ONE system / MANY solutions

Transcription

ONE system / MANY solutions
ONE system
/ MANY solutions
Save Set-up Time...and More!
Bock Locator Plates
The foundation for quick change workholding efficiency.
The Bock Locator Plate is a hard coated aluminum
subplate with precision bored and threaded locating
holes designed to save set-up time with your vices,
indexers, fixtures or rotary tables.
• Repeat set-ups within ±0025µm
• Eliminates ‘dailing in’ for every set-up
Alpha Numeric Coded Holes
for an accurate and repeatable
baseline reference.
Bock Twin Vices
• Fully machinable soft jaws
• Full jaw travel to 150mm
• Hardened and ground steel guideways
• Sealed lead screw
• Interlocking base design
• High strength aluminum body
• Chip flow through cut-outs
ONE system
/ MANY solutions
Fastest Quick Change Jaw System
Bock MonoQuad
4, 8, 12 and 16 station models available
for multiple part machining requirements.
Single station
adapter plate built in
Maximum Jaw Utilization
Low profile clamping mechanism
allows for maximum jaw
machining area.
Quick release
reversible soft jaws
Base plate included
Cylindrical
Jaw contours machine
identical to components.
ONE system
/ MANY solutions
!
Locator Plates for Faster Set-ups
• Eliminate time consuming ‘dialing in’ for every set-up
• Repeat set-ups to within ±0025µm
• Hard coated aluminum subplate with precision
bored and threaded locating holes
• Alpha-numeric coded holes for an accurate and
repeatable baseline reference
• Every hole precision bored and threaded
through for maximum versatility
• Brass protection plugs included for every hole
Locator Plate Material
and Specification Date
Maximum table utilization
by easily interlocking three Bock
Twin Vices in Locator Plate
Bock Locator Plates are constructed of
a high-strength aluminum alloy that is
heat-treated and stress relieved.
The alphanumeric grid provides a unique
address for each hole, making each a datum
point. Holes are on a 50mm x 50mm grid.
Surface hardness: 65-70Rc
Parallelism TIR .002 when mounted to a
machine tool base
Hole spacing: ±.0005” in a 10” radius
Repeatability of set-up in X and Y within
± .001” when using DEL01 Double
Expanding Locator Pins
Double Expanding Locator Pin
• Double expanding locator pin is used to align
vices and fixtures on the Bock Locator System
• Double expanding locator pin eliminates need
for realignment in repeat set-ups
• Hardened and ground steel body
• Easy fixture removal eliminates need for dowel
pins or prying off fixture plates
"
ONE system
/ MANY solutions
Flexible clamping - Flexible production
Variable batch sizes? Many different types of workpieces? Frequent set-ups?
The Bock Workholding System is the answer for these production flexibility issues!
Third hand function for
successful workpiece
loading and unloading
After removal of the fixed jaw,
the system can be changed over
to a large clamping range using
the stop plate (see Accessories)
Exact positioning of the center jaw using
a locator pin and threaded locator hole
Aluminum jaws can be
milled to suit individual
requirements and both
sides can be used
Choice of base either with
a flat clamping edge or in
a modular design and
threaded locating hole
Mechanical lead screw
Cut-outs for chip and coolant flow
Aluminum jaws suitable for milling:
• MIlling of stop, supporting and
clamping surfaces
• Quick set-up for formed parts and
workpieces having complex
clamping contours
• Significant reduction in expenditure
on fixtures
Jaws change in a few seconds:
• Rapid changeover from one
workpiece to the next
• Machine downtimes are reduced
to a minimum
Hard coated base made from
high-strength aluminum and
therefore a low dead weight.
Screw-on guideways made
from hardened steel.
The clamping system consists
only of a few components, which
means quick dismantling and
minimum maintenance.
Aluminum jaws can be
completely milled, therefore a
high degree of adaptability to
the workpiece shape. For
clamping, stop and supporting
surfaces.
High availability:
• The clamping elements can be made
available for simple and complex
clamping applications
in a very short time
ONE system
Totally sealed lead screw assembly
for trouble-free operation, power
transmission through inserted
steel nut, large slide stroke.
/ MANY solutions
#
Twin Vice TV100/TV4 & TV150/TV6
• Fastest quick change jaw system
• Fully machinable soft jaws
• Full jaw travel:
TV100 to 150mm, TV150 to 200mm
• Adjustable center jaw
• Hardened and ground steel guideways
• Chip flow through cut-outs
• Interlocking base design
• Mounts directly to locator plate
Soft Jaw Version
Hard Jaw Version
Dimensions and Capacities
Dimensions
A Jaw Capacity*
B Single Station Capacity*
C Fixed Jaw Width
D Jaw Carrier Length
E Jaw Plate Thickness
F Base Length
G Jaw Overhang
H Base Width
O Base Height
J Jaw Width
K Height Base to Rail
L Lead Screw
M Height
N Base Flange Thickness
P Non Machineable Area
Q Non Machineable Area
R Base Width
S Center Distance
T Center Line to End
U Center to Bolt Hole
V Center Bolt/dowel
W Center Line to bolt hole
Weight
TV100H / TV4H
mm / in
75 / 2.94
193 / 7.60
24 / 0.96
87 / 3.44
10 / 0.38
381 / 15.0
3 / 0.10
177 / 7.00
118 / 4.63
102 / 4.00
86 / 3.37
20 max / 0.80 max
–/–
32 / 1.25
–/–
–/–
177 / 7.0
150 / 6.0
191 / 7.5
25 / 1.0
100 / 4.0
75 / 3.0
14 kg / 30 lbs
TV100S / TV4S
mm / in
56 / 2.20
178 / 7.00
64 / 2.50
102 / 4.00
6 / 0.25
381 / 15.0
3 / 0.10
177 / 7.00
118 / 4.63
102 / 4.00
86 / 3.37
20 max / 0.80 max
32 / 1.25
32 / 1.25
21 / 0.81
13 / 0.50
177 / 7.0
150 / 6.0
191 / 7.5
25 / 1.0
100 / 4.0
75 / 3.0
14 kg / 30 lbs
TV150H / TV6H
mm / in
102 / 4.00
254 / 10.0
24 / 0.96
114 / 4.50
13 / 0.50
508 / 20.0
–/–
227 / 9.00
124 / 4.88
152 / 6.00
86 / 3.37
20 max / 0.80 max
6 / 0.24
32 / 1.25
–/–
–/–
227 / 9.0
200 / 8.0
254 / 10.0
25 / 1.0
50 / 2.0
50 / 2.0
30 kg / 65 lbs
TV150S / TV6S
mm / in
89 / 3.50
254 / 10.0
76 / 3.00
127 / 5.00
6 / 0.25
508 / 20.0
–/–
227 / 9.00
124 / 4.88
152 / 6.00
86 / 3.37
20 max / 0.80 max
38 / 1.50
32 / 1.25
25 / 1.00
15 / 0.60
227 / 9.0
200 / 8.0
254 / 10.0
25 / 1.0
50 / 2.0
50 / 2.0
30 kg / 65 lbs
*unmachined jaw capacity
$
ONE system
/ MANY solutions
Twin Vice Straight Base Version
Standard version with flat clamping edge for
direct installation on the machine table.
Keyways lengthwise and across the length
(20 H7) are standard.
Supplied with a standard set of jaws.
Bock’s Twin Vice Straight Base
Versions are available in
4”/100mm and 6”/150mm
Indexer Systems
• Utilize your rotary table as a multi-station
fixer for VMC's
• Eliminate handling and repeat setups
• Reduce machining costs with increased
efficiency
• Indexer system can be built for any rotary
table or indexer
to provide a platform to hold 4 or 8 parts
utilizing standard soft jaws
• Hold more parts using quick-change
fixture plates
ONE system
/ MANY solutions
%
Twin Vice Straight Base Version
Standard version with 4 x 2 clamping positions.
Suitable for use on horizontal machining systems
or reversible damping systems.
Supplied with jaw sets.
MonoQuad is available in 4”/100mm and 6”/150mm.
Low Profile systems are also available.
Dimensions and Capacities
Dimensions
A Jaw Capacity*
B Single Station Capacity*
C Fixed Jaw Width
D Jaw Length
E Base to Center of Fixed Jaw
F Base Length
G Base Width
H Overall Width
J Jaw Width
K Width Rail to Rail
L Lead Screw Hex
M Jaw Height
N Base Flange Thickness
P Overall Height
R Top Plate Thickness
S Center of Fixed Jaw to Face
Weight
&
MQS100.8 / MQS4.8 MQS150.8 / MQS6.8
mm / in
mm / in
57 / 2.25
89 / 3.50
178 / 7.00
254 / 10.0
64 / 2.50
76 / 3.00
102 / 4.00
127 / 5.00
216 / 8.50
279 / 11.00
305 / 12.00
305 / 12.00
305 / 12.00
305 / 12.00
243 / 9.58
292 / 11.50
102 / 4.00
152 / 6.00
178 / 7.00
216 / 8.50
20 max / 0.80 max
20 max / 0.80 max
32 / 1.25
38 / 1.50
24 / 0.95
24 / 0.95
464 / 18.25
591 / 23.25
13 / 0.50
13 / 0.50
32 / 1.25
38 / 1.50
45 kg / 100 lbs
91 kg / 200 lbs
*unmachined jaw capacity
ONE system
/ MANY solutions
MultiQuad 12 & 16 Station Models
• Machine more parts per set-up
•Reduce overall set-up time
• Hold larger parts
• Reduce cost per part
• Run longer without operator involvement
MultiQuad 100.12 / 4.12
& 150.12 / 6.12
MultiQuad 100.16 / 4.16
& 150.16 / 6.16
Bock Workholding's MultiQuad Systems
have the precision repeatability needed
for high volume machining.
These systems allow you to decrease
production costs and increase profitability.
Dimensions and Capacities
Dimensions
A Jaw Capacity*
B Single Station Capacity*
C Fixed Jaw Width
D Jaw Length
E Base to Center of Fixed Jaw
F Base Length
G Base Width
H Overall Width
O Distance Between Jaws
J Jaw Width
K Outside Jaw Width
L Lead Screw Hex
M Jaw Height
N Base Flange Thickness
P Overall Height
Q Clearance
R Top Plate Thickness
S Center of Fixed Jaw to Face
Weight
MQS100.12 / 4.12
mm / in
57 / 2.25
178 / 7.00
64 / 2.50
102 / 4.00
216 / 8.50
305 / 12.00
400 / 15.75
386 / 15.20
40 / 1.56
102 / 4.00
243 / 9.56
20 max / 0.80 max
32 / 1.25
24 / 0.95
464 / 18.25
71 / 2.80
13 / 0.50
32 / 1.25
86 kg / 190 lbs
ONE system
MQS150.12 / 6.12
mm / in
89 / 3.50
254 / 10.00
76 / 3.00
127 / 5.00
279 / 11.00
305 / 12.00
500 / 19.69
470 / 18.50
25 / 1.00
152 / 6.00
330 / 13.00
20 max / 0.80 max
38 / 1.50
24 / 0.95
591 / 23.25
70 / 2.75
13 / 0.50
38 / 1.50
173 kg / 380 lbs
MQS100.16 / 4.16
mm / in
57 / 2.25
178 / 7.00
64 / 2.50
102 / 4.00
216 / 8.50
406 / 16.00
406 / 16.00
386 / 15.20
40 / 1.56
102 / 4.00
243 / 9.56
20 max / 0.80 max
32 / 1.25
24 / 0.95
464 / 18.25
71 / 2.80
13 / 0.50
32 / 1.25
164 kg / 360 lbs
/ MANY solutions
MQS150.16 / 6.16
mm / in
89 / 3.50
254 / 10.0
76 / 3.00
127 / 5.00
279 / 11.00
508 / 20.00
508 / 20.00
470 / 18.50
25 / 1.00
152 / 6.00
330 / 13.00
20 max / 0.80 max
38 / 1.50
24 / 0.95
591 / 23.25
70 / 2.75
13 / 0.50
38 / 1.50
327 kg / 720 lbs
*unmachined jaw capacity
'
Jaws and Accessories
HARD JAWS
HJS-100*
HFJ-100
HMJ-100
SNJS-100
HJS-150*
HFJ-150
HMJ-150
SNJS-150
SOFT JAWS
SJS-100
SFJ-100
SMJ-100
SJS-100x150
SFJ-100x150
SMJ-100x150
SJS-100x50
SJS-150
SFJ-150
SMJ-150
SJS-150x200
SFJ-150x200
SJS-150x62
100mm Hard Jaw Carrier Set 3 piece set 100mm x 32mm
100mm Fixed Hard Jaw Carrier single pcs.
100mm Movable Hard Jaw Carriers pair
Hard Jaw Plates 100mm (4pcs.)
150mm Hard Jaw Carrier Set 3 piece set 150mm x 38mm
150mm Fixed Jaw Carrier single pcs.
150mm Movable Hard Jaw Carriers pair
Hard Jaw Plates 150mm (4pcs.)
* Jaw Plates sold separately
100mm Soft Jaw Set Machinable Soft Jaws 3 pcs. set 100mm x 38mm
100mm Fixed Machinable Soft Jaw single pcs.
100mm Movable machinable Soft Jaws pair
150mm Wide Soft Jaw Set Machinable 3 pcs. 150mm x 32mm
150mm Wide Fixed Soft Jaw single pcs.
150mm Wide Movable Soft Jaws pair
50mm High Soft Jaw Set 3 pcs. set 100mm x 50mm
150mm Soft Jaw Set 3 pcs. 150mm x 38mm
150mm Fixed Soft Jaw single pcs.
150mm Movable Soft Jaws pair
200mm Wide Soft Jaw Set 3 pcs. 200mm x 38mm
200mm Wide movable Soft Jaws pair
62mm High Soft Jaw Set 3 pcs. set 150mm x 62mm
Hard Jaws Set
Soft Jaws
Wide Soft Jaws
High Wide Soft Jaws
QUICK CHANGE FIXTURE PLATES
FP-4415
Fixture Plate 100mm x 375mm fits TV100 & MQS100 vice to build fixture
FP-4615
Fixture Plate 150mm x 375mm fits TV100 & MQS100 vice to build fixture
FP-6620
Fixture Plate 150mm x 500mm fits TV150 & MQS150 vice to build fixture
FP-6820
Fixture Plate 200mm x 500mm fits TV150 & MQS150 vice to build fixture
SINGLE STATION CONVERSION PLATES
CP-100
100mm Conversion Plate to change TV100 for Single Jaw Operation
CP-150
150mm Conversion Plate to change TV150 for Single Jaw Operation
Fixture Plate
BLANK FIXTURES
FP-1016
Blank Fixture Plate 25mm x 250mm x 400mm to build new or mount existing fixtures
FP-1616
Blank Fixture Plate 25mm x 400mm x 400mm to build new or mount existing fixtures
ADAPTER PLATES
AP-K3600
Kurt 3600 Vice Adapter allows quick accurate set-up
AP-KD60
Kurt D60/675 Vice Adapter for quick accurate set-up
AP-UN400
Universal Adapter Plate 100 or 100mm Kurt/Chick Dual Vice Adapter
AP-UN600
Universal Adapter Plate 150 or 150mm Kurt/Chick Dual Vice Adapter
AP-UN1010
Indexer Adapter Plate Universal 250mm x 250mm
AP-UN1212
Indexer Adapter Plate Universal 350mm x 350mm
AP-UNTS
Tailstock Adapter Plate Universal
STOPS
PW-STD-02
Pivot Workstop 150 or 200 for TV100 or TV150 (not for MQS100 or 150)
PINS
DEL01
Double Expanding Locator Pin aligns vices and fixture plates
VICE MOUNTING KITS
MKTV100
Mounting Kit for TV100 Vice 2-DEL01, 4-Cap Screws
MKTV150
Mounting Kit for TV150 Vice 2-DEL01, 6-Cap Screws
MKM100
Mounting Kit for MQS100 2-DEL01, 8-Cap Screws
MKM150
Mounting Kit for MQS150 2-DEL01, 8-Cap Screws
Conversion Plates
ONE system
/ MANY solutions
Adapter Plates
FP 1016 Blank Fixture Plate
250mm x 400mm
Used to create new fixtures or mount existing
fixtures to blank plate.
FP 1616 Blank Fixture Plate
400mm x 400mm
Used to create new fixtures or mount existing
fixtures to blank plate.
AP UN600 150 Universal Adapter Plate
Used to mount 150mm 2 station vices.
Eliminates need to realign when setting up.
AP UNTSA Universal
Tailstock Adapter Plate
Accepts most tailstocks.
Eliminates set-up alignments.
AP UN400 Universal Adapter Plate
Used to mount 100mm 2 station vices.
Eliminates need to realign when setting up.
AP UN 1212 350mm x 350mm
Universal Rotary Table/Indexer
Adapter Plate
Eliminates alignment during set-up.
AP UN1010 Universal Rotary
Table/Indexer Adapter Plate
Eliminates alignment during set-up.
Note: All adapter plates bolt directly to Bock locator plates.
Adapter plates to suit most vice systems are available on request.
New Innovations
• Fully machinable soft jaws
• Low weight - high strength body
• Sealed lead screw
• Rapid changeover
• Tin, cubed or hexagon designed vice systems
• Tri System
ONE system
/ MANY solutions
Bock Workholding, Inc.
418 3rd Avenue • P.O. Box 391
Ford City, PA 16226
Phone: 877-426-2504 • 724-763-1776
Fax: 724-763-1702
Internet: www.bockworkholding.com
Email: [email protected]
ONE system
/ MANY solutions