNIT COIL
4 5
1
ENGINE PLUG
VIEW FROM WIRE END
2
EARTH
WIRE
2
NOTCH
IGNIT COIL
GROUND
YELL/BLK (THICK)
YELL/BLK (THICK)
LIGHT CRT
SOL / GRND
BLACK
3 6
TACHO
GREY
2 7
LIGHT CRT
YELL/BLK (THIN)
BLACK
1 8
RED NOT USED.
NOTCH
6 - EARTH WIRE
NOTCH
AMENDMENTS
YELL/BLK (THIN)
NOTCH
NOTCH
NOTCH
93
Rev
5
ENGINE PLUG
PART # 107451 : BUILD KIT-X021-4486-4855-4239-5249
Date
1
REMOVED UNUSED RED SOLENOID WIRE
FROM DIAGRAM ADDED MISSING PARTS
MOVED EATH ATTACHMENT POINT
2
ADD BUILD KIT, PART # 107451. 14-11-05
AIRBORNE WINDSPORTS
14-11-05
Drawn By
RICK
Scale
Date
Full Size
28/10/99
PTY
LTD
EDGE X 99 - 503 ENGINE
ELECTRICAL PLUG ASSEMB A4-4855
Drawing
No
Item No Description
1
2
3
NUT NYLOC M 4
5
CONNECTOR 8 PIN WHITE - PLUG
6
WIRING LOOM 503 ENGINE EARTH
7
TERMINAL CONTACT RECEPTACLE TIN
Part No
A4-5603
A4-5540
A4-5604
A4-6230
100923
101883
100911
103127
A4-6874
A4-6245
107423
103119
Quantity
2
4
2
1
1
5
Drawing
No
Item No Description
6
WIRING LOOM EDGE X 503 - 05
A4-4810
94
Part No
107407
Quantity
1
ID
DWG
DESCRIPTION
1
IGNITION SWITCH CHANNEL
A4-4579
P/NO
REQD
103082
2
IGNITION SWITCH
100250
2
3
CABLE TIE MEDIUM
101193
1
4
WIRING LOOM ENGINE TO IGN SWITCH
A4-4810
104116
1
FRONT
SEAT
STOP
ON<
RUN
12V
>OFF
20A
ON<
12V
>OFF
20A
2
95
ON<
>OFF
12V
20A
ON<
12V
>OFF
20A
YELLOW
INSTALL SWITCHES USING NUT SUPPLIED WITH SWITCH
INSTALL WIRES AS SHOWN
SLIDE NEOPRENE COVER INTO PLACE OVER SWITCHES
FIX IN POSITION WITH CABLE TIE AROUND COVER AND SWITCH BASE
WHITE
BROWN
4
Rev AMENDMENTS
Date
AIRBORNE WINDSPORTS
Drawn By
Scale
Date
Mollo
Full Size
11/12/99
IGNITION SWITCH
ASS EDGE X 99
PTY
LTD
A4-4856
Drawing
No
Item No Description
2
SWITCH IGNITION SPST (TOGGLE)
3
5
NEOPRENE IGNITION SWITCH COVER
6
SPIRAL BINDING 12MM
A4-5671
A4-5605
A4-4790
96
Part No
100250
101193
104034
101394
Quantity
2
2
1
0.8
DETAIL 'A'
25
27
16
5
1
16
2
7
5
3
2
6
PART # 107453 : BUILD KIT-X023-5249
NOTE: 2 PER TRIKE.
24
17
4
4
VACUMN LINE
ON BLOCK
ADJACENT TO
REAR CARBY
26
11
19
10
NOTE:- MOUNT BOLT IS TO LOCATE
INTO HEXAGON HEAD SPACER
REFER TO DRAWING A3-4486
9
PART # 107451 :
BUILD KIT-X021-4486-4855-4239-5249
15
97
20
18
REAR
CARBY
21
8
FRONT
CARBY
13
7
12
60
25
17
NOTE:
ADAPER ATTACHED
BY HOSE CLAMP
ADAPTER DETAIL
ON A4-4109
22
23
14
24
REFER TO DETAIL A
FUEL PUMP DRAIN DETAIL
AIRBORNE WINDSPORTS
Rev
1
AMENDMENTS
Date
23
15
ADD BUILD KIT PART # 107451/314-11-05
NOTE: PRE REDBACK SEE A4-4483
Drawn By
Scale
Date
Cris
NTS
23/08/2002
PTY
LTD
503/REDBACK TOP ENGINE A4-5249
MOUNT ASSEMBLY
98
PHOTO OF:
PART # 107453 : BUILD KIT-X023-5249
NOTE: 2 PER TRIKE.
AIRBORNE WINDSPORTS
Rev
1
AMENDMENTS
Date
ADD BUILD KIT PART # 107451/3 14-11-05
Drawn By
Scale
Date
Cris
NTS
23/08/2002
PTY
LTD
503/REDBACK TOP ENGINE A4-5249
MOUNT ASSEMBLY
Drawing
No
Item No Description
7
ENGINE BUFFER PLATE 503
8
12
13
A3-4477
A4-5603
A4-5540
A4-5679
Part No
102312
102331
102332
101366
Quantity
1
2
8
2
Drawing
No
Item No Description
1
BOLT AN5-17A
A4-5493
Part No
101244
Quantity
2
2
WASHER AN5
A4-5540
100043
6
3
NUT NYLOC AN5 FULL
BARRY MOUNT-BUFFER PLATE (5MM STEP)
100036
101124
2
4
A4-5535
A4-4076
5
A4-5540
100714
2
2
Drawing
No
Item No Description
9
NUT NYLOC AN4 FULL
A4-5535
Part No
100034
Quantity
2
11
FUEL PUMP 582
A4-6728
106110
0
15
17
18
20
21
23
HOSE CLAMP 6MM
POP RIVET 1/8
SERIAL NO PLATE TRIKE WING
CABLE TIE (SHORT) 98MM
A4-5726
A4-5726
A4-5726
A4-5887
A4-5515
A4-4501
A4-5605
101146
101145
104780
100099
100162
102358
101192
1
16
26
BUSH 9.5DX 28 L
A4-7216
106033
1
27
SPIRAL BINDING 12MM
101394
0.75
28
101194
10
29
PVC TUBE CLEAR 10MM
104561
0.07
A4-5605
99
2
1
3
2
1
2
ITEM NO.
1
2
3
4
5
6
7
8
9
8
9
NAME
WHEEL RIM 6" TUNDRA
BRAKE DRUM COMPLETE (TUNDRA)
SKT BUTTON SCREW M6 x 16 mod 13.4L
NUT NYLOC M 6
VELCRO LOOP 25x50 ADHESIVE
SPACER INNER WHEEL BEARING AL
BEARING (6" RIM)
TUNDRA TYRE 8.00-6
TUBE INNER 6" SUIT TYRE 6.00X6
DWG PART NO. QTY.
2032 105254
1
5498 105246
1
5677 101752
4
5604 102132
4
6313 105887
4
5652 106271
1
5608 100270
2
5558 105244
1
5653 100369
1
5
3
1
6
7
2
4
100
7
TYRE PRESSURE:
10 PSI (70kPa)
NOTE THAT THIS ASSEMBLY IS USED IN THE REDBACK
TUNDRA OPTION - BUT HAS A PART # NOT A BUILD KIT #.
Rev AMENDMENTS
1
MOVED SOME PARTS FROM 6365
Date
PART NO. 106261 -
TUNDRA RIM-DRUM SUB-ASSEM
18-11-05
LAST ACESSED: Monday, 1 May 2006
Drawn By
SolidWorks
ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE
Cris
Scale
Date
1:3
29/10/03
6369
SHEET 1 of 2
101
PHOTO OF PART # 106261 AS KITTED FOR PRODUCTION.
Rev AMENDMENTS
Date
PART NO.
Drawn By
Simon
Scale
Date
NTS
18-11-05
6369
SHEET 2 of 2
Drawing
No
Item No Description
1
WHEEL RIM 6" TUNDRA
A4-2032
A4-5498
A4-5677
Part No
Quantity
1
105254
105246
101752
1
A4-5604
A4-6313
102132
105887
4
SPACER INNER WHEEL BEARING AL
A4-5652
106271
1
7
BEARING (6" RIM)
TYRE 6" X 8.00 TUNDRA
100270
105244
2
8
A4-5608
A4-5558
9
A4-5653
100369
1
2
BRAKE DRUM COMPLETE (TUNDRA)
3
4
NUT NYLOC M 6
5
VELCRO LOOP 25X 50 ADHESIVE
6
102
4
4
1
PART MANUFACTURED USING
CNC PROGRAM No. 6585.txt
203
OUTBACK DRILLED DASH PART NO 106755 INCLUDES ALL HOLES.
REDBACK DRILLED DASH PART NO 106756 DOES NOT INCLUDE
HOLES THAT ARE SHADED.
UNDRILLED FIBREGLASS COMPONENT IS PART NO 103099.
67
1.5
PART # 107464 BUILD KIT-X028-6586 (REDBACK ONLY).
PART # 107571 BUILD KIT-X040-6586 (OUTBACK ONLY).
BUILD KITS INCLUDE WIRES AND ALL
INSTRUMENTS.
AIR SPEED INDICATOR
Ø79.375
FOR EDGE X BINNACLE LAYOUT
SEE A4-4619
40
50
63
63
7
9 .3
Ø7
105
FRONT POLE
32
MASTER
SWITCH
WATER TEMP
OR CHT
53
EXHAUST GAS TEMPERATURE
TACHOMETER
CIRCUIT BREAKER
PUSH START
HOUR METER
103
105
53
Ø1
6
ALTIMETER
.2
Ø57
2
Ø52.
.2
Ø52
Ø2
2.2
POWER SOCKET
5
37
Ø79.
OUTLINE IS APPROXIMATE ONLY AND
REPRESENTS THE DEVELOPMENT OF THE DASH
NOT TO BE USED FOR MANUFACTURE
Rev
AMENDMENTS
Date
1
ADD BUILD KIT.
28-11-05
2
06-02-06
BINNACLE DRILLING
X 503/582
EDGE
Drawn By
Mollo
Scale
1:3
Date
25/11/2004
A4-6586
HOUR METER
CIRCUIT
BREAKER
HOUR METER
POWER SOCKET
CIRCUIT BREAKER
POWER SOCKET
ASI
ALTIMETER
ASI
ALTIMETER
TACHOMETER
TACHOMETER
CYLINDER
HEAD TEMP
WATER TEMP
EXHAUST
GAS TEMP
MASTER SWITCH
104
PUSH START
PHOTO OF:
PART # 107464 BUILD KIT-X028-6586
BUILD KIT INCLUDES WIRES AND ALL
INSTRUMENTS - REDBACK ONLY.
Rev
AMENDMENTS
PHOTO OF:
PART # 107571 BUILD KIT-X040-6586
BUILD KIT INCLUDES WIRES AND ALL
INSTRUMENTS - OUTBACK ONLY.
Date
1
ADD BUILD KIT.
28-11-05
2
06-02-06
BINNACLE DRILLING
X 503/582
EDGE
Drawn By
Mollo
Scale
1:3
Date
25/11/2004
A4-6586
Drawing
No
Item No Description
2
BINNACLE DASH DRILLED - REDBACK
A4-6586
A3-4144
Part No
Quantity
1
106756
103832
100124
1
300019
100118
1
ALTIMETER INC SUB SCALE
7
TACHOMETER ROTAX
101390
1
8
CHT GUAGE DUAL
1
9
RECTIFIER BRIDGE 600V X 25A
102364
103970
3
PLACARD MASTER SWITCH EDGE X-II SLV
4
HOUR METER VDO
5
ASI 0-100 KTS 3.25"
6
A4-5972
1
1
1
10
SOCKET OUTLET DC DIN ISO 4165
A4-6243
103072
1
11
BREAKER CIRCUIT 10AMP
A4-6244
103888
1
12
WASHER SS M 4 STD
100923
102090
8
13
A4-5603
A4-5540
14
EDGE MOULDING
100561
0.09
15
PLUG DC DIN ISO 4165 STANDARD
103073
1
16
NUT NYLOC M 4
A4-5604
100911
8
17
PLACARD TAKE OFF SPEED (INCL STREAK
A3-4144
103834
1
18
PLACARD FUEL EDGE X
A3-4144
103107
1
19
WIRE ASSEMBLY EDGE X 99 DASH HR/SOC
A4-4811
104578
1
20
WIRE REDBACK RECT/BREAKER
A4-4811
107411
1
21
WIRE REDBACK DASH/TACHO
WIRE REDBACK DASH/RECT
23
24
25
26
27
WIRE REDBACK NEG LOOM
BINNACLE WIRING RECT/REG
WIRE REDBACK DASH/REG
PLACARD VNE ASI EDGE X
PLACARD CHT 503 CLEAR TYPE EDGE X
107410
107408
107412
104920
107409
103906
103908
1
22
A4-4811
A4-4811
A4-4811
A4-4811
A4-4811
A4-4763
A4-4763
105
1
1
1
1
2
1
1
NOTE:
BUILD KITS ARE NUMBERED FROM X001 UPWARD, THE DRAWINGS FROM WHICH THEY ARE MADE ARE LISTED
AFTER THE BUILD KIT NUMBER. GENERALLY IN ORDER OF IMPORTANCE TO THAT KIT.
BUILD KITS ARE PHOTOGRAPHED AND ALL RELEVANT PARTS BOXED ON THE APPROPRIATE BUILD KIT DRAWINGS.
REDBACK-06 HIGH LEVEL PARTS FOR ENGINEERING MASTERS.
PART # 107472
BUILD KITS WHICH MAKE UP PART # 107506
TRIKE BASE REDBACK W/O ENGINE
TRIKE BASE EDGE X GENERIC RED-06
X018-4614-4003-4160-2222
MAST PRE ASSY
X033-4160
FUEL TAP PLATE 503
X017-4037
SEAT HINGE ASSY
X009-4568-4571
BLACK STD FORK KIT
X019-4613
FORK CARRIER RED KIT
X008-4617
STEERING INTERLOCK (BLACK)
X026-3092
FRONT MAST KIT RED
BUILD KIT #
IF APPLICABLE
DESCRIPTION
TRIKE BASE REDBACK TUNDRA W/O ENGINE
X021-4486-4855-4239-5249
ENGINE KIT 503 ONLY
X030-4612
FUEL TANK X SERIES
X031-2227
REAR WHEEL TUNDRA
X024-4568-4571
TUNDRA FRONT WHEEL MOUNTING KIT
TUNDRA FRONT WHEEL
X029-4619
BINNACLE INSTALL PARTS
X028-6586
DASH REDBACK WITH ELEC AND INSTRS
FINAL COMPONENTS REDBACK TUNDRA-06
Rev AMENDMENTS
Date
FINAL BUILD PART # 107505
TRIKE BASE ASSEM REDBACK-06
PART #
107501
107451
107466
107467
107458
106261
107465
107464
107470
BUILD KIT #
IF APPLICABLE
DESCRIPTION
X021-4486-4855-4239-5249
ENGINE KIT 503 ONLY
X030-4612
FUEL TANK X SERIES
X032-2227
REAR WHEEL STANDARD
X025-4568-4571
STD FRONT WHEEL MOUNTING KIT
X036-5950 ??
STD FRONT WHEEL
X029-4619
BINNACLE INSTALL PARTS
X028-6586
DASH REDBACK WITH ELEC AND INSTRS
FINAL COMPONENTS REDBACK TUNDRA-06
PART NO. 107471 - REDBACK TUNDRA
PART NO. 107505 - REDBACK STANDARD
PART #
107501
107451
107466
107468
107459
PART # 107505
FINAL BUILD PART # 107471
TRIKE BASE ASSEM REDBACK TUNDRA-06
107472
107447
107469
107446
107432
107449
107431
107462
PART #107501
107472
107447
107469
107446
107434
107449
107431
107462
107452
PART # 107471
106
X018-4614-4003-4160-2222
MAST PRE ASSY
X033-4160
FUEL TAP PLATE 503
X017-4037
SEAT HINGE ASSY
X011-4568-4571
BLACK TUN FORK KIT
X019-4613
FORK CARRIER RED KIT
X008-4617
STEERING INTERLOCK (BLACK)
X026-3092
FRONT MAST KIT RED
X022-4613-4568
STEERING DAMPENER KIT FOR TUNDRA
PART # 107472 USED ON BOTH STD AND TUNDRA
107424
107425
107426
107427
107428
107429
107430
107439
107445
PART #107501
X001-4097-4055
MAST TO BASE CONNECTION
X002-4060
DRAG LINK CONNECTION
X003-4100
COMPRESSION STRUT CONNECTION
X004-4100
ACETAL BLOCK ASSY
X005-4423-4422
BACKREST MOUNT/BASE CONNECTION
X006-4479
SEAT BELT CONNECTION
X007-4617
REAR STEERER (BLACK)
X013-3098
RED REAR SUS SETUP
X016-4060-4479-2222-4039
BASE TUBE RED AND EXTRAS
107465
107464
107470
TRIKE BASE REDBACK TUNDRA -06
Drawn By
Simon
Scale
Date
NTS
05-12-05
6888
SHEET 1 of 2
NOTES FOR REDBACK DRAWING LIST:
ASSEMBLY DRAWING NUMBER LIST IS IN ASCENDING ORDER.
KEY:
LEFT JUSTIFIED AND SHADED ARE ALL BUILD KIT DWG #S.
RIGHT JUSTIFIED AND NOT SHADED ARE NON BUILD KIT DWG #S.
107
PHOTO OF PART # 107472, TRIKE BASE EDGE X GENERIC RED-06
NB: PHOTO INCLUDES STAND.
Rev AMENDMENTS
Date
DWG # LIST
2186
2222
2227
2227
3092
3098
4003
4037
4037
4039
4039
4055
4060
4060
4097
4100
4133
4146
4150
4160
4160
4239
4239
4422
4423
4423
4479
4486
4568
4571
4612
4612
4613
4614
4614
4615
4617
4619
4619
4639
4772
4809
4855
4855
4856
5249
5249
6369
6586
6888
PART NO.
Drawn By
Simon
Scale
Date
NTS
10-01-05
6888
SHEET 2 of 2
Item No Description
19
TRIKE BASE REDBACK TUNDRA W/O ENGIN
Drawing
No
A4-6888
A4-6875
A4-6875
Part No
Quantity
1
107501
107451
107466
1
A4-6875
A4-6875
107467
107458
1
TUNDRA RIM-DRUM SUB-ASSEM
A4-6369
106261
1
25
BUILD KIT-X029-4619
BUILD KIT-X028-6586
107465
107464
1
26
A4-6875
A4-6875
27
FINAL COMPONENTS REDBACK-06
A4-6888
107470
1
28
BROLGA PROP OPTION - 503X
A4-4639
103464
1
20
BUILD KIT-X021-4486-4855-4239-5249
21
BUILD KIT-X030-4612
22
BUILD KIT-X031-2227
23
BUILD KIT-X024-4568-4571
24
1
1
1
Drawing
No
Item No Description
19
TRIKE BASE REDBACK W/O ENGINE
A4-6888
Part No
107506
Quantity
1
20
BUILD KIT-X021-4486-4855-4239-5249
A4-6875
107451
1
21
BUILD KIT-X030-4612
A4-6875
107466
1
22
BUILD KIT-X032-2227
BUILD KIT-X025-4568-4571
24
25
26
27
28
WHEEL 8IN INCL TYRE & TUBE (GREMICA
BUILD KIT-X029-4619
BUILD KIT-X028-6586
FINAL COMPONENTS REDBACK-06
BROLGA PROP OPTION - 503X
107468
107459
107511
107465
107464
107470
103464
1
23
A4-6875
A4-6875
A4-6898
A4-6875
A4-6875
A4-6888
A4-4639
108
1
1
1
1
1
1
Drawing
No
Item No Description
1
BUILD KIT-X001-4097-4055
2
BUILD KIT-X002-4060
3
BUILD KIT-X003-4100
4
BUILD KIT-X004-4100
5
BUILD KIT-X005-4423-4422
6
BUILD KIT-X006-4479
7
BUILD KIT-X007-4617
8
BUILD KIT-X013-3098
9
BUILD KIT X016-4060-4479-2222-4039
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
Part No
107424
107425
107426
107427
107428
107429
107430
107439
Quantity
1
1
1
1
1
1
1
1
A4-6875
107445
1
Item No
10
11
12
13
14
15
16
17
18
Description
TRIKE BASE EDGE X RED-06
BUILD KIT-X018-4614-4003-4160-2222
BUILD KIT-X033-4160
BUILD KIT X017-4039-4037
BUILD KIT-011-4568-4571
BUILD KIT-X019-4013
BUILD KIT-X008-4617
BUILD KIT-X026-3092
BUILD KIT-X022-4613
Drawing
No
A4-6888
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
Part No
107472
107447
107469
107446
107434
107449
107431
107462
107452
Quantity
1
1
1
1
1
1
1
1
1
Drawing
No
Item No Description
10
TRIKE BASE EDGE X RED-06
11
12
BUILD KIT-X018-4614-4003-4160-2222
BUILD KIT-X033-4160
13
14
15
16
17
BUILD
BUILD
BUILD
BUILD
BUILD
KIT X017-4039-4037
KIT-009-4568-4571
KIT-X019-4013
KIT-X008-4617
KIT-X026-3092
109
Part No
A4-6888
107472
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
A4-6875
107447
107469
107446
107432
107449
107431
107462
Quantity
1
1
1
1
1
1
1
1

redback illustrated parts catalogue

Transcription

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