EBLO Safety

Safety
. . . . . Protection for every body!
NHOUD
IINHOUD
Foreword
As from December 1998 all forklifts are required to be fitted with some sort of safety
feature protecting it’s operator in the event of an accident. In the unfortunate event of
a tip-over the operator runs the risk of great bodily harm if the correct precautionary
SAFETY BELTS page 3 - 7
safety measures are not taken to protect the driver.
CONTACT SWITCHES page 8 - 9
There are several safety systems available capable
of restraining the operator in case of a tip-over. The
most common system being a 2 point hip restraint
mounted either to the seat of forklift.
The main role of this code of practice is to set out
risk situations where mobile machinery should have
some form of protective structure protecting the
operator in case of a tip-over.
As an alternative to the seatbelt there are PPS and
IWS systems available which will be explained in
this special safety brochure.
A closed structure where doors need to be closed
prior to operating the machine is a good example.
There are a number of work hazards associated with
operator plant machinery and there are a number
of measures that should be considered by employers in managing these hazards.
IWS (Pilot Protector) page 12 - 13
Plant machinery with an open cab, need to be fitted
with seatbelts or safety doors that keep the operator in the cab in case of an accident.
In case of a roll over hazard, employers can consider:
- improving machine stability;
- leveling the work area;
- using a different machine;
- hand-working the task;
- removing the operator from the danger area;
- protecting the driver in the event of a possible
roll over.
PPS (Pilot Protection System) page 14 - 19
eblosafety.com
EBLO Seating ..... Protection for every body!
2 - 3
2 point seatbelts
Retractable seatbelts
2 point 150 mm ALR
Securon Flex Switch Blk NC/NO
2 point 150 mm Switch ALR NC
Securon Switch BLK ALR NC/NO
2 point FLEX ALR
ELR DUO Extra-long
with Sensor
Static Seatbelt
2 point DUO-Belt ALR
ELR DUO flex extra-long
with Sensor
Retractable ALR Belt
2 point Securon Oranje ALR
ELR DUO extra-long 150 mm Switch
with Duo sensitive sensor NC
An extensive selection of seatbelts are available for most make and model of
vehicles offering different functions and solutions. Below we will briefly
explain some of the features and possibilities.
A crucial factor of a retractable seatbelt is the
mounting position. Should this be mounted directly
to the cab or attached to the seat, enabling the
belt to absorb the suspension travel. If the operator
requires more freedom of movement it is advised to
use an ELR or a so called DUO-sensitive.
The Emergency Locking Retractor is a seatbelt that
only locks with sudden jolts or in the case of a tipover.
The overall length of seatbelts is normally around
120 cm but if required can be supplied with belts
up to 200 cm. Belts can also be supplied in a variety
of colors making it easier to spot whether the operator is wearing the belt or not.
ALR - Automatic Locking Retractor
ELR - Electric Locking Retractor
An ALR belt, Automatic Locking Retractor is the
most common seatbelt used on forklifts and are
mounted to a fixed point on the seat, locking the
operator in place.
Both ALR and ELR belts can be supplied with a wide
range of locks, which are available with either flexible or fixed or can even be supplied with a switch.
EBLO Seating ..... Protection for every body!
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3 point seatbelts
3 point seatbelts
The belts are commonly used on vehicles operating
on the open road offering a better protecting than
the standard 2 point seatbelts. Due to the diagonal
belt the upper body is better protected in case of
an accident.
Even though the operator is held in place by the
3-point belt, it still offers enough comfort and
freedom of movement.
4 point adjustable harness
4 point harness
These so called “full harnesses” are required where
the operator needs to be securely fixed in place.
This is normally required in the most severe situations where there is a potential risk of the driver
being thrown from the machine. These harnesses
however restrict the movement of the operator.
Note: These recommendations do not displace the
employers obligation to check whether the operators
follow the correct safety procedures. Employees must
follow all safety procedures and wear seatbelts at
all time.
3P 276
3P 360
4 point harness (color)
3P 276/360 ISO
3P 276/360 ISO Switch
4 point
EBLO Seating ..... Protection for every body!
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CONTAC T SWITCHEN
Operator Presence Switch OPS
The so called Operator Presence Switches are available in different forms and sizes
and referred to as contact switch, dead man switch and other familiar names.
The function of these switches are more or less the
same and offer safety whilst operating the machine.
Only when a driver is properly seated does the
presence switch enable the driver to operate the
machine or use other functions. This means that the
machines operation is rendered inoperable if there
is nobody correctly seated or if the driver gets up
from the seat.
CONTACT SWITCH STD
CONTACT SWITCH IP 68
CONTACT SWITCH XL
CONTACT SWITCH IP 68
ISO CONTACT SWITCH XL
CONTACT SWITCH IP 68
DELTA SWITCH
OEM SWITCH
Depending on the situation the machines is
operated in there are different switches to choose
from, varying from standard to dust and water
resistant versions. (IP Value)
Switches are available from 12V to 80V en can
be fitted with a wide range of connectors and
terminals.
Switches can have several functions, registering
the movement of the driver and can be fitted with
several layers of security.
EBLO Seating ..... Protection for every body!
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Security systems
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PROTECTION SYSTEMS
Since the mandatory introduction of protection systems in December 2002 the
demand for alternative protective measures has increased. Seatbelts, harnesses
and other protective measures.
A seatbelt prevents the driver from jumping out
of the vehicle in case of an emergency. Since
December 2002 all vehicles with a load capacity up
to 10 ton must comply with the European guideline
95/63/EG. This guideline describes that all vehicles
with a lifting capacity up to 10 ton must be fitted
with some sort of preventive restraint.
This can be in the form of a seatbelt (usually fitted
as original equipment) or other alternative means
of protection.
As an alternative to the seatbelt, where the driver
is forced to buckle in every time he gets out of the
machine, we offer alternative systems like the PPS
and IWS. These systems offer the same protection
but are more user friendly.
These PPS and IWS systems can be operated with
very little effort and help the operator to do his
job in a safe way. In the event of a tip-over these
protective doors keep the driver within the
contours of the machine preventing fatal injuries.
As a direct replacement for the seatbelt, these
systems save a lot of time and offer much more
freedom of movement. With the addition of
presence switch the PPS and IWS offer even more
protection by preventing any operation of the
machine until the doors are firmly closed, allowing
the driver to do his job safely.
Safety and security for everybody.
The following companies have their machines fitted
with Personal protection systems:
• Greenery
• Heineken
• Coca-cola
• Raab Kärcher
• Aero Ground Services (Schiphol)
• Jongeneel
• Nestle
• Sara Lee
• Scania Nederland B.V.
• Xerox
• Flex Tronic
• Unilever
• ECT
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FOR EVERY B
EBLO Seating ..... Protection for every body!
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IWS Pilot Protection
The Safety system for forklifts
There are many benefits to using the Pilot
Protectors:
• the forklift complies with guideline 95/63/EG;
• quickly accepted by the operator;
• system is permanently active;
• available to suits all type of trucks;
• special solutions upon request.
Rubber shoulder- and hip cushions on the inside of
the gates offer support when driving backwards.
To aid the driver in his daily operation, the door is
supported by a damper making it easier to access
the machine.
The only correct way of protection is by making
sure the driver stays within the contours of the
machine as described in the guideline 95/63/EG.
The locking mechanism is conveniently located
near the steering wheel and can be opened quickly.
The Pilot Protector offers the correct protection
in case of a roll-over and complies with current
legislation.
A quarter of all injuries occur due to a roll-over,
where the driver is flung from the machine, slips
out of the cabin or tries to jump out of the machine,
with great bodily harm or death as a result.
The IWS systems are fitted within the contours
of the machine making sure the operator is not
restricted in any way.
Heavy duty locking mechanism ensuring maximum
safety and durability.
Optional Presence switch available for even more
security.
Maximum protection due to the robust steal
construction
EBLO Seating ..... Protection for every body!
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PPS mono systems
PPS duo systems
The PPS ERS system is a fully automated protection system available in either
Trucks with a lack of space in the cab can be retrofitted with either a HRS &
12V, 24V or 48 Volt. This electric system is maintenance free.
HRS-E system as two separate arms. These versions have doors mounted to the rear
of the overhead guard allowing these to be mounted to the smallest of cabs.
PPS HRS-E is a semi-electric protection system,
protected by an electric switch, preventing the
driver from operating the machine with the doors
open. The doors need to be opened manually.
Universal adaption strips available allowing the
systems to be mounted between the seat and slide
rails. Available for all brands and models.
Height adjustable enabling correct positioning
of the system.
All versions are mounted within the contours of the
machine and allow the doors to open upwards.
This means that the systems can be fitted to the
smallest of cabs and still allow easy access in
the smallest spaces.
The advantages:
• Fits most makes and models of forklifts;
• Can fit on most types of standard seats;
• Quick and easy assembly;
• Does not impede operations
• Only systems with a FEM section 2 approval
The doors are cleverly designed to protect the
driver without impeding his vision whilst operating
the machine and leaving him with enough room to
move.
There are several doors available in different shapes
and sizes allowing even the smallest of cabs to be
retrofitted with a protection system.
HRS-E DUO Systems
All systems are tailor made ready to be fitted.
By applying slight inward pressure to the door, the
lock will release and open upwards. An electric
circuit makes sure the vehicle cannot be operated
until the door is securely closed again.
The PPS MONO systems are mounted to the seat
and are available in 3 versions;
ERS, HRS-E and HRS.
EBLO Seating ..... Protection for every body!
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PPS HRS-E duo WK systems
PPS Belt systems GBS/ GBS-E
These systems can be compared to the PPS HRS-E DUO, the biggest
This belt system or so called GBS system is a safety system that protects
difference being the extra hinge between the system and the cab frame.
the driver if the vehicle was to roll over or have a head on collision.
This system can be mounted to almost all makes
of trucks. The hinges are fitted with a safety switch
that allows the vehicle to be operated when closed.
The GBS system is supplied with an adjustable lock
enabling the angle and length to be adjusted.
To open the system just release the locking
mechanism.
Due to the extra hinges the system can be
completely pushed outward allowing for a battery
change or maintenance of the vehicle.
With the releasing of the lock the system will open
and automatically roll up the belt. The opening
speed is adjustable via an oil filled damper.
To exit the vehicle all that is needed is a slight
inward pressure applied to the door to release
it from the lock. This guarantees a quick and safe
use of the vehicle.
The systems are supplied with a special seatbelt
which is mounted on the right hand side at a
certain angle. The belt allows a certain range of
movement but locks when the truck exceeds an
angle of 15 degrees. The legs are also protected
in case of a roll over.
The system can be supplied with an electronic
sensor which makes driving with an open system
impossible.
Due to the length of the belt the bonnet can be
easily accessed for maintenance.
EBLO Seating ..... Protection for every body!
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EBLO Handelsmaatschappij BV
Industrieweg 20, 2921 LB Krimpen aan den IJssel
Krimpen aan den IJssel
EBLO Seating ..... Protection for every body!
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