Atlas Copco Tensor STB

Atlas Copco Tensor STB
9833 1756 01
2007:1 Recyclable paper enteradvertising.se
Cordless freedom
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Cordless freedom with
zero-fault process control
Critical joints demand not only validation and
documentation, but speed and accuracy. However,
tool cables limit smooth movement along the line
and cause access problems in cramped spaces.
Introducing Tensor STB, a new generation of nutrunners that have cut the cord – twice. First, they are
battery powered. Second, they use Industrial Radio
Communication (IRC) to give you full process control.
In other words, Tensor STB tools offer the same
benefits and zero-fault process control as Tensor ST
nutrunners – but without any strings attached.
One of a kind
There are, of course, other battery tools on the market.
However, no other battery-powered tool can offer
Atlas Copco’s unique fastening performance and
advanced process control.
Superior ergonomics
With no cord in the way, the operator works unhindered
in ergonomical positions which result in reduced operator fatigue. Another ergonomic advantage is that the
Tensor STB with battery is lighter than a cable based
nutrunner if the operator works with the tool above
the head.
All-round player
At a typical workstation, one Tensor STB tool can be
used for several applications within the same torque
range. In some applications you can use one Tensor STB
for both sides.
Higher productivity
Tensor STB offers genuine ergonomic advantages for
the operator which in turn raises individual productivity.
• Low tool weight and high spindle speed
reduce cycle time
• Awkward working positions caused by
the cable are eliminated
• Lightweight components help reduce
operator fatigue
Better operator feedback
The operator is kept well informed by the tool. For
example, if a tightening error occurs the operator will
be alerted and can take immediate action, thereby
avoiding the expense of reworking.
IRC – industrial strength
Atlas Copco have developed special communication
technology that is designed for industrial environments.
Industrial Radio Communication (IRC), as we call it, is
based on Bluetooth 2.0.
Service indicator
Torque transducer
for traceable result
Spiral gear
Ultra-compact, one-piece
angle head for reduced weight
Tensor _STB_Folder_6s.indd 4
New motor – more power
and greater control
07-09-17 08.12.43
IRC is also equipped with AFH (Adaptive Frequency
Hopping). With this spread-spectrum technology the
transceivers hop from one frequency to the next at
fixed time intervals. A major advantage of this design
is that it offers a more robust link, especially in noisy
environments.
IRC offers many benefits:
• Robust transference
• Low power consumption
• Adaptive Frequency Hopping (AFH)
• Long range (100 meters)
• Communication degrades gracefully at increasing
disturbance and recovers automatically.
Less parts in stock
Since no cables are required, there are no cables to keep
in stock. In addition to this, Tensor STB shares many of the
components and accessories used in Tensor ST. And by
eliminating dirty cables, your end-products remain clean.
The Tensor STB system
Tensor STB nutrunners require a Communication Kit
to work with Power Focus 3100 and Power Focus 4000
which consists of: a serial port adapter (access point)
and a cable connector (supplies the serial port adapter
with power).
Four extra signal lights for
communication status,
Batch OK, Battery status and
tool error
Four sets of signal lights
for improved operator feedback
The Communication Kit gives you:
• Easy installation
• Quick installation
• Requires no fixed infrastructure
Pair & Play
Pairing the tool with the controller is quick and easy,
which makes the system flexible when an application
change is needed.
Power Focus 4000
The Power Focus 4000 is a new
generation of control systems suitable
for Tensor STB. Unlike its predecessor,
the Power Focus 3100, the Power Focus
4000 is available in one model with two
versions, Compact and Graph.
Power Focus has an integrated Logic
Configurator. This provides basic PLC
functionality as an integrated part of
the controller, without additional hardware components. You can now configure your ”PLC
style” signal flow between the line or the fixture and the
Power Focus 4000, thus the need for an interface PLC is
eliminated.
ErgoGrip
for maximum comfort
Configurable button
is standard
Configurable buzzer
for operator feedback
Long trigger
for operator comfort
Battery connection point
Lightweight components
for improved balance
... just a battery.
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”Tensor STB is light and ergonomically
designed. I appreciate being free from
any cables!”
Jens Kärrström, operator
”To me the pistol model of Tensor STB
represents flexibility and lightness.
These characteristics also make it ideal
for our female workers. And it’s great
to finally get rid of the cable.”
Åsa Söderlund, Production Engineer
Airbag applications
It’s just as intelligent as Tensor ST and therefore the
right tool for safety-critical applications like steering
wheel airbag and side airbag curtain.
”I prefer cordless tools, especially when the staff
needs to work inside the vehicle. I’ve waited a long
time for transducerised cordless tools to enter
the market.”
Rolf Andersson, Support/ Engineering
Stations with narrow spaces
No cord means free movement for operators which
is ideal for tightenings at instrumental panel, vertical bar, ground wire, secure battery, fuse box, side
impact sensor and the slide sensor.
Rework station
Tensor STB is highly suitable for rework stations
since it’s so flexible and light.
Large structures
The lightweight cordless tool is ideal for use by
operators who must cover great distances on large
structures, such as airplanes and offroad vehicles.
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Optimal productivity,
no strings attached...
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Square
drive in
Model
ETV STB32-15-10
ETV STB32-15-10-BCR
ETV STB32-15-B10
ETV STB32-15-B10-BCR
ETV STB32-30-10
ETV STB32-30-10-BCR
ETV STB32-30-B10
ETV STB32-30-B10-BCR
ETV STB62-40-10
ETV STB62-40-10-BCR
ETV STB62-40-B10
ETV STB62-40-B10-BCR
ETV STB62-50-10
ETV STB62-50-10-BCR
ETV STB62-50-B10
ETV STB62-50-B10-BCR
ETP STB32-06-10
ETP STB32-06-10-BCR
ETP STB32-06-I06
ETP STB32-06-I06-BCR
ETP STB32-12-10
ETP STB32-12-10-BCR
ETP STB32-12-I06
ETP STB32-12-I06-BCR
Chargers
Charger 18V
Charger 18V
Charger 18V
Charger 30V
Charger 30V
Charger 30V
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
Torque
Nm
ft lb
4-15
4-15
4-15
4-15
6-30
6-30
6-30
6-30
12-40
12-40
12-40
12-40
15-50
15-50
15-50
15-50
2-6
2-6
2-6
2-6
4-12
4-12
4-12
4-12
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Voltage
Region
Ordering No.
EU
UK
US
EU
UK
US
4211 5428 80
4211 5428 81
4211 5428 84
4211 5424 80
4211 5424 81
4211 5424 84
Ordering No.
PF 3107-G-HW
PF 3107-C-HW
PF 3107-G-DN-HW
PF 3107-C-DN-HW
PF 3107-G-FLN-HW
PF 3107-C-FLN-HW
PF 3107-G-PB-HW
PF 3107-C-PB-HW
PF 3107-G-IB-HW
PF 3107-C-IB-HW
PF 3107-G-MB-HW
PF 3107-C-MB-HW
PF 3107-G-EIP-HW
PF 3107-C-EIP-HW
8433 7700 00
8433 7700 05
8433 7740 00
8433 7740 05
8433 7741 00
8433 7741 05
8433 7742 00
8433 7742 05
8433 7745 00
8433 7745 05
8433 7747 00
8433 7747 05
8433 7749 00
8433 7749 05
Controller software
3-11
3-11
3-11
3-11
7-22
7-22
7-22
7-22
9-29
9-29
9-29
9-29
10-37
10-37
10-37
10-37
2-4
2-4
2-4
2-4
3-9
3-9
3-9
3-9
230V/50Hz
230V/50Hz
115V/60HZ
230V/50Hz
230V/50Hz
120V/60HZ
Controller hardware
Speed
r/min
Battery
Weight
kg
lb
720
720
720
720
380
380
380
380
465
465
465
465
375
375
375
375
1500
1500
1500
1500
750
750
750
750
1.33
1.45
1.33
1.45
1.46
1.58
1.46
1.58
1.74
1.86
1.74
1.86
1.74
1.86
1.74
1.86
0.88
1.00
0.88
1.00
0.88
1.00
0.88
1.00
Length
mm
CS
distance
Height
mm
409
409
409
409
444
444
444
444
479
479
479
479
479
479
479
479
218
218
218
218
218
218
218
218
11
11
11
11
14
14
14
14
18
18
18
18
18
18
18
18
-
24.5
24.5
24.5
24.5
29.5
29.5
29.5
29.5
47
47
47
47
47
47
47
47
186
186
186
186
186
186
186
186
2.90
3.20
2.90
3.20
3.30
3.60
3.30
3.60
3.80
4.10
3.80
4.10
3.80
4.10
3.80
4.10
2.00
2.30
2.00
2.30
2.00
2.30
2.00
2.30
Ordering No.
8433 3010 82
8433 3010 89
8433 3010 96
8433 3010 99
8433 3011 66
8433 3011 69
8433 3011 76
8433 3011 79
8433 3031 22
8433 3031 28
8433 3031 39
8433 3031 48
8433 3032 67
8433 3032 68
8433 3032 75
8433 3032 78
8433 3110 25
8433 3110 28
8433 3110 37
8433 3110 38
8433 3111 35
8433 3111 38
8433 3111 48
8433 3111 58
Battery - Li-Io
Voltage
Capacity
Weight
Ordering No.
18 V Flat pack
18 V
30 V
1.3 Ah
2.6 Ah
2.6 Ah
0.35
0.60
0.85
4211 5426 80
4211 5426 81
4211 5426 85
ToolsTalk PF3000 Basic version
No. of users
1
5
10
Plant
ToolsTalk PF3000
Upgrade from W5 to W7
1
5
10
Plant
Ordering No.
8092 1183 01
8092 1183 05
8092 1183 10
8092 1183 99
Ordering No.
8092 1183 31
8092 1183 35
8092 1183 40
8092 1183 49
Communication Kit
8433 3900 05
(includes: serial port adapter, cable plug and
3 m serial cable.)
Controller hardware
Ordering No.
PF 4000-G-HW
PF 4000-C-HW
PF 4000-G-DN-HW
PF 4000-C-DN-HW
PF 4000-C-FLN-HW
PF 4000-G-PB-HW
PF 4000-C-PB-HW
PF 4000-C-PB-HW
PF 4000-G-IB-HW
PF 4000-C-IB-HW
PF 4000-G-MB-HW
PF 4000-C-MB-HW
PF 4000-G-EIP-HW
PF 4000-C-EIP-HW
8433 6100 00
8433 6100 05
8433 6140 00
8433 6140 05
8433 6141 05
8433 6142 00
8433 6142 05
8433 6142 05
8433 6145 00
8433 6145 05
8433 6147 00
8433 6147 05
8433 6149 00
8433 6149 05
Ordering No.
RBU-Bronze
RBU-Silver
RBU-Gold
8433 0010 10
8433 0015 20
8433 0020 20
Modules
Ordering No.
2008:1 Recyclable paper enteradvertising.se
Tensor STB
1
8433 0565 00
8433 6100 05
8433 0570 13
8433 0616 05
8433 0615 10
4220 3292 94
4220 3311 90
4220 3186 90
8433 0610 04
4220 2762 10
4220 2744 04
2
3
11
10
9
8
7
6
5
4
9833 1756 01
1. Operator panel adv.
2. PF4000
3. Stacklight ESL04
4. Selector
5. Scanner
6. Adj. headlights
7. Level trigger 135°
8. Level trigger on top
9. Selector 4
10. Scanner protection
11. Protective cover
www.atlascopco.com
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