Camco 2004
Transcription
Camco 2004
Camco Annual Report 2004 2 BRAND 4 NEW 6 YEAR 8 LETTER TO SHAREHOLDERS 13 MANAGEMENT DISCUSSION AND ANALYSIS 26 CORPORATE GOVERNANCE 27 AUDITORS’ REPORT 28 CONSOLIDATED BALANCE SHEETS 29 CONSOLIDATED STATEMENTS OF OPERATIONS AND RETAINED EARNINGS ( DEFICIT ) FINANCIAL STATEMENTS 30 CONSOLIDATED STATEMENTS OF CASH FLOWS 48 BOARD OF DIRECTORS & CORPORATE INFORMATION 31 NOTES TO THE CONSOLIDATED This year, more than ever, new growth opportunities and the power of the brand are at the heart of Camco’s strategy. Camco is focused on two growth strategies: dryer manufacturing for the Americas in Montreal, and broad-based Canadian distribution and service of brand-name appliances and related products. Our people are our competitive differentiator, allowing us to quickly capitalize on opportunities in an ever-changing environment. 1 BRAND It is the era of the brand. Never before has the power of the brand had such a significant impact on the perceptions, values and buying habits of consumers. Instant access to information has created more informed, brand-savvy and value-conscious consumers. Camco is ideally positioned to capitalize on this brand culture. Through targeted investment, we’re successfully establishing ourselves as a multi-line distribution company with a broad portfolio of major home appliance brands that are well-recognized for their performance, styling and reliability demanded by today’s consumers. Innovative product introductions and complimentary product lines enhance our compelling brand mix. 3 NEW At Camco, we’re rising to meet new demands. In 2004, this commitment yielded an outstanding opportunity: becoming the principal supplier of dryers to GE to fulfill growing consumer demand. Seizing the new opportunity took the form of a $13.9 million expansion of our dryer manufacturing capacity at our Montreal facility. Our people demonstrated dedication and determination to bring the new dryer capacity on line – on time and on budget. By the fall of 2004, the plant expansion was already proving its worth, running at record production levels and setting the stage for future success. 5 YEAR The year was 1977 when the first appliances began rolling off the line at our Hamilton plant. 2004 saw the closure of this facility, which holds an important place in the Company’s history. Here, Camco pays tribute to the Hamilton employees who demonstrated their professionalism and committment throughout the closure. The People Background Assembly: Alsius Ellis, Garth Tomlinson, Manley Powell, Bruce Liverance, Ed Molczan, Mike Atlee, Doug Wheaton, Marilyn Wheaton, Bob Wells, John Dove, Ross MacDonald, Terry Choscinski, Radmila Nikolic, Gord Waddell, Doug Darby, Al Hossack, Rob Hayward, Jim Coit, Jarda Zapleta, Ron Bertrand, Brian Denholm, Michele Penfold, Pauline Smith, Bill Fuller, Dan Chan, Pam Clark, Ken Legacy 7 TO OUR SHAREHOLDERS Camco experienced profound changes in 2004, including significant new product introductions, a major expansion of dryer manufacturing capacity in Montreal, new facilities in Burlington and Brantford, and the shutdown of the Hamilton facility. All of these projects were completed on schedule and within budget, and as a result Camco has become stronger and better able to compete in our turbulent, global marketplace. Financial Performance Camco’s financial results in 2004 were dominated by restructuring charges resulting from the Hamilton Plant shutdown. Total restructuring charges of $24.3 million resulted in a net loss of $10.7 million. Looking beyond these restructuring charges, operating performance improved significantly in 2004 versus the previous year. Total sales increased by 8% to $643 million, and income from operations, before restructuring costs, almost doubled to $9.9 million. This improved performance was driven by several factors. The market for major home appliances was robust in both Canada and the US, growing by 7.7% and 8.3% respectively. Camco experienced market share growth in a number of segments, most importantly in sales of clothes dryers manufactured in Montreal for the US market. Camco’s unit sales of dryers to the US increased by 36% in 2004, reflecting our increased share of supply to GE as well as GE’s increased market share in the US. Unfortunately, this growth in units was not fully reflected in total sales and income largely due to the appreciation of the Canadian dollar through the year. Sales in Canada were positively impacted by new product introductions as well as strong growth at key retail customers. These factors built momentum in our Canadian business, which continues into 2005. Material cost inflation and the appreciation of the Canadian dollar generated significant headwind for our manufacturing business in 2004. Camco’s Montreal manufacturing facility was largely covered by pre-determined price contracts, but we did experience some surcharges and cost increases on steel components in both Montreal and in Hamilton. Almost all of our export sales were negotiated in US dollars, which added further pressure in 2004. Material cost inflation continues into 2005 and the Company is highly focused on recovering these increased costs through price increases in both domestic and export markets. 9 A key focus in 2004 was cash flow generation to fund our shutdown cost obligations in Hamilton. Camco generated $7.9 million in cash in 2004 through operations and a keen focus on working capital. Brand The one enduring truth of the home appliance business is that “Product Wins”. Consumers quite rightly expect outstanding innovation and value when selecting their appliances, and in today’s wired world they can compare all the relevant information with a few clicks of a mouse. At Camco, working to exceed our consumers’ expectations is at the core of all the changes that we’ve made to the GE and Profile brands in Canada. Our new line of freestanding electric ranges sets a new standard for the Canadian market in cooking performance, styling and reliability. This new line-up leverages the strengths of the GE corporate family, with some models manufactured in GE’s US facility and others manufactured by Mabe in Mexico – Mabe Mexico S. de R.L. de C.V. is the GE major appliances affiliate in Latin America. We were also able to translate product leadership in specialty cooking products into very significant sales growth in 2004 – these products include slide in ranges, wall ovens, cook-tops and gas ranges. We announced a new dryer program in Montreal that will be teamed with a leading edge GE washer design in 2005 to grow in the all important front load segment. Finally, stainless steel tub dishwashers were a very high growth category for the Profile brand in 2004. In addition to these very significant achievements for the GE and Profile Brands, we grew with Samsung branded appliances in 2004. Camco’s unparalleled distribution and service reach in Canada are becoming increasingly popular for brands looking to make a significant breakthrough in this country. In late 2004 we were very pleased to announce a new distribution agreement with the BeefEater Corporation of Australia. BeefEater is the leading manufacturer of premium barbeques in Australia, and Camco is now their exclusive distribution partner for Canada. BeefEater products feature design and quality never before offered in the Canadian market, and initial feedback from dealers and consumers has been very positive. With this unique, leading edge product, Camco anticipates becoming a major player in the premium barbeque segment. 10 With our current stable of brands, as well as prospective new additions, Camco is well on its way to becoming a true multi-line distribution company in Canada. We continue to look for complementary products and brands that will provide a good fit for the Company. As our reputation grows as Canada’s premier distributor of major home products, we are in a position to pick the best opportunities for Camco and our customers. New The past year has seen many fundamental changes in the Company. One of the most critical achievements for Camco in 2004 was the expansion of our dryer manufacturing capacity at the Montreal Plant. This $13.9 million project was announced in 2003 in order to seize the opportunity to become GE’s principal supplier of clothes dryers. The Montreal team delivered this project on budget and on schedule and, within months of completion, the Plant was running beyond the design capacity in order to meet strong US demand for dryers. The shutdown of the Hamilton Plant necessitated two important projects in 2004 – a new distribution center in Brantford Ontario, and a new office in Burlington Ontario. The new distribution center is purposely built to meet our needs as a growing, multi-product distribution company. This new facility will result in significant improvements in productivity, quality and security. Our new corporate office in Burlington allowed us to combine staff that had previously worked at our Hamilton and Mississauga offices. This co-location has been very positive for the Company, improving communication across functions, and providing a new, professional image for all of our business partners. Year A major milestone in 2004 was the shutdown of the Hamilton Plant. We are grateful to all of the Hamilton employees who worked diligently right until the end of production. As a result of their hard work, the Company was able to minimize obsolete inventories of parts and materials. We were also able to transition to our new product sources in an orderly manner, with minimum disruption to our retail and commercial customers. Camco was very pleased to close the sale of the Hamilton site to McMaster University on January 21, 2005. This transaction provided a fair value to Camco shareholders and we were excited by McMaster’s plan to transform the site into a leading Canadian research facility – a wonderful legacy for the generations of Westinghouse and Camco employees who were employed at Longwood Road. 11 We have always said that Camco’s real competitive advantage is the quality of our people. This unique strength was demonstrated in many different ways in 2004, be it our sales success in Canada, our ability to meet GE’s dryer requirements, or the high integrity shown by our Hamilton employees. The commitment, creativity and intelligence of our employees are critical to the Company as we look forward to success in 2005 and beyond. In conclusion, we believe that we have the brands, infrastructure and people to succeed in Canada. We also believe that Montreal is the optimal site to manufacture dryers for North America. The appliance business will always be competitive, but with these strengths we feel that Camco is better positioned to succeed than at any time during the past ten years. Thank you for your continued support, and we look forward to updating you on the progress of Camco. James R. Fleck Charles H. Hantho President and Chief Executive Officer Chairman 12 Management Discussion and Analysis Introduction The following is the Management Discussion and Analysis (“MD&A”) for Camco Inc.’s (“Camco” or “the Company”) results of operations and changes in cash flow for the year ended December 31, 2004, and of its financial position as at December 31, 2004. The MD&A includes a comparison to the year ended December 31, 2003, and should be read in conjunction with the consolidated financial statements for the years ended December 31, 2003 and 2002. The consolidated financial statements are prepared in accordance with Canadian generally accepted accounting principles. All dollar amounts referred to are in Canadian dollars unless otherwise noted. All dollar amounts are in thousand of dollars, except per share amounts. The comments and analysis contained in the MD&A are as of February 18, 2005. Overall Performance Results of Operations – Overview Principally, as a result of the decision to close the Hamilton manufacturing and distribution facility, Camco recorded a net loss of $10.7 million ($0.54 per share) on sales of $643 million for 2004 compared with a net loss of $52.5 million ($2.63 per share) on sales of $595 million in 2003. Income from operations, before closure costs, rose by $4.6 million (pre-tax) in 2004 from $5.3 million in 2003 to $9.9 million in 2004. Excluding plant closure and write down of retail advances, increased domestic and export sales coupled with increased cost control resulted in higher 2004 earnings. A $24.1 million ($16.7 million net of tax) plant closure expense was recorded in 2004. Canadian and US Market Overview In 2004, the Canadian major core appliance market as reported by the Canadian Appliance Manufacturer’s Association (CAMA), grew by 7.7% to 3.9 million units. This increase, which represents the ninth consecutive year of growth, was principally the result of new home construction, resale home activity and improved economic factors. New home construction increased 6.7% in 2004 (6.2% in 2003) as builders started 233,000 (217,800 in 2003) homes, townhouses, and condominiums during the year. Housing starts in 2004 represented a 17-year high. December results, on an annualized, seasonally adjusted basis, showed 234,400 starts leading industry experts to believe high level of demand will continue into 2005 but will not match 2004 record levels. Resale housing activity in major markets ended the year with a record level of 316,000 units being sold representing an increase of 2.8% compared to the 307,500 units sold in 2003. Low mortgage rates, growing employment, and increased incomes are factors that contributed to the new home sales and resale activity. 13 As reported by Stevenson & Co., the US major appliance market was also strong in 2004 with growth of approximately 8.3% over the year to 46.4 million units. New home starts and re-sales were up 4.3% and 8.2%, respectively (8.2% and 8.9% in 2003, respectively). Low mortgage rates, improved disposable income for consumers as a result of Federal tax cuts and an improved economy contributed to the increased sales. Description of the Business The Company’s strategic vision to maximize customer and shareholder value can be summarized in the following four elements: Manufacturing: Produce products for the North American market where manufacturing competitive advantages exist and source non-manufactured products from the best global supplier. The Company’s goal is to remain GE’s principal supplier of dryers in North America. Domestic Distribution: Maintain position as a leading full line marketer of major appliances in Canada. Camco is continually seeking opportunities to utilize the Company’s Canadian distribution strengths and resources by selling distribution services, working with customers to define alternative retail formats, and offering complimentary products. Service: Expand the In-home Service Repair, Service Contract and Parts business by utilizing the Company’s national infrastructure and support facilities. Business Development: Grow and diversify the revenue base through prudent product acquisitions. Manufacturing – Hamilton In 2004, the focus for the Hamilton facility was managing and executing the decision to close the facility as announced in October 2003. The process started with the successful negotiation of a closure agreement with the CAW in January 2004. The closure agreement obtained a strong ratification vote of 92% by the membership. This agreement formed the foundation that was a fundamental element leading to a smooth and orderly operation and closure of the facility. The facility ran at normal production rates on the CustomstyleTM refrigerator, the Handi-HiteTM refrigerator and the electric range lines throughout the year until the final production day on November 18, 2004. As a result of the dedication and commitment of all the Hamilton plant employees, the facility performed extremely well. The facility met or outperformed production and cost budgets throughout the year, with quality results exceeding targeted levels. Agreements were finalized in 2004 to secure replacement product for all product produced by the Hamilton Plant as required to meet the domestic market needs. These new agreements will provide Camco with world-class products from strong global suppliers with state of the art features, quality and reduced product costs. Also during 2004, an agreement was negotiated with General Electric Consumer & Industrial (GEC&I) for the discontinuation of the CustomstyleTM refrigerator product. This agreement releases GEC&I and Camco from all production and purchase obligations under the original supply contract. 14 The Company retained J.J. Barnicke and Maynards to manage, respectively, the sale of the Hamilton facility and property and the liquidation of the plant equipment. These processes have been managed effectively with the final disposition of the plant equipment conducted through a public auction held in January 2005. As recently announced, the sale of the facility and property for $13 million was finalized with McMaster University on January 21, 2005. Manufacturing – Montreal While continuing to advance significant quality, productivity and cost reduction programs, the Montreal facility completed a significant capacity expansion in 2004. The $13.9 million capacity expansion investment announced in 2003, was fully implemented on schedule beginning in September 2004. This capacity expansion resulted in record export shipments for the year. In addition, the plant added nearly 100 new employees to handle the additional demand for its products. As announced in May 2004, a further investment of $15.2 million was approved for a program focused on a new dryer platform. This program is well underway with a product launch slated for mid 2005. In January 2004, the efforts of the Montreal team were once again rewarded as the “Edison Dryer” maintained the #1 rating in the US as determined by a leading consumer’s group agency. This strong performance is expected to continue to build the GE brand laundry segment of the appliance market both in Canada and the United States. The year was not without challenges for the Montreal facility as escalating commodity price inflation, primarily on steel and plastic, coupled with the strong Canadian dollar negatively impacted the facility’s profitability, most significantly on the export business. As a result, Camco has implemented price increases in non-contractual export sales. Canadian Distribution The Canadian retail industry experienced significant growth in 2004 (an increase of 10.1% over 2003), while the builder segment declined (down 4.0% over 2003) despite strong housing starts. In the early part of 2004, appliance pricing continued to be impacted with sharper than normal reductions. The majority of the price decline could be attributed to the strengthening of the Canadian dollar relative to the U.S. dollar, and the improvement in the cost position of market participants, especially importers. In late October 2004, the Company, followed by other key appliance manufacturers, announced a price increase effective January 2, 2005 in response to significant material cost pressures, specifically steel and plastic components, that manufacturers experienced during the second half of 2004. The price increase affects the majority of the Company’s products sold in the domestic market. Competition among retailers continues to be strong as large national chains continued to make inroads into secondary markets at the expense of smaller regional chains and independent dealers. One major Western and Ontario based retailer entered in the Quebec market in 2004 opening a number of outlets. Further consolidation of the Canadian market took place in early 2005 as a major national account purchased a large Quebec based regional chain and a buying group that consisted of numerous small independent dealers located across Canada. 15 Home delivery and ’value-added’ services continue to be part of the Company’s strategic initiatives and significant investments were made to improve and automate these processes. The Company’s Customer Centre in Moncton remains a critical component to these services as we continue to expand our capabilities and coverage. With the closure of the Hamilton facility the Company transferred its warehouse operation to a new “state of the art” 240,000 sq. ft warehouse located in Brantford, Ontario effective February 2005. This warehouse was specifically designed for Camco and features 35 ft. ceilings, rail and transport truck capabilities and radio frequency scanning equipment. Camco continues to sell to all key segments of the Canadian appliance market, including national retailers, regional chains, independent dealers, and builders. The Company also continues to increase its business with independent dealers that have converted their stores to GE Appliance Centres, and now exclusively offer Camco appliances. The Company continues to market a full line of appliances by offering products from our own manufacturing facilities, from GE and its affiliates, and from other companies around the world. With continued manufacturing rationalization, finished goods purchased by the Company from third parties continue to grow as a percentage of total Canadian sales. In late 2004, the Company completed its transition in free standing electric ranges and bottom freezer refrigerators from units manufactured in its Hamilton facility to models sourced from GE and its affiliates. As previously stated, the Company expects significant long-term cost savings as a result of the closure of the Hamilton plant. In 2005, the Company will complete a significant investment to manufacture a full sized frontloading dryer. The dryer will be matched with a full size front-loading washer that will be sourced. The front-loading laundry segment continues to grow at impressive rates and the addition of this new platform will strengthen the Company’s position in this market segment. The Company’s platform known as GE Max, manufactured in our Montreal facility, continues to be a major contributor to the Company’s overall strength in the dishwasher category. Stainless steel interior units continue to be an increasing portion of the dishwasher segment. To augment the current offering of models in this category, the Company will introduce a new line of stainless steel interior dishwashers from an offshore source in early 2005. In June 2004, the Company entered into an agreement with BeefEater BBQ’s of Australia to serve as the exclusive Canadian distributor of BBQ’s and service parts. The Company continues to look for complementary opportunities to leverage its service/repair operations, warehousing and transportation network, sales teams serving all channels, customer relationships, Moncton Customer Centre, and market expertise. The launch of BeefEater product line will take place in the spring of 2005. 16 Service and Parts Business The Company’s in-home appliance service and parts business continues to be challenged by a market that is declining due to improved product quality, and the growing bias of consumers to replace rather than repair older appliances. Despite this industry trend, the Company’s service business experienced strong operating margin growth in 2004. Prior investments in “on-board” computer technology for our technicians, plus investments in Internet and back room IT applications have helped improve process efficiencies and reduce costs in call centre, warehouse and field operations. Six Sigma projects completed in 2004 focused on billing quality and the management of technician truck inventories, resulting in improved customer service and reduced cash lockup in accounts receivable and inventory. The parts stores in major urban centres have successfully evolved into outlets for the Company’s end-of-line and B-class appliance products, and the business continues to look for other growth opportunities in new product offerings. Extended Warranty Business Joint Venture The Company’s extended warranty business entered into a joint venture agreement with Comerco Brokerage Plus Inc. on January 1, 2003. The joint venture, Comerco Services Incorporated (“CSI”), is based in Laval, Quebec, and offers the capability of formulating, marketing and administering service contract programs across Canada and the U.S. In its second full year of operation, CSI volume grew primarily from increased penetration with new customers added during 2003. This higher volume, along with improvements in product mix, claims loss ratios and insurance program arrangements, delivered improved results in 2004. Quality and Six Sigma The Company’s deep-rooted Six Sigma culture ensured that Camco continued to provide high quality products and services in a year of substantial change. Beyond applications on current products and services, Six Sigma methods also proved effective in managing the large-scale changes to internal infrastructure this year. In its final year, the Hamilton facility used Six Sigma to maintain high quality production on schedule throughout the year and to minimize obsolescence. The Head Office relocation to Burlington, Ontario was successfully executed during the fourth quarter of 2004. The development of a new distribution centre in Brantford, Ontario is a Six Sigma project proceeding on schedule for March 2005 operation. Six Sigma was also critical in substantially expanding the Company’s Home Delivery capability in 2004, while improving service and productivity. Camco’s product quality improvements are reflected in a 9% reduction of warranty costs over prior year, improving customer satisfaction while reducing costs. As the Company looks forward, the new front dryer platform, due for production mid-year 2005, was developed with extensive use of “Design for Six Sigma” tools to deliver industry leading performance and reliability. The integration of Six Sigma across Camco has clearly been a successful long-term strategy for improving competitiveness and customer satisfaction. 17 Risks and Uncertainties The Appliance Market There are a number of risks inherent in the appliance market that the Company faces. Consumers consistently require improvements in product features, quality and price that require continuous investment in product development. With the reduction in trade barriers throughout the 1990’s and the subsequent market globalization, industry overcapacity exists forcing manufactures to rationalize operations. Although the Company’s domestic sales are not dependent on any single customer, its export sales are primarily to GE Consumer & Industrial (GECI). The Company has two significant supply agreements with GECI: • The current dryer supply agreement, reached in March 1999, originally effective through to December 31, 2003, has been extended to December 31, 2006. This agreement provides for the Company to supply certain models of dryers to GECI with purchase guarantees of a minimum quantity of 2.4 million dryers. • The second agreement reached in 1996 intended to run until December 31, 2005, provided for the Company to supply to GECI CustomStyleTM refrigerator products from its Hamilton facility. An early termination agreement was negotiated in 2004 with GECI for the discontinuation the CustomstyleTM refrigerator product, which releases GECI and Camco from all production and purchase obligations of the contract. The Company’s ability to maintain its relationship with GECI and to profitably sell products is dependent on the Company being competitive in price, quality, features and delivery in the North American market. Asian Entrants In recent years, a number of Asian manufacturers have entered the Canadian major appliance market. The entrance of these new suppliers has intensified competitive pressures in a market that has already undergone a number of structural changes as a result of North American rationalisation. In addition to off-shore product landing in Canada many of these global size Asian companies have set-up large scale operations in Mexico giving them improved access to North American markets with NAFTA approved product. Increased Steel and Commodity Prices Recent increases in commodity prices, especially steel have had an adverse impact on manufacturing costs in 2004 and the Company has announced price increases to the domestic market and to non-contractual export customers that will take effect on January 2, 2005. The Company has predetermined price supply arrangements with its main steel supplier for 2005. Uncertainties still exist with smaller third party parts processors, plastic components and freight costs. 18 Canadian International Trade Tribunal (CITT) Finding On August 1, 2000, the Canadian International Trade Tribunal (CITT) found that the dumping of certain top-mount refrigerators, electric household dishwashers, and gas and electric laundry dryers made by or on behalf of Whirlpool and White Consolidated Industries, and exported from the United States, had caused injury to Camco and issued an order to that effect. Two separate binational panels under NAFTA reviewed and affirmed on January 16, 2002 and April 15, 2002, respectively, the decisions of the CITT on injury and the final determination of dumping of the Commissioner of the Canada Customs and Revenue Agency, now the Canada Border Services Agency (CBSA). The CITT’s findings with respect to dishwashers and laundry dryers remained in effect throughout 2004 and are scheduled to expire on August 1, 2005, subject to review and possible renewal by the CBSA and CITT. After careful consideration of several factors concerning the CBSA/CITT review process, the Company has taken the decision not to participate in the review. If the CBSA determines that the named exporters are not likely to resume or continue dumping, or if the CITT determines that such dumping is unlikely to cause injury to Camco, the findings will expire on August 1, 2005. The Company plans to monitor closely the pricing practices of all its competitors and will consider new submissions in the future if necessary. Patents and Trademarks The Company entered into technology, trademark and patent licensing agreements with GE and GE Canada dated January 1, 1977. During 1993, GE and GE Canada agreed with The Company to extend the minimum term of the agreements from 1998 to January 1, 2006, and to provide that the agreements may only be terminated with at least six years notice. Under the terms of the agreements, the Company has been granted rights to Canadian patents and other technology and intellectual property of GE and GE Canada relating to the design, manufacture, and production of major appliances. The Company does not have any rights in GE patents or trademarks outside of Canada. The Company is also the licensee of the GE and Hotpoint trademarks for use in connection with the sale of major appliances in Canada. The Company owns the Moffat and McClary trademarks. Labour Relations The Company negotiated a closure agreement with the Canadian Auto Workers Union (CAW), which represents the employees of the Hamilton Plant. The agreement was ratified in January 2004 with a 92% acceptance. The Company also successfully negotiated collective agreements with all of its unions in 2004 with no work disruption. The new collective agreements will expire at various dates in 2007. 19 Selected Annual Information Three-Year Data 2004 Ended December 31 ($ million, except for per share data) Sales of Products and Services Domestic Export Total Sales of Products and Services Income from Continuing Operations (1) Write-Downs Income (Loss) from Operations Net Income (Loss) Return on Sales Cash Flow from Operations Capital Assets Total Assets Total Long Term Liabilities Current Ratio (3) Return on Shareholders’ Equity Total Number of Employees Per Share & Fully Diluted Share Data Income from Continuing Operations per Share Net Income (Loss) per Share Dividends Paid Per Share Book Value (4) Closing Market Price 2003 2002 $ $ 400.9 241.7 $ $ 373.7 220.9 $ $ $ $ $ $ $ 642.6 9.9 (24.3) (14.4) (10.7) (1.7%) 24.8 33.3 228.4 86.6 0.67 (46.9%) 1,590 $ $ $ $ $ 594.6 5.3 (81.0) (75.6) (52.5) (8.8%) 6.4 33.5 181.2 85.3 0.72 (433%) 2,097 $ $ $ $ $ $ $ $ $ $ $ 0.50 (0.54) 0 (1.15) 2.44 $ $ $ $ $ $ 0.27 (2.63) 0 (0.61) 1.55 $ $ $ $ $ $ 398.8 266.4 665.2 20.8 (1.4)(2) 19.4 11.1 1.7% (13.9) 77.8 214.6 62.2 0.85 (3) 27.5% 2,087 1.04 0.56 0 2.02 2.65 (1) Before discontinued operations and extraordinary items (2) In 2002, the Company recorded $1.4 million in severance, obsolescence, and asset write-down costs pertaining to its discontinuing of the manufacture of 16 and 18 cubic foot refrigerators. (3) Current ratio is calculated by Current Assets divided by Current Liabilities (4) On January 1, 2000, the Company adopted, on a retroactive basis, Section 3461 of the CICA Handbook entitled “Employee Future Benefits”. The adoption of this Section has resulted in a significant transitional obligation for the Company’s entire pension and other post retirement benefit plans in the amount of $54.0 million. This amount, which is net of tax, has been charged to opening retained earnings. Results of Operations – Statement of Income Sales The Company’s revenues were $642.6 million in 2004 up 8.1% from $594.6 million in 2003. The revenues were higher as a result of increased export and domestic sales. Export sales of $242 million were up $21 million (9.5%) from 2003. In 2004 exports of dryer product manufactured in Montreal to the US totalled approximately $198 million up 20% from 2003. Camco’s domestic sales in 20 appliances and consumer services increased from $374 million in 2003 to $401 million in 2004. The domestic major appliance business demonstrated strength in the market with an increase of 7.3% in 2004 over the prior year, driven principally by improvements in refrigeration. Operating Costs Total operating costs of $632.7 million in 2004 were up $43.5 million from $589.2 million in 2003. The increase in operating costs is attributable to higher variable costs as a result of higher volume. Higher employee wages in 2004 (which increased approximately 3.0%) were offset by operational productivity improvements. Unusual Items In 2004, two non operational items of note were recorded: (1) As a result of the decision to close the Company’s Hamilton manufacturing and distribution facility, plant closure costs of $24.1 million ($16.7 million net of tax) were recorded, in addition to the plant closure costs of $77.6 million ($52.0 million net of tax) that were recorded in 2003. There are three primary elements to the costs of closure: (i) employee severance, (ii) pension wind–up expense, and (iii) the write down of impaired plant and equipment assets. A pension settlement cost will be funded over the next four years and will be recorded upon final settlement of the plan obligations. As at December 31, 2004 this settlement cost was actuarially estimated to be $19.8 million. The actual amount of the settlement and the future funding requirements will be dependent upon future interest rates and plan asset returns. (2) The Company increased its provision for losses anticipated on the disposal of retail investments by $0.3 million to $3.7 million ($2.5 million net of tax). Interest and Other Expenses Primarily as a result of reduced borrowings to finance working capital and capital investments, interest and other expenses decreased by $0.8 million in 2004 to $1.2 million. Income Taxes On the pre tax loss of $15.7 million, the Company recorded a tax recovery of $4.9 million, (an effective rate of 31.4%). In 2003, with pre tax loss of $77.7 million, the Company recorded a tax recovery of $25.1 million, (an effective rate of 32.4%). The decrease in the effective tax rate is principally attributable to increased impact of Camco’s earnings derived from our new extended warranty business joint venture. Results of Operations – Cash Flows Overview The Company ended the year with cash and cash equivalents on hand of $17.2 million, which was up $7.9 million from 2003. The principal activities affecting the Company’s cash position were as follows: Cash Flows from Operating Activities Total cash generated in operations amounted to $24.8 million in 2004 compared to cash generated of $6.4 million in 2003. The improved working capital levels including a $22 million increase in accounts payable, required to support higher inventory levels and the final payments owing to Hamilton based vendors, contributed to the year over year improvement. 21 Cash Flows from Investing Activities Total capital asset additions were $6.9 million in 2004 versus $3.2 million in 2003. The investing activities are primarily related to capacity expansion in the Company’s Montreal facility. The Company’s joint venture Comerco signed an agreement of surety bond with an insurance company and set up a reserve fund, which represented an increase in long term investments of $7.9 million. Cash Flows from Financing Activities In 2004, the Company decreased its net borrowings by $3.0 million. The Company made quarterly repayments on its long-term debt facility of $3.0 million, leaving $9.8 million outstanding under the long-term debt facility at year-end. The Company did not pay a dividend in 2004. In accordance with the Company’s dividend policy, no dividend will be paid in 2005. Summary of Quarterly Results ($ million except for per share data) Income from Income from Continuing Continuing Operations Net Income Sales Operations(1) Net Income per Share per Share March – 2003 June – 2003 September – 2003 December – 2003 125.2 158.2 148.4 162.8 (1.0) 2.8 1.9 1.7 (1.0) 1.2 0.6 (53.4) (0.05) 0.14 0.09 0.08 (0.05) 0.06 0.03 (2.67) Total 2003 594.6 5.3 (52.5) 0.27 (2.63) March – 2004 June – 2004 September – 2004 December – 2004 123.0 166.9 167.7 185.0 0.6 4.2 4.8 0.3 (3.7) (1.9) (1.0) (4.2) 0.03 0.21 0.24 0.01 (0.19) (0.10) (0.05) (0.21) Total 2004 642.6 9.9 (10.7) 0.50 (0.54) (1) Before discontinued operations and extraordinary items Liquidity Available Financial Resources In addition to cash generated from operations, the Company currently has four sources of available credit to finance its working capital and investment requirements. The first is a $40.0 million revolving line of credit that is renewed on an annual basis. The existing agreement expires on July 9, 2005, and the Company currently expects to renew the agreement. At December 31, 2004, $10.0 million of the line of credit was drawn at the same level as at December 31, 2003. The second form of credit is a $15 million term facility that the Company established in 2002. At December 31, 2004, $9.8 million was drawn on this facility, down from $12.8 million the end of 2003. The third form of` financing are two accounts receivable securitization facilities. In the first facility, the Company sells eligible trade 22 receivables on a revolving basis to a special purpose trust sponsored by a Canadian financial institution. On both December 31, 2004 and 2003, $60 million in outstanding trade receivables were sold as part of the program. This agreement extends through to September 2005. If this securitization facility was terminated the Company would need to arrange new credit or securitization facility. The second securitization program pertains to the sale of receivables for retailer floor plans. At 2004, $4.5 million (2003: $3.7 million) of receivables were sold in this program. This agreement was renewed in January 2004 for a one year period and will be wound up by May 2005. The fourth form of financing arrangement is for the investment in Montreal capacity expansion and new product development which has two components: GE Canada has entered into two equipment operating leases with the Company valued at $10 million each in connection with the programs and the remainder of the financing will be funded through internal sources and through a grant from Investissement Quebec. The Investissement Quebec grant, valued at up to $5.0 million, is conditional on the Company maintaining certain employment levels through 2010 at our Montreal plant. The Company has incurred and will incur severance and pension plan wind-up expenses in connection with the closure of its Hamilton manufacturing facility. Payments related to the severance expenses (approximately $17 million) were made in January 2005, following the closure of the Hamilton facility in December 2004, while pension funding payments will be incurred until 2008/ 2009. In order to fund the severance payments and certain other closure costs, the Company sold the Hamilton facility in January 2005 for $13.0 million and arranged a further uncommitted line of credit of up to $20.0 million for 2005, which may be used to the extent the monies from operations are insufficient. The Company’s borrowing needs typically increase during the first half of the year due to the payment of prior year volume rebates, the technology fee payment to GE Canada and an increase in inventory to meet seasonal trends. The availability of financing under the accounts receivable securitization program is also lower in the first quarter of the year due to the lower value of available receivables due to the seasonality of sales. Payments Due by Period Total Contractual Obligations Long Term Debt Capital Lease Obligations Operating Leases Unconditional Purchase Obligations Other Long Term Obligations Total Contractual Obligations $ Less than 1 year 9.8 – 35.9 82.0 – $ 127.7 3.0 – 5.8 82.0 – 90.8 1-3 years $ 6.0 – 12.2 – – 18.2 4-5 years $ After 5 years 0.8 – 4.8 – – – – 13.0 – – 5.6 13.0 Exposure to Exchange Rate Fluctuations The translation of US dollar sales billed into Canadian dollars (at stronger C$ exchange rates), resulted in lower Canadian dollar reported revenue. The Company currently has very little net currency exposure because sales billed in US dollars approximately equals, purchases of imported products denominated in US dollars. 23 In 2005, the Company projects purchases will exceed sales to the US and the Company has utilized hedging instruments to minimize currency exposure. The Company purchases foreign exchange contracts to hedge exposure to fluctuations in foreign currency denominated anticipated purchases and the related payable due to a related party in the United States. The Company’s policy is not to utilize derivative financial instruments for trading or speculative purposes. Capital Resources Short and Long Term Financing Requirements The Company’s future financing requirements will principally be dominated by two components. The first is investment in facilities, product development, capital, tooling, and cost reduction programs to ensure future quality, product feature, and cost competitiveness. The majority of the investment will be in the Montreal facility. In 2005, the Company anticipates that it will spend $18.8 million in capital expansion, product, and productivity programs compared with $14.5 million in 2004. The other major financial requirement will be the funding of the Company’s pension plan deficiencies. Based on the December 31, 2003 actuarial valuation of the plans, the Company has a solvency deficit of $63.5 million on assets of $247.8 million and a going concern deficit of $53.7 million. As a result of the requirement to fund solvency deficits over 4 years, the Company anticipates a $25.7 million pension-funding requirement in 2005 versus $23.6 million paid in 2004. To assist with closure related expenses, the Company arranged an additional credit facility of up to $10.0 million with its banker available from April 1, 2004 – September 30, 2004 and up to $20 million from January 1, 2005 – September 30, 2005. To date, the Company has not needed to draw upon these funds. During the year, the Company met all of its cash and banking requirements. Transactions With Related Parties General Electric Canada Inc. (“GE Canada”), a subsidiary of the General Electric Company (“GE”), owns 51% of the common shares of the Company. The Company has entered into agreements with GE Canada and GE which grant the Company a license to use certain GE Canada and GE trademarks, access to technical information of GE Canada and GE relating to the design, manufacture and production of major appliances, as well as a non-exclusive license to use GE Canada and GE patents. The compensation payable by the Company to GE Canada pursuant to these agreements is an annual fee equal to one percent of the net sales billed less outbound transportation in each year during the term of the agreements excluding sales of: (a) large capacity dryers, (b) CustomStyle™ refrigerator, (c) service parts sold or otherwise disposed of by the Company, and (d) product types not manufactured by GE and on which the Company pays royalties to some other person. During the fiscal year ended December 31, 2004, the amount of $4.1 million was paid or payable to GE Canada by the Company under these agreements. During the same period, the Company made sales to and purchases from GE Canada and GE of products, components and services in the ordinary course of business. The Board of Directors annually reviews a summary of the payments to and received from GE Canada and GE for products, components and services purchased or rendered. In the aggregate, sales were $221 million (2003: $203 million) and purchases were $138 million (2003: $111 million). In light of the business relationships between the Company and its significant shareholder, GE, the Special Committee 24 of the Board of Directors fulfils an important role in reviewing certain transactions and formulating policies and plans governing arrangements with GE Canada, its parent company GE and their respective affiliates. In particular, the Special Committee reviews and instructs management with respect to negotiations of multi-year agreements valued at greater than $5.0 million and provides guidance and reviews summaries of other transactions with GE Canada, GE and their respective affiliates. Critical Accounting Estimates The notes to Camco’s December 31, 2004, financial statements outline the Company’s significant accounting policies. The policies discussed below are considered particularly important, as they require management to make significant judgements, some of which may relate to matters that are inherently uncertain: Allowances for Future Warranty Claims A provision for potential warranty claims is provided for at the time of sale based on warranty terms and prior claims experience. Pension and Other Future Employee Benefits The Company’s pension and other post retirement benefit expenses are calculated by actuaries based on assumptions determined by management. These assumptions include the long-term rate of return on pension assets, the rate of future compensation increases, discount rates for pension and other future employee benefit obligations, and health care inflation trends. Additional information regarding the accounting for pension and other post retirement benefit expenses is contained in note 15 of the consolidated financial statements. As a result of the Hamilton Plant Closure, the Company will wind-up the pension plan for the hourly and salary Hamilton workforce. A pension settlement cost, which is equal to the unamortized actuarial gains and losses plus costs of settling the plan, will be funded over the next four years and will be recorded upon final settlement of the plan obligations. The amount of the settlement and the future funding requirements will be dependent upon future interest rates and plan asset returns. For both warranty and post retirement benefit expenses, if actual experience differs from assumptions made, future expenses could increase or decrease. Changes In Accounting Policies Including Initial Adoption There have been no changes in accounting policies utilized by the Company during the year and there have been no changes in accounting standards or new accounting standards issued that would have given rise to a change in the accounting policies utilized by the Company. Other Additional Information Additional information about Camco, including Camco’s Annual Information Form, is available on SEDAR at www.sedar.com. Outstanding Share Data As at the date of this report, Camco had 20,000,000 common shares outstanding. 25 Corporate Governance Corporate Governance The elements of the Company’s vision have been developed in concurrence with the objectives of the Board of Directors to realize maximum shareholder value. Detailed corporate governance disclosure, as it relates to the Board of Directors, is incorporated into Camco’s 2004 Management Proxy Circular. Some of the statements contained in this MD&A may be forward-looking statements, such as estimates and statements that describe the corporation’s future plans, objectives or goals, including words to the effect that the corporation or management expects a stated condition to exist or occur. Since forward-looking statements address future events and conditions, by their very nature, they involve inherent risks and uncertainties. Actual results in each case could differ from those currently anticipated in such statements by reason of factors such as, but not limited to, changes in general economic and market conditions. Camco disclaims any intention or obligation to update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. 26 Auditors’ Report To the Shareholders of Camco Inc. We have audited the consolidated balance sheets of Camco Inc. as at December 31, 2004 and 2003 and the consolidated statements of operations and deficit and of cash flows for the years then ended. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with Canadian generally accepted auditing standards. Those standards require that we plan and perform an audit to obtain reasonable assurance whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. In our opinion, these consolidated financial statements present fairly, in all material respects, the financial position of the Company as at December 31, 2004 and 2003 and the results of its operations and its cash flows for the years then ended in accordance with Canadian generally accepted accounting principles. Chartered Accountants Mississauga, Ontario February 18, 2005 27 Consolidated Balance Sheets 2004 As at December 31 (in thousands of dollars) 2003 Assets Current Assets Cash and cash equivalents Accounts receivable – trade (Note 5) Accounts receivable – other Inventories (Note 6) Future income taxes (Note 11) Prepaid expenses and other assets $ 17,200 7,231 5,005 52,901 19,164 8,889 Long-term Investments (Note 4) Future Income Taxes (Note 11) Property, Plant and Equipment (Notes 3 and 8) Accrued Benefit Asset (Note 15) Other Assets $ 9,301 2,431 805 49,442 9,058 7,050 110,390 78,087 7,915 26,730 33,258 37,535 12,578 – 31,127 33,507 29,837 8,661 $ 228,406 $ 181,219 $ 10,000 3,010 123,223 26,671 1,776 $ 10,000 3,016 82,234 11,740 1,079 164,680 108,069 – 6,750 3,493 56,388 19,974 6,177 9,760 5,187 54,536 9,626 251,285 193,355 37,442 (60,321) 37,442 (49,578) Liabilities Current Liabilities Operating line of credit (Note 9) Current portion of long-term debt (Note 9) Accounts payable and accrued liabilities (Note 3) Due to affiliates, net (Note 13) Income taxes payable Employee Severance (Note 3) Long-term Debt (Note 9) Accrued Benefit Liability (Note 15) Post-retirement Benefit Obligation (Note 15) Other Liabilities Shareholders’ Deficiency Common shares Authorized – unlimited Issued and outstanding – 20 million shares Deficit (22,879) $ 228,406 Approved on Behalf of the Board Director Kenneth Harrigan Director James Fleck The accompanying notes are an integral part of these consolidated financial statements. 28 (12,136) $ 181,219 Consolidated Statements of Operations and Retained Earnings (Deficit) 2004 2003 $ 642,635 $ 594,570 150,096 482,615 141,445 447,802 632,711 589,247 9,924 297 24,067 5,323 3,395 77,627 Loss from Operations Interest and Other Expenses, net (14,440) (1,220) (75,699) (1,972) Loss Before Income Taxes Income Taxes (Note 11) (15,660) 4,917 (77,671) 25,143 Net Loss $ (10,743) $ (52,528) Loss Per Share, Basic and Diluted (Note 12) $ (0.54) $ (2.63) Retained Earnings (Deficit), Beginning of Year Net Loss $ (49,578) (10,743) $ 2,950 (52,528) Deficit, End of Year $ (60,321) $ (49,578) Years ended December 31 (in thousands of dollars) Sales of Products and Services Operating Costs Employee compensation including benefits Material, supplies, services and other costs Income from Operations Before Undernoted Items Writedown of Retail Advances (Note 10) Hamilton Plant Closure Costs (Note 3) The accompanying notes are an integral part of these consolidated financial statements. 29 Consolidated Statements of Cash Flows 2004 Years ended December 31 (in thousands of dollars) 2003 Operating Activities Net loss Add items not affecting cash Depreciation and amortization (Note 3) Post employment benefits Future income taxes Writedown of retail advances $ (10,743) $ (52,528) 6,214 18,979 (5,709) 297 47,482 49,191 (25,856) 3,395 9,038 42,022 (6,177) (26,519) 6,431 21,684 4,191 6,177 (26,651) 958 24,795 6,359 7,915 (6,949) 984 – (3,196) 19 (13,880) (3,177) (6) (3,010) 4,691 (2,296) (3,016) 2,395 7,899 9,301 5,577 3,724 Net increase in working capital (Note 7) Employee severance (Note 3) Post employment benefits funding Other non-current operating activities Investing Activities Acquisition of long-term investments Property, plant and equipment additions Property, plant and equipment disposals Financing Activities Increase (decrease) in borrowings Repayment of long-term debt Increase In Cash and Cash Equivalents Cash and Cash Equivalents, Beginning of Year Cash and Cash Equivalents, End of Year Cash and cash equivalents are represented by: Cash Short-term investments, at cost, which approximates market value: Commercial paper $ 17,200 $ 9,301 $ 10,212 $ 6,799 $ 17,200 $ 9,301 $ $ $ $ 1,855 524 6,988 Cash flows include the following elements: Interest paid Income taxes paid 1,281 110 The accompanying notes are an integral part of these consolidated financial statements. 30 2,502 Notes to the Consolidated Financial Statements December 31, 2004 and 2003 (in thousands of dollars) 1. Nature of Business and Future Operations Camco Inc. (“the Company”) is incorporated under the laws of Canada. The Company’s majority shareholder is General Electric Canada Inc. (“GE”) and its largest minority shareholder is GSW Inc. The outstanding common shares of the Company are listed on the Toronto Stock Exchange. The Company manufactures, distributes and services major household appliances in Canada and also exports product primarily to the United States. As a result of the Hamilton Plant Closure Costs recorded in 2004 and 2003 (Note 3), the Company has a Shareholders’ Deficit as at December 31, 2004. The Company expects significant long-term cost savings in its future operations as a result of the closure of the Hamilton plant. The Company has entered into outsourcing arrangements with third parties to supply ranges and refrigerators to the Canadian market. In addition, the Company reached an agreement with the GE Consumer and Industrial (“GECI”) to extend the dryer supply agreement for the Montreal plant through December 31, 2006. From a financing perspective, the Company has renewed its agreement with its lender whereby additional $10,000 bulge facility was available in 2004, and $20,000 will be made available in 2005. 2. Significant Accounting Policies Basis of consolidation These consolidated financial statements include the accounts of the Company and the Company’s proportionate share of the assets, liabilities, revenues and expenses of its 45% interest in a joint venture, Comerco Services Inc. (Note 4). The accounts of the Joint Venture have been included in these statements from January 1, 2003 being the date the Company acquired its 45% participation interest. All significant inter-company transactions and balances have been eliminated upon consolidation. Sales of products and services Sales of products and services to customers are reported when title to products passes to the customer or when services are performed. Sales are net of customer volume rebates and cash discounts. Cash and cash equivalents Cash is represented by cash on hand. Cash equivalents are short term, highly liquid investments that are readily convertible to known amounts of cash, have a maturity of less than 3 months, and are subject to an insignificant risk of change in value. Inventories Raw materials and work in progress inventories are recorded at the lower of cost and replacement cost. Finished goods inventories are recorded at the lower of cost and net realizable value. Cost is determined using the first-in, first-out method and comprises the cost of material, direct labour and applied manufacturing overhead. 31 Property, plant and equipment Property, plant and equipment are stated at cost less related investment tax credits and government incentives. Property, plant and equipment are depreciated using a sum of the years’ digits method based on the estimated useful lives of the assets as follows: Buildings Machinery and equipment 10 to 40 years 4 to 20 years Tooling and software expenditures over $2.5 are capitalized and amortized over 5 years using the straight-line method. Maintenance and repair expenditures are expensed as incurred. Impairment of long-lived assets Effective January 1, 2003, the Company has prospectively adopted the new recommendations of the CICA Handbook Section 3063 “Impairment of Long-lived Assets” with respect to the measurement and disclosure of the impairment of long-lived assets. This standard requires the recognition of an impairment loss for a long-lived asset to be held and used when changes in circumstances cause its carrying value to exceed the total undiscounted cash flows expected from its use. An impairment loss, if any, is determined as the excess of the carrying value of the assets over its fair value. Deferred acquisition costs Deferred acquisition costs comprise commissions paid to dealers and certain incremental selling costs directly related to the acquisition of extended warranty contracts. These costs are amortized over the term of the related contract and are included in other assets. Income taxes The Company follows the liability method of income tax allocation. Under this method, future tax assets and liabilities are determined based on differences between the financial reporting and tax bases of assets and liabilities, and measured using the substantively enacted tax rates and laws that will be in effect when the differences are expected to reverse. The Company provides a valuation allowance to reduce future tax assets when it appears more likely than not that the asset will not be realized. Product warranty costs A provision for potential warranty claims is provided for at the time of sale, based on warranty terms and prior claims experience. Foreign currency translation Foreign currency monetary assets and liabilities are translated at the rate of exchange prevailing at the balance sheet date. Foreign currency revenues and expenses are translated at the rates prevailing at the transaction date. Gains and losses on current monetary assets and liabilities resulting from the translation of foreign currencies are recognized in the statement of operations during the year in which they arise. 32 The Company purchases foreign exchange contracts to hedge exposure to fluctuations in foreign currency denominated anticipated purchases and the related payable due to a related party in the United States. The Company’s policy is not to utilize derivative financial instruments for trading or speculative purposes. Hedge effectiveness is assessed based on the degree to which the cash flows on the foreign exchange contracts are expected to offset the cash flows of the underlying transactions being hedged. The Company also assesses, both at the hedge’s inception and on an ongoing basis, whether the foreign exchange contracts that are used in hedging transactions are highly effective in offsetting changes in fair values or cash flows of the hedged items. For forward foreign exchange contracts used to hedge anticipated U.S. dollar denominated purchases, the portion of the forward premium or discount on the contract relating to the period prior to consummation of the purchase is recognized when the purchase is recorded in operating costs in the statement of operations. Unrealized gains or losses on foreign forward exchange contracts are deferred and recorded, when realized, in income when the underlying anticipated U.S. dollar denominated purchase is recognized in operating costs in the statement of operations. Gains and losses on foreign forward exchange contracts not designated as hedging instrument shall be recognized in ”interest and other expenses, net“ in the statement of operations. Securitizations Transfers of receivables are accounted for as sales when the Company is considered to have surrendered control over the transferred accounts receivables and receives proceeds, other than a beneficial interest in the assets sold. Losses on these transactions are recognized as other expenses and are dependent in part on the previous carrying amount of the receivables transferred, which is allocated between the receivables sold and the retained interest, based on their relative fair value at the date of the transfer. The Company determines fair value based on the present value of future expected cash flows using management’s best estimates of key assumptions such as discount rates, weighted average life of accounts receivable, and credit loss ratios. The receivables are transferred on a fully serviced basis. The Company recognizes a servicing liability on the date of the transfer and amortizes this liability to income over the expected life of the transferred receivables. Employee benefit plans The Company accrues its obligations under employee benefit plans and the related costs, net of plan assets. The Company has adopted the following policies: The cost of pensions and other retirement benefits earned by employees is actuarially determined using the projected benefit method pro rated on service and management’s best estimate of expected plan investment performance, salary escalation, retirement ages of employees and expected health care costs. For the purpose of calculating the expected return on plan assets, those assets are valued at fair value. 33 Past service costs from plan amendments are amortized on a straight-line basis over the average remaining service period of employees active at the date of amendment. Net actuarial gains (losses) over 10% of the benefit obligation or the fair value of plan assets are amortized to operations over the average remaining service period of active employees. The average remaining service period of active employees covered by the Company’s benefit plans is 12 years. Guarantees In 2003, the Company adopted the new standard on financial statement presentation and the new accounting guideline on disclosures of guarantees. The implementation of these standards did not have a material effect on the Company’s results of operations, financial position or cash flows. Stock-based compensation All stock-based awards made to non-employees are measured and recognized using a fair value based method. In addition, direct awards of stock, stock appreciation rights (“SARS”), and awards to employees that call for settlement in cash or other assets are measured and recognized using a fair value based method. Awards that a company has the ability to settle in stock are recorded as equity, whereas awards that the entity is required to or has a practice of settling in cash are recorded as liabilities. Use of estimates The preparation of financial statements in accordance with Canadian generally accepted accounting principles requires management to make estimates and assumptions. These estimates and assumptions affect the reported amounts of assets and liabilities, disclosures of contingencies at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from the estimates. 3. Hamilton Plant Closure Costs As a result of the October 2003 decision to close the Hamilton manufacturing and distribution facility, the Company recorded $24,067 in closure costs for the year ended December 31, 2004 (2003 – $77,627). The components of the recorded closure costs as at December 31, 2004 and 2003 are as follows: 2004 2003 – 2,933 18,692 2,442 $ 34,969 33,080 9,051 527 $ 24,067 $ 77,627 $ Writedown of plant and equipment Pension plan curtailment Employee severance Other The Company reduced the carrying value of the Hamilton plant and equipment to its fair value (net of disposal costs) of $4,124 as at October 2003, resulting in an impairment charge of $34,969 in 2003. This reduced carrying value was depreciated through December 2004 to its estimated fair value (net of disposal costs) as at the closure date. 34 The Company is in the process of winding up the pension plan for the hourly Hamilton workforce. An additional charge of $2,933 was recorded to the pension expense as a result of the improvements in pension and benefits in the closure contract agreement dated January 14, 2004. An actuarially determined pension plan curtailment provision of $33,080 was recorded as at December 31, 2003. An additional pension settlement cost, which is equal to the unamortized actuarial gains and losses plus the costs of settling the plan, will be funded over the next four years and will be recorded upon final settlement of the plan obligations. At December 31, 2004, this settlement cost was actuarially estimated to be $19,800 (2003 – $11,506). The actual amount of the settlement and the future funding requirements will be dependent upon future interest rates and plan asset returns. Included in the $34,042 (2003 – $24,650) net accrued benefit asset on the consolidated balance sheet is $1,219 (2003 – $3,027) relating to the hourly employees of the Hamilton plant. The Company has incurred severance costs of $27,743 to be paid to the Hamilton plant employees as a result of the closure. Severance costs of $2,874, which were contractually liable upon announcement of the plant closure, were recorded in 2003. Additional severance costs of $24,869, which were liable only if the related employee did not voluntarily leave the Company prior to the closure date, were charged to income systematically through December 2004. As a result, $18,692 of these severance costs were charged to income in 2004 (2003 – $6,177). The majority of the remaining severance costs are expected to be paid at the beginning of 2005. The movement in the restructuring liability account for severance is as follows: Severance liability, December 31, 2003 Cash payments in 2004 Additional amounts accrued in 2004 $ Ending accrual, December 31, 2004 $ 24,290 The ending severance accrual has been included in accounts payable and accrued liabilities. 35 8,455 (2,857) 18,692 4. Investment In Comerco Services Inc. (“Comerco”) Effective January 1, 2003, the Company merged its extended contract business with Comerco Brokerage Inc.’s service contract operation. The new joint venture, Comerco, is based in Quebec, and offers the capability of formulating, implementing and servicing extended warranty programs across Canada and the U.S. The Company’s 45% joint venture interest in Comerco is summarized as follows: 2004 Current assets Long-term assets $ Current liabilities Long-term liabilities 9,617 23,978 2003 $ 7,873 8,717 $ 33,595 $ 16,590 $ 12,030 21,003 $ 33,033 562 Retained earnings (deficit) 7,547 9,294 16,841 (251) $ 33,595 $ 16,590 Revenues Expenses $ 7,238 6,425 $ Net income (loss) $ 813 $ (251) Cash flows provided by (used in): Operating activities Investing activities Financing activities 1,621 1,872 $ 6,116 (8,230) (16) $ 4,030 (330) 26 $ 2,130 $ 3,726 In accordance with the terms of the shareholder agreement, each year, Comerco must distribute 80% of that year’s “free cash flow”, as defined in the agreement, to its shareholders. The Company records these distributions in other income, to the extent of the other venturers’ proportionate share of the Company’s investment in Comerco. $696 (2003 – $738) was recorded in other income in 2004. In addition, as a result of an agreement of surety bond between Comerco and an insurance company, Comerco deposits in reserve funds a percentage of collected retail price on certain service contracts to cover future repair costs and claims based on certain actuarial recommendations. At December 31, 2004, these reserve funds comprise commercial paper, bonds and a guaranteed investment certificate. The Company’s proportionate share of these reserve funds is $7,915 and is recorded in long-term investments. 36 5. Securitizations (a) Under an amended and restated agreement dated May 30, 2003, the Company may sell up to $60 million of non-interest bearing trade receivables to a securitization trust on a revolving basis. The Company retains an interest in the transferred receivables equal to the amount of the required reserve amount. Pursuant to the agreement, the Company continues to service the pool of receivables and its interest in collections is subordinated to the trust’s interest. The purchaser will re-invest the funds from collections in the purchase of additional interests in the Company’s receivables until the expiration of the agreement on September 27, 2005. As of December 31, 2004, the outstanding balance of the securitized receivables is $60,000. The servicing liability outstanding with respect to the transfers is nominal as at December 31, 2004. For the year ended December 31, 2004, the Company recognized a pre-tax loss of approximately $1,973 relating to these transfers. (b) Under an agreement dated September 22, 2000, the Company may sell receivables related to the floor stock receivables for a specific customer to a third party. On January 22, 2004, the Company sold $4,525 of such non-interest bearing trade receivables, all of which were outstanding on December 31, 2004. The Company estimates the fair value of its retained interest and computes the loss on sale using a discounted cash flow model. The key assumptions underlying these models are: Cost of funds Weighted average life in days Average credit loss ratio Servicing fee liability 2.38% – 5.00% 37 – 365 days 0.5% 2% The sensitivity of the current fair value of the retained interest or residual cash flows for each agreement to an immediate 10 percent and 20 percent adverse change in each of the above assumptions is not significant. The table below shows certain cash flows received from and paid to the securitization trusts for the year ended December 31, 2004: Proceeds from new securitization Proceeds from revolving reinvestment of collections $ 4,525 $ 660,885 At December 31, 2004, the Company has recorded the following amounts: Accounts receivable – trade and due from affiliates Less: securitized receivables $ 72,565 58,629 $ 13,936 The $13,936 is recorded within accounts receivable-trade and due from affiliates and includes a retained interest in the transferred receivables of approximately $5,572. The greater than 90 day balance outstanding at December 31, 2004 was $3,584. Credit losses for the year were $361. 37 6. Inventories Finished goods Raw materials and work in progress 2004 2003 $ 46,382 6,519 $ 35,985 13,457 $ 52,901 $ 49,442 7. Change In Working Capital Change in working capital includes changes in the following accounts: 2004 Accounts receivable – trade Accounts receivable – other (excluding writedown of retail advances) Inventories Prepaid expenses and other assets Accounts payable and accrued liabilities Income taxes payable Due to affiliates, net $ Net decrease (increase) in working capital $ 42,022 (4,800) 2003 $ (4,497) (3,459) (1,839) 40,989 697 14,931 (1,547) 3,347 8,999 (2,700) (3,700) (198) (10) $ 4,191 8. Property, Plant and Equipment 2004 Cost Land Buildings Machinery and equipment Software Tooling Construction in progress $ 3,577 38,171 133,174 9,909 31,459 3,852 $ 220,142 38 Accumulated Depreciation and Amortization $ – 29,619 118,839 9,178 29,248 – $ 186,884 Net Book Value $ 3,577 8,552 14,335 731 2,211 3,852 $ 33,258 2003 Cost Land Buildings Machinery and equipment Software Tooling Construction in progress $ 3,577 36,087 135,454 9,909 30,350 869 $ 216,246 Accumulated Depreciation and Amortization $ – 28,896 116,941 8,361 28,541 – $ 182,739 Net Book Value $ 3,577 7,191 18,513 1,548 1,809 869 $ 33,507 The estimated amount required to complete approved capital projects as at December 31, 2004 is $2,825 (2003 – $5,031). In addition, the Company has commitments of approximately $75 (2003 – $948) associated with these capital projects. 9. Financing Arrangements At December 31, 2004, Company had credit facilities consisting of: (a) Operating line of credit of up to $40,000 (2003 – $40,000), of which $10,000 was drawn at December 31, 2004, in addition to letter of credits of $8,533 that were outstanding at December 31, 2004. The Company also had an uncommitted first bulge facility of $10,000, available from August 25, 2004 through September 30, 2004 and an uncommitted second bulge facility of $20,000, available from January 1, 2005 through September 30, 2005. At the option of the Company, the operating line of credit and bulge facilities may be used by requesting prime rate advances in Canadian dollars, bankers acceptances in Canadian dollars, base rate advances in U.S. dollars, LIBOR advances in U.S. dollars, or Letters of Credit in either Canadian or U.S. dollars. (b) A $15,000 term loan with a major Canadian chartered bank, of which $9,750 was drawn at December 31, 2004. The Company is required to make equal quarterly repayments through 2008, commencing in 2003. 39 The interest rate on the operating line of credit for prime based loans is Canadian prime plus 0.5%. The interest rate on the operating line of credit for bankers acceptances, base rate advances and LIBOR advances is the applicable rate at the time of application, plus 2%. The interest rate on the bulge facilities is prime plus 1.5%. The interest rate on the term loan is bankers acceptance plus 3%. Long-term debt comprises: $ Term loan Other 2004 2003 9,750 10 $ 12,750 26 9,760 (3,010) Less current portion $ 6,750 12,776 (3,016) $ 9,760 The Company has agreed to meet certain financial covenants and conditions with respect to their operating line of credit and term loan, all of which have been satisfied at December 31, 2004. The Company has pledged substantially all assets as collateral for the operating line of credit and term loan. Interest expense on the above financing arrangements approximated $1,281 (2003 – $1,736). Additional funding for investment in the Montreal capacity expansion has been made available through an Investissement Quebec grant. Funds available from this grant are the lesser of $5,000 or 12.26% of eligible capital and tooling expenses and are conditional on maintaining certain employment levels through 2010. The term of the grant is March 10, 2003 through March 9, 2006. The amount received related to this grant as at December 31, 2004 is $1,099 (2003 – $ nil). 10. Writedown of Retail Advances In order to reduce the carrying amount of advances to certain retail operations to an estimated net realizable value, the Company recorded a write down of $3,395 in 2003. A further write down of $297 was recorded upon closure of a retail store. 40 11. Income Taxes The Company’s effective income tax rate is derived as follows: 2004 2003 Combined basic federal and provincial income tax rates Manufacturing and processing allowance Large corporation tax Other items 33.8% (0.9)% (0.8)% (0.7)% 35.3% (2.6)% (0.1)% (0.2)% Effective tax rate 31.4% 32.4% Represented by: Current income tax expense Future income tax recovery $ 384 (5,301) $ Income tax recovery $ (4,917) $ (25,143) 83 (25,226) The composition of the Company’s net future income tax assets and liabilities is as follows: 2004 Current future income tax assets Accrued charges not currently deductible for tax Employee severance Research and development investment tax credits Non-capital losses Other $ 2003 2,920 7,978 3,132 4,574 560 $ 5,047 – 2,709 592 710 Net current future income tax assets $ 19,164 $ 9,058 Non-current future income tax assets Property, plant and equipment Employee severance Post-retirement benefits Other $ 15,380 – 7,410 3,940 $ 15,978 2,847 9,865 2,437 Net non-current future income tax assets $ 26,730 $ 31,127 The Company has tax losses of $72,273 which begin to expire in 2008. In addition, the Company has unused investment tax credits of $4,458 which also begin to expire in 2008. 41 12. Loss Per Share Loss per share has been calculated as follows: Loss (Numerator) 2004 2003 $ (10,743) $ (52,528) Weighted Average Shares (Denominator) Per Share Amount 20,000 20,000 (0.54) (2.63) The Company has no convertible instrument that would be included in calculating diluted EPS. 13. Related Party Transactions The Company has entered into various supply agreements with the GECI. On April 15, 2003, the Company reached an agreement with GECI to extend the dryer supply agreement. The agreement to supply dryers to GECI has been renewed through to December 31, 2006. The agreement to supply GECI with CustomStyle refrigerators was renegotiated to expire December 31, 2004 as a result of the closure of the Hamilton plant. GE Canada has agreed to provide an $10,000 equipment operating lease to help finance the investment in the Montreal capacity expansion. The lease commenced in January 2005. The term of the lease is 5 years. The Company’s total annual volume of transactions with GE and its wholly-owned affiliates was recorded at fair values as follows: Purchase of finished goods, parts and services Sale of products Technology fees due to GE Canada Amounts due to (from) GE and its affiliates at year-end were: Purchase of finished goods, parts and services Technology fees due to GE Canada Equipment reimbursement due from GE Canada 2004 2003 $ 137,548 220,877 4,038 $ 110,561 202,604 4,004 $ 16,133 4,038 6,500 $ 10,156 4,004 (2,420) $ 26,671 $ 11,740 14. Research and Development The Company recorded $1,846 (2003 – $1,801) of research and development expenses on which it earned federal and provincial investment tax credits of approximately $550 (2003 – $629). 42 15. Employee Benefit Plans The Company has a number of defined benefit plans providing pension, other retirement and post-employment benefits to most of its employees. The Camco retirement plans are defined benefit plans funded by contributions from Camco and from plan members (under plan 9). Pension benefits are based on length of service under all plans and earnings under plans 1,9, and the Supplemental Executive Retirement Plan. Information about the Company’s defined benefit plans and post employment plans, in aggregate, is as follows: Pension Benefit Plans 2004 Accrued benefit obligation Balance at beginning of year Current service cost Interest cost Employee contributions Plan amendments Benefits paid Increase in obligation due to curtailment Actuarial loss $ 298,777 6,520 18,966 84 10,846 (18,627) Other Benefit Plans 2004 $ 61,208 793 3,933 – – (2,923) Pension Benefit Plans 2003 $ 251,917 5,159 16,928 125 485 (17,581) – 16,562 – 4,026 29,853 11,891 Other Benefit Plans 2003 $ 60,322 1,131 4,083 – – (2,723) (5,069) 3,464 Balance at end of year 333,128 67,037 298,777 61,208 Plan assets Fair value at beginning of year Actual return on plan assets Employer contributions Employee contributions Benefits paid 253,796 21,745 23,596 78 (18,627) – – 2,923 – (2,923) 211,820 35,498 23,934 125 (17,581) – – 2,723 – (2,723) Fair value at end of year 280,588 Funded status plan deficit Unamortized net actuarial loss Unamortized past service cost Valuation allowance (52,540) 74,483 12,099 – Accrued benefit asset (liability) net of valuation allowance $ 34,042 43 – (67,037) 10,649 – – $ (56,388) 253,796 (44,981) 63,819 5,812 – $ 24,650 – (61,208) 6,672 – – $ (54,536) The significant actuarial assumptions adopted in measuring the Company’s accrued benefit obligations are as follows: Weighted-Average Assumptions for Expense Discount rate Expected long-term rate of return on plan assets Rate of compensation increase Pension Benefit Plans 2004 Other Benefit Plans 2004 Pension Benefit Plans 2003 Other Benefit Plans 2003 6.17% 6.50% 6.75% 6.25% 7.25% 3.50% – 3.00% 7.75% 3.50% – 3.00% Weighted-Average Assumptions for Disclosure Discount rate Rate of compensation increase 5.71% 3.50% 6.17% 3.50% The Company’s net benefit plan expense is as follows: Pension Benefit Plans 2004 Current service cost Interest cost Actual return on plan assets Amortization of net actuarial loss Plan amendments Curtailment loss Valuation allowance $ 6,545 18,966 (21,766) 16,562 10,846 – – Other Benefit Plans 2004 $ Costs arising in the period 31,153 Differences between costs arising in the period and costs recognized in the period in respect of: 3,161 Return on plan assets (13,823) Actuarial gain Plan amendments (6,287) Net periodic pension costs $ 14,204 792 3,933 – 50 – – – Pension Benefit Plans 2003 $ 4,775 4,775 $ 32,045 – – – $ 5,164 16,928 (35,503) 11,891 485 33,080 – Other Benefit Plans 2003 5,561 18,816 (7,623) 392 $ 43,630 1,131 4,083 – 347 – – – – – – $ 5,561 The Company’s plans’ assets by asset category are as follows: Equity securities Debt securities Other Total 44 2004 2003 55.20% 34.40% 10.40% 63.70% 33.30% 3.00% 100.00% 100.00% Employer contributions were made in accordance with the Report on the Actuarial Valuation for Funding Purposes as at December 31, 2003 dated September 2004. The next actuarial valuation for funding purposes for plans 1,7 and 9 must be as of a date no later than December 31, 2004. The next actuarial valuation for plan 2 must be as of a date no later than December 31, 2006. The measurement date used to measure the plan assets and the accrued benefit obligation was December 31, 2004. 16. Stock-based Compensation The Company provides SARs, the purposes of which are to provide incentives to retain high potential, high value employees, to recognize and reward their significant contributions to the longterm success of the Company and to align their interests more closely with the shareholders of the Company. SARs are awarded to employees on a selective and annual basis with an exercise price equal to the market rate of the Company’s stock on the day of issuance. The SARs expire 5 years after the grant date. The Company measures compensation cost associated with its SARs based on the difference between the quoted market value of the underlying shares of the Company’s stock and the exercise/strike price. This amount is accrued over the vesting period of the related SAR. 17. Lease Commitments The future minimum lease payments for each of the next five years and thereafter under operating leases are as follows: 2005 2006 2007 2008 2009 2010 and thereafter $ 5,788 4,863 4,070 3,300 3,037 14,810 $ 35,868 18. Foreign Currency The U.S. dollar denominated accounts receivable and accounts payable at December 31, 2004 and 2003 were as follows: Due to affiliates, net Accounts receivable – trade Accounts payable 45 2004 2003 US $ US $ $ 13,351 $ 3,023 $ 18,883 $ 7,705 $ 1,933 $ 13,552 19. Financial Instruments Currency risk In the normal course of business, the Company mitigates its foreign exchange risk on purchases from U.S. vendors by purchasing forward foreign exchange contracts. As at December 31, 2004, the Company has forward contracts designated as hedges, to purchase US$12,000 maturing over the next four months at an exchange rate of 1.18. The fair value of these contracts on December 31, 2004 is a gain of $273. Fair value Management believes its cash and cash equivalents, accounts receivables, accounts payable and accrued liabilities and operating line of credit are indicative of fair values because of their short maturity. Management also believes that long-term debt is indicative of fair value. Credit risk The Company’s financial assets that are exposed to credit risk consist primarily of cash and cash equivalents and accounts receivable. The Company, in the normal course of business, is exposed to credit risk from its customers. Interest rate risk Interest rate risk is the risk that the value of a financial instrument will fluctuate due to changes in market interest rates. The Company is not exposed to significant interest rate risk with respect to its monetary current assets, current liabilities and long-term debt. 20. Segmented Information The Company manages its business as a single operating segment – manufacturing, distributing and servicing household appliances. Its manufacturing operations are all located in Canada, specifically, in Hamilton, Ontario and Montreal, Quebec. In January 2005, production at the Hamilton facility ceased. The Company sells primarily to the U.S. and Canadian markets. Export sales for 2004 totaled $241,657 (2003 – $220,929). 21. Guarantees The Company has granted irrevocable standby letters of credit issued by highly rated financial institutions, to third parties to indemnify them in the event the Company does not perform its contractual obligations. As at December 31, 2004, the maximum potential liability under these guarantees was $8,500. As of December 31, 2004, the Company has not recorded a liability with respect to these guarantees, as the Company does not expect to make any payments in excess of what is recorded on the Company’s financial statements for the aforementioned items. The standby letters of credit mature on December 12, 2005. 46 22. Comparative Figures Certain of the comparative figures have been reclassified to conform with the current year’s presentation. 23. Subsequent Event On January 17, 2005, the Company signed a purchase and sale agreement (the “Agreement”) with McMaster University for the sale of its 36.7 acres of land on Longwood Road South in Hamilton. Under the terms of the Agreement, the ownership of the property passed in its current condition to McMaster University on January 21, 2005 for a purchase price of $13 million. The related gain on the sale of $10.5 million will be recorded in 2005. Proceeds from the sale will be used to help fund the closure costs of the facility. 47 Board of Directors and Corporate Information Board of Directors Officers * Charles H. Hantho, C.M. ** Chairman, *** Camco Inc. Anna Cvecich Vice President – Human Resources Elyse Allan President and Chief Executive Officer, General Electric Canada Inc. M. James Evans Senior Vice President – Business Development ** Peter J. Dey *** Partner, Osler, Hoskin & Harcourt James R. Fleck President and Chief Executive Officer James R. Fleck President and Chief Executive Officer, Camco Inc. * Kenneth W. Harrigan *** Past Chairman, Ford Motor Company of Canada, Limited * Jerry Rose Product General Manager, GE Consumer & Industrial – General Electric Company Jay S. Hamilton General Manager – Service and Board Secretary Allan R. Holden Vice President – Information Technology René Lecours Vice President – Montreal Operations * Daniel F. Sullivan *** Deputy Chairman, Scotia Capital Inc. ** Neil G. Gartshore Vice President Finance and Chief Financial Officer Richard Martel Vice President – Technology Robert Taylor General Manager, GE Lighting Canada GE Consumer & Industrial General Electric Company Michael J. McCrea Senior Vice President – Marketing and Product Management * ** Member of Audit Committee Member of Human Resources and Corporate Governance Committee *** Member of Special Committee Robert I. Slessor Treasurer Corporate Information Camco Inc. 5420 North Service Road Suite 300 / P.O. Box 5345 Burlington, Ontario L7R 5B6 Major Facility Locations Burlington, Montreal, Moncton Annual Shareholders Meeting May 18, 2005 at 11:00 a.m. 5420 North Service Road Suite 300 Burlington, Ontario Share Transfer Agent CIBC Mellon Trust Company Auditors Deloitte & Touche LLP 48 Design: www.haughtonbrazeau.com Translation: Techni-Textes Inc., Saint-Hubert (Québec) ** Jennifer Caldwell Comptroller and Company Secretary
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