WALLSTAR - HRM Boilers

Transcription

WALLSTAR
CONDENSING
HANDBOOK AND SERVICE LOG
12/14
STANDARD
15/19
20/24
SYSTEM
24/18
COMBI
Your Boiler Serial Number is:
The code of practice for the
installation, commissioning, and
servicing of oil central heating
to be found on the Burner Cover.
Contents
Contents Page
Page
Householder Information
DESCRIPTION
IMPORTANT!
DESCRIPTION
PAGE
PAGE
Your boiler must
be commissioned in order to:
Householder
Information
Householder
Information
-
Validate
warranty Document
Warrantyyour
Registration
Document
End Of
Of Manual
Manual
Warranty
Registration
End
Warranty
3
Warranty
3
- Ensure
theWarranty
boiler has been installed correctly and avoid premature failure
Extended
3
Extended
Warranty
3
After
Sales
Service
3
After Sales Service
3
- Set
the
boiler toWallstar
its optimum efficiency. Operating conditions for the boiler will vary from
site to site, your
Boiler
Controls:
4
Boiler Controls: Wallstar
4
commissioning engineer
has specialised equipment to check the oil pressure and analyse 5the exhaust gases for
System
Wallstar
System Wallstar
5
temperature, smoke
and carbon dioxide content.
Wallstar
6-7
Wallstar Combi
Combi
6-7
Burner
Lockout
8
Burner Lockout
8
Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an
engineer, our service department may be able to provide you with details of an engineer in your area.
Technical
Technical Specifications
Specifications
Boiler Dimensions:
Dimensions: Wallstar
Wallstar
9
Boiler
9
Boiler
Dimensions:
System
Wallstar
10
Boiler Dimensions:
System Wallstar
10
“Benchmark”
Installation, Commissioning and Service Record Log Book
Boiler
Dimensions:
Wallstar
Combi
11
Boiler Dimensions: Wallstar Combi
11
Technical
Specifications
12
Technical
Specifications
12of this manual).
Please
ensure
Burner
Settingsthat your installer has completed all sections of the log book (found at the back
13
Burner
13 is completed.
The logSettings
book will be required in the event of any warranty work. Ensure that the service record
Boiler
Boiler Installation
Installation
Regulations
Regulations
Boiler
Boiler Sizing
Sizing
Warranty
Refurbishing
Refurbishing An
An Old
Old System
System
System
Protection
Protection
YourSystem
HRM boiler
is under warranty for 2 years from the date of installation.
Boiler
Boiler Location
Location
Wall
Wall Construction
Construction
Warranty
Conditions
Flue
Flue Terminating
Terminating Positions
Positions
Fuel
Supply
System
Fuelboiler
Supply
System
- The
must
be installed and commissioned in accordance with our handbook
Oil
Oil Supply
Supply
14
14
14
14
14
14
14
14
15
15
15
15
16
16
17
17
17
17
- The boiler must not be repaired, modified or tampered with by any person not authorised by HRM
Installation
Installation Procedure
Procedure
Extended Warranty
Wallstar
18-23
Wallstar
18-23
Wallstar
TheSystem
“Benchmark”
completed as
System
Wallstarand warranty registration document at the end of this manual should be24-31
24-31
Wallstar
Combi
32-40
appropriate
your installer / engineer. This is your record that the boiler has been correctly installed
Wallstarby
Combi
32-40 in accordance
Drain
withCondensate
our recommendations.
Return the warranty registration document to HRM in order to qualify41
Condensate
Drain
41for a further 3 year
warranty of the heat exchanger – a total of 5 years.
Wiring
Wiring Diagrams
Diagrams
Extended Warranty Conditions
Wallstar
42
Wallstar
42
System
Wallstar
42
- The
boiler
must
be
serviced
annually
and
maintained
in
accordance
with
this
handbook.
The
System Wallstar
42
Wallstar
43
“Benchmark”
service log is located at the back of this manual
Wallstar Combi
Combi
43
Boiler
Maintenance
- This
warranty is in addition to your statutory and other legal rights
Boiler
Maintenance
Baffle
Removal
After
Sales
Service
Baffle
Removal
44
44
Fault
- If Diagnosis
your boiler fails during the warranty period contact your installer, who will be able to identify the
Fault
Diagnosis
cause of the problem. If appropriate, your installer will contact us.
Wallstar
45
Wallstar Combi
Combi
45
- Under
no
circumstances
should
“in
warranty”
work
be
undertaken
without
authorisation
from
Wallstar
Combi
Components
46
Wallstar Combi Components
46the HRM
service department
Contacts
Contacts
- If you are unable to contact your installer please contact our service department. Quoting your boiler’s
serial number
when phoning – this can be found on the cover of this manual.
Tel
Tel No:
No: 01953
01953 455400
455400
Fax
Fax No:
No: 01953
01953 454483
454483
Email:
[email protected]
Email: [email protected] or
or [email protected]
[email protected]
Standard
Wallstar,
System
Wallstar
&
Standard
X-ternal
& System
X-ternal
Standard
Wallstar,
System
Wallstar
&
Wallstar Combi
Manual
Handbook
Wallstar Combi Manual
31
11
Introduction
Contents Page
Householder
Information
Contents
Page
Householder Information Householder
Information
IMPORTANT!
IMPORTANT!
DESCRIPTION
PAGE
Your boiler must be commissioned in order to:
Your boiler must be commissioned
in order
Your
boilerto:
must
Householder
Information
- Validate your warranty.
- Validate
warranty Document
Warranty Registration Document
End Of Manual - Validate your warranty
Warrantyyour
Registration
End Of Manual
- Ensure
the boiler has been installed correctly and avoid premature failure.
Warranty
3
Warranty
3
- Ensure the boiler has been installed
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
correctly and avoid premature failure
Extended Warranty
3
Extended Warranty
3
- Set
boiler
to its optimum efficiency. Operating conditions for the boiler will vary 3from site to site, your
After Sales Service
3
Afterthe
Sales
Service
- Set the boiler to its optimum
Operating
for the boiler
will vary
from siteforto the
site,boiler
your will vary from
- efficiency.
Set
the boiler
to its conditions
optimum efficiency.
Operating
conditions
site to site, your
commissioning
4
Boiler Controls: engineer
Wallstar has specialised equipment to check the oil pressure and analyse
4 the exhaust gases for
commissioning engineer has specialised
equipment
to
check
the
oil
pressure
and
analyse
the
exhaust
gases
for
commissioning
engineer
has
specialised
equipment
to
check
the
oil
pressure
and analyse the exhaust gases for
temperature,
smoke
and
carbon
dioxide
content.
System Wallstar
5
System Wallstar
5
temperature, smoke and carbon dioxide
content.
temperature,
smoke and carbon dioxide content.
Wallstar Combi
6-7
Wallstar Combi
6-7
YourBurner
installer
will organise the commissioning of your boiler. Should you experience any
difficulty locating an
Burner Lockout
8
Lockout
8
Your installer will organise the Your
commissioning
of organise
your boiler.
any
difficulty
an
installer
will
the Should
commissioning
your you
boiler.
Should
you
engineer,
our service
department
may beyou
ableexperience
to of
provide
with
detailslocating
of anexperience
engineer
inany
yourdifficulty
area. locating an
Dear Householder
engineer, our service department engineer,
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
details of an engineer in your area.
Thank you, for selecting a boiler from HRM. Your boiler is the culmination of years of experience in the development,
testing,
and
manufactureWallstar
of oil fired equipment.
“Benchmark”
Boiler
Dimensions:
9
Boiler Dimensions:
Wallstar Installation, Commissioning and Service Record Log Book
9
Boiler Dimensions: System Wallstar
10
Boiler
Dimensions:
System
Wallstar
10
“Benchmark” Installation, Commissioning
and
Service Record
Log Book and Service Record Log Book
“Benchmark”
Installation,
Commissioning
Please
ensure that your
installer
has completed all sections of the log book (found at the back
Our Boiler
boilersDimensions:
are independently
Wallstartested
Combiand comply with the latest European Boiler Efficiency
11Directive. Our quality
Boiler Dimensions:
Wallstar
Combi
11 of this manual).
The
log
book
will
be
required
in
the
event
of
any
warranty
work.
Ensure
that
the
service
record
is completed.
assurance
procedures
are
also
approved
and
comply
with
the
International
Standard,
ISO9001.
12
Technical
Specifications
12of this
Please ensure that your installer has
completed
all
of the has
log book
(foundall
atsections
the backofofthe
thislog
manual).
Please
ensure
thatsections
your installer
completed
book (found at the back
manual).
Burner Settings
13
Burner
13 is completed.
The log book will be required in the
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Ensure that the service record
Each boiler is assembled and tested with care by a member of our production team, you will find their name inside the
boiler
Boilercasing.
Installation
Boiler Installation
Warranty
YourRegulations
boiler will provide you with a long and trouble free service life providing that a few essential
14 steps are addressed.
Regulations
14
Your
HRMSizing
boiler is under warranty for 2 years from the date of installation.
Please
take
time to read the “Householder Information” section of this handbook.
Boiler
Sizing
14
Boiler
14
Warranty
Warranty
Refurbishing An Old System
14
14
Warranty
Conditions
In the
unlikely
event of a fault, please contact your installer who should be able to identify the14
cause ofYour
the HRM
problem,
if is under warranty
System
Protection
Protection
14
boiler
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
for 2 years from the date of installation.
appropriate
your installer will contact us.
Boiler Location
15
Boiler Location
15
-Warranty
The
must be installed and commissioned in accordance with our handbook.
Wall Construction
15
Wall boiler
Construction
15
Warranty Conditions
Conditions
Flue Terminating Positions
16
Flue
Terminating
Positions
16
HMickleburgh
-- commissioned
The
boiler
must
not
be repaired,
modified
or tampered
with bywith
anyour
person
not authorised by
Fuel Supply System
17
Fuelboiler
Supply
System
17 HRM.
- The boiler must be installed and
inbe
accordance
withcommissioned
our handbook
The
must
installed
and
in accordance
handbook
Oil Supply
17
Oil Supply
17
Hedley
Mickleburgh
Simon Eastwell
-- modified
The boiler
warranty
engineer
must
have
direct
to all
components
of the boiler
and any
- The boiler must not be repaired,
or must
tampered
with
by any
person
not
authorised
bythe
HRM
The
not be
repaired,
modified
oraccess
tampered
with
byindoor
any person
not authorised
by HRM
Chairman
Managing
Director
outdoor
components
of
the
boiler
must
be
no
more
than
3
meters
above
ground
level
or
a safe
working
platform.
Extended Warranty
Extended Warranty
Wallstar
18-23
Wallstar
18-23
Warranty
registration
document
at the end
of this manual
shouldatbethe
completed
as manual should be24-31
The
“Benchmark”
and warranty
registration
document
end of this
completed as
System Wallstar
24-31 The “Benchmark” and warrantyExtended
System
Wallstar
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
has been correctly installed
Wallstar Combi
32-40 appropriate by your installer / engineer.
Wallstar
Combi
32-40 in accordance
The
“Benchmark”
and warranty
registration
document
at
end
of
manual
should
be completed
with our recommendations. Return
theCondensate
warranty
registration
document
HRM in order
to qualify
for the
a further
3 year
with
our
recommendations.
Return theto
warranty
registration
document
to
HRM
inthis
order
to qualify
3 year as
Condensate Drain
41
Drain
41for a further
your
/ engineer.
This
your record that the boiler has been correctly installed in accordance
warranty of the heat exchangerappropriate
– a total of by
5the
years.
warranty
heatinstaller
exchanger
– a total
of 5isyears.
with
ourDiagrams
recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year
Wiring Diagrams
Wiring
Extended Warranty Conditions warranty
the heat
exchanger – a total of 5 years.
Extended of
Warranty
Conditions
Wallstar
42
Wallstar
42
- The boiler must be serviced
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
Extended
Warranty
Conditions
System Wallstar
42
System
Wallstar
42
“Benchmark” service log is located
at the back
of
this manual
“Benchmark”
service
log is located at the back of this manual
Wallstar Combi
43
Wallstar
Combi
43
- The boiler must be serviced annually and maintained in accordance with this handbook. The
- This warranty is in addition toBoiler
statutory
andservice
legal
-yourThis
warranty
isother
in addition
to
your statutory
andof
other
rights
“Benchmark”
log isrights
located
at the back
this legal
manual.
Boiler Maintenance
Maintenance
DESCRIPTION
Baffle Removal
44
After Sales Service
-
Fault Diagnosis
Wallstar Combi
45
46
Contacts
-
Tel No: 01953 455400
Fax No: 01953 454483
Email: [email protected] or [email protected]
22
IMPORTANT!
PAGE
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
Sales
Service
-After
This
warranty
is in addition to your statutory and other legal rights.
Baffle
Removal
44
If your boiler fails during theAfter
contact
yourthe
installer,
whoperiod
will be
able to
identify
the who will be able to identify the
- warranty
If Sales
yourperiod
boiler
fails during
warranty
contact
your
installer,
Service
Fault
Diagnosis
cause of the problem. If appropriate,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
- IfIf
your boiler
boiler
failsduring
duringthe
the
warranty
period
contact
installer
willable
be to
able
to45
identify
your
fails
warranty
period
contact
youryour
installer
whowho
will be
identify
the the
Wallstar
Combi
Under no circumstances should
warranty”
work
be undertaken
without
authorisation
from
the instruction.
HRM
- “in
Under
noCombi
circumstances
should
“in
warranty”
work
be
without authorisation from46the HRM
cause
of
the
problem.
If appropriate,
your
installer
willundertaken
contact
us.
cause
of
the
problem
and
refer to
HRM
for
any
warranty
work
Wallstar
Components
service department
service department
-Contacts
Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM
If you are unable to contact your
please
contact
our service
department.
boiler’sdepartment. Quoting your boiler’s
- installer
If
you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
service
department.
serial number when phoning – thisserial
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
be found on the cover of this manual.
Tel No: 01953 455400
- IfNo:
you01953
are unable
to contact your installer please contact our service department, quoting your boiler’s
Fax
454483
serial
number
when
phoning
this can be found on the cover of this manual.
Email: [email protected]
or–[email protected]
1
Standard X-ternal & System X-ternal Standard
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
33
13
Boiler Controls – Standard Wallstar
Control Panel
DESCRIPTION
Boiler Controls – System
Wallstar
Contents
Page
Information
Contents Page
PAGE
IMPORTANT!
Control Panel
IMPORTANT!
DESCRIPTION
PAGE
in order
Your
boilerto:
must
Householder
Information
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
your will vary from site to site, your
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
any difficulty locating an
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Boiler Dimensions: Wallstar
Burner Settings
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Please ensure that your installer has completed all sections of the log book (found at the back of this manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Boiler Installation
Boiler Installation
Temperature Control Thermostat
Regulations
14
Regulations
14
The
controlSizing
thermostat regulates the temperature of the water within the boiler.
Boiler Sizing
14
Boiler
14
Warranty
Warranty
14
14
The
recommended
settings,
the from
control
are
maximum for heating and hot14
water and minimum for
System Protection
14
Protection
Your HRM boiler is under warranty
forSystem
2HRM
years
fromisthe
datewarranty
of governed
installation.
Your
boiler
under
for 2 by
years
theknob,
date of
installation.
hot water
only.
Boiler Location
15
Boiler Location
15
Temperature
Control Thermostat
Wall Construction
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
Boiler
Overheat
(Limit)Positions
Thermostat
16
Flue
Terminating
16
The Fuel
control
thermostat
Supply
Systemregulates the temperature of the water within the boiler.
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
our handbook in accordance with our handbook
- commissioned
The
must
installed and
In the
to the boiler. Allow the
Oil Supply
17
Oilunlikely
Supply event the boiler overheats, the reset button will trip and cut the power supply17
boiler
to boiler
coolorthen
press
the
reset
button
to reset
the thermostat.
The recommended settings, governed by the control knob, are maximum for heating and hot water, and
- minimum
The boilerfor
must not be repaired,
tampered
with
by any
person
not
authorised
by HRM
- modified
The
must
not be
repaired,
modified
or tampered
with
by any person not authorised by HRM
hot
water only.
Installation
Procedure
Extended Warranty
Extended Warranty
IMPORTANT - If overheating occurs regularly, consult your installation engineer. There 18-23
may be a fault with the
Boiler
Overheat (Limit) Thermostat
Wallstar
18-23
Wallstar
central
system.
registration
document
at heating
the end
of this manual
shouldatbethe
completed
“Benchmark”
and
warranty
registration
document
end of this
completed as
System Wallstar
24-31 The “Benchmark” and warrantyThe
System
Wallstar
In the
unlikely
event the boiler overheats, the reset button will trip and cut the power supply32-40
to the boiler.
Allowby
the
appropriate
your installer / engineer.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
Wallstar
Combi
32-40 in accordance
boiler
to cool thenDrain
press the reset button to reset the thermostat.
Power
Neon
Lamp
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
Return thetowarranty
registration
document
to HRM
in order to qualify41
for a further 3 year
Condensate
41
Drain
warranty of the heat exchangerwarranty
– a total of 5the
years.
heat exchanger – a total of 5 years.
The
lamp
is illuminated when there is power to the control thermostat and the control system (time clock) is
Wiring Diagrams
Wiring
Diagrams
Conditions requesting
heat.
IMPORTANT - If overheating occurs regularly, consult your installation engineer. There may be Extended
a fault withWarranty
the
Extended Warranty
Conditions
central
heating
system.
Wallstar
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
Limit
Neon
Lamp
System Wallstar
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
Power
Neon Combi
Lamp
Wallstar
43
Wallstar
Combi
43
The lamp is illuminated when there is power to the controls, but the boiler has overheated. When the limit reset is
- isThis warranty is in addition topressed
statutory
andis
other
legal
rights
-yourThis
warranty
in addition
to your statutory and other legal rights
The
lamp
is illuminated when there is power to the control thermostat and the control system (time clock)
this
lamp
should
extinguish.
Boiler
Maintenance
Boiler
Maintenance
requesting heat.
After Sales Service
After
Sales
Service
Lockout
Reset
Lamp
Baffle Removal
44
Baffle
Removal
44
Limit Neon Lamp
- If your boiler fails during theThe
period
contact
yourthe
installer,
whoperiod
will
be
able to
identify
- warranty
Iflamp
youris
boiler
fails during
warranty
contact
your
installer,
whohas
will not
be able
identify When
the the lockout
illuminated
when
there
is power
to the
controls,
but
thethe
burner
fired to
correctly.
Fault Diagnosis
Fault
Diagnosis
cause
of the
will
contact
us.
ofinstaller
the this
problem.
Ifshould
appropriate,
your This
installer
williscontact
us. button which provides an alternative to pressing
The lamp is illuminated when there is power to the controls, but the boiler has overheated. When the limit
reset
is problem. If appropriate,
resetcause
is your
pressed
lamp
extinguish.
lamp
also a reset
pressed
this lamp
the reset
on the
burner itself.
Wallstar
Combishould extinguish.
45
Wallstar
Combi
45
- Under no circumstances should
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
46
Wallstar
Components
service department
service
department
Lockout Reset Lamp
Pressure
Gauge
Contacts
Contacts
- Ifthe
youlockout
are unable to contact your
please
contact
our
department.
Quoting
boiler’s
- installer
Ifheating
you are
unable
to contact
your
installer
please
contact your
our1service
department.
Quoting
your boiler’s
The lamp is illuminated when there is power to the controls, but the burner has not fired correctly. When
The
system
should
beservice
pressurised
to
approximately
bar when
cold. Check
the pressure
occasionally, as
serial
number when phoning –loss
thisserial
can
be
foundmay
on the
cover
of
manual.
number
when
phoning
–boiler
this can
be
found onPlease
the cover
of to
thisnote
manual.
reset
is
pressed
this
lamp
should
extinguish.
This
lamp
is
also
a
reset
button
which
provides
an
alternative
to
pressing
of
pressure
cause
the
to
overheat.
refer
10
(Page
28)
in
the
installation
procedure
Tel No: 01953 455400
Tel No: 01953 455400
the
reset
on
the
burner
itself.
section
for
instructions
on
pressurising
the
system.
Fax No: 01953 454483
Fax No: 01953 454483
44
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
35
15
Boiler
Controls
– Wallstar Combi
Control
Panel
Boiler Controls
– Wallstar Combi
Boiler
– Wallstar Combi
Control Controls
Panel
Boiler Controls – Wallstar Combi
Continued
Contents
Page
Information
Contents Page
Control Panel
Control Panel
DESCRIPTION
PAGE
IMPORTANT!
Time Clock Programming Guide
IMPORTANT!
DESCRIPTION
PAGE
in order
Your
boilerto:
must
Householder
Information
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
Arrow
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
Tappetsequipment
Position
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
In = Off
8
Burner
Lockout
8
Out
=
On
commissioning
of organise
your boiler.
you experience
difficulty
an
Position
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
any Manual
difficultySwitch
locating
an
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
I = On (top position)
= Timed (centre position)
9
90 = Off (bottom position)
10
Boiler Dimensions:
System and
Wallstar
10
“Benchmark” Installation,
Commissioning
Service Record
“Benchmark”
Installation,
Commissioning
11
11
12
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
13
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Mixing
Valve
Burner
Settings
Mixing
Valvevalve can be adjusted to set the maximum temperature of hot water produced. The valve is graduated
The
mixing
Boiler
Installation
Boiler Installation
Mixing
Valve
between 1 to 5, the greater the number the hotter the water.
The
mixing
can be adjusted to set the maximum temperature of hot water produced. The valve is graduated
Mixing
Valvevalve
Regulations
Regulations
14
The
mixing
valve can be adjusted to set the maximum temperature of hot water produced. 14
The valve is graduated
between
1
to
5,
the
greater
the anumber
the
hotter
the
water.
IMPORTANT
Too
high
setting
may
cause
scalding!
Boiler
Sizing
14
Boiler
Sizing
14
Warranty
Warranty
between 1 to 5, the greater the number the hotter the water.
The Refurbishing
mixing valveAn
can
beSystem
adjusted to set the maximum temperature of hot water produced. 14
The valve is graduated
Old
14
IMPORTANT
Too high
settingthe
may cause
scalding!
Auxiliary
Thermostat
between
1 toProtection
5, the --greater
the a
the
water.
System
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
IMPORTANT
Too high
anumber
setting mayhotter
cause
scalding!
Boiler Location
15
Boiler Location
15
Auxiliary
Thermostat
This
thermostat
maintains
the
temperature
of
the
boiler
for
the
production
of
hot
water.
best hot Conditions
water
IMPORTANT
Too
high
a
setting
may
cause
scalding!
Wall
Construction
15 For Warranty
Wall Construction
15
Warranty
Conditions
Auxiliary Thermostat
performance
leave thePositions
knob set in its maximum position.
Flue Terminating
16
16
ThisFuel
thermostat
maintains the temperature of the boiler for the production of hot water.
For -bestThe
hotboiler
water
Auxiliary
Thermostat
Supply
System
17
Fuel
Supply
System
17
must
be
installed
and
commissioned
in
accordance
with
our
handbook
The
boiler
must
be
installed
and
commissioned
in
accordance
with
our
handbook
This
thermostatmaintains
maintainsthethe
temperature
of boiler
the boiler for the production of hot water.
For best position.
hot water
This thermostat
temperature
of the
at maximum
performance
leave the knob
set
in its maximum
position.for the production of hot water. Pre-set17
Heating
Thermostat
Oil Supply
Oil Supply
17
performance
leave the knob set in its maximum position.
This thermostat maintains the temperature of the boiler for the production of hot water. For -bestThe
hotboiler
water
Setting
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
TheUp
boiler
not be
repaired,
or tampered
Heating
Thermostat
performance
leave the knob
set inthe
its maximum
position.
The
heating
thermostat
regulates
temperature
of the water supplied to the central heating system. To achieve the
Installation
Procedure
Heating
Thermostat
The
outer dial
should be set to the current time. Rotate the dial slowly in a clockwise direction, until the correct hour is
heating system performance indicated by the ‘max’ setting, the auxiliary thermostat should also be setExtended
to its maximum
Warranty
Extended
Warranty
The
heating
thermostat regulates the temperature of the water supplied to the central heating18-23
system. To achieve the
approaching
the
arrow printed on the dial.
Heating
Thermostat
position.
Wallstar
Wallstar
18-23
The heating thermostat regulates the temperature of the water supplied to the central heating system. To achieve the
heating
system
performance indicated by the ‘max’ setting, the auxiliary thermostat should also
be setThe
to its“Benchmark”
maximum
and
warranty
registration
document
at the end
of this manual
shouldatbethe
completed
The
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
24-31
System
Wallstar
heating system performance indicated by the ‘max’ setting, the auxiliary thermostat should also be set to its maximum
position.
Note:
The
heating
function
is
interrupted
whenever
there
is
a
demand
for
domestic
hot
water.
Manual
Switch
Operation
The
heating
thermostat
regulates
the
temperature
of
the
water
supplied
to
the
central
heating
system.
To
achieve
the
appropriate
by
your
installer
/
engineer.
This
is
your
record
that
the
boiler
has
been
correctly
installed
in
accordance
appropriate
by
your
installer
/
engineer.
This
is
your
record
that
the
boiler
has
been
correctly
installed
in accordance
Wallstar
Combi
32-40
Wallstar
Combi
32-40
position.
heating
system performance
indicated by the ‘max’ setting, the auxiliary thermostat should also
to itsour
maximum
recommendations. Return
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate
Drain
41be setwith
Drain
Note:
The
heating
function
is interrupted whenever there is a demand for domestic hot water.
Boiler The
Overheat
(Limit)
Thermostat
manual
switch
provide –
On
/ Timed
Off control, thereby allowing manual control of the heating without
position.
warranty of the heat exchangerThe
– a total
of 5the
years.
warranty
heatwill
exchanger
a total
of 5 /years.
Note:
heating
function
is interrupted whenever there is a demand for domestic hot water.
disrupting
the timed (tappet) settings.
Wiring Diagrams
Wiring Diagrams
Boiler
Overheat
(Limit)
Thermostat
Extended
Warranty
Conditions Extended Warranty Conditions
In the The
unlikely
event
the
boiler
overheats,
the resetthere
button
trip and
the power
supply to the boiler.
Allow
the
Note:
heating
function
is interrupted
whenever
is awill
demand
forcut
domestic
hot water.
Boiler
Overheat
(Limit)
Thermostat
boiler
to
cool
then
press
the
reset
button
to
reset
the
thermostat.
Programming
Wallstar
42
Wallstar Switching Times
42
In the
unlikely
event
the
boiler overheats, the reset button will trip and cut the power supply42
to the boiler.
Allow
themust be serviced
- The
boiler
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
Boiler
Overheat
(Limit)
Thermostat
System
Wallstar
System
Wallstar
42
In the unlikely event the boiler overheats, the reset button will trip and cut the power supply to the boiler. Allow the
boiler
to coolCombi
then press
the reset button
to regularly,
reset the thermostat.
“Benchmark”
service log is located
at the back
of
this
manual
“Benchmark”
service
logminutes.
is located
at the
the number
back of this
manual to the outer edge of the dial, 43
IMPORTANT
If
overheating
occurs
consult
your
installation
engineer.
There
may
be
a
fault
with
the
One
tappet
is
equal
to
15
Set
of
tappets
equal
to the duration of
Wallstar
43
Wallstar
Combi
boiler to cool then press the reset button to reset the thermostat.
heating
system.the reset button will trip and cut the power supply to the boiler. Allow the
time the heating is required to be switched on.
In the unlikely eventcentral
the boiler
overheats,
IMPORTANT
- If overheating
occurs
regularly,
consult your installation engineer. There may be -a fault
with
the is in addition toBoiler
This
warranty
statutory
andisother
legal rights
-yourThis
warranty
in addition
boiler
toMaintenance
cool then press
the reset button
to regularly,
reset the thermostat.
BoilerIMPORTANT
Maintenance
- If overheating
occurs
consult your installation engineer. There may be a fault with the
central
heating
system.
Note: Loss of system
pressure
maysystem.
cause the overheat (limit) thermostat to trip; refer to the pressure gauge section
Power Neon Lamp
central
heating
Service
After
Sales
Service
below.
IMPORTANT
may be After
a faultSales
with the
Baffle
Removal - If overheating occurs regularly, consult your installation engineer. There 44
Baffle
Removal
44
Note: Loss of system
pressure
maysystem.
cause the overheat (limit) thermostat to trip; refer to the pressure gauge section
The
lamp
is
illuminated
when
the
mains
supply
to
the
boiler
is
switched
on.
central
heating
Note: Loss of system pressure may cause the overheat (limit) thermostat to trip; refer to the pressure- gauge
section
If your
boiler fails during theFault
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
below.
Pressure
Gauge
Fault Diagnosis
below.
cause
of the problem. If appropriate,
your
installer
will contact
us.
ofLamp
the problem.
If appropriate,
Limitcause
Neon
Note: Loss of system pressure may cause the overheat (limit) thermostat to trip; refer to the pressure gauge section
Pressure
Gauge
The Wallstar
heating
system should be pressurised to approximately 1 bar when cold. Check the pressure
occasionally, as
below.
Combi
45
Wallstar Combi
45
Pressure
Gauge
- instructions
warranty”
work be undertaken
without
authorisation
from the
- “in
Under
noCombi
circumstances
should
be undertaken
from46
the HRM
lossWallstar
of pressure
mayComponents
cause the boiler to overheat. Please refer to the combi fault diagnosis
The
lamp
is
illuminated
when
there“in
is warranty”
power
to work
the controls,
but HRM
thewithout
boiler authorisation
has overheated.
When
the limit reset is
Combi
46page for
Wallstar
Components
service
department
service
department
The
heating
system
should
be
pressurised
to
approximately
1
bar
when
cold.
Check
the
pressure
occasionally,
as
pressed
this
lamp
should
extinguish.
on
pressurising
the
system.
Pressure
Gauge
The heating system should be pressurised to approximately 1 bar when cold. Check the pressure occasionally, as
loss
of pressure may cause the boiler to overheat. Please refer to the combi fault diagnosis page for instructions
Contacts
Contacts
loss
of pressure may cause the boiler to overheat. Please refer to the combi fault diagnosis page for
- instructions
If you are as
unable to contact your
please
our service
department.
- installer
If youNeon
are
unable
to contact
your installer
pleaseQuoting
contact your
our service
on
pressurising
the should
system.
Lockout
Lampcontact
The
heating
system
be
pressurised
to
approximately
1
bar
when
cold.
Check
the
pressure
occasionally,
on pressurising the system.
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
loss
of
pressure
may
cause
the
boiler
to
overheat.
Please
refer
to
the
combi
fault
diagnosis
page
for
instructions
Tel No: 01953 455400
Tel No: 01953 455400
The
lamp01953
is illuminated
on
the system.
Faxpressurising
No: 01953 454483
Fax No:
454483 when there is power to the controls, but the burner has not fired correctly.
Email:
[email protected]
or
[email protected]
Standard Wallstar, System Wallstar &
6
6
6
6
6
Standard
Wallstar,
System
Wallstar &
Wallstar
Combi
Manual
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
37
17
The burner is equipped with a flame failure device. When activated the reset button on the burner control box is
illuminated. Refer to the fault finding section of the handbook to identify possible causes.
Burner Lockout
Technical Specifications – Boiler Dimensions – Standard
Wallstar
Contents
Page
Householder Information Householder Information
The test switch is provided for the service engineer, in normal operation the switch should be left in the “PROG”
position for Wallstar and System Wallstar boilers and in the “NORMAL” position for the Wallstar Combi.
Cross-sectional
View
IMPORTANT! Internal View
The
burner is equipped with a flame failure device. When activated the reset button on the burner
is
DESCRIPTION
PAGEcontrol boxIMPORTANT!
DESCRIPTION
PAGE
Switching The
Boiler
On fault finding section of the handbook to identify possible causes.
illuminated.
Refer
to the
in order
Your
boilerto:
must
Householder
Information
-The Turn
on theisoilprovided
supply for the service engineer, in normal operation the switch should be left in the “PROG”
test switch
-position
Switch
the mains
supply
- Validate
warranty Document
for on
Wallstar
and System
Wallstar boilers and in the “NORMAL” position for the End
Wallstar
Combi.- Validate your warranty
Warranty
Registration
Document
Of Manual
Warrantyyour
Registration
End Of Manual
- Set
the
timer
control
to
“on”
Warranty
3
Warranty
3
correctly
and avoid
premature
failure
-Switching
Set
theThe
boiler
control
- Ensure
the boiler
has been
installed
Boiler
On thermostat to the required setting
Extended
Warranty
3
Extended Warranty
3
After Sales Service
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
- Turn
the oil supply
Boileron
Controls:
Wallstar
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
Boiler
Off For
Long Periods
-Switching
SwitchThe
on the
mains
supply
System
Wallstar
5
System
Wallstar
5
content.
temperature,
- Set the timer control
to “on”
Wallstar
Combi
6-7
Wallstar Combi
6-7
-- Set
Have
the
boiler
serviced
the Lockout
boiler control thermostat to the required setting
Burner
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
- Switch off the mains supply
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
-Technical
Turn offSpecifications
the oil at the tank
Switching The Boiler Off For Long Periods
Pump
Priming
Boiler
9
9
- Have
boiler serviced
Boiler the
Dimensions:
System Wallstar
10
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
If
burner
lift oil,
the pump
may be dry and require priming. To prime the burner, fill a11
suitable container,
- theSwitch
offfails
thetomains
supply
Boiler
Dimensions:
Wallstar
Combi
11
such
as aoff
jar,the
with
oil, disconnect the flexible oil line at the isolating valve and place the
container.
- Turn
oil heating
at the tank
Technical
Specifications
12end into the
Technical
Specifications
12
Please
ensure
that
your
installer
has
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
HoldBurner
the container
pump has pulled the oil
Settingsabove the height of the burner and press the lockout reset button, once the13
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
from
the
container
through,
it
is
primed
and
can
be
reconnected
to
the
main
supply.
Pump Priming
Contents Page
Boiler Installation
Boiler Installation
Delivery
IfOil
burner
To prime
prime the
the burner,
burner, fill
fill a
a suitable
suitable container,
container,
If the
the
burner fails
fails to
to lift
lift oil,
oil, the
the pump
pump may
may be
be dry
dry and
and require
require priming.
priming. To
such
as
suchRegulations
as aa jar,
jar, with
with heating
heating oil,
oil, disconnect
disconnect the
the flexible
flexible oil
oil line
line at
at the
the isolating
isolating valve
valve and
and place
place the
the
end into
into the
the container.
container.
14end
Regulations
14
Switch
the
boiler offabove
duringthe
anheight
oil delivery,
forwhile
a short
period
beforeand
switching
the once
boilerthe
back
onbutton,
to
allow
sediment
Hold
the
container
of
burner
bleeding
pump
press
the
lockout
reset
once
the oil
HoldBoiler
the
container
above
the
height
of the
the wait
burner
and
press
the lockout
reset
button,
pump
has
pulled
the
Sizing
14
Boiler Sizing
14
Warranty
Warranty
in
the
bottom
of the
oil
to settle.
pump
has
pulled
the
oilsupply
from
container
it is primed and
canmain
be reconnected
to the14
main supply.
from
the
container
through,
itthe
istank
primed
andthrough,
can be reconnected
to the
supply.
Refurbishing
An
Old
System
14
System Protection
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
for
2
years
from
the
date
of
installation.
Maintenance
Oil Delivery
Boiler Location
15
Boiler Location
15
Wall Construction
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
YourFlue
boiler
should
serviced
annually.
toat
donebefore
will invalidate
your
and
also sediment
lead
to
Switch
the
boiler
off
during
an
delivery,
wait
leastthis
1 hour
before
switching
the warranty
boiler back
back
onmay
to allow
allow
sediment
Switch
the
boiler
offbe
during
an oil
oil
delivery,Failure
wait for
for
ahave
short
period
switching
the
boiler
on
to
Terminating
Positions
16
16
inconvenient
breakdowns.
A “Benchmark”
in
the
bottom
of
oil
tank
in
the
bottom
of the
the
oil supply
supply
tank to
to settle.
settle.service log can be found at the back of this manual.17
Fuel
Supply
System
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
Oil Supply
17
If you have difficulty in locating a service engineer, please contact our service department who may be-ableThe
to provide
External View
Maintenance
boiler must not be repaired,
or must
tampered
with
by anymodified
person not
authorised
by HRM
- modified
The boiler
not be
repaired,
or tampered
with
you
with the Procedure
name of an engineer in your area.
Installation
Your boiler should be serviced annually. Failure to have this done will invalidate your warranty and mayExtended
also leadWarranty
to
Extended Warranty
Additional
Burner
Information
inconvenient
breakdowns.
A “Benchmark” service log can be found at the back of this manual.18-23
Wallstar
Wallstar
18-23
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System Wallstar
System
Wallstar
Further
information
burner settings
can
be foundplease
within contact
the burner
manual which
will have
been
If
you
have
difficulty
in locating
a service
engineer,
ourinstruction
service department
who32-40
may
beappropriate
able
to provide
by your installer / engineer.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi on
Wallstar
Combi
32-40 in accordance
included
withname
theDrain
boiler.
you have
please contact
you
with the
of an Ifengineer
in misplaced
your area. this manual or simply require additional copies,41
with ourour
recommendations. Return
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate
Drain
service team.
– a total of 5the
years.
Additional
Burner Information
Wiring Diagrams
Wiring
Diagrams
Clear oil
line shown
Burner Spares
Extended Warranty Conditions Extended Warranty Conditions
is a BS099A with an
Further
information on burner settings can be found within the burner instruction manual which42
will have been
Wallstar
Wallstar
42
Please
contact
our
sales
department
for
further
information
on
burner
spares.
filter.
- Theour
boiler must be serviced
annually
andmust
maintained
in accordance
with maintained
this handbook.
The
-integral
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
included
withWallstar
the boiler. If you have misplaced this manual or simply require additional copies,42
please contact
System
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
service
team.Combi
Wallstar
43
Wallstar
Combi
43
-
Burner
Spares
Boiler Maintenance
Please
contact
our sales department for further information on burner spares.
Baffle
Removal
44
Fault Diagnosis
Wallstar Combi
45
46
Contacts
Tel No: 01953 455400
Fax8No: 01953 454483
88
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
All boilers are now
supplied with a
After
Sales
Service
BS012
clear
oil line
Baffle
Removal
with no filter.
This warranty is in addition toBoiler
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
44
-
If your boiler fails during theFault
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
-
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
-
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
39
19
Technical Specifications – Boiler Dimensions – System Wallstar
Contents Page
IMPORTANT!
Cross-sectional
View
PAGE
Internal View
DESCRIPTION
Cross-sectional
View
PAGE
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Burner Settings
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Boiler Installation
Boiler Installation
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
14
14
14
14
15
15
16
17
17
External View
18-23
24-31
32-40
41
Wiring
Diagrams
Clear oil
line shown
is a BS099A with an
Wallstar
integral
filter.
System
Wallstar
42
42
43
Wallstar Combi
All boilers are now
supplied with a
BS012
clear
oil line
Baffle
Removal
with no filter.
Regulations
14
Boiler Sizing
14
Warranty
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
External View
Wallstar
18-23
The “Benchmark” and warrantyThe
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
appropriate by your installer / engineer.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Drain
– a total of 5the
years.
Wiring
Diagrams
Clear oil
line shown
is a BS099A with an
Wallstar
42
filter.
annually
andmust
maintained
in accordance
with maintained
this handbook.
The
-integral
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
Wallstar
Combi
43
Warranty
-
Boiler Maintenance
44
Fault Diagnosis
Wallstar Combi
45
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
10
10
IMPORTANT! Internal View
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Technical Specifications – Boiler Dimensions – Wallstar Combi
Contents
Page
Information
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
All boilers are now
supplied with a
After
Sales
Service
BS012
clear
oil line
Baffle
Removal
with no filter.
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
44
-
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
-
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
-
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
311
11
1
Technical Contents
Specifications
Page
Technical Specifications – Burner Settings
Contents
Page
Information
All Wallstar Models
BOILER
15/19
24/18
COMBI
IMPORTANT!
IMPORTANT!
Boiler
MMODEL
odel
12 /112/14
4
15 /19
2020/24
/24PAGE
C omb
i
PAGE
DESCRIPTION
230V Single Phase, Fused 5amp
btu/h
52,886
64,828
80,182
81,888
8
1,
900
6
4,8
50
4
7,8
00
btu /h
83 ,00 0
Oinutorder
put OUTPUT
to:
Your
boiler
must
be commissioned
in order to:
125W
Kw
223.5
4
1 919.0
224.0
4.3
14 15.5
Householder
Information
Kw
Class C2 (28 Sec Kerosene)
U S/GP
H Type
NOZZLE
Size
and
0.50
80˚EH
0.55
80˚EH
0.65
80˚EH
0.65
80˚EH
-N ozzle
Validate
warranty Document
TB A
0.5 5 8 0° EH
0 .5 0 8 0° EH
10mm Compression, Single Pipe End Of Manual - Validate your warranty
Warrantyyour
Registration
End
Of Manual 0 .75 80 ° E H
Size & Type
BAR
6.9
9.0
9.0
9.0
3
Warranty
7 .25
6
6. 9 avoid premature8.failure
TB A 3
BAR
OIL PRESSURE
correctly
and avoid
premature
-O ilEnsure
the boiler
has
been
installed
correctly and
P res
sure
PSI failure
100
130
130 3
130
3
Extended
WarrantyPSI
105
10 0
12 5
TB A
Kg/hr
1.29
1.69
2.13 3
2.13
3
AfterFIRING
SalesRATE
Service
2
.15 your
1.6
3
1.3
4
TB
A
Set
the
boiler
to
its
optimum
efficiency.
Operating
conditions
for
the
boiler
will
vary
from
site
to
site,
your
- Set the boiler to its
efficiency. Operating
conditions for2.14
the boiler will vary
from site to site,
Kg/optimum
hr
Fully Pumped, Conventional Open Vented,
Litres/hr
1.63
2.59 4
2.59
4 or
BoilerRat
Controls:
Wallstar
Firing
e
commissioning
engineer
has
specialised
equipment
to
check
the
oil
pressure
and
analyse
the
exhaust
gases
for
commissioning
engineer
has
specialised
equipment
to
check
the
oil
pressure
and
analyse
the
exhaust
gases
for
2 .75
1. 7 0
TB A
2.0 50
Litres/Wallstar
hr
Sealed System
SMOKE NO System
Bacharach
Scale
0 5
0
5
content.
temperature,
smoke
and
carbon
dioxide
content.
0
TB12.5
A 6-7
0 11.5
0 12
Bac harac
h S%cale
S m oke No.
3 Bar (43.5psi) Static Head 30.59 Meters 6-7
CO2
12.8
Wallstar
Combi
(100ft)
8
1 2.5
TB 85
A 8
11 .585
12
FLUE Lockout
GAS TEMP
Net Flue temp ˚C
85
C
OBurner
2 installer
commissioning
of organise
your% boiler.
Should
you experience
difficulty
locating
an
will
the
commissioning
of your any
boiler.
Should85
you experience
any difficulty locating
an
60°C to 82°C
115
85
TB
A
8
5
Le
ss
am
b
ia
nt
°C
Flue
Ga
s
Te
m
p
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
12/14C – 26mm
B
A
A
A
Ban d
S E DBUK
15/19C – 35mm
9
9
20/24C – 48mm
Burner
Fault
Diagnosis System Wallstar
10
Boiler
Dimensions:
10
and
Service Record
“Benchmark”
Installation,
Commissioning
100°C
11
Boiler
Wallstar Combi
11
Burner
fails Dimensions:
to start Mains lamp not illuminated
12/14C – 84kg
12
Technical
Specifications
12
Blown
fuse
Please
ensure
that
your
installer
has
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
15/19C – 96kg
Time clock/programmer not calling for heat
13
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
thatnot
the
service
record
Room or hot
waterEnsure
thermostats
calling
for heat
20/24C – 107kg
12/14C – 17.5 Litres
Boiler Installation
Boilerlockout
Installation
Burner
lamp is illuminated Lack of oil
Water Capacity
15/19C – 19.25 Litres
Faulty solenoid coil
20/24C – 21 Litres
Blocked nozzle
Regulations
14
Regulations
14
Faulty fire valve
SEDBUK
Rating
A
Boiler Sizing
14
Boiler Sizing
14
Warranty
Warranty
Air in oil supply
14
14
Empty oil tank
System
Wallstar
System
Protection
14
Protection
14
Oilinstallation.
Filter
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
for 2 years from theBlocked
date of
Boiler Location
15
Boiler Location
15
Flame extinguishes after a short period
Heating
Systems Requirements
Sealed Systems Only
Wall Construction
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
Photocell faulty
3 Bar (43.5psi) Static Head 30.59 Meters 16
Flue
Terminating
Positions
Flue
Terminating
Positions
16
Faulty control box
Max Operating Pressure
(100ft)
Fuel Supply System
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
No spark
Oil Supply Temperature Range
17
Oil Supply
17
Operating
60°C to 82°C
Faulty control box
The
boiler
must
not
be
repaired,
modified
or
tampered
with
by
any
person
not
authorised
by
HRM
The
boiler
must
not
be
repaired,
modified
or
tampered
with
by
any
person
not
authorised
by
HRM
Resistance To Water Flow Between Return
Faulty ignition transformer
35mm
Installation
Procedure
Installation
Procedure
Incorrect
electrode
setting
and Flow Connections (10 Deg Temp Rise)
Extended Warranty
Extended Warranty
Cut Out Temperature
100°C
Motor
does not run Seized oil pump
Wallstar
18-23
Wallstar
18-23
Motor at
faulty
Weight
107kg
registration
document
at the end
of this manual
should
bethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System Empty
Wallstar
System
Wallstar
Control box faulty
Water
Capacity
19.25 Litres
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in
accordance
appropriate
yourrecord
installer
is your
record
that
the
boiler
has
been
correctly
installed
in accordance
Wallstar
Combi
Wallstar
Combi
32-40
Capacitor faulty
SEDBUK
Rating
A
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate
Drain
41
Drain
- exchanger – a total of 5 years.Incorrect electrode setting
warranty of the heat exchangerRadio/T.V
– a totalinterference
of 5the
years.
warranty
heat
Poor earth bonding
Wallstar
Combi
Wiring Diagrams
Wiring Diagrams
Faulty ignition transformer
Heating
Sealed Systems Only
Wallstar Systems Requirements
42
Wallstar
42
Smokey
exhaust Blocked nozzle
andmust
maintained
in accordance
with maintained
this
handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
3 Bar (43.5psi) Static Head 30.59 Meters 42
System
Wallstar
Incorrect
burner
settings
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
(100ft)
Wallstar Combi
43
Wallstar
Combi
43
Burner starts violently Delayed Ignition
Operating Temperature Range
60°C to 82°C
Incorrect
electrode
This
warranty
is
in
addition
to
your
statutory
and
other
legal
rights
This
warranty
is
in
addition
to
your
statutory
and
other
legal
rights adjustment
Boiler
Maintenance
Boiler Maintenance
Electrode insulation damaged
Resistance
To Water Flow Between Return
48mm
HT leads faulty
and Flow Connections (10 Deg Temp Rise)
After Sales Service
After
Sales
Service
Air in oil supply
Baffle Removal
44
Baffle
Removal
44
Cut Out Temperature
110°C
Incorrect air adjustment
- If your boiler fails during theFault
yourthe
installer,
whoperiod
will be
able to
identify
Weight
Empty
140kg
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
Fault
Diagnosis
Oil odours
Incorrect combustion settings
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
your installer Oil
willleak
contact us.
Water Capacity
35 Litres
Maximum
Cold Water Pressure
5 bar / 72.5psi
Wallstar Combi
45
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Minimum
Cold Water
Pressure
1.5 bar / 21.7psi
Wallstar Combi
Components
46
Wallstar
Components
Unstable
flame
Incorrect head settings
service department
service
department
Expansion Vessel Capacity
12 Litres
10
Low oil pressure
Expansion Vessel Pressure
1 bar / 14.5psi
Contacts
Excess air
Contacts
- If you are unable to contact your
please
contact
our service
department.
your
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact
our service
Faulty nozzle
Safety Relief Valve
3 bar / 43.5psi
can be
foundwhen
on the
cover of
manual.
number
phoning
–
this
can
be
found
on
the
cover
of this manual.
Heating
Output
18kW
Tel No:
01953
455400
Tel No: 01953 455400
Fax Domestic
No: 01953Hot
454483
Water Output
24kW
Fax No: 01953 454483
Email:
Hot [email protected]
Water Flow Rate
35°C Rise @ 10.5 Litres/Min
DESCRIPTION
Electrical Supply
Max PowerInformation
Consumption
Householder
Fuel
Oil
SupplyRegistration
Connection Document
Warranty
Warranty
Standard
Wallstar
Extended
Warranty
After Sales Service
Boiler Controls:
Heating
SystemsWallstar
Requirements
System Wallstar
Wallstar Combi
Burner Lockout
Operating Temperature Range
Resistance To Water Flow Between Return
and
Flow
Connections
(10 Deg Temp Rise)
Boiler
Dimensions:
Wallstar
Cut Out Temperature
Weight
Empty
Burner Settings
12
12
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
1
Standard
X-ternal
& System
X-ternal
Standard
Wallstar,
System
Wallstar
&
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
313
13
1
Boiler
Installation
Contents
Page
Boiler Installation - Continued
Contents
Page
Information
Regulations
IMPORTANT!
Boiler
Location
IMPORTANT!
DESCRIPTION
PAGE
DESCRIPTION
PAGE
The Installation of oil fired boilers must comply with the following Standards and Codes of Practice:
in order
Your
boilerto:
must
Householder
Information
Boilers should
should be
installed no
than floor
2.5 mSee diagram on page 17.
IMPORTANT - Boilers
be installed
on higher
the ground
only.
BS 5410-1:1997
Oil installations up to 45kW
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
Noise
levels – consideration should be given to the following:
BS 5449
Forced circulation hot water central heating systems for domestic3premises
Warranty
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
Extended Warranty
3
Extended Warranty
3
- Small
roomsService
will accentuate noise levels.
BS 7593:2006
Treatment of water in hot water central heating systems
After Sales Service
3
After Sales
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
commissioning engineer has -specialised
to check
oilboundary
pressure
and
theproperty,
exhaust
gases for
commissioning
engineer
has
specialised
equipment
to check
the
oil pressure
and analyse
Where aequipment
flue terminates
nearthe
the
of
ananalyse
adjoining
consideration
should5the
be exhaust
given to gases for
Building RegulationsSystem Part
L1 Part J 2006 England and Wales, Part F Scottish Regulations
Wallstar
5 and Technical
System
Wallstar
temperature,
smoke
and
carbon
dioxide
content.
temperature,
smoke
and
carbon
dioxide
content.
possible noise disturbance
as some people are sensitive to even low noise levels.
WallstarBooklet
Combi L Northern Ireland
6-7
Wallstar Combi
6-7
Burner Lockout
8
Burner
Lockout
8
Your installer will organise the Bathroom
commissioning
of organise
your installation
boiler.
you
experience
difficulty
locating
an
Your
installer
will
the Should
commissioning
your any
boiler.
Should
you
experience
and bedroom
should
only
beofconsidered
where
there
is no
alternative.
BS 7671:2008
Electrical Regulations
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
BS 7074
Code of practice for sealed systems
WallBoiler
Construction
9
9
10
Boiler
Dimensions:
System
Wallstar
10
“Benchmark”
Installation,
Service Record
“Benchmark”
Installation,
Commissioning
The
boiler Dimensions:
mustCommissioning
be installed
in a and
suitable
Boiler
Sizing
Boiler
Dimensions: Wallstar Combi
11
Boiler
Wallstar
Combi load bearing external wall – a lintel is not normally required.
11
12
Technical
Specifications
12
Please ensure that your installer
has
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
ensure thatof
your
installer
has or
completed
all sections
the log book
(found
at the
back the
of this manual).
For Please
walls constructed
timber,
stramit
similar material,
the of
structural
material
must
support
It is Burner
important
to establish the correct size of boiler required. Boiler output will depend on
of factors,
Settings
13 a number The
Burner
13 isweight
log book will be requiredofinthe
the
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
bewith
required
the
event
any
warranty
work.
Ensure that
the appropriate.
service record
completed.
boiler
when
filled
water.
A
stud
work
frame
should
be
constructed
when
including:
Boiler Installation
Boiler Installation
It is not necessary to construct a heat barrier around the wall duct.
- The preferred room temperatures
- Location
winter temperature
Regulations
14
Regulations
14
Where
theSizing
external cladding is of weatherboard or similar, construct a “picture frame” for the wall
- Structural
and ventilation heat losses
Boiler Sizing
14
Boiler
14 duct trim
Warranty
Warranty
to
seat
against.
- Domestic
hot
water
requirements
14
14
System Protection
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
ThisBoiler
is a complicated
Location calculation. We recommend you employ the services of a heating engineer,
15 who will determine
Boiler Location
15
WallWall
Thickness
the correct
size of boiler required for your property.
Wall Construction
15
15
Warranty Conditions
WarrantyConstruction
Conditions
16
16
The
Wallstar
condensing
models
arecommissioned
supplied
withintelescopic
wallwith
ducts
flues, designed to
Fuel Supply System
17
Fuel
Supply
System
17fit through
inbe
accordance
with
our
handbook
- commissioned
The
boiler
must
installed
and
accordance
ourand
handbook
exterior
walls 210mm to 340mm thick. However with the addition of a 100mm extension kit, it17is possible
Refurbishing
Oil Supply an Old System
17
Oil Supply
to
install
a Wallstar
condensing
in walls
to 440mm
thick.
or must
tampered
with
byboiler
anymodified
person
not
authorised
by
HRM
- modified
The boiler
not be
repaired,
oruptampered
with
IMPORTANT
–
Before
installing
a
new
boiler:
Extended Warranty
Extended Warranty
IMPORTANT - Be sure to measure your wall thickness before purchase.
The Wallstar
system should be chemically cleaned to remove debris, in the form of black magnetite sludge
18-23and lime scale that
Wallstar
18-23
accumulates
in radiators and pipe work. Failure to do this will result in debris adhering to the 24-31
clean surfaces
of a new
The “Benchmark”
and warrantyThe
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System Wallstar
System
Wallstar
boiler,
causing
kettling or knocking noises. It also prohibits efficient heat transfer. A cleanser
as Fernox
appropriate
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 such
Wallstar
Combi
32-40 in accordance
Wall
Duct
& Flue
Extension
Kits thetowarranty
Superfloc
shouldDrain
be added to the system 48 hours prior to changing the boiler.
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
Return
registration
document
to HRM
Condensate
41
Drain
– a total of 5the
years.
Note:
one extension kit per boiler is permitted.
Wiring Diagrams
WiringOnly
Diagrams
System Protection
The Wallstar
extension kit is fitted to the inner half of the telescopic wall duct.
Wallstar
42
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
AfterSystem
Installation
Wallstar
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
Wallstar Combi
43
Wallstar
Combi
43
Extension Kit
Size
Part Number
Flush the
the system
system with
with a
a cleanser
cleanser such
such as
as Fernox
Fernox or
Superfloc
to remove
remove traces
traces of
of flux
flux residues,
residues, grease,
grease, metal
metal swarf,
swarf,
Flush
similar to
This
warranty
is
in
addition
to
your
statutory
and
other
legal
rights
This
warranty
is
in
addition
to
your
statutory
and
other
legal
rights
solder
pieces
and oils
oils used
used during
during component
component manufacture.
manufacture.
solder
and
Boiler pieces
Maintenance
Boiler Maintenance
AfterBaffle
Flushing
Removal
44
After Sales Service
Wallstar 12/14CA Wall Duct & Flue
Extension
After
Sales
Service
Baffle
Removal
100mm (4”)
12/14CX100
44
- change
If that
yourthat
boiler fails during theFault
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
Add
corrosion
similar.
minimise
chemical
action
chemical
Add
a Diagnosis
corrosion inhibitor
inhibitor such
such as
as Fernox
Fernox or
MB-1.
ThisThis
will will
minimise
the the
chemical
action
andand
chemical
change
takes
Faulta
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
takes
in a systems
primary
and system
components.
place place
in a systems
primary
water water
and system
components.
Wallstar 15/19CA Wall Duct & Flue
Wallstar Combi
45
Wallstar CombiExtension Kit (Fits Standard & System
100mm (4”)
15/19CX100 45
Under
no
circumstances
should
“in
warranty”
work
be undertaken
without
authorisation
from
the HRM
Under
no
circumstances
should
“in
warranty”
work be undertaken
without authorisation
from46the HRM
Note:
The manufacturer’s
usage instructions for chemical cleaners and inhibitors should always
Wallstar
Combi Components
46 be followed.
Models)
service
department
service
department
Please refer to BS 7593:2006 for a detailed explanation of cleansing procedures.
Contacts
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
Protection of DHW Heat Exchanger (Wallstar Combi)
20/24CA
&
Combi
Wall on the cover of this manual.
can be
foundWallstar
on the
cover of
manual.
number
when
phoning
– Wallstar
this can
be found
100mm
(4”)
20/24CX100
Tel No: 01953 455400
Tel No: 01953 455400 Duct & Flue Extension Kit
We
recommend
that
a
water
scale
reducer
is
installed
in
areas
of
hard
water.
Fax No: 01953 454483
Fax No: 01953 454483
14
14
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
315
15
1
Fuel Supply System
Contents
Page
Information
Contents Page
DESCRIPTION
PAGE
IMPORTANT!
IMPORTANT!
DESCRIPTION
PAGE
in order
Your
boilerto:
must
Householder
Information
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Burner Settings
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Oil has
Tank
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
We recommend the use of plastic oil tanks, they require less maintenance than steel tanks and are longer lasting.
BoilerPosition
Installation
Boiler Installation
Description
Dimension
A
bunded oil tank may be required on any environmentally sensitive site where spillage of oil could pollute rivers,
600mm
A
Directly Below An Opening (Air Brick, Window, etc)
ponds,
or any other water courses. Please refer to the appropriate requirements when locating
Regulations
14
Regulations
14 oil tanks: “Control of
600mm
B
Horizontally To An Opening
Pollution
“Building Regulations” and OFTEC Technical Paper T19.
Boiler
14
BoilerRegulations”,
Sizing
14
75mm
C Sizing
Below a Gutter, Eaves or Balcony With Protection (Note 2)
Warranty
Warranty
Refurbishing
An Old System Below a Gutter, Eaves or Balcony Without Protection
14
600mm
14
D
Oil
300mm
E Protection
From Vertical Sanitary Pipework
System
14
System
Protection
14
Your
HRM boiler is under warranty
forSupply
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
300mm
F Location
From An Internal or External Corner
Boiler
15
Boiler Location
15
300mm Conditions
Above Ground or Balcony Level
Fuel
TankConstruction
Below the Burner
WallGConstruction
15
Wall
15
Warranty
Warranty
Conditions
600mm
From Surface or Boundry Facing The Terminal
FlueHTerminating Positions
16
16
From a Terminal Facing a Terminal
The
fuelboiler
pumpmust
can
lift installed
fuel to aand
height
2.5m. Aintwo
pipe system
or deaerator
Fuel JSupply System
17
Fuel
Supply
System
17 3K or similar) is not
- 1200mm
The boiler must be installed and
inbe
accordance
with
our of
handbook
- commissioned
The
commissioned
accordance
with our
handbook (Tiger Loop,
1500mm
K
Vertical From a Terminal On The Same Wall
required.
For heights above 2.5m, please consult our technical department.
Oil Supply
17
Oil Supply
17
L
Horizontally From A Terminal On The Same Wall
- 750mm
The boiler must not be repaired,
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
1800mm
M
From An Oil Tank
Pipework
Installation
Procedure
Extended Warranty
Extended Warranty
Soldered
fittings should not be used, as the joints will fail in the event of a fire. Flux deposits18-23
may damage the pump
Wallstar
18-23
Wallstar
Information taken from BS 5410-1:1997 and The Building Regulations: Approved Document J
fuel
mayWallstar
deteriorate
thethe
solder
within
joint.should
Galvanised
pipes
notbe
be
used. Theasaggressive
registration
document
at
end
of
this the
manual
completed
as fittings
The
“Benchmark”
and warranty
registration
document
atbethe
end
ofand
this
manualmust
should
completed
System Wallstar
24-31 The “Benchmark” and warrantyand
System
24-31
action
of theisby
fuel
will
erode
the
zinc
andThis
damage
the
fuel pump.
This
your
record
that
the
boiler
has
been
correctly
installed
in accordance
appropriate
your
installer
/ engineer.
is your
record
that
the boiler
Wallstar Combi
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate Drain
41
Drain
warranty of the heat exchangerKeep
– a total
of 5the
years.
the number
of pipe
joints to –a aminimum,
bends rather than using compression fittings.
warranty
heat
exchanger
total of 5form
years.
Notes:
Wiring Diagrams
Wiring Diagrams
Extended Warranty Conditions Jointing
ExtendedCompounds
Warranty Conditions
1 - Terminals
should
be
positioned
so
as
to
avoid
products
of
combustion
accumulating
in
stagnant
pockets
around
Wallstar
42
Wallstar
42
the building
entering into buildings.
andmust
maintained
in used
accordance
with
this handbook.
The
- annually
The
boiler
be serviced
annually
and
maintained
in accordance
this handbook.
The may cause
Jointing
compounds
should
be
with care.
Excessive
amounts
can causewith
blockages,
and
System or
Wallstar
42
System
Wallstar
42fragments
atofthe
this or
manual
“Benchmark”
service
log
located at the
back
this manual the use of a non-setting liquid43
failure
theback
fuel of
pump
theisnon-return
valve.
Weofrecommend
pipe sealant.
Wallstar Combi
43
Wallstar
Combi
2
- Where
a flue is terminated less than 600mm away from a projection above it and the projection consists
of plastics
- This
warranty is in addition toAutomatic
statutory
andisother
legal
-yourThis
warranty
in the
addition
to
your statutory
andof
other
legal rights
Isolation
of
Fuelrights
Supply
in the Event
a Fire
Boiler
Maintenance
Boiler
Maintenance
or has a combustible or painted surface, then a shield of at least 750mm should be fitted to protect these surfaces.
After Sales Service
After
Sales
Service
In
accordance
with
J ofJthe
Regulations,
we provide
“a means
automatic44
isolation of
of
In
accordance
withDocument
Document
of Building
the Building
Regulations,
“a means
of ofautomatic
isolation
Baffle Removal
44
Baffle
Removal
the fuel
acting
fire fire
valve
which
must
fittedinline
inlineofofthe
the fuel
fuel supply
supply in
in
the
fuel supply”
supply” ininthe
theform
formofofa remote
a remote
acting
valve
must
bebe
fitted
3
If
the
lowest
part
of
the
terminal
is
less
than
2m
above
the
ground,
balcony,
flat
roof
or
other
place
to
which
any
If
your
boiler
fails
during
the
warranty
period
contact
your
installer,
who
will
be
able
to
identify
the
If
your
boiler
fails
during
the
warranty
period
contact
your
installer,
who
will
be
able
to
identify
the
accordance
with
BS
5410-1:1997.
A
clip
is
provided
in
the
top
of
the
wall
duct
for
the
fire
valve
capillary
accordance
with
BS
5410-1:1997.
A
clip
is
provided
in
the
top
of
the
wall
duct
for
the
fire
valve
capillary
Fault Diagnosis
Fault Diagnosis
person has access, the terminal should be protected by a guard.
your
will contact
us.
ofinstaller
the problem.
If appropriate,
bulb.cause
bulb.
Wallstar Combi
45
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Oil
Filtration
46
Wallstar
Components
servicenoise
department
4 - Where a flue terminates near the boundry of an adjoining property, consideration should be given to possible
service department
disturbance
as
some
people
are
sensitive
to
even
low
noise
levels.
All
boilers are
are supplied
suppliedwith
withflexible
flexiblefuel
fuelline.
lines
withflexible
in line fuel
filterline
included.
If the flexible
fuelbe
line
needs by
replacing
All
boilers
If the
needs replacing
it must
replaced
an itemitofmust
this
Contacts
Contacts
installer
please
contact
our
service
department.
your
boiler’s
- replaced
If(Part
you are
unable
to contact
your (Part
installer
please
contact
our
service
department.
Quoting
your
boiler’s
be
by
an item
of this
type
Number:
BS099).
A paper
also supplied
and must
be fitted
type
Number:
BS012).
A paper
element
filter isQuoting
also
supplied
andelement
must
be filter
fittedisadjacent
to the
boiler,
replacement
serial number when phoning –filters
thisserial
can
be
found
on
the
cover of
manual.
number
when
phoning
– this
can
be
found
the
cover
ofisthis
manual.
adjacent
to
the
boiler,
replacement
filters
are
available
(Part
Number:
BS076).
a steela oil
tank paper
is installed
we
are01953
available
(Part
Number:
BS076).
Where
aon
steel
oil
tank
installed
weWhere
recommend
further
element
Tel No: 01953 455400
Tel No:
455400
5
Boilers
can
produce
sulphur
deposits,
occasionally
these
deposits
are
discharged
out
of
the
flue,
this
should
be
recommend
a
further
paper
element
filter
is
also
fitted
adjacent
to
the
oil
tank.
filter
is
also
fitted
adjacent
to
the
oil
tank.
Fax No: 01953 454483
Fax No: 01953 454483
taken
consideration when planning
to site flues over patios etc.
Email:into
[email protected]
16
16
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Manual
3
317
17
1
Installation Procedure – Standard Wallstar
Unpack
the boiler, remove the burner and silencer box from
DESCRIPTION
the heat exchanger.
IMPORTANT!
PAGE
Dimension
A
B
C
D
Warranty
12/14C
350
40
520
40
Extended Warranty
15/19C
380
100
560
40
After
Sales Service
20/24C
410
110
600
40
System Wallstar
Wallstar Combi
HoleBurner
sizes Lockout
stated allow for a 10mm clearance around the
wall duct.
Note: For 12/14 models, please allow 120mm clearance
above
the Dimensions:
casing for removal
of the thermostat phials.
Boiler
Wallstar
For Boiler
15/19 Dimensions:
and 20/24 models,
please
allow 75mm clearance
Wallstar
Combi
above
the
casing
for
access
to
the
case
retaining screws.
Burner Settings
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
PAGE
4. Heat Exchanger
- Validate
warranty Document
Lift the heat exchanger into position
and
Warrantyyour
Registration
End
Ofsecure
Manualit with the nuts
and
washers
provided
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
Fit 1” BSP pipe fittings to the flow and return
3
After Sales Service
3 sockets and a drain
Operating
for the boiler
willcock
vary
from
site
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
forto the
to
the
½”
socket.
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
IMPORTANT: The heat exchanger
6-7
Wallstar Combi
6-7is heavy, two people
will
be
required
to
lift
it
into
position.
8
Burner Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
.
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
5.
Burner
Lead
Boiler
Installation
Boiler Installation
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
1. Cut a Hole in the Wall
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Installation Procedure Continued – Standard
Wallstar
Contents
Page
Information
Contents Page
PassRegulations
the burner lead which is attached to the control panel
14
14
through
theSizing
switch gasket located towards the bottom of the
14
Boiler
14
Warranty
Warranty
WallRefurbishing
Plate.
14
An Old System
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
2. Wall Plate
Assembly
15 and Duct
Wall Construction
15
Warranty
Conditions
Warranty
Conditions
16
16
Place the Wall Plate and attached Wall17
Duct inner
through
Fuelboiler
Supply
System
17
- The
boilerthe
must be installed and
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
opening you have created in the wall. 17
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
18-23
Wallstar
18-23 6. Control Panel
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
Fitthat
thethe
control
panel
onto the
wall plate
within
the
nuts provided.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record
boiler
has been
correctly
installed
accordance
Wallstar
Combi
32-40
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
– a total of 5the
years.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
-
Drill Baffle
through
the holes in the wall plate and wall duct, and
Removal
secure the assembly to the interior wall using the eight wall
plugs
screws provided.
Faultand
Diagnosis
44
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
7. Thermostats
After Sales Service
After
Sales
Service
Baffle
Removal
44
Place the thermostat phials into their pockets located at the
- If your boiler fails during thetop
period
contact
yourthe
installer,
whoperiod
will be
able to
identify
of
the heat
exchanger.
- warranty
If Diagnosis
your
boiler
fails during
warranty
contact
your
installer,
Fault
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
Note:Wallstar
Hole positions
Combi vary according to model.
If the wall is uneven avoid distortion of the wall plate. Place
packing
behind the wall plate, ensure the rubber foam on the
Contacts
rear of the wall plate forms an air tight seal against the wall.
Use
silicone
sealant
to fill any gaps if necessary.
Tel No:
01953
455400
45
46
-
3.
Wall Maintenance
Plate and Duct Assembly (Cont.)
Boiler
Fax No: 01953 454483
18
18
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
-
Wallstar Combi
45
warranty”
workEnsure
be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should
“in
warranty”
work be
undertaken
IMPORTANT:
the thermostat
capillary
tubes
Wallstar
Components
service department
department
are service
kept clear
of any possible electrical contact on the
control
panel.
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
319
19
1
Installation Procedure Continued – Standard Wallstar
DESCRIPTION
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
IMPORTANT!
PAGE
DESCRIPTION
PAGE
8. Electrical Connections
in order
Your
boilerto:
must
Householder
Information
A 20mm hole is provided in the wall plate for concealed cable
entry. Alternatively use plastic ducting to any corner
of the wall
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
plate.
3
Warranty
3
11. Silencer Box
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
The earth bonding cable can be passed through an 8mm hole,
3
After Sales Service
3
the
silencer
over
the
mounting
located
on the
adjacent to the test switch, and secured to -the Set
5mm
the stud
boiler to its optimum
Operating
for the boiler
willSlide
vary
from
sitefortobox
site,
your
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
the
boiler
will4 vary
from pins
site to
site, your
4
4
provided in the wall duct.
equipment
to check
oil pressure
and heat
analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to exchanger.
check
oil pressure
5
System Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Note: The power supply to the boiler should be fitted with a
5 amp fuse. The electrical supply to the boiler should be
made via a switched and fused spur located near the boiler,
fitted with a 5 amp fuse.
Burner Settings
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
12. Silencer Box (Cont.)
Boiler Installation
A frost thermostat is fitted as standard to protect the boiler.
Boiler Installation
Where appropriate, an additional frost thermostat may be
required to protect the rest of the heating system.
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
Secure the silencer box to heat exchanger by tightening the
14
Regulations
14
4 supplied
wing nuts and penny washers down onto the
14
Boiler
Sizing
14
Warranty
Warranty
mounting pins.
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
16
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17
Oil Supply
17
9. Fit the White Casing
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Lift the case into position, ensure the tabs and slots are aligned,
Extended Warranty
Extended Warranty
and then tighten the retaining screws located on the top of the
18-23
Wallstar
18-23
13. Trim
wall plate/white casing.
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record
been
correctly
accordance
Wallstar
Combi
32-40
Take that
the the
wallboiler
ducthas
outer
and
attachinstalled
the
triminusing
the 4 self
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
drilling screws from the fixing kit.
– a total of 5the
years.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
-
Boiler Maintenance
Baffle Removal
44
Firstly place the two separate top baffle boxes into the flue
Wallstar Combi
chamber and then slide the single piece of the baffle on top
of these.
Contacts
45
46
-
Tel No: 01953 455400
Fax No: 01953 454483
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
-
10. Top Baffle
Fault Diagnosis
20
20
Wallstar
Contents
Page
Information
Contents Page
After
Sales
Service
Baffle
Removal
44
Wall
Duct
Outer
If your boiler fails during the14.
period
contact
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
your
boiler
fails during
warranty
contact
your
installer,
Fault
your
installer
will contact
us.
cause of the problem.
If appropriate,
Slide the wall duct outer with the now attached trim over the
Wallstar
Combi
45
wall
duct
inner
aswork
shown.
warranty”
be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
321
21
1
Wallstar
Contents
Page
DESCRIPTION
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Burner Settings
IMPORTANT!
PAGE
Wallstar
Contents
Page
Information
IMPORTANT!
DESCRIPTION
19. Priming The Burner
PAGE
in order
Your
boilerto:
must
Householder
Information
Ensure both power and fuel supplies to the boiler are switched
on. Press the reset button, the burner will start its firing
- Outer
Validate
your warranty
- Validate
warranty Document
sequence. To release air from theEnd
oil line,
slacken the vent plug
15.OfWall
Duct
(Cont.)
End
Manual
Warrantyyour
Registration
Of Manual
during
this
sequence.
If
ignition
fails
the
burner
will go to lock
3
Warranty
3
- using
Ensure
the
boiler has been installed
correctly
and avoid
premature
failure
Ensure
the
boiler
has
been
installed
correctly
and
avoid
premature
failure
out,
wait
60
seconds
and
repeat
the
procedure.
Join the wall duct outer and wall duct inner
together
the
4
3
Extended Warranty
3
supplied self drilling screws.
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
commissioning engineer has20.
specialised
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
Test
Theequipment
Fuel Supply
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
With Burner
the burner
running, check the fuel supply for air leaks. It is
8
Lockout
8
Your installer will organise thenormal
commissioning
ofair
your
boiler.
Should
experience
difficulty
an
Your
installer
will
organise
theremain
commissioning
of your
boiler.
Shouldlocating
you experience
for a static
bubble
to
atyou
the highest
pointany
of the
oil
engineer, our service departmentline,
may but
be able
to
provide
you
with details
ofable
an engineer
inthe
youroil
area.
engineer,
ourcontinuous
service
department
may
be
to
provide
you
with
a
stream
of
bubbles
through
line
.
indicates that air is being drawn in. This must be cured before
proceeding.
9
9
Boiler Dimensions:
System and
Wallstar
10
Commissioning
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
10
11
12
13
16.
Burner
Boiler
Installation
Boiler Installation
21. Access Door
Fit the
burner to the mounting flange on the silencer box.
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
Boiler Maintenance
14
Regulations
14
Fit the access door onto the wall duct,
14
Boiler Sizing
14secure it in place by
Warranty
Warranty
tightening
the
2
screws
located
on
both
sides.
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
16
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17. 17
Connect The Fuel Line
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Connect the fuel line from the burner, to the oil supply.
Extended Warranty
Extended Warranty
IMPORTANT: The
The Wallstar
supplied
Wallstar comes
comes18-23
suppliedwith
witha remote
a nonWallstar
18-23
return
attached
burner pump.
additional
acting valve
fire valve
and to
hasthe
a non-return
valveNoattached
to non
the
The
“Benchmark”
and warrantyThe
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
24-31
System
Wallstar
burner valve
bump. must
No additional
returnthe
valve
must
used.
return
be used.non
Should
boiler
be be
used
appropriate
by in
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
32-40
Wallstar
Combi
32-40 in accordance
conjunction
with be
a used
purpose
designed with
underground
tank,
the
Should the boiler
in conjunction
a purpose
designed
22.
Flue
Positioning
with our
recommendations.
Return
the
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Condensate
Drain
foot
valve found
such
tanks
must
be removed
or
at
least
underground
tank,inside
the foot
valve
found
inside
such
tanks
must
be
– a total of 5the
years.
removed or
at least rendered
ineffective.
In addition
to thefound
sealed
rendered
ineffective.
In addition
to the sealed
fuel filter
in
Pull
the Diagrams
end of the flue out until the flange on it sits flush
Wiring
the
flexibleinfuel
a replaceable
element
fuel
filterWarranty
must
fuel boilers
filter found
theline,
boilers
flexible fuel
line,Extended
a
replaceable
theWarranty
back of the
access door.
Conditions against
Extended
Conditions
be
fitted fuel
nearfilter
the must
tank. be fitted near the tank.
element
.
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
Note: Please refer to page 17 of this
oil tank service log is located
“Benchmark”
at the back
of
this manual
“Benchmark”
service
43 manual for
Wallstar
Combi
43
installation recommendations.
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
Baffle Removal
44
Fault Diagnosis
Wallstar Combi
18. Burner
WallstarLead
Combi Components
45
46
Connect
Contactsthe 5 pin plug and socket.
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
After
Sales
Service
Baffle
Removal
44
-
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
22. Commissioning the Boiler
cause
ofinstaller
the problem.
If appropriate,
-
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from theisHRM
- “in
Under
noCombi
circumstances
should “in
warranty”
workInstallation
be undertaken
without authorisation
from46now
the HRM
complete.
The boiler must
be commissioned
Wallstar
Components
service department
service department
by a competent engineer. The “Benchmark” log found at the
back of this manual should be completed and the warranty
Contacts
please
contact
our service
department.
your
boiler’s
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact
our service
department.
Quoting
documentation
returned
to HRM
Boilersyour
Ltd.boiler’s
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
-
Tel No: 01953 455400
Fax No: 01953 454483
22
22
After Sales Service
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
323
23
1
Installation Procedure – System Wallstar
DESCRIPTION
Unpack the boiler, remove the burner and silencer box from
the
heat exchanger.
Householder
Information
1. Cut
a Hole Registration
in the Wall Document
Warranty
Warranty
Dimension
A
Extended Warranty
15/19C
380
After Sales Service
B
180
C
560
D
85
System Wallstar
Hole sizes stated allow
for aCombi
10mm clearance around the
Wallstar
wall Burner
duct. Lockout
Note:
Please
allow 75mm clearance above the casing for
Technical
Specifications
access to the case retaining screws.
Burner Settings
IMPORTANT!
PAGE
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
3. Wall
Plate Combi
and Duct Assembly (Cont.)
Wallstar
PAGE
4. Heat Exchanger
- Validate
warranty Document
secure it with the nuts
Warrantyyour
Registration
Endand
Of Manual
and
washers
provided.
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
Fit 1” BSP pipe fittings to the flow socket3and a drain cock to the
3
After Sales Service
Operating
for the boiler
will½”vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
socket.
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
IMPORTANT: The heat exchanger
6-7
Wallstar Combi
6-7is heavy, two people
will
be
required
to
lift
it
into
position.
8
Burner Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
.
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
9
10
11
12
13
Boiler Installation
5. Attach The Pump
14
Regulations
14
Attach the circulating pump to the heat exchanger and tighten,
2. Wall Plate
Assembly
14 and Duct
Boiler Sizing
14
Warranty
Warranty
ensuring that the supplied washers are used between the
14
14
connections.
Duct inner through the
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
for
2
years
from
the
date
of
installation.
Boiler Location
15
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
16
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
6. Expansion Vessel
18-23
Wallstar
18-23
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
Placethat
the the
expansion
on top ofinstalled
the heat
exchanger and
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record
boiler
hasvessel
been correctly
Wallstar
Combi
32-40 in accordance
connect
the
hose
to
the
expansion
vessel
nipple
on3 the
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
for a further
yearheat
41
Drain
exchanger.
– a total of 5the
years.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
Drill
through
the holes in the wall plate and wall duct, and
Boiler
Maintenance
secure the assembly to the interior wall using the eight wall
plugsBaffle
and screws
provided.
Removal
IfFault
the wall
is uneven avoid distortion of the wall plate. Place
Diagnosis
packing behind the wall plate, ensure the rubber foam on the
rear of
the wall
plate forms an air tight seal against the wall.
Wallstar
Combi
Use silicone
sealant
to fill any gaps if necessary.
Contacts
-
44
-
45
46
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
-
Tel No: 01953 455400
Fax No: 01953 454483
24
24
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Boiler Installation
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Installation Procedure Continued – System
Wallstar
Contents
Page
Information
Contents Page
After
Sales
Service
Baffle
Removal
44
Pressure
Relief
Valve
contact
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler
fails
during
warranty
contact
your
installer,
Fault
your
installer
will contact
us.
cause of the problem.
If appropriate,
Connect the pressure relief valve to the underside of the
Wallstar Combi
45
warranty”
work
be undertaken
without
authorisation
from the HRM
heat
exchanger
as
shown.
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Manual
3
325
25
1
Installation Procedure Continued – System Wallstar
DESCRIPTION
IMPORTANT!
PAGE
Where
appropriate, an additional frost thermostat may be
Boiler Installation
Fit the
control panel onto the wall plate with the nuts and
Regulations
washers
Boilerprovided.
Sizing
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
14
14
14
14
15
15
16
17
17
Regulations
14
Boiler Sizing
14
Warranty
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
by any person not authorised by HRM 13. Pump Lead
10. Pressure
Take the lead that comes from the pump and place it behind the
ExtendedGauge
Warranty
Extended Warranty
clips running down the left hand side of18-23
the wall plate. Connect
18-23
Wallstar
Take the capillary/phial from the pressure
gaugeThe
mounted
in the
the 3atpin
plug
of theshould
lead tobe24-31
the
3 pin socket
“Benchmark”
and warrantyThe
registration
document
at the end
of this manual
should
bethe
completed
asend
“Benchmark”
and warranty
registration
document
endon
ofthe
this
manual
completed
as coming
24-31
System
Wallstar
control panel and insert it into the pressure
relief
valve
as
shown.
from
the
control
panel.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
– a total of 5the
years.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
Warranty
-
Boiler Maintenance
11. Thermostats
Baffle Removal
44
Wallstar Combi
IMPORTANT: Ensure the thermostat capillary tubes
are
kept
Contacts clear of any possible electrical contact on the
control panel.
Tel No: 01953 455400
Fax No: 01953 454483
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
45
46
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
-
Place
the thermostat phials into their pockets located at the
Fault Diagnosis
top of the heat exchanger.
26
26
A 20mm hole is provided in the wall plate for concealed cable
entry. Alternatively use plastic ducting to any corner of the wall
plate.
End Of Manual
Note:Boiler
The Dimensions:
power supply Wallstar
to the boiler should be fitted with a
9
5 amp
fuse.
The
electrical
supply
to the boiler should be
Boiler
Dimensions:
System
Wallstar
10
“Benchmark”
Installation,
Commissioning
and
Service
Record
Book and Service Record Log Book
“Benchmark”
Installation,
Commissioning
made
via aDimensions:
switched
andWallstar
fused spur
located near
theLog
boiler,
Boiler
Combi
11
fittedTechnical
with a 5 amp
fuse.
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
The log book will be required
the
event
of anywill
thatofthe
service
record
is completed.
The
logSettings
book
be required
inEnsure
the to
event
any
warranty
work.
A in
frost
thermostat
iswarranty
fitted
aswork.
standard
protect
the
boiler.
9
10
11
12
13
9.
Control
Panel
Boiler
Installation
12.
Electrical Connections
PAGE
Validate
your warranty
- Validate
warranty Document
Lead
End Of Manual -8. Burner
Warrantyyour
Registration
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
correctly andThe
avoid
premature
failure
Pass the burner lead which is attached
earth
bonding
cable can be passed3 through an 8mm hole,
3 to the control panel
Extended Warranty
through the switch gasket located towards
adjacent to the test switch, and secured
to the 5mm stud
3 the bottom of the Wall
After Sales Service
3
Operating
for the boiler
will
vary
from
site
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
fortoduct.
the
Plate.
provided
in
the
wall
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Burner Settings
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Installation Procedure Continued – System
Wallstar
Contents
Page
Information
Contents Page
-
After
Sales
Service
Baffle
Removal
44
contact
your
installer,
whoperiod
will be
able to
identify
Pressure
Relief
Pipe
Work
- warranty
If Diagnosis
yourperiod
boiler
failsValve
during
the
warranty
contact
your
installer,
Fault
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
The Wallstar
flow from
the pressure relief valve should be plumbed
Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
no
circumstances
should “in
warranty”
work be undertaken
away.
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
327
27
1
Installation Procedure Continued - System
Wallstar
Contents
Page
DESCRIPTION
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
IMPORTANT!
PAGE
DESCRIPTION
15. Tundish Installation
in order
Your
boilerto:
must
Householder
Information
The flow from the pressure relief valve should be plumbed away.
- Validate
warranty Document
Warrantyyour
Registration
.
3
3
3
4
5
6-7
8
Technical
16. Filling Specifications
The System
Boiler
Dimensions:
Wallstar
Open
the filling
loop valve
and pressurise the system until 1
Boiler
Dimensions:
System gauge,
Wallstarit may be necessary
bar is
showing
on the pressure
Dimensions:
Wallstar
Combi
afterBoiler
venting
air from the
heating
system, to repeat this
Technical
Specifications
operation
in order
to fill the system correctly.
Burner Settings
Boiler Installation
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
PAGE
End Of Manual19. Silencer Box
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
correctly and Slide
avoid the
premature
silencerfailure
box over the 4 mounting
Extended Warranty
3 pins located on the
heat
exchanger.
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
System
Wallstar
5
content.
temperature,
Wallstar Combi
6-7
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
in Silencer
the
event
of any
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
will
be required
the event
any
warranty
work.
20.
Box
(Cont.)
Boiler Installation
Secure the silencer box to heat exchanger by tightening the
4 supplied
wing nuts and penny washers down onto the
14
Regulations
14
mounting
pins.
14
Boiler Sizing
14
Warranty
Warranty
.
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
16
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17
Oil Supply
17
- White
The boiler
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
17. Fit the
Case
21. Trim
Extended
Warranty
Extended Warranty
Lift the case into position, ensure the tabs and slots
are aligned,
Wallstar
18-23
and then tighten the retaining screws. 18-23
Take the wall duct outer and attach the trim
using the 4 stainless
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
steel screws from the fixing kit.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
– a total of 5the
years.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
Boiler Maintenance
18. Top Baffle
Baffle Removal
Firstly place the two separate top baffle boxes into the flue
Fault Diagnosis
chamber
and then slide the single piece of the baffle on top
of these.
Wallstar Combi
Contacts
-
44
-
45
46
Standard
Wallstar,
System
Wallstar &
Wallstar
Combi
Manual
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
-
Tel No: 01953 455400
Fax No: 01953 454483
28
28
Wallstar
Contents
Page
Information
After
Sales
Service
Baffle
Removal
44
22. Wall Duct Outer
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
Slidecause
theyour
wall
duct
outer
with
theus.
now attached
trim over
will contact
ofinstaller
the
problem.
If appropriate,
your installer
will the
contact us.
wall duct inner as shown.
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
329
29
1
Wallstar
Contents
Page
Wallstar
Contents
Page
Information
27. Priming The Burner
DESCRIPTION
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Burner Settings
24. Burner
IMPORTANT!
PAGE
PAGE
Ensure
both power
power and
and fuel
fuel supplies
supplies to
to the
the boiler
boiler are
are switched
switched
Ensure both
in
order
to:
Your
boiler
must
be
commissioned
in
order
to:
on.
Press
the
reset
button,
the
burner
will
start
it’s
firing
on.
Press
the
reset
button,
the
burner
will
start
it’s
firing
sequence.
To release
release air
air from
from the
the oil
oil line
line remove
slacken the
the vent
vent plug
plug
sequence. To
- Validate
warranty Document
during
this sequence.
sequence. If ignition fails
theManual
burner will go to lock
during this
Warrantyyour
Registration
End Of
out, wait 60 seconds and repeat the procedure.
23. Wall
Duct Outer (Cont.)
3
Warranty
3
correctly
and avoid
premature
failure
Ensure
the
boiler
has
been
installed
correctly
and
avoid premature failure
3
Extended Warranty
3
Join the wall duct outer and wall duct inner
3 together using the 4
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
supplied self drilling screws.
4
4
commissioning engineer has28.
specialised
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
Test
Theequipment
Fuel Supply
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
With Burner
the burner
running, check the fuel supply for air leaks. It is
8
Lockout
8
Your installer will organise thenormal
commissioning
ofair
your
boiler.
Should
experience
difficulty
an
Your
installer
will
organise
theremain
commissioning
of your
boiler.
Shouldlocating
you experience
for a static
bubble
to
atyou
the highest
pointany
of the
oil
engineer, our service departmentline,
may but
be able
to
provide
you
with details
ofable
an engineer
inthe
youroil
area.
engineer,
ourcontinuous
service
department
may
be
to
provide
you
with
a
stream
of
bubbles
through
line
indicates that air is being drawn in. This must be cured before
proceeding.
9
9
Boiler Dimensions:
System and
Wallstar
10
Commissioning
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
10
11
12
13
Boiler Installation
Fit the burner to the mounting flange on the silencer box.
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
Boiler Maintenance
Boiler Installation
14
Regulations
14
14
Boiler Sizing
14
Warranty
Warranty
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
29. Access Door
15
Boiler Location
15
15
Wall
Construction
15
Warranty Conditions
Warranty Conditions
Fit the access door onto the wall duct,
16
16secure it in place by
tightening
the
2
screws
located
on
both
sides.
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
25. 17
Connect The Fuel Line
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Connect the fuel line from the burner to the oil supply.
Extended Warranty
Extended Warranty
IMPORTANT: The
The Wallstar
supplied
Wallstar comes
comes18-23
suppliedwith
witha remote
a nonWallstar
18-23
acting valve
fire valve
and to
hasthe
a non-return
valveNoattached
to non
the
return
attached
burner pump.
additional
The
“Benchmark”
and warrantyThe
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
24-31
System
Wallstar
burner valve
pump. must
No additional
returnthe
valve
must
used.
return
be used.non
Should
boiler
be be
used
appropriate
by in
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
32-40
Wallstar
Combi
32-40 in accordance
Should the boiler
in conjunction
a purpose
designed
conjunction
with be
a used
purpose
designed with
underground
tank,
the
with our
recommendations.
Return
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
underground
tank,inside
the foot
valve
found
inside
such
tanks
must
be heat exchangerwarranty
foot
valve found
such
tanks
must
be removed
or
at
least
warranty of the
– a total of 5the
years.
removed or
at least rendered
ineffective.
In addition
to thefound
sealed
rendered
ineffective.
In addition
to the sealed
fuel filter
in
Wiring Diagrams
fuel boilers
filter found
theline,
boilers
flexible fuel
line,Extended
a
replaceable
the
flexibleinfuel
a replaceable
element
fuel
filterWarranty
must
Flue Positioning
Conditions 30.
Extended
Warranty Conditions
element
be
fitted fuel
nearfilter
the must
tank. be fitted near the tank.
42
Wallstar
42
Pull
the end
of the
flue
until
the
flange and
on
sits flush
and
maintained
in accordance
withit maintained
this
handbook.
The
- annually
The
boiler
must
be out
serviced
annually
in accordance
with this handbook.
The
42
System
Wallstar
42
Note: Please refer to page 17 of this
oil tank service log is located
against
ofof
the
“Benchmark”
atthe
theback
back
thisaccess
manual
“Benchmark”
service
log is door.
located at the back of this manual
43 manual for
Wallstar
Combi
43
installation recommendations.
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
Baffle Removal
44
Fault Diagnosis
26. Burner Lead
Wallstar Combi
Connect
the 5Combi
pin plug
and socket.
Wallstar
Components
45
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
30
30
IMPORTANT!
DESCRIPTION
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
After Sales Service
After
Sales
Service
Baffle
Removal
44
-
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
-
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
31. Commissioning the Boiler
service department
service department
-
Contacts
please
contact
our service
department.
your
boiler’s
Installation
is complete.
The boiler
must
now
be commissioned
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact
our service
department.
Quoting
your
boiler’s
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
be found on
of this engineer.
manual. The “Benchmark” log found at the
bythe
a cover
competent
Tel No: 01953 455400
back of this manual should be completed and the warranty
Fax No: 01953 454483
documentation returned to HRM Boilers Ltd.
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
331
31
1
Installation Procedure – Wallstar
ContentsCombi
Page
Unpack
the boiler, remove the burner, silencer box, top
DESCRIPTION
baffles, expansion vessel, pump and fugas assembly from the
heat
exchanger.
Householder
Information
1. Cut
a Hole Registration
in the Wall Document
Warranty
Warranty
Dimension
A
Extended Warranty
24/18C
410
After Sales Service
B
170
C
600
D
130
System Wallstar
Hole sizes stated allow
for aCombi
10mm clearance around the
Wallstar
wall Burner
duct. Lockout
Note:
Please
allow 150mm clearance below and 50mm
Technical
Specifications
above the white casing for service access.
Burner Settings
IMPORTANT!
PAGE
Installation Procedure Continued – Wallstar
Combi
Contents
Page
Information
IMPORTANT!
DESCRIPTION
PAGE
in order
Your
boilerto:
must
Householder
Information
4. Heat Exchanger
- Validate
warranty Document
secure it with the nuts
Warrantyyour
Registration
Endand
Of Manual
and
washers
provided.
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,
your
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
vary from
site to site, your
IMPORTANT:
Theboiler
heatwill
exchanger
4
4 is heavy, two people
equipment
to check
oil pressure
and will
analyse
the the
exhaust
gases
for
commissioning
engineer
hasthe
specialised
equipment
to
check
oil lift
pressure
be
required
to
it
into
position.
5
System Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
5. Expansion
Vessel
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
Settings
13 is completed.
in the
event
of anywill
warranty
work.
service
record
is completed.
The
log
book
be required
inEnsure
the
ofthe
any
warranty
work.
Place
the
expansion
vessel
on top
of event
thethat
heat
exchanger
and
connect
the hose to the expansion vessel nipple on the
Boiler
Installation
heat exchanger.
Boiler Installation
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
14
Regulations
14
14
Boiler Sizing
14
Warranty
Warranty
2. Wall Plate
14 and Duct Assembly
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Duct inner through the
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
16
17
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
6. Pump & Fugas Group
Extended Warranty
Extended Warranty
Wallstar
18-23
Wallstar
18-23
Re-attach
the
circulating
pump should
and thebefugas
groupas
to the heat
registration
document
at the end
of this manual
should
completed
as manual
“Benchmark”
and warranty
registration
document
atbethe
end
of this
completed
System Wallstar
System
Wallstar
24-31
exchanger.
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar Combi
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate Drain
41
Drain
– a total of 5the
years.
Wiring Diagrams
Wiring Diagrams
3. Wall
Plate and Duct Assembly (Cont.)
Wallstar
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
System Wallstar
42
System
Wallstar
42
Drill Wallstar
through Combi
the holes in the wall plate, and secure the
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
assembly to the interior wall using either the eight wall plugs
and
screws
or the four rawl bolts provided.
statutory
andisother
legal rights
-yourThis
warranty
in addition
Boiler
Maintenance
Maintenance
If theBaffle
wall isRemoval
uneven, avoid distortion of the wall plate. Place
packing behind the wall plate, ensure the rubber foam on the
rear
of Diagnosis
the wall plate forms an air tight seal against the wall.
Fault
Use silicone sealant to fill any gaps if necessary.
Wallstar Combi
After Sales Service
-
45
46
Contacts
-
Tel No: 01953 455400
Fax No: 01953 454483
32
32
44
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
7.
Connect
Pipe
Work
After
Sales
Service
Baffle
Removal
44
If your boiler fails during theConnect
period
contact
your
installer,
whoperiod
willboiler
be
able
the
system
work
aswarranty
shown,
the
hastoyour
aidentify
- warranty
If Diagnosis
your
boiler
failspipe
during
the
contact
installer,
Fault
your
will contact
us. bends
built cause
in bypass.
degree
copper
supplied
for
ofinstaller
the 90
problem.
If appropriate,
yourare
installer
will contact
us.
connecting
the
Heating Return and Heating Flow.
Wallstar
Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
no
circumstances
should “in
warranty”
work be undertaken
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
333
33
1
ContentsCombi
Page
DESCRIPTION
Open
filling loop valve and pressurise the system until 1
Boilerthe
Installation
bar is showing on the pressure gauge. It may be necessary
afterRegulations
venting air from the heating system, to repeat this
operation
order to fill the system correctly.
Boiler in
Sizing
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
9
10
11
12
13
14
14
14
14
15
15
16
17
17
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
13. Bottom
Panel
& Control Panel
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
Settings
13 is completed.
The log book will be requiredSlide
in the
event
of any
warranty
work.
thatof
the
service
record
is completed.
The
log
book
will
bewith
required
inEnsure
the event
any
warranty
work.
the
bottom
panel,
the
control
panel
assembly
still
attached
inside the white case. Align the screws on the
Boiler Installation
bottom panel up with the slots on the base of the side
panels
and drop them through, slide the bottom panel back
Regulations
and Boiler
tighten
the screws. Leave the control panel in the
Warranty Sizing
forward
position.
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
by any person not authorised by HRM 14. Mains Supply
10. Fit TheExtended
White Casing
A
A switched
switched 13amp
13amp socket
socket should
should be
be installed
installed near
near the
the boiler.
boiler.
Warranty
Extended Warranty
The
boiler
is
supplied
with
a
plug
(fused
at
5amps)
with
The
boiler
is
supplied
with
a
13amp
plug
(fused
at
5amps)
with aa
18-23
Wallstar
18-23
The casing is supplied pre-assembled. Remove
the “Benchmark”
front cover
1.5
lead.
1.5 metre
metre
lead.
and warrantyThe
registration
document
at the end
of this manual
should
completed
“Benchmark”
and warranty
registration
document
atbethe
end of this
completed as
24-31 The
System
Wallstar
first, then the top panel and then the bottom
panel
which hasby
the
appropriate
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
32-40
Wallstar
Combi
32-40 in accordance
control panel assembly attached to it.
Forqualify
concealed
cable
entry,
20mm
are
the wall
theCondensate
warranty
registration
document
HRM in order
to
for a further
3 year
with
our
recommendations.
registration
document
to HRM
in order
to holes
qualify41
for provided
a further in
3 year
41
Drain
plate,
alternatively
use
plastic
ducting
to
any
corner
of
the
wall
– a total of 5the
years.
plate.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
Warranty
-
Boiler Maintenance
Baffle Removal
11. Side Panels
44
Fault Diagnosis
Locate the side panels by hooking the slots over the screws
located
in theCombi
wall plate. Tighten to secure.
Wallstar
Contacts
45
46
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
15. Burner Lead
After Sales Service
After
Sales
Service
Baffle
Removal
44
Pass the burner lead which is attached to the control panel
- If your boiler fails during thethrough
contact
yourthe
installer,
whoperiod
will be
able
to
identify
theperiod
rectangular
opening
inwarranty
the wall
plate
and
secure
- warranty
If Diagnosis
your
boiler
fails during
contact
your
installer,
Fault
your
installer
will contact
the cause
switch
Ensure
the us.
switch your
plateinstaller
gasketwilliscontact
in
ofpanel.
the problem.
If appropriate,
us.
position.
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
-
Tel No: 01953 455400
Fax No: 01953 454483
34
34
PAGE
- Validate
your warranty
- Validate
warranty Document
Tundish
Installation
End Of 8.
Manual
Warrantyyour
Registration
End Of Manual
12. Top Panel
3
Warranty
3
-plumbed
Ensureaway.
the boiler has been installed
correctly
and avoid
premature
failure
Ensure
the
boiler
has
been
installed
correctly
and
avoid
premature
failure
The flow from the pressure relief valve should
be
3
Extended Warranty
3
A Tundish must be installed in accordance
with Building
Slide the white case top panel under the3returns on the two side
3
After Sales Service
Operating
for the boiler
willpanels
vary
from itsite
site,
your
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
fortoon
the
boiler
will vary
from
site to site, your
Regulations: G3.
until
rests
the
supports
at the
4
4back. Secure the top to
equipment
to check
oil pressure
and the
analyse
the
exhaust
gases
for
commissioning
engineer
hasthe
specialised
equipment
to
check
the
oil
pressure
sides
with
the
screws
provided.
5
System Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
9. Filling
System System Wallstar
BoilerThe
Dimensions:
Ensure
the automatic
air vent on top of the heat exchanger
Technical
Specifications
is functioning
correctly.
Burner Settings
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
PAGE
Combi
Contents
Page
Information
Standard
&
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
Wallstar
Manual
Wallstar Combi
Combi Manual
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
335
35
1
ContentsCombi
Page
DESCRIPTION
Connect
the 6Specifications
pin socket coming from the control panel to
Technical
the corresponding
Burner Settingslead attached to the micro switch.
Note: The heating system will not function9 when the domestic hot
water function is timed to be off.
Boiler Dimensions:
System and
Wallstar
10
Commissioning
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
9
10
11
12
13
Boiler Installation
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
Boiler Installation
21. Secure
Control Panel
14
Regulations
14
14
Boiler Sizing
14
Warranty
Warranty
PivotRefurbishing
the control panel
its upright position and secure it
14
An Oldinto
System
14
to the
side panels
using the two screws provided.
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
18.
Thermostats
15
Wall Construction
15
Warranty
Conditions
Warranty
Conditions
16
16
Uncoil the three thermostat capillaries marked
A,
andboiler
C and
17
Fuelboiler
Supply
System
17
- B The
must be installed and
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
place the phials into the appropriate
17 pockets as shown.
Oil Supply
17
Thermostats A and C must be routed up the side
of the
heat
- The
boiler
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
exchanger in order to reach their corresponding pockets.
Extended Warranty
Extended Warranty
IMPORTANT: Part L1 of the Building
Regulations requires
18-23
Wallstar
18-23
the installation of a room thermostat.
22. Top
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed
as Baffles
System
Wallstar
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
Firstly
place
top
baffle
into3 year
the flue
theCondensate
warranty
registration
document
HRM in order
to qualify
for athe
further
3separate
year
with
our
recommendations.
registration
document
totwo
HRM
in order to
qualify
a further
41
Drain
41forboxes
chamber
and
then
slide
the
single
piece
of
the
baffle
on
top of
– a total of 5the
years.
these.
Wiring Diagrams
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
-
Boiler Maintenance
19. Installation Of A Room Thermostat
Baffle Removal
To install the room thermostat, connect it to terminals 5A
and
and discard the link wire.
Fault6ADiagnosis
Wallstar Combi
44
-
Tel No: 01953 455400
Fax No: 01953 454483
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
-
45
46
Contacts
36
36
20. Installation
Of A Programmable
PAGE
Room Thermostat or Time Clock
Connect a remote programmable room thermostat or time clock
- Connection
Validate your warranty
- Validate
warranty Document
to terminals 5A and 6A, discard the
wire. The integral time
16. Pump
End Of Manual
Warrantyyour
Registration
Endlink
Of Manual
clock
should
be
switched
to
‘On’
(Position
3
Warranty
3 1, see page 7).
- panel
Ensuretothe
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
Connect the 3 pin socket coming from 3
the control
theboiler has been installed
Extended Warranty
3
corresponding lead attached to the pump.3
The integral time clock can be used to3 time the domestic hot
After Sales Service
Operating
for the boiler
willwater
vary
from siteTo
site,boiler
your
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
fortoachieve
the
willmove
varythe
from
site to site, your
function.
this,
4
4 link wire from terminal
equipment
to check
oil pressure
and 3A
analyse
the
exhaust
gases
for
commissioning
engineer
hasthe
specialised
equipment
to
check
the
oil
pressure
and
analyse
the
exhaust
for
to
terminal
5A
and
move
the
wire
from
terminal
5Bgases
to terminal
5
System Wallstar
5
content.
temperature,
smoke and carbon dioxide content. 3A.
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
any water
difficulty
locating
IMPORTANT:
Ifyou
theexperience
domestic
hot
function
is toanbe
may be able
provide
you with details
ofable
an engineer
in you
your
area.
our to
service
department
may be
to provide
with
details
of anthermostat
engineer inmust
yourbe
area.
timed,
a
frost
protection
fitted.
17. Micro
Connection
Boiler Switch
Dimensions:
System Wallstar
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
PAGE
Combi
Contents
Page
Information
After
Sales
Service
Baffle
Removal
44
23. Silencer Box
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
willover
contact
Slidecause
the
silencer
box
the us.
4 mounting
located
on
ofinstaller
the problem.
If appropriate,
yourpins
installer
will contact
us.
the heat
exchanger.
Wallstar
Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
337
37
1
ContentsCombi
Page
DESCRIPTION
9
10
11
12
13
Take
wall duct outer and attach the trim using the 4
Boilerthe
Installation
stainless steel screws from the fixing kit.
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
has
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
ensure
that your
of this manual).
29. Please
Connect
The Fuel
Lineinstaller has completed all sections of the log book (found at the back
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Connect
the fuel line from the burner to the oil supply.
Boiler Installation
14
14
14
14
15
15
16
17
17
IMPORTANT: The
The Wallstar
Wallstar comes
comes supplied
supplied with
with a
a
Regulations
remote
acting
fire
valve
and
has
a
non-return
valve
attached
non-return
valve
attached
to
the
burner
pump.
No
additional
Boiler Sizing
Warranty
Warranty
to the
burner
pump.
No
non return
valve
non
return
valve
must
beadditional
used. Should
the boiler
bemust
usedbe
in
Refurbishing
An Old
System
used.
Should
the
boiler
be
used
in
conjunction
with
a
conjunction
with
a
purpose
designed
underground
tank,
the
Protection
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
purpose
designed
underground
tank,
the
foot
valve
found
foot
valve
found
inside
such
tanks
must
be
removed
or
at
Boiler Location
inside
such
tanks
must be
at sealed
least rendered
least
rendered
ineffective.
In removed
addition toorthe
fuel filter
Wall
Construction
Warranty Conditions
Warranty
Conditions
ineffective.
In
addition
to
the
sealed
fuel
filter
found
in the
found
in
the
boilers
flexible
fuel
line,
a
replaceable
element
boilers
flexible
fuel
line,
a
replaceable
element
fuel
filter
fuel
filter
must
be
fitted
near
the
tank.
Fuelboiler
Supply
System
inbe
accordance
withcommissioned
our handbook in accordance
- commissioned
The
must
installed and
with our handbook
mustOil
beSupply
fitted near the tank.
42
42
43
-
Wallstar
42
the
plug and socket.
The boiler must be serviced
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with Connect
this handbook.
System
Wallstar
424 pinThe
at the back
of
this manual
“Benchmark”
service
Wallstar
Combi
43
-
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
14
14
14
14
15
15
16
17
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
26. Wall Duct Outer
Note:
Please
refer to page 17 of this manual for oil tank
Installation
Procedure
installation
recommendations.
Extended Warranty
Extended Warranty
Slide the wall duct outer with the now attached
18-23 trim over the wall
Wallstar
18-23
duct inner as shown.
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41
Drain
– a total of 5the
years.
Wiring Diagrams
30. Burner Lead
Wallstar
System Wallstar
Wallstar Combi
Boiler Maintenance
27. Wall
Outer (Cont.)
BaffleDuct
Removal
44
Join
wall duct outer and wall duct inner together using
Faultthe
Diagnosis
the 4 supplied self drilling screws.
Wallstar Combi
After Sales Service
-
45
46
Contacts
-
Tel No: 01953 455400
Fax No: 01953 454483
38
38
PAGE
- Validate
warranty Document
28. Burner
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
correctly and avoid premature
failureto the mounting flange on the silencer box.
Fit the burner
24.
3 Silencer Box (Cont.)
Extended Warranty
3
3
After Sales Service
3
- Set thetheboiler
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
Secure the silencer box to heat exchanger
by tightening
4 to its optimum
4
4
commissioning
engineer has specialised
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
supplied wing nuts and penny washers down
onto the
mounting
5
System
Wallstar
5
content.
temperature,
pins.
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
25. Trim
Burner Settings
Regulations
Boiler Sizing
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
IMPORTANT!
DESCRIPTION
in order
Your
boilerto:
must
Householder
Information
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
PAGE
Combi
Contents
Page
Information
Standard
&
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
Wallstar
Manual
Wallstar Combi
Combi Manual
After
Sales
Service
Baffle
Removal
44
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
31. Priming
Burner
Wallstar The
Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
no
circumstances
should “in
warranty”
work be undertaken
service department
service
department
Ensure
both
power and
and fuel
fuel supplies
supplies to
to the
the boiler
boiler are
are
Ensure
both
power
switched
on.
Press
the
reset
button,
the
burner
will
start
it’s
switched
on.
Press
the
reset
button,
the
burner
will
start
it’s
Contacts
please
our
department.
Quoting
- installer
If sequence.
you are
unable
to contact
your
please
contact
our service
firing
To
release
airservice
frominstaller
the
oil line
line
slacken
theyour
firing
sequence.
Tocontact
release
air
from
the
oil
remove
the
serial number when phoning –vent
thisserial
can during
be
found
onsequence.
the
cover of
manual.
number
when
phoning
– Ifthis
can
befails
found
onburner
the cover of this manual.
plug
during
this
sequence.
ignition
the
vent
plug
this
Tel No: 01953 455400
will
go 01953
to lock454483
out, wait 60 seconds and repeat the
Fax No:
procedure.
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar
Manual
Wallstar Combi
Combi
Manual
3
339
39
1
ContentsCombi
Page
DESCRIPTION
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
IMPORTANT!
PAGE
9
10
11
12
13
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
14
14
14
14
15
15
16
17
17
Regulations
14
Boiler Sizing
14
Warranty
14
Household
Drains
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
fig 1.1 Positions
Flue Terminating
16
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
34. Commissioning
the Boiler
18-23
Wallstar
18-23
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
Installation is complete. The boiler must32-40
now beappropriate
commissioned
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
by a competent engineer. The “Benchmark”
at the
back
with our
recommendations.
Return
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
41 log found
Drain
of this manual should be completed and warranty
the warranty
of the heat exchangerwarranty
– a total of 5the
years.
documentation returned to HRM Boilers Ltd.
Wiring Diagrams
Extended Warranty Conditions Extended Warranty
VerticalConditions
Stack
42
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
Thefig 1.2 with this handbook.
- annually
The
boiler
be serviced
annually and
in accordance
The
42
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
43
Wallstar
Combi
43
Warranty
-
Boiler Maintenance
Baffle Removal
44
Fault Diagnosis
Wallstar Combi
45
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
40
40
PAGE
Boiler Installation
Pull Regulations
the end of the flue out until the flange on it sits flush
against
theSizing
back of the access door.
Boiler
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
IMPORTANT!
Condensate
Drain Installation
DESCRIPTION
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
33.
Flue
Positioning
Boiler
Installation
Contents
Page
Information
in order
Your
boilerto:
must
be commissioned
order use
to: a single unit heat exchanger similar to those in the conventional nonThe
Wallstar
condensing
range of inboilers
Householder
Information
condensing Wallstar. However, in order to drain away condensate produced in operation, there is a stainless steel
- Validate
your
warranty
tube
connection
on the underside
The flexible hose
Warranty
Registration
Documentof the flue, which comes pre-connected to a flexible
End Ofhose.
Manual
supplied
forms the condensate trap and is terminated with a rubber fitting which will seal inside
3
Warranty
3 22mm plastic waste
- Access
EnsureDoor
the boiler has been installed
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
32.
pipe.
3
Extended Warranty
3
3
After Sales Service
3
the boiler
Operating
for the boiler
will the
vary
from of
sitethe
site,boiler
youror
- efficiency.
Set
boiler
its conditions
optimum
efficiency.
Operating
conditions
fortowall-plate
the
willbevary
from
site to site, your
Fit the access door onto the wall duct,4 secure- it Set
in place
by to its optimum
The
hosethe
can
eithertoWallstar
exit
the
boiler casework
through
bottom
taken
Boiler
Controls:
4out through the bottom
commissioning engineer has of
specialised
equipment
to cases
check
oil pressure
and analyse
the the
exhaust
gases
for
commissioning
engineer
hasitthe
specialised
equipment
to check
oil pressure
and
analyse
the drains
exhaust
gases
tightening the 2 screws located on both sides.
the
wall
duct,
in
both
must
be
connected
into
a
soak-away
(fig
1.1),
the
household
(fig
1.2), for
or a
5
System Wallstar
5
temperature, smoke and carbon
dioxide
content.
temperature,
smoke
and
carbon
dioxide
content.
vertical
stack
(fig
1.3),
via
the
supplied
condensate
trap.
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer
will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
Soak
Away
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Burner Settings
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
The Condensate Drain
Standard
&
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
Wallstar
Manual
Wallstar Combi
Combi Manual
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After Sales Service
After
Sales
Service
Baffle
Removal
44
-
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
-
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
-
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
fig 1.3
can be
found
on the
cover of
manual.
number
when
phoning
– this can
Tel No: 01953 455400
Fax No: 01953 454483
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar &
Handbook
Handbook
Wallstar
Combi
Manual
3
31
41
41
Control Panel Wiring Diagrams – Wallstar and Wallstar
System
Contents
Page
Wallstar
DESCRIPTION
IMPORTANT!
PAGE
Control Panel Wiring Diagrams – Wallstar
Combi
Contents
Page
Information
Wallstar Combi
IMPORTANT!
DESCRIPTION
PAGE
in order
Your
boilerto:
must
Householder
Information
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Burner Lockout
Burner Settings
9
10
11
12
13
9
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Boiler Installation
Boiler Installation
Regulations
Boiler Sizing
System Protection
Boiler Location
Wallstar
System
Wall Construction
Fuel Supply System
Oil Supply
14
14
14
14
15
15
16
17
17
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
18-23
24-31
32-40
41
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
42
42
43
Regulations
14
Boiler Sizing
14
Warranty
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
Boiler Location
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
Wallstar
18-23
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
This isby
your
that/ engineer.
the boiler This
has been
correctly
installed
in accordance
appropriate
yourrecord
installer
is your
record that
the boiler
Wallstar
Combi
32-40 in accordance
theCondensate
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Drain
– a total of 5the
years.
Wiring Diagrams
Wallstar
42
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
System
Wallstar
42
at the back
of
this manual
“Benchmark”
service
Wallstar
Combi
43
Warranty
-
Boiler Maintenance
Baffle Removal
44
After Sales Service
-
Fault Diagnosis
Wallstar Combi
45
46
statutory
andisother
legal rights
-yourThis
warranty
in addition
Maintenance
After
Sales
Service
Baffle
Removal
44
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
noCombi
circumstances
should “in
warranty”
work be undertaken
Wallstar
Components
service department
service department
Note:
The electrical supply to the boiler should be made via a switched and fused spur located near the boiler, fitted
Contacts
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
with a 5 amp fuse.
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
Tel No: 01953 455400
A
frost
is fitted as standard to protect the Wallstar and Wallstar System boilers. Where appropriate an
Note:
The
electrical
supply to the boiler should be made via a switched and fused spur located near the boiler, fitted
Fax
No:thermostat
01953 454483
Fax No:
01953
454483
additional
frost thermostat may or
[email protected]
with
a
5
amp
fuse.
Email: [email protected]
42
42
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
-
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
343
43
1
Boiler Maintenance
Contents Page
Servicing
DESCRIPTION
IMPORTANT!
PAGE
Wallstar Combi Fault Diagnosis
Pressure Gauge
IMPORTANT!
DESCRIPTION
Contents
Page
Information
Diverter Valve Plunger
PAGE
Yourour
boiler
must be commissioned
in order
Your
boilerto:
must
The
boiler should
be serviced annually. Should you experience any difficulty in locating an engineer,
service
Householder
Information
Householder
Information
department may be able to provide you with the contact details of an engineer in your area.
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
IMPORTANT: Isolate the power supply before servicing the boiler.
Warranty
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
Extended Warranty
3
Extended Warranty
3
Servicing
StepsService
After Sales
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
commissioning
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
1. Remove the burner
andWallstar
combustion chamber baffles/insulation, clean the internal heat exchanger
surfaces
and engineer has specialised
System
5
System
Wallstar
5
content.
temperature,
components. Replace
theCombi
combustion chamber baffles and insulation with new items.
Wallstar
6-7
Wallstar Combi
6-7
Burner Lockout
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
2. Check and replace seals, gaskets and flexible oil lines as appropriate.
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
3. Clean or replace filter elements and de-sludge the oil tank.
9
9
4. Dismantle
the burnerSystem
assembly
and clean. Fit a new nozzle. For instructions on how to carry
Boiler Dimensions:
Wallstar
10 this out please read
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
the
separate
burner Wallstar
instructions
supplied with your boiler.
Boiler
Dimensions:
Combi
11
11
12
Technical
Specifications
12
Mains
Filter
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
5. Check
oil pressure and flue gas analysis. Adjust the burner settings as appropriate. 13
Burner the
Settings
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
BoilerIMPORTANT:
Installation Do not use a wire brush to clean flue ways.
Regulations
Boiler Sizing
Baffle
Replacement
Refurbishing
An Old System
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
14
14
14
14
15
15
16
17
17
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
(
18-23
24-31
32-40
41
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
42
42
43
Boiler Maintenance
Baffle Removal
44
No
heating
or domestic hot water (DHW)
Boiler
Installation
- If the heating and DHW works when the test switch is in the “test” position, check the plug and socket
connection
Regulationsfrom the micro switch.
14
-Warranty
Is
the circulation
pump working?
Boiler
Sizing
14
Warranty
14
Cold
DHW,
heating
functions
satisfactorily
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
- Pipe
for the “mains in” and DHW have been connected the wrong way round.
Boilerwork
Location
15
Wall
Construction
15
Warranty Conditions
Warranty Conditions
Warm
DHW,
heatingPositions
functions satisfactorily
Flue
Terminating
16
-- commissioned
Is
theboiler
system
pressure
set to
one
barhandbook
(when cold)?
Fuel
Supply
System
17
inbe
accordance
with
our
The
must
installed
and
commissioned
in accordance with our handbook
- Is
black plastic plug in the automatic air vent open?
Oilthe
Supply
17
-- modified
Is there
aorcombustion
problem/faulty
nozzle?
tampered
with
by anymodified
person
not
authorisedwith
by HRM
The
boiler
must
not be
repaired,
or tampered
Procedure
-Installation
Is the mains
water temperature low? The boiler will raise the mains water temperature by 35°C at a
Extended Warranty
Extended
Warranty
flow rate
of 10.5 litres per minute.
Wallstar
18-23
- Check
the operation of the mixing valve – is the “hot water” (right hand) inlet to the valve excessively
registration
document
at the
end
of thisthrough
manual
should
completed
“Benchmark”
andwater
warranty
registration
document
atbethe
end of this
completed as
System
Wallstar
hot
indicating
that
is not
flowing
the
valve?
This
is
your
record
that
the
boiler
has
been
correctly
installed
in
accordance
appropriate
by
your
installer
/
engineer.
This
is
your
record
that
the
boiler
has
been
correctly
installed
in accordance
Wallstar
Combi
32-40
- If the “hot water” inlet to the mixing valve is cool, the plate heat exchanger may be
theblocked/contaminated.
warranty
registration
document
HRM in order
to qualify
for a further
3 year
with
our
recommendations.
registration
document
to HRM
Condensate
Drain
– a total of 5the
years.
Wiring
Diagrams
No
heating,
DHW functions satisfactorily
Extended Warranty Conditions -Extended
Warranty
Has the
plungerConditions
on diverter valve stuck in the out position? Press the plunger a few times to free, or
Wallstar the diverter valve assembly and clean.
42
dismantle
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this handbook.
The
System
Wallstar
42
at
the
back
of
this
manual
“Benchmark”
service
log
is
located
at
the
back
of
this
manual
Wallstar
Combi
43
DHW flow is less than 10.5 litres
- Is the mains water pressure sufficient? It should be greater than 1.5bar or 15 litres per minute.
andisother
legal rights
warranty
in addition
Maintenance
--yourThis
Isstatutory
the
mains
water
filter
blocked?
After Sales Service
-
Fault Diagnosis
After
Sales
Service
Baffle
Removal
44
Heating
runs
constantly
- Has the switch under the burner been left in the test position?
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
- Has
the heating time clock been left in the permanently “on” position?
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
Wallstar Combi
45
Wallstar
Combi thermostat needs resetting frequently
45
The“in
boiler
overheat
warranty”
work be undertaken
without
authorisation
from the HRM
- Under
noCombi
circumstances
should “in
warranty”
work be undertaken
46
Wallstar
Components
Has
the
boiler
lost
system
pressure?
service department
service department
Priming the Burner
Contacts
Contactspressure is low
System
- If
you
areit’s
unable to contact your
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
Ensure
The burner
burner
will
start
Ensure both
both power
power and
and fuel
fuel supplies
supplies to
to the
the boiler
boiler are
are switched
switched on.
on. Press
Press the
the reset
reset button.
button. The
will
start
it’s
system
pressure
opening
thefound
fillingon
loop
increasing
serial
number when phoning – thisRecharge
can be
found
on the
cover by
of
manual.
serial
number
when
phoning
– this
can
be
thevalve
coverand
of this
manual.pressure to the jet point
firing
sequence.
To
release
air
from
the
oil
line
slacken
the
vent
plug
during
this
sequence.
If
ignition
fails
the
burner
firing
sequence.
To
release
air
from
the
oil
line
remove
the
vent
plug
during
this
sequence.
Tel No: 01953 455400
Tel No:
01953
indicator
on455400
the pressure gauge (approximately 1 bar).
will
lock out.
Wait 60 seconds and repeat the procedure.
Faxgo
No:to01953
454483
Fax No: 01953 454483
44
44
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
345
45
1
Components – Wallstar
ContentsCombi
Page
DESCRIPTION
PAGE
3 Pin Plug
6 Pin Plug
Warranty
Extended Warranty
After Sales Service
System Wallstar
Wallstar Combi
Diaphragm
Burner Lockout
Burner Settings
Boiler Installation
Regulations
Boiler Sizing
Refurbishing
An Old System
2 x Washer
System Protection
Boiler Location
Wall Construction
Fuel Supply System
Oil Supply
Mains
Cold In
Flow & Return Bend
(COM416-5B)
2 x Washer
Wallstar
System Wallstar
Wallstar Combi
Condensate Drain
Wiring Diagrams
Wallstar
System Wallstar
Wallstar Combi
Baffle Removal
44
Mixing Valve
(COM415)
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
46
46
Standard
Standard Wallstar,
Wallstar, System
System Wallstar
Wallstar &
&
Wallstar
Wallstar Combi
Combi Manual
Manual
6
Pressure Relief Valve
17
Air Vent
statutory
andisother
legal rights
-yourThis
warranty
in addition
7Maintenance
Pressure Gauge
18
Service Access Door
8 Removal
Insulation
19
Wall44
Duct
After Sales Service
After
Sales
Service
Baffle
9
Wall Plate
20
Flue
- If your boiler fails during theFault
yourthe
installer,
whoperiod
will be
able to
identify
- warranty
If Diagnosis
yourperiod
boiler contact
fails during
warranty
contact
your
installer,
10
White Casing
21
Burner
your
will contact
us.
cause
ofinstaller
the problem.
If appropriate,
11
22
Heating Return
Timer
Wallstar Combi
45
warranty”
work be undertaken
without
authorisation
from the HRM
- “in
Under
no
circumstances
should
“in
warranty”
work
be
undertaken
without
authorisation
from
46the HRM
service department
service department
Item
Distance
Item
Distance
Contacts
please
contact
our service
department.
- installer
If you are
unable
to contact
your installer
pleaseQuoting
contact your
our service
A
67
D
160
can be
foundwhen
on the
cover of
manual.
number
phoning
– this can
Tel No: 01953 455400
B
38
E
40
Fax No: 01953 454483
C
65
F
105
-
Fault Diagnosis
Wallstar Combi
PAGE
Boiler Installation
Heating
Return 14
Regulations
14
14
Boiler Sizing
14
Warranty
Warranty
14
14
14
Protection
14
forSystem
2HRM
years
fromisthe
datewarranty
of installation.
Your
boiler
under
15
Boiler Location
15
15
Wall Construction
15
Warranty Conditions
Warranty
Conditions
16
Flue
Terminating
Positions
16
Auto Air Vent
17(COM317)
Fuelboiler
Supply
System
17
inbe
accordance
withcommissioned
- commissioned
The
must
installed and
17
Oil Supply
17
or must
tampered
with
by anymodified
person not
authorisedwith
by HRM
- modified
The boiler
not be
repaired,
or tampered
Extended Warranty
Extended Warranty
18-23
Wallstar
18-23
registration
document
at the end
of this manual
shouldatbethe
completed
“Benchmark”
and warranty
registration
document
end of this
completed as
System
Wallstar
appropriate
by
your
installer
/
engineer.
This
is
your
record
that
the
boiler
has
been
correctly
installed
in
accordance
appropriate
by
your
installer
/
engineer.
This
is
your
record
that
the
boiler
has
been
correctly
installed
in accordance
32-40
Wallstar
Combi
32-40
Pressure Gauge
Item
Item
Description
Description
theCondensate
warranty
registration
document
HRM in order
to qualify
for
a further
3 year
with
our
recommendations.
Return
thetowarranty
registration
document
to HRM
in order to qualify
41 (COM301)
Drain
41for a further 3 year
1 of 5
Boiler Heat
12
Heating Flow
– a total
years.
the
heat exchanger
– aExchanger
total of 5 years.
Wiring2 Diagrams
Expansion Vessel
13
15mm DHW Outlet
3
Circulating Pump
14
15mm Mains Water Inlet
42
Wallstar
42
4
Diverter
Valve
15
Pressure
Vent Pipe
andmust
maintained
in accordance
with maintained
this handbook.
The
- annually
The
boiler
be serviced
annually and
in accordance
with this
handbook.
The
42
System
Wallstar
42
at
of
this manual
“Benchmark”
service
log is Heat
located
at the back of this manual16
5 the back
Plate
Exchanger
Mixing43Valve
43
Wallstar
Combi
Relief Valve
(COM301)
Boiler Maintenance
IMPORTANT!
DESCRIPTION
- Validate
warranty Document
Warrantyyour
Registration
End Of Manual
3
Warranty
3
correctly
and avoid
premature
failure
- Ensure
the boiler
has been
installed
3
Extended Warranty
3
3
After Sales Service
3
Operating
for the boiler
will vary
from siteforto the
site,boiler
- efficiency.
Set the boiler
to its conditions
optimum efficiency.
Operating
conditions
4
4
equipment
to check
oil pressure
and analyse
the the
exhaust
gases for
commissioning
engineer
hasthe
specialised
equipment
to check
oil pressure
5
System
Wallstar
5
content.
temperature,
6-7
Wallstar Combi
6-7
8
Burner
Lockout
8
commissioning
of organise
your boiler.
you experience
difficulty
an
installer will
the Should
commissioning
of your any
boiler.
Shouldlocating
you experience
may be able
provide
you with details
ofable
an engineer
in you
yourwith
area.
our to
service
department
may be
to provide
Pump Washer
9
9
10
Boiler
Dimensions:
System
Wallstar
10
and
Service Record
“Benchmark”
Installation,
Commissioning
11
11
12
Technical
Specifications
12
completed
all
sections
of
the
log
book
(found
at
the
back
of
this
manual).
13
Burner
13 is completed.
event
of anywill
warranty
work.inEnsure
thatofthe
service
record
is completed.
The
logSettings
book
be required
the event
any
warranty
work.
Hot
Out
Contents
Page
Information
in order
Your
boilerto:
must
Householder
Information
Pump (COM402)
Micro
Switch
Heating Flow
IMPORTANT!
Wallstar Combi Component Guide
45
46
1
Standard
X-ternal
& System
X-ternal
Wallstar,
System
Wallstar
&
Standard
Wallstar,
System
Wallstar
&
Handbook
Handbook
Wallstar Combi
Combi
Manual
Wallstar
Manual
3
347
47
1
NOTES
The code of practice for the installation,
commissioning & servicing of oil central heating.
Installation,
Commissioning and
Service Record
Log Book
IMPORTANT
1.
Please keep the Log Book in a safe place for future reference.
2.
This Log Book is to be completed in full by the competent person(s)
who commissioned the boiler and associated equipment and then
handed to the customer. When this is done, the Log Book is a
commissioning certificate that can be accepted as evidence of
compliance with the appropriate Building Regulations.
3.
Failure to install and commission this appliance to the manufacturer’s
instructions may invalidate the warranty.
The above does not affect your statutory rights.
The content of this Log Book has been
produced in consultation with
C HEATING AND HOT WATER INFORMATION COUNCIL
APPLIANCE INSTALLATION AND CONTROL DETAILS
$33/,$1&(,167$//$7,21$1'&21752/ '(7$,/6
CIRCULATION
,167$//(5'(7$,/6
&203$1< 1$0(
HAS THE SYSTEM BEEN FLUSHED IN ACCORDANCE WITH THE INSTALLATION
,167$//$7,21'$7(
$''5(66
7(/12
INSTRUCTIONS?
YES
HAS AN INHIBITOR BEEN ADDED:
YES
(For the central heating mode, measure and record)
2)7(&5(*12 LIDSSOLFDEOH
&200,66,21,1*'(7$,/6
&203$1< 1$0(
CENTRAL HEATING FLOW TEMPERATURE
0
C
CENTRAL HEATING RETURN TEMPERATURE
0
C
&200,66,21,1*'$7(
$''5(66
BURNER SETTINGS
7(/12
SMOKE NO
2)7(&5(*12 LIDSSOLFDEOH
2
CO
NOZZLE SIZE
% NETT FLUE GAS TEMPERATURE
0
C
OIL PRESSURE
$33/,$1&('(7$,/6
02'(/
:$//67$5
3OHDVHHQWHUPRGHOQXPEHU
COMBINATION BOILERS ONLY
6(5,$/ 180%(5
,6$'(48$7(&20%867,219(17,/$7,21$,56833/< 3529,'('"
<(6
HAS A WATER SCALE REDUCER BEEN FITTED?
YES
NO
TYPE FITTED?
(For the domestic hot water mode, measure and record):
)/8(7(50,1$7,1*326,7,21
'2(67+()/8(7(50,1$7(,1$&&25'$1&(:,7+7+(,167$//$7,210$18$/"
<(6
2,/ 6<67(0
7$1.&$3$&,7<
OLWUHV
MAXIMUM OPERATING WATER PRESSURE
bar
COLD WATER INLET TEMPERATURE
0
C
HOT WATER OUTLET TEMPERATURE
0
C
WATER FLOW RATE AT MAXIMUM SETTING
litres/min
IS THE SYSTEM PRESSURE CORRECT
YES
%81'('
<(6
12
,67+(7$1.6833257('21$ 68,7$%/(%$6("
<(6
12
CONDENSING BOILERS ONLY
,6$ 3$3(5(/(0(172,/ ),/7(5),77('"
<(6
12
HAS THE CONDENSATE DRAIN BEEN INSTALLED IN ACCORDANCE
WITH THE MANUFACTURER’S INSTRUCTIONS?
YES
NO
&21752/6
7RFRPSO\ZLWKWKH%XLOGLQJ5HJXODWLRQVHDFKVHFWLRQPXVWKDYHDWLFNLQRQHRURWKHURIWKHER[HV
5(48,5(0(176
0($685(63529,'('
FOR ALL INSTALLATIONS
DOES THE HEATING AND HOT WATER SYSTEM COMPLY
WITH THE APPROPRIATE BUILDING REGULATIONS?
YES
HAS THE BOILER AND ASSOCIATED EQUIPMENT BEEN INSTALLED AND
COMMISSIONED IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS?
YES
1275(48,5('
HAVE YOU DEMONSTRATED THE OPERATION OF THE BOILER
AND SYSTEM CONTROLS TO THE CUSTOMER?
YES
1275(48,5('
HAVE YOU LEFT ALL MANUFACTURER’S LITERATURE WITH THE
CUSTOMER?
YES
HAS WARRANTY DOCUMENTATION BEEN COMPLETED AND RETURNED?
YES
7,0($1'7(03(5$785(
&21752/ 72+($7,1*
522067$7$1'
352*5$00(57,0(5
352*5$00$%/(
522067$7
7,0($1'7(03(5$785(
&21752/ 72+27:$7(5
&</,1'(567$7$1'
352*5$00(57,0(5
&20%,
%2,/(5
+($7,1*=21(9$/9(6
),77('
7+(50267$7,&5$',$7259$/9(6
),77('
$8720$7,&%<3$66726<67(0
),77('
COMPETENT PERSON’S
CUSTOMER’S
SIGNATURE: .............................................
SIGNATURE: .............................................
(To confirm demonstrations of equipment, and receipt of appliance instructions)
SERVICE LOG
Service engineer’s name: ............................................. Telephone No: .............................................
Date
Parts Replaced
Comments/Parts to be
replaced Next Service
www.hrmboilers.co.uk
Haverscroft Industrial Estate, Attleborough, Norfolk, NR17 1YE. Tel: 01953 455400. Fax: 454483.
E-mail: [email protected] E-mail: [email protected]
HRM Boilers Limited
Registered in England No. 4168704
HRM Boilers Limited Haverscroft Industrial Estate Attleborough Norfolk NR17 1YE
Tel:01953 455400 Fax:01953 454483 e-mail:[email protected] www.hrmboilers.co.uk
Code: LI044
Issue No: 2 (03/14).

WALLSTAR - HRM Boilers

Transcription

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