juice pasteurizer

For pasteurizing fresh pressed juices
quick and efficiently
JUICE
PASTEURIZER
PAS
250
PAS
500
PAS
750
PAS 1000
PAS 1500
EPAS 210
KZE 1500
KZE 3000
Simple juice
JUICE PASTEURIZER
PAS 250 - 1500
What is Pasteurizing
The process was developed in 1864 by the French chemist Louis Pasteur.
By brief heating up of food and other perishible matters from 60 °C to 90 °C,
most of the micro-organisms will be destroyed. Once the materials are in a final
range, no further micro-organisms will infiltrate. The taste and quality of the
product is not affected by this procedure.
Area of application
The automatically working Juice Pasteurizer is designed for pasteurising or
heating up of juice made from produce. The gained juice – ideally pressed
Operating console with main switch
and following functions
- Juice-pump on/off
- Juice-valve open/closed/auto.
- Heating on/off
Juice-temperature controller with display
Operating console with integrated electrical cabinet
Heating system for oil or gas
Flow control and juice-temperature sensor
Juice-valve and two-way faucet
2
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with double-pipe heat exchanger
and heating system for oil or gas
with a Kreuzmayr SINGLE-BELT Press KEB – fresh juice can be pasteurised after
the enzymation. Mixed juices can also be pasteurised.
Function
The juice-pump pumps the available juice through the double-pipe heat exchanger. The heating system provides the required heat (80 °C). The heating
medium is oil or gas.
Advantages
Overpressure-safety device and
vent valve
Double-pipe
heat exchanger
• Juice contact parts made of stainless steel
(1.4301) or food safe synthetic material
• Integrated juice-pump (no additional
pump from tank to juice-filler necessary)
• Reliability of production process – juicevalve closes automatically if pasteuring
temperature is to low
• Simple to operate
• Easy cleaning
• Complete system mounted on cassis
• Power supply 230 V 50 cycles (different
supply upon request)
• Machine delivered ready to start
• Oil- or gas operation mode (alternative
heating medias upon request)
• Excellent readable juice-temperature
display
• Design changes to customer requirements
possible
Simple handling
The Juice Pasteurizer is delivered “ready to
operate”. Before taking into operation the
machine has to be connected to the heating medium and the exhaust system.
Then the connection to the juice reservoir
and to the filling device has to be made.
After filling water into the heating cycle,
the Pasteurizer is ready for the pasteurising
procedure.
Chassis made of stainless steel
Fig.: Juice Pasteurizer PAS 500 with
oil-heating system and
double-pipe heat exchanger
Juice-pump
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3
JUICE PASTEURIZER
PAS 250 - 1000
with double-pipe heat exchanger, without heating unit
Advantages
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Minimum space requirements
Complete system mounted on chassis
Optional wall-fastening
Juice contact parts made of stainless
steel (1.4301) or food safe synthetic
material
Integrated juice-pump (no additional
pump from tank to juice-filler necessary)
Reliability of production process – juicevalve closes by temperature under-usage
Simple to operate
Easy cleaning
Power supply 230 V 50 cycles (different
supplies upon request)
Excellent readable juice-temperature
display
Design changes upon customer
requirements possible
Oil- or gas operation mode (alternative
heating medias upon request)
Machine delivered ready to start, a
previously clarification of the customers
conditions is necessary!
Area of application
The automatically working Juice Pasteurizer is designed for pasteurising or heating up of naturally cloudy juice or viscous nectar and molasses.
Function
The juice-pump pumps the available juice through the double-pipe heat exchanger. The required temperature (80 °C) must be delivered from an external
heating system.
After achieving the necessary temperature the juice-valve opens and the pump
carries the pasteurised juice to a Kreuzmayr BAGinBOX Filler or to a bottle filling
station.
Juice-temperature controller with display
Operating console with main
switch and following functions
- Juice-pump on/off
- Juice-valve open/closed/auto.
- Heating on/off
Vent valve
Juice-valve
Powerful juice-pump with bypass-valve
Bypass valve
Juice-pump
Double-pipe
heat exchanger
Double-pipe heat exchanger with heating
medium connection and flow control
Heating system connection
Chassis made of stainless steel
4
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JUICE PASTEURIZER
PAS 250 - 1000
with plate heat exchanger, without heating unit
Area of application
Advantages
The Pasteurizer with plate heat exchanger is designed for pasteurising or heating
up of clear liquids such as must, juice, vinegar and wine.
Function
The juice-pump pumps the available juice through the plate heat exchanger. The
required temperature (80 °C) must be delivered from an external heating system.
After achieving the necessary temperature the juice-valve opens and the pump
carries the pasteurised juice to a Kreuzmayr BAGinBOX Filler or to a bottle filling
station.
Operating console with main
switch and following functions
- Juice-pump on/off
- Juice-valve open/closed/auto.
- Heating on/off
Juice-temperature controller with display
Juice-valve
Flow control
• Minimum space requirements
• Complete system mounted on chassis
with steel base
• Optional wall-fastening
• Juice contact parts made of stainless
steel (1.4301) or food safe synthetic
material
• Integrated juice-pump (no additional
pump from tank to juice-filler necessary)
• Reliability of production process – juicevalve closes by temperature under-usage
• Simple to operate
• Easy cleaning
• Power supply 230 V 50 cycles (different
supplies upon request)
• Excellent readable juice-temperature
display
• Design changes to customer
requirements possible
• Oil- or gas operation mode (alternative
heating medias upon request)
• Machine delivered ready to start, a
previously clarification of the customers
conditions is necessary!
Plate heat exchanger
Plate heat exchanger with outlet armature
Bypass valve
Design of plate heat exchanger
Juice-pump
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5
FLASH PASTEURIZER
PAS with regeneration heating
Area of application
The Flash Pasteurizer is designed for pasteurising and fast recooling of juices. Subsequently the juice can be stored aseptic in tanks or filled in BAGinBOXes. Furthermore this system is used for protein precipitation and cloud stabilisation.
Function
The cold juice is preheated through a regeneration heat exchanger and the
pasteurizer brings the juice up to the required temperature. After passing the
holding tubes in 30 seconds the hot juice will be recooled in the regeneration
heat exchanger.
Advantages
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Small energy costs
Automatic temperature control
Mobile
Simple to operate
Easy cleaning
Pasteurizer and regeneration heating unit
in one device
• Customized adapation possible
Holding tubes
Operating console with main switch
and following functions
Regeneration heat exchanger
- Juice-pump pasteurizing/off/temporary heating
for Pasteurizer
- Juice-valve open/closed/auto.
- Heating on/off
Smoke tube
Heat exchanger for
temporary heating
Two separate controlled juice-pumps
Heat exchanger for recooling
Heating unit for
oil or gas
Chassis made of stainless steel
6
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Fig.: Pasteurizer PAS 750 with
regeneration heating KZE 1500
ELECTRO PASTEURIZER
EPAS 210
Area of application
The Electro Pasteurizer EPAS 210 is an all-purpose electric pasteurizer with
tubular heat exchanger and a capacity up to 210 liter per hour.
Function
The juice will be piped from the reservoir directly into the tubular heat exchanger,
which heats up the juice to the choosen temperature. The temperature range is
infinitely variable up to 95 °C.
The electric heating has a double stage control for setting the right power, if
smaller packages are filled.
Advantages
Level indicator
Juice-inflow
Reservoir (approx. 110 liter)
Flow control
Bypass valve
Bottle filler
(option)
Filling level
indicator
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Minimum space requirements
Integrated juice-pump
Integrated removable juice reservoir
Juice filling level indicator
Excellent readabletemperature displays
for juice and hot water
• No smoke tube necessary
• Perfect for frequently changing charges
• Small cleaning requirements
Operating console with large display for juiceand water temperature
Juice-valve with flow control and Bypass
Heat-charging and
– deflation
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7
Other products
in our range
Technical data
For pitting and straining of fruits and vegetables
SINGLE-BELT PRESS
KEB 500/750/1000/1250/1500
Ready-to-plug-in
• Electric components in industrial design
Solid construction
• Design in stainless steel/food safe
Minimum space required
synthetic material
Fully automatic operation
• Solutions for alternative heating
Easy insertion
medias (wood, district heating, ..)
No floor treatment required
• CE-certified
Fast cleaning
PASTEURIZER with tubed heat exchanger
page 2
Heating medium ÖIL/GAS
Fig.: KEP 650
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Heating medium ÖIL/GAS
KEP 650/1000/1500
Pasteurizer PAS
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Voltage [V]
250
1700
1000
1900
380
250
230
500
1700
1000
1900
450
500
230
750
1700
1000
1900
540
750
230
1000
1950
1000
1900
720
1000
230
750
1700
1000
1900
562
750
230
1000
1950
1000
1900
734
1000
230
PASTEURIZER with plate heat exchanger
Pasteurizer PAS
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Voltage [V]
250
1700
1000
1900
395
250
230
500
1700
1000
1900
468
500
230
Automatic continuous press for the extraction
of juice from produce
FILLER
Bottle- or bag-in-box up to
1800 liter per hour (liter/h)
without heating unit
500
1200
800
1650
160
500
230
Pasteurizer PAS
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Voltage [V]
250
1200
800
1650
142
250
230
500
1200
800
1650
160
500
230
TEMPORARY HEATING for pasteurizer
Temporary heating KZE
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Voltage [V]
1500
2400
1100
2200
300
1500
230
ELECTROPASTEURIZER
Fig.: KBF 900 with RF 6
Convenient filling of the pasteurized juices
Pasteurizer EPAS
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Electric load [V/Amp.]
3000
2400
1100
2400
350
3000
230
1500
upon request
page 4
750
1200
800
1650
182
750
230
1000
1400
1000
1800
240
1000
230
750
1200
800
1650
182
750
230
1000
1400
1000
1800
240
1000
230
PASTEURIZER with plate heat exchanger
without heating unit
Fig.: KEB 1000 with Washingpulping machine KWM 30
250
1200
800
1650
142
250
230
upon request
page 3
PASTEURIZER with double-pipe heat exhanger
Pasteurizer PAS
Length [mm]
Width [mm]
Height [mm]
Weight [kg]
Output [l/h]
Voltage [V]
1500
Differing performances
upon request
page 5
Differing performances
upon request
page 6
Differing performances
upon request
page 7
210
750
700
1750
180
210
400/32
Differing performances upon request
Schallerbacher Straße 77
4702 Wallern an der Trattnach
Austria
8
www.kreuzmayr.com
Tel.: +43 7249 488 17 0
Fax: +43 7249 488 17 10
mail: [email protected]
Production: www.atm.co.at, www.creating.at
Standard design
DE-STONING MACHINE