Insert for Slotting

Transcription

Insert for Slotting

C
New Products
Grades
The ingenious solution that takes cutting tool materials to another level
 Improved adhesion and insert chipping resistance
 Stable and extended tool life in continuous and interrupted cutting operations
 Reduced cutting friction and minimized built-up edge on exotic materials
 High quality surface finish on the work piece
4 cutting-edges with chipformer for grooving, parting and recessing
 4 edges with a J type chipformer
- Excellent chip control and high quality surface finish grooving
 3 contact points with side torx screw
- Accurate positioning of insert when indexing
 And even though cutting edges are broken we can use a remaining edge
 Pocket protect unused edges from chips during machining process
 Insert indexing from both sides of the holder
- A major advantage to swiss lathe users
 GOLDRUSH grade TT9080 applied
- Better surface quality and extended tool life
Internal turning, profiling, grooving and face machining of
small diameters
Internal coolant through the body
Internal machining from Dmin 0.6mm
Best solution for internal turning, profiling, grooving and
face machining especially on small diameters
For small ID turning and grooving
Economical double-ended insert
Strong clamping with fully supported seat
Internal coolant through the shank
Multiple applications
- TDIM: pressed insert with efficient chipformer for boring and grooving operation
- TDIP: ground insert for precise machining
- Internal machining from Dmin 12.5mm
- Special insert for threading and profiling are available on demand
For swiss type and small automatic lathes
Excellent surface finish and repeatability credit to high precision ground inserts
Chipbreaker designed for low cutting force and smooth chip evacuation
Designed for setting on small automatic lathe machines
Insert indexing from both sides of holder
TOPCUT
C2
C
CONTENTS
Page
Program
C4 - C6
T-CLAMP Ultra plus Inserts
Insert Designation System
C7
Inserts for Parting and Grooving
C8 - C11
Inserts for Turning and Grooving
C12 - C18
Tailor Made Inserts
C19 - C25
T-CLAMP Ultra plus Holders
Holder Designation System
C26
Blades for Parting and Grooving
C27 - C28
Blocks for Blades
C29
Adapters for Modular System
C30
Holders for Modular System
C31
C-Adapter
C32
Holders for Turning, Grooving and Face Machining
C33 - C41
Holders for Aluminum Wheel Machining
C42
Holder for Small Dia. Internal Machning
C43 - C44
T-CLAMP Ultra Holders
Inserts for Parting and Grooving
C46
Inserts for Turning and Grooving
C47
T-CLAMP Ultra Holders
Slotting Cutters
C48 - C51
T-GROOVE
Insert and Holders for External Profiling
C52
User Guide
C53 - C74
TOPMICRO
C75 - C83
TOPCUT
C84 - C87
QUADRUSH
C88 - C91
C3
Program
C4
Parting
Grooving
Turning & Grooving
Profiling
Face Grooving
Face Turning
& Grooving
Undercutting
Internal Grooving
Internal Turning
& Grooving
Internal Profiling
Internal Turning
& Undercutting
Aluminum Wheel
Machining
Slotting
Program
Inserts by Application
Product
External
Parting
Facing
Internal
Grooving Turning Grooving Turning Grooving Turning
Profile
Thread
Undercut
TDC, TSC
TDJ, TSJ
TDXU
TDT
TDT - RU
TDT
TDFT
TDIT
TDIM
TDIP
TDA
TIMC
TIPV
TIMJ
First choice,
Second choice
Internal Application by Diameter
Internal Diameter (mm)
0 0.6 1
2
3
4
5
6
7
8
9 10 11 12 12.5 13 14 15 16 17 18 19 20 21 22 23 24 25 26
TTSIR/L
TTIR
C5
Program
Holders by Application
External
Product
Facing
Internal
Parting Grooving Turning Grooving Turning Grooving Turning
Profile
Thread Undercut
TGB
TGBR
TGB-MS
TCER
TCFR
TGBFR
TGER
TTER-SH
TTER-D
TTER
TTER-15A
TGFR
TTFR
TTFR-RN
TGFPR
TTFPR
TTIR
TGIFR
TTFIR
TGIUR
TGEUR
TTSIR
TTSER
TGSFR
TGSIR
TSC
C6
First choice,
Second choice
Insert Designation System
Only for Handed Insert
T D C
TaeguTec
3
D: Double
Ended Insert
Chipbreaker
Type
Width of Insert
S: Single
Ended Insert
C: For Medium
2: 2.0
3: 3.0
4: 4.0
5: 5.0
6: 6.0
6 R S
Lead Angle
(mm)
J: For Light
Hand of Insert
Sharp Corner
Radius
Parting & Grooving
Turning, Grooving
& Face Machining
T D
TaeguTec
F
D: Double
Ended Insert
S: Single
Ended Insert
T 3.00 E 0.40 R
Chipbreaker Type
T: F or Carbon Steel, Alloy
Steel, Stainless Steel,
High-Temp Alloy, Cast
Iron
A: For Aluminum
G: W
ithout Chipbreaker
U: Universal Chipbreaker
E: For Turning &
Grooving
N
o Designation:
for Precision Grooving
Apply
R Insert on R Tool
L Insert on L Tool
For small diameter
M: Pressed
P: G
round
F: Face
Turning & Grooving
I : Internal
Turning & Grooving
Width of Insert
. : Precision Insert
: Pressed Insert
For Face Machining
Corner Radius
. : Precision Insert
. : Pressed Insert
X: Universal
C7
TDC Double Ended Inserts for Parting and Grooving with "C" Type Chipbreaker
L
7˚
H
Tmax
W
Neutral
B
Left hand
R
Right hand
K˚
Designation
TDC 2
TDC 2-6R/L
TDC 2-8R/L
TDC 2-15R/L
TDC 2-15RS/LS
TDC 3
TDC 3-6R/L
TDC 3-6RS/LS
TDC 3-15R/L
TDC 3-15RS/LS
TDC 4
TDC 4-4R/L
TDC 4-15R/L
TDC 5
TDC 5-4R/L
TDC 6
TDC 8
Insert
Seat
Size
W±0.05
2
2.0
3
3.0
4
4.0
5
5.0
6
8
6.0
8.0
R
B
L
K
H
Tmax
0.20
0.20
0.20
0.20
0.02
0.20
0.20
0.02
0.20
0.02
0.30
0.30
0.30
0.30
0.30
0.30
0.40
1.7
1.7
1.7
1.7
1.7
2.4
2.4
2.4
2.4
2.4
3.0
3.0
3.0
4.0
4.0
5.0
6.0
20.0
20.0
20.0
20.0
19.6
20.0
20.0
19.6
20.0
19.6
20.0
20.0
20.0
25.0
25.0
25.0
30.0
6
8
15
15
6
6
15
15
4
15
4
-
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
5.2
5.2
5.2
6.4
19
19
19
19
19
19
19
19
19
19
19
19
19
24
24
24
29
Grade
TT8020 TT7220 TT9080 TT9100 K10 CT3000 PV3030
• For "J " and "C" chipbreakers, see page C57
Dmax (mm) for Parting & Grooving
Insert
TDC 3 - 15RS/LS
TDC 4 - 15R/L
Dmax (mm)
29
30
• Standard Holders (except TGFR xxxx) will be damaged if workpiece diameter goes over the dimension of each
insert in the table.
C8
: Standard Item
TSC Single Ended Inserts for Deep Grooving and Parting with "C" Type Chipbreaker
L
7˚
H
W
Neutral
B
Left hand
R
Right hand
K˚
Designation
TSC 2
TSC 2-6R/L
TSC 2-8R/L
TSC 2-15R/L
TSC 2-15RS/LS
TSC 3
TSC 3-6R/L
TSC 3-15R/L
TSC 3-15RS/LS
TSC 4
TSC 4-4R/L
TSC 4-6R/L
TSC 4-15R/L
TSC 5
TSC 5-4R/L
TSC 6
TSC 8
Insert
Seat
Size
W±0.05
2
2.0
3
3.0
4
4.0
5
5.0
6
8
6.0
8.0
R
B
L
K
H
0.20
0.20
0.20
0.20
0.02
0.20
0.20
0.20
0.02
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.40
1.7
1.7
1.7
1.7
1.7
2.4
2.4
2.4
2.4
3.0
3.0
3.0
3.0
4.0
4.0
5.0
6.0
20.0
20.0
20.0
20.0
19.8
20.0
20.0
20.0
19.8
20.0
20.0
20.0
20.0
25.0
25.0
25.0
30.0
6
8
15
15
6
15
15
4
6
15
4
-
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
5.2
5.2
5.2
6.4
TT8020
TT7220
Grade
TT9080
TT9100
K10
: Standard Item
Insert
TSC 3 - 15R/L Dmax (mm)
96
• Standard Holders (except TGFR xxxx) will be damaged if workpiece diameter goes over the dimension of
each insert in the table.
C9
TDJ Double Ended Inserts for Parting and Grooving with "J" Type Chipbreaker
L
7˚
H
Tmax
W
Neutral
B
Left hand
R
Right hand
K˚
Designation
TDJ 1.4
TDJ 2
TDJ 2-6R/L
TDJ 2-6RS/LS
TDJ 2-8R/L
TDJ 2-15R/L
TDJ 2-15RS/LS
TDJ 3
TDJ 3-6R/L
TDJ 3-6RS/LS
TDJ 3-15R/L
TDJ 3-15RS/LS
TDJ 4
TDJ 4-4R/L
TDJ 4-15R/L
TDJ 5
TDJ 5-4R/L
TDJ 6
Insert
Seat
Size
1
W±0.05
R
B
L
K
H
Tmax
1.4
0.16
0.20
0.20
0.02
0.20
0.20
0.02
0.20
0.20
0.02
0.20
0.02
0.30
0.30
0.30
0.30
0.30
0.30
1.0
1.7
1.7
1.7
1.7
1.7
1.7
2.4
2.4
2.4
2.4
2.4
3.0
3.0
3.0
4.0
4.0
5.0
16.0
20.0
20.0
19.6
20.0
20.0
19.6
20.0
20.0
19.6
20.0
19.6
20.0
20.0
20.0
25.0
25.0
25.0
6
6
8
15
15
6
6
15
15
4
15
4
-
4.0
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
5.2
5.2
5.2
15
19
19
19
19
19
19
19
19
19
19
19
19
19
19
24
24
24
2
2.0
3
3.0
4
4.0
5
5.0
6
6.0
Grade
TT8020 TT7220 TT9080 TT9100
Insert
TDJ 2 - 15RS/LS Dmax (mm)
28
C 10
K10
CT3000
: Standard Item
TSJ Single Ended Inserts for Deep Grooving and Parting with "J" Type Chipbreaker
L
7˚
H
W
Neutral
B
Left hand
R
Right hand
K˚
Designation
TSJ 2
TSJ 2-6R/L
TSJ 2-15R/L
TSJ 2-15R/LS
TSJ 2-8R/L
TSJ 3
TSJ 3-6R/L
TSJ 3-6RS/LS
TSJ 3-15R/L
TSJ 3-15RS/LS
TSJ 4
TSJ 4-4R/L
TSJ 4-6R/L
TSJ 5
TSJ 5-4R/L
TSJ 6
Insert
Seat
Size
W±0.05
2
2.0
3
3.0
4
4.0
5
5.0
6
6.0
R
B
L
K
H
0.20
0.20
0.20
0.02
0.20
0.20
0.20
0.02
0.20
0.02
0.30
0.30
0.30
0.30
0.30
0.30
1.7
1.7
1.7
1.7
1.7
2.4
2.4
2.4
2.4
2.4
3.0
3.0
3.0
4.0
4.0
5.0
20.0
20.0
20.0
19.8
20.0
20.0
20.0
19.8
20.0
19.8
20.0
20.0
20.0
25.0
25.0
25.0
6
15
15
8
6
6
15
15
4
6
4
-
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
5.2
5.2
5.2
TT8020
TT7220
Grade
TT9080
TT9100
K10
: Standard Item
Insert
Dmax (mm)
TSJ 3 - 15RS/LS
34
TSJ 3 - 15R/L
103
C 11
TDXU-E Pressed Inserts for External, Internal, Face Turning, Grooving and Parting
L
7˚
H
R
W
B
Designation
TDXU 2E-0.3
TDXU 3E-0.3
TDXU 4E-0.4
TDXU 4E-0.8
TDXU 5E-0.4
TDXU 5E-0.8
TDXU 6E-0.4
TDXU 6E-0.8
TDXU 8E-0.8
Insert
Seat
Size
2
3
4
4
5
5
6
6
8
Grade
W±0.05
R
B
L
H
2.0
3.0
4.0
4.0
5.0
5.0
6.0
6.0
8.0
0.3
0.3
0.4
0.8
0.4
0.8
0.4
0.8
0.8
1.7
2.2
3.0
3.0
4.0
4.0
5.0
5.0
6.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
30.0
4.7
4.7
4.7
4.7
5.2
5.2
5.2
5.2
6.4
TT8020 TT7220 TT9080 TT5100 TT9100 TT6080 TT6300 K10 CT3000 PV3030
: Standard Item
TDXT-E Pressed Inserts for External, Internal, Face Turning and Grooving
L
7˚
H
R
W
Designation
TDXT 3E-0.4
TDXT 4E-0.4
TDXT 5E-0.4
TDXT 6E-0.8
TDXT 8E-0.8
Insert
Seat
Size
3
4
5
6
8
W±0.05
R
B
L
H
3.0
4.0
5.0
6.0
8.0
0.4
0.4
0.4
0.8
0.8
2.2
3.0
4.0
5.0
6.0
20.0
20.0
25.0
25.0
30.0
4.7
4.7
5.2
5.2
6.4
• Non-standard grade production available at the customer's request
• For "T" chipbreaker, see page C61
C 12
B
Grade
TT5100 TT9080 TT6080 TT6300
K10
CT3000
: Standard Item
TDT-E Pressed Inserts for External Turning and Grooving
L
7˚
H
R
CE Type
Designation
TDT 3E-0.4
TDT 4E-0.4
TDT 4E-0.4T CE(1)
TDT 6E-0.8T CE(1)
Insert
Seat
Size
3
4
4
6
W
B
W±0.05
R
B
L
H
3.0
4.0
4.0
6.0
0.4
0.4
0.4
0.8
2.2
3.0
3.0
5.0
20.0
20.0
20.0
25.0
4.7
4.7
4.7
5.2
• (1)This insert is a pressed ceramic insert.
Grade
TT7220 TT9080 TT9100 TT5100 TT6080 TT6300
K10
CT3000 AB30
: Standard Item
C 13
TDT-E Precision Inserts for External Turning and Grooving
L
7˚
H
R
W
Designation
Insert
Seat
Size
W±0.02
TDT 2.65E-0.15
TDT 3.00E-0.20
3
TDT 3.00E-0.40
TDT 3.15E-0.15
TDT 4.00E-0.40
4
TDT 4.00E-0.80
TDT 4.15E-0.15
TDT 4.78E-0.55
TDT 5.00E-0.40
5
TDT 5.00E-0.80
TDT 5.15E-0.15
TDT 6.00E-0.80
6
TDT 6.00E-1.20
TDT 8.00E-0.80
8
TDT 8.00E-1.20
TDT 10.00E-0.80
10
TDT 10.00E-1.20
TDT 10.00E-2.00
2.65
3.00
3.00
3.15
4.00
4.00
4.15
4.78
5.00
5.00
5.15
6.00
6.00
8.00
8.00
10.00
10.00
10.00
B
R
B
L
H
0.15
0.20
0.40
0.15
0.40
0.80
0.15
0.55
0.40
0.80
0.15
0.80
1.20
0.80
1.20
0.80
1.20
2.00
2.2
2.2
2.2
2.2
3.0
3.0
3.0
4.0
4.0
4.0
4.0
5.0
5.0
6.0
6.0
8.0
8.0
8.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
25.0
25.0
30.0
30.0
30.0
30.0
30.0
4.7
4.7
4.7
4.7
4.7
4.7
4.7
5.2
5.2
5.2
5.2
5.2
5.2
6.4
6.4
6.4
6.4
6.4
Grade
TT8020 TT7220 TT9080 TT9100 TT6080
K10
CT3000
: Standard Item
TDT Precision Inserts for External Grooving Only
L
7˚
H
R
*
L1
W
Designation
Insert
Seat
Size
W±0.02
TDT 1.00-0.00*
1.00
TDT 1.30-0.00*
1.30
2
TDT 1.60-0.10*
1.60
TDT 1.85-0.10*
1.85
2.15
TDT 2.15-0.15
• *: Not for standard holder & only for grooving
C 14
B
R±0.05
B
L
L1
H
0.00
0.00
0.10
0.10
0.15
2.2
2.2
2.2
2.2
2.2
20.0
20.0
20.0
20.0
20.0
2.5
2.5
2.5
3.5
3.5
4.7
4.7
4.7
4.7
4.7
TT7220
Grade
TT9080
TT9100
K10
: Standard Item
TDT-RU(Full-Radius) Pressed Inserts for External Turning, Grooving and Profiling
LL
7˚
L
H
R
W
B
L
Designation
TDT 2E-1.0-RU
TDT 3E-1.5-RU
TDT 4E-2.0-RU
TDT 5E-2.5-RU
TDT 6E-3.0-RU
TDT 8E-4.0-RU
Insert
Seat
Size
2
3
4
5
6
8
Grade
W±0.05
R
B
L
H
2.0
3.0
4.0
5.0
6.0
8.0
1.0
1.5
2.0
2.5
3.0
4.0
1.7
2.2
3.0
4.0
5.0
6.0
20.0
20.0
20.0
25.0
25.0
30.0
4.7
4.7
4.7
5.2
5.2
6.4
TT7220 TT9080 TT5100 TT9100 TT6080 TT6300 CT3000 K10 PV3030
: Standard Item
TDT-E(Full-Radius) Precision Inserts for External Turning, Grooving and Profiling
L
7˚
H
R
W
Designation
TDT 3.00E-1.50
TDT 4.00E-2.00
TDT 4.78E-2.39
TDT 5.00E-2.50
TDT 6.00E-3.00
TDT 8.00E-4.00
TDT 10.00E-5.00
Insert
Seat
Size
3
4
5
6
8
8
10
B
W±0.02
R±0.05
B
L
H
3.00
4.00
4.78
5.00
6.00
8.00
10.00
1.50
2.00
2.39
2.50
3.00
4.00
5.00
2.2
3.0
4.0
4.0
5.0
6.0
8.0
20.0
20.0
25.0
25.0
25.0
30.0
30.0
4.7
4.7
5.2
5.2
5.2
6.4
6.4
Grade
TT8020 TT7220 TT9080 TT5100 TT9100
K10
: Standard Item
C 15
TDFT-E Pressed Inserts for Face Grooving and Turning
L
7˚
H
16mm
16mm
16mm
R
W
CE Type
B
Right hand shown
Designation
TDFT 3E-0.4R/L
TDFT 4E-0.4R/L
TDFT 4E-0.4TR/L CE(1)
Insert
Seat
Size
3
4
4
W±0.05
R
B
L
H
Ө°
3.0
4.0
4.0
0.40
0.40
0.40
2.2
2.2
3.0
20.0
20.0
20.0
4.7
4.7
4.7
12
12
12
16mm
TT7220
TT9080
Grade
TT9100
• Apply R insert on R tool and L insert on L tool
• (1) This insert is a pressed ceramic insert.
K10
AB30
: Standard Item
TDIT-E Precision Inserts for Internal Turning, Grooving, Profiling and Undercutting
L
7˚
H
R
W
B
Designation
TDIT 3.00E-1.50
TDIT 4.00E-2.00
TDIT 5.00E-2.50
TDIT 6.00E-3.00
C 16
Insert
Seat
Size
3
4
5
6
W±0.02
R±0.05
B
L
H
3.00
4.00
5.00
6.00
1.50
2.00
2.50
3.00
2.2
3.0
4.0
5.0
20.0
20.0
25.0
25.0
4.7
4.7
5.2
5.2
TT7220
Grade
TT9080
TT9100
K10
: Standard Item
TDIT-E Precision Inserts for Internal Turning and Grooving
L
14˚
H
R
W
B
CE Type
Designation
TDIT 3.00E-0.40
TDIT 4.00E-0.40
TDIT 4.00E-0.80
TDIT 5.00E-0.40
TDIT 5.00E-0.80
TDIT 6.00E-0.80
TDIT 6.00E-1.20
TDIT 8.00E-0.80
TDIT 8.00E-1.20
TDIT 4E-0.4T CE(1)
TDIT 6E-0.8T CE(1)
Insert
Seat
Size
3
4
4
5
5
6
6
8
8
4
6
W±0.02
R±0.05
B
L
H
3.00
4.00
4.00
5.00
5.00
6.00
6.00
8.00
8.00
4.00
6.00
0.40
0.40
0.80
0.40
0.80
0.80
1.20
0.80
1.20
0.40
0.80
2.2
3.0
3.0
4.0
4.0
5.0
5.0
6.0
6.0
3.0
5.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
30.0
30.0
20.0
25.0
4.7
4.7
4.7
5.2
5.2
5.2
5.2
6.4
6.4
4.7
5.2
• (1) This insert is a pressed ceramic insert. (W±0.05)
TT7220
TT9080
Grade
TT9100
K10
AB30
: Standard Item
TDA/TSA Inserts for Aluminum Wheel Machining
L
A˚
H
R
TDA
TDA-35V
W
K10
B
L
A˚
TSA
PCD
Designation
TDA 3.00-1.50
TDA 4.00-2.00
TDA 6.00-3.00
TDA 8.00-4.00
TSA 6.00-3.00
TSA 6.00-3.00 CB
TDA 8.00-0.80-35V
TDA 8.00-1.2-35V
TSA 8.00-4.00
TSA 8.00-4.00 CB
R
TSA-CB
W
PCD-CB
Insert
Seat
Size
3
4
6
8
6
6
8
8
8
8
B
W±0.02
R±0.05
B
L
H
A
3.00
4.00
6.00
8.00
6.00
6.00
8.00
8.00
8.00
8.00
1.50
2.00
3.00
4.00
3.00
3.00
0.80
1.20
4.00
4.00
2.4
3.0
5.0
6.0
5.0
5.0
6.0
6.0
6.0
6.0
20.0
20.0
25.0
30.0
25.0
25.0
30.0
30.0
30.0
30.0
4.7
4.7
5.2
6.4
5.2
5.2
6.4
6.4
6.4
6.4
7
7
7
10
7
7
7
7
10
10
KP300
Grade
TT9080
TT9100
K10
: Standard Item
: Order base
C 17
TDIM Pressed Inserts for Turning and Grooving
L
10˚
H
R
B
W
Insert
Seat
Size
TDIM 2E-0.15
2
3
TDIM 3E-0.2
• For holder: See page C43 - C45
Designation
W±0.05
R
B
L
H
2.0
3.0
0.15
0.20
1.6
2.4
10
10
3.2
3.2
Grade
TT9080
: Standard Item
TDIP Precision Inserts for Turning and Grooving
10 Ref.
7˚
R
3.2 Ref.
B
W
T
R
B
W
B
R=W/2
Designation
TDIP 1.00-0.10*
TDIP 1.00-0.50*
TDIP 1.20-0.00*
TDIP 1.40-0.00*
TDIP 1.50-0.10*
TDIP 2.00E-0.10
TDIP 2.00E-0.20
TDIP 2.00E-1.00
TDIP 2.15E-0.15
TDIP 2.50E-0.20
TDIP 3.00E-0.20
TDIP 3.00E-1.50
Insert
Seat
Size
2
3
W±0.02
R
B
T
1.00
1.00
1.20
1.40
1.50
2.00
2.00
2.00
2.15
2.50
3.00
3.00
0.10
0.50
0.00
0.00
0.10
0.10
0.20
1.00
0.15
0.20
0.20
1.50
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
2.4
2.4
2.4
1.6
1.6
1.8
2.0
2.0
-
• *: Used holder TGSFR/L, TGSIR/L & only for grooving
• For holder: See page C43 - C45
C 18
Grade
TT9080
: Standard Item
Designation System
TDIT
3.20
0.00
0.25
Main Style of Insert
Insert Width
Corner Radius
Corner Radius
Left hand side
or both sides
Right hand side,
if different
T type: Chipbreaker
G type: Non-Chipbreaker
Parting & Grooving
TDJ / TDC
TT8020
Additional Codes
Grade
Turning & Grooving
TDT
TDA
TDG
Internal
TDIT
TSJ / TSC
Face
TDFT
Special Profile Inserts
Tailor made inserts are available upon request.
C 19
Examples
Shape
Designation
TDT 4.00-0.50
TDIT 3.20-0.00-0.25
TDT 3.30-1.65
Remarks
Symmetrical Type
Non-Symmetrical Type
Full-R Type
TDT 4.00-0.30-5RA
TDT 3.10-0.10-15LA
L: Chamfer on left hand side
R: Chamfer on right hand side
TDG 5.28-1.20-R25A
TDT 5.28-1.20-L25A
C 20
Examples
Shape
Designation
Remarks
TDG 4.40-1.82-0.35-29A
TDT 4.40-1.50-0.10-0.35-30A
L: Chamfer on left hand side
R: Chamfer on right hand side
TDT 5.28-4.10-2.05-0.00-0.20
-L25A-R45A
TDG 4.40-0.15-60A
TDG 5.40-0.10-L50A-R30A
TDT 3.90-4.00
TDT 2.00-1.90-0.30-0.05-3.50T
TDT 1.90-0.30-4.20T
C 21
Examples
Shape
Designation
TDG 1.98-0.00-4.5T-45A-0.2
TDFT 3.80-0.25-4.50T
TDIT 2.60-1.30
The Others
C 22
Available upon
customer's request
Remarks
Inserts for Pulley Machining
Description
Designation
ZT2027 B-NO
Blank
Drawing
Designation
Insert
Drawing
ZT2027 B-NO
(K10)
ZT2028 B-UK
(K10, TT6010)
ZT 2028-UK R0.51
(K10)
Tungsten
Carbide
ZT 2028-TK R0.35
(K10)
ZT 2028 B
ZT2028 UK R0.51-CF
(K10, TT6010)
ZT 270605E-N3
(TT6030)
ZT 2706043E-SJ
(CT3000)
C 23
Inserts for Pulley Machining
Description
Ceramic
C 24
Designation
Blank
Drawing
Designation
D ZT 5030-ITX
ZT 5030-ITX
(AW20)
D TSGG 11.1-P3.56
INMN 09A111
(AW20)
D YNGN 150730
YPGN 15M728 G5-TTJ
(SC10)
Insert
Drawing
Heavy Industry
Designation
Dimension (mm)
Remark
XNMR 401416-HD
XNGT 332-GV
C 25
Blade & Holder Designation System
T G B
Blade
32
3
S
Blade Height
Insert Size
S: Single Type Blade
MS: Blade For Multi
Spindle Machine
CL: Screw Clamping
TaeguTec
G: Grooving
T: Turning
Shank
Diameter
20
3
T G E U R
25 25 3
E: External Machining
I : Internal Machining
F: Face Machining
U: Undercutting
P: Perpendicular Type
C 26
Hand of Holder
Shank
Height
Shank
Width
Insert
Size
C: With Coolant Hole
T: Overhang
SH: H
older For Swiss
Automatics
RN: Renewed Type
Holder
TGB Blades for Parting and Deep Grooving
HB
L
HB
Dmax
Dmax
HB
L
HB
L
Fig.2
Fig.4
Insert
Seat
Size
1
2
3
4
1
2
3
4
5
6
B
L
H
26
26
26
26
32
32
32
32
32
32
150
150
150
150
150
150
150
150
150
150
21.4
21.4
21.4
21.4
24.9
24.9
24.9
24.9
24.9
24.9
TGB 45-4
4
45
150
TGB 32-8S-CL(1)
8
32
TGB 52-8-CL
8
52
TGB 26-1.4S(1)
TGB 26-2S(1)
TGB 26-3S(1)
TGB 26-4S(1)
TGB 32-1.4
TGB 32-2
TGB 32-3
TGB 32-4
TGB 32-5
TGB 32-6
L
Fig.3
Fig.1
Designation
Use Insert
TDC/TSC : page C8,C9
TDJ/TSJ : page C10,C11
TDXU/TDXT: page C12
TDT
: page C13 - C15
Dmax
Dmax
Fig.
Dmax
Extractor
Screw
1.0(2)
1.8(2)
2.4
3.2
1.0(2)
1.8(2)
2.4
3.2
4.0
5.2
1
1
1
1
2
2
2
2
2
2
26
40
50
80
26
50
100
100
120
120
EDG-23B
EDG-33B
EDG-33B
EDG-33B
EDG-23B
EDG-33B
EDG-33B
EDG-33B
EDG-33B
EDG-33B
-
TTBN
TTBN
TTBN
TTBN
TTBN
TTBN
TTBN
TTBN
TTBN
TTBN
38.1
3.2
2
120
EDG-33B
-
TTBN
TTBU
-45
-45
150
24.9
6.2
3
80
L-W3
SH M4X0.7X20-MO
250
45.2
6.8
4
200
L-W3
SH M4X0.7X20-MO
TTBN
TTBU
-32
-32
• Extractor should be ordered separately.
• (1) Single ended blade
• (2) Thickness at DOC area only. Overall thickness is 2.4mm.
A
Extractor:
Block
TTBN
-26
-26
-26
-26
-32
-32
-32
-32
-32
-32
-52
EDG-23B
EDG-33B
TGBR/L Reinforced Blades for Parting and Deep Grooving
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
Dmax
BH
L
Right hand shown
Designation
TGBR/L 32T24-2
TGBR/L 32T33-3
TGBR/L 32T41-4
Insert
Seat
Size
2
3
4
B
L
H
A1
A2
Dmax
Extractor
Block
32
32
32
110
110
110
24.9
24.9
24.9
1.8
2.4
3.2
8.0
8.0
10.0
42
60
80
EDG-33B
TTBN -32
C 27
TGB-MS Blades for Multi-Spindle Machines Replacement for HSS and Brazed Tools
Use Insert
E
TDXU/TDXT: page C12
TDT
: page C13 - C15
H
A1
A2
L
Dmax
Designation
TGB 5-22-2-MS
TGB 5-22-3-MS
TGB 5-22-4-MS
Insert
Seat
Size
2
3
4
H
L
E
A1
A2
Dmax
Extractor
22.2
22.2
22.2
150
150
150
32
32
32
1.8
2.4
3.2
3.2
3.2
3.2
42
60
80
EDG-33B
TGBFR/L Blades for Face
Use Insert
Tmax
Tmax
A
A
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
Tmax
H
B
HB
ØDmin
150˚
L
ØDmax
Right hand shown
Designation
Insert
Seat
Size
B
L
TGBFR/L 32T20-40-60-3
32
150
TGBFR/L 32T20-54-80-3
32
150
3
TGBFR/L 32T25-74-120-3
32
150
32
150
TGBFR/L 32T25-114-180-3
TGBFR/L 32T25-40-60-4
32
150
TGBFR/L 32T25-50-80-4
32
150
TGBFR/L 32T30-70-130-4
32
150
4
TGBFR/L 32T30-120-200-4
32
150
32
150
TGBFR/L 32T30-200-4
TGBFR/L 32T32-60-95-5
32
150
TGBFR/L 32T35-85-140-5
32
150
5
TGBFR/L 32T35-130-250-5
32
150
32
150
TGBFR/L 32T35-250-5
TGBFR/L 32T32-80-180-6
32
150
6
TGBFR/L 32T38-168-300-6
32
150
32
150
TGBFR/L 32T38-300-6
• Please check insert min. Dia for face grooving C37 page
C 28
H
A
Tmax
Dmin
Dmax
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
24.9
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
20
20
25
25
25
25
30
30
30
32
35
35
35
32
38
38
40
54
74
114
40
50
70
120
200
60
85
130
250
80
168
300
60
80
120
180
60
80
130
200
∞
95
140
250
∞
180
300
∞
Extractor
Block
EDG-33B
TTBN -32
EDG-33B
TTBN -32
EDG-33B
TTBN -32
EDG-33B
TTBN -32
TTBN Blocks for Parting and Deep Grooving Blades
H
H1
B
H2
L2
H4
H3
L1
L3
Designation
H
TTBN 16-26
TTBN 20-26
26
TTBN 25-26
TTBN 20-32
TTBN 25-32
32
TTBN 32-32
TTBN 25-45
45
TTBN 32-45
TTBN 40-52
52
• For blades, see page C27, C28
H1
H2
H3
H4
B
L1
L2
L3
21.0
21.4
21.4
24.8
24.8
24.8
38.1
38.1
45.2
16
20
25
20
25
32
25
32
40
12
8
3
13
8
3
25
18
21
38
38
38
48
48
48
66
66
82
4.0
4.0
4.0
5.5
5.5
5.5
5.5
5.5
8.0
87
87
110
100
110
120
110
120
160
15
19
20
19
20
28
22
28
40
29
33
34
35
36
44
40
45
65
Screw
Wrench
SH M6X1.0X25
L-W5
SH M6X1.0X40
L-W5
SH M6X1.0X40
L-W5
SH M8X1.25X40
L-W6
Wrench
TTBU Blocks for Parting and Deep Grooving Blades
H
H2 H4
H1 B
L3
Designation
TTBU 20-26
TTBU 25-26
TTBU 20-32
TTBU 25-32
TTBU 32-32
TTBU 25-45
TTBU 32-45
H
26
32
45
• For blades, see page C27, C28
L2
L1
H3
H1
H2
H3
H4
B
L1
L2
L3
Screw
Clamp
21.4
21.4
24.8
24.8
24.8
38.1
38.1
20
25
20
25
32
25
32
9
5
13
8
5
27
20
43
45
50
50
54
70
70
4.0
4.0
5.3
5.3
5.3
5.3
5.3
86
110
100
110
110
110
110
21
23
19
23
29
23
29
38
42
38
42
48
42
48
SR-M6X30
SR-M6X30
SR-M6X30
SR-M6X30
SR-M6X30
SR-M6X30
SR-M6X30
BKU- 86
BKU-105
BKU-100
BKU-110
BKU-110
BKU-110
BKU-110
L-W5
L-W5
L-W5
Top Clamp
➧
➧
C 29
TCER/L Adapter for External Turning and Grooving
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
A
Tmax
F
L
Right hand shown
Insert
Seat
L
Size
TCER/L 1.4T12
1
41
TCER/L 2T16
2
45
TCER/L 2T22
2
51
TCER/L 3T16
3
45
TCER/L 3T22
3
51
TCER/L 4T16
4
45
TCER/L 4T22
4
51
TCER/L 5T20
5
49
TCER/L 5T25
5
54
TCER/L 6T20
6
49
6
54
TCER/L 6T25
• For holders, see page C31
• Ordering example: 2 pcs. TCER 3T16
Designation
A
F
Tmax
Insert
1.0
1.8
1.8
2.4
2.4
3.0
3.0
4.0
4.0
5.0
5.0
9.5
9.1
9.1
8.8
8.8
8.5
8.5
8.0
8.0
7.5
7.5
12
16
22
16
22
16
22
20
25
20
25
TDJ 1.4
TDC/J
TDT
TDG
TDXU
Screw
Wrench
Holder
Torque
(N·m)
BH M6X1X20
L-W4
TCHR/L 
TCHPR/L 
5.5
TCFR/L Adapter for External Face Grooving and Turning
Use Insert
TDC/TSC (1) : page C8,C9
TDJ/TSJ (1) :page C10,C11
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
Dmax
L
F
Tmax
L
F
TCFR/L 3T12-40-55 RN
45
8.9
45
8.9
3
TCFR/L 3T12-75-100 RN
45
8.9
TCFR/L 3T12-100-140 RN
45
8.9
45
8.9
TCFR/L 3T12-140-200 RN
45
8.5
TCFR/L 4T16-70-100 RN
45
8.5
TCFR/L 4T16-100-150 RN
45
8.5
4
TCFR/L 4T16-150-250 RN
45
8.5
45
8.5
TCFR/L 4T16-250 RN
49
8.0
TCFR/L 5T20-80-120 RN
49
8.0
TCFR/L 5T20-120-180 RN
49
8.0
5
TCFR/L 5T20-180-300 RN
49
8.0
49
8.0
TCFR/L 5T20-300 RN
55
7.5
TCFR/L 6T25-90-150 RN
55
7.5
6
TCFR/L 6T25-150-250 RN
55
7.5
TCFR/L 6T25-250-400 RN
55
7.5
55
7.5
TCFR/L 6T25-400 RN
• For holders, see page C31
• Ordering example: 5 pcs. TCFR 3T12-40-55RN
C 30
Dmin
Tmax
Fig.1
Insert
Seat
Size
for Grooving Only
L
F
Designation
(1)Insert
Fig.2
Tmax
Dmin
Dmax
12
12
12
12
12
16
16
16
16
16
20
20
20
20
20
25
25
25
25
25
40
55
75
100
140
50
70
100
150
250
55
80
120
180
300
60
90
150
250
400
55
75
100
140
200
70
100
150
250
∞
80
120
180
300
∞
90
150
250
400
∞
Fig.
Right hand shown
Screw
Wrench
Holder
Torque
(N·m)
BH M6X1X20
L-W 4
TCHR/L 
TCHPR/L
5.5
2
1
1
1
TCHR/L Parallel Holders
Use Insert
TCER/L: page C30
TCFR/L: page C30
H
H
E
H1
B
L
Right hand shown
Designation
TCHR/L 2020
TCHR/L 2525
TCHR/L 3232
H
B
L
E
H1
Clamp Screw
Wrench
Adapter
20
25
32
20
25
32
133
133
153
35
28
28
12
7
-
TS 60190I
L-W4
TCER/L
TCFR/L
• Ordering example: 2 pcs. TCHR 2525
TCHPR/L Perpendicular Holders
Use Insert
E
TCER/L: page C30
TCFR/L: page C30
H
H
H1
B1
B
L
Right hand shown
Designation
TCHPR/L 2020
TCHPR/L 2525
TCHPR/L 3232
H
B
L
E
B1
H1
Clamp Screw
Wrench
Adapter
20
25
32
20
25
32
150
150
170
25
25
25
8
3
-
12
7
-
TS 60190I
L-W4
TCER/L
TCFR/L
• Ordering example: 2 pcs. TCHPR 2525
C 31
C-Adapter Parallel Type
L
Tmax
D
F
Designation
C4-TCHN
C5-TCHN
C6-TCHN
D
L
F
Adapter
Screw
Nozzle
Wrench
40
50
63
55
58
60
12.2
17.2
22.2
TCER/L
TCFR/L
TS 60190I
NZ-125
L-W 4
C-Adapter Perpendicular Type
Tmax
F
D
L
Designation
C4-TCHPN
C5-TCHPN
C6-TCHPN
D
L
F
Adapter
Screw
Nozzle
Pipe
Wrench
40
50
63
35
40
42
30.5
35.5
35.5
TCER/L
TCFR/L
TS 60190I
NZ-125
NZP 5
L-W 4
Adapter and holder selection - Parallel type
TCHR
TCER XX
TCHL
TCFL XX
C-Adapter
TCEL XX
TCFR XX
Adapter and Holder Selection - Perpendicular type
TCFR/L
TCEL XX
TCHPR
C 32
TCER XX
TCHPL
TCFR XX
TCER/L
TCFL XX
TGER/L Parting and Deep Grooving
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
E
Dmax
H
H
H12
F
B
A
L
Right hand shown
Designation
TGER/L 2020-1.4T10
TGER/L 1010-2
TGER/L 1212-2
TGER/L 1616-2
TGER/L 2012-2
TGER/L 2020-2
TGER/L 1212-3
TGER/L1616-3
TGER/L2020-3
TGER/L2525-3
TGER/L 2020-4
TGER/L 2525-4
Insert
Seat
Size
1
2
3
4
H
B
L
F
E
A
H1
20
10
12
16
20
20
12
16
20
25
20
25
20
10
12
16
12
20
12
16
20
25
20
25
125
150
150
150
125
125
150
150
125
150
125
150
19.5
9.1
11.1
15.1
11.1
19.1
10.8
14.8
18.8
23.8
18.4
23.4
31
312
31
31
31
31
31
31
31
31
33
33
1.0
1.8
1.8
1.8
1.8
1.8
2.4
2.4
2.4
2.4
3.2
3.2
8
6
2
6
2
-
Dmax
TDJ/C
TSJ/C
20
33
35
35
35
35
38
38
38
38
38
38
20
33
35
35
35
35
40
45
45
45
55
55
Extractor
EDG-23B
EDG-33B
EDG-33B
EDG-33B
TTER/L-SH External Turning and Grooving Holder for Swiss Automatics
Use Insert
Dmax
TDXU/TDXT: page C12
TDT
: page C13 - C15
E
H
H
H1
H2
A
F
B
L
Right hand shown
Designation
TTER/L 10-20-1.4SH
TTER/L 12-24-1.4SH
TTER/L 14-24-1.4SH
TTER/L 16-32-1.4SH
TTER/L 10-20-2SH
TTER/L 12-24-2SH
TTER/L 14-24-2SH
TTER/L 16-32-2SH
TTER/L 12-24-3SH
TTER/L 16-32-3SH
Insert
Seat
Size
1
2
3
H
B
L
F
E
A
H1
H2
Dmax
Screw
Wrench
Torque
(N·m)
10
12
14
16
10
12
14
16
12
16
10
12
14
16
10
12
14
16
12
16
125
125
125
125
125
125
125
125
125
125
9.5
11.5
13.5
15.5
9.1
11.1
13.1
15.1
10.8
14.8
18
19.5
19.5
24
19
19
19
24
19
24
1.0
1.0
1.0
1.0
1.8
1.8
1.8
1.8
2.4
2.4
2
2
2
-
13.7
15.7
17.7
19.7
17.5
19.0
19.0
21.0
19.0
21.0
20
24
24
32
20
24
24
32
24
32
TS 40A115I
T15
2.0
C 33
TTER/L-D Reinforced
Tmax
Dmax
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
E
H
H
H1
A
F
B
L
Designation
TTER/L 1010-1.4T15-D40
TTER/L 1212-1.4T15-D40
TTER/L 1616-1.4T20-D45
TTER/L 2020-1.4T20-D45
TTER/L 1010-2T15-D40
TTER/L 1212-2T15-D40
TTER/L 1616-2T20-D45
TTER/L 2020-2T20-D45
TTER/L 2525-2T20-D45
TTER/L 1212-3T15-D40
TTER/L 1616-3T20-D45
TTER/L 2020-3T20-D45
TTER/L 2525-3T20-D45
TTER/L 2525-3T25-D60
Insert
Seat
Size
1
2
3
H
B
L
F
E
H1
A
Tmax
Dmax
Screw
Wrench
Torque
(N·m)
10
12
16
20
10
12
16
20
25
12
16
20
25
25
10
12
16
20
10
12
16
20
25
12
16
20
25
25
125
125
125
125
125
125
125
125
150
125
125
125
150
150
9.5
11.5
15.5
19.5
9.1
11.1
15.1
19.1
24.1
10.8
14.8
18.8
23.8
23.8
32
32
38
38
32
32
38
38
38
32
38
38
38
43
6
4
4
6
4
4
4
4
-
1.0
1.0
1.0
1.0
1.8
1.8
1.8
1.8
1.8
2.4
2.4
2.4
2.4
2.4
15
15
20
20
15
15
20
20
20
15
20
20
20
25
40
40
45
45
40
40
45
45
45
40
45
45
45
60
SH M5X0.8X16
L-W 4
5.5
Machining Depth for Diameter of Workpiece
Tmax
Dmax
Designation
TTER/L 1010-1.4T15-D40
TTER/L 1212-1.4T15-D40
TTER/L 1616-1.4T15-D45
TTER/L 2020-1.4T15-D45
TTER/L 1010-2T15-D40
TTER/L 1212-2T15-D40
TTER/L 1616-2T20-D45
TTER/L 2020-2T20-D45
TTER/L 2525-2T20-D45
TTER/L 1212-3T15-D40
TTER/L 1616-3T20-D45
TTER/L 2020-3T20-D45
TTER/L 2525-3T20-D45
TTER/L 2525-3T25-D60
C 34
1
Dmax
2
3
4
5
∞
∞
∞
∞
∞
∞
∞
∞
∞
∞
∞
∞
∞
∞
6
7
8
9
10
1468 339
1468 339
Tmax
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25
269
120
79
59
269
120
79
59
40
432
193
125
94
76
64
57
45
432
193
125
94
76
64
57
45
79
59
40
269
120
269
120
40
79
59
40
432
193
125
94
76
64
57
45
432
193
125
94
76
64
57
45
67
60
56
52
45
193
136
106
87
75
269
120
79
59
40
432
193
125
94
76
64
57
45
432
193
125
94
76
64
57
45
106
87
75
67
60
56
52
45
1810 418
237
167
130
193
136
107
91
81
73
60
TTER/L External Turning and Grooving
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDA/TSA : page C17
L
E
H
H
H1
F
A
T
B
Right hand shown
Designation
TTER/L 1616-2T08
TTER/L 2020-2T08
TTER/L 2525-2T08
TTER/L 1616-2
TTER/L 2020-2
TTER/L 2525-2
TTER/L 1616-2T17
TTER/L 2020-2T17
TTER/L 2525-2T17
TTER/L 1616-3T09
TTER/L 2020-3T09
TTER/L 2525-3T09
TTER/L 1616-3
TTER/L 2020-3
TTER/L 2525-3
TTER/L 1616-3T20
TTER/L 2020-3T20
TTER/L 2525-3T20
TTER/L 2525-3T25
TTER/L 1616-4T10
TTER/L 2020-4T10
TTER/L 2525-4T10
TTER/L 1616-4
TTER/L 2020-4
TTER/L 2525-4
TTER/L 1616-4T25
TTER/L 2020-4T25
TTER/L 2525-4T25
TTER/L 2020-5T12
TTER/L 2525-5T12
TTER/L 2020-5
TTER/L 2525-5
TTER/L 2525-5T32
TTER/L 2020-6T12
TTER/L 2525-6T12
TTER/L 2020-6
TTER/L 2525-6
TTER/L 2525-6T32
TTER/L 2525-8T16
TTER/L 2525-8
TTER/L 3232-8
TTER/L 2525-8T36
TTER/L 3232-8T36
TTER/L 2525-10T25
TTER/L 3232-10T25
TTER/L 4040-10T25
Insert
Seat
Size
2
3
4
5
6
8
10
H
B
L
F
E
A
H1
Tmax
Screw
16
20
25
16
20
25
16
20
25
16
20
25
16
20
25
16
20
25
25
16
20
25
16
20
25
16
20
25
20
25
20
25
25
20
25
20
25
25
25
25
32
25
32
25
32
40
16
20
25
16
20
25
16
20
25
16
20
25
16
20
25
16
20
25
25
16
20
25
16
20
25
16
20
25
20
25
20
25
25
20
25
20
25
25
25
25
32
25
32
25
32
40
110
125
150
110
125
150
110
125
150
110
125
150
110
125
150
110
125
150
150
110
125
150
110
125
150
110
125
150
125
150
125
150
150
125
150
125
150
150
150
150
170
150
170
150
170
200
15.1
19.1
24.1
15.1
19.1
24.1
15.1
19.1
24.1
14.8
18.8
23.8
14.8
18.8
23.8
14.8
18.8
23.8
23.8
14.5
18.5
23.5
14.5
18.5
23.5
14.5
18.5
23.5
18.1
23.1
18.1
23.1
23.0
17.6
22.6
17.6
22.6
22.5
22.1
22.1
29.1
22.1
29.1
21.1
28.1
36.1
33
33
33
32
32
32
37
37
37
32
32
32
32
32
32
38.5
38.5
38.5
44.5
32
32
32
33
33
33
45
45
45
37
37
37
37
56
37
37
41
41
56
47
47
47
60
60
50
50
50
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
6.0
7.85
7.85
7.85
4
4
4
4
4
4
4
7
7
7
7
7
7
7
-
8.0
8.0
8.0
12.0
12.0
12.0
17.0
17.0
17.0
9.0
9.0
9.0
12.0
12.0
12.0
20.0
20.0
20.0
25.0
10.0
10.0
10.0
15.0
15.0
15.0
25.0
25.0
25.0
12.0
12.0
20.0
20.0
32.0
12.0
12.0
20.0
20.0
32.0
16.0
25.0
25.0
36.0
36.0
25.0
25.0
25.0
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X25
SH M6X1X16
SH M6X1X20
SH M6X1X25
SH M6X1X16
SH M6X1X20
SH M6X1X25
SH M6X1X16
SH M6X1X20
SH M6X1X25
SH M6X1X20
SH M6X1X25
SH M6X1X20
SH M6X1X25
SH M6X1X25
SH M8X1.25X20
SH M8X1.25X25
SH M8X1.25X20
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
SH M8X1.25X25
Wrench
Torque
(N·m)
L-W 4
5.5
L-W 5
8.0
L-W 6
12.0
C 35
TGFR/L External Face Grooving and Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
L
E
H
(1)Insert
H
for Grooving Only
T
T
F
B
Right hand shown
Designation
TGFR/L 1616-4
TGFR/L 2020-4
TGFR/L 2525-4
TGFR/L 2020-6
TGFR/L 2525-6
Insert
Seat
Size
2, 3, 4
2, 3, 4
2, 3, 4
5, 6
5, 6
H
B
L
F
E
Tmax
Screw
Wrench
Torque
(N·m)
16
20
25
20
25
16
20
25
20
25
110
125
150
125
150
14.6
18.6
23.6
17.6
22.6
33
33
33
37
37
4.8
4.8
4.8
4.8
4.8
SH M6X1X16
SH M6X1X20
SH M6X1X25
SH M6X1X20
SH M6X1X25
L-W5
8.0
• External Turning & Grooving is available depending on the insert type.
TTFR/L Deep Face Grooving and Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
L
E
(1)Insert
H
H
T
F
for Grooving Only
Dmin
Dmax
B
D
Right hand shown
Designation
TTFR/L 25-30-3
TTFR/L 25-35-3
TTFR/L 25-40-3
TTFR/L 25-50-3
TTFR/L 25-60-3
TTFR/L 25-30-4
TTFR/L 25-40-4
TTFR/L 25-50-4
TTFR/L 25-60-4
TTFR/L 25-60-5
TTFR/L 25-80-5
TTFR/L 25-110-5
TTFR/L 25-150-5
TTFR/L 25-60-6
TTFR/L 25-85-6
TTFR/L 25-150-6
TTFR/L 25-250-6
C 36
Insert
Seat
Size
3
4
5
6
H
B
L
F
E
Tmax
Dmin
Dmax
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
24.0
24.0
24.0
24.0
24.0
23.6
23.6
23.6
23.6
23.5
23.5
23.5
23.5
22.6
22.6
22.6
22.6
32
32
32
32
32
33
33
33
33
41
41
41
41
41
41
41
41
10.0
10.0
10.0
15.0
15.0
12.0
15.0
15.0
15.0
20
20
20
20
20
20
20
20
24
29
34
44
54
22
32
42
52
50
70
110
138
48
73
138
250
35
40
50
60
85
40
50
60
85
80
110
150
250
85
150
250
∞
T
Screw
Wrench
Torque
(N·m)
SH M5X0.8X25
L-W 4
5.5
SH M6X1X25
L-W 5
8.0
SH M8X1.25X25
L-W 6
12.0
TTFR/L(Renewed Type) Deep Face Grooving and Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
L
E
H
(1)Insert
H
for Grooving Only
Dmin
Dmax
D
B
F
Right hand shown
Designation
TTFR/L 20-21-30-3T10 RN
TTFR/L 20-24-35-3T10 RN
TTFR/L 20-29-40-3T10 RN
TTFR/L 20-34-50-3T10 RN
TTFR/L 20-44-70-3T15 RN
TTFR/L 20-64-100-3T15 RN
TTFR/L 20-19-30-4T10 RN
TTFR/L 20-22-36-4T10 RN
TTFR/L 20-28-42-4T16 RN
TTFR/L 20-34-50-4T16 RN
TTFR/L 20-42-70-4T16 RN
TTFR/L 20-62-120-4T16 RN
TTFR/L 20-112-200-4T16 RN
TTFR/L 25-30-3 RN
TTFR/L 25-35-3 RN
TTFR/L 25-40-3 RN
TTFR/L 25-50-3 RN
TTFR/L 25-70-3 RN
TTFR/L 25-30-4 RN
TTFR/L 25-36-4 RN
TTFR/L 25-42-4 RN
TTFR/L 25-50-4 RN
TTFR/L 25-70-4 RN
TTFR/L 25-120-4 RN
TTFR/L 25-200-4 RN
TTFR/L 25-60-5 RN
TTFR/L 25-80-5 RN
TTFR/L 25-110-5 RN
TTFR/L 25-150-5 RN
TTFR/L 25-200-5 RN
TTFR/L 25-60-6 RN
TTFR/L 25-70-6 RN
TTFR/L 25-100-6 RN
TTFR/L 25-180-6 RN
TTFR/L 25-400-6 RN
Insert
Seat
Size
3
4
3
4
5
6
H
B
L
F
E
Tmax
Dmin
Dmax
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
140
140
140
140
140
140
140
140
140
140
140
140
140
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
19
19
19
19
19
19
18.6
18.6
18.6
18.6
18.6
18.6
18.6
24.0
24.0
24.0
24.0
24.0
23.6
23.6
23.6
23.6
23.6
23.6
23.6
23.1
23.1
23.1
23.1
23.1
22.6
22.6
22.6
22.6
22.6
31
31
31
31
35
35
31
31
36
36
36
36
36
38
38
38
38
38
39
39
39
39
39
39
39
49
49
49
49
49
49
49
49
49
49
10
10
10
10
15
15
10
10
16
16
16
16
16
10.0
10.0
10.0
15.0
15.0
10.0
20.0
20.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
21
24
29
34
44
64
19
22
28
34
42
62
112
24
29
34
44
64
22
28
34
42
62
112
200
50
70
100
140
200
48
58
88
168
400
30
35
40
50
70
100
30
36
42
50
70
120
200
35
40
50
70
100
36
42
50
70
120
200
∞
80
110
150
200
∞
70
100
180
400
∞
T
Screw
Wrench
Torque
(N·m)
SH M6X1X20
L-W 5
8.0
SH M6X1X25
L-W 5
8.0
SH M8X1.25X25
L-W 6
12.0
Insert Initial Min.Dia (Dmin) for Face Grooving
Machining
Insert
Facing
Min. Dia. of Face
Machining
TDJ/C
TDT
Size (mm)
Min. Dia. (mm)
3
4
5
6
3
4
5
6
54
34
49
46
44
42
50
48
Insert
TDT RU
TDXU
Size (mm)
Min. Dia. (mm)
3
4
5
6
3
4
5
6
41
36
54
54
18
18
20
18
C 37
TGFPR/L Shallow Face Perpendicular Grooving and Face Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
L
E
(1)Insert
H
H
for Grooving Only
B
T
Right hand shown
Insert
Seat
H
B
L
Size
TGFPR/L 2020-4
2, 3, 4
20
20
125
TGFPR/L 2525-4
2, 3, 4
25
25
150
5, 6
25
25
150
TGFPR/L 2525-6
• External Turning & Grooving is available depending on the insert.
Designation
T
E
Tmax
Screw
Wrench
Torque
(N·m)
18
18
22
4.8
4.8
4.8
SH M6X1X20
SH M6X1X25
SH M6X1X25
L-W5
8.0
TTFPR/L Deep Face Grooving and Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
L
E
H
(1)Insert
H
for Grooving Only
Dmin
Dmax
D
B
T
Right hand shown
Designation
TTFPR/L 25-30-3
TTFPR/L 25-35-3
TTFPR/L 25-40-3
TTFPR/L 25-50-3
TTFPR/L 25-60-3
TTFPR/L 25-30-4
TTFPR/L 25-40-4
TTFPR/L 25-50-4
TTFPR/L 25-60-4
TTFPR/L 25-60-5
TTFPR/L 25-80-5
TTFPR/L 25-110-5
TTFPR/L 25-150-5
TTFPR/L 25-200-5
TTFPR/L 25-60-6
TTFPR/L 25-85-6
TTFPR/L 25-150-6
TTFPR/L 25-250-6
C 38
Insert
Seat
Size
3
4
5
6
H
B
L
E
Tmax
Dmin
Dmax
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
18
18
18
18
18
18.5
18.5
18.5
18.5
22
22
22
22
22
22
22
22
22
10
10
10
15
15
12
15
15
15
20
20
20
20
20
20
20
20
20
24
29
34
44
54
22
32
42
52
50
70
100
140
200
48
73
138
250
35
40
50
60
85
40
50
60
85
80
110
150
200
∞
85
150
250
∞
T
Screw
Wrench
Torque
(N·m)
SH M5X0.8X25
L-W 4
5.5
SH M6X1X25
L-W 5
8
SH M8X1.25X25
L-W 6
12
SH M8X1.25X25
L-W 6
12
TGIFR/L Shallow Internal Face Grooving and Face Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
dg7
(1)Insert
H
for Grooving Only
Dmin
Dmax
Min. Bore Dia
Tmax
F
W
L
W
Right hand shown
Min. Bore Dia
L
F
H
Tmax
Seal
Seal
Thread
Screw
Wrench
Torque
(N•m)
25
32
25
32
200
250
200
250
11.3
14.8
10.3
13.8
11.5
15
11.5
15
5.5
5.5
5.5
5.5
PL 25
PL 32
PL 25
PL 32
R1/8
R1/8
R1/8
R1/8
SH M6X1X16
SH M6X1X20
SH M6X1X16
SH M6X1X20
L-W5
8.0
Dmin
TDT / TDC /
TDFT / TDXU
TDJ
d=25
d=32
3
26.3
33.3
20
44
4
26.8
33.8
18
42
5
26.3
33.3
20
50
6
26.8
33.8
18
48
Boring
B Min.=F-d/2+W/2+2G
Dmax
B
Face Grooving
D Min.=2F+d+W-B+2G
5.5 Max
B
P
B
D
∞
Face Recessing
P Min.=2F+d-W-B+2G
G
G
P Min
W
d
D Min
TGIFR/L 25-4C-T5.5
TGIFR/L 32-4C-T5.5
TGIFR/L 25-6C-T5.5
TGIFR/L 32-6C-T5.5
Insert
Seat
Size
3, 4
3, 4
5, 6
5, 6
B Min
Designation
Tmax
B
B
TGIFR/L Application
TTFIR/L Internal Face Grooving and Face Turning
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDFT
: page C16
Seal
Thread
H
L1
(1)Insert
for Grooving Only
Dmin
Tmax
L
Dmax
Dmax
Dmin
d
F
Right hand shown
Designation
TTFIR/L 25-3T12 20-33
TTFIR/L 25-3T12 26-39
TTFIR/L 25-3T12 33-48
TTFIR/L 25-3T12 42-60
TTFIR/L 25-3T12 54-85
TTFIR/L 25-3T12 79-150
TTFIR/L 25-4T12 18-34
TTFIR/L 25-4T12 26-42
TTFIR/L 25-4T12 34-55
TTFIR/L 32-4T12 47-70
TTFIR/L 32-4T12 62-100
TTFIR/L 32-4T12 92-180
Insert
Seat
Size
3
4
d
L
L1
F
H
Tmax
Dmin
Dmax
Seal
Seal
Thread
Screw
Wrench
Torque
(N•m)
25
25
25
25
25
25
25
25
25
32
32
32
200
200
200
200
200
200
200
200
200
250
250
250
31
31
31
31
31
31
31
31
31
31
31
31
12.9
12.9
12.9
12.9
12.9
12.9
13.0
13.0
13.0
16.5
16.5
16.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
15.0
15.0
15.0
12
12
12
12
12
12
12
12
12
12
12
12
20
26
33
42
54
79
18
26
34
47
62
92
33
39
48
60
85
150
34
42
55
70
100
180
PL25
PL25
PL25
PL25
PL25
PL25
PL25
PL25
PL25
PL32
PL32
PL32
R1/8"
SH M5X0.8X16
L-W 4
5.5
C 39
TTIR/L Internal Turning, Grooving and Profiling
Use Insert
TDXU/TDXT: page C12
TDT
: page C13 - C15
TDIT
: page C16 - C17
dg7
H
(1) Insert
A
for Grooving Only
Seal
L1
F
D
Seal Thread
L
Insert
Seat
Size
Designation
d
L
L1
TTIR/L 16-2C
16
125
TTIR/L 20-2C
2
20
160
40
25
200
40
TTIR/L 25-2C
TTIR/L 20-3C
20
160
40
TTIR/L 25-3C
25
200
40
TTIR/L 25-3C-T8
25
200
40
3
TTIR/L 32-3C
32
250
60
TTIR/L 32-3C-T10
32
250
60
40
300
65
TTIR/L 40-3C-T12
TTIR/L 20-4C
20
160
40
TTIR/L 25-4C
25
200
40
TTIR/L 25-4C-T8
25
200
40
TTIR/L 32-4C
32
250
60
4
TTIR/L 32-4C-T10
32
250
60
TTlR/L 40-4C-T12
40
300
65
50
350
70
TTIR/L 50-4C-T14
TTIR/L 25-5C
25
200
40
TTIR/L 32-5C
32
250
60
TTlR/L 32-5C-T10
5
32
250
60
TTlR/L 40-5C-T12
40
300
65
50
350
70
TTlR/L 50-5C-T14
TTIR/L 32-6C
32
250
60
TTlR/L 32-6C-T10
32
250
60
6
TTlR/L 40-6C-T12
40
300
65
50
350
70
TTlR/L 50-6C-T14
TTIR/L 32-8C
32
250
60
8
40
300
65
TTIR/L 40-8C
TTIR/L 16-2
16
125
TTIR/L 20-2
2
20
160
40
25
200
40
TTIR/L 25-2
TTIR/L 20-3
20
160
40
TTIR/L 25-3
3
25
200
40
32
250
60
TTIR/L 32-3
TTIR/L 20-4
20
160
40
4
TTIR/L 25-4
25
200
40
32
250
60
TTIR/L 32-4
• Without "C" on the description: non-coolant hole type
Boring Bar
Seal
Coolant Supply
F
H
A
Tmax
Dmin
Seal
Thread
Screw
16.5
15.8
17.5
15.8
17.5
21.5
19.8
27
33
15.8
17.5
21.5
20.8
27
33
40
17.3
20.8
27
33
40
20.8
27
33
40
21.3
25.8
16.5
15.8
17.5
15.8
17.5
19.8
15.8
17.5
20.8
7.5
9.0
11.5
9.0
11.5
11.5
14.0
15
19
9.0
11.5
11.5
14.0
15
19
23.5
11.5
14.0
15
19
23.5
14.0
15
19
23.5
14.5
19.0
7.5
9.0
11.5
9.0
11.5
14.0
9.0
11.5
14.0
1.8
1.6
1.6
2.1
2.1
2.4
2.1
2.4
2.4
2.9
2.9
3.0
2.9
3.0
3.0
3.0
3.9
3.9
3.85
3.85
3.85
4.9
4.85
4.85
4.85
5.9
5.9
1.8
1.6
1.6
2.1
2.1
2.1
2.9
2.9
2.9
8.5
6.0
5.0
6.0
5.1
8
4.7
10
12
6.0
5.2
8
4.7
10
12
14
5.2
4.7
10
12
14
4.7
10
12
14
5.5
5.8
8.5
6.0
5.0
6.0
5.1
4.7
6.0
5.2
4.7
25
25
25
25
25
32
31
40
50
25
25
32
31
40
50
60
31
31
40
50
60
31
40
50
60
37
42
25
25
25
25
25
31
25
25
31
PL 16
PL 20
PL 25
PL 20
PL 25
PL 25
PL 32
PL 32
PL 40
PL 20
PL 25
PL 25
PL 32
PL 32
PL 40
PL 25
PL 32
PL 32
PL 40
PL 32
PL 32
PL 40
PL 32
PL 40
-
M6
M6
R1/8
M6
R1/8
R1/8
R1/8
R1/8
R1/8
M6
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
R1/8
-
SH M5X0.8X10
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M5X0.8X25
SH M6X1X16
SH M6X1X20
SH M6X1X20
SH M6X1X25
SH M6X1X25
SH M6X1X20
SH M6X1X20
SH M6X1X25
SH M6X1X25
SH M6X1X25
SH M6X1X25
SH M5X0.8X10
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X16
Machining
Internal Grooving
Min. Dia. of Face Machining
C 40
T
Right hand shown
Wrench
Torque
(N•m)
L-W 4
5.5
L-W 4
5.5
L-W 4
5.5
L-W 5
8.0
L-W 5
8.0
L-W 5
8.0
L-W 4
5.5
L-W 4
5.5
L-W 4
5.5
TDJ/C
TDT
TDT RU
TDXU
Size Min. Dia.
(mm)
(mm)
Size Min. Dia.
(mm)
(mm)
Size Min. Dia.
(mm) (mm)
Size Min. Dia.
(mm)
(mm)
2
3
4
5
6
8
40
50
50
60
60
70
3
4
5
6
8
40
40
50
50
62
2
3
4
5
6
8
41
38
38
43
46
56
2
3
4
5
6
8
24
24
21
30
31
33
TGEUR/L External Undercutting
Use Insert
TDT: page C15
TDIT: page C16 - C17
E
H
H
F
B
D
L
T
Right hand shown
Designation
TGEUR/L 1616-3
TGEUR/L 2020-3
TGEUR/L 2525-3
TGEUR/L 1616-4
TGEUR/L 2020-4
TGEUR/L 2525-4
TGEUR/L 2525-6
Insert
Seat
Size
2, 3
4
5, 6
H
B
L
F
E
Tmax
Dmin
Screw
16
20
25
16
20
25
25
16
20
25
16
20
25
25
110
125
150
110
125
150
150
19.3
23.3
28.3
19.5
23.5
28.5
28.9
30
30
30
31
31
31
35
2.8
2.8
2.8
2.8
2.8
2.8
3.4
32
32
32
32
32
32
34
SH M5X0.8X16
SH M5X0.8X20
SH M5X0.8X25
SH M6X1X16
SH M6X1X20
SH M6X1X25
SH M6X1X25
Wrench
Torque
(N·m)
L-W4
5.5
L-W5
8.0
L-W5
8.0
TGIUR/L Internal Undercutting
Use Insert
TDT: page C15
TDIT: page C16 - C17
dg7
H
L1
D
F
T
Designation
TGIUR/L 20-3
TGIUR/L 25-3
TGIUR/L 20-4
TGIUR/L 25-4
TGIUR/L 25-6
Insert
Seat
Size
2, 3
4
5, 6
T
L
D
Right hand shown
d
L
L1
F
H
Tmax
Dmin
Screw
20
25
20
25
25
160
200
160
200
200
40
40
-
12.8
14.8
12.9
14.9
15.2
9.5
11.5
9.5
11.5
11.5
2.8
2.8
2.8
2.8
2.8
38
38
38
46
46
SH M5X0.8X12
SH M5X0.8X16
SH M5X0.8X16
SH M5X0.8X16
SH M6X1X16
Wrench
Torque
(N·m)
L-W4
5.5
L-W5
8.0
C 41
TGIUR/L-15A Aluminum Wheel Machining
Use Insert
dg7
Dmin
L1
TDA/TSA: page C17
H
Dmin
T
dg7
F
L
Fig.1
L1
T
T
22.5˚
F
F
22
Designation
TGIUR/L 40-6-15A
TGIUR/L 40-6C-15A
TGIUR/L 50-6C-15A
TGIUR/L 40-8-15A
TGIUR/L 40-8C-15A
TGIUR/L 50-8C-15A
TGIUR/L 40-8VC-22.5A*
• * For TDA-35V Insert
Insert
Seat
Size
6
8
L
Fig.2
L
Fig.3
H
Right hand shown
d
L
Dmin
L1
F
H
Tmax
Fig.
Seal
40
40
50
40
40
50
40
320
320
350
320
320
350
320
160
160
200
160
160
200
160
60
69
85
60
85
85
85
19.8
19.8
25.2
20.2
20.2
25.9
19.3
19.0
19.0
23.5
19.0
19.0
23.5
19.0
50.00
50.00
85.00
81.35
83.00
85.00
35.00
1
2
2
1
2
2
3
PL40
PL40
PL40
PL40
PL40
Seal Coolant Coolant
Coolant
Thread pipe Nozzle
R1/8˝
R1/8˝
R1/8˝
R1/8˝
R1/8˝
NZP5
NZP5
NZP5
NZP5
NZP5
NZ125
NZ125
NZ125
NZ125
NZ125
Screw
Wrench
Torque
(N·m)
External
Internal
Internal
SH
L-W5
External
M6X1X25
Internal
Internal
Internal
8.0
TTER/L-15A Aluminum Wheel Machining
Use Insert
TDA/TSA: page C17
H
H
T
E
H1
T
B
F
15˚
A
• * For TDA-35V Insert
C 42
A
22.5˚
L
Fig.1
Insert
Designation
Seat
Size
TTER/L 2525-6-15A
6
TTER/L 2525-8-15A
8
8
TTER/L 2525-8V-22.5A*
B
F
L
Fig.2
Right hand shown
H
B
L
F
E
A
H1
Tmax
Fig.
Screw
Wrench
Torque
(N·m)
25
25
25
25
25
25
150
150
150
30
30
31.7
51
55
45
4.9
5.9
5.85
7
7
7
25.0
30.0
22.0
1
1
2
SH M6X1X25
L-W5
8.0
Holders for small size insert TDIM / TDIP
TTSER/L External Turning and Grooving
Use Insert
TDIM/TDIP: page C18
E
H V
H
A
H2
H1
L
T max=7
F
B
Right hand shown
Designation
TTSER/L 1010-2T7
TTSER/L 1212-2T7
TTSER/L 1616-2T7
TTSER/L 2020-2T7
TTSER/L 2525-2T7
TTSER/L 1010-3T7
TTSER/L 1212-3T7
TTSER/L 1616-3T7
TTSER/L 2020-3T7
TTSER/L 2525-3T7
Insert
Seat
Size
2
3
H
B
L
F
V
E
A
H1
Screw
Wrench
10
12
16
20
25
10
12
16
20
25
10
12
16
20
25
10
12
16
20
25
125
125
125
125
125
125
125
125
125
125
9.2
11.2
15.2
19.2
24.2
8.8
10.8
14.8
18.8
23.8
8
8
11
14
18
8
8
11
14
18
17
17
20
20
20
17
17
20
20
20
1.6
1.6
1.6
1.6
1.6
2.4
2.4
2.4
2.4
2.4
2
2
-
TS40097I
T 15
TGSFR/L Shallow Grooving and Turning
Use Insert
TDIM/TDIP: page C18
E
H V
H
H2
H1
L
T max=2
F
B
W
Right hand shown
Designation
TGSFR/L 1010-3T2
TGSFR/L 1212-3T2
TGSFR/L 1616-3T2
Insert
Seat
Size
2, 3
H
B
L
F
V
E
H1
W
Screw
Wrench
10
12
16
10
12
16
125
125
125
8.8
10.8
14.8
8
8
11
17
17
20
2
-
≤3
≤3
≤3
TS40097I
T 15
C 43
Small Diameter Internal Machining
TTSIR/L Internal, Grooving and Turning on Small Diameter
Use Insert
TDIM/TDIP: page C18
dg7
H
Coolant Inlet
A
L1
min
Tmax
max Dmin
F
L
Designation
TTSIR/L 10-12.5-2
TTSIR/L 12-14-2
TTSIR/L 16-12.5-2
TTSIR/L 16-14-2
TTSIR/L 16-16-2
TTSIR/L 12-14-3
TTSIR/L 16-12.5-3
TTSIR/L 16-14-3
TTSIR/L 16-16-3
TTSIR/L 20-20-3
Insert
Seat
Size
2
3
d
L
L1
F
H
A
Tmax
Dmin
Coolant
Inlet
Screw
Wrench
10
12
16
16
16
12
16
16
16
20
125
125
150
150
150
125
150
150
150
150
25
35
20
25
40
35
20
25
40
40
7.5
9.1
10.5
11.0
11.0
9.1
10.5
11.0
11.0
14.0
4.5
5.5
7.5
7.5
7.5
5.5
7.5
7.5
7.5
9.0
1.6
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
2.0
2.4
2.6
2.4
2.6
3.0
2.6
2.4
2.6
3.0
4.0
12.5
14
12.5
14
16
14
12.5
14
16
20
3.5
6
PL 16
PL 16
PL 16
6
PL 16
PL 16
PL 16
PL 20
TS 40093I
TS 40093I
TS 40093I
TS 40093I
TS 50125I
TS 40093I
TS 40093I
TS 40093I
TS 50125I
TS 50125I
T 15
T 15
T 15
T 15
T 20
T 15
T 15
T 15
T 20
T 20
TGSIR/L Internal Shallow Grooving and Turning on Small Diameter
Use Insert
TDIM/TDIP: page C18
Dmin
H
L1
d
F
Tmax
W
L
Right hand shown
Designation
TGSIR 10-13-2
TGSIR 12-14-2
TGSIR 16-13-2
TGSIR 16-14-2
TGSIR 16-16-2
C 44
Insert
Seat
Size
2
d
L
L1
F
H
Tmax
Dmin
W
Coolant Inlet
Screw
Wrench
10
12
16
16
16
125
125
150
150
150
25
32
20
25
40
7.6
9.0
10.6
10.9
10.5
5
6
8
8
8
2.5
2.5
2.5
2.5
2.5
12.5
14.0
13.0
14.0
16.0
<2
<2
<2
<2
<2
3.5
6
PL-16
PL-16
PL-16
TS40093I
T 15
TDIM,TDIP Cutting Conditions
Turning
0.20
0.15
0.10
0.12
0.10
0.10
depth of cut (mm)
feed (mm/rev)
Grooving
1.5
1.2
1.0
0.7
0.5
0.05
0.02
0.02
1
2
0.03
3
Insert Width (mm)
0.2
0.05
0.1
0.15
feed (mm/rev)
Insert Width=2mm
Insert Width=3mm
C 45
Insert for Slotting
TIMC Parting and Grooving with “C” Type Chipbreaker
W
R
Neutral
Designation
TIMC 1.6
TIMC 2
TIMC 2.4
TIMC 3
TIMC 4
TIMC 4.8
Insert
Seat
Size
1
W±0.1
R
1.6
2.2
2.4
3.1
4.1
4.8
0.16
0.20
0.20
0.20
0.25
0.28
2
4
• Ordering example: 100 pcs. TIMC 2 TT8020
K10
TT6030
Grade
TT7220
TT8020
TT5100
: Standard Item
TIMJ Parting and Grooving with “J” Type Chipbreaker
W
R
Neutral
Designation
Insert
Seat
Size
W±0.1
TIMJ 2
2.2
2
2.4
TIMJ 2.4
TIMJ 3
3.1
4
TIMJ 4
4.1
4.8
TIMJ 4.8
• Ordering example: 100 pcs. TIMJ 2 TT8020
R
0.20
0.20
0.20
0.25
0.28
K10
TT6030
TT7220
TT9100
TT8020
TT5100
: Standard Item
Designation System
TI
M
TaeguTec
Insert
M:Tolerance
W = ±.0.1mm
C
Chipbreaker Type
C:For Medium
J :For Light
C 46
Grade
TT9080
1.6 6
Width of Insert
(mm)
Lead Angle
6=6°
Blank=0°
R
Hand of Insert
R:Right Hand
L:Left Hand
N:Neutral
Insert for Slotting
TIPV Turning, Grooving and Profiling with “V” Type Chipbreaker
R
R=1/2 W
for full radius inserts
W
R
Designation
TIPV 3.00E 0.40
TIPV 4.00E 0.40
TIPV 4.50E 0.40
TIPV 3.00E 1.50
TIPV 4.00E 2.00
TIPV 1.85 0.10
TIPV 2.00 0.20
TIPV 2.15 0.15
TIPV 2.65 0.15
TIPV 3.00 0.20
TIPV 3.18 0.20
TIPV 4.00 0.20
TIPV 4.15 0.15
Insert
Seat
Size
4
2
4
W±0.1
R
3.00
4.00
4.50
3.00
4.00
1.85
2.00
2.15
2.65
3.00
3.18
4.00
4.15
0.40
0.40
0.40
1.50
2.00
0.10
0.20
0.15
0.15
0.20
0.20
0.20
0.15
• Ordering example: 100 pcs. TIPV 3.00E 0.40 TT5100
Designation System
K10
TT6030
TT7220
Grade
TT9080
TT9100
TT5100
: Standard Item
TI
P
V
4.00
E
0.40
TaeguTec
Insert
P :Tolerance
W = ±0.02mm
Chipbreaker Type
V:For precision grooving
and turning/profiling with
various widths, radii,
and shapes.
Width of Insert
(mm)
Cutting Edge
Void-UP Sharp
(or minimum
coating hone)
E - Honed
Corner Radius
Corner Radius
or
1/2 W Full Radius
C 47
TSC Slotting Cutters
Use Insert
W
W
ROTATION
D
A
D2
D
DOC
A
Style 1
Designation
TSC 75-1.6-22A
TSC 100-1.6-22A
Style TSC 125-1.6-27A
TSC 75-2-22A
1
TSC 100-2-22A
TSC 125-2-27A
TSC 100-2.4-22K
TSC 125-2.4-32K
TSC 160-2.4-32K
TSC 100-3-22K
Style
TSC 125-3-32K
2
TSC 160-3-40K
TSC 100-4-22K
TSC 125-4-32K
TSC 160-4-40K
TIMC/TIMJ : pageC46
TIPV
: pageC47
Dia.
D
(mm)
75
100
125
75
100
125
100
125
160
100
125
160
100
125
160
W
Range
(mm)
1.6
1.6
1.6
2 - 2.3
2 - 2.3
2 - 2.3
2.3 - 2.5
2.3 - 2.5
2.3 - 2.5
2.8 - 3.58
2.8 - 3.53
2.8 - 3.53
3.54 - 4.52
3.54 - 4.52
3.54 - 4.52
• Extractor(ESG 1) supplied with each cutter.
• Flange set should be ordered separately.
Insert
Seat
Size
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
Cutter Dimensions
No.
of
Teeth
8
10
12
8
10
12
10
12
16
6
8
10
6
8
10
d
(mm)
A
(mm)
22.0
22.0
27.0
22.0
22.0
27.0
22.0
32.0
32.0
22.0
32.0
40.0
22.0
32.0
40.0
2.4
2.4
2.4
2.4
2.4
2.4
1.9
1.9
1.9
2.4
2.4
2.4
3.2
3.2
3.2
Max.
DOC.
(mm)
18
30
30
18
30
30
26
34
52
26
34
39
27
34
39
Style 2
Max.
RPM
1050
800
640
1050
800
640
800
640
500
800
640
500
800
640
500
Dia.
D2
(mm)
39
39
64
39
39
64
46
55
55
-
Drive Flange Dimensions
Drive
Flange Set
Drive
Shank
TR22-46
TR32-55
TR32-55
TR22-46
TR32-55
TR40-80
TR22-46
TR32-55
TR40-80
TW32-40
T32-55
T32-55
TW32-40
T32-55
T40-50
TW32-40
T32-55
T40-80
Designation System
TSC-100-4-22K
T-CLAMP ULTRA
SLOTTING
CUTTER
CUTTER DIAMETER
INSERT SEAT SIZE
MOUNTING
HOLE SIZE
DRIVE FLANGE
A-Integral Style
Arbor Drive Flange
K-Drive Flange Set
Required (Must be
ordered separately)
C 48
Flange Set
A1
d2
D2
Designation
TR 22-46
TR 32-55
TR 40-80
d1
d
D2
d1
d2
A1
22
32
40
46
55
80
32
45
63
5
6
11
10
10
12
Drive Shank
L
D2
d
d1 ds
L1
d1 ds
TW 32-40
T 32-55
T 40-80
D2
L
TW Type
Designation
d
T Type
d
D2
ds
d1
L1
L
Screw
32
32
40
40
55
80
22
32
40
32
45
63
30
-
120
60
60
SR76-963
SR76-943
SR76-944
C 49
Slotting Cutter
Narrow Width Slotting Cutters
Metric Cutting Diameters:
75mm, 100mm, 125mm, 160mm, 250mm
Cutting Width Ranges: 1.6mm - 6.35mm
Geometry: Positive Rake
Applications: Slotting and Sawing
Materials: Carbon Steels, Alloy Steels,
Stainless Steels, Cast Iron, Aluminum,
and Exotics
Features / Benefits of Slotting Cutters :
Narrow width applications to 1.6mm
Simple easy-to-mount inserts
Secure insert retention self-positioning insert
stopper for repeatability
Drive flange mounting for extra stability
Minimal radial runout
Efficient chip evacuation
Reduced cutting forces
Improved tool life
Inserts compatible with T-CLAMP ULTRA system
Economical
T-CLAMP ULTRA cutters are specifically designed to maximize metal removal rates while providing exceptional surface finishes.
The rugged body construction has no wedges, clamps, or screws thereby making machining operations and applications much simpler.
T-CLAMP ULTRA cutters are just one element of a totally integrated system that incorporates the well recognized and accepted Double
Prism “V” method of insert retention.
This system allows the use of common insert seat sizes, throughout the T-CLAMP ULTRA line, thereby reducing insert inventories.
Recommended Feed Rates for - T-CLAMP ULTRA Slotting Cutters
ROTATION
TIMC
TIMJ
Drive Flange Set
Recommended For
Style 2 Cutters
TIPV
Table Feed
Recommended Feed Rates (Based on insert width)
(mm)
6.0
Feed rates are for radial
DOC = >1/4 the cutter diameter
5.0
For radial DOC <1/4 the cutter diameter
increase feed rates by the following %
4.0
3.0
DOC/Cutter
diameter
2.0
1.6
1/4
1/6
1/8 1/10 1/20
Increase feed
0% 15% 30% 45% 100%
rate by - >
0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.25 0.30
feed rate (mm/tooth)
Cutter Entry
Climb milling enters the workpiece with a thick chip and exits with a thin chip. Honed inserts are recommended. Conventional milling
enters the workpiece with a thin chip and exits with a thick chip.
Sharp inserts are recommended. Climb milling should be used whenever possible, especially when replacing high speed steel
slotting cutters with T-CLAMP ULTRA. On machines with backlash eliminators, climb milling is preferred.
Cutter Mounting
The use of drive flange sets are recommended to prevent denting of arbor drive keys and to provide added stability during increased
metal removal rates.
Insert Mounting
Manually place insert in pocket and seat in place by using a wooden or plastic hammer. This will ensure self positioning for insert
repeatability and minimal radial runout. Pockets must be clean and free of debris prior to installation.
C 50
Slotting Cutter
Cutting Material Applications - T-CLAMP ULTRA Slotting Cutters
Workpiece
Material
Carbon
Steel
0.2%C
0.45%C
0.83%C
Steel
150
171 - 232
190
250
Martensitic
Austenitic
Carbon
Cast Steel
Alloyed
90 - 171
120 - 181
275 - 325
81 - 131
325 - 375
Ferritic
120 - 201
up to 200
375 - 425
Stainless
Cutting Speed (m/min)
200 - 250
Alloy Steel
TT8020/TT5100
Brinell
Hardness
425 - 475
101 - 161
70 - 111
55 - 96
46 - 81
135 - 175
171 - 221
275 - 325
101 - 151
175 - 225
375 - 425
131 - 201
46 - 70
135 - 175
101 - 151
150 - 200
76 - 131
up to 150
200 - 250
250 - 300
90 - 161
61 - 110
46 - 81
K10
Brinell
Hardness
110 - 145
80 - 110
Low Tensile, Grey
180
110 - 140
Tensile, Grey, Alloy
250
70 - 100
250
55 - 80
Workpiece
Material
Malleable
Iron
Cast Iron,
Ferritic
Pearlitic
Cast Iron, High
Nodular Iron
Chilled Cast Iron
Nickel Base Alloys
Inconel 600
Ferritic
Pearlitic
200 - 250
160
400
70 - 96
70 - 110
10 - 20
175 - 225
15 - 37
300 - 350
27 - 55
30 - 80
380 - 777
50 - 100
305 - 625
Hastelloy C
Titanium Alloys
6AL4V
Wrought Aluminum
2024, 6061, 7075
Cast Aluminum
308, 356,380
✽ CAUTION: These cutters have maximum RPM ratings.
Be sure to read the catalogue page for specific RPM ratings on your specific cutter type.
C 51
TGUX Semi Finished Blank for External Profiles
10˚
W
LL
d1
T
55˚
Designation
TGUX 1004
TGUX 1504
TGUX 2006
TGUX 2506
W
T
d1
L
10.2
15.2
20.2
25.2
4.76
4.76
6.35
6.35
5.5
5.5
6.0
6.0
5.85
5.85
9.35
9.25
Grade
K10
P40A
: Standard Item
TTLEN Holders
Profile Insert
H
H
F W
B
T
Designation
H
B
F
T
L
TTLEN 1212 K10
12
12
11
20
125
TTLEN 1616 K10
16
16
13
20
125
TTLEN 2020 M10
20
20
15
20
150
TTLEN 2525 M10
25
25
17.5
20
150
TTLEN 1616 K15
16
16
15.5
20
125
TTLEN 2020 M15
20
20
17.5
20
150
TTLEN 2525 M15
25
25
20
20
150
TTLEN 2020 K20
20
20
20
35
125
TTLEN 2525 M20
25
25
22.5
35
150
TTLEN 3232 P20
32
32
26
35
170
TTLEN 2020 K25
20
20
22.5
35
125
TTLEN 2525 M25
25
25
25
35
150
32
32
28.5
35
170
TTLEN 3232 P25
• (1) Designation of final insert will be different to the semi finished blank.
C 52
L
W
Insert(1)
10
10
10
10
15
15
15
20
20
20
25
25
25
TGUX 1004...
TGUX 1004...
TGUX 1004...
TGUX 1004...
TGUX 1504...
TGUX 1504...
TGUX 1504...
TGUX 2006...
TGUX 2006...
TGUX 2006...
TGUX 2506...
TGUX 2506...
TGUX 2506...
Screw
Wrench
Torque
(N·m)
TS 40B100I
T15
4.5
TS 45120I
T20
5.0
User Guide
T-CLAMP ULTRA PLUS System
This guide presents basic information that will enable you to obtain full benefit from T-CLAMP ULTRA PLUS
System.
T-CLAMP ULTRA PLUS enables multi-functional
operations in one system:
D
eep Grooving
P
arting and Grooving
S
hallow Grooving
T
urning and Grooving
P
recision Grooving and Recessing
F
ace Grooving and Face Turning
U
ndercutting and Recessing
Parting
Inserts
A
ccuracy with good repeatability
M
olded chipbreaker
T
op and bottom prism hold the insert firmly and accurately
in the correct position
T
DJ/C is a unique double-ended insert for grooving and parting
T
SJ/C is a unique single-ended insert for deep grooving and parting
T
DT double-ended insert for side turning and grooving
T
DA double-ended insert for aluminum wheel machining
Blades
Turning & Grooving
S
imple, accurate and rapid indexing
T
op and bottom seated insert alignment
N
o additional spare parts
U
ses standard tool blocks
Integral Tool Shanks
S
imple, accurate and rapid indexing
T
op and bottom seated insert alignment
S
table support against side forces
N
o additional spare parts
S
tandard shank dimensions
Face Grooving & Turning
C 53
User Guide
Advantages of T-CLAMP ULTRA PLUS System
-CLAMP ULTRA PLUS is available as either double-ended or single ended insert for maximum economy.
T
Multifunction use
- Right-hand and left-hand turning, grooving and parting with a single tool.
T-CLAMP ULTRA PLUS replaces a multitude of ISO tools.
- Reduces number of tools per operation.
- Reduces inventory.
Short cycle time
- Short setup with less downtime
- Reduces need for turret indexing.
Improved Cycle Time
- The excellent surface finish obtained from rough turning may eliminate finish turning.
T-CLAMP ULTRA PLUS System vs Standard ISO System
T-CLAMP ULTRA PLUS System
Precision
Grooving & Parting
Grooving:
Right and Left Hand Turning
Standard ISO System
Facing
Grooving
& Parting
Right Hand Left Hand
Turning
Turning
Facing
Toolholder Screw Clamping Force
➧
C 54
Screw
Recommended Torque (N·m)
SH M5X0.8
5.5
SH M6X1
8.0
SH M8X1.25
12.0
User Guide
Parting & Grooving
Selecting Inserts
Blade or Holder Size
To match the correct insert to the cutting condition,
the following variables must be considered:
To minimize vibration and deflection choose:
idth of cut (width of insert)
W
Chipbreaker style
Lead angle
Corner radii
Carbide grade
Blade or toolholder with the smallest possible
overhang (Tmax)
Toolholder with the maximum shank size (H).
Blade height that is larger than Tmax
Blade or toolholder with the maximum blade width
(largest possible insert seat size)
Width of Cut (WOC) and Depth of Cut (DOC)
select the proper width and depth of cut, the application
To
must be considered. The ratio DOC = 8 x WOC can be used
when cutting steel. For example, the maximum DOC for a
3mm wide insert is 24mm for parting a 48mm diameter bar.
Neutral inserts with a 0 lead angle provide the maximum
DOC.
Lead Angle
se inserts with a lead angle to minimize pips or burrs.
U
Inserts are available with either R or L hand, with the point of
angle toward the finished surface.
Increasing the lead angle reduces the pips or burrs, but will
also produce a poor surface finish and short tool life. Neutral
inserts are recommended when a pip/burr
is acceptable.
RH insert shown
Insert Support
Integral shank toolholders offer the best rigidity.
self clamp holder is only recommended for radial
A
machining.
A screw clamp holder is recommended for axial and
radial machining.
90° Mounting
he insert must be mounted 90° to the workpiece to
T
obtain perpendicular surfaces and minimize vibration.
Setup
he center height of the insert should be maintained
T
within ±0.1mm.
The parting operation should be as close to the chuck
as possible.
(0.08mm + 0.025 WOC)max
Center Height
Selecting Preference Priority
se insert with 0° lead angle
U
Use the largest blade size possible
The smallest appropriate width of cut
C 55
User Guide
Machining
Consistency of speed and feed improve performance.
pply coolant abundantly (excluding Ceramic AB30).
A
Secure insert into clean pockets.
Cutting forces on soft workpiece materials may be
insufficient to push insert well into pocket.
Tap insert into place using a plastic hammer.
On a conventional lathe, lock the carriage to prevent
axial motion during parting-off.
Usage
eplace worn inserts immediately.
R
The price of a new insert is much less than the risk of
damage from continuing with a worn edge.
Replace blade or damaged pockets.
Never try to repair damaged pockets.
Chipbreaker
The chipbreaker’s function is to narrow the chip it occurs near the cutting edge at high temperature.
Producing chips that are narrower than the groove gives
the following advantages:
- Eliminates friction with groove walls.
- Prevents chip overload.
- Permits higher feeds.
- Produces unscratched surfaces, eliminating additional
facing.
Curling chips into compact spirals or breaking chips
simplifies disposal.
Curling is affected by the chipbreaker type and the
machining conditions.
Select an appropriate chipformer for the specific
application.
C 56
Parting & Grooving
Extraction of Insert
Insert Clamping
Extractor (EDG-23B, EDG-33B) for Blades
User Guide
Parting & Grooving
Selection of Chipbreakers
C
J
or hard materials and tough applications
F
For general applications on steel, alloy steel and
stainless steel
Medium-to-high feeds
For soft materials, parting of tubes, small diameters
and thin-walled parts
Low forces and smaller burrs
Improved straightness
Low-to-medium feeds
0.45
0.40
0.40
0.43
Feed (mm/rev)
Feed (mm/rev)
Recommended feed range as a function of insert width
Material; SAE4140 (HB240)
Recommendations are for neutral inserts - for R/L inserts reduce feeds by 20 - 40%
0.35
0.35
0.30
0.30
0.25
0.25
0.20
0.45
0.40
0.35
0.30
0.25
0.20
0.18
0.15
0.15
0.10
0.10
0.06
0.06
0.02
2
3
4
5
6
0.02
8
0.18
0.20
4
5
0.22
0.16
0.10
1.4
0.12
2
3
Width (mm)
6
Width (mm)
“J”
“C”
Workpiece Materials
Alloy Steel
High
Austenitic
Stainless
High - Temp
Alloys
Nonferrous
Materials
Cast Iron
C
C
C
C Brass
C
J
J
J Titanium
J Aluminum
Feed
Low
C 57
User Guide
Parting & Grooving
Practical Trouble shooting
1. To Reduce Burr
Stub dia.
n a CNC machine, reduce feed by 50% when O
approaching center stub diameters WOC
Check center height of cutting edge
Use insert with lead angle
If 0° lead angle must be used for whatever reason,
apply narrow WOC
Apply a supporting part-catcher (or adjust concentricity)
1
For hollow bars, it is better to machine chamfers using ID
boring tool prior to parting operation. (See picture)
2
2. To Improve Surface Finish
Increase cutting speed
Use neutral inserts
Select chipformer that provides optimum chip control
Use coated carbide
Improve coolant application
Eliminate chatter
3. To Improve Flatness
heck inserts and replace any that show wear
C
Use neutral inserts
Use largest blade possible, i.e., TGB 32- instead of TGB 26Increase blade thickness and insert width
Minimize blade overhang
Check alignment and perpendicularity of tool to machine axis
Optimize workpiece chucking
Lock the carriage on manually operated lathes
Apply coolant abundantly (excluding Ceramic AB30)
Reduce feed
4. To Improve Chip Control
eplace worn inserts
R
Choose a more appropriate chipbreaker
Use a neutral insert
Check alignment and perpendicularity of tool to machine axis
Apply coolant abundantly
Increase feed
At initial groove depth, interrupt feed momentarily
to let the chip enter slot
C 58
User Guide
Parting & Grooving
5. To Eliminate Chatter
art-off as close to chuck as possible
P
Minimize blade overhang
Improve chucking and monitor tool setup
Change the RPM
Increase the feed
Lock the carriage on manually operated lathes
6. To Prevent Chipping of Cutting Edge
se appropriate carbide grade and geometry
U
Use insert with larger corner radii
Reduce feed at end of cut
Eliminate chatter
Increase speed
Use strong grade
Increase tool and setup rigidity
Eliminate built-up edges
7. To Prevent or Reduce Built-up Edge
se appropriate carbide grade and geometry
U
Increase speed
Reduce feed
Increase coolant flow/concentration
8. Parting on Eccentric Tubes
Inserts with 4 degree lead angle are usually recommended
for tubes; however, the combination of an eccentric bore and
a robust machine may increase feed-snap on breakthrough
and damage the cutting edge. Changing to an 8 degree lead
angle insert will regulate the breakthrough.
C 59
User Guide
Parting & Grooving
Machining Data for Parting
Tensile
Strength
Rm(N/mm2)
Hardness
HB
<0.25 %C Annealed
420
>=0.25 %C Annealed
cast steel, free
cutting steel
ISO
Material
Non-alloy steel,
P
Condition
TT8020
125
140-250
80-120
650
190
130-220
80-110
<0.55 %C Quenched and tempered
850
250
90-200
70-90
>=0.55%C Annealed
750
220
100-220
70-100
Quenched and tempered
1000
300
70-170
40-70
Annealed
600
200
90-120
70-100
930
275
80-170
50-70
1000
300
70-130
40-60
1200
350
50-120
30-50
Low alloy steel
(less than 5%
alloying elements)
K
Uncoated
TT9080 / TT7220
and cast steel
M
Coated
High alloy steel, cast steel and
Annealed
680
200
60-140
50-80
tool steel.
1100
325
50-70
30-60
Stainless steel
and cast steel
Ferritic/martensitic
680
200
70-170
80-120
Martensitic
820
240
60-150
60-90
Austenitic
600
180
90-180
60-90
Gray cast iron
Ferritic
160
100-230
60-80
(GG)
Pearlitic
250
90-180
50-70
Cast iron nodular
Ferritic
130
190-300
70-100
(GGG)
Pearlitic
230
120-220
70-90
Ferritic
180
120-250
60-85
Pearlitic
260
100-210
45-75
Annealed
200
40-70
35-50
Cured
280
30-50
25-40
Annealed
250
30-40
20-30
Cured
350
15-25
15-20
Cast
320
15-30
15-20
Rm 400
90-190
150-200
Rm 1050
30-60
50-80
Malleable cast iron
Fe based
High temp. alloys
S
Ni or
Co based
Titanium,
Ti alloys
Alpha+beta alloys cured
* For more information of material groups,
see the TaeguTec concise catalogue “ Material Conversion Table” section.
Steel
C 60
K10
Stainless Steel
Cast Iron
Nonferrous
High Temp. Alloys
Hardened Steel
User Guide
Turning & Grooving
Chipbreaker Style: “T” Chipbreaker
he “T” chipbreaker is available for turning and
T
grooving of steel, alloy steel and stainless steel.
Inserts with “T” style chipbreaker contain a central
chipbreaking island for multi-direction chip control.
Inserts are available with various corner radii for
turning applications and profiling inserts are ground
with a full radius.
Workpiece: SAE 1045 (C45)
Cutting Speed: Vc=100 - 180 m/min
T
Depth of Cut (mm)
“T” Type
6.0
TDT 10.00E-0.80
5.0
TDT 8.00E-0.80
4.0
3.0
TDT 6.00E-0.80
2.0
TDT 5.00E-0.80
1.0
TDT 4.00E-0.80
0.5
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
TDT 3.00E-0.40
Feed (mm/rev)
Reduce Cutting Speed 20 - 30% for Internal & Face Machining
Toolholder or Blade Size
Machining Definitions
To minimize risk of vibration and deflection
always choose:
oolholder or blade with the smallest possible overhang
T
Toolholder with maximum shank dimension
90° Mounting
It is very important that the insert is mounted at 90°
to the center line of the workpiece in order to obtain
a perpendicular surface and reduce the risk of vibration.
Grooving
Vc - Cutting Speed (m/min)
- Maximum Depth (mm)
T
f1 - Feed in Radial Direction (mm/rev)
Turning
c - Cutting Speed (m/min)
V
apmax - Maximum Depth of Cut (mm)
f2 - Feed in Lateral Direction (mm/rev)
C 61
User Guide
Turning & Grooving
Selecting Inserts
Insert Width
Insert width strongly affects strength.
For most efficient machining select the widest possible insert.
Chipbreaking range depends on insert width.
A narrow width improves chipbreaking at lower feed rates.
Wide inserts and strong blades require high forces and feed rates
to achieve a frontal clearance angle.
Corner Radii - Lateral Turning
Choose large corner radii for long tool life.
Large radii - Small side forces
hoose small corner radii to reduce cutting load
C
and lower feed with narrow inserts.
Small radii - Strong side forces
Turning Feed
eed depends on chipbreaking range of the insert.
F
Maximum feed depends on insert width and is relative
to the maximum load.
High feed with small corner radii may reduce tool life.
Maximum feed should not exceed the corner radii.
For better chip formation when grooving, feed can be
interrupted at small intervals.
Maximum Feed:
fmax = W ✕0.075
Depth of Cut
inimum depth of cut equals the corner radii.
M
Maximum depth of cut depends on maximum
possible load.
Depth of cut depends on chipbreaking range.
Large depth of cut causes large deflection
and large frontal clearance.
With a small depth of cut the deflection
and frontal clearance may be too small.
C 62
Maximum Depth of Cut: apmax = W ✕ 0.8
User Guide
Turning & Grooving
Principle of Turning with T-CLAMP ULTRA PLUS Tools
he clearance angle α° is a function of the side
T
cutting forces and is not constant as is the case
with ISO inserts.
Clearance angle between the insert
and workpiece
The deflection is influenced by:
F
eed: f
D
epth of cut: ap
O
verhang: T
C
utting speed: Vc
W
orkpiece Material
✽ When these factors are properly applied,
the insert (α°) creates a “Wiper” action providing
excellent surface quality and tolerance.
Finishing Operation: Diameter Compensation
A compensation factor for the finish diameter must be used
in the final machining operation. After grooving to the
desired diameter, the machining direction changes to
longitudinal turning. At this point deflection occurs.
If machining continues without tool compensation,
corner A will penetrate the workpiecs as a result of the
deflection phenomenon (See picture). This will result in two
different diameters ØD1 from the grooving operation and
ØD2 from the turning operation. The difference between
ØD1 and ØD2 is the change in diameter, designated at Delta .
Tool compensation factor is calculated as shown:
ØD1 - ØD2
=
2
Bad
2
sing the compensation factor will eliminate the difference in part diameter.
U
Follow this simple procedure during machining.
1. Groove to the final diameter
2. Pull the tool back, a distance
equal to the value of /2
3. Continue the finish turning
operation
C 63
User Guide
Turning & Grooving
The
diagrams show experimental results for specific machining conditions.
These are sample values that will vary with different workpiece materials and different holder types.
Recommendation:
Measure the value for your finishing operation in a short test using your selected finishing conditions.
Do not run your test using the final diameter.
Feed (mm/rev)
Feed (mm/rev)
Feed (mm/rev)
Multifunction Operations
Not Recommended
The multifunctional tools can operate in a sequence of grooving and turning modes. Moving from turning to grooving
requires consideration of each basic principle. This will eliminate the possibility of insert breakage. In this situation,
customers must release the side deflection necessary in turning but not recommended in grooving.
Machining a Radius or Chamfer
The machining of a corner with a radius or a chamfer larger than the radius of the
insert always requires the combination of movement in two directions. Problems such as insert
breakage result when this combined operation is used while the insert is plunged into the
workpiece with material on all sides. Insert breakage is caused by forces acting simultaneously
in two different directions as shown in F1 and F2.
Not Recommended
Recommended procedure to optimize machining and eliminate insert breakage
Previous move
Actual move
1
C 64
2
3
4
User Guide
Turning & Grooving
Machining Between Walls
One of the most important advantages of the T-CLAMP ULTRA PLUS system is the ability to machine between walls.
To achieve the best result - follow the recommended sequence:
Leave steps near the wall. Do not arrive at the same Z value!!!
Roughing
1
Roughing
2
Finishing
3
Finishing
5
Finishing
6
Z value=0.2 - 0.3mm
Finishing
4
Eliminating a ‘Hanging Ring’
When turning at the end of a bar or toward a recess between two walls, a 'Hanging Ring' may be formed.
To eliminate the ‘Hanging Ring’:
Roughing
(Incorrect)
Roughing
(Correct)
Finishing
(Correct)
C 65
User Guide
Turning & Grooving
Optimizing Internal Machining
1. The first pass uses one corner for roughing.
2. The other corner is used on the return path for semi-finishing or finishing.
3. Tool position looks out of sequence with the amount of material that is removed.
4. Rapid position back to initial groove and then continue with face turning toward the center.
L max ≤ 3D
Toolholder Overhang
Efficient use of Insert corners
Improving Internal Turning in a Blind Hole
Internal turning in a blind hole brings about the problem of chip evacuation.
When the tool reaches the rear side wall, chips may be caught between the wall and the insert, causing breakage.
Two solutions that can eliminate this problem:
C 66
First Solution
Second Solution
1. Start by grooving at the rear wall
2. Continue by turning from the
inside toward the outside.
1. Start by grooving at the rear wall.
2. Pull the tool back to the outside.
Turn the final diameter from
outside toward the groove.
User Guide
Turning & Grooving
Surface Quality
Eliminating Grinding Operations
Turning with T-CLAMP ULTRA PLUS Tools gives a surface quality superior to anything possible when using standard ISO tools.
In fact, turning with T-CLAMP ULTRA PLUS Tools can produce a surface quality comparable to grinding.
T-CLAMP ULTRA PLUS vs ISO Turning Inserts
Calculation of Required Machine Power
Turning
P=
Kc·ap·f·Vc
η·45·103
Grooving/Parting
[HP]
Turning
P=
Kc·ap·f·Vc
η·61·103
P=
Kc·W·f·Vc
η·45·103
Face Grooving
[HP]
Grooving/Parting
[kw]
P=
Kc·W·f·Vc
η·61·103
Where Kc appears - Specific Cutting Forces (N/mm2)
could be used.
η - Efficiency (η ≈ 0.8)
P=
Kc·W·f·Vc
η·45·103
[HP]
Face Grooving
[kw]
P=
Kc·W·f·Vc
η·61·103
[kw]
C 67
User Guide
Turning & Grooving
TDXU Cutting Condition Table
Grooving
Turning
D.O.C (mm)
Feed Rate (mm/rev)
6.0
0.6
0.5
0.5
5.0
0.4
0.4
0.3
0.2
0.2
0.22
0.27
TDXU 2E
TDXU 3E
4.0
0.3
TDXU 4E
3.0
TDXU 5E
2.0
0.1
0.03
0.05
2
3
0.06
4
0.07
0.1
0.12
5
6
8
TDXU 6E
1.0
0.1
Width (mm)
0.2
0.3
0.4
0.5
TDXU 8E
Feed rate (mm/rev)
TDT/TDXT Cutting Condition Table
Feed Rate (mm/rev)
0.6
0.5
Turning
0.4
0.4
0.35
0.3
0.2
Grooving
0.5
0.5
0.25
0.2
0.18
0.15
0.1
0.1
0.05
3
0.2
0.2
0.2
0.2
0.2
0.15
0.05
0.05
0.05
4
5
0.05
6
8
Width (mm)
C 68
User Guide
Face Machining
Tool Selection
Follow these three recommendations for selecting the correct cutting tool:
Choose the widest possible
insert and tool, according to
the cutting width and geometry
to be machined.
Choose the shortest tool
holder overhang, according to
the maximum depth required.
Choose the tool range with the
largest diameter depending on
the initial grooving diameter
required in the application.
Tool Adjustment
Prior to machining, check and adjust the following tool positions
Check the cutting-edge height
at center line, take a light cut
toward the center, and check
for a burr.
Check parallelism of cutting
edge and the machined surface.
Correct position can guarantee
good surface quality when face
turning in both directions.
Optimizing the Machining Procedure
For Roughing
Basic steps for roughing operations when face turning with T-CLAMP ULTRA PLUS tools:
2
1
Grooving into initial
diameter range
3
Turning away from center
Rapid position back to initial
groove and continue with face
turning toward center
W
hen face grooving, reduce the speed by 40% in relation to that used in face turning.
For Finishing
Basic steps for finishing operations when face turning with T-CLAMP ULTRA PLUS tools:
1
After initial groove move
away from center
2
Finish major diameter
and radius
3
Rapid position back to initial
groove and continue with face
turning toward center
4
Finish minor diameter
W
hen face grooving, reduce the speed by 40% in relation to that used in face turning.
C 69
User Guide
Recommended Cutting Condition
ISO
P
Material
Condition
CT3000
TT9100
TT9080
TT7220
TT8020
TT9080
TT7220
TT8020
420
125
100-210
100-230
100-200
100-180
100-150
80-110
Non-alloy steel,
>=0.25 %C
Annealed
650
190
100-200
100-210
100-180
100-150
60-100
60-90
cast steel, free
<0.55 %C
850
250
80-180
80-180
80-160
80-130
cutting steel
>=0.55%C
Annealed
750
220
80-180
80-180
80-160
80-130
60-110
50-90
1000
300
70-150
70-150
70-130
70-120
Annealed
600
200
100-180
100-200
100-160
10-150
60-110
40-70
930
275
90-180
90-180
80-160
80-150
70-110
40-60
1000
300
80-170
80-170
80-150
80-130
1200
350
80-150
80-150
80-130
80-120
60-90
30-50
Low alloy steel
alloying elements)
Annealed
680
200
90-130
90-140
90-130
90-110
60-90
30-50
tool steel.
1100
325
50-80
50-80
50-80
50-70
50-80
30-40
ISO
Material
Stainless steel
and cast steel
ISO
C 70
Internal Grooving, Face
Grooving (m/min)
Annealed
(less than 5%
K
Groove-Turn, Profiling, Undercutting
(m/min)
<0.25 %C
and cast steel
M
Tensile
Hardness
Strength
HB
2
Rm(N/mm )
Condition
Tensile
Hardness
Strength
HB
Rm(N/mm2)
(m/min)
Internal Grooving,
Face Grooving (m/min)
CT3000
TT9080
TT8020
TT9080
TT8020
50-130
40-80
40-130
30-80
680
200
80-170
80-170
80-170
Martensitic
820
240
80-150
80-150
80-150
Austenitic
600
180
80-170
80-170
80-170
Material
Condition
Tensile
Hardness
Strength
HB
2
Rm(N/mm )
(m/min)
Internal Grooving,
TT6300
K10
T6080
TT6300
TT6080
K10
Gray cast iron
Ferritic
160
150-270
70-100
110-250
90-140
70-120
40-60
(GG)
Pearlitic
250
120-170
50-90
90-140
80-120
60-100
40-60
Cast iron nodular
Ferritic
130
150-250
70-100
120-230
90-130
70-110
40-60
(GGG)
Pearlitic
230
120-200
60-90
90-180
80-110
60-90
30-50
Malleable cast iron
Ferritic/pearlitic
180
120-200
60-120
90-180
80-130
60-110
20-40
Pearlitic
260
100-180
50-80
80-150
60-100
50-90
20-40
User Guide
ISO
Material
Condition
KP300
K10
K10
60
150-2500
300-800
100-300
wrought alloy
Cured
100
150-2500
230-310
100-300
Not cureable
75
150-2500
280-830
100-300
Cured
90
150-2500
200-510
100-300
High temp.
130
330-800
130-300
80-200
<=12% Si
>12% Si
>1% Pb
Copper alloys
ISO
Free cutting
110
Brass
90
330-800
120-200
80-150
Electrolitic copper
100
190-400
90-150
60-100
Material
Condition
Fe based
High temp. alloys
Ni or
Co based
Internal Grooving,
TT9080
K10
TT8020
TT9080
TT8020
30-50
30-40
20-30
20-40
20-30
Cured
280
20-40
20-40
15-20
15-30
15-20
Annealed
250
20-30
20-30
15-20
15-20
15-20
Cured
350
15-20
15-20
15-20
15-20
15-20
Cast
320
15-20
15-20
15-20
15-20
15-20
130-170
100-130
80-100
90-120
60-80
40-70
20-50
15-30
20-50
15-30
Alpha+beta alloys cured Rm 1050
Material
Condition
Hardened steel
(m/min)
200
Rm 400
Ti alloys
ISO
Tensile
Hardness
Strength
HB
2
Rm(N/mm )
Annealed
Titanium,
H
Internal Grooving,
Not curable
cast, alloyed
S
(m/min)
AluminumAluminum-
N
Tensile
Hardness
Strength
HB
2
Rm(N/mm )
Tensile
Hardness
Strength
HB
2
Rm(N/mm )
(m/min)
Internal Grooving,
TT6300
TB650
K10
TT6300
K10
Hardened
55 HRc
30-50
90-110
20-40
15-25
15-20
Hardened
60 HRc
30-50
80-100
20-30
15-25
15-20
400
30-50
180-200
20-50
15-25
15-25
55 HRc
30-50
90-110
20-40
15-25
15-25
Chilled cast iron
Cast
Cast iron nodular
Hardened
55 HRc
Steel
Stainless Steel
Cast Iron
Nonferrous
High Temp. Alloys
Hardened Steel
Recommended Machining Conditions for Ceramic T-CLAMP ULTRA PLUS Insert
Material
Cast iron
High hardened steel
Grooving
Turning
Vc (m/min)
600 - 800
600 - 800
F (mm/rev)
0.1 - 0.2
0.1 - 0.24
Vc (m/min)
F (mm/rev)
Not recommended
250 - 350
0.08 - 0.20
• Above condition is adapted to TDT 4E-0.4T CE AB30.
C 71
User Guide
Grades
Wear resistant
CT3000
Toughness
TT9100
TT5100
TT9080
TT9080
AS500
AS10
TT7220
TT8020
TT8020
TT6300
TT6080
KP300
K10
TT9080
TT8020
TB650
KB90
K10
TT6300(CVD)
This grade has an extra thick CVD coating that guarantees excellent tool life especially when machining gray cast iron. Its surface
has been treated after the coating process.
TT6080(PVD)
The latest PVD coating technology has been applied to substrate that has multi nano layers such as Multi Nano AlTiN/TiAlCrN/TiN.
This ensures outstanding performance when machining ductile cast iron, as well as interrupted machining on gray cast iron. The
surface has been treated after the coating process.
TT9100(CVD)
A CVD coating layer has now been added to enhance toughness and wear resistance, this grade is suitable to high speed steel
machining. In addition, the grade shows 200% and 130% improved tool life when compared to the existing competitors.
TT5100(CVD)
A CVD coated grade for machining carbon steels, alloy steels and stainless steels with outstanding tool life
TT9080(PVD)
For general Turning, Grooving Profiling and Parting applications on Carbon Steel, Alloy Steel and Stainless Steel.
TaeguTec has applied the latest coating technology to the existing sub micron substrate.
TT7220(PVD)
A PVD coated grade for machining carbon steel and alloy steel
TT8020(PVD)
TaeguTec’s toughest PVD grade for severely interrupted cutting, stainless steel and exotic alloy machining
CT3000(Cermet)
A tough new reinforced cermet grade with excellent wear resistance.
Recommended for grooving, parting & turning alloy steels and stainless steels with good surface quality and long tool life
C 72
User Guide
Trouble Shooting
Insert failure and tool life
Problem
1. Rapid flank wear
Short tool life
2. Cratering
Short tool life
3. Cutting edge/
Insert fracture
4. Plastic
deformation
5. Chip control
Spaghetti-like chips coil
under holder and interfere
with operation
6. Poor surface finish
7. Vibration and poor surface quality
Possible Cause
Solution
Excesively high cutting speed.
Carbide with too low
wear resistance
· Decrease cutting speed
·Use a carbide with higher
hardness or a coated carbide
High cutting temperature
on insert rake face at high
feed and speed
· Decrease feed and speed
· Use coated grade
High load on insert.
Insert width too narrow.
Grade too brittle.
·Use wider insert for maximum
support
· Decrease feed and speed
· Choose a tougher grade
High heat pressure
decreasing carbide hardness.
·Use a bigger corner radius
and decrease feed and speed
· Choose carbide with higher
hardness
Small depth of cut.
Feed too slow.
Insert width too large.
Insert radius too large.
· Check chipbreaking range
· Increase depth of cut
· Increase feed rate
·Use narrower insert with
a smaller radius
Small depth of cut,
i.e. less than corner radius.
·Increase depth of cut to
minimum radius size
Small front clearance
angle between insert and
workpiece leads to
rubbing action.
·Increase feed to get suitable
clearance
·Before starting, check that
the front cutting edge is
parallel to workpiece
C 73
User Guide
Tailor made order form
External holder
External holder
Facing holder
Right handed shown
RN type
Internal holder
Internal holder
Facing holder
Right handed shown
Holder handed
• Right handed
• Light handed
• Grade:
Insert
• Chip-breaker type:
Workpiece
Right handed shown
• Part:
• Material:
• Hardness:
Comment
Quantity
•
■ Customer:
■ Address:
■ Telephone:
■ E-mail:
C 74
■ Contact:
■ Fax:
PCS
Sleeves for
,
Our new sleeves have been designed to accommodate the
.
and
The sleeves have a stopper inside the hole, so customers can machine without the resetting process after indexing.
It also allows users to replace tools without taking the sleeve from the tool post.
for
(Ø4mm & Ø7mm)
Sleeve
for
The latest tools are designed for boring, grooving, back turning, profiling and face
machining as internal operations. Including an internal coolant hole, a direct supply
of cooling oil controls build-up and enables smooth chip evacuation.
See page C77 - C83
C 75
Sleeves for
L4
L3
h
d2
D
d1
L
Designation
MINSL 12-4-4
MINSL 14-4-4
MINSL 16-4-7
MINSL 20-4-7
MINSL 22-4-7
MINSL 25-4-7
D
d1
d2
L
L3
L4
h
Set Screw
Wrench
12.00
14.00
16.00
20.00
22.00
25.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
7.00
7.00
7.00
7.00
75.00
75.00
75.00
90.00
90.00
100.00
10.00
10.00
10.00
10.00
10.00
10.00
55.00
55.00
55.00
70.00
70.00
80.00
10.30
12.00
15.00
18.00
20.00
23.00
SS M5X0.8X4-MG
SS M5X0.8X6-MG
SS M5X0.8X6-MG
SS M5X0.8X6-MG
SS M5X0.8X6-MG
SS M5X0.8X6-MG
L-W 2.5
Recommended Cutting Conditions
C 76
P
30~150
M
30~130
K
30~150
N
50~200
S
10~50
Turning / Back Turning
0.01 ~ 0.08
Feed Rate (mm/rev)
Grooving
Face Grooving
0.01 ~ 0.05
0.01 ~ 0.04
MINT Type Mini Carbide Bars for Internal Turning and Chamfering
L
d
Tmax
L1
8°
L1
B
a F
20°
R
Min. Bore
Dmin Dia.
Tmax
Right hand shown
Designation
MINTR04-020004D006*
MINTR04-030004D006*
MINTR04-045005D010
MINTR04-065005D010
MINTR04-040005D020
MINTR04-090005D020
MINTR04-140005D020
MINTL04-090010D028
MINTR04-090010D028
MINTL04-150010D028
MINTR04-150010D028
MINTL04-190010D028
MINTR04-190010D028
MINTL04-090010D040
MINTR04-090010D040
MINTL04-150010D040
MINTR04-150010D040
MINTL04-190010D040
MINTR04-190010D040
MINTR04-230010D040
MINTR04-270010D040
d
F
a
B
L
L1
R±0.05
Tmax
Dmin
R/L
4.00
0.60
0.60
0.60
0.60
0.60
0.60
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
0.50
0.50
0.90
0.90
1.70
1.70
1.70
2.60
2.60
2.60
2.60
2.60
2.60
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
0.35
0.35
0.70
0.70
1.45
1.45
1.45
2.20
2.20
2.20
2.20
2.20
2.20
2.90
2.90
2.90
2.90
2.90
2.90
2.90
2.90
18.50
19.50
21.00
23.00
20.50
25.50
30.50
25.50
25.50
31.50
31.50
35.50
35.50
25.50
25.50
31.50
31.50
35.50
35.50
35.50
43.50
3.50
4.50
6.00
8.00
5.50
10.50
15.50
10.50
10.50
16.50
16.50
20.50
20.50
10.50
10.50
16.50
16.50
20.50
20.50
24.50
28.50
0.04
0.04
0.05
0.05
0.05
0.05
0.05
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.10
0.08
0.08
0.10
0.10
0.10
0.10
0.10
0.20
0.20
0.20
0.20
0.20
0.20
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.60
0.60
1.00
1.00
2.00
2.00
2.00
2.80
2.80
2.80
2.80
2.80
2.80
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
R
R
R
R
R
R
R
L
R
L
R
L
R
L
R
L
R
L
R
R
R
• Cutting condition: Page C76
• Holder: Page C76
• * Max D.O.C: 0.01 - 0.03, Max feed 0.01mm/rev
Grade
TT9030
: Standard Item
Designation System
MIN
series
R 04 - 040 005 D010
Hand of tool Shank dia.
R Right hand 04 4.0mm
L Left hand
05 5.0mm






Max. Depth
050 5.0mm
140 14.0mm



Corner Radius
010 0.10mm
020 0.20mm



Min.bore.dia.
D010 1.0mm
For use
T Turning and chamfering
B Back turning
P Turning and profiling
UUndercutting and chamfering
CTurning & 45°chamfering
GGrooving and turning
A Grooving along shaft F Face grooving
RFull radius for internal boring and profiling
NISO full profile internal threading
SLSleeve for MINS
C 77
MINT Type Mini Carbide Bars for Internal Turning and Chamfering
L
d
Tmax
L1
8°
L1
B
a F
20°
Dmin Dia.
Min. Bore
Tmax
R
Right hand shown
Designation
d
MINTL07-090015D050
MINTR07-090015D050
MINTL07-140015D050
MINTR07-140015D050
MINTL07-190015D050
MINTR07-190015D050
MINTL07-240015D050
MINTR07-240015D050
MINTL07-290015D050
MINTR07-290015D050
MINTR07-340015D050
MINTL07-140015D060
MINTR07-140015D060
MINTL07-210015D060
MINTR07-210015D060
7.00
MINTL07-240015D060
MINTR07-240015D060
MINTL07-290015D060
MINTR07-290015D060
MINTR07-340015D060
MINTR07-410015D060
MINTL07-190015D068
MINTR07-190015D068
MINTR07-240015D068
MINTL07-290015D068
MINTR07-290015D068
MINTL07-340015D070
MINTR07-340015D070
MINTR07-390015D070
MINTR07-440015D070
MINTR07-490015D070
C 78
F
a
B
L
L1
R±0.05
Tmax
Dmin
R/L
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
0.90
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80
2.80
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
6.30
6.30
6.30
6.30
6.30
6.30
6.30
6.30
6.30
6.30
3.65
3.65
3.65
3.65
3.65
3.65
3.65
3.65
3.65
3.65
3.65
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
5.40
5.40
5.40
5.40
5.40
5.40
5.40
5.40
5.40
5.40
25.00
25.00
30.00
30.00
35.00
35.00
40.00
40.00
45.00
45.00
50.00
30.00
30.00
37.00
37.00
40.00
40.00
45.00
45.00
50.00
57.00
35.00
35.00
40.00
45.00
45.00
50.00
50.00
55.00
60.00
65.00
10.00
10.00
15.00
15.00
20.00
20.00
25.00
25.00
30.00
30.00
35.00
15.00
15.00
22.00
22.00
25.00
25.00
30.00
30.00
35.00
42.00
20.00
20.00
25.00
30.00
30.00
35.00
35.00
40.00
45.00
50.00
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.80
6.80
6.80
6.80
6.80
7.00
7.00
7.00
7.00
7.00
L
R
L
R
L
R
L
R
L
R
R
L
R
L
R
L
R
L
R
R
R
L
R
R
L
R
L
R
R
R
R
Grade
TT9030
: Standard Item
MINP Type Mini Carbide Bars for Internal Turning and Profiling
L
d
90°
Tmax
L1
F
B
a
20°
L1
Tmax
R
Min. Dmin
Bore Dia.
Right hand shown
Designation
F
a
B
L
L1
R±0.05
Tmax
Dmin
R/L
0.60
0.60
1.50
1.50
0.90
0.90
2.60
2.60
3.50
3.50
4.40
4.40
2.20
2.20
2.90
2.90
3.65
3.65
25.50
31.50
25.50
31.50
30.00
35.00
10.50
16.50
10.50
16.50
15.00
20.00
0.10
0.10
0.10
0.10
0.15
0.15
0.20
0.20
0.30
0.30
0.50
0.50
2.80
2.80
4.00
4.00
5.00
5.00
R
R
R
R
R
R
d
MINPR04-090010D028
MINPR04-150010D028
MINPR04-090010D040
MINPR04-150010D040
MINPR07-140015D050
MINPR07-190015D050
4.00
7.00
Grade
TT9030
: Standard Item
MINC Type Mini Carbide Bars for Internal Turning and 45° Chamfering
L
L
L1
F
a
d
L1
F
45°
L1
TTmax
max
45°
F
aR
B
X
View X
1.0L
Min. Bore
Dia.
Dmin
d
45°
Tmax
a
X
View X
1.0
B
View X
1.0
Min. Bore
Dia.
45°
R
d
Tmax
L1
Min. Bore
Dia.
45°
Tmax
B
X
45°
L1
R
Tmax
Right hand shown
Designation
d
F
a
B
L
L1
R±0.04
Tmax
Dmin
R/L
MINCR07-140020D050
MINCR07-190020D050
MINCR07-190020D068
7.00
0.90
0.90
2.80
4.40
4.40
6.30
3.20
3.20
3.80
30.00
35.00
35.00
15.00
20.00
20.00
0.20
0.20
0.20
0.70
0.70
0.70
5.00
5.00
6.80
R
R
R
Grade
TT9030
: Standard Item
C 79
MING Type Mini Carbide Bars for Grooving and Turning
L
d
L1
a
Min. Bore
Dia.
Dmin
Tmax
F
W
W
B
Tmax
L1
Right hand shown
Designation
d
MINGR04-050050D020
MINGR04-100050D020
MINGR04-050070D030
4.00
MINGR04-100070D030
MINGR04-090100D040
MINGR04-150100D040
MINGR07-090100D050
MINGR07-140100D050
MINGR07-090150D050
MINGR07-140150D050
MINGR07-090200D050
MINGR07-190200D050
MINGR07-090100D060
MINGL07-090100D060
MINGR07-140100D060
MINGR07-210100D060
MINGR07-290100D060
MINGR07-090150D060
MINGL07-090150D060
MINGR07-140150D060
MINGR07-210150D060
MINGR07-240150D060
MINGR07-290150D060
7.00
MINGR07-090200D060
MINGR07-140200D060
MINGR07-210200D060
MINGR07-240200D060
MINGR07-290200D060
MINGR07-090100D068
MINGR07-140100D068
MINGR07-210100D068
MINGR07-090150D068
MINGR07-140150D068
MINGR07-210150D068
MINGR07-290150D068
MINGR07-090200D068
MINGR07-140200D068
MINGL07-140200D068
MINGR07-210200D068
MINGR07-290200D068
C 80
W±0.05
F
a
B
L
L1
Tmax
Dmin
R/L
0.50
0.50
0.70
0.70
1.00
1.00
1.00
1.00
1.50
1.50
2.00
2.00
1.00
1.00
1.00
1.00
1.00
1.50
1.50
1.50
1.50
1.50
1.50
2.00
2.00
2.00
2.00
2.00
1.00
1.00
1.00
1.50
1.50
1.50
1.50
2.00
2.00
2.00
2.00
2.00
0.20
0.20
0.70
0.70
1.50
1.50
0.90
0.90
0.90
0.90
0.90
0.90
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
1.80
1.80
2.70
2.70
3.50
3.50
4.40
4.40
4.40
4.40
4.40
4.40
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
5.30
6.20
6.20
6.20
6.20
6.20
6.20
6.20
6.20
6.20
6.20
6.20
6.20
1.15
1.15
1.85
1.85
2.30
2.30
3.00
3.00
3.00
3.00
3.00
3.00
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.10
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
21.00
26.00
21.00
26.00
25.50
31.50
25.00
30.00
25.00
30.00
25.00
35.00
25.00
25.00
30.00
37.00
45.00
25.00
25.00
30.00
37.00
40.00
45.00
25.00
30.00
37.00
40.00
45.00
25.00
30.00
37.00
25.00
30.00
37.00
45.00
25.00
30.00
30.00
37.00
45.00
6.00
11.00
6.00
11.00
10.50
16.50
10.00
15.00
10.00
15.00
10.00
20.00
10.00
10.00
15.00
22.00
30.00
10.00
10.00
15.00
22.00
25.00
30.00
10.00
15.00
22.00
25.00
30.00
10.00
15.00
22.00
10.00
15.00
22.00
30.00
10.00
15.00
15.00
22.00
29.00
0.40
0.40
0.60
0.60
0.80
0.80
1.00
1.00
1.00
1.00
1.00
1.00
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.00
2.00
3.00
3.00
4.00
4.00
5.00
5.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
6.80
R
R
R
R
R
R
R
R
R
R
R
R
R
L
R
R
R
R
L
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
L
R
R
Grade
TT9030
: Standard Item
MINF Type Mini Carbide Bars for Deep Face Grooving
L
Tmax
d
Tmax
Dmin
a
W
L1
W
Right hand shown
Designation
d
W
a
L
L1
Tmax
Dmin
R/L
MINFR07 200250D150
MINFR07 200300D150
MINFR07 300300D150
7.00
2.50
3.00
3.00
5.90
5.90
5.90
36.00
36.00
46.00
21.00
21.00
31.00
20.00
20.00
30.00
15.00
15.00
15.00
R
R
R
Grade
TT9030
: Standard Item
MINF Type Mini Carbide Bars for Deep Face Grooving
L
Tmax
Tmax
d
Dmin
a
L1
W
Designation
d
MINFR07-110100D060
MINFR07-110100D080
MINFR07-110150D060
MINFR07-110150D080
MINFR07-110200D060
MINFR07-200200D080
MINFL07-210150D080
MINFR07-210150D080
7.00
MINFL07-300200D080
MINFR07-110200D080
MINFR07-210200D080
MINFR07-110250D080
MINFR07-210250D080
MINFR07-110300D080
MINFR07-210300D080
MINFR07-300300D080
W
L1
Right hand shown
W
a
L
L1
Tmax
Dmin
R/L
1.00
1.00
1.50
1.50
2.00
2.00
1.50
1.50
2.00
2.00
2.00
2.50
2.50
3.00
3.00
3.00
5.20
5.90
5.20
5.90
5.20
5.90
5.90
5.90
5.90
5.90
5.90
5.90
5.90
5.90
5.90
5.90
26.00
27.00
26.00
27.00
26.00
36.00
36.00
36.00
46.00
27.00
36.00
27.00
36.00
27.00
36.00
46.00
11.00
12.00
11.00
12.00
11.00
21.00
22.00
22.00
31.00
12.00
22.00
12.00
22.00
12.00
22.00
31.00
1.50
1.50
2.00
2.50
3.00
3.00
2.50
2.50
3.00
3.00
3.00
3.50
3.50
3.50
3.50
3.50
6.00
8.00
6.00
8.00
6.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
R
R
R
R
R
R
L
R
L
R
R
R
R
R
R
R
Grade
TT9030
: Standard Item
MINA Type Mini Carbide Bars for Grooving along Shaft
L
Tmax
Tmax
d
Dmin
W
a
L1
L1
W
Right hand shown
Designation
d
W
a
L
L1
Tmax
Dmin
R/L
MINAR07-200200D060
7.00
2.00
5.20
36.00
21.00
4.00
6.00
R
Grade
TT9030
: Standard Item
C 81
MINR Type Mini Carbide Bars, Full Radius for Internal Boring and Profiling
L
d
L1
F
Tmax
Min. Dmin
Bore Dia.
a
B
Tmax
W
R
Right hand shown
Designation
d
W±0.05
F
a
B
R
L
L1
Tmax
Dmin
R/L
1.00
1.00
1.00
0.90
1.80
2.80
4.40
5.30
6.30
3.10
3.20
3.55
0.50
0.50
0.50
35.00
40.00
45.00
20.00
25.00
30.00
1.00
1.80
2.50
5.00
6.00
6.80
R
R
R
MINRR07-190050D050
7.00
MINRR07-240050D060
MINRR07-290050D068
Grade
TT9030
: Standard Item
MINN Type Mini Carbide Bars for ISO Internal Thread Turning
View X
L
F
d
Y
60°
ta
a
x
W
B
L1
Right hand shown
Designation
d
MINNR04-140050D040
4.00
MINNR07-140050D050
MINNR07-140075D050
MINNR07-140100D048
7.00
MINNR07-140100D060
MINNR07-140125D060
MINNR07-140150D060
MINNR07-140150D070
C 82
Pitch
ta
W
Y
F
a
B
L
L1
Dmin
0.50
0.50
0.75
1.00
1.00
1.25
1.50
1.50
0.30
0.30
0.40
0.60
0.60
0.70
0.80
0.80
0.06
0.06
0.90
0.12
0.12
0.15
0.18
0.18
0.35
0.35
0.45
0.55
0.55
0.65
0.75
0.75
1.50
0.90
0.90
0.90
1.80
1.80
1.80
2.80
3.50
4.40
4.40
4.40
5.30
5.30
5.30
6.30
2.40
3.30
3.30
3.30
3.40
3.40
3.40
3.80
30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
4.00
5.00
5.00
4.80
6.00
6.00
6.00
7.00
Grade
TT9030
: Standard Item
MINB Type Mini Carbide Bars for Internal Back Turning
Min. Bore
Dia.
d
a
B
F
3°
R
W
Tmax
30 °
1. 5
Dmin
Tmax
W
L1
l3
L1
L
Right hand shown
Designation
d
MINBR04-140020D030
MINBR04-190020D030
4.00
MINBR04-140015D040
MINBR04-240015D040
MINBR07-190020D050
MINBR07-290020D050
MINBR07-190020D060
7.00
MINBR07-290020D060
MINBR07-190020D070
MINBR07-290020D070
F
a
B
L
L1
R±0.05
Tmax
Dmin
R/L
0.60
0.60
1.50
1.50
0.90
0.90
1.80
1.80
2.80
2.80
2.60
2.60
3.50
3.50
4.40
4.40
5.30
5.30
6.30
6.30
1.80
1.80
2.40
2.40
3.10
3.10
3.20
3.20
3.50
3.50
30.00
35.00
30.00
40.00
35.00
45.00
35.00
45.00
35.00
45.00
15.00
20.00
15.00
25.00
20.00
30.00
20.00
30.00
20.00
30.00
0.20
0.20
0.15
0.15
0.20
0.20
0.20
0.20
0.20
0.20
0.50
0.50
0.80
0.80
1.00
1.00
1.80
1.80
2.50
2.50
3.00
3.00
4.00
4.00
5.00
5.00
6.00
6.00
7.00
7.00
R
R
R
R
R
R
R
R
R
R
Grade
TT9030
: Standard Item
C 83
For Swiss Type and Small Automatic Lather
TOPCUT
Insert Features
• Excellent surface finish and repeatability credit to high precision
ground inserts
• Ultra fine, ground cutting edge prevents micro-chipping and
promotes longer tool life
• Chipbreaker designed for low cutting force and smooth chip
evacuation
• Wiper cutting edge on external turning insert promotes
excellent surface finish
Main Grade: TT9010 Features
• For roughing to finishing applications in small parts machining
• High mechanical shock resistance
• Ultra fine grain size substrate with TiN PVD coating
• TiN PVD coating improves wear resistance and reduces the friction coefficient
Tool Holder Features
• Designed for setting on small automatic lathe machines
• Precision ground tool holders ensure accurate mounting to the lathe promoting stable machining
• Insert indexing from both sides of holder
• Dovetail shape of insert & pocket means a stable clamping system
• High clearance angle on both insert and holder ensures no interference with other holders when mounted on radial tool post
Application
Depth Of Cut (mm)
Feed (mm/rev)
Turning
1.5 (0.1~5.5)
0.05 (0.01-0.1)
60(10-120)
P
M
S
S
C 84
60(10-100)
30(10-50)
P
M
Grooving / Parting
0.05 (0.01-0.1)
50(10-100)
30(10-50)
TVER/L General Turning
TOPCUT
25
6
d
40°
7°
t
r
Right hand shown
Designation
TVER/L 40003
TVER/L 40010
Dimension (mm)
d
8
8
t
TT9010
r
3.97
3.97
Max. Depth Of Cut
0.03
0.1
5.5
5.5
R
L
: Standard Item
TVRR/L Reverse Turning
25
d
60°
15°
t
0.55
r
Designation
TVRR/L 40003-60
TVRR/L 40010-60
Right hand shown
Dimension (mm)
d
8
8
t
TT9010
r
3.97
3.97
Max. Depth Of Cut
0.03
0.1
5.5
5.5
R
L
: Standard Item
TVBR/L Back Turning
40°
d
r
t
15°
Designation
TVBR/L 40003
TVBR/L 40005
TVBR/L 40010
TVBR/L 40015
TVBR/L 40005-H1)
TVBR/L 40010-H1)
TVBR/L 40015-H1)
• 1) with honed egdes
60°
Right hand shown
Dimension (mm)
d
8
8
8
8
8
8
8
t
3.97
3.97
3.97
3.97
3.97
3.97
3.97
TT9010
r
0.03
0.05
0.1
0.15
0.05
0.1
0.15
Max. Depth Of Cut
5.5
5.5
5.5
5.5
5.5
5.5
5.5
R
L
: Standard Item
C 85
TVTR/L Threading
TOPCUT
d
r
Ɵ 0.6
t
TVTR-R Type
t
TVTR-N Type
t
TVTR-L Type
r
Ɵ
r
Ɵ 0.6
Designation
d
TVTR/L 41203-R
TVTR/L 40003-N
TVTR/L 41203-L
t
8
8
8
Dimension (mm)
3.97
3.97
3.97
• TVTR 41203-R/L  pitch range: 0.5 - 1.0mm
• TVTR 40003-N  pitch range: 0.5 - 2.0mm
r
Ɵ
0.03
0.03
0.03
Right hand shown
R
60°
60°
60°
TT9010
L
: Standard Item
TVPR/L Grooving/Parting
25
d
r
t
W
A
Designation
TVPR/L 40700-45
TVPR/L 40705-45
TVPR/L 41000-60
TVPR/L 41005-60
TVPR/L 41000-45
TVPR/L 41005-45
TVPR/L 41200-60
TVPR/L 41500-60
TVPR/L 41505-60
TVPR/L 41500-50
TVPR/L 41505-50
TVPR/L 41800-60
TVPR/L 41805-60
TVPR/L 42000-60
TVPR/L 42005-60
TVPR/L 42000N-60
TVPR/L 42005N-60
C 86
d
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
t
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
r
0
0.05
0
0.05
0
0.05
0
0
0.05
0
0.05
0
0.05
0
0.05
0
0.05
Dimension (mm)
W
0
+0.05
0.7
0.7
1.0
1.0
1.0
1.0
1.2
1.5
1.5
1.5
1.5
1.8
1.8
2.0
2.0
2.0
2.0
Right hand shown
A
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
15°
0°
0°
Max. Depth Of Cut
4.5
4.5
6
6
4.5
4.5
6
6
6
5
5
6
6
6
6
6
6
R
TT9010
L
: Standard Item
TTVER/L
TOPCUT
L1
Parting &
Grooving
L
H
Front
Turning
Reverse
Turning
H
a
40°
F
B
A-Type
2°
Right Hand Shown
Designation
Insert
TTVER/L 1010-4-A
TTVER/L 1212-4-A
TTVER/L 1616-4
TTVER/L 2020-4
TTVER/L 2525-4
TVER/L
TVRR/L
TVPR/L
Dimension (mm)
H
B
L
L1
a
F
10
12
16
20
25
10
12
16
20
25
125
125
125
125
125
29
29
29
29
29
6.7
6.7
6.5
6.5
6.5
9.9
11.9
15.9
19.9
24.9
Screw
Wrench
CSTB-4SD
T8
TTVBR/L
Threading
L1
Back Turning
L
H
H
Depth of cut < 5.5mm
a
F
40°
B
A-Type
Right Hand Shown
Designation
TTVBR/L 1010-4-A
TTVBR/L 1212-4-A
TTVBR/L 1616-4
TTVBR/L 2020-4
TTVBR/L 2525-4
Insert
TVBR/L
TVTR/L
Dimension (mm)
H
B
L
L1
a
F
10
12
16
20
25
10
12
16
20
25
125
125
125
125
125
29
29
29
29
29
6.7
6.7
6.4
6.4
6.4
5.7
7.7
11.7
15.7
20.7
Screw
Wrench
CSTB-4SD
T8
C 87
Features
• 4 cutting edges for better economy
• Positive J type chipformer for excellent chip control and high quality surface finish grooving Fig.1
• 3 contact points away from the cutting edges Fig.2
- Accurate positioning of insert when indexing
- Even if edges are broken any remaining edge can be used Fig.3
• Pocket protects unused edges from chips during the machining process. Fig.4
Fig.1
Fig.2
Fig.3
Fig.4
• Unique torx key & screw for insert clamping
- Insert indexing from both sides of the holder
- A major advantage over swiss type lathes
• Side lock torx screws
- Ensures rigid clamping in holder
• 2 different setting screws are applied.
- L-hand holder : R-hand screw
- R-hand holder : L-hand screw
L-hand
R-hand
• Gold Rush grade TT9080 is the latest coating technology with multi-nano-layer for improved surface quality and tool life.
Guideline for Insert Positioning
Correct
Wrong
C 88
TQJ 27 Precision Grooving, Parting and Recessing Insert
Tmax
Tolerance
(27)
반복정밀도±0.025
Repeatability
Tmax
Dmax
Dmax
R
C
R≤0.1
0.1<R≤0.4
R>0.4
0.02
0.03
0.05
4
W±0.02
R±c
Designation
TQJ 27-0.50-0.00
TQJ 27-0.50-0.04
TQJ 27-0.75-0.10
TQJ 27-0.80-0.00
TQJ 27-1.00-0.06
TQJ 27-1.00-0.10
TQJ 27-1.04-0.00
TQJ 27-1.20-0.00
TQJ 27-1.25-0.10
TQJ 27-1.25-0.20
TQJ 27-1.40-0.00
TQJ 27-1.47-0.00
TQJ 27-1.50-0.10
TQJ 27-1.50-0.20
TQJ 27-1.57-0.15
TQJ 27-1.57-0.79
TQJ 27-1.70-0.10
TQJ 27-1.75-0.10
TQJ 27-1.75-0.20
TQJ 27-1.78-0.18
TQJ 27-1.85-0.20
TQJ 27-1.96-0.15
TQJ 27-2.00-0.10
TQJ 27-2.00-0.20
TQJ 27-2.00-1.00
TQJ 27-2.22-0.15
TQJ 27-2.30-0.20
TQJ 27-2.39-0.15
TQJ 27-2.39-1.20
TQJ 27-2.47-0.20
TQJ 27-2.50-0.10
TQJ 27-2.50-0.30
TQJ 27-2.70-0.10
TQJ 27-2.87-0.20
TQJ 27-3.00-0.00
TQJ 27-3.00-0.20
TQJ 27-3.00-0.30
TQJ 27-3.00-0.40
TQJ 27-3.00-1.50
TQJ 27-3.15-0.15
TQJ 27-3.18-0.20
W±0.02
R
Tmax
0.50
0.50
0.75
0.80
1.00
1.00
1.04
1.20
1.25
1.25
1.40
1.47
1.50
1.50
1.57
1.57
1.70
1.75
1.75
1.78
1.85
1.96
2.00
2.00
2.00
2.22
2.30
2.39
2.39
2.47
2.50
2.50
2.70
2.87
3.00
3.00
3.00
3.00
3.00
3.15
3.18
0.00
0.04
0.10
0.00
0.06
0.10
0.00
0.00
0.10
0.20
0.00
0.00
0.10
0.20
0.15
0.79
0.10
0.10
0.20
0.18
0.20
0.15
0.10
0.20
1.00
0.15
0.20
0.15
1.20
0.20
0.10
0.30
0.10
0.20
0.00
0.20
0.30
0.40
1.50
0.15
0.20
1.0
2.5
2.5
1.6
3.5
3.5
2.0
2.0
3.5
3.5
2.0
2.5
5.7
5.7
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.4
6.4
3.5
3.5
3.5
5.7
5.7
5.7
5.7
5.7
6.2
6.2
6.4
6.4
6.4
6.4
6.4
6.4
6.4
T ≤ 3.0
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
• N.L. = No Limit
• Turning is possible only with 2.39mm and wider inserts.
• Non-standard grades are special order items.
T ≤ 3.5
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
T ≤ 4.0
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
T ≤ 4.5
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
Dmax
T ≤ 5.0
130
130
130
130
130
130
130
130
130
135
135
135
135
135
135
135
135
135
T ≤ 5.5
50
50
105
105
50
50
50
50
50
105
105
105
105
105
105
105
105
105
T ≤ 5.7
35
35
85
85
35
35
35
35
35
95
95
95
95
95
95
95
95
95
T ≤ 6.0
60
60
85
85
85
85
85
85
85
85
85
T ≤ 6.2
50
50
78
78
78
78
78
78
78
78
78
Grade
T ≤ 6.4 TT9080
30
30
55
55
55
55
55
68
68
: Standard Item
C 89
TQJ 27 Parting Insert
10/2010
Dmax
User: a_livne, Approved for Avishai Livne,Date: 07/10/2010
Tmax
(27)
반복정밀도
Repeatability±0.025
Parting to
Center
K˚
TQJ 27...L
W ±0.02
Dmax
Dmax Tmax
R
TQJ 27...R
Designation
TQJ 27-1.00-15R/L
TQJ 27-1.50-6R/L
TQJ 27-1.50-15R/L
TQJ 27-2.00-6R/L
TQJ 27-2.00-15R/L
Parting
Hollow
Bars
K˚
4
W±0.02
R
K˚
1.00
1.50
1.50
2.00
2.00
0.06
0.06
0.06
0.10
0.10
15
6
15
6
15
Parting to Center
Parting Hollow Bars
Dmax
Tmax
7.0
12.0
12.0
13.0
13.0
Grade
Dmax
3.5
5.7
5.7
6.4
6.4
600
35
35
30
30
TT9080
: Standard Item
TQHR/L for Integral Shank Toolholders
User: a_livne, Approved for Avishai Livne,Date: 07/10/2010
23
7
L
H
H
H1
L2
F
B
W=0.5-3.18
Designation
TQHR/L 10-27
TQHR/L 12-27
TQHR/L 16-27
TQHR/L 20-27
TQHR/L 25-27
• (1) For left holder
H
B
F
L
L2
H1
10
12
16
20
25
10
12
16
20
25
8.5
10.5
14.5
18.5
23.5
120
120
120
120
135
24
24
24
24
-
9
8
6
2
-
• (2) For right holder
Screw
Torx Key
Insert
T 10/20
TQJ 27…
TS 50125I (1)
TS 50125IL(2)
TQHPR/L
11.5
L
B1
7
H
H
H4
1.5
B
W=0.5-3.18
Designation
TQHPR/L 16-27
TQHPR/L 20-27
TQHPR/L 25-27
• (1) For right holder
C 90
H
B
B1
L
H4
Screw
16
20
25
16
20
25
24
28
33
120
120
135
6
2
-
TS 50125I (1)
• (2) For left holder
TS 50125IL(2)
Torx Key
Insert
T 20
TQJ 27…
User Guide
Hardness
HB
<0.25 %C Annealed
420
125
140-250
>=0.25 %C Annealed
650
190
130-220
cast steel, free
<0.55 %C Quenched and tempered
850
250
90-200
cutting steel
>=0.55%C Annealed
750
220
100-220
1000
300
70-170
Annealed
600
200
90-120
930
275
80-170
1000
300
70-130
1200
350
50-120
ISO
Material
Non-alloy steel,
P
Condition
Low alloy steel
and cast steel
(less than 5%
alloying elements)
M
K
Coated
Tensile Strength
Rm(N/mm2)
TT9080
Annealed
680
200
60-140
tool steel.
1100
325
50-70
Stainless steel
and cast steel
680
200
70-170
Martensitic
820
240
60-150
Austenitic
600
180
90-180
Gray cast iron
Ferritic
160
100-230
(GG)
Pearlitic
250
90-180
Cast iron nodular
Ferritic
130
190-300
(GGG)
Pearlitic
230
120-220
Ferritic
180
120-250
Pearlitic
260
100-210
Annealed
200
40-70
Cured
280
30-50
Annealed
250
30-40
Cured
350
15-25
Cast
320
15-30
Malleable cast iron
Fe based
High temp. alloys
S
Ni or
Co based
Titanium,
Ti alloys
Alpha+beta alloys cured
Rm 400
90-190
Rm 1050
30-60
Steel
Stainless Steel
Cast Iron
Nonferrous
High Temp. Alloys
Hardened Steel
Feed Rate
Neutral: 0.05 - 0.18 mm/rev
Handed: Reduce 20% feed rate
C 91
C 92

Insert for Slotting

Transcription

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