2003 Motorcycle Parts Catalog

2003 Motorcycle Parts Catalog
(E440, E440A, E440R, S440, C440, X440) - 09/02
CONTENTS
Legend .........................................2
Front Wheel .................................3
Rear Wheel...................................4
Rear Wheel List ...........................5
Wheel Hubs..................................6
Front Fork ....................................7
Front Fork List .............................8
Steering Head...............................9
Front Brake Guides ....................10
Handlebar & Controls ................11
Handlebar & Controls List.........12
Odometer ...................................13
Front Brake Master Cylinder .....14
Front Brake Caliper....................15
Rear Brake Pedal........................16
Rear Brake Master Cylinder ......17
Rear Brake Caliper.....................18
Mainframe..................................19
Subframe ....................................20
Frame Rail & Skidplate .............21
Footpegs ....................................22
Kickstand ...................................23
Swingarm ...................................24
Rear Shock .................................25
2003 Motorcycle Parts Catalog 0902.fm
© 2001 Cannondale Corporation - All Rights Reserved
Seat & Plastic.............................26
Fenders & Lights........................27
Battery Plate...............................28
Electrical ....................................29
Exhaust.......................................30
Radiator .....................................31
Airbox ........................................32
Fuel Tank ...................................33
Fuel System................................34
Decals.........................................35
Vehicle Warnings .......................36
P/N 5002339-03
Printed : 9/4/02
Legend
1
2
3
4 5 6 7 8 9
5002260I
5002254
5
1
5002248
4
1
5002257
3
1
5002260
2
1
5002211
1
1
ITEM QTY DEALER PART
NO REQD
NUMBER
X
10
ODOMERTER INSTRUCTIONS
ADDITIONAL PARTS TABLE
SWITCH, HEAD LIGHT
SENSOR MAGNET
CABLE, ODOMETER
ODOMETER
ODOMETER MOUNT PLATE
S E EA ER CR
DESCRIPTION
MODEL
11
12
NOTES
ODOMETER PARTS LIST
1 - CALL OUT DESIGNATOR: ASTERICS (*) ARE USED WHEN A SIMILAR PART IS USED
ACROSS DIFFERENT MODELS.
2 - QUANTITY REQUIRED FOR THE COMPLETE ASSEMBLY
3 - CANNONDALE PART NUMBER
4 - ‘03 X440, MOTOCROSS BIKE
5 - ‘03 S440, SUPER MOTARD BIKE
6 - ‘03 E440, ENTRY LEVEL ENDURO
7 - ‘03 E440A, AUTOMATIC ENDURO (REVLOC CLUTCH)
8 - ‘03 E440R, HIGH END RACING ENDURO
9 - ‘03 C440R, HIGH END CROSS COUNTRY BIKE
10 - CANNONDALE DESCRIPTION
11 - ADDITIONAL NOTES
12 - CONTAINS AVAILABLE FACTORY BUILT ASSEMBLIES AND ACCESSORY PARTS
NOTE: THE ILLUSTRATIONS CONTAINED IN THIS PARTS CATALOG MAY DIFFER FROM THE
DESIRED PART AND SHOULD ONLY BE CONSIDERED AS A VISUAL REPRESENTATION.
2
Front Wheel
3
*
12
4
*
5
*
*
11
13
*
7
*
2
6
9
1
8
5002540
051-5002498
051-5000020
*
18
5002500A
13
18
5000026
*
18
5002501A
12
18
5000477
11
36
5001623
10
1
5000540
9
6
5000864
*
1
5002511
*
1
5002246
8
1
5000047
*
1
5002504
7
1
5000536
6
1
5000028
*
1
5002510
*
1
5002134
5
1
5000029
*
1
5002508
*
1
5002135
4
1
5000030
*
1
5002506
*
1
5002098
3
1
5000031
2
1
5000021
1
1
S E E F R ONT HUB
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X
X X
X
X X
X
X X
X
X X
X
X X
X
X X
X
X X
X
X
X
X
X
X
X
X
X
X
X
X
X S E EA ER
MODEL
WEIGHT, WHEEL BALANCE
FRONT WHEEL ASSEMBLY, MOTARD
FRONT WHEEL ASSEMBLY
ADDITIONAL PARTS TABLE
SPOKE, FRONT, OUTSIDE, 3.6x172.0mm
X SPOKE, FRONT - OUTSIDE
SPOKE, FRONT, INSIDE, 3.6x177.0mm
X SPOKE, FRONT, - INSIDE
NIPPLE, FRONT
NUT, FLANGE, M16X1.5
FHCS, M6X16,NYLKZINC
ROTOR, FRONT, 320mm
X FRONT ROTOR
FRONT ROTOR
RIM, FRONT, 17X3.5", BLK
X RIM, FRONT
RIM LOCK, FRONT
RIM STRIP, 17"
X RIM STRIP, FRONT
RIM STRIP, FRONT
TUBE, FRONT, 120/70-17
X TUBE, FRONT
TUBE, FRONT
TIRE, FRONT, 120/70-17
X TIRE, FRONT
TIRE, FRONT
AXLE, FRONT WHEEL
FRONT HUB ASSEMBLY
C
DESCRIPTION
FRONT WHEEL PARTS LIST
*
10
Strip of 12, 1/4 oz w eights
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
ACCEPTS ODOMETER MAGNET
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
NOTES
3
Rear Wheel
2
*
15
3
*
16
4
*
17
*
12
11
10
*
18
*
5
14
*
13
9
*
*
6
1
7
8
4
5002540
5000339
5000349
5000357
151-5002499
151-5002085
151-5000069
18
2
5002199
*
18
5002502
*
18
5001873
17
18
5000075
*
18
5002503
*
18
5002287
16
18
5000797
15
36
5001624
14
6
5000713
13
6
5000140
12
6
5000393
*
1
5002521
11
1
5000117
*
1
6000315
10
1
5001847
*
1
5002522
*
1
5001798
9
1
5001601
8
4
5000138
7
1
5000090
*
1
5002505
*
1
5001886
6
1
5000076
5
1
5000077
*
1
5002510
*
1
5002130
4
1
5000078
*
1
5002508
*
1
5002131
3
1
5000079
*
1
5002507
*
1
5002132
2
1
5000080
1
1
SEE REAR HUB
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X X
X
X X
X
X
X
X
X
X
X X X
X X X
X X
X
X X
X
X X
X
X X
X
X X
X
X X
X
X
X
X
X
X
X
X
X
X
X S E EA ER
MODEL
WEIGHT, WHEEL BALANCE
SPROCKET, REAR, 49 T
SPROCKET, REAR, 51 T
SPROCKET, REAR, 52 T
REAR WHEEL ASSEMBLY, MOTARD
REAR WHEEL ASSEMBLY, 18"
REAR WHEEL ASSEMBLY, 19"
ADDITIONAL PARTS TABLE
DUST CAP
SPOKE, REAR, OUTSIDE, 4.0X175.0 mm
X SPOKE, REAR, OUTSIDE, 18" WHEEL
SPOKE, REAR, OUTSIDE, 19" WHEEL
SPOKE, REAR, INSIDE, 4.0X181.0 mm
X SPOKE, REAR, INSIDE, 18" WHEEL
SPOKE, REAR, INSIDE, 19" WHEEL
NIPPLE, REAR
FLAT WASHER, M8
LOCKNUT, M8
FHCS, M8X28 mm, ZINC
SPROCKET, REAR, 45T
X SPROCKET, REAR, 50 T
X MASTER LINK, O-RING
MASTER LINK
CHAIN, DRIVE, 112 LINKS
X CHAIN, DRIVE, 114 LINKS, O-RING
CHAIN, DRIVE, 114 LINKS
FHCS, M8X16, NYLK, ZINC
ROTOR, REAR
RIM, REAR, 17X4.50", BLK
X WHEEL RIM, REAR, 18"
WHEEL RIM, REAR, 19"
RIM LOCK, REAR
RIM STRIP, 17"
X RIM STRIP, REAR
RIM STRIP, REAR
TUBE, 120/70-17
X TUBE, REAR
TUBE, REAR
TIRE, REAR, 150/60-17
X TIRE, REAR, 18"
TIRE, REAR, 19"
REAR HUB ASSEMBLY
C
DESCRIPTION
REAR WHEEL PARTS LIST
Strip of 12, 1/4 oz w eights
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSYS
INCLUDED IN RR WHL ASSY
INCLUDED IN RR WHL ASSY
INCLUDED IN RR WHL ASSY
INCLUDED IN RR WHL ASSYS
NOTES
5
Wheel Hubs
*
10
5
6
9
*
8
6
5
4
7
*
5
6
6
3
*
1
5002541
10
1
5000074
*
1
5002535
9
1
5000022-07
8
1
5000023
*
1
5002542
7
1
5000024
6
5
5000355
5
4
5000356
4
1
5001091
*
1
5002536
3
1
5000071-08
2
1
5000072
1
1
5000073
ITEM QTY DEALER PART
NO REQD
NUMBER
*
2
6
X
X
X X
X
X
X X
X
X
X X
X
X
X X
X S E EA
MODEL
FRONT WHEEL SPACER
X X FRONT WHEEL SPACER
HUB, FRONT, BLK
X X HUB, FRONT
FRONT HUB BEARING SPACER
FRONT WHEEL SPACER-DISC SIDE
X X FRONT WHEEL SPACER-DISC SIDE
SEALED BEARING, 20X42X12
DOUBLE LIP SEAL, 32X42X4
REAR WHEEL SPACER
HUB, REAR, BLK
X X HUB, REAR
REAR HUB BEARING SPACER
REAR WHEEL SPACER-DISC SIDE
ER C
DESCRIPTION
WHEEL HUBS PARTS LIST
5
1
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN FR WHEEL ASSYS
INCLUDED IN WHEEL ASSYS
INCLUDED IN WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
INCLUDED IN RR WHEEL ASSYS
NOTES
6
Front Fork
42
32
34
41
49
50
51 57
35
52
36
53
1 2
33
3
4
57
5
57
18
20
6
54 57
19 57
7
37
8
38
39
21
55
57
40
41
42
9
57
58
57
59
22
10
11
43
23
24
25
45
12 57
26
13
44
12 57
14
27
28
57
29
47
46
56
30
15 57
16
46
31
48
48
17 57
7
Front Fork List
*
*
*
*
*
59
1
1
1
1
1
1
5002526
5002055
5000018
5001222
5000013
5000014
5000015
5002617
5002619
5002621
5002621
5002523
5002600
58
AR
5000572
57
AR
5001526
56
1
5000568
55
2
5000608
54
2
5000607
53
2
5000610
52
2
5000611
51
2
5000606
50
2
5000603
49
2
5000604
48
4
5000558
47
1
5000567
46
6
5000556
45
1
SEE TABLE
44
2
5000518
43
2
5000565
42
4
5000080
41
4
5000601
40
2
5000600
39
2
5000598
38
2
5000597
37
2
5000594
36
2
5000593
35
2
5000592
34
2
5000591
33
2
5000590
32
2
5000587
31
2
5000589
30
2
5000586
29
2
5000585
28
2
5000584
27
2
5000583
26
2
5000582
25
2
5000581
24
2
5000580
23
2
5000579
22
2
5000578
21
2
5000577
20
2
5000575
19
2
5000576
18
2
5000574
17
2
5000564
16
2
5000560
15
2
5000563
14
2
5000562
13
2
5000548
12
4
5000547
11
2
5000561
10
2
5000005
9
2
5000559
8
2
SEE TABLE
7
2
5000553
6
2
5000552
5
2
5000546
4
2
5000545
3
2
5000551
2
2
5000550
1
2
5000549
ITEM QTY DEALER PART
NO REQD
NUMBER
X
FORK GUARD SET, MOTARD - SILVER
X X X FORK GUARD SET - SILVER
FORK GUARD SET - BLACK
FORK GUARD SET - WHITE
FORK SPRING - 4.5 N/mm
FORK SPRING - 4.7 N/mm
FORK SPRING - 4.9 N/mm
X FRONT FORK SET, CR
X
FRONT FORK SET, ER
X
FRONT FORK SET, EA
X
FRONT FORK SET, E
X
FRONT FORK SET, S
X
FRONT FORK SET, X
ADDITIONAL PARTS TABLE
OHLINS FORK FLUID, 1LITER
FORK SERVICE KIT
FORK INNER TUBE ASSY-RIGHT
COMPRESSION ADJUSTER ASSY.
COMPRESSION ADJUSTER O-RING
COMPRESSION SHIM SET
FORK COMPRESSION PISTON
FORK COMPRESSION PISTON O-RING
COMPRESSION PISTON SHIM
COMPRESSION PISTON WAVE WSHR
FRONT WHEEL AXLE PINCH BOLT
FORK INNER TUBE ASSY-LEFT
FORK GUARD BOLT
FORK GUARD SET
FORK INNER TUBE BUSHING
DAMPING CARTRIDGE TUBE
LOCKNUT
WASHER
MID VALVE SHIM SET
FORK REBOUND PISTON RING
FORK REBOUND PISTON
REBOUND SHIM SET
REBOUND ADJUSTER BODY
REBOUND ADJNEEDLE SPRING
REBOUND ADJ NEEDLE
REBOUND ADJ NEEDLE O-RING
FORK TOP OUT SPRING
FORK DAMPER ROD
FORK TOP OUT SPRING WASHER
FORK DAMPER ROD BUSHING
FORK DAMPER ROD SLEEVE O-RING
FORK DAMPER ROD SLEEVE
DAMPING CARTRIDGE TUBE CAP
DAMPER ROD CIRCLIP
HYDRAULIC STOP COLLAR CIRCLIP
FORK HYDRAULIC STOP
FORK HYDRAULIC STOP COLLAR
FORK SPRING GUIDE
REBOUND ADJUSTER ASSY.
REBOUND ADJUSTER O-RING
FORK REBOUND ADJUSTER ROD
FORK WIPER
FORK SEAL RETAINING CIRCLIP
FORK SEAL
FORK SEAL RETAINING WASHER
FORK OUTER TUBE BUSHING SLEEVE
FORK OUTER TUBE BUSHING
FORK OUTER TUBE BUSHING CIRCLIP
FORK OUTER TUBE
FORK OUTER TUBE DECAL
FORK SPRING
FORK SPRING WASHER
FORK SPRING SPACER
FORK OUTER TUBE CAP O-RING
FORK OUTER TUBE CAP
FORK AIR BLEED SCREW O-RING
FORK AIR BLEED SCREW
FORK OUTER TUBE CAP NUT
X S E EA ER C
DESCRIPTION
MODEL
X
X
FRONT FORK PARTS LIST
OPTIONAL
STANDARD
OPTIONAL
NOTES
8
Steering Head
8
6 *
8 *
5 *
9
11
3
10
2
8 *
7
12
13
8
4
8
1
13
2
5000760
12
2
5000722
11
1
5000717
10
1
5000170
9
1
5000174
*
4
5000728
8
12
5000100
7
2
5000101
*
2
5002537
6
2
5000534
*
2
5002533
5
2
5000533
4
1
012-5002097
3
1
5000001B
2
1
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X
X
X
X
X
X
X
X
X
X
X
S
E EA
MODEL
HEA DSET BEA RING, UPPER
HEA DSET SEA L, UPPER
STEERER WASHER
SLOTTED LOCKNUT
STEERER NUT
X
FHB, M8X55 mm
X FHB, M8X45 mm
FHB, M12X35 mm, NLK
X X CLA MP, HA NDLEBA R, UPPER
CLA MP, HA NDLEBA R, UPPER
X X CLA MP, HA NDLEBA R, LOWER
CLA MP, HA NDLEBA R, LOWER
LOWER TRIPLE CLA MP A SSY
UPPER TRIPLE CLA MP
FRNT BRKE GDE, UPPER
FRNT BRKE GDE, LOWER
ER C
DESCRIPTION
STEERING HEAD PARTS LIST
FOR USE W/ HANDGUARD BRCKT
SEE FRONT BRA KE GUIDE, UPPER
SEE FRONT BRA KE GUIDE, LOWER
NOTES
9
Front Brake Guides
5
4
6
7
4
3
2
2
1
4
7
2
5000822
6
1
5001270
5
1
5000038
4
4
5001013
3
1
5002261
2
2
5000535
1
1
5002263
ITEM QTY DEALER PART
NO REQD
NUMBER
X X
X
X S E EA ER C
MODEL
BRAKE LINE GUIDE TOPHAT
BRAKE GUIDE CLAMP
BRAKE GUIDE MOUNT ASSY
FLNG HD BLT, M6X16, NLK
FRONT BRAKE GUIDE MOUNT, UPPER
FRONT BRAKE GUIDE
FRONT BRAKE GUIDE MOUNT, LOWER
DESCRIPTION
BRAKE GUIDES PARTS LIST
FOR USE W/ HEADLIGHT
NOTES
10
Handlebar & Controls List
23
18
2
1*
5 6
3
7
8
19
20
4
11
9
10
22
17 * 42
12
21
45
41
14
35 40
13
39
16 *
24
15 *
32
36
37
25
43
33
38
44
34
26 *
31
28
27
46
29
30
47
11
47
2
5000728
46
2
5001927
45
AR
5002385
44
1
5002373
43
1
5002374
42
1
5002375
41
2
5002376
40
1
5002377
39
1
5002378
38
1
5002379
37
1
5002380
36
1
5002381
35
1
5002382
34
1
5002383
33
1
5002384
32
1
5002386
31
1
5002387
30
2
5002538
29
2
5002539
28
2
6000252
27
2
6000277
*
1
5002519
26
1
5002215
25
1
5001808L
24
1
5001808
23
4
5000379
22
1
5002364
21
1
5000131-01
20
1
5002363
19
1
5000437
18
1
5001274-04
*
1
6001180
*
1
5002262
17
1
5000317
*
1
5002518
*
1
5002454
16
1
5000120
*
1
5002372S
15
1
5002372
14
1
5002095
13
1
5000125
12
2
5000786
11
1
5000123
10
1
5001590
9
1
5001369
8
2
5001368
7
1
5001367
6
1
5001366
5
1
5001365
4
1
5000488
3
1
5000124
2
1
5000121
*
1
5002252
1
1
5000474
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X
X
X
X
X
X X
X
X X
X
X X X X
X
X S E EA ER C
MODEL
FHB M8X55 mm
FHB M5X20 mm
HYDRAULIC CLUTCH OIL, 16 oz.
CLUTCH LEVER PVT HRDWR KIT
CLUTCH LEVER SPRING
CLUTCH MASTER CYL CAP
CLUTCH MASTER CYL CAP SCRW
CLUTCH LEVER CLAMP
CLUTCH LEVER CLAMP SCRW
CLUTCH LEVER BOOT
CLUTCH LEVER ADJ GRIP, RED
CLUTCH MSTR CYL PISTON KIT
CLUTCH MSTR CYL MEMBRANE
CLUTCH SLAVE VALVE, CAP KIT
CLUTCH TUBE KIT, 1045 mm
MASTER CYLINDER, SLV, M/C
SLAVE CYLINDER, COMPLETE
BRACKET, HANDGUARD, UPPER
BRACKET, HANDGUARD, LOWER
FHB M8X25 mm
FHB M8X20 mm
HANDGUARD SET, LOOP, SILVER
HANDGUARD SET, LOOP, SILVER
HANDGUARD HARDWARE KIT
HANDGUARD SET, BLACK
SHCS,M4X12 ZINC
ENGINE ON/OFF SWITCH
ENGINE START SWITCH
SWITCH CAP
SWITCH CAP
SWITCH CLAMP
HANDLEBAR PAD, RED, MAGURA
CROSSBAR PAD - SILVER
CROSSBAR PAD - BLACK/YELLOW
HANDLEBAR, MAGURA, SX
HANDLEBAR, MAGURA, MX2
HANDLEBAR
CLUTCH LEVER, SILVER, SHORT
CLUTCH LEVER, SILVER
HYDRAULIC CLUTCH LEVER ASSY
THROTTLE CABLE
FLANGE HEAD BOLT, M6X20 mm
THROTTLE HOUSING BOOT
THROTTLE CABLE ADJ BOOT
THROTTLE CABLE ADJUSTER
THROTTLE PULLEY COVER SCRW
THROTTLE PULLEY COVER
THROTTLE PULLEY BUSHING
THROTTLE PULLEY
THROTTLE HOUSING SET
THROTTLE TUBE
HANDLEBAR GRIP SET
THROTTLE ASSEMBLY, E440R
THROTTLE ASSEMBLY
DESCRIPTION
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
INCLUDED IN 5002095
HANDGUARD MNTNG HRDWR
HANDGUARD MNTNG HRDWR
USE W/ ON/OFF SWITCH 5002364
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
INCLUDED IN THROTTLE ASSY
FOR USE W/ HANDGUARDS
NOTES
12
Odometer
1
2
4
5
3
5002260I
5
1
5002254
4
1
5002248
3
1
5002257
2
1
5002260
1
1
5002211
ITEM QTY DEALER PART
NO REQD
NUMBER
ODOMERTER INSTRUCTIONS
ADDITIONAL PARTS TABLE
SWITCH, HEAD LIGHT
SENSOR MAGNET
CABLE, ODOMETER
ODOMETER
ODOMETER MOUNT PLATE
X S E EA ER C
DESCRIPTION
MODEL
ODOMETER PARTS LIST
NOTES
13
Front Brake Master Cylinder
11
10
12
5
9
6
7
8
1*
4
3
13
14
2*
15
4*
15
AR
5000268
14
1
5000046
13
1
5000044
12
1
5000103
11
1
5000043
10
1
5000099
9
1
5000033
8
1
5000045
7
1
5000041
6
1
5000042
5
1
5000040
*
1
5002515
4
2
5000538
3
4
5001549
*
1
5002311
*
1
5002514
2
1
5002264
*
1
5002516
1
1
5000032
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X
X
X X
X
X
X
X
X X
X S E EA
MODEL
NISSIN BRAKE GREASE, 2 GRAM
FT BRAKE LEVER RETURN SPRING
FT BRAKE LEVER
FT BRAKE LEVER RUBBER COVER
FT BRAKE MSTR CYL BOOT
FT BRAKE MSTR CYL CIRCLIP
FT BRAKE MSTR CYL KIT
FT BRAKE LEVER ADJ BOLT KIT
FT BRAKE LEVER PIVOT BOLT KIT
FT BRAKE MSTR CYL CLAMP KIT
FT BRAKE MASTER CYL CAP KIT
BANJO BOLT, M10X1.0X10 mm
X X BRAKE LINE BANJO BOLT
CRUSH WASHER
X
FT BRAKE LINE, E
FT BRAKE LINE, S
X FT BRAKE LINE
FT BRAKE MSTR CYL ASSY, MOTARD
X X FT BRAKE MSTR CYL ASSY
ER C
DESCRIPTION
AS REQUIRED
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
INCLUDED IN 5000032 / 5000033
INCLUDED IN 5000032 / 5000033
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
NISSIN - INCLUDED IN 5000032
TO CALIPER
NOTES
FRONT BRAKE MASTER CYLINDER PARTS LIST
14
Front Brake Caliper
13
12
5*
6
5*
3
2
11
1*
5
*
10
7
4*
13
1
5002513
12
2
5001264
11
1
5000055
10
1
5000052
9
1
5000054
8
1
5000049
7
AR
5000268
6
1
5000050
*
2
5000612
5
2
5000863
*
1
5002517
4
1
5000035
3
1
5000036
2
1
5000048
*
1
5002256
*
1
5002512
1
1
5000034
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X
X
X
X
X
X
X
X
X X
X
X
X S E EA
MODEL
8
9
FRONT BRAKE CALIPER MOUNT
BHCS, M10x25mm
BRAKE CALIPER BLEEDER KIT
SLIDE PIN BOOT - LARGE
FRONT BRAKE PAD PIN KIT
FRONT BRAKE PAD SPRING
NISSIN BRAKE GREASE, 2 GRAM
AS REQURIED
SLIDE PIN BOOT - SMALL
FLANGE HEAD BOLT, M8X35 mm
X X FLANGE HEAD BOLT, M8X40 mm
FRONT BRAKE CALIPER PAD SET
SUPER MOTARD
X X FRONT BRAKE CALIPER PAD KIT
FRONT BRAKE CALIPER PISTON KIT
FRONT BRAKE CALIPER BRACKET
X
FRONT BRAKE CALIPER ASSEMBLY, E
FOR USE W/ ODOMETER
FRONT BRAKE CALIPER ASSY, MOTARD S MOTARD. PAD SET NOT INCLD
X FRONT BRAKE CALIPER ASSEMBLY
ER C
DESCRIPTION
NOTES
FRONT BRAKE CALIPER PARTS LIST
15
Rear Brake Pedal
4
3
6
6
1
5
2
6
2
5000375
5
1
5000399
4
1
5000413
3
1
5000109
2
1
5000112
1
1
5001226
ITEM QTY DEALER PART
NO REQD
NUMBER
SEAL, 15X21X3
BOLT, BRAKE PEDAL
RR BRAKE COTTER PIN
BRAKE PEDAL YOKE PIN
SPRING, BRAKE PEDAL
REAR BRAKE PEDAL
X S E EA ER C
MODEL
DESCRIPTION
REAR BRAKE PEDAL PARTS LIST
INCLUDED IN 5001226
INCLUDED IN 5001226
NOTES
16
Rear Brake Master Cylinder
12
8
13
13
10
16
7
12
1
6
15
13
13
9
2
5
1
2
11
3
1
2
4
14
2
16
1
5000434
15
1
5001013
14
2
5000126
13
4
5001549
12
2
5000538
11
1
5001268
10
1
5000537
9
1
5002285
8
AR
5000268
7
1
5000085
6
1
5000104
5
1
5000105
4
1
5000107
3
1
5000267
2
1
5000106
1
1
5000086
ITEM QTY DEALER PART
NO REQD
NUMBER
NUT, FLANGE, M6
FLANGE HEAD BOLT, M6 X 16
SHCS, M8 X 20
CRUSH WASHER
BRAKE LINE BANJO BOLT
RR BRAKE MSTR CYL GUARD
REAR BRAKE LINE
RR BRAKE MSTR CYL ASSY
NISSIN BRAKE GREASE, 2 GRAM
RR BRAKE RESERVOIR ASSY
RR BRAKE RESERVOIR HOSE KIT
RR BRAKE MSTR CYL ELBOW KIT
RR BRAKE MSTR CYL BOOT
RR BRAKE MSTR CYL PISTON CIRCLIP
RR BRAKE MSTR CYL PUSHROD KIT
RR BRAKE MASTER CYL KIT
X S E EA ER C
MODEL
DESCRIPTION
REAR BRAKE MASTER CYLINDER PARTS LIST
AS REQUIRED
NOTES
17
Rear Brake Caliper
1
3
8
5
9
2
10
4
6
10
1
5000082
9
1
5000052
8
1
5000055
7
AR
5000268
6
1
5000050
5
1
5000081
4
1
5000096
3
1
5000098
2
1
5000091
1
1
5000083
ITEM QTY DEALER PART
NO REQD
NUMBER
REAR BRAKE PAD SET
SLIDE PIN BOOT - LARGE
BRAKE CALIPER BLEEDER KIT
NISSIN BRAKE GREASE, 2 GRAM
SLIDE PIN BOOT - SMALL
REAR BRAKE CALIPER ASSEMBLY
REAR BRAKE CALIPER BRACKET
REAR BRAKE PAD PIN KIT
REAR BRAKE PAD SPRING
REAR BRAKE CALIPER PISTON KIT
X S E EA ER C
MODEL
DESCRIPTION
REAR BRAKE CALIPER PARTS LIST
AS REQUIRED
NOTES
18
Mainframe
1
*
18
7
19
13
5
11
14
4
3
2
9
10
8
17
16
15
6
12
19
1
5002409
*
1
5002331
18
1
5002198
17
1
5002071
16
2
5002069
15
2
5000482
14
1
5000487
13
1
5000828
12
1
5000140
11
1
5001184
10
1
5000863
9
1
5002068
8
1
5001374
7
1
5001434-03
6
2
5000524
5
1
5000233-E
4
4
5000190
3
1
5001593
2
5
5000888
1
1
201-5002100
ITEM QTY DEALER PART
NO REQD
NUMBER
CLAMP, ONE-EARED, STEPLESSS, 19.8
HOSE, BREATHER, FRAME
HOSE, BREATHER, FRAME
OIL LEVEL SIGHT WINDOW
FHCS, M10X1.5X16
O-RING, 2-011
O-RING, 2-012
O-RING, 2-016
LOCKNUT, M8
FLNG HD BLT, M6X12,NLK
FLNG HD BLT, M8X40,NYLK
FHB, M8X60 mm
CHAIN ROLLER SPACER
OIL FILL CAP
DRIVE CHAIN ROLLER
ENGINE OIL FITTING
THREADED INSERT, M8
INSERT, M8
RIVNUT, M6
MAIN FRAME SUB ASSY
X S E EA ER C
MODEL
DESCRIPTION
MAINFRAME PARTS LIST
GREEN STICKER
INCLUDED IN 5002100
INCLUDED IN 5002100
INCLUDED IN 5002100
NOTES
19
Subframe
1
10
*
12
9
*
11
14
3
4
13
8
7
2
5
6
15
4
5000192
14
1
6000341
13
1
5001013
*
1
5002520
12
1
5002615
11
2
5000189
*
2
5000093
10
2
5000423
9
1
6000378
8
1
5002228
7
2
5002234
6
2
5002326
5
2
6000116
4
2
5000139
3
1
5001593
2
7
5000888
1
1
201-5002103
ITEM QTY DEALER PART
NO REQD
NUMBER
FLAT WASHER, M6
NUT, LOCK, M6
FHB M6X16 mm
X X X X X VOLTAGE RECTIFIER/REGULATOR
X
VOLTAGE RECTIFIER/REGULATOR
THREADED INSERT, M6
X X X X X FLANGE-HEAD BOLT, M6X25
X
FLANGE-HEAD BOLT, M6X50
X
SPACER, REAR BRAKE RESERVOIR
SEAT LATCH WEAR PLATE
BHCS, M3X5 mm
ISOLATION BLOCK
BOLT, SHOULDER, M8X15 mm
SHLDR SS,M10X12,NLKZC
THREADED INSERT, M8
RIVNUT, M6
SUBFRAME WELDMENT
X S E EA ER C
DESCRIPTION
MODEL
SUBFRAME PARTS LIST
GROUND
GROUND
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
INCLUDED IN 201-5002103
NOTES
20
Frame Rail & Skid Plate
5
8
1
2
3
5
7
4
6
9
*
11
10
11
4
5001531
10
4
5001013
*
1
5001792-04
9
1
5000156-02
8
2
5000612
7
4
6000391
6
2
5000527
5
6
5000190
4
4
5001967
3
2
5000888
2
1
201-5002102
1
1
201-5002101
ITEM QTY DEALER PART
NO REQD
NUMBER
X
TOP HAT WASHER, PLASTIC
FLANGE-HEAD BOLT, M6X16
X X X X SKID PLATE, ALUM
X
SKID PLATE, PLASTIC
FLNG HD BLT, M8X35, NYLK
SHCS, M8x30mm NYLK
FLNG HD BLT, M10X90, NLK
THREADED INSERT, M8
INSERT,M6
RIVNUT, M6
FRAME RAIL, LEFT
FRAME RAIL, RIGHT
X S E EA ER C
DESCRIPTION
MODEL
FRAME RAIL PARTS LIST
FOR USE W/ PLASTIC SKID PLATE
INCLUDED IN 201-5002101/5002102
INCLUDED IN 201-5002101/5002102
INCLUDED IN 201-5000521/5000522
NOTES
21
Footpegs
1
6
5
*
7
2
4
3
*
2
5000136
X X X X BHCS, M10X30, NYLKZNC
7
2
5001264
X X
BHCS, M10X25, NYLKZNC
6
1
5001919
FOOTPEG BRACKET
5
1
5000526
FOOTPEG, LEFT
4
1
5000713
FLAT WASHER, M8
3
1
5000400
COTTER PIN, 2.5X20
2
1
5000985
FOOTPEG SPRING, LEFT
1
1
5000986
FOOTPEG PIVOT PIN
ITEM QTY DEALER PART X S E EA ER C
DESCRIPTION
NO REQD
NUMBER
MODEL
USE W/ KICKSTAND
NOTES
LEFT FOOTPEG PARTS LIST
1
6
5
7
2
4
3
7
2
5001264
6
1
5001919
5
1
5002286
4
1
5000713
3
1
5000400
2
1
5000984
1
1
5000986
ITEM QTY DEALER PART
NO REQD
NUMBER
BHCS, M10X25, NYLKZNC
FOOTPEG BRACKET
FOOTPEG, RIGHT
FLAT WASHER, M8
COTTER PIN, 2.5X20
FOOTPEG SPRING, RIGHT
FOOTPEG PIVOT PIN
X S E EA ER C
MODEL
DESCRIPTION
RIGHT FOOTPEG PARTS LIST
NOTES
22
Kickstand
3
2
4
5
1
5
1
5001891
4
1
5001892
3
1
5001893
2
1
5001882-02B
1
1
5001882-02A
ITEM QTY DEALER PART
NO REQD
NUMBER
KICKSTAND PIVOT BOLT
KICKSTAND TENSION SPRING
NUT, HEX, LOCK, M10
KICKSTAND MOUNT
KICKSTAND LEG
X S E EA ER C
MODEL
DESCRIPTION
KICKSTAND PARTS LIST
NOTES
23
Swingarm
31
*
33
1
5000421
32
4
5000757
31
2
5000755
30
2
5000756
29
2
5000758
28
2
5000759
27
2
5000754
26
4
5001470
25
1
5000115
24
1
5000716
23
1
5000541
22
1
5002298
21
1
5000088
20
1
5000231
19
1
5000070
18
1
252-5002104
17
1
5000114
16
1
5001939
15
2
5000144
14
2
5000145-04
13
1
5000143-07
12
1
5000142-13
11
1
5001008
10
1
5000439
*
2
5000862
9
2
5000423
8
1
5001184
7
2
5001957
6
2
5000434
5
4
5001468
4
4
5000726
3
1
5000189
2
1
5000152
1
1
5000814
ITEM QTY DEALER PART
NO REQD
NUMBER
HEX HEAD SET SCREW M8X50 mm
SWINGARM PIVOT THRUST WASHER
SWINGARM PIVOT BRNG, INR SPCR
SWINGARM PIVOT NEEDLE BEARING
BEARING, THRUST
SWINGARM PIVOT OUTER SEAL
SWINGARM PIVOT INNER SEAL
TOP-HAT WASHER, BUFFER, M6
DRIVE CHAIN GUIDE BLOCK
WASHER, REAR AXLE
NUT, REAR AXLE
BRAKE LINE GUIDE - FRONT
BRAKE LINE GUIDE - REAR
REAR AXLE BLOCK
AXLE, REAR WHEEL
SWINGARM WELDMENT
DRIVE CHAIN GUIDE SHELL
SWINGARM BUFFER
SWINGARM PIVOT OUTER SPACER
SWINGARM PIVOT INNER SPACER
REAR AXLE ADJUSTER BLOCK
SWINGARM PIVOT BOLT
COTTER PIN, 4X36
FLAT WASHER, M14
X
FLANGE-HEAD BOLT, M6X40 - NYLOK
X
X X X X FLANGE-HEAD BOLT, M6X50 - NYLOK
FLANGE-HEAD BOLT, M6X12
NUT, HEX FLANGE, M8
NUT, HEX FLANGE, M6
PHILLIPS HD SCREW, M6X16,NYLOK
PHILLIPS HD SCREW, M5X8,NYLOK
THREADED INSERT, M6
LOCKNUT, M14 X 1.5
SWINGARM BEARING & SEAL KIT
X S E EA ER C
DESCRIPTION
MODEL
SWINGARM PARTS LIST
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
INCLUDED IN 5000814
FOR USE w /o CHAIN GUIDE SHELL
INCLUDED IN 252-5002104
INCLUDED IN 252-5002104
NOTES
24
Rear Shock
1
2
3
7
4
3
2
1
9
17
15
8
10
11
5
6
10
12
14 *
15
16
13
5002426
5000059
5000060
5000061
5001431
5001432
17
1
5002153
16
1
5002154
15
2
5002191
*
1
5002618
*
1
5002620
*
1
5002622
*
1
5002524
14
1
5002601
13
1
5000065
12
1
SEE TABLE
11
1
5001299
10
2
5001298
9
1
5001296
8
1
5000064
7
1
5001295
6
1
5001330
5
1
5001331
4
2
5001291
3
2
5001288
2
4
5001289
1
4
5002220
ITEM QTY DEALER PART
NO REQD
NUMBER
RR SHOCK SPG - 90 N/mm
RR SHOCK SPG - 95 N/mm
RR SHOCK SPG - 100 N/mm
RR SHOCK SPG - 105 N/mm
RR SHOCK SPG - 110 N/mm
RR SHOCK SPG - 115 N/mm
ADDITIONAL PARTS TABLE
FHB, M12X61 mm
FHB, M12X73 mm
FLANGED LOCKNUT, M12
X REAR SHOCK ABSORBER, CR
X
REAR SHOCK ABSORBER, ER
REAR SHOCK ABSORBER, E
X X
X
REAR SHOCK ABSORBER, S
X
REAR SHOCK ABSORBER, X
SHOCK SPRING RETAINER
REAR SHOCK SPRING
SHOCK SPRING SLEEVE
SHOCK SPRING SLEEVE CIRCLIP
SHOCK SPRING SEAT WASHER
SHOCK SPRING SEAT
SHOCK SPG PRELOAD LK RG
RESERVOIR BODY OHLINS DCL
RESERVOIR BODY WRNG DCL
SHOCK MOUNT BEARING
SHOCK MOUNT BEARING CIRCLIP
SHOCK MOUNT BEARING SEAL
SHOCK EYELET BUSHING, 12mm
X S E EA ER C
DESCRIPTION
MODEL
REAR SHOCK PARTS LIST
NOTES
25
Seat & Number Plates
11
9
1
18
2
15 *
5
6
3
10
12
*
14
16
19 17
8
7
19
2
5001514
18
4
5001612
17
2
5000095
16
2
5000777
*
1
5002091
15
1
5002613
*
1
5002090
14
1
5002612
13
4
5001013
12
4
5001531
11
1
5002251
10
1
5002089
9
1
5002088
8
1
5002229
7
4
5000141
6
1
5002223
5
1
5002225
4
1
5002226
3
1
5002227
*
1
5002609C
2
1
5002610C
*
1
5002609
*
1
5002527
1
1
5002610
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X X
X X
X X
X X
X
X
13
X
X
X
X
X X
X X
X
X
X X
X S E EA ER C
MODEL
4
TOP-HAT WASHER
PHILIPS HEAD SCREW, M6X12 mm
FHB, M6X20 mm
ISOLATION STRIP, 55 X 25.4 mm
SHROUD, R SLV
SHROUD, R, SLV, WIDE
SHROUD, L SLV
SHROUD, L, SLV, WIDE
FHB, M6X16 mm
TOP-HAT WASHER
HEAT SHIELD
LEFT NUMBER PANEL - WHITE
RIGHT NUMBER PANEL - WHITE
PUSH NUT, ZINC
BHCS, M6X12 mm
SEAT LATCH MOUNT
SEAT LATCH HOOK
SEAT LATCH SPRING
SEAT LATCH PIN
SEAT COVER, BLK/YELLOW
SEAT COVER, BLK/RED
SEAT ASSEMBLY, BLK/YELLOW
SEAT ASSEMBLY, BLK/RED, MOTARD
SEAT ASSEMBLY, BLK/RED
DESCRIPTION
SEAT & PLASTIC PARTS LIST
NOTES
26
Frnt Fender & Frnt Number Plte
13
15
14 *
11
16
12
10
2
1
4
7
8
1
9
4
18
3*
5
5
2
6
18
2
5001512
17
2
5000095
16
1
5002453B
15
1
5002453
*
2
5002392
14
2
5002390
13
1
5002212
12
1
5002391
11
1
5002393
10
1
5002213
9
2
5001013
8
2
5002292
7
1
5002087-01
6
4
5001013
5
6
5000192
4
5
5001514
*
1
5002525
*
1
5002259
3
1
5002093
2
3
5001184
1
1
5002092
ITEM QTY DEALER PART
NO REQD
NUMBER
X X
X X
X
X
X
X
X X
X
X X
X
X
X S E EA ER
MODEL
FENDER NUT, M6
FLANGE-HEAD BOLT, M6X20 - NYLOK
BULB, HEADLIGHT
HEADLIGHT
BULB, HEADLIGHT, 38 DEGREE BEAM
BULB, HEADLIGHT, 10 DEGREE BEAM
HEADLIGHT
BULB, TAILLIGHT
LENS, TAILLIGHT
TAILLIGHT ASSEMBLY
FLANGE-HEAD BOLT, M6X16 - NYLOK
SPACER, REAR FENDER
REAR FENDER, SILVER
FHB, M6X16 mm
FLAT WASHER, M6
TOP-HAT WASHER
FRONT FENDER, SILVER, MOTARD
FRONT FENDER, SILVER, E
X FRONT FENDER, SILVER
FHB, M6X12 mm
FRONT NUMBER PLATE - WHITE
C
DESCRIPTION
FENDERS & LIGHTS PARTS LIST
NOTES
27
Battery Plate
13
29
28
18
10
5
25
3
15
7
16
9
6
22
27
23
17
14
20
8
26
4
19
24
13 11
12
30
21
1
2
30
1
5001374
29
1
6000314
28
1
5001013
27
1
5002362
26
1
6000504
25
1
5002603
24
2
5002148
23
1
5001962-02
22
4
5001184
21
1
5000434
20
4
5001512
19
1
5001514
18
2
5001241
17
4
5001584
16
2
5001561
15
2
5001562
14
2
5001944
13
2
5000192
12
2
5000095
11
1
5002268
10
1
5001240
9
1
472-5001951
8
1
5002280
7
1
5001794
6
1
5001435
5
1
5000887
4
1
5002255
3
1
5002217-01
2
1
5002267
1
1
5002190-02
ITEM QTY DEALER PART
NO REQD
NUMBER
X
SPACER, 16X8.4X3.2 mm
NUT, LOCK, M6
FHB, M6X16 mm
BATTERY BOLT/NUT KIT, M/C
BHCS, M6X20 mm, ZINC, NYLOCK
MAIN POWER RELAY
BOLT, M6X12 BRASS
STARTER SOLENOID
FHB, M6X12 mm
NUT, HEX FLANGE, M6
FENDER NUT, M6, SQUARE
TOP HAT WASHER
RIVET WASHER
WASHER, M5
WASHER, M5
LOCKNUT, M5
FHB M5X25 mm, ZINC
FLAT WASHER,M6
FHB, M6X20 mm
BHCS, M6X10 mm, ZINC
FUSE HOLDER RIVET
ELECTRONIC CONTROL MODULE
BATTERY
WASHER, LOCK, 10
FUSE HOLDER
FUSE, 10 AMP
BUS BAR
BATTERY STRAP
MUD FLAP
BATTERY PLATE
X S E EA ER C
MODEL
DESCRIPTION
BATTERY PLATE PARTS LIST
SPECIFY MODEL WHEN ORDERING
2 PER PKG
NOTES
28
Electrical
5
2
6
9
4
1
3
8
7
9
2
5001946
8
1
5002309
7
1
5002455
6
1
5000434
5
1
5000011
4
1
5002218
3
1
5002049
2
1
5002216
1
1
5002602
ITEM QTY DEALER PART
NO REQD
NUMBER
FHB M6X30 mm, ZINC
X LIGHTING CAP SEAL
X X X
HARNESS CONNECTOR, LIGHTING
NUT, HEX FLANGE, M6
STARTER MOTOR 12V 0.65KW
STARTER MOTOR CABLE
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE
MAIN WIRE HARNESS
X S E EA ER C
DESCRIPTION
MODEL
X X
ELECTRICAL PARTS LIST
NOTES
29
Exhaust
7
1
3
5
6
2*
8
4
8
4
5001605
7
2
5001345
6
1
5000612
5
1
5000095
4
2
5002265
3
1
5002209
*
1
5002082
2
1
5002242
1
1
5002083
ITEM QTY DEALER PART
NO REQD
NUMBER
NUT, HEX FLANGE, M6-12PT
EXHAUST CRUSH WASHER
FHB, M8X35 mm
FHB, M6X20 mm
GROMMET, EXHAUST
SPRING, EXHAUST
X X X X EXHAUST, SILENCER
X X
EXHAUST, SILENCER
EXHAUST, HEADER PIPE
X S E EA ER C
DESCRIPTION
MODEL
EXHAUST PARTS LIST
NOTES
30
Radiator
17
1
*
7
11
3
16
4
12
11
15
9
14
10
5
13
12
11
2
*
6
7
8
18
18
1
5000484
17
2
5000093
16
1
5000793
15
1
5002145-03
14
1
5002044
13
4
5000543
12
4
5000719-03
11
6
5000192
10
2
5000323
9
2
5001184
8
2
5000350
7
4
5000178
6
1
5001511
5
1
5002147
4
1
5002146
3
1
5000542
*
1
5002079
2
1
5002611
*
1
401-5002080
1
1
401-5002347
ITEM QTY DEALER PART
NO REQD
NUMBER
O-RING, 2-013
FHB M6X25 mm
HOSE CLAMP, 5.6MM - 16mm
HOSE, COOLANT BLEED
RADIATOR OVERFLOW TUBE
HOSE CLAMP, 14-27mm
TP-HT WASHER
FLAT WASHER, M6
TINNERMAN CLIP
FLANGE-HEAD BOLT, M6X12 - NYLOK
FHB, M6X25 mm
GROMMET, 3/8 ID
RADIATOR DRAIN PLUG
COOLANT HOSE, RAD TO WATER PUMP
COOLANT HOSE, RAD TO OUTLET CVR
RADIATOR CAP
X
RADIATOR GUARD
X
X X X X RADIATOR GUARD, WIDE
X
RADIATOR
X
X X X X RADIATOR, WIDE
X S E EA ER C
DESCRIPTION
MODEL
RADIATOR PARTS LIST
NOTES
31
Airbox
5
1
16
17
13
14
14
6
8
15
18
3
4
10
12
9
7
2
11
18
1
5000793
17
1
5002331
16
1
5001922
15
1
5001595
14
2
5000962
13
1
5002529
12
5000487
1
11
1
5000403
10
5001149
1
9
2
5002293
8
2
5000178
7
2
5000350
6
1
5002152
5
1
5002150
4
6
5001238
3
2
5001239
2
1
5002138
1
1
603-5002149-03
ITEM QTY DEALER PART X S E EA ER C
NO REQD
NUMBER
MODEL
HOSE CLAMP, 5.6mm - 16mm
HOSE, BREATHER, FRAME TO ARIBOX
VACUUM HOSE, 5/32" ID 265 mm
VACUUM HOSE, 5/32" ID 609 mm
VACUUM HOSE, 5/32" ID 185 mm
4-WAY FITTING, VACUUM HOSE
O-RING, 2-012
AIR TEMPERATURE SENSOR
CLAMP, BAND
TOPHAT, AIRBOX
GROMMET, 3/8 ID
FHB, M6X30, mm
AIR FILTER CLIP
AIR FILTER
RIVET AB4-6CLD
INTAKE END RETAINING RING
AIR FUNNEL
AIRBOX
DESCRIPTION
AIRBOX PARTS LIST
TO PRESSURE REGULATOR
TO ECU
(1) TO ENGINE & (1) TO AIRBOX
INCLUDED IN 603-5002149-03
INCLUDED IN 603-5002149-03
INCLUDED IN 603-5002149-03
NOTES
32
Fuel Tank
8
7
13
9
5
9
1
*
6
*
3
4
11
14
12
2
10
14
2
5000799
13
2
5000765
12
4
5000192
11
2
5000862
10
2
5000802
9
3
5000137
8
1
5002398
7
1
5000175
6
1
5000873
5
1
5000169-01
4
1
5001778
*
1
5002270
3
1
5002417
2
2
5002140-02
*
1
351-5002074
1
1
351-5002244
ITEM QTY DEALER PART
NO REQD
NUMBER
X X
X
X X
X X X
X X
X S E EA ER C
MODEL
TOP-HAT WASHER, FUEL TANK TAB
TOP-HAT WASHER
FLAT WASHER, M6
FLNG HD BLT, M6X40 mm
GROMMET, FUEL TANK
FHCS, M6X16 ZINC
SEAT CATCH
FUEL TANK BREATHER HOSE
FUEL TANK CAP GASKET
FUEL TANK CAP
FUEL PICKUP FILTER
FUEL PICKUP TUBE
FUEL PICKUP TUBE
FUEL TANK FEMALE QUICK CONNECT
FUEL TANK
FUEL TANK
DESCRIPTION
FUEL TANK PARTS LIST
INCLUDED IN FUEL TANK
INCLUDED IN FUEL TANK
INCLUDED IN FUEL TANK
INCLUDED IN FUEL TANK
NOTES
33
Fuel System
21
22
30
18
23
24
19
8
5
27
2
17
16
28
9
29
15
26
11
10
25
31
1
4
14
12
3
13
7
31
2
5002410
30
1
5001137
29
1
5001544
28
2
5001578
27
2
5001579
26
1
5000395
25
1
5000836
24
6
5001607
23
1
5002205-05
22
1
5002204-05
21
1
5002203-05
20
1
5002202-05
19
1
5002201-02
18
2
5002141-02
1
5000544
17
16
2
5000793
15
2
5001789
14
3
5000434
13
1
5001184
12
2
5000093
11
1
5002327
10
1
5002328
9
4
5001549
8
2
5001502
7
2
5001641
6
2
5001642
5
2
5001501
4
1
5002604
3
1
5002124
2
1
5002075
1
1
5000168
ITEM QTY DEALER PART X S E EA ER C
NO REQD
NUMBER
MODEL
6
INSULATING BOOT
O-RING, 008
FUEL REGULATOR HOUSING - PLASTIC
GROMMET,FUEL REGULATOR
TOP-HAT WASHER
FUEL PRESSURE REGULATOR
INTERNAL RETAINING RING, 36mm
OETIKER HOSE CLAMP, 12.3mm
HOSE, FUEL, REGULATOR TO TANK
HOSE, FUEL, INJECTOR TO REGULATOR
HOSE, FUEL, PUMP TO INJECTOR
HOSE, FUEL, FILTER TO PUMP
HOSE, FUEL, TANK TO FILTER
FUEL TANK MALE BARBED INLET
FUEL FILTER
HOSE CLAMP, 5.6-16 mm
HOSE CLAMP, 37-51 mm
NUT, HEX FLANGE, M6
FLANGE-HEAD BOLT, M6X12 - NYLOK
FLANGE-HEAD BOLT, M6X25 - NYLOK
ISOLATION STRIP, 6.4X30 mm
ISOLATION STRIP, 3.2X30 mm
WASHER, CRUSH, ALUMINUM
BANJO BOLT
NUT, HEX, 6-32
WASHER, SERRATED, NO. 6 ZINC
BANJO FITTING
FUEL PUMP PIGTAIL
FUEL PUMP GUARD
FUEL PUMP MOUNT
FUEL PUMP
DESCRIPTION
FUEL SYSTEM PARTS LIST
20
MALE FUEL FITTING
NOTES
34
Decals
1
6*
3*
8*
9*
*
2*
7*
5*
5*
11
4*
10
11
1
5002626-R
10
1
5002627
9
1
5002238
*
5002646
8
5002633
*
1
5002625
7
1
5002626
*
1
5002645
6
1
5002632
*
1
5002643
*
1
5002644
*
1
5002630
5
5002631
*
1
5002641
*
1
5002642
*
1
5002636
*
1
5002637
*
1
5002628
4
1
5002629
*
1
5002634
3
1
5002635
*
1
5002649
*
1
5002648
*
1
5002647
*
1
5002640
*
2
5002531
2
2
5002623
1
1
5002624
ITEM QTY DEALER PART
NO REQD
NUMBER
X
X
X X
X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X
X
X
X
X X
X X
X
X
X
X
X
X
X S E EA ER C
MODEL
DCL, E440A GP, NMBR PLT, REVLOC
DCL, E440A GP, NMBR PLT, BLK, R
DCL, PREM FUEL
DCL, C LOGO, BLK/YEL
DCL, C LOGO, BLK/RED
DCL, GP, NMBR PLT, BLK, L
DCL, GP, NMBR PLT, BLK, R
DCL, CDALE, FK GRD, BLK/YEL
DCL, CDALE, FK GRD, BLK, SET
DCL, SHROUD FADE, YEL, L
DCL, SHROUD FADE, YEL, R
DCL, SHROUD FADE, L
DCL, SHROUD FADE, R
DCL, CDALE/C, BLK/YEL, L, SET
DCL, CDALE/C, BLK/YEL, R, SET
DCL, CDALE/C, BLK, S440, L, SET
DCL, CDALE/C, BLK, S440, R, SET
DCL, CDALE/C, BLK, L, SET
DCL, CDALE/C, BLK, R, SET
DCL, CDALE/FLAG, SWINGARM L
DCL, CDALE/FLAG, SWINGARM R
DCL, C440R, RR FDR, BLK/RED
DCL, E440R, RR FDR, BLK/RED
DCL, E440A, RR FDR, BLK/YEL
DCL, E440, RR FDR, BLK/YEL
DCL, S440, RR FDR, BLK
DCL, X440, RR FDR, BLK/RED
DCL, GRAPHIC, RR FDR
DESCRIPTION
DECALS PARTS LIST
NOTES
35
Vehicle Warnings
(1)
(3)
(1) (2)
(2)
(4)
(3)
(4)
* - Any replacement warning label can be obtained by vehicle owner's
free of charge by calling 1-800-MOTO-USA.
4
1
5001371-01
3
1
5000418
2
1
5001262-01
1
1
5000266-01
ITEM QTY DEALER PART
NO REQD
NUMBER
WRN, FRAME
DECAL, USE
DECAL, DISCLAIM
WRN, MULTI
X S E EA ER C
MODEL
DESCRIPTION
WARNINGS PARTS LIST
NOTES
36