Pinspotter

Transcription

Pinspotter

XLi
Pinspotter
SmartGuard
TM
Safety System Manual
Original Instructions (English)
QubicaAMF Bowling Products, Inc.
Performance Equipment Division
8100 AMF Drive
Mechanicsville, Virginia 23111
1-866-460-7263 (Domestic) 804.569.1000 (International)
Fax 804.730.4390
400-088-092 Revision A
Rev. Date: 10/03/2011
Document Number: 088-001-703 REV A
EU DECLARATION OF CONFORMITY IN ACCORDANCE WITH
COUNCIL DIRECTIVES
We hereby declare that the machinery described below complies with the essential machine health
and safety requirements of Council Directives 2006/42/EC and the electromagnetic compatibility
requirements of Council Directives 2004/108/EC on the approximation of the laws of the Member States.
Conforming Machinery:
XLi EDGE Pinspotter with SmartGuard Safety System
Type/Function:
Bowling Pinspotter
Model Number:
612-088-105CE11 (Lane Pair)
612-088-106CE11/612-088-107CE11 (Single)
Serial Number(s):
Manufacturer:
QubicaAMF Worldwide, LLC
8100 AMF Drive
Mechanicsville, Virginia 23111 USA
Authorized Representative:
Ronald Wood
EMEA Vice President
QubicaAMF BV
Hongkong 63
3047BR Rotterdam Netherlands
Conforms with Harmonized
Standards:
IEC60204-1:2010, EN61000-6-4:2007, EN55011, EN61000-4-2:
2005, EN61000-4-3:2006, EN61000-4-4:2004, EN61000-45:2005: EN61000-4-6:2007, EN61000-4-11:2004, EN61000-42:1995+A1:1999+A2:2001
Date of Issue:
Place of Issue:
Mechanicsville, Virginia USA
Signed:
Signatory:
Ronald Wood
ALL RIGHTS RESERVED
All rights to this manual are the property of QubicaAMF Bowling Products, Inc.,
including the diagrams, figures, and technical specifications. Reproduction or
transmission of any of the material contained in this manual is strictly forbidden without
the prior permission of QubicaAMF Bowling Products, Inc. All of the product information
contained in this manual was carefully prepared based on the latest information
available and, to our knowledge, was believed to be correct at the time of printing.
However, this publication could include inaccuracies or typographical errors, and
QubicaAMF Bowling Products, Inc. cannot be held responsible for inadvertent errors or
omissions that may appear in this document.
TRADEMARK NOTICES
All trademarks and trade names mentioned in this manual are the property of their
respective owners. QubicaAMF disclaims any proprietary interest in trademarks and/or
trade names other than their own.
DOCUMENT UPDATES
In the interest of continual product and services improvement, QubicaAMF Bowling
Products, Inc. reserves the right to revise or update this manual at any time without
obligation to notify any person or entity of such revision. The document number and
revision date below indicate the edition and issue date of this manual.
Copyright © 2009 & 2011 QubicaAMF Bowling Products, Inc.
Document Part No. 400-088-092 Rev. A
Revision Date: 10/03/2011
QubicaAMF BOWLING PRODUCTS, INC.
Performance Equipment Division
8100 AMF Drive
Mechanicsville, Virginia 23111
TM
XLi EDGE SmartGuard Safety Enclosure Supplement
Part Number 400-088-092, Revision A
Summary of Changes
Change No.
NEW
ECR No.
11-0322
List of Effective Pages
Page
All
Change No.
Original (Rev. A)
Effective Date
10/03/2011
Table of Contents
EU Declaration of Conformity
Section 1 – Introduction
Purpose .............................................................................................................................. 1
Section 2 – Safety
2.1 General Safety Guidelines and Symbols .................................................................... 3
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Safety Precautions .................................................................................................... 6
Electrical Isolation Levels and Procedures ................................................................. 7
Safety Enclosure ........................................................................................................ 9
Electrical Circuits ..................................................................................................... 10
Safety System Operation .......................................................................................... 14
Pinspotter Start-up & Safety System Trip Recovery ................................................ 15
Maintenance & Testing ............................................................................................. 15
Annual Testing Requirement .............................................................................. 17
Nameplate Data........................................................................................................ 19
Section 3 – Drawings and Parts Lists
Hardware Identification ..................................................................................................... 21
Center Platform Enclosure Assembly ...............................................................................
Screen Enclosure .......................................................................................................
Common Kickback Enclosure.....................................................................................
Ladder and Platform ...................................................................................................
Ladder Assembly ..................................................................................................
Vertical Ladder Assemblies ..................................................................................
Separator Panels ........................................................................................................
Center Platform Kit .....................................................................................................
Rear Enclosure and Guard Assemblies .....................................................................
PBL Enclosure Assembly .....................................................................................
Center Guard & Interlock ......................................................................................
22
23
24
25
26
27
28
29
30
31
32
Standard End Enclosure Assembly .................................................................................. 33
Standard End Screen Enclosure ................................................................................ 34
End Posts and Partition .............................................................................................. 35
Narrow End Enclosure Assembly (Configurations).............................................................
Narrow End Enclosure Assembly ...............................................................................
Optional Handrail Assembly .................................................................................
Odd and Even End Kits ........................................................................................
Curtain Wall Access Handrail Assembly ..........................................................................
Electrical Assembly ..........................................................................................................
Miscellaneous .............................................................................................................
CE Safety Control Box Assembly ...............................................................................
Safety E-Stop Box Assembly......................................................................................
E-Stop Assemblies .....................................................................................................
Mask Light Curtain Assembly .....................................................................................
Mask Light Curtain Finishing Kit ...........................................................................
Pit Light EMI Filter ......................................................................................................
Cable and Electrical Component Identification ...........................................................
Cable Connections .....................................................................................................
Attachment 1, Light Curtain Infrared Detector Usage Instructions
Attachment 2, Safety Relay UE48-2OS Operating Instructions
36
37
38
39
40
41
41
42
43
44
45
46
47
48
49
SECTION 1
.
XLi EDGE Pinspotter - SmartGuard Safety System
TM
SmartGuard
The Most Friendly, Compliant, Pinspotter Safety System!
1.0 Introduction
Purpose
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This document provides a description of the XLi EDGE SmartGuardTM Pinspotter Safety
System as well as an overview of how it works, periodic maintenance and testing
requirements, and the steps that must be taken to return a pinspotter pair to operation
following a shutdown initiated by the safety system.
This system is designed to meet the safety requirements of the European Union’s
Machinery Directive, 2006-42-EC.
The SmartGuardTM Pinspotter Safety System is designed to provide a safe environment
for the bowling center mechanic and patrons given the operational requirements of the
equipment, but does not eliminate the need for the operator to follow established and
prudent safety practices. No part of the safety system should be deactivated or
modified unless done in accordance with specific written instructions provided by the
equipment manufacturer or its authorized representative.
Figure 1 shows a multilane safety enclosure configuration. Your setup could be
different depending on the equipment installed in your center and your building’s layout.
A masking unit and curtain wall which are normally part of a complete center installation
are not shown. See Section 3 for component identification.
Figure 1
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SECTION 1
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This Page Intentionally Left Blank
400-088-092
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SECTION 2
.
2.0 Safety
0B
2.1
GENERAL SAFETY GUIDELINES AND SYMBOLS
QubicaAMF has a strong commitment to safety. Proper service and repair are important
to the safety of the mechanic as well as the safe, reliable operation of the pinspotters.
Please read, understand, and follow all of the recommended safety statements and
procedures presented in this manual.
•
Remember that safety must remain your first priority at all times.
•
Properly trained personnel must be present whenever maintenance is being
performed on a pinspotter.
•
The doors to the maintenance area must be locked at all times. No unauthorized
personnel should be allowed in the pinspotter/maintenance area.
•
Do not enter the pit area from the front of the pinspotter or through the pin elevator.
Enter the machine using the moveable gate guard.
•
Provide extra lighting when working within the hazard area.
•
The XLi EDGE QubicaAMF pinspotter performs a series of mechanical and electrical
actions during each cycle, and bodily injury or death could result should personnel
enter the machine when power is on. When working in a pinspotter, it is
recommended that power be turned off on adjacent machines.
•
Hearing protection must be worn when working around operating pinspotters.
•
Safety goggles and safety shoes are recommended whenever any work is being
performed on a pinspotter.
•
Wearing loose clothing, jewelry, or long hair is NOT recommended when operating
or maintaining the machinery.
•
Use a pin hook to clear pin jams if possible. If it is necessary to enter the hazard
area, shut down and de-energize the pinspotter before entering.
•
The Chassis Controller contains no user-serviceable parts. Repairs to these Safety
System components are to be made by qualified safety personnel only.
•
Do NOT modify any of the Safety System components.
•
Never reset the Safety System when someone is inside the hazard area. Never place
the machine into service with any part of the safety enclosure removed.
Additionally, pinspotters have a number of built-in features and components as well as
various warning labels that are designed to minimize and warn against the risks
associated with this equipment. Heed all warnings and do not defeat the safety features
that come with your pinspotters. Some of the warning labels you could observe on the
pinspotter are shown on the following pages.
400-088-092
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SECTION 2
.
!
400-088-092
This is the symbol for a
general caution. It is often
used in conjunction with
other symbols.
This symbol means that the
mechanic should read,
understand, and follow the
technical manual before
servicing the machine.
This symbol indicates a
LOCKOUT/TAGOUT point
for performing maintenance.
This symbol reminds the user
to remove main power from
the machine prior to
performing maintenance.
This symbol is a prohibition
against operating the
equipment with the guards
removed.
This symbol means that the
operator should read,
understand, and follow the
technical manual before
operating the equipment.
This symbol denotes that an
entanglement hazard
associated with gears exists.
This symbol denotes that an
entanglement hazard
associated with belts and
pulleys exists.
This symbol indicates that
eye protection is required.
This symbol indicates that
hearing protection is required.
This symbol warns that an
electrical shock hazard
exists within.
This symbol is a prohibition
against stepping on the
surface to which the label is
affixed.
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SECTION 2
.
The above symbols may be found displayed in groups similar to those below.
It is also important to note that the use of these symbols is not all-inclusive because it is
impossible to warn of all the possible hazardous consequences that might result from
failure to follow these instructions.
400-088-092
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SECTION 2
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2.2
SAFETY PRECAUTIONS
1.
High peak noise levels in excess of 100 dB(A) can exist directly behind and above the
pinspotters(either from bowling or when cycling pins with the sweep). Hearing
protection is required in these areas during pinspotter operation.
2.
Lock out and tag out both pinspotters of a lane pair when performing a maintenance
or repair activity that requires disassembling or removing any pinspotter component.
3.
Follow your center’s established lockout and tagout procedures when performing
machine maintenance. A valid lockout, at a minimum, requires that the
disconnect switch on the front of the Safety Control E-Stop Box be opened and
locked in the open position. This is valid for work on the pinspotters only. If
work involves opening any of the electrical boxes, then mains power and logic
(auxiliary) power must be locked out at the source.
U
U
4.
Whenever it is necessary to enter a pinspotter for any reason, place the sweep in
the first guard position prior to entering the machine.
5.
When entering the hazard area for the purpose of making adjustments, turn off the
machine power circuit breakers on the control chassis for both pinspotters of the
pair before opening or removing a guard. The hazard area is any area that can be
accessed by opening or removing any part of the enclosure, guard, gate, or by
passing under or around the masking.
6.
Always verify that personnel are out of the hazard area and that all guards are in
place before restoring power to the pinspotter and returning it to operation.
7.
NEVER alter pinspotter safety mechanisms or wiring without written authorization
from the manufacturer.
U
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Even Machine Power
Connection
Light Tower
Odd Machine Power
Connection
Chassis Logic Power
Connection
E-Stop Switch
(Push/Pull)
Safety Relay Reset
Pushbutton
Machine Power
Circuit Breakers
Mains Disconnect
Switch
Figure 2, Pinspotter Control Chassis & Safety E-Stop Box
400-088-092
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SECTION 2
.
2.3
ELECTRICAL ISOLATION LEVELS AND PROCEDURES
There are three different levels of electrical isolation depending on the amount of
access to the machines required by activity being performed. These levels are:
¾ Major Pinspotter Maintenance Isolation Procedure
¾ Level Two isolation
¾ Level One Isolation
Major Pinspotter Maintenance Isolation Procedure
This procedure provides the highest level of electrical isolation and provides for full
access to the Pinspotter pair. Note that this procedure accommodates two types of
activities (access for mechanical maintenance/repair and access for electrical
maintenance repair) while attempting to minimize disruption to adjacent pinspotters.
This procedure must be followed for any activity that involves removing, replacing, or
disassembling parts other than for making machine adjustments.
1. Place the sweep in the Guard position.
2. Place the Machine Power circuit breakers for both pinspotters on the Control
Chassis in the OFF position.
3. Open and Lock the Mains Disconnect Switch on the Safety Control E-Stop Box.
Note: If both pinspotters of the pair are being worked on by different technicians, one of
the technicians working on each pinspotter must place a lock on the Mains
Disconnect Switch. If both pinspotters are being worked on by the same
technician, then only one lock is required.
4. Open the Main Power Circuit Breakers at the Mains Distribution Panel.
5. For pinspotter access that requires removing common guards or for removing
carpet rollers or carpet belts, perform Steps 1-4 for the adjacent pinspotter.
6. For entry into the Safety Control E-Stop Box for any reason (such as to remove
the Control Chassis or to replace fuses), open (lock open if the breaker is
capable of being locked open) and tag the Logic Power Breaker for that
pinspotter pair in the Electrical Distribution Panel. This breaker could supply
Logic Power to more than one pair of pinspotters.
7. Place “Personnel Working on Equipment” signs in a visible location at the front
and rear of the pinspotter.
400-088-092
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SECTION 2
.
Level Two Isolation
This procedure allows full access to the machine for activities that do not involve
removal or disassembly of parts. It is intended for activities such as retrieving pins and
clearing pin jams that cannot be reached with a pin hook, reconnecting a spotting finger
link, access into the area behind the PBL/LBS Guard to make adjustments, and other
minor activities that require access into the protected area.
1. Place the sweep in the guard position.
2. Place the Machine Power circuit breakers for both pinspotters on the Control
Chassis in the OFF position.
3. Open the Mains Disconnect Switch on the Safety Control E-Stop Box.
Level One Isolation
This procedure allows minimum access to the pinspotters for activities such as
retrieving pins with a pin hook and other activities that do not require bodily entry into
the protected area. Access onto the center and end platforms is allowed.
1. Place the sweep in the guard position.
2. Place the Machine Power circuit breaker on the Control Chassis for the affected
pinspotter in the OFF position.
400-088-092
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Rev. Date: 10/2011
SECTION 2
.
2.4
SAFETY ENCLOSURE
The primary safety boundary (hazard area) around the pinspotters is defined by various
guards, panels, and sensors. Much of the enclosure is fixed, but some guards are of a
removable design to allow access to the machines for maintenance and adjustment.
Any guard that can be opened or removed without the use of tools has a magnetic
interlock switch that functions to shut down or prevent starting the associated pair of
pinspotters. All safety guards and panels must be in place before resetting the safety
system and energizing a pinspotter.
The Masking unit is equipped with a light curtain that will also shut down the pinspotter
pair if the beam is interrupted. It is positioned to allow a bowling ball to pass under the
beam without tripping the unit.
There are also emergency stop (E-Stop) switches positioned at the front and rear of the
pinspotter pair. One switch is located on the box located just below the control chassis
at the rear of the machine pair. Another switch is located at the front of the pinspotter
pair between the crossbeams, and a third switch is located at the front end of the
walkway that separates pinspotter pairs. Pressing any of these E-Stop pushbuttons will
shut down the pair of pinspotters.
Each pair of pinspotters has its own independent safety system. When maintenance is
required, the following actions must be performed. If any machine disassembly is required
(not simply loosening hardware to allow adjustment), a complete lockout and tagout is
required.
•
Open the main power breakers on the pinspotter chassis for both pinspotters.
•
Open and lock out the disconnect switch on the Safety Control E-Stop Box.
•
Remove only the guard(s)/enclosure panel(s) required to perform the maintenance.
•
Once maintenance is complete, replace all guards and enclosures, reset the
E-Stop and light curtain circuitry, and place the breakers on the pinspotter chassis
in the ON position.
The different types of guards on a standard pair of pinspotters include: (refer to Figure 3.)
1. Interlocked Pin Elevator Screen Guards
6. Rear Enclosure Panels
2. Ball Lift (PBL) and Light Ball Sensor Guard
7. Common Kickback Enclosure
3. Center Walkway with Screen Enclosure Panels
8. Curtain Wall Access Guard Rails (optional)
4. Interlocked Gate Guards
9. Mask Enclosure and Separator Panels
5. Wide and Narrow End Walkway Enclosures
10. E-Stop, Light Curtain, and Magnetic
Switch Safety Circuits
Also, there are tread plates and ladders for walkway and pit access.
400-088-092
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SECTION 2
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4
10
4
5
8
6
4
3
5
9
6
10
10
7
2
1
Figure 3
2.5
ELECTRICAL CIRCUITS
Safety circuit components contain dual contacts to ensure a single failure will not
prevent safety system actuation. While the system will function to shut down the
pinspotters, a faulty contact will not be detected until an attempt to reset the
safety relay is made following an interlock actuation. If the safety relay will not
reset, ensure all of the magnetic interlock switches are properly aligned, the
E-Stop switches are pulled out, and the Light Curtain has been reset. Refer to the
safety relay’s operating instructions at the back of this manual for more
information regarding the relay’s operation.
Fuses
The Safety System circuitry contains four fuses designed to protect the components and
circuitry in the event of a short circuit or component failure. A 1-amp, 5 x 20-mm fuse
located in a fuse holder on top of the CE Safety Control Box is used to protect the low
voltage DC control power circuitry. Additionally, there are two 10-amp, 10 x 38-mm
Class CC fuses and one 3-amp 10 x 38-mm, Class CC fuse located inside the Safety
Control E-Stop Box that are used to protect the pinspotter components and logic
circuitry. The Class CC fuse holders are equipped with blown fuse indication and can
be accessed by turning off power and removing the Safety Control E-Stop Box front
cover. When replacing a fuse, USE AN IDENTICALLY SIZED AND RATED FUSE
ONLY! Refer to the drawings at the back of this manual for ratings and part numbers.
400-088-092
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SECTION 2
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Magnetic Switches
Some of the screen and gate assemblies can be opened or removed without the use of
tools to enable the mechanic to perform required maintenance and to allow access to
various components. These guards have magnetic interlock switches that detect when
a gate has been opened or a guard has been removed and signal the system to shut
down or prevent start-up of the associated pinspotters. The following gates and guards
contain magnetic interlock switches (quantities are per pair):
•
•
•
•
Pin Elevator Screen Guards (2)
Rear Pit Access Gate Guard Assemblies (2)
Front Curtain Wall Gate Assemblies (optional) (2)
PBL/LBS Guard (1)
Emergency Stop (E-Stop) Pushbuttons
There are three E-Stop pushbuttons per pinspotter pair that shut down both pinspotters
when any of the three E-Stop buttons is pressed. The E-Stop buttons are Push/Pull type
and must be pulled out before the system can be reset. Pulling out the E-Stop actuator
does not reset the system. The E-Stop pushbuttons are located:
1) On the Safety Control E-Stop Box just below the pinspotter Control Chassis at the rear
of the machines,
2) At the front between the two machines at the crossbeam weldments, and
3) On the front panel above the machines at the end of the center platform walkway.
Safety Control E-Stop Box
The Safety Control E-Stop Box (Figure 6, page 13)
contains a lockable mains power switch, an E-Stop
pushbutton, a blue reset pushbutton, internal fuses,
and a series of lights that indicate the status of the
various shutdown interlock devices of the associated
pinspotter pair. A label (see right) attached to the
PBL enclosure below the Safety Control E-Stop Box
provides a graphic representation of the interlocks
associated with the LEDs on the E-Stop Box.
Normally only the power light (green) should be on.
If another light is lit, it indicates that an interlock is in
an off-normal condition. It is important to note that
even if multiple interlocks have been tripped, only
one of the 11 interlock LEDs will illuminate at a time
on the E-Stop Box. Once the interlock associated
with the LED that is illuminated has been reset, the
next tripped interlock (if one exists) will be
illuminated. The logic order is shown on the following
page.
400-088-092
Page 11
Figure 4,
Interlock Identification
and Location
Rev. Date: 10/2011
SECTION 2
.
Interlock ID Number
7
11
10
9
1
2
3
4
5
6
8
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Description
Order of Illumination
Light Curtain
1
Odd Pin Elevator
2
Odd Pit Door
3
Odd Forward Door (optional)
(4)
Even Pin Elevator
5
Even Pit Door
6
Even Forward Door (optional)
(7)
Rear E-Stop
8
Top E-Stop
9
Front E-Stop
10
PBL/LBS Guard
11
For example, if the light curtain was tripped along with the Front E-Stop, LED #7 will be
illuminated (even though the light curtain beam is no longer blocked). Once the light
curtain reset pushbutton (located at the front end of the center platform walkway) has
been pressed, LED #7 will go out and LED #6 will come on indicating that the Front
E-Stop is in a tripped condition.
Each pinspotter pair has its own Safety Control E-Stop Box. The resulting output circuit
is connected to the CE Safety Control Box located behind the Control Chassis.
CE Safety Control Box
The CE Safety Control Box is the hub of the monitoring and safety control circuitry of
the associated pinspotter pair. The box contains a power supply, a safety relay, EMI
filters, two contactors, a signal relay, fuse and fuse holder, terminal block, and output
power connectors. The box receives inputs from the Safety Control E-Stop Box, E-Stop
pushbuttons, Light Curtain circuits, and main and logic power supplies. The box
supplies main and logic power to the pinspotter Control Chassis. There is a CE Safety
Control Box for each pair of pinspotters.
Light Curtain
In front of the pinspotters attached to the mask stanchions are a transmitter and a
receiver that function to provide a safety system shutdown of the pinspotter pair. The
transmitter has infrared LEDs that emit a curtain of light that passes across the lanes
between the mask stanchions and is detected by the receiver. If the beam is
interrupted, either by unlatching the mask panel frame or by something passing through
the beam, a signal is sent to the CE Safety Control Box which then shuts down the
pinspotters. There is one transmitter and one receiver per lane pair. The transmitters
and receivers are positioned so that a bowling ball can pass along the lane and not
cause a shutdown.
400-088-092
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SECTION 2
The transmitter and receiver each contain a group of five
LEDs that are green when the beam is uninterrupted and
are either off or red when the beam is interrupted. When
the beam is uninterrupted, all five LEDs should be on
(green). However, following a beam interruption, a red LED
on the transmitter and receiver will stay on (indicating a trip
had occurred) until the reset button (located at the end of
the center platform walkway) has been pressed. All five
green LEDs should be on when the beam is uninterrupted.
If not, the beam needs alignment. There is an alignment
tool, 088-200-700, (see Figure 5 at right) that can help
simplify alignment. Instructions for using the alignment tool
are contained in Attachment 1.
Figure 5,
Light Curtain Beam
Alignment Tool
5
2
1
4
3
Figure 6, Electrical Components
1. CE Safety Control Box
3. Safety Control E-Stop Box
2. XLi Control Chassis (CE)
4. Handrail E-Stop
5. Light Curtain Transmitter & Receiver
400-088-092
Page 13
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SECTION 2
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2.6
SAFETY SYSTEM OPERATION
The pinspotter safety system monitors the status of various inputs, such as the E-Stop
pushbuttons, removable guard magnetic interlock switches, and the light curtain, and if
conditions are acceptable, provides a permissive signal that allows mains power to be
applied to the pinspotter chassis. If an unsafe condition is detected, such as a screen
guard being removed, the safety controller shuts down the pinspotters by interrupting
mains power to the chassis, and as a backup, sends an E-Stop trip signal to the chassis
E-Stop monitor. Each pair of pinspotters has its own independent safety system.
Some screen guards are removable without the use of tools to allow access for
maintenance and adjustment. These guards contain magnetic switches monitored by
the safety system relay, UE48-2OS, located within the CE Safety Control Box. The light
curtain will also cause a shutdown if the light beam is interrupted by attempting to enter
the hazard area by passing under the masking.
The safety relay contains logic circuits that combine with safety circuits that have built-in
redundancy (dual contacts, relays, etc.) to ensure the system will act to place the
pinspotters in a safe condition when necessary. If the problem persists and cannot be
reset, repairs must be performed only by qualified safety personnel. Do not attempt to
make any modifications to the safety circuitry. Refer to the UE48-2OS operating
instructions (see Attachment 2) for more information relating to the safety system relay.
Neither pinspotter of the pair can be started unless the red E-Stop buttons have been
pulled out, all of the removable screen guards are in place, the light curtain shutdown (if
activated) has been reset, and the blue Safety Relay Reset button on the Control E-Stop
Box has been pressed. Only after resetting the safety system will it be possible to clear
the E-Stop trip on the chassis and restart the pinspotters. All safety system trips will shut
down both associated pinspotters.
400-088-092
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Rev. Date: 10/2011
SECTION 2
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2.7
PINSPOTTER START-UP & SAFETY SYSTEM TRIP RECOVERY
Initial conditions:
Mains and Auxiliary power is being supplied to the CE Safety Control Box, Odd and
Even Mains Power and Logic Power cables from the CE Safety Control Box are
plugged into the chassis, and the disconnect switch on the front of the Safety Control
E-Stop Box is in the ON position. All breakers and switches on the pinspotter
Control Chassis are in the ON position.
To start or restart the pinspotters following a Safety System Trip:
1. Verify that no one is inside the hazard area.
2. Verify that all guards are in place.
3. Verify that LEDs 1 through 11 on the Safety Control E-Stop Box are NOT
illuminated. If any numbered LED is lit, reset the associated interlock device (i.e.,
pull out the E-Stop pushbutton, close and latch the gate, etc.). If the Light Curtain
LED (#7) is lit, verify that the light curtain beam is on and uninterrupted (green
LEDs on transmitter and receiver are ON), and then press the BLUE Light
Curtain Reset Button on the panel at the front of the center platform walkway.
(See section 2.5 for more information about the LEDs on the Safety Control
Stop Box.)
E-
4. Press the BLUE RESET button on the Safety Control E-Stop Box. The AMBER
Safety Relay LED should turn OFF.
5. Press the TRBL CLEAR button on the XLi Chassis keypad. The E-Stop
Shutdown condition on the Chassis should clear and pinspotter operation should
return to normal.
2.8
MAINTENANCE & TESTING
Very little upkeep is required to ensure the system continues to function as it should, but
some periodic maintenance and testing is required as specified below.
General Maintenance
Keep the equipment clean. Periodically wipe down surfaces to keep them free of oil
and dust accumulation. Clean areas thoroughly after maintenance.
Chassis Removal
If any maintenance or repair activity requires removal of the chassis, in addition to
unplugging all of the chassis electrical connections, it is necessary to lock out and tag
out the pinspotter pair at the mains source because removal of the Safety Control
EStop Box front panel is required for chassis removal. Refer to the Chassis Manual, 400088-009, for chassis-related information.
400-088-092
Page 15
Rev. Date: 10/2011
SECTION 2
.
Monthly
Verify that all five green LEDs on each of the light curtain transmitters and receivers are
ON. If one or more is out or red, align the transmitter and receiver in accordance with
the instructions in Attachment 1.
Semiannually
Verify that all safety enclosure hardware is installed. Tighten any loose hardware or
electrical connectors.
Inspect the non-skid tape on the rungs of the pit access ladders and replace as needed.
Inspect the exposed wiring for fraying or damage. Replace as needed. Verify wiring is
secured away from any moving parts. Reattach as needed.
Verify that the gap between the magnetic switch and the actuating magnet on each of
the pit access gates and curtain wall access gates (if installed) is even and is between
two and three millimeters (2 - 3mm). The magnetic switches on the pin elevator screen
guards are not adjustable.
To adjust:
1. Shut down the pinspotter pair.
2. Adjust the mounting plate for the actuating magnet so
that it extends to the approximate center of the gap
between the gate and the ladder handrail weldment.
Tighten the mounting hardware securely.
3. Loosen the mounting hardware on the magnetic switch
mounting plate, and adjust it so that the magnetic
switch is 2 to 3 millimeters from, and parallel to, the
actuating magnet. Tighten the mounting hardware.
gap between gate and
ladder handrail
Magnet
Switch
4. Operate the gate to ensure that that no components
come into contact with each other.
5. Shut and latch the gate. Verify that all of the interlock
LEDs (1 through 11) on the Safety Control E-Stop Box
are out. Press the blue Safety Relay Reset button on
the Safety Control E-Stop Box and verify the amber
Safety Relay LED turns off.
2 to 3-mm gap
Figure 7,
Magnetic Switch Adjustment
The pinspotters can be returned to operation.
Annually
Test each pinspotter’s safety shutdown functions in accordance with the Annual Testing
Requirement procedure that follows.
400-088-092
Page 16
Rev. Date: 10/2011
SECTION 2
.
Annual Testing Requirement
!
To ensure continued compliance with the applicable safety directives, it is necessary to
perform the following test AT LEAST EVERY 365 DAYS for each pair of pinspotters. It is
acceptable to stagger the test in order to accommodate work and equipment availability
schedules as long as the 365 day requirement is met separately for each pair of
pinspotters. It is the bowling center operator’s responsibility to perform and document
these tests.
Ensure that no one enters the pinspotter hazard area during testing.
During testing, if any component fails to function properly, repairs to the CE Safety
Control Box or Pinspotter Chassis are to be made by qualified safety personnel only.
For more information, refer to Attachment 2, UE48-2OS Operating Instructions.
1. Power down the associated CE Safety Control Box by placing the switch on the
front of the Safety Control E-Stop Box in the OFF position.
2. Power up the CE Safety Control Box by placing the Mains Disconnect switch on
the front of the Safety Control E-Stop Box in the ON position.
3. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box.
4. Press the Trouble Clear button on the Chassis keypad and restart the pinspotters.
Testing the Magnetic Interlock Switches
5. Remove or open one of the removable screen guards (rear guard, PBL/LBS, pit
access gate [rear], or curtain wall access gate [front - optional]).
U
U
6. Verify that the pinspotter pair has shut down, that the chassis display indicates an
E-Stop trip, and that the associated interlock LED and amber Safety Relay LED on
the Safety Control E-Stop Box have illuminated.
7. Reinstall or close and latch the screen guard/gate. Verify that the associated
interlock LED is no longer lit.
8. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box. Verify
that the Safety Relay LED is no longer lit.
9. Press the Trouble Clear button on the chassis keypad. The pinspotters should
restart.
10. Repeat steps 5 through 9 for each of the remaining removable screen guards of
the pinspotter pair.
Testing the E-Stop Switches
400-088-092
Page 17
Rev. Date: 10/2011
SECTION 2
.
11. Press one of the red E-Stop pushbuttons.
E-Stop trip, and that the associated interlock LED and amber Safety Relay LED on
the Safety Control E-Stop Box have illuminated.
13. Pull the red E-Stop pushbutton out. Verify that the associated interlock LED on the
Safety Control E-Stop Box is no longer lit.
14. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box. Verify
that Safety Relay LED is no longer lit.
15. Press the Trouble Clear button on the chassis keypad. The pinspotter should
restart.
16. Repeat steps 11 through 15 for the remaining two E-Stop pushbuttons.
Testing the Light Curtain
17. Interrupt the light curtain beam by placing the mask latch in the down position.
E-Stop trip, and that the Light Curtain LED (#7) and the amber Safety Relay LED
on the Safety Control E-Stop Box have illuminated.
19. Return the mask latch to the up position and secure it. Verify the green LEDs on
the light curtain transmitter and receiver come on. A red LED on the transmitter
and receiver should also be illuminated. This indicates that the beam had been
interrupted and the shutdown function has not been reset.
20. Press the blue Light Curtain Reset Button located at the front end of the center
platform walkway. Verify that the Light Curtain LED and the Safety Relay LED on
the Safety Control E-Stop Box are no longer lit. The red LEDs on the transmitter
and receiver should also turn off.
21. Press the Trouble Clear button on the chassis keypad. The pinspotters should
restart.
22. Document the performance of this test in accordance with your center’s
procedures.
23. Repeat this entire test for each pinspotter pair.
400-088-092
Page 18
Rev. Date: 10/2011
SECTION 2
.
2.9
NAMEPLATE DATA
A nameplate (see below) that provides pertinent information relating to the associated
pinspotter pair is located on the panel directly above the Control Chassis.
XLi EDGE
610-088-500
400-088-092
Page 19
Rev. Date: 10/2011
SECTION 3
.
DRAWINGS
AND
PARTS LISTS
400-088-092
Page 20
Rev. Date 10/2011
SECTION 3
.
Hardware Identification
The drawing below identifies the typical hardware usage for the CE Safety Enclosure installation. In most
cases on the following pages, hardware is not called out in the exploded view drawings provided for
component identification. Hardware kits are available and generally consist of hardware sufficient for the
installation of an enclosure on one pair of pinspotters. End enclosure hardware kits are also available.
Legend
FBCS – Frame Bolt Cap Screw
BHTCS – Button Head, Torx Drive, Cap Screw
HFLN – Hex Flanged Lock Nut
HHLB – Hex Head Lag Bolt
PHPTS – Pan Head, Phillips Drive, Self Tapping
ANCR SL – Anchor, Sleeve Type
FW – Flat Washer
STV – Stover Locking Nut
BO – Black Oxide Finish
ZN – Zinc Plate Finish
TYA – Type A (screw point)
U
400-088-092
Page 21
Rev. Date 10/2011
SECTION 3
.
Center Platform Enclosure Assembly
(088-200-801)
This assembly is installed between continuous pairs of pinspotters.
400-088-092
Page 22
Rev. Date 10/2011
SECTION 3
.
Screen Enclosure
Screen Enclosure
Item No.
1
2
3
4
5
6
7
8
9
400-088-092
Part Number
088-200-927
088-200-828
088-200-842
088-200-870
784-101-001
088-200-871
088-200-873
770-060-250
088-200-857
Description
Gate Guard
Wide Screen Enclosure
Narrow Screen Enclosure
Gate Stop
Hinge
Gate Latch
Gate Interlock Plate
Magnetic Interlock Switch Assembly
Rear Screen Enclosure
Page 23
Rev. Date 10/2011
SECTION 3
.
Common Kickback Enclosure
Common Kickback Enclosure
Item No.
1
2
3
4
5
6
400-088-092
Part Number
088-200-854
088-200-888
088-200-855
088-200-874
088-200-822
724-026-012
Description
Common Kickback Enclosure Panel
Common Kickback Enclosure Cover
Common Kickback Enclosure Angle Bracket
Pit Ladder Brace
Pit Ladder
Non-Skid Tape, 60-Foot Roll
Page 24
Rev. Date 10/2011
SECTION 3
.
Ladder and Platform
Ladder and Platform
Item No.
1
2
3
4
5
6
7
8
9
10
400-088-092
Part Number
088-200-898
088-200-848
088-200-820
088-200-847
088-200-821
088-200-860
088-200-863
088-200-929
088-200-930
088-200-931
Description
Ladder and Handrail Assembly
Ladder Handrail Weldment
Platform Angle, Odd Side
Platform Plank
Platform Angle, Even Side
Platform Support
Platform Brace
Common Kickback Center Enclosure Panel 1
Page 25
Rev. Date 10/2011
SECTION 3
.
Ladder Assembly
Ladder Assembly
Part Number: 088-200-898
Item No.
1
2
3
4
5
6
7
8
9
400-088-092
Part Number
088-200-880
088-200-887
088-200-884
088-200-885
801-749-121
947-367-141
810-564-320
856-149-001
730-069-640
Description
Ladder Weldment, Wide
Ladder Handrail
Ladder Foot, Left
Ladder Foot, Right
¼-20 x ¾ Flange Head Bolt
3/8 Flat Washer
3/8 x 2 Lag Bolt
¼-20 Flanged Lock Nut
3/8 x 1-3/4 Anchor
Page 26
Rev. Date 10/2011
SECTION 3
.
Vertical Ladder Assemblies
(Optional for centers with limited access behind pinspotters)
8
Vertical Ladder Assemblies
Part Numbers: 088-201-100 Wide
088-201-106 Narrow
Item No.
1
1A
2
3
4
5
6
7
8
400-088-092
Part Number
088-201-101
088-201-107
088-201-104
801-749-121
947-367-141
810-564-320
856-149-001
730-069-640
070-200-700
Description
Vertical Ladder Weldment, Wide
Vertical Ladder Weldment, Narrow
Vertical Ladder Foot
¼-20 x ¾ Flange Head Bolt
3/8 Flat Washer
3/8 x 2 Lag Bolt
¼-20 Flanged Lock Nut
3/8 x 1-3/4 Anchor
Vertical Ladder Handrail
Page 27
Rev. Date 10/2011
SECTION 3
.
Separator Panels
Separator Panels
Item No.
1
2
3
4
5
6
7
400-088-092
Part Number
088-200-865
088-200-892
088-200-891
088-200-311
088-200-312
088-200-313
088-200-854
Description
Controls Panel
Pair Separator Panel
Pair Separator Angle Bracket
Mask Guard Filler Panel
Mask Guard Lane Panel
Mask Guard Angle Bracket
Common Kickback Enclosure Panel
Page 28
Rev. Date 10/2011
SECTION 3
.
Center Platform Kit
This End UP
Center Platform Kit
Item No.
1
2
3
4
5
6
400-088-092
Part Number
088-200-856
088-200-877
081-749-121
801-749-241
856-149-001
088-200-793
Description
Common Kickback Rear End Plate
Common Kickback Support Weldment
Screw, Hex, ¼-20 x ¾, Black
Screw, Hex, ¼-20 x 1-1/2, Black
Nut, Hex, Flanged, ¼-20,Stover Lock, Black
90 Tread Plate Clamp Weldment
Page 29
Rev. Date 10/2011
SECTION 3
.
Rear Enclosure and Guard Assemblies
Rear Enclosure and Guard Assemblies (per Pair Kit)
Item No.
1
2
3
4
5
6
7
8
9
400-088-092
Part Number
088-200-785
088-200-780
088-200-783
088-201-006
088-201-010
088-201-011
088-201-014
088-201-015
088-201-007
Description
Upright Brace
Upright Frame Weldment
Chassis Rear Cover Weldment
Center Guard Interlock, ref. only see page 32.
Tread Plate
Upper Guard
Corner Guard
Corner Guard Spacer
PBL Guard Assembly
Page 30
Rev. Date 10/2011
SECTION 3
.
PBL Enclosure Assembly
PBL Enclosure Assembly
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
400-088-092
Part Number
088-201-016
088-201-018
088-201-022
088-200-776
088-200-777
088-200-778
088-200-779
088-501-144
801-749-081
801-749-121
801-757-160
818-740-082
856-149-001
856-157-001
770-060-250
811-427-081
Description
PBL Guard Mounting Weldment
PBL Guard Weldment
PBL Cover Weldment
PBL Interlock Bracket
PBL Lower Support
PBL Guard Retainer
PBL Interlock Spacer
Handle
¼-20 x ½ Hex Bolt
¼-20 x ¾ Hex Bolt
5/16-18 x 1 Hex Bolt
10-32 x ½ Hex Washer Head Machine Screw
¼-20 Flanged Lock Nut, Hex
5/16-18 Flanged Lock Nut, Hex
Magnetic Actuator and Sensor
#6-32 x ½ Pin-in-Torx Anti-Tamper Screw
Page 31
Rev. Date 10/2011
SECTION 3
.
Center Guard & Interlock
Reference only. Part of Elevator Assembly
Center Guard & Interlock
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
400-088-092
Part Number
088-001-502
801-548-241
844-049-002
948-753-102
719-024-009
838-849-007
088-201-012
088-201-013
801-749-121
856-149-001
821-438-122
770-060-250
811-427-081
Description
Center Guard Frame with MESH
Elevator Bolt, ¼-20 x 1.50
¼-20 Hex Lock Nut, Stover
Flat Washer, ¼ SAE
Plug, 0.75 x .125
¼-20 Hex Lock Nut, Nylon Insert, Thin
Center Guard Interlock Plate #1
Center Guard Interlock Plate #2
Screw, ¼-20 x ¾
¼-20 Flanged Lock Nut, Hex
Screw, #10 x ¾, Self-Tapping
Magnetic Switch Actuator and Sensor Assembly
Screw, #6-32 x ½, Tamper Resistant Pin-in-Torx
Page 32
Rev. Date 10/2011
SECTION 3
.
Standard End Enclosure Assembly
(088-200-802)
400-088-092
Page 33
Rev. Date 10/2011
SECTION 3
.
Standard End Screen Enclosure
Standard End Screen Enclosure
Item No.
1
2
3
4
5
6
7
8
9
400-088-092
Part Number
088-200-927
088-200-828
088-200-842
088-200-870
784-101-001
088-200-871
088-200-873
770-060-250
088-200-857
Description
Gate Weldment
Handrail Weldment, Wide
Handrail Weldment, Narrow
Gate Stop
Hinge
Gate Latch
Gate Interlock Plate
Magnetic Interlock Switch Assembly
Rear Guard Weldment
Page 34
Rev. Date 10/2011
SECTION 3
.
End Posts and Partition
10
11
End Posts and Partition
Item No.
1
2
3
4
5
6
7
8
9
10
11
400-088-092
Part Number
088-200-977
088-200-981
7034-007510-000
810-564-420
947-367-141
730-069-640
088-200-934
088-200-918
088-501-123
088-200-998
088-201-024
Description
End Post Weldment
End Post Foot Weldment
¾-10 Hex Nut
3/8 x 2 Hex Lag Bolt
Flat Washer, 7/8 x 13/32 x 1/8
Anchor, 3/8 x 1-3/4
End Shield
Rear Side Panel
Adjustable Side Skirt
Common Kickback End Cover
Carpet Roller Cover
Page 35
Rev. Date 10/2011
SECTION 3
.
Narrow End Enclosure Assembly
(088-200-803)
ODD End Configuration
EVEN End Configuration
EVEN End Configuration
ODD End Configuration
Optional Handrail Assembly
400-088-092
Page 36
Rev. Date 10/2011
SECTION 3
.
Narrow End Enclosure Assembly
16
17
Narrow End Enclosure Assembly (see previous pages for common components)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
400-088-092
Part Number
088-200-899
088-200-908
088-200-902
088-200-904
088-200-909
088-200-915
088-200-911
088-200-894
088-200-895
835-573-002
000-021-787
070-007-509
070-007-510
000-021-786
853-500-001
088-200-998
088-201-024
Description
Narrow Ladder Assembly, Complete
Narrow Pit Ladder Brace
Narrow Platform Brace Weldment
Narrow Platform Support Weldment
Splice Plate
Rear Narrow Support
Front Narrow Support
Narrow Plank
Narrow Controls Panel
½-13 Hex Jam Nut
½ x 1⅝ x ¼ Flat Washer
½-13 Square Nut
½-13 x 3½ Hex Socket Set Screw
Frame Adjustment Bearing Plate
Unistrut Nut
Common Kickback End Cover
Carpet Roller Cover
Page 37
Rev. Date 10/2011
SECTION 3
.
Item No.
1
2
3
4
5
6
7
400-088-092
Part Number
088-200-828
088-200-927
088-200-870
801-749-241
856-149-001
801-765-281
856-165-001
Description
Handrail Weldment, Wide
Gate Weldment
Gate Stop
Screw, Hex, ¼-20 x 1.50
Nut, Hex, ¼-20, Stover Lock
Screw, Hex, 3/8-16 x 1.75
Nut, Hex, 3/8-16, Stover Lock
Page 38
Rev. Date 10/2011
SECTION 3
.
Odd and Even End Kits
This End UP
Odd and Even End Kit
Item No.
1
2
3
4
5
6
7
8
9
10
400-088-092
Part Number
088-200-877
088-200-907
088-200-921
801-749-121
801-749-241
856-149-001
801-757-160
856-157-001
088-200-925
088-200-449
Description
Common Kickback Support Weldment
Narrow Rear End Plate
Narrow Rear Support Weldment, ODD
Screw, Hex, ¼-20 x ¾, Black
Screw, Hex, ¼-20 x 1-1/2, Black
Nut, Hex, Flanged, ¼-20, Stover Lock, Black
Screw, Hex, 5/16-18 x 1, Black
Nut, Hex, Flanged, 5/16-18, Stover Lock, Black
Narrow Rear Support Weldment, EVEN
Mask Light Curtain Finish Kit
Page 39
Rev. Date 10/2011
SECTION 3
.
Curtain Wall Access Handrail Assembly (Optional)
Curtain Wall Access Handrail Assembly (Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
400-088-092
Part Number
088-200-964
088-200-797
088-200-796
088-200-962
088-200-963
088-200-986
088-200-988
784-101-001
088-200-871
770-060-250
088-200-666
088-200-671
Description
Front Handrail Weldment
Front Handrail Gusset, Left
Front Handrail Gusset, Right
Tread Plate
Angle Bracket
Center Step Assembly, includes items 4 & 5
Curtain Wall Access Cover
Hinge
Latch
Magnetic Interlock Assembly
Magnetic Switch Interlock Cable, Odd
Magnetic Switch Interlock Cable, Even
Page 40
Rev. Date 10/2011
SECTION 3
.
Electrical Assembly
2
3
CE Safety Control Box
1
5
Safety E-Stop Box
4
Electrical Assembly
Item No.
1
2
3
Part Number
088-200-627
754-010-349
746-020-341
Description
Electrical Assembly
3-Pin Receptacle
AC Aux Power Connector
Miscellaneous
Item No.
4
5
400-088-092
Part Number
746-024-506
770-037-068
Description
Ethernet Panel Receptacle
Ethernet Connector Cover
Page 41
Rev. Date 10/2011
SECTION 3
.
CE Safety Control Box Assembly
10
CE Safety Control Box Assembly
Item No.
1
2
3
4
5
6
7
8
9
10
400-088-092
Part Number
755-525-077
770-029-237
788-002-000
088-200-605
770-046-236
760-506-046
748-720-028
748-901-111
088-200-650
088-200-541
Description
Contactor, 4 Pole, 24 VDC
EMI Filter
Safety Relay
Din Rail
Power Supply, 24 VDC, 20w
Terminal Block End Stop
Fuse Holder
Fuse, 5 x 20mm, SLO-BLO, 1A
Connector Printed Circuit Board
MOV Surge Absorber
Page 42
Rev. Date 10/2011
SECTION 3
.
Safety E-Stop Box Assembly
4
3
6
7
8
5
1
2
1
11
9
12
Safety E-Stop Box Assembly
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
400-088-092
Part Number
770-065-235
770-065-251
759-518-131
759-506-131
088-200-651
751-506-013
751-504-012
02-539
748-760-018
748-501-957
748-500-458
051-070-015
Description
Mains Disconnect Switch, 6 pole
Disconnect Switch Shaft
Reset Switch
E-Stop Switch, Push / Pull
LED Indication Sub-Board
Light Pipe
Fresnel Lens
Wire Tie Holder
Fuse Holder
Fuse, Class CC, Time Delay, 3A
Fuse, Class CC, Time Delay, 10A
Cover Retaining Lanyard
Page 43
Rev. Date 10/2011
SECTION 3
.
E-Stop Assemblies
Front E-Stop Assembly
Top E-Stop Assembly
E-Stop Assemblies
Item No.
1
2&8
3
4
5
6
7
400-088-092
Part Number
088-200-643
759-506-131
759-518-131
088-000-058
088-000-021
070-004-691
770-065-257
Description
E-Stop Assembly (complete)
E-Stop Switch, Push / Pull
Reset Switch
Bracket Assembly
Lexan Panel
Wireway Support Bracket
E-Stop Legend Plate
Page 44
Rev. Date 10/2011
SECTION 3
.
Mask Light Curtain Assembly
Mask Light Curtain Assembly
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
400-088-092
Part Number
088-200-446
088-200-448
088-200-373
088-200-278
945-520-060
954-003-060
863-030-080
948-753-101
951-148-008
808-549-120
810-548-240
809-849-405
844-049-002
809-849-125
Description
Mask Light Curtain Bracket Weldment
Mask Safety Latch
Light Curtain Assembly
Spacer, .25 X .50 X .19
Washer, #4, Flat, Zinc
Washer, M3, Internal Lock
Screw, M3 X 8, Pan Head
Washer, 1/4, Flat, Black Oxide
Washer, 1/4, Split, Black
Screw, 1/4-20 X 3/4, Button Head, Black
Lag Bolt, 1/4 X 1-1/2, Zinc
Screw,1/4-20 X 2-1/2, Hex Head, Grade 8
Nut, 1/4-20, Stover
Screw,1/4-20 X ¾, Hex Head
Page 45
Rev. Date 10/2011
SECTION 3
.
Mask Light Curtain Finishing Kit
Mask Light Curtain Finishing Kit
Item No.
1
2
3
4
5
6
7
8
400-088-092
Part Number
088-200-446
945-520-060
954-003-060
863-030-080
948-753-101
810-548-240
809-849-405
844-049-002
Description
Mask Light Curtain Bracket Weldment
Washer, #4, Flat, Zinc
Washer, M3, Internal. Lock
Screw, M3 X 8, Pan Head
Washer, 1/4, Flat, Black Oxide
Lag Bolt, 1/4 X 1-1/2, Zinc
1/4-20 X 2-1/2, Hex Head, Grade 8
Nut, 1/4-20, Stover
Page 46
Rev. Date 10/2011
SECTION 3
.
Pit Light EMI Filter
Pit Light EMI Filter, 088-200-295
Item No.
1
2
3
4
5
6
7
8
9
400-088-092
Part Number
088-200-417
770-029-239
088-200-229
088-000-237
088-000-238
088-000-239
088-000-241
088-000-240
843-133-002
Description
Filter Box Assembly
EMI Filter
Cable Gland
Wire Harness, Chassis to EMI Filter
Wire Harness, EMI Filter to Pit Light
Ground Wire, Cover to Box
Ground Wire, FN2 to Box
Ground Wire, FN1 to Box
Nut, Hex, 8-32, KEPS
Page 47
Rev. Date 10/2011
SECTION 3
.
Cable and Electrical Component Identification
400-088-092
Page 48
Rev. Date 10/2011
SECTION 3
.
Cable Connections
400-088-092
Page 49
Rev. Date 10/2011
SECTION 3
.
This Page Intentionally Left Blank
400-088-092
Page 50
Rev. Date 10/2011
LIGHT CURTAIN INFRARED DETECTOR USAGE
(QAMF P/N: 088-200-700)
NOTE: Before beginning the alignment of the light curtain sensors, the CE MASK LIGHT
CURTAIN ASSEMBLY (088-200-445) and CE MASK LIGHT CURTAIN FINISH KIT (088-200449) must be installed per the instructions and specifications given in the Installation Manual
(400-090-013 section XVI).
DIFFERENT BRACKET VERSIONS:
The existing CE LC BRKT WELDMENT (088-200-446) revision B is fully functional when
mounted on Qubica mask legs unless the mask leg is misaligned more than 3-4 degrees in the
horizontal. Correct mask leg alignment for square and plum to the lane.
The revised CE LC BRKT WELDMENT (088-200-446) revision C provides greater adjustment,
stiffness, and an opening to allow receiver adjustment thru the rear of the bracket using the
LIGHT CURTAIN WRENCH 088-200-592 (WRENCH). The existing revision B bracket need not
be upgraded to Revision C unless alignment cannot be achieved or the Light Curtain cannot be
kept in alignment.
088-200-446 Revision B
088-200-446 Revision C
088-200-592 LIGHT CURTAIN WRENCH
BRACKET ON EARLIER GENERATION MASKS:
Because issues have been seen maintaining alignment of the light curtain bracket on mask legs
made from wood, the reinforcement kit (088-200-593) should be installed with the 088-200-446
revision C bracket before alignment of the Light Curtain using the detector.
088-200-593 with 088-200-446
INFRARED DETECTOR ASSEMBLY:
The Light Curtain IR detector is composed of four lines of Infrared Photodiodes driving green
LED Indicators arranged in a cross “+”. The detector is powered by 3 AA batteries (LR6) and
has tabs for mounting to the BRACKET.
The light curtain will respond to the infrared light transmitted by the light curtain. When a
photodiode or the detector is fully in the transmitter beam, the corresponding LED will be fully
illuminated; when close to the edge of the transmitter beam the corresponding LED will be
proportionately dimmer.
NOTE: It is not necessary to turn off all light sources (overhead, Pinspotter, etc.) before
beginning alignment but if the detector does not respond as expected during use turn off
overhead lights and attempt alignment again.
088-200-700 INFRARED DETECTOR
USE OF THE INFRARED DETECTOR:
1. Begin with the last receiver in the string of continuous lane pairs; Distinguished by being
on the far right from the bowler’s perspective with only a light curtain receiver mounted in
the bracket.
2. Align the bracket so that it is vertical. If necessary shims may have to be added behind
the bracket so that the bracket is vertical.
3. Position the detector onto the bracket covering the receiver and turn the detector on.
Note the indicators on the transmitter will change from all green to a single red indicator
indicating that the receiver is blocked, but the transmitter will continue to function.
POSITIONIND DETECTOR BRACKET AND WRENCH
4. If the detector operates erratically it may be necessary to turn off the center overhead
lights and turn off or block off the upstream lights from other Pinspotters.
5. The detector’s LED’s will indicate the position of the transmitter beams.
Correct alignment is indicated by equal numbers +/-1 of the detector LEDs being
illuminated vertically and horizontally from the center of the cross “+”.
6. Adjust the transmitter of the lane pair on which the detector is mounted and covering the
receiver.
a. If the vertical axis is not aligned:
i. Loosen the two ¼-20 screws securing the light curtain transmitter bracket
to the mask leg.
ii. Adjust angle of the transmitter bracket up or down until the vertical axis is
correctly aligned.
iii. Tighten the two ¼-20 screws securing the bracket to the mask leg.
b. If the horizontal axis is not aligned:
i. Loosen four M3 screws securing the light curtain transmitter to the
bracket.
ii. Adjust the transmitter left or right until the horizontal axis is correctly
aligned.
iii. Tighten four M3 screws securing the light curtain transmitter to the
bracket.
7. Remove the detector from the bracket covering the receiver and turn the detector off. All
indicators on the transmitter and receiver should change color to green.
8. Align the light curtain receiver to the transmitter as follows:
a. Loosen the four M3 screws securing the light curtain receiver.
b. Insert the wrench thru the opening on the back of the bracket to engage the
receiver.
c. Slowly rotate the receiver left until the indicators on the associated transmitter
change color from green to red; note and mark the position of the left side of the
wrench on the bracket.
d. Slowly rotate the receiver to the right until the indicators on the associated
transmitter change color to green and then red; note and mark the position of the
right side of the wrench on the bracket.
e. Slowly rotate the light curtain receiver to a position centered between the two
previously marked positions.
f. Secure the light curtain receiver by tightening the four M3 screws.
9. Test the alignment by pushing the mask legs side to side and back and forth.
10. Proceed to the adjacent lane pair; normally the receiver is mounted in the same bracket
as the just previously adjusted transmitter. Repeat steps 3 to 8 until all lane pair’s
transmitter/receiver pairs are aligned.
11. If there is a separation such that there is another bracket that only has a receiver
installed repeat steps 2 to 8

Pinspotter

Transcription

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