ONE system / MANY solutions
Transcription
ONE system / MANY solutions
ONE system / MANY solutions Save Set-up Time...and More! Bock Locator Plates The foundation for quick change workholding efficiency. The Bock Locator Plate is a hard coated aluminum subplate with precision bored and threaded locating holes designed to save set-up time with your vices, indexers, fixtures or rotary tables. • Repeat set-ups within ±0025µm • Eliminates ‘dailing in’ for every set-up Alpha Numeric Coded Holes for an accurate and repeatable baseline reference. Bock Twin Vices • Fully machinable soft jaws • Full jaw travel to 150mm • Hardened and ground steel guideways • Sealed lead screw • Interlocking base design • High strength aluminum body • Chip flow through cut-outs ONE system / MANY solutions Fastest Quick Change Jaw System Bock MonoQuad 4, 8, 12 and 16 station models available for multiple part machining requirements. Single station adapter plate built in Maximum Jaw Utilization Low profile clamping mechanism allows for maximum jaw machining area. Quick release reversible soft jaws Base plate included Cylindrical Jaw contours machine identical to components. ONE system / MANY solutions ! Locator Plates for Faster Set-ups • Eliminate time consuming ‘dialing in’ for every set-up • Repeat set-ups to within ±0025µm • Hard coated aluminum subplate with precision bored and threaded locating holes • Alpha-numeric coded holes for an accurate and repeatable baseline reference • Every hole precision bored and threaded through for maximum versatility • Brass protection plugs included for every hole Locator Plate Material and Specification Date Maximum table utilization by easily interlocking three Bock Twin Vices in Locator Plate Bock Locator Plates are constructed of a high-strength aluminum alloy that is heat-treated and stress relieved. The alphanumeric grid provides a unique address for each hole, making each a datum point. Holes are on a 50mm x 50mm grid. Surface hardness: 65-70Rc Parallelism TIR .002 when mounted to a machine tool base Hole spacing: ±.0005” in a 10” radius Repeatability of set-up in X and Y within ± .001” when using DEL01 Double Expanding Locator Pins Double Expanding Locator Pin • Double expanding locator pin is used to align vices and fixtures on the Bock Locator System • Double expanding locator pin eliminates need for realignment in repeat set-ups • Hardened and ground steel body • Easy fixture removal eliminates need for dowel pins or prying off fixture plates " ONE system / MANY solutions Flexible clamping - Flexible production Variable batch sizes? Many different types of workpieces? Frequent set-ups? The Bock Workholding System is the answer for these production flexibility issues! Third hand function for successful workpiece loading and unloading After removal of the fixed jaw, the system can be changed over to a large clamping range using the stop plate (see Accessories) Exact positioning of the center jaw using a locator pin and threaded locator hole Aluminum jaws can be milled to suit individual requirements and both sides can be used Choice of base either with a flat clamping edge or in a modular design and threaded locating hole Mechanical lead screw Cut-outs for chip and coolant flow Aluminum jaws suitable for milling: • MIlling of stop, supporting and clamping surfaces • Quick set-up for formed parts and workpieces having complex clamping contours • Significant reduction in expenditure on fixtures Jaws change in a few seconds: • Rapid changeover from one workpiece to the next • Machine downtimes are reduced to a minimum Hard coated base made from high-strength aluminum and therefore a low dead weight. Screw-on guideways made from hardened steel. The clamping system consists only of a few components, which means quick dismantling and minimum maintenance. Aluminum jaws can be completely milled, therefore a high degree of adaptability to the workpiece shape. For clamping, stop and supporting surfaces. High availability: • The clamping elements can be made available for simple and complex clamping applications in a very short time ONE system Totally sealed lead screw assembly for trouble-free operation, power transmission through inserted steel nut, large slide stroke. / MANY solutions # Twin Vice TV100/TV4 & TV150/TV6 • Fastest quick change jaw system • Fully machinable soft jaws • Full jaw travel: TV100 to 150mm, TV150 to 200mm • Adjustable center jaw • Hardened and ground steel guideways • Chip flow through cut-outs • Interlocking base design • Mounts directly to locator plate Soft Jaw Version Hard Jaw Version Dimensions and Capacities Dimensions A Jaw Capacity* B Single Station Capacity* C Fixed Jaw Width D Jaw Carrier Length E Jaw Plate Thickness F Base Length G Jaw Overhang H Base Width O Base Height J Jaw Width K Height Base to Rail L Lead Screw M Height N Base Flange Thickness P Non Machineable Area Q Non Machineable Area R Base Width S Center Distance T Center Line to End U Center to Bolt Hole V Center Bolt/dowel W Center Line to bolt hole Weight TV100H / TV4H mm / in 75 / 2.94 193 / 7.60 24 / 0.96 87 / 3.44 10 / 0.38 381 / 15.0 3 / 0.10 177 / 7.00 118 / 4.63 102 / 4.00 86 / 3.37 20 max / 0.80 max –/– 32 / 1.25 –/– –/– 177 / 7.0 150 / 6.0 191 / 7.5 25 / 1.0 100 / 4.0 75 / 3.0 14 kg / 30 lbs TV100S / TV4S mm / in 56 / 2.20 178 / 7.00 64 / 2.50 102 / 4.00 6 / 0.25 381 / 15.0 3 / 0.10 177 / 7.00 118 / 4.63 102 / 4.00 86 / 3.37 20 max / 0.80 max 32 / 1.25 32 / 1.25 21 / 0.81 13 / 0.50 177 / 7.0 150 / 6.0 191 / 7.5 25 / 1.0 100 / 4.0 75 / 3.0 14 kg / 30 lbs TV150H / TV6H mm / in 102 / 4.00 254 / 10.0 24 / 0.96 114 / 4.50 13 / 0.50 508 / 20.0 –/– 227 / 9.00 124 / 4.88 152 / 6.00 86 / 3.37 20 max / 0.80 max 6 / 0.24 32 / 1.25 –/– –/– 227 / 9.0 200 / 8.0 254 / 10.0 25 / 1.0 50 / 2.0 50 / 2.0 30 kg / 65 lbs TV150S / TV6S mm / in 89 / 3.50 254 / 10.0 76 / 3.00 127 / 5.00 6 / 0.25 508 / 20.0 –/– 227 / 9.00 124 / 4.88 152 / 6.00 86 / 3.37 20 max / 0.80 max 38 / 1.50 32 / 1.25 25 / 1.00 15 / 0.60 227 / 9.0 200 / 8.0 254 / 10.0 25 / 1.0 50 / 2.0 50 / 2.0 30 kg / 65 lbs *unmachined jaw capacity $ ONE system / MANY solutions Twin Vice Straight Base Version Standard version with flat clamping edge for direct installation on the machine table. Keyways lengthwise and across the length (20 H7) are standard. Supplied with a standard set of jaws. Bock’s Twin Vice Straight Base Versions are available in 4”/100mm and 6”/150mm Indexer Systems • Utilize your rotary table as a multi-station fixer for VMC's • Eliminate handling and repeat setups • Reduce machining costs with increased efficiency • Indexer system can be built for any rotary table or indexer to provide a platform to hold 4 or 8 parts utilizing standard soft jaws • Hold more parts using quick-change fixture plates ONE system / MANY solutions % Twin Vice Straight Base Version Standard version with 4 x 2 clamping positions. Suitable for use on horizontal machining systems or reversible damping systems. Supplied with jaw sets. MonoQuad is available in 4”/100mm and 6”/150mm. Low Profile systems are also available. Dimensions and Capacities Dimensions A Jaw Capacity* B Single Station Capacity* C Fixed Jaw Width D Jaw Length E Base to Center of Fixed Jaw F Base Length G Base Width H Overall Width J Jaw Width K Width Rail to Rail L Lead Screw Hex M Jaw Height N Base Flange Thickness P Overall Height R Top Plate Thickness S Center of Fixed Jaw to Face Weight & MQS100.8 / MQS4.8 MQS150.8 / MQS6.8 mm / in mm / in 57 / 2.25 89 / 3.50 178 / 7.00 254 / 10.0 64 / 2.50 76 / 3.00 102 / 4.00 127 / 5.00 216 / 8.50 279 / 11.00 305 / 12.00 305 / 12.00 305 / 12.00 305 / 12.00 243 / 9.58 292 / 11.50 102 / 4.00 152 / 6.00 178 / 7.00 216 / 8.50 20 max / 0.80 max 20 max / 0.80 max 32 / 1.25 38 / 1.50 24 / 0.95 24 / 0.95 464 / 18.25 591 / 23.25 13 / 0.50 13 / 0.50 32 / 1.25 38 / 1.50 45 kg / 100 lbs 91 kg / 200 lbs *unmachined jaw capacity ONE system / MANY solutions MultiQuad 12 & 16 Station Models • Machine more parts per set-up •Reduce overall set-up time • Hold larger parts • Reduce cost per part • Run longer without operator involvement MultiQuad 100.12 / 4.12 & 150.12 / 6.12 MultiQuad 100.16 / 4.16 & 150.16 / 6.16 Bock Workholding's MultiQuad Systems have the precision repeatability needed for high volume machining. These systems allow you to decrease production costs and increase profitability. Dimensions and Capacities Dimensions A Jaw Capacity* B Single Station Capacity* C Fixed Jaw Width D Jaw Length E Base to Center of Fixed Jaw F Base Length G Base Width H Overall Width O Distance Between Jaws J Jaw Width K Outside Jaw Width L Lead Screw Hex M Jaw Height N Base Flange Thickness P Overall Height Q Clearance R Top Plate Thickness S Center of Fixed Jaw to Face Weight MQS100.12 / 4.12 mm / in 57 / 2.25 178 / 7.00 64 / 2.50 102 / 4.00 216 / 8.50 305 / 12.00 400 / 15.75 386 / 15.20 40 / 1.56 102 / 4.00 243 / 9.56 20 max / 0.80 max 32 / 1.25 24 / 0.95 464 / 18.25 71 / 2.80 13 / 0.50 32 / 1.25 86 kg / 190 lbs ONE system MQS150.12 / 6.12 mm / in 89 / 3.50 254 / 10.00 76 / 3.00 127 / 5.00 279 / 11.00 305 / 12.00 500 / 19.69 470 / 18.50 25 / 1.00 152 / 6.00 330 / 13.00 20 max / 0.80 max 38 / 1.50 24 / 0.95 591 / 23.25 70 / 2.75 13 / 0.50 38 / 1.50 173 kg / 380 lbs MQS100.16 / 4.16 mm / in 57 / 2.25 178 / 7.00 64 / 2.50 102 / 4.00 216 / 8.50 406 / 16.00 406 / 16.00 386 / 15.20 40 / 1.56 102 / 4.00 243 / 9.56 20 max / 0.80 max 32 / 1.25 24 / 0.95 464 / 18.25 71 / 2.80 13 / 0.50 32 / 1.25 164 kg / 360 lbs / MANY solutions MQS150.16 / 6.16 mm / in 89 / 3.50 254 / 10.0 76 / 3.00 127 / 5.00 279 / 11.00 508 / 20.00 508 / 20.00 470 / 18.50 25 / 1.00 152 / 6.00 330 / 13.00 20 max / 0.80 max 38 / 1.50 24 / 0.95 591 / 23.25 70 / 2.75 13 / 0.50 38 / 1.50 327 kg / 720 lbs *unmachined jaw capacity ' Jaws and Accessories HARD JAWS HJS-100* HFJ-100 HMJ-100 SNJS-100 HJS-150* HFJ-150 HMJ-150 SNJS-150 SOFT JAWS SJS-100 SFJ-100 SMJ-100 SJS-100x150 SFJ-100x150 SMJ-100x150 SJS-100x50 SJS-150 SFJ-150 SMJ-150 SJS-150x200 SFJ-150x200 SJS-150x62 100mm Hard Jaw Carrier Set 3 piece set 100mm x 32mm 100mm Fixed Hard Jaw Carrier single pcs. 100mm Movable Hard Jaw Carriers pair Hard Jaw Plates 100mm (4pcs.) 150mm Hard Jaw Carrier Set 3 piece set 150mm x 38mm 150mm Fixed Jaw Carrier single pcs. 150mm Movable Hard Jaw Carriers pair Hard Jaw Plates 150mm (4pcs.) * Jaw Plates sold separately 100mm Soft Jaw Set Machinable Soft Jaws 3 pcs. set 100mm x 38mm 100mm Fixed Machinable Soft Jaw single pcs. 100mm Movable machinable Soft Jaws pair 150mm Wide Soft Jaw Set Machinable 3 pcs. 150mm x 32mm 150mm Wide Fixed Soft Jaw single pcs. 150mm Wide Movable Soft Jaws pair 50mm High Soft Jaw Set 3 pcs. set 100mm x 50mm 150mm Soft Jaw Set 3 pcs. 150mm x 38mm 150mm Fixed Soft Jaw single pcs. 150mm Movable Soft Jaws pair 200mm Wide Soft Jaw Set 3 pcs. 200mm x 38mm 200mm Wide movable Soft Jaws pair 62mm High Soft Jaw Set 3 pcs. set 150mm x 62mm Hard Jaws Set Soft Jaws Wide Soft Jaws High Wide Soft Jaws QUICK CHANGE FIXTURE PLATES FP-4415 Fixture Plate 100mm x 375mm fits TV100 & MQS100 vice to build fixture FP-4615 Fixture Plate 150mm x 375mm fits TV100 & MQS100 vice to build fixture FP-6620 Fixture Plate 150mm x 500mm fits TV150 & MQS150 vice to build fixture FP-6820 Fixture Plate 200mm x 500mm fits TV150 & MQS150 vice to build fixture SINGLE STATION CONVERSION PLATES CP-100 100mm Conversion Plate to change TV100 for Single Jaw Operation CP-150 150mm Conversion Plate to change TV150 for Single Jaw Operation Fixture Plate BLANK FIXTURES FP-1016 Blank Fixture Plate 25mm x 250mm x 400mm to build new or mount existing fixtures FP-1616 Blank Fixture Plate 25mm x 400mm x 400mm to build new or mount existing fixtures ADAPTER PLATES AP-K3600 Kurt 3600 Vice Adapter allows quick accurate set-up AP-KD60 Kurt D60/675 Vice Adapter for quick accurate set-up AP-UN400 Universal Adapter Plate 100 or 100mm Kurt/Chick Dual Vice Adapter AP-UN600 Universal Adapter Plate 150 or 150mm Kurt/Chick Dual Vice Adapter AP-UN1010 Indexer Adapter Plate Universal 250mm x 250mm AP-UN1212 Indexer Adapter Plate Universal 350mm x 350mm AP-UNTS Tailstock Adapter Plate Universal STOPS PW-STD-02 Pivot Workstop 150 or 200 for TV100 or TV150 (not for MQS100 or 150) PINS DEL01 Double Expanding Locator Pin aligns vices and fixture plates VICE MOUNTING KITS MKTV100 Mounting Kit for TV100 Vice 2-DEL01, 4-Cap Screws MKTV150 Mounting Kit for TV150 Vice 2-DEL01, 6-Cap Screws MKM100 Mounting Kit for MQS100 2-DEL01, 8-Cap Screws MKM150 Mounting Kit for MQS150 2-DEL01, 8-Cap Screws Conversion Plates ONE system / MANY solutions Adapter Plates FP 1016 Blank Fixture Plate 250mm x 400mm Used to create new fixtures or mount existing fixtures to blank plate. FP 1616 Blank Fixture Plate 400mm x 400mm Used to create new fixtures or mount existing fixtures to blank plate. AP UN600 150 Universal Adapter Plate Used to mount 150mm 2 station vices. Eliminates need to realign when setting up. AP UNTSA Universal Tailstock Adapter Plate Accepts most tailstocks. Eliminates set-up alignments. AP UN400 Universal Adapter Plate Used to mount 100mm 2 station vices. Eliminates need to realign when setting up. AP UN 1212 350mm x 350mm Universal Rotary Table/Indexer Adapter Plate Eliminates alignment during set-up. AP UN1010 Universal Rotary Table/Indexer Adapter Plate Eliminates alignment during set-up. Note: All adapter plates bolt directly to Bock locator plates. Adapter plates to suit most vice systems are available on request. New Innovations • Fully machinable soft jaws • Low weight - high strength body • Sealed lead screw • Rapid changeover • Tin, cubed or hexagon designed vice systems • Tri System ONE system / MANY solutions Bock Workholding, Inc. 418 3rd Avenue • P.O. Box 391 Ford City, PA 16226 Phone: 877-426-2504 • 724-763-1776 Fax: 724-763-1702 Internet: www.bockworkholding.com Email: [email protected] ONE system / MANY solutions